SVR Notice 1
SVR Notice 1
SVR Notice 1
STEEL VESSELS
2016
The following Rule Changes were approved by the ABS Rules Committee on 23 May 2016 and
become EFFECTIVE AS OF 1 JULY 2016.
(See http://www.eagle.org for the consolidated version of the Rules for Building and Classing Steel Vessels 2016,
with all Notices and Corrigenda incorporated.)
Notes - The date in the parentheses means the date that the Rule becomes effective for new construction based
on the contract date for construction, unless otherwise noted. (See 1-1-4/3.3.)
5 Rudder Horns
(Add new Paragraphs 3-2-13/5.5 and 3-2-13/5.7, as follows:)
iii) Transverse webs of the rudder horn are to be led into the hull up to the next deck or flat in a sufficient
number.
iv) Strengthened plate floors are to be fitted in line with the transverse webs in order to achieve a
sufficient connection with the hull.
v) Where a centerline bulkhead (wash-bulkhead) is fitted in the after peak, it is to be connected to the
rudder horn.
vi) Scallops are to be avoided in way of the connection between shell plating and transverse webs in
line with the aft face of the rudder horn and the webs in the rudder horn.
vii) The weld at the connection between the rudder horn plating and the side shell is to be full penetration.
The welding radius is to be as large as practicable and may be obtained by grinding.
(Renumber Paragraphs 3-2-13/5.5 through 3-2-13/5.9 as 3-2-13/5.9 through 3-2-13/5.13.)
1 General
(Revise Paragraph 3-2-14/1.1, as follows:)
3 1.9 1.5
= 0.1S, without being less than 1.2 in. when σ < 2900/k psi
where
S = rudder stock diameter axis defined in 3-2-14/7.3
Radius to be considered
Radius to be considered
9 Flange Couplings
(Add new Subparagraph 3-2-14/9.3.3, as follows:)
9.3.3 Joint between Rudder Stock and Coupling Flange (1 July 2016)
The welded joint between the rudder stock and the flange is to be made in accordance with
3-2-14/Figure 3 or equivalent.
R ≥ 100 mm
≤ 8 mm
Final machining R ≥ 45 mm
after welding
≥ 30°
a
R8 2 mm
where
n = total number of bolts in the vertical coupling, which is not to be less than 8
(Following text remains unchanged.)
where
QF = design yield moment of rudder stock, in N-m (kg-m, lbf-ft)
dt 3
= 0.02664 N-m
k
dt 3
= 0.002717 kgf-m
k
dt 3
= 0.01965 lbf-ft
k
Where the actual rudder stock diameter dta is greater than the calculated diameter dt, the diameter
dta is to be used. However, dta applied to the above formula need not be taken greater than 1.145dt.
dt = stock diameter, in mm (in.), according to 3-2-14/7.1
k = material factor for stock as given in 3-2-14/1.3
dk = mean diameter of the conical part of the rudder stock, in mm (in.), at the key
σF1 = minimum yield stress of the key material, in N/mm2 (kgf/mm2, psi)
The effective surface area of the key (without rounded edges) between key and rudder stock or
cone coupling is not to be less than:
5QF 7.749QF
ak = cm2 ak = in2
dk σF 2 dk σF 2
where
σF2 = minimum yield stress of the key, stock or coupling material, in N/mm2
(kgf/mm2, psi), whichever is less.
iv) In general, the key material is to be at least of equal strength to the keyway material. For keys of
higher strength materials, shear and bearing areas of keys and keyways may be based on the respective
material properties of the keys and the keyways, provided that compatibilities in mechanical
properties of both components are fully considered. In no case, is the bearing stress of the key on
the keyway to exceed 90% of the specified minimum yield strength of the keyway material.
v) Push up. It is to be proved that 50% of the design yield moment is solely transmitted by friction
in the cone couplings. This can be done by calculating the required push-up pressure and push-up
length according to 3-2-14/11.5v) and 3-2-14/11.5vi) for a torsional moment QF′ = 0.5QF.
Notwithstanding the requirements in 3-2-14/11.5iii) and 3-2-14/11.5v), where a key is fitted to the
coupling between stock and rudder and it is considered that the entire rudder torque is transmitted
by the key at the couplings.
* Note: The effective area is to be the gross area reduced by any area removed by saw cuts, set screw holes, chamfer, etc.,
and is to exclude the portion of the key in way of spooning of the key way.
6M b 8.702 M b 8
preq2 = 103 N/mm2 (kgf/mm2) preq2 = 10 psi
d m 2d m d m 2d m
where
QF = design yield moment of rudder stock, as defined in 3-2-14/11.3iii)
dm = mean cone diameter, in mm (in.)
It has to be proved by the designer that the push-up pressure does not exceed the permissible surface
pressure in the cone. The permissible surface pressure is to be determined by the following formula:
pperm =
(
0.8YG 1 − α 2 ) N/mm2 (kgf/mm2, psi)
3+α 4
where
YG = specified minimum yield strength of the material of the gudgeon, in N/mm2
(kgf/mm2, psi)
α = dm/da
dm = mean cone diameter, in mm (in.)
da = outer diameter of the gudgeon to be not less than 1.5dm, in mm (in.)
vi) Push-up Length. The push-up length ∆, in mm (in.), ∆ is to comply with the following formula:
∆1 ≤ ∆ ≤ ∆2
where
preq d m 0.8Rtm preq d m 0.8Rtm
∆1 = + mm (0.0394 + in.)
1-α 2 c E 1 - α c
2 c
E c
2
2
13.1 General
Pintles are to have a conical attachment to the gudgeons with a taper on diameter of:
1/12 to 1/8 for keyed and other manually assembled pintles with locking nut.
1/20 to 1/12 for pintle mounted with oil injection and hydraulic nut.
The diameter of the pintles is not to be less than obtained from the following equation.
dp = k1 BK p mm (in.)
where
k1 = 11.1 (34.7, 1.38)
B = bearing force, in kN (tf, Ltf), from submitted direct calculation but not to be taken
less than Bmin as specified in 3-2-14/Table 4
TABLE 4
Minimum Bearing Force Bmin (2009)
Pintle Type Bmin
Conventional two pintle rudder 0.5 CR
3-2-A5/Figure 3 lower pintle 0.5 CR
3-2-A5/Figure 3 main pintle CRa/p*
main pintle CRa/p*
3-2-13/Figure 3
upper pintle 0.25 CR
* Bmin = CR where a/p ≥ 1
0.04079 B1d o
preq = kgf/mm²
d m2
0.0001394 B1d o
preq = psi
d m2
where
B1 = supporting force in the pintle bearing, in N (kgf, lbf)
d0 = actual pintle diameter excluding the liner, in mm (in.)
dm = mean cone diameter, in mm (in.)
t = k1 B mm (in.)
where
B = bearing force, in N (kgf, lbf)
k1 = 0.01 (0.0313, 0.000830)
nor than the minimum thickness defined in 3-2-14/15.1.5i).
• The bearing length Lp of the pintle is to be in accordance with 3-2-14/13.1ii).
t = 0.0055sβ k1 d + (k 2 C R / A) × Q + k3 mm (in.)
where
Q = 1.0 for ordinary strength hull steel
= as defined in 3-2-1/5.5 for higher strength steel plate
k1 = 1.0 (1.0, 0.305)
k2 = 0.1 (0.981, 10.7)
k3 = 2.5 (2.5, 0.1)
d = summer loadline draft of the vessel, in m (ft)
CR = rudder force according to 3-2-14/3, in kN (tf, Ltf)
A = rudder area, in m2 (ft2)
17.7 Connections of Rudder Blade Structure with Solid Parts (1 July 2016)
Solid parts in forged or cast steel, which house the rudder stock or the pintle, are normally to be provided
with protrusions.
These protrusions are not required when the diaphragm plate thickness is less than:
• 10 mm (0.375 in.) for diaphragm plates welded to the solid part on which the lower pintle of a semi-
spade rudder is housed and for vertical diaphragm plates welded to the solid part of the rudder stock
coupling of spade rudders.
• 20 mm (0.75 in.) for other diaphragm plates.
The solid parts are in general to be connected to the rudder structure by means of two horizontal diaphragm
plates and two vertical diaphragm plates.
Minimum section modulus of the connection with the rudder stock housing.
The section modulus of the cross-section of the structure of the rudder blade formed by vertical diaphragm
plates and rudder plating, which is connected with the solid part where the rudder stock is housed is to be
not less than:
H − HX Q H − HX Q
ws = cs S 3 E 10-4 cm3 ws = 6.1cs S 3 E 10-9 in3
HE s
K HE s
K
where
cs = coefficient, to be taken equal to:
= 1.0 if there is no opening in the rudder plating or if such openings are closed by a
full penetration welded plate
= 1.5 if there is an opening in the considered cross-section of the rudder
S = rudder stock diameter, in mm (in.)
HE = vertical distance between the lower edge of the rudder blade and the upper edge of
the solid part, in m (ft)
HX = vertical distance between the considered cross-section and the upper edge of the solid
part as indicated in 3-2-14/Figure 6, in m (ft)
Q = material factor for the rudder blade plating as given in 3-2-14/17.1.
Ks = material factor for the rudder stock as given in 3-2-14/1.3.
The actual section modulus of the cross-section of the structure of the rudder blade is to be calculated with
respect to the symmetrical axis of the rudder.
The breadth of the rudder plating to be considered for the calculation of section modulus is to be not greater
than:
b = sv + 2HX/3 m (ft)
where
sv = spacing between the two vertical diaphragm, in m (ft) (see 3-2-14/Figure 6)
Where openings for access to the rudder stock nut are not closed by a full penetration welded plate, they
are to be deducted.
Hx
x x
Access to the
rudder stock
nut, if any
Hx/3 Hx/3
x x
Sv
Section x-x
The thickness of the horizontal diaphragm plates connected to the solid parts, in mm, as well as that of the
rudder blade plating between these diaphragms, is to be not less than the greater of the following values:
tH = 1.2t mm (in.)
tH = 0.045dS2/sH mm (in.)
where
t = defined in 3-2-14/17.3
dS = diameter, in mm (in.), to be taken equal to:
= S as per 3-2-14/7.3, for the solid part housing the rudder stock
= dp as per 3-2-14/13.1, for the solid part housing the pintle
sH = spacing between the two horizontal diaphragm plates, in mm (in.)
The increased thickness of the horizontal diaphragms is to extend fore and aft of the solid part at least to
the next vertical diaphragm.
The thickness of the vertical diaphragm plates welded to the solid part where the rudder stock is housed as
well as the thickness of the rudder side plating under this solid part is to be not less than the values obtained,
in mm (in.), from Table 7.
The increased thickness of vertical diaphragm plates is to extend below the solid piece at least to the next
horizontal diaphragm.
iv) In way of the rudder horn recess of semi-spade rudders the radii in the rudder plating are not to be
less than 5 times the plate thickness, but in no case less than 100 mm (4 in.). Welding in side plate
are to be avoided in or at the end of the radii. Edges of side plate and weld adjacent to radii are to
be ground smooth.
v) Welds between plates and heavy pieces (solid parts in forged or cast steel or very thick plating)
are to be made as full penetration welds. In way of highly stressed areas (e.g., cut-out of semi-
spade rudder and upper part of spade rudder), cast or welding on ribs is to be arranged. Two sided
full penetration welding is normally to be arranged. Where back welding is impossible welding is
to be performed against ceramic backing bars or equivalent. Steel backing bars may be used and
are to be continuously welded on one side to the heavy piece.
C R1
= kN/m (tf/m, Ltf/ft)
R1
wR2 = rudder load per unit length below lower rudder support/pintle
CR 2
= kN/m (tf/m, Ltf/ft)
R2
where
CR1 = rudder force, as defined in 3-2-14/3.3
CR2 = rudder force, as defined in 3-2-14/3.3
λ3 e2λ
K11 = m 1.3 + m/kN (m/tf, ft/Ltf)
3EJ 1h GJ th
λ3 λ2 (d − λ ) e 2 λ
K22 = m 1.3 + + m/kN (m/tf, ft/Ltf)
3EJ 1h 2 EJ 1h GJ th
4 FT2
= for any thin wall closed section, in m4 (ft4)
∑
ui
i
ti
Note that the Jth value is taken as an average value, valid over the rudder horn height.
FT = mean of areas enclosed by outer and inner boundaries of the thin walled section of
rudder horn, in m2 (ft2)
ui = length, in mm (in.), of the individual plates forming the mean horn sectional area
ti = thickness, in mm (in.), of the individual plates mentioned above
u
J1h
λ
Jth
h k11, k12
R1 wR1 k12, k22
J2h h/2
e
R2
wR2
2**
2**
2** 2
2 1* 1*
Freeboard Deck 1 1 1
0.85D
0.25 Lf
Lf
* reduced load upon exposed superstructure decks located at least one superstructure standard height
above the freeboard deck
** reduced load upon exposed superstructure decks of vessels with Lf > 100m (328 ft) located at least
one superstructure standard height above the lowest Position 2 deck
0.85D
0.25 Lf
Lf
* reduced load upon exposed superstructure decks located at least one superstructure standard height
above the freeboard deck
** reduced load upon exposed superstructure decks of vessels with Lf > 100m (328 ft) located at least
one superstructure standard height above the lowest Position 2 deck
TABLE 1
Minimum Design Load pHmin (1 July 2012)
pHmin in kN/m2 (tf/m2, Ltf/ft2) for
L in m (ft)
Unprotected Fronts Elsewhere
≤ 50 (164) 30 (3.06, 0.279) 15 (1.53, 0.139)
> 50 (164) eL eL
R 25 + R12.5 +
< 250 (820) 10 20
≥ 250 (820) 50 (5.1, 0.465) 25 (2.55, 0.232)
The horizontal weather design load need not be included in the direct strength calculation of the hatch cover,
unless it is utilized for the design of substructures of horizontal supports according to the requirements of
3-2-15/9.23.2(c).
where
σx = normal stress in x-direction, in N/mm2 (kgf/mm2, psi)
p
t = 15.8Fps mm
0.95Y
p
t = 23.64Fps in.
0.95Y
but not less than 1% of the spacing of the stiffener or 6 mm (0.24 in.) if that be greater.
where
Fp = factor for combined membrane and bending response
= 1.5 in general
σ σ
= 2.375 for ≥ 0.8 for the attached plate flange of primary supporting members
Y 0.8Y
s = stiffener spacing, in m (ft)
p = pressure pV and pL, as defined in 3-2-15/3.5 and 3-2-15/9.9.1, in kN/m2 (tf/m2, Ltf/ft2)
σ = maximum normal stress of hatch cover top plating, determined according to
3-2-15/Figure 3, N/mm2 (kgf/mm2, psi)
Y is as defined in 3-2-15/9.1
For flange plates under compression sufficient buckling strength according to 3-2-15/9.17 is to be demonstrated.
(Subparagraph 3-2-15/9.3.1 remains unchanged.)
where
s = secondary stiffener span, to be taken as the spacing of primary supporting members
or the distance between a primary supporting member and the edge support, in m (ft)
ss = secondary stiffener spacing in m (ft)
Y is as defined in 3-2-15/9.1
p is as defined in 3-2-15/9.3
For secondary stiffeners of lower plating of double skin hatch covers, requirements mentioned above are
not applied due to the absence of lateral loads.
The net thickness, in mm (in.), of the stiffener (except u-beams/trapeze stiffeners) web is to be taken not
less than 4 mm (0.16 in.).
The net section modulus of the secondary stiffeners is to be determined based on an attached plate width
assumed equal to the stiffener spacing.
For flat bar secondary stiffeners and buckling stiffeners, the ratio h/tw is to be not greater than following
equation:
h
≤ 15k0.5
tw
where
h = height of the stiffener, in m (ft)
tw = net thickness of the stiffener, in m (ft)
k = 235/Y (23.963/Y, 34084/Y)
Y is as defined in 3-2-15/9.1
Stiffeners parallel to primary supporting members and arranged within the effective breadth according to
3-2-15/9.15.1 must be continuous at crossing primary supporting member and may be regarded for calculating
the cross sectional properties of primary supporting members. It is to be verified that the combined stress
of those stiffeners induced by the bending of primary supporting members and lateral pressures does not exceed
the permissible stresses according to 3-2-15/9.1.1. The requirements of this paragraph are not applied to
stiffeners of lower plating of double skin hatch covers if the lower plating is not considered as strength member.
For hatch cover stiffeners under compression sufficient safety against lateral and torsional buckling according
to 3-2-15/9.17.3 is to be verified.
For hatch covers subject to wheel loading or point loads stiffener scantlings are to be determined using the
permissible stresses according to 3-2-15/9.1.1.
v0
FD = 0.11
eH L
x′ x′
mD = m0 – 5(m0 – 1) for 0 ≤ ≤ 0.2
L L
x′
= 1.0 for 0.2 < ≤ 0.7
L
m0 + 1 x ′ x′
= 1+ − 0.7 for 0.7 < ≤ 1.0
0.3 L L
m0 = 1.5 + F
v0 = maximum speed at summer load line draft, in knots. v0 is not to be taken less
than e H L
eH = 1 (1,0.3048)
x' = distance between the transverse coaming or hatch cover skirt plate
considered and aft end of the length L, in m (ft)
L is as defined in 3-1-1/3.1.
