Parts Manual: H16.00XM-12, H16.00XMS-12, H18.00XM-12, H18.00XMS-12 (A236)
Parts Manual: H16.00XM-12, H16.00XMS-12, H18.00XM-12, H18.00XMS-12 (A236)
Parts Manual: H16.00XM-12, H16.00XMS-12, H18.00XM-12, H18.00XMS-12 (A236)
MANUAL
H16.00XM-12, H16.00XMS-12,
H18.00XM-12, H18.00XMS-12
(A236)
CUSTOMER EDITION
SECTIONS
1 FRAME
2 ENGINES
3 FUEL SYSTEM
4 ELECTRICAL SYSTEM
5 TRANSMISSION
6 DRIVE AXLE
7 STEERING SYSTEM
8 BRAKE SYSTEM
9 HYDRAULIC SYSTEM
11 OPTIONS
12 NUMERICAL INDEX
This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE A236
07/2007 EUROPE
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR .................................................................................................................................................. 9-7
AIR CLEANER ASSEMBLY.................................................................................................................................. 3-2
AIR CONDITIONING COMPRESSOR ............................................................................................................... 2-10
AIR HEATER ...................................................................................................................................................... 2-12
AIR INTAKE CONNECTION............................................................................................................................... 2-14
AIR INTAKE HOSE............................................................................................................................................. 2-15
AIR INTAKE MANIFOLD .................................................................................................................................... 2-16
AIR INTAKE SYSTEM .......................................................................................................................................... 3-4
AIR TRANSFER CONNECTION ........................................................................................................................ 2-17
ALTERNATOR AND MOUNTING ....................................................................................................................... 2-18
ALTERNATOR SUPPORT AND WATER INLET................................................................................................. 2-19
ARMREST ASSEMBLY
HYDRAULIC LEVERS .................................................................................................................................... 1-64
JOYSTICK....................................................................................................................................................... 1-66
B
BELT TENSIONER ............................................................................................................................................. 2-20
BRAKE AND INCHING PEDAL LINKAGE ........................................................................................................... 8-2
BRAKE HOSES AND ATTACHING PARTS
SHEET 1 OF 2 ................................................................................................................................................ 9-12
SHEET 2 OF 2 ................................................................................................................................................ 9-16
BRAKE VALVE
WET BRAKE..................................................................................................................................................... 8-4
C
CAB ATTACHING PARTS ................................................................................................................................... 1-12
CAB DOOR ATTACHING PARTS ....................................................................................................................... 1-14
CAB FLOORMATS ............................................................................................................................................. 1-16
CAB HEATER PLUMBING ................................................................................................................................. 2-21
CAB HOSES AND ATTACHING PARTS............................................................................................................. 9-20
CAB LEFT HAND DOOR ................................................................................................................................... 1-18
CAB MAIN DOOR WINDOWS ........................................................................................................................... 1-20
CAB PANELS ..................................................................................................................................................... 1-22
CAB RECIRCULATING FAN
CLOSED CONSTRUCTION ........................................................................................................................... 1-44
CAB RIGHT HAND DOOR ................................................................................................................................. 1-24
CAB SOUND REDUCTION................................................................................................................................ 1-26
CAB SUNSHADE
REAR .............................................................................................................................................................. 1-27
TOP................................................................................................................................................................. 1-29
CAB TILT AND LATCH ASSEMBLY ................................................................................................................... 1-30
CAB TILT CYLINDER ......................................................................................................................................... 1-34
CAB TILT ELECTRIC PUMP .............................................................................................................................. 1-36
CAB TILT HAND PUMP...................................................................................................................................... 1-38
CAB WINDOW WIPER SYSTEM ....................................................................................................................... 1-42
CAB WINDOWS INSTALLATION ....................................................................................................................... 1-40
CAMSHAFT........................................................................................................................................................ 2-22
CAPSULE ASSEMBLY
RAISE AND LOWER
JOYSTICK AND LEVERS ........................................................................................................................... 9-56
DESCRIPTION PAGE
C (continued)
TILT
JOYSTICK AND LEVERS ........................................................................................................................... 9-58
CARRIAGE
PIN TYPE...................................................................................................................................................... 10-20
QUICK DISCONNECT TYPE ....................................................................................................................... 10-24
CARRIAGE HYDRAULICS............................................................................................................................... 10-18
CASE AND REAR COVER................................................................................................................................... 5-4
CHARGING PUMP............................................................................................................................................... 5-6
COMBINATION VALVE....................................................................................................................................... 9-30
CONDENSER ASSEMBLY................................................................................................................................. 1-46
CONDENSOR HOSES AND ATTACHING PARTS............................................................................................. 1-48
CONNECTING RODS AND PISTONS............................................................................................................... 2-24
CONSOLE
INDICATOR DISPLAY AND CONTROLS ......................................................................................................... 4-8
RADIO............................................................................................................................................................. 4-10
CONTROL PANEL
AIR CONDITIONER........................................................................................................................................ 4-12
HEATER.......................................................................................................................................................... 4-14
CONTROL VALVE .............................................................................................................................................. 9-32
AUXILIARY SPOOL SECTION ....................................................................................................................... 9-42
LIFT SPOOL SECTION
1A AND 1B .................................................................................................................................................. 9-38
4A AND 4B .................................................................................................................................................. 9-40
MID-INLET SECTION ..................................................................................................................................... 9-33
OUTLET SECTION......................................................................................................................................... 9-34
TILT SPOOL SECTION................................................................................................................................... 9-36
CONTROL VALVE ASSEMBLY ............................................................................................................................ 5-7
CONTROL VALVE ATTACHING PARTS............................................................................................................... 5-8
CONVERTER HOUSING ................................................................................................................................... 5-10
COOLANT HEATER STARTING AID ................................................................................................................. 2-26
COOLING SYSTEM ............................................................................................................................................. 2-4
COUNTERWEIGHTS ........................................................................................................................................... 1-2
CRANKCASE BREATHER ................................................................................................................................. 2-27
CRANKSHAFT AND BEARINGS ....................................................................................................................... 2-28
CYLINDER BLOCK ............................................................................................................................................ 2-30
CYLINDER HEAD .............................................................................................................................................. 2-32
D
DASH AND AIR DUCT ASSEMBLY ................................................................................................................... 1-50
DC-DC CONVERTER AND ATTACHING PARTS............................................................................................... 4-16
DIFFERENTIAL AND CARRIER .......................................................................................................................... 6-6
DIRECTIONAL AND MARKER LIGHTS ............................................................................................................ 11-3
DRIVE AXLE ASSEMBLY .................................................................................................................................... 6-2
DRIVE PLATES .................................................................................................................................................. 5-12
DRIVE TIRE AND WHEEL
BERGOUGNAN ................................................................................................................................................ 6-8
BRIDGESTONE .............................................................................................................................................. 6-10
MICHELIN....................................................................................................................................................... 6-12
SIMEX............................................................................................................................................................. 6-14
DESCRIPTION PAGE
D (continued)
TRELLEBORG................................................................................................................................................ 6-16
E
ELECTRICAL SYSTEM........................................................................................................................................ 4-4
ENGINE ASSEMBLY............................................................................................................................................ 2-8
ENGINE BLOCK HEATER ................................................................................................................................. 2-34
ENGINE CONTROL MODULE........................................................................................................................... 2-36
ENGINE COOLANT VENT................................................................................................................................. 2-38
ENGINE MOUNT................................................................................................................................................ 2-39
ENGINE OIL COOLER....................................................................................................................................... 2-40
ETR MODULE WIRING...................................................................................................................................... 2-42
EXHAUST MANIFOLD ....................................................................................................................................... 2-44
EXHAUST SYSTEM ............................................................................................................................................. 2-6
F
FAN DRIVE AND MOUNTING ........................................................................................................................... 2-45
FLOORPLATES AND COVERS ........................................................................................................................... 1-4
FLUID INDICATOR AND ATTACHING PARTS ................................................................................................... 5-13
FLYWHEEL AND MOUNTING ........................................................................................................................... 2-46
FLYWHEEL HOUSING....................................................................................................................................... 2-47
FORK POSITIONER
SIDE-SHIFT CYLINDER
QUICK DISCONNECT TYPE.................................................................................................................... 10-28
FORKS
PIN TYPE........................................................................................................................................................ 1-90
QUICK DISCONNECT TYPE ......................................................................................................................... 1-91
FORWARD AND THIRD SHAFT........................................................................................................................ 5-14
FRONT AND REAR DRIVE LIGHTS
CAB MOUNTED
HALOGEN................................................................................................................................................... 4-18
HID .............................................................................................................................................................. 4-20
FRONT GEAR COVER ...................................................................................................................................... 2-48
FRONT LIGHTS ................................................................................................................................................. 4-22
FUEL FILTER ..................................................................................................................................................... 2-49
FUEL FILTER PLUMBING.................................................................................................................................. 2-50
FUEL INJECTION PUMP ................................................................................................................................... 2-51
FUEL INJECTOR PLUMBING............................................................................................................................ 2-52
FUEL INJECTORS ............................................................................................................................................. 2-54
FUEL INLET FITTING ........................................................................................................................................ 2-55
FUEL PLUMBING............................................................................................................................................... 2-56
FUEL SUPPLY SYSTEM...................................................................................................................................... 3-6
FUEL SYSTEM ACCESSORIES........................................................................................................................ 2-58
G
GEAR PUMP ........................................................................................................................................................ 9-8
GEARS ............................................................................................................................................................... 5-16
DESCRIPTION PAGE
H
HANDRAIL ......................................................................................................................................................... 11-2
HEADER HOSES ............................................................................................................................................. 10-14
HEATER AND AIR CONDITIONER ASSEMBLY................................................................................................ 1-52
HEATER AND AIR CONDITIONER MOUNTING ............................................................................................... 1-54
HEATER ASSEMBLY ......................................................................................................................................... 1-56
HEATER HOSES AND ATTACHING PARTS ...................................................................................................... 1-58
HOODS AND COVERS........................................................................................................................................ 1-8
HYDRAULIC LEVERS........................................................................................................................................ 9-44
HYDRAULIC LEVERS HOSE ASSEMBLY......................................................................................................... 9-46
HYDRAULIC OIL COOLER
BRAKE............................................................................................................................................................ 9-18
HYDRAULIC SYSTEM
CHASSIS SUPPLY AND RETURN................................................................................................................... 9-2
HYDRAULIC TANK............................................................................................................................................. 9-10
HYDRAULIC VALVES AND ATTACHING PARTS............................................................................................... 9-26
I
INNER MAST ..................................................................................................................................................... 10-2
INPUT SHAFT AND FIRST CLUTCH ................................................................................................................ 5-18
J
JOINT MECHANISM ASSEMBLY
JOYSTICK....................................................................................................................................................... 9-50
LEVERS.......................................................................................................................................................... 9-49
JOYSTICK ASSEMBLY ...................................................................................................................................... 9-54
JOYSTICK HOSE ASSEMBLY ........................................................................................................................... 9-51
JOYSTICK INSTALLATION ................................................................................................................................ 9-52
L
LABELS
HYDRAULIC CONTROLS .............................................................................................................................. 1-88
PAGE 1 OF 2 .................................................................................................................................................. 1-84
PAGE 2 OF 2 .................................................................................................................................................. 1-86
LIFT ACCUMULATOR SYSTEM .......................................................................................................................... 9-6
LIFT CYLINDER
H16.00XM, H16.00XMS-12 .......................................................................................................................... 10-32
H18.00XM, H18.00XMS-12 .......................................................................................................................... 10-34
LIFTING BRACKETS AND MOUNTING ............................................................................................................ 2-59
LOCKOUT LEVER KIT ....................................................................................................................................... 11-4
LUBRICATING OIL PUMP.................................................................................................................................. 2-60
M
MAIN LIFT
SHEET 1 OF 2 ................................................................................................................................................ 10-6
SHEET 2 OF 2 .............................................................................................................................................. 10-10
MAIN VALVE HOSES ......................................................................................................................................... 9-24
MAP READING LIGHT
CLOSED CONSTRUCTION ........................................................................................................................... 11-5
MAST INSTALLATION...................................................................................................................................... 10-12
MAST SUPPLY AND RETURN ............................................................................................................................ 9-4
DESCRIPTION PAGE
M (continued)
O
OIL FILLER......................................................................................................................................................... 2-61
OIL LEVEL GAUGE............................................................................................................................................ 2-62
OIL PAN.............................................................................................................................................................. 2-64
OUTER MAST .................................................................................................................................................... 10-4
OUTPUT SHAFT ................................................................................................................................................ 5-22
P
PARK BRAKE ASSEMBLY ................................................................................................................................... 8-6
PILOT SUPPLY VALVE ASSEMBLY
JOYSTICK....................................................................................................................................................... 9-48
LEVERS.......................................................................................................................................................... 9-47
PIVOT ARM ASSEMBLY .................................................................................................................................... 1-62
PUMP DRIVE ..................................................................................................................................................... 5-24
R
RADIATOR AND COOLER ASSEMBLY............................................................................................................. 2-66
REAR GEAR HOUSING..................................................................................................................................... 2-68
REAR GEAR TRAIN ACCESSORY MOUNTING COVER ................................................................................. 2-69
REAR LIGHTS AND BACK-UP ALARM............................................................................................................. 4-26
REGULATOR VALVE ASSEMBLY ...................................................................................................................... 5-26
RELAYS AND FUSES
OPERATOR COMPARTMENT........................................................................................................................ 4-28
REMOTE OIL FILTER ........................................................................................................................................ 2-70
REVERSE AND SECOND CLUTCH.................................................................................................................. 5-28
ROCKER LEVERS ............................................................................................................................................. 2-72
S
SEAT SUSPENSION ASSEMBLY
AIR .................................................................................................................................................................. 1-72
MECHANICAL ................................................................................................................................................ 1-76
SELECTOR VALVE .......................................................................................................................................... 10-30
STARTER MOTOR AND MOUNTING ................................................................................................................ 2-74
STEER AXLE ASSEMBLY ................................................................................................................................... 7-2
