J813 - Manual de Peças 550068677 - (J813) - Y-Pm-Us-En - (05-2022)
J813 - Manual de Peças 550068677 - (J813) - Y-Pm-Us-En - (05-2022)
J813 - Manual de Peças 550068677 - (J813) - Y-Pm-Us-En - (05-2022)
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS
1 GENERAL TRUCK
4 EXHAUST SYSTEM
5 COOLING SYSTEM
6 FUEL SYSTEM
7 ELECTRICAL SYSTEM
8 TRANSMISSION
9 DRIVE AXLE
10 STEERING SYSTEM
11 BRAKE SYSTEM
12 HYDRAULIC SYSTEM
17 OPTIONS
This Parts Manual is divided into 20 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
18 FIELD CONVERSION KITS
19 NUMERICAL INDEX
This Parts Manual is divided into 20 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR
→ 4/2015 .................................................................................................................................................... 17-10
4/2015 → .................................................................................................................................................... 17-12
ADD ON OPTION KITS
ADD-ON OPTION KITS ................................................................................................................................... 18-9
AIR FILTER ..................................................................................................................................................... 6-24
AIR INTAKE
KUBOTA DIESEL - 3.6L .............................................................................................................................. 6-2
KUBOTA DIESEL - 3.8L .............................................................................................................................. 6-4
AIR INTAKE AND FILTER SYSTEM
GM 4.3L - GASOLINE AND LPG ................................................................................................................ 6-22
ALTERNATOR
SEALED - KUBOTA 3.8L DIESEL .............................................................................................................. 3-73
SEALED - GM 4.3L GASOLINE AND LPG ................................................................................................. 7-50
ALTERNATOR AND MOUNTING
GM 4.3L LPG .............................................................................................................................................. 2-41
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-49
ALTERNATOR AND PULLEY
KUBOTA DIESEL ........................................................................................................................................ 3-71
ANTI-STALL
WITH MANUAL HYDRAULIC VALVE - GAS, LPG AND 3.6L DIESEL (4/2014 →) .................................. 12-26
ARMREST ASSEMBLY
MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS ..................................... 1-46
MINI-LEVER MODULES - FULL SUSPENSION SEAT .............................................................................. 1-48
AUXILIARY HOSES ........................................................................................................................................ 12-72
B
BACK-UP ALARM ........................................................................................................................................... 17-4
BATTERY CABLE
FUSED - KUBOTA 3.6L DIESEL ................................................................................................................ 7-26
BATTERY CABLES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-28
KUBOTA DIESEL ........................................................................................................................................ 7-24
BATTERY DISCONNECT
GM 4.3L GS AND LPS ................................................................................................................................ 7-32
KUBOTA 3.8L DS ........................................................................................................................................ 7-30
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL - DANA WET BRAKE .................................................................................... 11-16
BRAKE LINKAGE
DUAL PEDAL - WET BRAKE ...................................................................................................................... 11-8
DUAL PEDAL WET BRAKE - ALTERNATE OPTION ................................................................................. 11-12
SINGLE PEDAL - WET BRAKE .................................................................................................................. 11-2
SINGLE PEDAL WET BRAKE - ALTERNATE OPTION ............................................................................. 11-4
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 11-20
BREATHER AND SEPARATOR PIPES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-60
DESCRIPTION PAGE
C
CAB ASSEMBLY WITH STEEL DOORS
FAN ASSEMBLY ......................................................................................................................................... 1-104
HEADLINER ASSEMBLY ........................................................................................................................... 1-106
WITH AIR CONDITIONING - SHEET 1 OF 3 ............................................................................................. 1-80
WITH AIR CONDITIONING - SHEET 2 OF 3 ............................................................................................. 1-82
WITH AIR CONDITIONING - SHEET 3 OF 3 ............................................................................................. 1-84
WITH AIR CONDITIONING - WINDOWS AND WIPERS-ADHESIVE SEALED FRONT WINDOW ........... 1-86
WITH AIR CONDITIONING - LEFT HAND DOOR ...................................................................................... 1-88
WITH AIR CONDITIONING - RIGHT HAND DOOR LATCH COMPONENTS ............................................ 1-90
WITH AIR CONDITIONING - RIGHT HAND DOOR HEATER COMPONENTS ......................................... 1-92
WITH AIR CONDITIONING - CONDENSER AND ATTACHING PARTS (SHEET 1 OF 2) ........................ 1-94
WITH AIR CONDITIONING - DRYER AND ATTACHING PARTS (SHEET 2 OF 2) .................................. 1-96
WITH AIR CONDITIONING - CONDENSER ASSEMBLY .......................................................................... 1-98
WITH AIR CONDITIONING - HEATER COMPONENTS ............................................................................ 1-100
WITHOUT AIR CONDITIONING - SHEET 1 OF 3 ...................................................................................... 1-64
WITHOUT AIR CONDITIONING - SHEET 2 OF 3 ...................................................................................... 1-66
WITHOUT AIR CONDITIONING - SHEET 3 OF 3 ...................................................................................... 1-68
WITHOUT AIR CONDITIONING - WINDOWS AND WIPERS-MECHANICALLY SEALED FRONT
WINDOW ..................................................................................................................................................... 1-70
WITHOUT AIR CONDITIONING - LEFT HAND DOOR .............................................................................. 1-74
WITHOUT AIR CONDITIONING - RIGHT HAND DOOR LATCH COMPONENTS .................................... 1-76
WITHOUT AIR CONDITIONING - RIGHT HAND DOOR HEATER COMPONENTS ................................. 1-78
CAB WITH STEEL DOORS
AIR CONDITIONER HEATER ..................................................................................................................... 1-102
CAMSHAFT AND IDLE GEAR SHAFT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-68
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-69
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-24
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-28
TWO STAGE FULL FREE-LIFT .................................................................................................................. 15-18
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 13-14
CARRIAGE LOCKOUT ROD
CHARGE PUMP ASSEMBLY ......................................................................................................................... 8-38
COMPRESSOR ASSEMBLY AND ATTACHING PARTS
WITH CAB AND AIR CONDITIONING ........................................................................................................ 3-4
CONTROL MODULE
DIESEL INTERFACE - KUBOTA V3800 ..................................................................................................... 7-16
CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL - THREE FUNCTION ........................................................................................ 12-46
ELECTRONIC CONTROL - FOUR FUNCTION .......................................................................................... 12-48
ELECTRONIC CONTROL - THREE AND FOUR FUNCTION-WITH VARIABLE DISPLACEMENT PUMP
.................................................................................................................................................................... 12-50
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (→ 4/2014) ........................................... 12-30
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 12-24
DESCRIPTION PAGE
CONVERSION KIT
CONVERSION KITS
COOLING
GM 4.3L (GASOLINE AND LPG) - SHORT WHEEL BASE WITH EXTERNAL OIL COOLER ................... 5-6
GM 4.3L (GASOLINE AND LPG) - SHORT WHEEL BASE WITHOUT EXTERNAL OIL COOLER ........... 5-8
GM 4.3L (GASOLINE AND LPG) - LONG WHEEL BASE .......................................................................... 5-10
KUBOTA DIESEL - WITH EXTERNAL OIL COOLER ................................................................................ 5-2
KUBOTA DIESEL - WITHOUT EXTERNAL OIL COOLER WITH SHORT WHEELBASE .......................... 5-4
COUNTERWEIGHT ........................................................................................................................................ 1-10
COVER BEARING CASE
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-70
COWL ELECTRICAL
ELECTRO-HYDRAULIC ............................................................................................................................. 7-36
MANUAL HYDRAULIC ................................................................................................................................ 7-34
COWL MOUNT ................................................................................................................................................ 1-7
CRANKSHAFT PULLEY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-14
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-22
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-12
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-14
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-20
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-24
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-25
CYLINDER HEAD COVER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-20
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-22
D
DIESEL PARTICULATE FILTER
ATTACHING PARTS - 3.8L KUBOTA DIESEL ........................................................................................... 4-24
MUFFLER ASSEMBLY - KUBOTA 3.8L DIESEL ....................................................................................... 4-26
DIFFERENTIAL ASSEMBLY
WET BRAKE (NMHG) ................................................................................................................................. 9-18
DIPSTICK
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-19
DIRECTIONAL CONTROL .............................................................................................................................. 18-8
DISTRIBUTOR AND COIL
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-32
DISTRIBUTOR ASSEMBLY
GM 4.3L LPG AND GASOLINE .................................................................................................................. 7-42
DPF DISPLAY
3.8L KUBOTA DIESEL ................................................................................................................................ 7-58
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE ............................................................................................................................................... 9-2
DRIVE AXLE ASSEMBLY
WET BRAKE (DANA) - DRIVE AXLE HOUSING AND HUB ...................................................................... 9-4
WET BRAKE (DANA) - DIFFERENTIAL ..................................................................................................... 9-6
DESCRIPTION PAGE
WET BRAKE (DANA) - BRAKE ASSEMBLY .............................................................................................. 9-10
WET BRAKE (NMHG) - RIGHT AND LEFT HAND HUBS .......................................................................... 9-12
WET BRAKE (NMHG) - BRAKES AND DIFFERENTIAL ............................................................................ 9-14
WET BRAKE (NMHG) - INPUT PINION CARRIER .................................................................................... 9-16
DRIVE WHEELS AND TIRES
SINGLE TREAD .......................................................................................................................................... 9-24
DRIVE WHEELS AND TIRES (DUAL TREAD) ............................................................................................... 9-22
DUAL MIRRORS
WITH CAB ................................................................................................................................................... 17-7
E
EGR COOLER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-55
EGR VALVE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-54
ELECTRICAL MOUNTING PLATE
GM 4.3L LPG .............................................................................................................................................. 2-9
ELECTRICAL MOUNTING PLATE AND LIFTING EYE
GM 4.3L GASOLINE ................................................................................................................................... 2-10
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 7-10
ELECTRONIC CONTROL VALVE
LIFT SECTION - WITH VARIABLE DISPLACEMENT PUMP ..................................................................... 12-56
OUTLET SECTION - WITH VARIABLE DISPLACEMENT PUMP .............................................................. 12-68
TILT SECTION - WITH VARIABLE DISPLACEMENT PUMP ..................................................................... 12-60
TRANSITION SECTION - WITH VARIABLE DISPLACEMENT PUMP ...................................................... 12-52
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L LPG .............................................................................................................................................. 2-37
GM 4.3L LPG .............................................................................................................................................. 7-44
GM 4.3L GASOLINE ................................................................................................................................... 2-38
GM 4.3L GASOLINE ................................................................................................................................... 7-46
ENGINE ELECTRICAL SYSTEM
GM 4.3L - WITH SEALED ALTERNATOR .................................................................................................. 7-22
GM 4.3L GASOLINE ................................................................................................................................... 7-20
GM 4.3L LPG .............................................................................................................................................. 7-18
KUBOTA 3.6L DIESEL ................................................................................................................................ 7-3
ENGINE ELECTRICAL SYSTEM AND ATTACHING PARTS
KUBOTA 3.6L DIESEL ................................................................................................................................ 7-4
KUBOTA 3.8L DIESEL - WITH STANDARD ALTERNATOR HARNESS ................................................... 7-6
KUBOTA 3.8L DIESEL - WITH SEALED ALTERNATOR HARNESS ......................................................... 7-8
ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 2-2
ENGINE WITH ENGINE MOUNT AND TORQUE CONVERTER
3.6L KUBOTA DIESEL ................................................................................................................................ 3-6
3.8L KUBOTA DIESEL ................................................................................................................................ 3-8
E-THROTTLE LINKAGE
KUBOTA 3.6L DIESEL ................................................................................................................................ 6-10
EXHAUST MANIFOLD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-56
DESCRIPTION PAGE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-57
EXHAUST MANIFOLDS
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-15
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST LWB - 3.6L ............................................................................................... 4-6
COUNTERWEIGHT EXHAUST LWB - 3.8L WITH DPF ............................................................................. 4-18
COUNTERWEIGHT EXHAUST SWB - 3.6L ............................................................................................... 4-10
COUNTERWEIGHT EXHAUST SWB - 3.8L WITH DPF ............................................................................ 4-16
EXHAUST WRAPS FOR PAPER INDUSTRY - KUBOTA 3.6L AND 3.8L DIESEL .................................... 4-14
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 4-2
OVERHEAD EXHAUST LWB - 3.6L ........................................................................................................... 4-8
OVERHEAD EXHAUST LWB - 3.8L WITH DPF ......................................................................................... 4-22
OVERHEAD EXHAUST SWB - 3.6L ........................................................................................................... 4-12
OVERHEAD EXHAUST SWB - 3.8L WITH DPF ........................................................................................ 4-20
EXHAUST WRAPS
GM 4.3L GASOLINE AND LPG .................................................................................................................. 4-4
F
FAN ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-8
FAN MOUNT ASSEMBLY
GM 4.3L LPG AND GASOLINE .................................................................................................................. 2-6
FAN PULLY
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-11
FAN SHROUD WITH RADIATOR SCREEN
GM 4.3L (GASOLINE AND LPG) - SHORT WHEEL BASE ........................................................................ 5-18
LONG WHEEL BASE - DIESEL .................................................................................................................. 5-16
SHORT WHEEL BASE - DIESEL ............................................................................................................... 5-14
FAN SHROUD WITHOUT RADIATOR SCREEN
GM 4.3L (GASOLINE AND LPG) - SHORT WHEEL BASE ........................................................................ 5-17
SHORT WHEEL BASE - DIESEL ............................................................................................................... 5-12
FENDER EXTENSIONS .................................................................................................................................. 1-8
FIRE EXTINGUISHER .................................................................................................................................... 17-8
FLOOR PLATES AND COVERS
SHEET 1 OF 2 ............................................................................................................................................ 1-60
SHEET 2 OF 2 ............................................................................................................................................ 1-62
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-4
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-10
FORKS
OPTIONAL .................................................................................................................................................. 1-27
OPTIONAL LATCH ..................................................................................................................................... 1-25
POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND CLASS IV ......................................... 1-24
STANDARD TAPER CLASS III AND CLASS IV ......................................................................................... 1-22
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION .............................................................................................................. 8-18
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION ................................................................................................................. 8-32
DESCRIPTION PAGE
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION ................................................................................................................. 8-30
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-24
TWO STAGE FULL FREE-LIFT .................................................................................................................. 15-14
FUEL CAP
GASOLINE AND DIESEL ............................................................................................................................ 6-21
FUEL FILTER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-49
FUEL INJECTION PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-47
FUEL PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-48
FUEL RAIL
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-34
FUEL SENDER AND ATTACHING PARTS
GM 4.3L - GASOLINE ................................................................................................................................. 6-28
FUEL SENDING UNIT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 6-16
FUEL SYSTEM
GM 4.3L - GASOLINE ................................................................................................................................. 6-25
GM 4.3L - LPG (→ 4/2014) ........................................................................................................................ 6-30
GM 4.3L - LPG (4/2014 →) ........................................................................................................................ 6-32
KUBOTA DIESEL - 3.8L .............................................................................................................................. 6-18
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-34
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 2 OF 4 ...................... 1-38
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 ......................................................... 1-40
G
GEAR CASE
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-65
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-67
GEAR PUMP ................................................................................................................................................... 12-10
GOVERNOR
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-44
GOVERNOR ACTUATOR AND PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-46
H
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 12-20
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 12-22
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 12-16
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 12-18
HEADER HOSE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-8
TWO STAGE FULL FREE-LIFT .................................................................................................................. 16-4
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 16-2
DESCRIPTION PAGE
HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS
THREE STAGE FULL FREE-LIFT - STANDARD CARRIAGE ................................................................... 16-54
THREE STAGE FULL FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ................................................ 16-62
THREE STAGE FULL FREE-LIFT - ATTACHMENT CARRIAGE .............................................................. 16-70
TWO STAGE FULL FREE- LIFT - STANDARD CARRIAGE ...................................................................... 16-50
TWO STAGE FULL FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE .................................................... 16-60
TWO STAGE FULL FREE-LIFT - ATTACHMENT CARRIAGE .................................................................. 16-66
TWO STAGE LIMITED FREE-LIFT - STANDARD CARRIAGE .................................................................. 16-46
TWO STAGE LIMITED FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE .............................................. 16-58
TWO STAGE LIMITED FREE-LIFT - ATTACHMENT CARRIAGE ............................................................. 16-64
HEADER HOSE AUXILIARY TUBE EXTENSIONS WITHOUT QUICK DISCONNECTS
THREE STAGE FULL FREE- LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ............................................... 16-37
THREE STAGE FULL FREE- LIFT - ATTACHMENT CARRIAGE ............................................................. 16-44
THREE STAGE FULL FREE-LIFT - STANDARD CARRIAGE ................................................................... 16-30
TWO STAGE FULL FREE- LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ................................................... 16-35
TWO STAGE FULL FREE- LIFT - ATTACHMENT CARRIAGE ................................................................. 16-42
TWO STAGE FULL FREE-LIFT - STANDARD CARRIAGE ....................................................................... 16-32
TWO STAGE LIMITED FREE-LIFT - STANDARD CARRIAGE .................................................................. 16-28
TWO STAGE LIMITED FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE .............................................. 16-34
TWO STAGE LIMITED FREE-LIFT - ATTACHMENT CARRIAGE ............................................................. 16-40
HEATER HOSE
DIESEL ........................................................................................................................................................ 1-18
GAS ............................................................................................................................................................. 1-14
LPG ............................................................................................................................................................. 1-16
HOOD ASSEMBLY ......................................................................................................................................... 1-4
HOSE GROUPS
HYDRAULIC CONTROL VALVE (MANUAL)
AUXILIARY ONE AND TWO SECTION - THREE AND FOUR FUNCTION (4/2014 →) ........................... 12-42
LIFT AND TILT - THREE AND FOUR FUNCTION (4/2014 →) ................................................................. 12-40
OUTLET SECTION - THREE AND FOUR FUNCTION (4/2014 →) .......................................................... 12-44
THREE AND FOUR FUNCTION (4/2014 →) ............................................................................................. 12-38
HYDRAULIC CONTROL VALVE MOUNTING ................................................................................................ 12-28
HYDRAULIC FILTER ...................................................................................................................................... 12-8
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 12-4
WITH VARIABLE DISPLACEMENT PUMP ................................................................................................ 12-12
I
IMPACT SENSOR ........................................................................................................................................... 7-56
INJECTION PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-35
INJECTION PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-42
INJECTION PUMP HOUSING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-40
INJECTOR BODY
KUBOTA 3.6L DIESEL ................................................................................................................................ 3-38
INJECTOR HARNESS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-39
DESCRIPTION PAGE
INLET AND EXHAUST VALVES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-28
INLET MANIFOLD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-50
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-52
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-10
INNER MAST AND FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-16
INSTRUMENT CLUSTER ............................................................................................................................... 7-60
INTAKE AIR FUEL MODULE
GM 4.3L GASOLINE ................................................................................................................................... 2-30
INTEGRAL SIDE-SHIFT CARRIAGE ASSEMBLY
CHAIN ANCHOR GROUPS ........................................................................................................................ 16-24
THREE STAGE FULL FREE LIFT .............................................................................................................. 16-20
TWO STAGE FULL FREE LIFT .................................................................................................................. 16-16
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 16-12
INTERMEDIATE MAST
THREE STAGE FULL FREE LIFT .............................................................................................................. 14-6
L
LABELS
CONTROL LEVER LENS - MANUAL HYDRAULIC .................................................................................... 1-58
EXTERIOR .................................................................................................................................................. 1-50
HYDRAULIC CONTROL LABELS - MINI LEVER MODULES .................................................................... 1-56
INTERIOR ................................................................................................................................................... 1-54
LIFTING EYES ................................................................................................................................................ 17-13
LIGHTS
WORK, REAR DRIVE, AND BRAKE/TAIL - WITH OVERHEAD GUARD .................................................. 7-38
WORK, REAR DRIVE, AND BRAKE/TAIL - WITH CAB ............................................................................. 7-40
LOAD BACKREST EXTENSION ..................................................................................................................... 1-12
LOAD WEIGH ELECTRICAL .......................................................................................................................... 7-54
LPG CONVERTER
GM 4.3L LPG .............................................................................................................................................. 6-44
LPG LOCK OFF
GM 4.3L ....................................................................................................................................................... 6-45
LPG REGULATOR AND MIXER
GM 4.3L ....................................................................................................................................................... 6-43
LPG TANK BRACKET
GM 4.3L - SWING OUT ............................................................................................................................... 6-34
GM 4.3L - SWING OUT, DROP DOWN ...................................................................................................... 6-38
M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-12
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-20
TWO STAGE FULL FREE-LIFT .................................................................................................................. 15-10
TWO STAGE LIMITED FREE LIFT - GP/GLP/GDP80-90VX ..................................................................... 13-10
DESCRIPTION PAGE
TWO STAGE LIMITED FREE LIFT - GP/GLP/GDP100-120VX ................................................................. 13-12
MANUAL HYDRAULIC CONTROLS AND CONTROL VALVES ..................................................................... 18-9
MAST
TWO STAGE FULL FREE-LIFT - OUTER MAST AND MAIN LIFT ............................................................ 15-2
TWO STAGE FULL FREE-LIFT - INNER MAST AND FREE-LIFT ............................................................. 15-6
TWO STAGE LIMITED FREE LIFT - OUTER MAST AND MAIN LIFT ....................................................... 13-2
TWO STAGE LIMITED FREE LIFT - INNER MAST ................................................................................... 13-6
MAST TILT SENSOR ...................................................................................................................................... 7-52
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 7-64
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 7-66
MINI-LEVER HYDRAULIC CONTROLS AND CONTROL VALVES ............................................................... 18-9