9.9.2 Point Loads
The load due to a concentrated force PS, except for container load, resulting from heave and pitch
(i.e., ship in the upright condition) is to be determined as follows:
PP = PS(1 + aa) kN (tf, Ltf)
where
PS = single force, in kN (tf, Ltf)
aa is as defined in 3-2-15/9.9.1.
h
⋅ (1 + a a ) ⋅ 0.45 + 0.42 m
M
Bz = kN (tf, Ltf)
2 fP
By = 0.24465M kN (tf, Ltf)
where
Az, Bz = support forces in z-direction at the forward and aft stack corners
By = support force in y-direction at the forward and aft stack corners
M = maximum designed weight of container stack, in kN (tf, Ltf)
hm = designed height of center of gravity of stack above hatch cover top, in m (ft),
may be calculated as weighted mean value of the stack, where the center of
gravity of each tier is taken to be located at the center of each container
fP = distance between foot points, in m (ft)
aa is as defined in 3-2-15/9.9.1.
When strength of the hatch cover structure is assessed by grillage analysis according to 3-2-15/9.15,
hm and zi need to be taken above the hatch cover supports. Force By does not need to be considered
in this case.
Values of Az and Bz applied for the assessment of hatch cover strength are to be shown in the
drawings of the hatch covers.
It is recommended that container loads as calculated above are considered as limit for foot point
loads of container stacks in the calculations of cargo securing (container lashing).
In the case of mixed stowage (20-foot and 40-foot container combined stack), the foot point forces
at the fore and aft end of the hatch cover are not to be higher than resulting from the design stack
weight for 40- foot containers, and the foot point forces at the middle of the cover are not to be
higher than resulting from the design stack weight for 20-foot containers.
FIGURE 4
Forces due to Container Loads (1 July 2012)
hm M
Az By
Bz
fP
Depending on the specific loading arrangements it may be necessary to consider additional partial
load cases where more or different container stacks are left empty.
Heel Direction
p H s ( − 0.5 s )
t = 19.6 mm
Y
p H s ( − 0.5 s )
=29.32 in.
Y
where
s is as defined in 3-2-15/9.3.
pH is as defined in 3-2-15/3.5.
Y is as defined in 3-2-15/9.1.1.
373.34 e s hs p H
= ⋅ + t s in.
Y hw
where
hw = web height of coaming stay at its lower end, in m (ft)
ts = corrosion addition according to 3-2-15/9.25, in mm (in.)
es and hs are as defined in 3-2-15/9.21.3(a).
pH is as defined in 3-2-15/3.5.
Y is as defined in 3-2-15/9.1.1.
For other designs of coaming stays, such as those shown in 3-2-15/Figure 10 c and d, the stresses
are to be determined through a grillage analysis or FEM. The calculated stresses are to comply
with the permissible stresses according to 3-2-15/9.1.1.
Webs are to be connected to the deck by fillet welds on both sides with a fillet weld throat thickness
of at least 0.44tw.
a b c d
(Renumber existing 3-2-15/Figures 10 through 3-2-15/Figure 13 as 3-2-15/Figure 11 through 3-2-15/Figure 14.)
9.21.3(c) Coaming Stays Under Friction Load. For coaming stays, which transfer friction forces
at hatch cover supports, fatigue strength is to be considered in the design.
Hatch coaming
Deck beam
42.08
= kgf/mm2
k
50.41
= psi
k
where k is as defined in 3-2-15/9.23.1(d).
The partial load cases given in 3-2-15/Figure 5 may not cover all unsymmetrical loadings, critical
for hatch cover lifting.
where
ahX = 0.2g in longitudinal direction, in m/s2 (ft/s2)
Where large relative displacements of the supporting surfaces are to be expected, the use of material
having low wear and frictional properties is recommended.
The substructures of the supports must be of such a design that a uniform pressure distribution is
achieved.
Irrespective of the arrangement of stoppers, the supports must be able to transmit the following
force Psh in the longitudinal and transverse direction:
PsV
Psh = α ⋅
dh
where
PsV = vertical supporting force
α is as defined in 3-5-1/11.3.2.
For non-metallic, low-friction support materials on steel, the friction coefficient may be reduced
but not to be less than 0.35.
Supports as well as the adjacent structures and substructures are to be designed such that the
permissible stresses according to 3-2-15/9.1.1 are not exceeded.
For substructures and adjacent structures of supports subjected to horizontal forces Psh, fatigue
strength is to be considered in the design.
A Work’s Certificate may be considered equivalent to the ABS Certificate and endorsed
by the ABS under the following cases:
• The test was witnessed by the ABS Surveyor; or
• An Alternative Certification Scheme (ACS) agreement is in place between the ABS
and the manufacturer or material supplier; or
• The Work’s certificate is supported by tests carried out by an accredited third party
that is accepted by the ABS and independent from the manufacturer and/or material
supplier.
iv) Test Report (TR). This is a document signed by the manufacturer stating:
• Conformity with requirements.
• That the tests and inspections have been carried out on samples from the current
production.
v) The documents above are used for product documentation as well as for documentation of
single inspections such as crack detection, dimensional check, etc. If agreed to by the
ABS, the documentation of single tests and inspections may also be arranged by filling in
results on a control sheet following the component through the production.
vi) The Surveyor is to review the TR and W for compliance with the agreed or approved
specifications. SC means that the Surveyor also witnesses the testing, batch or individual,
unless an ACS provides other arrangements.
vii) The manufacturer is not exempted from responsibility for any relevant tests and inspections
of those parts for which documentation is not explicitly requested by the ABS.
Manufacturing works is to be equipped in such a way that all materials and components
can be consistently produced to the required standard. This includes production and assembly
lines, machining units, special tools and devices, assembly and testing rigs as well as all
lifting and transportation devices.
ii) Parts subjected to low cycle fatigue (LCF) such as “hot” parts when load profiles such as
idle - full load - idle (with steep ramps) are frequently used
iii) Operation of the engine at limits as defined by its specified alarm system, such as running
at maximum permissible power with the lowest permissible oil pressure and/or highest
permissible oil inlet temperature.
Where a previously approved engine of the conventional type (i.e., non-electronically controlled)
is modified to be an electronically controlled engine, the requirement to conduct those tests
specified in 4-2-1/13.7 which were already conducted as part of the conventional engine approval
and for which it can be shown that the results would not be impacted due to the addition of the
electronic controls, may be subject to special consideration.
The limit points of the permissible operating range, as defined by the engine manufacturer.
For high speed engines, the 100 hr full load test and the low cycle fatigue test apply as
required in connection with the design assessment.
Specific tests of parts of the engine stipulated by the designer.
ii) Emergency operating mode. The manufacturer’s test for turbocharged engines is to include
the determination of the maximum achievable continuous power output in the following
cases of simulated turbocharger damage:
• Engines with one turbocharger: with the rotor blocked or removed;
• Engines with two or more turbochargers: with one turbocharger shut off.
13.7.4(b) Stage B: type tests to be witnessed by the Surveyor. The engine is to be operated at the
load points shown in 4-2-1/Figure 8. The data measured and recorded at each load point is to
include all necessary parameters for the engine operation.
i) The operating time per load point depends on the engine size (achievement of steady-state
condition) and on the time for collection of the operating values. For 4-2-1/13.7.4(b)i)
below, an operating time of two hours is required and two sets of readings are to be taken
at a minimum interval of one hour. For 4-2-1/13.7.4(b)ii) through 4-2-1/13.7.4(b)vi)
below, the operating time per load point is not to be less than 30 minutes.
a) Rated power, i.e., 100% output at 100% torque and 100% speed corresponding to
load point 1.
b) 100% power at maximum permissible speed corresponding to load point 2.
c) Maximum permissible torque (at least and normally 110%) at 100% speed
corresponding to load point 3; or maximum permissible power (at least and normally
110%) and 103.2% speed according to nominal propeller curve corresponding to
load point 3a. Load point 3a applies to engines only driving fixed pitch propellers
or water jets. Load point 3 applies to all other purposes. Load point 3 (or 3a as
applicable) is to be replaced with a load that corresponds to the specified overload
and duration approved for intermittent use. This applies where such overload
rating exceeds 110% of MCR. Where the approved intermittent overload rating is
less than 110% of MCR, subject overload rating has to replace the load point at
100% of MCR. In such case the load point at 110% of MCR remains.
d) Minimum permissible speed at 100% torque corresponding to load point 4.
e) Minimum permissible speed at 90% torque corresponding to load point 5.
f) Part load operation, e.g., 75%, 50%, 25% of maximum continuous rated power and
speed according to the nominal propeller curve (i.e., 90.8%, 79.3% and 62.9% speed)
corresponding to point 6, 7 and 8, or at constant rated speed setting corresponding
to points 9, 10 and 11, depending on the intended application of the engine.
g) Crosshead engines not restricted for use with C.P. propellers are to be tested with
no load at the associated maximum permissible engine speed.
ii) For turbocharged engines, maximum achievable power when operating along the nominal
propeller curve and when operating with constant governor setting for rated speed under
the following conditions:
a) Engines equipped with one turbocharger: with the rotor blocked or removed,
b) Engines equipped with two or more turbochargers: with one turbocharger shut off.
Engines intended for single propulsion with a fixed pitch propeller are to be able
to run continuously at a speed (rpm) of 40% of full speed along the theoretical
propeller curve when one turbocharger is out of operation.
iii) Maximum permissible torque (normally 110%) at 100% speed corresponding to load
point 3 or maximum permissible power (normally 110%) and speed according to nominal
propeller curve corresponding to load point 3a., 1/2 hour
iv) 100% power at maximum permissible speed corresponding to load point 21/2 hour
13.7.4(e) Integration Test. An integration test demonstrating that the response of the complete
mechanical, hydraulic and electronic system is as predicted maybe carried out for acceptance of
subsystems (Turbocharger, Engine Control System, Dual Fuel, Exhaust Gas treatment…) separately
approved. The scope of these tests is to be proposed by the designer/licensor taking into account
of impact on engine.
13.7.4(f) Measurements and Recordings. During all testing the ambient conditions (air temperature,
air pressure and humidity) are to be recorded.-As a minimum, the following engine data are to be
measured and recorded:
i) Engine rpm
ii) Torque
iii) Maximum combustion pressure for each cylinder*
iv) Mean indicated pressure for each cylinder*
v) Charging air pressure and temperature
vi) Exhaust gas temperature
vii) Fuel rack position or similar parameter related to engine load
viii) Turbocharger speed
ix) All engine parameters that are required for control and monitoring for the intended use
(propulsion, auxiliary, emergency). Refer to 4-2-1/13.11.4
* Note: For engines where the standard production cylinder heads are not designed for such measurements, a
special cylinder head made for this purpose may be used. In such a case, the measurements may be carried
out as part of Stage A and are to be properly documented. Where deemed necessary (e.g., for dual fuel
engines), the measurement of maximum combustion pressure and mean indicated pressure may be
carried out by indirect means, provided the reliability of the method is documented. Calibration records
for the instrumentation used to collect data as listed above are to be presented to and reviewed by the
attending Surveyor. Additional measurements may be required in connection with the design assessment.
13.7.4(g) Safety Precautions. Before any test run is carried out, all relevant equipment for the safety
of attending personnel is to be made available by the manufacturer/shipyard and is to be operational,
and its correct functioning is to be verified. This applies especially to crankcase explosive conditions
protection, but also over-speed protection and any other shut down function. The inspection for
jacketing of high-pressure fuel oil lines and proper screening of pipe connections is also to be
carried out before the test runs. Interlock test of turning gear is to be performed when installed.
13.9.1 General
The operational data corresponding to each of the specified test load conditions are to be determined
and recorded and all results are to be compiled in an acceptance protocol to be issued by the engine
manufacturer. This also includes crankshaft deflections if considered necessary by the engine
designer. Calibration records for the instrumentation are to be presented to the attending Surveyor.
In each case, all measurements conducted at the various load points shall be carried out at steady
operating conditions. The readings for 100% power (rated power at rated speed) are to be taken
twice at an interval of at least 30 minutes.
13.9.1(a) Environmental Test Conditions. The following environmental test conditions are to be
recorded
i) Ambient air temperature
ii) Ambient air pressure
iii) Atmospheric humidity
13.9.1(b) Load Points. For each required load point, the following parameters are to be recorded:
i) Power and speed
ii) Fuel index (or equivalent reading)
iii) Maximum combustion pressures (only when the cylinder heads installed are designed for
such measurement)
iv) Exhaust gas temperature before turbine and from each cylinder (to the extent that
monitoring is required in this Section and in Section 4-2-2)
v) Charge air temperature
vi) Charge air pressure
vii) Turbocharger speed (to the extent that monitoring is required in Section 4-2-2)
Before any official testing, the engines shall be run-in as prescribed by the engine manufacturer.
Adequate test bed facilities for loads as required in this section are to be provided. All fluids used
for testing purposes such as fuel, lubrication oil and cooling water are to be suitable for the purpose
intended (e.g., they are to be clean, preheated if necessary and cause no harm to engine parts).
This applies to all fluids used temporarily or repeatedly for testing purposes only.
13.9.1(c) Inspections. Engines are to be inspected for:
i) Jacketing of high-pressure fuel oil lines including the system used for the detection of
leakage
ii) Screening of pipe connections in piping containing flammable liquids
iii) Insulation of hot surfaces by taking random temperature readings that are to be compared
with corresponding readings obtained during the type test. This shall be done while
running at the rated power of engine. Use of contact thermometers may be accepted at the
discretion of the attending Surveyor. If the insulation is modified subsequently to the
Type Approval Test, the ABS may request temperature measurements.
These inspections are normally to be made during the Shop trials by the manufacturer and the
attending surveyor, but at the discretion of the ABS parts of these inspections may be postponed to
the shipboard testing.
Test loads for various engine applications are given below. In addition, the scope of the trials may
be expanded depending on the engine application, service experience, or other relevant reasons.
Alternatives to the detailed tests may be agreed between the manufacturer and the ABS when the
overall scope of tests is found to be equivalent.
iii) Approved intermittent overload (if applicable): testing for duration as agreed with the
manufacturer.
iv) 90% (or normal continuous cruise power), 75%, 50% and 25% power in accordance with
the nominal propeller curve or at constant speed no, the sequence to be selected by the
engine manufacturer.
After running on the test bed, the fuel delivery system is to be adjusted so that full power plus a
margin for transient regulation can be given in service after installation onboard. The transient
overload capability is required so that the electrical protection of downstream system components
is activated before the engine stalls. This margin may be 10% of the engine power but at least 10%
of the PTO power.
13.9.6 Engines Driving Auxiliaries
For engines driving auxiliaries the following tests are to be performed:
i) 100% rated power at corresponding speed no for at least 30 min.
ii) 110% power at engine speed no for 15 min., after having reached steady conditions.
iii) Approved intermittent overload (if applicable): testing for duration as agreed with the
manufacturer.
iv) For variable speed engines, 75%, 50% and 25% power in accordance with the nominal
power consumption curve, the sequence to be selected by the engine manufacturer.
After running on the test bed, the fuel delivery system is normally to be so adjusted that overload
power cannot be delivered in service, unless intermittent overload power is approved. In that case,
the fuel delivery system is to be blocked to that power.
13.9.7 Turbocharger Matching with Engine
13.9.7(a) Compressor Chart. Turbochargers are to have a compressor characteristic that allows
the engine, for which it is intended, to operate without surging during all operating conditions and
also after extended periods in operation. For abnormal, but permissible, operation conditions, such
as misfiring and sudden load reduction, no continuous surging is to occur.
Surging means the phenomenon, which results in a high pitch vibration of an audible level or
explosion-like noise from the scavenger area of the engine.
Continuous surging means that surging happens repeatedly and not only once.
13.9.7(b) Surge Margin Verification. Turbochargers over 2500 kW used on propulsion engines
are to be checked for surge margins during the engine workshop testing as specified below. These
tests may be waived if successfully tested earlier on an identical configuration of engine and
turbocharger (including same nozzle rings).
13.9.7(c) 4-stroke Engines. For 4-stroke engines, the following is to be performed without indication
of surging:
i) With maximum continuous power and speed (= 100%), the speed is to be reduced with
constant torque (fuel index) down to 90% power.
ii) With 50% power at 80% speed (= propeller characteristic for fixed pitch), the speed is to
be reduced to 72% while keeping constant torque (fuel index).
13.9.7(d) 2-stroke Engines. For 2-stroke engines, the surge margin is to be demonstrated by at
least one of the following methods:
i) The engine working characteristic established at workshop testing of the engine is to be
plotted into the compressor chart of the turbocharger (established in a test rig). There is to
be at least 10% surge margin in the full load range (i.e., working flow is to be 10% above
the theoretical (mass) flow at surge limit (at no pressure fluctuations)).
ii) Sudden fuel cut-off to at least one cylinder is not to result in continuous surging and the
turbocharger is to be stabilized at the new load within 20 seconds. For applications with
more than one turbocharger the fuel is to be cut-off to the cylinders closest upstream to
each turbocharger. This test is to be performed at two different engine loads:
a) The maximum power permitted for one cylinder misfiring;
b) The engine load corresponding to a charge air pressure of about 0.6 bar (but without
auxiliary blowers running).
iii) No continuous surging and the turbocharger is to be stabilized at the new load within 20
seconds when the power is abruptly reduced from 100% to 50% of the maximum continuous
power.
