100W Constant Current Mode LED Driver H B G - 1 0 0 series

User’s Manual

IS 15885(Part 2/Sec13)

 IP65 IP67
THOMAS SAMUEL
THOMAS SAMUEL

(for DA Type only) R-41027766 

 (for 36A,48A,60A only)

■  ■ 
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     

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


   

   
A   
   
   
   

File Name:HBG-100-SPEC 2024-01-08

 100W Constant Current Mode LED Driver H B G - 1 0 0 series
SPECIFICATION
MODEL HBG-100-24 HBG-100-36 HBG-100-48 HBG-100-60
RATED CURRENT 4A 2.7A 2A 1.6A
RATED POWER 96W 97.2W 96W 96W
CONSTANT CURRENT REGION Note.2 14.4 ~ 24V 21.6 ~ 36V 28.8 ~ 48V 36 ~ 60V
OPEN CIRCUIT VOLTAGE(max.) 25V 37V 49V 62V
OUTPUT Adjustable for A/AB-Type (via built-in potentiometer)
CURRENT ADJ. RANGE
2.4 ~ 4A 1.62 ~ 2.7A 1.2 ~ 2A 1.0 ~ 1.6A
CURRENT RIPPLE 5.0% max. @rated current
CURRENT TOLERANCE ±5.0%
SETUP TIME Note.4 2000ms / 115VAC 500ms / 230VAC
90 ~ 305VAC 127 ~ 431VDC
VOLTAGE RANGE Note.3
(Please refer to "STATIC CHARACTERISTIC" section)
FREQUENCY RANGE 47 ~ 63Hz
PF>0.96/115VAC, PF>0.96/230VAC, PF>0.94/277VAC@full load
POWER FACTOR (Please refer to "POWER FACTOR (PF) CHARACTERISTIC" section)
THD< 20%(@load≧60%/115VC,230VAC; @load≧75%/277VAC)
INPUT TOTAL HARMONIC DISTORTION (Please refer to “TOTAL HARMONIC DISTORTION(THD)” section)
EFFICIENCY (Typ.) Note.5 90.5% 91% 91% 91.5%
AC CURRENT (Typ.) 1.1A / 115VAC 0.5A / 230VAC 0.45A / 277VAC
INRUSH CURRENT (Typ.) COLD START 60A(twidth=550μs measured at 50% Ipeak) at 230VAC; Per NEMA 410
MAX. No. of PSUs on 16A 4 units (circuit breaker of type B) / 8 units (circuit breaker of type C) at 230VAC
CIRCUIT BREAKER
LEAKAGE CURRENT <0.75mA / 277VAC
95 ~ 108%
OVER CURRENT
Constant current limiting
28 ~ 35V 41 ~ 49V 54 ~ 63V 65 ~ 75V
PROTECTION OVER VOLTAGE
Shut down o/p voltage re-power on to recovery
OVER TEMPERATURE Shut down o/p voltage re-power on to recovery
WORKING TEMP. Tcase=-40 ~ +85℃ (Please refer to “ OUTPUT LOAD vs TEMPERATURE” section)
MAX. CASE TEMP. Tcase=+85℃
WORKING HUMIDITY 20 ~ 95% RH non-condensing
ENVIRONMENT
STORAGE TEMP., HUMIDITY -40 ~ +80℃, 10 ~ 95% RH
TEMP. COEFFICIENT ±0.03%/℃ (0 ~ 50℃)
VIBRATION 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
UL8750(type”HL”),CSA C22.2 No.250.13-12, ENEC BS EN/EN61347-1,BS EN/EN61347-2-13 independent, BS EN/EN62384;
SAFETY STANDARDS
GB19510.1,GB19510.14, BIS IS15885(for 36A,48A,60A only), EAC TP TC 004,IP65 or IP67 approved
DALI STANDARDS Compliance to IEC62386-101, 102, 207 for DA-Type only
SAFETY & WITHSTAND VOLTAGE I/P-O/P:3.75KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC
EMC ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
Compliance to BS EN/EN55015, BS EN/EN61000-3-2 Class C (@load≧60%) ; BS EN/EN61000-3-3,
EMC EMISSION
GB/T 17743 ,GB17625.1, EAC TP TC 020
Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN61547,light industry level (surge immunity:Line-Earth:4KV,
EMC IMMUNITY Line-Line:2KV), EAC TP TC 020
MTBF 2433.4K hrs min. Telcordia SR-332 (Bellcore) ;299.3K hrs min. MIL-HDBK-217F (25℃)
OTHERS DIMENSION ψ130mm *66.5mm (D * H)
PACKING 1.18Kg; 12pcs/15.7Kg/1.43CUFT(Blank/A/B Type),1.89CUFT(E Type)

