Nothing Special   »   [go: up one dir, main page]

Parts Manual: H16.00XM-12, H16.00XMS-12, H18.00XM-12, H18.00XMS-12 (A236)

Download as pdf or txt
Download as pdf or txt
You are on page 1of 546

PARTS

MANUAL
H16.00XM-12, H16.00XMS-12,
H18.00XM-12, H18.00XMS-12
(A236)

CUSTOMER EDITION

1650211 ©2007 Hyster Company


07/2007
UNIT CODE A236
07/2007 EUROPE

SECTIONS

1 FRAME

2 ENGINES

3 FUEL SYSTEM

4 ELECTRICAL SYSTEM

5 TRANSMISSION

6 DRIVE AXLE

7 STEERING SYSTEM

8 BRAKE SYSTEM

9 HYDRAULIC SYSTEM

10 MAST-TWO STAGE VISTA

11 OPTIONS

12 NUMERICAL INDEX

This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE A236
07/2007 EUROPE

TABLE OF CONTENTS

DESCRIPTION PAGE

A
ACCUMULATOR .................................................................................................................................................. 9-7
AIR CLEANER ASSEMBLY.................................................................................................................................. 3-2
AIR CONDITIONING COMPRESSOR ............................................................................................................... 2-10
AIR HEATER ...................................................................................................................................................... 2-12
AIR INTAKE CONNECTION............................................................................................................................... 2-14
AIR INTAKE HOSE............................................................................................................................................. 2-15
AIR INTAKE MANIFOLD .................................................................................................................................... 2-16
AIR INTAKE SYSTEM .......................................................................................................................................... 3-4
AIR TRANSFER CONNECTION ........................................................................................................................ 2-17
ALTERNATOR AND MOUNTING ....................................................................................................................... 2-18
ALTERNATOR SUPPORT AND WATER INLET................................................................................................. 2-19
ARMREST ASSEMBLY
HYDRAULIC LEVERS .................................................................................................................................... 1-64
JOYSTICK....................................................................................................................................................... 1-66

B
BELT TENSIONER ............................................................................................................................................. 2-20
BRAKE AND INCHING PEDAL LINKAGE ........................................................................................................... 8-2
BRAKE HOSES AND ATTACHING PARTS
SHEET 1 OF 2 ................................................................................................................................................ 9-12
SHEET 2 OF 2 ................................................................................................................................................ 9-16
BRAKE VALVE
WET BRAKE..................................................................................................................................................... 8-4

C
CAB ATTACHING PARTS ................................................................................................................................... 1-12
CAB DOOR ATTACHING PARTS ....................................................................................................................... 1-14
CAB FLOORMATS ............................................................................................................................................. 1-16
CAB HEATER PLUMBING ................................................................................................................................. 2-21
CAB HOSES AND ATTACHING PARTS............................................................................................................. 9-20
CAB LEFT HAND DOOR ................................................................................................................................... 1-18
CAB MAIN DOOR WINDOWS ........................................................................................................................... 1-20
CAB PANELS ..................................................................................................................................................... 1-22
CAB RECIRCULATING FAN
CLOSED CONSTRUCTION ........................................................................................................................... 1-44
CAB RIGHT HAND DOOR ................................................................................................................................. 1-24
CAB SOUND REDUCTION................................................................................................................................ 1-26
CAB SUNSHADE
REAR .............................................................................................................................................................. 1-27
TOP................................................................................................................................................................. 1-29
CAB TILT AND LATCH ASSEMBLY ................................................................................................................... 1-30
CAB TILT CYLINDER ......................................................................................................................................... 1-34
CAB TILT ELECTRIC PUMP .............................................................................................................................. 1-36
CAB TILT HAND PUMP...................................................................................................................................... 1-38
CAB WINDOW WIPER SYSTEM ....................................................................................................................... 1-42
CAB WINDOWS INSTALLATION ....................................................................................................................... 1-40
CAMSHAFT........................................................................................................................................................ 2-22
CAPSULE ASSEMBLY
RAISE AND LOWER
JOYSTICK AND LEVERS ........................................................................................................................... 9-56

©2007 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE A236
EUROPE 07/2007

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

C (continued)

TILT
JOYSTICK AND LEVERS ........................................................................................................................... 9-58
CARRIAGE
PIN TYPE...................................................................................................................................................... 10-20
QUICK DISCONNECT TYPE ....................................................................................................................... 10-24
CARRIAGE HYDRAULICS............................................................................................................................... 10-18
CASE AND REAR COVER................................................................................................................................... 5-4
CHARGING PUMP............................................................................................................................................... 5-6
COMBINATION VALVE....................................................................................................................................... 9-30
CONDENSER ASSEMBLY................................................................................................................................. 1-46
CONDENSOR HOSES AND ATTACHING PARTS............................................................................................. 1-48
CONNECTING RODS AND PISTONS............................................................................................................... 2-24
CONSOLE
INDICATOR DISPLAY AND CONTROLS ......................................................................................................... 4-8
RADIO............................................................................................................................................................. 4-10
CONTROL PANEL
AIR CONDITIONER........................................................................................................................................ 4-12
HEATER.......................................................................................................................................................... 4-14
CONTROL VALVE .............................................................................................................................................. 9-32
AUXILIARY SPOOL SECTION ....................................................................................................................... 9-42
LIFT SPOOL SECTION
1A AND 1B .................................................................................................................................................. 9-38
4A AND 4B .................................................................................................................................................. 9-40
MID-INLET SECTION ..................................................................................................................................... 9-33
OUTLET SECTION......................................................................................................................................... 9-34
TILT SPOOL SECTION................................................................................................................................... 9-36
CONTROL VALVE ASSEMBLY ............................................................................................................................ 5-7
CONTROL VALVE ATTACHING PARTS............................................................................................................... 5-8
CONVERTER HOUSING ................................................................................................................................... 5-10
COOLANT HEATER STARTING AID ................................................................................................................. 2-26
COOLING SYSTEM ............................................................................................................................................. 2-4
COUNTERWEIGHTS ........................................................................................................................................... 1-2
CRANKCASE BREATHER ................................................................................................................................. 2-27
CRANKSHAFT AND BEARINGS ....................................................................................................................... 2-28
CYLINDER BLOCK ............................................................................................................................................ 2-30
CYLINDER HEAD .............................................................................................................................................. 2-32

D
DASH AND AIR DUCT ASSEMBLY ................................................................................................................... 1-50
DC-DC CONVERTER AND ATTACHING PARTS............................................................................................... 4-16
DIFFERENTIAL AND CARRIER .......................................................................................................................... 6-6
DIRECTIONAL AND MARKER LIGHTS ............................................................................................................ 11-3
DRIVE AXLE ASSEMBLY .................................................................................................................................... 6-2
DRIVE PLATES .................................................................................................................................................. 5-12
DRIVE TIRE AND WHEEL
BERGOUGNAN ................................................................................................................................................ 6-8
BRIDGESTONE .............................................................................................................................................. 6-10
MICHELIN....................................................................................................................................................... 6-12
SIMEX............................................................................................................................................................. 6-14

ii See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

D (continued)

TRELLEBORG................................................................................................................................................ 6-16

E
ELECTRICAL SYSTEM........................................................................................................................................ 4-4
ENGINE ASSEMBLY............................................................................................................................................ 2-8
ENGINE BLOCK HEATER ................................................................................................................................. 2-34
ENGINE CONTROL MODULE........................................................................................................................... 2-36
ENGINE COOLANT VENT................................................................................................................................. 2-38
ENGINE MOUNT................................................................................................................................................ 2-39
ENGINE OIL COOLER....................................................................................................................................... 2-40
ETR MODULE WIRING...................................................................................................................................... 2-42
EXHAUST MANIFOLD ....................................................................................................................................... 2-44
EXHAUST SYSTEM ............................................................................................................................................. 2-6

F
FAN DRIVE AND MOUNTING ........................................................................................................................... 2-45
FLOORPLATES AND COVERS ........................................................................................................................... 1-4
FLUID INDICATOR AND ATTACHING PARTS ................................................................................................... 5-13
FLYWHEEL AND MOUNTING ........................................................................................................................... 2-46
FLYWHEEL HOUSING....................................................................................................................................... 2-47
FORK POSITIONER
SIDE-SHIFT CYLINDER
QUICK DISCONNECT TYPE.................................................................................................................... 10-28
FORKS
PIN TYPE........................................................................................................................................................ 1-90
QUICK DISCONNECT TYPE ......................................................................................................................... 1-91
FORWARD AND THIRD SHAFT........................................................................................................................ 5-14
FRONT AND REAR DRIVE LIGHTS
CAB MOUNTED
HALOGEN................................................................................................................................................... 4-18
HID .............................................................................................................................................................. 4-20
FRONT GEAR COVER ...................................................................................................................................... 2-48
FRONT LIGHTS ................................................................................................................................................. 4-22
FUEL FILTER ..................................................................................................................................................... 2-49
FUEL FILTER PLUMBING.................................................................................................................................. 2-50
FUEL INJECTION PUMP ................................................................................................................................... 2-51
FUEL INJECTOR PLUMBING............................................................................................................................ 2-52
FUEL INJECTORS ............................................................................................................................................. 2-54
FUEL INLET FITTING ........................................................................................................................................ 2-55
FUEL PLUMBING............................................................................................................................................... 2-56
FUEL SUPPLY SYSTEM...................................................................................................................................... 3-6
FUEL SYSTEM ACCESSORIES........................................................................................................................ 2-58

G
GEAR PUMP ........................................................................................................................................................ 9-8
GEARS ............................................................................................................................................................... 5-16

©2007 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE A236
EUROPE 07/2007

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

H
HANDRAIL ......................................................................................................................................................... 11-2
HEADER HOSES ............................................................................................................................................. 10-14
HEATER AND AIR CONDITIONER ASSEMBLY................................................................................................ 1-52
HEATER AND AIR CONDITIONER MOUNTING ............................................................................................... 1-54
HEATER ASSEMBLY ......................................................................................................................................... 1-56
HEATER HOSES AND ATTACHING PARTS ...................................................................................................... 1-58
HOODS AND COVERS........................................................................................................................................ 1-8
HYDRAULIC LEVERS........................................................................................................................................ 9-44
HYDRAULIC LEVERS HOSE ASSEMBLY......................................................................................................... 9-46
HYDRAULIC OIL COOLER
BRAKE............................................................................................................................................................ 9-18
HYDRAULIC SYSTEM
CHASSIS SUPPLY AND RETURN................................................................................................................... 9-2
HYDRAULIC TANK............................................................................................................................................. 9-10
HYDRAULIC VALVES AND ATTACHING PARTS............................................................................................... 9-26

I
INNER MAST ..................................................................................................................................................... 10-2
INPUT SHAFT AND FIRST CLUTCH ................................................................................................................ 5-18

J
JOINT MECHANISM ASSEMBLY
JOYSTICK....................................................................................................................................................... 9-50
LEVERS.......................................................................................................................................................... 9-49
JOYSTICK ASSEMBLY ...................................................................................................................................... 9-54
JOYSTICK HOSE ASSEMBLY ........................................................................................................................... 9-51
JOYSTICK INSTALLATION ................................................................................................................................ 9-52

L
LABELS
HYDRAULIC CONTROLS .............................................................................................................................. 1-88
PAGE 1 OF 2 .................................................................................................................................................. 1-84
PAGE 2 OF 2 .................................................................................................................................................. 1-86
LIFT ACCUMULATOR SYSTEM .......................................................................................................................... 9-6
LIFT CYLINDER
H16.00XM, H16.00XMS-12 .......................................................................................................................... 10-32
H18.00XM, H18.00XMS-12 .......................................................................................................................... 10-34
LIFTING BRACKETS AND MOUNTING ............................................................................................................ 2-59
LOCKOUT LEVER KIT ....................................................................................................................................... 11-4
LUBRICATING OIL PUMP.................................................................................................................................. 2-60

M
MAIN LIFT
SHEET 1 OF 2 ................................................................................................................................................ 10-6
SHEET 2 OF 2 .............................................................................................................................................. 10-10
MAIN VALVE HOSES ......................................................................................................................................... 9-24
MAP READING LIGHT
CLOSED CONSTRUCTION ........................................................................................................................... 11-5
MAST INSTALLATION...................................................................................................................................... 10-12
MAST SUPPLY AND RETURN ............................................................................................................................ 9-4

iv See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

M (continued)

MAST WORK LIGHTS ....................................................................................................................................... 4-24


MODULATOR VALVE ASSEMBLY ..................................................................................................................... 5-20
MONOTROL PEDAL ............................................................................................................................................ 3-8
MONOTROL PEDAL LINKAGE.......................................................................................................................... 3-10

O
OIL FILLER......................................................................................................................................................... 2-61
OIL LEVEL GAUGE............................................................................................................................................ 2-62
OIL PAN.............................................................................................................................................................. 2-64
OUTER MAST .................................................................................................................................................... 10-4
OUTPUT SHAFT ................................................................................................................................................ 5-22

P
PARK BRAKE ASSEMBLY ................................................................................................................................... 8-6
PILOT SUPPLY VALVE ASSEMBLY
JOYSTICK....................................................................................................................................................... 9-48
LEVERS.......................................................................................................................................................... 9-47
PIVOT ARM ASSEMBLY .................................................................................................................................... 1-62
PUMP DRIVE ..................................................................................................................................................... 5-24

R
RADIATOR AND COOLER ASSEMBLY............................................................................................................. 2-66
REAR GEAR HOUSING..................................................................................................................................... 2-68
REAR GEAR TRAIN ACCESSORY MOUNTING COVER ................................................................................. 2-69
REAR LIGHTS AND BACK-UP ALARM............................................................................................................. 4-26
REGULATOR VALVE ASSEMBLY ...................................................................................................................... 5-26
RELAYS AND FUSES
OPERATOR COMPARTMENT........................................................................................................................ 4-28
REMOTE OIL FILTER ........................................................................................................................................ 2-70
REVERSE AND SECOND CLUTCH.................................................................................................................. 5-28
ROCKER LEVERS ............................................................................................................................................. 2-72

S
SEAT SUSPENSION ASSEMBLY
AIR .................................................................................................................................................................. 1-72
MECHANICAL ................................................................................................................................................ 1-76
SELECTOR VALVE .......................................................................................................................................... 10-30
STARTER MOTOR AND MOUNTING ................................................................................................................ 2-74
STEER AXLE ASSEMBLY ................................................................................................................................... 7-2
STEER COLUMN ................................................................................................................................................. 7-6
STEER COLUMN AND ATTACHING PARTS ....................................................................................................... 7-8
STEER COLUMN ASSEMBLY ........................................................................................................................... 7-10
STEER CYLINDER ............................................................................................................................................ 7-12
STEER PUMP ASSEMBLY ................................................................................................................................ 7-14
STEER TIRE AND WHEEL
BERGOUGNAN .............................................................................................................................................. 7-16
BRIDGESTONE .............................................................................................................................................. 7-17
MICHELIN....................................................................................................................................................... 7-18
SIMEX............................................................................................................................................................. 7-20

©2007 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE A236
EUROPE 07/2007

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

S (continued)

TRELLEBORG................................................................................................................................................ 7-22
STEERING HOSES AND ATTACHING PARTS.................................................................................................. 9-22
STROBE LIGHT ................................................................................................................................................. 11-6
SUSPENSION ASSEMBLY
MECHANICAL AND AIR SUSPENSION ........................................................................................................ 1-80
SUSPENSION SEAT .......................................................................................................................................... 1-68
SWITCHES......................................................................................................................................................... 4-31

T
THERMOSTAT.................................................................................................................................................... 2-75
THROTTLE PEDAL AND LINKAGE
FORWARD AND REVERSE LEVER .............................................................................................................. 3-12
TILT CYLINDER HYDRAULICS ....................................................................................................................... 10-36
TILT CYLINDERS ............................................................................................................................................. 10-38
TORQUE CONVERTER..................................................................................................................................... 5-30
TORQUE CONVERTER COOLER PLUGS ....................................................................................................... 2-76
TRAINING SEAT ................................................................................................................................................ 1-60
TRANSMISSION ASSEMBLY .............................................................................................................................. 5-2
TRANSMISSION CONTROLLER AND SHIFT LEVER...................................................................................... 4-32
TRANSMISSION HOSES AND ATTACHING PARTS......................................................................................... 5-32
TURBOCHARGER ............................................................................................................................................. 2-78
TURBOCHARGER PLUMBING ......................................................................................................................... 2-82

U
UNIVERSAL SHAFT .......................................................................................................................................... 5-34

V
VALVE COVER ................................................................................................................................................... 2-84
VALVE TAPPETS................................................................................................................................................ 2-86
VIBRATION DAMPER ........................................................................................................................................ 2-87

W
WATER PUMP.................................................................................................................................................... 2-88
WATER PUMP DRIVE........................................................................................................................................ 2-89
WET BRAKE ASSEMBLY .................................................................................................................................... 8-8
WIRE HARNESS
ARMREST ...................................................................................................................................................... 4-34
CAB LIGHTS................................................................................................................................................... 4-38
CAB SIDE CONSOLE
SHEET 1 OF 3 ............................................................................................................................................ 4-40
SHEET 2 OF 3 ............................................................................................................................................ 4-44
SHEET 3 OF 3 ............................................................................................................................................ 4-48
CAB UNDERFLOOR ...................................................................................................................................... 4-50
CHASSIS
SHEET 1 0F 2 ............................................................................................................................................. 4-52
SHEET 2 0F 2 ............................................................................................................................................. 4-56
CLOSED CAB................................................................................................................................................. 4-60
FRONT END EQUIPMENT
MAST FRONT HEADER HOSES ............................................................................................................... 4-88

vi See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

W (continued)

MAST REAR HEADER HOSES.................................................................................................................. 4-86


FRONT LIGHTS.............................................................................................................................................. 4-63
HYDRAULIC RELAYS .................................................................................................................................... 4-64
MAST WORK LIGHT
LEFT HAND ................................................................................................................................................ 4-67
RIGHT HAND .............................................................................................................................................. 4-68
MAST WORK LIGHTS
SUPPLY....................................................................................................................................................... 4-69
OIL COOLER .................................................................................................................................................. 4-70
POWERED CAB TILT ..................................................................................................................................... 4-72
REAR .............................................................................................................................................................. 4-74
REAR WIPER EXTENSION ........................................................................................................................... 4-76
SEALED FUSE BOX....................................................................................................................................... 4-78
SELECTOR VALVE
THREE TO FIVE FUNCTION...................................................................................................................... 4-84
TWO FUNCTION ........................................................................................................................................ 4-82
STEERING COLUMN ..................................................................................................................................... 4-79
WINDOW WASH PUMPS............................................................................................................................... 4-80

©2007 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE A236
EUROPE 07/2007

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment
MSTS Microprocessor Spark Timing System
D/B Date Break
NPT National Pipe Threads
dbA Decibel "A" Scale
O/S Oversize
DE Drive End
PTO Power Take Off
ECH Empty Container Handler
RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High
S/N Serial Number
Stacking
TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High
Stacking UL Type D Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High UL Type DS Diesel-Powered Safety Rating
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking
UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module
UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice
UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable
U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

viii See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

©2007 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.

3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index on Page 12-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.

x See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2007 HYSTER COMPANY See Service Manual xi


for service procedures.
UNIT CODE A236
EUROPE 07/2007

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Hyster lift
trucks for information on these assemblies.

xii See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

IDENTIFICATION OF ATTACHMENT AND


SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.

©2007 HYSTER COMPANY See Service Manual xiii


for service procedures.
UNIT CODE A236
EUROPE 07/2007

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1625130

Service Manual (Complete) .................................................................................................. 1627713

Parts Manual .......................................................................................................................... 1650211

xiv See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

1 FRAME

1 FRAME
UNIT CODE A236
07/2007 EUROPE

SECTION 1
FRAME

DESCRIPTION PAGE

ARMREST ASSEMBLY
HYDRAULIC LEVERS .................................................................................................................................... 1-64
JOYSTICK....................................................................................................................................................... 1-66
CAB ATTACHING PARTS ................................................................................................................................... 1-12
CAB DOOR ATTACHING PARTS ....................................................................................................................... 1-14
CAB FLOORMATS ............................................................................................................................................. 1-16
CAB LEFT HAND DOOR ................................................................................................................................... 1-18
CAB MAIN DOOR WINDOWS ........................................................................................................................... 1-20
CAB PANELS ..................................................................................................................................................... 1-22
CAB RECIRCULATING FAN
CLOSED CONSTRUCTION ........................................................................................................................... 1-44
CAB RIGHT HAND DOOR ................................................................................................................................. 1-24
CAB SOUND REDUCTION................................................................................................................................ 1-26
CAB SUNSHADE
REAR .............................................................................................................................................................. 1-27
TOP................................................................................................................................................................. 1-29
CAB TILT AND LATCH ASSEMBLY ................................................................................................................... 1-30
CAB TILT CYLINDER ......................................................................................................................................... 1-34
CAB TILT ELECTRIC PUMP .............................................................................................................................. 1-36
CAB TILT HAND PUMP...................................................................................................................................... 1-38
CAB WINDOW WIPER SYSTEM ....................................................................................................................... 1-42
CAB WINDOWS INSTALLATION ....................................................................................................................... 1-40
CONDENSER ASSEMBLY................................................................................................................................. 1-46
CONDENSOR HOSES AND ATTACHING PARTS............................................................................................. 1-48
COUNTERWEIGHTS ........................................................................................................................................... 1-2
DASH AND AIR DUCT ASSEMBLY ................................................................................................................... 1-50
FLOORPLATES AND COVERS ........................................................................................................................... 1-4
FORKS
PIN TYPE........................................................................................................................................................ 1-90
QUICK DISCONNECT TYPE ......................................................................................................................... 1-91
HEATER AND AIR CONDITIONER ASSEMBLY................................................................................................ 1-52
HEATER AND AIR CONDITIONER MOUNTING ............................................................................................... 1-54
HEATER ASSEMBLY ......................................................................................................................................... 1-56
HEATER HOSES AND ATTACHING PARTS ...................................................................................................... 1-58
HOODS AND COVERS........................................................................................................................................ 1-8
LABELS
HYDRAULIC CONTROLS .............................................................................................................................. 1-88
PAGE 1 OF 2 .................................................................................................................................................. 1-84
PAGE 2 OF 2 .................................................................................................................................................. 1-86
PIVOT ARM ASSEMBLY .................................................................................................................................... 1-62
SEAT SUSPENSION ASSEMBLY
AIR .................................................................................................................................................................. 1-72
MECHANICAL ................................................................................................................................................ 1-76
SUSPENSION ASSEMBLY
MECHANICAL AND AIR SUSPENSION ........................................................................................................ 1-80
SUSPENSION SEAT .......................................................................................................................................... 1-68
TRAINING SEAT ................................................................................................................................................ 1-60

©2007 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE A236
EUROPE 07/2007

COUNTERWEIGHTS (Figure 1-1)

1-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

COUNTERWEIGHTS

ITEM PART NO. DESCRIPTION QTY

1 1559668 Counterweight (H16.00XM) ......................................................................................... 1


1 1559669 Counterweight (H16.00XMS-12).................................................................................. 1
1 1559670 Counterweight (H18.00XM, H18.00XMS-12)............................................................... 1
2 2079027 Capscrew..................................................................................................................... 2
3 296438 Washer ........................................................................................................................ 8
4 885983 Capscrew..................................................................................................................... 2
5 292661 Nut ............................................................................................................................... 4
6 1632806 Shim Plate ................................................................................................................... 1
7 1373760 Tow Pin ........................................................................................................................ 1
8 1453739 Tow Pin (Coated) ......................................................................................................... 1
9 1653943 Lifting Eye .................................................................................................................... 4
10 1668138 Shim Plate (1 mm) ....................................................................................................... 4
11 1668140 Shim Plate (2 mm) ....................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FLOORPLATES AND COVERS (Figure 1-2)

1-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FLOORPLATES AND COVERS

KEY:
A: H16.00XMS-12, H18.00XMS-12
B: H16.00XM, H18.00XM

QTY
ITEM PART NO. DESCRIPTION A B

1 1633166 Fender (Rear RH) ................................................................................................ 1 1


2 1597447 Capscrew............................................................................................................. 8 8
3 1581558 Washer ................................................................................................................ 52 52
4 300939 Washer ................................................................................................................ 4 4
5 302401 Locknut ................................................................................................................ 24 24
6 1597444 Capscrew............................................................................................................. 22 22
7 1607307 Extension (LH) ..................................................................................................... 1 ..
7 1548079 Extension (LH) ..................................................................................................... .. 1
7 1607310 Extension (RH) .................................................................................................... 1 ..
7 1548082 Extension (RH) .................................................................................................... .. 1
8 1629356 Airflow Divider (RH) ............................................................................................. 1 1
9 1628753 Plate .................................................................................................................... 2 2
10 320160 Washer ................................................................................................................ 38 38
11 c 136704 Capscrew............................................................................................................. 2 2
11 d 292509 Capscrew............................................................................................................. 2 2
12 1629355 Airflow Divider (LH).............................................................................................. 1 1
13 1633165 Fender (Rear LH)................................................................................................. 1 1
14 1491360 Seal ..................................................................................................................... AR AR
15 1607314 Panel (LH)............................................................................................................ 1 1
16 1548063 Running Board (LH)............................................................................................. 1 ..
16 1548064 Running Board (LH)............................................................................................. .. 1
17 1597442 Capscrew............................................................................................................. 8 8
18 1597192 Isolater ................................................................................................................. 8 8
19 1633157 Fender (Front LH) ................................................................................................ 1 1
20 292515 Capscrew............................................................................................................. 4 4
21 136985 Capscrew............................................................................................................. 10 10
22 1613974 Trim Seal (Bulk) ................................................................................................... 1 1
23 1656171 Plate Assembly .................................................................................................... 1 1
24 1633158 Fender (Front RH)................................................................................................ 1 1
25 1655272 Plate .................................................................................................................... 1 1
26 1450759 Button Bumper..................................................................................................... 4 4
27 1607315 Panel (RH) ........................................................................................................... 1 1
28 1612988 Panel Extension (RH) .......................................................................................... 1 1
29 1548066 Running Board (RH) ............................................................................................ 1 ..
29 1548067 Running Board (RH) ............................................................................................ .. 1
30 292517 Capscrew............................................................................................................. 6 6
31 223216 Bushing................................................................................................................ 12 12
32 ab 1654924 Cover (Bottom) .................................................................................................... 1 1
33 ab 1654926 Liner..................................................................................................................... 1 1
34 ab 1597448 Capscrew............................................................................................................. 7 7
35 ab 1654923 Cover (Rear) ........................................................................................................ .. 1
35 ab 1655039 Cover (Rear) ........................................................................................................ 1 ..
36 ab 1654927 Liner..................................................................................................................... 1 1
37 ab 1654928 Trim Seal.............................................................................................................. 1 1
b 1655276 Trim Seal.............................................................................................................. 1 1

©2007 HYSTER COMPANY See Service Manual 1-5


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FLOORPLATES AND COVERS

QTY
ITEM PART NO. DESCRIPTION A B

b 1656958 Trim Seal.............................................................................................................. 2 2


b 1657033 Trim Seal.............................................................................................................. 1 1

FOOTNOTES:
a Belly Pan
b Not Illustrated
c ⇒ PENDING PER ECN 68510-27
d PENDING PER ECN 68510-27 ⇒

1-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-7
UNIT CODE A236
EUROPE 07/2007

HOODS AND COVERS (Figure 1-3)

1-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

HOODS AND COVERS

KEY:
A: H16.00XMS-12, H18.00XMS-12
B: H16.00XM, H18.00XM

QTY
ITEM PART NO. DESCRIPTION A B

1 1612993 Cowl..................................................................................................................... 1 ..
1 1612995 Cowl..................................................................................................................... .. 1
2 1626336 Frame .................................................................................................................. 1 ..
2 1626337 Frame .................................................................................................................. .. 1
3 1597444 Capscrew............................................................................................................. 10 10
4 1581557 Washer ................................................................................................................ 14 14
5 302401 Locknut ................................................................................................................ 13 13
6 1592111 Cover (LH) ........................................................................................................... 1 ..
6 1592112 Cover (LH) ........................................................................................................... .. 1
7 176640 Capscrew............................................................................................................. 4 4
8 320158 Washer ................................................................................................................ 4 4
9 302400 Locknut ................................................................................................................ 4 4
10 18465 Capscrew............................................................................................................. 4 4
11 15127 Washer ................................................................................................................ 4 4
12 1450759 Button Bumper..................................................................................................... 4 4
13 1668430 Latch .................................................................................................................... 1 1
14 292521 Capscrew............................................................................................................. 1 1
15 1450762 Gas Spring........................................................................................................... 1 1
16 239503 Nut ....................................................................................................................... 6 6
17 1592115 Cover (RH)........................................................................................................... 1 ..
17 1592116 Cover (RH)........................................................................................................... .. 1
18 293796 Capscrew............................................................................................................. 4 4
19 362030 Handle ................................................................................................................. 2 2
20 1592082 Door (RH) ............................................................................................................ 1 1
21 1611182 Support (Radiator) ............................................................................................... 1 1
22 296168 Capscrew............................................................................................................. 2 2
23 1611354 Bushing................................................................................................................ 2 2
24 1385584 Gas Spring........................................................................................................... 2 2
25 1637738 Plate .................................................................................................................... 1 1
26 1610633 Rod ...................................................................................................................... 2 2
27 1608713 Hinge ................................................................................................................... 1 1
28 1592089 Spine ................................................................................................................... 1 1
29 1592090 Door (LH) ............................................................................................................. 1 1
30 1592087 Support (Spine) ................................................................................................... 1 1
31 136985 Capscrew............................................................................................................. 18 18
32 287816 Capscrew............................................................................................................. 8 8
33 320159 Washer ................................................................................................................ 26 26
34 320157 Washer ................................................................................................................ 2 2
35 1669681 Bushing................................................................................................................ 1 1
36 1592107 Trim Seal.............................................................................................................. AR AR
37 1592108 Trim Seal.............................................................................................................. AR AR
38 1592109 Trim Seal.............................................................................................................. AR AR
39 1634171 Latch .................................................................................................................... 1 1
40 1634172 Latch .................................................................................................................... 1 1
41 320156 Washer ................................................................................................................ 8 8

©2007 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HOODS AND COVERS

QTY
ITEM PART NO. DESCRIPTION A B

42 1669680 Washer ................................................................................................................ 2 2


a 1671144 Bracket Assembly ................................................................................................ 4 4

FOOTNOTES:
a Not Illustrated

1-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-11
UNIT CODE A236
EUROPE 07/2007

CAB ATTACHING PARTS (Figure 1-4)

1-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1393499 Clamp .......................................................................................................................... 1


2 1558036 Clip .............................................................................................................................. 1
3 1498336 Edge Protector............................................................................................................. AR
4 1493397 Cover (Capscrew Head) .............................................................................................. 4
5 1571802 Screw........................................................................................................................... 4
6 320156 Washer ........................................................................................................................ 12
7 1571804 Bracket......................................................................................................................... 1
8 1571803 Foam (Block) ............................................................................................................... 1
9 1571841 Spacer ......................................................................................................................... 4
10 1504942 Washer ........................................................................................................................ 12
11 1566044 Bolt .............................................................................................................................. 12
12 1558037 Seal ............................................................................................................................. 2
13 1492167 Edge Protector............................................................................................................. AR
14 1492166 Trim .............................................................................................................................. 1
15 1492140 Washer ........................................................................................................................ 5
16 1468306 Screw........................................................................................................................... 5
17 1498357 Screw........................................................................................................................... 10
18 1498356 Clip .............................................................................................................................. 2
19 1498355 Bracket......................................................................................................................... 1
20 1492133 Cup and Clip Board Holder.......................................................................................... 1
21 1498354 Rivet............................................................................................................................. 5
22 316834 Nut ............................................................................................................................... 6
23 1498362 Seal ............................................................................................................................. AR
24 1512822 Seal ............................................................................................................................. AR
25 1492197 Cover (LH) ................................................................................................................... 1
26 1498363 Screw........................................................................................................................... 12
27 296415 Washer ........................................................................................................................ 8
28 292667 Nut ............................................................................................................................... 8
29 1493278 Mirror (Interior)............................................................................................................. 2
30 1492198 Cover (RH)................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB DOOR ATTACHING PARTS (Figure 1-5)

1-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB DOOR ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1476584 Cover (Capscrew Head) .............................................................................................. 2


2 316835 Nut ............................................................................................................................... 2
3 1651997 Bracket (LH) (Upper) ................................................................................................... 1
4 1493316 Bumper ........................................................................................................................ 2
5 1493313 Bumper ........................................................................................................................ 2
6 1393473 Hinge (LH) ................................................................................................................... 2
7 1651996 Bracket (RH) (Upper) ................................................................................................... 1
8 1566041 Screw........................................................................................................................... 4
9 1493318 Bolt Assembly (Striker) ................................................................................................ 2
10 1504953 Block........................................................................................................................ 1
11 1504954 Guard ...................................................................................................................... 1
12 1504955 Bolt .......................................................................................................................... 1
13 1468312 Washer ........................................................................................................................ 4
14 1493308 Bolt .............................................................................................................................. 12
15 1393474 Hinge (RH)................................................................................................................... 2
16 1566041 Screw........................................................................................................................... 8
17 1651998 Bracket (RH) (Lower) ................................................................................................... 1
18 1651999 Bracket (LH) (Lower).................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB FLOORMATS (Figure 1-6)

1-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB FLOORMATS

ITEM PART NO. DESCRIPTION QTY

1 1493282 Floormat (Seat)............................................................................................................ 1


2 1493281 Floormat (Main) ........................................................................................................... 1
3 1493283 Floormat (Cowl) ........................................................................................................... 1
4 1601929 Buckler......................................................................................................................... 4
5 1498365 Strip ............................................................................................................................. 1
6 1492140 Washer ........................................................................................................................ 4
7 1468318 Screw........................................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 1-17


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB LEFT HAND DOOR (Figure 1-7)

1-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB LEFT HAND DOOR

ITEM PART NO. DESCRIPTION QTY

1553405 Door Assembly (LH) .................................................................................................... 1


1 1558440 Frame ...................................................................................................................... 1
2 1515337 Seal ......................................................................................................................... 5
3 1558446 Latch........................................................................................................................ 1
4 296229 Capscrew ................................................................................................................ 2
5 1558302 Plate ........................................................................................................................ 1
6 1558303 Washer .................................................................................................................... 1
7 1493308 Bolt .......................................................................................................................... 1
8 1495438 Cover ....................................................................................................................... 1
9 1468321 Washer (Plastic) ...................................................................................................... 1
10 287816 Capscrew ................................................................................................................ 1
11 1558300 Cap.......................................................................................................................... 1
12 1493397 Cover (Capscrew Head) .......................................................................................... 3
13 316834 Nut........................................................................................................................... 3
14 1506738 Washer .................................................................................................................... 3
15 1559691 Hold-Open ............................................................................................................... 1
16 1495456 Washer (Special) ..................................................................................................... 1
17 1495454 Seal ......................................................................................................................... 1
18 1558447 Rod (Connector)...................................................................................................... 1
19 1558305 Remote Control (Door Handle)................................................................................ 1
20 1558307 Screw ...................................................................................................................... 3
21 1558299 Seal ......................................................................................................................... 4
22 1558442 Window (Door) (Lower) ........................................................................................... 1
23 1558443 Seal (Lower LH) ...................................................................................................... 1
24 1495372 Seal ......................................................................................................................... 1
25 1495431 Seal ......................................................................................................................... 1
26 1495371 Handle (Push Button) .............................................................................................. 1
27 1593629 Key .......................................................................................................................... 1
28 1558441 Window (Main) ........................................................................................................ 1
29 1558294 Seal ......................................................................................................................... AR
30 1623270 Repair Set (Sliding Window) ................................................................................... 1
31 1558445 Seal (Upper LH) ...................................................................................................... 1
32 1558444 Window (Door) (Upper) ........................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB MAIN DOOR WINDOWS (Figure 1-8)

KEY:
A: RH
B: LH

QTY
ITEM PART NO. DESCRIPTION A B

1558293 Window (Main)..................................................................................................... 1 ..


1558441 Window (Main)..................................................................................................... .. 1
1 1641631 Frame (Sliding Window) .................................................................................. 1 ..
1 1641645 Frame (Sliding Window) .................................................................................. .. 1
2 1641632 Glass ............................................................................................................... 1 1
3 1641634 Seal ................................................................................................................. 1 1
4 1641635 Strip ................................................................................................................. 1 ..
4 1641644 Strip ................................................................................................................. .. 1
5 1641636 Screw .............................................................................................................. 3 3
6 1641639 Guide............................................................................................................... 1 1
7 1483226 Latch................................................................................................................ 1 1
8 1542548 Shim (Rubber) ................................................................................................. 1 1
9 1641633 Glass ............................................................................................................... 1 1
10 a 1641642 Seal ................................................................................................................. AR AR
11 1641641 Guard .............................................................................................................. 1 1
12 a 1641643 Seal ................................................................................................................. AR AR
13 1641638 Guide............................................................................................................... 1 1
14 a 1641637 Seal ................................................................................................................. AR AR
15 a 1641640 Foam Rubber Seal .......................................................................................... AR AR

FOOTNOTES:
a Sold by the foot

1-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-21
UNIT CODE A236
EUROPE 07/2007

CAB PANELS (Figure 1-9)

1-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB PANELS

ITEM PART NO. DESCRIPTION QTY

1 1492175 Duct Assembly (Rear).................................................................................................. 1


1 1491495 Duct (Front Cover) ................................................................................................... 1
2 1598398 Louver ..................................................................................................................... 2
3 1468320 Screw ...................................................................................................................... 4
4 1492169 Louver ..................................................................................................................... 2
5 1654935 Screw ...................................................................................................................... 8
6 1468318 Screw ...................................................................................................................... 8
7 1492140 Washer .................................................................................................................... 8
8 1492139 Nut........................................................................................................................... 8
9 1493370 Foam............................................................................................................................ 1
10 1492140 Washer ........................................................................................................................ 18
11 1491029 Console (RH Internal).................................................................................................. 1
12 1492139 Nut ............................................................................................................................... 23
13 1492200 Dash and Air Duct Assembly (☞ Figure 1-23) ........................................................... 1
14 1493372 Foam (LH).................................................................................................................... 1
14 1493373 Foam (RH) ................................................................................................................... 1
15 1558042 Screw........................................................................................................................... 4
16 1491028 Console (RH External)................................................................................................. 1
17 1492173 Foam............................................................................................................................ 1
18 1468318 Screw........................................................................................................................... 19
1641795 Label (Fuse Panel) ...................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-23


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB RIGHT HAND DOOR (Figure 1-10)

1-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB RIGHT HAND DOOR

ITEM PART NO. DESCRIPTION QTY

1553404 Door Assembly (RH).................................................................................................... 1


1 1558297 Window (Upper) ...................................................................................................... 1
2 1558299 Seal ......................................................................................................................... 4
3 1515337 Seal ......................................................................................................................... 5
4 1558292 Frame ...................................................................................................................... 1
5 1558307 Screw ...................................................................................................................... 3
6 1495454 Seal ......................................................................................................................... 1
7 1495456 Washer (Special) ..................................................................................................... 1
8 1559691 Hold-Open ............................................................................................................... 1
9 1506738 Washer .................................................................................................................... 3
10 316834 Nut........................................................................................................................... 3
11 1493397 Cover (Capscrew Head) .......................................................................................... 3
12 1468321 Washer (Plastic) ...................................................................................................... 1
13 287816 Capscrew ................................................................................................................ 1
14 1558300 Cap.......................................................................................................................... 1
15 1493308 Bolt .......................................................................................................................... 1
16 1495435 Cover ....................................................................................................................... 1
17 1558303 Washer .................................................................................................................... 1
18 1558305 Remote Control (Door Handle)................................................................................ 1
19 1558306 Rod (Connector)...................................................................................................... 1
20 1558302 Plate (Door Handle)................................................................................................. 1
21 1558301 Latch........................................................................................................................ 1
22 296229 Capscrew ................................................................................................................ 2
23 1495372 Seal ......................................................................................................................... 1
24 1495371 Handle (Push Button) .............................................................................................. 1
25 1558295 Window (Lower) ...................................................................................................... 1
26 1495431 Seal ......................................................................................................................... 1
27 1558296 Seal (Lower RH) ...................................................................................................... 1
28 1593629 Key .......................................................................................................................... 1
29 1623270 Repair Set (Sliding Window) ................................................................................... 1
30 1558294 Seal ......................................................................................................................... 1
31 1558293 Window (Main) ........................................................................................................ 1
32 1558298 Seal (Upper RH)...................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-25


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB SOUND REDUCTION (Figure 1-11)

ITEM PART NO. DESCRIPTION QTY

1 1567942 Insulation (Front).......................................................................................................... 1


2 1498370 Insulation (Main) .......................................................................................................... 1
3 292514 Bolt .............................................................................................................................. 20
4 320160 Washer ........................................................................................................................ 20
5 1498373 Fixing Plate (Fixing) ..................................................................................................... 20
6 1498372 Insulation (Heater) ....................................................................................................... 1
7 1498371 Insulation (Rear) .......................................................................................................... 1
8 1623364 Screw........................................................................................................................... 4
9 296419 Washer ........................................................................................................................ 4
10 1468313 Nut ............................................................................................................................... 4
98 1648560 Insulation (Main) (Not Illustrated)................................................................................. 1
99 1648561 Insulation (Main) (Not Illustrated)................................................................................. 1

1-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB SUNSHADE (Figure 1-12)


REAR

©2007 HYSTER COMPANY See Service Manual 1-27


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB SUNSHADE
REAR

ITEM PART NO. DESCRIPTION QTY

1570557 Sunshade (Rear) ......................................................................................................... 1


1 1506751 Sunshade ................................................................................................................ 1
2 1644791 Bracket .................................................................................................................... 1
3 296415 Washer .................................................................................................................... 1
4 1468318 Screw ...................................................................................................................... 3
5 1506749 Pad (Rubber) ........................................................................................................... 1
6 1506748 Pad (Rubber) ........................................................................................................... 2
7 1644792 Bracket .................................................................................................................... 1
8 1655365 Screw ...................................................................................................................... 2
9 1644793 Plug ......................................................................................................................... 2

1-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB SUNSHADE (Figure 1-13)


TOP

ITEM PART NO. DESCRIPTION QTY

1480214 Sunshade Assembly (Top)........................................................................................... 1


1 1506751 Sunshade ................................................................................................................ 1
2 1506750 Clamp ...................................................................................................................... 1
3 1506749 Pad (Rubber) ........................................................................................................... 1
4 1506748 Pad (Rubber) ........................................................................................................... 1
5 1468318 Screw ...................................................................................................................... 2
6 1655365 Screw ...................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 1-29


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB TILT AND LATCH ASSEMBLY (Figure 1-14)

1-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB TILT AND LATCH ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1548100 Tilt Platform Assembly ................................................................................................. 1


1 1493383 Knob ........................................................................................................................ 1
2 1635003 Nameplate (Serial Number)..................................................................................... 1
3 1644500 Pin ........................................................................................................................... 1
4 1644494 Frame ...................................................................................................................... 1
5 1493380 Bearing .................................................................................................................... 2
6 1644498 Screw ...................................................................................................................... 2
7 1644497 Pin ........................................................................................................................... 1
8 1644502 Pin ........................................................................................................................... 2
9 1644495 Bracket .................................................................................................................... 1
10 1644496 Shim ........................................................................................................................ 2
11 1644499 Retaining Ring......................................................................................................... 1
12 1498385 Retaining Ring......................................................................................................... 1
13 1544501 Link.......................................................................................................................... 1
14 1493385 Spring ...................................................................................................................... 1
15 1493386 Washer .................................................................................................................... 1
16 1641991 Pin ............................................................................................................................... 1
17 136985 Capscrew..................................................................................................................... 1
18 195566 Anchor ......................................................................................................................... 1
19 1474921 Shaft ............................................................................................................................ 1
20 1486535 Hand Pump (☞ Figure 1-17) ...................................................................................... 1
21 1486539 Latch ............................................................................................................................ 2
21 1496459 Fitting........................................................................................................................... 3
22 1639811 Hose ............................................................................................................................ 1
23 137852 Strap Clamp................................................................................................................. 1
24 370776 Switch (Momentary)..................................................................................................... 1
25 1480186 Tilt Pump Assembly ..................................................................................................... 1
25 1480187 Connector................................................................................................................ 1
25 1480188 Secondary Lock....................................................................................................... 1
25 1484709 Terminal (Pin) .......................................................................................................... 2
25 1475732 Pump (Electric) (☞ Figure 1-16) ............................................................................ 1
25 1488736 Hose.................................................................................................................... 1
26 1486540 Mount........................................................................................................................... 4
27 1488675 Fitting........................................................................................................................... 1
28 1607476 Wire Harness (Powered Cab Tilt) (☞ Figure 4-30) .................................................... 1
29 1486067 Hose ............................................................................................................................ 1
30 132861 Capscrew..................................................................................................................... 8
31 320157 Washer ........................................................................................................................ 18
32 302400 Locknut ........................................................................................................................ 8
33 2004005 Strap Clamp................................................................................................................. 1
34 302401 Locknut ........................................................................................................................ 5
35 320159 Washer ........................................................................................................................ 19
36 287854 Capscrew..................................................................................................................... 1
37 287851 Capscrew..................................................................................................................... 2
38 292516 Capscrew..................................................................................................................... 2
39 1639812 Hose ............................................................................................................................ 1
40 1496368 Hose ............................................................................................................................ 1
41 1496296 Fitting........................................................................................................................... 2
42 300939 Washer ........................................................................................................................ 4
43 292514 Bolt .............................................................................................................................. 3
44 1488676 Fitting........................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 1-31


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB TILT AND LATCH ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

45 1557756 Strap (Static)................................................................................................................ 3


46 1639813 Hose ............................................................................................................................ 1
47 1639715 Hose Routing Bar ........................................................................................................ 1
48 1364272 Capscrew..................................................................................................................... 2
49 2043194 Tilt Cylinder (Cab) (☞ Figure 1-15) ............................................................................ 1
50 292521 Capscrew..................................................................................................................... 1
51 1639878 Washer ........................................................................................................................ 2
52 292535 Capscrew..................................................................................................................... 4
a 1487204 Handle (Inside Cab)..................................................................................................... 1

FOOTNOTES:
a Not Illustrated

1-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-33
UNIT CODE A236
EUROPE 07/2007

CAB TILT CYLINDER (Figure 1-15)

1-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB TILT CYLINDER

ITEM PART NO. DESCRIPTION QTY

2043194 Tilt Cylinder (Cab)........................................................................................................ 1


1 1488735 Filter ........................................................................................................................ 2
2 1488703 Coupler.................................................................................................................... 2
3 1488751 Spacer ..................................................................................................................... 2
4 .. . . . Wiper ....................................................................................................................... 1
5 .. . . . Retaining Ring (Bore).............................................................................................. 1
6 .. . . . U-Cup ...................................................................................................................... 1
7 .. . . . O-Ring ..................................................................................................................... 1
8 .. . . . Gland....................................................................................................................... 1
9 .. . . . Retaining Ring (Shaft) ............................................................................................. 1
10 .. . . . Retaining Ring (Shaft) ............................................................................................. 1
11 .. . . . O-Ring ..................................................................................................................... 1
12 .. . . . O-Ring ..................................................................................................................... 1
13 .. . . . Sleeve...................................................................................................................... 1
14 .. . . . Piston ...................................................................................................................... 1
15 .. . . . Washer .................................................................................................................... 1
16 .. . . . O-Ring ..................................................................................................................... 1
17 .. . . . Valve Seat Assembly............................................................................................... 1
18 .. . . . Pilot Piston Assembly.............................................................................................. 1
19 .. . . . O-Ring................................................................................................................. 1

1488752 Ring Kit (Includes Items 4-10) ................................................................................. 1


1665756 Seal Kit (Includes Items 15-19) ............................................................................... 1
1488762 Ring Kit (Includes Items 11-14) ............................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-35


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB TILT ELECTRIC PUMP (Figure 1-16)

1-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB TILT ELECTRIC PUMP

ITEM PART NO. DESCRIPTION QTY

1475732 Pump (Electric) ............................................................................................................ 1


1 1488729 Coupler.................................................................................................................... 1
2 1488736 Hose ........................................................................................................................ 1
3 1488735 Filter ........................................................................................................................ 1
4 .. . . . Screen ..................................................................................................................... 1
5 .. . . . Ball .......................................................................................................................... 1
6 1488730 Spring ...................................................................................................................... 1
7 1488703 Coupler.................................................................................................................... 1
8 1616702 Coupling .................................................................................................................. 1
9 1488727 O-Ring ..................................................................................................................... 1
10 1488726 Motor ....................................................................................................................... 1

1488728 Service Kit (Includes Items 3-8)................................................................................... 1


1488725 Motor Kit (Includes Items 9-10) ................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-37


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB TILT HAND PUMP (Figure 1-17)

1-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB TILT HAND PUMP

ITEM PART NO. DESCRIPTION QTY

1486535 Hand Pump.................................................................................................................. 1


1 1488689 Plug (Fill) ................................................................................................................. 1
2 1488688 O-Ring................................................................................................................. 1
3 1488690 Screw ...................................................................................................................... 4
4 1488692 Bearing .................................................................................................................... 1
5 1488694 Seal ......................................................................................................................... 1
6 1488702 Filter ........................................................................................................................ 1
7 .. . . . Coupler.................................................................................................................... 2
8 1488691 O-Ring ..................................................................................................................... 1
9 1488693 Joint......................................................................................................................... 1
10 .. . . . Spool ....................................................................................................................... 1
11 1488696 Washer .................................................................................................................... 1
12 1488697 Pin ........................................................................................................................... 1
13 1488698 O-Ring ..................................................................................................................... 1
14 1488699 O-Ring ..................................................................................................................... 1
15 .. . . . Back-Up Ring .......................................................................................................... 1
16 .. . . . Ball .......................................................................................................................... 1

1488704 Gasket Kit (Includes Items 8-9) ................................................................................... 1


1488705 Ring Kit (Includes Items 10-16) ................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-39


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB WINDOWS INSTALLATION (Figure 1-18)

1-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB WINDOWS INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 1493328 Clip .............................................................................................................................. 1


2 1498341 Seal ............................................................................................................................. 1
3 1493397 Cover (Capscrew Head) .............................................................................................. 5
4 136687 Nut ............................................................................................................................... 5
5 1498342 Washer ........................................................................................................................ 5
6 1493324 Window (Rear)............................................................................................................. 1
7 1493321 Rubber Seal................................................................................................................. AR
8 1393466 Seal ............................................................................................................................. AR
9 1493322 Adhesive ...................................................................................................................... AR
10 1493320 Windshield (Tempered)................................................................................................ 1
11 1493329 Cover ........................................................................................................................... 3
12 1498343 Clip .............................................................................................................................. 3
13 1468321 Washer (Plastic) .......................................................................................................... 3
14 1498339 Sealant ........................................................................................................................ AR
15 1515337 Seal ............................................................................................................................. AR
16 1493326 Window (Skylight) (Open Cab Construction) ............................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-41


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB WINDOW WIPER SYSTEM (Figure 1-19)

1-42 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB WINDOW WIPER SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 1493336 Connector .................................................................................................................... 6


2 1498347 Wiper Arm (Top) .......................................................................................................... 1
3 1498344 Washer (Nozzle) (Double) ........................................................................................... 1
4 1493340 Wiper Blade ................................................................................................................. 1
5 1493341 Wiper Arm (Rear) ........................................................................................................ 1
6 1558025 Washer ........................................................................................................................ 1
7 1554125 Washer ........................................................................................................................ 2
8 1493339 Wiper Motor (Rear) ...................................................................................................... 1
9 1545170 Wire Harness (Rear Wiper) (☞ Figure 4-32) ............................................................. 1
10 1493344 Wiper Motor (Top) ........................................................................................................ 1
11 1493337 Hose ............................................................................................................................ AR
12 1493332 Wiper Motor (Front) ..................................................................................................... 1
13 1493333 Linkage (Front) ............................................................................................................ 1
14 1573575 Wiper Arm (Dual)......................................................................................................... 1
15 1493334 Wiper Arm (Single) ...................................................................................................... 1
16 1507003 Nozzle.......................................................................................................................... 1
17 1493335 Wiper Blade (Single).................................................................................................... 1
18 1573574 Wiper Blade (Dual) ...................................................................................................... 2
19 292500 Capscrew..................................................................................................................... 1
20 1492156 Relay (Wiper Timer) (Internal) ..................................................................................... 1
21 1498348 Wiper Blade (Top) ........................................................................................................ 1
1626996 Reservoir (Not Illustrated)............................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 1-43


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB RECIRCULATING FAN (Figure 1-20)


CLOSED CONSTRUCTION

ITEM PART NO. DESCRIPTION QTY

1 1312226 Fan Assembly .............................................................................................................. 1


1 1307755 Fan .......................................................................................................................... 1
2 181045 Connector................................................................................................................ 1
3 134810 Terminal................................................................................................................... 1
4 1301783 Ring ......................................................................................................................... 1
5 1468319 Screw........................................................................................................................... 4

1-44 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-45
UNIT CODE A236
EUROPE 07/2007

CONDENSER ASSEMBLY (Figure 1-21)

1-46 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CONDENSER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1538218 Condenser Assembly................................................................................................... 1


1 1550921 Coil (Condenser) ..................................................................................................... 1
2 1550922 Pressure Switch ...................................................................................................... 1
3 1550923 Fan (24 Volt) ............................................................................................................ 2
3 1637675 Housing............................................................................................................... 1
3 1637676 Contact................................................................................................................ 2
3 1637677 Seal..................................................................................................................... 1
3 1637678 Seal..................................................................................................................... 1
4 1550924 Wire Harness .......................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-47


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CONDENSOR HOSES AND ATTACHING PARTS (Figure 1-22)

1-48 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CONDENSOR HOSES AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1538218 Condenser Assembly (☞ Figure 1-21) ...................................................................... 1


2 1546460 Tape ............................................................................................................................. AR
3 261156 Foam Tape................................................................................................................... AR
4 1450759 Button Bumper............................................................................................................. 6
5 302401 Locknut ........................................................................................................................ 4
6 320159 Washer ........................................................................................................................ 8
7 296174 Capscrew..................................................................................................................... 4
8 1614377 Reflector ...................................................................................................................... 1
9 1491360 Seal ............................................................................................................................. AR
10 1591591 Mounting Bracket......................................................................................................... 1
11 129563 Strap Clamp................................................................................................................. 2
12 1557756 Strap (Static)................................................................................................................ 7
13 1639818 Hose ............................................................................................................................ 1
14 1538217 Dryer............................................................................................................................ 1
15 1658167 Hose ............................................................................................................................ 1
16 1639819 Hose ............................................................................................................................ 1
17 2007856 Trim .............................................................................................................................. 1
18 1644523 Shield........................................................................................................................... 1
19 78286 Clamp .......................................................................................................................... 2
20 316596 Sleeve (Coil) ................................................................................................................ 1
21 1658168 Hose ............................................................................................................................ 1
22 1643684 Plate (Strap Clamp) ..................................................................................................... 1
1652097 Foam Tape (Not Illustrated) ......................................................................................... AR

©2007 HYSTER COMPANY See Service Manual 1-49


for service procedures.
UNIT CODE A236
EUROPE 07/2007

DASH AND AIR DUCT ASSEMBLY (Figure 1-23)

ITEM PART NO. DESCRIPTION QTY

1492200 Dash and Air Duct Assembly ....................................................................................... 1


1 1492195 Dash and Cap ......................................................................................................... 1
2 1654935 Screw ...................................................................................................................... 24
3 1512822 Seal ......................................................................................................................... AR
4 1598398 Louver (Round) ....................................................................................................... 4
5 1492196 Ashtray .................................................................................................................... 1
6 1468321 Washer (Plastic) ...................................................................................................... 6
7 292501 Capscrew ................................................................................................................ 6

1-50 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-51
UNIT CODE A236
EUROPE 07/2007

HEATER AND AIR CONDITIONER ASSEMBLY (Figure 1-24)

1-52 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

HEATER AND AIR CONDITIONER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1656599 Heater And Air Conditioner Assembly ......................................................................... 1


1 1560537 Blower ..................................................................................................................... 1
2 1453031 Resistor ................................................................................................................... 1
3 1560538 Thermostat .............................................................................................................. 1
4 1560539 Heater Core............................................................................................................. 1
5 1560540 Evaporator Core ...................................................................................................... 1
6 1560541 Motor (Water Valve)................................................................................................. 1
7 1560542 Coupling .................................................................................................................. 1
8 1560543 Water Valve ............................................................................................................. 1
9 1560544 Hose ........................................................................................................................ 1
10 1560545 Hose ........................................................................................................................ 1
11 1560546 Controller (Water Valve) .......................................................................................... 1
12 1560547 Adapter.................................................................................................................... 1
13 1560548 Rivet ........................................................................................................................ 1
14 1560549 Wire Harness .......................................................................................................... 1
15 1560550 Wire Harness .......................................................................................................... 1
16 .. . . . Connector................................................................................................................ 1
17 1560552 Bearing .................................................................................................................... 1
18 1560553 Clip .......................................................................................................................... 1
19 1560554 Cable ....................................................................................................................... 1
20 1560555 Rotary Control ......................................................................................................... 1
21 1560556 Clip .......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-53


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HEATER AND AIR CONDITIONER MOUNTING (Figure 1-25)

1-54 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

HEATER AND AIR CONDITIONER MOUNTING

ITEM PART NO. DESCRIPTION QTY

1 1558028 Air Filter ....................................................................................................................... 1


2 1590815 Cover Assembly (Filter) ............................................................................................... 1
2 1590822 Cover ....................................................................................................................... 1
3 1590821 Catch ....................................................................................................................... 2
4 1590820 Bracket .................................................................................................................... 1
5 1492253 Washer .................................................................................................................... 2
6 1492231 Screw ...................................................................................................................... 2
7 1558294 Seal ......................................................................................................................... AR
8 1558032 Heater Assembly (☞ Figure 1-26) ............................................................................. 1
8 1656599 Heater And Air Conditioner Assembly (☞ Figure 1-24) ............................................. 1
9 320160 Washer ........................................................................................................................ 3
10 292513 Capscrew..................................................................................................................... 3
11 1493312 Cover (Capscrew Head) .............................................................................................. 3
12 1493397 Cover (Capscrew Head) .............................................................................................. 4
13 292501 Capscrew..................................................................................................................... 2
14 320156 Washer ........................................................................................................................ 4
15 316834 Nut ............................................................................................................................... 2
16 1558029 Foam............................................................................................................................ 1
17 1493394 Foam............................................................................................................................ 1
18 1493393 Clamp .......................................................................................................................... 2
19 1393499 Clamp .......................................................................................................................... 4
20 1603503 Hose ............................................................................................................................ 1
21 1468319 Screw........................................................................................................................... 4
22 1506825 Strap Clamp................................................................................................................. 2
23 1603502 Flange.......................................................................................................................... 1
24 1538218 Condenser Assembly (☞ Figure 1-21) ...................................................................... 1
25 1566041 Screw........................................................................................................................... 4
26 1623421 Bracket (RH) ................................................................................................................ 1
27 1623420 Bracket (LH)................................................................................................................. 11

©2007 HYSTER COMPANY See Service Manual 1-55


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HEATER ASSEMBLY (Figure 1-26)

1-56 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

HEATER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1558032 Heater Assembly ......................................................................................................... 1


1 1560537 Blower ..................................................................................................................... 1
2 1453031 Resistor ................................................................................................................... 1
3 1560623 Core (Heater) .......................................................................................................... 1
4 1560624 Hose (Water Valve) ................................................................................................. 1
5 1560625 Water Valve ............................................................................................................. 1
6 1560626 Cable (Push Pull) .................................................................................................... 1
7 1560547 Adapter (Hose) ........................................................................................................ 1
8 1560548 Rivet ........................................................................................................................ 1
9 1560627 Wire Harness .......................................................................................................... 1
10 .. . . . Connector................................................................................................................ 1
11 1560552 Bearing .................................................................................................................... 1
12 1560553 Clip .......................................................................................................................... 1
13 1560554 Cable (Push Pull) .................................................................................................... 1
14 1560555 Rotary Control ......................................................................................................... 1
15 1560556 Clip .......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-57


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HEATER HOSES AND ATTACHING PARTS (Figure 1-27)

1-58 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

HEATER HOSES AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 12845 Fitting........................................................................................................................... 1
2 127852 Fitting........................................................................................................................... 1
3 130845 Clamp .......................................................................................................................... 4
4 1313368 Hose ............................................................................................................................ 1
5 224060 Hose ............................................................................................................................ 1
6 136985 Capscrew..................................................................................................................... 1
7 320159 Washer ........................................................................................................................ 2
8 1641794 Bracket......................................................................................................................... 1
9 153069 Clamp .......................................................................................................................... 1
10 302401 Locknut ........................................................................................................................ 1
11 129563 Strap Clamp................................................................................................................. 2
12 1643684 Plate (Strap Clamp) ..................................................................................................... 1
13 1557756 Strap (Static)................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 1-59


for service procedures.
UNIT CODE A236
EUROPE 07/2007

TRAINING SEAT (Figure 1-28)

ITEM PART NO. DESCRIPTION QTY

1497822 Seat Assembly............................................................................................................. 1


1 1499936 Cover (Top).............................................................................................................. 1
2 1498336 Edge Protector ........................................................................................................ AR
3 1506677 Seat (Bottom) .......................................................................................................... 1
4 136687 Nut........................................................................................................................... 4
5 320156 Washer .................................................................................................................... 4
6 1498338 Washer .................................................................................................................... 3
7 293628 Capscrew ................................................................................................................ 2
8 1461081 Seat Belt Kit............................................................................................................. 1

1-60 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-61
UNIT CODE A236
EUROPE 07/2007

PIVOT ARM ASSEMBLY (Figure 1-29)

1-62 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

PIVOT ARM ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1571627 Pivot Arm Assembly..................................................................................................... 1


1 1498385 Retaining Ring......................................................................................................... 1
2 1493397 Cover (Capscrew Head) .......................................................................................... 2
3 316834 Nut........................................................................................................................... 1
4 1476421 Washer .................................................................................................................... 2
5 1534475 Tube......................................................................................................................... 1
6 1506669 Screw ...................................................................................................................... 1
7 1571029 Washer .................................................................................................................... 3
8 287837 Capscrew ................................................................................................................ 1
9 1493499 Screw ...................................................................................................................... 1
10 1534474 Console Weldment .................................................................................................. 1
11 296010 Capscrew ................................................................................................................ 2
12 1493494 Knob (Star Grip) ...................................................................................................... 1
13 1498338 Washer .................................................................................................................... 2
14 1534476 Knob ........................................................................................................................ 1
15 1506827 Nut........................................................................................................................... 1
16 1493474 Cover (Capscrew Head) .......................................................................................... 1
17 1534481 Console Weldment .................................................................................................. 1
18 1530386 Cable ....................................................................................................................... 1
19 1498357 Screw ...................................................................................................................... 2
20 136985 Capscrew ................................................................................................................ 3
21 1493312 Cover (Capscrew Head) .......................................................................................... 3
22 1571030 Lever (Armrest Release) ......................................................................................... 1
23 132861 Capscrew ................................................................................................................ 2
24 296419 Washer .................................................................................................................... 4
25 1493498 Clamp ...................................................................................................................... 1
26 1506825 Strap Clamp ............................................................................................................ 2
27 287805 Capscrew ................................................................................................................ 1
28 1498356 Clip .......................................................................................................................... 1
29 1530385 Gas Spring .............................................................................................................. 1
30 1476584 Cover (Capscrew Head) .......................................................................................... 3
31 1534477 Lever (Release) ....................................................................................................... 1
32 1534425 Rod End .................................................................................................................. 1
33 1539034 Nut........................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-63


for service procedures.
UNIT CODE A236
EUROPE 07/2007

ARMREST ASSEMBLY (Figure 1-30)


HYDRAULIC LEVERS

1-64 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

ARMREST ASSEMBLY
HYDRAULIC LEVERS

ITEM PART NO. DESCRIPTION QTY

1623187 Armrest Assembly ....................................................................................................... 1


1 1637392 Cover (Armrest)....................................................................................................... 1
2 1492140 Washer .................................................................................................................... 8
3 1468319 Screw ...................................................................................................................... 8
4 1637395 Frame (Armrest) ...................................................................................................... 1
5 1492139 Nut........................................................................................................................... 8
6 1637394 Plate (Lower Armrest) ............................................................................................. 1
7 302023 Screw ...................................................................................................................... 7
8 1637391 Cover ....................................................................................................................... 1
9 1637393 Capscrew ................................................................................................................ 6
10 1468321 Washer (Plastic) ...................................................................................................... 6
11 1571776 Washer .................................................................................................................... 2
12 .. . . . Cover (Capscrew).................................................................................................... 1
13 1571775 Screw ...................................................................................................................... 1
14 1493486 Clamp ...................................................................................................................... 1
15 2043353 Wiper Switch (Top And Rear) .................................................................................. 2
16 1498383 Plug (Switch) ........................................................................................................... 2
17 2043354 Switch (Window Washer) ........................................................................................ 1
18 2043352 Wiper Switch (Front)................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 1-65


for service procedures.
UNIT CODE A236
EUROPE 07/2007

ARMREST ASSEMBLY (Figure 1-31)


JOYSTICK

1-66 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

ARMREST ASSEMBLY
JOYSTICK

ITEM PART NO. DESCRIPTION QTY

1634996 Armrest Assembly ....................................................................................................... 1


1 1637392 Cover (Armrest)....................................................................................................... 1
2 1492140 Washer .................................................................................................................... 8
3 1468319 Screw ...................................................................................................................... 8
4 1637395 Frame (Armrest) ...................................................................................................... 1
5 1492139 Nut........................................................................................................................... 8
6 1637394 Plate ........................................................................................................................ 1
7 302023 Screw ...................................................................................................................... 7
8 1637391 Cover (Joystick) ....................................................................................................... 1
9 1637393 Capscrew ................................................................................................................ 6
10 1468321 Washer (Plastic) ...................................................................................................... 6
11 1571776 Washer .................................................................................................................... 2
12 1571775 Screw ...................................................................................................................... 1
13 1493486 Clamp ...................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-67


for service procedures.
UNIT CODE A236
EUROPE 07/2007

SUSPENSION SEAT (Figure 1-32)

1-68 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

SUSPENSION SEAT

KEY:
A: Fabric Cover
B: Vinyl Cover

QTY
ITEM PART NO. DESCRIPTION A B

b 1603522 Seat Assembly (Mechanical Suspension) (Fabric Cover).................................... 1 ..