13.9.8 Electronically Controlled Engines
For electronically controlled engines, integration tests are to be conducted. They are to verify that
the response of the complete mechanical, hydraulic and electronic system is as predicted for all
intended operational modes. The scope of these tests is to be determined based on those tests that
have been established for the type testing. If such tests are technically unfeasible at the works, these
tests may be conducted during sea trial. The scope of these tests is to be agreed with the ABS for
selected cases based on the FMEA required in this Section.
13.9.9 Inspection After Tests
After shop tests, engine components, randomly selected at the discretion of the Surveyor, are to be
presented for inspection. Where engine manufacturers require crankshaft deflection to be periodically
checked during service, the crankshaft deflection is to be measured at this time after the shop test
and results recorded for future reference.
15.5 Engines Driving Propulsion Generators, Main Power Supply Generators and/or
Emergency Generators
The running tests are to be carried out at the rated speed under the following conditions:
i) At 100% power (rated electrical power of generator) for at least 60 min.
ii) At 110% power (rated electrical power of generator) for at least 10 min.
Each engine is to be tested at 100% electrical power for at least 60 min and 110% of rated electrical power
of the generator for at least 10 min. This may, if possible, be done during the electrical propulsion plant
test, which is required to be tested with 100% propulsion power (i.e. total electric motor capacity for
propulsion) by distributing the power on as few generators as possible. The duration of this test is to be
sufficient to reach stable operating temperatures of all rotating machines or for at least 4 hours. When some
of the gen. set(s) cannot be tested due to insufficient time during the propulsion system test mentioned
above, those required tests are to be carried out separately.
iii) Demonstration of the generator prime movers’ and governors’ ability to handle load steps as
described in 4-2-1/7.5.
15.6 Propulsion Engines also Driving Power Take Off (PTO) Generator
The running tests are to be carried out at the rated speed, under the following conditions:
i) 100% engine power (MCR) at corresponding speed no for at least 4 hours.
ii) 100% propeller branch power at engine speed no (unless already covered in the above test) for 2 hours.
iii) 100% PTO branch power at engine speed no for at least 1 hour.
15.9 Engines Burning Residual Fuel Oil or Other Special Fuel Oils
The suitability of propulsion and auxiliary diesel engines to burn residual fuel oils or other special fuel oils,
where they are intended to burn such fuel oils in service, is to be demonstrated.
Engine Part Material Nondestructive Tests & Inspections Visual Inspection and Component
Properties (2) Certificate
Magnetic Particle, Dimensional Visual Inspection Component
Liquid Penetrant, Inspection, (Surveyor) Certificate
or Similar Tests, Including Surface
Ultrasonic Tests Condition
Crankshaft: made in one piece SC(C+M) W(UT+CD) W Random, of fillets SC
and oil bores
Semi-built crankshaft As below As below As below As below SC
Crank throw SC(C+M) W(UT+CD) W Random, of fillets
and shrink fittings
Forged main journal and SC(C+M) W(UT+CD) W Random, of shrink
journals with flange fittings
Piston rod SC(C+M) W(UT+CD) Random SC
D > 400 mm CD again after
final machining
(grinding)
Cross head SC(C+M) W(UT+CD) Random SC
(crosshead engines) CD again after
final machining
(grinding and
polishing)
Connecting rod with cap SC(C+M) W(UT+CD) W Random, of all SC
surfaces, in particular
those shot peened
Coupling bolts for crankshaft SC(C+M) W(UT+CD) W Random, of SC
interference fit
Bolts and studs for main W(C+M) W(UT+CD)
bearings
D > 300 mm
Bolts and studs for cylinder W(C+M) W(UT+CD)
heads
D > 300 mm
Bolts and studs for connecting W(C+M) W(UT+CD) TR of thread
rods making
D > 300 mm
Tie rod W(C+M) W(UT+CD) TR of thread Random SC
(crosshead engines) making
High pressure fuel injection W(C+M)
pipes including common fuel
rail
D > 300 mm
High pressure common servo W(C+M)
oil system
D > 300 mm
Cooler, both sides W(C+M)
D > 300 mm
Accumulator of common rail W(C+M)
fuel or servo oil system
All engines with accumulators
with a capacity of > 0.5 l
Piping, pumps, actuators, etc., W(C+M)
for hydraulic drive of valves,
if applicable
> 800 kW/cyl.
Bearings for main, crosshead, TR(C) TR (UT for full W
and crankpin contact between
> 800 kW/cyl. basic material and
bearing metal)
Symbol Description:
C: chemical composition; CD: crack detection by MPI or DP; D: cylinder bore diameter (mm); GJL: gray cast iron; GJS: spheroidal
graphite cast iron; GS: cast steel; M: mechanical properties; SC: class certificate; TR: test report; UT: ultrasonic testing; W: work
certificate; X: visual examination of accessible surfaces by the Surveyor.
Notes:
1 For engines < 375 kW, see 4-2-1/3.3.3.
2 (1 July 2016) Material properties include chemical composition and mechanical properties, and also surface
treatment such as surface hardening (hardness, depth and extent), peening and rolling (extent and applied force).
1 Scope
The documents necessary to approve a diesel engine design for conformance to the Rules and for use during
manufacture and installation are listed. The document flow between engine designer, ABS Engineering,
engine builder/licensee and ABS Survey is provided.
3 Definitions
Definitions relating to approval of diesel engines are given in 4-2-1A1/Annex 1.
5 Overview
5.3.1(c) The engine designer arranges for an ABS Surveyor to attend an engine type test and
upon satisfactory testing the ABS issues a type approval certificate.
5.3.1(d) A representative document flow process for obtaining a type approval certificate is shown
in 4-2-1A1A2/Figure 1.
* Note: Process of type approval certificate for diesel engines are equivalent as a product design assessment
certificate under ABS Type Approval Program.
7.17.2
Where considered necessary, ABS may request further documents to be submitted. This may include
details or evidence of existing type approval or proposals for a type testing program in accordance
with 4-2-1/13.7 or 4-2-1/13.11.
9 Certification Process
The certification process consists of the steps in 4-2-1A1/9.1 to 4-2-1A1/9.9. This process is illustrated in
4-2-1A1A2/Figure 2 showing the document flows between the:
• Engine designer/licensor,
• Engine builder/licensee,
• Component manufacturers,
• ABS approval center, and
• ABS site offices.
For those cases when a licensor-licensee agreement does not apply, an “engine designer” shall be understood
as the entity that has the design rights for the engine type or is delegated by the entity having the design
rights to modify the design.
The documents listed in 4-2-1A1/Table 3 may be submitted by:
• The engine designer (licensor),
• The manufacturer/licensee.
TABLE 1
Documentation to be Submitted for Information, as Applicable (1 July 2016)
No. Item
1 Engine particulars (e.g., Data sheet with general engine information (see 4-2-1A1/Annex 3), Project Guide, Marine
Installation Manual)
2 Engine cross section
3 Engine longitudinal section
4 Bedplate and crankcase of cast design
5 Thrust bearing assembly(1)
6 Frame/framebox/gearbox of cast design(2)
7 Tie rod
8 Connecting rod
9 Connecting rod, assembly(3)
10 Crosshead, assembly(3)
11 Piston rod, assembly(3)
12 Piston, assembly(3)
13 Cylinder jacket/ block of cast design(2)
14 Cylinder cover, assembly(3)
15 Cylinder liner
16 Counterweights (if not integral with crankshaft), including fastening
17 Camshaft drive, assembly(3)
18 Flywheel
19 Fuel oil injection pump
20 Shielding and insulation of exhaust pipes and other parts of high temperature which may be impinged as a result of a fuel
system failure, assembly
For electronically controlled engines, construction and arrangement of:
21 Control valves
22 High-pressure pumps
23 Drive for high pressure pumps
24 Operation and service manuals(4)
25 FMEA (for engine control system)(5)
26 Production specifications for castings and welding (sequence)
27 Evidence of quality control system for engine design and in service maintenance
28 Quality requirements for engine production
29 Type approval certification for environmental tests, control components(6)
Notes:
1 If integral with engine and not integrated in the bedplate.
2 Only for one cylinder or one cylinder configuration.
3 Including identification (e.g., drawing number) of components.
4 Operation and service manuals are to contain maintenance requirements (servicing and repair) including details of
any special tools and gauges that are to be used with their fitting/settings together with any test requirements on
completion of maintenance.
5 Where engines rely on hydraulic, pneumatic or electronic control of fuel injection and/or valves, a failure mode
and effects analysis (FMEA) is to be submitted to demonstrate that failure of the control system will not result in
the operation of the engine being degraded beyond acceptable performance criteria for the engine. The FMEA
reports required will not be explicitly approved by ABS.
6 Tests are to demonstrate the ability of the control, protection and safety equipment to function as intended under
the specified testing conditions per UR E10.
TABLE 2
Documentation to be Submitted for Approval, as Applicable (1 July 2016)
No. Item
1 Bedplate and crankcase of welded design, with welding details and welding instructions(1,2)
2 Thrust bearing bedplate of welded design, with welding details and welding instructions(1)
3 Bedplate/oil sump welding drawings1
4 Frame/framebox/gearbox of welded design, with welding details and instructions(1,2)
5 Engine frames, welding drawings(1,2)
6 Crankshaft, details, each cylinder No.
7 Crankshaft, assembly, each cylinder No.
8 Crankshaft calculations (for each cylinder configuration) according to the attached data sheet and UR M53
9 Thrust shaft or intermediate shaft (if integral with engine)
10 Shaft coupling bolts
11 Material specifications of main parts with information on non-destructive material tests and pressure tests(3)
Schematic layout or other equivalent documents on the engine of:
12 Starting air system
13 Fuel oil system
14 Lubricating oil system
15 Cooling water system
16 Hydraulic system
17 Hydraulic system (for valve lift)
18 Engine control and safety system
19 Shielding of high pressure fuel pipes, assembly(4)
20 Construction of accumulators (common rail) (for electronically controlled engine)
21 Construction of common accumulators (common rail) (for electronically controlled engine)
22 Arrangement and details of the crankcase explosion relief valve (see 4-2-1/7.1) (5)
23 Calculation results for crankcase explosion relief valves (see Appendix 4-2-1A5)
24 Details of the type test program and the type test report)(7)
25 High pressure parts for fuel oil injection system(6)
26 Oil mist detection and/or alternative alarm arrangements (see 4-2-1/7.2)
27 Details of mechanical joints of piping systems (see 4-6-2/5.9)
28 Documentation verifying compliance with inclination limits (see 4-1-1/Table 7)
29 Documents as required in Section 4-9-3, as applicable
Notes:
1 For approval of materials and weld procedure specifications. The weld procedure specification is to include details
of pre and post weld heat treatment, weld consumables and fit-up conditions.
2 For each cylinder for which dimensions and details differ.
3 For comparison with Society requirements for material, NDT and pressure testing as applicable.
4 All engines.
5 Only for engines of a cylinder diameter of 200 mm or more or a crankcase volume of 0.6 m3 or more.
6 The documentation to contain specifications for pressures, pipe dimensions and materials.
7 The type test report may be submitted shortly after the conclusion of the type test.
TABLE 3
Documentation for the Inspection of Components and Systems (1 July 2016)
• Special consideration will be given to engines of identical design and application
• For engine applications refer to 4-2-1/13.6 and 4-2-1/Tables 1 and 2
No. Item
1 Engine particulars as per data sheet in 4-2-1A1/Annex 3
2 Material specifications of main parts with information on non-destructive material tests and pressure tests(1)
3 Bedplate and crankcase of welded design, with welding details and welding instructions(2)
4 Thrust bearing bedplate of welded design, with welding details and welding instructions(2)
5 Frame/framebox/gearbox of welded design, with welding details and instructions(2)
6 Crankshaft, assembly and details
7 Thrust shaft or intermediate shaft (if integral with engine)
8 Shaft coupling bolts
9 Bolts and studs for main bearings
10 Bolts and studs for cylinder heads and exhaust valve (two stroke design)
11 Bolts and studs for connecting rods
12 Tie rods
Schematic layout or other equivalent documents on the engine of:(3)
13 Starting air system
14 Fuel oil system
15 Lubricating oil system
16 Cooling water system
17 Hydraulic system
18 Hydraulic system (for valve lift)
19 Engine control and safety system
20 Shielding of high pressure fuel pipes, assembly(4)
21 Construction of accumulators for hydraulic oil and fuel oil
22 High pressure parts for fuel oil injection system(5)
23 Arrangement and details of the crankcase explosion relief valve (see 4-2-1/7.1)(6)
24 Oil mist detection and/or alternative alarm arrangements (see 4-2-1/7.2)
25 Cylinder head
26 Cylinder block, engine block
27 Cylinder liner
28 Counterweights (if not integral with crankshaft), including fastening
29 Connecting rod with cap
30 Crosshead
31 Piston rod
32 Piston, assembly(7)
33 Piston head
34 Camshaft drive, assembly(7)
35 Flywheel
36 Arrangement of foundation (for main engines only)
37 Fuel oil injection pump
38 Shielding and insulation of exhaust pipes and other parts of high temperature which may be impinged as a result of a fuel
system failure, assembly
39 Construction and arrangement of dampers
TABLE 3 (continued)
Documentation for the Inspection of Components and Systems (1 July 2016)
No. Item
For electronically controlled engines, assembly drawings or arrangements of:
40 Control valves
41 High-pressure pumps
42 Drive for high pressure pumps
43 Valve bodies, if applicable
44 Operation and service manuals(8)
45 Test program resulting from FMEA (for engine control system)(9)
46 Production specifications for castings and welding (sequence)
47 Type approval certification for environmental tests, control components(10)
48 Quality requirements for engine production
Notes:
1 For comparison with Society requirements for material, NDT and pressure testing as applicable.
2 For approval of materials and weld procedure specifications. The weld procedure specification is to include details
of pre and post weld heat treatment, weld consumables and fit-up conditions.
3 Details of the system so far as supplied by the engine manufacturer such as: main dimensions, operating media and
maximum working pressures.
4 All engines.
5 The documentation to contain specifications for pressures, pipe dimensions and materials.
6 Only for engines of a cylinder diameter of 200 mm or more or a crankcase volume of 0.6 m3 or more.
7 Including identification (e.g., drawing number) of components.
8 Operation and service manuals are to contain maintenance requirements (servicing and repair) including details of
any special tools and gauges that are to be used with their fitting/settings together with any test requirements on
completion of maintenance.
9 Required for engines that rely on hydraulic, pneumatic or electronic control of fuel injection and/or valves.
10 Documents modified for a specific application are to be submitted to ABS for information or approval, as
applicable. See 4-2-1A1/5.3.2(b), 4-2-1A1/Annex 4 and 4-2-1A1/Annex 5.
ANNEX 1 – Glossary
Term Definition
Acceptance criteria A set of values or criteria which a design, product, service or process is required
to conform with, in order to be considered in compliance
Accepted Status of a design, product, service or process, which has been found to conform
to specific acceptance criteria
Alternative Certification A system, by which a society evaluates a manufacturer’s quality assurance and
Scheme (ACS) quality control arrangements for compliance with Rule requirements, then
authorizes a manufacturer to undertake and witness testing normally required to
be done in the presence of a Surveyor. The Alternative Certification Scheme as
presently administrated by the IACS Member Societies.