NOTE 1. All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25℃ of ambient temperature.
2. Please refer to "DRIVING METHODS OF LED MODULE".
3. De-rating may be needed under low input voltages. Please refer to “STATIC CHARACTERISTIC” sections for details.
4. Length of set up time is measured at cold first start. Turning ON/OFF the driver may lead to increase of the set up time.
5. The DA type power supply is less efficient than the typical efficiency in specification by 1%.
6. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected
by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
(as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf)
7. This series meets the typical life expectancy of >50,000 hours of operation when Tcase, particularly tc point (or TMP, per DLC), is about 75℃ or less.
8. Please refer to the warranty statement on MEAN WELL's website at http://www.meanwell.com
9. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
10. For any application note and IP water proof function installation caution, please refer our user manual before using.
https://www.meanwell.com/Upload/PDF/LED_EN.pdf
※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

File Name:HBG-100-SPEC 2024-01-08

 100W Constant Current Mode LED Driver H B G - 1 0 0 series
BLOCK DIAGRAM

fosc : 100KHz

EMI FILTER PFC POWER RECTIFIERS +V

I/P & SWITCHING &
CIRCUIT -V
RECTIFIERS FILTER
O.C.P.

O.T.P. O.L.P. DETECTION

FG
PWM & PFC CIRCUIT
CONTROL
O.V.P.

DRIVING METHODS OF LED MODULE

※ This series works in constant current mode to directly drive the LEDs.

In the constant current region, the highest voltage at the output of the driver
100 depends on the configuration of the end systems.

Constant Should there be any compatibility issues, please contact MEAN WELL.
Vo(%)

Current area

60
(min.)
Hiccup
Protection

50 100 Io(%)

Typical output current normalized by rated current (%)

File Name:HBG-100-SPEC 2024-01-08

 100W Constant Current Mode LED Driver H B G - 1 0 0 series
DIMMING OPERATION

AC/L(Brown)
AC/N(Blue)
+V(Red)
FG (Green/Yellow) SJTW 18AWG*3C -V(Black)
SJTW 18AWG*2C

* DIM+ for B/AB-Type **DIM-(Pink)

DA+ for DA-Type *DIM+( Purple )
* *DIM- for B/AB-Type UL2517 22AWG*2C
DA- for DA-Type

※ 3 in 1 dimming function (for B/AB-Type)

‧Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-:
1 ~ 10VDC, or 10V PWM signal or resistance.
‧Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers.
‧Dimming source current from power supply: 100μA (typ.)
◎ Applying additive 1 ~ 10VDC
100%
90%
+ 80%
+V +

Output current (%)

70%
- 60%
-V -
DIM+ 50%
+ 40%
Additive Voltage
30%
-
DIM- 20%
10%
“DO NOT connect "DIM- to -V" 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V
Dimming input: Additive voltage

◎ Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz):

100%
90%
+
+V + 80%
Output current (%)

70%
-
-V - 60%
DIM+ 50%
40%
Additive PWM signal
30%
DIM-
20%

“DO NOT connect "DIM- to -V" 10%

10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Duty cycle of additive 10V PWM signal dimming input

◎ Applying additive resistance:

+ 100%
+V +
90%

- 80%
-V -
Output current (%)

70%
DIM+
60%
Additive Resistance 50%

DIM- 40%
30%
“DO NOT connect "DIM- to -V" 20%
10%
10K/N 20K/N 30K/N 40K/N 50K/N 60K/N 70K/N 80K/N 90K/N 100K/N
(N=driver quantity for
synchronized dimming
operation)
Dimming input: Additive resistance

File Name:HBG-100-SPEC 2024-01-08

 100W Constant Current Mode LED Driver H B G - 1 0 0 series
Note: In the case of turning the lighting fixture down to 0% brightness, please refer to the configuration as follow, or please contact MEAN WELL
for other options.

N FG L

Relay Switch Adjuster

10K/N~100K/N Ohms resistance

1~10V DC Voltage
10V PWM Signal

Purple
Green/ DIM+
Pink
Yellow HBG-100 DIM-
AC/L Black
Brown B-Type V(-)
Red LED Lighting Fixture
AC/N V(+)
Blue

Using a switch and relay can turn ON/OFF the lighting fixture.

※ DALI Interface (primary side; for DA-Type)

‧Apply DALI signal between DA+ and DA-.
‧DALI protocol comprises 16 groups and 64 addresses.
‧First step is fixed at 8% of output.

