Mapei Bassengsystemer 0320 Eksklusiveprodukter en GB 180320 Low
Mapei Bassengsystemer 0320 Eksklusiveprodukter en GB 180320 Low
Mapei Bassengsystemer 0320 Eksklusiveprodukter en GB 180320 Low
SYSTEMS
FOR LAYING CERAMIC TILES
SWIMMING POOL
SYSTEMS
MAPEI offers more than 5,500 products for the construction industry, in a wide
range of system solutions. This system approach is important to MAPEI. All our
products are systematically adapted to each other and based on a large number
of proven components. This, along with our product knowledge and professional
expertise that we share with planners and builders, provides real added value.
MAPEI has been a leading Norwegian supplier of adhesives, sealants and other
chemical products for the construction industry in the Nordic countries since 1976,
when the Norwegian company Rescon was established. In 1999/2000, Rescon
went international when the company became part of the international group
MAPEI S.p.A. Our plant in Nord-Odal, Norway, remains the cornerstone of the
Nordic market, and is also home to one of the Mapei Group’s international R&D
centres.
The MAPEI Group invests more than 5 per cent of its annual turnover in R&D.
Of this, 70 per cent goes to the development of environmentally friendly and
sustainable products that meet or surpass internationally recognised certification
standards. More than 12 per cent of the employees at MAPEI are involved in R&D
and work every day to make MAPEI products even better. The results are tested
in practice and used to create user-oriented solutions in line with state-of-the-art
R&D technology. With system solutions from Mapei, you can be sure that all
products meet international safety and environmental requirements and have a
long lifetime.
2
SWIMMING POOL
SYSTEMS
CONTENTS
Introduction......................................................................................................................................................................... 3
Construction.......................................................................................................................................................................4
Repairing concrete constructions.................................................................................................................. 5
Applying bonding slurry to walkways and the pool bottom................................................. 5
Repairing chips and damage from casting and shuttering, 5–50 mm....................... 5
Grouting – rectify unevenness and imbalances, 10–30 mm.................................................. 5
Pore grouting, 0–5 mm.......................................................................................................................................6
Casting pool edges before applying membrane........................................................................... 7
Re-casting of penetrations in case of retrofitting......................................................................... 7
Cementitious membrane – MAPELASTIC ...............................................................................................8
LSI index for membranes..................................................................................................................................8
Wiesbaden system.................................................................................................................................................9
Finnish gutter system..........................................................................................................................................9
Laying ceramic tiles and natural stone...................................................................................................10
Choice of tile adhesive............................................................................................................................................. 11
LSI index for tile adhesives.............................................................................................................................. 11
Grouting ceramic tiles and natural stone.............................................................................................. 12
LSI index for grouts.............................................................................................................................................. 12
Cross-section of penetrations.......................................................................................................................... 13
Pool jets......................................................................................................................................................................... 13
Pool lighting step 1............................................................................................................................................... 13
Pool lighting step 2.............................................................................................................................................. 13
Floor penetrations................................................................................................................................................14
Handrail post with flange................................................................................................................................14
Expansion sealant................................................................................................................................................. 16
Products................................................................................................................................................................................ 18
Tile adhesive............................................................................................................................................................... 18
Grouts............................................................................................................................................................................. 19
Grout colors...............................................................................................................................................................20
Membranes and accessories........................................................................................................................ 21
Repairs and reinforcement........................................................................................................................... 22
Flexible joints...........................................................................................................................................................24
INTRODUCTION
As a world-leading manufacturer of facilities, etc., swimming pools are
chemical building products, MAPEI subject to constant water pressure.
can look back on more than 80 years of Cracks and leaks can occur over the
experience in both the construction of years, and water can penetrate behind
new swimming pools and the renova- or under the waterproof membrane.
tion of existing pools. Common types of damage include
loose plaster in the tiling, washed-out
Thanks to MAPEI’s well-documented joints and corrosion, which is why it is
systems, we can offer a complete important to use good system solutions
range of products and solutions for and products. A “waterproof swimming
the construction and waterproofing of pool construction” can easily become
reinforced and unreinforced concrete non-waterproof unless you employ
structures in swimming pools, special solutions that require special measures
adhesives for the installation of ceramic and product solutions. These solutions
tiles and glass mosaics, grouts and seal- require careful planning, the correct
ants for expansion joints. products and a professional execution.