STEER COLUMN ................................................................................................................................................. 7-6
STEER COLUMN AND ATTACHING PARTS ....................................................................................................... 7-8
STEER COLUMN ASSEMBLY ........................................................................................................................... 7-10
STEER CYLINDER ............................................................................................................................................ 7-12
STEER PUMP ASSEMBLY ................................................................................................................................ 7-14
STEER TIRE AND WHEEL
BERGOUGNAN .............................................................................................................................................. 7-16
BRIDGESTONE .............................................................................................................................................. 7-17
MICHELIN....................................................................................................................................................... 7-18
SIMEX............................................................................................................................................................. 7-20
DESCRIPTION PAGE
S (continued)
TRELLEBORG................................................................................................................................................ 7-22
STEERING HOSES AND ATTACHING PARTS.................................................................................................. 9-22
STROBE LIGHT ................................................................................................................................................. 11-6
SUSPENSION ASSEMBLY
MECHANICAL AND AIR SUSPENSION ........................................................................................................ 1-80
SUSPENSION SEAT .......................................................................................................................................... 1-68
SWITCHES......................................................................................................................................................... 4-31
T
THERMOSTAT.................................................................................................................................................... 2-75
THROTTLE PEDAL AND LINKAGE
FORWARD AND REVERSE LEVER .............................................................................................................. 3-12
TILT CYLINDER HYDRAULICS ....................................................................................................................... 10-36
TILT CYLINDERS ............................................................................................................................................. 10-38
TORQUE CONVERTER..................................................................................................................................... 5-30
TORQUE CONVERTER COOLER PLUGS ....................................................................................................... 2-76
TRAINING SEAT ................................................................................................................................................ 1-60
TRANSMISSION ASSEMBLY .............................................................................................................................. 5-2
TRANSMISSION CONTROLLER AND SHIFT LEVER...................................................................................... 4-32
TRANSMISSION HOSES AND ATTACHING PARTS......................................................................................... 5-32
TURBOCHARGER ............................................................................................................................................. 2-78
TURBOCHARGER PLUMBING ......................................................................................................................... 2-82
U
UNIVERSAL SHAFT .......................................................................................................................................... 5-34
V
VALVE COVER ................................................................................................................................................... 2-84
VALVE TAPPETS................................................................................................................................................ 2-86
VIBRATION DAMPER ........................................................................................................................................ 2-87
W
WATER PUMP.................................................................................................................................................... 2-88
WATER PUMP DRIVE........................................................................................................................................ 2-89
WET BRAKE ASSEMBLY .................................................................................................................................... 8-8
WIRE HARNESS
ARMREST ...................................................................................................................................................... 4-34
CAB LIGHTS................................................................................................................................................... 4-38
CAB SIDE CONSOLE
SHEET 1 OF 3 ............................................................................................................................................ 4-40
SHEET 2 OF 3 ............................................................................................................................................ 4-44
SHEET 3 OF 3 ............................................................................................................................................ 4-48
CAB UNDERFLOOR ...................................................................................................................................... 4-50
CHASSIS
SHEET 1 0F 2 ............................................................................................................................................. 4-52
SHEET 2 0F 2 ............................................................................................................................................. 4-56
CLOSED CAB................................................................................................................................................. 4-60
FRONT END EQUIPMENT
MAST FRONT HEADER HOSES ............................................................................................................... 4-88
DESCRIPTION PAGE
W (continued)
Listed below are abbreviations used in parts manuals to denote the following expressions:
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index on Page 12-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.
1 FRAME
1 FRAME
UNIT CODE A236
07/2007 EUROPE
SECTION 1
FRAME
DESCRIPTION PAGE
ARMREST ASSEMBLY
HYDRAULIC LEVERS .................................................................................................................................... 1-64
JOYSTICK....................................................................................................................................................... 1-66
CAB ATTACHING PARTS ................................................................................................................................... 1-12
CAB DOOR ATTACHING PARTS ....................................................................................................................... 1-14
CAB FLOORMATS ............................................................................................................................................. 1-16
CAB LEFT HAND DOOR ................................................................................................................................... 1-18
CAB MAIN DOOR WINDOWS ........................................................................................................................... 1-20
CAB PANELS ..................................................................................................................................................... 1-22
CAB RECIRCULATING FAN
CLOSED CONSTRUCTION ........................................................................................................................... 1-44
CAB RIGHT HAND DOOR ................................................................................................................................. 1-24
CAB SOUND REDUCTION................................................................................................................................ 1-26
CAB SUNSHADE
REAR .............................................................................................................................................................. 1-27
TOP................................................................................................................................................................. 1-29
CAB TILT AND LATCH ASSEMBLY ................................................................................................................... 1-30
CAB TILT CYLINDER ......................................................................................................................................... 1-34
CAB TILT ELECTRIC PUMP .............................................................................................................................. 1-36
CAB TILT HAND PUMP...................................................................................................................................... 1-38
CAB WINDOW WIPER SYSTEM ....................................................................................................................... 1-42
CAB WINDOWS INSTALLATION ....................................................................................................................... 1-40
CONDENSER ASSEMBLY................................................................................................................................. 1-46
CONDENSOR HOSES AND ATTACHING PARTS............................................................................................. 1-48
COUNTERWEIGHTS ........................................................................................................................................... 1-2
DASH AND AIR DUCT ASSEMBLY ................................................................................................................... 1-50
FLOORPLATES AND COVERS ........................................................................................................................... 1-4
FORKS
PIN TYPE........................................................................................................................................................ 1-90
QUICK DISCONNECT TYPE ......................................................................................................................... 1-91
HEATER AND AIR CONDITIONER ASSEMBLY................................................................................................ 1-52
HEATER AND AIR CONDITIONER MOUNTING ............................................................................................... 1-54
HEATER ASSEMBLY ......................................................................................................................................... 1-56
HEATER HOSES AND ATTACHING PARTS ...................................................................................................... 1-58
HOODS AND COVERS........................................................................................................................................ 1-8
LABELS
HYDRAULIC CONTROLS .............................................................................................................................. 1-88
PAGE 1 OF 2 .................................................................................................................................................. 1-84
PAGE 2 OF 2 .................................................................................................................................................. 1-86
PIVOT ARM ASSEMBLY .................................................................................................................................... 1-62
SEAT SUSPENSION ASSEMBLY
AIR .................................................................................................................................................................. 1-72
MECHANICAL ................................................................................................................................................ 1-76
SUSPENSION ASSEMBLY
MECHANICAL AND AIR SUSPENSION ........................................................................................................ 1-80
SUSPENSION SEAT .......................................................................................................................................... 1-68
TRAINING SEAT ................................................................................................................................................ 1-60
COUNTERWEIGHTS
KEY:
A: H16.00XMS-12, H18.00XMS-12
B: H16.00XM, H18.00XM
QTY
ITEM PART NO. DESCRIPTION A B
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Belly Pan
b Not Illustrated
c ⇒ PENDING PER ECN 68510-27
d PENDING PER ECN 68510-27 ⇒
1-7
UNIT CODE A236
EUROPE 07/2007
KEY:
A: H16.00XMS-12, H18.00XMS-12
B: H16.00XM, H18.00XM
QTY
ITEM PART NO. DESCRIPTION A B
1 1612993 Cowl..................................................................................................................... 1 ..
1 1612995 Cowl..................................................................................................................... .. 1
2 1626336 Frame .................................................................................................................. 1 ..
2 1626337 Frame .................................................................................................................. .. 1
3 1597444 Capscrew............................................................................................................. 10 10
4 1581557 Washer ................................................................................................................ 14 14
5 302401 Locknut ................................................................................................................ 13 13
6 1592111 Cover (LH) ........................................................................................................... 1 ..
6 1592112 Cover (LH) ........................................................................................................... .. 1
7 176640 Capscrew............................................................................................................. 4 4
8 320158 Washer ................................................................................................................ 4 4
9 302400 Locknut ................................................................................................................ 4 4
10 18465 Capscrew............................................................................................................. 4 4
11 15127 Washer ................................................................................................................ 4 4
12 1450759 Button Bumper..................................................................................................... 4 4
13 1668430 Latch .................................................................................................................... 1 1
14 292521 Capscrew............................................................................................................. 1 1
15 1450762 Gas Spring........................................................................................................... 1 1
16 239503 Nut ....................................................................................................................... 6 6
17 1592115 Cover (RH)........................................................................................................... 1 ..
17 1592116 Cover (RH)........................................................................................................... .. 1
18 293796 Capscrew............................................................................................................. 4 4
19 362030 Handle ................................................................................................................. 2 2
20 1592082 Door (RH) ............................................................................................................ 1 1
21 1611182 Support (Radiator) ............................................................................................... 1 1
22 296168 Capscrew............................................................................................................. 2 2
23 1611354 Bushing................................................................................................................ 2 2
24 1385584 Gas Spring........................................................................................................... 2 2
25 1637738 Plate .................................................................................................................... 1 1
26 1610633 Rod ...................................................................................................................... 2 2
27 1608713 Hinge ................................................................................................................... 1 1
28 1592089 Spine ................................................................................................................... 1 1
29 1592090 Door (LH) ............................................................................................................. 1 1
30 1592087 Support (Spine) ................................................................................................... 1 1
31 136985 Capscrew............................................................................................................. 18 18
32 287816 Capscrew............................................................................................................. 8 8
33 320159 Washer ................................................................................................................ 26 26
34 320157 Washer ................................................................................................................ 2 2
35 1669681 Bushing................................................................................................................ 1 1
36 1592107 Trim Seal.............................................................................................................. AR AR
37 1592108 Trim Seal.............................................................................................................. AR AR
38 1592109 Trim Seal.............................................................................................................. AR AR
39 1634171 Latch .................................................................................................................... 1 1
40 1634172 Latch .................................................................................................................... 1 1
41 320156 Washer ................................................................................................................ 8 8
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Not Illustrated
1-11
UNIT CODE A236
EUROPE 07/2007
CAB FLOORMATS
KEY:
A: RH
B: LH
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Sold by the foot
1-21
UNIT CODE A236
EUROPE 07/2007
CAB PANELS
CAB SUNSHADE
REAR
FOOTNOTES:
a Not Illustrated
1-33
UNIT CODE A236
EUROPE 07/2007
1-45
UNIT CODE A236
EUROPE 07/2007
CONDENSER ASSEMBLY
1-51
UNIT CODE A236
EUROPE 07/2007
HEATER ASSEMBLY
1 12845 Fitting........................................................................................................................... 1
2 127852 Fitting........................................................................................................................... 1
3 130845 Clamp .......................................................................................................................... 4
4 1313368 Hose ............................................................................................................................ 1
5 224060 Hose ............................................................................................................................ 1
6 136985 Capscrew..................................................................................................................... 1
7 320159 Washer ........................................................................................................................ 2
8 1641794 Bracket......................................................................................................................... 1
9 153069 Clamp .......................................................................................................................... 1
10 302401 Locknut ........................................................................................................................ 1
11 129563 Strap Clamp................................................................................................................. 2
12 1643684 Plate (Strap Clamp) ..................................................................................................... 1
13 1557756 Strap (Static)................................................................................................................ 1
1-61
UNIT CODE A236
EUROPE 07/2007
ARMREST ASSEMBLY
HYDRAULIC LEVERS
ARMREST ASSEMBLY
JOYSTICK
SUSPENSION SEAT
KEY:
A: Fabric Cover
B: Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
SUSPENSION SEAT
QTY
ITEM PART NO. DESCRIPTION A B
6 1482949 Screw...................................................................................................... 4 4
6 1482950 Cover ...................................................................................................... 1 1
7 1482969 Bracket Kit (LH)........................................................................................... 1 1
7 1482805 Bracket.................................................................................................... 1 1
7 1482917 Locknut ................................................................................................... 3 3
7 1615057 Bolt.......................................................................................................... 1 1
7 292528 Capscrew................................................................................................ 1 1
7 1482919 Locknut ................................................................................................... 2 2
7 1482924 Screw .......................................................................................................... 2 2
7 1482910 Nut .......................................................................................................... 1 1
7 1482952 Clip.......................................................................................................... 2 2
7 1482961 Screw...................................................................................................... 1 1
7 1482953 Cable Tie ................................................................................................ 1 1
8 1615062 Seat Belt Kit ................................................................................................ 1 1
8 292528 Capscrew................................................................................................ 1 1
8 246001 Capscrew................................................................................................ 1 1
8 1615063 Washer ................................................................................................... 3 3
8 1615064 Spacer .................................................................................................... 2 2
9 1615066 Service Kit (Operator Presence System) .................................................... 1 1
9 1615067 Switch (Operator Presence System) ...................................................... 1 1
9 1615068 Harness (Operator Presence System) ................................................... 1 1
9 1482953 Cable Tie ................................................................................................ 2 2
9 1482952 Clip.......................................................................................................... 2 2
10 1482970 Recliner Kit.................................................................................................. 1 1
10 1467531 Recliner Knob ......................................................................................... 1 1
10 1482904 Lever ....................................................................................................... 1 1
10 1482905 Sector ..................................................................................................... 1 1
10 1482906 Latch ....................................................................................................... 1 1
10 1482907 Cover ...................................................................................................... 1 1
10 1482908 Spring ..................................................................................................... 1 1
10 1482909 Spring ..................................................................................................... 1 1
10 1482919 Locknut ................................................................................................... 2 2
10 1615057 Bolt.......................................................................................................... 1 1
10 1482917 Locknut ................................................................................................... 5 5
10 1482952 Clip.......................................................................................................... 2 2
10 1482953 Cable Tie ................................................................................................ 1 1
10 1482910 Nut .......................................................................................................... 1 1
10 1482924 Screw...................................................................................................... 2 2
11 1482971 Seat Pan Kit ................................................................................................ 1 1
11 1482801 Seat Pan ................................................................................................. 1 1
11 1482917 Locknut ................................................................................................... 12 12
11 1482951 Bolt.......................................................................................................... 6 6
11 1482952 Clip.......................................................................................................... 2 2
11 1482953 Cable Tie ................................................................................................ 1 1
11 1615057 Bolt.......................................................................................................... 2 2
11 1482919 Locknut ................................................................................................... 2 2
12 1615158 Seat Cushion Assembly .............................................................................. 1 ..