1603521 Seat Assembly (Mechanical Suspension) (Vinyl Cover)...................................... .. 1
b 1603524 Seat Assembly (Air Suspension) (Fabric Cover) ................................................. 1 ..
1603523 Seat Assembly (Air Suspension) (Vinyl Cover).................................................... .. 1
1482798 Seat Top Assembly (With Armrest) ................................................................. 1 ..
1482954 Seat Top Assembly (With Armrest) ................................................................. .. 1
a 1482915 Spacer......................................................................................................... 1 1
a 292528 Capscrew .................................................................................................... 1 1
a 1482917 Locknut........................................................................................................ 4 4
a 1615073 Bolt.............................................................................................................. 4 4
1 1482974 Bracket Kit (RH) .......................................................................................... 1 1
1 1482806 Bracket.................................................................................................... 1 1
1 1482917 Locknut ................................................................................................... 3 3
1 1482951 Bolt.......................................................................................................... 1 1
1 1482919 Locknut ................................................................................................... 2 2
1 1482924 Screw...................................................................................................... 2 2
1 1482952 Clip.......................................................................................................... 2 2
1 1482953 Cable Tie ................................................................................................ 1 1
2 1615147 Upper Backrest Kit ...................................................................................... 1 ..
2 1574082 Backrest.................................................................................................. 1 ..
2 1615149 Tube (Guide) ........................................................................................... 2 ..
2 1615150 Upper Backrest Kit ...................................................................................... .. 1
2 1574081 Backrest.................................................................................................. .. 1
2 1615149 Tube (Guide) ........................................................................................... .. 2
3 1482957 Back Cushion Assembly ............................................................................. 1 ..
3 1482802 Back Cushion.......................................................................................... 1 ..
3 1482924 Screw...................................................................................................... 2 ..
3 1482958 Back Cushion Assembly ............................................................................. .. 1
3 1482955 Back Cushion.......................................................................................... .. 1
3 1482924 Screw...................................................................................................... .. 2
4 1482959 Back Pan Kit................................................................................................ 1 1
4 1615056 Back Pan................................................................................................. 1 1
4 1482917 Locknut ................................................................................................... 8 8
4 1482919 Locknut ................................................................................................... 2 2
4 1482924 Screw...................................................................................................... 2 2
4 1615057 Bolt.......................................................................................................... 1 1
4 1482913 Connector ............................................................................................... 6 6
5 1482960 Armrest Assembly (LH)............................................................................... 1 1
5 1482804 Arm Rest................................................................................................. 1 1
5 1482919 Locknut ................................................................................................... 1 1
5 292528 Capscrew................................................................................................ 1 1
5 1482920 Washer ................................................................................................... 2 2
5 1482961 Screw...................................................................................................... 1 1
6 1467522 Holder Kit .................................................................................................... 1 1
6 1482925 Riser ....................................................................................................... 1 1
6 1482948 Box.......................................................................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 1-69


for service procedures.
UNIT CODE A236
EUROPE 07/2007

SUSPENSION SEAT

QTY
ITEM PART NO. DESCRIPTION A B

6 1482949 Screw...................................................................................................... 4 4
6 1482950 Cover ...................................................................................................... 1 1
7 1482969 Bracket Kit (LH)........................................................................................... 1 1
7 1482805 Bracket.................................................................................................... 1 1
7 1482917 Locknut ................................................................................................... 3 3
7 1615057 Bolt.......................................................................................................... 1 1
7 292528 Capscrew................................................................................................ 1 1
7 1482919 Locknut ................................................................................................... 2 2
7 1482924 Screw .......................................................................................................... 2 2
7 1482910 Nut .......................................................................................................... 1 1
7 1482952 Clip.......................................................................................................... 2 2
7 1482961 Screw...................................................................................................... 1 1
7 1482953 Cable Tie ................................................................................................ 1 1
8 1615062 Seat Belt Kit ................................................................................................ 1 1
8 292528 Capscrew................................................................................................ 1 1
8 246001 Capscrew................................................................................................ 1 1
8 1615063 Washer ................................................................................................... 3 3
8 1615064 Spacer .................................................................................................... 2 2
9 1615066 Service Kit (Operator Presence System) .................................................... 1 1
9 1615067 Switch (Operator Presence System) ...................................................... 1 1
9 1615068 Harness (Operator Presence System) ................................................... 1 1
9 1482953 Cable Tie ................................................................................................ 2 2
9 1482952 Clip.......................................................................................................... 2 2
10 1482970 Recliner Kit.................................................................................................. 1 1
10 1467531 Recliner Knob ......................................................................................... 1 1
10 1482904 Lever ....................................................................................................... 1 1
10 1482905 Sector ..................................................................................................... 1 1
10 1482906 Latch ....................................................................................................... 1 1
10 1482907 Cover ...................................................................................................... 1 1
10 1482908 Spring ..................................................................................................... 1 1
10 1482909 Spring ..................................................................................................... 1 1
10 1482919 Locknut ................................................................................................... 2 2
10 1615057 Bolt.......................................................................................................... 1 1
10 1482917 Locknut ................................................................................................... 5 5
10 1482952 Clip.......................................................................................................... 2 2
10 1482953 Cable Tie ................................................................................................ 1 1
10 1482910 Nut .......................................................................................................... 1 1
10 1482924 Screw...................................................................................................... 2 2
11 1482971 Seat Pan Kit ................................................................................................ 1 1
11 1482801 Seat Pan ................................................................................................. 1 1
11 1482917 Locknut ................................................................................................... 12 12
11 1482951 Bolt.......................................................................................................... 6 6
11 1482952 Clip.......................................................................................................... 2 2
11 1482953 Cable Tie ................................................................................................ 1 1
11 1615057 Bolt.......................................................................................................... 2 2
11 1482919 Locknut ................................................................................................... 2 2
12 1615158 Seat Cushion Assembly .............................................................................. 1 ..
12 1482803 Seat Cushion .......................................................................................... 1 ..
12 1482952 Clip.......................................................................................................... 2 ..
12 1482953 Cable Tie ................................................................................................ 1 ..
12 1615055 Seat Cushion Assembly .............................................................................. .. 1
1-70 See Service Manual ©2007 HYSTER COMPANY
for service procedures.
UNIT CODE A236
07/2007 EUROPE

SUSPENSION SEAT

QTY
ITEM PART NO. DESCRIPTION A B

12 1482956 Seat Cushion .......................................................................................... .. 1


12 1482952 Clip.......................................................................................................... .. 2
12 1482953 Cable Tie ................................................................................................ .. 1
13 1558035 Lockwasher.......................................................................................................... 4 4
14 1623187 Armrest Assembly (Hydraulic Levers) (☞ Figure 1-30) ..................................... 1 1
14 1634996 Armrest Assembly (Joystick) (☞ Figure 1-31) ................................................... 1 1
15 1571627 Pivot Arm Assembly (☞ Figure 1-29) ................................................................. 1 1
16 1476584 Cover (Capscrew Head) ...................................................................................... 4 4
17 136681 Capscrew............................................................................................................. 4 4

1561530 Cushion and Upper Backrest Service Kit (Includes Items 2-3)............................ 1 ..
1615152 Cushion and Upper Backrest Service Kit (Includes Items 2-3)............................ .. 1

FOOTNOTES:
a Not Illustrated
b Used with Closed Cab Only

©2007 HYSTER COMPANY See Service Manual 1-71


for service procedures.
UNIT CODE A236
EUROPE 07/2007

SEAT SUSPENSION ASSEMBLY (Figure 1-33)


AIR

1-72 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

SEAT SUSPENSION ASSEMBLY


AIR

ITEM PART NO. DESCRIPTION QTY

1482989 Suspension Assembly (Air).......................................................................................... 1


1 1483005 Boot Kit (Suspension).............................................................................................. 1
1 1483006 Boot..................................................................................................................... 1
1 1483003 Push Fixing ......................................................................................................... 22
1 1483004 Nut ...................................................................................................................... 3
2 1483042 Housing Kit (Upper)................................................................................................. 1
2 1483043 Housing (Upper).................................................................................................. 1
2 1483009 Pivot Shaft........................................................................................................... 1
2 1483010 Nut ...................................................................................................................... 1
2 .. . . . Plug..................................................................................................................... 1
2 1483047 Roll Pin................................................................................................................ 1
2 1483003 Push Fixing ......................................................................................................... 11
2 1482917 Locknut................................................................................................................ 4
2 1482990 Bolt...................................................................................................................... 4
2 .. . . . Bearing................................................................................................................ 2
3 1483040 Wire Harness Kit ..................................................................................................... 1
3 1483041 Wire Harness ...................................................................................................... 1
3 1482953 Cable Tie............................................................................................................. 1
3 1483003 Push Fixing ......................................................................................................... 1
3 1483004 Nut ...................................................................................................................... 1
4 1615107 Control Valve (Air) ................................................................................................... 1
4 .. . . . Valve Body .......................................................................................................... 1
4 1615109 Lockwasher ......................................................................................................... 1
4 1615110 Nut ...................................................................................................................... 1
4 .. . . . Knob (Air Valve) .................................................................................................. 1
4 1615111 Connector ........................................................................................................... 1
4 1483047 Roll Pin................................................................................................................ 2
4 1615105 Extender (Control Valve) ..................................................................................... 1
4 1615106 Knob (Air Control Valve)...................................................................................... 1
5 1483049 Shock Absorber Kit.................................................................................................. 1
5 1615129 Shock Absorber .................................................................................................. 1
5 275608 Fastener .............................................................................................................. 1
5 1615124 Knob (Adjuster) ................................................................................................... 1
5 1615125 Roll Pin................................................................................................................ 1
5 1615126 Bushing (Upper Shock) ....................................................................................... 1
5 1615127 Bushing (Lower Shock) ....................................................................................... 1
5 1615128 Spring.................................................................................................................. 1
6 1483050 Housing Kit (Lower)................................................................................................. 1
6 1483051 Housing (Lower).................................................................................................. 1
6 1483009 Pivot Shaft........................................................................................................... 1
6 1483010 Nut ...................................................................................................................... 1
6 1483029 Push Fixing ......................................................................................................... 3
6 1483003 Push Fixing ......................................................................................................... 9
6 1483004 Nut ...................................................................................................................... 3
6 1615131 Bumper (Rubber) ................................................................................................ 1
6 1483058 Screw .................................................................................................................. 1
7 1483052 Bearing Kit (Suspension) ........................................................................................ 1
7 1483031 Roller................................................................................................................... 4
7 1483053 Bumper ............................................................................................................... 2
7 1483054 Screw .................................................................................................................. 2
7 1483055 Nut ...................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 1-73


for service procedures.
UNIT CODE A236
EUROPE 07/2007

SEAT SUSPENSION ASSEMBLY


AIR

ITEM PART NO. DESCRIPTION QTY

7 .. . . . Bearing................................................................................................................ 4
7 1482990 Bolt...................................................................................................................... 4
7 1483010 Nut ...................................................................................................................... 2
7 1483003 Push Fixing ......................................................................................................... 9
7 1483004 Nut ...................................................................................................................... 3
7 1482953 Cable Tie............................................................................................................. 1
7 1615132 Bumper ............................................................................................................... 2
7 1615126 Bushing ............................................................................................................... 1
7 1615127 Bushing ............................................................................................................... 1
7 275608 Fastener .............................................................................................................. 1
7 1482980 Washer................................................................................................................ 4
8 1483061 Air Hose Kit ............................................................................................................. 1
8 1483062 Hose.................................................................................................................... 1
8 1615111 Connector ........................................................................................................... 1
8 1483060 Fitting .................................................................................................................. 1
8 1615138 Cap ..................................................................................................................... 1
8 1615139 O-Ring................................................................................................................. 1
9 1483056 Spring Kit (Air) ......................................................................................................... 1
9 1483057 Spring.................................................................................................................. 1
9 1483058 Screw .................................................................................................................. 1
9 1483059 Bolt...................................................................................................................... 1
9 1483060 Fitting .................................................................................................................. 1
9 1615136 Clip...................................................................................................................... 1
9 1483062 Hose.................................................................................................................... 1
9 1483003 Push Fixing ......................................................................................................... 10
9 1483004 Nut ...................................................................................................................... 3
9 1615137 Screw .................................................................................................................. 1
10 1528714 Compressor Kit........................................................................................................ 1
10 1615140 Compressor (24 Volt) .......................................................................................... 1
10 1615141 Bracket (Plastic) .................................................................................................. 1
10 1483067 Screw .................................................................................................................. 2
10 1483062 Hose.................................................................................................................... 1
10 1615111 Connector ........................................................................................................... 1
10 1483060 Fitting .................................................................................................................. 1
11 1615143 Service Kit (Suspension Scissors) .......................................................................... 1
11 1615144 Suspension Scissors........................................................................................... 1
11 1615126 Bushing (Upper Shock) ....................................................................................... 1
11 1615127 Bushing (Lower Shock) ....................................................................................... 1
11 1483031 Roller................................................................................................................... 4
11 .. . . . Bearing................................................................................................................ 4
11 275608 Fastener .............................................................................................................. 1

1-74 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-75
UNIT CODE A236
EUROPE 07/2007

SEAT SUSPENSION ASSEMBLY (Figure 1-34)


MECHANICAL

1-76 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

SEAT SUSPENSION ASSEMBLY


MECHANICAL

ITEM PART NO. DESCRIPTION QTY

1482992 Suspension Assembly (Mechanical)............................................................................ 1


1 1483001 Boot Kit (Suspension).............................................................................................. 1
1 1483002 Boot..................................................................................................................... 1
1 1183003 Push Fixing ......................................................................................................... 18
1 1483004 Nut ...................................................................................................................... 3
2 1483007 Housing Kit (Upper)................................................................................................. 1
2 1483008 Upper Housing .................................................................................................... 1
2 1483009 Pivot Shaft........................................................................................................... 1
2 1483010 Nut ...................................................................................................................... 1
2 1183003 Push Fixing ......................................................................................................... 9
2 1483011 Roll Pin................................................................................................................ 1
2 1482917 Locknut................................................................................................................ 4
2 1482990 Bolt...................................................................................................................... 4
2 1615075 Pin....................................................................................................................... 2
2 1615076 Pin....................................................................................................................... 1
2 1615077 Clip...................................................................................................................... 4
2 1615078 Clip...................................................................................................................... 2
2 1615079 Cam Follower ...................................................................................................... 1
3 1483012 Bumper Kit............................................................................................................... 1
3 1483013 Spring.................................................................................................................. 2
3 1483388 Nut ...................................................................................................................... 2
4 1483020 Weight Adjuster Kit.................................................................................................. 1
4 1483021 Spring.................................................................................................................. 1
4 1483022 Weight Adjuster Tape .......................................................................................... 1
4 1483023 Weight Adjuster Guide ........................................................................................ 1
4 1483014 Rivet .................................................................................................................... 1
5 1483024 Shock Absorber Kit.................................................................................................. 1
5 1483025 Shock Absorber .................................................................................................. 1
5 275608 Fastener .............................................................................................................. 1
5 1483026 Bushing ............................................................................................................... 2
6 1483015 Spring Kit................................................................................................................. 1
6 1483016 Spring.................................................................................................................. 2
6 .. . . . Retaining Ring .................................................................................................... 2
6 1483017 Bushing ............................................................................................................... 2
6 1483018 Spacer................................................................................................................. 2
6 1483019 Spring.................................................................................................................. 1
7 1483027 Housing Kit (Lower)................................................................................................. 1
7 1483028 Lower Housing .................................................................................................... 1
7 1483009 Pivot Shaft........................................................................................................... 1
7 1483010 Nut ...................................................................................................................... 1
7 1483029 Push Fixing ......................................................................................................... 3
7 1183003 Push Fixing ......................................................................................................... 9
7 1483004 Nut ...................................................................................................................... 3
7 1483031 Roller................................................................................................................... 4
8 1483030 Bearing Kit............................................................................................................... 1
8 1483031 Roller................................................................................................................... 6
8 .. . . . Bearing................................................................................................................ 4
8 1483026 Bushing ............................................................................................................... 2
9 1483032 Arm Assembly ......................................................................................................... 1
9 1483033 Arm ..................................................................................................................... 1
9 1615075 Pin....................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 1-77


for service procedures.
UNIT CODE A236
EUROPE 07/2007

SEAT SUSPENSION ASSEMBLY


MECHANICAL

ITEM PART NO. DESCRIPTION QTY

9 1615076 Pin....................................................................................................................... 1
9 1615077 Clip...................................................................................................................... 4
9 .. . . . Retaining Ring .................................................................................................... 2
9 1615078 Clip...................................................................................................................... 2
9 1615079 Cam Follower ...................................................................................................... 1
9 1483018 Spacer................................................................................................................. 2
9 .. . . . Bearing................................................................................................................ 2
9 1483031 Roller................................................................................................................... 2
10 1483034 Weight Adjust Knob................................................................................................. 1
10 1483036 Knob and Shaft Assembly................................................................................... 1
10 1483011 Roll Pin................................................................................................................ 1
11 1483037 Service Kit (Suspension Scissors) .......................................................................... 1
11 1483039 Suspension Scissors........................................................................................... 1
11 1483031 Roller................................................................................................................... 4
11 .. . . . Bearing................................................................................................................ 4
11 1483026 Bushing ............................................................................................................... 2
11 1483010 Nut ...................................................................................................................... 2
11 275608 Fastener .............................................................................................................. 1

1-78 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-79
UNIT CODE A236
EUROPE 07/2007

SUSPENSION ASSEMBLY (Figure 1-35)


MECHANICAL AND AIR SUSPENSION

1-80 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

SUSPENSION ASSEMBLY
MECHANICAL AND AIR SUSPENSION

KEY:
A: Mechanical Suspension
B: Air Suspension

QTY
ITEM PART NO. DESCRIPTION A B

1603522 Seat Assembly (Mechanical Suspension) (Fabric Cover).................................... 1 ..


1603521 Seat Assembly (Mechanical Suspension) (Vinyl Cover)...................................... 1 ..
1603524 Seat Assembly (Air Suspension) (Fabric Cover) ................................................. .. 1
1603523 Seat Assembly (Air Suspension) (Vinyl Cover).................................................... .. 1
1 1482993 Plate Kit (Adapter) ........................................................................................... 1 1
1 1482994 Plate............................................................................................................ 1 1
1 1482917 Locknut........................................................................................................ 8 8
1 1482951 Bolt.............................................................................................................. 8 8
1 1482952 Clip.............................................................................................................. 2 2
1 1482995 Washer........................................................................................................ 4 4
1 1482953 Cable Tie..................................................................................................... 1 1
2 1482996 Bracket Kit ....................................................................................................... 1 1
2 1482997 Bracket ........................................................................................................ 1 1
2 1482917 Locknut........................................................................................................ 4 4
2 1482951 Bolt.............................................................................................................. 4 4
2 1482995 Washer........................................................................................................ 4 4
2 1482980 Washer........................................................................................................ 1 1
2 1482981 Locknut........................................................................................................ 1 1
3 1482976 Knob Kit........................................................................................................... 1 1
3 1467531 Recliner Knob (Recliner)............................................................................. 1 1
3 1482977 Knob (Slide) ................................................................................................ 1 1
3 1483047 Roll Pin........................................................................................................ .. 1
3 .. . . . Knob (Air Valve) .......................................................................................... .. 1
3 1615105 Extender (Control Valve) ............................................................................. .. 1
3 1615106 Knob (Air Control Valve).............................................................................. .. 1
4 1482978 Lever Kit (Slider).............................................................................................. 1 1
4 1482979 Lever ........................................................................................................... 1 1
4 1482977 Knob............................................................................................................ 1 1
4 1482980 Washer........................................................................................................ 1 1
4 1482981 Locknut........................................................................................................ 1 1
5 1482991 Service Kit (Mechanical Suspension Assembly) ............................................. 1 ..
5 1482992 Suspension Assembly (Mechanical) ........................................................... 1 ..
5 1482917 Locknut........................................................................................................ 4 ..
5 1482990 Bolt.............................................................................................................. 4 ..
5 1482953 Cable Tie..................................................................................................... 1 ..
5 1482982 Service Kit (Air Suspension Assembly) ........................................................... .. 1
5 1482989 Suspension Assembly (Air) ......................................................................... .. 1
5 1482917 Locknut........................................................................................................ .. 4
5 1482990 Bolt.............................................................................................................. .. 4
5 1482953 Cable Tie..................................................................................................... .. 1
6 1482998 Slider Kit .......................................................................................................... 1 1
6 1482999 Latch Slide .................................................................................................. 1 1
6 1483000 Slave Slide .................................................................................................. 1 1
6 1482990 Bolt.............................................................................................................. 4 4
6 1482917 Locknut........................................................................................................ 8 8
6 1482951 Bolt.............................................................................................................. 4 4

©2007 HYSTER COMPANY See Service Manual 1-81


for service procedures.
UNIT CODE A236
EUROPE 07/2007

SUSPENSION ASSEMBLY
MECHANICAL AND AIR SUSPENSION

QTY
ITEM PART NO. DESCRIPTION A B

6 1482980 Washer........................................................................................................ 1 1
6 1482981 Locknut........................................................................................................ 1 1

1-82 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-83
UNIT CODE A236
EUROPE 07/2007

LABELS (Figure 1-36)


PAGE 1 OF 2

1-84 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

LABELS
PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 2084159 Label (Operator Presence) .......................................................................................... 1


2 2043481 Label (Operator Warning) ............................................................................................ 1
3 1328205 Label (Operator Manual).............................................................................................. 1
4 2034460 Label (Ether Warning).................................................................................................. 2
5 888012 Label (Hyster) .............................................................................................................. 2
6 1311423 Label (Gas Spring) ...................................................................................................... 2
7 1450853 Label (Model 16.00-12) ............................................................................................... 2
7 1450854 Label (Model 18.00-12) ............................................................................................... 2
8 1385130 Label (Fuel Fill) ............................................................................................................ 1
9 2043494 Label (Cab Tilt Warning).............................................................................................. 1
10 2050044 Label (Cab Tilt Pump).................................................................................................. 1
11 1515475 Label (Battery Disconnect) .......................................................................................... 1
12 1451416 Label (Door Release) .................................................................................................. 4
13 1346894 Label (Mast Warning) .................................................................................................. 2
14 1339829 Label (Mast Warning) .................................................................................................. 2
15 1450810 Label (Hyster) .............................................................................................................. 2
16 1357001 Label (Park Brake Warning)......................................................................................... 1
17 2044400 Label (Park Brake) ....................................................................................................... 1
18 1503883 Label (Noise Level) ...................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-85


for service procedures.
UNIT CODE A236
EUROPE 07/2007

LABELS (Figure 1-37)


PAGE 2 OF 2

1-86 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

LABELS
PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 1335138 Nameplate Tag ............................................................................................................ 1


2 389688 Cover ........................................................................................................................... 1
3 1513947 Rivet (Plastic)............................................................................................................... 4
4 a .. . . . Label (Nameplate) ....................................................................................................... 1
5 a .. . . . Label (Warranty) .......................................................................................................... 1
6 1534660 Label (Patents and Trademarks).................................................................................. 1
7 1385099 Label (Hydraulic Oil Fill)............................................................................................... 1
8 184841 Label (Slip-Resistant Tread) ........................................................................................ 2
9 1653955 Label (Instruction)........................................................................................................ 1
10 316448 Label (Lifting Eye)........................................................................................................ 4
11 1300094 Label (Fan Warning) .................................................................................................... 2
12 1354165 Label (Antifreeze) ........................................................................................................ 1
13 1375676 Label (Boron-Free Anti-Freeze) ................................................................................... 1
14 239423 Label (Slip-Resistant Tread) ........................................................................................ 2
15 1359588 Label (Operator Restraint) ........................................................................................... 2
16 1339828 Label (No Riders) ........................................................................................................ 2
17 2090765 Label (Tie Down) ......................................................................................................... 4

FOOTNOTES:
a Contact Your Local Hyster Dealer

©2007 HYSTER COMPANY See Service Manual 1-87


for service procedures.
UNIT CODE A236
EUROPE 07/2007

LABELS (Figure 1-38)


HYDRAULIC CONTROLS

1-88 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

LABELS
HYDRAULIC CONTROLS

KEY:
A: Joystick Controls
B: Lever Controls

QTY
ITEM PART NO. DESCRIPTION A B

1 1638831 Label (Joystick) .................................................................................................... 1 ..


2 2043469 Label (LH Fork).................................................................................................... 1 1
3 2043471 Label (RH Fork) ................................................................................................... 1 1
4 2043470 Label (Side-Shift) ................................................................................................. 1 1
5 1301411 Label (Hoist) ........................................................................................................ .. 1
6 1301410 Label (Tilt)............................................................................................................ .. 1
7 2043472 Label (Auxiliary Function, Fork Spreader) ........................................................... 1 1
8 2043473 Label (Reach) ...................................................................................................... 1 1
9 2043474 Label (Push/Pull) ................................................................................................. 1 1
10 2043475 Label (Rotate) ...................................................................................................... 1 1
11 370250 Label (Auxiliary Function - Reach) ...................................................................... 1 1
12 370251 Label (Auxiliary Function - Swing) ....................................................................... 1 1
13 370252 Label (Auxiliary Function - Stabilizer) .................................................................. 1 1
14 370253 Label (Auxiliary Function - Dump/Scoop) ............................................................ 1 1
15 370254 Label (Auxiliary Function - Upender) ................................................................... 1 1
16 370255 Label (Auxiliary Function - Push/Pull).................................................................. 1 1
17 370256 Label (Auxiliary Function, Clamp)........................................................................ 1 1
18 370257 Label (Auxiliary Function, Rotate) ....................................................................... 1 1
19 370259 Label (Auxiliary Function - Fork Spreader) .......................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 1-89


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FORKS (Figure 1-39)


PIN TYPE

KEY:
A: 200 x 100 x 2440, 96 in.
B: 250 x 100 x 2440, 96 in.
C: 200 x 100 x 2135, 84 in.
D: 250 x 100 x 2135, 84 in.

QTY
ITEM PART NO. DESCRIPTION A B C D
1 a 1373238 Fork (2438 mm) ............................................................................. 2 .. .. ..
1 b 1373233 Fork (2438 mm) ............................................................................. .. 2 .. ..
1 a 1373346 Fork (2134 mm) ............................................................................. .. .. 2 ..
1 b 1373319 Fork (2134 mm) ............................................................................. .. .. .. 2

FOOTNOTES:
a H16.00XM-12
b H18.00XM-12

1-90 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FORKS (Figure 1-40)


QUICK DISCONNECT TYPE

KEY:
A: 200 x 100 x 2440, 96 in. (H16.00XM)
B: 250 x 100 x 2440, 96 in.(H18.00XM)

QTY
ITEM PART NO. DESCRIPTION A B
1 1372954 Fork...................................................................................................................... 2 ..
1 1372952 Fork...................................................................................................................... .. 2

©2007 HYSTER COMPANY See Service Manual 1-91


for service procedures.
NOTES

1-92
UNIT CODE A236
07/2007 EUROPE

2 ENGINES

2 ENGINES
UNIT CODE A236
07/2007 EUROPE

SECTION 2
ENGINES

DESCRIPTION PAGE

AIR CONDITIONING COMPRESSOR ............................................................................................................... 2-10


AIR HEATER ...................................................................................................................................................... 2-12
AIR INTAKE CONNECTION............................................................................................................................... 2-14
AIR INTAKE HOSE............................................................................................................................................. 2-15
AIR INTAKE MANIFOLD .................................................................................................................................... 2-16
AIR TRANSFER CONNECTION ........................................................................................................................ 2-17
ALTERNATOR AND MOUNTING ....................................................................................................................... 2-18
ALTERNATOR SUPPORT AND WATER INLET................................................................................................. 2-19
BELT TENSIONER ............................................................................................................................................. 2-20
CAB HEATER PLUMBING ................................................................................................................................. 2-21
CAMSHAFT........................................................................................................................................................ 2-22
CONNECTING RODS AND PISTONS............................................................................................................... 2-24
COOLANT HEATER STARTING AID ................................................................................................................. 2-26
COOLING SYSTEM ............................................................................................................................................. 2-4
CRANKCASE BREATHER ................................................................................................................................. 2-27
CRANKSHAFT AND BEARINGS ....................................................................................................................... 2-28
CYLINDER BLOCK ............................................................................................................................................ 2-30
CYLINDER HEAD .............................................................................................................................................. 2-32
ENGINE ASSEMBLY............................................................................................................................................ 2-8
ENGINE BLOCK HEATER ................................................................................................................................. 2-34
ENGINE CONTROL MODULE........................................................................................................................... 2-36
ENGINE COOLANT VENT................................................................................................................................. 2-38
ENGINE MOUNT................................................................................................................................................ 2-39
ENGINE OIL COOLER....................................................................................................................................... 2-40
ETR MODULE WIRING...................................................................................................................................... 2-42
EXHAUST MANIFOLD ....................................................................................................................................... 2-44
EXHAUST SYSTEM ............................................................................................................................................. 2-6
FAN DRIVE AND MOUNTING ........................................................................................................................... 2-45
FLYWHEEL AND MOUNTING ........................................................................................................................... 2-46
FLYWHEEL HOUSING....................................................................................................................................... 2-47
FRONT GEAR COVER ...................................................................................................................................... 2-48
FUEL FILTER ..................................................................................................................................................... 2-49
FUEL FILTER PLUMBING.................................................................................................................................. 2-50
FUEL INJECTION PUMP ................................................................................................................................... 2-51
FUEL INJECTOR PLUMBING............................................................................................................................ 2-52
FUEL INJECTORS ............................................................................................................................................. 2-54
FUEL INLET FITTING ........................................................................................................................................ 2-55
FUEL PLUMBING............................................................................................................................................... 2-56
FUEL SYSTEM ACCESSORIES........................................................................................................................ 2-58
LIFTING BRACKETS AND MOUNTING ............................................................................................................ 2-59
LUBRICATING OIL PUMP.................................................................................................................................. 2-60
OIL FILLER......................................................................................................................................................... 2-61
OIL LEVEL GAUGE............................................................................................................................................ 2-62
OIL PAN.............................................................................................................................................................. 2-64
RADIATOR AND COOLER ASSEMBLY............................................................................................................. 2-66
REAR GEAR HOUSING..................................................................................................................................... 2-68
REAR GEAR TRAIN ACCESSORY MOUNTING COVER ................................................................................. 2-69
REMOTE OIL FILTER ........................................................................................................................................ 2-70
ROCKER LEVERS ............................................................................................................................................. 2-72
STARTER MOTOR AND MOUNTING ................................................................................................................ 2-74

©2007 HYSTER COMPANY See Service Manual 2-1


for service procedures.
UNIT CODE A236
EUROPE 07/2007

SECTION 2
ENGINES (Continued)

DESCRIPTION PAGE

THERMOSTAT.................................................................................................................................................... 2-75
TORQUE CONVERTER COOLER PLUGS ....................................................................................................... 2-76
TURBOCHARGER ............................................................................................................................................. 2-78
TURBOCHARGER PLUMBING ......................................................................................................................... 2-82
VALVE COVER ................................................................................................................................................... 2-84
VALVE TAPPETS................................................................................................................................................ 2-86
VIBRATION DAMPER ........................................................................................................................................ 2-87
WATER PUMP.................................................................................................................................................... 2-88
WATER PUMP DRIVE........................................................................................................................................ 2-89

2-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-3
UNIT CODE A236
EUROPE 07/2007

COOLING SYSTEM (Figure 2-1)

2-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

COOLING SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 1592831 Tube ............................................................................................................................. 1


2 1521889 Clamp .......................................................................................................................... 4
3 1521888 Hose ............................................................................................................................ 2
4 1531404 Sensor (Low Coolant Level)......................................................................................... 1
5 2082967 Hose ............................................................................................................................ 1
6 85765 Hose ............................................................................................................................ 1
7 168718 Clamp (Worm Screw) .................................................................................................. 4
8 1592783 Radiator And Cooler Assembly (☞ Figure 2-45) ........................................................ 1
9 320160 Washer ........................................................................................................................ 10
10 302401 Locknut ........................................................................................................................ 2
11 1597192 Isolater ......................................................................................................................... 2
12 292513 Capscrew..................................................................................................................... 2
13 130845 Clamp .......................................................................................................................... 2
14 112989 Clamp .......................................................................................................................... 3
15 392800 Hose ............................................................................................................................ 1
16 1629085 Tape (Foam Rubber).................................................................................................... 1
17 174166 Hose ............................................................................................................................ 1
18 376649 Isolator ......................................................................................................................... 2
19 1592801 Hose ............................................................................................................................ 1
20 119236 Clamp .......................................................................................................................... 1
21 1592800 Hose ............................................................................................................................ 1
22 129563 Strap Clamp................................................................................................................. 3
23 1592830 Tube ............................................................................................................................. 1
24 292522 Capscrew..................................................................................................................... 4
25 321113 Clamp .......................................................................................................................... 1
26 1598544 Fan............................................................................................................................... 1
27 1641682 Plate ............................................................................................................................ 1
28 136985 Capscrew..................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE A236
EUROPE 07/2007

EXHAUST SYSTEM (Figure 2-2)

2-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

EXHAUST SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 1612648 Stack Pipe.................................................................................................................... 1


2 1652598 Exhaust Clamp ............................................................................................................ 1
3 302400 Locknut ........................................................................................................................ 2
4 320157 Washer ........................................................................................................................ 4
5 136749 Capscrew..................................................................................................................... 2
6 1612638 Muffler.......................................................................................................................... 1
7 1648945 Capscrew..................................................................................................................... 4
8 1581577 Capscrew..................................................................................................................... 4
9 1322010 Clamp .......................................................................................................................... 2
10 1331909 Flex Tube ..................................................................................................................... 1
11 1663101 Exhaust Pipe ............................................................................................................... 1
12 1373430 Clamp .......................................................................................................................... 1
13 1670550 Plate ............................................................................................................................ 1
14 334639 Plug ............................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE A236
EUROPE 07/2007

ENGINE ASSEMBLY (Figure 2-3)

2-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

ENGINE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1 1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1 1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1 1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1

©2007 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE A236
EUROPE 07/2007

AIR CONDITIONING COMPRESSOR (Figure 2-4)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1 1635358 Compressor............................................................................................................. 1
2 1513841 Capscrew ................................................................................................................ 3

2-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-11
UNIT CODE A236
EUROPE 07/2007

AIR HEATER (Figure 2-5)

2-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

AIR HEATER

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
.. . . . Air Heater Assembly................................................................................................ 1
1632710 Air Heater ............................................................................................................ 1
1 .. . . . Housing........................................................................................................... 1
2 .. . . . Rivet................................................................................................................ 3
3 1635416 Washer (Insulating)......................................................................................... 2
4 1635417 Washer (Insulating)......................................................................................... 1
5 1635415 Washer (Insulating)......................................................................................... 1
6 1635419 Washer (Insulating)......................................................................................... 2
7 .. . . . Washer ........................................................................................................... 1
8 .. . . . Retainer .......................................................................................................... 2
9 .. . . . Leaf Spring ..................................................................................................... 2
10 .. . . . Washer ........................................................................................................... 1
11 .. . . . Heating Element ............................................................................................. 2
12 .. . . . Insulating Washer ........................................................................................... 1
13 .. . . . Washer ........................................................................................................... 2
14 1635432 Washer ........................................................................................................... 1
15 .. . . . Washer ........................................................................................................... 1
16 .. . . . Adapter ........................................................................................................... 1
17 1513836 Capscrew ............................................................................................................ 1
18 1635226 Washer................................................................................................................ 1
19 1635341 Terminal .............................................................................................................. 1
20 1635363 Retainer .............................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE A236
EUROPE 07/2007

AIR INTAKE CONNECTION (Figure 2-6)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635412 Pipe (Air Transfer).................................................................................................... 1
2 1635251 O-Ring ..................................................................................................................... 1
3 1635320 Clamp ...................................................................................................................... 1

2-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

AIR INTAKE HOSE (Figure 2-7)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1521889 Clamp ...................................................................................................................... 8
2 1521888 Hose ........................................................................................................................ 4

©2007 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE A236
EUROPE 07/2007

AIR INTAKE MANIFOLD (Figure 2-8)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635257 Capscrew ................................................................................................................ 2
2 1512295 Capscrew ................................................................................................................ 7
3 1513725 Capscrew ................................................................................................................ 1
4 1635411 Manifold................................................................................................................... 1

2-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

AIR TRANSFER CONNECTION (Figure 2-9)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1597806 Clamp ...................................................................................................................... 1
2 1517094 Locknut.................................................................................................................... 1
3 1515787 O-Ring ..................................................................................................................... 1
4 1521891 Pipe ......................................................................................................................... 1
5 1513191 Plug ......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE A236
EUROPE 07/2007

ALTERNATOR AND MOUNTING (Figure 2-10)

ITEM PART NO. DESCRIPTION QTY


1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
.. . . . Alternator Support Assembly .................................................................................. 1
1 1512003 Capscrew ............................................................................................................ 1
2 1635404 Brace................................................................................................................... 1
3 1512004 Capscrew ............................................................................................................ 1
4 1512009 Pulley .................................................................................................................. 1
5 .. . . . Alternator ............................................................................................................ 1
6 1512006 Capscrew ............................................................................................................ 1
7 1511978 Nut ...................................................................................................................... 1

2-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

ALTERNATOR SUPPORT AND WATER INLET (Figure 2-11)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635403 Alternator Support Assembly .................................................................................. 1
1 1666567 Water Inlet........................................................................................................... 1
2 1632983 Dowel Pin ............................................................................................................ 2
3 1512305 O-Ring ..................................................................................................................... 1
4 1615763 Plug ......................................................................................................................... 1
5 1515895 O-Ring................................................................................................................. 1
6 1614515 Capscrew ................................................................................................................ 3
7 1511952 Plug ......................................................................................................................... 1
8 1517003 Capscrew ................................................................................................................ 3

©2007 HYSTER COMPANY See Service Manual 2-19


for service procedures.
UNIT CODE A236
EUROPE 07/2007

BELT TENSIONER (Figure 2-12)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1521938 Capscrew ................................................................................................................ 1
2 1635318 Tensioner................................................................................................................. 1

2-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAB HEATER PLUMBING (Figure 2-13)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1512292 Plug ......................................................................................................................... 1
2 1511952 Plug ......................................................................................................................... 3
3 1521882 Hose Coupling......................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAMSHAFT (Figure 2-14)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635369 Thrust Support ........................................................................................................ 1
2 1513749 Capscrew ................................................................................................................ 2
3 1597807 Capscrew (Flange) .................................................................................................. 6
4 1635275 Camshaft Gear ........................................................................................................ 1
5 .. . . . Camshaft Assembly ................................................................................................ 1
6 1635340 Camshaft............................................................................................................. 1
7 1514346 Dowel Pin........................................................................................................ 1
8 1635269 Ring Dowel.......................................................................................................... 1
9 1635272 Speed Indicator Ring .......................................................................................... 1
10 1635362 Capscrew ............................................................................................................ 2

2-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-23
UNIT CODE A236
EUROPE 07/2007

CONNECTING RODS AND PISTONS (Figure 2-15)

2-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CONNECTING RODS AND PISTONS

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635293 Nozzle (Piston Cooling)........................................................................................... 6
2 1635282 Screw (Banjo Connector) ........................................................................................ 6
3 1635400 Piston Pin ................................................................................................................ 6
4 1635409 Compression Ring................................................................................................... 6
5 1635316 Compression Ring................................................................................................... 6
6 1638703 Oil Ring.................................................................................................................... 6
7 1512146 Retaining Ring......................................................................................................... 12
8 1635406 Piston ...................................................................................................................... 6
8 1635408 Piston (Optional)...................................................................................................... AR
9 1618590 Connecting Rod Assembly ...................................................................................... 6
9 .. . . . Connecting Rod .................................................................................................. 1
9 1553261 Capscrew ............................................................................................................ 2
9 1553262 Bushing ............................................................................................................... 1
10 1635295 Bearing (Standard) (Upper)..................................................................................... 6
10 1512150 Bearing (0.25 mm) (Upper) ..................................................................................... AR
10 1512151 Bearing (0.50 mm) (Upper) ..................................................................................... AR
10 1512152 Bearing (0.75 mm) (Upper) ..................................................................................... AR
10 1512153 Bearing (1.00 mm) (Upper) ..................................................................................... AR
11 1543445 Bearing (Standard) (Lower)..................................................................................... 6
11 1584817 Bearing (0.25 mm) (Lower) ..................................................................................... AR
11 1584818 Bearing (0.50 mm) (Lower) ..................................................................................... AR
11 1584819 Bearing (0.75 mm) (Lower) ..................................................................................... AR
11 1584820 Bearing (1.00 mm) (Lower) ..................................................................................... AR

©2007 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE A236
EUROPE 07/2007

COOLANT HEATER STARTING AID (Figure 2-16)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1514542 Plug (Expansion) ..................................................................................................... 1
2 1512292 Plug ......................................................................................................................... 1

2-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CRANKCASE BREATHER (Figure 2-17)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635298 Breather Tube assembly.......................................................................................... 1
2 1635291 Breather Tube ..................................................................................................... 1
3 1635281 O-Ring................................................................................................................. 2
4 1632984 O-Ring................................................................................................................. 1
5 1635420 Capscrew ................................................................................................................ 1
6 1635227 O-Ring ..................................................................................................................... 1
7 1635286 Breather................................................................................................................... 1
8 1635382 Clamping Plate ........................................................................................................ 1
9 1635383 Capscrew ................................................................................................................ 1
10 1635259 Hose Clamp............................................................................................................. 1
11 1511972 Hose ........................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 2-27


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CRANKSHAFT AND BEARINGS (Figure 2-18)

2-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CRANKSHAFT AND BEARINGS

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1554045 Wear Sleeve Kit (Front) (Front)................................................................................ 1
2 1543318 Main Bearing (Standard) (Upper) ............................................................................ 7
2 1584991 Main Bearing (0.25 mm) (Upper)............................................................................. 7
2 1584994 Main Bearing (0.50 mm) (Upper)............................................................................. 7
2 1584997 Main Bearing (0.75 mm) (Upper)............................................................................. 7
2 1584998 Main Bearing (1.00 mm) (Upper)............................................................................. 7
3 1543316 Thrust Bearing (Standard) (Upper) ......................................................................... 1
3 1584990 Thrust Bearing (0.25 mm) (Upper) .......................................................................... 1
3 1584993 Thrust Bearing (0.50 mm) (Upper) .......................................................................... 1
3 1584996 Thrust Bearing (0.75 mm) (Upper) .......................................................................... 1
3 1584999 Thrust Bearing (1.00 mm) (Upper) .......................................................................... 1
4 1543317 Main Bearing (Standard) (Lower) ............................................................................ 6
4 1585002 Main Bearing (0.25 mm) (Lower)............................................................................. 6
4 1584992 Main Bearing (0.50 mm) (Lower)............................................................................. 6
4 1584995 Main Bearing (0.75 mm) (Lower)............................................................................. 6
4 1585000 Main Bearing (1.00 mm) (Lower)............................................................................. 6
5 1514354 Wear Sleeve Kit (Rear) (Rear) ................................................................................ 1
6 1635310 Crankshaft Assembly .............................................................................................. 1
6 1635289 Crankshaft........................................................................................................... 1
7 1635274 Gear................................................................................................................ 1
8 .. . . . Collar .............................................................................................................. 1
9 1635273 Gear................................................................................................................ 1
10 1514346 Dowel Pin ................................................................................................................ 1
1635243 Crankshaft Thrust Bearing Kit (0.50 mm Oversize) (Optional) ................................ 1
1635244 Crankshaft Thrust Bearing Kit (1.00 mm Oversize) (Optional) ................................ 1

1635239 Main Bearing Kit (Standard) (Includes Items 2-4) ................................................... 1


1521705 Main Bearing Kit (0.25 mm) (Includes Items 2-4).................................................... 1
1521706 Main Bearing Kit (0.50 mm) (Includes Items 2-4).................................................... 1
1521707 Main Bearing Kit (0.75 mm) (Includes Items 2-4).................................................... 1
1521708 Main Bearing Kit (1.00 mm) (Includes Items 2-4).................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-29


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CYLINDER BLOCK (Figure 2-19)

2-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CYLINDER BLOCK

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
.. . . . Cylinder Block Assembly ......................................................................................... 1
1 1618178 Expansion Plug ................................................................................................... 4
2 1515897 Plug..................................................................................................................... 2
2 1605750 Seal Ring ........................................................................................................ 1
3 .. . . . Cylinder Block ..................................................................................................... 1
4 1512304 Expansion Plug............................................................................................... 3
5 1521682 Bushing........................................................................................................... 2
6 1521685 Dowel Ring ..................................................................................................... AR
7 1635308 Cap (Main Bearing) ........................................................................................ 1
7 .. . . . Cap............................................................................................................. 1
7 1521685 Dowel Ring ................................................................................................. 2
8 1635307 Cap (Main Bearing) ........................................................................................ 6
8 .. . . . Cap............................................................................................................. 1
8 1521685 Dowel Ring ................................................................................................. 2
9 1521683 Capscrew........................................................................................................ 14
10 1512585 Expansion Plug............................................................................................... 3
11 1513788 Expansion Plug............................................................................................... 3
12 1635423 Plate (Stiffener) ................................................................................................... 1
13 1512503 Capscrew ............................................................................................................ 14
14 1521691 Dowel Ring.......................................................................................................... 2
15 1585284 Sleeve ................................................................................................................. AR
16 1585283 Plug..................................................................................................................... 1
16 1517119 Seal Ring ........................................................................................................ 1
17 1517010 Plug Assembly .................................................................................................... 1
17 1517011 Seal Ring ........................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 2-31


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CYLINDER HEAD (Figure 2-20)

2-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CYLINDER HEAD

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1521901 Screw ...................................................................................................................... 26
2 1635407 Gasket ..................................................................................................................... 1
3 1635322 Cylinder Head Assembly ......................................................................................... 1
3 1635321 Cylinder Head ..................................................................................................... 1
4 1521919 Expansion Plug............................................................................................... 2
5 1512585 Expansion Plug............................................................................................... 13
6 1514339 Expansion Plug............................................................................................... 11
7 1512586 Plug................................................................................................................. 7
8 1517190 Expansion Plug............................................................................................... 2
9 1584925 Insert (Intake Valve)........................................................................................ 12
10 1635464 Insert (Exhaust Valve)..................................................................................... 12
11 1521915 Retainer .............................................................................................................. 24
12 1521916 Valve Spring ........................................................................................................ 24
13 1521913 Valve Kit (Intake) ................................................................................................. 12
13 1521914 Collet............................................................................................................... 24
13 1584922 Seal (Valve Stem) ........................................................................................... 12
13 1521913 Valve Kit (Intake)............................................................................................. 12
14 1635346 Valve Kit (Exhaust).............................................................................................. 12
14 1521914 Collet............................................................................................................... 24
14 1584923 Seal (Valve Stem) ........................................................................................... 12
14 1635290 Exhaust Valve ................................................................................................. 12

©2007 HYSTER COMPANY See Service Manual 2-33


for service procedures.
UNIT CODE A236
EUROPE 07/2007

ENGINE BLOCK HEATER (Figure 2-21)

2-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

ENGINE BLOCK HEATER

KEY:
A: 120 Volt
B: 220 Volt

QTY
ITEM PART NO. DESCRIPTION A B

1 1625540 Block Heater Assembly........................................................................................ 1 ..


1 1625944 Block Heater Assembly........................................................................................ .. 1
1 1628959 Heat Shield...................................................................................................... 1 1
1 1628960 Cord................................................................................................................. 1 ..
1 1628965 Cord................................................................................................................. .. 1
1 1628961 Clamp .............................................................................................................. 1 1
1 1628962 Heater.............................................................................................................. 1 ..
1 1628966 Heater.............................................................................................................. .. 1
1 1628967 Gland............................................................................................................... .. 1
2 1628964 Plug Housing ................................................................................................... 1 ..
3 1628963 Hinge Cover .................................................................................................... 1 ..
4 137852 Strap Clamp......................................................................................................... 5 5
5 302401 Locknut ................................................................................................................ 2 2
6 1581558 Washer ................................................................................................................ 4 4
7 1650570 Bracket................................................................................................................. .. 1
8 1597444 Capscrew............................................................................................................. 2 2
9 302398 Nut ....................................................................................................................... 2 2
10 320155 Washer ................................................................................................................ 2 2
11 1507089 Connector (220 Volt)............................................................................................ .. 1
12 1507090 Connector (220 Volt)............................................................................................ .. 1
13 293744 Capscrew............................................................................................................. 2 2
14 1650569 Bracket................................................................................................................. 1 ..
15 114312 Strap Clamp......................................................................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 2-35


for service procedures.
UNIT CODE A236
EUROPE 07/2007

ENGINE CONTROL MODULE (Figure 2-22)

2-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

ENGINE CONTROL MODULE

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635457 Sensor Assembly (Camshaft Position) .................................................................... 2
1 1635240 Position Sensor ................................................................................................... 1
1 1635342 O-Ring................................................................................................................. 1
2 1543437 Capscrew ................................................................................................................ 2
3 1635359 Dataplate ................................................................................................................. 1
4 1565040 Temperature Sensor Assembly ............................................................................... 1
4 1565885 Temperature Sensor ........................................................................................... 1
4 1587596 O-Ring................................................................................................................. 1
5 1635280 Capscrew ................................................................................................................ 2
6 1661205 Pressure And Temperature Sensor Assembly......................................................... 1
6 .. . . . Pressure And Temperature Sensor..................................................................... 1
6 1635387 O-Ring................................................................................................................. 1
7 1543439 Pressure Sensor (Air Intake) (Oil Pressure) ............................................................ 1
7 1543440 Pressure Switch .................................................................................................. 1
7 1543435 O-Ring................................................................................................................. 1
8 1635277 Isolator..................................................................................................................... 3
9 1635323 Bracket .................................................................................................................... 1
10 1635278 Isolator..................................................................................................................... 3
11 1512111 Capscrew ................................................................................................................ 3
12 1635324 Support.................................................................................................................... 1
13 1614461 Capscrew (Flat Head) ............................................................................................. 3
14 1635421 Electronic Control Module ....................................................................................... 1
15 1635422 Stud ......................................................................................................................... 3
16 1635315 Bracket (Sensor)...................................................................................................... 1
17 1513793 Nut........................................................................................................................... 2
18 1565007 Capscrew ................................................................................................................ 2
19 1517266 Capscrew ................................................................................................................ 1
20 1635325 Ground Wire ............................................................................................................ 1
21 1514504 Capscrew ................................................................................................................ 1
22 1635345 Pressure Sensor...................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-37


for service procedures.
UNIT CODE A236
EUROPE 07/2007

ENGINE COOLANT VENT (Figure 2-23)

ITEM PART NO. DESCRIPTION QTY


1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1517250 Fitting....................................................................................................................... 1

2-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

ENGINE MOUNT (Figure 2-24)

ITEM PART NO. DESCRIPTION QTY

1 292573 Capscrew..................................................................................................................... 2
2 320165 Washer ........................................................................................................................ 2
3 1559655 Mounting Bracket......................................................................................................... 2
4 296422 Washer ........................................................................................................................ 8
5 1464456 Capscrew..................................................................................................................... 8
6 1464454 Isolator ......................................................................................................................... 2
7 1302938 Washer ........................................................................................................................ 2
8 302404 Locknut ........................................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 2-39


for service procedures.
UNIT CODE A236
EUROPE 07/2007

ENGINE OIL COOLER (Figure 2-25)

2-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

ENGINE OIL COOLER

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 .. . . . Gasket ..................................................................................................................... 1
2 1635314 Oil Cooler ................................................................................................................ 1
3 .. . . . Gasket ..................................................................................................................... 1
4 1635339 Filter Head............................................................................................................... 1
5 1635245 Fitting .................................................................................................................. 1
6 1635248 Fitting .................................................................................................................. 1
7 1512111 Capscrew ................................................................................................................ 12
8 1512453 Plug ......................................................................................................................... 1
9 1512118 O-Ring ..................................................................................................................... 1
10 1512112 Spring ...................................................................................................................... 1
11 1512119 Plunger .................................................................................................................... 1
12 1543421 Capscrew ................................................................................................................ 3
13 1513772 Valve (Pressure Relief)............................................................................................ 1

1635458 Gasket Kit (Includes Items 1, 3) .............................................................................. 1

©2007 HYSTER COMPANY See Service Manual 2-41


for service procedures.
UNIT CODE A236
EUROPE 07/2007

ETR MODULE WIRING (Figure 2-26)

2-42 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

ETR MODULE WIRING

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635238 Retaining Clip .......................................................................................................... 6
2 1635347 Retaining Clip .......................................................................................................... 3
3 1635237 Wire Harness .......................................................................................................... 3
4 1635383 Capscrew ................................................................................................................ 3
5 1635401 Wire Harness .......................................................................................................... 1
6 1635418 Wire Harness .......................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-43


for service procedures.
UNIT CODE A236
EUROPE 07/2007

EXHAUST MANIFOLD (Figure 2-27)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1517257 Capscrew ................................................................................................................ 11
2 1517256 Spacer ..................................................................................................................... 12
3 1635373 Exhaust Manifold ..................................................................................................... 1
4 1521952 Gasket ..................................................................................................................... 6
5 1565045 Capscrew ................................................................................................................ 1
6 1635374 Exhaust Manifold ..................................................................................................... 1

2-44 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FAN DRIVE AND MOUNTING (Figure 2-28)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
.. . . . Fan Drive Assembly ................................................................................................ 1
1 1512424 Fan Support ........................................................................................................ 1
2 1512027 Capscrew........................................................................................................ 1
3 1512025 Retainer .......................................................................................................... 1
4 .. . . . Support ........................................................................................................... 1
5 1512015 Ball Bearing .................................................................................................... 1
6 1512026 Retaining Ring ................................................................................................ 2
7 1512024 Hub (Fan)........................................................................................................ 1
8 1512029 Capscrew ............................................................................................................ 2
9 1635220 Capscrew ............................................................................................................ 2
10 1635258 Pulley .................................................................................................................. 1
11 1512328 Capscrew ................................................................................................................ 4

©2007 HYSTER COMPANY See Service Manual 2-45


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FLYWHEEL AND MOUNTING (Figure 2-29)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1598354 Flywheel Assembly.................................................................................................. 1
2 1512445 Ring Gear............................................................................................................ 1
3 1512106 Capscrew ................................................................................................................ 8
4 1512107 Washer .................................................................................................................... 8

2-46 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FLYWHEEL HOUSING (Figure 2-30)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635228 Capscrew ................................................................................................................ 2
2 1521938 Capscrew ................................................................................................................ 2
3 1511981 Capscrew ................................................................................................................ 6
4 1635255 Capscrew ................................................................................................................ 10
5 1564993 Oil Seal.................................................................................................................... 1
6 1635452 Housing Assembly................................................................................................... 1
6 1635302 Housing............................................................................................................... 1
7 1512046 Plug..................................................................................................................... 1
8 1635256 Cover................................................................................................................... 1
9 1511970 Capscrew ............................................................................................................ 2
10 1512047 Plug..................................................................................................................... 1
11 1512048 Seal..................................................................................................................... 1
a 1603891 Tool (Seal Installation) ............................................................................................. 1

1564992 Seal Kit (Crankshaft) (Includes Items 5, 12)............................................................ AR

FOOTNOTES:
a Not illustrated

©2007 HYSTER COMPANY See Service Manual 2-47


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FRONT GEAR COVER (Figure 2-31)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635285 Cover ....................................................................................................................... 1
2 1635266 Ring Dowel .............................................................................................................. 2
3 1512111 Capscrew ................................................................................................................ 6
4 1512423 Capscrew ................................................................................................................ 7
5 1635350 Oil Seal.................................................................................................................... 1

2-48 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FUEL FILTER (Figure 2-32)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635413 Head Assembly ....................................................................................................... 1
2 1517010 Plug Assembly .................................................................................................... 2
3 1517011 Seal Ring ........................................................................................................ 1
4 1635376 Adapter ............................................................................................................... 1
5 1635451 Head ................................................................................................................... 1
6 1635355 Washer................................................................................................................ 2
7 1635399 Connector (Quick Disconnect) ............................................................................ 2
8 1543421 Capscrew ................................................................................................................ 2
9 1511977 Capscrew ................................................................................................................ 2
10 1635370 Filter ........................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 2-49


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FUEL FILTER PLUMBING (Figure 2-33)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635390 Tube (Fuel Supply) .................................................................................................. 1
2 1635391 Tube (Fuel Supply) .................................................................................................. 1
3 1635381 Clip .......................................................................................................................... 1

2-50 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FUEL INJECTION PUMP (Figure 2-34)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1513743 Gasket (Cover Plate) ............................................................................................... 1
2 1517110 Cover ....................................................................................................................... 1
3 1512004 Capscrew ................................................................................................................ 2
4 1635276 Gear ........................................................................................................................ 1
5 1635267 Stud ......................................................................................................................... 3
6 1513712 Nut........................................................................................................................... 3
7 1635313 Fuel Injection Pump Assembly ................................................................................ 1
7 .. . . . Fuel Injection Pump ............................................................................................ 1
8 1635355 Washer................................................................................................................ 1
9 1635311 Connector (Quick Disconnect) ............................................................................ 1
10 1635222 O-Ring................................................................................................................. 1
11 1635349 Spring Washer .................................................................................................... 1
12 1635348 Nut ...................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-51


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FUEL INJECTOR PLUMBING (Figure 2-35)

2-52 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FUEL INJECTOR PLUMBING

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635332 Tube (Fuel Supply) .................................................................................................. 1
2 1635333 Tube (Fuel Supply) .................................................................................................. 2
3 1635335 Tube (Fuel Supply) .................................................................................................. 1
4 1635334 Tube (Fuel Supply) .................................................................................................. 2
5 1635327 Manifold Assembly .................................................................................................. 1
5 1635338 Manifold............................................................................................................... 1
6 1635304 Pressure Sensor ................................................................................................. 1
7 1635305 Pressure Relief Valve.......................................................................................... 1
8 1513725 Capscrew ................................................................................................................ 4
9 1635264 Retainer................................................................................................................... 6
10 .. . . . Connector (Fuel Supply) ......................................................................................... 1
11 .. . . . O-Ring................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 2-53


