Powerscreen® 1500 Maxtrak

Cone Crusher
SPECIFICATION - REV2. 12/04/2011
 Powerscreen® 1500 Maxtrak
SPECIFICATION - REV2. 12/04/2011

The Powerscreen® 1500 Maxtrak is one of the largest track mobile cone crusher on the market developed
for larger end users producing large volumes of product, such as sub-base & aggregates.

The plant can accept an “all in-feed” from a primary crusher and has been designed around the Pow-
erscreen® 1500 Automax® MK II cone crusher, renowned for its excellent throughput, cubicity and reduc-
tion ratios.

Features & Benefits

• Renowned Automax® crusher technology
• Accepts an 'all in feed'
• Excellent product shape on most applications
• High reduction ratio
• Hydraulic crusher setting
• Cone overload protection
• Large feed hopper with folding sides, liners & crash box
• Feed conveyor folds for maintenance, remove for transport
• Metal detector c/w contaminated material dump facility
• Cone feed box level control to maintain choke feeding
• Fuel efficient direct crusher drive via PLC controlled clutch
• User friendly and intelligent PLC control system
• Heavy duty chassis and track frame
• Electric re-fuelling pump
• Dust suppression system
• Plant lighting
• Throughput of up to 950 tph (1050 US tph)
• Total machine weight (Est.) 92,000kgs (202,400lbs)
• Fully supported by the Powerscreen worldwide distribution
network

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 Powerscreen® 1500 Maxtrak
SPECIFICATION - REV2. 12/04/2011

1500 Automax
1000 Automax Cone Crusher
1500 Automax MK II

1500 Automax Cone Crusher

Crusher type: 1500 Automax Crusher

Liners: Manganese steel alloy

mantle and concave

Standard concave: Coarse

Fine bowl optional

Lubrication: Pumped system having a

chassis mounted lube tank
with airblast cooler

Adjustment: Hydraulic setting

adjustment, automatic
overload release and
hydraulic unblocking

Control: PLC control system integrated

with plant controls for ease of
use and optimised material

Liner Options
Max Recommended Min Recommended
Liner Profile Max Feed Size
CSS CSS
1500 Coarse 320mm 64mm 35mm *

1500 Fine 150mm 45mm 24mm *

* Depending upon application

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 Powerscreen® 1500 Maxtrak
SPECIFICATION - REV2. 12/04/2011

Hopper
Hopper type: Fixed feed hopper with foldable
extension plates
Hopper length: 3.3m (10’10”)
Hopper width: 4.25m (13’11’’)
Hopper capacity: Up to 9.0m3 gross depending on
method of feed
Hopper body: 12mm thick mild steel hopper,
10mm replaceable wear resistant
liners and crash bar to minimise
impacts on feed conveyor

Feed Conveyor
Conveyor type: Shallow troughed belt, variable
speed

Design: Conveyor designed to lower

horizontally for maintenance and
removes for transport

Belt type: EP1000/5 with 8mm top and

3mm bottom heavy-duty rubber
covers, and vulcanised joint

Belt adjustment: Screw adjustment at tail shaft

Belt width: 1500mm (4’11”)

Belt length: 9.7m (31’10”)

Feed height: 3.3m (10’10”)

Drive: Hydraulic motor drive via flange

mounted gearbox

Impact rollers: Below feed hopper

Metal detector: Suitable for detecting steel and

manganese, complete with
audible warning device and
connected to stop feed conveyor

Metal Purge: When metal is detected, feed

conveyor slides forward and
dumps contaminated material
down chute reduced risk of
metal entering chamber

Lubrication: Oil for head drum gearbox.

Grease lubricated shaft bearings

Level probe: Crusher feed ring fitted with

level probe designed to give
optimum flow of material into the
crusher when plant is overfed

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 Powerscreen® 1500 Maxtrak
SPECIFICATION - REV2. 12/04/2011

Product Conveyor

Conveyor type: Troughed belt fixed speed conveyor with hydraulic drive to head drum

Belt type: EP630/4 with 6mm top / 2mm bottom heavy duty rubber covers & vulcanised joint

Belt width: 1400mm (55”)

Discharge height: 4.65m (15’3”)

Drive: Direct drive via twin hydraulic motors

Impact bed: Provided immediately below the crusher outlet

Belt covers: Fully enclosed fabricated dust covers with integral head drum guard.
Covers hinge to one side and provide easy access for maintenance.