12 1482803 Seat Cushion .......................................................................................... 1 ..
12 1482952 Clip.......................................................................................................... 2 ..
12 1482953 Cable Tie ................................................................................................ 1 ..
12 1615055 Seat Cushion Assembly .............................................................................. .. 1
1-70 See Service Manual ©2007 HYSTER COMPANY
for service procedures.
UNIT CODE A236
07/2007 EUROPE
SUSPENSION SEAT
QTY
ITEM PART NO. DESCRIPTION A B
1561530 Cushion and Upper Backrest Service Kit (Includes Items 2-3)............................ 1 ..
1615152 Cushion and Upper Backrest Service Kit (Includes Items 2-3)............................ .. 1
FOOTNOTES:
a Not Illustrated
b Used with Closed Cab Only
7 .. . . . Bearing................................................................................................................ 4
7 1482990 Bolt...................................................................................................................... 4
7 1483010 Nut ...................................................................................................................... 2
7 1483003 Push Fixing ......................................................................................................... 9
7 1483004 Nut ...................................................................................................................... 3
7 1482953 Cable Tie............................................................................................................. 1
7 1615132 Bumper ............................................................................................................... 2
7 1615126 Bushing ............................................................................................................... 1
7 1615127 Bushing ............................................................................................................... 1
7 275608 Fastener .............................................................................................................. 1
7 1482980 Washer................................................................................................................ 4
8 1483061 Air Hose Kit ............................................................................................................. 1
8 1483062 Hose.................................................................................................................... 1
8 1615111 Connector ........................................................................................................... 1
8 1483060 Fitting .................................................................................................................. 1
8 1615138 Cap ..................................................................................................................... 1
8 1615139 O-Ring................................................................................................................. 1
9 1483056 Spring Kit (Air) ......................................................................................................... 1
9 1483057 Spring.................................................................................................................. 1
9 1483058 Screw .................................................................................................................. 1
9 1483059 Bolt...................................................................................................................... 1
9 1483060 Fitting .................................................................................................................. 1
9 1615136 Clip...................................................................................................................... 1
9 1483062 Hose.................................................................................................................... 1
9 1483003 Push Fixing ......................................................................................................... 10
9 1483004 Nut ...................................................................................................................... 3
9 1615137 Screw .................................................................................................................. 1
10 1528714 Compressor Kit........................................................................................................ 1
10 1615140 Compressor (24 Volt) .......................................................................................... 1
10 1615141 Bracket (Plastic) .................................................................................................. 1
10 1483067 Screw .................................................................................................................. 2
10 1483062 Hose.................................................................................................................... 1
10 1615111 Connector ........................................................................................................... 1
10 1483060 Fitting .................................................................................................................. 1
11 1615143 Service Kit (Suspension Scissors) .......................................................................... 1
11 1615144 Suspension Scissors........................................................................................... 1
11 1615126 Bushing (Upper Shock) ....................................................................................... 1
11 1615127 Bushing (Lower Shock) ....................................................................................... 1
11 1483031 Roller................................................................................................................... 4
11 .. . . . Bearing................................................................................................................ 4
11 275608 Fastener .............................................................................................................. 1
1-75
UNIT CODE A236
EUROPE 07/2007
9 1615076 Pin....................................................................................................................... 1
9 1615077 Clip...................................................................................................................... 4
9 .. . . . Retaining Ring .................................................................................................... 2
9 1615078 Clip...................................................................................................................... 2
9 1615079 Cam Follower ...................................................................................................... 1
9 1483018 Spacer................................................................................................................. 2
9 .. . . . Bearing................................................................................................................ 2
9 1483031 Roller................................................................................................................... 2
10 1483034 Weight Adjust Knob................................................................................................. 1
10 1483036 Knob and Shaft Assembly................................................................................... 1
10 1483011 Roll Pin................................................................................................................ 1
11 1483037 Service Kit (Suspension Scissors) .......................................................................... 1
11 1483039 Suspension Scissors........................................................................................... 1
11 1483031 Roller................................................................................................................... 4
11 .. . . . Bearing................................................................................................................ 4
11 1483026 Bushing ............................................................................................................... 2
11 1483010 Nut ...................................................................................................................... 2
11 275608 Fastener .............................................................................................................. 1
1-79
UNIT CODE A236
EUROPE 07/2007
SUSPENSION ASSEMBLY
MECHANICAL AND AIR SUSPENSION
KEY:
A: Mechanical Suspension
B: Air Suspension
QTY
ITEM PART NO. DESCRIPTION A B
SUSPENSION ASSEMBLY
MECHANICAL AND AIR SUSPENSION
QTY
ITEM PART NO. DESCRIPTION A B
6 1482980 Washer........................................................................................................ 1 1
6 1482981 Locknut........................................................................................................ 1 1
1-83
UNIT CODE A236
EUROPE 07/2007
LABELS
PAGE 1 OF 2
LABELS
PAGE 2 OF 2
FOOTNOTES:
a Contact Your Local Hyster Dealer
LABELS
HYDRAULIC CONTROLS
KEY:
A: Joystick Controls
B: Lever Controls
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: 200 x 100 x 2440, 96 in.
B: 250 x 100 x 2440, 96 in.
C: 200 x 100 x 2135, 84 in.
D: 250 x 100 x 2135, 84 in.
QTY
ITEM PART NO. DESCRIPTION A B C D
1 a 1373238 Fork (2438 mm) ............................................................................. 2 .. .. ..
1 b 1373233 Fork (2438 mm) ............................................................................. .. 2 .. ..
1 a 1373346 Fork (2134 mm) ............................................................................. .. .. 2 ..
1 b 1373319 Fork (2134 mm) ............................................................................. .. .. .. 2
FOOTNOTES:
a H16.00XM-12
b H18.00XM-12
KEY:
A: 200 x 100 x 2440, 96 in. (H16.00XM)
B: 250 x 100 x 2440, 96 in.(H18.00XM)
QTY
ITEM PART NO. DESCRIPTION A B
1 1372954 Fork...................................................................................................................... 2 ..
1 1372952 Fork...................................................................................................................... .. 2
1-92
UNIT CODE A236
07/2007 EUROPE
2 ENGINES
2 ENGINES
UNIT CODE A236
07/2007 EUROPE
SECTION 2
ENGINES
DESCRIPTION PAGE
SECTION 2
ENGINES (Continued)
DESCRIPTION PAGE
THERMOSTAT.................................................................................................................................................... 2-75
TORQUE CONVERTER COOLER PLUGS ....................................................................................................... 2-76
TURBOCHARGER ............................................................................................................................................. 2-78
TURBOCHARGER PLUMBING ......................................................................................................................... 2-82
VALVE COVER ................................................................................................................................................... 2-84
VALVE TAPPETS................................................................................................................................................ 2-86
VIBRATION DAMPER ........................................................................................................................................ 2-87
WATER PUMP.................................................................................................................................................... 2-88
WATER PUMP DRIVE........................................................................................................................................ 2-89
2-3
UNIT CODE A236
EUROPE 07/2007
COOLING SYSTEM
EXHAUST SYSTEM
ENGINE ASSEMBLY
1 1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1 1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1 1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1 1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1 1635358 Compressor............................................................................................................. 1
2 1513841 Capscrew ................................................................................................................ 3
2-11
UNIT CODE A236
EUROPE 07/2007
AIR HEATER
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
.. . . . Air Heater Assembly................................................................................................ 1
1632710 Air Heater ............................................................................................................ 1
1 .. . . . Housing........................................................................................................... 1
2 .. . . . Rivet................................................................................................................ 3
3 1635416 Washer (Insulating)......................................................................................... 2
4 1635417 Washer (Insulating)......................................................................................... 1
5 1635415 Washer (Insulating)......................................................................................... 1
6 1635419 Washer (Insulating)......................................................................................... 2
7 .. . . . Washer ........................................................................................................... 1
8 .. . . . Retainer .......................................................................................................... 2
9 .. . . . Leaf Spring ..................................................................................................... 2
10 .. . . . Washer ........................................................................................................... 1
11 .. . . . Heating Element ............................................................................................. 2
12 .. . . . Insulating Washer ........................................................................................... 1
13 .. . . . Washer ........................................................................................................... 2
14 1635432 Washer ........................................................................................................... 1
15 .. . . . Washer ........................................................................................................... 1
16 .. . . . Adapter ........................................................................................................... 1
17 1513836 Capscrew ............................................................................................................ 1
18 1635226 Washer................................................................................................................ 1
19 1635341 Terminal .............................................................................................................. 1
20 1635363 Retainer .............................................................................................................. 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635412 Pipe (Air Transfer).................................................................................................... 1
2 1635251 O-Ring ..................................................................................................................... 1
3 1635320 Clamp ...................................................................................................................... 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1521889 Clamp ...................................................................................................................... 8
2 1521888 Hose ........................................................................................................................ 4
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635257 Capscrew ................................................................................................................ 2
2 1512295 Capscrew ................................................................................................................ 7
3 1513725 Capscrew ................................................................................................................ 1
4 1635411 Manifold................................................................................................................... 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1597806 Clamp ...................................................................................................................... 1
2 1517094 Locknut.................................................................................................................... 1
3 1515787 O-Ring ..................................................................................................................... 1
4 1521891 Pipe ......................................................................................................................... 1
5 1513191 Plug ......................................................................................................................... 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635403 Alternator Support Assembly .................................................................................. 1
1 1666567 Water Inlet........................................................................................................... 1
2 1632983 Dowel Pin ............................................................................................................ 2
3 1512305 O-Ring ..................................................................................................................... 1
4 1615763 Plug ......................................................................................................................... 1
5 1515895 O-Ring................................................................................................................. 1
6 1614515 Capscrew ................................................................................................................ 3
7 1511952 Plug ......................................................................................................................... 1
8 1517003 Capscrew ................................................................................................................ 3
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1521938 Capscrew ................................................................................................................ 1
2 1635318 Tensioner................................................................................................................. 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1512292 Plug ......................................................................................................................... 1
2 1511952 Plug ......................................................................................................................... 3
3 1521882 Hose Coupling......................................................................................................... 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635369 Thrust Support ........................................................................................................ 1
2 1513749 Capscrew ................................................................................................................ 2
3 1597807 Capscrew (Flange) .................................................................................................. 6
4 1635275 Camshaft Gear ........................................................................................................ 1
5 .. . . . Camshaft Assembly ................................................................................................ 1
6 1635340 Camshaft............................................................................................................. 1
7 1514346 Dowel Pin........................................................................................................ 1
8 1635269 Ring Dowel.......................................................................................................... 1
9 1635272 Speed Indicator Ring .......................................................................................... 1
10 1635362 Capscrew ............................................................................................................ 2
2-23
UNIT CODE A236
EUROPE 07/2007
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635293 Nozzle (Piston Cooling)........................................................................................... 6
2 1635282 Screw (Banjo Connector) ........................................................................................ 6
3 1635400 Piston Pin ................................................................................................................ 6
4 1635409 Compression Ring................................................................................................... 6
5 1635316 Compression Ring................................................................................................... 6
6 1638703 Oil Ring.................................................................................................................... 6
7 1512146 Retaining Ring......................................................................................................... 12
8 1635406 Piston ...................................................................................................................... 6
8 1635408 Piston (Optional)...................................................................................................... AR
9 1618590 Connecting Rod Assembly ...................................................................................... 6
9 .. . . . Connecting Rod .................................................................................................. 1
9 1553261 Capscrew ............................................................................................................ 2
9 1553262 Bushing ............................................................................................................... 1
10 1635295 Bearing (Standard) (Upper)..................................................................................... 6
10 1512150 Bearing (0.25 mm) (Upper) ..................................................................................... AR
10 1512151 Bearing (0.50 mm) (Upper) ..................................................................................... AR
10 1512152 Bearing (0.75 mm) (Upper) ..................................................................................... AR
10 1512153 Bearing (1.00 mm) (Upper) ..................................................................................... AR
11 1543445 Bearing (Standard) (Lower)..................................................................................... 6
11 1584817 Bearing (0.25 mm) (Lower) ..................................................................................... AR
11 1584818 Bearing (0.50 mm) (Lower) ..................................................................................... AR