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FUEL INJECTORS (Figure 2-36)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1632993 Fuel Injector Assembly ............................................................................................ 6
1 1649738 Fuel Injector ........................................................................................................ 1
2 1635352 O-Ring................................................................................................................. 1
3 1584914 Seal..................................................................................................................... 1
4 1513791 Capscrew ................................................................................................................ 12
5 1635317 Clamp ...................................................................................................................... 6

2-54 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FUEL INLET FITTING (Figure 2-37)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635364 Connector (Quick Disconnect) ................................................................................ 1
2 1635355 Washer .................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-55


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FUEL PLUMBING (Figure 2-38)

2-56 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FUEL PLUMBING

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635326 Bracket .................................................................................................................... 1
2 1606569 Capscew.................................................................................................................. 2
3 1635398 Tube (Fuel Drain)..................................................................................................... 1
4 1543359 Sealing Washer ....................................................................................................... 1
5 1584546 Injector Nozzle Retainer .......................................................................................... 1
6 1635279 Check Valve............................................................................................................. 1
7 1635384 Clip .......................................................................................................................... 3
8 1635393 Adapter Assembly ................................................................................................... 1
9 1635392 Adapter ............................................................................................................... 1
10 1635365 Connector (Quick Disconnect) ............................................................................ 1
11 1635355 Washer (Sealing) ................................................................................................ 2
12 1635399 Connector (Quick Disconnect) ............................................................................ 2
13 1511977 Capscrew ................................................................................................................ 1
14 1512005 Capscrew ................................................................................................................ 1
15 1635394 Tube (Fuel Supply) .................................................................................................. 1
16 1635410 Tube (Fule Supply) .................................................................................................. 1
17 1511970 Capscrew ................................................................................................................ 3

©2007 HYSTER COMPANY See Service Manual 2-57


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FUEL SYSTEM ACCESSORIES (Figure 2-39)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635271 Wire Harness (Fuel System Accessories)............................................................... 1
2 1635329 Plug ......................................................................................................................... 1
3 1635454 Fuel Filter Assembly................................................................................................ 1
4 1635424 Head ................................................................................................................... 1
5 1635312 Adapter ............................................................................................................... 1
6 1635303 Fuel Filter ............................................................................................................ 1

2-58 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

LIFTING BRACKETS AND MOUNTING (Figure 2-40)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635229 Capscrew ................................................................................................................ 4
2 1635357 Lifting Eye................................................................................................................ 1
3 1635396 Bracket .................................................................................................................... 1
4 1512418 Capscrew ................................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 2-59


for service procedures.
UNIT CODE A236
EUROPE 07/2007

LUBRICATING OIL PUMP (Figure 2-41)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1512456 Capscrew ................................................................................................................ 4
2 1635299 Oil Pump.................................................................................................................. 1

2-60 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

OIL FILLER (Figure 2-42)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635224 Expansion Plug ....................................................................................................... 1
2 1521694 Expansion Plug ....................................................................................................... 1
3 1514339 Expansion Plug ....................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-61


for service procedures.
UNIT CODE A236
EUROPE 07/2007

OIL LEVEL GAUGE (Figure 2-43)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1512130 Plug (Expansion) ..................................................................................................... 4
2 1635319 Dipstick.................................................................................................................... 1
3 1635309 Tube......................................................................................................................... 1

2-62 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-63
UNIT CODE A236
EUROPE 07/2007

OIL PAN (Figure 2-44)

2-64 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

OIL PAN

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635375 Gasket ..................................................................................................................... 1
2 1635372 Gasket ..................................................................................................................... 1
3 1635225 Capscrew ................................................................................................................ 2
4 1635336 Tube (Oil Suction).................................................................................................... 1
5 1635461 Oil Pan Assembly .................................................................................................... 1
5 1635462 Oil Pan ................................................................................................................ 1
6 1635234 Washer (Sealing) ................................................................................................ 2
7 1635233 Plug..................................................................................................................... 2
8 1635371 Adapter.................................................................................................................... 1
9 1512111 Capscrew ................................................................................................................ 18

©2007 HYSTER COMPANY See Service Manual 2-65


for service procedures.
UNIT CODE A236
EUROPE 07/2007

RADIATOR AND COOLER ASSEMBLY (Figure 2-45)

2-66 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

RADIATOR AND COOLER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1592783 Radiator And Cooler Assembly.................................................................................... 1


1 1636909 Radiator Cap ........................................................................................................... 1
2 1636885 Expansion Tank ....................................................................................................... 1
3 1636904 Bolt .......................................................................................................................... 4
4 1636903 Washer .................................................................................................................... 4
5 .. . . . Nameplate ............................................................................................................... 1
6 1636882 Cooler (Air Charge) ................................................................................................. 1
7 1636880 Cooler (Transmission Oil) ........................................................................................ 1
8 1636881 Radiator................................................................................................................... 1
9 1661553 Gasket (Foam)......................................................................................................... 2
10 1636887 Top Plate ................................................................................................................. 1
11 .. . . . Nameplate ............................................................................................................... 1
12 1636905 Washer .................................................................................................................... 8
13 1636906 Bolt .......................................................................................................................... 8
14 1636898 Bolt .......................................................................................................................... 10
15 1636897 Washer .................................................................................................................... 10
16 1636890 Gasket (Rubber) ...................................................................................................... 1
17 1636908 Drain Valve .............................................................................................................. 1
18 1661554 Gasket (Rubber) ...................................................................................................... 1
19 1636907 Pipe Fitting .............................................................................................................. 2
20 1636886 Base Plate ............................................................................................................... 1
21 1660346 Washer .................................................................................................................... 3
22 1636900 Bolt .......................................................................................................................... 3
23 1661552 Gasket (Rubber) ...................................................................................................... 2
24 1636884 Shroud..................................................................................................................... 1
25 1661550 Clip .......................................................................................................................... 1
26 1661551 Gasket (Rubber) ...................................................................................................... 1
27 1661549 Clip .......................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 2-67


for service procedures.
UNIT CODE A236
EUROPE 07/2007

REAR GEAR HOUSING (Figure 2-46)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635297 Housing Assembly................................................................................................... 1
2 1635395 Insert ................................................................................................................... 2
3 1635270 Dowel .................................................................................................................. 2
4 1635260 Capscrew ................................................................................................................ 3
5 1511953 Capscrew ................................................................................................................ 1
6 1511977 Capscrew ................................................................................................................ 2
7 1512111 Capscrew ................................................................................................................ 4

2-68 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

REAR GEAR TRAIN ACCESSORY MOUNTING COVER (Figure 2-47)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1 1635367 Gasket ..................................................................................................................... 1
2 1512417 Cover ....................................................................................................................... 1
3 1511953 Capscrew ................................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 2-69


for service procedures.
UNIT CODE A236
EUROPE 07/2007

REMOTE OIL FILTER (Figure 2-48)

2-70 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

REMOTE OIL FILTER

ITEM PART NO. DESCRIPTION QTY

1 136681 Capscrew..................................................................................................................... 4
2 320157 Washer ........................................................................................................................ 4
3 1615711 Bracket......................................................................................................................... 1
4 320161 Washer ........................................................................................................................ 10
5 1486754 Fitting........................................................................................................................... 2
6 136985 Capscrew..................................................................................................................... 1
7 320159 Washer ........................................................................................................................ 2
8 1616293 Hose ............................................................................................................................ 2
9 1486749 Fitting........................................................................................................................... 1
10 1528596 Fitting........................................................................................................................... 1
11 302401 Locknut ........................................................................................................................ 1
12 292531 Capscrew..................................................................................................................... 2
13 1638200 Bracket......................................................................................................................... 1
14 1396346 Clamp .......................................................................................................................... 1
15 1635389 Filter Head Assembly................................................................................................... 1
15 1635301 Plug ......................................................................................................................... 1
15 1524551 Filter Element .............................................................................................................. 1
16 292527 Capscrew..................................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 2-71


for service procedures.
UNIT CODE A236
EUROPE 07/2007

ROCKER LEVERS (Figure 2-49)

2-72 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

ROCKER LEVERS

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1584932 Rocker Lever Assembly........................................................................................... 6
1 1553952 Capscrew ............................................................................................................ 2
2 1635388 Shaft.................................................................................................................... 2
3 1521939 Rocker Lever Assembly (Exhaust) ...................................................................... 1
3 .. . . . Rocker Lever................................................................................................... 1
4 1513806 Nut.............................................................................................................. 1
5 .. . . . Lever........................................................................................................... 1
6 .. . . . Ball ............................................................................................................. 1
7 1553956 Screw ......................................................................................................... 1
8 .. . . . Retainer .......................................................................................................... 1
9 1635579 Socket............................................................................................................. 1
10 1521944 Valve (Crosshead)............................................................................................... 12
11 1521937 Rocker Lever Assembly (Intake) ......................................................................... 1
11 .. . . . Rocker Lever................................................................................................... 1
12 1513806 Nut.............................................................................................................. 1
13 .. . . . Lever........................................................................................................... 1
14 .. . . . Ball ............................................................................................................. 1
15 1553956 Screw ......................................................................................................... 1
16 .. . . . Retainer .......................................................................................................... 1
17 .. . . . Socket............................................................................................................. 1
18 1521943 Push Rod................................................................................................................. 12
19 1513725 Capscrew ................................................................................................................ 2
20 1584933 Support.................................................................................................................... 2
21 1635254 Screw ...................................................................................................................... 5
22 1635380 Housing Assembly................................................................................................... 1
22 .. . . . Housing............................................................................................................... 1
23 .. . . . Sleeve ................................................................................................................. 5
24 1635378 Gasket ..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-73


for service procedures.
UNIT CODE A236
EUROPE 07/2007

STARTER MOTOR AND MOUNTING (Figure 2-50)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1588828 Capscrew ................................................................................................................ 2
2 1552880 Starter Motor ........................................................................................................... 1

2-74 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

THERMOSTAT (Figure 2-51)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635397 Thermostat Assembly.............................................................................................. 1
2 1552716 Seal Ring................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 2-75


for service procedures.
UNIT CODE A236
EUROPE 07/2007

TORQUE CONVERTER COOLER PLUGS (Figure 2-52)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635330 Plug ......................................................................................................................... 1
2 1512292 Plug ......................................................................................................................... 1
3 1589584 Plug Assembly......................................................................................................... 1

2-76 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-77
UNIT CODE A236
EUROPE 07/2007

TURBOCHARGER (Figure 2-53)

2-78 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

TURBOCHARGER

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1513338 Nut........................................................................................................................... 4
2 1513337 Stud ......................................................................................................................... 1
3 .. . . . Turbocharger Assembly........................................................................................... 1
3 1635344 Turbocharger ....................................................................................................... 1
4 .. . . . Actuator .......................................................................................................... 1
5 1517220 Retaining Ring ................................................................................................ 1
6 1517219 Adjusting Link ................................................................................................. 1
7 1517233 Clamp ............................................................................................................. 2
8 .. . . . Housing........................................................................................................... 1
9 1614478 Baffle............................................................................................................... 1
10 1614477 Retaining Ring ................................................................................................ 1
11 1517235 Hose ............................................................................................................... 1
12 1517218 Coupling.......................................................................................................... 1
13 1513318 Screw.............................................................................................................. 2
14 .. . . . Dataplate ........................................................................................................ 1
15 1543734 Lock Nut.......................................................................................................... 1
16 .. . . . Impeller ........................................................................................................... 1
17 1517216 Retaining Ring ................................................................................................ 1
18 1517230 Retaining Ring ................................................................................................ 1
19 1517221 O-Ring ............................................................................................................ 1
20 1513333 Seal Ring ........................................................................................................ 1
21 1517228 Thrust Collar ................................................................................................... 1
22 1517223 Plate (Oil Seal)................................................................................................ 1
23 1517217 Oil Baffle ......................................................................................................... 1
24 1543733 Thrust Bearing (Turbine) ................................................................................. 1
25 1517224 Oil Slinger ....................................................................................................... 1
26 1517237 Retaining Ring ................................................................................................ 4
27 1517212 Bearing ........................................................................................................... 2
28 1543732 Set Screw ....................................................................................................... 1
29 1517231 Set Screw ....................................................................................................... 2
30 1517213 Washer ........................................................................................................... 3
31 .. . . . Bracket (Actuator) ........................................................................................... 1
32 1517225 Spacer ............................................................................................................ 3
33 1598436 Adapter ........................................................................................................... 1
34 1517222 Set Screw ....................................................................................................... 5
35 1588093 Gasket (Adapter) ............................................................................................ 1
36 1635241 Housing........................................................................................................... 1
37 1654762 Gasket ............................................................................................................ 4
38 1543711 Shaft And Wheel............................................................................................. 1
39 1517226 Spacer ............................................................................................................ 1
40 1635572 Nut .................................................................................................................. 2
41 1513332 Seal Ring ........................................................................................................ 1
42 1517214 Heat Shield ..................................................................................................... 1
43 1517237 Retaining Ring ................................................................................................ 2
44 1517232 Clamping Plate ............................................................................................... 2
45 1513334 Capscrew........................................................................................................ 4

©2007 HYSTER COMPANY See Service Manual 2-79


for service procedures.
UNIT CODE A236
EUROPE 07/2007

TURBOCHARGER

ITEM PART NO. DESCRIPTION QTY

46 .. . . . Housing........................................................................................................... 1
47 1513328 Pin................................................................................................................... 1

2-80 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-81
UNIT CODE A236
EUROPE 07/2007

TURBOCHARGER PLUMBING (Figure 2-54)

2-82 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

TURBOCHARGER PLUMBING

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635354 Gasket ..................................................................................................................... 1
2 1521960 Connector Assembly ............................................................................................... 2
2 1517069 Seal..................................................................................................................... 1
2 1513430 O-Ring................................................................................................................. 1
2 .. . . . Connector ........................................................................................................... 1
3 1635230 Nut........................................................................................................................... 1
4 1588106 Clamp ...................................................................................................................... 1
5 1635232 Hose ........................................................................................................................ 1
6 1635235 Tube (Turbo Oil Drain) ............................................................................................. 1
7 1514571 Seal ......................................................................................................................... 2
8 1512004 Capscrew ................................................................................................................ 2
9 1514339 Expansion Plug ....................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-83


for service procedures.
UNIT CODE A236
EUROPE 07/2007

VALVE COVER (Figure 2-55)

2-84 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

VALVE COVER

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635356 Nut........................................................................................................................... 6
2 1635379 Isolator..................................................................................................................... 6
3 1636524 Valve Cover Assembly............................................................................................. 1
4 1636527 Valve Cover ......................................................................................................... 1
5 1636526 Baffle............................................................................................................... 1
6 .. . . . Rivet................................................................................................................ 8
7 1521919 Expansion Plug............................................................................................... 1
8 1635360 Filler Cap Assembly ............................................................................................ 1
9 1635361 Gasket ............................................................................................................ 1
10 1635377 Gasket (Valve Cover) .......................................................................................... 1
11 1635368 Stud ......................................................................................................................... 6

©2007 HYSTER COMPANY See Service Manual 2-85


for service procedures.
UNIT CODE A236
EUROPE 07/2007

VALVE TAPPETS (Figure 2-56)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635265 Tappets.................................................................................................................... 12

2-86 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

VIBRATION DAMPER (Figure 2-57)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635328 Damper.................................................................................................................... 1
2 1635366 Capscrew ................................................................................................................ 6

©2007 HYSTER COMPANY See Service Manual 2-87


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WATER PUMP (Figure 2-58)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1597807 Capscrew (Flange) .................................................................................................. 2
2 1635242 Water Pump Assembly ............................................................................................ 1
2 1635353 Water Pump ........................................................................................................ 1
3 1512322 Seal Ring ............................................................................................................ 1

2-88 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WATER PUMP DRIVE (Figure 2-59)

ITEM PART NO. DESCRIPTION QTY

1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1515840 Capscrew ................................................................................................................ 1
2 1635261 Dust Shield .............................................................................................................. 1
3 1635337 Idler Pulley............................................................................................................... 1
4 1635262 Idler Shaft ................................................................................................................ 1
5 1635300 Belt (V Ribbed) ........................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 2-89


for service procedures.
NOTES

2-90
UNIT CODE A236
07/2007 EUROPE

3 FUEL SYSTEM

3 FUEL SYSTEM
UNIT CODE A236
07/2007 EUROPE

SECTION 3
FUEL SYSTEM

DESCRIPTION PAGE

AIR CLEANER ASSEMBLY.................................................................................................................................. 3-2


AIR INTAKE SYSTEM .......................................................................................................................................... 3-4
FUEL SUPPLY SYSTEM...................................................................................................................................... 3-6
MONOTROL PEDAL ............................................................................................................................................ 3-8
MONOTROL PEDAL LINKAGE.......................................................................................................................... 3-10
THROTTLE PEDAL AND LINKAGE
FORWARD AND REVERSE LEVER .............................................................................................................. 3-12

©2007 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE A236
EUROPE 07/2007

AIR CLEANER ASSEMBLY (Figure 3-1)

ITEM PART NO. DESCRIPTION QTY

1 1373550 Air Cleaner Assembly .................................................................................................. 1


2 214339 Cup Assembly ......................................................................................................... 1
3 151554 O-Ring ..................................................................................................................... 1
4 252793 Nut........................................................................................................................... 2
5 168371 Baffle ....................................................................................................................... 1
6 151551 Clamp ...................................................................................................................... 1
7 1373552 Element ................................................................................................................... 1
7 1373551 Element (Standard)............................................................................................. 1
7 1373554 Label ................................................................................................................... 1
8 1373553 Element ................................................................................................................... 1
8 252792 Element (Safety) ................................................................................................. 1
8 1373555 Label ................................................................................................................... 1
9 141276 Valve........................................................................................................................ 1
10 141331 Cap.......................................................................................................................... 1

3-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

3-3
UNIT CODE A236
EUROPE 07/2007

AIR INTAKE SYSTEM (Figure 3-2)

3-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

AIR INTAKE SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 1610632 Air Duct ........................................................................................................................ 1


2 1373550 Air Cleaner Assembly (☞ Figure 3-1) ........................................................................ 1
3 145823 Band ............................................................................................................................ 2
4 1613705 Hose ............................................................................................................................ 1
5 320159 Washer ........................................................................................................................ 8
6 136985 Capscrew..................................................................................................................... 4
7 302401 Locknut ........................................................................................................................ 4
8 1597444 Capscrew..................................................................................................................... 4
9 1507395 Clamp .......................................................................................................................... 1
10 1512814 Clamp .......................................................................................................................... 1
11 1486218 Switch (Vacuum).......................................................................................................... 1
12 1373437 Clamp .......................................................................................................................... 1
13 1507268 Rain Cap...................................................................................................................... 1
14 1506832 Pre-Cleaner Assembly................................................................................................. 1
14 1458358 Cover ....................................................................................................................... 1
14 1458361 Bowl......................................................................................................................... 1
15 1629082 Pre-Cleaner ................................................................................................................. 1
15 1656996 Clamp (T-Bolt) ......................................................................................................... 1
16 1647749 Pre-Cleaner (Topspin).................................................................................................. 1
17 1581558 Washer ........................................................................................................................ 4

©2007 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FUEL SUPPLY SYSTEM (Figure 3-3)

3-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FUEL SUPPLY SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 16694 Fitting........................................................................................................................... 1
2 1547766 Adapter (Male) ............................................................................................................. 4
3 1569616 Clamp .......................................................................................................................... 2
4 129563 Strap Clamp................................................................................................................. 3
5 136681 Capscrew..................................................................................................................... 4
6 320157 Washer ........................................................................................................................ 4
7 128408 Clamp .......................................................................................................................... 2
8 1642007 Hose ............................................................................................................................ 1
9 1581558 Washer ........................................................................................................................ 8
10 1597444 Capscrew..................................................................................................................... 8
11 12855 Fitting........................................................................................................................... 1
12 17194 Fitting........................................................................................................................... 2
13 1502006 Clamp .......................................................................................................................... 4
14 1389525 Hose ............................................................................................................................ 1
15 173247 Clamp .......................................................................................................................... 2
16 1569867 Fuel Cap ...................................................................................................................... 1
17 109417 Fitting........................................................................................................................... 1
18 1635454 Fuel Filter Assembly .................................................................................................... 1
18 1635303 Fuel Filter ................................................................................................................ 1
18 1635424 Head........................................................................................................................ 1
18 1635312 Adapter.................................................................................................................... 1
19 1367370 Hose ............................................................................................................................ 1
20 1359667 Fitting........................................................................................................................... 1
21 1628436 Check valve ................................................................................................................. 1
22 293743 Capscrew..................................................................................................................... 4
23 320155 Washer ........................................................................................................................ 6
24 1590001 Fuel Sender ................................................................................................................. 1
25 17177 Fitting........................................................................................................................... 1
26 1384669 Ball Valve ..................................................................................................................... 1
27 1606138 Fuel Tank ..................................................................................................................... 1
28 1608997 Step ............................................................................................................................. 1
29 1611156 Cover (Battery Box) ..................................................................................................... 1
30 1529665 Capscrew..................................................................................................................... 2
31 325980 Trim .............................................................................................................................. 3
32 329069 Nut ............................................................................................................................... 2
33 320158 Washer ........................................................................................................................ 2
34 1532341 Gas Spring................................................................................................................... 1
35 35503 Fitting........................................................................................................................... 1
36 17639 Fitting........................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE A236
EUROPE 07/2007

MONOTROL PEDAL (Figure 3-4)

3-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

1352575 Pedal Assembly ........................................................................................................... 1


1 353397 Pedal ....................................................................................................................... 1
2 135685 Bushing ............................................................................................................... 2
3 220932 Screw ...................................................................................................................... 2
4 353154 Pin ........................................................................................................................... 1
5 353168 Spring ...................................................................................................................... 1
6 353441 Magnet and Nut Assembly ...................................................................................... 2
6 353422 Magnet ................................................................................................................ 1
7 353432 Nut ...................................................................................................................... 1
8 353448 Washer .................................................................................................................... 4
9 57568 O-Ring ..................................................................................................................... 8
10 359207 Plate ........................................................................................................................ 2
11 353175 Pad .......................................................................................................................... 1
12 1352090 Switch Assembly ..................................................................................................... 1
13 16865 Nut........................................................................................................................... 2
14 53162 Lockwasher ............................................................................................................. 2
15 353165 Retainer................................................................................................................... 1
16 220434 Capscrew ................................................................................................................ 2
17 114312 Strap Clamp ............................................................................................................ 3
18 352969 Screw ...................................................................................................................... 6

©2007 HYSTER COMPANY See Service Manual 3-9


for service procedures.
UNIT CODE A236
EUROPE 07/2007

MONOTROL PEDAL LINKAGE (Figure 3-5)

3-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

MONOTROL PEDAL LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 292523 Capscrew..................................................................................................................... 1
2 320160 Washer ........................................................................................................................ 1
3 353141 Bushing........................................................................................................................ 1
4 1352575 Pedal Assembly (☞ Figure 3-4) ................................................................................. 1
5 1558049 Spring .......................................................................................................................... 1
6 353142 Spring .......................................................................................................................... 1
7 353143 Spring .......................................................................................................................... 1
8 352485 Shaft ............................................................................................................................ 1
9 320156 Washer ........................................................................................................................ 1
10 353164 Crank ........................................................................................................................... 1
11 15200 Cotter Pin..................................................................................................................... 1
12 353129 Rod .............................................................................................................................. 1
13 2076661 Sensor (Throttle Pedal Position) .................................................................................. 1
14 1492253 Washer ........................................................................................................................ 2
15 292501 Capscrew..................................................................................................................... 2
16 1493397 Cover (Capscrew Head) .............................................................................................. 2
17 292682 Lockwasher.................................................................................................................. 2
18 136692 Nut ............................................................................................................................... 2
19 316835 Nut ............................................................................................................................... 1
20 320158 Washer ........................................................................................................................ 1
21 1494675 Bracket......................................................................................................................... 1
22 353195 Bumper ........................................................................................................................ 1
23 1468323 Washer ........................................................................................................................ 1
24 136749 Capscrew..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE A236
EUROPE 07/2007

THROTTLE PEDAL AND LINKAGE (Figure 3-6)


FORWARD AND REVERSE LEVER

3-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

THROTTLE PEDAL AND LINKAGE


FORWARD AND REVERSE LEVER

ITEM PART NO. DESCRIPTION QTY

1 1494675 Bracket......................................................................................................................... 1
2 1468323 Washer ........................................................................................................................ 1
3 136749 Capscrew..................................................................................................................... 1
4 353195 Bumper ........................................................................................................................ 1
5 352499 Pedal (Forward and Reverse Lever) ............................................................................ 1
6 352885 Pad .............................................................................................................................. 1
7 1558053 Bolt .............................................................................................................................. 1
8 325708 Bushing........................................................................................................................ 1
9 1558049 Spring .......................................................................................................................... 1
10 353142 Spring .......................................................................................................................... 1
11 353143 Spring .......................................................................................................................... 1
12 352485 Shaft ............................................................................................................................ 1
13 320156 Washer ........................................................................................................................ 1
14 15200 Cotter Pin..................................................................................................................... 1
15 353129 Rod .............................................................................................................................. 1
16 2076661 Sensor (Throttle Pedal Position) .................................................................................. 1
17 1492253 Washer ........................................................................................................................ 2
18 292501 Capscrew..................................................................................................................... 2
19 1493397 Cover (Capscrew Head) .............................................................................................. 2
20 1558052 Washer ........................................................................................................................ 3
21 302401 Locknut ........................................................................................................................ 2
22 316835 Nut ............................................................................................................................... 1
23 320158 Washer ........................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 3-13


for service procedures.
NOTES

3-14
UNIT CODE A236
07/2007 EUROPE

4 ELECTRICAL SYSTEM

4 ELECTRICAL SYSTEM
UNIT CODE A236
07/2007 EUROPE

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

CONSOLE
INDICATOR DISPLAY AND CONTROLS ......................................................................................................... 4-8
RADIO............................................................................................................................................................. 4-10
CONTROL PANEL
AIR CONDITIONER........................................................................................................................................ 4-12
HEATER.......................................................................................................................................................... 4-14
DC-DC CONVERTER AND ATTACHING PARTS............................................................................................... 4-16
ELECTRICAL SYSTEM........................................................................................................................................ 4-4
FRONT AND REAR DRIVE LIGHTS
CAB MOUNTED
HALOGEN................................................................................................................................................... 4-18
HID .............................................................................................................................................................. 4-20
FRONT LIGHTS ................................................................................................................................................. 4-22
MAST WORK LIGHTS ....................................................................................................................................... 4-24
REAR LIGHTS AND BACK-UP ALARM............................................................................................................. 4-26
RELAYS AND FUSES
OPERATOR COMPARTMENT........................................................................................................................ 4-28
SWITCHES......................................................................................................................................................... 4-31
TRANSMISSION CONTROLLER AND SHIFT LEVER...................................................................................... 4-32
WIRE HARNESS
ARMREST ...................................................................................................................................................... 4-34
CAB LIGHTS................................................................................................................................................... 4-38
CAB SIDE CONSOLE
SHEET 1 OF 3 ............................................................................................................................................ 4-40
SHEET 2 OF 3 ............................................................................................................................................ 4-44
SHEET 3 OF 3 ............................................................................................................................................ 4-48
CAB UNDERFLOOR ...................................................................................................................................... 4-50
CHASSIS
SHEET 1 0F 2 ............................................................................................................................................. 4-52
SHEET 2 0F 2 ............................................................................................................................................. 4-56
CLOSED CAB................................................................................................................................................. 4-60
FRONT END EQUIPMENT
MAST FRONT HEADER HOSES ............................................................................................................... 4-88
MAST REAR HEADER HOSES.................................................................................................................. 4-86
FRONT LIGHTS.............................................................................................................................................. 4-63
HYDRAULIC RELAYS .................................................................................................................................... 4-64
MAST WORK LIGHT
LEFT HAND ................................................................................................................................................ 4-67
RIGHT HAND .............................................................................................................................................. 4-68
MAST WORK LIGHTS
SUPPLY....................................................................................................................................................... 4-69
OIL COOLER .................................................................................................................................................. 4-70
POWERED CAB TILT ..................................................................................................................................... 4-72
REAR .............................................................................................................................................................. 4-74
REAR WIPER EXTENSION ........................................................................................................................... 4-76
SEALED FUSE BOX....................................................................................................................................... 4-78
SELECTOR VALVE
THREE TO FIVE FUNCTION...................................................................................................................... 4-84
TWO FUNCTION ........................................................................................................................................ 4-82
STEERING COLUMN ..................................................................................................................................... 4-79

©2007 HYSTER COMPANY See Service Manual 4-1


for service procedures.
UNIT CODE A236
EUROPE 07/2007

SECTION 4
ELECTRICAL SYSTEM (Continued)

DESCRIPTION PAGE

WINDOW WASH PUMPS............................................................................................................................... 4-80

4-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-3
UNIT CODE A236
EUROPE 07/2007

ELECTRICAL SYSTEM (Figure 4-1)

4-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 129563 Strap Clamp................................................................................................................. 66


2 1607461 Wire Harness (Rear) (☞ Figure 4-31) ........................................................................ 1
3 1632762 Wire Jumper ................................................................................................................ 1
4 320161 Washer ........................................................................................................................ 1
5 292526 Capscrew..................................................................................................................... 1
6 292517 Capscrew..................................................................................................................... 1
7 296407 Washer ........................................................................................................................ 1
8 302401 Locknut ........................................................................................................................ 2
9 1644865 Battery Cable............................................................................................................... 1
9 148795 Terminal................................................................................................................... 2
9 117970 Battery Cable........................................................................................................... AR
9 275498 Conduit .................................................................................................................... AR
10 1644867 Battery Cable............................................................................................................... 1
10 148789 Terminal................................................................................................................... 1
10 117970 Battery Cable........................................................................................................... AR
10 275498 Conduit .................................................................................................................... AR
10 148795 Terminal................................................................................................................... 1
11 1644866 Battery Cable............................................................................................................... 1
11 148795 Terminal................................................................................................................... 2
11 1357269 Battery Cable........................................................................................................... AR
11 275498 Conduit .................................................................................................................... AR
12 2043634 Switch (Temperature)................................................................................................... 2
13 1623885 Wire Harness (Chassis) (☞ Figure 4-21) ................................................................... 1
14 302398 Nut ............................................................................................................................... 2
15 320155 Washer ........................................................................................................................ 5
16 2072353 Bolt .............................................................................................................................. 3
17 1614188 Wire Harness (Oil Cooler) (☞ Figure 4-29) ............................................................... 1
18 1534793 Spacer ......................................................................................................................... 2
19 302400 Locknut ........................................................................................................................ 1
20 320157 Washer ........................................................................................................................ 2
21 .. . . . Support Strap .............................................................................................................. 1
22 1396346 Clamp .......................................................................................................................... 1
23 176640 Capscrew..................................................................................................................... 1
24 1652018 Oil Pressure Sender .................................................................................................... 1
25 16187 Fitting........................................................................................................................... 1
26 1605818 Adapter ........................................................................................................................ 1
27 292501 Capscrew..................................................................................................................... 10
28 320156 Washer ........................................................................................................................ 17
29 1307121 Switch (Starter Relay).................................................................................................. 2
30 320160 Washer ........................................................................................................................ 2
31 1646805 Link .............................................................................................................................. 1
32 1607623 Battery Hold Down....................................................................................................... 1
33 257241 Boot ............................................................................................................................. 2
34 1608761 Battery cable................................................................................................................ 1
34 148778 Terminal................................................................................................................... 1
34 148779 Terminal................................................................................................................... 1
34 1357269 Battery Cable........................................................................................................... AR
34 275498 Conduit .................................................................................................................... AR
35 1399332 Battery (Wet) ............................................................................................................... 2
36 302399 Nut ............................................................................................................................... 7
37 1608762 Battery Cable............................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE A236
EUROPE 07/2007

ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY

37 148792 Terminal................................................................................................................... 1
37 148795 Terminal................................................................................................................... 1
37 1357269 Battery Cable........................................................................................................... AR
37 275498 Conduit .................................................................................................................... AR
38 1608548 Wire Jumper ................................................................................................................ 1
39 1324517 Switch (Disconnect) ..................................................................................................... 1
40 1627709 Wire Jumper ................................................................................................................ 2
41 1597595 Wire Jumper ................................................................................................................ 1
42 1597430 Fuse Box (Sealed) (☞ Figure 4-33) ........................................................................... 1
43 1617617 Fuse............................................................................................................................. 2
44 1617618 Fuse............................................................................................................................. 1
45 1617615 Fuse Holder ................................................................................................................. 3
46 1652017 Ground Wire ................................................................................................................ 1

4-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-7
UNIT CODE A236
EUROPE 07/2007

CONSOLE (Figure 4-2)


INDICATOR DISPLAY AND CONTROLS

4-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CONSOLE
INDICATOR DISPLAY AND CONTROLS

ITEM PART NO. DESCRIPTION QTY

1 1492139 Nut ............................................................................................................................... 23


2 1492140 Washer ........................................................................................................................ 18
3 1468319 Screw........................................................................................................................... 19
4 1492149 Washer ........................................................................................................................ 1
5 1523533 Switch (Park Brake) ..................................................................................................... 1
6 1492147 Plate (Park Brake) ....................................................................................................... 1
7 1566771 Plate (Ignition) ............................................................................................................. 1
8 1601273 Console ....................................................................................................................... 1
9 1601935 Plug ............................................................................................................................. 1
10 379902 Ignition Switch ............................................................................................................. 1
10 1337197 Key Set .................................................................................................................... 1
10 186304 Key ...................................................................................................................... 2
11 1558033 Control Panel (Heater) (☞ Figure 4-5) ....................................................................... 1
11 1615364 Control Panel (Heater and Air Conditioner) (☞ Figure 4-4) ....................................... 1
12 1492141 Screw........................................................................................................................... 4
13 2091418 Indicator Display .......................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CONSOLE (Figure 4-3)


RADIO

4-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CONSOLE
RADIO

ITEM PART NO. DESCRIPTION QTY

1 136692 Nut ............................................................................................................................... 4


2 320160 Washer ........................................................................................................................ 8
3 287854 Capscrew..................................................................................................................... 4
4 1566762 Bracket (Radio Console).............................................................................................. 1
5 1492176 Console Assembly (Radio) .......................................................................................... 1
6 1492163 Screw ...................................................................................................................... 4
7 1566767 Bracket .................................................................................................................... 2
8 1393528 Dome Light .............................................................................................................. 2
9 887317 Bulb ......................................................................................................................... 2
10 1491468 Headliner ................................................................................................................. 1
11 1583941 Wire Harness (Closed Cab) (☞ Figure 4-23) ............................................................. 1
12 1468310 Screw........................................................................................................................... 10
13 1492140 Washer ........................................................................................................................ 10

©2007 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CONTROL PANEL (Figure 4-4)


AIR CONDITIONER

4-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CONTROL PANEL
AIR CONDITIONER

ITEM PART NO. DESCRIPTION QTY

1615364 Control Panel (Heater and Air Conditioner) ................................................................. 1


1 .. . . . Decal ....................................................................................................................... 1
2 1566208 Switch (Air Conditioner)........................................................................................... 1
3 1566210 Knob (LH Fan Switch And RH Cable Control)......................................................... 2
4 1566211 Knob (Potentiometer) .............................................................................................. 1
5 1566212 O-Ring ..................................................................................................................... 1
6 1566213 Washer .................................................................................................................... 1
7 .. . . . Mounting Plate ........................................................................................................ 1
8 1566205 Switch (Fan Speed) ................................................................................................. 1
9 1566206 Nut........................................................................................................................... 1
10 1615363 Potentiometer .......................................................................................................... 1
11 1566209 Wire Harness .......................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-13


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CONTROL PANEL (Figure 4-5)


HEATER

4-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CONTROL PANEL
HEATER

ITEM PART NO. DESCRIPTION QTY

1558033 Control Panel (Heater)................................................................................................. 1


1 .. . . . Decal ....................................................................................................................... 1
2 1566216 Plug ......................................................................................................................... 1
3 1566210 Knob ............................................................................................................................ 3
4 .. . . . Mounting Plate............................................................................................................. 1
5 1566206 Nut ............................................................................................................................... 1
6 1566205 Switch (Fan Speed) ..................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-15


for service procedures.
UNIT CODE A236
EUROPE 07/2007

DC-DC CONVERTER AND ATTACHING PARTS (Figure 4-6)

4-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

DC-DC CONVERTER AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1599381 Wire Harness (Side Console) (☞ Figure 4-17, ☞ Figure 4-18, ☞ Figure 4-19) ....... 1
2 1566765 Bracket......................................................................................................................... 1
3 1558027 Adhesive Sticker .......................................................................................................... 1
4 1566764 Socket (12 Volt) ........................................................................................................... 1
5 2055678 DC-DC Converter ........................................................................................................ 1
6 296415 Washer ........................................................................................................................ 4
7 1571789 Screw........................................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 4-17


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FRONT AND REAR DRIVE LIGHTS (Figure 4-7)


CAB MOUNTED
HALOGEN

4-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FRONT AND REAR DRIVE LIGHTS


CAB MOUNTED
HALOGEN

KEY:
A: Front Facing
B: Rear Facing

QTY
ITEM PART NO. DESCRIPTION A B

1 1336780 Light Assembly .................................................................................................... 4 2


1 325789 Fitting............................................................................................................... 1 1
1 367540 Fitting (Female) ............................................................................................... 1 1
1 133481 Heat Shrink Tube............................................................................................. AR AR
1 1310668 Bulb ................................................................................................................. 1 1
1 1310667 Light................................................................................................................. 1 1
1 1318323 Lens ............................................................................................................ 1 1
1 1323975 Housing....................................................................................................... 1 1
1 1336781 Wire Harness .................................................................................................. 1 1
1 1330409 Connector ................................................................................................... 1 1
1 1330414 Secondary Lock .......................................................................................... 1 1
1 1330437 Terminal (Pin).............................................................................................. 1 1
2 1580951 Bracket (LH)......................................................................................................... 1 1
3 1580952 Bracket (RH) ........................................................................................................ 1 1
4 137852 Strap Clamp......................................................................................................... 2 1
5 136985 Capscrew............................................................................................................. 4 2
6 1356947 Strap .................................................................................................................... 2 ..
7 1641968 Bracket................................................................................................................. .. 1
8 320159 Washer ................................................................................................................ 4 2
9 302401 Locknut ................................................................................................................ 4 2
10 1480201 Bracket................................................................................................................. 2 2
11 1545172 Wire Harness (Cab Lights) (☞ Figure 4-16) ...................................................... 2 2
12 1654493 Wire Harness (Mast Light)................................................................................... 1 1
12 1493465 Connector........................................................................................................ 1 1
12 1330414 Secondary Lock............................................................................................... 1 1
12 1330437 Terminal (Pin) .................................................................................................. 2 2
12 1490242 Connector........................................................................................................ 1 1
12 1490243 Secondary Lock............................................................................................... 1 1
12 1330438 Terminal (Socket) ............................................................................................ 2 2

©2007 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FRONT AND REAR DRIVE LIGHTS (Figure 4-8)


CAB MOUNTED
HID

4-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FRONT AND REAR DRIVE LIGHTS


CAB MOUNTED
HID

KEY:
A: Front Facing
B: Rear Facing

QTY
ITEM PART NO. DESCRIPTION A B

1 1610936 Work Light Assembly (HID) ................................................................................. 4 1


1 1635114 Bulb ................................................................................................................. 1 1
2 1580951 Bracket (LH)......................................................................................................... 1 1
3 1580952 Bracket (RH) ........................................................................................................ 1 1
4 136985 Capscrew............................................................................................................. 4 2
5 137852 Strap Clamp......................................................................................................... 2 1
6 320159 Washer ................................................................................................................ 4 2
7 302401 Locknut ................................................................................................................ 4 2
8 1356947 Strap .................................................................................................................... 2 ..
9 1480201 Bracket................................................................................................................. 2 2
10 1545172 Wire Harness (Cab Lights) (☞ Figure 4-16) ...................................................... 2 2
11 1571585 Light Assembly .................................................................................................... .. 1
11 1330409 Connector........................................................................................................ .. 1
11 1330414 Secondary Lock............................................................................................... .. 1
11 1330435 Pin ................................................................................................................... .. 2
11 1571581 Flood Light....................................................................................................... .. 1
11 1581488 Wire Harness .............................................................................................. .. 1
11 1581489 Light ............................................................................................................ .. 1
11 1581490 Ballast ......................................................................................................... .. 1
11 1581491 Fuse Assembly............................................................................................ .. 1
11 1581492 Fuse (20 Amp) ........................................................................................ .. 1

©2007 HYSTER COMPANY See Service Manual 4-21


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FRONT LIGHTS (Figure 4-9)

4-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FRONT LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 1336780 Light Assembly ............................................................................................................ 2


1 1310667 Light......................................................................................................................... 1
1 1336781 Wire Harness .......................................................................................................... 1
1 1330409 Connector ........................................................................................................... 1
1 1330414 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 1
1 325789 Fitting....................................................................................................................... 1
1 367540 Fitting (Female) ....................................................................................................... 1
1 1310668 Bulb ......................................................................................................................... 1
2 339969 Grommet...................................................................................................................... 2
3 1545532 Bracket......................................................................................................................... 2
4 1597444 Capscrew..................................................................................................................... 4
5 1581577 Capscrew..................................................................................................................... 4
6 302401 Locknut ........................................................................................................................ 4
7 1545181 Wire Harness (Front Lights) (☞ Figure 4-24) ............................................................. 2

©2007 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE A236
EUROPE 07/2007

MAST WORK LIGHTS (Figure 4-10)

4-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

MAST WORK LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 1336780 Light Assembly ............................................................................................................ 2


1 1310667 Light......................................................................................................................... 1
1 1336781 Wire Harness .......................................................................................................... 1
1 1330409 Connector ........................................................................................................... 1
1 1330414 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 1
1 325789 Fitting....................................................................................................................... 1
1 367540 Fitting (Female) ....................................................................................................... 1
1 1310668 Bulb ......................................................................................................................... 1
2 136985 Capscrew..................................................................................................................... 6
3 137852 Strap Clamp................................................................................................................. 4
4 1356947 Strap ............................................................................................................................ 2
5 320159 Washer ........................................................................................................................ 12
6 816442 Support ........................................................................................................................ 2
7 302402 Locknut ........................................................................................................................ 4
8 320161 Washer ........................................................................................................................ 4
9 1460312 Bracket......................................................................................................................... 2
10 246001 Capscrew..................................................................................................................... 4
11 302401 Locknut ........................................................................................................................ 6
12 273775 Clamp (Strap) .............................................................................................................. 2
c 1623886 Wire Harness (Mast Work Light) (Not Illustrated) (☞ Figure 4-26) ............................ 1
a 1623887 Wire Harness (LH Mast Work Light) (Not Illustrated) (☞ Figure 4-26) ...................... 1
b 1623888 Wire Harness (RH Mast Work Light) (2900-5300 Lift Height) (Not Illustrated) (☞
Figure 4-27) ................................................................................................................ 1
b 1623889 Wire Harness (RH Mast Work Light) (6100-6900 Lift Height) (Not Illustrated) (☞
Figure 4-27) ................................................................................................................ 1

FOOTNOTES:
a Connects 1623886 to LH Light
b Connects 1623886 to RH Light
c Connects Lights to Chassis Harness

©2007 HYSTER COMPANY See Service Manual 4-25


for service procedures.
UNIT CODE A236
EUROPE 07/2007

REAR LIGHTS AND BACK-UP ALARM (Figure 4-11)

4-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

REAR LIGHTS AND BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

1 1479898 Tail Light Assembly ...................................................................................................... 2


1 1491816 Lens Assembly ........................................................................................................ 1
1 1491810 Black String ............................................................................................................. 1
1 1491811 Bulb (24 Volt) ........................................................................................................... 1
1 1491813 Bulb (24 Volt) ........................................................................................................... 1
1 1491814 Wire Harness .......................................................................................................... 1
2 320155 Washer ........................................................................................................................ 4
3 1597444 Capscrew..................................................................................................................... 8
4 1581557 Washer ........................................................................................................................ 8
5 1590007 Bracket......................................................................................................................... 2
6 176640 Capscrew..................................................................................................................... 2
7 320157 Washer ........................................................................................................................ 4
8 1367282 Alarm Assembly........................................................................................................... 1
8 1367281 Alarm ....................................................................................................................... 1
8 1330419 Connector................................................................................................................ 1
8 1330424 Secondary Lock....................................................................................................... 1
8 1330438 Terminal (Socket) .................................................................................................... 2
8 67470 Conduit (Non Metallic)............................................................................................. AR
9 302400 Locknut ........................................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 4-27


for service procedures.
UNIT CODE A236
EUROPE 07/2007

RELAYS AND FUSES (Figure 4-12)


OPERATOR COMPARTMENT

4-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

RELAYS AND FUSES


OPERATOR COMPARTMENT

ITEM PART NO. DESCRIPTION QTY

1599381 Wire Harness (Side Console) (☞ Figure 4-17, ☞ Figure 4-18, ☞ Figure 4-19) ....... 1
1 1484715 Clip (Passive Side Mount) ....................................................................................... 2
2 1484714 Clip (Side Mount)..................................................................................................... 2
3 1484683 Relay Base .............................................................................................................. 1
3 1490249 Connector (1-Way) (Lights) ................................................................................. 2
3 1570602 Terminal (Socket) (Lights) ................................................................................... 2
3 1490249 Connector (1-Way) (Flood Lights) ....................................................................... 2
3 1570602 Terminal (Socket) (Flood Lights) ......................................................................... 2
4 1484683 Relay Base .............................................................................................................. 1
4 1489957 Connector (1-Way) (Start Inhibit) ........................................................................ 2
4 1570602 Terminal (Socket) (Start Inhibit) .......................................................................... 2
4 1489957 Connector (1-Way) (Neutral) ............................................................................... 2
4 1570602 Terminal (Socket) (Neutral) ................................................................................. 2
5 1484683 Relay Base .............................................................................................................. 1
5 1489957 Connector (1-Way) (Lower Interrupt) .................................................................. 1
5 1570602 Terminal (Socket) (Lower Interrupt)..................................................................... 3
5 1489957 Connector (1-Way) (Reverse) ............................................................................. 2
5 1570602 Terminal (Socket) (Reverse)................................................................................ 2
6 1484684 Relay Base .............................................................................................................. 1
6 1610952 Terminal (Main Power) ........................................................................................ 2
6 1489957 Connector (1-Way) (Main Power)........................................................................ 2
7 1484684 Relay Base .............................................................................................................. 1
7 1489957 Connector (1-Way) (Flasher) .............................................................................. 3
8 1484683 Relay Base .............................................................................................................. 1
8 1489957 Connector (1-Way) (Autolock Relay 1)................................................................ 2
8 1570602 Terminal (Socket) (Autolock Relay 1) .................................................................. 2
8 1489957 Connector (1-Way) (Autolock Relay 2)................................................................ 2
8 1570602 Terminal (Socket) (Autolock Relay 2) .................................................................. 3
9 1484683 Relay Base .............................................................................................................. 1
9 1489957 Connector (1-Way) (Override)............................................................................. 2
9 1570602 Terminal (Socket) (24V To 12V) .......................................................................... 2
10 1484683 Relay Base .............................................................................................................. 1
10 1489957 Connector (1-Way) (Horn)................................................................................... 2
10 1570602 Terminal (Socket) (Seat Switch).......................................................................... 2
11 1484681 Fuse Box (10-Way) (Hydraulic And Transmission) .................................................. 1
11 1484682 Secondary Lock....................................................................................................... 1
12 370646 Fuse (5 Amp) (Pre-Excitation And ECM) ............................................................ 1
13 1300057 Fuse (7.5 Amp) (Transmission) ........................................................................... 1
14 1310630 Fuse (15 Amp) (Attachment Controls) ................................................................ 1
15 1300057 Fuse (7.5 Amp) (Transmission B)........................................................................ 1
16 370646 Fuse (5 Amp) (Park Brake Solenoid) .................................................................. 1
17 370647 Fuse (10 Amp) (Convertor) ................................................................................. 1
18 370648 Fuse (20 Amp) (Cab Tilt Power Assist) ............................................................... 1
19 370647 Fuse (10 Amp) (Front Screen Washer And Wiper) ............................................. 1
20 370647 Fuse (10 Amp) (Roof Screen Washer And Wiper).............................................. 1
21 370647 Fuse (10 Amp) (Rear Screen Washer And Wiper).............................................. 1
22 1484681 Fuse Box (10-Way) (Lights)..................................................................................... 1
22 1484682 Secondary Lock....................................................................................................... 1
23 1337828 Fuse (3 Amp) (Stair Light)................................................................................... 1
24 370647 Fuse (10 Amp) (Cab Engine Compartment Light) .............................................. 1
25 370647 Fuse (10 Amp) (Stoplights) ................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-29


for service procedures.
UNIT CODE A236
EUROPE 07/2007

RELAYS AND FUSES


OPERATOR COMPARTMENT

ITEM PART NO. DESCRIPTION QTY

26 370647 Fuse (10 Amp) (Headlights) ................................................................................ 1


27 370646 Fuse (5 Amp) (Interior Lights) ............................................................................. 1
28 1310630 Fuse (15 Amp) (Mast And Attachment Lights) .................................................... 1
29 370647 Fuse (10 Amp) (Turn Signal Lights) .................................................................... 1
30 370647 Fuse (10 Amp) (Side And Tail Lights) ................................................................. 1
31 1310630 Fuse (15 Amp) (Rear Drive Lights) ..................................................................... 1
32 370647 Fuse (10 Amp) (Reverse Lights, Alarm, And Rotating Beacon).......................... 1
33 1484681 Fuse Box (10-Way) (Engine) ................................................................................... 1
33 1484682 Secondary Lock....................................................................................................... 1
34 1300057 Fuse (7.5 Amp) (Engine Start) ............................................................................ 1
35 1320669 Fuse (30 Amp) (Flood Lights) ............................................................................. 1
36 370647 Fuse (10 Amp) (Instrumentation) ........................................................................ 1
37 370647 Fuse (10 Amp) (Horn) ......................................................................................... 1
38 370647 Fuse (10 Amp) (Lubrication) ............................................................................... 1
39 1310630 Fuse (15 Amp) (Hourmeter At Fuel Fill).............................................................. 1
40 1310630 Fuse (15 Amp) (Suspension Seat Compressor) ................................................. 1
41 370648 Fuse (20 Amp) (Heater, Air Conditioning, And Ventilation) ................................. 1
42 1300134 Fuse (25 Amp) (Oil Cooler) ................................................................................. 1
43 370646 Fuse (5 Amp) (Reverse Lights And Alarm) ......................................................... 1
44 1484681 Fuse Box (10-Way) (12V) ........................................................................................ 1
44 1484682 Secondary Lock....................................................................................................... 1
45 370647 Fuse (10 Amp) (12V Power Socket).................................................................... 1
46 1337828 Fuse (3 Amp) (Radio, CB, And Intercom) ........................................................... 1
47 1310630 Fuse (15 Amp) (Air Conditioning) ....................................................................... 1
48 370647 Fuse (10 Amp) (Hazard Flashers) ...................................................................... 1
49 370646 Fuse (5 Amp) (Beacon B) ................................................................................... 1
50 1337828 Fuse (3 Amp) (12V Relay) .................................................................................. 1
51 370648 Fuse (20 Amp) (24V Power Socket).................................................................... 1
52 370647 Fuse (10 Amp) (Engine Bay Engine Compartment Light)................................... 1
53 1484683 Relay Base (Fan 3).................................................................................................. 1
53 1389479 Electrical Fitting................................................................................................... 2
53 1570602 Terminal (Socket) ................................................................................................ 2
54 1484683 Relay Base (Fans 1 And 2) ..................................................................................... 1
54 1389479 Electrical Fitting................................................................................................... 4
54 1570602 Terminal (Socket) ................................................................................................ 4

4-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

SWITCHES (Figure 4-13)

ITEM PART NO. DESCRIPTION QTY

1 2052773 Switch (Mast Work Lights) ........................................................................................... 1


2 2052775 Switch (Front Fender Lights)........................................................................................ 1
3 2052775 Switch (HID Front) ....................................................................................................... 1
3 2052776 Switch (HID Rear)........................................................................................................ 1
4 2052775 Switch (Halogen Front) ................................................................................................ 1
4 2052776 Switch (Halogen Rear) ................................................................................................ 1
5 2043351 Switch (Turn Signals)................................................................................................... 1
6 1581404 Switch (Strobe Light) ................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-31


for service procedures.
UNIT CODE A236
EUROPE 07/2007

TRANSMISSION CONTROLLER AND SHIFT LEVER (Figure 4-14)

4-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

TRANSMISSION CONTROLLER AND SHIFT LEVER

ITEM PART NO. DESCRIPTION QTY

1 292501 Capscrew..................................................................................................................... 3
2 320156 Washer ........................................................................................................................ 3
3 1599381 Wire Harness (Side Console) (☞ Figure 4-17, ☞ Figure 4-18, ☞ Figure 4-19) ....... 1
4 1558041 Screw........................................................................................................................... 1
5 1492146 Plate (Relay) ................................................................................................................ 1
6 316834 Nut ............................................................................................................................... 3
7 292501 Capscrew..................................................................................................................... 1
8 320156 Washer ........................................................................................................................ 2
9 1567082 Shift Lever (Forward and Reverse) .............................................................................. 1
9 1600223 Shift Lever (With Monotrol) .......................................................................................... 1
10 1558055 Washer ........................................................................................................................ 2
11 1558054 Screw........................................................................................................................... 2
12 1393781 Alarm (Slow Pulse) ...................................................................................................... 1
13 320156 Washer ........................................................................................................................ 2
14 292500 Capscrew..................................................................................................................... 2
15 1492167 Edge Protector............................................................................................................. AR
16 1623188 Bracket (Fuse Holder).................................................................................................. 1
17 292502 Capscrew..................................................................................................................... 2
18 1492253 Washer ........................................................................................................................ 2
19 2076661 Sensor (Throttle Pedal Position) .................................................................................. 1
20 1571269 Rod .............................................................................................................................. 1
21 15200 Cotter Pin..................................................................................................................... 4
22 320156 Washer ........................................................................................................................ 4
23 1595146 Transmission Controller (Programmed) (TE-13) .......................................................... 1
23 2095403 Transmission Controller (Programmed) (TE-17) .......................................................... 1
24 1558050 Bracket......................................................................................................................... 1
25 292500 Capscrew..................................................................................................................... 2
26 320156 Washer ........................................................................................................................ 2
27 1567941 Screw........................................................................................................................... 4
28 1583987 Wire Harness (Hydraulic Relays) (☞ Figure 4-25) ..................................................... 1
29 292501 Capscrew..................................................................................................................... 2
30 1623285 Bracket......................................................................................................................... 1
31 316834 Nut ............................................................................................................................... 2
32 1571775 Screw........................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 4-33


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-15)


ARMREST

4-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
ARMREST

ITEM PART NO. DESCRIPTION QTY

1545176 Wire Harness (Armrest)............................................................................................... 1


1 .. . . . Connector Assembly (Side Console) ...................................................................... 1
1 1484554 Connector ........................................................................................................... 1
1 1330438 Terminal (Socket) ................................................................................................ 5
1 1463141 Terminal (Socket) ................................................................................................ 33
1 1484377 Terminal (Plug).................................................................................................... 9
1 1506881 Cap.......................................................................................................................... 1
1 1506883 Clip .......................................................................................................................... 1
2 .. . . . Connector Assembly (Front Wipe Switch)............................................................... 1
2 1484555 Connector (10-Way) ............................................................................................ 1
2 1484556 Terminal .............................................................................................................. 5
2 1570611 Decal ....................................................................................................................... 1
3 .. . . . Connector Assembly (Front Wash Switch) .............................................................. 1
3 1484555 Connector (10-Way) ............................................................................................ 1
3 1484556 Terminal .............................................................................................................. 2
3 1570611 Decal ....................................................................................................................... 1
3 1570608 Decal ....................................................................................................................... 1
3 1570614 Decal ....................................................................................................................... 1
4 .. . . . Connector Assembly (Roof Wash And Wipe Switch) .............................................. 1
4 1484555 Connector (10-Way) ............................................................................................ 1
4 1484556 Terminal .............................................................................................................. 4
4 233141 Terminal .............................................................................................................. 1
4 1570609 Decal ....................................................................................................................... 1
4 1570612 Decal ....................................................................................................................... 1
5 .. . . . Connector Assembly (Rear Wash And Wipe Switch).............................................. 1
5 1484555 Connector (10-Way) ............................................................................................ 1
5 1484556 Terminal .............................................................................................................. 4
5 233141 Terminal .............................................................................................................. 1
5 1570610 Decal ....................................................................................................................... 1
5 1570612 Decal ....................................................................................................................... 1
6 .. . . . Connector Assembly (Armrest Ground) .................................................................. 1
6 1506885 Ring..................................................................................................................... 1
7 .. . . . Connector Assembly (Joystick) ............................................................................... 1
7 1500925 Connector ........................................................................................................... 1
7 1352603 Secondary Lock .................................................................................................. 1
7 1330437 Terminal (Pin)...................................................................................................... 12
8 .. . . . Connector Assembly (Twist-Lock Switch)................................................................ 1
8 1484555 Connector (10-Way) ............................................................................................ 1
8 233141 Terminal .............................................................................................................. 1
8 1484556 Terminal .............................................................................................................. 5
8 1570613 Decal ....................................................................................................................... 1
9 .. . . . Connector Assembly (Extend And Retract Switch) ................................................. 1
9 1484555 Connector (10-Way) ............................................................................................ 1
9 233141 Terminal .............................................................................................................. 1
9 1484556 Terminal .............................................................................................................. 5
10 .. . . . Connector Assembly (Hydraulic Stop Switch) ......................................................... 1
10 1484555 Connector (10-Way) ............................................................................................ 1
10 233141 Terminal .............................................................................................................. 1
10 1484556 Terminal .............................................................................................................. 5
11 .. . . . Connector Assembly (Operator Presence Switch) .................................................. 1
11 1493465 Connector ........................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-35


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS
ARMREST

ITEM PART NO. DESCRIPTION QTY

11 1330414 Secondary Lock .................................................................................................. 1


11 1330437 Terminal (Pin)...................................................................................................... 2
12 .. . . . Connector Assembly (Seat Ground) ....................................................................... 1
12 1493459 Terminal (Ring).................................................................................................... 1
13 .. . . . Connector Assembly (Suspension Seat)................................................................. 1
13 1330438 Terminal (Socket) ................................................................................................ 2
13 1490242 Connector ........................................................................................................... 1
13 1490243 Secondary Lock .................................................................................................. 1
13 1493465 Connector................................................................................................................ 2

4-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-37
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-16)


CAB LIGHTS

4-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
CAB LIGHTS

ITEM PART NO. DESCRIPTION QTY

1545172 Wire Harness (Cab Lights) .......................................................................................... 1


1 .. . . . Connector Assembly (Cab) ..................................................................................... 1
1 1502625 Connector ........................................................................................................... 1
1 1502626 Secondary Lock .................................................................................................. 1
1 1330438 Terminal (Socket) ................................................................................................ 4
1 1330439 Insulator .............................................................................................................. 3
1 1363886 Terminal (Socket) ................................................................................................ 1
2 .. . . . Connector Assembly (Rear Drive Light) .................................................................. 1
2 1490242 Connector ........................................................................................................... 1
2 1490243 Secondary Lock .................................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 2
3 .. . . . Insert ....................................................................................................................... 1
3 1493465 Connector ........................................................................................................... 1
3 1330439 Insulator .............................................................................................................. 2
4 .. . . . Connector Set (Beacon/Strobe) .............................................................................. 1
4 1493444 Terminal .............................................................................................................. 1
4 1493445 Cover................................................................................................................... 1
4 1497358 Terminal .............................................................................................................. 1
4 1497287 Cover................................................................................................................... 1
5 .. . . . Connector Assembly (Inner Front Floodlight).......................................................... 1
5 1490242 Connector ........................................................................................................... 1
5 1490243 Secondary Lock .................................................................................................. 2
5 1330438 Terminal (Socket) ................................................................................................ 1
6 .. . . . Insert ....................................................................................................................... 1
6 1493465 Connector ........................................................................................................... 1
6 1330439 Insulator .............................................................................................................. 1
7 .. . . . Connector Assembly (Outer Front Floodlight) ......................................................... 1
7 1490242 Connector ........................................................................................................... 1
7 1490243 Secondary Lock .................................................................................................. 1
7 1330438 Terminal (Socket) ................................................................................................ 2
8 .. . . . Insert ....................................................................................................................... 1
8 1493465 Connector ........................................................................................................... 1
8 1330439 Insulator .............................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-39


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-17)


CAB SIDE CONSOLE
SHEET 1 OF 3

4-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 3

ITEM PART NO. DESCRIPTION QTY

1599381 Wire Harness (Side Console) ...................................................................................... 1


1 .. . . . Connector Assembly (Transmission Controller) ...................................................... 1
1 1602433 Connector ........................................................................................................... 1
1 1323581 Plug..................................................................................................................... 5
1 1532571 Terminal .............................................................................................................. 13
2 .. . . . Connector Assembly (Transmission Controller) ...................................................... 1
2 1607842 Connector (30 Way) ............................................................................................ 1
2 1532571 Terminal .............................................................................................................. 29
2 1323581 Plug..................................................................................................................... 1
3 .. . . . Connector Assembly (Resistors) ............................................................................. 1
3 1610950 Housing (Sealed) (4-Way)................................................................................... 1
3 1610954 Seal..................................................................................................................... 2
3 1484656 Terminal (Socket) ................................................................................................ 2
3 1610949 Resistor ................................................................................................................... 1
4 .. . . . Connector Assembly (Terminating Resistor) ........................................................... 1
4 1610944 Secondary Lock .................................................................................................. 1
4 1484397 Connector (3-Way) .............................................................................................. 1
4 1330439 Insulator .............................................................................................................. 1
4 1518112 Terminal (Socket) ................................................................................................ 2
4 1607772 Resistor (Termination) ............................................................................................. 1
5 .. . . . Relays (Operator Compartment) ............................................................................. ..
6 .. . . . Connector Assembly (Diodes)................................................................................. 1
6 1610950 Housing (Sealed) (4-Way)................................................................................... 1
6 1610941 Seal (Dummy) ..................................................................................................... 1
6 1484656 Terminal (Socket) ................................................................................................ 3
6 1610954 Seal..................................................................................................................... 3
6 1610951 Dual Diode Assembly .............................................................................................. 1
7 .. . . . Connector Assembly (Diodes)................................................................................. 1
7 1610950 Housing (Sealed) (4-Way)................................................................................... 1
7 1484656 Terminal (Socket) ................................................................................................ 2
7 1610941 Seal (Dummy) ..................................................................................................... 2
7 1610954 Seal..................................................................................................................... 2
7 1610942 Diode Assembly ...................................................................................................... 1
8 1500927 Clip .......................................................................................................................... 3
9 .. . . . Connector Assembly (CH Indicator Display) ........................................................... 1
9 1493428 Connector (12-Way) ............................................................................................ 1
9 1500913 Secondary Lock .................................................................................................. 1
9 1330439 Insulator .............................................................................................................. 2
9 1330438 Terminal (Socket) ................................................................................................ 10
10 .. . . . Connector Assembly (Front Wiper Timer) ............................................................... 1
10 1484676 Housing (Socket)................................................................................................. 1
10 1484556 Terminal .............................................................................................................. 6
11 .. . . . Connector Assembly (Start Switch) ........................................................................ 1
11 370728 Connector ........................................................................................................... 1
11 1484375 Terminal .............................................................................................................. 3
12 .. . . . Connector Assembly (Pre-Excitation) ..................................................................... 1
12 1610948 Terminal (Receptacle) ......................................................................................... 2
12 1610947 Insulator (Receptacle) ......................................................................................... 2
13 .. . . . Connector Assembly (12V Accessory Socket) ........................................................ 1
13 1465378 Connector ........................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-41