MIRROR
WITHOUT CAB ........................................................................................................................................... 17-6
MUD GUARDS ................................................................................................................................................ 1-19
N
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS ...................................................................................................... 1-30
NOZZLE HOLDER AND GLOW PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-37
O
OIL COOLER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-17
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-18
OIL PAN
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-64
OIL PUMP
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-34
OIL SEPARATOR
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-16
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-2
OVERHEAD GUARD ...................................................................................................................................... 1-20
P
PARK BRAKE ASSEMBLY
MANUAL WITH ONE CABLE - NMHG ....................................................................................................... 11-24
MANUAL WITH TWO CABLES - DANA ..................................................................................................... 11-22
PISTON AND CRANKSHAFT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-30
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-32
POWER DISTRIBUTION MODULE ................................................................................................................ 7-14
PRE-CLEANER AND MOUNT
DIESEL ........................................................................................................................................................ 6-7
DIESEL ENGINE - WITH AIR CONDITIONING .......................................................................................... 6-6
PULLEY AND TENSIONER
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-12
DESCRIPTION PAGE
R
RADIATOR ASSEMBLY
WITH OIL COOLER .................................................................................................................................... 5-20
REAR DRIVE HANDLE ................................................................................................................................... 17-2
RELAY
KUBOTA DIESEL ........................................................................................................................................ 7-17
REMOTE KEY SWITCH .................................................................................................................................. 7-61
REPAIR KITS .................................................................................................................................................. 18-12
REPLACEMENT KITS ..................................................................................................................................... 18-2
REVERSE CLUTCH
DUAL SPEED TRANSMISSION ................................................................................................................. 8-34
SINGLE SPEED TRANSMISSION .............................................................................................................. 8-20
ROCKER ARM ASSEMBLY
WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL (3.6L) ............................................................ 3-26
ROCKER ARM SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-29
S
SEAT ATTACHING PARTS
NOT INCLUDED WITH SEAT - SHEET 3 OF 4 .......................................................................................... 1-42
SEAT BELT SWITCH ADAPTER
4/2014 → .................................................................................................................................................... 7-62
SEAT SCISSORS
HEAVY DUTY - SWIVEL AND NON-SWIVEL SEATS ............................................................................... 1-44
SEATS
SEMI SUSPENSION SEAT - MANUAL AND ELECTRO-HYDRAULIC ...................................................... 1-32
SENSORS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-74
SIDE ROLLER
ISS CARRIAGE - KIT .................................................................................................................................. 17-14
SOUND ABATEMENT
WITH CAB ................................................................................................................................................... 1-108
SPARK PLUGS AND WIRES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-36
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-48
START OPTIONS ............................................................................................................................................ 18-2
STARTER
GM 4.3L ....................................................................................................................................................... 2-40
GM 4.3L LPG AND GASOLINE .................................................................................................................. 7-51
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-79
STEER AXLE .................................................................................................................................................. 10-14
STEER CONTROL UNIT ................................................................................................................................. 10-10
STEER CYLINDER ......................................................................................................................................... 10-18
STEER WHEELS AND TIRES ........................................................................................................................ 10-20
STEERING COLUMN AND ATTACHING PARTS .......................................................................................... 10-4
STEERING COLUMN ASSEMBLY
DIESEL ........................................................................................................................................................ 10-8
GASOLINE AND LPG ................................................................................................................................. 10-6
DESCRIPTION PAGE
STEERING CONTROL UNIT
VARIABLE DISPLACEMENT ...................................................................................................................... 10-12
STEERING HOSES ......................................................................................................................................... 10-2
STROBE LIGHT
LED ............................................................................................................................................................. 17-3
SWIVEL SEATS .............................................................................................................................................. 18-2
T
THERMOSTAT AND WATER OUTLET HOUSING
GM 4.3L LPG .............................................................................................................................................. 2-16
GM 4.3L GASOLINE ................................................................................................................................... 2-17
THROTTLE BODY
GM 4.3L GASOLINE ................................................................................................................................... 6-41
GM 4.3L LPG .............................................................................................................................................. 6-42
THROTTLE CABLE ASSEMBLY
KUBOTA DIESEL - 3.6L .............................................................................................................................. 6-8
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
FOOT DIRECTIONAL CONTROL PEDAL .................................................................................................. 6-14
STANDARD PEDAL .................................................................................................................................... 6-12
TILT HOSES .................................................................................................................................................... 12-74
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 12-76
TILT CYLINDERS ............................................................................................................................................ 12-78
TORQUE CONVERTER
GM 4.3L LPG .............................................................................................................................................. 8-8
TRANSMISSION
DUAL SPEED - SHEET 1 OF 3 .................................................................................................................. 8-22
DUAL SPEED - SHEET 2 OF 3 .................................................................................................................. 8-24
DUAL SPEED - SHEET 3 OF 3 .................................................................................................................. 8-26
SINGLE SPEED - SHEET 1 OF 3 ............................................................................................................... 8-10
SINGLE SPEED - SHEET 2 OF 3 ............................................................................................................... 8-11
SINGLE SPEED - SHEET 3 OF 3 ............................................................................................................... 8-14
TRANSMISSION CONTROL VALVE ASSEMBLY .......................................................................................... 8-36
TRANSMISSION COOLING LINES
WITH EXTERNAL OIL COOLER - GASOLINE, LPG AND DIESEL ........................................................... 8-6
WITHOUT EXTERNAL OIL COOLER - DIESEL ......................................................................................... 8-2
WITHOUT EXTERNAL OIL COOLER - GASOLINE AND LPG .................................................................. 8-4
TRANSMISSION HARNESS GROUP
WITH AND WITHOUT BRAKE TEMP ......................................................................................................... 7-161
TRANSMISSION MOUNT ............................................................................................................................... 8-9
TURBO INLET PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-61
TURBOCHARGER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-58
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-59
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-62
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-63
DESCRIPTION PAGE
V
VALVE ASSEMBLY
AUXILIARY ONE AND TWO - MANUAL CONTROL, THREE AND FOUR FUNCTION (→ 4/2014) ........ 12-34
AUXILIARY ONE SECTION - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION ......... 12-62
AUXILIARY TWO SECTION - ELECTRONIC CONTROL VALVE-FOUR FUNCTION ............................... 12-64
ELECTRO HYDRAULIC POPPET VALVE - ELECTRONIC CONTROL VALVE-THREE AND FOUR
FUNCTION .................................................................................................................................................. 12-70
LIFT AND LOWER - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION ........................ 12-54
LIFT AND TILT - MANUAL CONTROL, THREE AND FOUR FUNCTION (→ 4/2014) .............................. 12-32
OUTLET SECTION - MANUAL CONTROL, THREE AND FOUR FUNCTION (→ 4/2014) ....................... 12-36
OUTLET SECTION - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION ....................... 12-66
TILT SECTION - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION .............................. 12-58
VALVE COVER AND INLET MANIFOLD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-28
VARIABLE DISPLACEMENT PUMP
ASSEMBLY ................................................................................................................................................. 12-15
VARIABLE DISPLACEMENT PUMP AND ADAPTOR .................................................................................... 12-14
VENT LINE GROUP
WITH STANDARD CONTROL VALVE ....................................................................................................... 12-80
WITH VARIABLE DISPLACEMENT CONTROL VALVE ............................................................................ 12-82
W
WATER BYPASS
GM 4.3L GASOLINE ................................................................................................................................... 2-18
WATER PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-77
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-78
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-75
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-76
WET BRAKE ASSEMBLY
NMHG ......................................................................................................................................................... 9-20
WET BRAKE BOOSTER SUPPLY AND RETURN
NMHG ......................................................................................................................................................... 11-18
WIDE TREAD AND DUAL TREAD TIRES ...................................................................................................... 18-2
WIRE HARNESS
ADAPTER - LOW FUEL PRESSURE ......................................................................................................... 7-68
AIR CONDITIONER .................................................................................................................................... 7-70
ALTERNATOR TO BATTERY DISCONNECT SWITCH - KUBOTA 3.8L DIESEL ..................................... 7-74
ALTERNATOR TO STARTER - KUBOTA 3.8L DIESEL ............................................................................. 7-76
COWL - ELECTRO-HYDRAULICS WITH FOOT DIRECTIONAL CONTROL PEDAL ............................... 7-82
COWL - ELECTRO-HYDRAULICS WITH FORWARD/REVERSE ............................................................. 7-86
COWL - MANUAL HYDRAULICS WITH FOOT DIRECTIONAL CONTROL PEDAL ................................. 7-90
COWL - MANUAL HYDRAULICS WITH FORWARD/REVERSE ............................................................... 7-94
DPF DISPLAY ............................................................................................................................................. 7-160
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 7-98
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 7-100
ENGINE - KUBOTA DIESEL (3.6L) (→ 5/2013) ........................................................................................ 7-110
ENGINE - KUBOTA DIESEL 3.6L (5/2013 →) ........................................................................................... 7-112
DESCRIPTION PAGE
ENGINE - KUBOTA 3.8L DIESEL ............................................................................................................... 7-116
LIGHTS - WITH OVERHEAD GUARD ........................................................................................................ 7-158
RH CHASSIS - GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL (→ 4/2014) .......................................... 7-122
RH CHASSIS - GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL (4/2014 →) .......................................... 7-128
RH CHASSIS - KUBOTA DIESEL 3.6L (→ 5/2013) ................................................................................... 7-140
RH CHASSIS - KUBOTA DIESEL (3.6L) (5/2013 →) ................................................................................ 7-146
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL
.................................................................................................................................................................... 7-134
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - KUBOTA DIESEL (3.6L) ................................ 7-152
SEALED ALTERNATOR - GM 4.3L GASOLINE AND LPG ........................................................................ 7-80
TRANSMISSION - SINGLE SPEED ........................................................................................................... 7-162
TRANSMISSION - DUAL SPEED ............................................................................................................... 7-164
TRANSMISSION WITH BRAKE TEMP - SINGLE SPEED ......................................................................... 7-166
TRANSMISSION WITH BRAKE TEMP - TWO SPEED .............................................................................. 7-170
TYPE S ALTERNATOR .............................................................................................................................. 7-78
WIRE HARNESS (ENGINE)
GM 4.3L LPG .............................................................................................................................................. 7-106
WIRE HARNESS FOUR FUNCTION
ELECTRONIC CONTROL VALVE - WITH VARIABLE DISPLACEMENT PUMP ....................................... 7-104
WIRE HARNESS THREE FUNCTION
ELECTRONIC CONTROL VALVE - WITH VARIABLE DISPLACEMENT PUMP ....................................... 7-102
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
NOTES
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
ARMREST ASSEMBLY
MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS ..................................... 1-46
MINI-LEVER MODULES - FULL SUSPENSION SEAT .............................................................................. 1-48
CAB ASSEMBLY WITH STEEL DOORS
FAN ASSEMBLY ......................................................................................................................................... 1-104
HEADLINER ASSEMBLY ........................................................................................................................... 1-106
WITH AIR CONDITIONING - SHEET 1 OF 3 ............................................................................................. 1-80
WITH AIR CONDITIONING - SHEET 2 OF 3 ............................................................................................. 1-82
WITH AIR CONDITIONING - SHEET 3 OF 3 ............................................................................................. 1-84
WITH AIR CONDITIONING - WINDOWS AND WIPERS-ADHESIVE SEALED FRONT WINDOW ........... 1-86
WITH AIR CONDITIONING - LEFT HAND DOOR ...................................................................................... 1-88
WITH AIR CONDITIONING - RIGHT HAND DOOR LATCH COMPONENTS ............................................ 1-90
WITH AIR CONDITIONING - RIGHT HAND DOOR HEATER COMPONENTS ......................................... 1-92
WITH AIR CONDITIONING - CONDENSER AND ATTACHING PARTS (SHEET 1 OF 2) ........................ 1-94
WITH AIR CONDITIONING - DRYER AND ATTACHING PARTS (SHEET 2 OF 2) .................................. 1-96
WITH AIR CONDITIONING - CONDENSER ASSEMBLY .......................................................................... 1-98
WITH AIR CONDITIONING - HEATER COMPONENTS ............................................................................ 1-100
WITHOUT AIR CONDITIONING - SHEET 1 OF 3 ...................................................................................... 1-64
WITHOUT AIR CONDITIONING - SHEET 2 OF 3 ...................................................................................... 1-66
WITHOUT AIR CONDITIONING - SHEET 3 OF 3 ...................................................................................... 1-68
WITHOUT AIR CONDITIONING - WINDOWS AND WIPERS-MECHANICALLY SEALED FRONT
WINDOW ..................................................................................................................................................... 1-70
WITHOUT AIR CONDITIONING - LEFT HAND DOOR .............................................................................. 1-74
WITHOUT AIR CONDITIONING - RIGHT HAND DOOR LATCH COMPONENTS .................................... 1-76
WITHOUT AIR CONDITIONING - RIGHT HAND DOOR HEATER COMPONENTS ................................. 1-78
CAB WITH STEEL DOORS
AIR CONDITIONER HEATER ..................................................................................................................... 1-102
COUNTERWEIGHT ........................................................................................................................................ 1-10
COWL MOUNT ................................................................................................................................................ 1-7
FENDER EXTENSIONS .................................................................................................................................. 1-8
FLOOR PLATES AND COVERS
SHEET 1 OF 2 ............................................................................................................................................ 1-60
SHEET 2 OF 2 ............................................................................................................................................ 1-62
FORKS
OPTIONAL .................................................................................................................................................. 1-27
OPTIONAL LATCH ..................................................................................................................................... 1-25
POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND CLASS IV ......................................... 1-24
STANDARD TAPER CLASS III AND CLASS IV ......................................................................................... 1-22
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-34
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 2 OF 4 ...................... 1-38
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 ......................................................... 1-40
HEATER HOSE
DIESEL ........................................................................................................................................................ 1-18
GAS ............................................................................................................................................................. 1-14
LPG ............................................................................................................................................................. 1-16
HOOD ASSEMBLY ......................................................................................................................................... 1-4
LABELS
CONTROL LEVER LENS - MANUAL HYDRAULIC .................................................................................... 1-58
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
NOTES
HOOD ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
550015660 Hood (Non-Vented) (Gas, LPG w/ OHG) ............................................................ 1
550015662 Hood (Vented) (Gas, LPG, w/ OHG) .................................................................. 1
550015658
550115936 Hood (Non-Vented) (Diesel w/ OHG) (Gas, LPG, Diesel w/ Cab) ...................... 1
550015661 Hood (Vented) (Diesel w/ OHG) (Gas, LPG, Diesel w/ Cab) .............................. 1
1 550015477 Hood (Vented) ................................................................................................ 1
1 550015380 Hood (Non-Vented) ........................................................................................ 1
2 582011607 Hood Reinforcement ...................................................................................... 1
2 580090155 Hood Reinforcement (Vented) (Diesel) .......................................................... 1
3 580027572 Nut .............................................................................................................. 6
4 580037179 Capscrew ................................................................................................... 6
5 580065386 Capscrew ................................................................................................... 4
6 518805632 Nut .............................................................................................................. 8
7 580026812 Clip ............................................................................................................. 1
8 580040850 Nut (Clip) (Clip Connector) ......................................................................... 1
9 518791646 Capscrew ................................................................................................... 1
10 580004592 Nut .................................................................................................................. 2
11 580058383 Bumper (Hood) ............................................................................................... 2
12 580049231 Capscrew ....................................................................................................... 8
13 580064909 Hinge .............................................................................................................. 2
14 580070675 Dowel ......................................................................................................... 1
15 580039900 Capscrew ....................................................................................................... 8
16 580064910 Handle ............................................................................................................ 1
17 582042302
580049011 Capscrew ....................................................................................................... 2
18 580064911 Seal ................................................................................................................ 1
19 580090153
582034457
582055006 Hood Liner ...................................................................................................... 1
20 580064913 Latch ............................................................................................................... 1
21 580049840 Capscrew ....................................................................................................... 4
22 580064914 Link ................................................................................................................. 1
23 518793609 Fastener ......................................................................................................... 4
24 580037719 Clip ................................................................................................................. 2
25 524255979 Plug (Gold) ..................................................................................................... 1
26 580044860 Insert ................................................................................................................... 4
27 580073741 Striker Bolt .......................................................................................................... 1
28 580056815 Capscrew ............................................................................................................ 2
29 580056527 Capscrew ............................................................................................................ 6
30 582014835 Grommet ............................................................................................................. 1
31 580027572 Nut ...................................................................................................................... 4
32 580026612 Capscrew ............................................................................................................ 4
33 504240785 Fastener .............................................................................................................. 8
34 582005653 Gas Spring (w/o Cab) ......................................................................................... 2
34 582005653 Gas Spring (w/ Cab and Semi/Full Suspension Seats) (RH) .............................. 1
34 580056664 Gas Spring (w/ Cab and Non-Suspension Seat) ................................................ 1
34 582004514 Gas Spring (w/ Cab) (Lift and Latch) (RH) .......................................................... 1
35 580049915 Ball Stud (w/o Cab) ............................................................................................. 4
35 580049915 Ball Stud (w/ Cab)(RH) ....................................................................................... 2
35 582004516 Ball Stud (w/ Cab)(LH) ........................................................................................ 2
36 580004592 Nut (w/ Cab) ........................................................................................................ 2
HOOD ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
36 580058190 Nut (w/o Cab) ...................................................................................................... 2
37 582003520 Blanket ................................................................................................................ 1
38 580068085 Crossmember ..................................................................................................... 1
580056059 Adhesive ............................................................................................................. AR
FOOTNOTES:
a Not Illustrated
FENDER EXTENSIONS
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
C: GP/GLP/GDP80 - 120VX (Heavy Duty Standard Tread)
QTY
ITEM PART NO. DESCRIPTION A B C
1 524220839 Fender (Wide Tread) (LH) ................................................................. 1 .. ..
1 524220840 Fender (Wide Tread) (LH) ................................................................. .. 1 1
2 524220846 Fender (Wide Tread) (RH) ................................................................ 1 .. ..
2 524220847 Fender (Wide Tread) (RH) ................................................................ .. 1 1
3 932731908 Capscrew .......................................................................................... 2 2 2
4 580058192 Nut ..................................................................................................... 10 10 10
5 580066671 Capscrew .......................................................................................... 4 4 4
6 580066672 Capscrew .......................................................................................... 4 4 4
7 524220841 Fender (Dual Tread) (LH) .................................................................. 1 .. ..
7 524220842 Fender (Dual Tread) (LH) .................................................................. .. 1 ..
8 524220848 Fender (Dual Tread) (RH) ................................................................. 1 .. ..
8 524220849 Fender (Dual Tread) (RH) ................................................................. .. 1 ..
COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 550053338 Counterweight (GP/GLP/GDP080VX) ................................................................ 1
1 550053339 Counterweight (GP/GLP/GDP090VX) ................................................................ 1
1 550053340 Counterweight (GP/GLP/GDP100VX) ................................................................ 1
1 550053343 Counterweight (GP/GLP/GDP110VX) ................................................................ 1
1 550053341 Counterweight (GP/GLP/GDP120VX) ................................................................ 1
2 580063909 Seal ..................................................................................................................... 2
3 580053098 Washer ............................................................................................................... 1
4 a 955400912 Washer ............................................................................................................... 1
5 a 931011914 Capscrew ............................................................................................................ 1
5 b 931011913 Capscrew ............................................................................................................ 1
6 580084587 Tow Pin ............................................................................................................... 1
7 582034294 Cover .................................................................................................................. 1
8 580058009 Capscrew ............................................................................................................ 2
FOOTNOTES:
a → 4/2014 b 4/2014 →
FOOTNOTES:
a Polished and Full Bottom Taper Only
NOTES
HEATER HOSE
LPG
KEY:
A: Standard Tread
B: Wide Tread
C: Dual Tread
QTY
ITEM PART NO. DESCRIPTION A B C
1 b 580053272 Mud Flap ........................................................................................... 2 .. ..
2 d 580056793 Mud Flap (LH) ................................................................................... .. 1 ..
2 c 580056794 Mud Flap (LH) ................................................................................... 1 .. ..
2 a 580056794 Mud Flap (LH) ................................................................................... .. 1 ..
2 d 580056795 Mud Flap (LH) ................................................................................... .. .. 1
2 a 580056796 Mud Flap (LH) ................................................................................... .. .. 1
3 d 580056797 Mud Flap (RH) ................................................................................... .. 1 ..