Belt adjustment: Belt tensioning is by use of screw adjustment at the head drum

Lubrication: Centralised bank of grease nipples for lubrication of shaft bearings

Feedboot: Fabricated steel with replaceable abrasion resistant steel liners

Skirting: Fully skirted in wear resistant rubber

Speed Sensor: Designed to stop plant feed when discharge conveyor stops

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 Powerscreen® 1500 Maxtrak
SPECIFICATION - REV2. 12/04/2011

Powerunit
Engine:
Caterpillar C18 Tier III ACERT
Six cylinders, four stroke, direct injection

Performance:
630HP (470kW) at 1800rpm, ambient temperature -
12°C to +49°C (10F to 120F) and at altitudes up to
1000m (3281 ft) above sea level.

Fuel tank capacity:

1000 L (220 G) - More than sufficient to run a 12
hour shift

Clutch type:
Highly efficient, Wet plate clutch with
electro-hydraulic operation and control

Typical fuel consumption:

50-80 L/hr. (11-17 G/hr.)* Up to 10 tonnes tons of
crushed product per litre of fuel consumed
(45 tons/G)*

Crusher drive:
Direct drive via wedge belts
Clutch pulley diameter 426mm (16.8”)
Crusher pulley diameter 990mm (39”)

Plant drive:
High quality belt driven pumps driven direct from
engine crankshaft

Crusher drive belt tensioning:

Fully automatic, maintenance free, hydraulic belt
tensioning system ensures belts are always at the
correct tension. Complete power pack lowers for
easy belt removal and replacement.

Service Access: Operating Conditions

Excellent service accessibility with remote
mounted oil, fuel and air filters. Powerscreen® equipment complies with CE require-
ments. The plant and powerunit are designed to oper-
ate between ambient temperatures between –12°C
and +40°C (10F and 104F) and at altitudes up to
1000m (3281 ft) above sea level.
For applications outside this range please consult
with Powerscreen as the plant performance / reliabil-
* Depending on CSS and Rock Type ity may be affected.

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 Powerscreen® 1500 Maxtrak
SPECIFICATION - REV2. 12/04/2011

Crawler Tracks
Type: Heavy duty, 2 speed, weld on
tracks, hydraulic drive

Track centres: 4800mm (15’ 9”)

Shoe width : 600mm (24”)

Gradient: 27 degrees maximum

High speed : 0.7km/hr. (0.44 mph)

Low speed : 0.0km/hr. (0.13 mph)

Tensioning: Hydraulic adjuster, grease

tensioned

Guarding

Wire mesh or sheet metal guards are provided on

all drives, flywheels, pulleys and couplings

The guards provided are designed and

manufactured to CE & ANSI standards

Platforms
Platforms are provided for maintenance on both
sides of the cone, one side of the powerunit, feed
conveyor and product conveyor

All platforms are galvanised as standard and are

made from steel flooring with steel toe boards,
double row handrails and access ladders

Chassis
Heavy Duty I-Section welded construction,
provides maximum strength and accessibility

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 Powerscreen® 1500 Maxtrak
SPECIFICATION - REV2. 12/04/2011

Plant Controls
The crusher control is fully integrated into the plant
PLC control system.

This enables crusher-setting changes to be made

easily and simply on the fly and also allows the us-
er to calibrate and monitor manganese wear.