3
SWIMMING POOL
SYSTEMS
CONSTRUCTION
When building a swimming pool, it is important to
ensure that it is watertight, and you must be able to
guarantee that the surface will remain intact for a long
time. With a new swimming pool, you can achieve this
by using waterproof concrete (compliant with EN 206-1),
which is characterised by having a low w/c ratio (w/c <
0.50) and low shrinkage potential.
1 Concrete with
admixture,
4
DYNAMON
2 Epoxy adhesive,
MAPEPOXY L/ 11
MAPEPOXY LR
3 Cast, CONFIX
4 Filler layer,
REDIREP 25 RSF/ 8
10
MAPEGROUT T40
5 Sealing tape, 9
MAPEBAND EASY
6 Cementitious
membrane,
MAPELASTIC
7 Reinforcement
5
mesh,
MAPENET 150 6
7
8 Tile adhesive,
6
ELASTORAPID/
KERAFLEX MAXI S1
9 Ceramic tiles/ 3
mosaic tiles
10 Sealant,
KERAPOXY
2
DESIGN/CQ
1
11 Silicone,
MAPESIL AC
4
SWIMMING POOL
SYSTEMS
technique.
• Apply REDIREP 25 RSF/MAPEGROUT T40 in layers,
3
up to 10 mm per layer.
1 REDIREP 25 RSF/
MAPEGROUT T40
2 MAPELASTIC
3 MAPENET 150
4 MAPELASTIC
5
SWIMMING POOL
SYSTEMS
LSI INDEX
The LSI index (Langelier Saturation Index) provides infor-
mation about the water quality, and we therefore recom-
mend that you check the LSI index before the work is
started. Aggressive chemicals such as calcium solving
CO2, ammonium, magnesium, chlorine and sulphates,
combined with acidic water (low pH), may require
resistant products. The hardness, alkalinity and calcium
concentration of the water must be taken into consid-
eration when selecting materials such as membranes,
adhesives and sealants.
6
SWIMMING POOL
SYSTEMS
APPLICATIONS
Indoor and outdoor waterproofing of swimming pools,
cisterns, water tanks, spa facilities and changing rooms.
PROPERTIES
• The system is adapted to the Northern European 1 2 3 4 5
SYSTEM COMPONENTS
PRE-TREATMENT 1 Concrete
• The substrate must be firm, clean and with no loose 2 Pre-wetting
areas. 3 MAPELASTIC + MAPENET 150
• Pre-wet absorbent substrates before applying 4 MAPEI Tile adhesive
MAPELASTIC; there must be no water residue on the 5 MAPEI Tile grout
surface.
• Pre-treat non-absorbent substrates such as natural lay MAPENET 150 glass fibre mesh in the fresh
stone, ceramics (assuming the substrate is firmly membrane.
affixed) or metal with ECO PRIM GRIP. • Flatten the grooves with a light trowel so that the net
is laminated into the membrane.
MEMBRANE • Wait for the membrane to become surface dry.
• Use a steel trowel to apply a layer of MAPELASTIC at Then apply a new coat of MAPELASTIC with a
all angles, corners and joints of material. smoothing trowel. In total, apply a min 2 mm
• Overlap MAPEBAND EASY sealing tape in joints with layer of MAPELASTIC to the surface. Alternatively,
min 5 cm overlap bonded with MAPELASTIC. Make MAPELASTIC can be applied with a regular spray gun.
sure there are no air bubbles or creases. • Allow it to cure for at least 24 hours before tiling
• Seal pipe penetrations, nozzles and fittings in the (20 °C – RF 50%).
same way with suitable sealing cuffs from the • MAPELASTIC SMART can be used if needed for
MAPEGUARD sealing cuff product range. Make sure additional crack-bridging in rounded pool edges and
that capillary breaks are installed in the concrete gutters.
around the pipe penetrations (see pages 14–15). • When using MAPELASTIC SMART, allow MAPENET 150
• Mix MAPELASTIC according to the instructions to protrude 5 cm from the end of the MAPELASTIC
on the packaging and apply to the substrate membrane and build over the protruding part.
using a smoothing trowel. Make grooves in the MAPELASTIC SMART can be used with larger cracks
membrane with a notched trowel (4–6 mm), and in combination with MAPENET 150, or MAPETEX SEL,
which is softer and easier to shape.