11 1584819 Bearing (0.75 mm) (Lower) ..................................................................................... AR
11 1584820 Bearing (1.00 mm) (Lower) ..................................................................................... AR
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1514542 Plug (Expansion) ..................................................................................................... 1
2 1512292 Plug ......................................................................................................................... 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635298 Breather Tube assembly.......................................................................................... 1
2 1635291 Breather Tube ..................................................................................................... 1
3 1635281 O-Ring................................................................................................................. 2
4 1632984 O-Ring................................................................................................................. 1
5 1635420 Capscrew ................................................................................................................ 1
6 1635227 O-Ring ..................................................................................................................... 1
7 1635286 Breather................................................................................................................... 1
8 1635382 Clamping Plate ........................................................................................................ 1
9 1635383 Capscrew ................................................................................................................ 1
10 1635259 Hose Clamp............................................................................................................. 1
11 1511972 Hose ........................................................................................................................ 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1554045 Wear Sleeve Kit (Front) (Front)................................................................................ 1
2 1543318 Main Bearing (Standard) (Upper) ............................................................................ 7
2 1584991 Main Bearing (0.25 mm) (Upper)............................................................................. 7
2 1584994 Main Bearing (0.50 mm) (Upper)............................................................................. 7
2 1584997 Main Bearing (0.75 mm) (Upper)............................................................................. 7
2 1584998 Main Bearing (1.00 mm) (Upper)............................................................................. 7
3 1543316 Thrust Bearing (Standard) (Upper) ......................................................................... 1
3 1584990 Thrust Bearing (0.25 mm) (Upper) .......................................................................... 1
3 1584993 Thrust Bearing (0.50 mm) (Upper) .......................................................................... 1
3 1584996 Thrust Bearing (0.75 mm) (Upper) .......................................................................... 1
3 1584999 Thrust Bearing (1.00 mm) (Upper) .......................................................................... 1
4 1543317 Main Bearing (Standard) (Lower) ............................................................................ 6
4 1585002 Main Bearing (0.25 mm) (Lower)............................................................................. 6
4 1584992 Main Bearing (0.50 mm) (Lower)............................................................................. 6
4 1584995 Main Bearing (0.75 mm) (Lower)............................................................................. 6
4 1585000 Main Bearing (1.00 mm) (Lower)............................................................................. 6
5 1514354 Wear Sleeve Kit (Rear) (Rear) ................................................................................ 1
6 1635310 Crankshaft Assembly .............................................................................................. 1
6 1635289 Crankshaft........................................................................................................... 1
7 1635274 Gear................................................................................................................ 1
8 .. . . . Collar .............................................................................................................. 1
9 1635273 Gear................................................................................................................ 1
10 1514346 Dowel Pin ................................................................................................................ 1
1635243 Crankshaft Thrust Bearing Kit (0.50 mm Oversize) (Optional) ................................ 1
1635244 Crankshaft Thrust Bearing Kit (1.00 mm Oversize) (Optional) ................................ 1
CYLINDER BLOCK
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
.. . . . Cylinder Block Assembly ......................................................................................... 1
1 1618178 Expansion Plug ................................................................................................... 4
2 1515897 Plug..................................................................................................................... 2
2 1605750 Seal Ring ........................................................................................................ 1
3 .. . . . Cylinder Block ..................................................................................................... 1
4 1512304 Expansion Plug............................................................................................... 3
5 1521682 Bushing........................................................................................................... 2
6 1521685 Dowel Ring ..................................................................................................... AR
7 1635308 Cap (Main Bearing) ........................................................................................ 1
7 .. . . . Cap............................................................................................................. 1
7 1521685 Dowel Ring ................................................................................................. 2
8 1635307 Cap (Main Bearing) ........................................................................................ 6
8 .. . . . Cap............................................................................................................. 1
8 1521685 Dowel Ring ................................................................................................. 2
9 1521683 Capscrew........................................................................................................ 14
10 1512585 Expansion Plug............................................................................................... 3
11 1513788 Expansion Plug............................................................................................... 3
12 1635423 Plate (Stiffener) ................................................................................................... 1
13 1512503 Capscrew ............................................................................................................ 14
14 1521691 Dowel Ring.......................................................................................................... 2
15 1585284 Sleeve ................................................................................................................. AR
16 1585283 Plug..................................................................................................................... 1
16 1517119 Seal Ring ........................................................................................................ 1
17 1517010 Plug Assembly .................................................................................................... 1
17 1517011 Seal Ring ........................................................................................................ 1
CYLINDER HEAD
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1521901 Screw ...................................................................................................................... 26
2 1635407 Gasket ..................................................................................................................... 1
3 1635322 Cylinder Head Assembly ......................................................................................... 1
3 1635321 Cylinder Head ..................................................................................................... 1
4 1521919 Expansion Plug............................................................................................... 2
5 1512585 Expansion Plug............................................................................................... 13
6 1514339 Expansion Plug............................................................................................... 11
7 1512586 Plug................................................................................................................. 7
8 1517190 Expansion Plug............................................................................................... 2
9 1584925 Insert (Intake Valve)........................................................................................ 12
10 1635464 Insert (Exhaust Valve)..................................................................................... 12
11 1521915 Retainer .............................................................................................................. 24
12 1521916 Valve Spring ........................................................................................................ 24
13 1521913 Valve Kit (Intake) ................................................................................................. 12
13 1521914 Collet............................................................................................................... 24
13 1584922 Seal (Valve Stem) ........................................................................................... 12
13 1521913 Valve Kit (Intake)............................................................................................. 12
14 1635346 Valve Kit (Exhaust).............................................................................................. 12
14 1521914 Collet............................................................................................................... 24
14 1584923 Seal (Valve Stem) ........................................................................................... 12
14 1635290 Exhaust Valve ................................................................................................. 12
KEY:
A: 120 Volt
B: 220 Volt
QTY
ITEM PART NO. DESCRIPTION A B
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635457 Sensor Assembly (Camshaft Position) .................................................................... 2
1 1635240 Position Sensor ................................................................................................... 1
1 1635342 O-Ring................................................................................................................. 1
2 1543437 Capscrew ................................................................................................................ 2
3 1635359 Dataplate ................................................................................................................. 1
4 1565040 Temperature Sensor Assembly ............................................................................... 1
4 1565885 Temperature Sensor ........................................................................................... 1
4 1587596 O-Ring................................................................................................................. 1
5 1635280 Capscrew ................................................................................................................ 2
6 1661205 Pressure And Temperature Sensor Assembly......................................................... 1
6 .. . . . Pressure And Temperature Sensor..................................................................... 1
6 1635387 O-Ring................................................................................................................. 1
7 1543439 Pressure Sensor (Air Intake) (Oil Pressure) ............................................................ 1
7 1543440 Pressure Switch .................................................................................................. 1
7 1543435 O-Ring................................................................................................................. 1
8 1635277 Isolator..................................................................................................................... 3
9 1635323 Bracket .................................................................................................................... 1
10 1635278 Isolator..................................................................................................................... 3
11 1512111 Capscrew ................................................................................................................ 3
12 1635324 Support.................................................................................................................... 1
13 1614461 Capscrew (Flat Head) ............................................................................................. 3
14 1635421 Electronic Control Module ....................................................................................... 1
15 1635422 Stud ......................................................................................................................... 3
16 1635315 Bracket (Sensor)...................................................................................................... 1
17 1513793 Nut........................................................................................................................... 2
18 1565007 Capscrew ................................................................................................................ 2
19 1517266 Capscrew ................................................................................................................ 1
20 1635325 Ground Wire ............................................................................................................ 1
21 1514504 Capscrew ................................................................................................................ 1
22 1635345 Pressure Sensor...................................................................................................... 1
1 292573 Capscrew..................................................................................................................... 2
2 320165 Washer ........................................................................................................................ 2
3 1559655 Mounting Bracket......................................................................................................... 2
4 296422 Washer ........................................................................................................................ 8
5 1464456 Capscrew..................................................................................................................... 8
6 1464454 Isolator ......................................................................................................................... 2
7 1302938 Washer ........................................................................................................................ 2
8 302404 Locknut ........................................................................................................................ 2
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 .. . . . Gasket ..................................................................................................................... 1
2 1635314 Oil Cooler ................................................................................................................ 1
3 .. . . . Gasket ..................................................................................................................... 1
4 1635339 Filter Head............................................................................................................... 1
5 1635245 Fitting .................................................................................................................. 1
6 1635248 Fitting .................................................................................................................. 1
7 1512111 Capscrew ................................................................................................................ 12
8 1512453 Plug ......................................................................................................................... 1
9 1512118 O-Ring ..................................................................................................................... 1
10 1512112 Spring ...................................................................................................................... 1
11 1512119 Plunger .................................................................................................................... 1
12 1543421 Capscrew ................................................................................................................ 3
13 1513772 Valve (Pressure Relief)............................................................................................ 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635238 Retaining Clip .......................................................................................................... 6
2 1635347 Retaining Clip .......................................................................................................... 3
3 1635237 Wire Harness .......................................................................................................... 3
4 1635383 Capscrew ................................................................................................................ 3
5 1635401 Wire Harness .......................................................................................................... 1
6 1635418 Wire Harness .......................................................................................................... 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1517257 Capscrew ................................................................................................................ 11
2 1517256 Spacer ..................................................................................................................... 12
3 1635373 Exhaust Manifold ..................................................................................................... 1
4 1521952 Gasket ..................................................................................................................... 6
5 1565045 Capscrew ................................................................................................................ 1
6 1635374 Exhaust Manifold ..................................................................................................... 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
.. . . . Fan Drive Assembly ................................................................................................ 1
1 1512424 Fan Support ........................................................................................................ 1
2 1512027 Capscrew........................................................................................................ 1
3 1512025 Retainer .......................................................................................................... 1
4 .. . . . Support ........................................................................................................... 1
5 1512015 Ball Bearing .................................................................................................... 1
6 1512026 Retaining Ring ................................................................................................ 2
7 1512024 Hub (Fan)........................................................................................................ 1
8 1512029 Capscrew ............................................................................................................ 2
9 1635220 Capscrew ............................................................................................................ 2
10 1635258 Pulley .................................................................................................................. 1
11 1512328 Capscrew ................................................................................................................ 4
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1598354 Flywheel Assembly.................................................................................................. 1
2 1512445 Ring Gear............................................................................................................ 1
3 1512106 Capscrew ................................................................................................................ 8
4 1512107 Washer .................................................................................................................... 8
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635228 Capscrew ................................................................................................................ 2
2 1521938 Capscrew ................................................................................................................ 2
3 1511981 Capscrew ................................................................................................................ 6
4 1635255 Capscrew ................................................................................................................ 10
5 1564993 Oil Seal.................................................................................................................... 1
6 1635452 Housing Assembly................................................................................................... 1
6 1635302 Housing............................................................................................................... 1
7 1512046 Plug..................................................................................................................... 1
8 1635256 Cover................................................................................................................... 1
9 1511970 Capscrew ............................................................................................................ 2
10 1512047 Plug..................................................................................................................... 1
11 1512048 Seal..................................................................................................................... 1