File Name:HBG-100-SPEC 2024-01-08

 100W Constant Current Mode LED Driver H B G - 1 0 0 series
OUTPUT LOAD vs TEMPERATURE(Note.8)

100 100

80 80
230VAC 230VAC
Input only Input only
60 60
50
LOAD (%)

LOAD (%)
40 40

20 20

-40 -25 -10 0 15 30 50 60 70 (HORIZONTAL) -40 -25 0 10 30 50 70 85 90 (HORIZONTAL)

AMBIENT TEMPERATURE,Ta (℃) Tcase (℃)

STATIC CHARACTERISTIC POWER FACTOR (PF) CHARACTERISTIC

※ Tcase at 75℃
100
1
90
0.99
80 0.98

70 0.97
0.96
277V
PF

60
LOAD (%)

0.95
50 230V
0.94
40 115V
0.93
0.92
90 100 125 135 145 155 165 175 180 200 230 305
0.91
50% 60% 70% 80% 90% 100%
INPUT VOLTAGE (V) 60Hz (100W)

LOAD
※ De-rating is needed under low input voltage.

TOTAL HARMONIC DISTORTION (THD) EFFICIENCY vs LOAD

HBG-100 series possess superior working efficiency that up to 91% can
be reached in field applications.
※ 48V Model, Tcase at 75℃ ※ 48V Model, Tcase at 75℃

94
18%
16% 92
14% 90
12% 277VAC 88
EFFICIENCY(%)

277V
10% 86
230VAC
8% 84 230V
THD

115VAC
6%
82
4% 115V
80
2%
0% 78
50% 60% 70% 80% 90% 100% 76
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

LOAD LOAD

File Name:HBG-100-SPEC 2024-01-08

 100W Constant Current Mode LED Driver H B G - 1 0 0 series
LIFE TIME

120

100

80
LIFETIME(Kh)

60

40

20

0
25 30 35 40 45 50 55 60 65 70 75 80 85

Tcase ( ℃ )

File Name:HBG-100-SPEC 2024-01-08

 100W Constant Current Mode LED Driver H B G - 1 0 0 series
MECHANICAL SPECIFICATION Case No.217 Unit:mm
※ Blank-Type
66.5
113
52.5
ψ130
8.5

300±20
AC/L(Brown) 200±20
tc AC/N(Blue)
M10*P1.5*18h

+V(Red)
FG (Green/Yellow) SJTW 18AWG*3C -V(Black)
113

SJTW 18AWG*2C
3

20

0
45°

15
4-ψ6.0
Ta
‧tc : Max. Case Temperature.(case temperature measured point)
‧Ta: Ambient Temperature measured point

※ A-Type
66.5
113
52.5
ψ130
8.5

300±20
AC/L(Brown) 33.61
200±20
tc AC/N(Blue)
M10*P1.5*18h

FG (Green/Yellow) +V(Red)

14.74
SJTW 18AWG*3C -V(Black)
113

SJTW 18AWG*2C
3

20
0

45°
15

4-ψ6.0
Ta

‧tc : Max. Case Temperature.(case temperature measured point)

‧Ta: Ambient Temperature measured point

※ B/DA-Type

66.5
113
52.5
ψ130
8.5

300±20
AC/L(Brown) 200±20
tc AC/N(Blue)
M10*P1.5*18h

+V(Red)
FG (Green/Yellow) SJTW 18AWG*3C -V(Black)
113

SJTW 18AWG*2C
300±20
3

20
**DIM-(Pink)
*DIM+(Purple)
UL2517 22AWG*2C
* DIM+ for B-Type
45°
0

DA+ for DA-Type

15

* *DIM- for B-Type

4-ψ6.0 DA- for DA-Type
Ta

‧tc : Max. Case Temperature.(case temperature measured point)

‧Ta: Ambient Temperature measured point

File Name:HBG-100-SPEC 2024-01-08

 100W Constant Current Mode LED Driver H B G - 1 0 0 series
※ AB-Type

66.5
113
52.5
ψ130
8.5

300±20
33.61
AC/L(Brown) 200±20
tc AC/N(Blue)
M10*P1.5*18h

+V(Red)
FG (Green/Yellow)

14.74
SJTW 18AWG*3C -V(Black)
113

SJTW 18AWG*2C
300±20
3

20
DIM-(Pink)
DIM+(Purple)
UL2517 22AWG*2C

45°

0
15
4-ψ6.0
Ta

‧tc : Max. Case Temperature.(case temperature measured point)

‧Ta: Ambient Temperature measured point

INSTALLATIONS

Hanger Chain Spot Light High Bay Light Stage Light

Caution
‧ Please inspect the appearance of the driver if the package is damaged. There should not
be any cracks.
‧ Please do not drop or bump the driver.
‧ All screws including the suspension screw should be paired with a spring washer and locked tight.
‧ The entire luminaire, including the driver, should be limited to 10Kg or less.
‧ The luminaire should be cautiously protected from damage due to shock throughout packaging and transportation.
‧ Please thoroughly follow the preceding cautionary notes to prevent the luminaire from falling, leading to injuries.

File Name:HBG-100-SPEC 2024-01-08