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 3

ITEM PART NO. DESCRIPTION QTY

13 1484556 Terminal .............................................................................................................. 2


13 1570645 Decal (12 Volt) ......................................................................................................... 1
14 .. . . . Connector Assembly (Heater) ................................................................................. 1
14 1489656 Connector (4-Way) .............................................................................................. 1
14 1489657 Secondary Lock .................................................................................................. 1
14 1363886 Terminal (Socket) ................................................................................................ 2
14 1330438 Terminal (Socket) ................................................................................................ 2
15 .. . . . Connector Assembly (MAP Light) ........................................................................... 1
15 1465378 Connector ........................................................................................................... 1
15 1484556 Terminal .............................................................................................................. 2
16 .. . . . Connector Assembly (Stair Light Switch) ................................................................ 1
16 1330426 Secondary Lock .................................................................................................. 1
16 1484397 Connector (3-Way) .............................................................................................. 1
16 1330438 Terminal (Socket) ................................................................................................ 3
16 1493466 Connector................................................................................................................ 3
17 .. . . . Connector Assembly (Rear Wiper).......................................................................... 1
17 1489656 Connector (4-Way) .............................................................................................. 1
17 1489657 Secondary Lock .................................................................................................. 1
17 1330438 Terminal (Socket) ................................................................................................ 4
17 1570644 Decal ....................................................................................................................... 1
18 .. . . . Connector Assembly (Cabin Roof).......................................................................... 1
18 1484654 Connector (14-Way) ............................................................................................ 1
18 1484655 Retainer (Socket) ................................................................................................ 1
18 1484611 Seal (Blanking).................................................................................................... 1
18 1484708 Terminal (Socket) ................................................................................................ 4
18 1484595 Seal..................................................................................................................... 4
18 1484656 Terminal (Socket) ................................................................................................ 9
18 1484597 Seal..................................................................................................................... 9
19 .. . . . Connector Assembly (Diodes)................................................................................. 1
19 1610950 Housing (Sealed) (4-Way)................................................................................... 1
19 1484656 Terminal (Socket) ................................................................................................ 4
19 1610954 Seal..................................................................................................................... 4
19 1610953 Diode Assembly ...................................................................................................... 1
20 .. . . . Connector Assembly (Diodes)................................................................................. 1
20 1610950 Housing (Sealed) (4-Way)................................................................................... 1
20 1484656 Terminal (Socket) ................................................................................................ 2
20 1610954 Seal..................................................................................................................... 2
20 1484656 Terminal (Socket) ................................................................................................ 2
20 1482659 Seal (Rubber)...................................................................................................... 2
20 1610953 Diode Assembly ...................................................................................................... 1
21 .. . . . Connector Assembly (Diodes)................................................................................. 1
21 1610950 Housing (Sealed) (4-Way)................................................................................... 1
21 1484656 Terminal (Socket) ................................................................................................ 2
21 1610954 Seal..................................................................................................................... 2
21 1484656 Terminal (Socket) ................................................................................................ 2
21 1482659 Seal (Rubber)...................................................................................................... 2
21 1610953 Diode Assembly ...................................................................................................... 1
22 .. . . . Connector Assembly (Armrest Harness)................................................................. 1
22 1484664 Housing............................................................................................................... 1
22 1484685 Locknut................................................................................................................ 1

4-42 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 3

ITEM PART NO. DESCRIPTION QTY

22 1484686 Washer (Spring) .................................................................................................. 1


22 1330437 Terminal (Pin)...................................................................................................... 4
22 1463140 Terminal (Pin)...................................................................................................... 33
22 1484377 Terminal (Plug).................................................................................................... 9

©2007 HYSTER COMPANY See Service Manual 4-43


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-18)


CAB SIDE CONSOLE
SHEET 2 OF 3

4-44 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE
SHEET 2 OF 3

ITEM PART NO. DESCRIPTION QTY

1599381 Wire Harness (Side Console) ...................................................................................... 1


1 .. . . . Connector Assembly (Strobe Light) ........................................................................ 1
1 1484555 Connector (10-Way) ............................................................................................ 1
1 1484556 Terminal .............................................................................................................. 3
1 1570639 Decal (Beacon Switch) ............................................................................................ 1
2 .. . . . Connector Assembly (Hazard Lights)...................................................................... 1
2 1484675 Housing (Switch)................................................................................................. 1
2 233141 Terminal .............................................................................................................. 1
2 1484556 Terminal .............................................................................................................. 7
2 1570638 Decal (Hazard Light) ............................................................................................... 1
3 .. . . . Connector Assembly (Flood Lights And Rear Drive Lights) .................................... 1
3 1484555 Connector (10-Way) ............................................................................................ 1
3 1484556 Terminal .............................................................................................................. 4
3 1497362 Decal (Rear Worklight Switch) (Rear Worklight Switch).......................................... 1
3 1497361 Decal (Front Worklight Switch) (Front Worklight Switch)......................................... 1
4 .. . . . Connector Assembly (Side Lights And Front Drive Lights) ..................................... 1
4 1484555 Connector (10-Way) ............................................................................................ 1
4 1484556 Terminal .............................................................................................................. 4
4 1570641 Decal (Roadlight Switch) ......................................................................................... 1
5 .. . . . Connector Assembly (Mast And Attachments)........................................................ 1
5 1484555 Connector (10-Way) ............................................................................................ 1
5 233141 Terminal .............................................................................................................. 2
5 1570643 Decal (Mast And Attachment Worklight) ................................................................. 1
6 1500927 Clip .......................................................................................................................... 3
7 .. . . . Connector Assembly (Hydraulic Relays) ................................................................. 1
7 1493428 Connector (12-Way) ............................................................................................ 1
7 1500913 Secondary Lock .................................................................................................. 1
7 1330438 Terminal (Socket) ................................................................................................ 12
7 1570622 Decal -1234 ............................................................................................................. 1
8 .. . . . Connector Assembly (Hydraulic Relays) ................................................................. 1
8 1493428 Connector (12-Way) ............................................................................................ 1
8 1500913 Secondary Lock .................................................................................................. 1
8 1330438 Terminal (Socket) ................................................................................................ 10
8 1330439 Insulator .............................................................................................................. 2
8 1570622 Decal -1234 ............................................................................................................. 1
9 .. . . . Connector Assembly (Calibration Switch) ............................................................... 1
9 1490242 Connector ........................................................................................................... 1
9 1490243 Secondary Lock .................................................................................................. 1
9 1330438 Terminal (Socket) ................................................................................................ 2
9 1493465 Connector................................................................................................................ 1
10 .. . . . Connector Assembly (Undercab) ............................................................................ 1
10 1484666 Housing............................................................................................................... 1
10 1484685 Locknut................................................................................................................ 1
10 1484686 Washer (Spring) .................................................................................................. 1
10 1330437 Terminal (Pin)...................................................................................................... 31
11 .. . . . Connector Assembly (Attachment Signals)............................................................. 1
11 1484686 Washer (Spring) .................................................................................................. 1
11 1484685 Locknut................................................................................................................ 1
11 1500919 Connector ........................................................................................................... 1
11 1330439 Insulator .............................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-45


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS
CAB SIDE CONSOLE
SHEET 2 OF 3

ITEM PART NO. DESCRIPTION QTY

11 1330437 Terminal (Pin)...................................................................................................... 22


12 .. . . . Connector Assembly (Engine Power)...................................................................... 1
12 1484686 Washer (Spring) .................................................................................................. 1
12 1484685 Locknut................................................................................................................ 1
12 1484665 Housing............................................................................................................... 1
12 1484709 Terminal (Pin)...................................................................................................... 16
13 .. . . . Connector Assembly (Powertrain Signals) .............................................................. 1
13 1484363 Housing (Socket)................................................................................................. 1
13 1484662 Key (Retainer Pin) ............................................................................................... 1
13 1610945 Terminal .............................................................................................................. 2
13 1463140 Terminal (Pin)...................................................................................................... 45
13 1330437 Terminal (Pin)...................................................................................................... 12
13 1484377 Terminal (Plug).................................................................................................... 1
14 .. . . . Connector Assembly (Converter) ............................................................................ 1
14 1484397 Connector (3-Way) .............................................................................................. 1
14 1330426 Secondary Lock .................................................................................................. 1
14 1330438 Terminal (Socket) ................................................................................................ 3
14 1493466 Connector ........................................................................................................... 3
15 .. . . . Connector Assembly (Wash Pumps)....................................................................... 1
15 1489656 Connector (4-Way) .............................................................................................. 1
15 1489657 Secondary Lock .................................................................................................. 1
15 1330438 Terminal (Socket) ................................................................................................ 4

4-46 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-47
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-19)


CAB SIDE CONSOLE
SHEET 3 OF 3

4-48 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE
SHEET 3 OF 3

ITEM PART NO. DESCRIPTION QTY

1599381 Wire Harness (Side Console) ...................................................................................... 1


1 .. . . . Connector Assembly (Transmission Diagnostic) ..................................................... 1
1 1506762 Housing (4-Way) ................................................................................................. 1
1 1490246 Terminal (Socket) ................................................................................................ 3
1 1607843 Cap.......................................................................................................................... 1
2 .. . . . Connector Assembly (Diagnostic Plug)................................................................... 1
2 1484397 Connector (3-Way) .............................................................................................. 1
2 1610944 Secondary Lock .................................................................................................. 1
2 1518112 Terminal (Socket) ................................................................................................ 2
2 1330439 Insulator .............................................................................................................. 1
2 1493466 Connector................................................................................................................ 1
2 1500912 Clip .......................................................................................................................... 1
3 .. . . . Connector Assembly (Service Power)..................................................................... 1
3 1490242 Connector ........................................................................................................... 1
3 1490243 Secondary Lock .................................................................................................. 1
3 1363886 Terminal (Socket) ................................................................................................ 2
3 1493465 Connector................................................................................................................ 1
3 1500912 Clip .......................................................................................................................... 1
4 .. . . . Connector Assembly (Buzzer)................................................................................. 1
4 1610948 Terminal (Receptacle) ......................................................................................... 2
4 1610947 Insulator (Receptacle) ......................................................................................... 2
5 .. . . . Connector Assembly (Park Brake Switch)............................................................... 1
5 1500928 Switch (2-way)..................................................................................................... 1
5 1500928 Switch (2-way)..................................................................................................... 4
5 1500928 Switch (2-way) ......................................................................................................... 1
5 1561756 Cover (Lower).......................................................................................................... 1
5 1567676 Cover (Upper).......................................................................................................... 1
5 1570606 Cable Tie ................................................................................................................. 1
6 .. . . . Connector Assembly (Instrument Cluster) .............................................................. 1
6 1484677 Plug (24-Way) ..................................................................................................... 1
6 1484716 Terminal .............................................................................................................. 17
7 1490245 Clip .......................................................................................................................... 3
8 .. . . . Connector Assembly (24V Accessory Socket) ........................................................ 1
8 1490242 Connector ........................................................................................................... 1
8 1490243 Secondary Lock .................................................................................................. 1
8 1363886 Terminal (Socket) ................................................................................................ 2
8 1493465 Connector................................................................................................................ 2
9 .. . . . Fuse Box (12V) ....................................................................................................... ..
10 .. . . . Fuse Box (Engine)................................................................................................... ..
11 .. . . . Fuse Box (Lights) .................................................................................................... ..
12 .. . . . Fuse Box (Hydraulic And Transmission).................................................................. ..

©2007 HYSTER COMPANY See Service Manual 4-49


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-20)


CAB UNDERFLOOR

4-50 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
CAB UNDERFLOOR

ITEM PART NO. DESCRIPTION QTY

1601825 Wire Harness (Cab Underfloor) ................................................................................... 1


1 .. . . . Connector Assembly (Cab Side Console)............................................................... 1
1 1484650 Connector (Socket) ............................................................................................. 1
1 1330438 Terminal (Socket) ................................................................................................ 21
1 1330439 Insulator .............................................................................................................. 7
1 1363886 Terminal (Socket) ................................................................................................ 1
2 .. . . . Connector Assembly (Front Wiper) ......................................................................... 1
2 1489656 Connector (4-Way) .............................................................................................. 1
2 1489657 Secondary Lock .................................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 4
3 .. . . . Connector Assembly (Monotrol Pedal).................................................................... 1
3 1484397 Connector (3-Way) .............................................................................................. 1
3 1463194 Secondary Lock .................................................................................................. 1
3 1330438 Terminal (Socket) ................................................................................................ 3
4 1493466 Connector (Insert) ................................................................................................... 1
5 .. . . . Connector Assembly (Steering Column) ................................................................. 1
5 1484654 Connector (14-Way) ............................................................................................ 1
5 1484655 Retainer (Socket) ................................................................................................ 1
5 1484656 Terminal (Socket) ................................................................................................ 14
5 1484597 Seal..................................................................................................................... 14
6 .. . . . Connector Assembly (Inching Switch)..................................................................... 2
6 1624103 Receptacle .......................................................................................................... 1
6 1610947 Insulator (Receptacle) ......................................................................................... 1
7 .. . . . Connector Assembly (Inching Pedal) ...................................................................... 1
7 1484397 Connector (3-Way) .............................................................................................. 1
7 1463194 Secondary Lock .................................................................................................. 1
7 1330438 Terminal (Socket) ................................................................................................ 3
8 .. . . . Connector Assembly (Horn) .................................................................................... 2
8 1624103 Receptacle .......................................................................................................... 1
8 1610947 Insulator (Receptacle) ......................................................................................... 1
9 .. . . . Connector Assembly (Horn Diode).......................................................................... 1
9 1610950 Housing (Sealed) (4-Way)................................................................................... 1
9 1484611 Seal (Blanking).................................................................................................... 2
9 1484656 Terminal (Socket) ................................................................................................ 2
9 1484597 Seal..................................................................................................................... 2
10 1610953 Diode Assembly (Insert) .......................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-51


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-21)


CHASSIS
SHEET 1 0F 2

4-52 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
CHASSIS
SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY

1623885 Wire Harness (Chassis)............................................................................................... 1


1 .. . . . Connector Assembly (RH Hub Brake Temperature)................................................ 1
1 1493437 Terminal .............................................................................................................. 1
1 1493438 Cover................................................................................................................... 1
2 1493465 Connector................................................................................................................ 1
2 1330439 Insulator................................................................................................................... 2
3 .. . . . Connector Assembly (Light Work Mast) .................................................................. 1
3 1490242 Connector ........................................................................................................... 1
3 1490243 Secondary Lock .................................................................................................. 1
3 1330438 Terminal (Socket) ................................................................................................ 2
3 1570643 Decal (Mast And Attachment Worklight) ................................................................. 1
4 .. . . . Connector Assembly (Hydraulic Cooler) ................................................................. 1
4 1545202 Connector ........................................................................................................... 1
4 1546697 Secondary Lock .................................................................................................. 1
4 1493434 Terminal (Socket) ................................................................................................ 2
4 1607775 Decal ....................................................................................................................... 1
5 .. . . . Connector Assembly (Alternator Fuse) ................................................................... 1
5 1493459 Terminal (Ring).................................................................................................... 1
5 1484383 Heat Shrink Tube ................................................................................................ 1
6 .. . . . Connector Assembly (24 V) .................................................................................... 1
6 1610883 Terminal .............................................................................................................. 1
6 1516237 Heatshrink........................................................................................................... 1
7 1525589 Connector................................................................................................................ 1
7 1330439 Insulator................................................................................................................... 6
8 .. . . . Connector Assembly (Front End) ............................................................................ 1
8 1493430 Connector ........................................................................................................... 1
8 1529052 Secondary Lock .................................................................................................. 1
8 1330439 Insulator .............................................................................................................. 1
8 1330438 Terminal (Socket) ................................................................................................ 5
9 .. . . . Connector Assembly (RH Front Lamp) ................................................................... 1
9 1489656 Connector (4-Way) .............................................................................................. 1
9 1489657 Secondary Lock .................................................................................................. 1
9 1363886 Terminal (Socket) ................................................................................................ 1
9 1330438 Terminal (Socket) ................................................................................................ 3
10 1489655 Connector (4 Way) .................................................................................................. 1
10 1330439 Insulator................................................................................................................... 4
11 .. . . . Connector Assembly (Break Light Switch) .............................................................. 1
11 1484598 Terminal .............................................................................................................. 2
11 1484651 Cover................................................................................................................... 2
12 .. . . . Connector Assembly (Park Brake Solenoid) ........................................................... 2
12 1490242 Connector ........................................................................................................... 1
12 1490243 Secondary Lock .................................................................................................. 1
12 1330438 Terminal (Socket) ................................................................................................ 2
13 .. . . . Connector Assembly (Lift) ....................................................................................... 1
13 1490242 Connector ........................................................................................................... 1
13 1490243 Secondary Lock .................................................................................................. 1
13 1330438 Terminal (Socket) ................................................................................................ 2
14 .. . . . Connector Assembly (Lower) .................................................................................. 1
14 1490242 Connector ........................................................................................................... 1
14 1490243 Secondary Lock .................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-53


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS
CHASSIS
SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY

14 1330438 Terminal (Socket) ................................................................................................ 2


15 .. . . . Connector Assembly (Low Brake Pressure)............................................................ 1
15 1484598 Terminal .............................................................................................................. 3
15 1484651 Cover................................................................................................................... 3
16 .. . . . Connector Assembly (Auxiliary B) ........................................................................... 1
16 1490242 Connector ........................................................................................................... 1
16 1490243 Secondary Lock .................................................................................................. 1
16 1330438 Terminal (Socket) ................................................................................................ 2
17 .. . . . Connector Assembly (Auxiliary A) ........................................................................... 1
17 1490242 Connector ........................................................................................................... 1
17 1490243 Secondary Lock .................................................................................................. 1
17 1330438 Terminal (Socket) ................................................................................................ 2
18 1463180 Connector................................................................................................................ 1
18 1484377 Terminal (Plug) ........................................................................................................ 3
19 .. . . . Connector Assembly (Alternate Idle Sensor) .......................................................... 1
19 1633692 Housing............................................................................................................... 1
19 1493464 Secondary Lock .................................................................................................. 1
19 1463141 Terminal (Socket) ................................................................................................ 3
20 .. . . . Connector Assembly (Valve) ................................................................................... 1
20 1632868 Connector ........................................................................................................... 1
20 1607771 Boot..................................................................................................................... 1
20 1632869 Socket ................................................................................................................. 14
21 .. . . . Connector Assembly (Drum Speed)........................................................................ 1
21 1490242 Connector ........................................................................................................... 1
21 1490243 Secondary Lock .................................................................................................. 1
21 1518112 Terminal (Socket) ................................................................................................ 2
22 .. . . . Connector Assembly (LH Front Lamps) .................................................................. 1
22 1489656 Connector (4-Way) .............................................................................................. 1
22 1489657 Secondary Lock .................................................................................................. 1
22 1363886 Terminal (Socket) ................................................................................................ 1
22 1330438 Terminal (Socket) ................................................................................................ 3
23 1489655 Connector (4 Way) .................................................................................................. 1
23 1330439 Insulator................................................................................................................... 4
24 .. . . . Connector Assembly (LH Hub Brake Temperature) ................................................ 1
24 1493437 Terminal .............................................................................................................. 1
24 1493438 Cover................................................................................................................... 1
25 1610953 Diode Assembly ...................................................................................................... 1
26 .. . . . Connector Assembly (Relays, Diode)...................................................................... 1
26 1610950 Housing (Sealed) (4-Way)................................................................................... 1
26 1484656 Terminal (Socket) ................................................................................................ 4
26 1610954 Seal..................................................................................................................... 2
26 1482659 Seal (Rubber)...................................................................................................... 2
27 .. . . . Connector Assembly (Fuse Box)............................................................................. 1
27 1493430 Connector ........................................................................................................... 1
27 1529052 Secondary Lock .................................................................................................. 1
27 1363886 Terminal (Socket) ................................................................................................ 4
27 1330438 Terminal (Socket) ................................................................................................ 2
28 .. . . . Connector Assembly (Master Disconnect) .............................................................. 1
28 1493455 Terminal .............................................................................................................. 1
28 1516237 Heatshrink........................................................................................................... 1

4-54 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
CHASSIS
SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY

29 .. . . . Connector Assembly (Starter Relay)....................................................................... 1


29 1493459 Terminal (Ring).................................................................................................... 2
29 1493448 Terminal (Ring).................................................................................................... 2
29 1484383 Heat Shrink Tube ................................................................................................ 4
30 .. . . . Connector Assembly (Grid Heater Relay) ............................................................... 1
30 1493459 Terminal (Ring).................................................................................................... 1
30 1493448 Terminal (Ring).................................................................................................... 3
30 1484383 Heat Shrink Tube ................................................................................................ 3

©2007 HYSTER COMPANY See Service Manual 4-55


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-22)


CHASSIS
SHEET 2 0F 2

4-56 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
CHASSIS
SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY

1623885 Wire Harness (Chassis)............................................................................................... 1


1 .. . . . Connector Assembly (Output Speed)...................................................................... 1
1 1490242 Connector ........................................................................................................... 1
1 1490243 Secondary Lock .................................................................................................. 1
1 1518112 Terminal (Socket) ................................................................................................ 2
2 .. . . . Connector Assembly (Temperature Switch) ............................................................ 1
2 1484598 Terminal .............................................................................................................. 1
2 1484651 Cover................................................................................................................... 1
3 .. . . . Connector Assembly (Turbine Speed)..................................................................... 1
3 1490242 Connector ........................................................................................................... 1
3 1490243 Secondary Lock .................................................................................................. 1
3 1518112 Terminal (Socket) ................................................................................................ 2
4 .. . . . Connector Assembly (Engine Speed) ..................................................................... 1
4 1484397 Connector (3-Way) .............................................................................................. 1
4 1463194 Secondary Lock .................................................................................................. 1
4 1518112 Terminal (Socket) ................................................................................................ 3
5 .. . . . Connector Assembly (Starter Solenoid) .................................................................. 1
5 1502921 Ring..................................................................................................................... 1
5 1484383 Heat Shrink Tube ................................................................................................ 1
6 .. . . . Connector Assembly (Air Filter) .............................................................................. 1
6 1493435 Connector (2-Way) .............................................................................................. 1
6 1493436 Terminal (Socket) ................................................................................................ 2
6 1479109 Wire Seal ............................................................................................................ 2
7 .. . . . Connector Assembly (Alternator) ............................................................................ 1
7 1493442 Boot..................................................................................................................... 1
7 1610971 Terminal (Ring).................................................................................................... 1
7 1484383 Heat Shrink Tube ................................................................................................ 1
8 .. . . . Connector Assembly (Air Conditioner) .................................................................... 1
8 2067917 Connector ........................................................................................................... 1
8 2787349 Terminal (Pin)...................................................................................................... 1
8 2060555 Seal..................................................................................................................... 1
9 .. . . . Connector Assembly (Alternator Signals) ............................................................... 1
9 1501919 Connector ........................................................................................................... 1
9 1482663 Lock .................................................................................................................... 1
9 1330355 Terminal .............................................................................................................. 1
9 1330556 Wire Seal ............................................................................................................ 1
9 1482668 Plug..................................................................................................................... 3
9 1650173 Ring..................................................................................................................... 1
10 .. . . . Connector Assembly (Coolant Level) ...................................................................... 1
10 1402888 Seal..................................................................................................................... 1
10 1330281 Terminal .............................................................................................................. 2
10 1502919 Blanking Seal ...................................................................................................... 2
11 .. . . . Connector Assembly (Engine)................................................................................. 1
11 1632865 Housing............................................................................................................... 1
11 1514603 Secondary Lock .................................................................................................. 1
11 1493434 Terminal (Socket) ................................................................................................ 2
11 1330439 Insulator .............................................................................................................. 2
12 1607772 Resistor (Termination) ............................................................................................. 1
13 .. . . . Connector Assembly (Terminating Resistor) ........................................................... 1
13 1484397 Connector (3-Way) .............................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-57


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS
CHASSIS
SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY

13 1610944 Secondary Lock .................................................................................................. 1


13 1518112 Terminal (Socket) ................................................................................................ 2
13 1330439 Insulator .............................................................................................................. 1
14 .. . . . Connector Assembly (Diagnostic Plug)................................................................... 1
14 1632866 Connector ........................................................................................................... 1
14 1632867 Cap ..................................................................................................................... 1
14 1502712 Terminal (Pin)...................................................................................................... 6
14 1330439 Insulator .............................................................................................................. 3
15 .. . . . Connector Assembly (Engine Oil Pressure)............................................................ 1
15 1493448 Terminal (Ring).................................................................................................... 1
15 1484383 Heat Shrink Tube ................................................................................................ 1
15 1484598 Terminal .............................................................................................................. 1
15 1484651 Cover................................................................................................................... 1
16 .. . . . Connector Assembly (Grid Heater) ......................................................................... 1
16 1493455 Terminal .............................................................................................................. 1
16 1484383 Heat Shrink Tube ................................................................................................ 1
17 .. . . . Connector Assembly (ECM).................................................................................... 1
17 1632864 Housing............................................................................................................... 1
17 1484377 Terminal (Plug).................................................................................................... 40
17 1507725 Terminal Socket................................................................................................... 10
18 .. . . . Connector Assembly (Attachment Signal)............................................................... 1
18 1502627 Connector (Socket) ............................................................................................. 1
18 1330439 Insulator .............................................................................................................. 12
18 1363886 Terminal (Socket) ................................................................................................ 1
18 1330438 Terminal (Socket) ................................................................................................ 10
19 .. . . . Connector Assembly (Powertrain)........................................................................... 1
19 1493433 Housing (Socket)................................................................................................. 1
19 1493434 Terminal (Socket) ................................................................................................ 15
19 1330439 Insulator .............................................................................................................. 1
20 .. . . . Connector Assembly (Powertrain Signals) .............................................................. 1
20 1507725 Terminal Socket................................................................................................... 2
20 1484377 Terminal (Plug).................................................................................................... 4
20 1330439 Insulator .............................................................................................................. 5
20 1463141 Terminal (Socket) ................................................................................................ 49
21 .. . . . Connector Assembly (Accelerator Pedal)................................................................ 1
21 1484397 Connector (3-Way) .............................................................................................. 1
21 1463194 Secondary Lock ........................................................................................................... 1
21 1330438 Terminal (Socket) ................................................................................................ 3
22 .. . . . Connector Assembly (Rear Harness)...................................................................... 1
22 1493428 Connector (12-Way) ............................................................................................ 1
22 1500913 Secondary Lock .................................................................................................. 1
22 1363886 Terminal (Socket) ................................................................................................ 2
22 1330439 Insulator .............................................................................................................. 1
22 1330438 Terminal (Socket) ................................................................................................ 9
23 .. . . . Connector Assembly (Ground)................................................................................ 1
23 1493455 Terminal .............................................................................................................. 1
23 1569985 Terminal (Ring).................................................................................................... 1
23 1493443 Sleeve ................................................................................................................. 2
24 1493465 Connector................................................................................................................ 1
24 1330439 Insulator................................................................................................................... 2

4-58 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
CHASSIS
SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY

25 .. . . . Connector Assembly (Cab Tilt) ............................................................................... 1


25 1605545 Decal ....................................................................................................................... 1
25 1490242 Connector ........................................................................................................... 1
25 1490243 Secondary Lock .................................................................................................. 1
25 1363886 Terminal (Socket) ................................................................................................ 2
26 .. . . . Connector Assembly (Fuel Sender) ........................................................................ 1
26 1484598 Terminal .............................................................................................................. 1
26 1484651 Cover................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-59


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-23)


CLOSED CAB

4-60 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

1583941 Wire Harness (Closed Cab)......................................................................................... 1


1 .. . . . Connector Assembly (Cab Connection) .................................................................. 1
1 1484592 Connector ........................................................................................................... 1
1 1484593 Retainer .............................................................................................................. 1
1 1484611 Seal (Blanking).................................................................................................... 1
1 1484594 Terminal (Pin)...................................................................................................... 4
1 1484595 Seal..................................................................................................................... 4
1 1484596 Terminal (Pin)...................................................................................................... 9
1 1484597 Seal..................................................................................................................... 9
2 .. . . . Connector Assembly (RH Interior Light).................................................................. 1
2 1610948 Terminal (Receptacle) ......................................................................................... 2
2 1610947 Insulator (Receptacle) ......................................................................................... 2
3 .. . . . Connector Assembly (RH Speaker) ........................................................................ 1
3 1610948 Terminal (Receptacle) ......................................................................................... 1
3 1610947 Insulator (Receptacle) ......................................................................................... 1
3 1484600 Terminal .............................................................................................................. 1
3 1484383 Heat Shrink Tube ................................................................................................ 1
4 .. . . . Connector Assembly (RH Cab Lights) .................................................................... 1
4 1570603 Housing............................................................................................................... 1
4 1330418 Secondary Lock .................................................................................................. 1
4 1330437 Terminal (Pin)...................................................................................................... 4
4 1330439 Insulator .............................................................................................................. 3
4 1363885 Terminal (Pin)...................................................................................................... 1
4 1330439 Insulator................................................................................................................... 8
4 1570601 Gasket ..................................................................................................................... 1
4 1624336 Housing ................................................................................................................... 1
5 .. . . . Connector Assembly (Diode) .................................................................................. 1
5 1610950 Housing (Sealed) (4-Way)................................................................................... 1
5 1610941 Seal (Dummy) ..................................................................................................... 2
5 1484656 Terminal (Socket) ................................................................................................ 2
5 1482659 Seal (Rubber)...................................................................................................... 2
5 1546697 Secondary Lock....................................................................................................... 1
6 .. . . . Connector Assembly (LH Cab Lights) ..................................................................... 1
6 1570603 Housing............................................................................................................... 1
6 1330418 Secondary Lock .................................................................................................. 1
6 1363885 Terminal (Pin)...................................................................................................... 1
6 1330437 Terminal (Pin)...................................................................................................... 4
6 1330439 Insulator .............................................................................................................. 3
6 1330439 Insulator................................................................................................................... 8
6 1570601 Gasket ..................................................................................................................... 1
6 1624336 Housing ................................................................................................................... 1
7 .. . . . Connector Assembly (LH Speaker) ......................................................................... 1
7 1610948 Terminal (Receptacle) ......................................................................................... 1
7 1610947 Insulator (Receptacle) ......................................................................................... 1
7 1484600 Terminal .............................................................................................................. 1
7 1484383 Heat Shrink Tube ................................................................................................ 1
8 .. . . . Connector Assembly (LH Interior Light) .................................................................. 1
8 1610948 Terminal (Receptacle) ......................................................................................... 2
8 1610947 Insulator (Receptacle) ......................................................................................... 2
9 .. . . . Connector Assembly (Radio Power)........................................................................ 1
9 1484609 Housing (Socket)................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-61


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS
CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

9 1484719 Terminal .............................................................................................................. 3


9 1570645 Decal (12 Volt) ......................................................................................................... 1
10 .. . . . Connector Assembly (Radio Speakers) .................................................................. 1
10 1484608 Housing (Socket)................................................................................................. 1
10 1484610 Terminal .............................................................................................................. 4
11 .. . . . Connector Assembly (Roof Wiper).......................................................................... 1
11 1489656 Connector (4-Way) .............................................................................................. 1
11 1489657 Secondary Lock .................................................................................................. 1
11 1634082 Terminal (Socket) ................................................................................................ 4
12 .. . . . Connector Assembly (Radio Comms) ..................................................................... 1
12 1610948 Terminal (Receptacle) ......................................................................................... 2
12 1610947 Insulator (Receptacle) ......................................................................................... 2
12 1570645 Decal (12 Volt) ......................................................................................................... 1
13 .. . . . Connector Assembly (Ventilation Fan) .................................................................... 1
13 1610948 Terminal (Receptacle) ......................................................................................... 1
13 1610947 Insulator (Receptacle) ......................................................................................... 1

4-62 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS (Figure 4-24)


FRONT LIGHTS

ITEM PART NO. DESCRIPTION QTY

1545181 Wire Harness (Front Lights)......................................................................................... 1


1 .. . . . Connector Assembly ............................................................................................... 1
1 1489655 Connector (4 Way) .............................................................................................. 1
1 1330416 Secondary Lock .................................................................................................. 1
1 1363885 Terminal (Pin)...................................................................................................... 1
1 1330437 Terminal (Pin)...................................................................................................... 3
2 .. . . . Connector Assembly ............................................................................................... 1
2 1490242 Connector ........................................................................................................... 1
2 1490243 Secondary Lock .................................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 2
3 .. . . . Insert ....................................................................................................................... 1
3 1493465 Connector ........................................................................................................... 1
3 1330439 Insulator .............................................................................................................. 2
4 .. . . . Connector Set ......................................................................................................... 1
4 1484394 End Cap .............................................................................................................. 2
4 1493448 Terminal (Ring).................................................................................................... 1
4 1484383 Heat Shrink Tube ................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 4-63


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-25)


HYDRAULIC RELAYS

4-64 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
HYDRAULIC RELAYS

ITEM PART NO. DESCRIPTION QTY

1583987 Wire Harness (Hydraulic Relays)................................................................................. 1


1 .. . . . Connector Assembly (Diode Block 9)...................................................................... 1
1 2047859 Housing............................................................................................................... 1
1 1484717 Diode................................................................................................................... 1
1 2054463 Socket ................................................................................................................. 3
1 1484717 Diode ....................................................................................................................... 1
2 .. . . . Connector Assembly (Diode Block 8)...................................................................... 1
2 1489959 Housing (Socket)................................................................................................. 1
2 1489958 Diode................................................................................................................... 1
2 2054463 Socket ................................................................................................................. 3
3 .. . . . Connector Assembly (Diode Block 7)...................................................................... 1
3 1489959 Housing (Socket)................................................................................................. 1
3 1489958 Diode................................................................................................................... 1
3 2054463 Socket ................................................................................................................. 3
4 .. . . . Connector Assembly (Diode Block 6)...................................................................... 1
4 1489959 Housing (Socket)................................................................................................. 1
4 1489958 Diode................................................................................................................... 1
4 2054463 Socket ................................................................................................................. 3
5 .. . . . Connector Assembly (Diode Block 5)...................................................................... 1
5 1489959 Housing (Socket)................................................................................................. 1
5 1489958 Diode................................................................................................................... 1
5 2054463 Socket ................................................................................................................. 3
6 .. . . . Connector Assembly (Diode Block 4)...................................................................... 1
6 1489959 Housing (Socket)................................................................................................. 1
6 1489958 Diode................................................................................................................... 1
6 2054463 Socket ................................................................................................................. 3
7 .. . . . Connector Assembly (Diode Block 3)...................................................................... 1
7 1489959 Housing (Socket)................................................................................................. 1
7 1489958 Diode................................................................................................................... 1
7 2054463 Socket ................................................................................................................. 3
8 .. . . . Connector Assembly (Diode Block 2)...................................................................... 1
8 1489959 Housing (Socket)................................................................................................. 1
8 1489958 Diode................................................................................................................... 1
8 2054463 Socket ................................................................................................................. 3
9 .. . . . Connector Assembly (Diode Block1)....................................................................... 1
9 1489959 Housing (Socket)................................................................................................. 1
9 1489958 Diode................................................................................................................... 1
9 2054463 Socket ................................................................................................................. 3
10 1484715 Clip .......................................................................................................................... 1
11 .. . . . Connector Assembly (Relay 1)................................................................................ 1
11 1484683 Relay Base.......................................................................................................... 1
11 1489957 Connector (1-Way) .............................................................................................. 2
11 1570602 Terminal (Socket) ................................................................................................ 2
11 1489960 Relay (24 Volt) ......................................................................................................... 1
12 .. . . . Connector Assembly (Relay 6)................................................................................ 1
12 1489957 Connector (1-Way) .............................................................................................. 2
12 1570602 Terminal (Socket) ................................................................................................ 2
12 1489960 Relay (24 Volt) ......................................................................................................... 1
13 .. . . . Connector Assembly (Relay 3)................................................................................ 1
13 1484683 Relay Base.......................................................................................................... 1
13 1489957 Connector (1-Way) .............................................................................................. 2

©2007 HYSTER COMPANY See Service Manual 4-65


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS
HYDRAULIC RELAYS

ITEM PART NO. DESCRIPTION QTY

13 1570602 Terminal (Socket) ................................................................................................ 2


13 1489960 Relay (24 Volt) ......................................................................................................... 1
14 .. . . . Connector Assembly (Auxiliary 2) ........................................................................... 1
14 1489957 Connector (1-Way) .............................................................................................. 1
14 1570602 Terminal (Socket) ................................................................................................ 3
14 1489960 Relay (24 Volt)..................................................................................................... 1
15 .. . . . Connector Assembly (Auxiliary 1) ........................................................................... 1
15 1489957 Connector (1-Way) .............................................................................................. 1
15 1570602 Terminal (Socket) ................................................................................................ 3
15 1489960 Relay (24 Volt) ......................................................................................................... 1
16 .. . . . Connector Assembly (Relay 2)................................................................................ 1
16 1484683 Relay Base.......................................................................................................... 1
16 1489957 Connector (1-Way) .............................................................................................. 2
16 1570602 Terminal (Socket) ................................................................................................ 2
16 1489960 Relay (24 Volt) ......................................................................................................... 1
17 .. . . . Connector Assembly (Relay 5)................................................................................ 1
17 1489957 Connector (1-Way) .............................................................................................. 2
17 1570602 Terminal (Socket) ................................................................................................ 2
17 1489960 Relay (24 Volt) ......................................................................................................... 1
18 .. . . . Connector Assembly (Relay 4)................................................................................ 1
18 1484683 Relay Base.......................................................................................................... 1
18 1489957 Connector (1-Way) .............................................................................................. 2
18 1570602 Terminal (Socket) ................................................................................................ 2
18 1489960 Relay (24 Volt) ......................................................................................................... 1
19 1484714 Clip .......................................................................................................................... 1
20 .. . . . Connector Assembly (Relay 4, Auxiliary 2) ............................................................. 1
20 1484683 Relay Base.......................................................................................................... 1
20 1489957 Connector (1-Way) .............................................................................................. 3
20 1570602 Terminal (Socket) ................................................................................................ 5
21 .. . . . Connector Assembly (Relay 3, Relay 5).................................................................. 1
21 1484683 Relay Base.......................................................................................................... 1
21 1489957 Connector (1-Way) .............................................................................................. 4
21 1570602 Terminal (Socket) ................................................................................................ 4
22 .. . . . Connector Assembly (Relay 2, Relay 6).................................................................. 1
22 1484683 Relay Base.......................................................................................................... 1
22 1489957 Connector (1-Way) .............................................................................................. 4
22 1570602 Terminal (Socket) ................................................................................................ 4
23 .. . . . Connector Assembly (Relay 1, Auxiliary 1) ............................................................. 1
23 1484683 Relay Base.......................................................................................................... 1
23 1489957 Connector (1-Way) .............................................................................................. 3
23 1570602 Terminal (Socket) ................................................................................................ 5
24 .. . . . Connector Assembly (Cab Console Harness)......................................................... 1
24 1500925 Connector ........................................................................................................... 1
24 1352603 Secondary Lock .................................................................................................. 1
24 1330437 Terminal (Pin)...................................................................................................... 12
24 1570622 Decal -1234 ............................................................................................................. 1
25 .. . . . Connector Assembly (Cab Console Harness)......................................................... 1
25 1500925 Connector ........................................................................................................... 1
25 1352603 Secondary Lock .................................................................................................. 1
25 1330437 Terminal (Pin)...................................................................................................... 10
25 1330439 Insulator .............................................................................................................. 2
25 1570622 Decal -1234 ............................................................................................................. 1
4-66 See Service Manual ©2007 HYSTER COMPANY
for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS (Figure 4-26)


MAST WORK LIGHT
LEFT HAND

ITEM PART NO. DESCRIPTION QTY

1623886 Wire Harness (Mast Work Light) ................................................................................. 1


1623887 Wire Harness (LH Mast Work Light) ............................................................................ 1
1 .. . . . Connector Assembly (LH Mast Light)...................................................................... 1
1 1493465 Connector ........................................................................................................... 1
1 1330414 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 2
2 .. . . . Connector Assembly (Supply Work Light Harness) ................................................ 1
2 1490242 Connector ........................................................................................................... 1
2 1490243 Secondary Lock .................................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 4-67


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-27)


MAST WORK LIGHT
RIGHT HAND

ITEM PART NO. DESCRIPTION QTY

1623888 Wire Harness (RH Mast Work Light) (2900-5300 Lift Height) ..................................... 1
1623889 Wire Harness (RH Mast Work Light) (6100-6900 Lift Height) ..................................... 1
1 .. . . . Connector Assembly (LH Mast Light)...................................................................... 1
1 1493465 Connector ........................................................................................................... 1
1 1330414 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 2
2 .. . . . Connector Assembly (Supply Work Light Harness) ................................................ 1
2 1490242 Connector ........................................................................................................... 1
2 1490243 Secondary Lock .................................................................................................. 1
2 1502750 Heatshrink........................................................................................................... 2

4-68 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS (Figure 4-28)


MAST WORK LIGHTS
SUPPLY

ITEM PART NO. DESCRIPTION QTY

1623886 Wire Harness (Mast Work Light) ................................................................................. 1


1 .. . . . Connector Assembly (LH Work Light Harness)....................................................... 1
1 1490242 Connector ........................................................................................................... 1
1 1490243 Secondary Lock .................................................................................................. 1
1 1330438 Terminal (Socket) ................................................................................................ 2
2 .. . . . Connector Assembly (RH Work Light Harness) ...................................................... 1
2 1490242 Connector ........................................................................................................... 1
2 1490243 Secondary Lock .................................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 2
3 .. . . . Connector Assembly (Chassis Harness)................................................................. 1
3 1493465 Connector ........................................................................................................... 1
3 1330414 Secondary Lock .................................................................................................. 1
3 1330437 Terminal (Pin)...................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 4-69


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-29)


OIL COOLER

4-70 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
OIL COOLER

ITEM PART NO. DESCRIPTION QTY

1614188 Wire Harness (Oil Cooler) ........................................................................................... 1


1 .. . . . Connector Assembly (Frame).................................................................................. 1
1 1607749 Housing............................................................................................................... 1
1 1480188 Secondary Lock .................................................................................................. 1
1 1484709 Terminal (Pin)...................................................................................................... 2
2 .. . . . Relay Base (Cooler Relay) ...................................................................................... 1
2 1607524 Relay ................................................................................................................... 1
2 1484715 Clip...................................................................................................................... 1
2 1607527 Cover................................................................................................................... 1
2 1607532 Seal..................................................................................................................... 4
2 1607528 Seal..................................................................................................................... 1
2 1607525 Terminal .............................................................................................................. 2
2 1607529 Terminal .............................................................................................................. 2
2 1655227 Relay ....................................................................................................................... 1
3 .. . . . Connector Assembly (Thermostat).......................................................................... 1
3 1610948 Terminal (Receptacle) ......................................................................................... 1
3 1610947 Insulator (Receptacle) ......................................................................................... 1
4 .. . . . Connector Assembly (Suppression Diode) ............................................................. 1
4 1484656 Terminal (Socket) ................................................................................................ 2
4 1482659 Seal (Rubber)...................................................................................................... 2
4 1610950 Housing (Sealed) (4-Way)................................................................................... 1
4 1610941 Seal (Dummy) ..................................................................................................... 2
5 1610953 Diode Assembly (Insert) .......................................................................................... 1
6 .. . . . Connector Assembly (Fan Right) ............................................................................ 1
6 1616227 Housing............................................................................................................... 1
6 1490243 Secondary Lock .................................................................................................. 1
6 1363886 Terminal (Socket) ................................................................................................ 2
7 .. . . . Connector Assembly (Fan Middle) .......................................................................... 1
7 1616227 Housing............................................................................................................... 1
7 1490243 Secondary Lock .................................................................................................. 1
7 1363886 Terminal (Socket) ................................................................................................ 2
8 .. . . . Connector Assembly (Fan Left)............................................................................... 1
8 1616227 Housing............................................................................................................... 1
8 1490243 Secondary Lock .................................................................................................. 1
8 1363886 Terminal (Socket) ................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 4-71


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-30)


POWERED CAB TILT

ITEM PART NO. DESCRIPTION QTY

1607476 Wire Harness (Powered Cab Tilt) ................................................................................ 1


1 1605545 Decal ....................................................................................................................... 1
2 .. . . . Connector Assembly ............................................................................................... 1
2 1493465 Connector ........................................................................................................... 1
2 1330414 Secondary Lock .................................................................................................. 1
2 1363885 Terminal (Pin)...................................................................................................... 2
3 .. . . . Connector Assembly ............................................................................................... 1
3 346330 Connector Body .................................................................................................. 1
3 1484375 Terminal .............................................................................................................. 2
4 .. . . . Connector Assembly ............................................................................................... 1
4 1610950 Housing (Sealed) (4-Way)................................................................................... 1
4 1610941 Seal (Dummy) ..................................................................................................... 2
4 1484656 Terminal (Socket) ................................................................................................ 2
4 1610954 Seal..................................................................................................................... 2
4 1611029 Diode Assembly (1-Way) ......................................................................................... 1
5 .. . . . Connector Assembly ............................................................................................... 1
5 1545202 Connector ........................................................................................................... 1
5 1546697 Secondary Lock .................................................................................................. 1
5 1493434 Terminal (Socket) ................................................................................................ 2

4-72 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-73
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-31)


REAR

4-74 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
REAR

ITEM PART NO. DESCRIPTION QTY

1607461 Wire Harness (Rear).................................................................................................... 1


1 .. . . . Connector Assembly (Rear Harness)...................................................................... 1
1 1500925 Connector ........................................................................................................... 1
1 1352603 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 9
1 1363885 Terminal (Pin)...................................................................................................... 2
1 1330439 Insulator .............................................................................................................. 1
2 .. . . . Connector Assembly (Reverse Alarm) .................................................................... 1
2 1493465 Connector ........................................................................................................... 1
2 1330414 Secondary Lock .................................................................................................. 1
2 1330437 Terminal (Pin)...................................................................................................... 2
3 .. . . . Connector Assembly (Diode) .................................................................................. 1
3 1610950 Housing (Sealed) (4-Way)................................................................................... 1
3 1610941 Seal (Dummy) ..................................................................................................... 2
3 1484656 Terminal (Socket) ................................................................................................ 2
3 1482659 Seal (Rubber)...................................................................................................... 2
4 .. . . . Connector Assembly (RH Rear Lamp).................................................................... 1
4 1493430 Connector ........................................................................................................... 1
4 1529052 Secondary Lock .................................................................................................. 1
4 1330438 Terminal (Socket) ................................................................................................ 5
4 1330439 Insulator .............................................................................................................. 1
5 .. . . . Connector Assembly (Air Conditioner Condenser) ................................................. 1
5 1493430 Connector ........................................................................................................... 1
5 1529052 Secondary Lock .................................................................................................. 1
5 1330438 Terminal (Socket) ................................................................................................ 3
5 1363886 Terminal (Socket) ................................................................................................ 2
5 1330439 Insulator .............................................................................................................. 1
6 .. . . . Connector Assembly (LH Rear Lamp) .................................................................... 1
6 1493430 Connector ........................................................................................................... 1
6 1529052 Secondary Lock .................................................................................................. 1
6 1330438 Terminal (Socket) ................................................................................................ 5
6 1330439 Insulator .............................................................................................................. 1
7 1611029 Diode Assembly (1-Way) ......................................................................................... 1
8 1352603 Secondary Lock....................................................................................................... 1
8 1330439 Insulator................................................................................................................... 6

©2007 HYSTER COMPANY See Service Manual 4-75


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-32)


REAR WIPER EXTENSION

4-76 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
REAR WIPER EXTENSION

ITEM PART NO. DESCRIPTION QTY

1545170 Wire Harness (Rear Wiper) ......................................................................................... 1


1 .. . . . Connector Assembly (Side Console) ...................................................................... 1
1 1489655 Connector (4 Way) .............................................................................................. 1
1 1330416 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 4
2 1570644 Decal (Washer And Wiper)...................................................................................... 1
3 .. . . . Connector Assembly (Rear Wiper Motor) ............................................................... 1
3 1489656 Connector (4-Way) .............................................................................................. 1
3 1489657 Secondary Lock .................................................................................................. 1
3 1330438 Terminal (Socket) ................................................................................................ 4

©2007 HYSTER COMPANY See Service Manual 4-77


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-33)


SEALED FUSE BOX

ITEM PART NO. DESCRIPTION QTY

1597430 Fuse Box (Sealed) ....................................................................................................... 1


1 .. . . . Connector Assembly (Fuse Carrier)........................................................................ 1
1 1573113 Fuse Box ............................................................................................................. 1
1 1573114 Cover................................................................................................................... 1
1 1573115 Terminal .............................................................................................................. 2
1 1607778 Terminal .............................................................................................................. 2
2 1484715 Clip .......................................................................................................................... 1
3 .. . . . Connector Assembly (Frame Connector) ................................................................ 1
3 1525589 Connector ........................................................................................................... 1
3 1330417 Secondary Lock .................................................................................................. 1
3 1502712 Terminal (Pin)...................................................................................................... 2
3 1363885 Terminal (Pin)...................................................................................................... 4
4 1378661 Fuse (1 Amp)........................................................................................................... 1
5 1320669 Fuse (30 Amp)......................................................................................................... 1
1607526 Boot (Not Illustrated) ............................................................................................... 1

4-78 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS (Figure 4-34)


STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY

1595149 Wire Harness (Steering Column)................................................................................. 1


1 .. . . . Connector Assembly (Cabin) .................................................................................. 1
1 1484592 Connector ........................................................................................................... 1
1 1484593 Retainer .............................................................................................................. 1
1 1484596 Terminal (Pin)...................................................................................................... 14
1 1484597 Seal..................................................................................................................... 14
2 .. . . . Connector Assembly (Transmission Lever) ............................................................. 1
2 1502625 Connector ........................................................................................................... 1
2 1502626 Secondary Lock .................................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 8
3 .. . . . Connector Assembly (Master Warning) .................................................................. 2
3 1484394 End Cap .............................................................................................................. 1
4 .. . . . Connector Assembly (Direction Indicator Switch) ................................................... 3
4 1484394 End Cap .............................................................................................................. 1
5 .. . . . Connector Assembly (Horn Button)......................................................................... 1
5 1484557 Connector ........................................................................................................... 1
5 1484558 Secondary Lock .................................................................................................. 1
5 1463141 Terminal (Socket) ................................................................................................ 1
5 1484377 Terminal (Plug).................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-79


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-35)


WINDOW WASH PUMPS

ITEM PART NO. DESCRIPTION QTY

1547279 Wire Harness (Wash Pumps) ...................................................................................... 1


1 1489655 Connector (4 Way) .................................................................................................. 1
2 1330416 Secondary Lock....................................................................................................... 1
3 1330437 Terminal (Pin) .......................................................................................................... 4
4 1484395 Housing (Socket) ..................................................................................................... 3
5 1484396 Terminal................................................................................................................... 6
6 1493450 Heatshrink ............................................................................................................... 1

4-80 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-81
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-36)


SELECTOR VALVE
TWO FUNCTION

4-82 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
SELECTOR VALVE
TWO FUNCTION

ITEM PART NO. DESCRIPTION QTY

1628345 Wire Harness (Selector Valve, Two Function) ............................................................. 1


1 .. . . . Connector Assembly (Side-Shift) ............................................................................ 1
1 1490242 Connector ........................................................................................................... 1
1 1490243 Secondary Lock .................................................................................................. 1
1 1330438 Terminal (Socket) ................................................................................................ 2
2 .. . . . Connector Assembly (RH Fork) .............................................................................. 1
2 1490242 Connector ........................................................................................................... 1
2 1490243 Secondary Lock .................................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 2
3 .. . . . Connector Assembly (LH Fork) ............................................................................... 1
3 1490242 Connector ........................................................................................................... 1
3 1490243 Secondary Lock .................................................................................................. 1
3 1330438 Terminal (Socket) ................................................................................................ 2
4 .. . . . Connector Assembly (Front End) ............................................................................ 1
4 1484397 Connector (3-Way) .............................................................................................. 1
4 1463194 Secondary Lock .................................................................................................. 1
4 1330438 Terminal (Socket) ................................................................................................ 2
4 1330439 Insulator .............................................................................................................. 1
5 .. . . . Connector Assembly (Front End) ............................................................................ 1
5 1493466 Connector ........................................................................................................... 1
5 1330415 Secondary Lock .................................................................................................. 1
5 1330437 Terminal (Pin)...................................................................................................... 3

©2007 HYSTER COMPANY See Service Manual 4-83


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-37)


SELECTOR VALVE
THREE TO FIVE FUNCTION

4-84 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
SELECTOR VALVE
THREE TO FIVE FUNCTION

ITEM PART NO. DESCRIPTION QTY

1607628 Wire Harness (Selector Valve, Three To Five Function) .............................................. 1


1 .. . . . Connector Assembly (Side-Shift) ............................................................................ 1
1 1490242 Connector ........................................................................................................... 1
1 1490243 Secondary Lock .................................................................................................. 1
1 1330438 Terminal (Socket) ................................................................................................ 2
2 .. . . . Connector Assembly (RH Fork) .............................................................................. 1
2 1490242 Connector ........................................................................................................... 1
2 1490243 Secondary Lock .................................................................................................. 1
2 1330438 Terminal (Socket) ................................................................................................ 2
3 .. . . . Connector Assembly (LH Fork) ............................................................................... 1
3 1490242 Connector ........................................................................................................... 1
3 1490243 Secondary Lock .................................................................................................. 1
3 1330438 Terminal (Socket) ................................................................................................ 2
4 .. . . . Connector Assembly (Solenoid A, Switch 3) ........................................................... 1
4 1490242 Connector ........................................................................................................... 1
4 1490243 Secondary Lock .................................................................................................. 1
4 1330438 Terminal (Socket) ................................................................................................ 2
5 .. . . . Connector Assembly (Solenoid B, Switch 3 ............................................................ 1
5 1490242 Connector ........................................................................................................... 1
5 1490243 Secondary Lock .................................................................................................. 1
5 1330438 Terminal (Socket) ................................................................................................ 2
6 .. . . . Connector Assembly (Solenoid A, Switch 1) ........................................................... 1
6 1490242 Connector ........................................................................................................... 1
6 1490243 Secondary Lock .................................................................................................. 1
6 1330438 Terminal (Socket) ................................................................................................ 2
7 .. . . . Connector Assembly (Solenoid B, Switch 1) ........................................................... 1
7 1490242 Connector ........................................................................................................... 1
7 1490243 Secondary Lock .................................................................................................. 1
7 1330438 Terminal (Socket) ................................................................................................ 2
8 .. . . . Connector Assembly (Solenoid A, Switch 2) ........................................................... 1
8 1490242 Connector ........................................................................................................... 1
8 1490243 Secondary Lock .................................................................................................. 1
8 1330438 Terminal (Socket) ................................................................................................ 2
9 .. . . . Connector Assembly (Solenoid B, Switch 2) ........................................................... 1
9 1490242 Connector ........................................................................................................... 1
9 1490243 Secondary Lock .................................................................................................. 1
9 1330438 Terminal (Socket) ................................................................................................ 2
10 .. . . . Connector Assembly (Front End) ............................................................................ 1
10 1493466 Connector ........................................................................................................... 1
10 1330415 Secondary Lock .................................................................................................. 1
10 1330437 Terminal (Pin)...................................................................................................... 3
11 .. . . . Connector Assembly (Front End) ............................................................................ 1
11 1493466 Connector ........................................................................................................... 1
11 1330415 Secondary Lock .................................................................................................. 1
11 1330437 Terminal (Pin)...................................................................................................... 3
12 .. . . . Connector Assembly (Front End) ............................................................................ 1
12 1484397 Connector (3-Way) .............................................................................................. 1
12 1330426 Secondary Lock .................................................................................................. 1
12 1330438 Terminal (Socket) ................................................................................................ 3
13 1330439 Insulator................................................................................................................... 11

©2007 HYSTER COMPANY See Service Manual 4-85


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-38)


FRONT END EQUIPMENT
MAST REAR HEADER HOSES

4-86 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
FRONT END EQUIPMENT
MAST REAR HEADER HOSES

KEY:
A: H16.00XM, XMS-12
B: H18.00XM, XMS-12

QTY
ITEM PART NO. DESCRIPTION A B

1452025 Wire Harness (Front End Equipment) 3650 mm.................................................. 1 ..


1452026 Wire Harness (Front End Equipment) 4550 mm.................................................. 1 ..
1452027 Wire Harness (Front End Equipment) 5300 mm.................................................. 1 ..
1452028 Wire Harness (Front End Equipment) 6100 mm.................................................. 1 ..
1452029 Wire Harness (Front End Equipment) 6600 mm.................................................. 1 ..
1452030 Wire Harness (Front End Equipment) 6900 mm.................................................. 1 ..
1452031 Wire Harness (Front End Equipment) 3650 mm.................................................. .. 1
1452032 Wire Harness (Front End Equipment) 4550 mm.................................................. .. 1
1452033 Wire Harness (Front End Equipment) 5300 mm.................................................. .. 1
1452029 Wire Harness (Front End Equipment) 6100 mm.................................................. .. 1
1452034 Wire Harness (Front End Equipment) 6600 mm.................................................. .. 1
1452035 Wire Harness (Front End Equipment) 6900 mm.................................................. .. 1
1 1330439 Insulator........................................................................................................... 6 6
2 1330422 Connector........................................................................................................ 2 2
3 1330417 Secondary Lock............................................................................................... 1 1
4 1330437 Terminal (Pin) .................................................................................................. 6 6
5 1330412 Connector........................................................................................................ 1 1
6 1330428 Secondary Lock............................................................................................... 1 1
7 1330438 Terminal (Socket) ............................................................................................ 6 6

©2007 HYSTER COMPANY See Service Manual 4-87


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WIRE HARNESS (Figure 4-39)


FRONT END EQUIPMENT
MAST FRONT HEADER HOSES

4-88 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WIRE HARNESS
FRONT END EQUIPMENT
MAST FRONT HEADER HOSES
KEY:
A: H16.00XM, XMS-12
B: H18.00XM, XMS-12

QTY
ITEM PART NO. DESCRIPTION A B

1452036 Wire Harness (Front End Equipment) 3650 mm.................................................. 1 ..


1452037 Wire Harness (Front End Equipment) 4550 mm.................................................. 1 ..
1452038 Wire Harness (Front End Equipment) 5300 mm.................................................. 1 ..
1452049 Wire Harness (Front End Equipment) 6100 mm.................................................. 1 ..
1452039 Wire Harness (Front End Equipment) 6600 mm.................................................. 1 ..
1452040 Wire Harness (Front End Equipment) 6900 mm.................................................. 1 1
1452042 Wire Harness (Front End Equipment) 3650 mm.................................................. .. 1
1452043 Wire Harness (Front End Equipment) 4550 mm.................................................. .. 1
1452044 Wire Harness (Front End Equipment) 5300 mm.................................................. .. 1
1452045 Wire Harness (Front End Equipment) 6100 mm.................................................. .. 1
1452046 Wire Harness (Front End Equipment) 6600 mm.................................................. .. 1
1 1330438 Terminal (Socket) ............................................................................................ 3 3
2 1330426 Secondary Lock............................................................................................... 1 1
3 1330420 Connector........................................................................................................ 1 1
4 1330410 Connector........................................................................................................ 1 1
5 1330415 Secondary Lock............................................................................................... 1 1
6 1330437 Terminal (Pin) .................................................................................................. 6 6
7 1330412 Connector........................................................................................................ 1 1
8 1330417 Secondary Lock............................................................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 4-89


for service procedures.
NOTES

4-90
UNIT CODE A236
07/2007 EUROPE

5 TR ANSMISSION

5 TRANSMISSION
UNIT CODE A236
07/2007 EUROPE

SECTION 5
TRANSMISSION

DESCRIPTION PAGE

CASE AND REAR COVER................................................................................................................................... 5-4


CHARGING PUMP............................................................................................................................................... 5-6
CONTROL VALVE ASSEMBLY ............................................................................................................................ 5-7
CONTROL VALVE ATTACHING PARTS............................................................................................................... 5-8
CONVERTER HOUSING ................................................................................................................................... 5-10
DRIVE PLATES .................................................................................................................................................. 5-12
FLUID INDICATOR AND ATTACHING PARTS ................................................................................................... 5-13
FORWARD AND THIRD SHAFT........................................................................................................................ 5-14
GEARS ............................................................................................................................................................... 5-16
INPUT SHAFT AND FIRST CLUTCH ................................................................................................................ 5-18
MODULATOR VALVE ASSEMBLY ..................................................................................................................... 5-20
OUTPUT SHAFT ................................................................................................................................................ 5-22
PUMP DRIVE ..................................................................................................................................................... 5-24
REGULATOR VALVE ASSEMBLY ...................................................................................................................... 5-26
REVERSE AND SECOND CLUTCH.................................................................................................................. 5-28
TORQUE CONVERTER..................................................................................................................................... 5-30
TRANSMISSION ASSEMBLY .............................................................................................................................. 5-2
TRANSMISSION HOSES AND ATTACHING PARTS......................................................................................... 5-32
UNIVERSAL SHAFT .......................................................................................................................................... 5-34

©2007 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE A236
EUROPE 07/2007

TRANSMISSION ASSEMBLY (Figure 5-1)