3 c 580056798 Mud Flap (RH) ................................................................................... 1 .. ..
3 a 580056798 Mud Flap (RH) ................................................................................... .. 1 ..
3 d 580056799 Mud Flap (RH) ................................................................................... .. .. 1
3 a 580056800 Mud Flap (RH) ................................................................................... .. .. 1
4 d 580042963 Locknut .............................................................................................. 4 4 ..
4 a 580042963 Locknut .............................................................................................. .. 6 6
4 b 580042963 Locknut .............................................................................................. 4 .. ..
FOOTNOTES:
a GP/GLP/GDP100-120VX c GP/GLP/GDP80-120VX (Heavy Duty)
b GP/GLP/GDP80 - 120VX d GP/GLP/GDP80-H90VX
OVERHEAD GUARD
KEY:
A: Without Optional Rear Handle
B: With Optional Rear Handle
QTY
ITEM PART NO. DESCRIPTION A B
1 550058558 Overhead Guard (High) .............................................................................. 1 1
1 550058557 Overhead Guard (Low) .............................................................................. 1 1
2 524208883 Grommet .................................................................................................... 1 1
3 580041704 Insert .......................................................................................................... .. 2
4 580058212 Capscrew ................................................................................................... .. 2
5 580051747 Handle (Assembly) (FP26296 [Page 17-2]).............................................. .. 1
6 580050959 Handle ................................................................................................... .. 1
7 580058447 Push Button Switch ................................................................................ .. 1
8 580022893 Connector (2 Pin) ................................................................................... .. 1
9 505968540 Connector (Secondary Lock) ................................................................. .. 1
10 505968514 Terminal (Pin) ........................................................................................ .. 1
11 580051941 Capscrew ................................................................................................... 8 8
12 580004218
580056528 Nut (Shoulder) ............................................................................................ 2 2
13 580044861 Insert .......................................................................................................... 4 4
14 580056526 Handle (Grab) ............................................................................................ 1 1
15 580056815 Capscrew ................................................................................................... 2 2
16 524201323 Grommet .................................................................................................... 2 2
17 258979300 Plug (Black) ................................................................................................ 6 6
18 524240692 Plug (Black) ................................................................................................ 1 1
KEY:
A: Class III 4.9 in x 1.9 in
B: Class III 5.9 in x 1.9 in
C: Class IV 5.9 in x 1.9 in
D: Class IV 5.9 in x 2.4 in
QTY
ITEM PART NO. DESCRIPTION A B C D
1 518688602 Fork (42 in.) .............................................................................. 2 .. .. ..
1 518688603 Fork (48 in.) .............................................................................. 2 .. .. ..
1 518688604 Fork (54 in.) .............................................................................. 2 .. .. ..
1 518717602 Fork (42 in) ............................................................................... .. 2 .. ..
1 518717603 Fork (48 in) ............................................................................... .. 2 .. ..
1 518717604 Fork (54 in.) .............................................................................. .. 2 .. ..
1 518717605 Fork (60 in.) .............................................................................. .. 2 .. ..
1 518717607 Fork (72 in.) .............................................................................. .. 2 .. ..
1 518718602 Fork (42 in.) .............................................................................. .. .. 2 ..
1 518718603 Fork (48 in.) .............................................................................. .. .. 2 ..
1 518718604 Fork (54 in.) .............................................................................. .. .. 2 ..
1 518718605 Fork (60 in.) .............................................................................. .. .. 2 ..
1 505849502 Fork (42 in.) .............................................................................. .. .. .. 2
1 505849503 Fork (48 in) ............................................................................... .. .. .. 2
1 505849504 Fork (54 in.) .............................................................................. .. .. .. 2
1 505849505 Fork (60 in.) .............................................................................. .. .. .. 2
1 505849507 Fork (72 in.) .............................................................................. .. .. .. 2
2 580035001 Pin , Pin Retainer ...................................................................... 1 1 1 1
3 580034999 Knob ......................................................................................... 1 1 1 1
4 580026751 Spring ....................................................................................... 1 1 .. ..
4 580026753 Spring ....................................................................................... .. .. 1 1
KEY:
A: Class III 4.9 in x 1.9 in
B: Class III 5.9 in x 1.9 in
C: Class IV 5.9 in x 1.9 in
D: Class IV 5.9 in x 2.4 in
QTY
ITEM PART NO. DESCRIPTION A B C D
5 580035011 Pin ............................................................................................. 1 1 .. ..
5 580035018 Pin ............................................................................................. .. .. 1 1
580035017 Kit-Latch (Class III) ................................................................... 1 1 .. ..
580035019 Kit-Latch (Class IV) ................................................................... .. .. 1 1
KEY:
A: Class III 7.8 in x 1.6 in
B: Class IV 9.8 in x 1.6 in
QTY
ITEM PART NO. DESCRIPTION A B
1 524139139 Fork (47.5 in.) ............................................................................................. 2 ..
1 524139140 Fork (54 in.) ................................................................................................ 2 ..
1 524139141 Fork (47.5 in.) ............................................................................................. .. 2
1 524139142 Fork (54 in.) ................................................................................................ .. 2
2 580035001 Pin , Pin Retainer ....................................................................................... 1 1
3 580034999 Knob ........................................................................................................... 1 1
4 580026751 Spring ......................................................................................................... 1 ..
4 580026753 Spring ......................................................................................................... .. 1
5 580035011 Pin .............................................................................................................. 1 ..
5 580035018 Pin .............................................................................................................. .. 1
580035017 Kit-Latch (Class III) ..................................................................................... 1 ..
580035019 Kit-Latch (Class IV) .................................................................................... .. 1
KEY:
A: Class III 5 in x 2 in
B: Class III 8 in x 1.6 in
C: Class IV 10 in x 1.6 in
QTY
ITEM PART NO. DESCRIPTION A B C
1 b 524199320 Fork (42 in.) ....................................................................................... 2 .. ..
1 b 524199323 Fork (48 in.) ....................................................................................... 2 .. ..
1 b 524199324 Fork (54 in.) ....................................................................................... 2 .. ..
1 a 524139160 Fork (47.5 in) ..................................................................................... .. 2 ..
1 a 524139161 Fork (54 in.) ....................................................................................... .. 2 ..
1 a 524139162 Fork (47.5 in.) .................................................................................... .. .. 2
1 a 524139163 Fork (54 in) ........................................................................................ .. .. 2
1 a 550080727 Fork (47.5 in) ..................................................................................... .. 2 ..
1 a 550080728 Fork (54 in.) ....................................................................................... .. 2 ..
1 a 550080725 Fork (47.5 in.) .................................................................................... .. .. 2
1 a 550080726 Fork (54 in.) ....................................................................................... .. .. 2
2 580006844 Roll Pin .............................................................................................. 1 1 1
2 a. . . . . Pin ..................................................................................................... .. 1 1
3 580006843 Latch .................................................................................................. 1 1 1
3 a. . . . . Lever ................................................................................................. .. 1 1
4 580006842 Spring ................................................................................................ 1 1 1
4 a. . . . . Spring ................................................................................................ .. 1 1
5 580006841 Fork (Pin) ........................................................................................... 1 1 1
5 a. . . . . Pin ..................................................................................................... .. 1 1
580006840 Kit-Latch (Class III And IV) ................................................................ 2 2 2
582035686 Kit Fork Latch Mechanism ................................................................. 2 2 ..
582035687 Kit Fork Latch Mechanism (Class 4A) ............................................... .. .. 2
FOOTNOTES:
a Polished Fork and Full Bottom Taper b Standard Taper
KEY:
A: 125 x 50 mm (5 in. x 2 in.) Class III
B: 150 x 50 mm (6 in. x 2 in.) Class III
C: 150 x 50 mm (6 in. x 2 in.) Class IV
D: 150 x 60 mm (6 in. x 2.4 in.) Class IV
QTY
ITEM PART NO. DESCRIPTION A B C D
1 550080549 Fork (42 in) ............................................................................... 2 .. .. ..
1 550080552 Fork (48 in.) .............................................................................. 2 .. .. ..
1 550080553 Fork (54 in.) .............................................................................. 2 .. .. ..
1 550080639 Fork (42 in.) .............................................................................. .. 2 .. ..
1 550080640 Fork (48 in) ............................................................................... .. 2 .. ..
1 550080644 Fork (54 in.) .............................................................................. .. 2 .. ..
1 550080648 Fork (60 in.) .............................................................................. .. 2 .. ..
1 550080651 Fork (72 in.) .............................................................................. .. 2 .. ..
1 550080668 Fork (42 in.) .............................................................................. .. .. 2 ..
1 550080672 Fork (48 in.) .............................................................................. .. .. 2 ..
1 550080675 Fork (54 in) ............................................................................... .. .. 2 ..
1 550080679 Fork (60 in) ............................................................................... .. .. 2 ..
1 550080696 Fork (42 in) ............................................................................... .. .. .. 2
1 550080698 Fork (48 in) ............................................................................... .. .. .. 2
1 550080701 Fork (54 in.) .............................................................................. .. .. .. 2
1 550080704 Fork (60 in.) .............................................................................. .. .. .. 2
1 550080710 Fork (72 in.) .............................................................................. .. .. .. 2
2 ..... Pin ............................................................................................. 1 1 1 1
3 ..... Lever ......................................................................................... 1 1 1 1
4 ..... Spring ....................................................................................... 1 1 1 1
5 ..... Pin ............................................................................................. 1 1 1 1
582035686 Kit Fork Latch Mechanism ........................................................ 2 2 .. ..
KEY:
A: 125 x 50 mm (5 in. x 2 in.) Class III
B: 150 x 50 mm (6 in. x 2 in.) Class III
C: 150 x 50 mm (6 in. x 2 in.) Class IV
D: 150 x 60 mm (6 in. x 2.4 in.) Class IV
QTY
ITEM PART NO. DESCRIPTION A B C D
582035687 Kit Fork Latch Mechanism (Class 4A) ...................................... .. .. 2 2
NOTES
FOOTNOTES:
a Compatible with seat belt 580086211 and c Not Illustrated
580074947.
b Includes left and right hand sides
SEATS
SEMI SUSPENSION SEAT – MANUAL AND ELECTRO-HYDRAULIC
KEY:
A: w/ Electro-Hydraulic Control Arm
B: w/o Electro-Hydraulic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
582003802 Seat-Semi Suspension (Vinyl) ................................................................... 1 ..
582003803 Seat-Semi Suspension (Cloth) ................................................................... 1 ..
582001798 Seat-Semi Suspension (Vinyl) ................................................................... .. 1
582001799 Seat-Semi Suspension (Cloth) ................................................................... .. 1
1 b 580051572 Seat Cushion (Back Cushion) (Vinyl) .................................................... 1 1
1 b 580051573 Seat Cushion (Back Cushion) (Cloth) .................................................... 1 1
2 b 580051574 Seat Cushion (Vinyl) .............................................................................. 1 1
2 b 580051575 Seat Cushion (Cloth) ............................................................................. 1 1
3 b 580097531 Sensor (Operator Presence) (With Wire Harness) ................................ 1 1
4 b 582000813 Bracket (Operator Presence Sensor) .................................................... 1 1
5 b 580049900 Knob ...................................................................................................... 1 1
6 b 580090678 Kit-Seat Rail ........................................................................................... 1 1
7 b 580049897 Hip Restraint (LH) .................................................................................. 1 1
8 b 580049898 Hip Restraint (RH) ................................................................................. .. 1
9 b 582005028 Wire Harness ......................................................................................... 1 1
10 580087659 Stud ............................................................................................................ 4 4
11 504230271 Nut .............................................................................................................. 4 4
12 580092987 Cover (Seat-Side Electrical) ....................................................................... 1 1
13 940400905 Washer ....................................................................................................... 2 2
14 580092732 Capscrew ................................................................................................... 2 2
15 524281279 Kit-Seat Belt (Red High Visibility without Interlock) .................................... 1 1
15 580074947 Seat Belt , High Visibility, Red ............................................................... 1 1
15 580062078 Kit-Seat Belt (Black) ................................................................................... 1 1
15 580086211 Seat Belt (Standard) .............................................................................. 1 1
15 582024336 Seat Belt (High Visibility with Interlock) ...................................................... 1 1
16 582002567 Cover Plate (Seat Side Electrical) .............................................................. 1 ..
16 582002724 Cover Plate (Seat Side Electrical) .............................................................. .. 1
17 580056005 Washer ....................................................................................................... 5 4
18 580002452 Capscrew ................................................................................................... 1 2
18 582014024 Capscrew (RH) ........................................................................................... 1 ..
19 023021000 Roll Pin ....................................................................................................... 1 1
20 ..... Capscrew ................................................................................................... 8 8
b c 520041836 Kit-Shock Absorber .................................................................................... 1 1
c d 582017916 Seat Pan .................................................................................................... .. 1
c. . . . . Armrest w/ E-HYD CTRL Arm (RH) ........................................................... 1 ..
c 502097909 Locknut (For use with Item 18) ................................................................... 1 ..
b c 582005674 Bracket (RH Armrest) ................................................................................. 1 ..
b c 520041852 Kit-Manual Holder ...................................................................................... 1 1
a c 582043694 Seat Belt , Extension .................................................................................. 1 1
FOOTNOTES:
a Compatible with seat belt 580086211 and c Not Illustrated
580074947. d Seat Pan is Part of Semi Suspension Seat P/N
b Included With Seat 582001798 and P/N 582001799
FOOTNOTES:
a Also includes tether and 580095461 Kit-Recliner b Included with seat
on sheet 2 c Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
ARMREST ASSEMBLY
MINI-LEVER MODULES – SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS
ARMREST ASSEMBLY
MINI-LEVER MODULES – FULL SUSPENSION SEAT
LABELS
EXTERIOR
KEY:
A: Overhead Guard or Cab with PVC Doors
B: Cab with Steel Doors
QTY
ITEM PART NO. DESCRIPTION A B
1 d 524236525 Label (Veracitor 80VX) (RH) ...................................................................... 1 2
1 524236522 Label (80VX) (LH) ...................................................................................... 1 ..
1 d 524265464 Label (Veracitor 90VX) (RH) ...................................................................... 1 2
1 524265461 Label (90VX) (LH) ...................................................................................... 1 ..
1 d 524236526 Label (Veracitor 100VX) (RH) .................................................................... 1 2
1 524236523 Label (100VX) (LH) .................................................................................... 1 ..
1 d 524265465 Label (Veracitor 110VX) (RH) .................................................................... 1 2
1 524265462 Label (110VX) (LH) .................................................................................... 1 ..
1 d 524236527 Label (Veracitor120VX) (RH) ..................................................................... 1 2
1 524236524 Label (120VX) (LH) .................................................................................... 1 ..
2 b 580001007 Label (Ether Warning) ................................................................................ 1 1
3 580026934 Nameplate (LP Tank) ................................................................................. 1 1
4 505976530 Rivet ........................................................................................................... 2 2
4 640032905 Rivet (Optional) .......................................................................................... 2 2
4 505977584 Gripnail (Optional) ...................................................................................... 2 2
5 505977565 Label (Flammable LP-Gas) ........................................................................ 1 1
6 580056514 Label (Unleaded Gasoline Fuel Only) ........................................................ 1 1
6 b 580056515 Label (Diesel Fuel Only) (Gasoline) ........................................................... 1 1
6 b 582007056 Label (Fuel Fill) (Diesel) ............................................................................. 1 1
7 524310789 Label (Yale Logo) ....................................................................................... 1 1
8 b 582018948 Label (Diesel Particulate Filter) .................................................................. 1 1
9 505976556 Label (Fan Warning) .................................................................................. 2 2
10 505976545 Label (Antifreeze) ....................................................................................... 1 1
11 518806645 Label (Boron-Free Antifreeze) .................................................................... 1 1
12 524208880 Label (Yale) ................................................................................................ 2 2
13 580066736 Label (Electronic Arm Caution) (Mini Levers) ............................................ 1 1
14 580058357 Label (Locking Gas Spring) ........................................................................ 1 1
15 e 580058773 Label (Hood Opening) ................................................................................ 1 1
15 c 580059788 Label (Swivel Seat) .................................................................................... 1 1
16 504231248 Label (No Riders) ....................................................................................... 2 2
17 505977525 Label (Type GS) ......................................................................................... 2 2
17 505978586 Label (Type LPS) ....................................................................................... 2 2
17 505978570 Label (Type DS) ......................................................................................... 2 2
18 504231252 Label (Pinch Point) ..................................................................................... 2 2
19 580058821 Label (Mast Warning) (On Cowl) ................................................................ 2 2
20 524208880 Label (Yale) ................................................................................................ 2 2
21 504231215 Label (Mast Warning) ................................................................................. 1 1
22 580055312 Label (Operator Warning) .......................................................................... 1 1
23 504231296 Label (Operator Restraint) ......................................................................... 2 2
24 a. . . . . Label (Overhead Guard) ............................................................................ 1 1
25 505976566 Label (Fan Warning) .................................................................................. 1 1
26 505974597 Label (Lifting Eye) ...................................................................................... 1 1
27 580094704 Label (Hydraulic Fluid Warning) ................................................................. 1 1
28 524320076 Label (Turbo Diesel) ................................................................................... 1 1
29 550036790 Label (Stability System) ............................................................................. 2 2
LABELS
EXTERIOR
KEY:
A: Overhead Guard or Cab with PVC Doors
B: Cab with Steel Doors
QTY
ITEM PART NO. DESCRIPTION A B
f 582003593 Label (Hydraulic Quick Disconnect) ........................................................... 1 1
FOOTNOTES:
a Contact your local Yale dealer d Label applied to Door on Cabs with Steel Doors
b Diesel Only e LPG Only
c For Use With Swivel Seats Only f Not Illustrated
NOTES
LABELS
INTERIOR
FOOTNOTES:
a Electronic Transmission c Please Contact Your Local Yale Dealer
b Not Illustrated
NOTES
LABELS
CONTROL LEVER LENS – MANUAL HYDRAULIC
FOOTNOTES:
a Not Illustrated b Not Required With Fender Extensions
FOOTNOTES:
a Located Top of Counter Weight
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
SOUND ABATEMENT
WITH CAB
FOOTNOTES:
a Dash, Floorplate, and Frame Liners c E-Hydraulics With Operator Presence
b Diesel Only d Manual Hydraulics With Operator Presence
NOTES
SECTION 2
ENGINE ASSEMBLY GASOLINE AND LPG
DESCRIPTION PAGE
ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG
FOOTNOTES:
a Not Illustrated
NOTES
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a 2012 Model engines
NOTES
NOTES
OIL PUMP
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
SECTION 3
ENGINE ASSEMBLY - DIESEL
DESCRIPTION PAGE
ALTERNATOR
SEALED - KUBOTA 3.8L DIESEL .............................................................................................................. 3-73
ALTERNATOR AND PULLEY
KUBOTA DIESEL ........................................................................................................................................ 3-71
BREATHER AND SEPARATOR PIPES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-60
CAMSHAFT AND IDLE GEAR SHAFT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-68
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-69
COMPRESSOR ASSEMBLY AND ATTACHING PARTS
WITH CAB AND AIR CONDITIONING ........................................................................................................ 3-4
COVER BEARING CASE
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-70
CYLINDER BLOCK
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-12
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-14
CYLINDER HEAD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-24
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-25
CYLINDER HEAD COVER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-20
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-22
DIPSTICK
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-19
EGR COOLER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-55
EGR VALVE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-54
ENGINE WITH ENGINE MOUNT AND TORQUE CONVERTER
3.6L KUBOTA DIESEL ................................................................................................................................ 3-6
3.8L KUBOTA DIESEL ................................................................................................................................ 3-8
EXHAUST MANIFOLD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-56
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-57
FAN PULLY
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-11
FLYWHEEL AND HOUSING
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-10
FUEL FILTER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-49
FUEL INJECTION PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-47
FUEL PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-48
FUEL RAIL
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-34
GEAR CASE
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-65
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-67
SECTION 3
ENGINE ASSEMBLY - DIESEL
DESCRIPTION PAGE
GOVERNOR
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-44
GOVERNOR ACTUATOR AND PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-46
INJECTION PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-35
INJECTION PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-42
INJECTION PUMP HOUSING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-40
INJECTOR BODY
KUBOTA 3.6L DIESEL ................................................................................................................................ 3-38
INJECTOR HARNESS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-39
INLET AND EXHAUST VALVES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-28
INLET MANIFOLD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-50
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-52
NOZZLE HOLDER AND GLOW PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-37
OIL COOLER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-17
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-18
OIL PAN
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-64
OIL SEPARATOR
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-16
PISTON AND CRANKSHAFT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-30
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-32
ROCKER ARM ASSEMBLY
WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL (3.6L) ............................................................ 3-26
ROCKER ARM SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-29
SENSORS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-74
STARTER
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-79
TURBO INLET PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-61
TURBOCHARGER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-58
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-59
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-62
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-63
WATER PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-77
SECTION 3
ENGINE ASSEMBLY - DIESEL
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
CYLINDER BLOCK
KUBOTA DIESEL – 3.6L
NOTES
FOOTNOTES:
a Optional shims for item 2
NOTES
GOVERNOR
KUBOTA DIESEL – 3.6L
NOTES
INLET MANIFOLD
KUBOTA DIESEL – 3.8L
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Upper is for Camshaft Position and Lower is for
Crankshaft Position
NOTES
4 EXHAUST SYSTEM
CONTENTS
SECTION 4
EXHAUST SYSTEM
DESCRIPTION PAGE
EXHAUST SYSTEM
GM 4.3L, GASOLINE AND LPG
FOOTNOTES:
a Counterweight Exhaust c GP/GLP80-90VX
b GP/GLP100-120VX d Overhead Exhaust
EXHAUST WRAPS
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a GP/GLP080-090VX c Not Illustrated
b GP/GLP100-120VX
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST LWB – 3.6L
FOOTNOTES:
a Not Illustrated
EXHAUST SYSTEM
OVERHEAD EXHAUST LWB – 3.6L
FOOTNOTES:
a Not Illustrated
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST SWB – 3.6L
FOOTNOTES:
a Not Illustrated
EXHAUST SYSTEM
OVERHEAD EXHAUST SWB – 3.6L
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST SWB – 3.8L WITH DPF
EXHAUST SYSTEM
COUNTERWEIGHT EXHAUST LWB – 3.8L WITH DPF
EXHAUST SYSTEM
OVERHEAD EXHAUST SWB – 3.8L WITH DPF
EXHAUST SYSTEM
OVERHEAD EXHAUST LWB – 3.8L WITH DPF
NOTES
5 COOLING SYSTEM
CONTENTS
SECTION 5
COOLING SYSTEM
DESCRIPTION PAGE
COOLING
GM 4.3L (GASOLINE AND LPG) - SHORT WHEEL BASE WITH EXTERNAL OIL COOLER ................... 5-6
GM 4.3L (GASOLINE AND LPG) - SHORT WHEEL BASE WITHOUT EXTERNAL OIL COOLER ........... 5-8
GM 4.3L (GASOLINE AND LPG) - LONG WHEEL BASE .......................................................................... 5-10
KUBOTA DIESEL - WITH EXTERNAL OIL COOLER ................................................................................ 5-2
KUBOTA DIESEL - WITHOUT EXTERNAL OIL COOLER WITH SHORT WHEELBASE .......................... 5-4
FAN SHROUD WITH RADIATOR SCREEN
GM 4.3L (GASOLINE AND LPG) - SHORT WHEEL BASE ........................................................................ 5-18
LONG WHEEL BASE - DIESEL .................................................................................................................. 5-16
SHORT WHEEL BASE - DIESEL ............................................................................................................... 5-14
FAN SHROUD WITHOUT RADIATOR SCREEN
GM 4.3L (GASOLINE AND LPG) - SHORT WHEEL BASE ........................................................................ 5-17
SHORT WHEEL BASE - DIESEL ............................................................................................................... 5-12
RADIATOR ASSEMBLY
WITH OIL COOLER .................................................................................................................................... 5-20
COOLING
KUBOTA DIESEL – WITH EXTERNAL OIL COOLER
KEY:
A: Short Wheelbase
B: Long Wheelbase
QTY
ITEM PART NO. DESCRIPTION A B
1 582003826 Radiator (Assembly) (FP31921 [Page 5-20])............................................ 1 1
2 580002881 Radiator Cap .............................................................................................. 1 1
3 582001740 Bracket ....................................................................................................... 1 1
3 580094804 Bracket Wldmt (Optional) ........................................................................... 1 1
4 580049229 Capscrew ................................................................................................... 4 ..