MEMBRANES
MAPELASTIC SMART X X X
7
SWIMMING POOL
SYSTEMS
CEMENTITIOUS MEMBRANE
WIESBADEN SYSTEM
F 2 PE 6 E D 7 1 Tettesjikt, Mapelastic
F 2 PE 6 E D 7
2 Forseglingsbånd, Mapeband
1 3 Flislim,
Sealing layer,Megarapid
MAPELASTIC2K Plus
2 Sealing tape, MAPEBANDMapecem
4 Oppfyllingsmørtel, TPE bonded
Pronto
with ADESILEX PG2/PG4
5 Kapillærbrytning,
3 Tile adhesive,
Mapepoxy ELASTORAPID/
MS-N + kvartsmix 0,1-0,4mm
KERAFLEX MAXI S1
6 Fugemasse
4 Filling mortar, MAPEPOXY HD-G
5 7 Dilatasjonsfuge, Mapeflex MS 45
4
5 Capillary break, ADESILEX PG2/PG4 +
B Betong
quartz mix 0.1–0.4 mm
6
D
MAPEIIsolasjon
Tile grout
7 E Reparasjonsmørtel,
Expansion Confix/Redirep
sealant, MAPESIL AC 45 RSF
4 5 B F Keramiske fliser
Concrete
D PE Bunnlist Mapefoam
Insulation
3 E Repair mortar,
3 CONFIX/REDIREP 45 RSF
1
F Ceramic tiles
1 PE Base battens, MAPEFOAM
B
B
The sketch(s) are for guidance only and may differ somewhat from actual execution.
8
SWIMMING POOL
SYSTEMS
9
SWIMMING POOL
SYSTEMS
PROPERTIES
The tile adhesive you choose is determined by your
requirements for curing and drying times, deformability
and adhesion. Classification according to EN 12004
applies to cementitious adhesives (C, C1 = standard,
C2 = improved), vertical slip-resistance (T), fast-curing (F)
and extended open time (E).
SYSTEM COMPONENTS
PRE-TREATMENT
• The membrane must be fully cured.
LAYING TILES
• Mix the selected adhesive according to the instruc-
tions on the packaging.
• Apply the adhesive to the substrate with a smoothing
trowel or a notched trowel.
• Create grooves with a notched trowel.
• Lay the tiles with a twisting motion to achieve full
coverage underneath.
• Check regularly that full adhesive coverage is
achieved.
• If full adhesive coverage cannot be achieved, you
must apply double adhesive layer, i.e. apply an addi-
tional layer of adhesive to the back of the tile before
laying.
10
SWIMMING POOL
SYSTEMS
KERAPOXY CQ/
X X 72 hours 72 hours 21 days
KERAPOXYDESIGN
MATERIAL CONSUMPTION
Dependent on the substrate and the back of the tiles. The size of the notched trowel should always be chosen so
that full adhesive coverage is achieved.
TILE ADHESIVE
ELASTORAPID X X
KERAFLEX MAXI S1 X X
KERAPOXY CQ/
X X X X
KERAPOXY DESIGN
ULTRALITE S1 X X
ULTRALITE S2 X X
ULTRALITE S2 QUICK* X X
CONBIT** X X
11
SWIMMING POOL
SYSTEMS
APPLICATIONS
Indoor and outdoor grouting of ceramic tile and natural
stone in swimming pools, cisterns, water tanks, spas and
changing rooms.
PROPERTIES
The choice of grout depends on requirements for curing
and drying times, the type of tiles chosen and the choice
of pool. For classifications according to EN 13888, CG
applies to cementitious grouts and RG to reaction resin
grouts. 1 = standard, 2 = improved, W = reduced water
absorption, AR = high abrasion resistance).
Please note that different tiles and different water quality
and LSI indices set different requirements for the grout.
SYSTEM COMPONENTS
PRE-TREATMENT
• The substrate must be firm, clean and with no
impurities.
• Any membrane must be fully cured.
• The adhesive must be fully cured.
GROUTING
• Mix the selected grout according to the instructions on
the packaging.
• Apply the grout diagonally in the space between the
tiles.