ITEM PART NO. DESCRIPTION QTY

1 1644533 Transmission (TE-13)................................................................................................... 1


2 1644532 Transmission (TE-17)................................................................................................... 1

5-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

5-3
UNIT CODE A236
EUROPE 07/2007

CASE AND REAR COVER (Figure 5-2)

5-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CASE AND REAR COVER

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 1624397 Capscrew ................................................................................................................ 1
2 1624395 Speed Sensor.......................................................................................................... 1
2 1579011 O-Ring................................................................................................................. 1
2 1624397 Capscrew ............................................................................................................ 1
3 1624396 Bushing ................................................................................................................... 1
4 1624394 O-Ring ..................................................................................................................... 1
5 1624390 Case ........................................................................................................................ 1
6 1579009 Pin ........................................................................................................................... 4
7 1629371 Plug ......................................................................................................................... 1
7 1624372 O-Ring................................................................................................................. 1
8 1612687 O-Ring ..................................................................................................................... 6
9 1624391 Gasket ..................................................................................................................... 1
10 1624413 Capscrew ................................................................................................................ 3
11 1612314 Lockwasher ............................................................................................................. 37
12 1624410 Cover (Oil Baffle) ..................................................................................................... 1
13 1624398 Rear Cover Assembly.............................................................................................. 1
14 1624368 Plug..................................................................................................................... 5
14 1612905 O-Ring ............................................................................................................ 1
14 1612293 Plug (Expansion)................................................................................................. 5
15 1624369 Plug..................................................................................................................... 3
15 1624370 O-Ring ............................................................................................................ 1
16 1624393 Speed Sensor.......................................................................................................... 2
16 1579011 O-Ring................................................................................................................. 1
17 1556910 Capscrew ................................................................................................................ 2
18 .. . . . Plug ......................................................................................................................... 1
19 1624374 Capscrew ................................................................................................................ 26
20 1624412 Capscrew ................................................................................................................ 3
21 1624409 Oil Baffle.................................................................................................................. 1
22 1624399 Spacer ..................................................................................................................... 1
23 1624411 Oil Baffle.................................................................................................................. 1
24 1624400 Spacer ..................................................................................................................... 2
25 1612313 Capscrew ................................................................................................................ 5
26 1624376 O-Ring ..................................................................................................................... 1
27 1612332 Drain Plug (Magnetic).............................................................................................. 1
28 1530745 O-Ring ..................................................................................................................... 4
29 1612311 Cover (Shipping) ..................................................................................................... 1
a 1612347 Bracket .................................................................................................................... 4

1624366 Seal Kit (Includes Items 2, 4, 7-9, 14-16, 28) .............................................................. 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CHARGING PUMP (Figure 5-3)

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 1624608 O-Ring ..................................................................................................................... 1
2 1624607 O-Ring ..................................................................................................................... 1
3 1624609 O-Ring ..................................................................................................................... 1
4 1624600 Charging Pump ....................................................................................................... 1
5 1624602 Lockwasher ............................................................................................................. 8
6 1624601 Capscrew ................................................................................................................ 4
7 1624604 Gasket ..................................................................................................................... 1
8 1624603 Adapter.................................................................................................................... 1
9 1624605 Screw ...................................................................................................................... 4
10 1556954 Gasket ..................................................................................................................... 1
11 1556955 Cover ....................................................................................................................... 1
12 1624606 Capscrew ................................................................................................................ 4
13 1612870 Washer .................................................................................................................... 4

1624366 Seal Kit (Includes Item 7) ............................................................................................ 1

5-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CONTROL VALVE ASSEMBLY (Figure 5-4)

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 1624637 Distribution Plate ..................................................................................................... 1
2 1624638 Gasket ..................................................................................................................... 1
3 1624363 Regulator Valve Assembly (☞ Figure 5-15) ........................................................... 1
4 1624639 Gasket ..................................................................................................................... 2
5 1624740 Separator Plate ....................................................................................................... 1
6 1624364 Modulator Valve Assembly (☞ Figure 5-12) .......................................................... 1
7 1590532 Lockwasher ............................................................................................................. 7
8 1624641 Screw ...................................................................................................................... 7

©2007 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CONTROL VALVE ATTACHING PARTS (Figure 5-5)

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 1624616 Gasket ..................................................................................................................... 1
2 1624618 Adapter Plate........................................................................................................... 1
3 1624617 Gasket ..................................................................................................................... 20
4 1624365 Control Valve Assembly (☞ Figure 5-4) ................................................................. 1
5 1590532 Lockwasher ............................................................................................................. 35
6 1624619 Screw ...................................................................................................................... 20
7 1624620 Capscrew ................................................................................................................ 11
7 1624621 Capscrew ................................................................................................................ 4

5-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

5-9
UNIT CODE A236
EUROPE 07/2007

CONVERTER HOUSING (Figure 5-6)

5-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CONVERTER HOUSING

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 1612313 Capscrew ................................................................................................................ 4
2 1612314 Lockwasher ............................................................................................................. 25
3 1612311 Cover ....................................................................................................................... 1
4 1624376 O-Ring ..................................................................................................................... 1
5 1646443 Housing Assembly................................................................................................... 1
6 1624369 Plug..................................................................................................................... 6
6 1624370 O-Ring ............................................................................................................ 1
7 1624368 Plug..................................................................................................................... 6
7 1612905 O-Ring ............................................................................................................ 1
7 1612293 Plug (Expansion)................................................................................................. 6
8 1624371 Plug..................................................................................................................... 1
8 1624372 O-Ring ............................................................................................................ 1
9 330527 Breather................................................................................................................... 1
10 1624375 Plug ......................................................................................................................... 2
11 1556912 Sensor (Converter Oil Temperature) ....................................................................... 1
12 1624373 Gasket ..................................................................................................................... 1
13 1624386 O-Ring ..................................................................................................................... 1
14 1624387 Suction Tube............................................................................................................ 1
15 1624385 Lockwasher ............................................................................................................. 5
16 1624388 Screw ...................................................................................................................... 2
17 1624377 Speed Sensor.......................................................................................................... 1
17 1579011 O-Ring................................................................................................................. 1
18 1556910 Capscrew ................................................................................................................ 1
19 1624389 Clamp (Speed Sensor)............................................................................................ 1
20 1624374 Capscrew ................................................................................................................ 21
21 1624381 Adapter.................................................................................................................... 1
22 1646444 Filter Element .......................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 5-11


for service procedures.
UNIT CODE A236
EUROPE 07/2007

DRIVE PLATES (Figure 5-7)

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1624630 Drive Plate Assembly .............................................................................................. 1
1 1314285 Bolt...................................................................................................................... 10
2 15156 Lockwasher ......................................................................................................... 10
3 1312373 Back-Up Ring ...................................................................................................... 1
4 .. . . . Drive Plate ......................................................................................................... 2
5 .. . . . Drive Plate (With Weld Nuts) .............................................................................. 1

5-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FLUID INDICATOR AND ATTACHING PARTS (Figure 5-8)

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 2056545 Dipstick.................................................................................................................... 1
2 1603296 Tube......................................................................................................................... 1
3 302401 Locknut.................................................................................................................... 1
4 320159 Washer .................................................................................................................... 2
5 1345023 Strap........................................................................................................................ 1
6 1603298 Bracket .................................................................................................................... 1
7 136985 Capscrew ................................................................................................................ 5
8 190757 Flange (Split Half).................................................................................................... 2
9 169787 O-Ring ..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE A236
EUROPE 07/2007

FORWARD AND THIRD SHAFT (Figure 5-9)

5-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FORWARD AND THIRD SHAFT

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 1504393 Nut........................................................................................................................... 1
2 1566652 Snap Ring................................................................................................................ 3
3 1624423 Bearing .................................................................................................................... 1
4 1624474 Snap Ring (External) ............................................................................................... 4
5 1624480 Thrust Washer......................................................................................................... 1
6 1624481 Thrust Bearing (Roller) ............................................................................................ 2
7 1624596 Needle Bearing (Roller)........................................................................................... 1
8 1624484 Thrust Washer......................................................................................................... 1
9 1624476 Disc (Outer, Third) ................................................................................................... 3
10 1624477 Disc (Inner, Third).................................................................................................... 4
11 1624475 Disc (Outer Half, Third) ........................................................................................... 2
12 1624597 End Plate (TE-13).................................................................................................... 2
12 1624578 End Plate (TE-17).................................................................................................... 1
12 1624597 End Plate (TE-17).................................................................................................... 1
13 1624479 Snap Ring................................................................................................................ 2
14 1624582 Retainer................................................................................................................... 1
15 1624472 Spring (Return)........................................................................................................ 1
16 1624471 Spacer ..................................................................................................................... 1
17 1624581 Piston (Reverse)...................................................................................................... 1
17 .. . . . Screen................................................................................................................. 1
17 1624469 Seal (Outer) ........................................................................................................ 2
18 1624466 Piston Ring .............................................................................................................. 1
19 1624599 Shaft, Hub, And Drum ............................................................................................. 1
20 1624470 Piston (First) ............................................................................................................ 1
20 .. . . . Screen................................................................................................................. 1
20 1624469 Seal..................................................................................................................... 1
21 1624468 Piston Ring .............................................................................................................. 1
22 1624579 Spacer ..................................................................................................................... 1
23 1624598 Spring Disk Assembly (Includes Five Washers) ...................................................... 1
24 1624584 Disc (Inner, Reverse)............................................................................................... 11
25 1624583 Disc (Outer, Reverse) .............................................................................................. 11
26 1624578 End Plate (Forward) ................................................................................................ 1
27 1612503 Seal ......................................................................................................................... 1
28 1612507 Bearing .................................................................................................................... 1
29 1612530 Snap Ring................................................................................................................ 1
30 1612508 Bearing .................................................................................................................... 1
31 1624586 Piston Ring .............................................................................................................. 3
32 1311814 Snap Ring................................................................................................................ 1
33 43310 Bearing .................................................................................................................... 1
34 1311716 Washer .................................................................................................................... 1

1624366 Seal Kit (Includes Items 17-18, 20, 27, 31) ................................................................. 1

©2007 HYSTER COMPANY See Service Manual 5-15


for service procedures.
UNIT CODE A236
EUROPE 07/2007

GEARS (Figure 5-10)

5-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

GEARS

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 1624445 Gear (First Clutch)................................................................................................... 1
2 1624447 Gear (Second Clutch).............................................................................................. 1
3 1624449 Gear (Reverse Clutch)............................................................................................. 1
4 1624452 Gear (Reverse Shaft) .............................................................................................. 1
5 1624451 Shaft (Output Shaft) ................................................................................................ 1
6 1624392 Gear (Forward Shaft)............................................................................................... 1
7 1624450 Gear (Forward Clutch)............................................................................................. 1
8 1624448 Gear (Third Clutch).................................................................................................. 1
9 1624446 Gear (Third Shaft) ................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE A236
EUROPE 07/2007

INPUT SHAFT AND FIRST CLUTCH (Figure 5-11)

5-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

INPUT SHAFT AND FIRST CLUTCH

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 1312376 Retaining Ring......................................................................................................... 1
2 1624458 Baffle ....................................................................................................................... 1
2 1624457 Seal..................................................................................................................... 1
3 1624459 O-Ring ..................................................................................................................... 1
4 1624460 Snap Ring................................................................................................................ 1
5 1624461 Bearing .................................................................................................................... 1
6 1646450 Piston Ring .............................................................................................................. 1
7 1646451 Support (Stator)....................................................................................................... 1
7 1646452 Bushing ............................................................................................................... 1
8 1624374 Capscrew ................................................................................................................ 8
9 1612314 Lockwasher ............................................................................................................. 8
10 1624464 Gasket ..................................................................................................................... 1
11 1624479 Snap Ring................................................................................................................ 1
12 1624597 End Plate (TE-13).................................................................................................... 1
12 1624478 End Plate (TE-17).................................................................................................... 1
13 1624477 Disc (Inner).............................................................................................................. 5
14 1624476 Disc (Outer) ............................................................................................................. 4
15 1624475 Disc (Outer Half)...................................................................................................... 2
16 1624474 Snap Ring (External) ............................................................................................... 4
17 1624473 Retainer................................................................................................................... 1
18 1624472 Spring (Return)........................................................................................................ 1
19 1624471 Spacer ..................................................................................................................... 1
20 1624470 Piston (First) ............................................................................................................ 1
20 .. . . . Screen................................................................................................................. 1
20 1624469 Seal..................................................................................................................... 1
21 1624468 Piston Ring .............................................................................................................. 1
22 1624467 Shaft And Hub (First)............................................................................................... 1
23 330542 Bearing .................................................................................................................... 1
24 1624466 Piston Ring .............................................................................................................. 1
25 1624465 Piston Ring .............................................................................................................. 1
26 1624484 Thrust Washer (Roller) ............................................................................................ 1
27 1624481 Thrust Bearing......................................................................................................... 2
28 1624482 Bearing .................................................................................................................... 2
29 1624483 Spacer ..................................................................................................................... 2
30 1624480 Thrust Washer......................................................................................................... 1
31 1624423 Bearing .................................................................................................................... 1
32 1624425 Snap Ring................................................................................................................ 1

1624366 Seal Kit (Includes Items 2-3, 6, 10, 20-21, 24-25) ....................................................... 1

©2007 HYSTER COMPANY See Service Manual 5-19


for service procedures.
UNIT CODE A236
EUROPE 07/2007

MODULATOR VALVE ASSEMBLY (Figure 5-12)

5-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

MODULATOR VALVE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 1624636 Capscrew ................................................................................................................ 24
2 1557011 Lockwasher ............................................................................................................. 24
3 .. . . . Cover (Solenoids).................................................................................................... 1
4 1624634 Gasket ..................................................................................................................... 2
5 1565474 Solenoid .................................................................................................................. 4
6 .. . . . Spool (Accumulator)................................................................................................ 4
7 1641841 Spring (Accumulator)............................................................................................... 4
8 1557007 Plug ......................................................................................................................... 12
8 1557008 O-Ring................................................................................................................. 1
9 1612312 O-Ring ..................................................................................................................... 1
10 1612311 Cover ....................................................................................................................... 1
11 1612314 Lockwasher ............................................................................................................. 4
12 1612313 Capscrew ................................................................................................................ 4
13 .. . . . Cover (Connector Solenoids) .................................................................................. 1
14 1624635 Wire Harness (Modulator) ....................................................................................... 1
15 1579141 Solenoid .................................................................................................................. 2
16 .. . . . Spool (Total Neutral)................................................................................................ 1
17 1646498 Spring (Selector Valve)............................................................................................ 2
18 .. . . . Screw ...................................................................................................................... 2
19 .. . . . Clamp (Pressure Switch)......................................................................................... 2
20 1624633 Stop (Reducer Spool).............................................................................................. 1
21 1641838 Spring (Pressure Reducer)...................................................................................... 1
22 1612687 O-Ring ..................................................................................................................... 1
23 .. . . . Spool (Pressure Reducer)....................................................................................... 1
24 .. . . . Body ........................................................................................................................ 1
25 1585091 Pin ........................................................................................................................... 1
26 .. . . . Spool (First And Third) ............................................................................................ 1

1624366 Seal Kit (Includes Item 22) .......................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE A236
EUROPE 07/2007

OUTPUT SHAFT (Figure 5-13)

ITEM PART NO. DESCRIPTION QTY


1644533 Transmission (TE-13)................................................................................................... 1
1644532 Transmission (TE-17)................................................................................................... 1
1 330542 Bearing (Impeller Hub) ............................................................................................ 1
2 1624614 Gear (Speed Sensor) .............................................................................................. 1
3 1624615 Spacer ..................................................................................................................... 1
4 1624612 Bearing .................................................................................................................... 1
5 1624613 Seal ......................................................................................................................... 1
6 1624610 Flange (Output) ....................................................................................................... 1
7 1384799 O-Ring ..................................................................................................................... 1
8 1624611 Washer (Flange)...................................................................................................... 1
9 385456 Nut (Output Shaft) ................................................................................................... 1

5-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

5-23
UNIT CODE A236
EUROPE 07/2007

PUMP DRIVE (Figure 5-14)

5-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

PUMP DRIVE

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 1624425 Snap Ring................................................................................................................ 4
2 1624423 Bearing .................................................................................................................... 4
3 1624424 Support (Pump Drive Bearing) ................................................................................ 4
4 1624422 Gear (Pump Drive) .................................................................................................. 2
5 1624427 Plug ......................................................................................................................... 2
6 1624421 Gear (Pump Drive Idler) .......................................................................................... 2
7 1612365 Washer (Seal) ......................................................................................................... 4
8 1624426 Capscrew ................................................................................................................ 8
9 1612870 Washer .................................................................................................................... 4

1624366 Seal Kit (Includes Item 7) ............................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 5-25


for service procedures.
UNIT CODE A236
EUROPE 07/2007

REGULATOR VALVE ASSEMBLY (Figure 5-15)

5-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

REGULATOR VALVE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 1612313 Capscrew ................................................................................................................ 4
2 1612314 Lockwasher ............................................................................................................. 4
3 1612311 Cover ....................................................................................................................... 1
4 1612312 O-Ring ..................................................................................................................... 1
5 .. . . . Spool (Pressure Intensifier)..................................................................................... 4
6 1646501 Spring (Booster) ...................................................................................................... 4
7 .. . . . Piston (Pressure Intensifier) .................................................................................... 4
8 1624368 Plug ......................................................................................................................... 8
8 1612905 O-Ring................................................................................................................. 1
9 .. . . . Spool (Converter Bypass) ....................................................................................... 1
10 1646502 Spring (Bypass)....................................................................................................... 1
11 .. . . . Spool (Regulator) .................................................................................................... 2
12 1646503 Spring (Safety Valve)............................................................................................... 1
13 .. . . . Body ........................................................................................................................ 1
14 1646500 Spring (Pressure Regulator).................................................................................... 1
15 1624631 Plug ......................................................................................................................... 1
15 1612905 O-Ring................................................................................................................. 1

1624366 Seal Kit (Includes Items 8, 15)..................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 5-27


for service procedures.
UNIT CODE A236
EUROPE 07/2007

REVERSE AND SECOND CLUTCH (Figure 5-16)

5-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

REVERSE AND SECOND CLUTCH

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 1624575 Piston Ring .............................................................................................................. 1
2 1624576 Bearing .................................................................................................................... 1
2 1624577 Bearing .................................................................................................................... 1
3 1624479 Snap Ring................................................................................................................ 2
4 1624578 End Plate................................................................................................................. 1
5 1624475 Disc (Outer Half, Second) ....................................................................................... 2
6 1624477 Disc (Inner, Second ................................................................................................. 6
7 1624476 Disc (Outer, Second) ............................................................................................... 5
8 1566652 Snap Ring................................................................................................................ 2
9 1624587 Spring Disk Assembly (Includes Five Washers) ...................................................... 1
10 1624579 Spacer ..................................................................................................................... 1
11 1624470 Piston (First) ............................................................................................................ 1
11 .. . . . Screen................................................................................................................. 1
11 1624469 Seal..................................................................................................................... 1
12 1624468 Piston Ring .............................................................................................................. 1
13 1624474 Snap Ring (External) ............................................................................................... 2
14 1624582 Retainer................................................................................................................... 1
15 1624472 Spring (Return)........................................................................................................ 1
16 1624471 Spacer ..................................................................................................................... 1
17 1624581 Piston (Reverse)...................................................................................................... 1
17 a .. . . . Screen................................................................................................................. 1
17 1624469 Seal (Outer) ........................................................................................................ 1
18 1624466 Piston Ring .............................................................................................................. 1
19 1624580 Shaft, Drum, And Hub ............................................................................................. 1
20 1624583 Disc (Outer, Reverse) .............................................................................................. 8
21 1624584 Disc (Inner, Reverse)............................................................................................... 8
22 1646454 End Plate (TE-13).................................................................................................... 1
22 1624478 End Plate (TE-17).................................................................................................... 1
23 1612503 Seal ......................................................................................................................... 1
24 1612507 Bearing .................................................................................................................... 1
25 1612530 Snap Ring................................................................................................................ 1
26 1624586 Piston Ring .............................................................................................................. 3
27 1311814 Snap Ring................................................................................................................ 1
28 1624585 Bearing .................................................................................................................... 1
29 1311719 Snap Ring................................................................................................................ 1
30 1311716 Washer .................................................................................................................... 1
31 1612508 Bearing .................................................................................................................... 1

1624366 Seal Kit (Includes Items 1, 11-12, 17-18, 23, 26) ........................................................ 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 5-29


for service procedures.
UNIT CODE A236
EUROPE 07/2007

TORQUE CONVERTER (Figure 5-17)

KEY:
A: TE-13 Transmission
B: TE-17 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1644533 Transmission (TE-13)........................................................................................... 1 ..


1644532 Transmission (TE-17)........................................................................................... .. 1
1646447 Torque Converter Assembly ............................................................................ 1 ..
1644340 Torque Converter Assembly ............................................................................ .. 1
1 .. . . . Housing....................................................................................................... 1 1
2 1646448 Gear ............................................................................................................ 1 ..
2 1624417 Gear ............................................................................................................ .. 1
3 1624418 Screw .......................................................................................................... 8 8
4 1624419 Gasket......................................................................................................... 1 1
5 1624385 Lockwasher ................................................................................................. 1 1

5-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

5-31
UNIT CODE A236
EUROPE 07/2007

TRANSMISSION HOSES AND ATTACHING PARTS (Figure 5-18)

5-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

TRANSMISSION HOSES AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 136985 Capscrew ................................................................................................................ 8
2 190757 Flange (Split Half).................................................................................................... 4
3 169787 O-Ring ..................................................................................................................... 2
4 1606281 Hose ........................................................................................................................ 1
5 1482400 Fitting....................................................................................................................... 1
5 1527820 O-Ring................................................................................................................. 2
6 1605273 Hose ........................................................................................................................ 1
7 292521 Capscrew ................................................................................................................ 4
8 1486758 Fitting....................................................................................................................... 2
8 16486 O-Ring................................................................................................................. 1
8 1527820 O-Ring................................................................................................................. 1
9 1605274 Hose ........................................................................................................................ 1
10 1470852 Fitting....................................................................................................................... 3
10 .. . . . O-Ring................................................................................................................. 1
10 .. . . . Seal..................................................................................................................... 1
11 302400 Locknut.................................................................................................................... 2
12 320157 Washer .................................................................................................................... 4
13 1564843 Thermal By-Pass Valve ........................................................................................... 1
14 287750 Capscrew ................................................................................................................ 2
15 1473936 Fitting....................................................................................................................... 1
15 1527820 O-Ring................................................................................................................. 1
16 1653551 Hose ........................................................................................................................ 1
17 316596 Sleeve (Coil) ............................................................................................................ 1
18 1533662 Lockwasher ............................................................................................................. 4
19 1560006 Plate (Cover) ........................................................................................................... 2
20 1533657 Clamp ...................................................................................................................... 2
a 1559626 Bracket (RH) ................................................................................................................ 1
a 1559627 Bracket (LH)................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 5-33


for service procedures.
UNIT CODE A236
EUROPE 07/2007

UNIVERSAL SHAFT (Figure 5-19)

ITEM PART NO. DESCRIPTION QTY

1644533 Transmission (TE-13)................................................................................................... 1


1644532 Transmission (TE-17)................................................................................................... 1
1 1590542 Universal Shaft Assembly........................................................................................ 1
1 1478794 Sleeve ................................................................................................................. 1
1 1478795 Repair Kit ............................................................................................................ 1
2 177051 Capscrew ................................................................................................................ 8
2 264134 Sealant .................................................................................................................... AR

5-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

6 DRIVE AXLE

6 DRIVE AXLE
UNIT CODE A236
07/2007 EUROPE

SECTION 6
DRIVE AXLE

DESCRIPTION PAGE

DIFFERENTIAL AND CARRIER .......................................................................................................................... 6-6


DRIVE AXLE ASSEMBLY .................................................................................................................................... 6-2
DRIVE TIRE AND WHEEL
BERGOUGNAN ................................................................................................................................................ 6-8
BRIDGESTONE .............................................................................................................................................. 6-10
MICHELIN....................................................................................................................................................... 6-12
SIMEX............................................................................................................................................................. 6-14
TRELLEBORG................................................................................................................................................ 6-16

©2007 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE A236
EUROPE 07/2007

DRIVE AXLE ASSEMBLY (Figure 6-1)

6-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

DRIVE AXLE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1654425 Drive Axle Assembly.................................................................................................... 1


1 1658247 Housing Assembly................................................................................................... 1
2 1613651 Breather .............................................................................................................. 1
3 15316 Fitting .................................................................................................................. 1
4 1384877 Plug Assembly .................................................................................................... 2
4 1384878 Rod ................................................................................................................. 1
4 1384879 Guide .............................................................................................................. 1
4 1384880 Spring ............................................................................................................. 1
4 1384881 Pin................................................................................................................... 1
5 321293 Plug..................................................................................................................... 3
6 1497903 Screw .................................................................................................................. 12
7 86007 Washer................................................................................................................ 12
8 2079027 Capscrew ............................................................................................................ 8
9 1634906 Axle Shaft (RH) ....................................................................................................... 1
9 1634907 Axle Shaft (LH) ........................................................................................................ 1
10 1619110 Spindle Assembly.................................................................................................... 2
11 1619112 Sleeve (Oil Seal) ................................................................................................. 1
12 1619116 Screw Assembly ...................................................................................................... 28
13 1619118 O-Ring................................................................................................................. 1
14 296438 Washer .................................................................................................................... 20
15 1489420 Dual Face Seal ........................................................................................................ 2
16 210084 Roller Bearing Cone ................................................................................................ 4
17 292661 Nut........................................................................................................................... 8
18 1619124 Hub And Cup Assembly .......................................................................................... 2
19 30258 Bearing Cup ........................................................................................................ 2
20 1511548 Stud (Wheel) ........................................................................................................... 24
21 1382574 Hub.......................................................................................................................... 2
22 1450868 Ring Gear ................................................................................................................ 2
23 1499564 Nut........................................................................................................................... 2
24 1547980 Screw ...................................................................................................................... 2
25 1382572 Washer .................................................................................................................... 2
26 1382571 Gear ........................................................................................................................ 2
27 208107 Snap Ring................................................................................................................ 2
28 1619126 Spider Assembly ..................................................................................................... 2
28 1619127 O-Ring................................................................................................................. 1
29 1619128 Spider.................................................................................................................. 1
30 273969 Button (Thrust)................................................................................................ 3

1619130 Thrust Washer (Includes Item ) ...................................................................... 1


32 1450867 Washer................................................................................................................ 3
33 1382570 Planet Gear......................................................................................................... 3
34 97638 Washer................................................................................................................ 3
35 1450865 Shaft.................................................................................................................... 3
36 1499594 Snap Ring ........................................................................................................... 3
37 1473839 Capscrew ................................................................................................................ 60
38 88587 Washer .................................................................................................................... 60
39 1619119 Brake Driver ............................................................................................................ 2
40 1619136 Housing (Brake) ...................................................................................................... 2
41 .. . . . Wet Brake Assembly ............................................................................................... 2
42 1619132 Housing (Piston)...................................................................................................... 2
43 1482765 Washer .................................................................................................................... 36

©2007 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE A236
EUROPE 07/2007

DRIVE AXLE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

44 1619122 Capscrew ................................................................................................................ 36


a 1619115 O-Ring ..................................................................................................................... 2
a 1619113 Screw (Special) ....................................................................................................... 4
a 1619114 O-Ring ..................................................................................................................... 4
a 1619120 Oil Seal.................................................................................................................... 2
a 1619121 O-Ring ..................................................................................................................... 2

FOOTNOTES:
a Not Illustrated

6-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

6-5
UNIT CODE A236
EUROPE 07/2007

DIFFERENTIAL AND CARRIER (Figure 6-2)

6-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

DIFFERENTIAL AND CARRIER

ITEM PART NO. DESCRIPTION QTY

1654425 Drive Axle Assembly.................................................................................................... 1


1654807 Carrier Assembly..................................................................................................... 1
1 1642096 Carrier and Cap Assembly .................................................................................. 1
2 1642097 Shim Kit............................................................................................................... 1
3 1475421 Roller Bearing Cone............................................................................................ 2
4 1475420 Roller Bearing Cup.............................................................................................. 2
5 1347839 Bearing Ring (Ring) ............................................................................................ 2
6 1566126 Cotter Pin ............................................................................................................ 2
7 1374097 Screw .................................................................................................................. 1
8 1312616 Nut ...................................................................................................................... 1
9 240683 Snap Ring ........................................................................................................... 1
10 1347772 Pinion .................................................................................................................. 1
11 1642099 Oil Seal ............................................................................................................... 1
12 1450861 Washer................................................................................................................ 8
13 1566125 Capscrew ............................................................................................................ 8
14 1347774 Bearing Cone (Inner) .......................................................................................... 1
15 1374099 Bolt Kit................................................................................................................. 1
16 1374550 Nut .................................................................................................................. 12
17 125428 Washer ........................................................................................................... 12
18 1347822 Bolt.................................................................................................................. 12
19 1347812 Bearing Cone (Outer).......................................................................................... 1
20 1347800 Split Spacer Kit ................................................................................................... 1
21 1642150 Bevel Gear Set ........................................................................................................ 1
22 1312083 Washer................................................................................................................ 1
23 1357734 Nut ...................................................................................................................... 1
24 1642101 Differential and Case Assembly .............................................................................. 1
25 1450861 Washer................................................................................................................ 16
26 1347831 Capscrew ............................................................................................................ 16
27 1642102 Differential Kit...................................................................................................... 1
28 1642103 Washer ........................................................................................................... 2
29 1379753 Side Gear........................................................................................................ 2
30 1502130 Spider Assembly............................................................................................. 1
31 1347835 Pinion.............................................................................................................. 4
32 1642104 Washer ........................................................................................................... 4
33 1489407 Adapter (Brake) ....................................................................................................... 1
34 293654 Capscrew ................................................................................................................ 5
35 1554339 Flange ..................................................................................................................... 1
36 221355 Nut........................................................................................................................... 8
37 1554340 Disc Brake ............................................................................................................... 1
38 88587 Washer .................................................................................................................... 16
39 1554341 Capscrew ................................................................................................................ 8
40 1561604 Disc Brake Assembly............................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE A236
EUROPE 07/2007

DRIVE TIRE AND WHEEL (Figure 6-3)


BERGOUGNAN

KEY:
A: 14.00 x 24 x 10
B: 12.00 x 24 x 10

QTY
ITEM PART NO. DESCRIPTION A B

1 1393797 Tire ...................................................................................................................... 4 ..


1 1393796 Tire ...................................................................................................................... .. 4
2 1385577 Wheel Assembly .................................................................................................. 4 ..
2 1385579 Wheel Assembly .................................................................................................. .. 4
2 1391058 Rim .................................................................................................................. 1 ..
2 1391646 Rim .................................................................................................................. .. 1
2 816552 Support ................................................................................................................ 2 2
3 1466004 Side Ring......................................................................................................... 1 1
4 1452916 Conical Ring .................................................................................................... 1 1
5 1637809 Lock Ring ........................................................................................................ 1 1
6 376026 Lug Nut ................................................................................................................ 48 48

6-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

6-9
UNIT CODE A236
EUROPE 07/2007

DRIVE TIRE AND WHEEL (Figure 6-4)


BRIDGESTONE

6-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

DRIVE TIRE AND WHEEL


BRIDGESTONE

KEY:
A: 12.00 x 24-20 Bridgestone
B: 14.00 x 24-20 Bridgestone

QTY
ITEM PART NO. DESCRIPTION A B

1 1382381 Tire and Tube Assembly ...................................................................................... 4 ..


1 1486210 Tire and Tube Assembly ...................................................................................... .. 4
1 1382382 Tire .................................................................................................................. 1 ..
1 1382383 Tube................................................................................................................. 1 ..
1 115586 Tire .................................................................................................................. .. 1
1 1485936 Tube................................................................................................................. .. 1
2 1385577 Wheel Assembly .................................................................................................. .. 4
2 1614372 Wheel Assembly .................................................................................................. 4 ..
2 1391058 Rim .................................................................................................................. .. 1
2 1620002 Rim .................................................................................................................. 1 ..
3 1452916 Conical Ring .................................................................................................... 1 1
4 1466004 Side Ring......................................................................................................... .. 1
4 1538311 Side Ring......................................................................................................... 1 ..
5 1637809 Lock Ring ........................................................................................................ .. 1
5 1538310 Lock Ring ........................................................................................................ 1 ..
6 376026 Lug Nut ................................................................................................................ 48 48
7 1303417 Valve Stem........................................................................................................... 2 2

©2007 HYSTER COMPANY See Service Manual 6-11


for service procedures.
UNIT CODE A236
EUROPE 07/2007

DRIVE TIRE AND WHEEL (Figure 6-5)


MICHELIN

6-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

DRIVE TIRE AND WHEEL


MICHELIN

KEY:
A: 12.00 x 24
B: 14.00 x 24

QTY
ITEM PART NO. DESCRIPTION A B

1 1460448 Tire and Tube Assembly ...................................................................................... 4 ..


1 1460451 Tire and Tube Assembly ...................................................................................... .. 4
1 1460398 Tire .................................................................................................................. 1 ..
1 1460405 Tube................................................................................................................. 1 ..
1 1460402 Tire .................................................................................................................. .. 1
1 1460406 Tube................................................................................................................. .. 1
2 1385577 Wheel Assembly .................................................................................................. .. 4
2 1614372 Wheel Assembly .................................................................................................. 4 ..
2 1391058 Rim .................................................................................................................. .. 1
2 1620002 Rim .................................................................................................................. 1 ..
3 1466004 Side Ring......................................................................................................... .. 1
3 1538311 Side Ring......................................................................................................... 1 ..
4 1452916 Conical Ring .................................................................................................... 1 1
5 1637809 Lock Ring ........................................................................................................ .. 1
5 1538310 Lock Ring ........................................................................................................ 1 ..
6 376026 Lug Nut ................................................................................................................ 48 48
7 1303417 Valve Stem........................................................................................................... 2 2

©2007 HYSTER COMPANY See Service Manual 6-13


for service procedures.
UNIT CODE A236
EUROPE 07/2007

DRIVE TIRE AND WHEEL (Figure 6-6)


SIMEX

6-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

DRIVE TIRE AND WHEEL


SIMEX

KEY:
A: 12.00 x 24 - 20
B: 14.00 x 24 - 28

QTY
ITEM PART NO. DESCRIPTION A B

1 1641217 Tire Assembly ...................................................................................................... 1 ..


1 1641218 Tire Assembly ...................................................................................................... .. 1
1 1641098 Tire .................................................................................................................. 1 ..
1 1641099 Tire .................................................................................................................. .. 1
1 1382383 Tube................................................................................................................. 1 ..
1 1485936 Tube................................................................................................................. .. 1
2 1614372 Wheel Assembly .................................................................................................. 1 ..
2 1391557 Wheel Assembly .................................................................................................. .. 1
2 1620002 Rim .................................................................................................................. 1 ..
2 1391058 Rim .................................................................................................................. .. 1
3 1452916 Conical Ring .................................................................................................... 1 1
4 1538311 Side Ring......................................................................................................... 1 ..
4 1466004 Side Ring......................................................................................................... .. 1
5 1538310 Lock Ring ........................................................................................................ 1 ..
5 1637809 Lock Ring ........................................................................................................ .. 1
6 376026 Lug Nut ................................................................................................................ 24 24
7 1303417 Valve Stem........................................................................................................... 2 2

©2007 HYSTER COMPANY See Service Manual 6-15


for service procedures.
UNIT CODE A236
EUROPE 07/2007

DRIVE TIRE AND WHEEL (Figure 6-7)


TRELLEBORG

KEY:
A: 12 x 24 - 20
B: 14 x 24 - 24

QTY
ITEM PART NO. DESCRIPTION A B

1595603 Wheel and Tire Assembly.................................................................................... 4 ..


1589332 Wheel and Tire Assembly.................................................................................... .. 4
1 1594933 Tire Assembly.................................................................................................. 1 ..
1 1594934 Tire Assembly.................................................................................................. .. 1
1 1595479 Tire.............................................................................................................. 1 ..
1 1595480 Tire.............................................................................................................. .. 1
1 1382383 Tube ............................................................................................................ 1 ..
1 1485936 Tube ............................................................................................................ .. 1
2 1614372 Wheel Assembly.............................................................................................. 1 ..
2 1385577 Wheel Assembly.............................................................................................. .. 1
2 1620002 Rim.............................................................................................................. 1 ..
2 1391058 Rim.............................................................................................................. .. 1
3 1452916 Conical Ring................................................................................................ 1 1
4 1538311 Side Ring .................................................................................................... 1 ..
4 1466004 Side Ring .................................................................................................... .. 1
5 1538310 Lock Ring .................................................................................................... 1 ..
5 1637809 Lock Ring .................................................................................................... .. 1
6 376026 Lug Nut ................................................................................................................ 24 24
7 1303417 Valve Stem........................................................................................................... 2 2

6-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

7 STEERING SYSTEM

7 STEERING SYSTEM
UNIT CODE A236
07/2007 EUROPE

SECTION 7
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE ASSEMBLY ................................................................................................................................... 7-2


STEER COLUMN ................................................................................................................................................. 7-6
STEER COLUMN AND ATTACHING PARTS ....................................................................................................... 7-8
STEER COLUMN ASSEMBLY ........................................................................................................................... 7-10
STEER CYLINDER ............................................................................................................................................ 7-12
STEER PUMP ASSEMBLY ................................................................................................................................ 7-14
STEER TIRE AND WHEEL
BERGOUGNAN .............................................................................................................................................. 7-16
BRIDGESTONE .............................................................................................................................................. 7-17
MICHELIN....................................................................................................................................................... 7-18
SIMEX............................................................................................................................................................. 7-20
TRELLEBORG................................................................................................................................................ 7-22

©2007 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE A236
EUROPE 07/2007

STEER AXLE ASSEMBLY (Figure 7-1)

7-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

STEER AXLE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1601924 Steer Axle Assembly.................................................................................................... 1


1 1381940 Ring Seal................................................................................................................. 1
2 159185 Shim ........................................................................................................................ AR
2 159186 Shim ........................................................................................................................ AR
3 1335871 Bushing ................................................................................................................... 2
4 1335867 Washer .................................................................................................................... 2
5 82270 Eye Bolt ................................................................................................................... 4
6 292527 Capscrew ................................................................................................................ 4
7 320161 Washer .................................................................................................................... 16
8 1385595 Pin ........................................................................................................................... 2
9 13963 Lube Fitting.............................................................................................................. 8
10 1385596 Pin ........................................................................................................................... 2
11 1385599 Tie Rod.................................................................................................................... 2
12 192683 Bushing ................................................................................................................... 4
13 1601921 Spindle (LH) ............................................................................................................ 1
14 1601922 Spindle (RH)............................................................................................................ 1
15 79483 Bearing Cup ............................................................................................................ 2
16 1381932 Bearing Cone .......................................................................................................... 2
17 1373687 Seal (Grease) .......................................................................................................... 4
18 1373689 Wear Sleeve ............................................................................................................ 2
19 1325855 Hub.......................................................................................................................... 2
19 1325641 Hub And Cup Assembly ...................................................................................... 1
20 1373675 Stud..................................................................................................................... 12
21 159179 Bearing Cup ........................................................................................................ 1
22 230389 Bearing Cup ........................................................................................................ 1
23 136985 Capscrew ................................................................................................................ 6
24 292682 Lockwasher ............................................................................................................. 6
25 90937 O-Ring ..................................................................................................................... 2
26 1325646 Cap.......................................................................................................................... 2
27 1554047 Nut........................................................................................................................... 2
28 1554048 Washer .................................................................................................................... 2
29 339490 Bearing Cone .......................................................................................................... 2
30 230390 Bearing Cone .......................................................................................................... 2
31 37103 Oil Seal.................................................................................................................... 2
32 1603975 Bushing ................................................................................................................... 2
33 1385576 Seal ......................................................................................................................... 8
34 1373687 Seal (Grease) .......................................................................................................... 2
35 1373688 Seal (Dust) .............................................................................................................. 2
36 1385598 Bearing Cap ............................................................................................................ 2
37 1385597 Bearing Cone ...................................................................................................... 1
38 159179 Bearing Cup ........................................................................................................ 1
39 1373689 Wear Sleeve........................................................................................................ 1
40 95033 Shim (0,127 mm)..................................................................................................... AR
40 95034 Shim (0,508 mm)..................................................................................................... AR
40 95166 Shim ........................................................................................................................ AR
41 246001 Capscrew ................................................................................................................ 12
42 274044 Capscrew ................................................................................................................ 8
43 296434 Washer .................................................................................................................... 8
44 1473887 Fitting....................................................................................................................... 2
45 1382352 Shim ........................................................................................................................ AR

©2007 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE A236
EUROPE 07/2007

STEER AXLE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

46 1393742 Steer Cylinder.......................................................................................................... 1


47 1391400 Steering Axle (Frame) ............................................................................................. 1

7-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

7-5
UNIT CODE A236
EUROPE 07/2007

STEER COLUMN (Figure 7-2)

7-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

STEER COLUMN

ITEM PART NO. DESCRIPTION QTY

2043287 Steering Column.......................................................................................................... 1


1 1487124 Pipe (Upper) ............................................................................................................ 1
2 1479473 Pin ........................................................................................................................... 1
3 1388428 Nut........................................................................................................................... 1
4 1487107 Shaft (Upper)........................................................................................................... 1
5 1487131 Spring ...................................................................................................................... 1
6 1388434 Ring ......................................................................................................................... 4
7 1504861 O-Ring ..................................................................................................................... 2
8 1487111 Screw ...................................................................................................................... 2
9 1504862 Nut (Zinc Plated) ..................................................................................................... 2
10 1487132 Screw ...................................................................................................................... 2
11 1487108 Screw ...................................................................................................................... 2
12 1487103 Pipe (Lower) ............................................................................................................ 1
13 1487126 Shaft (Lower) ........................................................................................................... 1
14 1504865 Support.................................................................................................................... 1
15 1487123 Screw ...................................................................................................................... 8
16 1487121 Washer .................................................................................................................... 8
17 1487110 Nut........................................................................................................................... 8
18 1487133 Bracket .................................................................................................................... 1
19 1487109 Boot ......................................................................................................................... 1
20 1388438 Handle ..................................................................................................................... 1
21 1487114 Spacer ..................................................................................................................... 1
22 1487130 Spring ...................................................................................................................... 1
23 1487112 Nut (Stop) ................................................................................................................ 2
24 1487105 Lever (Back) ............................................................................................................ 1
25 1487106 Lever (Front) ............................................................................................................ 1
26 1487115 Washer .................................................................................................................... 1
27 1487104 Support.................................................................................................................... 1
28 1487120 Pin ........................................................................................................................... 1
29 1504867 Ring ......................................................................................................................... 1
30 1504864 Regulator................................................................................................................. 1
31 1504868 Connector................................................................................................................ 1
32 1504866 Nut........................................................................................................................... 2
33 1487129 Screw ...................................................................................................................... 2
34 1504863 Complete Lamella Support...................................................................................... 1
35 1388435 Ring ......................................................................................................................... 1
36 1388436 Boot ......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE A236
EUROPE 07/2007

STEER COLUMN AND ATTACHING PARTS (Figure 7-3)

7-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

STEER COLUMN AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 136681 Capscrew..................................................................................................................... 4
2 320158 Washer ........................................................................................................................ 7
3 239503 Nut ............................................................................................................................... 3
4 1476584 Cover (Capscrew Head) .............................................................................................. 4
5 1566041 Screw........................................................................................................................... 2
6 1492237 Support (Column) ........................................................................................................ 1
7 1492260 Steering Column Assembly (☞ Figure 7-4) ............................................................... 1
8 1510787 Turn Signal Lever Assembly ........................................................................................ 1
8 1514033 Switch (Turn Signal) ................................................................................................ 1
8 2003859 Flasher Unit ............................................................................................................. 1
8 1566411 Screw ...................................................................................................................... 2
9 895468 Spinner Knob (With Hardware).................................................................................... 1
10 1492214 Wire Assembly (Ground) ............................................................................................. 1
11 1524215 Steering Valve Assembly ............................................................................................. 1
12 1524173 Block Valve Assembly ............................................................................................. 1
12 366066 Service Kit........................................................................................................... 1
13 296025 Capscrew..................................................................................................................... 2
14 1477228 Plate (Steering Pump) ................................................................................................. 1
15 16080 Capscrew..................................................................................................................... 4
16 296012 Capscrew..................................................................................................................... 4
17 1300117 Washer ........................................................................................................................ 4
18 376505 Spacer ......................................................................................................................... 4
19 216735 Grommet...................................................................................................................... 4
20 1504406 Grommet...................................................................................................................... 1
21 292501 Capscrew..................................................................................................................... 6
22 1468321 Washer (Plastic) .......................................................................................................... 6
23 1492236 Plate ............................................................................................................................ 2
a 1506825 Strap Clamp................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE A236
EUROPE 07/2007

STEER COLUMN ASSEMBLY (Figure 7-4)

7-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

STEER COLUMN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1492260 Steering Column Assembly ......................................................................................... 1


1 1608622 Horn Button ............................................................................................................. 1
2 1387159 Wire Harness (Horn Button).................................................................................... 1
3 2043287 Steering Column ..................................................................................................... 1
4 347126 Terminal................................................................................................................... 1
5 1329250 Steering Wheel........................................................................................................ 1
6 1520541 Cover (Upper).......................................................................................................... 1
7 1468319 Screw ...................................................................................................................... 6
8 1492139 Nut........................................................................................................................... 6
9 1647654 Washer .................................................................................................................... 6
10 1520542 Light (Warning)........................................................................................................ 1
11 1489845 Cover (Upper LH) .................................................................................................... 1
12 1489847 Cover (Lower LH) .................................................................................................... 1
13 1492252 Cover (Boot) ............................................................................................................ 1
14 1489848 Cover (Lower RH).................................................................................................... 1
15 1468321 Washer (Plastic) ...................................................................................................... 12
16 302048 Screw ...................................................................................................................... 12
17 1489846 Cover (Upper RH) ................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE A236
EUROPE 07/2007

STEER CYLINDER (Figure 7-5)

7-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

STEER CYLINDER

ITEM PART NO. DESCRIPTION QTY

1393742 Steer Cylinder .............................................................................................................. 1


1 1453850 Rod.......................................................................................................................... 1
2 .. . . . End Cap .................................................................................................................. 2
3 1453851 Cylinder Shell .......................................................................................................... 1
4 1453852 Tie Rod.................................................................................................................... 1
5 316829 Nut........................................................................................................................... 8
6 1453849 Bearing .................................................................................................................... 2
7 1385582 Rod Seal.................................................................................................................. 2
8 1391407 Rod Wiper ............................................................................................................... 2
9 1385583 Back-Up Ring .......................................................................................................... 2
10 15894 O-Ring ..................................................................................................................... 2
11 1385587 O-Ring ..................................................................................................................... 1
12 1385586 Wear Ring ............................................................................................................... 2

1391406 Seal Kit (Includes Items 7-12) ..................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 7-13


for service procedures.
UNIT CODE A236
EUROPE 07/2007

STEER PUMP ASSEMBLY (Figure 7-6)

7-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

STEER PUMP ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1372990 Steering Pump............................................................................................................. 1


1 .. . . . Housing ................................................................................................................... 1
2 345408 Ball .......................................................................................................................... 1
3 345409 Bushing ................................................................................................................... 1
4 345410 Bearing .................................................................................................................... 1
5 345411 Ring ......................................................................................................................... 1
6 345412 Pin ........................................................................................................................... 1
7 1375018 Spring Set ............................................................................................................... 1
8 1355326 Shaft ........................................................................................................................ 1
9 1357026 Plate ........................................................................................................................ 1
10 1382558 Gear Set .................................................................................................................. 1
11 345424 Cover ....................................................................................................................... 1
12 .. . . . Pin ........................................................................................................................... 1
13 1382559 Screw ...................................................................................................................... 1
14 1382560 Screw ...................................................................................................................... 6
15 1315781 Spacer ..................................................................................................................... 1
16 .. . . . O-Ring ..................................................................................................................... 1
17 .. . . . Ring ......................................................................................................................... 1
18 .. . . . O-Ring ..................................................................................................................... 1
19 .. . . . O-Ring ..................................................................................................................... 2
20 .. . . . Washer .................................................................................................................... 7
21 .. . . . Ring ......................................................................................................................... 1
22 .. . . . Nameplate ............................................................................................................... 1
23 .. . . . Screw ...................................................................................................................... 2
a 371345 Screw ...................................................................................................................... 2
a 1375021 Relief Valve ............................................................................................................. 1
a 1382561 Spring ...................................................................................................................... 1

2032229 Seal Kit (Includes Items 16-21) ................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 7-15


for service procedures.
UNIT CODE A236
EUROPE 07/2007

STEER TIRE AND WHEEL (Figure 7-7)


BERGOUGNAN

KEY:
A: 14.00 x 24 x 10
B: 12.00 x 24 x 10

QTY
ITEM PART NO. DESCRIPTION A B

1 1393797 Tire ...................................................................................................................... 2 ..


1 1393796 Tire ...................................................................................................................... .. 2
2 1385577 Wheel Assembly .................................................................................................. 2 ..
2 1385579 Wheel Assembly .................................................................................................. .. 2
2 1391058 Rim .................................................................................................................. 1 ..
2 1391646 Rim .................................................................................................................. .. 1
3 1466004 Side Ring......................................................................................................... 1 1
4 1452916 Conical Ring .................................................................................................... 1 1
5 1637809 Lock Ring ........................................................................................................ 1 1
6 376026 Lug Nut ................................................................................................................ 24 24

7-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

STEER TIRE AND WHEEL (Figure 7-8)


BRIDGESTONE

KEY:
A: 12.00 x 24-20 Bridgestone
B: 14.00 x 24-20 Bridgestone

QTY
ITEM PART NO. DESCRIPTION A B

1 1382381 Tire and Tube Assembly ...................................................................................... 2 ..


1 1486210 Tire and Tube Assembly ...................................................................................... .. 2
1 1382382 Tire .................................................................................................................. 1 ..
1 1382383 Tube................................................................................................................. 1 ..
1 115586 Tire .................................................................................................................. .. 1
1 1485936 Tube................................................................................................................. .. 1
2 1385577 Wheel Assembly .................................................................................................. .. 2
2 1614372 Wheel Assembly .................................................................................................. 2 ..
2 1391058 Rim .................................................................................................................. .. 1
2 1620002 Rim .................................................................................................................. 1 ..
3 1452916 Conical Ring .................................................................................................... 1 1
4 1466004 Side Ring......................................................................................................... .. 1
4 1538311 Side Ring......................................................................................................... 1 ..
5 1637809 Lock Ring ........................................................................................................ .. 1
5 1538310 Lock Ring ........................................................................................................ 1 ..
6 376026 Lug Nut ................................................................................................................ 24 24
7 116265 Valve Stem........................................................................................................... 2 2

©2007 HYSTER COMPANY See Service Manual 7-17


for service procedures.
UNIT CODE A236
EUROPE 07/2007

STEER TIRE AND WHEEL (Figure 7-9)


MICHELIN

KEY:
A: 12.00 x 24
B: 14.00 x 24

QTY
ITEM PART NO. DESCRIPTION A B

1 1460448 Tire and Tube Assembly ...................................................................................... 2 ..


1 1460451 Tire and Tube Assembly ...................................................................................... .. 2
1 1460398 Tire .................................................................................................................. 1 ..
1 1460405 Tube................................................................................................................. 1 ..
1 1460402 Tire .................................................................................................................. .. 1
1 1460406 Tube................................................................................................................. .. 1
2 1385577 Wheel Assembly .................................................................................................. .. 4
2 1614372 Wheel Assembly .................................................................................................. 4 ..
2 1391058 Rim .................................................................................................................. .. 1
2 1620002 Rim .................................................................................................................. 1 ..
3 1466004 Side Ring......................................................................................................... .. 1
3 1538311 Side Ring......................................................................................................... 1 ..
4 1452916 Conical Ring .................................................................................................... 1 1
5 1637809 Lock Ring ........................................................................................................ .. 1
5 1538310 Lock Ring ........................................................................................................ 1 ..
6 376026 Lug Nut ................................................................................................................ 24 24
7 116265 Valve Stem........................................................................................................... 2 2

7-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

7-19
UNIT CODE A236
EUROPE 07/2007

STEER TIRE AND WHEEL (Figure 7-10)


SIMEX

7-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

STEER TIRE AND WHEEL


SIMEX

KEY:
A: 12.00 x 24 - 20
B: 14.00 x 24 - 28

QTY
ITEM PART NO. DESCRIPTION A B

1 1641217 Tire Assembly ...................................................................................................... 1 ..


1 1641218 Tire Assembly ...................................................................................................... .. 1
1 1641098 Tire .................................................................................................................. 1 ..
1 1641099 Tire .................................................................................................................. .. 1
1 1382383 Tube................................................................................................................. 1 ..
1 1485936 Tube................................................................................................................. .. 1
2 1614372 Wheel Assembly .................................................................................................. 1 ..
2 1391557 Wheel Assembly .................................................................................................. .. 1
2 1620002 Rim .................................................................................................................. 1 ..
2 1391058 Rim .................................................................................................................. .. 1
3 1452916 Conical Ring .................................................................................................... 1 1
4 1538311 Side Ring......................................................................................................... 1 ..
4 1466004 Side Ring......................................................................................................... .. 1
5 1538310 Lock Ring ........................................................................................................ 1 ..
5 1637809 Lock Ring ........................................................................................................ .. 1
6 376026 Lug Nut ................................................................................................................ 24 24
7 116265 Valve Stem........................................................................................................... 2 2

©2007 HYSTER COMPANY See Service Manual 7-21


for service procedures.
UNIT CODE A236
EUROPE 07/2007

STEER TIRE AND WHEEL (Figure 7-11)


TRELLEBORG

KEY:
A: 12.00 x 24 - 20
B: 14.00 x 24 - 24

QTY
ITEM PART NO. DESCRIPTION A B

1595603 Wheel and Tire Assembly.................................................................................... 2 ..


1589332 Wheel and Tire Assembly.................................................................................... .. 2
1 1594933 Tire Assembly.................................................................................................. 1 ..
1 1594934 Tire Assembly.................................................................................................. .. 1
1 1595479 Tire.............................................................................................................. 1 ..
1 1595480 Tire.............................................................................................................. .. 1
1 1382383 Tube ............................................................................................................ 1 ..
1 1485936 Tube ............................................................................................................ .. 1
2 1614372 Wheel Assembly.............................................................................................. 1 ..
2 1385577 Wheel Assembly.............................................................................................. .. 1
2 1620002 Rim.............................................................................................................. 1 ..
2 1391058 Rim.............................................................................................................. .. 1
3 1452916 Conical Ring................................................................................................ 1 1
4 1538311 Side Ring .................................................................................................... 1 ..
4 1466004 Side Ring .................................................................................................... .. 1
5 1538310 Lock Ring .................................................................................................... 1 ..
5 1637809 Lock Ring .................................................................................................... .. 1
6 376026 Lug Nut ................................................................................................................ 24 24
7 116265 Valve Stem........................................................................................................... 2 2

7-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

8 BRAKE SYSTEM

8 BRAKE SYSTEM
UNIT CODE A236
07/2007 EUROPE

SECTION 8
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE AND INCHING PEDAL LINKAGE ........................................................................................................... 8-2


BRAKE VALVE
WET BRAKE..................................................................................................................................................... 8-4
PARK BRAKE ASSEMBLY ................................................................................................................................... 8-6
WET BRAKE ASSEMBLY .................................................................................................................................... 8-8

©2007 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE A236
EUROPE 07/2007

BRAKE AND INCHING PEDAL LINKAGE (Figure 8-1)

8-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

BRAKE AND INCHING PEDAL LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 313860 Bearing ........................................................................................................................ 2


2 1571631 Plate ............................................................................................................................ 1
3 320156 Washer ........................................................................................................................ 4
4 316834 Nut ............................................................................................................................... 3
5 1492221 Nut ............................................................................................................................... 2
6 1487209 Brake Valve (☞ Figure 8-2) ........................................................................................ 1
7 1493386 Washer ........................................................................................................................ 1
8 1520596 Cover (Pedal)............................................................................................................... 2
9 239503 Nut ............................................................................................................................... 5
10 320158 Washer ........................................................................................................................ 8
11 136681 Capscrew..................................................................................................................... 4
12 1476584 Cover (Capscrew Head) .............................................................................................. 4
13 1492225 Bearing ........................................................................................................................ 2
14 1491015 Shaft (Brake Pedal)...................................................................................................... 1
15 1520841 Shim ............................................................................................................................ 3
16 1571632 Screw........................................................................................................................... 1
17 1493380 Bearing ........................................................................................................................ 2
18 1491016 Inching Pedal ............................................................................................................... 1
19 136692 Nut ............................................................................................................................... 3
20 136985 Capscrew..................................................................................................................... 2
21 374159 Switch .......................................................................................................................... 1
22 302014 Screw........................................................................................................................... 2
23 1498387 Spring .......................................................................................................................... 1
24 320158 Washer ........................................................................................................................ 4
25 1558040 Screw........................................................................................................................... 1
26 15212 Cotter Pin..................................................................................................................... 2
27 1491020 Rod (Inching Pedal) ..................................................................................................... 1
28 1558039 Grommet...................................................................................................................... 1
29 292501 Capscrew..................................................................................................................... 2
30 292502 Capscrew..................................................................................................................... 1
31 1476421 Washer ........................................................................................................................ 2
32 340213 Shoulder Bolt ............................................................................................................... 1
33 1623197 Foam (Throttle Pedal) .................................................................................................. 1
34 1623196 Bracket (Holding) ......................................................................................................... 1
35 1506738 Washer ........................................................................................................................ 1
36 1623195 Screw........................................................................................................................... 1
37 316835 Nut ............................................................................................................................... 1
38 1558038 Screw........................................................................................................................... 1
39 287805 Capscrew..................................................................................................................... 1
40 1483425 Horn (24 Volt) .............................................................................................................. 1
41 1623194 Buffer ........................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE A236
EUROPE 07/2007

BRAKE VALVE (Figure 8-2)


WET BRAKE

8-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

BRAKE VALVE
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

1 296012 Capscrew..................................................................................................................... 2
2 327591 Pin ............................................................................................................................... 1
3 15212 Cotter Pin..................................................................................................................... 1
4 1487209 Brake Valve.................................................................................................................. 1
4 1391744 Seal Kit .................................................................................................................... 1
4 1391745 Valve Repair Kit ....................................................................................................... 1
4 1450390 Shim Kit ................................................................................................................... 1
5 1480674 Roller ........................................................................................................................... 1
6 1487208 Spacer ......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 8-5


for service procedures.
UNIT CODE A236
EUROPE 07/2007

PARK BRAKE ASSEMBLY (Figure 8-3)

8-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

PARK BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1561604 Disc Brake Assembly ................................................................................................... 1


1 1495623 Housing ................................................................................................................... 1
2 1495624 Retaining Ring......................................................................................................... 1
3 1495625 Piston (Stop)............................................................................................................ 1
4 1495626 Piston ...................................................................................................................... 1
5 1495627 Cap.......................................................................................................................... 1
6 1495628 Bolt .......................................................................................................................... 2
7 1495629 Retaining Cup.......................................................................................................... 2
8 1495630 Boot ......................................................................................................................... 1
9 1495631 Brake Pad................................................................................................................ 2
10 1495632 Sleeve (Friction) ...................................................................................................... 2
11 1495633 Magnet .................................................................................................................... 2
11 .. . . . Retaining Ring......................................................................................................... 1
12 1495634 Seal (Cup) ............................................................................................................... 1
13 1495635 Seal (Cup) ............................................................................................................... 1
14 1495636 Screw ...................................................................................................................... 1
15 1495637 Locknut.................................................................................................................... 1
16 1495638 Nut........................................................................................................................... 2
17 1495639 Cotter Pin ................................................................................................................ 2
18 1495640 Seal Ring................................................................................................................. 1
19 1495641 Seal Ring................................................................................................................. 1
20 1495642 Seal Ring................................................................................................................. 1
21 1495643 Spring (Disc) ........................................................................................................... 6
22 1495644 Wear Plate............................................................................................................... 1
23 1495645 Ram......................................................................................................................... 1
24 1495646 Bleeder Valve .......................................................................................................... 1
25 1495647 Washer .................................................................................................................... 1
26 1495648 Adapter.................................................................................................................... 1

1514331 Repair Kit (Includes Items 8, 12-13, 18-20)............................................................. 1

©2007 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE A236
EUROPE 07/2007

WET BRAKE ASSEMBLY (Figure 8-4)

8-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

WET BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 1619132 Housing (Piston) .......................................................................................................... 2


2 1489440 Friction Disc ................................................................................................................. 12
3 1489439 Disc (Brake) ................................................................................................................. 12
4 1619134 Screw........................................................................................................................... 8
5 1313879 Washer ........................................................................................................................ 8
6 1619133 Return Spring .............................................................................................................. 8
7 1619137 Dowel........................................................................................................................... 16
8 1619135 Piston........................................................................................................................... 2
9 1489427 Piston Seal (Outer) ...................................................................................................... 2
10 1489428 Piston Seal (Inner) ....................................................................................................... 2
11 1619136 Housing (Brake)........................................................................................................... 2
12 1482765 Washer ........................................................................................................................ 36
13 1619491 Capscrew..................................................................................................................... 36
14 1384861 Bleeder Screw ............................................................................................................. 4
15 1384859 Plug ............................................................................................................................. 4
16 1382902 O-Ring ..................................................................................................................... 1
17 1489430 Nut ............................................................................................................................... 6
18 1489429 Screw........................................................................................................................... 6
19 1384864 Plug (Magnetic) ........................................................................................................... 2
a 16602 Screw (Nameplate) ...................................................................................................... 2

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 8-9


for service procedures.
NOTES

8-10
UNIT CODE A236
07/2007 EUROPE

9 HYDRAULIC SYSTEM

9 HYDRAULIC SYSTEM
UNIT CODE A236
07/2007 EUROPE

SECTION 9
HYDRAULIC SYSTEM

DESCRIPTION PAGE

ACCUMULATOR .................................................................................................................................................. 9-7