a 1603891 Tool (Seal Installation) ............................................................................................. 1
FOOTNOTES:
a Not illustrated
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635285 Cover ....................................................................................................................... 1
2 1635266 Ring Dowel .............................................................................................................. 2
3 1512111 Capscrew ................................................................................................................ 6
4 1512423 Capscrew ................................................................................................................ 7
5 1635350 Oil Seal.................................................................................................................... 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635413 Head Assembly ....................................................................................................... 1
2 1517010 Plug Assembly .................................................................................................... 2
3 1517011 Seal Ring ........................................................................................................ 1
4 1635376 Adapter ............................................................................................................... 1
5 1635451 Head ................................................................................................................... 1
6 1635355 Washer................................................................................................................ 2
7 1635399 Connector (Quick Disconnect) ............................................................................ 2
8 1543421 Capscrew ................................................................................................................ 2
9 1511977 Capscrew ................................................................................................................ 2
10 1635370 Filter ........................................................................................................................ 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635390 Tube (Fuel Supply) .................................................................................................. 1
2 1635391 Tube (Fuel Supply) .................................................................................................. 1
3 1635381 Clip .......................................................................................................................... 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1513743 Gasket (Cover Plate) ............................................................................................... 1
2 1517110 Cover ....................................................................................................................... 1
3 1512004 Capscrew ................................................................................................................ 2
4 1635276 Gear ........................................................................................................................ 1
5 1635267 Stud ......................................................................................................................... 3
6 1513712 Nut........................................................................................................................... 3
7 1635313 Fuel Injection Pump Assembly ................................................................................ 1
7 .. . . . Fuel Injection Pump ............................................................................................ 1
8 1635355 Washer................................................................................................................ 1
9 1635311 Connector (Quick Disconnect) ............................................................................ 1
10 1635222 O-Ring................................................................................................................. 1
11 1635349 Spring Washer .................................................................................................... 1
12 1635348 Nut ...................................................................................................................... 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635332 Tube (Fuel Supply) .................................................................................................. 1
2 1635333 Tube (Fuel Supply) .................................................................................................. 2
3 1635335 Tube (Fuel Supply) .................................................................................................. 1
4 1635334 Tube (Fuel Supply) .................................................................................................. 2
5 1635327 Manifold Assembly .................................................................................................. 1
5 1635338 Manifold............................................................................................................... 1
6 1635304 Pressure Sensor ................................................................................................. 1
7 1635305 Pressure Relief Valve.......................................................................................... 1
8 1513725 Capscrew ................................................................................................................ 4
9 1635264 Retainer................................................................................................................... 6
10 .. . . . Connector (Fuel Supply) ......................................................................................... 1
11 .. . . . O-Ring................................................................................................................. 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1632993 Fuel Injector Assembly ............................................................................................ 6
1 1649738 Fuel Injector ........................................................................................................ 1
2 1635352 O-Ring................................................................................................................. 1
3 1584914 Seal..................................................................................................................... 1
4 1513791 Capscrew ................................................................................................................ 12
5 1635317 Clamp ...................................................................................................................... 6
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635364 Connector (Quick Disconnect) ................................................................................ 1
2 1635355 Washer .................................................................................................................... 1
FUEL PLUMBING
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635326 Bracket .................................................................................................................... 1
2 1606569 Capscew.................................................................................................................. 2
3 1635398 Tube (Fuel Drain)..................................................................................................... 1
4 1543359 Sealing Washer ....................................................................................................... 1
5 1584546 Injector Nozzle Retainer .......................................................................................... 1
6 1635279 Check Valve............................................................................................................. 1
7 1635384 Clip .......................................................................................................................... 3
8 1635393 Adapter Assembly ................................................................................................... 1
9 1635392 Adapter ............................................................................................................... 1
10 1635365 Connector (Quick Disconnect) ............................................................................ 1
11 1635355 Washer (Sealing) ................................................................................................ 2
12 1635399 Connector (Quick Disconnect) ............................................................................ 2
13 1511977 Capscrew ................................................................................................................ 1
14 1512005 Capscrew ................................................................................................................ 1
15 1635394 Tube (Fuel Supply) .................................................................................................. 1
16 1635410 Tube (Fule Supply) .................................................................................................. 1
17 1511970 Capscrew ................................................................................................................ 3
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635271 Wire Harness (Fuel System Accessories)............................................................... 1
2 1635329 Plug ......................................................................................................................... 1
3 1635454 Fuel Filter Assembly................................................................................................ 1
4 1635424 Head ................................................................................................................... 1
5 1635312 Adapter ............................................................................................................... 1
6 1635303 Fuel Filter ............................................................................................................ 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635229 Capscrew ................................................................................................................ 4
2 1635357 Lifting Eye................................................................................................................ 1
3 1635396 Bracket .................................................................................................................... 1
4 1512418 Capscrew ................................................................................................................ 2
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1512456 Capscrew ................................................................................................................ 4
2 1635299 Oil Pump.................................................................................................................. 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635224 Expansion Plug ....................................................................................................... 1
2 1521694 Expansion Plug ....................................................................................................... 1
3 1514339 Expansion Plug ....................................................................................................... 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1512130 Plug (Expansion) ..................................................................................................... 4
2 1635319 Dipstick.................................................................................................................... 1
3 1635309 Tube......................................................................................................................... 1
2-63
UNIT CODE A236
EUROPE 07/2007
OIL PAN
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635375 Gasket ..................................................................................................................... 1
2 1635372 Gasket ..................................................................................................................... 1
3 1635225 Capscrew ................................................................................................................ 2
4 1635336 Tube (Oil Suction).................................................................................................... 1
5 1635461 Oil Pan Assembly .................................................................................................... 1
5 1635462 Oil Pan ................................................................................................................ 1
6 1635234 Washer (Sealing) ................................................................................................ 2
7 1635233 Plug..................................................................................................................... 2
8 1635371 Adapter.................................................................................................................... 1
9 1512111 Capscrew ................................................................................................................ 18
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635297 Housing Assembly................................................................................................... 1
2 1635395 Insert ................................................................................................................... 2
3 1635270 Dowel .................................................................................................................. 2
4 1635260 Capscrew ................................................................................................................ 3
5 1511953 Capscrew ................................................................................................................ 1
6 1511977 Capscrew ................................................................................................................ 2
7 1512111 Capscrew ................................................................................................................ 4
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1 1635367 Gasket ..................................................................................................................... 1
2 1512417 Cover ....................................................................................................................... 1
3 1511953 Capscrew ................................................................................................................ 2
1 136681 Capscrew..................................................................................................................... 4
2 320157 Washer ........................................................................................................................ 4
3 1615711 Bracket......................................................................................................................... 1
4 320161 Washer ........................................................................................................................ 10
5 1486754 Fitting........................................................................................................................... 2
6 136985 Capscrew..................................................................................................................... 1
7 320159 Washer ........................................................................................................................ 2
8 1616293 Hose ............................................................................................................................ 2
9 1486749 Fitting........................................................................................................................... 1
10 1528596 Fitting........................................................................................................................... 1
11 302401 Locknut ........................................................................................................................ 1
12 292531 Capscrew..................................................................................................................... 2
13 1638200 Bracket......................................................................................................................... 1
14 1396346 Clamp .......................................................................................................................... 1
15 1635389 Filter Head Assembly................................................................................................... 1
15 1635301 Plug ......................................................................................................................... 1
15 1524551 Filter Element .............................................................................................................. 1
16 292527 Capscrew..................................................................................................................... 4
ROCKER LEVERS
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1584932 Rocker Lever Assembly........................................................................................... 6
1 1553952 Capscrew ............................................................................................................ 2
2 1635388 Shaft.................................................................................................................... 2
3 1521939 Rocker Lever Assembly (Exhaust) ...................................................................... 1
3 .. . . . Rocker Lever................................................................................................... 1
4 1513806 Nut.............................................................................................................. 1
5 .. . . . Lever........................................................................................................... 1
6 .. . . . Ball ............................................................................................................. 1
7 1553956 Screw ......................................................................................................... 1
8 .. . . . Retainer .......................................................................................................... 1
9 1635579 Socket............................................................................................................. 1
10 1521944 Valve (Crosshead)............................................................................................... 12
11 1521937 Rocker Lever Assembly (Intake) ......................................................................... 1
11 .. . . . Rocker Lever................................................................................................... 1
12 1513806 Nut.............................................................................................................. 1
13 .. . . . Lever........................................................................................................... 1
14 .. . . . Ball ............................................................................................................. 1
15 1553956 Screw ......................................................................................................... 1
16 .. . . . Retainer .......................................................................................................... 1
17 .. . . . Socket............................................................................................................. 1
18 1521943 Push Rod................................................................................................................. 12
19 1513725 Capscrew ................................................................................................................ 2
20 1584933 Support.................................................................................................................... 2
21 1635254 Screw ...................................................................................................................... 5
22 1635380 Housing Assembly................................................................................................... 1
22 .. . . . Housing............................................................................................................... 1
23 .. . . . Sleeve ................................................................................................................. 5
24 1635378 Gasket ..................................................................................................................... 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1588828 Capscrew ................................................................................................................ 2
2 1552880 Starter Motor ........................................................................................................... 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635397 Thermostat Assembly.............................................................................................. 1
2 1552716 Seal Ring................................................................................................................. 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635330 Plug ......................................................................................................................... 1
2 1512292 Plug ......................................................................................................................... 1
3 1589584 Plug Assembly......................................................................................................... 1
2-77
UNIT CODE A236
EUROPE 07/2007
TURBOCHARGER
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1513338 Nut........................................................................................................................... 4
2 1513337 Stud ......................................................................................................................... 1
3 .. . . . Turbocharger Assembly........................................................................................... 1
3 1635344 Turbocharger ....................................................................................................... 1
4 .. . . . Actuator .......................................................................................................... 1
5 1517220 Retaining Ring ................................................................................................ 1
6 1517219 Adjusting Link ................................................................................................. 1
7 1517233 Clamp ............................................................................................................. 2
8 .. . . . Housing........................................................................................................... 1
9 1614478 Baffle............................................................................................................... 1
10 1614477 Retaining Ring ................................................................................................ 1