Approval The granting of permission for a design, product, service or process to be used for
a stated purpose under specific conditions based upon a satisfactory appraisal
Term Definition
Assembly Equipment or a system made up of components or parts
Assess Determine the degree of conformity of a design, product, service, process, system
or organization with identified specifications, Rules, standards or other normative
documents
Auditor Individual who has the qualifications and experience to perform audits
Conformity Where a design, product, process or service demonstrates compliance with its
specific requirements
Contract Agreement between two or more parties relating to the scope of service
Design appraisal Evaluation of all relevant plans, calculations and documents related to the design
Design review Part of the appraisal process to evaluate specific aspects of the design
Drawings approval/ Part of the design approval process which relates to the evaluation of drawings
plan approval and plans
Term Definition
Inspection plan List of tasks of inspection to be performed by the Inspector
Installation The assembling and final placement of components, equipment and subsystems
to permit operation of the system
Manufacturer Party responsible for the manufacturing and quality of the product
Manufacturing process Approval of the manufacturing process adopted by the manufacturer during
approval production of a specific product
Material Goods supplied by one manufacturer to another manufacturer that will require
further forming or manufacturing before becoming a new product
Modification A limited change that does not affect the current approval
Modification notice Information about a design modification with new modification index or new
drawing number replacing the earlier drawing
Prototype test Investigations on the first or one of the first new engines with regard to
optimization, fine tuning of engine parameters and verification of the expected
running behavior
Quality assurance All the planned and systematic activities implemented within the quality system,
and demonstrated as needed to provide adequate confidence that an entity will
fulfil requirements for quality. Refer to ISO 9000 series
Repair Restore to original or near original condition from the results of wear and tear or
damages for a product or system in service
Specification Technical data or particulars which are used to establish the suitability of
materials, products, components or systems for their intended use
Substantive modifications or Design modifications, which lead to alterations in the stress levels, operational
major modifications or behavior, fatigue life or an effect on other components or characteristics of
major changes importance such as emissions
Term Definition
Test A technical operation that consists of the determination of one or more
characteristics or performance of a given product, material, equipment, organism,
physical phenomenon, process or service according to a specified procedure. A
technical operation to determine if one or more characteristic(s) or performance
of a product, process or service satisfies specific requirements
Traceability Ability to follow back through the design and manufacturing process to the origin
Type approval The establishment of the acceptability of a product through the systematic:
Type approval test Last step of the type approval procedure. Test program in accordance with 4-2-1/7
Witness Individual physically present at a test and being able to record and give evidence
about its outcome
FIGURE 1
Type Approval Document Flow (1 July 2016)
Engine Designer (ED)/
Licensor
Review/Approval
of submitted
documents
FIGURE 2
Engine Certificate Document Flow (1 July 2016)
Engine Designer (ED)/
Obtains TA Develops
Checks alternative
Licensor
based on documents
execution and
documents in for specific
issues acceptance
If licensee modifications,
4-2-1A1/ engine
4-2-1A1/5.3.2(c)
own dwgs./specs.
Tables 1 & 2 4-2-1A1/5.3.2(b)
Accepted docs.
as per Annex 5
(Annex 5)
Develops:
Engine Builder (EB)/
Marked documents
comparison list (Annex 4)
4-2-1A1/5.3.2(d)
4-2-1A1/5.3.2(d)
Manufacturer
Component
Class Approval
Reviews/approves
documents,
Center
Annex 4 and
4-2-1A1/5.3.2(e)
EB Site Office:
Files list of
Class Site
Office (1)
marked
documents for
use in
FAT survey
1 Class Site office with responsibility for engine builder and/or component manufacturers in different locations
2 For alternative execution, see 4-2-1A1/9.5
FIGURE 2 (continued)
Engine Certificate Document Flow (1 July 2016)
Forwards
Receives Prepares
pertinent Files Engine
component with for FAT
marked certificate certificate
certificate (certificates)
dwgs.
Manufacturer
Component
Request for survey of components
Manufactures Files
components certificate
Request for survey
Request for survey
Class Approval
Center
EB Site Office:
Class Site
- Survey FAT
- Survey
- Issue of engine
- Issue of certificate
certificate
4-2-1A1/5.3.2(f)
4-2-1A1/5.3.2(g)
Class Application number (if applicable): Engine Manufacturer’s Application Identification Number:
General Data
Engine Manufacturer(s), Licensee(s) and/or Manufacturing Sites*Name
Engine Designer:
Country
Contact Person:
Address:
6 6
5 A
4
5 4 A
3 A3 A B6
2 A2 B5
1 A1 B4
B3
B2
αv B1
Counter Counter
Clockwise Clockwise
Clockwise Clockwise
State numbering system of cylinders from left to right as per above diagrams ( as applicable)
Number of cylinders Clockwise firing order Counter-clockwise firing order
A flame arrestor or a bursting disk is installed before each starting valve Yes No
in the starting air system: in the starting air manifold Yes No
Crankcase relief valves available Yes No Manufacturer / type: /
Type approval certificate No.
Total crankcase gross
No. of cyl. Type & size (mm) of relief valve Relief area per relief valve (mm2) No. of relief valves
volume incl. attachments (m3)
/
/
/
/
Method used for detection of potentially explosive crankcase condition:
Oil mist detector: Manufacturer / type: / Type approval certificate No.
Alternative method: crankcase pressure monitoring bearing temperature monitoring other:
(mark all that apply) oil splash temperature monitoring recirculation arrangements
Cylinder overpressure warning device available Yes No
Type: Opening pressure (bar):
4g. Attached ancillary equipment(Mark all that apply)
Engine driven pumps:
Main lubricating oil pump Sea cooling water pump LT-fresh cooling water pump
HT-fresh cooling water pump Fuel oil booster pump Hydraulic oil pump Other ( )
Engine attached motor driven pumps:
Lubricating oil pump Cooling fresh water pump Fuel oil booster pump
Hydraulic oil pump Other ( )
8. Further Remarks:
* All parties that affect the final complete engine (e.g. manufacture, modify, adjust) are to be listed. All sites where such work is carried out may be
required to complete CoP assessment.
† DA = Design Appraisal, TT = Type Test, CoP = Assessment of Conformity of Production. See 1-1/A3, 4-2-1/A1 and 4-2-1/13.7.
‡ Only in case of TA Extension.
§ See ‘Definitions’ at the end of this application form for more information.
Company:
Stamp:
Job Title:
Date:
Definitions:
Complete Engine includes the control system and all ancillary systems and equipment referred to in the Rules that are used for safe operation of the
engine and for which there are rule requirements, this includes systems allowing the use of different fuel types. The exact list of components/items that
will need to be tested in together with the bare engine will depend on the specific design of the engine, its control system and the fuel(s) used but may
include, but are not limited to, the following:
(a) Turbocharger(s)
(b) Crankcase explosion relief devices
(c) Oil mist detection and alarm devices
(d) Piping
(e) Electronic monitoring and control system(s) – software and hardware
(f) Fuel management system (where dual fuel arrangements are fitted)
(g) Engine driven pumps
(h) Engine mounted filters
Fuel Types: All fuels that the engine is designed to operate with are to be identified on the application form as this may have impact on the
requirements that are applicable for Design Appraisal and the scope of the tests required for Type Testing. Where the engine is to operate in a Dual
Fuel mode, the combinations of fuel types are to be detailed. E.g. Natural Gas + DMA, Natural Gas + Marine Residual Fuel, the specific details of each
fuel are to be provided as indicated in the relevant rows of the Fuel Types part of section 3a of this form.
1
2
3
4
5
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016
6
7
8
9
...
For example:
• Differences in geometry
• Differences in the functionality
• Material
• Hardness
• Surface condition
• Alternative standard
• Licensee production information introduced on
the drawing
• Weldings or castings
• etc.
Evaluation Initials:
Cost down
Date:
Tools
Yes No NCR RAE
Licensor comments
vii) Where oil mist is drawn into a detector/monitor via piping arrangements, the time delay between
the sample leaving the crankcase and operation of the alarm is to be determined for the longest
and shortest lengths of pipes recommended by the manufacturer. The pipe arrangements are to be
in accordance with the manufacturer’s instructions/recommendations. Piping is to be arranged to
prevent pooling of oil condensate which may cause a blockage of the sampling pipe over time.
viii) It is to be demonstrated that openings in detector equipment that is in contact with the crankcase
atmosphere and may be exposed to oil splash and spray from engine lubricating oil do not occlude
or become blocked under continuous oil splash and spray conditions. Testing is to be in accordance
with arrangements proposed by the manufacturer and agreed by ABS. The temperature, quantity and
angle of impact of the oil to be used is to be declared and their selection justified by the manufacturer.
ix) It is to be demonstrated that exposed to water vapor from the crankcase atmosphere, which may affect
the sensitivity of the detector equipment, will not affect the functional operation of the detector
equipment. Where exposure to water vapor and/or water condensation has been identified as a possible
source of equipment malfunctioning, testing is to demonstrate that any mitigating arrangements,
such as heating, are effective. Testing is to be in accordance with arrangements proposed by the
manufacturer and agreed by ABS.
Note: This testing is in addition to that required by 4-2-1A6/9.3v) and is concerned with the effects of condensation
caused by the detection equipment being at a lower temperature than the crankcase atmosphere.
x) It is to be demonstrated that an indication is given where lenses fitted in the equipment and used in
determination of the oil mist level have been partially obscured to a degree that will affect the
reliability of the information and alarm indication.
e) The results of a gravimetric analysis are considered invalid and are to be rejected if the
resultant calibration curve has an increasing gradient with respect to the oil mist detection
reading. This situation occurs when insufficient time has been allowed for the oil mist to
become homogeneous. Single results that are more than 10% below the calibration curve
are to be rejected. This situation occurs when the integrity of the filter unit has been
compromised and not all of the oil is collected on the filter paper.
f) The filters require to be weighed to a precision of 0.1 mg and the volume of air/oil mist
sampled to 10 ml.
ii) The testing is to be witnessed by the Surveyor.
iii) Oil mist detection equipment is to be tested in the orientation (vertical, horizontal or inclined) in
which it is intended to be installed on an engine or gear case as specified by the equipment
manufacturer.
iv) Type testing is to be carried out for each type of oil mist detection and alarm equipment for which
a manufacturer seeks approval. Where sensitivity levels can be adjusted, testing is to be carried
out at the extreme and mid-point level settings.
1 General
1.3 Definitions
(Revise Subparagraph 4-2-2/1.3.1, as follows:)
1.3.1 Turbocharger (1 July 2016)
The term Turbocharger used in this section refers to any equipment that is exhaust gas or mechanically
driven by the engine, such as exhaust turbochargers or superchargers, which is designed to charge
the diesel engine cylinders with air at a higher pressure and hence higher density than air at
atmospheric pressure.
Turbochargers are to be type approved, either separately or as a part of an engine.
Turbochargers are categorized in three groups depending on served power by cylinder groups with:
• Category A: ≤ 1000 kW
• Category B: > 1000 kW and ≤ 2500 kW
• Category C: > 2500 kW
5.1 General
The turbochargers are to be designed to operate under conditions given in 4-1-1/Tables 7 and 8. The component
lifetime and the alarm level for speed are to be based on 45°C air inlet temperature.
The air inlet of turbochargers is to be fitted with a filter.
5.3 Containment
Turbochargers are to fulfill containment in the event of a rotor burst. This means that at a rotor burst no
part may penetrate the casing of the turbocharger or escape through the air intake. For documentation
purposes (test/calculation), it shall be assumed that the discs disintegrate in the worst possible way.
For turbochargers of categories B and C, containment is to be documented by testing. Fulfillment of this
requirement can be awarded to a generic range of turbochargers based on testing of one specific unit. Testing
of a large unit is preferred as this is considered conservative for all smaller units in the generic range. In
any case, it is to be documented (e.g., by calculation) that the selected test unit really is representative for
the whole generic range.
The minimum test speeds, relative to the maximum permissible operating speed, are:
• For the compressor: 120%
• For the turbine: 140% or the natural burst speed, whichever is lower
Containment tests are to be performed at working temperature.
A numerical analysis (simulation) of sufficient containment integrity of the casing based on calculations by
means of a simulation model may be accepted in lieu of the practical containment test, provided that:
i) The numerical simulation model has been tested and its suitability/accuracy has been proven by
direct comparison between calculation results and the practical containment test for a reference
application (reference containment test). This test is to be performed at least once by the manufacturer
for acceptance of the numerical simulation method in lieu of tests.
ii) The corresponding numerical simulation for the containment is performed for the same speeds as
specified for the containment test.
iii) Material properties for high-speed deformations are to be applied in the numeric simulation. The
correlation between normal properties and the properties at the pertinent deformation speed are to
be substantiated.
iv) The design of the turbocharger regarding geometry and kinematics is similar to the turbocharger
that was used for the reference containment test. In general, totally new designs will call for a new
reference containment test.
Exhaust gas at each Alarm (High) (1) Indication (1) Alarm (High) Indication High temp. alarms
turbocharger inlet, for each cylinder
temperature at engine is
acceptable (2)
Lub. oil at turbocharger Alarm (High) Indication If not forced
outlet, temperature system, oil
temperature near
bearings
Lub. oil at turbocharger Alarm (Low) Indication Alarm (Low) Indication Only for forced
inlet, pressure lubrication
systems (3)
Notes:
1 For category B turbochargers, the exhaust gas temperature may be alternatively monitored at the
turbocharger outlet, provided that the alarm level is set to a safe level for the turbine and that correlation
between inlet and outlet temperatures is substantiated.
2 Alarm and indication of the exhaust gas temperature at turbocharger inlet may be waived if alarm and
indication for individual exhaust gas temperature is provided for each cylinder and the alarm level is set
to a value safe for the turbocharger.
3 Separate sensors are to be provided if the lubrication oil system of the turbocharger is not integrated with
the lubrication oil system of the diesel engine or if it is separated by a throttle or pressure reduction valve
from the diesel engine lubrication oil system.
4 On turbocharging systems where turbochargers are activated sequentially, speed monitoring is not
required for the turbocharger(s) being activated last in the sequence, provided all turbochargers share the
same intake air filter and they are not fitted with waste gates.
• Hydraulic testing of cooling spaces to 4 bars or 1.5 times maximum working pressure,
whichever is higher
• Overspeed test of all compressor wheels for a duration of 3 minutes at either 20% above alarm
level speed at room temperature or 10% above alarm level speed at 45°C inlet temperature when
tested in the actual housing with the corresponding pressure ratio. The overspeed test may be
waived for forged wheels that are individually controlled by an approved nondestructive method.
Turbochargers are to be delivered with:
• For turbochargers of category C, a class certificate, which at a minimum cites the applicable
type approval and the ACS, when ACS applies
• For turbochargers of category B, a work’s certificate, which at a minimum cites the applicable
type approval, which includes production assessment
1 General
(Revise Paragraph 4-3-5/1.1, as follows:)
1.5 Definitions
(Add new Subparagraphs 4-3-5/1.5.4 and 4-3-5/1.5.5, as follows:)
1.5.4 Declared Operational Limits (1 July 2016)
Declared steering angle limits and maximum rotational speed are operational limits in terms of
maximum steering angle, and rotational speed, or equivalent, according declared guidelines for safe
operation, also taking into account the vessel’s speed or propeller torque/speed or other limitation.
The "declared steering angle limits" and “maximum rotational speed” are to be established by the
vessel’s designer and shipbuilder based on the vessel specific non-traditional steering means.
Vessels’ maneuverability tests, such as IMO Standards for Ship Maneuverability, Resolution
MSC.137(76) are to be carried out not exceeding the declared operational limits.
1.5.5 Steering Gear Power Unit (1 July 2016)
For purposes of alternative propulsion and steering arrangements, the steering gear power units are
to be considered as defined in 4-3-4/1.5.2. For electric steering gears, the electric steering motor
is to be considered as part of power unit and actuator.
5 Design
(Revise Paragraph 4-3-5/5.9, as follows:)
9 Boiler Appurtenances
9.17 Additional Requirements for Shell Type Exhaust Gas Economizers (2007)
9.17.3 Pressure Relief
(Revise Item 4-4-1/9.17.3(b), as follows:)
9.17.3(b) Discharge Pipe (1 July 2016). To avoid the accumulation of condensate on the outlet
side of safety valves, the discharge pipes and/or safety valve housings are to be fitted with drainage
arrangements from the lowest part, directed with continuous fall to a position clear of the shell
type exhaust gas economizers where it will not pose threats to either personnel or machinery. No
valves or cocks are to be fitted in the drainage arrangements.
7 Distribution System
(Revise Paragraph 4-8-4/1.11, as follows:)
1 General
(Revise Paragraph 4-8-4/1.11, as follows:)
5 Accumulator Batteries
5.1 General
5.1.5 Maintenance of Batteries (2005)
(Revise Item 4-8-4/5.1.5(a), as follows:)
5.1.5(a) Maintenance Schedule of Batteries (1 July 2016). Where batteries are fitted for use for
essential and emergency services, a maintenance schedule of such batteries is to be provided and
maintained. The schedule is to include at least the following information regarding the batteries,
which is to be submitted for review, during their plan approval or the new building survey.
(Bulleted list remains unchanged.)
Dry type transformers are to comply with the applicable Parts of the IEC Publication 60076-11.
Liquid filled transformers are to comply with the applicable Parts of the IEC 60076 Series. Oil
immersed transformers are to be provided with the following alarms and protections:
• Liquid level (Low) – alarm
• Liquid temperature (High) – alarm
• Liquid level (Low) – trip or load reduction
• Liquid temperature (High) – trip or load reduction
• Gas pressure relay (High) – trip
For cables with rated voltage (Uo/U) up to 1.8/3 kV (Um = 3.6 kV), a DC voltage equal to 4Uo
shall be applied for 15 minutes.
After completion of the test, the conductors are to be connected to earth for a sufficient period in
order to remove any trapped electric charge.
The insulation resistance test is then repeated.
The above tests are for newly installed cables. If due to repairs or modifications, cables which
have been in use are to be tested, lower voltages and shorter durations should be considered.
1 General
1 General
(Revise Paragraph 5C-5-3/1.1, as follows:)
3.1 Still-water Bending Moments, Shear Forces and Torsional Moment (1 July 2016)
3.1.1 Still-water Vertical Bending Moments and Shear Forces
Still-water bending moments, Ms in kN-m (tf-m, Ltf-ft), and still water shear forces, Fs in kN (tf,
Ltf), are to be calculated at each section along the ship length for design loading conditions.