BRAKE HOSES AND ATTACHING PARTS
SHEET 1 OF 2 ................................................................................................................................................ 9-12
SHEET 2 OF 2 ................................................................................................................................................ 9-16
CAB HOSES AND ATTACHING PARTS............................................................................................................. 9-20
CAPSULE ASSEMBLY
RAISE AND LOWER
JOYSTICK AND LEVERS ........................................................................................................................... 9-56
TILT
JOYSTICK AND LEVERS ........................................................................................................................... 9-58
COMBINATION VALVE....................................................................................................................................... 9-30
CONTROL VALVE .............................................................................................................................................. 9-32
AUXILIARY SPOOL SECTION ....................................................................................................................... 9-42
LIFT SPOOL SECTION
1A AND 1B .................................................................................................................................................. 9-38
4A AND 4B .................................................................................................................................................. 9-40
MID-INLET SECTION ..................................................................................................................................... 9-33
OUTLET SECTION......................................................................................................................................... 9-34
TILT SPOOL SECTION................................................................................................................................... 9-36
GEAR PUMP ........................................................................................................................................................ 9-8
HYDRAULIC LEVERS........................................................................................................................................ 9-44
HYDRAULIC LEVERS HOSE ASSEMBLY......................................................................................................... 9-46
HYDRAULIC OIL COOLER
BRAKE............................................................................................................................................................ 9-18
HYDRAULIC SYSTEM
CHASSIS SUPPLY AND RETURN................................................................................................................... 9-2
HYDRAULIC TANK............................................................................................................................................. 9-10
HYDRAULIC VALVES AND ATTACHING PARTS............................................................................................... 9-26
JOINT MECHANISM ASSEMBLY
JOYSTICK....................................................................................................................................................... 9-50
LEVERS.......................................................................................................................................................... 9-49
JOYSTICK ASSEMBLY ...................................................................................................................................... 9-54
JOYSTICK HOSE ASSEMBLY ........................................................................................................................... 9-51
JOYSTICK INSTALLATION ................................................................................................................................ 9-52
LIFT ACCUMULATOR SYSTEM .......................................................................................................................... 9-6
MAIN VALVE HOSES ......................................................................................................................................... 9-24
MAST SUPPLY AND RETURN ............................................................................................................................ 9-4
PILOT SUPPLY VALVE ASSEMBLY
JOYSTICK....................................................................................................................................................... 9-48
LEVERS.......................................................................................................................................................... 9-47
STEERING HOSES AND ATTACHING PARTS.................................................................................................. 9-22

©2007 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HYDRAULIC SYSTEM (Figure 9-1)


CHASSIS SUPPLY AND RETURN

9-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

HYDRAULIC SYSTEM
CHASSIS SUPPLY AND RETURN

ITEM PART NO. DESCRIPTION QTY

1 1640970 Hose ............................................................................................................................ 1


2 1640971 Hose ............................................................................................................................ 1
3 1557756 Strap (Static)................................................................................................................ 1
4 1394008 Clamp .......................................................................................................................... 4
5 1611498 Hose ............................................................................................................................ 1
6 18602 Capscrew..................................................................................................................... 4
7 15125 Washer ........................................................................................................................ 4
8 222533 Fitting (Flange) ............................................................................................................ 2
9 222555 Fitting........................................................................................................................... 1
10 15882 O-Ring ......................................................................................................................... 1
11 1611559 Hydraulic Gear Pump (☞ Figure 9-5) ........................................................................ 1
12 320161 Washer ........................................................................................................................ 4
13 292528 Capscrew..................................................................................................................... 4
14 199917 O-Ring ......................................................................................................................... 1
15 17764 Flange (Split Half) ........................................................................................................ 2
16 15129 Washer ........................................................................................................................ 4
17 18558 Capscrew..................................................................................................................... 4
18 1642123 Hose ............................................................................................................................ 1
19 1600799 Hose ............................................................................................................................ 1
20 1600801 Hose ............................................................................................................................ 1
21 1473898 Fitting........................................................................................................................... 1
21 16486 O-Ring ..................................................................................................................... 1
21 280154 O-Ring ..................................................................................................................... 1
22 16815 Capscrew..................................................................................................................... 4
23 15134 Washer ........................................................................................................................ 4
24 190757 Flange (Split Half) ........................................................................................................ 2
25 199085 O-Ring ......................................................................................................................... 1
26 1641034 Hose ............................................................................................................................ 1
27 1473897 Fitting........................................................................................................................... 1
27 265731 O-Ring ..................................................................................................................... 1
27 16484 O-Ring ..................................................................................................................... 1
28 302402 Locknut ........................................................................................................................ 4
29 1376844 Bracket......................................................................................................................... 2
30 292539 Capscrew..................................................................................................................... 2
31 292527 Capscrew..................................................................................................................... 2
32 1563795 Accumulator Assembly (☞ Figure 9-4) ...................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-3


for service procedures.
UNIT CODE A236
EUROPE 07/2007

MAST SUPPLY AND RETURN (Figure 9-2)

9-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

MAST SUPPLY AND RETURN

ITEM PART NO. DESCRIPTION QTY

1 1610811 Hose ............................................................................................................................ 1


2 1487099 Fitting........................................................................................................................... 2
2 244167 O-Ring ..................................................................................................................... 2
3 1640896 Hose ............................................................................................................................ 1
4 1533655 Clamp .......................................................................................................................... 4
5 816591 Fitting........................................................................................................................... 1
5 265731 O-Ring ..................................................................................................................... 2
6 1498506 Fitting........................................................................................................................... 2
6 252729 O-Ring ..................................................................................................................... 2
7 816593 Nut ............................................................................................................................... 2
8 1528603 Nut ............................................................................................................................... 2
9 1640838 Hose ............................................................................................................................ 1
10 1610809 Hose ............................................................................................................................ 1
11 1610808 Hose ............................................................................................................................ 1
12 1610812 Hose ............................................................................................................................ 1
13 1557756 Strap (Static)................................................................................................................ 3
14 239308 Coil Sleeve................................................................................................................... 1
15 292519 Capscrew..................................................................................................................... 4
16 1560005 Plate (Cover)................................................................................................................ 4
17 1533662 Lockwasher.................................................................................................................. 8
18 292522 Capscrew..................................................................................................................... 4
19 320159 Washer ........................................................................................................................ 4
20 1653932 Plate ............................................................................................................................ 2
21 302401 Locknut ........................................................................................................................ 4

©2007 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE A236
EUROPE 07/2007

LIFT ACCUMULATOR SYSTEM (Figure 9-3)

ITEM PART NO. DESCRIPTION QTY

1 176640 Capscrew..................................................................................................................... 4
2 320157 Washer ........................................................................................................................ 4
3 302400 Locknut ........................................................................................................................ 4
4 1590014 Clamp .......................................................................................................................... 2
5 1616994 Accumulator................................................................................................................. 1
6 1554710 Fitting ........................................................................................................................... 1
6 .. . . . O-Ring ..................................................................................................................... 1
6 .. . . . Seal ......................................................................................................................... 1
7 1486774 Fitting ........................................................................................................................... 1
7 280154 O-Ring ..................................................................................................................... 1
8 1638874 Hose ............................................................................................................................ 1
9 1487099 Fitting ........................................................................................................................... 1
9 244167 O-Ring ..................................................................................................................... 2

9-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

ACCUMULATOR (Figure 9-4)

ITEM PART NO. DESCRIPTION QTY

1563795 Accumulator Assembly ................................................................................................ 1


1 .. . . . Capscrew ................................................................................................................ 2
2 .. . . . Protector.................................................................................................................. 1
3 .. . . . Gas Valve ................................................................................................................ 1
3 1502887 O-Ring................................................................................................................. 1
4 .. . . . Front End Cap ......................................................................................................... 1
5 .. . . . Back Up Ring .......................................................................................................... 2
6 .. . . . O-Ring ..................................................................................................................... 2
7 .. . . . Shell ........................................................................................................................ 1
8 1376933 Wear Ring (Teflon) .................................................................................................. 2
9 .. . . . Piston ...................................................................................................................... 1
10 1376929 Back-Up Ring .......................................................................................................... 2
11 .. . . . O-Ring ..................................................................................................................... 1
12 .. . . . Rear End Cap.......................................................................................................... 1

1502879 Repair Kit (Includes Items 3, 5-6, 8, 10-11) ................................................................. 1

©2007 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE A236
EUROPE 07/2007

GEAR PUMP (Figure 9-5)

9-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

GEAR PUMP

ITEM PART NO. DESCRIPTION QTY

1611559 Hydraulic Gear Pump .................................................................................................. 1


1 221714 Nut........................................................................................................................... 8
2 1318621 Lockwasher ............................................................................................................. 8
3 1615043 Stud ......................................................................................................................... 8
4 .. . . . Seal ......................................................................................................................... 1
5 1318619 Snap Ring................................................................................................................ 1
6 .. . . . Seal ......................................................................................................................... 1
7 1319579 Cover ....................................................................................................................... 1
8 1615051 O-Ring ..................................................................................................................... 2
9 1456204 Seal ......................................................................................................................... 2
10 .. . . . Retainer................................................................................................................... 4
11 1318617 Pressure Plate......................................................................................................... 1
12 1605425 Drive Gear ............................................................................................................... 1
13 .. . . . Driven Gear ............................................................................................................. 1
14 .. . . . Center Section......................................................................................................... 1
15 1615159 O-Ring ..................................................................................................................... 2
16 1318613 Pressure Plate......................................................................................................... 1
17 .. . . . Port Section (Common Inlet) ................................................................................... 1
18 1382052 O-Ring ..................................................................................................................... 4
19 1382053 Seal ......................................................................................................................... 4
20 .. . . . Retainer................................................................................................................... 4
21 1318609 Wear Plate............................................................................................................... 4
22 .. . . . Center Section......................................................................................................... 1
23 .. . . . Drive Gear (Center)................................................................................................. 1
24 .. . . . Driven Gear ............................................................................................................. 1
25 .. . . . Port Section............................................................................................................. 1
26 1600532 Plug ......................................................................................................................... 1
27 .. . . . Center Section......................................................................................................... 1
28 .. . . . Drive Gear (Rear).................................................................................................... 1
29 .. . . . Driven Gear (Rear).................................................................................................. 1
30 .. . . . Bushing ................................................................................................................... 4
31 1615040 Cover (Rear)............................................................................................................ 1
32 1615044 Stud ......................................................................................................................... 4
33 1615045 Stud ......................................................................................................................... 4
34 1318606 Washer .................................................................................................................... 8
35 1450547 Nut........................................................................................................................... 8

1615054 Seal Kit (Includes Items 4-6, 8-10, 15, 18-20) ............................................................. 1

©2007 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HYDRAULIC TANK (Figure 9-6)

9-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

HYDRAULIC TANK

ITEM PART NO. DESCRIPTION QTY

1 1597444 Capscrew..................................................................................................................... 8
2 1581558 Washer ........................................................................................................................ 8
3 1486772 Fitting........................................................................................................................... 1
3 2675731 O-Ring ..................................................................................................................... 1
4 1592852 Fitting........................................................................................................................... 1
4 16484 O-Ring ..................................................................................................................... 1
4 2675731 O-Ring ..................................................................................................................... 2
5 1486746 Fitting........................................................................................................................... 1
5 265731 O-Ring ..................................................................................................................... 1
5 16485 O-Ring ..................................................................................................................... 1
6 1487065 Fitting........................................................................................................................... 1
6 16485 O-Ring ..................................................................................................................... 1
6 265731 O-Ring ..................................................................................................................... 1
7 1528144 Oil Level Indicator ........................................................................................................ 1
8 888333 Seal Ring ..................................................................................................................... 1
9 1564721 Breather Assembly (With Indicator) ............................................................................. 1
9 1494312 Filter Element .......................................................................................................... 1
9 1563867 Stand Pipe............................................................................................................... 1
9 39373 O-Ring ..................................................................................................................... 1
10 1581556 Washer ........................................................................................................................ 4
11 1597448 Capscrew..................................................................................................................... 4
12 1538936 Plug ............................................................................................................................. 1
13 1528456 Filter Head ................................................................................................................... 1
14 1533477 Spring .......................................................................................................................... 1
15 2059720 Filter Element .............................................................................................................. 1
16 39756 O-Ring ......................................................................................................................... 1
17 1546493 Hydraulic Tank ............................................................................................................. 1
18 1473889 Fitting........................................................................................................................... 1
18 16487 O-Ring ..................................................................................................................... 1
18 244167 O-Ring ..................................................................................................................... 1
19 1473924 Fitting........................................................................................................................... 1
19 16983 O-Ring ..................................................................................................................... 1
19 1527821 O-Ring ..................................................................................................................... 1
20 1486761 Fitting........................................................................................................................... 1
20 16487 O-Ring ..................................................................................................................... 1
20 1527821 O-Ring ..................................................................................................................... 1
21 222261 Fitting........................................................................................................................... 2
22 35503 Fitting........................................................................................................................... 1
23 1487086 Fitting........................................................................................................................... 1
23 265731 O-Ring ..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE A236
EUROPE 07/2007

BRAKE HOSES AND ATTACHING PARTS (Figure 9-7)


SHEET 1 OF 2

9-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

BRAKE HOSES AND ATTACHING PARTS


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 292514 Bolt .............................................................................................................................. 8


2 320160 Washer ........................................................................................................................ 8
3 1487078 Fitting........................................................................................................................... 3
3 1527821 O-Ring ..................................................................................................................... 1
3 16983 O-Ring ..................................................................................................................... 1
4 1544934 Isolator ......................................................................................................................... 4
5 1476421 Washer ........................................................................................................................ 4
6 287817 Capscrew..................................................................................................................... 4
7 1655417 Cooler (LH) .................................................................................................................. 1
8 1655935 Oil Cooler Assembly (Hydraulic) (☞ Figure 9-9) ........................................................ 1
9 1655418 Cooler (RH) ................................................................................................................. 1
10 .. . . . Brake Modulator Valve................................................................................................. 1
11 1613946 Temperature Switch ..................................................................................................... 1
12 1486740 Fitting........................................................................................................................... 2
12 265787 O-Ring ..................................................................................................................... 1
12 16483 O-Ring ..................................................................................................................... 1
13 1487063 Fitting........................................................................................................................... 1
13 1527813 O-Ring ..................................................................................................................... 1
13 265787 O-Ring ..................................................................................................................... 1
14 1610822 Hose ............................................................................................................................ 1
15 1637581 Hose ............................................................................................................................ 1
16 1637579 Hose ............................................................................................................................ 1
17 1605799 Hose ............................................................................................................................ 1
18 1615643 Hose ............................................................................................................................ 1
19 1637740 Hose ............................................................................................................................ 1
20 1487100 Fitting........................................................................................................................... 1
20 1527821 O-Ring ..................................................................................................................... 1
21 1610816 Hose ............................................................................................................................ 2
22 1656699 Filter Assembly ............................................................................................................ 1
22 1672628 Filter Head............................................................................................................... 1
22 1659609 Filter Element .......................................................................................................... 1
23 1473924 Fitting........................................................................................................................... 1
23 16983 O-Ring ..................................................................................................................... 1
23 1527821 O-Ring ..................................................................................................................... 1
24 320158 Washer ........................................................................................................................ 2
25 18497 Capscrew..................................................................................................................... 2
26 1655572 Hose ............................................................................................................................ 1
27 1473892 Fitting........................................................................................................................... 1
27 16982 O-Ring ..................................................................................................................... 2
28 1486741 Fitting........................................................................................................................... 1
28 265787 O-Ring ..................................................................................................................... 1
28 16481 O-Ring ..................................................................................................................... 1
29 1615645 Hose ............................................................................................................................ 1
30 1612403 Clamp .......................................................................................................................... 1
30 1560005 Plate (Cover)................................................................................................................ 1
31 1533662 Lockwasher.................................................................................................................. 2
32 292519 Capscrew..................................................................................................................... 2
33 .. . . . Manifold Connections (☞ Figure 9-8) ........................................................................ AR
34 1655573 Hose ............................................................................................................................ 1
35 1557756 Strap (Static)................................................................................................................ 4
36 1610818 Hose ............................................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE A236
EUROPE 07/2007

BRAKE HOSES AND ATTACHING PARTS


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

37 1473889 Fitting ........................................................................................................................... 2


37 16487 O-Ring ..................................................................................................................... 1
37 244167 O-Ring ..................................................................................................................... 1
38 1486751 Fitting ........................................................................................................................... 1
38 252729 O-Ring ..................................................................................................................... 1
38 16486 O-Ring ..................................................................................................................... 1
39 1610814 Hose ............................................................................................................................ 2

9-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

9-15
UNIT CODE A236
EUROPE 07/2007

BRAKE HOSES AND ATTACHING PARTS (Figure 9-8)


SHEET 2 OF 2

9-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

BRAKE HOSES AND ATTACHING PARTS


SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 1615645 Hose ............................................................................................................................ 1


2 816232 Check Valve ................................................................................................................. 1
3 1612403 Clamp .......................................................................................................................... 1
4 1533662 Lockwasher.................................................................................................................. 2
5 292519 Capscrew..................................................................................................................... 2
6 1661187 Hose ............................................................................................................................ 1
7 176640 Capscrew..................................................................................................................... 4
8 1637647 Hose ............................................................................................................................ 1
9 1637638 Hose ............................................................................................................................ 1
10 1473924 Fitting........................................................................................................................... 1
10 16983 O-Ring ..................................................................................................................... 1
10 1527821 O-Ring ..................................................................................................................... 1
11 1486759 Fitting........................................................................................................................... 1
11 16983 O-Ring ..................................................................................................................... 1
11 244167 O-Ring ..................................................................................................................... 1
12 1473898 Fitting........................................................................................................................... 1
12 16486 O-Ring ..................................................................................................................... 1
12 280154 O-Ring ..................................................................................................................... 1
13 1615644 Hose ............................................................................................................................ 1
14 1486742 Fitting........................................................................................................................... 1
14 16484 O-Ring ..................................................................................................................... 1
14 265787 O-Ring ..................................................................................................................... 1
15 1473889 Fitting........................................................................................................................... 2
15 16487 O-Ring ..................................................................................................................... 1
15 244167 O-Ring ..................................................................................................................... 1
16 1655574 Hose ............................................................................................................................ 2
17 1610816 Hose ............................................................................................................................ 2
18 1610818 Hose ............................................................................................................................ 2
19 1660373 Fitting........................................................................................................................... 2
19 16486 O-Ring ..................................................................................................................... 1
19 244167 O-Ring ..................................................................................................................... 1
20 1486740 Fitting........................................................................................................................... 2
20 265787 O-Ring ..................................................................................................................... 1
20 1527813 O-Ring ..................................................................................................................... 1
21 1487069 Fitting........................................................................................................................... 1
21 16486 O-Ring ..................................................................................................................... 1
21 252729 O-Ring ..................................................................................................................... 1
22 1655869 Manifold ....................................................................................................................... 1
23 1459254 Fitting........................................................................................................................... 1
23 .. . . . O-Ring ..................................................................................................................... 2
24 1486749 Fitting........................................................................................................................... 2
24 16485 O-Ring ..................................................................................................................... 1
24 252729 O-Ring ..................................................................................................................... 1
25 320157 Washer ........................................................................................................................ 4
26 1516213 Fitting........................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-17


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HYDRAULIC OIL COOLER (Figure 9-9)


BRAKE

9-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

HYDRAULIC OIL COOLER


BRAKE

ITEM PART NO. DESCRIPTION QTY

1655935 Oil Cooler Assembly (Hydraulic).................................................................................. 1


1 1636870 Fan .......................................................................................................................... 3
2 1660345 Shroud..................................................................................................................... 1
3 1660343 Gasket (Rubber) ...................................................................................................... 2
4 1660342 Gasket (Rubber) ...................................................................................................... 2
5 1660341 Gasket (Rubber) ...................................................................................................... 2
6 1660347 Bolt .......................................................................................................................... 4
7 1636897 Washer .................................................................................................................... 4
8 1636906 Bolt .......................................................................................................................... 12
9 1660346 Washer .................................................................................................................... 12
10 1660344 Oil Cooler ................................................................................................................ 1
11 .. . . . Nameplate ............................................................................................................... 1
12 1660348 Washer .................................................................................................................... 2
13 1636901 Plug ......................................................................................................................... 2
14 1660349 Fitting....................................................................................................................... 2
15 1660350 Fitting....................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 9-19


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAB HOSES AND ATTACHING PARTS (Figure 9-10)

ITEM PART NO. DESCRIPTION QTY

1 1641034 Hose ............................................................................................................................ 1


2 1610820 Hose ............................................................................................................................ 4
3 1611014 Hose ............................................................................................................................ 1
4 1610821 Hose ............................................................................................................................ 1
5 1557756 Strap (Static)................................................................................................................ 3
6 1528602 Nut ............................................................................................................................... 9
7 1528579 Fitting ........................................................................................................................... 6
7 265787 O-Ring ..................................................................................................................... 2

9-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

9-21
UNIT CODE A236
EUROPE 07/2007

STEERING HOSES AND ATTACHING PARTS (Figure 9-11)

9-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

STEERING HOSES AND ATTACHING PARTS

KEY:
A: H16.00XMS-12, H18.00XMS-12
B: H16.00XM, H18.00XM

QTY
ITEM PART NO. DESCRIPTION A B

1 1524215 Steering Valve Assembly ..................................................................................... 1 1


1 1372990 Steering Pump (☞ Figure 7-6) ...................................................................... 1 1
1 1524173 Block Valve Assembly ..................................................................................... 1 1
1 366066 Service Kit ....................................................................................................... 1 1
2 1473950 Fitting................................................................................................................... 1 1
2 16481 O-Ring ............................................................................................................. 1 1
2 265787 O-Ring ............................................................................................................. 1 1
3 1473887 Fitting................................................................................................................... 3 3
3 16484 O-Ring ............................................................................................................. 1 1
3 1527817 O-Ring ............................................................................................................. 1 1
4 1473897 Fitting................................................................................................................... 5 5
4 16484 O-Ring ............................................................................................................. 5 5
4 265731 O-Ring ............................................................................................................. 5 5
5 1637619 Hose .................................................................................................................... 1 1
6 1611012 Hose .................................................................................................................... 1 1
7 1557756 Strap (Static)........................................................................................................ 7 7
8 1611013 Hose .................................................................................................................... 1 1
9 1635497 Hose .................................................................................................................... 1 1
10 1635498 Hose .................................................................................................................... 1 1
11 1528580 Fitting................................................................................................................... 2 2
11 265731 O-Ring ............................................................................................................. 2 2
12 816593 Nut ....................................................................................................................... 3 3
13 1611870 Hose .................................................................................................................... 1 ..
13 1635499 Hose .................................................................................................................... .. 1
14 1611871 Hose .................................................................................................................... 1 ..
14 1635500 Hose .................................................................................................................... .. 1
15 239308 Coil Sleeve........................................................................................................... 2 2
16 302400 Locknut ................................................................................................................ 2 2
17 320157 Washer ................................................................................................................ 5 5
18 1533664 Clamp .................................................................................................................. 3 3
19 1533649 Plate (Cover)........................................................................................................ 3 3
20 136703 Capscrew............................................................................................................. 2 2
21 292509 Capscrew............................................................................................................. 1 1
22 316596 Sleeve (Coil) ........................................................................................................ 1 1

©2007 HYSTER COMPANY See Service Manual 9-23


for service procedures.
UNIT CODE A236
EUROPE 07/2007

MAIN VALVE HOSES (Figure 9-12)

9-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

MAIN VALVE HOSES

ITEM PART NO. DESCRIPTION QTY

1 128408 Clamp .......................................................................................................................... 3


2 1603084 Hose (Main Valve To Combination Valve).................................................................... 1
3 1603904 Hose (Main Valve To Combination Valve).................................................................... 1
4 1603081 Hose (Main Valve To Combination Valve).................................................................... 1
5 1603085 Hose (Main Valve Shunts) ........................................................................................... 2
6 1603080 Hose (Main Valve To Combination Valve).................................................................... 1
7 1638182 Hose (Main Valve To Supply And Return) ................................................................... 1
8 302401 Locknut ........................................................................................................................ 6
9 320159 Washer ........................................................................................................................ 12
10 136985 Capscrew..................................................................................................................... 6
11 1603078 Hose (Main Valve To Combination Valve).................................................................... 1
12 203230 Clamp .......................................................................................................................... 3
13 1602453 Hose (Main Valve To Combination Valve).................................................................... 1
14 1603083 Hose (Main Valve To Combination Valve).................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-25


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HYDRAULIC VALVES AND ATTACHING PARTS (Figure 9-13)

9-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

HYDRAULIC VALVES AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1610796 Control Valve (Main Hydraulic) .................................................................................... 1


2 1486761 Fitting........................................................................................................................... 1
2 1527821 O-Ring ..................................................................................................................... 1
2 16487 O-Ring ..................................................................................................................... 1
3 1487063 Fitting........................................................................................................................... 6
3 265787 O-Ring ..................................................................................................................... 1
3 1527813 O-Ring ..................................................................................................................... 1
4 1487097 Fitting........................................................................................................................... 2
4 265787 O-Ring ..................................................................................................................... 2
5 1641992 Combination Valve (☞ Figure 9-14) ........................................................................... 1
6 1486740 Fitting........................................................................................................................... 16
6 265787 O-Ring ..................................................................................................................... 1
6 1527813 O-Ring ..................................................................................................................... 1
7 1473927 Fitting (Quick Disconnect)............................................................................................ 5
8 1486746 Fitting........................................................................................................................... 1
8 16485 O-Ring ..................................................................................................................... 1
8 265787 O-Ring ..................................................................................................................... 1
9 1332206 Pressure Switch........................................................................................................... 1
10 1486558 Fitting........................................................................................................................... 3
10 1527813 O-Ring ..................................................................................................................... 1
10 265787 O-Ring ..................................................................................................................... 1
11 1516199 Fitting........................................................................................................................... 1
11 1527813 O-Ring ..................................................................................................................... 1
11 265787 O-Ring ..................................................................................................................... 1
12 1476739 Switch (Pressure) ........................................................................................................ 1
13 1473888 Fitting........................................................................................................................... 4
13 16486 O-Ring ..................................................................................................................... 1
13 16982 O-Ring ..................................................................................................................... 1
14 1487149 Fitting........................................................................................................................... 1
14 265787 O-Ring ..................................................................................................................... 1
15 1528597 Fitting........................................................................................................................... 1
15 280154 O-Ring ..................................................................................................................... 1
15 1527821 O-Ring ..................................................................................................................... 1
16 1487166 Fitting........................................................................................................................... 1
16 280154 O-Ring ..................................................................................................................... 1
17 1486747 Fitting........................................................................................................................... 2
17 16486 O-Ring ..................................................................................................................... 1
17 265787 O-Ring ..................................................................................................................... 1
18 1486751 Fitting........................................................................................................................... 2
18 252729 O-Ring ..................................................................................................................... 1
18 1527821 O-Ring ..................................................................................................................... 1
19 1486758 Fitting........................................................................................................................... 1
19 16486 O-Ring ..................................................................................................................... 1
19 244167 O-Ring ..................................................................................................................... 1
20 1473892 Fitting........................................................................................................................... 1
20 280154 O-Ring ..................................................................................................................... 2
21 1610805 Bracket......................................................................................................................... 1
22 292535 Capscrew..................................................................................................................... 3
23 320161 Washer ........................................................................................................................ 5
24 1486540 Mount........................................................................................................................... 3
25 300939 Washer ........................................................................................................................ 3

©2007 HYSTER COMPANY See Service Manual 9-27


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HYDRAULIC VALVES AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

26 302402 Locknut ........................................................................................................................ 8


27 14349 Fitting ........................................................................................................................... 1
28 1473887 Fitting ........................................................................................................................... 1
28 16484 O-Ring ..................................................................................................................... 1
28 265731 O-Ring ..................................................................................................................... 1
29 246001 Capscrew..................................................................................................................... 4
30 1473889 Fitting ........................................................................................................................... 1
30 16487 O-Ring ..................................................................................................................... 1
30 244167 O-Ring ..................................................................................................................... 1
31 287814 Capscrew..................................................................................................................... 2

9-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

9-29
UNIT CODE A236
EUROPE 07/2007

COMBINATION VALVE (Figure 9-14)

9-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

COMBINATION VALVE

ITEM PART NO. DESCRIPTION QTY

1641992 Combination Valve....................................................................................................... 1


1 .. . . . Hydraulic Block........................................................................................................ 1
2 1656340 Filter Assembly........................................................................................................ 1
3 1618471 Coil .......................................................................................................................... 5
4 1618479 Solenoid Valve......................................................................................................... 3
4 1618485 Solenoid Valve Kit ............................................................................................... 1
5 1517906 Seal Kit................................................................................................................ 1
5 1618478 Solenoid Valve......................................................................................................... 2
6 222442 Fitting....................................................................................................................... 4
7 1618469 Control Valve ........................................................................................................... 7
7 1517906 Seal Kit................................................................................................................ 1
8 1658799 Valve (Pressure Control) ........................................................................................ 1
9 222443 Fitting....................................................................................................................... 3
10 1658800 Valve (Pressure Control) ........................................................................................ 1
11 235691 Fitting....................................................................................................................... 1
12 1618472 Needle Valve ........................................................................................................... 1
12 1618482 Needle Valve Kit.................................................................................................. 1
13 1618477 Cartridge Screen ..................................................................................................... 1
13 1517906 Seal Kit................................................................................................................ 1
14 1618466 Orifice Disk .............................................................................................................. 1
15 1658803 Valve (Flow Control) ............................................................................................... 1
16 1656354 Lockdown Plate ....................................................................................................... 1
17 1618476 Unload Pilot Valve ................................................................................................... 1
17 1618484 Pilot Unload Valve Kit.......................................................................................... 1
18 1658801 Valve (Pressure Control) ........................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 9-31


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CONTROL VALVE (Figure 9-15)

ITEM PART NO. DESCRIPTION QTY

1610796 Control Valve (Main Hydraulic) .................................................................................... 2


1 1377229 Outlet Section (☞ Figure 9-17) .............................................................................. 1
2 1632310 Lift Spool Section (1A, 1B) (☞ Figure 9-19) .......................................................... 1
3 1632311 Mid-Inlet Spool Section (☞ Figure 9-16) ............................................................... 1
4 1632312 Tilt Spool Section (☞ Figure 9-18) ........................................................................ 1
5 1646923 Auxiliary Spool Section (☞ Figure 9-21) ................................................................ 1
6 1632314 Lift Spool Section (4A, 4B) (☞ Figure 9-20) .......................................................... 1

9-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CONTROL VALVE (Figure 9-16)


MID-INLET SECTION

ITEM PART NO. DESCRIPTION QTY

1 1632311 Mid-Inlet Spool Section................................................................................................ 1


2 1320982 O-Ring ..................................................................................................................... 2
a 1632315 Relief Valve ............................................................................................................. 1
1632318 Seal And Spring Kit............................................................................................. 1
a 1632316 Relief Valve ............................................................................................................. 1
1632318 Seal And Spring Kit............................................................................................. 1

1632308 Seal And Spring Kit (Includes Item 2) ..................................................................... 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 9-33


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CONTROL VALVE (Figure 9-17)


OUTLET SECTION

ITEM PART NO. DESCRIPTION QTY

1 1377229 Outlet Section .............................................................................................................. 1

9-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

9-35
UNIT CODE A236
EUROPE 07/2007

CONTROL VALVE (Figure 9-18)


TILT SPOOL SECTION

9-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CONTROL VALVE
TILT SPOOL SECTION

ITEM PART NO. DESCRIPTION QTY

1632312 Tilt Spool Section......................................................................................................... 1


1 1635034 Capscrew ................................................................................................................ 2
2 1320994 Spring ...................................................................................................................... 1
3 1320998 Poppet ..................................................................................................................... 1
4 1320982 O-Ring ..................................................................................................................... 1
5 1635032 Spool Cap Assembly ............................................................................................... 1
6 1635033 Spool Cap ........................................................................................................... 1
7 39767 O-Ring................................................................................................................. 1
8 .. . . . Housing ................................................................................................................... 1
9 1635035 Spool Cap................................................................................................................ 1
10 1635036 Capscrew ................................................................................................................ 2
11 1635028 Retainer Assembly .................................................................................................. 1
12 .. . . . Retainer .............................................................................................................. 1
13 15865 O-Ring................................................................................................................. 1
14 39767 O-Ring................................................................................................................. 1
15 .. . . . Spool Assembly....................................................................................................... 1
16 .. . . . Spool................................................................................................................... 1
17 1484315 Spring.................................................................................................................. 1
18 1635031 Spring Seat ......................................................................................................... 2
19 1377216 Screw .................................................................................................................. 1
a 1632317 Relief Valve ............................................................................................................. 2
1632318 Seal And Spring Kit............................................................................................. 1

1632308 Seal And Spring Kit (Includes Items 4, 7, 14).......................................................... 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 9-37


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CONTROL VALVE (Figure 9-19)


LIFT SPOOL SECTION
1A AND 1B

9-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CONTROL VALVE
LIFT SPOOL SECTION
1A AND 1B

ITEM PART NO. DESCRIPTION QTY

1632310 Lift Spool Section (1A, 1B) .......................................................................................... 1


1 1635036 Capscrew ................................................................................................................ 2
2 1320998 Poppet ..................................................................................................................... 1
3 1320994 Spring ...................................................................................................................... 1
4 1320982 O-Ring ..................................................................................................................... 1
5 1635028 Retainer Assembly .................................................................................................. 1
6 .. . . . Retainer .............................................................................................................. 1
7 15865 O-Ring................................................................................................................. 1
8 39767 O-Ring................................................................................................................. 1
9 .. . . . Housing ................................................................................................................... 1
10 1635034 Capscrew ................................................................................................................ 1
11 1635032 Spool Cap Assembly ............................................................................................... 1
12 1635033 Spool Cap ........................................................................................................... 1
13 39767 O-Ring................................................................................................................. 1
14 .. . . . Spool Assembly....................................................................................................... 1
15 .. . . . Spool................................................................................................................... 1
16 1377216 Screw .................................................................................................................. 1
17 1635031 Spring Seat ......................................................................................................... 2
18 1484316 Spring.................................................................................................................. 1
19 1635035 Spool Cap................................................................................................................ 1

1632308 Seal And Spring Kit (Includes Items 4, 7-8) ............................................................ 1

©2007 HYSTER COMPANY See Service Manual 9-39


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CONTROL VALVE (Figure 9-20)


LIFT SPOOL SECTION
4A AND 4B

9-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CONTROL VALVE
LIFT SPOOL SECTION
4A AND 4B

ITEM PART NO. DESCRIPTION QTY

1632314 Lift Spool Section (4A, 4B) .......................................................................................... 1


1 1635034 Capscrew ................................................................................................................ 2
2 1320998 Poppet ..................................................................................................................... 1
3 1320994 Spring ...................................................................................................................... 1
4 1320982 O-Ring ..................................................................................................................... 1
5 1635032 Spool Cap Assembly ............................................................................................... 1
6 1635033 Spool Cap ........................................................................................................... 1
7 39767 O-Ring................................................................................................................. 1
8 .. . . . Housing ................................................................................................................... 1
9 1635035 Spool Cap................................................................................................................ 1
10 1635036 Capscrew ................................................................................................................ 2
11 1635028 Retainer Assembly .................................................................................................. 1
12 .. . . . Retainer .............................................................................................................. 1
13 15865 O-Ring................................................................................................................. 1
14 39767 O-Ring................................................................................................................. 1
15 .. . . . Spool Assembly....................................................................................................... 1
16 .. . . . Spool................................................................................................................... 1
17 1484316 Spring.................................................................................................................. 1
18 1635031 Spring Seat ......................................................................................................... 2
19 1377216 Screw .................................................................................................................. 1

1632308 Seal And Spring Kit (Includes Items 4, 13-14) ........................................................ 1

©2007 HYSTER COMPANY See Service Manual 9-41


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CONTROL VALVE (Figure 9-21)


AUXILIARY SPOOL SECTION

9-42 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CONTROL VALVE
AUXILIARY SPOOL SECTION

ITEM PART NO. DESCRIPTION QTY

1646923 Auxiliary Spool Section ................................................................................................ 1


1 1635034 Capscrew ................................................................................................................ 2
2 1320998 Poppet ..................................................................................................................... 1
3 1320994 Spring ...................................................................................................................... 1
4 1320982 O-Ring ..................................................................................................................... 1
5 1635032 Spool Cap Assembly ............................................................................................... 1
6 1635033 Spool Cap ........................................................................................................... 1
7 39767 O-Ring................................................................................................................. 1
8 .. . . . Housing ................................................................................................................... 1
9 1635035 Spool Cap................................................................................................................ 1
10 1635036 Capscrew ................................................................................................................ 2
11 1635028 Retainer Assembly .................................................................................................. 1
12 .. . . . Retainer .............................................................................................................. 1
13 15865 O-Ring................................................................................................................. 1
14 39767 O-Ring................................................................................................................. 1
15 .. . . . Spool Assembly....................................................................................................... 1
16 .. . . . Spool................................................................................................................... 1
17 1484316 Spring.................................................................................................................. 1
18 1635031 Spring Seat ......................................................................................................... 2
19 1377216 Screw .................................................................................................................. 1
a 1646424 Relief Valve ............................................................................................................. 1
1632318 Seal And Spring Kit............................................................................................. 1

1632308 Seal And Spring Kit (Includes Items 4, 7, 13-14) .................................................... 1


a 1646425 Relief Valve ............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 9-43


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HYDRAULIC LEVERS (Figure 9-22)

9-44 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

HYDRAULIC LEVERS

ITEM PART NO. DESCRIPTION QTY

1 1623287 Knob ............................................................................................................................ 2


2 1623286 Lever ............................................................................................................................ 2
3 1571789 Screw........................................................................................................................... 6
4 1492140 Washer ........................................................................................................................ 6
5 1623288 Plate ............................................................................................................................ 1
6 1623187 Armrest Assembly (☞ Figure 1-30) ........................................................................... 1
7 1545176 Wire Harness (Armrest) (☞ Figure 4-15) ................................................................... 1
8 292500 Capscrew..................................................................................................................... 8
9 320156 Washer ........................................................................................................................ 8
10 1539567 Modulator Valve Assembly (☞ Figure 9-24) .............................................................. 1
11 1623289 Gasket ......................................................................................................................... 1
12 1498383 Plug (Switch) ............................................................................................................... 1
13 2054005 Switch .......................................................................................................................... 4
14 2043344 Switch (Horn)............................................................................................................... 1
15 1644693 Hydraulic Levers Hose Assembly (☞ Figure 9-23) .................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-45


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HYDRAULIC LEVERS HOSE ASSEMBLY (Figure 9-23)

ITEM PART NO. DESCRIPTION QTY


1644693 Hydraulic Levers Hose Assembly ................................................................................ 1
1 1644689 Hose ........................................................................................................................ 2
2 1644690 Hose ........................................................................................................................ 1
3 1644691 Hose ........................................................................................................................ 1
4 1644692 Hose ........................................................................................................................ 1
5 1555981 Hose Guard ............................................................................................................. 1
6 1487063 Fitting....................................................................................................................... 2
7 1486740 Fitting....................................................................................................................... 3
8 1528595 Fitting....................................................................................................................... 1
9 1658940 Hose ........................................................................................................................ 1

9-46 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

PILOT SUPPLY VALVE ASSEMBLY (Figure 9-24)


LEVERS

ITEM PART NO. DESCRIPTION QTY

1539567 Modulator Valve Assembly .......................................................................................... 1


1 1643577 Capsule Assembly (☞ Figure 9-32) ....................................................................... 2
2 1643576 Capsule Assembly (☞ Figure 9-31) ....................................................................... 2
3 1643573 Joint Mechanism Assembly (☞ Figure 9-26) ......................................................... 1
4 1643574 Plate (Name) ............................................................................................................... 1
5 .. . . . Housing Assembly ....................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-47


for service procedures.
UNIT CODE A236
EUROPE 07/2007

PILOT SUPPLY VALVE ASSEMBLY (Figure 9-25)


JOYSTICK

ITEM PART NO. DESCRIPTION QTY

1601859 Modulator Valve Assembly .......................................................................................... 1


1 .. . . . Pilot Valve Housing ................................................................................................. 1
2 1643574 Plate (Name) ........................................................................................................... 1
3 1643576 Capsule Assembly (☞ Figure 9-31) ....................................................................... 2
4 1643577 Capsule Assembly (☞ Figure 9-32) ....................................................................... 2
5 1643614 Joint Mechanism Assembly (☞ Figure 9-27) ......................................................... 1

9-48 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

JOINT MECHANISM ASSEMBLY (Figure 9-26)


LEVERS

ITEM PART NO. DESCRIPTION QTY

1643573 Joint Mechanism Assembly (Lever) ............................................................................. 1


1 1643578 Nut (Special)............................................................................................................ 2
2 1643583 Mounting Plate ........................................................................................................ 1
3 1643580 Universal Joint......................................................................................................... 2
4 1643581 Boot Plate................................................................................................................ 2
5 1643582 Boot ......................................................................................................................... 2
a 1643579 Capscrew ................................................................................................................ 4

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 9-49


for service procedures.
UNIT CODE A236
EUROPE 07/2007

JOINT MECHANISM ASSEMBLY (Figure 9-27)


JOYSTICK

ITEM PART NO. DESCRIPTION QTY

1643614 Joint Mechanism Assembly (Joystick) ......................................................................... 1


1 1643619 Nut........................................................................................................................... 1
2 1643618 Adapter.................................................................................................................... 1
3 1643617 Wobble Plate ........................................................................................................... 1
4 1643616 Universal Joint......................................................................................................... 1
5 1643579 Capscrew ................................................................................................................ 3
6 1643615 Mounting Plate ........................................................................................................ 1
7 1643578 Nut (Special)............................................................................................................ 1

9-50 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

JOYSTICK HOSE ASSEMBLY (Figure 9-28)

ITEM PART NO. DESCRIPTION QTY


1644694 Hydraulic Joystick Hose Assembly .............................................................................. 1
1 1555981 Hose Guard ............................................................................................................. 1
2 1644691 Hose ........................................................................................................................ 1
3 1486740 Fitting....................................................................................................................... 6
4 1644690 Hose ........................................................................................................................ 3
5 1644692 Hose ........................................................................................................................ 1
6 1658940 Hose ........................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 9-51


for service procedures.
UNIT CODE A236
EUROPE 07/2007

JOYSTICK INSTALLATION (Figure 9-29)

9-52 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

JOYSTICK INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 1539568 Joystick Assembly (☞ Figure 9-30) ........................................................................... 1


2 1571810 Nut ............................................................................................................................... 1
3 1623282 Plate ............................................................................................................................ 1
4 1634996 Armrest Assembly (Joystick) (☞ Figure 1-31) ........................................................... 1
5 1545176 Wire Harness (Armrest) (☞ Figure 4-15) ................................................................... 1
6 1644694 Hydraulic Joystick Hose Assembly (☞ Figure 9-28) .................................................. 1
7 1623283 Plate (Adapter) ............................................................................................................ 1
8 320156 Washer ........................................................................................................................ 8
9 292500 Capscrew..................................................................................................................... 8
10 1492140 Washer ........................................................................................................................ 6
11 1498357 Screw........................................................................................................................... 6

©2007 HYSTER COMPANY See Service Manual 9-53


for service procedures.
UNIT CODE A236
EUROPE 07/2007

JOYSTICK ASSEMBLY (Figure 9-30)

9-54 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

JOYSTICK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1539568 Joystick Assembly........................................................................................................ 1


1 1662491 Grip (RH) ................................................................................................................. 1
2 1662490 Grip (LH) ................................................................................................................. 1
3 1584824 Trigger ..................................................................................................................... 1
4 1584825 Compression Spring................................................................................................ 1
5 1584826 Microswitch.............................................................................................................. 1
6 1662489 Rocker Switch ......................................................................................................... 1
7 1662131 Mounting Plate ........................................................................................................ 1
8 1584846 Boot ......................................................................................................................... 1
9 1662131 Mounting Plate ........................................................................................................ 1
10 1662130 Connector................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 9-55


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAPSULE ASSEMBLY (Figure 9-31)


RAISE AND LOWER
JOYSTICK AND LEVERS

9-56 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAPSULE ASSEMBLY
RAISE AND LOWER
JOYSTICK AND LEVERS

ITEM PART NO. DESCRIPTION QTY

1643576 Capsule Assembly ....................................................................................................... 1


1 1643588 Bearing .................................................................................................................... 1
2 1643589 Seal (Plunger) ......................................................................................................... 1
3 1643590 O-Ring ..................................................................................................................... 1
4 1643591 Plunger .................................................................................................................... 1
5 1643592 Washer .................................................................................................................... 1
6 1643593 Retaining Ring......................................................................................................... 1
7 1643594 Washer .................................................................................................................... 1
8 1643595 Washer .................................................................................................................... 1
9 1643596 Washer .................................................................................................................... 1
10 1643597 Spool ....................................................................................................................... 1
11 1643598 Spring Seat ............................................................................................................. 1
12 1643599 Spring Seat ............................................................................................................. 1
13 1643600 Spring ...................................................................................................................... 1
14 1643601 Spring ...................................................................................................................... 1
15 1643602 Spring ...................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-57


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CAPSULE ASSEMBLY (Figure 9-32)


TILT
JOYSTICK AND LEVERS

9-58 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CAPSULE ASSEMBLY
TILT
JOYSTICK AND LEVERS

ITEM PART NO. DESCRIPTION QTY

1643577 Capsule Assembly ....................................................................................................... 1


1 1643588 Bearing .................................................................................................................... 1
2 1643589 Seal (Plunger) ......................................................................................................... 1
3 1643590 O-Ring ..................................................................................................................... 1
4 1643591 Plunger .................................................................................................................... 1
5 1643592 Washer .................................................................................................................... 1
6 1643593 Retaining Ring......................................................................................................... 1
7 1643594 Washer .................................................................................................................... 1
8 1643597 Spool ....................................................................................................................... 1
9 1643606 Washer .................................................................................................................... 1
10 1643607 Washer .................................................................................................................... 1
11 1643595 Washer .................................................................................................................... 1
12 1643596 Washer .................................................................................................................... 1
13 1643608 Spring ...................................................................................................................... 1
14 1643598 Spring Seat ............................................................................................................. 1
15 1643602 Spring ...................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-59


for service procedures.
NOTES

9-60
UNIT CODE A236
07/2007 EUROPE

10 MAST-TWO STAGE VISTA

10 MAST-TWO STAGE VISTA


UNIT CODE A236
07/2007 EUROPE

SECTION 10
MAST-TWO STAGE VISTA

DESCRIPTION PAGE

CARRIAGE
PIN TYPE...................................................................................................................................................... 10-20
QUICK DISCONNECT TYPE ....................................................................................................................... 10-24
CARRIAGE HYDRAULICS............................................................................................................................... 10-18
FORK POSITIONER
SIDE-SHIFT CYLINDER
QUICK DISCONNECT TYPE.................................................................................................................... 10-28
HEADER HOSES ............................................................................................................................................. 10-14
INNER MAST ..................................................................................................................................................... 10-2
LIFT CYLINDER
H16.00XM, H16.00XMS-12 .......................................................................................................................... 10-32
H18.00XM, H18.00XMS-12 .......................................................................................................................... 10-34
MAIN LIFT
SHEET 1 OF 2 ................................................................................................................................................ 10-6
SHEET 2 OF 2 .............................................................................................................................................. 10-10
MAST INSTALLATION...................................................................................................................................... 10-12
OUTER MAST .................................................................................................................................................... 10-4
SELECTOR VALVE .......................................................................................................................................... 10-30
TILT CYLINDER HYDRAULICS ....................................................................................................................... 10-36
TILT CYLINDERS ............................................................................................................................................. 10-38

©2007 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE A236
EUROPE 07/2007

INNER MAST (Figure 10-1)

10-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

INNER MAST

H16.00XM, XMS-12

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3650 mm 4550 mm 5300 mm 6100 mm 6600 mm 6900 mm
ITEM
Mast
Group Number - - - - - -
Mast Assembly 1613232 1613233 1613234 1613235 1613236 1613237
1 Inner Mast 1372814 1372815 1372816 1372817 1372818 1372819

H18.00XM, XMS-12

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3650 mm 4550 mm 5300 mm 6100 mm 6600 mm 6900 mm
ITEM
Mast
Group Number - - - - - -
Mast Assembly 1603867 1603868 1603869 1603870 1603871 1603872
1 Inner Mast 1373115 1373116 1373117 1373118 1373119 1373120

ITEM PART NO. DESCRIPTION QTY

b .. . . . Mast Assembly ............................................................................................................ 1


1 b .. . . . Inner Mast ............................................................................................................... 1
2 1364272 Capscrew ................................................................................................................ 4
3 320159 Washer .................................................................................................................... 4
4 1325785 Bearing Block .......................................................................................................... 4
5 1325797 Shim (1,52 mm)....................................................................................................... AR
5 1325798 Shim (0,051 mm)..................................................................................................... AR
5 1372962 Shim (3,05 mm)....................................................................................................... AR
6 1325795 Bracket .................................................................................................................... 4
7 316836 Nut........................................................................................................................... 8
8 296255 Capscrew ................................................................................................................ 16
9 321197 Adhesive.................................................................................................................. AR
10 1325765 Roller Assembly ...................................................................................................... 1
11 276228 Bearing Cone ...................................................................................................... 2
12 1325761 Shield .................................................................................................................. 2
13 47478 Snap Ring ........................................................................................................... 1
14 1325756 Roller................................................................................................................... 1
15 392197 Bearing Cup ........................................................................................................ 2
16 1609687 Cap.......................................................................................................................... 4
17 293644 Capscrew ................................................................................................................ 16
18 16001 Lube Fitting.............................................................................................................. 4
a 320159 Washer .................................................................................................................... 2
a 292517 Capscrew ................................................................................................................ 2

FOOTNOTES:
a Not Illustrated
b Refer to Table

©2007 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE A236
EUROPE 07/2007

OUTER MAST (Figure 10-2)

10-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

OUTER MAST

H16.00XM, XMS-12

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3650 mm 4550 mm 5300 mm 6100 mm 6600 mm 6900 mm
ITEM
Mast
Group Number - - - - - -
Mast Assembly 1613232 1613233 1613234 1613235 1613236 1613237
1 Outer Mast 1613397 1613398 1613399 1613400 1613401 1613402

H18.00XM, XMS-12

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3650 mm 4550 mm 5300 mm 6100 mm 6600 mm 6900 mm
ITEM
Mast
Group Number - - - - - -
Mast Assembly 1603867 1603868 1603869 1603870 1603871 1603872
1 Outer Mast 1370084 1370085 1370086 1370087 1370088 1370089

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 a .. . . . Outer Mast............................................................................................................... 1
2 292531 Capscrew ................................................................................................................ 8
3 320161 Washer .................................................................................................................... 8
4 292683 Lockwasher ............................................................................................................. 8
5 216877 Nut........................................................................................................................... 8
6 1364272 Capscrew ................................................................................................................ 4
7 320159 Washer .................................................................................................................... 8
8 316836 Nut........................................................................................................................... 4
9 292517 Capscrew ................................................................................................................ 4
10 321197 Adhesive.................................................................................................................. AR
11 1325797 Shim (1,52 mm)....................................................................................................... AR
11 1325798 Shim (0,051 mm)..................................................................................................... AR
11 1372962 Shim (3,05 mm)....................................................................................................... AR
12 1325785 Bearing Block .......................................................................................................... 4
13 1325795 Bracket .................................................................................................................... 4
14 1372958 Plate ........................................................................................................................ 2
15 302109 Screw ...................................................................................................................... 2
16 296128 Nut........................................................................................................................... 2
17 287854 Capscrew ................................................................................................................ 4
18 292682 Lockwasher ............................................................................................................. 4
19 1372961 Bearing Block .......................................................................................................... 2
20 321177 Bushing ................................................................................................................... 2
21 a 1391890 Retainer (H16.00XM, H16.00XMS-12).................................................................... 1
21 1391889 Retainer (H18.00XM, H18.00XMS-12).................................................................... 1

FOOTNOTES:
a Refer to Table

©2007 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE A236
EUROPE 07/2007

MAIN LIFT (Figure 10-3)


SHEET 1 OF 2

10-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

MAIN LIFT
SHEET 1 OF 2

H16.00XM, XMS-12

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3650 mm 4550 mm 5300 mm 6100 mm 6600 mm 6900 mm
ITEM
Mast
Group Number - - - - - -
Mast Assembly 1613232 1613233 1613234 1613235 1613236 1613237
2 Chain 1373181 1373180 330009 330010 330011 1373183

H18.00XM, XMS-12

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3650 mm 4550 mm 5300 mm 6100 mm 6600 mm 6900 mm
ITEM
Mast
Group Number - - - - - -
Mast Assembly 1603867 1603868 1603869 1603870 1603871 1603872
2 Chain 330006 1455468 1373358 330010 1373359 1373360

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 .. . . . Lift Cylinder (☞ Figure 10-12, ☞ Figure 10-13) .................................................... 2
2 a .. . . . Chain ....................................................................................................................... 1
3 1382449 Chain Sheave .......................................................................................................... 2
4 392198 Bearing Cone .......................................................................................................... 4
5 392197 Bearing Cup ............................................................................................................ 4
6 1325761 Shield ...................................................................................................................... 4
7 1325766 Shaft ........................................................................................................................ 2
8 1325781 Shim ........................................................................................................................ AR
8 1325782 Shim ........................................................................................................................ AR
8 1325783 Shim ........................................................................................................................ AR
9 1325767 Spacer ..................................................................................................................... 2
10 1325768 Spacer ..................................................................................................................... 2
11 1455951 Plate ........................................................................................................................ 2
12 1325784 Plate ........................................................................................................................ 2
13 16015 Lube Fitting.............................................................................................................. 2
14 292683 Lockwasher ............................................................................................................. 10
15 292527 Capscrew ................................................................................................................ 8
16 292528 Capscrew ................................................................................................................ 2
17 1455432 Chain Anchor........................................................................................................... 2
18 1194251 Snap Ring................................................................................................................ 4
19 334886 Pin ........................................................................................................................... 2
20 136405 Nut........................................................................................................................... 8
21 1459350 Chain Anchor........................................................................................................... 2
22 2043536 Control Valve (Lowering) (H16.00XM, H16.00XMS-12) .......................................... 1
22 16983 O-Ring................................................................................................................. 1
22 2043538 Control Valve (Lowering) (H18.00XM, H18.00XMS-12) .......................................... 1
22 244167 O-Ring................................................................................................................. 1
23 1300165 Spacer (H16.00XM, H16.00XMS-12) ...................................................................... 2
24 292515 Capscrew (H16.00XM, H16.00XMS-12) ................................................................. 2

©2007 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE A236
EUROPE 07/2007

MAIN LIFT
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

24 136985 Capscrew (H18.00XM, H18.00XMS-12) ................................................................. 2


25 292682 Lockwasher ............................................................................................................. 2
26 1303391 Washer .................................................................................................................... 2
27 15181 Washer .................................................................................................................... 2
28 292687 Lockwasher ............................................................................................................. 2
29 292580 Capscrew ................................................................................................................ 2
30 1455467 Pin ........................................................................................................................... 2
31 15244 Cotter Pin ................................................................................................................ 2
32 15136 Washer .................................................................................................................... 2
33 216877 Nut........................................................................................................................... 2
34 221786 Washer .................................................................................................................... 4
35 287837 Capscrew ................................................................................................................ 2
36 292683 Lockwasher ............................................................................................................. 2
37 1460265 Bracket .................................................................................................................... 2

FOOTNOTES:
a Refer to Table

10-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

10-9
UNIT CODE A236
EUROPE 07/2007

MAIN LIFT (Figure 10-4)


SHEET 2 OF 2

10-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

MAIN LIFT
SHEET 2 OF 2

H16.00XM, XMS-12

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3650 mm 4550 mm 5300 mm 6100 mm 6600 mm 6900 mm
ITEM
Mast
Group Number - - - - - -
Mast Assembly 1613232 1613233 1613234 1613235 1613236 1613237
1 Hose 1604026 1604027 1604028 1604029 1604030 1604031

H18.00XM, XMS-12

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3650 mm 4550 mm 5300 mm 6100 mm 6600 mm 6900 mm
ITEM
Mast
Group Number - - - - - -
Mast Assembly 1603867 1603868 1603869 1603870 1603871 1603872
1 Hose 1604026 1604027 1604028 1604029 1604030 1604031

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 a .. . . . Hose ........................................................................................................................ 1
2 1486740 Fitting....................................................................................................................... 1
2 16481 O-Ring................................................................................................................. 1
2 16486 O-Ring................................................................................................................. 1
3 1604032 Hose ........................................................................................................................ 1
4 1488464 Fitting....................................................................................................................... 1
4 16483 O-Ring................................................................................................................. 1
4 265787 O-Ring................................................................................................................. 1
5 .. . . . Lift Cylinder (☞ Figure 10-12, ☞ Figure 10-13) .................................................... 1
6 273775 Clamp (Strap) .......................................................................................................... 3
7 1486742 Fitting....................................................................................................................... 2
7 16484 O-Ring................................................................................................................. 1
7 1527816 O-Ring................................................................................................................. 1
8 1595723 Check Valve............................................................................................................. 1
9 1549715 Fitting....................................................................................................................... 1
9 1527813 O-Ring................................................................................................................. 1

FOOTNOTES:
a Refer to Table

©2007 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE A236
EUROPE 07/2007

MAST INSTALLATION (Figure 10-5)

10-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

MAST INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 1391452 Rod End....................................................................................................................... 2


2 292574 Capscrew..................................................................................................................... 4
3 320165 Washer ........................................................................................................................ 12
4 302404 Locknut ........................................................................................................................ 4
5 1391522 Pin ............................................................................................................................... 4
6 1391500 Bushing........................................................................................................................ 2
7 16001 Lube Fitting .................................................................................................................. 6
8 1391523 Anchor ......................................................................................................................... 4
9 292562 Capscrew..................................................................................................................... 4
10 67551 Snap Ring.................................................................................................................... 4
11 1321890 Pin ............................................................................................................................... 2
12 1493562 Cap .............................................................................................................................. 2
13 1491763 Cap .............................................................................................................................. 2
14 18191 Capscrew..................................................................................................................... 6
15 1355031 Capscrew..................................................................................................................... 2
16 248320 Nut ............................................................................................................................... 2
17 221777 Washer ........................................................................................................................ 4
18 1492331 Shim ............................................................................................................................ AR
19 39679 O-Ring ......................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HEADER HOSES (Figure 10-6)

10-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

HEADER HOSES

H16.00XM, XMS-12

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3650 mm 4550 mm 5300 mm 6100 mm 6600 mm 6900 mm
ITEM
Mast
Group Number - - - - - -
Mast Assembly 1613232 1613233 1613234 1613235 1613236 1613237
10 Wire Harness 1452025 1452026 1452027 1452028 1452029 1452030
24 Hose 1613214 1613217 1613220 1613223 1606165 1613229
25 Hose 1613215 1613215 1613221 1613224 1606171 1613230
26 Wire Harness 1452036 1452037 1452038 1452049 1452039 1452046

H18.00XM, XMS-12

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3650 mm 4550 mm 5300 mm 6100 mm 6600 mm 6900 mm
ITEM
Mast
Group Number - - - - - -
Mast Assembly 1603867 1603868 1603869 1603870 1603871 1603872
10 Wire Harness 1452031 1452032 1452033 1452029 1452034 1452035
24 Hose 1606179 1606176 1606173 1606170 1606167 1606165
25 Hose 1606180 1606177 1606174 1606171 1606168 1606163
26 Wire Harness 1452042 1452043 1452044 1452045 1452046 1452040

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 1452256 Bracket .................................................................................................................... 1
2 14999 Capscrew ................................................................................................................ 4
3 221357 Nut........................................................................................................................... 4
4 189451 Sheave .................................................................................................................... 3
5 292581 Capscrew ................................................................................................................ 4
6 292687 Lockwasher ............................................................................................................. 4
7 280610 Spacer ..................................................................................................................... 2
8 1301650 Spacer ..................................................................................................................... 1
9 815932 Spacer ..................................................................................................................... 1
10 a .. . . . Wire Harness (Front End Equipment) (☞ Figure 4-38) ......................................... 1
11 1391418 Clamp ...................................................................................................................... 1
12 160549 Capscrew ................................................................................................................ 2
13 15154 Lockwasher ............................................................................................................. 2
14 221703 Nut........................................................................................................................... 2
15 300937 Locknut.................................................................................................................... 3
16 320161 Washer .................................................................................................................... 5
17 292535 Capscrew ................................................................................................................ 1
18 138929 Plate ........................................................................................................................ 3
19 343590 Clamp ...................................................................................................................... 3
20 1338037 Plate ........................................................................................................................ 2
21 391484 Clamp (Insulated) .................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 10-15


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HEADER HOSES

ITEM PART NO. DESCRIPTION QTY

22 292535 Capscrew ................................................................................................................ 2


23 1373215 Bracket .................................................................................................................... 1
24 a .. . . . Hose ........................................................................................................................ 2
25 a .. . . . Hose ........................................................................................................................ 2
26 a .. . . . Wire Harness (Front End Equipment) (☞ Figure 4-39) ......................................... 1
27 292683 Lockwasher ............................................................................................................. 2
28 292528 Capscrew ................................................................................................................ 2
29 397676 Strap Clamp ............................................................................................................ 1

FOOTNOTES:
a Refer to Table

10-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

10-17
UNIT CODE A236
EUROPE 07/2007

CARRIAGE HYDRAULICS (Figure 10-7)

10-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CARRIAGE HYDRAULICS

KEY:
A: H16.00XM, H16.00XMS-12
B: H18.00XM, H18.00XMS-12

QTY
ITEM PART NO. DESCRIPTION A B

1 1614869 Tube ..................................................................................................................... 1 ..