4 580049229 Capscrew ................................................................................................... .. 5
5 580044860 Insert .......................................................................................................... 4 ..
5 580044860 Insert .......................................................................................................... .. 5
6 580012987 Nut .............................................................................................................. 1 1
7 580037325 Isolator ....................................................................................................... 4 4
8 580038312 Sensor (Low Coolant Level) ....................................................................... 1 1
8 501884906 Fitting (Without Low Coolant Level Sensor) ............................................... 1 1
9 580075506 Reservoir .................................................................................................... 1 1
10 580057231 Hose ........................................................................................................... 1 1
11 505966595 Clamp ......................................................................................................... 2 2
12 580002885 Outlet Assembly ......................................................................................... 1 1
12 900001231 Cap ........................................................................................................ 1 1
13 900001230 Outlet (Reservoir) .................................................................................. 1 1
13 582047422 Seal ........................................................................................................ 1 1
14 900003260 Bushing .................................................................................................. 1 1
15 580003199
580083733 Hose ...................................................................................................... 1 1
16 582013989
582037530 Fan (with Scalloped Blades) ...................................................................... 1 1
17 449001265 Capscrew ................................................................................................... 4 4
18 502566901 Washer ....................................................................................................... 4 4
19 582018257 Collar .......................................................................................................... 1 1
20 582013794 Shroud (Upper) (FP26098 [Page 5-12], FP26099 [Page 5-14]).............. 1 ..
20 582013795 Shroud (Lower) (FP26098 [Page 5-12], FP26099 [Page 5-14]).............. 1 ..
20 582028947 Shroud (FP26405 [Page 5-16])................................................................. .. 1
21 582028742 Radiator Hose (Lower) ............................................................................... .. 1
22 062159700 Clamp ......................................................................................................... 4 4
23 582028741 Radiator Hose (Upper) ............................................................................... 1 1
24 582028946 Bracket (Offset) .......................................................................................... .. 1
25 582028960 Spacer ........................................................................................................ .. 2
26 580060694 Retainer ...................................................................................................... .. 2
COOLING
KUBOTA DIESEL – WITHOUT EXTERNAL OIL COOLER WITH SHORT WHEELBASE
COOLING
GM 4.3L (GASOLINE AND LPG) – SHORT WHEEL BASE WITH EXTERNAL OIL COOLER
FOOTNOTES:
a One Piece Design b Three Piece design
COOLING
GM 4.3L (GASOLINE AND LPG) – SHORT WHEEL BASE WITHOUT EXTERNAL OIL COOLER
FOOTNOTES:
a One Piece Design b Three Piece Design
COOLING
GM 4.3L (GASOLINE AND LPG) – LONG WHEEL BASE
FOOTNOTES:
a One Piece Design b Three Piece Design
NOTES
NOTES
RADIATOR ASSEMBLY
WITH OIL COOLER
NOTES
6 FUEL SYSTEM
CONTENTS
SECTION 6
FUEL SYSTEM
DESCRIPTION PAGE
AIR INTAKE
KUBOTA DIESEL – 3.6L
AIR INTAKE
KUBOTA DIESEL – 3.8L
E-THROTTLE LINKAGE
KUBOTA 3.6L DIESEL
FOOTNOTES:
a → 2/2018 b 2/2018 →
FOOTNOTES:
a Kubota 3.6L Engine Only
FOOTNOTES:
a Kubota 3.6L Engine Only
FUEL SYSTEM
KUBOTA DIESEL – 3.8L
FUEL SYSTEM
KUBOTA DIESEL – 3.8L
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
FUEL SYSTEM
GM 4.3L – LPG (→ 4/2014)
FOOTNOTES:
a Not Illustrated c With Premium Low Fuel Sensor
b With Cab d Without Premium Low Fuel Sensor
FUEL SYSTEM
GM 4.3L – LPG (4/2014 →)
KEY:
A: With Premium Low-Fuel Sensor
B: Without Premium Low-Fuel Sensor
C: Without Premium Low-Fuel Sensor (Optional)
QTY
ITEM PART NO. DESCRIPTION A B C
1 580052249 Hose Assy ......................................................................................... 1 1 ..
1 582038782 Hose Assy ......................................................................................... .. .. 1
2 500204901 Fitting ................................................................................................. 1 1 1
3 501884905 Fitting (Pipe Plug) .............................................................................. 1 .. ..
3 019930000 Fitting ................................................................................................. .. 1 1
4 582033684 Plate .................................................................................................. 1 1 1
5 580090374 Fuel Filter (LPG) ................................................................................ 1 1 1
5 580090387 Kit-Filter Element ........................................................................... 1 1 1
6 580049229 Capscrew .......................................................................................... 2 2 2
7 580044860 Insert ................................................................................................. 2 2 2
8 582033683 Bracket .............................................................................................. 1 1 1
9 506395532 Capscrew .......................................................................................... 2 2 2
10 582001213 Sensor ............................................................................................... 1 .. ..
10 580069176 Fitting ................................................................................................. .. 1 1
11 582031102 LPG Tank Bracket (Swing Out) (FP26128 [Page 6-34]).................. 1 1 1
11 582031104 LPG Tank Bracket (Swing Out/Drop Down) (FP26127 [Page 6-
38])..................................................................................................... 1 1 1
12 582037774 Hose Assy ......................................................................................... 1 1 ..
12 582038818 Hose Assy ......................................................................................... .. .. 1
13 580041557 Clamp (Swivel) .................................................................................. 2 2 2
14 580041384 Clamp (Swivel) .................................................................................. 2 2 2
15 a 582016951 Hose (Coolant) .................................................................................. 1 1 1
16 a 580052672 Fitting ................................................................................................. 1 1 1
17 a 062159500 Clamp ................................................................................................ 4 4 4
18 a 582016952 Hose (Coolant) .................................................................................. 1 1 1
18 a 580019366 Conduit (Optional) ............................................................................. AR AR AR
19 a 582016949 Hose (Coolant) .................................................................................. 1 1 1
20 a 582016953 Tube .................................................................................................. 1 1 1
21 a 582016950 Hose (Coolant) .................................................................................. 1 1 1
22 ..... LPG Converter (FP26125 [Page 6-44])............................................ 1 1 1
23 ..... Lock Off (FP26126 [Page 6-45])...................................................... 1 1 1
24 449015112 Locknut .............................................................................................. .. .. 2
25 582039396 Plate .................................................................................................. .. .. 1
26 582039397 Plate .................................................................................................. .. .. 1
27 506395532 Capscrew .......................................................................................... .. .. 2
580090198 Sealant .............................................................................................. AR AR AR
505970592 Sealant .............................................................................................. AR AR AR
FOOTNOTES:
a With Cab
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a not illustrated
NOTES
7 ELECTRICAL SYSTEM
CONTENTS
SECTION 7
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ALTERNATOR
SEALED - GM 4.3L GASOLINE AND LPG ................................................................................................. 7-50
ALTERNATOR AND MOUNTING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-49
BATTERY CABLE
FUSED - KUBOTA 3.6L DIESEL ................................................................................................................ 7-26
BATTERY CABLES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-28
KUBOTA DIESEL ........................................................................................................................................ 7-24
BATTERY DISCONNECT
GM 4.3L GS AND LPS ................................................................................................................................ 7-32
KUBOTA 3.8L DS ........................................................................................................................................ 7-30
CONTROL MODULE
DIESEL INTERFACE - KUBOTA V3800 ..................................................................................................... 7-16
COWL ELECTRICAL
ELECTRO-HYDRAULIC ............................................................................................................................. 7-36
MANUAL HYDRAULIC ................................................................................................................................ 7-34
DISTRIBUTOR ASSEMBLY
GM 4.3L LPG AND GASOLINE .................................................................................................................. 7-42
DPF DISPLAY
3.8L KUBOTA DIESEL ................................................................................................................................ 7-58
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 7-10
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L LPG .............................................................................................................................................. 7-44
GM 4.3L GASOLINE ................................................................................................................................... 7-46
ENGINE ELECTRICAL SYSTEM
GM 4.3L - WITH SEALED ALTERNATOR .................................................................................................. 7-22
GM 4.3L GASOLINE ................................................................................................................................... 7-20
GM 4.3L LPG .............................................................................................................................................. 7-18
KUBOTA 3.6L DIESEL ................................................................................................................................ 7-3
ENGINE ELECTRICAL SYSTEM AND ATTACHING PARTS
KUBOTA 3.6L DIESEL ................................................................................................................................ 7-4
KUBOTA 3.8L DIESEL - WITH STANDARD ALTERNATOR HARNESS ................................................... 7-6
KUBOTA 3.8L DIESEL - WITH SEALED ALTERNATOR HARNESS ......................................................... 7-8
IMPACT SENSOR ........................................................................................................................................... 7-56
INSTRUMENT CLUSTER ............................................................................................................................... 7-60
LIGHTS
WORK, REAR DRIVE, AND BRAKE/TAIL - WITH OVERHEAD GUARD .................................................. 7-38
WORK, REAR DRIVE, AND BRAKE/TAIL - WITH CAB ............................................................................. 7-40
LOAD WEIGH ELECTRICAL .......................................................................................................................... 7-54
MAST TILT SENSOR ...................................................................................................................................... 7-52
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 7-64
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 7-66
POWER DISTRIBUTION MODULE ................................................................................................................ 7-14
RELAY
KUBOTA DIESEL ........................................................................................................................................ 7-17
REMOTE KEY SWITCH .................................................................................................................................. 7-61
SECTION 7
ELECTRICAL SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a → 5/2013 b 5/2013 →
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS
KEY:
A: GM 4.3L
B: Kubota 3.6L, 3.8L Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 580041768 Cap ............................................................................................................. 1 1
2 580027573 Nut .............................................................................................................. 3 3
3 940600908 Washer ....................................................................................................... 1 1
4 580075004 Link (Battery Hold Down) ........................................................................... 1 1
5 580073755 Bracket ....................................................................................................... 1 ..
6 580082125 Battery Tray ................................................................................................ 1 1
7 580026621 Nut (Fold Over) .......................................................................................... 6 5
8 580049231 Capscrew ................................................................................................... 4 3
9 580056730 Seal ............................................................................................................ 1 1
10 580074261 Fuse Box (PDM) (FP26135 [Page 7-14]).................................................. 1 1
11 580039900 Capscrew ................................................................................................... 3 3
12 580023854 Fuse Puller ................................................................................................. 1 1
13 582001482 Bracket ....................................................................................................... 1 1
14 582041056
580047714 Capscrew ................................................................................................... 2 2
15 582001481 Shield ......................................................................................................... 1 1
16 580068957
582019735
582031914
582099384 Horn ........................................................................................................... 1 1
17 580056613 Fastener ..................................................................................................... 6 6
18 580026812 Clip ............................................................................................................. 4 4
19 580066219 Bracket ....................................................................................................... 1 1
20 520052851 Start Battery Wet ........................................................................................ 1 ..
20 580076313 Start Battery Wet (Optional) ....................................................................... 1 ..
20 580013937 Start Battery Wet ........................................................................................ .. 1
20 580076315 Start Battery Wet (Optional) ....................................................................... .. 1
21 580037180 Capscrew ................................................................................................... 1 1
22 580046263 Link (Battery Hold Down) ........................................................................... 1 1
23 b 582013965 Wire Harness (RH Chassis) (GM and 3.8L Diesel) (FP26176 [Page 7-
122])............................................................................................................ 1 1
23 d 582033939 Wire Harness (RH Chassis) (RH Chassis) (GM and 3.8L Diesel)
(FP27486 [Page 7-128])............................................................................ 1 1
23 a 582038787 Wire Harness (RH Chassis) (GM and 3.8L Diesel) (FP27932 [Page 7-
134])............................................................................................................ 1 1
23 c 582018969 Wire Harness (RH Chassis) (3.6L Diesel) (FP26178 [Page 7-140])......... .. 1
23 e 582033222 Wire Harness (RH Chassis) (RH Chassis) (3.6L Diesel) (FP26828 [Page
7-146])......................................................................................................... .. 1
23 a 582038788 Wire Harness (RH Chassis) (3.6L Diesel) (FP27933 [Page 7-152])......... .. 1
24 a 580095093 Screw ......................................................................................................... 2 2
25 a 582038671
582058583
582062046 Control Module (Seat Belt Sequence) ....................................................... 1 1
26 a 580040850 Nut (Clip) .................................................................................................... 2 2
27 a 582038927 Bracket ....................................................................................................... 1 1
FOOTNOTES:
a With Seat Belt Sequence Module d 4/2014 →
b → 4/2014 e 5/2013 →
c → 5/2013
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not illustrated.
NOTES
BATTERY CABLES
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a G and LP c Not Illustrated
b GS and LGS
BATTERY DISCONNECT
KUBOTA 3.8L DS
BATTERY DISCONNECT
GM 4.3L GS AND LPS
COWL ELECTRICAL
MANUAL HYDRAULIC
KEY:
A: With Foot Directional Control Pedal
B: With Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 580096474 Bracket (Left Hand) .................................................................................... 1 1
1 580096475 Bracket (Right Hand) .................................................................................. 1 1
2 582016056 Wire Harness (Cowl) (FP26170 [Page 7-90])........................................... 1 ..
2 582016057 Wire Harness (Cowl) (FP26171 [Page 7-94])........................................... .. 1
3 580056613 Fastener ..................................................................................................... 5 4
4 580026812 Clip ............................................................................................................. 5 4
5 b 580049608 Vehicle System Manager (VSM) (w/ Manual Hydraulics) .......................... 1 1
5 a 580049610 Vehicle System Manager (VSM) (w/ Cab and with or without Electro-
Hydraulics) ................................................................................................. 1 1
6 582015500 Bracket ....................................................................................................... 1 1
7 580030968 Capscrew ................................................................................................... 3 3
8 580036662 Capscrew ................................................................................................... 1 1
9 580008988 Nut (Fold Over) .......................................................................................... 1 1
10 580089533 Bracket ....................................................................................................... 1 1
11 580052685 Clip ............................................................................................................. 2 2
12 582004724 Capscrew ................................................................................................... 2 2
13 580047200 Screw ......................................................................................................... 2 2
FOOTNOTES:
a With Cab b With Overhead Guard
COWL ELECTRICAL
ELECTRO-HYDRAULIC
KEY:
A: With Foot Directional Control Pedal
B: With Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 582016058 Wire Harness (Cowl) (With Return to Set Tilt) (FP26168 [Page 7-
82]).............................................................................................................. 1 ..
1 582016059 Wire Harness (Cowl) (Without Return to Set Tilt) (FP26169 [Page 7-
86]).............................................................................................................. .. 1
2 580047200 Screw ......................................................................................................... 2 2
3 580096474 Bracket (Left Hand) .................................................................................... 1 1
3 580096475 Bracket (Right Hand) .................................................................................. 1 1
4 582004724 Capscrew ................................................................................................... 4 4
5 580038826 Bracket ....................................................................................................... 1 1
6 580040090 Wire Harness (Control Valve) (3 Function) (FP26172 [Page 7-98])......... 1 1
6 580038751 Wire Harness (Control Valve) (4 Function) (FP26173 [Page 7-100])....... 1 1
6 d 582005666 Wire Harness (Control valve, 3 Function E-Hyd) (FP27540 [Page 7-
102])............................................................................................................ 1 1
6 d 582005667 Wire Harness (Control valve, 4 Function E-Hyd) (FP27541 [Page 7-
104])............................................................................................................ 1 1
7 c 580049609 Vehicle System Manager (VSM) (w/ Electro-Hydraulics) ........................... 1 1
7 b 580049610 Vehicle System Manager (VSM) (w/ Cab and with or without Electro-
Hydraulics) ................................................................................................. 1 1
8 580026812 Clip ............................................................................................................. 4 2
9 580056613 Fastener ..................................................................................................... 4 2
10 582015500 Bracket ....................................................................................................... 1 1
11 580030968 Capscrew ................................................................................................... 3 3
12 580064598 Wire Harness (Load Weigh) (FP26159 [Page 7-54])................................ 1 1
13 580053484 Clamp (Swivel) ........................................................................................... 3 3
14 580064599 Clamp (Swivel) ........................................................................................... 3 3
a 580050194 Dust Cap .................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated c With Overhead Guard
b With Cab d With Variable Displacement Pump
LIGHTS
WORK, REAR DRIVE, AND BRAKE/TAIL – WITH OVERHEAD GUARD
FOOTNOTES:
a For Tail Light Base Please see Floor Plates and
Covers Sheet 2 of 2
LIGHTS
WORK, REAR DRIVE, AND BRAKE/TAIL – WITH CAB
FOOTNOTES:
a For Tail Light Base Please see Floor Plates and
Covers Sheet 2 of 2
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
IMPACT SENSOR
ITEM PART NO. DESCRIPTION QTY
1 580064567 Bracket ................................................................................................................ 1
2 580026812 Clip ...................................................................................................................... 2
3 580056613 Fastener .............................................................................................................. 2
3 524303892 Fastener (Alternate Part) .................................................................................... 1
4 580064565 Wire Harness (Impact Sensor) ........................................................................... 1
5 580020942 Connector (4 Way) ......................................................................................... 1
6 518806635 Connector (Secondary Lock) .......................................................................... 1
7 505968514 Terminal (Pin) ................................................................................................. 4
8 580020943 Connector (4-Way) ......................................................................................... 2
9 580020944 Connector (Secondary Lock) .......................................................................... 2
10 505968568 Terminal (Socket) ........................................................................................... 8
11 580049555 Clamp (Swivel) .................................................................................................... 2
12 580042330 Clamp (Swivel) .................................................................................................... 2
13 580041371 Clamp (Swivel) .................................................................................................... 1
14 449001415 Capscrew ............................................................................................................ 2
14 582088907
449021001 Washer (Alternate Part) ...................................................................................... 2
15 580064917 Sensor (Impact) .................................................................................................. 1
16 580020942 Connector (4 Way) ......................................................................................... 1
17 518806635 Connector (Secondary Lock) .......................................................................... 1
18 505972554 Terminal (Pin) ................................................................................................. 4
19 580041369 Clamp (Swivel) .................................................................................................... 1
DPF DISPLAY
3.8L KUBOTA DIESEL
FOOTNOTES:
a With Cab b With Overhead Guard
FOOTNOTES:
a Not Illustrated b Remove Panels From Overlay as Required For
Truck Configuration.