• Make sure the gap is completely filled.
• Remove excess grout from the tiles.
• When the surface is dry, wash away the excess with
water.
• Wipe the surface with clean water.
PRODUCT LSI < -1.00: LSI FROM LSI FROM LSI > 0: 50 CM FROM THE TEMP
HIGHLY -1.00 TO -0.50: -0.50 TO 0: NON- TOP DOWN, THE > 30 °C
AGGRESSIVE MODERATELY MILDLY AGGRES- ENTIRE POOL
AGGRESSIVE AGGRESSIVE SIVE
ULTRACOLOR PLUS X X X
KERAPOXY CQ/
X X X X X X
KERAPOXY DESIGN
KERACOLOR FF X X X
KERACOLOR GG X X X
MAPESIL AC X X X X X X
12
SWIMMING POOL
SYSTEMS
FLEXIBLE JOINTS
Use flexible joints in pools as needed for angles and
corners. Before applying the sealant, ceramic tiles must
be pre-treated with PRIMER FD. For flexible joints, use
MAPESIL AC acetic silicone sealant.
For flexible joints in walkways and other surfaces
around the pool, use MAPESIL AC or MAPEFLEX MS45.
Flexible joints in zones particularly exposed to chlorin-
ated pool water should be grouted with MAPESIL AC.
Pre-treat non-absorbent substrates with PRIMER FD.
HARDANGERBADET AQUADOME
MATERIAL CONSUMPTION Norway
Dependent on the joint width.
13
SWIMMING POOL
SYSTEMS
2
CROSS-SECTION OF PENETRATIONS
Detaljstudie av gennomføringer
Detaljstudie
Poolbelysning Trinn 1av gennomføringer
Poolbelysning Trinn 2
POOL JETS
Forskalingsmateriale POOL
Utsparing fylt med kapillærbrytende LIGHTING
materiale
Poolbelysning Trinn 1 POOLTrinn
Poolbelysning LIGHTING
2
SG AM SH
STEP 1 STEP 2
SG AM SH
1 B
1 SG AM SH B
2–8 cm
1
B 1
2–8 cm
1
F F
4
Gennomføring med PVC eller rustfri flens5–8 cm
5–8 cm
4
1 Tettesjikt Mapelastic med innbakt alkaliebestandig
3 glassfibernett (Mapenet 150)
3
2 Kapillærbrytning, Mapepoxy MS-N + kvartsmix 0,1-0,4mm
5 5
3 PVC (klemring) / rustfri flens
SG
4 Kapillærbrytning, Mapelastic SG
5 Jet munnstykke SG
6 Flislim
2
2 7 Puss / sparkel, Monofinish
F Keramiske fliser
B Betong 2
2
AM Utsparing
22
2 SG Lampehus til bassengbelysning
SH Forskalingsmateriale
6
6
7
7
Forskalingsmateriale
Forskalingsmateriale Utsparing
Utsparingfylt
fyltmed
medkapillærbrytende materiale
kapillærbrytende materiale
Formwork material Recess filled with
capillary-breaking material
11
1 Sealing layer MAPELASTIC with alkali-resistant 7 Plaster/putty, REDIREP 25 RSF
glass fibre mesh (MAPENET 150) F Ceramic tiles
2 Capillary break, B Concrete FF
ADESILEX PG2/PG4 + sand 0.1–0.4 mm AM Recess Gennomføring m
3 PVC (compression fitting)/stainless steel flange SG Luminaire housing for pool lighting Gennomføring
4
4 Capillary break, MAPELASTIC SH Formwork material 4 1 Tettesjikt Mapela
3
1 glassfibernett
Tettesjikt Mapel (Ma
5 Jet nozzle glassfibernett (M
3 2 Kapillærbrytning,
6 Tile adhesive 5 2 PVC
3 Kapillærbrytning
(klemring) / r
5
3 PVC (klemring) /
4 Kapillærbrytning,
4 Jet
5 Kapillærbrytning
munnstykke
5 Jet munnstykke
6 Flislim
6 Puss
7 Flislim
/ sparkel, Mo
2
2 7 Puss / sparkel,
F Keramiske fliserM
BF Betong
Keramiske fliser
B Utsparing
AM Betong
2 SG
AM Lampehus
Utsparing til bass
2 SH Forskalingsmateri
SG Lampehus til bas
6 SH Forskalingsmate
67
7
The sketch(s) are for guidance only and may differ somewhat from actual execution.