1 1605455 Tube ..................................................................................................................... .. 1
2 1614870 Tube ..................................................................................................................... 1 ..
2 1605456 Tube ..................................................................................................................... .. 1
3 1614871 Tube ..................................................................................................................... 1 ..
3 1605457 Tube ..................................................................................................................... .. 1
4 1614872 Tube ..................................................................................................................... 1 ..
4 1605458 Tube ..................................................................................................................... .. 1
5 1614873 Tube ..................................................................................................................... 1 ..
5 1605459 Tube ..................................................................................................................... .. 1
6 1614874 Tube ..................................................................................................................... 1 ..
6 1605460 Tube ..................................................................................................................... .. 1
7 136704 Capscrew............................................................................................................. 3 2
8 1393739 Cover ................................................................................................................... 2 1
9 1473897 Fitting................................................................................................................... 4 4
9 265731 O-Ring ............................................................................................................. 1 1
9 16484 O-Ring ............................................................................................................. 1 1
10 1498506 Fitting................................................................................................................... 2 2
10 252729 O-Ring ............................................................................................................. 2 2
11 1486749 Fitting................................................................................................................... 2 2
11 252729 O-Ring ............................................................................................................. 1 1
11 16485 O-Ring ............................................................................................................. 1 1
12 1373335 Clamp .................................................................................................................. 1 1
13 1393803 Clamp .................................................................................................................. 1 1
14 136703 Capscrew............................................................................................................. .. 1
14 292512 Capscrew............................................................................................................. 1 ..
15 292681 Lockwasher.......................................................................................................... 4 4
16 239503 Nut ....................................................................................................................... 4 4
17 1393802 Clamp .................................................................................................................. 2 2
18 1486746 Fitting................................................................................................................... 4 4
18 265731 O-Ring ............................................................................................................. 1 1
18 16485 O-Ring ............................................................................................................. 1 1
19 320157 Washer ................................................................................................................ 2 2
20 .. . . . Solenoid Valve ..................................................................................................... 1 1
21 137852 Strap Clamp......................................................................................................... AR AR
22 1645277 Spacer ................................................................................................................. 1 1

©2007 HYSTER COMPANY See Service Manual 10-19


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CARRIAGE (Figure 10-8)


PIN TYPE

10-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CARRIAGE
PIN TYPE

KEY:
A: H16.00XM, H16.00XMS-12
B: H18.00XM, H18.00XMS-12

QTY
ITEM PART NO. DESCRIPTION A B

1614864 Carriage (Two Function) ...................................................................................... 1 ..


1605451 Carriage (Two Function) ...................................................................................... .. 1
1614865 Carriage (Three Function) ................................................................................... 1 ..
1605452 Carriage (Three Function) ................................................................................... .. 1
1614866 Carriage (Four Function) ..................................................................................... 1 ..
1605453 Carriage (Four Function) ..................................................................................... .. 1
1614867 Carriage (Five Function) ...................................................................................... 1 ..
1605454 Carriage (Five Function) ...................................................................................... .. 1
1 1325795 Bracket ............................................................................................................ 4 4
2 1325785 Bearing Block .................................................................................................. 4 4
3 292529 Capscrew ........................................................................................................ 16 16
4 292683 Lockwasher ..................................................................................................... 24 24
5 1364272 Capscrew ........................................................................................................ 4 4
6 1325797 Shim (1,52 mm)............................................................................................... AR AR
6 1325798 Shim (0,051 mm)............................................................................................. AR AR
6 1372962 Shim (3,05 mm)............................................................................................... AR AR
7 320159 Washer ............................................................................................................ 8 8
8 316836 Nut................................................................................................................... 4 4
9 1384489 Fork Carrier (LH) ............................................................................................. .. 1
9 1384497 Fork Carrier (LH) ............................................................................................. 1 ..
10 1384490 Fork Carrier (RH)............................................................................................. .. 1
10 1384498 Fork Carrier (RH)............................................................................................. 1 ..
11 1325763 Shim ................................................................................................................ AR AR
11 1325764 Shim ................................................................................................................ AR AR
11 1373329 Shim ................................................................................................................ AR AR
12 1609687 Cap.................................................................................................................. 4 4
13 16001 Lube Fitting...................................................................................................... 6 6
14 1373176 Bearing Block .................................................................................................. 2 2
15 302097 Screw .............................................................................................................. 4 4
16 136687 Nut................................................................................................................... 4 4
17 1373204 Carriage .......................................................................................................... .. 1
17 1373300 Carriage .......................................................................................................... 1 ..
18 1373175 Pin ................................................................................................................... .. 2
18 1384483 Pin ................................................................................................................... 2 ..
19 1373196 Cover ............................................................................................................... 2 2
20 292527 Capscrew ........................................................................................................ 8 8
21 .. . . . Side-Shift Cylinder (☞ Figure 10-10) ............................................................. 2 2
22 1373216 Pin ................................................................................................................... 4 4
23 15237 Pin ................................................................................................................... 8 8
24 293644 Capscrew ........................................................................................................ 16 16
25 1325765 Roller Assembly .............................................................................................. 4 4
26 47478 Snap Ring ................................................................................................... 2 2
27 1325761 Shield .......................................................................................................... 2 2
28 392197 Bearing Cup ................................................................................................ 2 2
29 276228 Bearing Cone .............................................................................................. 2 2

©2007 HYSTER COMPANY See Service Manual 10-21


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CARRIAGE
PIN TYPE

QTY
ITEM PART NO. DESCRIPTION A B

30 1325756 Roller........................................................................................................... 1 1
31 14349 Fitting............................................................................................................... 4 4

10-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

10-23
UNIT CODE A236
EUROPE 07/2007

CARRIAGE (Figure 10-9)


QUICK DISCONNECT TYPE

10-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

CARRIAGE
QUICK DISCONNECT TYPE

KEY:
A: H16.00XM, H16.00XMS-12
B: H18.00XM, H18.00XMS-12

QTY
ITEM PART NO. DESCRIPTION A B

1614860 Carriage (Two Function) ...................................................................................... 1 ..


1605446 Carriage (Two Function) ...................................................................................... .. 1
1614861 Carriage (Three Function) ................................................................................... 1 ..
1605447 Carriage (Three Function) ................................................................................... .. 1
1614862 Carriage (Four Function) ..................................................................................... 1 ..
1605449 Carriage (Four Function) ..................................................................................... .. 1
1614863 Carriage (Five Function) ...................................................................................... 1 ..
1605450 Carriage (Five Function) ...................................................................................... .. 1
1 1325795 Bracket ............................................................................................................ 4 4
2 1325785 Bearing Block .................................................................................................. 4 4
3 292529 Capscrew ........................................................................................................ 16 16
4 292683 Lockwasher ..................................................................................................... 24 24
5 1364272 Capscrew ........................................................................................................ 4 4
6 1325797 Shim (1,52 mm)............................................................................................... AR AR
6 1325798 Shim (0,051 mm)............................................................................................. AR AR
6 1372962 Shim (3,05 mm)............................................................................................... AR AR
7 320159 Washer ............................................................................................................ 8 8
8 316836 Nut................................................................................................................... 4 4
9 1373312 Fork Carrier (LH) ............................................................................................. 1 ..
9 1373203 Fork Carrier (LH) ............................................................................................. .. 1
10 1373311 Fork Carrier (RH)............................................................................................. 1 ..
10 1373212 Fork Carrier (RH)............................................................................................. .. 1
11 1373177 Bushing ........................................................................................................... 4 4
12 334475 Snap Ring........................................................................................................ 4 4
13 16001 Lube Fitting...................................................................................................... 6 6
14 1373176 Bearing Block .................................................................................................. 2 2
15 302097 Screw .............................................................................................................. 4 4
16 136687 Nut................................................................................................................... 4 4
17 1373300 Carriage .......................................................................................................... 1 ..
17 1373204 Carriage .......................................................................................................... .. 1
18 1384483 Pin ................................................................................................................... 2 ..
18 1373175 Pin ................................................................................................................... .. 2
19 1373196 Cover ............................................................................................................... 2 2
20 292527 Capscrew ........................................................................................................ 8 8
21 .. . . . Side-Shift Cylinder (☞ Figure 10-10) ............................................................. 2 2
22 1373216 Pin ................................................................................................................... 4 4
23 15237 Pin ................................................................................................................... 8 8
24 293644 Capscrew ........................................................................................................ 16 16
25 1325763 Shim ................................................................................................................ AR AR
25 1325764 Shim ................................................................................................................ AR AR
25 1373329 Shim ................................................................................................................ AR AR
26 1609687 Cap.................................................................................................................. 4 4
27 1325765 Roller Assembly .............................................................................................. 4 4
28 47478 Snap Ring ................................................................................................... 2 2
29 1325761 Shield .......................................................................................................... 2 2
30 392197 Bearing Cup ................................................................................................ 2 2

©2007 HYSTER COMPANY See Service Manual 10-25


for service procedures.
UNIT CODE A236
EUROPE 07/2007

CARRIAGE
QUICK DISCONNECT TYPE

QTY
ITEM PART NO. DESCRIPTION A B

31 276228 Bearing Cone .............................................................................................. 2 2


32 1325756 Roller........................................................................................................... 1 1
33 14349 Fitting............................................................................................................... 4 4

10-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

10-27
UNIT CODE A236
EUROPE 07/2007

FORK POSITIONER (Figure 10-10)


SIDE-SHIFT CYLINDER
QUICK DISCONNECT TYPE

10-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

FORK POSITIONER
SIDE-SHIFT CYLINDER
QUICK DISCONNECT TYPE

KEY:
A: H16.00XM, H16.00XMS-12
B: H18.00XM, H18.00XMS-12

QTY
ITEM PART NO. DESCRIPTION A B

a 1390639 Cylinder Assembly ............................................................................................... .. 1


a 1390640 Cylinder Assembly ............................................................................................... 1 ..
b 1458395 Cylinder Assembly ............................................................................................... .. 1
b 1458396 Cylinder Assembly ............................................................................................... 1 ..
1 1393401 Nut................................................................................................................... 1 1
2 1393402 Piston .............................................................................................................. 1 1
3 .. . . . Rod.................................................................................................................. 1 1
4 .. . . . Shell ................................................................................................................ 1 1
5 1393405 Gland............................................................................................................... 1 1
6 1393413 Wiper ............................................................................................................... 1 1
7 1393412 Rod Wiper ....................................................................................................... 1 1
8 1393411 Back-Up Ring .................................................................................................. 1 1
9 1393410 O-Ring ............................................................................................................. 2 2
10 1393409 Wear Ring ....................................................................................................... 1 1
11 1393408 O-Ring ............................................................................................................. 1 1
12 1393407 Piston Seal ...................................................................................................... 1 1
13 1393406 Wear Ring ....................................................................................................... 2 2

1393414 Seal Kit (Includes Items 6-13) ............................................................................. 2 2

FOOTNOTES:
a With Pin Carriage
b With Quick Disconnect Carriage

©2007 HYSTER COMPANY See Service Manual 10-29


for service procedures.
UNIT CODE A236
EUROPE 07/2007

SELECTOR VALVE (Figure 10-11)

10-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

SELECTOR VALVE

KEY:
A: Two Function
B: Three Function
C: Four Function
D: Five Function

QTY
ITEM PART NO. DESCRIPTION A B C D

1615783 Selector Valve................................................................................ 1 .. .. ..


1615784 Selector Valve................................................................................ .. 1 .. ..
1615785 Selector Valve................................................................................ .. .. 1 ..
1615786 Selector Valve................................................................................ .. .. .. 1
1 1614175 Solenoid Valve........................................................................... 1 3 3 3
2 1452131 Seal Kit.................................................................................. 2 2 1 1
3 1393164 Nut ........................................................................................ 2 2 1 1
4 1639471 Coil (24 V) ................................................................................. 1 1 1 1
5 1637921 Plug ........................................................................................... 2 2 2 2
5 1637923 O-Ring ....................................................................................... 2 2 4 6
6 .. . . . Body .......................................................................................... 1 1 1 1
7 1452132 Plug ........................................................................................... 4 4 4 4
7 1637923 O-Ring ....................................................................................... 1 1 1 1
8 1637922 Auxiliary Valve ........................................................................... .. 1 2 3
9 1614175 Solenoid Valve ...................................................................... .. 2 2 2
9 1452131 Seal Kit ............................................................................. .. 1 1 1
9 1393164 Nut .................................................................................... .. 1 1 1
10 1452131 Seal Kit ............................................................................. .. 1 1 1
11 1393164 Nut .................................................................................... .. 1 1 1
12 1639471 Coil (24 V) ............................................................................. .. 1 1 1
13 1452132 Plug....................................................................................... .. 1 1 1
13 1637923 O-Ring................................................................................... .. 2 2 2
14 1452134 Cover ......................................................................................... 1 1 1 1
15 1452135 Washer ...................................................................................... 4 4 4 4
16 1452138 Bolt ............................................................................................ 4 .. .. ..
16 293642 Bolt ............................................................................................ .. 4 .. ..
16 1639477 Bolt ............................................................................................ .. .. 4 ..
16 1639476 Bolt ............................................................................................ .. .. .. 4
17 216590 Fitting......................................................................................... .. 2 4 6
17 16485 O-Ring................................................................................... .. 1 1 1
18 320162 Washer .......................................................................................... 2 3 3 3
19 292682 Lockwasher.................................................................................... 2 3 3 3
20 292509 Capscrew....................................................................................... 2 3 3 3
20 280472 Sealant .......................................................................................... AR AR AR AR
21 320162 Washer .......................................................................................... 2 3 3 3
22 1452139 O-Ring ........................................................................................... .. 2 4 6

©2007 HYSTER COMPANY See Service Manual 10-31


for service procedures.
UNIT CODE A236
EUROPE 07/2007

LIFT CYLINDER (Figure 10-12)


H16.00XM, H16.00XMS-12

10-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

LIFT CYLINDER
H16.00XM, H16.00XMS-12

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 6900 mm 3650 mm 4550 mm 5300 mm 6100 mm 6600 mm
ITEM
Mast
Group Number - - - - - -
Lift Cylinder 1594229 2071043 2071044 2071045 2071046 2071047
1 Tube 1385968 1385934 1385935 1385936 1385937 1385938
2 Rod Assembly 1594222 1568388 1568389 1568390 1568391 1568392

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Tube......................................................................................................................... 1
2 a .. . . . Rod Assembly ......................................................................................................... 1
3 636954 Wear Ring ............................................................................................................... 2
4 638224 Back-Up Ring .......................................................................................................... 2
5 637166 Seal ......................................................................................................................... 2
6 387286 Spacer ..................................................................................................................... 1
7 362102 O-Ring ..................................................................................................................... 1
8 1328946 Retainer................................................................................................................... 1
9 318067 Wear Ring ............................................................................................................... 1
10 815620 Wiper Ring............................................................................................................... 1

1385958 Seal Kit (Includes Items 3-5, 7, 9-10) ...................................................................... 1

FOOTNOTES:
a Refer to Table

©2007 HYSTER COMPANY See Service Manual 10-33


for service procedures.
UNIT CODE A236
EUROPE 07/2007

LIFT CYLINDER (Figure 10-13)


H18.00XM, H18.00XMS-12

10-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

LIFT CYLINDER
H18.00XM, H18.00XMS-12

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3650 mm 4550 mm 5300 mm 6100 mm 6600 mm 6900 mm
ITEM
Mast
Group Number - - - - - -
Lift Cylinder 1594532 1594533 1594534 1594535 1594536 1594537
1 Tube 1372908 1372909 1372910 1372911 1372912 1372913
2 Rod 1594274 1594275 1594276 1594277 1594278 1594279

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Tube......................................................................................................................... 1
2 a .. . . . Rod.......................................................................................................................... 1
3 636956 Wear Ring.................................................................................................................... 1
4 638224 Back-Up Ring............................................................................................................... 1
5 637166 Seal ............................................................................................................................. 1
6 387286 Spacer ......................................................................................................................... 1
7 1372921 Retainer ....................................................................................................................... 1
8 1372899 O-Ring ......................................................................................................................... 1
9 815620 Wiper Ring................................................................................................................... 1
10 318067 Wear Ring.................................................................................................................... 1
11 637168 Seal ............................................................................................................................. 1
12 638256 Back-Up Ring............................................................................................................... 1

1372922 Seal Kit (Includes Items 3-5, 8-12) .......................................................................... 1

FOOTNOTES:
a Refer to Table

©2007 HYSTER COMPANY See Service Manual 10-35


for service procedures.
UNIT CODE A236
EUROPE 07/2007

TILT CYLINDER HYDRAULICS (Figure 10-14)

10-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

TILT CYLINDER HYDRAULICS

ITEM PART NO. DESCRIPTION QTY

1 1564349 Relief Valve.................................................................................................................. 2


2 1336112 Adapter ........................................................................................................................ 2
3 .. . . . Tilt Cylinder (☞ Figure 10-15) .................................................................................... 2
4 1473887 Fitting........................................................................................................................... 2
4 16484 O-Ring ..................................................................................................................... 1
4 265731 O-Ring ..................................................................................................................... 1
5 227221 Clamp .......................................................................................................................... 2
6 1473897 Fitting........................................................................................................................... 2
6 16484 O-Ring ..................................................................................................................... 1
6 265731 O-Ring ..................................................................................................................... 1
7 87911 Clamp .......................................................................................................................... 2
8 1611019 Hose ............................................................................................................................ 1
9 1611020 Hose ............................................................................................................................ 1
10 1611023 Hose ............................................................................................................................ 1
11 1611021 Hose ............................................................................................................................ 1
12 1487095 Fitting........................................................................................................................... 2
12 265731 O-Ring ..................................................................................................................... 3
13 316596 Sleeve (Coil) ................................................................................................................ 2
14 14595 Plug ............................................................................................................................. 2

©2007 HYSTER COMPANY See Service Manual 10-37


for service procedures.
UNIT CODE A236
EUROPE 07/2007

TILT CYLINDERS (Figure 10-15)

10-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

TILT CYLINDERS

KEY:
A: 10 Forward/12 Back
B: 10 Forward/10 Back
C: 10 Forward/ 9 Back
D: 10 Forward/ 7 Back
E: 10 Forward/ 6 Back; 5 Forward/ 5 Back

QTY
ITEM PART NO. DESCRIPTION A B C D E

1391463 Tilt Cylinder......................................................................... 1 .. .. .. ..


1640373 Tilt Cylinder......................................................................... .. 1 .. .. ..
1640374 Tilt Cylinder......................................................................... .. .. 1 .. ..
1640375 Tilt Cylinder......................................................................... .. .. .. 1 ..
1641062 Tilt Cylinder (10 Forward/6 Back)..................................... .. .. .. .. 1
1641063 Tilt Cylinder (5 Forward/5 Back)....................................... .. .. .. .. 1
1 46388 O-Ring ............................................................................ 1 1 1 1 1
2 90207 O-Ring ............................................................................ 1 1 1 1 1
3 370197 Seal Ring........................................................................ 1 1 1 1 1
4 370175 Piston ............................................................................. 1 1 1 1 1
5 370196 Wear Ring ...................................................................... 1 1 1 1 1
6 1349793 Nut.................................................................................. 1 1 1 1 1
7 1640379 Spacer ............................................................................ .. 1 .. .. ..
7 1640380 Spacer ............................................................................ .. .. 1 .. ..
7 1640381 Spacer ............................................................................ .. .. .. 1 ..
7 1641060 Spacer (10 Forward/6 Back) ........................................ .. .. .. .. 1
7 1641061 Spacer (5 Forward/5 Back) .......................................... .. .. .. .. 1
8 1391465 Tube................................................................................ 1 1 1 1 1
9 14595 Plug (For Shipping) ........................................................ 2 2 2 2 2
9 16484 O-Ring........................................................................ 1 1 1 1 1
10 1640377 Spacer (5 Forward/5 Back) .......................................... .. .. .. .. 1
11 1391467 Rod................................................................................. 1 1 1 1 1
12 15895 O-Ring ............................................................................ 1 1 1 1 1
13 53086 Back-Up Ring ................................................................. 1 1 1 1 1
14 370176 Gland.............................................................................. 1 1 1 1 1
15 309062 Seal ................................................................................ 1 1 1 1 1
16 225334 Rod Wiper ...................................................................... 1 1 1 1 1

1330134 Seal Kit (High Temperature) (Includes Items 1, 3, 5) ..... 1 1 1 1 1


1308786 Seal Kit (Includes Items 1-3, 5, 12-13, 15-16)................ 1 1 1 1 1

©2007 HYSTER COMPANY See Service Manual 10-39


for service procedures.
NOTES

10-40
UNIT CODE A236
07/2007 EUROPE

11 OPTIONS

11 OPTIONS
UNIT CODE A236
07/2007 EUROPE

SECTION 11
OPTIONS

DESCRIPTION PAGE

DIRECTIONAL AND MARKER LIGHTS ............................................................................................................ 11-3


HANDRAIL ......................................................................................................................................................... 11-2
LOCKOUT LEVER KIT ....................................................................................................................................... 11-4
MAP READING LIGHT
CLOSED CONSTRUCTION ........................................................................................................................... 11-5
STROBE LIGHT ................................................................................................................................................. 11-6

©2007 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE A236
EUROPE 07/2007

HANDRAIL (Figure 11-1)

ITEM PART NO. DESCRIPTION QTY

1 1571812 Handle ......................................................................................................................... 1


2 296419 Washer ........................................................................................................................ 4
3 136749 Capscrew..................................................................................................................... 4
4 1476584 Cover (Capscrew Head) .............................................................................................. 4

11-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

DIRECTIONAL AND MARKER LIGHTS (Figure 11-2)

ITEM PART NO. DESCRIPTION QTY

1 302398 Nut ............................................................................................................................... 4


2 320155 Washer ........................................................................................................................ 4
3 376505 Spacer ......................................................................................................................... 4
4 296155 Capscrew..................................................................................................................... 4
5 1310638 Bulb (Directional) ......................................................................................................... 2
6 384014 Bulb (Marker) ............................................................................................................... 2
7 373091 Light ............................................................................................................................. 2

©2007 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE A236
EUROPE 07/2007

LOCKOUT LEVER KIT (Figure 11-3)

ITEM PART NO. DESCRIPTION QTY

1 1585160 Lever (Lockable Disconnect Switch)............................................................................ 1


2 2044515 Screw........................................................................................................................... 2
3 302398 Nut ............................................................................................................................... 2
4 320155 Washer ........................................................................................................................ 4

11-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

MAP READING LIGHT (Figure 11-4)


CLOSED CONSTRUCTION

ITEM PART NO. DESCRIPTION QTY

.. . . . Map Reading Light ...................................................................................................... 1


1 1506682 Halogen Light .......................................................................................................... 1
1 1516559 Bulb..................................................................................................................... 1
2 1468318 Screw ...................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 11-5


for service procedures.
UNIT CODE A236
EUROPE 07/2007

STROBE LIGHT (Figure 11-5)

11-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

1 2072353 Bolt .............................................................................................................................. 2


2 320155 Washer ........................................................................................................................ 4
3 1302024 Guard........................................................................................................................... 1
4 1616202 Strobe Light Assembly................................................................................................. 1
4 1616213 Strobe Light ............................................................................................................. 1
4 1636383 Lens (Amber) ...................................................................................................... 1
4 1636384 Bulb (12 to 80 Volts DC)...................................................................................... 1
4 1324307 Electrical Fitting ....................................................................................................... 1
4 1324308 Electrical Fitting ....................................................................................................... 1
4 1324309 Connector................................................................................................................ 1
4 1324310 Connector................................................................................................................ 1
5 302400 Locknut ........................................................................................................................ 2
6 320157 Washer ........................................................................................................................ 4
7 1480236 Bracket......................................................................................................................... 1
8 176640 Capscrew..................................................................................................................... 2
9 302398 Nut ............................................................................................................................... 2
a 1545521 Wire Harness (Rotating Beacon Adapter) ................................................................... 1
a 1497230 Terminal................................................................................................................... 2

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 11-7


for service procedures.
NOTES

11-8
UNIT CODE A236
07/2007 EUROPE

12 NUMERICAL INDEX
UNIT CODE A236
07/2007 EUROPE

SECTION 12
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
12845 1-59 1 10-19 9 39373 9-11 9 129563 1-49 11
12855 3-7 11 10-37 4 39679 10-13 19 1-59 11
13963 7-3 9 10-37 6 39756 9-11 16 2-5 22
14349 9-28 27 10-39 9 39767 9-37 7 3-7 4
10-22 31 16485 9-11 5 9-37 14 4-5 1
10-26 33 9-11 6 9-39 8 130845 1-59 3
14595 10-37 14 9-17 24 9-39 13 2-5 13
10-39 9 9-27 8 9-41 7 132861 1-31 30
14999 10-15 2 10-19 11 9-41 14 1-63 23
15125 9-3 7 10-19 18 9-43 7 133481 4-19 1
15127 1-9 11 10-31 17 9-43 14 134810 1-44 3
15129 9-3 16 16486 5-33 8 43310 5-15 33 135685 3-9 2
15134 9-3 23 9-3 21 46388 10-39 1 136405 10-7 20
15136 10-8 32 9-14 38 47478 10-3 13 136681 1-71 17
15154 10-15 13 9-17 12 10-21 26 2-71 1
15156 5-12 2 9-17 19 10-25 28 3-7 5
15181 10-8 27 9-17 21 53086 10-39 13 7-9 1
15200 3-11 11 9-27 13 53162 3-9 14 8-3 11
3-13 14 9-27 17 57568 3-9 9 136687 1-41 4
4-33 21 9-27 19 67470 4-27 8 1-60 4
15212 8-3 26 10-11 2 67551 10-13 10 10-21 16
8-5 3 16487 9-11 18 78286 1-49 19 10-25 16
15237 10-21 23 9-11 20 79483 7-3 15 136692 3-11 18
10-25 23 9-14 37 82270 7-3 5 4-11 1
15244 10-8 31 9-17 15 85765 2-5 6 8-3 19
15316 6-3 3 9-27 2 86007 6-3 7 136703 9-23 20
15865 9-37 13 9-28 30 87911 10-37 7 10-19 14
9-39 7 16602 8-9 20 88587 6-3 38 136704 1-5 11
9-41 13 16694 3-7 1 6-7 38 10-19 7
9-43 13 16815 9-3 22 90207 10-39 2 136749 2-7 5
15882 9-3 10 16865 3-9 13 90937 7-3 25 3-11 24
15894 7-13 10 16982 9-13 27 95033 7-3 40 3-13 3
15895 10-39 12 9-27 13 95034 7-3 40 11-2 3
16001 10-3 18 16983 9-11 19 95166 7-3 40 136985 1-5 21
10-13 7 9-13 3 97638 6-3 34 1-9 31
10-21 13 9-13 23 109417 3-7 17 1-31 17
10-25 13 9-17 10 112989 2-5 14 1-59 6
16015 10-7 13 9-17 11 114312 2-35 15 1-63 20
16080 7-9 15 10-7 22 3-9 17 2-5 28
16187 4-5 25 17177 3-7 25 115586 6-11 1 2-71 6
16481 9-13 28 17194 3-7 12 7-17 1 3-5 6
9-23 2 17639 3-7 36 116265 7-17 7 4-19 5
10-11 2 17764 9-3 15 7-18 7 4-21 4
16483 9-13 12 18191 10-13 14 7-21 7 4-25 2
10-11 4 18465 1-9 10 7-22 7 5-13 7
16484 9-3 27 18497 9-13 25 117970 4-5 9 5-33 1
9-11 4 18558 9-3 17 4-5 10 7-3 23
9-17 14 18602 9-3 6 119236 2-5 20 8-3 20
9-23 3 30258 6-3 19 125428 6-7 17 9-25 10
9-23 4 35503 3-7 35 127852 1-59 2 10-7 24
9-28 28 9-11 22 128408 3-7 7 137852 1-31 23
10-11 7 37103 7-3 31 9-25 1 2-35 4
©2007 HYSTER COMPANY See Service Manual 12-1
for service procedures.
UNIT CODE A236
EUROPE 07/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-19 4 216590 10-31 17 9-28 29 275608 1-73 5


4-21 5 216735 7-9 19 248320 10-13 16 1-74 7
4-25 3 216877 10-5 5 252729 9-5 6 1-74 11
10-19 21 10-8 33 9-14 38 1-77 5
138929 10-15 18 220434 3-9 16 9-17 21 1-78 11
141276 3-2 9 220932 3-9 3 9-17 24 276228 10-3 11
141331 3-2 10 221355 6-7 36 9-27 18 10-21 29
145823 3-5 3 221357 10-15 3 10-19 10 10-25 31
148778 4-5 34 221703 10-15 14 10-19 11 280154 9-3 21
148779 4-5 34 221714 9-9 1 252792 3-2 8 9-6 7
148789 4-5 10 221777 10-13 17 252793 3-2 4 9-17 12
148792 4-5 37 221786 10-8 34 257241 4-5 33 9-27 15
148795 4-5 9 222261 9-11 21 261156 1-49 3 9-27 16
4-5 10 222442 9-31 6 264134 5-34 2 9-27 20
4-5 11 222443 9-31 9 265731 9-3 27 280472 10-31 20
4-6 37 222533 9-3 8 9-5 5 280610 10-15 7
151551 3-2 6 222555 9-3 9 9-11 5 287750 5-33 14
151554 3-2 3 223216 1-5 31 9-11 6 287805 1-63 27
153069 1-59 9 224060 1-59 5 9-11 23 8-3 39
159179 7-3 21 225334 10-39 16 9-23 4 287814 9-28 31
7-3 38 227221 10-37 5 9-23 11 287816 1-9 32
159185 7-3 2 230389 7-3 22 9-28 28 1-19 10
159186 7-3 2 230390 7-3 30 10-19 9 1-25 13
160549 10-15 12 233141 4-35 4 10-19 18 287817 9-13 6
168371 3-2 5 4-35 5 10-37 4 287837 1-63 8
168718 2-5 7 4-35 8 10-37 6 10-8 35
169787 5-13 9 4-35 9 10-37 12 287851 1-31 37
5-33 3 4-35 10 265787 9-13 12 287854 1-31 36
173247 3-7 15 4-45 2 9-13 13 4-11 3
174166 2-5 17 4-45 5 9-13 28 10-5 17
176640 1-9 7 235691 9-31 11 9-17 14 292500 1-43 19
4-5 23 239308 9-5 14 9-17 20 4-33 14
4-27 6 9-23 15 9-20 7 4-33 25
9-6 1 239423 1-87 14 9-23 2 9-45 8
9-17 7 239503 1-9 16 9-27 3 9-53 9
11-7 8 7-9 3 9-27 4 292501 1-50 7
177051 5-34 2 8-3 9 9-27 6 1-55 13
181045 1-44 2 10-19 16 9-27 8 3-11 15
184841 1-87 8 240683 6-7 9 9-27 10 3-13 18
186304 4-9 10 244167 9-5 2 9-27 11 4-5 27
189451 10-15 4 9-6 9 9-27 14 4-33 1
190757 5-13 8 9-11 18 9-27 17 4-33 7
5-33 2 9-14 37 10-11 4 4-33 29
9-3 24 9-17 11 273775 4-25 12 7-9 21
192683 7-3 12 9-17 15 10-11 6 8-3 29
195566 1-31 18 9-17 19 273969 6-3 30 292502 4-33 17
199085 9-3 25 9-27 19 274044 7-3 42 8-3 30
199917 9-3 14 9-28 30 275498 4-5 9 292509 1-5 11
203230 9-25 12 10-7 22 4-5 10 9-23 21
208107 6-3 27 246001 1-70 8 4-5 11 10-31 20
210084 6-3 16 4-25 10 4-5 34 292512 10-19 14
214339 3-2 2 7-3 41 4-6 37 292513 1-55 10

12-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2-5 12 292682 3-11 17 302097 10-21 15 1-55 15


292514 1-26 3 7-3 24 10-25 15 1-63 3
1-31 43 10-5 18 302109 10-5 15 4-33 6
9-13 1 10-8 25 302398 2-35 9 4-33 31
292515 1-5 20 10-31 19 4-5 14 8-3 4
10-7 24 292683 10-5 4 11-3 1 316835 1-15 2
292516 1-31 38 10-7 14 11-4 3 3-11 19
292517 1-5 30 10-8 36 11-7 9 3-13 22
4-5 6 10-16 27 302399 4-5 36 8-3 37
10-3 20 10-21 4 302400 1-9 9 316836 10-3 7
10-5 9 10-25 4 1-31 32 10-5 8
292519 9-5 15 292687 10-8 28 2-7 3 10-21 8
9-13 32 10-15 6 4-5 19 10-25 8
9-17 5 293628 1-60 7 4-27 9 318067 10-33 9
292521 1-9 14 293642 10-31 16 5-33 11 10-35 10
1-32 50 293644 10-3 17 9-6 3 320155 2-35 10
5-33 7 10-21 24 9-23 16 3-7 23
292522 2-5 24 10-25 24 11-7 5 4-5 15
9-5 18 293654 6-7 34 302401 1-5 5 4-27 2
292523 3-11 1 293743 3-7 22 1-9 5 11-3 2
292526 4-5 5 293744 2-35 13 1-31 34 11-4 4
292527 2-71 16 293796 1-9 18 1-49 5 11-7 2
7-3 6 296010 1-63 11 1-59 10 320156 1-9 41
9-3 31 296012 7-9 16 2-5 10 1-13 6
10-7 15 8-5 1 2-35 5 1-55 14
10-21 20 296025 7-9 13 2-71 11 1-60 5
10-25 20 296128 10-5 16 3-5 7 3-11 9
292528 1-69 296155 11-3 4 3-13 21 3-13 13
1-69 5 296168 1-9 22 4-5 8 4-5 28
1-70 7 296174 1-49 7 4-19 9 4-33 2
1-70 8 296229 1-19 4 4-21 7 4-33 8
9-3 13 1-25 22 4-23 6 4-33 13
10-7 16 296255 10-3 8 4-25 11 4-33 22
10-16 28 296407 4-5 7 5-13 3 4-33 26
292529 10-21 3 296415 1-13 27 9-5 21 8-3 3
10-25 3 1-28 3 9-25 8 9-45 9
292531 2-71 12 4-17 6 302402 4-25 7 9-53 8
10-5 2 296419 1-26 9 9-3 28 320157 1-9 34
292535 1-32 52 1-63 24 9-27 26 1-31 31
9-27 22 11-2 2 302404 2-39 8 2-7 4
10-15 17 296422 2-39 4 10-13 4 2-71 2
10-15 22 296434 7-3 43 309062 10-39 15 3-7 6
292539 9-3 30 296438 1-3 3 313860 8-3 1 4-5 20
292562 10-13 9 6-3 14 316448 1-87 10 4-27 7
292573 2-39 1 300937 10-15 15 316596 1-49 20 5-33 12
292574 10-13 2 300939 1-5 4 5-33 17 9-6 2
292580 10-8 29 1-31 42 9-23 22 9-17 25
292581 10-15 5 9-27 25 10-37 13 9-23 17
292661 1-3 5 302014 8-3 22 316829 7-13 5 10-19 19
6-3 17 302023 1-65 7 316834 1-13 22 11-7 6
292667 1-13 28 1-67 7 1-19 13 320158 1-9 8
292681 10-19 15 302048 7-11 16 1-25 10 3-7 33

©2007 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE A236
EUROPE 07/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

3-11 20 325980 3-7 31 366066 7-9 12 7-16 6


3-13 23 327591 8-5 2 9-23 1 7-17 6
7-9 2 329069 3-7 32 367540 4-19 1 7-18 6
8-3 10 330006 10-7 2 4-23 1 7-21 6
8-3 24 330009 10-7 2 4-25 1 7-22 6
9-13 24 330010 10-7 2 370175 10-39 4 376505 7-9 18
320159 1-9 33 330011 10-7 2 370176 10-39 14 11-3 3
1-31 35 330527 5-11 9 370196 10-39 5 376649 2-5 18
1-49 6 330542 5-19 23 370197 10-39 3 379902 4-9 10
1-59 7 5-22 1 370250 1-89 11 384014 11-3 6
2-71 7 334475 10-25 12 370251 1-89 12 385456 5-22 9
3-5 5 334639 2-7 14 370252 1-89 13 387286 10-33 6
4-19 8 334886 10-7 19 370253 1-89 14 10-35 6
4-21 6 339490 7-3 29 370254 1-89 15 389688 1-87 2
4-25 5 339969 4-23 2 370255 1-89 16 391484 10-15 21
5-13 4 340213 8-3 32 370256 1-89 17 392197 10-3 15
9-5 19 343590 10-15 19 370257 1-89 18 10-7 5
9-25 9 345408 7-15 2 370259 1-89 19 10-21 28
10-3 3 345409 7-15 3 370646 4-29 12 10-25 30
10-3 19 345410 7-15 4 4-29 16 392198 10-7 4
10-5 7 345411 7-15 5 4-30 27 392800 2-5 15
10-21 7 345412 7-15 6 4-30 43 397676 10-16 29
10-25 7 345424 7-15 11 4-30 49 636954 10-33 3
320160 1-5 10 346330 4-72 3 370647 4-29 17 636956 10-35 3
1-26 4 347126 7-11 4 4-29 19 637166 10-33 5
1-55 9 352485 3-11 8 4-29 20 10-35 5
2-5 9 3-13 12 4-29 21 637168 10-35 11
3-11 2 352499 3-13 5 4-29 24 638224 10-33 4
4-5 30 352885 3-13 6 4-29 25 10-35 4
4-11 2 352969 3-9 18 4-29 26 638256 10-35 12
9-13 2 353129 3-11 12 4-30 29 815620 10-33 10
320161 2-71 4 3-13 15 4-30 30 10-35 9
4-5 4 353141 3-11 3 4-30 32 815932 10-15 9
4-25 8 353142 3-11 6 4-30 36 816232 9-17 2
7-3 7 3-13 10 4-30 37 816442 4-25 6
9-3 12 353143 3-11 7 4-30 38 816552 6-8 2
9-27 23 3-13 11 4-30 45 816591 9-5 5
10-5 3 353154 3-9 4 4-30 48 816593 9-5 7
10-15 16 353164 3-11 10 4-30 52 9-23 12
320162 10-31 18 353165 3-9 15 370648 4-29 18 885983 1-3 4
10-31 21 353168 3-9 5 4-30 41 887317 4-11 9
320165 2-39 2 353175 3-9 11 4-30 51 888012 1-85 5
10-13 3 353195 3-11 22 370728 4-41 11 888333 9-11 8
321113 2-5 25 3-13 4 370776 1-31 24 895468 7-9 9
321177 10-5 20 353397 3-9 1 371345 7-15 24 1183003 1-77 1
321197 10-3 9 353422 3-9 6 373091 11-3 7 1-77 2
10-5 10 353432 3-9 7 374159 8-3 21 1-77 7
321293 6-3 5 353441 3-9 6 376026 6-8 6 1194251 10-7 18
325708 3-13 8 353448 3-9 8 6-11 6 1300057 4-29 13
325789 4-19 1 359207 3-9 10 6-13 6 4-29 15
4-23 1 362030 1-9 19 6-15 6 4-30 34
4-25 1 362102 10-33 7 6-16 6 1300094 1-87 11

12-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1300117 7-9 17 1319579 9-9 7 10-25 2 1330422 4-87 2


1300134 4-30 42 1320669 4-30 35 1325795 10-3 6 1330424 4-27 8
1300165 10-7 23 4-78 5 10-5 13 1330426 4-42 16
1301410 1-89 6 1320982 9-33 2 10-21 1 4-46 14
1301411 1-89 5 9-37 4 10-25 1 4-85 12
1301650 10-15 8 9-39 4 1325797 10-3 5 4-89 2
1301783 1-44 4 9-41 4 10-5 11 1330428 4-87 6
1302024 11-7 3 9-43 4 10-21 6 1330435 4-21 11
1302938 2-39 7 1320994 9-37 2 10-25 6 1330437 4-19 1
1303391 10-8 26 9-39 3 1325798 10-3 5 4-19 12
1303417 6-11 7 9-41 3 10-5 11 4-23 1
6-13 7 9-43 3 10-21 6 4-25 1
6-15 7 1320998 9-37 3 10-25 6 4-35 7
6-16 7 9-39 2 1325855 7-3 19 4-36 11
1307121 4-5 29 9-41 2 1328205 1-85 3 4-43 22
1307755 1-44 1 9-43 2 1328946 10-33 8 4-45 10
1308786 10-39 18 1321890 10-13 11 1329250 7-11 5 4-45 11
1310630 4-29 14 1322010 2-7 9 1330134 10-39 17 4-46 13
4-30 28 1323581 4-41 1 1330281 4-57 10 4-61 4
4-30 31 4-41 2 1330355 4-57 9 4-61 6
4-30 39 1323975 4-19 1 1330409 4-19 1 4-63 1
4-30 40 1324307 11-7 4 4-21 11 4-66 24
4-30 47 1324308 11-7 4 4-23 1 4-66 25
1310638 11-3 5 1324309 11-7 4 4-25 1 4-67 1
1310667 4-19 1 1324310 11-7 4 1330410 4-89 4 4-68 1
4-23 1 1324517 4-6 39 1330412 4-87 5 4-69 3
4-25 1 1325641 7-3 19 4-89 7 4-75 1
1310668 4-19 1 1325646 7-3 26 1330414 4-19 1 4-75 2
4-23 1 1325756 10-3 14 4-19 12 4-77 1
4-25 1 10-21 30 4-21 11 4-80 3
1311423 1-85 6 10-26 32 4-23 1 4-83 5
1311716 5-15 34 1325761 10-3 12 4-25 1 4-85 10
5-29 30 10-7 6 4-35 11 4-85 11
1311719 5-29 29 10-21 27 4-67 1 4-87 4
1311814 5-15 32 10-25 29 4-68 1 4-89 6
5-29 27 1325763 10-21 11 4-69 3 1330438 4-19 12
1312083 6-7 22 10-25 25 4-72 2 4-27 8
1312226 1-44 1 1325764 10-21 11 4-75 2 4-35 1
1312373 5-12 3 10-25 25 1330415 4-83 5 4-36 13
1312376 5-19 1 1325765 10-3 10 4-85 10 4-39 1
1312616 6-7 8 10-21 25 4-85 11 4-39 2
1313368 1-59 4 10-25 27 4-89 5 4-39 5
1313879 8-9 5 1325766 10-7 7 1330416 4-63 1 4-39 7
1314285 5-12 1 1325767 10-7 9 4-77 1 4-41 9
1315781 7-15 15 1325768 10-7 10 4-80 2 4-42 14
1318323 4-19 1 1325781 10-7 8 1330417 4-78 3 4-42 16
1318606 9-9 34 1325782 10-7 8 4-87 3 4-42 17
1318609 9-9 21 1325783 10-7 8 4-89 8 4-45 7
1318613 9-9 16 1325784 10-7 12 1330418 4-61 4 4-45 8
1318617 9-9 11 1325785 10-3 4 4-61 6 4-45 9
1318619 9-9 5 10-5 12 1330419 4-27 8 4-46 14
1318621 9-9 2 10-21 2 1330420 4-89 3 4-46 15

©2007 HYSTER COMPANY See Service Manual 12-5


for service procedures.
UNIT CODE A236
EUROPE 07/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-51 1 4-53 2 1347812 6-7 19 10-21 5


4-51 2 4-53 7 1347822 6-7 18 10-25 5
4-51 3 4-53 8 1347831 6-7 26 1367281 4-27 8
4-51 7 4-53 10 1347835 6-7 31 1367282 4-27 8
4-53 3 4-54 23 1347839 6-7 5 1367370 3-7 19
4-53 8 4-57 11 1349793 10-39 6 1370084 10-5 1
4-53 9 4-58 13 1352090 3-9 12 1370085 10-5 1
4-53 12 4-58 14 1352575 3-9 1370086 10-5 1
4-53 13 4-58 18 3-11 4 1370087 10-5 1
4-53 14 4-58 19 1352603 4-35 7 1370088 10-5 1
4-54 16 4-58 20 4-66 24 1370089 10-5 1
4-54 17 4-58 22 4-66 25 1372814 10-3 1
4-54 22 4-58 24 4-75 1 1372815 10-3 1
4-54 27 4-61 4 4-75 8 1372816 10-3 1
4-58 18 4-61 4 1354165 1-87 12 1372817 10-3 1
4-58 21 4-61 6 1355031 10-13 15 1372818 10-3 1
4-58 22 4-61 6 1355326 7-15 8 1372819 10-3 1
4-63 2 4-63 3 1356947 4-19 6 1372899 10-35 8
4-67 2 4-66 25 4-21 8 1372908 10-35 1
4-69 1 4-75 1 4-25 4 1372909 10-35 1
4-69 2 4-75 4 1357001 1-85 16 1372910 10-35 1
4-75 4 4-75 5 1357026 7-15 9 1372911 10-35 1
4-75 5 4-75 6 1357269 4-5 11 1372912 10-35 1
4-75 6 4-75 8 4-5 34 1372913 10-35 1
4-77 3 4-83 4 4-6 37 1372921 10-35 7
4-79 2 4-85 13 1357734 6-7 23 1372922 10-35 13
4-83 1 4-87 1 1359588 1-87 15 1372952 1-91 1
4-83 2 1330556 4-57 9 1359667 3-7 20 1372954 1-91 1
4-83 3 1331909 2-7 10 1363885 4-61 4 1372958 10-5 14
4-83 4 1332206 9-27 9 4-61 6 1372961 10-5 19
4-85 1 1335138 1-87 1 4-63 1 1372962 10-3 5
4-85 2 1335867 7-3 4 4-72 2 10-5 11
4-85 3 1335871 7-3 3 4-75 1 10-21 6
4-85 4 1336112 10-37 2 4-78 3 10-25 6
4-85 5 1336780 4-19 1 1363886 4-39 1 1372990 7-15
4-85 6 4-23 1 4-42 14 9-23 1
4-85 7 4-25 1 4-49 3 1373115 10-3 1
4-85 8 1336781 4-19 1 4-49 8 1373116 10-3 1
4-85 9 4-23 1 4-51 1 1373117 10-3 1
4-85 12 4-25 1 4-53 9 1373118 10-3 1
4-87 7 1337197 4-9 10 4-54 22 1373119 10-3 1
4-89 1 1337828 4-29 23 4-54 27 1373120 10-3 1
1330439 4-39 1 4-30 46 4-58 18 1373175 10-21 18
4-39 3 4-30 50 4-58 22 10-25 18
4-39 6 1338037 10-15 20 4-59 25 1373176 10-21 14
4-39 8 1339828 1-87 16 4-71 6 10-25 14
4-41 4 1339829 1-85 14 4-71 7 1373177 10-25 11
4-41 9 1345023 5-13 5 4-71 8 1373180 10-7 2
4-45 8 1346894 1-85 13 4-75 5 1373181 10-7 2
4-45 11 1347772 6-7 10 1364272 1-32 48 1373183 10-7 2
4-49 2 1347774 6-7 14 10-3 2 1373196 10-21 19
4-51 1 1347800 6-7 20 10-5 6 10-25 19

12-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1373203 10-25 9 1378661 4-78 4 7-18 2 1391523 10-13 8


1373204 10-21 17 1379753 6-7 29 7-22 2 1391557 6-15 2
10-25 17 1381932 7-3 16 1385579 6-8 2 7-21 2
1373212 10-25 10 1381940 7-3 1 7-16 2 1391646 6-8 2
1373215 10-16 23 1382052 9-9 18 1385582 7-13 7 7-16 2
1373216 10-21 22 1382053 9-9 19 1385583 7-13 9 1391744 8-5 4
10-25 22 1382352 7-3 45 1385584 1-9 24 1391745 8-5 4
1373233 1-90 1 1382381 6-11 1 1385586 7-13 12 1391889 10-5 21
1373238 1-90 1 7-17 1 1385587 7-13 11 1391890 10-5 21
1373300 10-21 17 1382382 6-11 1 1385595 7-3 8 1393164 10-31 3
10-25 17 7-17 1 1385596 7-3 10 10-31 9
1373311 10-25 10 1382383 6-11 1 1385597 7-3 37 10-31 11
1373312 10-25 9 6-15 1 1385598 7-3 36 1393401 10-29 1
1373319 1-90 1 6-16 1 1385599 7-3 11 1393402 10-29 2
1373329 10-21 11 7-17 1 1385934 10-33 1 1393405 10-29 5
10-25 25 7-21 1 1385935 10-33 1 1393406 10-29 13
1373335 10-19 12 7-22 1 1385936 10-33 1 1393407 10-29 12
1373346 1-90 1 1382449 10-7 3 1385937 10-33 1 1393408 10-29 11
1373358 10-7 2 1382558 7-15 10 1385938 10-33 1 1393409 10-29 10
1373359 10-7 2 1382559 7-15 13 1385958 10-33 11 1393410 10-29 9
1373360 10-7 2 1382560 7-15 14 1385968 10-33 1 1393411 10-29 8
1373430 2-7 12 1382561 7-15 26 1387159 7-11 2 1393412 10-29 7
1373437 3-5 12 1382570 6-3 33 1388428 7-7 3 1393413 10-29 6
1373550 3-2 1 1382571 6-3 26 1388434 7-7 6 1393414 10-29 14
3-5 2 1382572 6-3 25 1388435 7-7 35 1393466 1-41 8
1373551 3-2 7 1382574 6-3 21 1388436 7-7 36 1393473 1-15 6
1373552 3-2 7 1382902 8-9 16 1388438 7-7 20 1393474 1-15 15
1373553 3-2 8 1384483 10-21 18 1389479 4-30 53 1393499 1-13 1
1373554 3-2 7 10-25 18 4-30 54 1-55 19
1373555 3-2 8 1384489 10-21 9 1389525 3-7 14 1393528 4-11 8
1373675 7-3 20 1384490 10-21 10 1390639 10-29 1393739 10-19 8
1373687 7-3 17 1384497 10-21 9 1390640 10-29 1393742 7-3 46
7-3 34 1384498 10-21 10 1391058 6-8 2 7-13
1373688 7-3 35 1384669 3-7 26 6-11 2 1393781 4-33 12
1373689 7-3 18 1384799 5-22 7 6-13 2 1393796 6-8 1
7-3 39 1384859 8-9 15 6-15 2 7-16 1
1373760 1-3 7 1384861 8-9 14 6-16 2 1393797 6-8 1
1374097 6-7 7 1384864 8-9 19 7-16 2 7-16 1
1374099 6-7 15 1384877 6-3 4 7-17 2 1393802 10-19 17
1374550 6-7 16 1384878 6-3 4 7-18 2 1393803 10-19 13
1375018 7-15 7 1384879 6-3 4 7-21 2 1394008 9-3 4
1375021 7-15 25 1384880 6-3 4 7-22 2 1396346 2-71 14
1375676 1-87 13 1384881 6-3 4 1391400 7-4 47 4-5 22
1376844 9-3 29 1385099 1-87 7 1391406 7-13 13 1399332 4-5 35
1376929 9-7 10 1385130 1-85 8 1391407 7-13 8 1402888 4-57 10
1376933 9-7 8 1385576 7-3 33 1391418 10-15 11 1450390 8-5 4
1377216 9-37 19 1385577 6-8 2 1391452 10-13 1 1450547 9-9 35
9-39 16 6-11 2 1391463 10-39 1450759 1-5 26
9-41 19 6-13 2 1391465 10-39 8 1-9 12
9-43 19 6-16 2 1391467 10-39 11 1-49 4
1377229 9-32 1 7-16 2 1391500 10-13 6 1450762 1-9 15
9-34 1 7-17 2 1391522 10-13 5 1450810 1-85 15

©2007 HYSTER COMPANY See Service Manual 12-7


for service procedures.
UNIT CODE A236
EUROPE 07/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1450853 1-85 7 10-16 26 7-18 1 1-65 10


1450854 1-85 7 1452131 10-31 2 1461081 1-60 8 1-67 10
1450861 6-7 12 10-31 9 1463140 4-43 22 7-9 22
6-7 25 10-31 10 4-46 13 7-11 15
1450865 6-3 35 1452132 10-31 7 1463141 4-35 1 1468323 3-11 23
1450867 6-3 32 10-31 13 4-54 19 3-13 2
1450868 6-3 22 1452134 10-31 14 4-58 20 1470852 5-33 10
1451416 1-85 12 1452135 10-31 15 4-79 5 1473839 6-3 37
1452025 4-87 1452138 10-31 16 1463180 4-54 18 1473887 7-3 44
10-15 10 1452139 10-31 22 1463194 4-51 3 9-23 3
1452026 4-87 1452256 10-15 1 4-51 7 9-28 28
10-15 10 1452916 6-8 4 4-57 4 10-37 4
1452027 4-87 6-11 3 4-58 21 1473888 9-27 13
10-15 10 6-13 4 4-83 4 1473889 9-11 18
1452028 4-87 6-15 3 1464454 2-39 6 9-13 37
10-15 10 6-16 3 1464456 2-39 5 9-17 15
1452029 4-87 7-16 4 1465378 4-41 13 9-28 30
4-87 7-17 3 4-42 15 1473892 9-13 27
10-15 10 7-18 4 1466004 6-8 3 9-27 20
1452030 4-87 7-21 3 6-11 4 1473897 9-3 27
10-15 10 7-22 3 6-13 3 9-23 4
1452031 4-87 1453031 1-53 2 6-15 4 10-19 9
10-15 10 1-57 2 6-16 4 10-37 6
1452032 4-87 1453739 1-3 8 7-16 3 1473898 9-3 21
10-15 10 1453849 7-13 6 7-17 4 9-17 12
1452033 4-87 1453850 7-13 1 7-18 3 1473924 9-11 19
10-15 10 1453851 7-13 3 7-21 4 9-13 23
1452034 4-87 1453852 7-13 4 7-22 4 9-17 10
10-15 10 1455432 10-7 17 1467522 1-69 6 1473927 9-27 7
1452035 4-87 1455467 10-8 30 1467531 1-70 10 1473936 5-33 15
10-15 10 1455468 10-7 2 1-81 3 1473950 9-23 2
1452036 4-89 1455951 10-7 11 1468306 1-13 16 1474921 1-31 19
10-16 26 1456204 9-9 9 1468310 4-11 12 1475420 6-7 4
1452037 4-89 1458358 3-5 14 1468312 1-15 13 1475421 6-7 3
10-16 26 1458361 3-5 14 1468313 1-26 10 1475732 1-31 25
1452038 4-89 1458395 10-29 1468318 1-17 7 1-37
10-16 26 1458396 10-29 1-23 6 1476421 1-63 4
1452039 4-89 1459254 9-17 23 1-23 18 8-3 31
10-16 26 1459350 10-7 21 1-28 4 9-13 5
1452040 4-89 1460265 10-8 37 1-29 5 1476584 1-15 1
10-16 26 1460312 4-25 9 11-5 2 1-63 30
1452042 4-89 1460398 6-13 1 1468319 1-44 5 1-71 16
10-16 26 7-18 1 1-55 21 7-9 4
1452043 4-89 1460402 6-13 1 1-65 3 8-3 12
10-16 26 7-18 1 1-67 3 11-2 4
1452044 4-89 1460405 6-13 1 4-9 3 1476739 9-27 12
10-16 26 7-18 1 7-11 7 1477228 7-9 14
1452045 4-89 1460406 6-13 1 1468320 1-23 3 1478794 5-34 1
10-16 26 7-18 1 1468321 1-19 9 1478795 5-34 1
1452046 4-89 1460448 6-13 1 1-25 12 1479109 4-57 6
10-16 26 7-18 1 1-41 13 1479473 7-7 2
1452049 4-89 1460451 6-13 1 1-50 6 1479898 4-27 1

12-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1480186 1-31 25 1-69 5 1482974 1-69 1 1483008 1-77 2


1480187 1-31 25 1-70 7 1482976 1-81 3 1483009 1-73 2
1480188 1-31 25 1-70 10 1482977 1-81 3 1-73 6
4-71 1 1-70 11 1-81 4 1-77 2
1480201 4-19 10 1482920 1-69 5 1482978 1-81 4 1-77 7
4-21 9 1482924 1-69 1 1482979 1-81 4 1483010 1-73 2
1480214 1-29 1-69 3 1482980 1-74 7 1-73 6
1480236 11-7 7 1-69 3 1-81 2 1-74 7
1480674 8-5 5 1-69 4 1-81 4 1-77 2
1482400 5-33 5 1-70 7 1-81 6 1-77 7
1482659 4-42 20 1-70 10 1482981 1-81 2 1-78 11
4-42 21 1482925 1-69 6 1-81 4 1483011 1-77 2
4-54 26 1482948 1-69 6 1-82 6 1-78 10
4-61 5 1482949 1-69 6 1482982 1-81 5 1483012 1-77 3
4-71 4 1482950 1-70 6 1482989 1-73 1483013 1-77 3
4-75 3 1482951 1-69 1 1-81 5 1483014 1-77 4
1482663 4-57 9 1-70 11 1482990 1-73 2 1483015 1-77 6
1482668 4-57 9 1-81 1 1-74 7 1483016 1-77 6
1482765 6-3 43 1-81 2 1-77 2 1483017 1-77 6
8-9 12 1-81 6 1-81 5 1483018 1-77 6
1482798 1-69 1482952 1-69 1 1-81 5 1-78 9
1482801 1-70 11 1-70 7 1-81 6 1483019 1-77 6
1482802 1-69 3 1-70 9 1482991 1-81 5 1483020 1-77 4
1482803 1-70 12 1-70 10 1482992 1-77 1483021 1-77 4
1482804 1-69 5 1-70 11 1-81 5 1483022 1-77 4
1482805 1-70 7 1-70 12 1482993 1-81 1 1483023 1-77 4
1482806 1-69 1 1-71 12 1482994 1-81 1 1483024 1-77 5
1482904 1-70 10 1-81 1 1482995 1-81 1 1483025 1-77 5
1482905 1-70 10 1482953 1-69 1 1-81 2 1483026 1-77 5
1482906 1-70 10 1-70 7 1482996 1-81 2 1-77 8
1482907 1-70 10 1-70 9 1482997 1-81 2 1-78 11
1482908 1-70 10 1-70 10 1482998 1-81 6 1483027 1-77 7
1482909 1-70 10 1-70 11 1482999 1-81 6 1483028 1-77 7
1482910 1-70 7 1-70 12 1483000 1-81 6 1483029 1-73 6
1-70 10 1-71 12 1483001 1-77 1 1-77 7
1482913 1-69 4 1-73 3 1483002 1-77 1 1483030 1-77 8
1482915 1-69 1-74 7 1483003 1-73 1 1483031 1-73 7
1482917 1-69 1-81 1 1-73 2 1-74 11
1-69 1 1-81 5 1-73 3 1-77 7
1-69 4 1-81 5 1-73 6 1-77 8
1-70 7 1482954 1-69 1-74 7 1-78 9
1-70 10 1482955 1-69 3 1-74 9 1-78 11
1-70 11 1482956 1-70 12 1483004 1-73 1 1483032 1-77 9
1-73 2 1482957 1-69 3 1-73 3 1483033 1-77 9
1-77 2 1482958 1-69 3 1-73 6 1483034 1-78 10
1-81 1 1482959 1-69 4 1-74 7 1483036 1-78 10
1-81 2 1482960 1-69 5 1-74 9 1483037 1-78 11
1-81 5 1482961 1-69 5 1-77 1 1483039 1-78 11
1-81 5 1-70 7 1-77 7 1483040 1-73 3
1-81 6 1482969 1-70 7 1483005 1-73 1 1483041 1-73 3
1482919 1-69 1 1482970 1-70 10 1483006 1-73 1 1483042 1-73 2
1-69 4 1482971 1-70 11 1483007 1-77 2 1483043 1-73 2

©2007 HYSTER COMPANY See Service Manual 12-9


for service procedures.
UNIT CODE A236
EUROPE 07/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1483047 1-73 2 4-79 4 4-51 5 4-30 33


1-73 4 1484395 4-80 4 4-51 9 4-30 44
1-81 3 1484396 4-80 5 4-61 1 1484682 4-29 11
1483049 1-73 5 1484397 4-41 4 4-79 1 4-29 22
1483050 1-73 6 4-42 16 1484598 4-53 11 4-30 33
1483051 1-73 6 4-46 14 4-54 15 4-30 44
1483052 1-73 7 4-49 2 4-57 2 1484683 4-29 3
1483053 1-73 7 4-51 3 4-58 15 4-29 4
1483054 1-73 7 4-51 7 4-59 26 4-29 5
1483055 1-73 7 4-57 4 1484600 4-61 3 4-29 8
1483056 1-74 9 4-57 13 4-61 7 4-29 9
1483057 1-74 9 4-58 21 1484608 4-62 10 4-29 10
1483058 1-73 6 4-83 4 1484609 4-61 9 4-30 53
1-74 9 4-85 12 1484610 4-62 10 4-30 54
1483059 1-74 9 1484554 4-35 1 1484611 4-42 18 4-65 11
1483060 1-74 8 1484555 4-35 2 4-51 9 4-65 13
1-74 9 4-35 3 4-61 1 4-66 16
1-74 10 4-35 4 1484650 4-51 1 4-66 18
1483061 1-74 8 4-35 5 1484651 4-53 11 4-66 20
1483062 1-74 8 4-35 8 4-54 15 4-66 21
1-74 9 4-35 9 4-57 2 4-66 22
1-74 10 4-35 10 4-58 15 4-66 23
1483067 1-74 10 4-45 1 4-59 26 1484684 4-29 6
1483226 1-20 7 4-45 3 1484654 4-42 18 4-29 7
1483388 1-77 3 4-45 4 4-51 5 1484685 4-42 22
1483425 8-3 40 4-45 5 1484655 4-42 18 4-45 10
1484315 9-37 17 1484556 4-35 2 4-51 5 4-45 11
1484316 9-39 18 4-35 3 1484656 4-41 3 4-46 12
9-41 17 4-35 4 4-41 6 1484686 4-42 22
9-43 17 4-35 5 4-41 7 4-45 10
1484363 4-46 13 4-35 8 4-42 18 4-45 11
1484375 4-41 11 4-35 9 4-42 19 4-46 12
4-72 3 4-35 10 4-42 20 1484708 4-42 18
1484377 4-35 1 4-41 10 4-42 20 1484709 1-31 25
4-43 22 4-41 13 4-42 21 4-46 12
4-46 13 4-42 15 4-42 21 4-71 1
4-54 18 4-45 1 4-51 5 1484714 4-29 2
4-58 17 4-45 2 4-51 9 4-66 19
4-58 20 4-45 3 4-54 26 1484715 4-29 1
4-79 5 4-45 4 4-61 5 4-65 10
1484383 4-53 5 1484557 4-79 5 4-71 4 4-71 2
4-55 29 1484558 4-79 5 4-72 4 4-78 2
4-55 30 1484592 4-61 1 4-75 3 1484716 4-49 6
4-57 5 4-79 1 1484662 4-46 13 1484717 4-65 1
4-57 7 1484593 4-61 1 1484664 4-42 22 4-65 1
4-58 15 4-79 1 1484665 4-46 12 1484719 4-61 9
4-58 16 1484594 4-61 1 1484666 4-45 10 1485936 6-11 1
4-61 3 1484595 4-42 18 1484675 4-45 2 6-15 1
4-61 7 4-61 1 1484676 4-41 10 6-16 1
4-63 4 1484596 4-61 1 1484677 4-49 6 7-17 1
1484394 4-63 4 4-79 1 1484681 4-29 11 7-21 1
4-79 3 1484597 4-42 18 4-29 22 7-22 1

12-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1486067 1-31 29 1487107 7-7 4 1-37 2 4-66 16