Full PLC control system

320 x 240 pixel backlit screen

Complete pictorial user controls

Multi-function backlit menu buttons

High definition screen

Full system diagnostics

A navigation wheel is fitted onto the control

system to operate all of the plant functions
including:

• Engine speed
• Feeder (Start/Stop/Speed)
• Product conveyor (Start/Stop)
• Cone (Start/Stop)
• Metal purge sequence
• Crusher control
• Plant Diagnostics

Umbilical Controls

An Umbilical Control Unit is supplied as standard

with the plant

Controls tracking function and has a stop button

for the plant

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 Powerscreen® 1500 Maxtrak
SPECIFICATION - REV2. 12/04/2011

Dust Suppression System

Spray bars with atomiser nozzles are mounted over
the product conveyor feed and discharge points and
feed conveyor discharge point, piped to an inlet
manifold for customer water supply or optional pump

Type: Clean water multi atomising nozzles

Inlet: Single point
Inlet pressure: 3 Bar (44 psi)
Water supply: 24 L/min (6.34 G/min) minimum
Frost protection: Via system main valves
Pump: Optional

Electric Refuelling Pump

A 24 volt refuelling pump, allows fuel to be drawn
from a remote source. Fuel transfer rate is 100 L/min
(22 G/min). Comes complete with twin in line filters
and all fixtures and fittings

Optional Extras
• Fine concave • Crusher mounted camera - displayed on
plant control panel screen
• Single idler belt weigher with integrator and
speed sensing wheel fitted to product conveyor • Radio remote control

• Hydraulic water pump for dust suppression (For pricing please contact your local dealer)

Radio Remote Control

Complete with integrated tracking functions and plant
stop button. Remote can also be used to:
• Start/Stop feeder
• Start metal purge sequence
NB - Only available in certain countries where type
approval has been obtained

Hydraulic Water Pump

A hydraulically powered water pump is available to
power the dust suppression system.

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*Transport height:
*Transport width:
Powerscreen® 1500 Maxtrak

Approximate Plant Weights & Dimensions

*Transport length: 21.9m (71’10”)

3.8m (12’6”)
3.5m (11’6”)

*Feed conveyor, Feed box & Divert chute transported separately

Total plant weight:

Colour

Transport Dimensions
Weight (Est.) 92,000kgs (202,400lbs)

Plant: RAL 5021 Green; Tracks: RAL 9005 Black

«
(Est) Weight: 78000kg (171600lbs)

(Est) Weight: 12500kg (27500lbs)

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SPECIFICATION - REV2. 12/04/2011

(Est) Weight: 350kg (770 lbs)

(Est) Weight: 1000kg (2200 lbs)

 Powerscreen® 1500 Maxtrak
SPECIFICATION - REV2. 12/04/2011

Working Dimensions

Working length: 23.9m (79’9”)

Working height: 6.2m (20’8”)
Working width: 5.1m (16’9”)

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 Powerscreen® 1500 Maxtrak
SPECIFICATION - REV2. 12/04/2011

Powerscreen equipment complies with CE requirements.

Please consult Powerscreen if you have any other specific requirements in respect of guarding, noise or vibration levels, dust emis-
sions, or any other factors relevant to health and safety measures or environmental protection needs. On receipt of specific requests,
we will endeavour to ascertain the need for additional equipment and, if appropriate, quote extra to contract prices.

Every endeavour will be made to supply equipment as specified, but we reserve the right, where necessary, to amend the specifica-
tions without prior notice as we operate a policy of continual product development. All reasonable steps have been taken to ensure
the accuracy of this publication, however due to a policy of continual product development
we reserve the right to change specifications without notice. Terex GB Ltd.
200 Coalisland Road
It is the importers’ responsibility to check that all equipment supplied complies with local Dungannon
Co. Tyrone
legislation regulatory requirements.
Northern Ireland
BT71 4DR
Plant performance figures given in this brochure are for illustration purposes only and will
vary depending upon various factors, including feed material grading and Tel: +44(0) 28 8774 0701
characteristics. Information relating to capacity or performance contained within this Fax: +44(0) 28 8774 6569
publication is not intended to be, nor will be, legally binding.
E-Mail: sales@powerscreen.com
Web: www.powerscreen.com

Terex is a registered trademark of Terex Corporation in the United States of America and many other countries.
Powerscreen is a registered trademark of Terex GB Ltd in the United States of America and many other countries.

Copyright Terex Corporation

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