11 1517235 Hose ............................................................................................................... 1
12 1517218 Coupling.......................................................................................................... 1
13 1513318 Screw.............................................................................................................. 2
14 .. . . . Dataplate ........................................................................................................ 1
15 1543734 Lock Nut.......................................................................................................... 1
16 .. . . . Impeller ........................................................................................................... 1
17 1517216 Retaining Ring ................................................................................................ 1
18 1517230 Retaining Ring ................................................................................................ 1
19 1517221 O-Ring ............................................................................................................ 1
20 1513333 Seal Ring ........................................................................................................ 1
21 1517228 Thrust Collar ................................................................................................... 1
22 1517223 Plate (Oil Seal)................................................................................................ 1
23 1517217 Oil Baffle ......................................................................................................... 1
24 1543733 Thrust Bearing (Turbine) ................................................................................. 1
25 1517224 Oil Slinger ....................................................................................................... 1
26 1517237 Retaining Ring ................................................................................................ 4
27 1517212 Bearing ........................................................................................................... 2
28 1543732 Set Screw ....................................................................................................... 1
29 1517231 Set Screw ....................................................................................................... 2
30 1517213 Washer ........................................................................................................... 3
31 .. . . . Bracket (Actuator) ........................................................................................... 1
32 1517225 Spacer ............................................................................................................ 3
33 1598436 Adapter ........................................................................................................... 1
34 1517222 Set Screw ....................................................................................................... 5
35 1588093 Gasket (Adapter) ............................................................................................ 1
36 1635241 Housing........................................................................................................... 1
37 1654762 Gasket ............................................................................................................ 4
38 1543711 Shaft And Wheel............................................................................................. 1
39 1517226 Spacer ............................................................................................................ 1
40 1635572 Nut .................................................................................................................. 2
41 1513332 Seal Ring ........................................................................................................ 1
42 1517214 Heat Shield ..................................................................................................... 1
43 1517237 Retaining Ring ................................................................................................ 2
44 1517232 Clamping Plate ............................................................................................... 2
45 1513334 Capscrew........................................................................................................ 4
TURBOCHARGER
46 .. . . . Housing........................................................................................................... 1
47 1513328 Pin................................................................................................................... 1
2-81
UNIT CODE A236
EUROPE 07/2007
TURBOCHARGER PLUMBING
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635354 Gasket ..................................................................................................................... 1
2 1521960 Connector Assembly ............................................................................................... 2
2 1517069 Seal..................................................................................................................... 1
2 1513430 O-Ring................................................................................................................. 1
2 .. . . . Connector ........................................................................................................... 1
3 1635230 Nut........................................................................................................................... 1
4 1588106 Clamp ...................................................................................................................... 1
5 1635232 Hose ........................................................................................................................ 1
6 1635235 Tube (Turbo Oil Drain) ............................................................................................. 1
7 1514571 Seal ......................................................................................................................... 2
8 1512004 Capscrew ................................................................................................................ 2
9 1514339 Expansion Plug ....................................................................................................... 1
VALVE COVER
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635356 Nut........................................................................................................................... 6
2 1635379 Isolator..................................................................................................................... 6
3 1636524 Valve Cover Assembly............................................................................................. 1
4 1636527 Valve Cover ......................................................................................................... 1
5 1636526 Baffle............................................................................................................... 1
6 .. . . . Rivet................................................................................................................ 8
7 1521919 Expansion Plug............................................................................................... 1
8 1635360 Filler Cap Assembly ............................................................................................ 1
9 1635361 Gasket ............................................................................................................ 1
10 1635377 Gasket (Valve Cover) .......................................................................................... 1
11 1635368 Stud ......................................................................................................................... 6
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635265 Tappets.................................................................................................................... 12
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1635328 Damper.................................................................................................................... 1
2 1635366 Capscrew ................................................................................................................ 6
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1597807 Capscrew (Flange) .................................................................................................. 2
2 1635242 Water Pump Assembly ............................................................................................ 1
2 1635353 Water Pump ........................................................................................................ 1
3 1512322 Seal Ring ............................................................................................................ 1
1613301 Engine Assembly (Tier III 142 KW) (With Air Conditioning)......................................... 1
1613486 Engine Assembly (Tier III 142 KW) (Without Air Conditioning).................................... 1
1559624 Engine Assembly (Tier III 164 KW) (With Air Conditioning)......................................... 1
1613484 Engine Assembly (Tier III 164 KW) (Without Air Conditioning).................................... 1
1 1515840 Capscrew ................................................................................................................ 1
2 1635261 Dust Shield .............................................................................................................. 1
3 1635337 Idler Pulley............................................................................................................... 1
4 1635262 Idler Shaft ................................................................................................................ 1
5 1635300 Belt (V Ribbed) ........................................................................................................ 1
2-90
UNIT CODE A236
07/2007 EUROPE
3 FUEL SYSTEM
3 FUEL SYSTEM
UNIT CODE A236
07/2007 EUROPE
SECTION 3
FUEL SYSTEM
DESCRIPTION PAGE
3-3
UNIT CODE A236
EUROPE 07/2007
1 16694 Fitting........................................................................................................................... 1
2 1547766 Adapter (Male) ............................................................................................................. 4
3 1569616 Clamp .......................................................................................................................... 2
4 129563 Strap Clamp................................................................................................................. 3
5 136681 Capscrew..................................................................................................................... 4
6 320157 Washer ........................................................................................................................ 4
7 128408 Clamp .......................................................................................................................... 2
8 1642007 Hose ............................................................................................................................ 1
9 1581558 Washer ........................................................................................................................ 8
10 1597444 Capscrew..................................................................................................................... 8
11 12855 Fitting........................................................................................................................... 1
12 17194 Fitting........................................................................................................................... 2
13 1502006 Clamp .......................................................................................................................... 4
14 1389525 Hose ............................................................................................................................ 1
15 173247 Clamp .......................................................................................................................... 2
16 1569867 Fuel Cap ...................................................................................................................... 1
17 109417 Fitting........................................................................................................................... 1
18 1635454 Fuel Filter Assembly .................................................................................................... 1
18 1635303 Fuel Filter ................................................................................................................ 1
18 1635424 Head........................................................................................................................ 1
18 1635312 Adapter.................................................................................................................... 1
19 1367370 Hose ............................................................................................................................ 1
20 1359667 Fitting........................................................................................................................... 1
21 1628436 Check valve ................................................................................................................. 1
22 293743 Capscrew..................................................................................................................... 4
23 320155 Washer ........................................................................................................................ 6
24 1590001 Fuel Sender ................................................................................................................. 1
25 17177 Fitting........................................................................................................................... 1
26 1384669 Ball Valve ..................................................................................................................... 1
27 1606138 Fuel Tank ..................................................................................................................... 1
28 1608997 Step ............................................................................................................................. 1
29 1611156 Cover (Battery Box) ..................................................................................................... 1
30 1529665 Capscrew..................................................................................................................... 2
31 325980 Trim .............................................................................................................................. 3
32 329069 Nut ............................................................................................................................... 2
33 320158 Washer ........................................................................................................................ 2
34 1532341 Gas Spring................................................................................................................... 1
35 35503 Fitting........................................................................................................................... 1
36 17639 Fitting........................................................................................................................... 2
MONOTROL PEDAL
1 292523 Capscrew..................................................................................................................... 1
2 320160 Washer ........................................................................................................................ 1
3 353141 Bushing........................................................................................................................ 1
4 1352575 Pedal Assembly (☞ Figure 3-4) ................................................................................. 1
5 1558049 Spring .......................................................................................................................... 1
6 353142 Spring .......................................................................................................................... 1
7 353143 Spring .......................................................................................................................... 1
8 352485 Shaft ............................................................................................................................ 1
9 320156 Washer ........................................................................................................................ 1
10 353164 Crank ........................................................................................................................... 1
11 15200 Cotter Pin..................................................................................................................... 1
12 353129 Rod .............................................................................................................................. 1
13 2076661 Sensor (Throttle Pedal Position) .................................................................................. 1
14 1492253 Washer ........................................................................................................................ 2
15 292501 Capscrew..................................................................................................................... 2
16 1493397 Cover (Capscrew Head) .............................................................................................. 2
17 292682 Lockwasher.................................................................................................................. 2
18 136692 Nut ............................................................................................................................... 2
19 316835 Nut ............................................................................................................................... 1
20 320158 Washer ........................................................................................................................ 1
21 1494675 Bracket......................................................................................................................... 1
22 353195 Bumper ........................................................................................................................ 1
23 1468323 Washer ........................................................................................................................ 1
24 136749 Capscrew..................................................................................................................... 1
1 1494675 Bracket......................................................................................................................... 1
2 1468323 Washer ........................................................................................................................ 1
3 136749 Capscrew..................................................................................................................... 1
4 353195 Bumper ........................................................................................................................ 1
5 352499 Pedal (Forward and Reverse Lever) ............................................................................ 1
6 352885 Pad .............................................................................................................................. 1
7 1558053 Bolt .............................................................................................................................. 1
8 325708 Bushing........................................................................................................................ 1
9 1558049 Spring .......................................................................................................................... 1
10 353142 Spring .......................................................................................................................... 1
11 353143 Spring .......................................................................................................................... 1
12 352485 Shaft ............................................................................................................................ 1
13 320156 Washer ........................................................................................................................ 1
14 15200 Cotter Pin..................................................................................................................... 1
15 353129 Rod .............................................................................................................................. 1
16 2076661 Sensor (Throttle Pedal Position) .................................................................................. 1
17 1492253 Washer ........................................................................................................................ 2
18 292501 Capscrew..................................................................................................................... 2
19 1493397 Cover (Capscrew Head) .............................................................................................. 2
20 1558052 Washer ........................................................................................................................ 3
21 302401 Locknut ........................................................................................................................ 2
22 316835 Nut ............................................................................................................................... 1
23 320158 Washer ........................................................................................................................ 1
3-14
UNIT CODE A236
07/2007 EUROPE
4 ELECTRICAL SYSTEM
4 ELECTRICAL SYSTEM
UNIT CODE A236
07/2007 EUROPE
SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
CONSOLE
INDICATOR DISPLAY AND CONTROLS ......................................................................................................... 4-8
RADIO............................................................................................................................................................. 4-10
CONTROL PANEL
AIR CONDITIONER........................................................................................................................................ 4-12
HEATER.......................................................................................................................................................... 4-14
DC-DC CONVERTER AND ATTACHING PARTS............................................................................................... 4-16
ELECTRICAL SYSTEM........................................................................................................................................ 4-4
FRONT AND REAR DRIVE LIGHTS
CAB MOUNTED
HALOGEN................................................................................................................................................... 4-18
HID .............................................................................................................................................................. 4-20