14
SWIMMING POOL
SYSTEMS
CROSS-SECTION OF PENETRATIONS
FLOOR PENETRATIONS
2
2 11 4
4 BA
BA 33 5 B
B
20– 40 mm
ca.100 mm
B
B
15
CROSS-SECTION OF PENETRATIONS
EXPANSION JOINT
1 2 3 4 5 6 7
1 2 3 4 5 6 7
1 Mapeband
The sketch(s) are for guidance only and may differ somewhat from actual execution.
2 Mapelastic m/fibernett
3 Mapeflex MS45
4 Mapefoam bunnfyllingslist
5 Isolasjon
6 Mapelastic
7 Betong
16
SWIMMING POOL
SYSTEMS
17
SWIMMING POOL For more detailed technical information, visit www.mapei.no
SYSTEMS and look up technical datasheets for the relevant products.
TA
PLI
C2FTE
NDA
IN COM
RDS
performance, Fast-Track, quick-drying and fast- S2
CEMEN
ILES
IC T
EN 12004
TIT
OU
AM
SA ER
I
DHESIVE FOR C
KERAFLEX MAXI S1
WITH EUROPEAN
TA
PLI
NDA
C2TE S1
IN COM
RDS
adhesive with no vertical slip, extended open time,
ILES
CEME
IC T
NT
IO
EN 12004
AM
IT
R
KERAPOXY CQ
TH EUROPEA TH EUROPEA
E WI E WI
A
A
TA
TA
PLI
PLI
NDA
NDA
IN COM
IN COM
RDS
RDS
and keep clean, with a bacteriostatic agent and
REACT
ILES
IC T
UT
RE
ION
EN 13888 RE
EN 12004
AM
CT ER
O
SIN
GR
A
ADHESIVE FOR C
KERAPOXY DESIGN
TH EUROPEA TH EUROPEA
E WI NS E WI NS
NC 13888
NC EN 12004
EN
A
A
TA
TA
PLI
PLI
NDA
NDA
IN COM
IN COM
RDS
RDS
REACT
ILES
IC T
UT
RE
ION
EN 13888 EN 12004
acid-resistant epoxy grout for grouting glass
RE
AM
CT ER
O
SIN
GR
A
ULTRALITE S1 CE
WITH EUROPEAN
AN EN 12004 S
E WI
TH EUROPEA
NC EN 12004 S
N
A
TA
TA
PLI
PLI
NDA
C2TE S1 C2E S2
NDA
IN COM
RDS
ILES
CEME
ILES
CEME
IC T
NT
IO
EN S A 12004
AM
IT
US R OU
AM
ITI
ADHE CE ER
SIVE FOR D RC HESIVE FO
ULTRALITE S2
One-component, flexible, lightweight, fast-curing
and hydrating cementitious tile adhesive with EN 12004
18
For more detailed technical information, visit www.mapei.no SWIMMING POOL
and look up technical datasheets for the relevant products. SYSTEMS
ARD
INCO
C2FE S2
S
hydrating Fast-Track cementitious tile adhesive
CE M
ILES
TIT
EN 12004
IC T
EN
IO RAM
PRODUCTS – GROUTS
KERAPOXY CQ NC
E WI
TH EUROPEA
NS E WI
TH EUROPEA
NC EN 12004
NS
13888
EN
A
A
TA
TA
PLI
PLI
NDA
NDA
IN COM
IN COM
RDS
RDS
REACT
ILES
and keep clean, with a bacteriostatic agent and
IC T
UT
RE
ION
EN 13888 RE
EN 12004
AM
CT ER
O
SIN
GR
A
ION ADHESIVE FOR C
RESIN
KERAPOXY DESIGN NC
E WI
EN
TH EUROPEA
13888
NS E WI
TH EUROPEA
NC EN 12004
NS
A
A
TA
TA
PLI
PLI
NDA
NDA
IN COM
IN COM
RDS
RDS
REACT
ILES
IC T
UT
RE
ION
EN 13888 RE
EN 12004
AM
CT ER
O
SIN
GR
A
KERACOLOR FF
High-quality, polymer-modified, water-repellent,
cementitious grout with DropEffect® technology
for joints up to 6 mm.