NOTES
MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 582001049 Mini-Lever Assembly .................................................................................. 1 ..
1 d 582001128 Mini-Lever Assembly .................................................................................. 1 ..
1 b 582001053 Mini-Lever Assembly .................................................................................. 1 ..
1 c 582001055 Mini-Lever Assembly .................................................................................. 1 ..
1 582001057 Mini-Lever Assembly .................................................................................. .. 1
1 d 582001060 Mini-Lever Assembly .................................................................................. .. 1
1 b 582001062 Mini-Lever Assembly .................................................................................. .. 1
1 c 582001064 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 580096227 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 580096227 Lever (Single Function) ..................................................................... 1 1
3 b 580096229 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 580096227 Lever (Single Function) ..................................................................... 1 1
4 d 580096228 Lever (Clamping) ............................................................................... 1 1
5 580093297 Plug ........................................................................................................ 1 1
6 580097446 Armrest (Without Push Buttons Holes) .................................................. 1 1
6 b d 582003674 Armrest (With Push Buttons) ................................................................. 1 1
7 580097388 Cushion (Armrest) .................................................................................. 1 1
8 580097432 Nut ......................................................................................................... 5 5
9 580093745 Capscrew ............................................................................................... 6 6
10 582005939 Wire Harness ......................................................................................... 1 1
11 a d 580095849 Push Button (Position 3) ........................................................................ 1 1
11 a c 580095849 Push Button (Position 2 and 3) .............................................................. 2 2
11 a b 580095849 Push Button (Position 2) ........................................................................ 1 1
12 d 580096147 Cover (Push Button) .............................................................................. 1 1
12 c 580096147 Cover (Push Button) .............................................................................. 1 1
13 580095850 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 580097449
582005940 Printed Circuit Board .............................................................................. 1 1
15 580097447 Cover (Bottom Armrest) ......................................................................... 1 1
16 582001086 Plug ........................................................................................................ 1 1
17 580097389 Horn Button ............................................................................................ 1 1
18 580096412
582098594 Switch - Directional Control ................................................................... .. 1
19 580096411 Plug (Directional Control Switch) ........................................................... 1 ..
20 580093745 Capscrew ................................................................................................... 8 8
FOOTNOTES:
a Not all Lift Trucks may have all the switches and c Three Function Clamp with Return to Set Tilt
buttons shown. d With Clamping
b Return to Set Tilt
MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 582001050 Mini-Lever Assembly .................................................................................. 1 ..
1 b 582001052 Mini-Lever Assembly .................................................................................. 1 ..
1 d 582001054 Mini-Lever Assembly .................................................................................. 1 ..
1 c 582001056 Mini-Lever Assembly .................................................................................. 1 ..
1 582001058 Mini-Lever Assembly .................................................................................. .. 1
1 b 582001061 Mini-Lever Assembly .................................................................................. .. 1
1 d 582001063 Mini-Lever Assembly .................................................................................. .. 1
1 c 582001065 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 580096227 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 580096227 Lever (Single Function) ..................................................................... 1 1
3 c 580096229 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 580096227 Lever (Single Function) ..................................................................... 1 1
5 ..... Lever Position 4 ..................................................................................... 1 1
5 580096227 Lever (Single Function) ..................................................................... 1 1
5 b c 580096228 Lever (Clamping) ............................................................................... 1 1
6 580097446 Armrest (Without Push Buttons Holes) .................................................. 1 1
6 b c d 582003674 Armrest (With Push Buttons) ................................................................. 1 1
7 580097388 Cushion (Armrest) .................................................................................. 1 1
8 580097432 Nut ......................................................................................................... 5 5
9 580093745 Capscrew ............................................................................................... 6 6
10 582005939 Wire Harness ......................................................................................... 1 1
11 a b 580095849 Push Button ........................................................................................... 1 1
11 a c 580095849 Push Button ........................................................................................... 2 2
12 b 580096147 Cover (Push Button) .............................................................................. 2 2
12 c 580096147 Cover (Push Button) .............................................................................. 1 1
13 580095850 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 580097449
582005940 Printed Circuit Board .............................................................................. 1 1
15 580097447 Cover (Bottom Armrest) ......................................................................... 1 1
16 582001086 Plug ........................................................................................................ 1 1
17 580097389 Horn Button ............................................................................................ 1 1
18 580096412
582098594 Switch - Directional Control ................................................................... .. 1
19 580096411 Plug (Directional Control Switch) ........................................................... 1 ..
20 580093745 Capscrew ................................................................................................... 8 8
FOOTNOTES:
a Not all Lift Trucks may have all the switches and c With Clamping and Return to Set Tilt
buttons shown. d With Return to Set Tilt
b With Clamping
NOTES
WIRE HARNESS
AIR CONDITIONER
WIRE HARNESS
AIR CONDITIONER
NOTES
WIRE HARNESS
ALTERNATOR TO BATTERY DISCONNECT SWITCH – KUBOTA 3.8L DIESEL
WIRE HARNESS
ALTERNATOR TO STARTER – KUBOTA 3.8L DIESEL
WIRE HARNESS
TYPE S ALTERNATOR
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FOOT DIRECTIONAL CONTROL PEDAL
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FOOT DIRECTIONAL CONTROL PEDAL
NOTES
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FORWARD/REVERSE
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FORWARD/REVERSE
NOTES
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FOOT DIRECTIONAL CONTROL PEDAL
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FOOT DIRECTIONAL CONTROL PEDAL
NOTES
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FORWARD/REVERSE
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FORWARD/REVERSE
NOTES
WIRE HARNESS
ELECTRONIC CONTROL VALVE – THREE FUNCTION
WIRE HARNESS
ELECTRONIC CONTROL VALVE – FOUR FUNCTION
WIRE HARNESS
ENGINE – KUBOTA DIESEL (3.6L) (→ 5/2013)
WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.6L (5/2013 →)
WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.6L (5/2013 →)
NOTES
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
NOTES
WIRE HARNESS
RH CHASSIS – GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL (→ 4/2014)
WIRE HARNESS
RH CHASSIS – GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL (→ 4/2014)
WIRE HARNESS
RH CHASSIS – GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL (→ 4/2014)
WIRE HARNESS
RH CHASSIS – GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL (→ 4/2014)
NOTES
WIRE HARNESS
RH CHASSIS – GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL (4/2014 →)
WIRE HARNESS
RH CHASSIS – GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL (4/2014 →)
WIRE HARNESS
RH CHASSIS – GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL (4/2014 →)
WIRE HARNESS
RH CHASSIS – GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL (4/2014 →)
WIRE HARNESS
RH CHASSIS – GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL (4/2014 →)
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL
WIRE HARNESS
RH CHASSIS – KUBOTA DIESEL 3.6L (→ 5/2013)
WIRE HARNESS
RH CHASSIS – KUBOTA DIESEL 3.6L (→ 5/2013)
WIRE HARNESS
RH CHASSIS – KUBOTA DIESEL 3.6L (→ 5/2013)
WIRE HARNESS
RH CHASSIS – KUBOTA DIESEL 3.6L (→ 5/2013)
NOTES
WIRE HARNESS
RH CHASSIS – KUBOTA DIESEL (3.6L) (5/2013 →)
WIRE HARNESS
RH CHASSIS – KUBOTA DIESEL (3.6L) (5/2013 →)
WIRE HARNESS
RH CHASSIS – KUBOTA DIESEL (3.6L) (5/2013 →)
WIRE HARNESS
RH CHASSIS – KUBOTA DIESEL (3.6L) (5/2013 →)
WIRE HARNESS
RH CHASSIS – KUBOTA DIESEL (3.6L) (5/2013 →)
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA DIESEL (3.6L)
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA DIESEL (3.6L)
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA DIESEL (3.6L)
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA DIESEL (3.6L)
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – KUBOTA DIESEL (3.6L)
WIRE HARNESS
LIGHTS – WITH OVERHEAD GUARD
WIRE HARNESS
TRANSMISSION – SINGLE SPEED
FOOTNOTES:
a Not Illustrated
WIRE HARNESS
TRANSMISSION – DUAL SPEED
FOOTNOTES:
a Not Illustrated
WIRE HARNESS
TRANSMISSION WITH BRAKE TEMP – SINGLE SPEED
WIRE HARNESS
TRANSMISSION WITH BRAKE TEMP – SINGLE SPEED
NOTES
WIRE HARNESS
TRANSMISSION WITH BRAKE TEMP – TWO SPEED
WIRE HARNESS
TRANSMISSION WITH BRAKE TEMP – TWO SPEED
8 TRANSMISSION
CONTENTS
SECTION 8
TRANSMISSION
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated c 4/2014 →
b → 4/2014
NOTES
TRANSMISSION
SINGLE SPEED – SHEET 3 OF 3
TRANSMISSION
SINGLE SPEED – SHEET 3 OF 3
NOTES
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
REVERSE CLUTCH
SINGLE SPEED TRANSMISSION
NOTES
TRANSMISSION
DUAL SPEED – SHEET 2 OF 3
TRANSMISSION
DUAL SPEED – SHEET 3 OF 3
TRANSMISSION
DUAL SPEED – SHEET 3 OF 3
NOTES
REVERSE CLUTCH
DUAL SPEED TRANSMISSION
NOTES
NOTES
9 DRIVE AXLE
CONTENTS
SECTION 9
DRIVE AXLE
DESCRIPTION PAGE
DIFFERENTIAL ASSEMBLY
WET BRAKE (NMHG) ................................................................................................................................. 9-18
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE ............................................................................................................................................... 9-2
DRIVE AXLE ASSEMBLY
WET BRAKE (DANA) - DRIVE AXLE HOUSING AND HUB ...................................................................... 9-4
WET BRAKE (DANA) - DIFFERENTIAL ..................................................................................................... 9-6
WET BRAKE (DANA) - BRAKE ASSEMBLY .............................................................................................. 9-10
WET BRAKE (NMHG) - RIGHT AND LEFT HAND HUBS .......................................................................... 9-12
WET BRAKE (NMHG) - BRAKES AND DIFFERENTIAL ............................................................................ 9-14
WET BRAKE (NMHG) - INPUT PINION CARRIER .................................................................................... 9-16
DRIVE WHEELS AND TIRES
SINGLE TREAD .......................................................................................................................................... 9-24
DRIVE WHEELS AND TIRES (DUAL TREAD) ............................................................................................... 9-22
WET BRAKE ASSEMBLY
NMHG ......................................................................................................................................................... 9-20
FOOTNOTES:
a Bias Ply Tires f GAS/LPG without Extended Function
b Diesel with Electronic Two Speed Transmission Transmission
c Diesel with One Speed Transmission g GAS/LPG/DSL SWB with Extended Function
d DSL LWB without Extended Function Transmission
Transmission h Radial Tires
e GAS/LPG with any Transmission or DSL with i → 4/2013
Extended Function j 4/2013 →
NOTES
FOOTNOTES:
a Not Included with Input Pinion Carrier Assembly
NOTES
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
1 580002638 Extension (Valve Stem) .............................................................................. 2 2
1 901466103 Extension (Valve Stem) (Radial) ................................................................ 2 2
2 b 580050061 Wheel And Tire Assembly .......................................................................... 4 ..
2 c g 580050062 Wheel And Tire Assembly .......................................................................... 4 ..
2 a 580050063 Wheel And Tire Assembly .......................................................................... 4 ..
2 e 580050070 Wheel And Tire Assembly .......................................................................... .. 4
2 f g 580050071 Wheel And Tire Assembly .......................................................................... .. 4
2 d 580050072 Wheel And Tire Assembly .......................................................................... .. 4
3 b 580050045 Tire ......................................................................................................... 1 ..
3 c 580050046 Tire ......................................................................................................... 1 ..
3 a 580014960 Pneumatic Tire ....................................................................................... 1 ..
3 e 580050049 Tire (Trelleborg T-900) ........................................................................... .. 1
3 f 580050050 Tire ......................................................................................................... .. 1
3 d 580014962 Pneumatic Tire Assembly (Radial) ........................................................ .. 1
4 a b c 580067474 Wheel Assy (5.5 in.x 15) ........................................................................ 1 ..
4 d e f 580067477 Wheel Assy (6.5 in x 15.) ....................................................................... .. 1
5 505971549 Wheel Side Ring ................................................................................ 1 1
6 505971526 Wheel Lock Ring ............................................................................... 1 1
7 580003941 Wheel Nut .................................................................................................. 16 16
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
8 580056147 Spacer (Dry Brakes) ................................................................................... .. 2
8 580055645 Spacer (Wet Brakes) .................................................................................. .. 2
9 580056331 Wheel Stud ................................................................................................. 16 ..
9 580056332 Wheel Stud ................................................................................................. .. 16
10 ..... Drive Axle (FP26202 [Page 9-2]).............................................................. 1 1
FOOTNOTES:
a 7.00 R15 Pneumatic Radial e 8.25 x 15 14 PR Pneumatic Trell
b 7.00 x 15 14 PR Trell f 8.25 x 15 Solid Pneumatic Monarch
c 7.00 x 15 Solid Pneumatic Monarch g No Valve Stem Extension
d 8.25 R15 Pneumatic Radial
FOOTNOTES:
a 250 x 15 Solid Pneumatic Monarch Standard i 300 x 15 Solid Pneumatic Monarch Wide Tread
Tread j 300 x 15-20 PR Pneumatic Trell Standard Tread
b 250 x 15 Solid Pneumatic Monarch Wide Tread k 300 x 15-20 PR Pneumatic Trell Wide Tread
c 250 x 15-20 PR Pneumatic Trell Standard Tread l 315/70 R15 Pneumatic Radial Standard Tread
d 250 x 15-20 PR Pneumatic Trell Wide Tread m 315/70 R15 Pneumatic Radial Wide Tread
e 250/70 R15 Pneumatic Radial Standard Tread n 32 x 12.1-15 Solid Pneumatic Monarch Standard
f 250/70 R15 Pneumatic Radial Wide Tread Tread Heavy Duty
g 28 x 12.5-15 Solid Pneumatic Monarch Standard o 355/50 20 Solid Pneumatic Monarch
Tread Heavy Duty p Not Illustrated
h 300 x 15 Solid Pneumatic Monarch Standard
Tread
10 STEERING SYSTEM
CONTENTS
SECTION 10
STEERING SYSTEM
DESCRIPTION PAGE
STEERING HOSES
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
1 580088706 Hose Assy (1830 WB) ................................................................................ 1 ..
1 580088707
582050589 Hose Assy (2100 WB) ................................................................................ .. 1
2 580088060 Hose Assy (1830 WB) ................................................................................ 1 ..
2 580088708
582050586 Hose Assy (2100 WB) ................................................................................ .. 1
3 582010106 Fitting ......................................................................................................... 1 1
4 582010104 Fitting ......................................................................................................... 1 1
5 580026621 Nut (Fold Over) .......................................................................................... 6 7
6 582041056
580047714 Capscrew ................................................................................................... 6 7
7 580049814 Clip ............................................................................................................. 5 6
8 580039351 Fitting ......................................................................................................... 2 2
9 520082886 Clamp ......................................................................................................... 1 1
10 580042227 Steer Axle Assembly (FP26218 [Page 10-14])......................................... 1 1
11 ..... Hydraulic Control Valve (FP26241 [Page 12-46], FP26242 [Page 12-
48]).............................................................................................................. 1 1
KEY:
A: Isolated
B: Non-Isolated
QTY
ITEM PART NO. DESCRIPTION A B
1 580032011 Capscrew ................................................................................................... 2 2
2 580065002 Horn Button ................................................................................................ 1 1
3 580046399 Steering Wheel (Without Spinner Knob) .................................................... 1 1
3 580045338 Steering Wheel (With Spinner) ................................................................... 1 1
4 580058078 Knob Assembly ...................................................................................... 1 1
5 582012579 Steering Column Assembly (Diesel) (FP26216 [Page 10-8]).................... .. 1
5 582010289 Steering Column (Gasoline and LPG) (FP26215 [Page 10-6])................. 1 ..
6 580064736 Isolator ....................................................................................................... .. 8
7 580064805 Spacer ........................................................................................................ .. 4
7 ..... Spacer ........................................................................................................ 4 ..
8 580049331 Capscrew ................................................................................................... .. 2
8 580032011 Capscrew ................................................................................................... 2 ..