FRONT LIGHTS ................................................................................................................................................. 4-22
MAST WORK LIGHTS ....................................................................................................................................... 4-24
REAR LIGHTS AND BACK-UP ALARM............................................................................................................. 4-26
RELAYS AND FUSES
OPERATOR COMPARTMENT........................................................................................................................ 4-28
SWITCHES......................................................................................................................................................... 4-31
TRANSMISSION CONTROLLER AND SHIFT LEVER...................................................................................... 4-32
WIRE HARNESS
ARMREST ...................................................................................................................................................... 4-34
CAB LIGHTS................................................................................................................................................... 4-38
CAB SIDE CONSOLE
SHEET 1 OF 3 ............................................................................................................................................ 4-40
SHEET 2 OF 3 ............................................................................................................................................ 4-44
SHEET 3 OF 3 ............................................................................................................................................ 4-48
CAB UNDERFLOOR ...................................................................................................................................... 4-50
CHASSIS
SHEET 1 0F 2 ............................................................................................................................................. 4-52
SHEET 2 0F 2 ............................................................................................................................................. 4-56
CLOSED CAB................................................................................................................................................. 4-60
FRONT END EQUIPMENT
MAST FRONT HEADER HOSES ............................................................................................................... 4-88
MAST REAR HEADER HOSES.................................................................................................................. 4-86
FRONT LIGHTS.............................................................................................................................................. 4-63
HYDRAULIC RELAYS .................................................................................................................................... 4-64
MAST WORK LIGHT
LEFT HAND ................................................................................................................................................ 4-67
RIGHT HAND .............................................................................................................................................. 4-68
MAST WORK LIGHTS
SUPPLY....................................................................................................................................................... 4-69
OIL COOLER .................................................................................................................................................. 4-70
POWERED CAB TILT ..................................................................................................................................... 4-72
REAR .............................................................................................................................................................. 4-74
REAR WIPER EXTENSION ........................................................................................................................... 4-76
SEALED FUSE BOX....................................................................................................................................... 4-78
SELECTOR VALVE
THREE TO FIVE FUNCTION...................................................................................................................... 4-84
TWO FUNCTION ........................................................................................................................................ 4-82
STEERING COLUMN ..................................................................................................................................... 4-79
SECTION 4
ELECTRICAL SYSTEM (Continued)
DESCRIPTION PAGE
4-3
UNIT CODE A236
EUROPE 07/2007
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
37 148792 Terminal................................................................................................................... 1
37 148795 Terminal................................................................................................................... 1
37 1357269 Battery Cable........................................................................................................... AR
37 275498 Conduit .................................................................................................................... AR
38 1608548 Wire Jumper ................................................................................................................ 1
39 1324517 Switch (Disconnect) ..................................................................................................... 1
40 1627709 Wire Jumper ................................................................................................................ 2
41 1597595 Wire Jumper ................................................................................................................ 1
42 1597430 Fuse Box (Sealed) (☞ Figure 4-33) ........................................................................... 1
43 1617617 Fuse............................................................................................................................. 2
44 1617618 Fuse............................................................................................................................. 1
45 1617615 Fuse Holder ................................................................................................................. 3
46 1652017 Ground Wire ................................................................................................................ 1
4-7
UNIT CODE A236
EUROPE 07/2007
CONSOLE
INDICATOR DISPLAY AND CONTROLS
CONSOLE
RADIO
CONTROL PANEL
AIR CONDITIONER
CONTROL PANEL
HEATER
1 1599381 Wire Harness (Side Console) (☞ Figure 4-17, ☞ Figure 4-18, ☞ Figure 4-19) ....... 1
2 1566765 Bracket......................................................................................................................... 1
3 1558027 Adhesive Sticker .......................................................................................................... 1
4 1566764 Socket (12 Volt) ........................................................................................................... 1
5 2055678 DC-DC Converter ........................................................................................................ 1
6 296415 Washer ........................................................................................................................ 4
7 1571789 Screw........................................................................................................................... 4
KEY:
A: Front Facing
B: Rear Facing
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: Front Facing
B: Rear Facing
QTY
ITEM PART NO. DESCRIPTION A B
FRONT LIGHTS
FOOTNOTES:
a Connects 1623886 to LH Light
b Connects 1623886 to RH Light
c Connects Lights to Chassis Harness
1599381 Wire Harness (Side Console) (☞ Figure 4-17, ☞ Figure 4-18, ☞ Figure 4-19) ....... 1
1 1484715 Clip (Passive Side Mount) ....................................................................................... 2
2 1484714 Clip (Side Mount)..................................................................................................... 2
3 1484683 Relay Base .............................................................................................................. 1
3 1490249 Connector (1-Way) (Lights) ................................................................................. 2
3 1570602 Terminal (Socket) (Lights) ................................................................................... 2
3 1490249 Connector (1-Way) (Flood Lights) ....................................................................... 2
3 1570602 Terminal (Socket) (Flood Lights) ......................................................................... 2
4 1484683 Relay Base .............................................................................................................. 1
4 1489957 Connector (1-Way) (Start Inhibit) ........................................................................ 2
4 1570602 Terminal (Socket) (Start Inhibit) .......................................................................... 2
4 1489957 Connector (1-Way) (Neutral) ............................................................................... 2
4 1570602 Terminal (Socket) (Neutral) ................................................................................. 2
5 1484683 Relay Base .............................................................................................................. 1
5 1489957 Connector (1-Way) (Lower Interrupt) .................................................................. 1
5 1570602 Terminal (Socket) (Lower Interrupt)..................................................................... 3
5 1489957 Connector (1-Way) (Reverse) ............................................................................. 2
5 1570602 Terminal (Socket) (Reverse)................................................................................ 2
6 1484684 Relay Base .............................................................................................................. 1
6 1610952 Terminal (Main Power) ........................................................................................ 2
6 1489957 Connector (1-Way) (Main Power)........................................................................ 2
7 1484684 Relay Base .............................................................................................................. 1
7 1489957 Connector (1-Way) (Flasher) .............................................................................. 3
8 1484683 Relay Base .............................................................................................................. 1
8 1489957 Connector (1-Way) (Autolock Relay 1)................................................................ 2
8 1570602 Terminal (Socket) (Autolock Relay 1) .................................................................. 2
8 1489957 Connector (1-Way) (Autolock Relay 2)................................................................ 2
8 1570602 Terminal (Socket) (Autolock Relay 2) .................................................................. 3
9 1484683 Relay Base .............................................................................................................. 1
9 1489957 Connector (1-Way) (Override)............................................................................. 2
9 1570602 Terminal (Socket) (24V To 12V) .......................................................................... 2
10 1484683 Relay Base .............................................................................................................. 1
10 1489957 Connector (1-Way) (Horn)................................................................................... 2
10 1570602 Terminal (Socket) (Seat Switch).......................................................................... 2
11 1484681 Fuse Box (10-Way) (Hydraulic And Transmission) .................................................. 1
11 1484682 Secondary Lock....................................................................................................... 1
12 370646 Fuse (5 Amp) (Pre-Excitation And ECM) ............................................................ 1
13 1300057 Fuse (7.5 Amp) (Transmission) ........................................................................... 1
14 1310630 Fuse (15 Amp) (Attachment Controls) ................................................................ 1
15 1300057 Fuse (7.5 Amp) (Transmission B)........................................................................ 1
16 370646 Fuse (5 Amp) (Park Brake Solenoid) .................................................................. 1
17 370647 Fuse (10 Amp) (Convertor) ................................................................................. 1
18 370648 Fuse (20 Amp) (Cab Tilt Power Assist) ............................................................... 1
19 370647 Fuse (10 Amp) (Front Screen Washer And Wiper) ............................................. 1
20 370647 Fuse (10 Amp) (Roof Screen Washer And Wiper).............................................. 1
21 370647 Fuse (10 Amp) (Rear Screen Washer And Wiper).............................................. 1
22 1484681 Fuse Box (10-Way) (Lights)..................................................................................... 1
22 1484682 Secondary Lock....................................................................................................... 1
23 1337828 Fuse (3 Amp) (Stair Light)................................................................................... 1
24 370647 Fuse (10 Amp) (Cab Engine Compartment Light) .............................................. 1
25 370647 Fuse (10 Amp) (Stoplights) ................................................................................. 1
1 292501 Capscrew..................................................................................................................... 3
2 320156 Washer ........................................................................................................................ 3
3 1599381 Wire Harness (Side Console) (☞ Figure 4-17, ☞ Figure 4-18, ☞ Figure 4-19) ....... 1
4 1558041 Screw........................................................................................................................... 1
5 1492146 Plate (Relay) ................................................................................................................ 1
6 316834 Nut ............................................................................................................................... 3
7 292501 Capscrew..................................................................................................................... 1
8 320156 Washer ........................................................................................................................ 2
9 1567082 Shift Lever (Forward and Reverse) .............................................................................. 1
9 1600223 Shift Lever (With Monotrol) .......................................................................................... 1
10 1558055 Washer ........................................................................................................................ 2
11 1558054 Screw........................................................................................................................... 2
12 1393781 Alarm (Slow Pulse) ...................................................................................................... 1
13 320156 Washer ........................................................................................................................ 2
14 292500 Capscrew..................................................................................................................... 2
15 1492167 Edge Protector............................................................................................................. AR
16 1623188 Bracket (Fuse Holder).................................................................................................. 1
17 292502 Capscrew..................................................................................................................... 2
18 1492253 Washer ........................................................................................................................ 2
19 2076661 Sensor (Throttle Pedal Position) .................................................................................. 1
20 1571269 Rod .............................................................................................................................. 1
21 15200 Cotter Pin..................................................................................................................... 4
22 320156 Washer ........................................................................................................................ 4
23 1595146 Transmission Controller (Programmed) (TE-13) .......................................................... 1
23 2095403 Transmission Controller (Programmed) (TE-17) .......................................................... 1
24 1558050 Bracket......................................................................................................................... 1
25 292500 Capscrew..................................................................................................................... 2
26 320156 Washer ........................................................................................................................ 2
27 1567941 Screw........................................................................................................................... 4
28 1583987 Wire Harness (Hydraulic Relays) (☞ Figure 4-25) ..................................................... 1
29 292501 Capscrew..................................................................................................................... 2
30 1623285 Bracket......................................................................................................................... 1
31 316834 Nut ............................................................................................................................... 2
32 1571775 Screw........................................................................................................................... 2
WIRE HARNESS
ARMREST
WIRE HARNESS
ARMREST
4-37
UNIT CODE A236
EUROPE 07/2007
WIRE HARNESS
CAB LIGHTS
WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 3
WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 3
WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 3
WIRE HARNESS
CAB SIDE CONSOLE
SHEET 2 OF 3
WIRE HARNESS
CAB SIDE CONSOLE
SHEET 2 OF 3
4-47
UNIT CODE A236
EUROPE 07/2007
WIRE HARNESS
CAB SIDE CONSOLE
SHEET 3 OF 3
WIRE HARNESS
CAB UNDERFLOOR
WIRE HARNESS
CHASSIS
SHEET 1 0F 2
WIRE HARNESS
CHASSIS
SHEET 1 0F 2
WIRE HARNESS
CHASSIS
SHEET 1 0F 2
WIRE HARNESS
CHASSIS
SHEET 2 0F 2
WIRE HARNESS
CHASSIS
SHEET 2 0F 2
WIRE HARNESS
CHASSIS
SHEET 2 0F 2
WIRE HARNESS
CLOSED CAB
WIRE HARNESS
CLOSED CAB
WIRE HARNESS
HYDRAULIC RELAYS
WIRE HARNESS
HYDRAULIC RELAYS
1623888 Wire Harness (RH Mast Work Light) (2900-5300 Lift Height) ..................................... 1
1623889 Wire Harness (RH Mast Work Light) (6100-6900 Lift Height) ..................................... 1
1 .. . . . Connector Assembly (LH Mast Light)...................................................................... 1
1 1493465 Connector ........................................................................................................... 1
1 1330414 Secondary Lock .................................................................................................. 1
1 1330437 Terminal (Pin)...................................................................................................... 2
2 .. . . . Connector Assembly (Supply Work Light Harness) ................................................ 1
2 1490242 Connector ........................................................................................................... 1
2 1490243 Secondary Lock .................................................................................................. 1
2 1502750 Heatshrink........................................................................................................... 2
WIRE HARNESS
OIL COOLER
4-73
UNIT CODE A236
EUROPE 07/2007
WIRE HARNESS
REAR
WIRE HARNESS
REAR WIPER EXTENSION
4-81
UNIT CODE A236
EUROPE 07/2007
WIRE HARNESS
SELECTOR VALVE
TWO FUNCTION
WIRE HARNESS
SELECTOR VALVE
THREE TO FIVE FUNCTION
WIRE HARNESS
FRONT END EQUIPMENT
MAST REAR HEADER HOSES
KEY:
A: H16.00XM, XMS-12
B: H18.00XM, XMS-12
QTY
ITEM PART NO. DESCRIPTION A B
WIRE HARNESS
FRONT END EQUIPMENT
MAST FRONT HEADER HOSES
KEY:
A: H16.00XM, XMS-12
B: H18.00XM, XMS-12
QTY
ITEM PART NO. DESCRIPTION A B
4-90
UNIT CODE A236
07/2007 EUROPE
5 TR ANSMISSION
5 TRANSMISSION
UNIT CODE A236
07/2007 EUROPE
SECTION 5
TRANSMISSION
DESCRIPTION PAGE
5-3
UNIT CODE A236
EUROPE 07/2007
FOOTNOTES:
a Not Illustrated
5-9
UNIT CODE A236
EUROPE 07/2007
CONVERTER HOUSING
1624366 Seal Kit (Includes Items 17-18, 20, 27, 31) ................................................................. 1
GEARS
1624366 Seal Kit (Includes Items 2-3, 6, 10, 20-21, 24-25) ....................................................... 1
5-23
UNIT CODE A236
EUROPE 07/2007
PUMP DRIVE
1624366 Seal Kit (Includes Items 1, 11-12, 17-18, 23, 26) ........................................................ 1
FOOTNOTES:
a Not Illustrated
KEY:
A: TE-13 Transmission
B: TE-17 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
5-31
UNIT CODE A236
EUROPE 07/2007
FOOTNOTES:
a Not Illustrated
6 DRIVE AXLE
6 DRIVE AXLE
UNIT CODE A236
07/2007 EUROPE
SECTION 6
DRIVE AXLE
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
6-5
UNIT CODE A236
EUROPE 07/2007
KEY:
A: 14.00 x 24 x 10
B: 12.00 x 24 x 10
QTY
ITEM PART NO. DESCRIPTION A B
6-9
UNIT CODE A236
EUROPE 07/2007
KEY:
A: 12.00 x 24-20 Bridgestone
B: 14.00 x 24-20 Bridgestone
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: 12.00 x 24
B: 14.00 x 24
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: 12.00 x 24 - 20
B: 14.00 x 24 - 28
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: 12 x 24 - 20
B: 14 x 24 - 24
QTY
ITEM PART NO. DESCRIPTION A B
7 STEERING SYSTEM
7 STEERING SYSTEM
UNIT CODE A236
07/2007 EUROPE
SECTION 7
STEERING SYSTEM
DESCRIPTION PAGE
7-5
UNIT CODE A236
EUROPE 07/2007
STEER COLUMN
1 136681 Capscrew..................................................................................................................... 4
2 320158 Washer ........................................................................................................................ 7
3 239503 Nut ............................................................................................................................... 3
4 1476584 Cover (Capscrew Head) .............................................................................................. 4
5 1566041 Screw........................................................................................................................... 2
6 1492237 Support (Column) ........................................................................................................ 1