KERACOLOR GG
High-quality, polymer-modified, cementitious
grout for joints from 4–15 mm.
ULTRACOLOR PLUS
Quick-drying, quick-setting, high-performance,
water-repellent, anti-efflorescence cementi-
tious grout, for tile spaces of 2–20 mm. With
DropEffect® technology; mould-resistant with
BioBlock® technology.
19
SWIMMING POOL
SYSTEMS
MAPEGUARD PC GASKETS
Alkali-resistant flexible reinforcements around Ø 10–24 mm
pipe penetrations in combination with Ø 15–38 mm
membrane. Ø 28–50 mm
Ø 50–75 mm
Ø 75–110 mm
Ø 100–130 mm
CMO2P
PRINCIPLES
PI-MC-IR
for protection and waterproofing of balconies,
SURFACE PROTECTION EN 1504-2 LIQUID-APPLIED WATER EN 14891
terraces, wet rooms and swimming pools.
SYSTEMS FOR CONCRETE IMPERMEABLE PRODUCTS
CMO1P
PRINCIPLES
PI-MC-IR
mortar applied with brush or roller.
SURFACE PROTECTION EN 1504-2 LIQUID-APPLIED WATER EN 14891
MAPELASTIC SMART is used for waterproofing
SYSTEMS FOR CONCRETE IMPERMEABLE PRODUCTS
MAPENET 150
Alkali-resistant glass fibre mesh for reinforcing
MAPELASTIC.
20
For more detailed technical information, visit www.mapei.no SWIMMING POOL
and look up technical datasheets for the relevant products. SYSTEMS
ADESILEX PG4
IN COMPLIANCE WITH
EUROPEAN STANDARD
FIXOFIN
IN COMPLIANCE WITH
EUROPEAN STANDARD
EN 1504-3
to concrete elements.
IDROSTOP 10 / 15 / 25
Swelling sealing strips for moulding in construc-
tion joints, swells in contact with water.
21
SWIMMING POOL For more detailed technical information, visit www.mapei.no
SYSTEMS and look up technical datasheets for the relevant products.
EN 13813
impermeable coating after 24 hours.
MAPEFER
IN COMPLIANCE WITH
EUROPEAN STANDARD
EN 1504-3
MAPEPOXY HD-G
Two-component filler epoxy for injection in coarse
cracks and cavities.
MAPEPOXY L
IN COMPLIANCE WITH
EUROPEAN STANDARD
NONSET 120
Used for anchoring rebar, joint filling and grouting
EN 1504-6
under baseplates in thicknesses less than 50 mm.
ANCHORING MORTAR
EN 1504-5
22
For more detailed technical information, visit www.mapei.no SWIMMING POOL
and look up technical datasheets for the relevant products. SYSTEMS
REDIREP 25 RSF
IN COMPLIANCE WITH IN COMPLIANCE WITH
EUROPEAN STANDARD EUROPEAN STANDARD
R2
PRINCIPLES
concrete.
EN 1504-3
concrete.
agent.
23
SWIMMING POOL For more detailed technical information, visit www.mapei.no
SYSTEMS and look up technical datasheets for the relevant products.
MAPESIL AC
Pure acetic silicone sealant, mould-resistant with
BioBlock® technology. For movements up to 25%.
EN 15651
MAPESIL LM
Neutral silicone-based elastic sealant, mould
resistant with BioBlock®. For movements up to
EN 15651
25%. Used for natural stone and does not leave
any “silicone contamination”.
PRIMER FD
One-component primer for silicone-based
sealants, such as MAPESIL AC, MAPESIL LM and
MEGASIL SB. Used on most substrates.
24
SWIMMING POOL SYSTEMS
SELECTED REFERENCES
25
SWIMMING POOL SYSTEMS
SELECTED REFERENCES
26
SWIMMING POOL
SYSTEMS
NOTES
27
Mapei Nordic Marketing Team – (GB) 03/2020
HEAD OFFICE
MAPEI AS
Vallsetvegen 6
NO-2120 Sagstua
Norway
Tel. +47 62 97 20 00
post@mapei.no
www.mapei.com