In general, the design loading conditions are the design cargo and ballast loading conditions, based
on amount of bunker, fresh water and stores at departure and arrival, are to be considered for the
MS and FS calculations. Where the amount and disposition of consumables at any intermediate stage
of the voyage are considered more severe, calculations for such intermediate conditions are to be
submitted in addition to those for departure and arrival conditions. Also, where any ballasting and/or
de-ballasting is intended during voyage, calculations of the intermediate condition just before and
just after ballasting and/or de-ballasting any ballast tank are to be submitted and where approved
included in the loading manual for guidance.
The permissible vertical still water bending moments Msmax and Msmin and the permissible vertical
still-water shear forces Fsmax and Fsmin in seagoing conditions at any longitudinal position are to
envelop:
• The maximum and minimum still water bending moments and shear forces for the seagoing
loading conditions defined in the Loading Manual.
• The maximum and minimum still water bending moments and shear forces specified by the
designer
The Loading Manual should include the relevant loading conditions, which envelop the still water
hull girder loads for seagoing conditions. See 5C-5-4/3.1.9.
Envelope curves are also to be provided for the still-water bending moments (hogging and sagging)
and shear forces (positive and negative).
Except for special loading cases, the loading patterns shown in 5C-5-3/Figures 3A through 3C and
5C-5-A5/Table 1 are to be considered in determining local static loads.
(Add new 5C-5-3/Figure 1A, and renumber existing 5C-5-3/Figure 1 as 5C-5-3/Figure 1B as follows:)
FIGURE 1A
Sign Convention for Vertical Bending Moments
and Vertical Shear Forces (1 July 2016)
(+)
Ms, Mw
Aft Fore
Fs, Fw (+)
Aft Fore
FIGURE 1B
Sign Conventions for Horizontal Bending Moments, Horizontal Shear Forces
and Torsional Moments (1 July 2016)
(+)
FH
(+)
MH
TS, TM
(+)
(+)
5.1 Wave-induced Longitudinal Bending and Torsional Moments and Shear Forces
(Revise Subparagraph 5C-5-3/5.1.1, as follows:)
5.1.1 Vertical Wave Bending Moment (1 July 2016)
The wave vertical bending moments amidships, expressed in kN-m (tf-m, Ltf-ft), are to be obtained
from the following equations:
0.8
B
Mw-Hog = +1.5c1fRL CCw
3
fNL-Hog N-m (tf-m, Ltf-ft) Wave Hogging Moment
L
0 .8
B
Mw-Sag = –1.5c1fRL3CCw fNL-Sag N-m (tf-m, Ltf-ft) Wave Sagging Moment
L
where
c1 = 1.0 (0.10197, 0.0093239)
fR = factor related to the operational profile, to be taken as 0.85
L = length of vessel, as defined in 3-1-1/3.1, in m (ft)
2.2
L
C = 1 – 1.50 1 − for L ≤ Lref
Lref
1.7
L
= 1 – 0.45 − 1 for L > Lref
Lref
Lref = reference length, in m, taken as:
1 + 0.2 f Bow
= 6.4269 not to be taken less than 1.4282, for L in feet
C w Cb L0.3
d d d
The distribution of the vertical wave bending moment, Mw along the length of the vessel L, is given
in 5C-5-3/Figure 5.
Mw-Hog
0.25Mw-Hog
0.15Mw-Hog
0.1L 0.35L 0.55L 0.8L
AE 0.35L 0.6L FE
Mw-Sag
(Add new 5C-5-3/Figure 6, as follows, and renumber existing 5C-5-3/Figure 4 through 5C-5-3/Figure 21 as
5C-5-3/Figure 7 through 5C-5-3/Figure 24:)
FIGURE 6
Distribution of Vertical Wave Shear Force along the Ship Length (1 July 2016)
Fo re
Fw Sag
Aft
Fw Hog
Mid
Fw
Aft
0.25Fw Sag
−Fw
Mid
Fo re
Fw Hog
Aft
Fw Sag
Aw
=
(LB )
σyd = specified minimum yield stress of the material, in N/mm2 (kgf/mm2, psi)
Q = material conversion factor
= 1.0 for ordinary strength steel
= 0.78 for Grade H32 steel
= 0.72 for Grade H36 steel
= 0.68 for Grade H40 steel
The structural members made of H40 strength steel with thickness greater
than 51 mm or H47 strength steel are to comply with the requirements in the
ABS Guide for Application of Higher-Strength Hull Structural Thick Steel
Plates in Container Carriers. The Q factor specified in this Guide may be
used to calculate the reduced section modulus.
E = Young’s modulus, to be taken as E = 2.06 × 105 N/mm2 (21,000 kgf/mm2,
30 × 106 psi)
Ms = vertical still water bending moment in seagoing condition, in kN-m (tf-m,
Ltf-ft), at the cross section under consideration
Msmax, Msmin = permissible maximum and minimum vertical still water bending moments in
seagoing condition, in kN-m (tf-m, Ltf-ft), at the cross section under
consideration, see 5C-5-3/3.1.1
Mw = vertical wave induced bending moment, in kN-m (tf-m, Ltf-ft), at the cross
section under consideration
Fs = vertical still water shear force in seagoing condition, in kN (tf, Ltf), at the
cross section under consideration
Fsmax, Fsmin = permissible maximum and minimum still water vertical shear force in seagoing
condition, in kN (tf, Ltf), at the cross section under consideration, see
5C-5-3/3.1.1
Fw = vertical wave induced shear force, in kN (tf, Ltf), at the cross section under
consideration
qv = shear flow along the cross section under consideration, to be determined
according to Appendix 5C-5-A4a
fNL-Hog = nonlinear correction factor for hogging, see 5C-5-3/5.1.1
fNL-Sag = nonlinear correction factor for sagging, see 5C-5-3/5.1.1
fR = factor related to the operational profile, 5C-5-3/5.1.1
tnet = net thickness, in mm (in.), see 5C-5-4/3.1.3
tres = reserve thickness, to be taken as 0.5 mm (0.02 in.)
Inet = net vertical hull girder moment of inertia at the cross section under consideration,
to be determined using net scantlings as defined in 5C-5-4/3.1.3, in cm2-m2
(in2-ft2)
σHG = hull girder bending stress, in N/mm2 (kgf/mm2, psi), as defined in 5C-5-4/3.1.5
τHG = hull girder shear stress, in N/mm2 (kgf/mm2, psi), as defined in 5C-5-4/3.1.5
x = longitudinal coordinate of a location under consideration, in m (ft)
y = vertical coordinate of a location under consideration, in m (ft)
yn = distance from the baseline to the horizontal neutral axis, in m (ft)
3.1.2(b) Fore End and Aft End
• The fore end (FE) of the rule length L, see 5C-5-4/Figure 3, is the perpendicular to the scantling
draft waterline at the forward side of the stem.
• The aft end (AE) of the rule length L, see 5C-5-4/Figure 3, is the perpendicular to the scantling
draft waterline at a distance L aft of the fore end (FE).
L/2 L/2
L
3.1.2(c) Reference Coordinate System. The ship’s geometry, loads and load effects are defined
with respect to the following right-hand coordinate system (see 5C-5-4/Figure 4):
• Origin: At the intersection of the longitudinal plane of symmetry of ship, the aft end of L
and the baseline.
• X axis: Longitudinal axis, positive forwards.
• Y axis: Vertical axis, positive upwards.
• Z axis: Transverse axis, positive towards starboard side.
AE
3.1.3(b) Determination of Corrosion Addition. The corrosion addition for each of the two sides
of a structural member, tc1 or tc2 is specified in 5C-5-4/Table 2. The total corrosion addition, tc, in
mm (in.), for both sides of the structural member is obtained by the following formula:
tc = (tc1 + tc2) + tres mm (in.)
For an internal member within a given compartment, the total corrosion addition, tc is obtained from
the following formula:
tc = (2tc1) + tres mm (in.)
The corrosion addition of a stiffener is to be determined according to the location of its connection
to the attached plating.
3.1.3(c) Determination of Net Section Properties. The net section modulus, moment of inertia
and shear area properties of a supporting member are to be calculated using the net dimensions of
the attached plate, web and flange, as defined in 5C-5-4/Figure 5. The net cross-sectional area, the
moment of inertia about the axis parallel to the attached plate and the associated neutral axis
position are to be determined through applying a corrosion magnitude of 0.5αtc deducted from the
surface of the profile cross-section.
tf-gr tf
hstf tw-gr
hw-gr tw hw
tp-gr tp
T - Profile
bf-gr bf
tf-gr tf
hstf tw-gr
hw-gr tw hw
tp-gr tp
L - Profile
hstf hw
tw-gr tw
tp-gr tp
FB - Profile
hstf y
hw
tw-gr tw
tp-gr tp
• Shear stress:
γ s Fs + γ w Fw
τHG = c2 N/mm2 (kgf/mm2, psi)
t net qv
where
c1 = 10 (10, 2240)
γs , γw = partial safety factors, to be taken as 1.0
Ms = vertical still water bending moment in seagoing condition, in kN-m (tf-m,
Ltf-ft), at the cross section under consideration, see 5C-5-3/3.1.1
Mw = vertical wave induced bending moment, in kN-m (tf-m, Ltf-ft), at the cross
section under consideration, see 5C-5-3/5.1.1
Inet = net vertical hull girder moment of inertia at the cross section under consideration,
to be determined using net scantlings as defined in 5C-5-4/3.1.5, in cm2-m2
(in2-ft2)
y = vertical coordinate of a location under consideration, in m (ft)
yn = distance from the baseline to the horizontal neutral axis, in m (ft)
c2 = 1000 (1000, 2240)
Fs = vertical still water shear force in seagoing condition, in kN (tf, Ltf), at the
cross section under consideration, see 5C-5-3/3.1.1
Fw = vertical wave induced shear force, in kN (tf, Ltf), at the cross section under
consideration, see 5C-5-3/5.1.2
tnet = net thickness, in mm (in.), see 5C-5-4/3.1.3
qv = shear flow along the cross section under consideration, to be determined in
accordance with Appendix 5C-5-A4a, in units of 1/mm (1/ mm, 1/in.)
3.1.6 Hull Girder Strength Assessment for Vertical Bending moments and Vertical Shear Forces
3.1.6(a) General. Continuity of structure is to be maintained throughout the length of the ship.
Where significant changes in structural arrangement occur adequate transitional structure is to be
provided.
3.1.6(b) Stiffness Criterion. The net moment of inertia, in cm2-m2 (in2-ft2), for the “hogging” and
“sagging” load cases defined in 5C-5-3/7.1 is not to be less than:
Inet ≥ cL|Ms + Mw|10-3 cm2-m2 (in2-ft2)
where
c = 1.55 (15.200, 2.3939)
Ms and Mw are as defined in 5C-5-4/3.1.5.
σeq = σ x2 + 3τ 2
σ yd
σperm =
γ1 γ 2
σ yd
= Q
235
γ2 = partial safety factor for load combinations and permissible stress, to
be taken as:
= 1.24 for bending strength assessment as described below
= 1.13 for shear strength assessment as described below
ii) Bending Strength Assessment. The assessment of the bending stresses is to be carried out
at the following locations of the cross section:
• At bottom
• At deck
• At top of hatch coaming
• At any point where there is a change of steel yield strength
The following combination of hull girder stress, in N/mm2 (kgf/mm2, psi), as defined in
5C-5-4/3.1.5, is to be considered:
σx = σHG
τ=0
iii) Hull Girder Section Modulus Amidships. The required net hull girder section modulus
and design (actual) net hull girder section modulus are as indicated below:
γs M s + γwM w 3
SMR = 10 cm2-m (in2-ft)
σ perm
where
SMR = required net section modulus amidships, cm2-m (in2-ft)
I
SM = net 103 cm2-m (in2-ft)
y− y
n
where
SM = design (actual) net section modulus amidships, cm2-m (in2-ft)
Inet = net vertical hull girder moment of inertia at midships, determined
using net scantlings as defined in 5C-5-4/3.1.3, in cm2-m2 (in2-ft2)
y = limiting value for the vertical co-ordinate of the location as defined
above in 5C-5-4/3.1.6(c)ii), in m (ft)
yn = distance from the baseline to the horizontal neutral axis, in m (ft)
iv) Minimum Hull Girder Section Modulus Amidships. The minimum gross (without deduction
of corrosion additions) hull girder section modulus amidships is not to be less than
obtained from the following equation:
SM = C1C2L2B (Cb + 0.7) cm2-m (in2-ft)
where
1.5
300 − L
C1 = 10.75 − 90 ≤ L ≤ 300 m
100
= 10.75 300 < L < 350 m
1.5
L − 350
= 10.75 − 350 ≤ L ≤ 500 m
150
1.5
984 − L
C1 = 10.75 − 295 ≤ L ≤ 984 ft
328
= 10.75 984 < L < 1148 ft
1.5
L − 1148
= 10.75 − 1148 ≤ L ≤ 1640 ft
492
C2 = 0.01 (0.01, 1.44 × 10-4)
L = length of vessel, as defined in 3-1-1/3.1, in m (ft)
B = breadth of vessel, as defined in 3-1-1/5, in m (ft)
Cb = block coefficient, as defined in 3-1-1/11.3, but is not to be taken less
than 0.6
In general, where the minimum section modulus governs, scantlings of all continuous
longitudinal members of the hull girder are to be maintained throughout 0.4L amidships
and then may be gradually tapered beyond.
v) Shear Strength Assessment. The assessment of shear stress is to be carried out for all
structural elements that contribute to the shear strength capability.
The assessment of shear stress is to be carried out according to general acceptance criteria
described above for all structural elements that contribute to the shear strength capability.
The following combination of hull girder stress, in N/mm2 (kgf/mm2, psi), as defined in
5C-5-4/3.1.5 is to be considered:
σx = 0
τ = τHG
Stress
γc τ Applied at failure
τ stress
σx γ c σx σc σ x
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A2 A2
B b B B B
a
A1 A1
A1 PSM A1
a
PSM PSM b
Longitudinal Framing Transverse Framing
The hull girder stresses for longitudinal stiffeners are to be calculated at the following load calculation
points:
• At the mid length of the considered stiffener.
• At the intersection point between the stiffener and its attached plate.
3.1.8 Hull Girder Ultimate Strength
3.1.8(a) General. The hull girder ultimate strength is to be assessed for ships with length L equal
or greater than 130m.)
The acceptance criteria given in 5C-5-4/3.1.8(d) are applicable to intact ship structures.
The hull girder ultimate bending capacity is to be checked for the “hogging” and “sagging” bending
moments as defined in 5C-5-3/7.1.1.
3.1.8(b) Hull Girder Ultimate Bending Moments. The vertical hull girder bending moment, M, in
hogging and sagging conditions, to be considered in the ultimate strength check is to be taken as:
M = γsMs + γwMwu kN-m (tf-m, Ltf-ft)
where
γs = partial safety factor for still water bending moment, to be taken as:
= 1.0
γw = partial safety factor for vertical wave bending moment, to be taken as:
= 1.2
Ms = permissible still water bending moment, in kN-m (tf-m, Ltf-ft), defined in
5C-5-3/3.1.1
Mwu = vertical wave bending moment including whipping component, in kN-m (tf-m,
Ltf-ft)
= kuMw kN-m (tf-m, Ltf-ft)
dk
ku = 5.52 + 0.873
L
102 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016
Notice No. 1 – July 2016
(Add new 5C-5-4/Figure 8, as follows, and renumber existing 5C-5-4/Figure 8 through 5C-5-4/Figure 20
as 5C-5-4/Figure 9 through 5C-5-4/Figure 21:)
FIGURE 8
Bending Moment M versus Curvature χ (1 July 2016)
M
Hogging Condition
MUH
−χF χ
χF
MUS
Sagging Condition
The hull girder ultimate bending moment capacity MU is to be calculated using the
incremental-iterative method as given in 5C-5-A4c/3 or using an alternative method as
indicated in 5C-5-A4c/5.
3.1.8(d) Acceptance Criteria. The hull girder ultimate bending capacity at any hull transverse
section is to satisfy the following criteria:
MU
M≤
γ M γ DB
where
M = vertical bending moment, in kN-m (tf-m, Ltf-ft), to be obtained as specified
in 5C-5-4/3.1.8(b).
MU = hull girder ultimate bending moment capacity, in kN-m (tf-m, Ltf-ft), to be
obtained as specified in 5C-5-4/3.1.8(c).
γM = partial safety factor for the hull girder ultimate bending capacity, covering
material, geometric and strength prediction uncertainties, to be taken as:
= 1.05
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γDB = partial safety factor for the hull girder ultimate bending moment capacity,
covering the effect of double bottom bending, to be taken as:
= 1.15 For hogging condition
= 1.0 For sagging condition
For cross sections where the double bottom breadth of the inner bottom is less than that at amidships or
where the double bottom structure differs from that at amidships (e.g., engine room sections), the
factor γDB for hogging condition may be reduced, where specifically approved.