9 504071785 Washer ....................................................................................................... .. 4
NOTES
FOOTNOTES:
a Not illustrated
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
580042227 Steer Axle Assembly ........................................................................................... 1
1 072387302 Bearing Cup ................................................................................................... 2
2 072387301 Bearing Cone ................................................................................................. 2
3 504224231 Wear Sleeve ................................................................................................... 2
4 504224298 Seal ................................................................................................................ 2
5 580042229
582008106 Spindle (RH) ................................................................................................... 1
6 504224242 Seal ................................................................................................................ 2
7 520045589 Seal ................................................................................................................ 2
8 504225236 O-Ring ............................................................................................................ 2
9 931014904 Capscrew ....................................................................................................... 6
10 580001875 Dust Cap ........................................................................................................ 2
11 015631500 Grease Fitting ............................................................................................. 2
12 580009744 Shim (0.005 in.) .............................................................................................. 2
13 580009745 Shim (0.007 in.) .............................................................................................. 2
14 580009746 Shim (0.020 in.) .............................................................................................. 4
15 582003990 Bearing Cap ................................................................................................... 2
15 580009733 Bearing Cap ............................................................................................... 1
16 065000800 Bearing Set ..................................................................................................... 2
16 065000900 Bearing Cup ............................................................................................... 1
17 065001000 Bearing Cone ................................................................................................. 2
18 015631500 Grease Fitting ................................................................................................. 2
19 580052360 Pin .................................................................................................................. 2
20 015918200 Snap Ring ....................................................................................................... 8
21 580008277 Seal ................................................................................................................ 8
22 580052361 Pin .................................................................................................................. 2
23 580052283 Tie Rod ........................................................................................................... 2
24 580052264 Bushing ...................................................................................................... 2
25 015631500 Grease Fitting ............................................................................................. 2
26 ..... Tie Rod ....................................................................................................... 1
27 580068690 Steering Cylinder (FP26219 [Page 10-18])................................................... 1
28 311323023 Capscrew ....................................................................................................... 8
29 449022041 Lockwasher .................................................................................................... 8
30 580075394 Hub ................................................................................................................. 2
31 504224217 Wear Sleeve ............................................................................................... 1
32 053236500 Bearing Cup ............................................................................................... 1
33 580002014 Wheel Stud ................................................................................................. 5
34 580074133 Wheel Hub ................................................................................................. 1
35 580014161 Bearing Cup ............................................................................................... 1
36 580014163 Bearing Cone ................................................................................................. 2
37 580001878 Lockwasher .................................................................................................... 2
38 015418800 Cotter Pin ....................................................................................................... 2
39 520044815 Nut .................................................................................................................. 2
40 504227283 Cap ................................................................................................................. 2
41 520049820 Bearing Cone ................................................................................................. 2
42 504224218 Seal ................................................................................................................ 2
43 580042230
582008107 Spindle (LH) ................................................................................................... 1
44 580042228 Steering Axle (Frame) .................................................................................... 1
45 580035563 Rubber Mount ..................................................................................................... 2
46 580056451 Plate .................................................................................................................... 2
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
47 504225240 Nut ...................................................................................................................... 4
48 502566903 Washer ............................................................................................................... 8
49 311323023 Capscrew ............................................................................................................ 4
50 520045594 Rubber Mount ..................................................................................................... 2
51 580003941 Wheel Nut ........................................................................................................... 10
501702902 Loctite ................................................................................................................. AR
NOTES
STEER CYLINDER
ITEM PART NO. DESCRIPTION QTY
580068690 Steering Cylinder ................................................................................................ 1
1 580079937 Cylinder Rod ................................................................................................... 1
2 524214603 Rod Wiper ...................................................................................................... 2
3 580052511 Rod Seal ......................................................................................................... 2
4 580048315 End Cap ......................................................................................................... 2
5 580074187 O-Ring ............................................................................................................ 2
6 500167917 Back-Up Ring ................................................................................................. 2
7 580006367 O-Ring ............................................................................................................ 2
8 580075342 Tube Wldmt-Cylinder ...................................................................................... 1
9 504305713 Seal ................................................................................................................ 1
580058187 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a 28 x 9 15 Solid Pneumatic Monarch Heavy Duty d 7.00 x 12 Solid Pneumatic Monarch
b 7.00 R12 Pneumatic Radial e Not Illustrated
c 7.00 x 12 14 PR Pneumatic Trell
11 BRAKE SYSTEM
CONTENTS
SECTION 11
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE LINKAGE
SINGLE PEDAL – WET BRAKE
FOOTNOTES:
a Not Illustrated
BRAKE LINKAGE
SINGLE PEDAL WET BRAKE – ALTERNATE OPTION
BRAKE LINKAGE
SINGLE PEDAL WET BRAKE – ALTERNATE OPTION
FOOTNOTES:
a Not Illustrated c Used with NMHG Drive Axle
b Used with Dana Drive Axle
NOTES
BRAKE LINKAGE
DUAL PEDAL – WET BRAKE
BRAKE LINKAGE
DUAL PEDAL – WET BRAKE
NOTES
BRAKE LINKAGE
DUAL PEDAL WET BRAKE – ALTERNATE OPTION
BRAKE LINKAGE
DUAL PEDAL WET BRAKE – ALTERNATE OPTION
FOOTNOTES:
a Used with Dana Drive Axle b Used with NMHG Drive Axle
NOTES
NOTES
12 HYDRAULIC SYSTEM
CONTENTS
SECTION 12
HYDRAULIC SYSTEM
DESCRIPTION PAGE
ANTI-STALL
WITH MANUAL HYDRAULIC VALVE - GAS, LPG AND 3.6L DIESEL (4/2014 →) .................................. 12-26
AUXILIARY HOSES ........................................................................................................................................ 12-72
CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL - THREE FUNCTION ........................................................................................ 12-46
ELECTRONIC CONTROL - FOUR FUNCTION .......................................................................................... 12-48
ELECTRONIC CONTROL - THREE AND FOUR FUNCTION-WITH VARIABLE DISPLACEMENT PUMP
.................................................................................................................................................................... 12-50
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (→ 4/2014) ........................................... 12-30
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 12-24
ELECTRONIC CONTROL VALVE
LIFT SECTION - WITH VARIABLE DISPLACEMENT PUMP ..................................................................... 12-56
OUTLET SECTION - WITH VARIABLE DISPLACEMENT PUMP .............................................................. 12-68
TILT SECTION - WITH VARIABLE DISPLACEMENT PUMP ..................................................................... 12-60
TRANSITION SECTION - WITH VARIABLE DISPLACEMENT PUMP ...................................................... 12-52
GEAR PUMP ................................................................................................................................................... 12-10
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 12-20
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 12-22
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 12-16
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 12-18
HYDRAULIC CONTROL VALVE (MANUAL)
AUXILIARY ONE AND TWO SECTION - THREE AND FOUR FUNCTION (4/2014 →) ........................... 12-42
LIFT AND TILT - THREE AND FOUR FUNCTION (4/2014 →) ................................................................. 12-40
OUTLET SECTION - THREE AND FOUR FUNCTION (4/2014 →) .......................................................... 12-44
THREE AND FOUR FUNCTION (4/2014 →) ............................................................................................. 12-38
HYDRAULIC CONTROL VALVE MOUNTING ................................................................................................ 12-28
HYDRAULIC FILTER ...................................................................................................................................... 12-8
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 12-4
WITH VARIABLE DISPLACEMENT PUMP ................................................................................................ 12-12
TILT HOSES .................................................................................................................................................... 12-74
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 12-76
TILT CYLINDERS ............................................................................................................................................ 12-78
VALVE ASSEMBLY
AUXILIARY ONE AND TWO - MANUAL CONTROL, THREE AND FOUR FUNCTION (→ 4/2014) ........ 12-34
AUXILIARY ONE SECTION - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION ......... 12-62
AUXILIARY TWO SECTION - ELECTRONIC CONTROL VALVE-FOUR FUNCTION ............................... 12-64
ELECTRO HYDRAULIC POPPET VALVE - ELECTRONIC CONTROL VALVE-THREE AND FOUR
FUNCTION .................................................................................................................................................. 12-70
LIFT AND LOWER - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION ........................ 12-54
LIFT AND TILT - MANUAL CONTROL, THREE AND FOUR FUNCTION (→ 4/2014) .............................. 12-32
OUTLET SECTION - MANUAL CONTROL, THREE AND FOUR FUNCTION (→ 4/2014) ....................... 12-36
OUTLET SECTION - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION ....................... 12-66
TILT SECTION - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION .............................. 12-58
VARIABLE DISPLACEMENT PUMP
ASSEMBLY ................................................................................................................................................. 12-15
VARIABLE DISPLACEMENT PUMP AND ADAPTOR .................................................................................... 12-14
SECTION 12
HYDRAULIC SYSTEM
DESCRIPTION PAGE
NOTES
FOOTNOTES:
a GDP80-90VX, Low Displacement e GP/GLP100-120VX, Low Displacement
b GDP80-90VX, Standard Displacement f GP/GLP80-90VX, Standard Displacement
c GP/GLP/GDP80-90VX, Low Displacement g not illustrated
d GP/GLP100-120VX Gasoline, LPG and Diesel
Standard Displacement
NOTES
HYDRAULIC FILTER
ITEM PART NO. DESCRIPTION QTY
582000394 Hydraulic Filter .................................................................................................... 1
1 582002950 Cap Assembly ................................................................................................ 1
1 ..... O-Ring ........................................................................................................ 1
1 ..... Spring ......................................................................................................... 1
2 ..... Filter Element ................................................................................................. 1
2 ..... O-Ring ........................................................................................................ 1
3 ..... Bowl Assembly ............................................................................................... 1
3 ..... O-Ring ........................................................................................................ 1
4 ..... Head ............................................................................................................... 1
4 ..... Quad Ring ...................................................................................................... 1
4 061643400 Plug ................................................................................................................ 2
4 056363300 O-Ring ............................................................................................................ 1
5 580027573 Nut ...................................................................................................................... 4
6 a 580049602 Pressure Switch .................................................................................................. 1
582002951 Kit-O-Ring ........................................................................................................... 1
582005335 Kit-Filter Element and Cap Seal And Cap Seal .................................................. 1
FOOTNOTES:
a With Electronic Monitoring Package
GEAR PUMP
ITEM PART NO. DESCRIPTION QTY
a d f 582002179
582036930 Gear Pump (41.3 cc) .......................................................................................... 1
b 582002180
582036931 Gear Pump (46.5 cc) .......................................................................................... 1
c 582002181
582036932 Gear Pump (51.6 cc) .......................................................................................... 1
e 582002182
582036933 Gear Pump (32.5 cc) .......................................................................................... 1
1 582003143 Screw (Flange Head) (41.3 cc) ...................................................................... 1
1 582003145 Screw (Flange Head) (51.6 cc) ...................................................................... 1
1 582003144 Screw (Flange Head) (46.5 cc) ...................................................................... 1
1 582003142 Screw (Flange Head) (32.5 cc) ...................................................................... 1
2 580070623 Washer ........................................................................................................... 4
3 580070615
582040718 Cover .............................................................................................................. 1
4 580070618 Plate (Seal) ..................................................................................................... 2
5 580070619 Back-Up Ring ................................................................................................. 2
6 580070617 Pressure Plate ................................................................................................ 2
7 ..... Gear Plate ...................................................................................................... 1
8 580070629 Gear Set (41.3 cc) .......................................................................................... 1
8 580070630 Gear Set (51.6 cc) .......................................................................................... 1
8 580070653 Gear Set (46.5 cc) .......................................................................................... 1
8 580092818 Gear Set (32.5 cc) .......................................................................................... 1
8 ..... Drive Gear .................................................................................................. 1
8 ..... Driven Gear ................................................................................................ 1
9 582003149
582040716 Flange ............................................................................................................ 1
10 580070625 Oil Seal ........................................................................................................... 1
11 580070627 Snap Ring ....................................................................................................... 1
580070628 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a GDP80-90VX, Low Displacement d GP/GLP100-120VX, Low Displacement
b GDP80-90VX, Standard Displacement e GP/GLP80-90VX, Low Displacement
c GP/GLP/GDP100-120VX, Standard Displacement f GP/GLP80-90VX, Standard Displacement
FOOTNOTES:
a Not Illustrated
HAND LEVERS
THREE FUNCTION – WITH DETENTED LEVERS
HAND LEVERS
THREE FUNCTION – WITHOUT DETENTED LEVERS
HAND LEVERS
FOUR FUNCTION – WITH DETENTED LEVERS
HAND LEVERS
FOUR FUNCTION – WITHOUT DETENTED LEVERS
ANTI-STALL
WITH MANUAL HYDRAULIC VALVE – GAS, LPG AND 3.6L DIESEL (4/2014 →)
NOTES
VALVE ASSEMBLY
LIFT AND TILT – MANUAL CONTROL, THREE AND FOUR FUNCTION (→ 4/2014)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580049019 Relief Valve (3100 PSI) (Main Relief) ........................................................ 1 1
2 580054672 Kit-Seal and Spring ................................................................................ 1 1
3 580085141
580094945 Valve Section (Lift And Tilt) ........................................................................ 1 1
4 580052731 Plug ........................................................................................................ 1 1
5 580085146 Kit-Seal (Lift and Tilt) ............................................................................. 1 1
6 ..... Seal Plate .............................................................................................. 2 2
7 504230236 Spring Seat ............................................................................................ 4 4
8 504230204 Spring .................................................................................................... 2 2
9 580056022 Spool End .............................................................................................. 1 1
10 580054869 Cap ........................................................................................................ 2 2
11 580072235
580054044 Capscrew ............................................................................................... 4 4
12 580056877 Spool End Assembly .............................................................................. 1 1
12 504230205 Spool End .......................................................................................... 1 1
12 062128400 O-Ring ............................................................................................... 1 1
13 504230207 Spring .................................................................................................... 1 1
14 580056024 Piston ..................................................................................................... 1 1
15 580054052 Plug Assembly ....................................................................................... 2 2
16 580006977 Spring .................................................................................................... 3 3
17 580006976 Poppet ................................................................................................... 2 2
18 580049294 Plate ....................................................................................................... 2 2
19 502635907 Screw ..................................................................................................... 4 4
20 580054465 Poppet ................................................................................................... 1 1
21 580085184 Kit-Valve (Manual Lower Assembly) ...................................................... 1 1
22 580054462 Plug ........................................................................................................ 1 1
580085142 Kit-Seal - Master 3 Function ....................................................................... 1 ..
580084965 Kit-Seal - Master 4 Function ....................................................................... .. 1
VALVE ASSEMBLY
AUXILIARY ONE AND TWO – MANUAL CONTROL, THREE AND FOUR FUNCTION (→ 4/2014)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580085140 Valve Section (Spool Section) One or Two ................................................ 1 1
2 580085196 Valve Section (Spool Section) One ............................................................ .. 1
3 502635907 Screw ..................................................................................................... 2 2
4 580049294 Plate ....................................................................................................... 1 1
5 580054689 Kit-Seal (Auxiliary Functions) ................................................................. 1 1
6 580054052 Plug Assembly ....................................................................................... 1 1
6 580013394 Plug ................................................................................................... 1 1
7 580006977 Spring .................................................................................................... 1 1
8 580006976 Poppet ................................................................................................... 1 1
9 ..... Seal Plate .............................................................................................. 1 1
10 504230236 Spring Seat ............................................................................................ 2 2
11 504230204 Spring .................................................................................................... 1 1
12 580056022 Spool End .............................................................................................. 1 1
13 580054869 Cap ........................................................................................................ 1 1
14 580072235
580054044 Capscrew ............................................................................................... 2 2
15 580054053 Plug Assembly ....................................................................................... 1 1
580085142 Kit-Seal - Master 3 Function ....................................................................... 1 ..
580084965 Kit-Seal - Master 4 Function ....................................................................... .. 1
NOTES
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
VALVE ASSEMBLY
LIFT AND LOWER – ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION
VALVE ASSEMBLY
TILT SECTION – ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION
NOTES
VALVE ASSEMBLY
AUXILIARY ONE SECTION – ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION
VALVE ASSEMBLY
AUXILIARY TWO SECTION – ELECTRONIC CONTROL VALVE-FOUR FUNCTION
VALVE ASSEMBLY
OUTLET SECTION – ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 582013917 Valve Section (Outlet) ................................................................................ 1 1
1 582013881 Kit-Seal (Outlet Section) ........................................................................ 1 1
2 580054046 Relief Valve (Secondary) ........................................................................... 1 1
2 580054684 Kit-Seal and Spring ................................................................................ 1 1
3 582013875 Kit-Tie Rod ................................................................................................. 1 ..
3 582013876 Kit-Tie Rod ................................................................................................. .. 1
3 014936600 Nut ......................................................................................................... 3 3
3 520292813 Nut ......................................................................................................... 1 1
NOTES
VALVE ASSEMBLY
ELECTRO HYDRAULIC POPPET VALVE – ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION
FOOTNOTES:
a Not Illustrated
AUXILIARY HOSES
KEY:
A: Third Function
B: Fourth Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580020430 Fitting ......................................................................................................... 1 3
2 580068222 Clamp ......................................................................................................... 2 4
3 580020576 Fitting ......................................................................................................... 1 1
4 580089156 Hose Assy .................................................................................................. 1 1
5 580027355 Hose Clamp ............................................................................................... 1 2
6 580070927
582015800 Hose Assy .................................................................................................. 1 1
7 580012772 Hose Clamp ............................................................................................... 1 2
8 582041056
580047714 Capscrew ................................................................................................... .. 1
9 580026621 Nut (Fold Over) .......................................................................................... .. 1
10 580045558 Clip (Hose Retention) ................................................................................. .. 1
11 580041369 Clamp (Swivel) ........................................................................................... .. 1
12 580042567 Clamp (Swivel) (Swivel) ............................................................................. .. 1
13 580068456 Hose Assy .................................................................................................. .. 1
14 580070231 Hose Assy .................................................................................................. .. 1
15 ..... Control Valve Assembly (FP26241 [Page 12-46], FP26242 [Page 12-
48], FP26236 [Page 12-30])....................................................................... 1 1
TILT HOSES
ITEM PART NO. DESCRIPTION QTY
1 582055453
580055804 Fitting .................................................................................................................. 1
2 580019897 Fitting .................................................................................................................. 1
3 580088591 Hose Assy ........................................................................................................... 1
4 582024763 Hose Assy ........................................................................................................... 1
5 582005367 Hose Assy ........................................................................................................... 1
6 580072516 Hose Assy ........................................................................................................... 1
7 580019865 Fitting .................................................................................................................. 4
8 580026621 Nut (Fold Over) ................................................................................................... 2
9 580073148 Hose Clamp (Dual Hose) .................................................................................... 2
10 580020430 Fitting .................................................................................................................. 1
11 580019895 Fitting (Swivel Nut Run Tee) ............................................................................... 1
12 580058269 Capscrew ............................................................................................................ 2
13 580042567 Clamp (Swivel) .................................................................................................... 1
14 580041384 Clamp (Swivel) .................................................................................................... 1
FOOTNOTES:
a 12° Forward/6° Back c 6° Forward/5° Back
b 6° Forward/10° Back d 6° Forward/6° Back
TILT CYLINDERS
ITEM PART NO. DESCRIPTION QTY
b 580069318 Tilt Cylinder ......................................................................................................... 1
d 580065863 Tilt Cylinder ......................................................................................................... 1
a 580065862 Tilt Cylinder ......................................................................................................... 1
c 580078899 Tilt Cylinder ......................................................................................................... 1
1 520045448 Rod Wiper ...................................................................................................... 1
2 580002231 Gland .............................................................................................................. 1
3 504232218 Back-Up Ring ................................................................................................. 1
4 580022493 Rod Seal ......................................................................................................... 1
5 504234264 Wear Ring ...................................................................................................... 1
6 502011910 Back-Up Ring ................................................................................................. 1
7 015492400 O-Ring ............................................................................................................ 1
8 d 520153605 Cylinder Rod ................................................................................................... 1
8 a 520153603 Cylinder Rod ................................................................................................... 1
8 b 520153604 Cylinder Rod ................................................................................................... 1
8 c 520153607 Cylinder Rod ................................................................................................... 1
9 520045450 O-Ring ............................................................................................................ 1
10 b 580002229 Spacer ............................................................................................................ 1
10 d 580002230 Spacer ............................................................................................................ 1
10 c 580046132 Spacer ............................................................................................................ 1
11 504305703 Piston Seal ..................................................................................................... 1
12 580014094 Wear Ring ...................................................................................................... 1
13 580014095 Piston ............................................................................................................. 1
14 502637904 Locknut ........................................................................................................... 1
15 520494604 Tube Wldmt-Cylinder ...................................................................................... 1
580022770 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a 12° Forward/6° Back c 6° Forward/5° Back
b 6° Forward/10° Back d 6° Forward/6° Back
SECTION 13
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 13-14
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE LIFT - GP/GLP/GDP80-90VX ..................................................................... 13-10
TWO STAGE LIMITED FREE LIFT - GP/GLP/GDP100-120VX ................................................................. 13-12
MAST
TWO STAGE LIMITED FREE LIFT - OUTER MAST AND MAIN LIFT ....................................................... 13-2
TWO STAGE LIMITED FREE LIFT - INNER MAST ................................................................................... 13-6
MAST
TWO STAGE LIMITED FREE LIFT – OUTER MAST AND MAIN LIFT
GP/GLP/GDP80-90VX
GP/GLP/GDP100-120VX
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Outer Mast ............................................................................................. 1 1
2 580026922 Stubshaft ........................................................................................... 2 2
3 ..... Main Lift Cylinder (LH/RH) (FP26256 [Page 13-10], FP26257 [Page
13-12]).................................................................................................... 2 2
4 580010278 Load Roller ("A") (126.75/126.49) .......................................................... 2 2
4 580010279 Load Roller ("B") (127.51/127.25) .......................................................... 2 2
4 580010280 Load Roller ("C") (128.27/128.01) ......................................................... 2 2
5 580012093 Snap Ring .............................................................................................. 2 2
6 520045153 Shim ....................................................................................................... 12 12
7 520045151 Wear Strip .............................................................................................. 2 2
8 580012383 Hose Clamp ........................................................................................... 6 6
9 504068737 Clamp .................................................................................................... 6 6
10 012824300 O-Ring ................................................................................................... 4 4
11 520045156 Shim (0.007 in.) ..................................................................................... AR AR
12 520045157 Shim (0.020 in.) ..................................................................................... AR AR
13 582039146 Bracket (Cylinder Restraint) ................................................................... 2 2
MAST
TWO STAGE LIMITED FREE LIFT – OUTER MAST AND MAIN LIFT
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
13 504407299 Bracket Wldmt ................................................................................... 1 1
13 582039147 Bracket (Cylinder Restraint) (Optional) .................................................. 2 2
13 504407298 Bracket Wldmt (Optional) .................................................................. 1 1
13 582025235 Rubber Pad ....................................................................................... 2 2
14 580055633 Washer .................................................................................................. 8 8
15 580055741 Capscrew ............................................................................................... 4 4
16 580055738 Capscrew ............................................................................................... 2 2
17 580026475 Bracket ................................................................................................... 1 1
18 580055736 Capscrew ............................................................................................... 2 2
19 580055651 Nut ......................................................................................................... 2 2
20 580007839 Housing .................................................................................................. 1 1
21 080437000 Plug ........................................................................................................ 1 1
22 580057932 Fitting ..................................................................................................... 1 1
22 580023709
580019387 O-Ring ............................................................................................... 1 1
22 052645300 O-Ring ............................................................................................... 1 1
23 524147484 Lowering Control Valve .......................................................................... 1 ..
23 524147485 Lowering Control Valve .......................................................................... .. 1
23 052645600 O-Ring ............................................................................................... 1 1
23 580061267 O-Ring ............................................................................................... 1 1
24 054820000 Plug Assembly ....................................................................................... 1 1
24 505967593 Plug ................................................................................................... 1 1
24 052645300 O-Ring ............................................................................................... 1 1
25 582030952 Hose Assy .............................................................................................. 1 1
26 524147540
582005543 Hose Assy .............................................................................................. 1 1
27 502978555 Hyd Velocity Fuse .................................................................................. 2 ..