7 1492260 Steering Column Assembly (☞ Figure 7-4) ............................................................... 1
8 1510787 Turn Signal Lever Assembly ........................................................................................ 1
8 1514033 Switch (Turn Signal) ................................................................................................ 1
8 2003859 Flasher Unit ............................................................................................................. 1
8 1566411 Screw ...................................................................................................................... 2
9 895468 Spinner Knob (With Hardware).................................................................................... 1
10 1492214 Wire Assembly (Ground) ............................................................................................. 1
11 1524215 Steering Valve Assembly ............................................................................................. 1
12 1524173 Block Valve Assembly ............................................................................................. 1
12 366066 Service Kit........................................................................................................... 1
13 296025 Capscrew..................................................................................................................... 2
14 1477228 Plate (Steering Pump) ................................................................................................. 1
15 16080 Capscrew..................................................................................................................... 4
16 296012 Capscrew..................................................................................................................... 4
17 1300117 Washer ........................................................................................................................ 4
18 376505 Spacer ......................................................................................................................... 4
19 216735 Grommet...................................................................................................................... 4
20 1504406 Grommet...................................................................................................................... 1
21 292501 Capscrew..................................................................................................................... 6
22 1468321 Washer (Plastic) .......................................................................................................... 6
23 1492236 Plate ............................................................................................................................ 2
a 1506825 Strap Clamp................................................................................................................. 1
FOOTNOTES:
a Not Illustrated
STEER CYLINDER
FOOTNOTES:
a Not Illustrated
KEY:
A: 14.00 x 24 x 10
B: 12.00 x 24 x 10
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: 12.00 x 24-20 Bridgestone
B: 14.00 x 24-20 Bridgestone
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: 12.00 x 24
B: 14.00 x 24
QTY
ITEM PART NO. DESCRIPTION A B
7-19
UNIT CODE A236
EUROPE 07/2007
KEY:
A: 12.00 x 24 - 20
B: 14.00 x 24 - 28
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: 12.00 x 24 - 20
B: 14.00 x 24 - 24
QTY
ITEM PART NO. DESCRIPTION A B
8 BRAKE SYSTEM
8 BRAKE SYSTEM
UNIT CODE A236
07/2007 EUROPE
SECTION 8
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE VALVE
WET BRAKE
1 296012 Capscrew..................................................................................................................... 2
2 327591 Pin ............................................................................................................................... 1
3 15212 Cotter Pin..................................................................................................................... 1
4 1487209 Brake Valve.................................................................................................................. 1
4 1391744 Seal Kit .................................................................................................................... 1
4 1391745 Valve Repair Kit ....................................................................................................... 1
4 1450390 Shim Kit ................................................................................................................... 1
5 1480674 Roller ........................................................................................................................... 1
6 1487208 Spacer ......................................................................................................................... 1
FOOTNOTES:
a Not Illustrated
8-10
UNIT CODE A236
07/2007 EUROPE
9 HYDRAULIC SYSTEM
9 HYDRAULIC SYSTEM
UNIT CODE A236
07/2007 EUROPE
SECTION 9
HYDRAULIC SYSTEM
DESCRIPTION PAGE
HYDRAULIC SYSTEM
CHASSIS SUPPLY AND RETURN
1 176640 Capscrew..................................................................................................................... 4
2 320157 Washer ........................................................................................................................ 4
3 302400 Locknut ........................................................................................................................ 4
4 1590014 Clamp .......................................................................................................................... 2
5 1616994 Accumulator................................................................................................................. 1
6 1554710 Fitting ........................................................................................................................... 1
6 .. . . . O-Ring ..................................................................................................................... 1
6 .. . . . Seal ......................................................................................................................... 1
7 1486774 Fitting ........................................................................................................................... 1
7 280154 O-Ring ..................................................................................................................... 1
8 1638874 Hose ............................................................................................................................ 1
9 1487099 Fitting ........................................................................................................................... 1
9 244167 O-Ring ..................................................................................................................... 2
GEAR PUMP
1615054 Seal Kit (Includes Items 4-6, 8-10, 15, 18-20) ............................................................. 1
HYDRAULIC TANK
1 1597444 Capscrew..................................................................................................................... 8
2 1581558 Washer ........................................................................................................................ 8
3 1486772 Fitting........................................................................................................................... 1
3 2675731 O-Ring ..................................................................................................................... 1
4 1592852 Fitting........................................................................................................................... 1
4 16484 O-Ring ..................................................................................................................... 1
4 2675731 O-Ring ..................................................................................................................... 2
5 1486746 Fitting........................................................................................................................... 1
5 265731 O-Ring ..................................................................................................................... 1
5 16485 O-Ring ..................................................................................................................... 1
6 1487065 Fitting........................................................................................................................... 1
6 16485 O-Ring ..................................................................................................................... 1
6 265731 O-Ring ..................................................................................................................... 1
7 1528144 Oil Level Indicator ........................................................................................................ 1
8 888333 Seal Ring ..................................................................................................................... 1
9 1564721 Breather Assembly (With Indicator) ............................................................................. 1
9 1494312 Filter Element .......................................................................................................... 1
9 1563867 Stand Pipe............................................................................................................... 1
9 39373 O-Ring ..................................................................................................................... 1
10 1581556 Washer ........................................................................................................................ 4
11 1597448 Capscrew..................................................................................................................... 4
12 1538936 Plug ............................................................................................................................. 1
13 1528456 Filter Head ................................................................................................................... 1
14 1533477 Spring .......................................................................................................................... 1
15 2059720 Filter Element .............................................................................................................. 1
16 39756 O-Ring ......................................................................................................................... 1
17 1546493 Hydraulic Tank ............................................................................................................. 1
18 1473889 Fitting........................................................................................................................... 1
18 16487 O-Ring ..................................................................................................................... 1
18 244167 O-Ring ..................................................................................................................... 1
19 1473924 Fitting........................................................................................................................... 1
19 16983 O-Ring ..................................................................................................................... 1
19 1527821 O-Ring ..................................................................................................................... 1
20 1486761 Fitting........................................................................................................................... 1
20 16487 O-Ring ..................................................................................................................... 1
20 1527821 O-Ring ..................................................................................................................... 1
21 222261 Fitting........................................................................................................................... 2
22 35503 Fitting........................................................................................................................... 1
23 1487086 Fitting........................................................................................................................... 1
23 265731 O-Ring ..................................................................................................................... 1
9-15
UNIT CODE A236
EUROPE 07/2007
9-21
UNIT CODE A236
EUROPE 07/2007
KEY:
A: H16.00XMS-12, H18.00XMS-12
B: H16.00XM, H18.00XM
QTY
ITEM PART NO. DESCRIPTION A B
9-29
UNIT CODE A236
EUROPE 07/2007
COMBINATION VALVE
FOOTNOTES:
a Not Illustrated
9-35
UNIT CODE A236
EUROPE 07/2007
CONTROL VALVE
TILT SPOOL SECTION
FOOTNOTES:
a Not Illustrated
CONTROL VALVE
LIFT SPOOL SECTION
1A AND 1B
CONTROL VALVE
LIFT SPOOL SECTION
4A AND 4B
CONTROL VALVE
AUXILIARY SPOOL SECTION
FOOTNOTES:
a Not Illustrated
HYDRAULIC LEVERS
FOOTNOTES:
a Not Illustrated
JOYSTICK INSTALLATION
JOYSTICK ASSEMBLY
CAPSULE ASSEMBLY
RAISE AND LOWER
JOYSTICK AND LEVERS
CAPSULE ASSEMBLY
TILT
JOYSTICK AND LEVERS
9-60
UNIT CODE A236
07/2007 EUROPE
SECTION 10
MAST-TWO STAGE VISTA
DESCRIPTION PAGE
CARRIAGE
PIN TYPE...................................................................................................................................................... 10-20
QUICK DISCONNECT TYPE ....................................................................................................................... 10-24
CARRIAGE HYDRAULICS............................................................................................................................... 10-18
FORK POSITIONER
SIDE-SHIFT CYLINDER
QUICK DISCONNECT TYPE.................................................................................................................... 10-28
HEADER HOSES ............................................................................................................................................. 10-14
INNER MAST ..................................................................................................................................................... 10-2
LIFT CYLINDER
H16.00XM, H16.00XMS-12 .......................................................................................................................... 10-32
H18.00XM, H18.00XMS-12 .......................................................................................................................... 10-34
MAIN LIFT
SHEET 1 OF 2 ................................................................................................................................................ 10-6
SHEET 2 OF 2 .............................................................................................................................................. 10-10
MAST INSTALLATION...................................................................................................................................... 10-12
OUTER MAST .................................................................................................................................................... 10-4
SELECTOR VALVE .......................................................................................................................................... 10-30
TILT CYLINDER HYDRAULICS ....................................................................................................................... 10-36
TILT CYLINDERS ............................................................................................................................................. 10-38
INNER MAST
H16.00XM, XMS-12
H18.00XM, XMS-12
FOOTNOTES:
a Not Illustrated
b Refer to Table
OUTER MAST
H16.00XM, XMS-12
H18.00XM, XMS-12
FOOTNOTES:
a Refer to Table
MAIN LIFT
SHEET 1 OF 2
H16.00XM, XMS-12
H18.00XM, XMS-12
MAIN LIFT
SHEET 1 OF 2
FOOTNOTES:
a Refer to Table
10-9
UNIT CODE A236
EUROPE 07/2007
MAIN LIFT
SHEET 2 OF 2
H16.00XM, XMS-12
H18.00XM, XMS-12
FOOTNOTES:
a Refer to Table
MAST INSTALLATION
HEADER HOSES
H16.00XM, XMS-12
H18.00XM, XMS-12
HEADER HOSES
FOOTNOTES:
a Refer to Table
10-17
UNIT CODE A236
EUROPE 07/2007
CARRIAGE HYDRAULICS
KEY:
A: H16.00XM, H16.00XMS-12
B: H18.00XM, H18.00XMS-12
QTY
ITEM PART NO. DESCRIPTION A B
CARRIAGE
PIN TYPE
KEY:
A: H16.00XM, H16.00XMS-12
B: H18.00XM, H18.00XMS-12
QTY
ITEM PART NO. DESCRIPTION A B
CARRIAGE
PIN TYPE
QTY
ITEM PART NO. DESCRIPTION A B
30 1325756 Roller........................................................................................................... 1 1
31 14349 Fitting............................................................................................................... 4 4
10-23
UNIT CODE A236
EUROPE 07/2007
CARRIAGE
QUICK DISCONNECT TYPE
KEY:
A: H16.00XM, H16.00XMS-12
B: H18.00XM, H18.00XMS-12
QTY
ITEM PART NO. DESCRIPTION A B
CARRIAGE
QUICK DISCONNECT TYPE
QTY
ITEM PART NO. DESCRIPTION A B
10-27
UNIT CODE A236
EUROPE 07/2007
FORK POSITIONER
SIDE-SHIFT CYLINDER
QUICK DISCONNECT TYPE
KEY:
A: H16.00XM, H16.00XMS-12
B: H18.00XM, H18.00XMS-12
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a With Pin Carriage
b With Quick Disconnect Carriage
SELECTOR VALVE
KEY:
A: Two Function
B: Three Function
C: Four Function
D: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C D
LIFT CYLINDER
H16.00XM, H16.00XMS-12
a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Tube......................................................................................................................... 1
2 a .. . . . Rod Assembly ......................................................................................................... 1
3 636954 Wear Ring ............................................................................................................... 2
4 638224 Back-Up Ring .......................................................................................................... 2
5 637166 Seal ......................................................................................................................... 2
6 387286 Spacer ..................................................................................................................... 1
7 362102 O-Ring ..................................................................................................................... 1
8 1328946 Retainer................................................................................................................... 1
9 318067 Wear Ring ............................................................................................................... 1
10 815620 Wiper Ring............................................................................................................... 1
FOOTNOTES:
a Refer to Table
LIFT CYLINDER
H18.00XM, H18.00XMS-12
a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Tube......................................................................................................................... 1
2 a .. . . . Rod.......................................................................................................................... 1
3 636956 Wear Ring.................................................................................................................... 1
4 638224 Back-Up Ring............................................................................................................... 1
5 637166 Seal ............................................................................................................................. 1
6 387286 Spacer ......................................................................................................................... 1
7 1372921 Retainer ....................................................................................................................... 1
8 1372899 O-Ring ......................................................................................................................... 1
9 815620 Wiper Ring................................................................................................................... 1
10 318067 Wear Ring.................................................................................................................... 1
11 637168 Seal ............................................................................................................................. 1
12 638256 Back-Up Ring............................................................................................................... 1
FOOTNOTES:
a Refer to Table
TILT CYLINDERS
KEY:
A: 10 Forward/12 Back
B: 10 Forward/10 Back
C: 10 Forward/ 9 Back
D: 10 Forward/ 7 Back
E: 10 Forward/ 6 Back; 5 Forward/ 5 Back
QTY
ITEM PART NO. DESCRIPTION A B C D E
10-40
UNIT CODE A236
07/2007 EUROPE
11 OPTIONS
11 OPTIONS
UNIT CODE A236
07/2007 EUROPE
SECTION 11
OPTIONS
DESCRIPTION PAGE
STROBE LIGHT
FOOTNOTES:
a Not Illustrated
11-8
UNIT CODE A236
07/2007 EUROPE
12 NUMERICAL INDEX
UNIT CODE A236
07/2007 EUROPE
SECTION 12
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
12845 1-59 1 10-19 9 39373 9-11 9 129563 1-49 11
12855 3-7 11 10-37 4 39679 10-13 19 1-59 11
13963 7-3 9 10-37 6 39756 9-11 16 2-5 22
14349 9-28 27 10-39 9 39767 9-37 7 3-7 4
10-22 31 16485 9-11 5 9-37 14 4-5 1
10-26 33 9-11 6 9-39 8 130845 1-59 3
14595 10-37 14 9-17 24 9-39 13 2-5 13
10-39 9 9-27 8 9-41 7 132861 1-31 30
14999 10-15 2 10-19 11 9-41 14 1-63 23
15125 9-3 7 10-19 18 9-43 7 133481 4-19 1
15127 1-9 11 10-31 17 9-43 14 134810 1-44 3
15129 9-3 16 16486 5-33 8 43310 5-15 33 135685 3-9 2
15134 9-3 23 9-3 21 46388 10-39 1 136405 10-7 20
15136 10-8 32 9-14 38 47478 10-3 13 136681 1-71 17
15154 10-15 13 9-17 12 10-21 26 2-71 1
15156 5-12 2 9-17 19 10-25 28 3-7 5
15181 10-8 27 9-17 21 53086 10-39 13 7-9 1
15200 3-11 11 9-27 13 53162 3-9 14 8-3 11
3-13 14 9-27 17 57568 3-9 9 136687 1-41 4
4-33 21 9-27 19 67470 4-27 8 1-60 4
15212 8-3 26 10-11 2 67551 10-13 10 10-21 16
8-5 3 16487 9-11 18 78286 1-49 19 10-25 16
15237 10-21 23 9-11 20 79483 7-3 15 136692 3-11 18
10-25 23 9-14 37 82270 7-3 5 4-11 1
15244 10-8 31 9-17 15 85765 2-5 6 8-3 19
15316 6-3 3 9-27 2 86007 6-3 7 136703 9-23 20
15865 9-37 13 9-28 30 87911 10-37 7 10-19 14
9-39 7 16602 8-9 20 88587 6-3 38 136704 1-5 11
9-41 13 16694 3-7 1 6-7 38 10-19 7
9-43 13 16815 9-3 22 90207 10-39 2 136749 2-7 5
15882 9-3 10 16865 3-9 13 90937 7-3 25 3-11 24
15894 7-13 10 16982 9-13 27 95033 7-3 40 3-13 3
15895 10-39 12 9-27 13 95034 7-3 40 11-2 3
16001 10-3 18 16983 9-11 19 95166 7-3 40 136985 1-5 21
10-13 7 9-13 3 97638 6-3 34 1-9 31
10-21 13 9-13 23 109417 3-7 17 1-31 17
10-25 13 9-17 10 112989 2-5 14 1-59 6
16015 10-7 13 9-17 11 114312 2-35 15 1-63 20
16080 7-9 15 10-7 22 3-9 17 2-5 28
16187 4-5 25 17177 3-7 25 115586 6-11 1 2-71 6
16481 9-13 28 17194 3-7 12 7-17 1 3-5 6
9-23 2 17639 3-7 36 116265 7-17 7 4-19 5
10-11 2 17764 9-3 15 7-18 7 4-21 4
16483 9-13 12 18191 10-13 14 7-21 7 4-25 2
10-11 4 18465 1-9 10 7-22 7 5-13 7
16484 9-3 27 18497 9-13 25 117970 4-5 9 5-33 1
9-11 4 18558 9-3 17 4-5 10 7-3 23
9-17 14 18602 9-3 6 119236 2-5 20 8-3 20
9-23 3 30258 6-3 19 125428 6-7 17 9-25 10
9-23 4 35503 3-7 35 127852 1-59 2 10-7 24
9-28 28 9-11 22 128408 3-7 7 137852 1-31 23
10-11 7 37103 7-3 31 9-25 1 2-35 4
©2007 HYSTER COMPANY See Service Manual 12-1
for service procedures.
UNIT CODE A236
EUROPE 07/2007
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
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PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
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PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
12-26