TABLE 5
Permissible Hull Girder Shear Stress (1 July 2016)
Permissible Shear Stress,
in kN/cm2 (tf/cm2,Ltf/in2)
At Sea 12.0/Q
(1.224/Q, 7.77/Q)
In Port 10.5/Q
(1.071/Q, 6.80/Q)
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p = nominal pressure, in N/cm2 (kgf/cm2, lbf/in2), at the lower edge of each plate strake,
as specified in 5C-5-3/Table 2, but is not to be taken less than 85% of the pressure at
the upper turn of the bilge. The nominal pressure at the upper turn of bilge for case
“a” in 5C-5-3/Table 2 is not to be taken less than that at bottom boundary of wing
tank where the bottom boundary is located between the upper turn of bilge and 0.35D
above the base line.
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α1 = Sm1 fy1/Sm fy
α2 = Sm2 fy2/Sm fy
Sm = strength reduction factor, as defined in 5C-5-4/9.3.1, of the side shell plating
Sm1 = strength reduction factor, as defined in 5C-5-4/9.3.1, of the bottom flange of the hull
girder
Sm2 = strength reduction factor, as defined in 5C-5-4/9.3.1, of the strength deck flange of
the hull girder
fy = minimum specified yield point of the side shell plating, in N/cm2 (kgf/cm2, lbf/in2)
fy1 = minimum specified yield point of the bottom flange of the hull girder, in N/cm2
(kgf/cm2, lbf/in2)
fy2 = minimum specified yield point of the strength deck flange of the hull girder, in N/cm2
(kgf/cm2, lbf/in2)
SMRD = required net hull girder modulus amidships, as defined in 5C-5-4/3.1.6(c), based on
the material factor of the strength deck flange of the hull girder, in cm2-m (in2-ft).
SMD = design (actual) net hull girder section modulus amidships, as defined in 5C-5-4/3.1.6(c),
at the strength deck amidships, in cm2-m (in2-ft)
c = 0.7N2 − 0.2, not to be taken less than 0.4Q1/2
N = Rd (Q/Qd)1/2 for the sheer strake
= Rd [(Q/Qd) (ya/yn)]1/2 for other locations above neutral axis
1/2
= Rb [(Q/Qb) (ya/yn)] for locations below neutral axis
Rd = (SMRDS /SMD)1/2
Rb = (SMRBH /SMB)1/2
SMRDS = required net hull girder section modulus amidships, as defined in 5C-5-4/3.1.6(c), for
sagging bending moment based on the material factor of the strength deck flange of
the hull girder, in cm2-m (in2-ft)
SMRBH = required net hull girder section amidships, as defined in 5C-5-4/3.1.6(c), for hogging
bending moment based on the material factor of the bottom flange of the hull girder,
in cm2-m (in2-ft)
Q, Qb, Qd = material conversion factor for the side shell plating, the bottom flange and the strength
deck flange of the hull girder, respectively. Refer to 5C-5-4/9.3.1 for values of
material conversion factors.
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y = vertical distance, in m (ft), measured from the neutral axis of the hull girder transverse
section to the lower edge of the side shell strake
ya = vertical distance, in m (ft), measured from the neutral axis of the hull girder transverse
section to the lower edge (upper edge) of the side shell strake, when the strake under
consideration is below (above) the neutral axis.
yb = vertical distance, in m (ft), measured from the upper turn of bilge to the neutral axis
of the section
yn = vertical distance, in m (ft), measured from the bottom (deck) to the neutral axis of the
hull girder transverse section, when the strake under consideration is below (above)
the neutral axis
SMRB, SMB, and E are as defined in 5C-5-4/9.3.1.
(Following text remains unchanged.)
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fy2 = minimum specified yield point of the strength deck flange of the hull girder, in N/cm2
(kgf/cm2, lbf/in2)
SMD and SMRDS are as defined in 5C-5-4/11.1 and SMRDS is to be taken not less than 0.5 SMRD.
SMRB and SMB are as defined in 5C-5-4/9.3.1.
SMRD = required net hull girder modulus amidships, as defined in 5C-5-4/3.1.6(c), based on
the material factor of the strength deck flange of the hull girder, in cm2-m (in2-ft).
y = vertical distance, in m (ft), measured from the neutral axis of the section to the side
longitudinal under consideration at its connection to the associated plate
yn = vertical distance, in m (ft), measured from the strength deck (bottom) to the neutral
axis of the section, when the longitudinal under consideration is above (below) the
neutral axis
The effective breadth of plating, be, is as defined in 5C-5-4/9.5.
(Following text remains unchanged.)
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In addition, the net thickness of the longitudinally framed plate is to be not less than that obtained from the
following equation:
t3 = c s (Sm fs/E)1/2 mm (in.)
where
s = spacing of longitudinals, in mm (in.)
c = 0.7N2 − 0.2, not to be taken less than 0.2
N = Rd [(Q/Qd) (y/yn)]1/2 for side stringers located above neutral axis
Rd = (SMRDS /SMD)1/2
Rb = (SMRBH /SMB)1/2
SMRDS = required net hull girder section modulus amidships, as defined in 5C-5-4/3.1.6(c), for
sagging bending moment based on the material factor of the strength deck flange of
the hull girder, in cm2-m (in2-ft)
SMRBH = required net hull girder section modulus amidships, as defined in 5C-5-4/3.1.6(c), for
hogging bending moment based on the material factor of the bottom flange of the hull
girder, in cm2-m (in2-ft)
SMD, SMB = as defined in 5C-5-4/11.1 and 5C-5-4/9.3.1, respectively
Q, Qb, Qd = material conversion factor for the side stringer plating, the bottom flange, and the strength
deck flange of the hull girder, respectively. Refer to 5C-5-4/9.3.1 for values of
material conversion factors.
y = vertical distance, in m (ft), measured from the neutral axis of the hull girder transverse
section to the side stringer.
yn = vertical distance, in m (ft), measured from the neutral axis of the hull girder transverse
section, when the side stringer under consideration is below (above) the neutral axis
Sm and fy are defined in 5C-5-4/9.3.1.
The net thickness, t3, may be determined based on Sm and fy of the hull girder strength material required at
the location under consideration.
Where the shell is transversely framed, web stiffeners are to be fitted for the full width of the side stringer
at every frame. Other stiffening arrangements may be considered based on the structural stability of the
web plates.
15 Deck Structures
(Revise Paragraph 5C-5-4/15.1, as follows:)
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Notice No. 1 – July 2016
where
s = spacing of deck longitudinals, in mm (in.)
k1 = 0.342
k2 = 0.500
Rd = (SMRDS /SMD)1/2
SMRDS = required net hull girder section modulus amidships, as defined in 5C-5-4/3.1.6(c), for
sagging bending moment based on the material factor of the strength deck flange of
the hull girder, in cm2-m (in2-ft)
Q, Qd = material conversion factor for the deck plating and the strength deck flange of the hull
girder, respectively. Refer to 5C-5-4/9.3.1 for values of material conversion factors.
Sm, fy and E are as defined in 5C-5-4/9.3.1.
SMD is as defined in 5C-5-4/11.1.
The net thickness, t3, may be determined based on Sm and fy of the hull girder strength material required at
the location under consideration.
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Notice No. 1 – July 2016
where
s = spacing of longitudinals, in mm (in.)
c = 0.7N2 − 0.2, not to be taken less than 0.2
N = Rd[(Q/Qd)(y/yn)]1/2
Rd = (SMRDS /SMD)1/2
SMRDS = required net hull girder section modulus amidships, as defined in 5C-5-4/3.1.6(c), for
sagging bending moment based on the material factor of the strength deck flange of
the hull girder, in cm2-m (in2-ft)
SMD = design (actual) net hull girder section modulus amidships, as defined in 5C-5-4/3.1.6(c),
at the strength deck, in cm2-m (in2-ft)
Q, Qd = material conversion factor for the side stringer plating, the bottom flange and the strength
deck flange of the hull girder, respectively. Refer to 5C-5-4/9.3.1 for values of
material conversion factors.
y = vertical distance, in m (ft), measured from the neutral axis of the hull girder transverse
section to the passage deck
yn = vertical distance, in m (ft), measured from the deck to the neutral axis of the hull
girder transverse section,
Sm and fy are defined in 5C-5-4/9.3.1.
The net thickness, t2, may be determined based on Sm and fy of the hull girder strength material required at
the location under consideration.
In addition, the passage deck forming a tank boundary is to comply with the requirement for a side stringer
in 5C-5-4/13.11. Where the passage deck forms a cargo hold boundary, the scantlings of the deck are also
to comply with the requirements for watertight longitudinal bulkhead in 5C-5-4/19.5 and 5C-5-4/19.7.
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SMB /SMRB is not to be taken more than 1.2α1 or 1.4, whichever is less.
f2 = permissible bending stress, in the vertical direction in N/cm2 (kgf/cm2, lbf/in2)
= 0.90Sm fy
α1 = Sm1 fy1/Sm fy
α2 = Sm2 fy2/Sm fy
Sm = strength reduction factor of the longitudinal bulkhead plating, as defined in
5C-5-4/9.3.1
fy = minimum specified yield point of the longitudinal bulkhead plating, in N/cm2
(kgf/cm2, lbf/in2)
z = transverse distance, in m (ft), measured from the centerline of the section to the
longitudinal bulkhead strake under consideration
y = vertical distance, in m (ft), measured from the neutral axis of the hull girder transverse
section to the lower edge of the longitudinal bulkhead strake under consideration
yn = vertical distance, in m (ft), measured from the strength deck (bottom) to the neutral
axis of the section
L = vessel’s length, in m (ft), as defined in 3-1-1/3.1
B = vessel’s breadth, in m (ft), as defined in 3-1-1/5
SMRB, SMB, and E are as defined in 5C-5-4/9.3.1.
Sm1 and fy1 are as defined in 5C-5-4/9.5.
SMRD, Sm2 and fy2 are as defined in 5C-5-4/11.3.
SMD is as defined in 5C-5-4/11.1.
In general, the longitudinal bulkhead is to be longitudinally framed, except for the areas of 0.35D above
and below mid-depth of the longitudinal bulkhead. These areas of longitudinal bulkhead plating may be
transversely framed, provided the net thickness of the longitudinal bulkhead plating is not less than t, as
specified below:
t = 0.73sk(k2 p/f)1/2 mm (in.)
where
s = spacing of vertical stiffener on the longitudinal bulkhead, in mm (in.)
k = (3.075(α)1/2 − 2.077)/(α + 0.272), (1 ≤ α ≤ 2)
= 1.0 (α > 2)
α = aspect ratio of the panel (longer edge/shorter edge)
f = permissible bending stress, in longitudinal direction, in N/cm2 (kgf/cm2, lbf/in2)
= 1.2[1.0 − 0.33(z/B) − 0.52α1(SMRB /SMB)(y/yn)]Sm fy ≤ 0.85Sm fy below neutral axis
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Notice No. 1 – July 2016
In addition to the above requirements, the net thickness of the longitudinally framed strakes is also to be
not less than that obtained from the following equation:
t3 = cs(Sm fy /E)1/2 mm (in.)
where
s = spacing of longitudinal bulkhead longitudinals, in mm (in.)
c = 0.7N2 − 0.2, not to be less than 0.2
c for the top strake is not to be taken less than 0.4Q1/2.
N = Rd(Q/Qd)1/2 for the top strake
Rd = (SMRDS /SMD)1/2
Rb = (SMRBH /SMB)1/2
SMRDS = required net hull girder section modulus amidships, as defined in 5C-5-4/3.1.6(c), for
sagging bending moment based on the material factor of the strength deck flange of
the hull girder, in cm2-m (in2-ft)
SMRBH = required net hull girder section modulus amidships, as defined in 5C-5-4/3.1.6(c), for
hogging bending moment based on the material factor of the bottom flange of the hull
girder, in cm2-m (in2-ft)
Q, Qb, Qd = material conversion factor for the bulkhead plating, the bottom flange and the strength
deck flange of the hull girder, respectively. Refer to 5C-5-4/9.3.1 for values of
material conversion factors.
y = vertical distance, in m (ft), measured from the neutral axis of the hull girder transverse
section to the lower edge (upper edge) of the bulkhead strake, when the strake under
consideration is below (above) the neutral axis.
yn = vertical distance, in m (ft), measured from the bottom (deck) to the neutral axis of the
hull girder transverse section, when the strake under consideration is below (above)
the neutral axis
Sm and fy are defined in 5C-5-4/19.1 and E is defined in 5C-5-4/9.3.1.
The net thickness, t3, may be determined based on Sm and fy of the hull girder strength material required at
the location under consideration.
The minimum width of the top strake for the midship 0.4L is to be obtained from the following equations:
b = 5L + 800 mm for L ≤ 200 m
= 0.06L + 31.5 in. for L ≤ 656 ft
b = 1800 mm for 200 < L ≤ 500 m
= 70.87 in. for 656 < L ≤ 1640 ft
L = length of vessel as defined in 3-1-1/3.1, in m (ft)
b = width of top strake, in mm (in.)
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(Delete existing Appendix 5C-5-A4, and add new Appendix 5C-5-A4a, as follows:)
1 General
This Appendix describes the procedures of direct calculation of shear flow around a ship’s cross section
due to hull girder vertical shear force. The shear flow, qv, at each location in the cross section, is calculated
by considering the cross section is subjected to a unit vertical shear force of 1 N (kgf, lbf).
The unit shear flow per mm, qv, in N/mm (kgf/mm, lbf/in), is to be taken as:
qv = qD + qI
where
qD = determinate shear flow, as defined in 5C-5-A4a/3
qI = indeterminate shear flow which circulates around the closed cells, as defined in
5C-5-A4a/5
In the calculation of the unit shear flow, qv, the longitudinal stiffeners are to be taken into account.
1.0197 s
qD(s) = −
107 I y − net ∫ ( z − z )t
0
n net d s kgf/mm
0.22481 s
qD(s) = −
I y − net 0∫( z − zn )tnet d s lbf/in
where
s = coordinate value of running coordinate along the cross section, in m (in.)
Iy-net = net moment of inertia of the cross section, in m4 (in4)
tnet = net thickness of plating, in mm (in.)
zn = Z coordinate of horizontal neutral axis from baseline, in m (in.)
It is assumed that the cross section is composed of line segments as shown in 5C-5-A4a/Figure 1, where each
line segment has a constant plate net thickness. The determinate shear flow is obtained by the following
equation:
tnet
qDk = − (zk + zi – 2zn) + qDi
2 ⋅106 I y − net
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5.0985tnet
qDk = − (zk + zi – 2zn) + qDi
108 I y − net
0.11241tnet
qDk = − (zk + zi – 2zn) + qDi
I y − net
where
qDk, qDi = determinate shear flow at node k and node i, respectively, in N/mm (kgf/mm, lbf/in)
FIGURE 1
Definition of Line Segment (1 July 2016)
z
k
zk
zi
i
0 y
yi yk
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Notice No. 1 – July 2016
FIGURE 2
Placement of Virtual Slits and Calculation of Determinate
Shear Flow at Bifurcation Points (1 July 2016)
qd1end
qd1start = 0 qd3end = 0
Start point
Virtual slit
End point
where
Nw = number of common walls shared by cell c and all other cells.
c&m = common wall shared by cells c and m
qIc, qIm = indeterminate shear flow around the closed cell c and m, respectively, in N/mm
(kgf/mm, lbf/in)
Under the assumption of the assembly of line segments shown in 5C-5-A4a/Figure 1 and constant plate
thickness of each line segment, the above equation can be expressed as follows:
Nw
Nc
m
N
Nc
q Ic ∑
j =1 net
t
− ∑qIm ∑
j m=1 j =1 t net
∑
= − φ j
j m j =1
2
φj = − ( z k + 2 z i − 3 z n ) + q Di kN/mm
6 ⋅ 10 I Y − net
3
t net j
0.016995 2
φj = − ( z k + 2 z i − 3z n ) + 0.10197 q Di kgf/mm
I Y − net t net j
37.08 2
φj = − ( z k + 2 zi − 3z n ) + 5.7101 ⋅ 10 −3 q Di lbf/in
I Y −net t net j
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Notice No. 1 – July 2016
where
Nc = number of line segments in cell c
Nm = number of line segments on the common wall shared by cells c and m
qDi = determinate shear flow, in N/mm (kgf/mm, lbf/in), calculated according to 5C-5-A4a/3
The difference in the directions of running coordinates specified in 5C-5-A4a/2 and in this section has to
be considered.
FIGURE 3
Closed Cells and Common Wall (1 July 2016)
Common wall
Cell c
Cell m
= ( y k − yi )2 + (z k − z i )2
anet = 10-3tnet m2 anet = tnet in2
Anet = ∑a net
anet
sy-net = (z + z )
2 k i
Sy-net = ∑s y −net
anet 2
iy0-net = ( z k + z k zi + zi2 )
3
Iy0-net = ∑i y 0 −net
where
anet, Anet = area of the line segment and the cross section, respectively, in m2 (in2)
sy-net, Sy-net = first moment of the line segment and the cross section about the baseline, in m3 (in3)
iy0-net, Iy0-net = moment of inertia of the line segment and the cross section about the baseline, in m4 (in4)
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Notice No. 1 – July 2016
s y − net
zn =
Anet
Inertia moment about the horizontal neutral axis, in m4 (in4), is to be obtained as follows:
1.1 Definition
An Elementary Plate Panel (EPP) is the unstiffened part of the plating between stiffeners and/or primary
supporting members.