1486210 6-11 1 1487108 7-7 11 1488751 1-35 3 4-66 17
7-17 1 1487109 7-7 19 1488752 1-35 20 4-66 18
1486218 3-5 11 1487110 7-7 17 1488762 1-35 22 4-66 20
1486535 1-31 20 1487111 7-7 8 1489407 6-7 33 4-66 21
1-39 1487112 7-7 23 1489420 6-3 15 4-66 22
1486539 1-31 21 1487114 7-7 21 1489427 8-9 9 4-66 23
1486540 1-31 26 1487115 7-7 26 1489428 8-9 10 1489958 4-65 2
9-27 24 1487120 7-7 28 1489429 8-9 18 4-65 3
1486558 9-27 10 1487121 7-7 16 1489430 8-9 17 4-65 4
1486740 9-13 12 1487123 7-7 15 1489439 8-9 3 4-65 5
9-17 20 1487124 7-7 1 1489440 8-9 2 4-65 6
9-27 6 1487126 7-7 13 1489655 4-53 10 4-65 7
9-46 7 1487129 7-7 33 4-54 23 4-65 8
9-51 3 1487130 7-7 22 4-63 1 4-65 9
10-11 2 1487131 7-7 5 4-77 1 1489959 4-65 2
1486741 9-13 28 1487132 7-7 10 4-80 1 4-65 3
1486742 9-17 14 1487133 7-7 18 1489656 4-42 14 4-65 4
10-11 7 1487149 9-27 14 4-42 17 4-65 5
1486746 9-11 5 1487166 9-27 16 4-46 15 4-65 6
9-27 8 1487204 1-32 75 4-51 2 4-65 7
10-19 18 1487208 8-5 6 4-53 9 4-65 8
1486747 9-27 17 1487209 8-3 6 4-54 22 4-65 9
1486749 2-71 9 8-5 4 4-62 11 1489960 4-65 11
9-17 24 1488464 10-11 4 4-77 3 4-65 12
10-19 11 1488675 1-31 27 1489657 4-42 14 4-66 13
1486751 9-14 38 1488676 1-31 44 4-42 17 4-66 14
9-27 18 1488688 1-39 2 4-46 15 4-66 15
1486754 2-71 5 1488689 1-39 1 4-51 2 4-66 16
1486758 5-33 8 1488690 1-39 3 4-53 9 4-66 17
9-27 19 1488691 1-39 8 4-54 22 4-66 18
1486759 9-17 11 1488692 1-39 4 4-62 11 1490242 4-19 12
1486761 9-11 20 1488693 1-39 9 4-77 3 4-36 13
9-27 2 1488694 1-39 5 1489845 7-11 11 4-39 2
1486772 9-11 3 1488696 1-39 11 1489846 7-11 17 4-39 5
1486774 9-6 7 1488697 1-39 12 1489847 7-11 12 4-39 7
1487063 9-13 13 1488698 1-39 13 1489848 7-11 14 4-45 9
9-27 3 1488699 1-39 14 1489957 4-29 4 4-49 3
9-46 6 1488702 1-39 6 4-29 4 4-49 8
1487065 9-11 6 1488703 1-35 2 4-29 5 4-53 3
1487069 9-17 21 1-37 7 4-29 5 4-53 12
1487078 9-13 3 1488704 1-39 17 4-29 6 4-53 13
1487086 9-11 23 1488705 1-39 18 4-29 7 4-53 14
1487095 10-37 12 1488725 1-37 12 4-29 8 4-54 16
1487097 9-27 4 1488726 1-37 10 4-29 8 4-54 17
1487099 9-5 2 1488727 1-37 9 4-29 9 4-54 21
9-6 9 1488728 1-37 11 4-29 10 4-57 1
1487100 9-13 20 1488729 1-37 1 4-65 11 4-57 3
1487103 7-7 12 1488730 1-37 6 4-65 12 4-59 25
1487104 7-7 27 1488735 1-35 1 4-65 13 4-63 2
1487105 7-7 24 1-37 3 4-66 14 4-67 2
1487106 7-7 25 1488736 1-31 25 4-66 15 4-68 2

©2007 HYSTER COMPANY See Service Manual 12-11


for service procedures.
UNIT CODE A236
EUROPE 07/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-69 1 1490245 4-49 7 1492198 1-13 30 1493385 1-31 14


4-69 2 1490246 4-49 1 1492200 1-23 13 1493386 1-31 15
4-83 1 1490249 4-29 3 1-50 8-3 7
4-83 2 4-29 3 1492214 7-9 10 1493393 1-55 18
4-83 3 1491015 8-3 14 1492221 8-3 5 1493394 1-55 17
4-85 1 1491016 8-3 18 1492225 8-3 13 1493397 1-13 4
4-85 2 1491020 8-3 27 1492231 1-55 6 1-19 12
4-85 3 1491028 1-23 16 1492236 7-9 23 1-25 11
4-85 4 1491029 1-23 11 1492237 7-9 6 1-41 3
4-85 5 1491360 1-5 14 1492252 7-11 13 1-55 12
4-85 6 1-49 9 1492253 1-55 5 1-63 2
4-85 7 1491468 4-11 10 3-11 14 3-11 16
4-85 8 1491495 1-23 1 3-13 17 3-13 19
4-85 9 1491763 10-13 13 4-33 18 1493428 4-41 9
1490243 4-19 12 1491810 4-27 1 1492260 7-9 7 4-45 7
4-36 13 1491811 4-27 1 7-11 4-45 8
4-39 2 1491813 4-27 1 1492331 10-13 18 4-58 22
4-39 5 1491814 4-27 1 1493278 1-13 29 1493430 4-53 8
4-39 7 1491816 4-27 1 1493281 1-17 2 4-54 27
4-45 9 1492133 1-13 20 1493282 1-17 1 4-75 4
4-49 3 1492139 1-23 8 1493283 1-17 3 4-75 5
4-49 8 1-23 12 1493308 1-15 14 4-75 6
4-53 3 1-65 5 1-19 7 1493433 4-58 19
4-53 12 1-67 5 1-25 15 1493434 4-53 4
4-53 13 4-9 1 1493312 1-55 11 4-57 11
4-53 14 7-11 8 1-63 21 4-58 19
4-54 16 1492140 1-13 15 1493313 1-15 5 4-72 5
4-54 17 1-17 6 1493316 1-15 4 1493435 4-57 6
4-54 21 1-23 7 1493318 1-15 9 1493436 4-57 6
4-57 1 1-23 10 1493320 1-41 10 1493437 4-53 1
4-57 3 1-65 2 1493321 1-41 7 4-54 24
4-59 25 1-67 2 1493322 1-41 9 1493438 4-53 1
4-63 2 4-9 2 1493324 1-41 6 4-54 24
4-67 2 4-11 13 1493326 1-41 16 1493442 4-57 7
4-68 2 9-45 4 1493328 1-41 1 1493443 4-58 23
4-69 1 9-53 10 1493329 1-41 11 1493444 4-39 4
4-69 2 1492141 4-9 12 1493332 1-43 12 1493445 4-39 4
4-71 6 1492146 4-33 5 1493333 1-43 13 1493448 4-55 29
4-71 7 1492147 4-9 6 1493334 1-43 15 4-55 30
4-71 8 1492149 4-9 4 1493335 1-43 17 4-58 15
4-83 1 1492156 1-43 20 1493336 1-43 1 4-63 4
4-83 2 1492163 4-11 6 1493337 1-43 11 1493450 4-80 6
4-83 3 1492166 1-13 14 1493339 1-43 8 1493455 4-54 28
4-85 1 1492167 1-13 13 1493340 1-43 4 4-58 16
4-85 2 4-33 15 1493341 1-43 5 4-58 23
4-85 3 1492169 1-23 4 1493344 1-43 10 1493459 4-36 12
4-85 4 1492173 1-23 17 1493370 1-23 9 4-53 5
4-85 5 1492175 1-23 1 1493372 1-23 14 4-55 29
4-85 6 1492176 4-11 5 1493373 1-23 14 4-55 30
4-85 7 1492195 1-50 1 1493380 1-31 5 1493464 4-54 19
4-85 8 1492196 1-50 5 8-3 17 1493465 4-19 12
4-85 9 1492197 1-13 25 1493383 1-31 1 4-35 11

12-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-36 13 1495631 8-7 9 1498373 1-26 5 1504868 7-7 31


4-39 3 1495632 8-7 10 1498383 1-65 16 1504942 1-13 10
4-39 6 1495633 8-7 11 9-45 12 1504953 1-15 10
4-39 8 1495634 8-7 12 1498385 1-31 12 1504954 1-15 11
4-45 9 1495635 8-7 13 1-63 1 1504955 1-15 12
4-49 3 1495636 8-7 14 1498387 8-3 23 1506669 1-63 6
4-49 8 1495637 8-7 15 1498506 9-5 6 1506677 1-60 3
4-53 2 1495638 8-7 16 10-19 10 1506682 11-5 1
4-58 24 1495639 8-7 17 1499564 6-3 23 1506738 1-19 14
4-63 3 1495640 8-7 18 1499594 6-3 36 1-25 9
4-67 1 1495641 8-7 19 1499936 1-60 1 8-3 35
4-68 1 1495642 8-7 20 1500912 4-49 2 1506748 1-28 6
4-69 3 1495643 8-7 21 4-49 3 1-29 4
4-72 2 1495644 8-7 22 1500913 4-41 9 1506749 1-28 5
4-75 2 1495645 8-7 23 4-45 7 1-29 3
1493466 4-42 16 1495646 8-7 24 4-45 8 1506750 1-29 2
4-46 14 1495647 8-7 25 4-58 22 1506751 1-28 1
4-49 2 1495648 8-7 26 1500919 4-45 11 1-29 1
4-51 4 1496296 1-31 41 1500925 4-35 7 1506762 4-49 1
4-83 5 1496368 1-31 40 4-66 24 1506825 1-55 22
4-85 10 1496459 1-31 21 4-66 25 1-63 26
4-85 11 1497230 11-7 10 4-75 1 7-9 24
1493474 1-63 16 1497287 4-39 4 1500927 4-41 8 1506827 1-63 15
1493486 1-65 14 1497358 4-39 4 4-45 6 1506832 3-5 14
1-67 13 1497361 4-45 3 1500928 4-49 5 1506881 4-35 1
1493494 1-63 12 1497362 4-45 3 4-49 5 1506883 4-35 1
1493498 1-63 25 1497822 1-60 4-49 5 1506885 4-35 6
1493499 1-63 9 1497903 6-3 6 1501919 4-57 9 1507003 1-43 16
1493562 10-13 12 1498336 1-13 3 1502006 3-7 13 1507089 2-35 11
1494312 9-11 9 1-60 2 1502130 6-7 30 1507090 2-35 12
1494675 3-11 21 1498338 1-60 6 1502625 4-39 1 1507268 3-5 13
3-13 1 1-63 13 4-79 2 1507395 3-5 9
1495371 1-19 26 1498339 1-41 14 1502626 4-39 1 1507725 4-58 17
1-25 24 1498341 1-41 2 4-79 2 4-58 20
1495372 1-19 24 1498342 1-41 5 1502627 4-58 18 1510787 7-9 8
1-25 23 1498343 1-41 12 1502712 4-58 14 1511548 6-3 20
1495431 1-19 25 1498344 1-43 3 4-78 3 1511952 2-19 7
1-25 26 1498347 1-43 2 1502750 4-68 2 2-21 2
1495435 1-25 16 1498348 1-43 21 1502879 9-7 13 1511953 2-68 5
1495438 1-19 8 1498354 1-13 21 1502887 9-7 3 2-69 3
1495454 1-19 17 1498355 1-13 19 1502919 4-57 10 1511970 2-47 9
1-25 6 1498356 1-13 18 1502921 4-57 5 2-57 17
1495456 1-19 16 1-63 28 1503883 1-85 18 1511972 2-27 11
1-25 7 1498357 1-13 17 1504393 5-15 1 1511977 2-49 9
1495623 8-7 1 1-63 19 1504406 7-9 20 2-57 13
1495624 8-7 2 9-53 11 1504861 7-7 7 2-68 6
1495625 8-7 3 1498362 1-13 23 1504862 7-7 9 1511978 2-18 7
1495626 8-7 4 1498363 1-13 26 1504863 7-7 34 1511981 2-47 3
1495627 8-7 5 1498365 1-17 5 1504864 7-7 30 1512003 2-18 1
1495628 8-7 6 1498370 1-26 2 1504865 7-7 14 1512004 2-18 3
1495629 8-7 7 1498371 1-26 7 1504866 7-7 32 2-51 3
1495630 8-7 8 1498372 1-26 6 1504867 7-7 29 2-83 8

©2007 HYSTER COMPANY See Service Manual 12-13


for service procedures.
UNIT CODE A236
EUROPE 07/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1512005 2-57 14 1513328 2-80 47 1517069 2-83 2 1521705 2-29 13


1512006 2-18 6 1513332 2-79 41 1517094 2-17 2 1521706 2-29 14
1512009 2-18 4 1513333 2-79 20 1517110 2-51 2 1521707 2-29 15
1512015 2-45 5 1513334 2-79 45 1517119 2-31 16 1521708 2-29 16
1512024 2-45 7 1513337 2-79 2 1517190 2-33 8 1521882 2-21 3
1512025 2-45 3 1513338 2-79 1 1517212 2-79 27 1521888 2-5 3
1512026 2-45 6 1513430 2-83 2 1517213 2-79 30 2-15 2
1512027 2-45 2 1513712 2-51 6 1517214 2-79 42 1521889 2-5 2
1512029 2-45 8 1513725 2-16 3 1517216 2-79 17 2-15 1
1512046 2-47 7 2-53 8 1517217 2-79 23 1521891 2-17 4
1512047 2-47 10 2-73 19 1517218 2-79 12 1521901 2-33 1
1512048 2-47 11 1513743 2-51 1 1517219 2-79 6 1521913 2-33 13
1512106 2-46 3 1513749 2-22 2 1517220 2-79 5 2-33 13
1512107 2-46 4 1513772 2-41 13 1517221 2-79 19 1521914 2-33 13
1512111 2-37 11 1513788 2-31 11 1517222 2-79 34 2-33 14
2-41 7 1513791 2-54 4 1517223 2-79 22 1521915 2-33 11
2-48 3 1513793 2-37 17 1517224 2-79 25 1521916 2-33 12
2-65 9 1513806 2-73 4 1517225 2-79 32 1521919 2-33 4
2-68 7 2-73 12 1517226 2-79 39 2-85 7
1512112 2-41 10 1513836 2-13 17 1517228 2-79 21 1521937 2-73 11
1512118 2-41 9 1513841 2-10 2 1517230 2-79 18 1521938 2-20 1
1512119 2-41 11 1513947 1-87 3 1517231 2-79 29 2-47 2
1512130 2-62 1 1514033 7-9 8 1517232 2-79 44 1521939 2-73 3
1512146 2-25 7 1514331 8-7 27 1517233 2-79 7 1521943 2-73 18
1512150 2-25 10 1514339 2-33 6 1517235 2-79 11 1521944 2-73 10
1512151 2-25 10 2-61 3 1517237 2-79 26 1521952 2-44 4
1512152 2-25 10 2-83 9 2-79 43 1521960 2-83 2
1512153 2-25 10 1514346 2-22 7 1517250 2-38 1 1523533 4-9 5
1512292 2-21 1 2-29 10 1517256 2-44 2 1524173 7-9 12
2-26 2 1514354 2-29 5 1517257 2-44 1 9-23 1
2-76 2 1514504 2-37 21 1517266 2-37 19 1524215 7-9 11
1512295 2-16 2 1514542 2-26 1 1517906 9-31 5 9-23 1
1512304 2-31 4 1514571 2-83 7 9-31 7 1524551 2-71 15
1512305 2-19 3 1514603 4-57 11 9-31 13 1525589 4-53 7
1512322 2-88 3 1515337 1-19 2 1518112 4-41 4 4-78 3
1512328 2-45 11 1-25 3 4-49 2 1527813 9-13 13
1512417 2-69 2 1-41 15 4-54 21 9-17 20
1512418 2-59 4 1515475 1-85 11 4-57 1 9-27 3
1512423 2-48 4 1515787 2-17 3 4-57 3 9-27 6
1512424 2-45 1 1515840 2-89 1 4-57 4 9-27 10
1512445 2-46 2 1515895 2-19 5 4-58 13 9-27 11
1512453 2-41 8 1515897 2-31 2 1520541 7-11 6 10-11 9
1512456 2-60 1 1516199 9-27 11 1520542 7-11 10 1527816 10-11 7
1512503 2-31 13 1516213 9-17 26 1520596 8-3 8 1527817 9-23 3
1512585 2-31 10 1516237 4-53 6 1520841 8-3 15 1527820 5-33 5
2-33 5 4-54 28 1521682 2-31 5 5-33 8
1512586 2-33 7 1516559 11-5 1 1521683 2-31 9 5-33 15
1512814 3-5 10 1517003 2-19 8 1521685 2-31 6 1527821 9-11 19
1512822 1-13 24 1517010 2-31 17 2-31 7 9-11 20
1-50 3 2-49 2 2-31 8 9-13 3
1513191 2-17 5 1517011 2-31 17 1521691 2-31 14 9-13 20
1513318 2-79 13 2-49 3 1521694 2-61 2 9-13 23

12-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-17 10 7-17 5 1546697 4-53 4 9-23 7


9-27 2 7-18 5 4-61 5 1558025 1-43 6
9-27 15 7-21 5 4-72 5 1558027 4-17 3
9-27 18 7-22 5 1547279 4-80 1558028 1-55 1
1528144 9-11 7 1538311 6-11 4 1547766 3-7 2 1558029 1-55 16
1528456 9-11 13 6-13 3 1547980 6-3 24 1558032 1-55 8
1528579 9-20 7 6-15 4 1548063 1-5 16 1-57
1528580 9-23 11 6-16 4 1548064 1-5 16 1558033 4-9 11
1528595 9-46 8 7-17 4 1548066 1-5 29 4-15
1528596 2-71 10 7-18 3 1548067 1-5 29 1558035 1-71 13
1528597 9-27 15 7-21 4 1548079 1-5 7 1558036 1-13 2
1528602 9-20 6 7-22 4 1548082 1-5 7 1558037 1-13 12
1528603 9-5 8 1538936 9-11 12 1548100 1-31 1558038 8-3 38
1528714 1-74 10 1539034 1-63 33 1549715 10-11 9 1558039 8-3 28
1529052 4-53 8 1539567 9-45 10 1550921 1-47 1 1558040 8-3 25
4-54 27 9-47 1550922 1-47 2 1558041 4-33 4
4-75 4 1539568 9-53 1 1550923 1-47 3 1558042 1-23 15
4-75 5 9-55 1550924 1-47 4 1558049 3-11 5
4-75 6 1542548 1-20 8 1552716 2-75 2 3-13 9
1529665 3-7 30 1543316 2-29 3 1552880 2-74 2 1558050 4-33 24
1530385 1-63 29 1543317 2-29 4 1553261 2-25 9 1558052 3-13 20
1530386 1-63 18 1543318 2-29 2 1553262 2-25 9 1558053 3-13 7
1530745 5-5 28 1543359 2-57 4 1553404 1-25 1558054 4-33 11
1531404 2-5 4 1543421 2-41 12 1553405 1-19 1558055 4-33 10
1532341 3-7 34 2-49 8 1553952 2-73 1 1558292 1-25 4
1532571 4-41 1 1543435 2-37 7 1553956 2-73 7 1558293 1-20
4-41 2 1543437 2-37 2 2-73 15 1-25 31
1533477 9-11 14 1543439 2-37 7 1554045 2-29 1 1558294 1-19 29
1533649 9-23 19 1543440 2-37 7 1554047 7-3 27 1-25 30
1533655 9-5 4 1543445 2-25 11 1554048 7-3 28 1-55 7
1533657 5-33 20 1543711 2-79 38 1554125 1-43 7 1558295 1-25 25
1533662 5-33 18 1543732 2-79 28 1554339 6-7 35 1558296 1-25 27
9-5 17 1543733 2-79 24 1554340 6-7 37 1558297 1-25 1
9-13 31 1543734 2-79 15 1554341 6-7 39 1558298 1-25 32
9-17 4 1544501 1-31 13 1554710 9-6 6 1558299 1-19 21
1533664 9-23 18 1544934 9-13 4 1555981 9-46 5 1-25 2
1534425 1-63 32 1545170 1-43 9 9-51 1 1558300 1-19 11
1534474 1-63 10 4-77 1556910 5-5 17 1-25 14
1534475 1-63 5 1545172 4-19 11 5-11 18 1558301 1-25 21
1534476 1-63 14 4-21 10 1556912 5-11 11 1558302 1-19 5
1534477 1-63 31 4-39 1556954 5-6 10 1-25 20
1534481 1-63 17 1545176 4-35 1556955 5-6 11 1558303 1-19 6
1534660 1-87 6 9-45 7 1557007 5-21 8 1-25 17
1534793 4-5 18 9-53 5 1557008 5-21 8 1558305 1-19 19
1538217 1-49 14 1545181 4-23 7 1557011 5-21 2 1-25 18
1538218 1-47 4-63 1557756 1-31 45 1558306 1-25 19
1-49 1 1545202 4-53 4 1-49 12 1558307 1-19 20
1-55 24 4-72 5 1-59 13 1-25 5
1538310 6-11 5 1545521 11-7 10 9-3 3 1558440 1-19 1
6-13 5 1545532 4-23 3 9-5 13 1558441 1-19 28
6-15 5 1546460 1-49 2 9-13 35 1-20
6-16 5 1546493 9-11 17 9-20 5 1558442 1-19 22

©2007 HYSTER COMPANY See Service Manual 12-15


for service procedures.
UNIT CODE A236
EUROPE 07/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1558443 1-19 23 2-83 1561756 4-49 5 1569985 4-58 23


1558444 1-19 32 2-85 1563795 9-3 32 1570557 1-28
1558445 1-19 31 2-86 9-7 1570601 4-61 4
1558446 1-19 3 2-87 1563867 9-11 9 4-61 6
1558447 1-19 18 2-88 1564349 10-37 1 1570602 4-29 3
1559624 2-9 1 2-89 1564721 9-11 9 4-29 3
2-10 1559626 5-33 21 1564843 5-33 13 4-29 4
2-13 1559627 5-33 21 1564992 2-47 14 4-29 4
2-14 1559655 2-39 3 1564993 2-47 5 4-29 5
2-15 1559668 1-3 1 1565007 2-37 18 4-29 5
2-16 1559669 1-3 1 1565040 2-37 4 4-29 8
2-17 1559670 1-3 1 1565045 2-44 5 4-29 8
2-18 1559691 1-19 15 1565474 5-21 5 4-29 9
2-19 1-25 8 1565885 2-37 4 4-29 10
2-20 1560005 9-5 16 1566041 1-15 8 4-30 53
2-21 9-13 30 1-15 16 4-30 54
2-22 1560006 5-33 19 1-55 25 4-65 11
2-25 1560537 1-53 1 7-9 5 4-65 12
2-26 1-57 1 1566044 1-13 11 4-65 13
2-27 1560538 1-53 3 1566125 6-7 13 4-66 14
2-29 1560539 1-53 4 1566126 6-7 6 4-66 15
2-31 1560540 1-53 5 1566205 4-13 8 4-66 16
2-33 1560541 1-53 6 4-15 6 4-66 17
2-37 1560542 1-53 7 1566206 4-13 9 4-66 18
2-38 1560543 1-53 8 4-15 5 4-66 20
2-41 1560544 1-53 9 1566208 4-13 2 4-66 21
2-43 1560545 1-53 10 1566209 4-13 11 4-66 22
2-44 1560546 1-53 11 1566210 4-13 3 4-66 23
2-45 1560547 1-53 12 4-15 3 1570603 4-61 4
2-46 1-57 7 1566211 4-13 4 4-61 6
2-47 1560548 1-53 13 1566212 4-13 5 1570606 4-49 5
2-48 1-57 8 1566213 4-13 6 1570608 4-35 3
2-49 1560549 1-53 14 1566216 4-15 2 1570609 4-35 4
2-50 1560550 1-53 15 1566411 7-9 8 1570610 4-35 5
2-51 1560552 1-53 17 1566652 5-15 2 1570611 4-35 2
2-53 1-57 11 5-29 8 4-35 3
2-54 1560553 1-53 18 1566762 4-11 4 1570612 4-35 4
2-55 1-57 12 1566764 4-17 4 4-35 5
2-57 1560554 1-53 19 1566765 4-17 2 1570613 4-35 8
2-58 1-57 13 1566767 4-11 7 1570614 4-35 3
2-59 1560555 1-53 20 1566771 4-9 7 1570622 4-45 7
2-60 1-57 14 1567082 4-33 9 4-45 8
2-61 1560556 1-53 21 1567676 4-49 5 4-66 24
2-62 1-57 15 1567941 4-33 27 4-66 25
2-65 1560623 1-57 3 1567942 1-26 1 1570638 4-45 2
2-68 1560624 1-57 4 1568388 10-33 2 1570639 4-45 1
2-69 1560625 1-57 5 1568389 10-33 2 1570641 4-45 4
2-73 1560626 1-57 6 1568390 10-33 2 1570643 4-45 5
2-74 1560627 1-57 9 1568391 10-33 2 4-53 3
2-75 1561530 1-71 19 1568392 10-33 2 1570644 4-42 17
2-76 1561604 6-7 40 1569616 3-7 3 4-77 2
2-79 8-7 1569867 3-7 16 1570645 4-42 13

12-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-62 9 3-7 9 1590815 1-55 2 1597192 1-5 18


4-62 12 9-11 2 1590820 1-55 4 2-5 11
1571029 1-63 7 1581577 2-7 8 1590821 1-55 3 1597430 4-6 42
1571030 1-63 22 4-23 5 1590822 1-55 2 4-78
1571269 4-33 20 1583941 4-11 11 1591591 1-49 10 1597442 1-5 17
1571581 4-21 11 4-61 1592082 1-9 20 1597444 1-5 6
1571585 4-21 11 1583987 4-33 28 1592087 1-9 30 1-9 3
1571627 1-63 4-65 1592089 1-9 28 2-35 8
1-71 15 1584546 2-57 5 1592090 1-9 29 3-5 8
1571631 8-3 2 1584817 2-25 11 1592107 1-9 36 3-7 10
1571632 8-3 16 1584818 2-25 11 1592108 1-9 37 4-23 4
1571775 1-65 13 1584819 2-25 11 1592109 1-9 38 4-27 3
1-67 12 1584820 2-25 11 1592111 1-9 6 9-11 1
4-33 32 1584824 9-55 3 1592112 1-9 6 1597447 1-5 2
1571776 1-65 11 1584825 9-55 4 1592115 1-9 17 1597448 1-5 34
1-67 11 1584826 9-55 5 1592116 1-9 17 9-11 11
1571789 4-17 7 1584846 9-55 8 1592783 2-5 8 1597595 4-6 41
9-45 3 1584914 2-54 3 2-67 1597806 2-17 1
1571802 1-13 5 1584922 2-33 13 1592800 2-5 21 1597807 2-22 3
1571803 1-13 8 1584923 2-33 14 1592801 2-5 19 2-88 1
1571804 1-13 7 1584925 2-33 9 1592830 2-5 23 1598354 2-46 1
1571810 9-53 2 1584932 2-73 1592831 2-5 1 1598398 1-23 2
1571812 11-2 1 1584933 2-73 20 1592852 9-11 4 1-50 4
1571841 1-13 9 1584990 2-29 3 1593629 1-19 27 1598436 2-79 33
1573113 4-78 1 1584991 2-29 2 1-25 28 1598544 2-5 26
1573114 4-78 1 1584992 2-29 4 1594222 10-33 2 1599381 4-17 1
1573115 4-78 1 1584993 2-29 3 1594229 10-33 4-29
1573574 1-43 18 1584994 2-29 2 1594274 10-35 2 4-33 3
1573575 1-43 14 1584995 2-29 4 1594275 10-35 2 4-41
1574081 1-69 2 1584996 2-29 3 1594276 10-35 2 4-45
1574082 1-69 2 1584997 2-29 2 1594277 10-35 2 4-49
1579009 5-5 6 1584998 2-29 2 1594278 10-35 2 1600223 4-33 9
1579011 5-5 2 1584999 2-29 3 1594279 10-35 2 1600532 9-9 26
5-5 16 1585000 2-29 4 1594532 10-35 1600799 9-3 19
5-11 17 1585002 2-29 4 1594533 10-35 1600801 9-3 20
1579141 5-21 15 1585091 5-21 25 1594534 10-35 1601273 4-9 8
1580951 4-19 2 1585160 11-4 1 1594535 10-35 1601825 4-51
4-21 2 1585283 2-31 16 1594536 10-35 1601859 9-48
1580952 4-19 3 1585284 2-31 15 1594537 10-35 1601921 7-3 13
4-21 3 1587596 2-37 4 1594933 6-16 1 1601922 7-3 14
1581404 4-31 6 1588093 2-79 35 7-22 1 1601924 7-3
1581488 4-21 11 1588106 2-83 4 1594934 6-16 1 1601929 1-17 4
1581489 4-21 11 1588828 2-74 1 7-22 1 1601935 4-9 9
1581490 4-21 11 1589332 6-16 1595146 4-33 23 1602433 4-41 1
1581491 4-21 11 7-22 1595149 4-79 1602453 9-25 13
1581492 4-21 11 1589584 2-76 3 1595479 6-16 1 1603078 9-25 11
1581556 9-11 10 1590001 3-7 24 7-22 1 1603080 9-25 6
1581557 1-9 4 1590007 4-27 5 1595480 6-16 1 1603081 9-25 4
4-27 4 1590014 9-6 4 7-22 1 1603083 9-25 14
1581558 1-5 3 1590532 5-7 7 1595603 6-16 1603084 9-25 2
2-35 6 5-8 5 7-22 1603085 9-25 5
3-5 17 1590542 5-34 1 1595723 10-11 8 1603296 5-13 2

©2007 HYSTER COMPANY See Service Manual 12-17


for service procedures.
UNIT CODE A236
EUROPE 07/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1603298 5-13 6 1605274 5-33 9 1607628 4-85 4-61 2


1603502 1-55 23 1605425 9-9 12 1607749 4-71 1 4-61 3
1603503 1-55 20 1605446 10-25 1607771 4-54 20 4-61 7
1603521 1-69 1605447 10-25 1607772 4-41 4 4-61 8
1-81 1605449 10-25 4-57 12 4-62 12
1603522 1-69 1605450 10-25 1607775 4-53 4 4-62 13
1-81 1605451 10-21 1607778 4-78 1 4-71 3
1603523 1-69 1605452 10-21 1607842 4-41 2 1610948 4-41 12
1-81 1605453 10-21 1607843 4-49 1 4-49 4
1603524 1-69 1605454 10-21 1608548 4-6 38 4-61 2
1-81 1605455 10-19 1 1608622 7-11 1 4-61 3
1603867 10-3 1605456 10-19 2 1608713 1-9 27 4-61 7
10-5 1605457 10-19 3 1608761 4-5 34 4-61 8
10-7 1605458 10-19 4 1608762 4-5 37 4-62 12
10-11 1605459 10-19 5 1608997 3-7 28 4-62 13
10-15 1605460 10-19 6 1609687 10-3 16 4-71 3
1603868 10-3 1605545 4-59 25 10-21 12 1610949 4-41 3
10-5 4-72 1 10-25 26 1610950 4-41 3
10-7 1605750 2-31 2 1610632 3-5 1 4-41 6
10-11 1605799 9-13 17 1610633 1-9 26 4-41 7
10-15 1605818 4-5 26 1610796 9-27 1 4-42 19
1603869 10-3 1606138 3-7 27 9-32 4-42 20
10-5 1606163 10-16 25 1610805 9-27 21 4-42 21
10-7 1606165 10-16 24 1610808 9-5 11 4-51 9
10-11 1606167 10-16 24 1610809 9-5 10 4-54 26
10-15 1606168 10-16 25 1610811 9-5 1 4-61 5
1603870 10-3 1606170 10-16 24 1610812 9-5 12 4-71 4
10-5 1606171 10-16 25 1610814 9-14 39 4-72 4
10-7 1606173 10-16 24 1610816 9-13 21 4-75 3
10-11 1606174 10-16 25 9-17 17 1610951 4-41 6
10-15 1606176 10-16 24 1610818 9-13 36 1610952 4-29 6
1603871 10-3 1606177 10-16 25 9-17 18 1610953 4-42 19
10-5 1606179 10-16 24 1610820 9-20 2 4-42 20
10-7 1606180 10-16 25 1610821 9-20 4 4-42 21
10-11 1606281 5-33 4 1610822 9-13 14 4-51 10
10-15 1606569 2-57 2 1610883 4-53 6 4-54 25
1603872 10-3 1607307 1-5 7 1610936 4-21 1 4-71 5
10-5 1607310 1-5 7 1610941 4-41 6 1610954 4-41 3
10-7 1607314 1-5 15 4-41 7 4-41 6
10-11 1607315 1-5 27 4-61 5 4-41 7
10-15 1607461 4-5 2 4-71 4 4-42 19
1603891 2-47 12 4-75 4-72 4 4-42 20
1603904 9-25 3 1607476 1-31 28 4-75 3 4-42 21
1603975 7-3 32 4-72 1610942 4-41 7 4-54 26
1604026 10-11 1 1607524 4-71 2 1610944 4-41 4 4-72 4
1604027 10-11 1 1607525 4-71 2 4-49 2 1610971 4-57 7
1604028 10-11 1 1607526 4-78 6 4-57 13 1611012 9-23 6
1604029 10-11 1 1607527 4-71 2 1610945 4-46 13 1611013 9-23 8
1604030 10-11 1 1607528 4-71 2 1610947 4-41 12 1611014 9-20 3
1604031 10-11 1 1607529 4-71 2 4-49 4 1611019 10-37 8
1604032 10-11 3 1607532 4-71 2 4-51 6 1611020 10-37 9
1605273 5-33 6 1607623 4-5 32 4-51 8 1611021 10-37 11

12-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1611023 10-37 10 1612993 1-9 1 2-22 2-16


1611029 4-72 4 1612995 1-9 1 2-25 2-17
4-75 7 1613214 10-16 24 2-26 2-18
1611156 3-7 29 1613215 10-16 25 2-27 2-19
1611182 1-9 21 1613217 10-16 24 2-29 2-20
1611354 1-9 23 1613220 10-16 24 2-31 2-21
1611498 9-3 5 1613221 10-16 25 2-33 2-22
1611559 9-3 11 1613223 10-16 24 2-37 2-25
9-9 1613224 10-16 25 2-38 2-26
1611870 9-23 13 1613229 10-16 24 2-41 2-27
1611871 9-23 14 1613230 10-16 25 2-43 2-29
1612293 5-5 14 1613232 10-3 2-44 2-31
5-11 7 10-5 2-45 2-33
1612311 5-5 29 10-7 2-46 2-37
5-11 3 10-11 2-47 2-38
5-21 10 10-15 2-48 2-41
5-27 3 1613233 10-3 2-49 2-43
1612312 5-21 9 10-5 2-50 2-44
5-27 4 10-7 2-51 2-45
1612313 5-5 25 10-11 2-53 2-46
5-11 1 10-15 2-54 2-47
5-21 12 1613234 10-3 2-55 2-48
5-27 1 10-5 2-57 2-49
1612314 5-5 11 10-7 2-58 2-50
5-11 2 10-11 2-59 2-51
5-19 9 10-15 2-60 2-53
5-21 11 1613235 10-3 2-61 2-54
5-27 2 10-5 2-62 2-55
1612332 5-5 27 10-7 2-65 2-57
1612347 5-5 30 10-11 2-68 2-58
1612365 5-25 7 10-15 2-69 2-59
1612403 9-13 30 1613236 10-3 2-73 2-60
9-17 3 10-5 2-74 2-61
1612503 5-15 27 10-7 2-75 2-62
5-29 23 10-11 2-76 2-65
1612507 5-15 28 10-15 2-79 2-68
5-29 24 1613237 10-3 2-83 2-69
1612508 5-15 30 10-5 2-85 2-73
5-29 31 10-7 2-86 2-74
1612530 5-15 29 10-11 2-87 2-75
5-29 25 10-15 2-88 2-76
1612638 2-7 6 1613301 2-9 1 2-89 2-79
1612648 2-7 1 2-10 1613397 10-5 1 2-83
1612687 5-5 8 2-13 1613398 10-5 1 2-85
5-21 22 2-14 1613399 10-5 1 2-86
1612870 5-6 13 2-15 1613400 10-5 1 2-87
5-25 9 2-16 1613401 10-5 1 2-88
1612905 5-5 14 2-17 1613402 10-5 1 2-89
5-11 7 2-18 1613484 2-9 1 1613486 2-9 1
5-27 8 2-19 2-13 2-13
5-27 15 2-20 2-14 2-14
1612988 1-5 28 2-21 2-15 2-15

©2007 HYSTER COMPANY See Service Manual 12-19


for service procedures.
UNIT CODE A236
EUROPE 07/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2-16 1614175 10-31 1 1615076 1-77 2 1615711 2-71 3


2-17 10-31 9 1-77 9 1615763 2-19 4
2-18 1614188 4-5 17 1615077 1-77 2 1615783 10-31
2-19 4-71 1-78 9 1615784 10-31
2-20 1614372 6-11 2 1615078 1-77 2 1615785 10-31
2-21 6-13 2 1-78 9 1615786 10-31
2-22 6-15 2 1615079 1-77 2 1616202 11-7 4
2-25 6-16 2 1-78 9 1616213 11-7 4
2-26 7-17 2 1615105 1-73 4 1616227 4-71 6
2-27 7-18 2 1-81 3 4-71 7
2-29 7-21 2 1615106 1-73 4 4-71 8
2-31 7-22 2 1-81 3 1616293 2-71 8
2-33 1614377 1-49 8 1615107 1-73 4 1616702 1-37 8
2-37 1614461 2-37 13 1615109 1-73 4 1616994 9-6 5
2-38 1614477 2-79 10 1615110 1-73 4 1617615 4-6 45
2-41 1614478 2-79 9 1615111 1-73 4 1617617 4-6 43
2-43 1614515 2-19 6 1-74 8 1617618 4-6 44
2-44 1614860 10-25 1-74 10 1618178 2-31 1
2-45 1614861 10-25 1615124 1-73 5 1618466 9-31 14
2-46 1614862 10-25 1615125 1-73 5 1618469 9-31 7
2-47 1614863 10-25 1615126 1-73 5 1618471 9-31 3
2-48 1614864 10-21 1-74 7 1618472 9-31 12
2-49 1614865 10-21 1-74 11 1618476 9-31 17
2-50 1614866 10-21 1615127 1-73 5 1618477 9-31 13
2-51 1614867 10-21 1-74 7 1618478 9-31 5
2-53 1614869 10-19 1 1-74 11 1618479 9-31 4
2-54 1614870 10-19 2 1615128 1-73 5 1618482 9-31 12
2-55 1614871 10-19 3 1615129 1-73 5 1618484 9-31 17
2-57 1614872 10-19 4 1615131 1-73 6 1618485 9-31 4
2-58 1614873 10-19 5 1615132 1-74 7 1618590 2-25 9
2-59 1614874 10-19 6 1615136 1-74 9 1619110 6-3 10
2-60 1615040 9-9 31 1615137 1-74 9 1619112 6-3 11
2-61 1615043 9-9 3 1615138 1-74 8 1619113 6-4 61
2-62 1615044 9-9 32 1615139 1-74 8 1619114 6-4 62
2-65 1615045 9-9 33 1615140 1-74 10 1619115 6-4 60
2-68 1615051 9-9 8 1615141 1-74 10 1619116 6-3 12
2-69 1615054 9-9 36 1615143 1-74 11 1619118 6-3 13
2-73 1615055 1-70 12 1615144 1-74 11 1619119 6-3 39
2-74 1615056 1-69 4 1615147 1-69 2 1619120 6-4 63
2-75 1615057 1-69 4 1615149 1-69 2 1619121 6-4 64
2-76 1-70 7 1-69 2 1619122 6-3 44
2-79 1-70 10 1615150 1-69 2 1619124 6-3 18
2-83 1-70 11 1615152 1-71 19 1619126 6-3 28
2-85 1615062 1-70 8 1615158 1-70 12 1619127 6-3 28
2-86 1615063 1-70 8 1615159 9-9 15 1619128 6-3 29
2-87 1615064 1-70 8 1615363 4-13 10 1619130 6-3 31
2-88 1615066 1-70 9 1615364 4-9 11 1619132 6-3 42
2-89 1615067 1-70 9 4-13 8-9 1
1613651 6-3 2 1615068 1-70 9 1615643 9-13 18 1619133 8-9 6
1613705 3-5 4 1615073 1-69 1615644 9-17 13 1619134 8-9 4
1613946 9-13 11 1615075 1-77 2 1615645 9-13 29 1619135 8-9 8
1613974 1-5 22 1-77 9 9-17 1 1619136 6-3 40

12-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

8-9 11 5-15 35 1624422 5-25 4 1624476 5-15 9


1619137 8-9 7 5-19 33 1624423 5-15 3 5-19 14
1619491 8-9 13 5-21 27 5-19 31 5-29 7
1620002 6-11 2 5-25 10 5-25 2 1624477 5-15 10
6-13 2 5-27 16 1624424 5-25 3 5-19 13
6-15 2 5-29 32 1624425 5-19 32 5-29 6
6-16 2 1624368 5-5 14 5-25 1 1624478 5-19 12
7-17 2 5-11 7 1624426 5-25 8 5-29 22
7-18 2 5-27 8 1624427 5-25 5 1624479 5-15 13
7-21 2 1624369 5-5 15 1624445 5-17 1 5-19 11
7-22 2 5-11 6 1624446 5-17 9 5-29 3
1623187 1-65 1624370 5-5 15 1624447 5-17 2 1624480 5-15 5
1-71 14 5-11 6 1624448 5-17 8 5-19 30
9-45 6 1624371 5-11 8 1624449 5-17 3 1624481 5-15 6
1623188 4-33 16 1624372 5-5 7 1624450 5-17 7 5-19 27
1623194 8-3 41 5-11 8 1624451 5-17 5 1624482 5-19 28
1623195 8-3 36 1624373 5-11 12 1624452 5-17 4 1624483 5-19 29
1623196 8-3 34 1624374 5-5 19 1624457 5-19 2 1624484 5-15 8
1623197 8-3 33 5-11 20 1624458 5-19 2 5-19 26
1623270 1-19 30 5-19 8 1624459 5-19 3 1624575 5-29 1
1-25 29 1624375 5-11 10 1624460 5-19 4 1624576 5-29 2
1623282 9-53 3 1624376 5-5 26 1624461 5-19 5 1624577 5-29 2
1623283 9-53 7 5-11 4 1624464 5-19 10 1624578 5-15 12
1623285 4-33 30 1624377 5-11 17 1624465 5-19 25 5-15 26
1623286 9-45 2 1624381 5-11 21 1624466 5-15 18 5-29 4
1623287 9-45 1 1624385 5-11 15 5-19 24 1624579 5-15 22
1623288 9-45 5 5-30 5 5-29 18 5-29 10
1623289 9-45 11 1624386 5-11 13 1624467 5-19 22 1624580 5-29 19
1623364 1-26 8 1624387 5-11 14 1624468 5-15 21 1624581 5-15 17
1623420 1-55 27 1624388 5-11 16 5-19 21 5-29 17
1623421 1-55 26 1624389 5-11 19 5-29 12 1624582 5-15 14
1623885 4-5 13 1624390 5-5 5 1624469 5-15 17 5-29 14
4-53 1624391 5-5 9 5-15 20 1624583 5-15 25
4-57 1624392 5-17 6 5-19 20 5-29 20
1623886 4-25 13 1624393 5-5 16 5-29 11 1624584 5-15 24
4-67 1624394 5-5 4 5-29 17 5-29 21
4-69 1624395 5-5 2 1624470 5-15 20 1624585 5-29 28
1623887 4-25 13 1624396 5-5 3 5-19 20 1624586 5-15 31
4-67 1624397 5-5 1 5-29 11 5-29 26
1623888 4-25 13 5-5 2 1624471 5-15 16 1624587 5-29 9
4-68 1624398 5-5 13 5-19 19 1624596 5-15 7
1623889 4-25 13 1624399 5-5 22 5-29 16 1624597 5-15 12
4-68 1624400 5-5 24 1624472 5-15 15 5-15 12
1624103 4-51 6 1624409 5-5 21 5-19 18 5-19 12
4-51 8 1624410 5-5 12 5-29 15 1624598 5-15 23
1624336 4-61 4 1624411 5-5 23 1624473 5-19 17 1624599 5-15 19
4-61 6 1624412 5-5 20 1624474 5-15 4 1624600 5-6 4
1624363 5-7 3 1624413 5-5 10 5-19 16 1624601 5-6 6
1624364 5-7 6 1624417 5-30 2 5-29 13 1624602 5-6 5
1624365 5-8 4 1624418 5-30 3 1624475 5-15 11 1624603 5-6 8
1624366 5-5 31 1624419 5-30 4 5-19 15 1624604 5-6 7
5-6 14 1624421 5-25 6 5-29 5 1624605 5-6 9

©2007 HYSTER COMPANY See Service Manual 12-21


for service procedures.
UNIT CODE A236
EUROPE 07/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1624606 5-6 12 9-39 20 1635032 9-37 5 1635261 2-89 2


1624607 5-6 2 9-41 20 9-39 11 1635262 2-89 4
1624608 5-6 1 9-43 21 9-41 5 1635264 2-53 9
1624609 5-6 3 1632310 9-32 2 9-43 5 1635265 2-86 1
1624610 5-22 6 9-39 1635033 9-37 6 1635266 2-48 2
1624611 5-22 8 1632311 9-32 3 9-39 12 1635267 2-51 5
1624612 5-22 4 9-33 1 9-41 6 1635269 2-22 8
1624613 5-22 5 1632312 9-32 4 9-43 6 1635270 2-68 3
1624614 5-22 2 9-37 1635034 9-37 1 1635271 2-58 1
1624615 5-22 3 1632314 9-32 6 9-39 10 1635272 2-22 9
1624616 5-8 1 9-41 9-41 1 1635273 2-29 9
1624617 5-8 3 1632315 9-33 3 9-43 1 1635274 2-29 7
1624618 5-8 2 1632316 9-33 5 1635035 9-37 9 1635275 2-22 4
1624619 5-8 6 1632317 9-37 20 9-39 19 1635276 2-51 4
1624620 5-8 7 1632318 9-33 4 9-41 9 1635277 2-37 8
1624621 5-8 7 9-33 6 9-43 9 1635278 2-37 10
1624630 5-12 9-37 20 1635036 9-37 10 1635279 2-57 6
1624631 5-27 15 9-43 20 9-39 1 1635280 2-37 5
1624633 5-21 20 1632710 2-13 9-41 10 1635281 2-27 3
1624634 5-21 4 1632762 4-5 3 9-43 10 1635282 2-25 2
1624635 5-21 14 1632806 1-3 6 1635114 4-21 1 1635285 2-48 1
1624636 5-21 1 1632864 4-58 17 1635220 2-45 9 1635286 2-27 7
1624637 5-7 1 1632865 4-57 11 1635222 2-51 10 1635289 2-29 6
1624638 5-7 2 1632866 4-58 14 1635224 2-61 1 1635290 2-33 14
1624639 5-7 4 1632867 4-58 14 1635225 2-65 3 1635291 2-27 2
1624641 5-7 8 1632868 4-54 20 1635226 2-13 18 1635293 2-25 1
1624740 5-7 5 1632869 4-54 20 1635227 2-27 6 1635295 2-25 10
1625540 2-35 1 1632983 2-19 2 1635228 2-47 1 1635297 2-68 1
1625944 2-35 1 1632984 2-27 4 1635229 2-59 1 1635298 2-27 1
1626336 1-9 2 1632993 2-54 1635230 2-83 3 1635299 2-60 2
1626337 1-9 2 1633157 1-5 19 1635232 2-83 5 1635300 2-89 5
1626996 1-43 22 1633158 1-5 24 1635233 2-65 7 1635301 2-71 15
1627709 4-6 40 1633165 1-5 13 1635234 2-65 6 1635302 2-47 6
1628345 4-83 1633166 1-5 1 1635235 2-83 6 1635303 2-58 6
1628436 3-7 21 1633692 4-54 19 1635237 2-43 3 3-7 18
1628753 1-5 9 1634082 4-62 11 1635238 2-43 1 1635304 2-53 6
1628959 2-35 1 1634171 1-9 39 1635239 2-29 12 1635305 2-53 7
1628960 2-35 1 1634172 1-9 40 1635240 2-37 1 1635307 2-31 8
1628961 2-35 1 1634906 6-3 9 1635241 2-79 36 1635308 2-31 7
1628962 2-35 1 1634907 6-3 9 1635242 2-88 2 1635309 2-62 3
1628963 2-35 3 1634996 1-67 1635243 2-29 11 1635310 2-29 6
1628964 2-35 2 1-71 14 1635244 2-29 11 1635311 2-51 9
1628965 2-35 1 9-53 4 1635245 2-41 5 1635312 2-58 5
1628966 2-35 1 1635003 1-31 2 1635248 2-41 6 3-7 18
1628967 2-35 1 1635028 9-37 11 1635251 2-14 2 1635313 2-51 7
1629082 3-5 15 9-39 5 1635254 2-73 21 1635314 2-41 2
1629085 2-5 16 9-41 11 1635255 2-47 4 1635315 2-37 16
1629355 1-5 12 9-43 11 1635256 2-47 8 1635316 2-25 5
1629356 1-5 8 1635031 9-37 18 1635257 2-16 1 1635317 2-54 5
1629371 5-5 7 9-39 17 1635258 2-45 10 1635318 2-20 2
1632308 9-33 7 9-41 18 1635259 2-27 10 1635319 2-62 2
9-37 21 9-43 18 1635260 2-68 4 1635320 2-14 3

12-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1635321 2-33 3 1635373 2-44 3 1635452 2-47 6 1637581 9-13 15


1635322 2-33 3 1635374 2-44 6 1635454 2-58 3 1637619 9-23 5
1635323 2-37 9 1635375 2-65 1 3-7 18 1637638 9-17 9
1635324 2-37 12 1635376 2-49 4 1635457 2-37 1 1637647 9-17 8
1635325 2-37 20 1635377 2-85 10 1635458 2-41 14 1637675 1-47 3
1635326 2-57 1 1635378 2-73 24 1635461 2-65 5 1637676 1-47 3
1635327 2-53 5 1635379 2-85 2 1635462 2-65 5 1637677 1-47 3
1635328 2-87 1 1635380 2-73 22 1635464 2-33 10 1637678 1-47 3
1635329 2-58 2 1635381 2-50 3 1635497 9-23 9 1637738 1-9 25
1635330 2-76 1 1635382 2-27 8 1635498 9-23 10 1637740 9-13 19
1635332 2-53 1 1635383 2-27 9 1635499 9-23 13 1637809 6-8 5
1635333 2-53 2 2-43 4 1635500 9-23 14 6-11 5
1635334 2-53 4 1635384 2-57 7 1635572 2-79 40 6-13 5
1635335 2-53 3 1635387 2-37 6 1635579 2-73 9 6-15 5
1635336 2-65 4 1635388 2-73 2 1636383 11-7 4 6-16 5
1635337 2-89 3 1635389 2-71 15 1636384 11-7 4 7-16 5
1635338 2-53 5 1635390 2-50 1 1636524 2-85 3 7-17 5
1635339 2-41 4 1635391 2-50 2 1636526 2-85 5 7-18 5
1635340 2-22 6 1635392 2-57 9 1636527 2-85 4 7-21 5
1635341 2-13 19 1635393 2-57 8 1636870 9-19 1 7-22 5
1635342 2-37 1 1635394 2-57 15 1636880 2-67 7 1637921 10-31 5
1635344 2-79 3 1635395 2-68 2 1636881 2-67 8 1637922 10-31 8
1635345 2-37 22 1635396 2-59 3 1636882 2-67 6 1637923 10-31 5
1635346 2-33 14 1635397 2-75 1 1636884 2-67 24 10-31 7
1635347 2-43 2 1635398 2-57 3 1636885 2-67 2 10-31 13
1635348 2-51 12 1635399 2-49 7 1636886 2-67 20 1638182 9-25 7
1635349 2-51 11 2-57 12 1636887 2-67 10 1638200 2-71 13
1635350 2-48 5 1635400 2-25 3 1636890 2-67 16 1638703 2-25 6
1635352 2-54 2 1635401 2-43 5 1636897 2-67 15 1638831 1-89 1
1635353 2-88 2 1635403 2-19 1 9-19 7 1638874 9-6 8
1635354 2-83 1 1635404 2-18 2 1636898 2-67 14 1639471 10-31 4
1635355 2-49 6 1635406 2-25 8 1636900 2-67 22 10-31 12
2-51 8 1635407 2-33 2 1636901 9-19 13 1639476 10-31 16
2-55 2 1635408 2-25 8 1636903 2-67 4 1639477 10-31 16
2-57 11 1635409 2-25 4 1636904 2-67 3 1639715 1-32 47
1635356 2-85 1 1635410 2-57 16 1636905 2-67 12 1639811 1-31 22
1635357 2-59 2 1635411 2-16 4 1636906 2-67 13 1639812 1-31 39
1635358 2-10 1 1635412 2-14 1 9-19 8 1639813 1-32 46
1635359 2-37 3 1635413 2-49 1 1636907 2-67 19 1639818 1-49 13
1635360 2-85 8 1635415 2-13 5 1636908 2-67 17 1639819 1-49 16
1635361 2-85 9 1635416 2-13 3 1636909 2-67 1 1639878 1-32 51
1635362 2-22 10 1635417 2-13 4 1637391 1-65 8 1640373 10-39
1635363 2-13 20 1635418 2-43 6 1-67 8 1640374 10-39
1635364 2-55 1 1635419 2-13 6 1637392 1-65 1 1640375 10-39
1635365 2-57 10 1635420 2-27 5 1-67 1 1640377 10-39 10
1635366 2-87 2 1635421 2-37 14 1637393 1-65 9 1640379 10-39 7
1635367 2-69 1 1635422 2-37 15 1-67 9 1640380 10-39 7
1635368 2-85 11 1635423 2-31 12 1637394 1-65 6 1640381 10-39 7
1635369 2-22 1 1635424 2-58 4 1-67 6 1640838 9-5 9
1635370 2-49 10 3-7 18 1637395 1-65 4 1640896 9-5 3
1635371 2-65 8 1635432 2-13 14 1-67 4 1640970 9-3 1
1635372 2-65 2 1635451 2-49 5 1637579 9-13 16 1640971 9-3 2

©2007 HYSTER COMPANY See Service Manual 12-23


for service procedures.
UNIT CODE A236
EUROPE 07/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1641034 9-3 26 1643576 9-47 2 1-59 12 1644691 9-46 3


9-20 1 9-48 3 1644340 5-30 9-51 2
1641060 10-39 7 9-57 1644494 1-31 4 1644692 9-46 4
1641061 10-39 7 1643577 9-47 1 1644495 1-31 9 9-51 5
1641062 10-39 9-48 4 1644496 1-31 10 1644693 9-45 15
1641063 10-39 9-59 1644497 1-31 7 9-46
1641098 6-15 1 1643578 9-49 1 1644498 1-31 6 1644694 9-51
7-21 1 9-50 7 1644499 1-31 11 9-53 6
1641099 6-15 1 1643579 9-49 50 1644500 1-31 3 1644791 1-28 2
7-21 1 9-50 5 1644502 1-31 8 1644792 1-28 7
1641217 6-15 1 1643580 9-49 3 1644523 1-49 18 1644793 1-28 9
7-21 1 1643581 9-49 4 1644532 5-2 2 1644865 4-5 9
1641218 6-15 1 1643582 9-49 5 5-5 1644866 4-5 11
7-21 1 1643583 9-49 2 5-6 1644867 4-5 10
1641631 1-20 1 1643588 9-57 1 5-7 1645277 10-19 22
1641632 1-20 2 9-59 1 5-8 1646424 9-43 20
1641633 1-20 9 1643589 9-57 2 5-11 1646425 9-43 21
1641634 1-20 3 9-59 2 5-12 1646443 5-11 5
1641635 1-20 4 1643590 9-57 3 5-13 1646444 5-11 22
1641636 1-20 5 9-59 3 5-15 1646447 5-30
1641637 1-20 14 1643591 9-57 4 5-17 1646448 5-30 2
1641638 1-20 13 9-59 4 5-19 1646450 5-19 6
1641639 1-20 6 1643592 9-57 5 5-21 1646451 5-19 7
1641640 1-20 15 9-59 5 5-22 1646452 5-19 7
1641641 1-20 11 1643593 9-57 6 5-25 1646454 5-29 22
1641642 1-20 10 9-59 6 5-27 1646498 5-21 17
1641643 1-20 12 1643594 9-57 7 5-29 1646500 5-27 14
1641644 1-20 4 9-59 7 5-30 1646501 5-27 6
1641645 1-20 1 1643595 9-57 8 5-33 1646502 5-27 10
1641682 2-5 27 9-59 11 5-34 1646503 5-27 12
1641794 1-59 8 1643596 9-57 9 1644533 5-2 1 1646805 4-5 31
1641795 1-23 90 9-59 12 5-5 1646923 9-32 5
1641838 5-21 21 1643597 9-57 10 5-6 9-43
1641841 5-21 7 9-59 8 5-7 1647654 7-11 9
1641968 4-19 7 1643598 9-57 11 5-8 1647749 3-5 16
1641991 1-31 16 9-59 14 5-11 1648560 1-26 98
1641992 9-27 5 1643599 9-57 12 5-12 1648561 1-26 99
9-31 1643600 9-57 13 5-13 1648945 2-7 7
1642007 3-7 8 1643601 9-57 14 5-15 1649738 2-54 1
1642096 6-7 1 1643602 9-57 15 5-17 1650173 4-57 9
1642097 6-7 2 9-59 15 5-19 1650569 2-35 14
1642099 6-7 11 1643606 9-59 9 5-21 1650570 2-35 7
1642101 6-7 24 1643607 9-59 10 5-22 1651996 1-15 7
1642102 6-7 27 1643608 9-59 13 5-25 1651997 1-15 3
1642103 6-7 28 1643614 9-48 5 5-27 1651998 1-15 17
1642104 6-7 32 9-50 5-29 1651999 1-15 18
1642123 9-3 18 1643615 9-50 6 5-30 1652017 4-6 46
1642150 6-7 21 1643616 9-50 4 5-33 1652018 4-5 24
1643573 9-47 3 1643617 9-50 3 5-34 1652097 1-49 50
9-49 1643618 9-50 2 1644689 9-46 1 1652598 2-7 2
1643574 9-47 4 1643619 9-50 1 1644690 9-46 2 1653551 5-33 16
9-48 2 1643684 1-49 22 9-51 4 1653932 9-5 20

12-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE A236
07/2007 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1653943 1-3 9 1658247 6-3 1 1668430 1-9 13 4-31 4


1653955 1-87 9 1658799 9-31 8 1669680 1-9 42 2052776 4-31 3
1654425 6-3 1658800 9-31 10 1669681 1-9 35 4-31 4
6-7 1658801 9-31 18 1670550 2-7 13 2054005 9-45 13
1654493 4-19 12 1658803 9-31 15 1671144 1-10 43 2054463 4-65 1
1654762 2-79 37 1658940 9-46 9 1672628 9-13 22 4-65 2
1654807 6-7 9-51 6 2003859 7-9 8 4-65 3
1654923 1-5 35 1659609 9-13 22 2004005 1-31 33 4-65 4
1654924 1-5 32 1660341 9-19 5 2007856 1-49 17 4-65 5
1654926 1-5 33 1660342 9-19 4 2032229 7-15 27 4-65 6
1654927 1-5 36 1660343 9-19 3 2034460 1-85 4 4-65 7
1654928 1-5 37 1660344 9-19 10 2043194 1-32 49 4-65 8
1654935 1-23 5 1660345 9-19 2 1-35 4-65 9
1-50 2 1660346 2-67 21 2043287 7-7 2055678 4-17 5
1655039 1-5 35 9-19 9 7-11 3 2056545 5-13 1
1655227 4-71 2 1660347 9-19 6 2043344 9-45 14 2059720 9-11 15
1655272 1-5 25 1660348 9-19 12 2043351 4-31 5 2060555 4-57 8
1655276 1-5 38 1660349 9-19 14 2043352 1-65 18 2067917 4-57 8
1655365 1-28 8 1660350 9-19 15 2043353 1-65 15 2071043 10-33
1-29 6 1660373 9-17 19 2043354 1-65 17 2071044 10-33
1655417 9-13 7 1661187 9-17 6 2043469 1-89 2 2071045 10-33
1655418 9-13 9 1661205 2-37 6 2043470 1-89 4 2071046 10-33
1655572 9-13 26 1661549 2-67 27 2043471 1-89 3 2071047 10-33
1655573 9-13 34 1661550 2-67 25 2043472 1-89 7 2072353 4-5 16
1655574 9-17 16 1661551 2-67 26 2043473 1-89 8 11-7 1
1655869 9-17 22 1661552 2-67 23 2043474 1-89 9 2076661 3-11 13
1655935 9-13 8 1661553 2-67 9 2043475 1-89 10 3-13 16
9-19 1661554 2-67 18 2043481 1-85 2 4-33 19
1656171 1-5 23 1662130 9-55 10 2043494 1-85 9 2079027 1-3 2
1656340 9-31 2 1662131 9-55 7 2043536 10-7 22 6-3 8
1656354 9-31 16 9-55 9 2043538 10-7 22 2082967 2-5 5
1656599 1-53 1662489 9-55 6 2043634 4-5 12 2084159 1-85 1
1-55 8 1662490 9-55 2 2044400 1-85 17 2090765 1-87 17
1656699 9-13 22 1662491 9-55 1 2044515 11-4 2 2091418 4-9 13
1656958 1-5 39 1663101 2-7 11 2047859 4-65 1 2095403 4-33 23
1656996 3-5 15 1665756 1-35 21 2050044 1-85 10 2675731 9-11 3
1657033 1-6 40 1666567 2-19 1 2052773 4-31 1 9-11 4
1658167 1-49 15 1668138 1-3 10 2052775 4-31 2 2787349 4-57 8
1658168 1-49 21 1668140 1-3 11 4-31 3

©2007 HYSTER COMPANY See Service Manual 12-25


for service procedures.
NOTES

12-26

You might also like