27 502978556 Hyd Velocity Fuse .................................................................................. .. 2
27 052645400 O-Ring ............................................................................................... 1 1
27 580023709
580019387 O-Ring ............................................................................................... 1 1
28 580019896 Fitting ..................................................................................................... 1 1
28 580023709
580019387 O-Ring ............................................................................................... 2 2
29 524198144 Bracket (LH) ........................................................................................... 1 1
30 524198146 Bracket (RH) .......................................................................................... 1 1
31 580055739 Capscrew ............................................................................................... 2 2
32 520045464 Bushing .................................................................................................. 2 2
33 580019523 Bushing .................................................................................................. 2 2
34 580012350 Snap Ring .............................................................................................. 4 4
35 030252011 Fitting ..................................................................................................... 2 2
35 052645200 O-Ring ............................................................................................... 1 1
36 580007557 Clamp .................................................................................................... 4 4
37 500227908 Snap Ring .............................................................................................. 2 2
38 520045188 Washer .................................................................................................. 2 2
MAST
TWO STAGE LIMITED FREE LIFT – OUTER MAST AND MAIN LIFT
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
39 504232202 Shim ....................................................................................................... AR AR
40 518795660 Shim ....................................................................................................... AR AR
41 a. . . . . Hose Assy .............................................................................................. 1 1
42 514835800 Fitting ..................................................................................................... 1 1
43 a. . . . . Hose Assy .............................................................................................. 1 1
44 580060697 Hose Assy (Hoist) ...................................................................................... 1 1
45 580008281 Hose Assy .................................................................................................. 1 1
46 015417900 Cotter Pin ................................................................................................... 2 2
47 520045183 Pin .............................................................................................................. 2 ..
47 520045195 Pin .............................................................................................................. .. 2
48 520045361 Chain Anchor ............................................................................................. 2 ..
48 520045362 Chain Anchor ............................................................................................. .. 2
49 580071052 Washer ....................................................................................................... 2 2
50 580056088 Nut .............................................................................................................. 4 4
51 582016155 Bracket ....................................................................................................... 2 2
52 580055631 Washer ....................................................................................................... 2 2
53 580055733 Capscrew ................................................................................................... 2 2
FOOTNOTES:
a Refer to Table
MAST
TWO STAGE LIMITED FREE LIFT – INNER MAST
GP/GLP/GDP80-90VX
GP/GLP/GDP100-120VX
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .............................................................................................. 1 1
2 580026922 Stubshaft ........................................................................................... 2 2
3 580013492 Stubshaft ........................................................................................... 2 2
4 580010278 Load Roller ("A") (126.75/126.49) .......................................................... 2 2
4 580010279 Load Roller ("B") (127.51/127.25) .......................................................... 2 2
4 580010280 Load Roller ("C") (128.27/128.01) ......................................................... 2 2
5 580012093 Snap Ring .............................................................................................. 2 2
6 520045153 Shim ....................................................................................................... 12 12
7 580009884 Spacer ................................................................................................... 2 2
8 015916500 Snap Ring .............................................................................................. 2 2
9 580007841 Chain Sheave (Assembly) ..................................................................... 2 ..
9 580007842 Chain Sheave (Assembly) ..................................................................... .. 2
10 580094646 Snap Ring .......................................................................................... 1 1
11 580007846 Chain Sheave .................................................................................... 1 ..
11 580007847 Chain Sheave .................................................................................... .. 1
12 504235204 Double Row Bearing ......................................................................... 1 1
13 015417900 Cotter Pin ............................................................................................... 2 2
14 520045183 Pin .......................................................................................................... 2 ..
14 520045195 Pin .......................................................................................................... .. 2
MAST
TWO STAGE LIMITED FREE LIFT – INNER MAST
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
15 520045361 Chain Anchor ......................................................................................... 2 ..
15 520045362 Chain Anchor ......................................................................................... .. 2
16 580071052 Washer .................................................................................................. 2 2
17 580056088 Nut ......................................................................................................... 2 2
18 582016155 Bracket (Retainer Nut) ........................................................................... 2 2
19 a. . . . . Chain ..................................................................................................... 2 2
20 580055631 Washer .................................................................................................. 2 2
21 580055733 Capscrew ............................................................................................... 2 2
FOOTNOTES:
a Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
CARRIAGE
TWO STAGE LIMITED FREE LIFT
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
580006481 Carriage (48 in.) ......................................................................................... 1 ..
580006483 Carriage (60 in.) ......................................................................................... 1 ..
580006485 Carriage (54 in.) ......................................................................................... .. 1
580006486 Carriage (60 in.) ......................................................................................... .. 1
580006484 Carriage (48 in.) ......................................................................................... .. 1
1 580006412 Carriage Wldmt (48 in.) .......................................................................... 1 ..
1 580006414 Carriage Wldmt (60 in.) .......................................................................... 1 ..
1 580006416 Carriage Wldmt (54 in.) .......................................................................... .. 1
1 580006417 Carriage Wldmt (60 in.) .......................................................................... .. 1
1 580006415 Carriage Wldmt (48 in.) .......................................................................... .. 1
2 580026922 Stubshaft ........................................................................................... 6 6
3 580009893 Chain Anchor ......................................................................................... 2 ..
3 580009922 Chain Anchor ......................................................................................... .. 2
4 520045183 Pin .......................................................................................................... 2 ..
4 520045195 Pin .......................................................................................................... .. 2
5 015417900 Cotter Pin ............................................................................................... 2 2
6 580056088 Nut ......................................................................................................... 4 4
7 580012093 Snap Ring .............................................................................................. 6 6
8 580011609 Spacer ................................................................................................... 2 2
9 520045153 Shim ....................................................................................................... 24 24
10 580031673 Load Roller ("B") (104.44/104.18) .......................................................... 6 6
10 580031672 Load Roller ("A") (103.68/103.42) (Alternate) ........................................ 6 6
10 580031674 Load Roller ("C") (105.20/104.94) (Alternate) ........................................ 6 6
11 580037198
015418300 Cotter Pin ............................................................................................... 2 2
NOTES
SECTION 14
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-28
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-24
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-10
INNER MAST AND FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-16
INTERMEDIATE MAST
THREE STAGE FULL FREE LIFT .............................................................................................................. 14-6
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-12
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-20
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-2
OUTER MAST
THREE STAGE FULL FREE-LIFT
GP/GLP/GDP80-90VX
GP/GLP/GDP100-120VX
OUTER MAST
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
INTERMEDIATE MAST
THREE STAGE FULL FREE LIFT
GP/GLP/GDP80-90VX
GP/GLP/GDP100-120VX
INTERMEDIATE MAST
THREE STAGE FULL FREE LIFT
FOOTNOTES:
a Refer to Table
NOTES
INNER MAST
THREE STAGE FULL FREE-LIFT
GP/GLP/GDP80-90VX
GP/GLP/GDP100-120VX
FOOTNOTES:
a Refer to Table
MAIN LIFT
THREE STAGE FULL FREE-LIFT
GP/GLP/GDP80-90VX
GP/GLP/GDP100-120VX
MAIN LIFT
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a GP/GLP/GDP100-120VX c Refer to Table
b GP/GLP/GDP80-90VX
NOTES
GP/GLP/GDP100-120VX
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .............................................................................................. 1 1
2 580026922 Stubshaft ........................................................................................... 2 2
3 580055731 Capscrew ............................................................................................... 2 2
4 580009888 Hose Clamp ........................................................................................... 1 1
5 580055650 Nut ......................................................................................................... 2 2
6 580055631 Washer .................................................................................................. 4 4
7 520045362 Chain Anchor ......................................................................................... 2 4
8 520045195 Pin .......................................................................................................... 2 2
9 015417900 Cotter Pin ............................................................................................... 2 2
10 a. . . . . Chain ..................................................................................................... 2 2
11 580055742 Capscrew ............................................................................................... 2 2
12 580055649 Lockwasher ............................................................................................ 2 2
13 580055634 Washer .................................................................................................. 2 2
14 580009890 Guard (w/ Header Hose) ........................................................................ 1 1
14 580009890 Guard (w/o Header Hose) ...................................................................... 2 2
15 954512901 Roll Pin .................................................................................................. 4 4
16 580007857 Pin .......................................................................................................... 1 1
17 500227914 Snap Ring .............................................................................................. 2 2
18 580007843 Chain Sheave Assembly (Assembly) ..................................................... 2 2
FOOTNOTES:
a Refer to Table
NOTES
GP/GLP/GDP100-120VX
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
d. . . . . Cylinder Assy ............................................................................................. 2 2
1 d. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 d. . . . . Cylinder Rod .......................................................................................... 1 1
3 580006894 Gland ..................................................................................................... 1 ..
3 580006896 Gland ..................................................................................................... .. 1
4 520045162 Wear Ring .............................................................................................. 1 ..
4 520045160 Wear Ring .............................................................................................. .. 1
5 580022511 Rod Wiper .............................................................................................. 1 ..
5 580022513 Rod Wiper .............................................................................................. .. 1
6 504232292 Rod Seal ................................................................................................ 1 ..
6 504232205 Rod Seal ................................................................................................ .. 1
7 504232217 Back-Up Ring ......................................................................................... 2 ..
7 504232277 Back-Up Ring ......................................................................................... .. 1
FOOTNOTES:
a For lift heights of 4640, 4940, 5240 mm c Not Illustrated
b For lift heights of 4900, 5200, 5500 mm d Refer to Table
NOTES
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
GP/GLP/GDP80-90VX
GP/GLP/GDP100-120VX
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 520585600 Gland ..................................................................................................... 1 ..
3 580046965 Gland ..................................................................................................... .. 1
4 501753904 Screw ..................................................................................................... 1 1
5 580067209 Check Valve ........................................................................................... 1 1
6 504148200 Washer .................................................................................................. 1 1
6 504233257 Washer (Optional) .................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 580054715 Rod Wiper .............................................................................................. 1 1
9 580000826 Seal ........................................................................................................ 1 1
10 502011923 Back-Up Ring ......................................................................................... 1 ..
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
10 502011915 Back-Up Ring ......................................................................................... .. 1
11 015492400 O-Ring ................................................................................................... 1 ..
11 066415900 O-Ring ................................................................................................... .. 1
12 520045324 Wear Ring .............................................................................................. 1 ..
12 580041728 Wear Ring .............................................................................................. .. 1
13 520045327 Rod Seal ................................................................................................ 1 ..
13 580046967 Rod Seal ................................................................................................ .. 1
14 520045331 Back-Up Ring ......................................................................................... 1 ..
14 580041729 Back-Up Ring ......................................................................................... .. 1
15 580011167 O-Ring ................................................................................................... 1 1
16 502687901 Sealing Ring .......................................................................................... 1 1
17 524147531 Hyd Velocity Fuse (Free-Lift Cylinder) ....................................................... 1 ..
17 524147532 Hyd Velocity Fuse (Free-Lift Cylinder) ....................................................... .. 1
17 052645700 O-Ring ................................................................................................... 1 1
17 580061267 O-Ring ................................................................................................... 1 1
505136072 Kit-Seal ....................................................................................................... 1 ..
524169325 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
CARRIAGE
THREE STAGE FULL FREE-LIFT
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
580094425 Carriage , Assembly (48 in.) ....................................................................... 1 ..
580094463 Carriage , Assembly (60 in.) ....................................................................... 1 ..
580007027
582025241 Carriage , Assembly (54 in) ........................................................................ .. 1
580007028
582025242 Carriage , Assembly (60 in) ........................................................................ .. 1
1 580094426 Carriage Wldmt (48 in.) .......................................................................... 1 ..
1 580094464 Carriage Wldmt (60 in.) .......................................................................... 1 ..
1 580007021
582026488 Carriage Wldmt (54 in) ........................................................................... .. 1
1 580007022
582026489 Carriage Wldmt (60 in) ........................................................................... .. 1
2 580026922 Stubshaft ........................................................................................... 6 6
3 580031673 Load Roller ("B") (104.44/104.18) .......................................................... 6 6
3 580031672 Load Roller ("A") (103.68/103.42) (Alternate) ........................................ 6 6
3 580031674 Load Roller ("C") (105.20/104.94) (Alternate) ........................................ 6 6
4 520045153 Shim ....................................................................................................... 24 24
5 580012093 Snap Ring .............................................................................................. 6 6
6 580011609 Spacer ................................................................................................... 2 2
7 520045177 Bracket Wldmt (Guard RH) .................................................................... 1 1
8 520045178 Bracket Wldmt (Guard LH) .................................................................... 1 1
9 520045171 Spacer ................................................................................................... 4 4
10 062144100 Capscrew ............................................................................................... 4 4
11 015026200 Lockwasher ............................................................................................ 4 4
12 580007124 Chain Anchor ......................................................................................... 2 ..
13 580007125 Pin .......................................................................................................... 2 ..
14 015417900 Cotter Pin ............................................................................................... 2 2
15 203146300 Capscrew ............................................................................................... 1 ..
16 580014169 Plate ....................................................................................................... 1 ..
17 580014174 Spacer ................................................................................................... 1 ..
18 518793684 Nut ......................................................................................................... 1 ..
19 580017492 Chain Anchor ......................................................................................... .. 2
20 520045195 Pin .......................................................................................................... .. 2
21 520045182 Pin .......................................................................................................... .. 2
22 500227907 Snap Ring .............................................................................................. .. 2
NOTES
SECTION 15
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
TWO STAGE FULL FREE-LIFT .................................................................................................................. 15-18
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 15-14
MAIN LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 15-10
MAST
TWO STAGE FULL FREE-LIFT - OUTER MAST AND MAIN LIFT ............................................................ 15-2
TWO STAGE FULL FREE-LIFT - INNER MAST AND FREE-LIFT ............................................................. 15-6
MAST
TWO STAGE FULL FREE-LIFT – OUTER MAST AND MAIN LIFT
GP/GLP/GDP80-90VX
GP/GLP/GDP100-120VX
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Outer Mast ............................................................................................. 1 1
2 580026922 Stubshaft ........................................................................................... 2 2
3 500227908 Snap Ring .............................................................................................. 2 2
4 520045188 Washer .................................................................................................. 2 2
5 518795660 Shim ....................................................................................................... AR AR
6 504232202 Shim ....................................................................................................... AR AR
7 ..... Main Cylinder (RH) (FP26268 [Page 15-10])....................................... 1 1
8 ..... Main Cylinder (LH) (FP26268 [Page 15-10])........................................ 1 1
9 080437000 Plug ........................................................................................................ 1 1
9 052645500 O-Ring ............................................................................................... 1 1
10 054820000 Plug Assembly ....................................................................................... 1 1
10 505967593 Plug ................................................................................................... 1 1
10 052645300 O-Ring ............................................................................................... 1 1
11 580007839 Housing (Control Valve) ......................................................................... 1 1
12 524147484 Lowering Control Valve .......................................................................... 1 ..
12 052645600 O-Ring ............................................................................................... 1 ..
12 580061267 O-Ring ............................................................................................... 1 ..
12 524147485 Lowering Control Valve .......................................................................... .. 1
12 052645600 O-Ring ............................................................................................... .. 1
MAST
TWO STAGE FULL FREE-LIFT – OUTER MAST AND MAIN LIFT
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
12 580061267 O-Ring ............................................................................................... .. 1
13 580057932 Fitting ..................................................................................................... 1 1
13 052645300 O-Ring ............................................................................................... 1 1
13 580023709
580019387 O-Ring ............................................................................................... 1 1
14 580055651 Nut ......................................................................................................... 3 3
15 580026475 Bracket ................................................................................................... 1 1
16 580055736 Capscrew ............................................................................................... 2 2
17 580055738 Capscrew ............................................................................................... 2 2
18 580055633 Washer .................................................................................................. 8 8
19 524147540
582005543 Hose Assy .............................................................................................. 1 1
20 580019817 Fitting ..................................................................................................... 1 1
21 580019896 Fitting ..................................................................................................... 1 1
22 582030952 Hose Assy .............................................................................................. 1 1
23 580055739 Capscrew ............................................................................................... 2 2
24 524198145 Bracket (LH) ........................................................................................... 1 1
25 524198147 Bracket (RH) .......................................................................................... 1 1
26 a. . . . . Tube Assy .............................................................................................. 1 1
27 580055741 Capscrew ............................................................................................... 4 4
28 582039146 Bracket (Cylinder Restraint) ................................................................... 2 2
28 504407299 Bracket Wldmt ................................................................................... 1 1
28 582039147 Bracket (Cylinder Restraint) (Optional) .................................................. 2 2
28 504407298 Bracket Wldmt (Optional) .................................................................. 1 1
28 582025235 Rubber Pad ....................................................................................... 2 2
29 580012093 Snap Ring .............................................................................................. 2 2
30 520045153 Shim ....................................................................................................... 12 12
31 580010278 Load Roller ("A") (126.75/126.49) .......................................................... 2 2
31 580010279 Load Roller ("B") (127.51/127.25) .......................................................... 2 2
31 580010280 Load Roller ("C") (128.27/128.01) ......................................................... 2 2
32 520045151 Wear Strip .............................................................................................. 2 2
33 012824300 O-Ring ................................................................................................... 4 4
34 520045156 Shim (0.007 in.) ..................................................................................... AR AR
35 520045157 Shim (0.020 in.) ..................................................................................... AR AR
36 524147483 Fitting ..................................................................................................... 1 1
36 052645600 O-Ring ............................................................................................... 1 1
36 580029083 O-Ring ............................................................................................... 1 1
37 580012350 Snap Ring .............................................................................................. 4 4
38 580019523 Bushing .................................................................................................. 2 2
39 524147494 Hyd Velocity Fuse .................................................................................. 1 ..
39 524147495 Hyd Velocity Fuse .................................................................................. .. 1
39 580029083 O-Ring ............................................................................................... 1 1
39 052645700 O-Ring ............................................................................................... 1 1
40 502978557 Velocity Fuse ......................................................................................... 1 ..
40 502978555 Hyd Velocity Fuse .................................................................................. 1 ..
MAST
TWO STAGE FULL FREE-LIFT – OUTER MAST AND MAIN LIFT
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
40 580023709
580019387 O-Ring ............................................................................................... 1 1
40 052645400 O-Ring ............................................................................................... 1 1
41 520045464 Bushing .................................................................................................. 1 1
42 580060697 Hose Assy (Hoist) .................................................................................. 1 1
FOOTNOTES:
a Refer to Table
MAST
TWO STAGE FULL FREE-LIFT – INNER MAST AND FREE-LIFT
GP/GLP/GDP80-90VX
GP/GLP/GDP100-120VX
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .............................................................................................. 1 1
2 580026922 Stubshaft ........................................................................................... 2 2
3 580055735 Capscrew ............................................................................................... 1 1
4 504069724 Clamp .................................................................................................... 1 1
5 580055651 Nut ......................................................................................................... 1 1
6 203222000 Capscrew ............................................................................................... 2 2
6 014726000 Capscrew (Optional) .............................................................................. 2 2
7 504064758 Ring ....................................................................................................... 2 2
8 504234266 Nut ......................................................................................................... 2 2
9 580092497
582026498 Clamp (One Piece Formed Bracket) ...................................................... 1 ..
9 580092498
582026499 Clamp (One Piece Formed Bracket) ...................................................... .. 1
10 580010278 Load Roller ("A") (126.75/126.49) .......................................................... 2 2
10 580010279 Load Roller ("B") (127.51/127.25) .......................................................... 2 2
10 580010280 Load Roller ("C") (128.27/128.01) ......................................................... 2 2
11 520045153 Shim ....................................................................................................... 12 12
12 580012093 Snap Ring .............................................................................................. 2 2
13 580022963 Capscrew ............................................................................................... 1 1
MAST
TWO STAGE FULL FREE-LIFT – INNER MAST AND FREE-LIFT
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
14 580069460 Collar ..................................................................................................... 1 ..
15 520045362 Chain Anchor ......................................................................................... 2 2
16 015417900 Cotter Pin ............................................................................................... 2 2
17 520045195 Pin .......................................................................................................... 2 2
18 580056088 Nut ......................................................................................................... 2 2
19 582016655 Bracket (Dual Retainer Nut) ................................................................... 1 1
20 ..... Freelift Cylinder (FP26269 [Page 15-14])............................................. 1 1
21 524147494 Hyd Velocity Fuse .................................................................................. 1 ..
21 524147495 Hyd Velocity Fuse .................................................................................. .. 1
21 580029083 O-Ring ............................................................................................... 1 1
21 052645700 O-Ring ............................................................................................... 1 1
22 a. . . . . Chain ..................................................................................................... 2 2
23 580055742 Capscrew ............................................................................................... 2 2
24 580055649 Lockwasher ............................................................................................ 2 2
25 580055634 Washer .................................................................................................. 2 2
26 580009890 Guard (Chain) ........................................................................................ 2 2
27 954512901 Roll Pin .................................................................................................. 4 4
28 580007857 Pin .......................................................................................................... 1 1
29 500227914 Snap Ring .............................................................................................. 2 2
30 580007843 Chain Sheave Assembly (Assembly) ..................................................... 2 2
31 504235204 Double Row Bearing ......................................................................... 1 1
32 580007848 Chain Sheave .................................................................................... 1 1
33 580094646 Snap Ring .......................................................................................... 1 1
34 580009889 Crosshead ............................................................................................. 1 1
35 449034038 Roll Pin .................................................................................................. 1 1
36 580055982 Capscrew ............................................................................................... 1 1
37 580055631 Washer .................................................................................................. 2 2
38 580055861 Nut ......................................................................................................... 1 1
FOOTNOTES:
a Refer to Table
NOTES
RIGHT HAND
LEFT HAND
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 502687901 Sealing Ring .......................................................................................... 1 1
3 501753914 Screw (Button Head) ............................................................................. 1 1
4 502895204 Piston Ring ............................................................................................ 1 1
5 580016817 Piston (RH) ............................................................................................ 1 1
5 580016816 Piston (LH) ............................................................................................. 1 1
6 501702903 Loctite .................................................................................................... 1 1
7 504017208 Wear Ring .............................................................................................. 1 1
8 b. . . . . Cylinder Rod .......................................................................................... 1 1
9 504450753 Rod Wiper .............................................................................................. 1 ..