All the edges of the elementary plate panel are forced to remain straight (but free to move in the in-plane
directions) due to the surrounding structure/neighboring plates (usually longitudinal stiffened panels in
deck, bottom and inner-bottom plating, shell and longitudinal bulkheads).
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FIGURE 1
Plate Thickness Change Over the Width (1 July 2016)
1 2
t1 t2
1.5 Symbols
x axis = local axis of a rectangular buckling panel parallel to its long edge
y axis = local axis of a rectangular buckling panel perpendicular to its long edge
σx = membrane stress applied in x direction, in N/mm2 (kgf/mm2, lbf/in2)
σcx, σcy, τc = critical stress, in N/mm2 (kgf/mm2, lbf/in2), defined in 5C-5-A4b/3.1.1 for plates
σyd_S = specified minimum yield stress of the stiffener, in N/mm2 (kgf/mm2, lbf/in2)
σyd_P = specified minimum yield stress of the plate, in N/mm2 (kgf/mm2, lbf/in2)
a = length of the longer side of the plate panel as shown in 5C-5-A4b/Table 2, in mm (in.)
b = length of the shorter side of the plate panel as shown in 5C-5-A4b/Table 2, in mm (in.)
d = length of the side parallel to the axis of the cylinder corresponding to the curved plate
panel as shown in 5C-5-A4b/Table 3, in mm (in.)
σE = elastic buckling reference stress, in N/mm2 (kgf/mm2, lbf/in2) to be taken as:
2
π 2E t p
= for the application of plate limit state according to 5C-5-A4b/3.1.2
12(1 − ν 2 ) b
2
π 2E t p
= for the application of curved plate panels according to 5C-5-A4b/3.3
12(1 − ν 2 ) d
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Notice No. 1 – July 2016
a
α = aspect ratio of the plate panel, to be taken as
b
1 −ψ
β = coefficient taken as
α
ω = coefficient taken as min (3, α)
σ2
ψ = edge stress ratio to be taken as
σ1
σ1 = maximum stress, in N/mm2 (kgf/mm2, lbf/in2)
124 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016
Notice No. 1 – July 2016
b σ yd _ P
=
tp E
σ yd _ P
λ=
Kσ E
where
K = buckling factor, as defined in 5C-5-A4b/Table 2 and 5C-5-A4b/Table 3.
3.1.3 Ultimate Buckling Stresses
The ultimate buckling stress of plate panels, in N/mm2 (kgf/mm2, lbf/in2), is to be taken as:
σcx = Cxσyd_p
σcy = Cyσyd_p
The ultimate buckling stress of plate panels subject to shear, in N/mm2 (kgf/mm2, lbf/in2), is to be
taken as:
σ yd _ P
τ c = Cτ
3
where Cx, Cy, Cτ are reduction factors, as defined in 5C-5-A4b/Table 2.
The boundary conditions for plates are to be considered as simply supported (see cases 1, 2 and 15
of 5C-5-A4b/Table 2). If the boundary conditions differ significantly from simple support, a more
appropriate boundary condition can be applied according to the different cases of 5C-5-A4b/Table
2 subject to specific approval.
3.1.4 Correction Factor Flong
The correction factor Flong depending on the edge stiffener types on the longer side of the buckling
panel is defined in 5C-5-A4b/Table 1. An average value of Flong is to be used for plate panels
having different edge stiffeners. For stiffener types other than those mentioned in 5C-5-A4b/Table 1,
the value of c is to be agreed by the Society. In such a case, value of c higher than those
mentioned in 5C-5-A4b/Table 1 can be used, provided it is verified by buckling strength check of
panel using non-linear FE analysis and deemed appropriate and specifically approved.
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016 125
Notice No. 1 – July 2016
TABLE 1
Correction Factor Flong (1 July 2016)
Structural Element Types Flong c
Unstiffened Panel 1.0 N/A
Stiffened Stiffener not fixed at both ends 1.0 N/A
Panel Stiffener Flat bar* tw 0.10
fixed at Flong = c + 1 for >1
Bulb profile tp 0.30
both
ends Angle profile 3 0.40
t t
Flong = c w + 1 for w > 1
T profile tp tp 0.30
Girder of high rigidity
(e.g. bottom 1.4 N/A
transverse)
* Note: tw is the net web thickness, in mm (in.), without the correction defined in 5C-5-A4b/7.5.5.
126 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016
Notice No. 1 – July 2016
TABLE 2
Buckling Factor and Reduction Factor for Plane Plate Panels (1 July 2016)
Stress Aspect
Case Buckling Factor K Reduction Factor C
Ratio ψ Ratio α
1 Cx = 1 for λ ≤ λc
1≥ψ≥0
Kx = Flong Cx = c for λ > λc
where
c = (1.25 – 0.12ψ) ≤ 1.25
0 > ψ > –1
λc =
Kx = Flong[7.63 – ψ(6.26 – 10ψ)]
ψ ≤ –1
Kx = Flong[5.975(1 – ψ)2]
2
Cy = c
Ky =
where
c = (1.25 – 0.12ψ) ≤ 1.25
1≥ψ≥0
α≤6 f1 = (1 – ψ)(α – 1)
R=λ for λ < λc
f1 = 0.6
R = 0.22 for λ ≥ λc
α>6 But not greater than
λc = 0.5c
14.5 –
F= c1 ≥ 0
Ky =
= λ2 – 0.5 for 1 ≤ ≤3
α > 6(1 – ψ)
f1 = 0.6
c1 = ≥0
H=λ– ≥R
f2 = f3 = 0
1.5(1 – ψ) ≤ α 3(1 – ψ) ≤ α
≤ 6(1 – ψ)
f1 = –1 T=λ+
f2 = f3 = 0
< 3(1 – ψ)
f1 = – (2 – ωβ)4 – 9(ωβ – 1)
f2 = f3 = 0
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016 127
Notice No. 1 – July 2016
TABLE 2 (continued)
Buckling Factor and Reduction Factor for Plane Plate Panels (1 July 2016)
Stress Aspect
Case Buckling Factor K Reduction Factor C
Ratio ψ Ratio α
2 (continued) For α > 1.5:
1 ω 1
4
f1 = 2 − 161 − − 1
β
3 β
1 – ψ ≤ α < 1.5(1 – ψ) f2 = 3 β – 2
f3 = 0
For α ≤ 1.5:
1.5 1
f1 = 2 − 1 − 1
1 −ψ β
0 > ψ ≥ 1 – 4α/3
f2 =
(
ψ 1 − 16 f 42 )
1−α
f3 = 0
f4 = [1.5 – min(1.5; α)]2
0.75(1 – ψ) ≤ α < 1 – ψ
f1 = 0
4
f2 = 1 + 2.31(β – 1) – 48 − β f 42
3
f α −1
f3 = 3f4(β – 1) 4 −
1.81 1.31
f4 = [1.5 – min(1.5; α)]2
β2
Ky = 5.972
1 − f3
ψ < 1 – 4α/3
where
f 1 + 3ψ
f3 = f5 5 +
1.81 5.24
9
f5 = [1 + max(–1; ψ)]2
16
128 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016
Notice No. 1 – July 2016
TABLE 2 (continued)
Buckling Factor and Reduction Factor for Plane Plate Panels (1 July 2016)
Stress Aspect
Case Buckling Factor K Reduction Factor C
Ratio ψ Ratio α
3
1≥ψ≥0
Kx =
0 > ψ > –1
4 Cx = 1 for λ ≤ 0.7
1 ≥ ψ ≥ –1
5
α ≥ 1.64
Kx = 1.28
---
α < 1.64
Kx = + 0.56 + 0.13α2
6
1≥ψ≥0
Ky =
0 > ψ > –1
Cy = 1 for λ ≤ 0.7
7
Cy = for λ > 0.7
1 ≥ ψ ≥ –1
Ky = (0.425 + α2)
--- Ky = 1 + +
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016 129
Notice No. 1 – July 2016
TABLE 2 (continued)
Buckling Factor and Reduction Factor for Plane Plate Panels (1 July 2016)
Stress Aspect
Case Buckling Factor K Reduction Factor C
Ratio ψ Ratio α
9
--- Kx = 6.97
10
Cx = 1.13
---
α<4 Kx = 4 + 2.74
12 • For α < 2:
Cy = Cy2
• For α ≥ 2:
--- Ky = Ky determined as per case 2
Cy = Cy2
where:
Cy2= Cy determined as per case 2
13
α≥4 Kx = 6.97
Cx = 1 for λ ≤ 0.83
--- Cx = 1.13
14
Cx = 1 for λ ≤ 0.83
--- Ky = + Cx = 1.13
130 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016
Notice No. 1 – July 2016
TABLE 2 (continued)
Buckling Factor and Reduction Factor for Plane Plate Panels (1 July 2016)
Stress Aspect
Case Buckling Factor K Reduction Factor C
Ratio ψ Ratio α
15
--- Kτ =
16
--- Kτ =
Cx = 1 for λ ≤ 0.84
--- r=
with
18
--- Kτ = 8
Note: Cases listed are general cases. Each stress component (σx, σy) is to be understood in local coordinates.
= 1.0
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016 131
Notice No. 1 – July 2016
where
σax = applied axial stress to the cylinder corresponding to the curved plate panel, in N/mm2
(kgf/mm2, lbf/in2). In case of tensile axial stresses, σax = 0
Cax, Cτ = buckling reduction factor of the curved plate panel, as defined in 5C-5-A4b/Table 3
The stress multiplier factor γc of the curved plate panel needs not be taken less than the stress multiplier
factor γc for the expanded plane panel according to 5C-5-A4b/2.1.1.
TABLE 3
Buckling Factor and Reduction Factor for Curved Plate Panel
with R/tp ≤ 2500 (1 July 2016)
Case Aspect Ratio Buckling Factor K Reduction Factor C
For general application:
≤ 0.5 K=1+
Cax = 1 for λ ≤ 0.25
1 Cax = 1.233 – 0.933λ for 0.25 < λ ≤ 1
Cax = 0.3/λ3 for 1 < λ ≤ 1.5
K = 0.267
Cax = 0.2/λ2 for λ > 1.5
> 0.5 For curved single fields (e.g., bilge
≥ 0.4 strake), which are bounded by plane
panels:
Cax = 0.65/λ2 ≤ 1.0
2
≤ 8.7 K= Cτ = 1 for λ ≤ 0.4
Cτ = 1.274 – 0.686λ
for 0.4 < λ ≤ 1.2
> 8.7 K=
Cτ = 0.65/λ2 for λ > 1.2
=1
132 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016
Notice No. 1 – July 2016
eff = for stiffener fixed at both ends.
3
eff = 0.75 for stiffener simply supported at one end and fixed at the other.
eff
; 1
1.12
= min for ≥1
1.75 s
1 +
eff s(1.6
)
eff eff
= 0.407 for <1
s s
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016 133
Notice No. 1 – July 2016
st 3p
I≥
12 ⋅ 10 4
7.5.8 Idealization of Bulb Profile
Bulb profiles may be considered as equivalent angle profiles. The net dimensions of the equivalent
built-up section are to be obtained, in mm (in.), from the following formulae.
hw′ hw′
hw = hw′ − + 2 mm hw = hw′ − + 0.7874 in.
9.2 9.2
t′ t′
bf = α t w′ − w − 2 mm bf = α t w′ − w − 0.7874 in.
6.7 6.7
hw′ hw′
tf = – 2 mm tf = – 0.7874 in.
9.2 9.2
tw = t w′ mm tw = t w′ in.
where
hw′ , t w′ = net height and thickness of a bulb section, in mm (in.), as shown in
5C-5-A4b/Figure 2.
α = coefficient equal to:
= 1.1 +
(120 − hw′ )2 for hw′ ≤ 120, in units of mm
3000
= 1.0 for hw′ > 120, in units of mm
= 1.1 +
(120 − 25.4hw′ )2 for hw′ ≤ 4.7742, in units of in.
3000
= 1.0 for hw′ > 4.7742, in units of in.
134 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016
Notice No. 1 – July 2016
FIGURE 2
Idealization of Bulb Stiffener (1 July 2016)
bf
tf
h′w t′w tw
hw
Bulb Equivalent Angle
where
σa = effective axial stress, in N/mm2 (kgf/mm2, lbf/in2), at mid-span of the
stiffener, defined in 5C-5-A4b/7.7.2
σb = bending stress in the stiffener, in N/mm2 (kgf/mm2, lbf/in2), defined in
5C-5-A4b/7.7.3.
σw = stress due to torsional deformation, in N/mm2 (kgf/mm2, lbf/in2), defined in
5C-5-A4b/7.7.4
σyd = specified minimum yield stress of the material, in N/mm2 (kgf/mm2, lbf/in2):
where
σx = nominal axial stress, in N/mm2 (kgf/mm2, lbf/in2), acting on the stiffener
with its attached plating, calculated according to 5C-5-4/3.1.7(c) for a
longitudinal stiffening arrangement at load calculation point of the stiffener.
As = net sectional area, in mm2 (in2), of the considered stiffener.
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016 135
Notice No. 1 – July 2016
M 0 + M 1 -3
σb = 10
Z
where
M1 = bending moment, in N-mm (kgf-mm, lbf-in), due to the lateral load P:
| P | s 2 -3
= Ci 10 for continuous stiffener, N-mm and kg-mm
24
| P | s 2 -3
= Ci 10 for sniped stiffener, N-mm and kg-mm
8
| P | s 2
= 15.556Ci for continuous stiffener, lbf-in
24
| P | s 2
= 15.556Ci for sniped stiffener, lbf-in
8
P = lateral load, in kN/m2 (tf/m2, Ltf/in2), to be taken equal to the static pressure
at the load calculation point of the stiffener.
Ci = pressure coefficient:
= CSI for stiffener induced failure (SI)
= CPI for plate induced failure (PI)
CPI = plate induced failure pressure coefficient:
= 1 if the lateral pressure is applied on the side opposite to the stiffener
= –1 if the lateral pressure is applied on the same side as the stiffener
CSI = stiffener induced failure pressure coefficient:
= –1 if the lateral pressure is applied on the side opposite to the stiffener
= 1 if the lateral pressure is applied on the same side as the stiffener
M0 = bending moment, in N-mm (kgf-mm, lbf-in), due to the lateral deformation w
of stiffener:
Pw
= FE z with cf = Pz > 0
c f − Pz
FE = ideal elastic buckling force of the stiffener, in N (kgf, lbf)
π
2
= EI104 N and kgf
π
2
= EI lbf
Pz = nominal lateral load, in N/mm2 (kgf/mm2, lbf/in2), acting on the stiffener due
to stresses σx and τ, in the attached plating in way of the stiffener mid span:
t p πs 2
= σ x + 2τ 1
z
136 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016
Notice No. 1 – July 2016
A
σx = γcσx 1 + s but not but not less than 0
st p
m m
τ1 = γ c τ − t p σ yd _ p E 21 + 22 ≥ 0 but not less than 0
a s
5 | P | s 4 -7
= Ci 10 for stiffener sniped at both ends, mm
384 EI
| P | s 4
= 15.556Ci in general, in.
384 EI
5 | P | s 4
= 15.556Ci for stiffener sniped at both ends, in.
384 EI
cf = elastic support provided by the stiffener, in N/mm2 (kgf/mm2, lbf/in2), to be
taken equal to:
π
2
= FE (1 + cp)
cp = coefficient to be taken as:
1
=
0.91 12 I10 4
1+ − 1
c xa st p3
cxa = coefficient to be taken as:
2
2s
= + for ≥ 2s
2s
2
2
= 1 + for < 2s
2 s
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016 137
Notice No. 1 – July 2016
2
tf π
+ hw Φ0
1
σw = Eyw − 1 for stiffener induced failure (SI)
2 1 − σ yd _ s
0 . 4
σ ET
σw = 0 for plate induced failure (PI)
where
yw = distance, in mm (in.), from centroid of stiffener cross-section to the free edge
of stiffener flange, to be taken as:
tw
= for flat bar
2
hw t w2 + t f b 2f
= bf – for angle and bulb profiles.
2 As
bf
= for Tee profile
2
Φ0 = 10-3
hw
E επ 2 I ω 2
= 2 10 + 0.385I T
IP
IP = net polar moment of inertia of the stiffener about point C as shown in
5C-5-A4b/Figure 3, as defined in 5C-5-A4b/Table 4, in cm4 (in4)
IT = net St. Venant’s moment of inertia of the stiffener, as defined in
5C-5-A4b/Table 4, in cm4 (in4)
Iω = net sectional moment of inertia of the stiffener about point C as shown in
5C-5-A4b/Figure 3, as defined in 5C-5-A4b/Table 4, in cm6 (in6)
ε = degree of fixation
2
−3
10
= 1+ π
0.75s e − 0.5t
Iω 3 + f 3 f
tp tw
138 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016
Notice No. 1 – July 2016
TABLE 4
Moments of Inertia (1 July 2016)
Flat Bars Bulb, Angle, and Tee Profiles
Aw (e f − 0.5t f ) 2
IP hw3 t w + A f e 2f 10-4
3 ⋅ 104 3
hwt w3 t (e f − 0.5t f )t w3 tw b t3
IT 1 − 0.63 w 1 − 0.63 + f f 1 − 0.63 t w
4
3 ⋅ 10 hw 3 ⋅ 10 4
e f − 0.5t f 3 ⋅ 104
bf
A f e3f b3f A f + 2.6 Aw
for bulb and angle profiles.
hw3 t w3 12 ⋅ 106 A f + Aw
Iω
36 ⋅ 106 b3f t f e3f
for Tee profiles.
12 ⋅ 106
Aw = net web area, in mm2 (in2)
Af = net flange area, in mm2 (in2)
FIGURE 3
Stiffener Cross Sections (1 July 2016)
bf bf bf
tf
tw hw tw
hw ef hw hw
C C C C
tp
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016 139
Notice No. 1 – July 2016
1 General
The method for calculating the ultimate hull girder capacity is to identify the critical failure modes of all
main longitudinal structural elements.
Structures compressed beyond their buckling limit have reduced load carrying capacity. All relevant failure
modes for individual structural elements, such as plate buckling, torsional stiffener buckling, stiffener web
buckling, lateral or global stiffener buckling and their interactions, are to be considered in order to identify
the weakest inter-frame failure mode.
3 Incremental-Iterative Method
3.1 Assumptions
In applying the incremental-iterative method, the following assumptions are generally to be made:
• The ultimate strength is calculated at hull transverse sections between two adjacent transverse webs.
• The hull girder transverse section remains plane during each curvature increment.
• The hull material has an elasto-plastic behavior.
• The hull girder transverse section is divided into a set of elements, see 5C-5-A4c/3.3.2, which are
considered to act independently.
According to the iterative procedure, the bending moment Mi acting on the transverse section at each curvature
value χi is obtained by summing the contribution given by the stress σ acting on each element. The stress σ
corresponding to the element strain, ε is to be obtained for each curvature increment from the non-linear
load-end shortening curves σ-ε of the element.
These curves are to be calculated, for the failure mechanisms of the element, from the formulae specified
in 5C-5-A4c/3.5. The stress σ is selected as the lowest among the values obtained from each of the considered
load-end shortening curves σ-ε.
The procedure is to be repeated until the value of the imposed curvature reaches the value χF in m-1 (ft-1),
in hogging and sagging condition, obtained from the following formula:
My My
χF = ±0.003 m-1 χF = ±9677 ft-1
EI y − net EI y − net
where
My = lesser of the values MY1 and MY2, in kN-m (tf-m, Ltf-ft)
140 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016
Notice No. 1 – July 2016
E = Young’s modulus for steel, 2.06 × 107 N/cm2 (2.1 × 106 kgf/cm2, 30 × 106 lbf/in2)
Iy-net = net moment of inertia, in m4 (in4), of the hull transverse section around its horizontal
neutral axis
If the value χF is not sufficient to evaluate the peaks of the curve M-χ, the procedure is to be repeated until
the value of the imposed curvature permits the calculation of the maximum bending moments of the curve.
3.3 Procedure
3.3.1 General
The curve M-χ is to be obtained by means of an incremental-iterative approach, summarized in the
flow chart in 5C-5-A4c/Figure 1.
In this procedure, the ultimate hull girder bending moment capacity, MU is defined as the peak
value of the curve with vertical bending moment M versus the curvature χ of the ship cross section
as shown in 5C-5-A4c/Figure 1. The curve is to be obtained through an incremental-iterative approach.
Each step of the incremental procedure is represented by the calculation of the bending moment
Mi which acts on the hull transverse section as the effect of an imposed curvature χi.
For each step, the value χi is to be obtained by summing an increment of curvature, ∆χ to the
value relevant to the previous step χi-1. This increment of curvature corresponds to an increment of
the rotation angle of the hull girder transverse section around its horizontal neutral axis.
This rotation increment induces axial strains ε in each hull structural element, whose value depends
on the position of the element. In hogging condition, the structural elements above the neutral axis
are lengthened, while the elements below the neutral axis are shortened, and vice-versa in sagging
condition.
The stress σ induced in each structural element by the strain ε is to be obtained from the load-end
shortening curve σ-ε of the element, which takes into account the behavior of the element in the
non-linear elasto-plastic domain.
The distribution of the stresses induced in all the elements composing the hull transverse section
determines, for each step, a variation of the neutral axis position due to the nonlinear σ-ε, relationship.
The new position of the neutral axis relevant to the step considered is to be obtained by means of
an iterative process, imposing the equilibrium among the stresses acting in all the hull elements on
the transverse section.
Once the position of the neutral axis is known and the relevant element stress distribution in the
section is obtained, the bending moment of the section Mi around the new position of the neutral
axis, which corresponds to the curvature χi imposed in the step considered, is to be obtained by
summing the contribution given by each element stress.
The main steps of the incremental-iterative approach described above are summarized as follows
(see also 5C-5-A4c/Figure 1):
Step 1 Divide the transverse section of hull into stiffened plate elements.
Step 2 Define stress-strain relationships for all elements as shown in 5C-5-A4c/Table 1.
Step 3 Initialize curvature χ1 and neutral axis for the first incremental step with the value of
incremental curvature (i.e. curvature that induces a stress equal to 1% of yield strength in
strength deck) as:
σ yd 1
χ1 = ∆χ = 0.01
E z D − zn
where
σyd = specified minimum yield stress of the material, in N/mm2 (kgf/mm2, lbf/in2)
E = Young’s modulus for steel, 2.06 × 105 N/mm2 (21,000 kgf/mm2, 30 × 106 lbf/in2)
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016 141
Notice No. 1 – July 2016
∑A i −netσ i = ∑A j −netσ j (i-th element is under compression, j-th element under tension).
Step 6 Calculate the corresponding moment by summing the contributions of all elements as:
MU = ∑σ Ui Ai − net ( zi − z NA _ cur )
Step 7 Compare the moment in the current incremental step with the moment in the previous
incremental step. If the slope in M-χ relationship is less than a negative fixed value, terminate
the process and define the peak value MU. Otherwise, increase the curvature by the
amount of ∆χ and go to Step 4.
3.3.2 Symbols
General symbols used in the calculation procedure are as follows.
Iy-net = net moment of inertia of the hull transverse section around its horizontal
neutral axis, in m4 (in4)
ZB-net, ZD-net = section moduli at bottom and deck, respectively, in m3 (ft3)
σyd_S = minimum yield stress of the material of the considered stiffener, in N/mm2
(kgf/mm2, lbf/in2)
σyd_P = minimum yield stress of the material of the considered plate, in N/mm2
(kgf/mm2, lbf/in2)
As-net = net sectional area of stiffener, without attached plating, in cm2 (in2)
142 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016
Notice No. 1 – July 2016
FIGURE 1
Flowchart of the Procedure for the Evaluation of the Curve M-χ (1 July 2016)
Start
First step
χi-1 = 0
χi-1 = χi
No. F = δ1
Yes
No. χ = χF
Yes
End
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016 143
Notice No. 1 – July 2016
144 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016
Notice No. 1 – July 2016
FIGURE 2
Extension of the Breadth of the Attached Plating
and Hard Corner Element (1 July 2016)
s1 = min(20tn50, s2/2)
s2 – (s1 + s3)/2 s2 – s1 – s3/2 s4/2
s1 s2 s3 s2 s3 s4
(Long. Stiff.) (Transv. Stiff.) (Long. Stiff.) (Transv. Stiff.) (Long. Stiff.)
Stiffener element
FIGURE 3
Examples of the Configuration of Stiffened Plate Elements, Stiffener Elements
and Hard Corner Elements on a Hull Section (1 July 2016)
s/2 s/2
s/2 s s s/2
s/2 s/2
s s
s s
s/2 s/2
Stiffener element
Stiffened plate element
Hard corner element
s s s/2
s/2
s/2
s s/2 s/2 s s
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016 145
Notice No. 1 – July 2016
• In case of the knuckle point as shown in 5C-5-A4c/Figure 4, the plating area adjacent to
knuckles in the plating with an angle greater than 30 degrees is defined as a hard corner. The
extent of one side of the corner is taken equal to 20tnet on transversely framed panels and to
0.5s on longitudinally framed panels from the knuckle point.
• Where the plate members are stiffened by non-continuous longitudinal stiffeners, the non-
continuous stiffeners are considered only as dividing a plate into various elementary plate
panels.
• Where the opening is provided in the stiffened plate element, the effect of the openings are to
be considered in the calculations. In general, small openings as defined in 3-2-1/9.3 need not
be considered.
• Where attached plating is made of steels having different thicknesses and/or yield stresses, an
average thickness and/or average yield stress obtained from the following formula are to be
used for the calculation.
t1− net s1 + t 2 − net s2 σ yd _ P1t1− net s1 + σ yd _ P 2t 2 − net s2
tnet = σyd_P =
s t net s
where σyd_P1 and σyd_P2 are as defined in 5C-5-A4c/3.3.2 and as shown in 5C-5-4c/Figure 5;
and t1-net, t2-net, s1, s2 and s are thickness in mm (in.) and span in mm (in.), respectively, and are
as shown in 5C-5-A4c/Figure 5.
FIGURE 4
Plating with Knuckle Point (1 July 2016)
Knuckle point
FIGURE 5
Element with Different Thickness and Yield Strength (1 July 2016)
s
s1 s2
t1-n50 t2-n50
σyd_P1 σyd_P2
146 ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016
Notice No. 1 – July 2016
TABLE 1
Modes of Failure of Stiffened Plate Element and Stiffener Element (1 July 2016)
Element Mode of Failure Curve σ-ε Defined In:
Lengthened stiffened plate element
Elasto-plastic collapse 5C-5-A4c/3.5.2
or stiffener element
Beam column buckling 5C-5-A4c/3.5.3
Torsional buckling 5C-5-A4c/3.5.4
Shortened stiffener element
Web local buckling of flanged profiles 5C-5-A4c/3.5.5
Web local buckling of flat bars 5C-5-A4c/3.5.6
Shortened stiffened plate element Plate buckling 5C-5-A4c/3.5.7
ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS . 2016 147
Notice No. 1 – July 2016
σ ydA
=
E
E = Young’s modulus for steel, 2.06 × 107 N/cm2 (2.1 × 106 kgf/cm2, 30 × 106
lbf/in2)
3.5.3 Beam Column Buckling
The positive strain portion of the average stress-average strain curve σCR1-ε based on beam column
buckling of plate-stiffener combinations is described according to the following:
As − net + ApE − net
σCR1 = ΦσC1
As − net + Ap − net
where
Φ = edge function, as defined in 5C-5-A4c/3.5.2
σC1 = critical stress, in N/mm2 (kgf/mm2, lbf/in2), equal to:
σ E1 σ ydB
= for σE1 ≤ ε
ε 2
σ ydBε σ ydB
= σydB 1 − for σE1 > ε
4σ E1 2
IE-net = net moment of inertia of stiffeners, in cm4 (in4) with attached plate of width bE1
AE-net = net area, in cm2 (in2), of stiffeners with attached plating of width bE
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bE1 = effective width corrected for relative strain, in m (ft), of the attached plating,
equal to:
s
= for βE > 1.0
βE
= s for βE ≤ 1.0
s εσ yd _ P
βE = 103 for width in m
t net E
s εσ yd _ P
= 12 for width in ft
t net E
ApE-net = net area, in cm2 (in2), of attached plating of width bE, equal to:
2.25 1.25
for βE > 1.25
= β − β2 s
E E
= s for βE ≤ 1.25
where
Φ = edge function, as defined in 5C-5-A4c/3.5.2
σC2 = critical stress, in N/mm2 (kgf/mm2, lbf/in2), equal to:
σ E2 σ yd _ S
= for σE2 ≤ ε
ε 2
σ yd _ S ε σ yd _ S
= σyd_S 1 − for σE2 > ε
4σ E 2 2
2.25 1.25
= β − β 2 σyd_P for βE > 1.25
E E
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where
Φ = edge function, as defined in 5C-5-A4c/3.5.2
bE = effective width, in m (ft), of the attached plating, as defined in 5C-5-A4c/3.5.3
hwe = effective height, in mm (in), of the web, equal to:
2.25 1.25
for βw ≥ 1.25
= β − β 2 hw
w w
hw εσ yd _ S
Βw =
t w − net E
where
Φ = edge function, as defined in 5C-5-A4c/3.5.2
σCP = buckling stress of the attached plating, in N/mm2 (kgf/mm2, lbf/in2), as
defined in 5C-5-A4c/3.5.4
σC4 = critical stress, in N/mm2 (kgf/mm2, lbf/in2), equal to:
σ E4 σ yd _ S
= for σE4 ≤ ε
ε 2
σ yd _ S ε σ yd _ S
= σyd_S 1 − for σE4 > ε
4σ E 4 2
σE4 = local Euler buckling stress, in N/mm2 (kgf/mm2, lbf/in2), equal to:
2
t
= 160000 w − net
hw
ε = relative strain, as defined in 5C-5-A4c/3.5.2
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5 Alternative Methods
5.1 General
5.1.1
Application of alternative methods may be accepted. Documentation of the analysis methodology
and detailed comparison of its results are to be submitted for review and acceptance. The use of
such methods may require the partial safety factors to be recalibrated.
5.1.2
The bending moment-curvature relationship, M-χ, may be established by alternative methods.
Such models are to consider all the relevant effects important to the non-linear response with due
considerations of:
i) Non-linear geometrical behavior
ii) Inelastic material behavior
iii) Geometrical imperfections and residual stresses (geometrical out-of-flatness of plate and
stiffeners)
iv) Simultaneously acting loads:
• Bi-axial compression
• Bi-axial tension
• Shear and lateral pressure
v) Boundary conditions
vi) Interactions between buckling modes
vii) Interactions between structural elements such as plates, stiffeners, girders, etc.
vii) Post-buckling capacity
ix) Overstressed elements on the compression side of hull girder cross section possibly
leading to local permanent sets/buckle damages in plating, stiffeners etc. (double bottom
effects or similar)
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1 General
1.1 Applicability
This requirements of this Appendix apply to container carriers of 130 m (427 ft) or more in length,
contracted for construction on or after 1 July 2016.
1.3 General
The loading patterns and associated combined load cases described in this 5C-5-A5/Table 1 are to be applied
in assessing the strength of the hull girder structures and in performing a structural analysis as described in
Section 5C-5-5.
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TABLE 1
Additional Loading Patterns and Loading Cases for Structural Analysis (1 July 2016)
Types and Ballast Still Water Combined Load
Loading Loading
Loading Case Weight of and Fuel Hull Girder Case (Refer to
Pattern Parameters
Container Oil Tanks Moment 5C-5-3/Table 1)
Heading: 0 Deg Heavy cargo Empty Permissible L.C. 2
Case I-1 Heave: Up weight, 40' hogging
Pitch: Bow Up containers (1)
Full Draft Roll: --
Heavy 40’ Containers Draft: Full
Wave VBM: Hog
Heading: 0 Deg Light cargo Empty Permissible L.C. 2
Case I-2 Heave: Up weight, 40' hogging
Pitch: Bow Up containers (2)
Full Draft Roll: --
Light 40’ Containers Draft: Full
Wave VBM: Hog
Heading: 0 Deg Heavy cargo Empty Permissible L.C. 1
Heave: Down weight, 20' sagging
Case I-3a
Pitch: Bow Down containers (1) (minimum
Reduced Draft
Roll: -- hogging)
Heavy 20’ Containers
Draft: 2/3
Wave VBM: Sag
Heading: 90 Deg Heavy cargo Empty Permissible L.C. 5
Heave: Down weight, 20' sagging
Case I-3b
Pitch: -- containers (1) (minimum
Reduced Draft
Roll: STBD Down hogging)
Heavy 20’ Containers (3)
Draft: 2/3
Wave VBM: Sag
Heading: 0 Deg Heavy cargo Empty Permissible L.C. 2
Case I-4 Heave: Up weight, 40’ hogging
Full Draft Pitch: Bow Up containers
One Bay Empty 40’ Roll: -- (one bay
Containers (4) Draft: Full empty) (1)
Wave VBM: Hog
Notes:
1 Heavy cargo weight of a container unit is to be calculated as the permissible stacking weight divided by the maximum
number of tiers planned.
2 Light cargo weight corresponds to the expected cargo weight when light cargo is loaded in the considered holds.
• Light cargo weight of a container unit in hold is not to be taken more than 55% of its related heavy cargo
weight (see (1) above).
• Light cargo weight of a container unit on deck is not to be taken more than 90% of its related heavy cargo
weight (see (1) above) or 17 metric tons, whichever is the lesser.
3 Where structure is not symmetric, both STBD and PORT Roll are to be considered.
4 For one bay empty condition, if the cargo hold consists of two or more bays, then each bay is to be considered
entirely empty in hold and on deck (other bays full) in turn as separate load cases.
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7 Class Notations
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