9 520045346 Rod Wiper .............................................................................................. .. 1
10 580022492 Rod Seal ................................................................................................ 1 ..
10 580022494 Rod Seal ................................................................................................ .. 1
11 580056495 Gland ..................................................................................................... 1 ..
11 580056496 Gland ..................................................................................................... .. 1
12 504232252 O-Ring ................................................................................................... 1 1
13 502011911 Back-Up Ring ......................................................................................... 1 1
14 520045253 Spacer ................................................................................................... .. 1
a 507454554 Sleeve (Included with Kits 504287713 and 507456511) ....................... 1 1
504287713 Kit-Seal ....................................................................................................... 1 ..
507456511 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
GP/GLP/GDP80-90VX
GP/GLP/GDP100-120VX
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 520585600 Gland ..................................................................................................... 1 ..
3 580046965 Gland ..................................................................................................... .. 1
4 501753904 Screw ..................................................................................................... 1 1
5 580067209 Check Valve ........................................................................................... 1 1
6 504148200 Washer .................................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 580054715 Rod Wiper .............................................................................................. 1 1
9 580000826 Seal ........................................................................................................ 1 1
10 502011923 Back-Up Ring ......................................................................................... 1 ..
10 502011915 Back-Up Ring ......................................................................................... .. 1
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
11 015492400 O-Ring ................................................................................................... 1 ..
11 066415900 O-Ring ................................................................................................... .. 1
12 520045324 Wear Ring .............................................................................................. 1 ..
12 580041728 Wear Ring .............................................................................................. .. 1
13 520045327 Rod Seal ................................................................................................ 1 ..
13 580046967 Rod Seal ................................................................................................ .. 1
14 520045331 Back-Up Ring ......................................................................................... 1 ..
14 580041729 Back-Up Ring ......................................................................................... .. 1
15 580011167 O-Ring ................................................................................................... 1 1
16 502687901 Sealing Ring .......................................................................................... 1 1
505136072 Kit-Seal ....................................................................................................... 1 ..
524169325 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
CARRIAGE
TWO STAGE FULL FREE-LIFT
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
580094389 Carriage (48 in.) ......................................................................................... 1 ..
580014056
582025238 Carriage (54in.) .......................................................................................... .. 1
1 580094390 Carriage Wldmt (48 in.) .......................................................................... 1 ..
1 580014225
582026491 Carriage Wldmt (54 in.) .......................................................................... .. 1
2 580026922 Stubshaft ........................................................................................... 6 6
3 580031673 Load Roller ("B") (104.44/104.18) .......................................................... 6 6
3 580031672 Load Roller ("A") (103.68/103.42) (Alternate) ........................................ 6 6
3 580031674 Load Roller ("C") (105.20/104.94) (Alternate) ........................................ 6 6
4 520045153 Shim ....................................................................................................... 24 24
5 580012093 Snap Ring .............................................................................................. 6 6
6 580011609 Spacer ................................................................................................... 2 2
7 520045177 Bracket Wldmt (Guard RH) .................................................................... 1 1
8 520045178 Bracket Wldmt (Guard LH) .................................................................... 1 1
9 520045171 Spacer ................................................................................................... 4 4
10 062144100 Capscrew (5/16 x 3) ............................................................................... 4 1
10 203146300 Capscrew (5/16 x 3 1/4)) ....................................................................... .. 3
11 015026200 Lockwasher ............................................................................................ 4 4
12 580007124 Chain Anchor ......................................................................................... 2 ..
13 580007125 Pin .......................................................................................................... 2 ..
14 015417900 Cotter Pin ............................................................................................... 2 2
15 203146300 Capscrew ............................................................................................... 1 ..
16 580014169 Plate ....................................................................................................... 1 ..
17 580014174 Spacer ................................................................................................... 1 ..
18 518793684 Nut ......................................................................................................... 1 ..
19 580017492 Chain Anchor ......................................................................................... .. 2
20 520045195 Pin .......................................................................................................... .. 2
21 520045182 Pin .......................................................................................................... .. 2
22 500227907 Snap Ring .............................................................................................. .. 2
NOTES
SECTION 16
ATTACHMENTS AND HEADER HOSE GROUP
DESCRIPTION PAGE
HEADER HOSE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-8
TWO STAGE FULL FREE-LIFT .................................................................................................................. 16-4
TWO STAGE LIMITED FREE LIFT ............................................................................................................. 16-2
HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS
THREE STAGE FULL FREE-LIFT - STANDARD CARRIAGE ................................................................... 16-54
THREE STAGE FULL FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ................................................ 16-62
THREE STAGE FULL FREE-LIFT - ATTACHMENT CARRIAGE .............................................................. 16-70
TWO STAGE FULL FREE- LIFT - STANDARD CARRIAGE ...................................................................... 16-50
TWO STAGE FULL FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE .................................................... 16-60
TWO STAGE FULL FREE-LIFT - ATTACHMENT CARRIAGE .................................................................. 16-66
TWO STAGE LIMITED FREE-LIFT - STANDARD CARRIAGE .................................................................. 16-46
TWO STAGE LIMITED FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE .............................................. 16-58
TWO STAGE LIMITED FREE-LIFT - ATTACHMENT CARRIAGE ............................................................. 16-64
HEADER HOSE AUXILIARY TUBE EXTENSIONS WITHOUT QUICK DISCONNECTS
THREE STAGE FULL FREE- LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ............................................... 16-37
THREE STAGE FULL FREE- LIFT - ATTACHMENT CARRIAGE ............................................................. 16-44
THREE STAGE FULL FREE-LIFT - STANDARD CARRIAGE ................................................................... 16-30
TWO STAGE FULL FREE- LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ................................................... 16-35
TWO STAGE FULL FREE- LIFT - ATTACHMENT CARRIAGE ................................................................. 16-42
TWO STAGE FULL FREE-LIFT - STANDARD CARRIAGE ....................................................................... 16-32
TWO STAGE LIMITED FREE-LIFT - STANDARD CARRIAGE .................................................................. 16-28
TWO STAGE LIMITED FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE .............................................. 16-34
TWO STAGE LIMITED FREE-LIFT - ATTACHMENT CARRIAGE ............................................................. 16-40
INTEGRAL SIDE-SHIFT CARRIAGE ASSEMBLY
CHAIN ANCHOR GROUPS ........................................................................................................................ 16-24
THREE STAGE FULL FREE LIFT .............................................................................................................. 16-20
TWO STAGE FULL FREE LIFT .................................................................................................................. 16-16
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 16-12
HEADER HOSE
TWO STAGE LIMITED FREE LIFT
GP/GLP/GDP080-090VX
GP/GLP/GDP100-120VX
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Mast Assy ................................................................................................... 1 1
1 b. . . . . Hose Assy .............................................................................................. 2 4
2 580012772 Hose Clamp ........................................................................................... 2 4
3 505965586 Clamp .................................................................................................... 2 4
4 580020987 Fitting ..................................................................................................... 2 4
4 580023708
580063949 O-Ring ............................................................................................... 2 2
4 580020993 Locknut , Bulkhead ............................................................................ 1 1
5 580055731 Capscrew ............................................................................................... 2 4
6 580055650 Nut ......................................................................................................... 4 8
7 580006903 Hose Clamp ........................................................................................... 2 4
8 580028718 Stubshaft ................................................................................................ 1 2
9 580055747 Capscrew ............................................................................................... 1 2
10 580055649 Lockwasher ............................................................................................ 1 2
11 580028717 Spacer ................................................................................................... 1 2
12 580029125 Hose Sheave ......................................................................................... 1 2
13 504070716 Washer .................................................................................................. 1 2
14 580055730 Capscrew ............................................................................................... 2 4
a 580039425 Fitting (Cap) (Cap) ................................................................................. 2 4
FOOTNOTES:
a Not Illustrated b Refer to Table
HEADER HOSE
TWO STAGE FULL FREE-LIFT
FOUR FUNCTION GP/GLP/GDP80-90VX
HEADER HOSE
TWO STAGE FULL FREE-LIFT
THREE FUNCTION GP/GLP/GDP100-120VX
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580041883 Bracket Wldmt (RH) ................................................................................... 1 1
2 580041884 Bracket Wldmt (LH) .................................................................................... .. 1
3 954512901 Roll Pin ....................................................................................................... 1 2
4 580029125 Hose Sheave .............................................................................................. 1 2
5 580055636 Washer ....................................................................................................... 1 2
6 015915200 Snap Ring .................................................................................................. 1 2
7 580055631 Washer ....................................................................................................... 2 2
8 580055743 Capscrew ................................................................................................... 1 2
9 580006903 Hose Clamp ............................................................................................... 3 6
10 580055863 Capscrew ................................................................................................... 6 12
11 524148190 Fitting ......................................................................................................... 1 2
11 580023708
580063949 O-Ring ................................................................................................... 2 2
11 580020993 Locknut , Bulkhead ................................................................................ 1 1
12 580039402 Fitting ......................................................................................................... 1 2
12 580023708
580063949 O-Ring ................................................................................................... 2 2
12 580020993 Locknut , Bulkhead ................................................................................ 1 1
13 580012772 Hose Clamp ............................................................................................... 2 4
14 580052881 Clamp ......................................................................................................... 3 6
15 580055736 Capscrew ................................................................................................... 1 1
16 580055651 Nut .............................................................................................................. 1 1
17 b. . . . . Channel ...................................................................................................... .. 1
18 b. . . . . Hose Assy .................................................................................................. 2 4
19 b. . . . . Hose Assy .................................................................................................. 1 2
20 b. . . . . Hose Assy .................................................................................................. 1 2
21 b. . . . . Channel ...................................................................................................... 1 1
22 b. . . . . Channel ...................................................................................................... 1 1
23 449001014 Screw ..................................................................................................... 1 1
HEADER HOSE
TWO STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
a 580039425 Fitting (Cap) (Cap) ..................................................................................... 2 4
FOOTNOTES:
a Not Illustrated b Refer to Table
HEADER HOSE
THREE STAGE FULL FREE-LIFT
GP/GLP/GDP080-090VX
GP/GLP/GDP100-120VX
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Mast Assy ................................................................................................... 1 1
1 b. . . . . Hose Assy .................................................................................................. 2 4
2 580055730 Capscrew ................................................................................................... 4 8
3 580055650 Nut .............................................................................................................. 4 8
4 580027355 Hose Clamp ............................................................................................... 1 2
5 580012670 Clamp ......................................................................................................... 1 2
6 580009401 Bracket Wldmt ............................................................................................ 1 2
7 580029125 Hose Sheave .............................................................................................. 1 2
7 520045187 Bushing .................................................................................................. 1 2
8 580055636 Washer ....................................................................................................... 2 4
9 015915200 Snap Ring .................................................................................................. 2 4
10 580006903 Hose Clamp ............................................................................................... 4 8
11 580055863 Capscrew ................................................................................................... 4 8
12 580052881 Clamp ......................................................................................................... 2 2
13 580068222 Clamp ......................................................................................................... .. 2
14 580012772 Hose Clamp ............................................................................................... 2 4
15 580009399
582094108 Bracket (RH) .............................................................................................. 1 1
16 580009403
582094109 Bracket (LH) ............................................................................................... .. 2
17 580055631 Washer ....................................................................................................... 2 4
18 580055646 Lockwasher ................................................................................................ 2 4
19 580055732 Capscrew ................................................................................................... 2 4
HEADER HOSE
THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
20 580055743 Capscrew ................................................................................................... 1 2
21 580041883 Bracket Wldmt (RH) ................................................................................... 1 1
22 580041884 Bracket Wldmt (LH) .................................................................................... .. 1
23 954512901 Roll Pin ....................................................................................................... 1 2
24 580039402 Fitting ......................................................................................................... 1 2
24 580023708
580063949 O-Ring ................................................................................................... 2 2
24 580020993 Locknut , Bulkhead ................................................................................ 1 1
25 524148190 Fitting ......................................................................................................... 1 2
25 580023708
580063949 O-Ring ................................................................................................... 2 2
25 580020993 Locknut , Bulkhead ................................................................................ 1 1
26 580039425 Fitting (Cap) (Cap) ..................................................................................... 2 4
27 580055740 Capscrew ................................................................................................... 2 4
28 580055648 Lockwasher ................................................................................................ 2 4
29 580009402 Bracket ....................................................................................................... 1 1
30 580055652 Nut .............................................................................................................. 1 1
31 580055739 Capscrew ................................................................................................... 1 1
32 580029125 Hose Sheave .............................................................................................. 1 2
32 520045187 Bushing .................................................................................................. 1 2
a 580051877 Cap ............................................................................................................. 1 2
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
FOOTNOTES:
a Carriages greater than 48 in c Includes parts 1-13 and 16-18
b Included parts 1-18
NOTES
FOOTNOTES:
a Carriages greater than 48 in c Included parts 1-18
b Included parts 1-13 and 16-18
FOOTNOTES:
a Carriages greater than 48 in c Includes parts 1-13 and 16-18.
b Included parts 1-18
FOOTNOTES:
a Full Free-Lift b Limited Free-Lift
NOTES
KEY:
A: GP/GLP/GDP80-90VX — Four Function
B: GP/GLP/GDP100-120VX — Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580077287 Tube Assy .................................................................................................. 1 ..
1 580077289 Tube Assy .................................................................................................. .. 1
2 580077288 Tube Assy .................................................................................................. 1 ..
2 580077290 Tube Assy .................................................................................................. .. 1
3 a 582032148 Bracket ....................................................................................................... 1 1
3 b 582032149 Bracket ....................................................................................................... 1 1
4 580020987 Fitting ......................................................................................................... 4 4
4 580020993 Locknut , Bulkhead ................................................................................ 1 1
4 580023708
580063949 O-Ring ................................................................................................... 2 2
FOOTNOTES:
a Used on all Integral Side-Shift Carriages except 60 b Used only on 60 inch Integral Side-Shift Carriage
inch.
KEY:
A: GP/GLP/GDP80-90VX — Four Function
B: GP/GLP/GDP100-120VX — Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580077656 Tube Assy .................................................................................................. 1 ..
1 580077658 Tube Assy .................................................................................................. .. 1
2 580077657 Tube Assy .................................................................................................. 1 ..
2 580077659 Tube Assy .................................................................................................. .. 1
3 a 582032148 Bracket ....................................................................................................... 1 1
3 b 582032149 Bracket ....................................................................................................... 1 1
4 580020987 Fitting ......................................................................................................... 2 2
4 580023708
580063949 O-Ring ................................................................................................... 2 2
4 580020993 Locknut , Bulkhead ................................................................................ 1 1
5 580039402 Fitting ......................................................................................................... 1 1
5 580023708
580063949 O-Ring ................................................................................................... 2 2
5 580020993 Locknut , Bulkhead ................................................................................ 1 1
6 524148190 Fitting ......................................................................................................... 1 1
6 580023708
580063949 O-Ring ................................................................................................... 2 2
6 580020993 Locknut , Bulkhead ................................................................................ 1 1
FOOTNOTES:
a Used on all Integral Side-Shift Carriages except 60 b Used only on 60 inch Integral Side-Shift Carriage
inch.
KEY:
A: GP/GLP/GDP80-90VX — Four Function
B: GP/GLP/GDP100-120VX — Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580077672 Tube Assy .................................................................................................. 1 ..
1 580077658 Tube Assy .................................................................................................. .. 1
2 580077673 Tube Assy .................................................................................................. 1 ..
2 580077659 Tube Assy .................................................................................................. .. 1
3 a 582032148 Bracket ....................................................................................................... 1 1
3 b 582032149 Bracket ....................................................................................................... 1 1
4 580020987 Fitting ......................................................................................................... 2 2
4 580023708
580063949 O-Ring ................................................................................................... 2 2
4 580020993 Locknut , Bulkhead ................................................................................ 1 1
5 580039402 Fitting ......................................................................................................... 1 1
5 580023708
580063949 O-Ring ................................................................................................... 2 2
5 580020993 Locknut , Bulkhead ................................................................................ 1 1
6 524148190 Fitting ......................................................................................................... 1 1
6 580023708
580063949 O-Ring ................................................................................................... 2 2
6 580020993 Locknut , Bulkhead ................................................................................ 1 1
FOOTNOTES:
a Used on all Integral Side-Shift Carriages except 60 b Used only on 60 inch Integral Side-Shift Carriage
inch.
NOTES
FOOTNOTES:
a Electronic Hydraulic Control Option Only b Not Illustrated
NOTES
FOOTNOTES:
a Electronic Hydraulic Control Only b Not Illustrated
NOTES
FOOTNOTES:
a Electronic Hydraulic Control Option Only b Not Illustrated
FOOTNOTES:
a Electronic Hydraulic Control Only
FOOTNOTES:
a Electronic Hydraulic Control Only
FOOTNOTES:
a Electronic Hydraulic Control Only
FOOTNOTES:
a Electronic Hydraulic Control Only b Not Illustrated
FOOTNOTES:
a Electronic Hydraulic Control Only b Not Illustrated
NOTES
FOOTNOTES:
a Electronic Hydraulic Control Only b Not Illustrated
17 OPTIONS
CONTENTS
SECTION 17
OPTIONS
DESCRIPTION PAGE
ACCUMULATOR
→ 4/2015 .................................................................................................................................................... 17-10
4/2015 → .................................................................................................................................................... 17-12
BACK-UP ALARM ........................................................................................................................................... 17-4
DUAL MIRRORS
WITH CAB ................................................................................................................................................... 17-7
FIRE EXTINGUISHER .................................................................................................................................... 17-8
LIFTING EYES ................................................................................................................................................ 17-13
MIRROR
WITHOUT CAB ........................................................................................................................................... 17-6
REAR DRIVE HANDLE ................................................................................................................................... 17-2
SIDE ROLLER
ISS CARRIAGE - KIT .................................................................................................................................. 17-14
STROBE LIGHT
LED ............................................................................................................................................................. 17-3
BACK-UP ALARM
KEY:
A: Short Wheel Base
B: Long Wheel Base
QTY
ITEM PART NO. DESCRIPTION A B
1 580045132 Back-Up Alarm (82-102 dbA) ..................................................................... 1 1
2 580026812 Clip ............................................................................................................. 1 1
3 580056613 Fastener ..................................................................................................... 1 1
4 505970526 Nut .............................................................................................................. 2 4
5 580039438 Capscrew ................................................................................................... 2 4
6 580054380 Clip (To RH Chassis Harness) ................................................................... 1 ..
7 582031743 Bracket ....................................................................................................... .. 1
8 ..... Connector Assembly (To RH Chassis Harness) ........................................ 1 1
NOTES
ACCUMULATOR
(→ 4/2015)
FOOTNOTES:
a Not Illustrated
SECTION 18
FIELD CONVERSION KITS
DESCRIPTION PAGE
CONVERSION KIT
SEAT BELT EXTENSION
FOOTNOTES:
a Compatible with seat belt 580086211 and 580074947.
REPLACEMENT KITS
SWIVEL SEATS
START OPTIONS
HOSE GROUPS
TWO STAGE LIMITED FREE-LIFT — GP/GLP/GDP80-90VX
HOSE GROUPS
TWO STAGE LIMITED FREE-LIFT — GP/GLP/GDP100-120VX
HOSE GROUPS
TWO STAGE FULL FREE-LIFT — GP/GLP/GDP80-90VX
HOSE GROUPS
TWO STAGE FULL FREE-LIFT — GP/GLP/GDP100-120VX
HOSE GROUPS
THREE STAGE FULL FREE-LIFT — GP/GLP/GDP80-90VX
HOSE GROUPS
THREE STAGE FULL FREE-LIFT — GP/GLP/GDP100-120VX
DIRECTIONAL CONTROL
CONVERSION KITS
HIGH VISIBILITY RED SEAT BELT
FOOTNOTES:
a Built after 4/2014.
b Contact Online CDF change ordering for software.
c This option prevents the engine from starting if the seat belt is unbuckled and if the engine is started (with seat
belt buckled), if subsequently unbuckled will shift the unit's transmission to neutral.
FOOTNOTES:
a Kit Requires Software that must be Dealer installed.
FOOTNOTES:
a → 4/2014
b 4/2014 →
FOOTNOTES:
a Kit requires Software that must be Dealer installed.
REPAIR KITS
19 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 19
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
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PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
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SECTION 20
USER SUPPORT INFORMATION
DESCRIPTION PAGE
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE
3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011