SCR100 Charger - Exide Technologies
SCR100 Charger - Exide Technologies
SCR100 Charger - Exide Technologies
INSTRUCTIONS
TITLE PAGE
2.0 INTRODUCTION 3
4.1 Stacking 3
6.0 DC OUTPUT 7
7.0 APPLICATION 8
7.2 Options 8
13.0 MAINTENANCE 16
14.0 TROUBLESHOOTING 17
a) Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER
markings on the charger, battery and all the associated equipment.
b) Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of
electric shock.
c) Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP
pushbutton before unplugging the battery to prevent arcing or burning.
d) If the battery is unplugged during charging, the charger will indicate “OFF/FCA”. To restart the charger, plug in the
next battery. Do not connect the next battery before you see indication “OFF/FCA”.
f) De-energize all AC and DC power connections before servicing this unit. If injury does occur, apply the prescribed
treatment for electrical shock and obtain medical attention immediately.
g) The charger is NOT for outdoor use. Do not expose the charger to rain or snow.
h) This charger is factory set to charge lead-acid batteries only. Operating environment should not contain any
contaminations that may cause corrosion or contamination that would degrade the performance of a charger.
i) Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. Take it to a qualified
GNB service center.
j) Do not disassemble the charger. Have the charger examined by a GNB service representative or local qualified
service facility. Incorrect re-assembly of the charger may result in an explosion, electric shock or fire.
k) The charger profile is set at the factory for a charger DC cable length of 9ft and a battery DC cable length of 25in.
If DC cable lengths are adjusted please contact you local GNB service representative.
L2 L1 L2 L1
208 VAC CONFIGURATION (120/208/240V INPUT) 240 VAC CONFIGURATION (208/240/480V INPUT)
BLK BRN
BLK
BRN
L2 L1 L2 L1
240 VAC CONFIGURATION (120/208/240V INPUT) 480 VAC CONFIGURATION (208/240/480V INPUT)
BLK BLK
BRN BRN
L2 L1 L2 L1
L2 L2
L1 L3 L2 L1 L1 L3 L2 L1
L3 L3
L1 L2 L1 L3 L2 L1
L2 L3 L2 L1 L3
L3
L2 L1 L3 L2 L1
L3
L1
L1 L2 L3
L2 L3
L1 L1
L2 L3
L2 L3
L1 L2 L3 L1
L2 L3
To connect the input AC voltage, route the AC conduit The DC charging cable has a commonly used battery
through the knockout hole provided. Continue the AC plug or receptacle. The polarity of the charger plug must
wiring to fuseholder terminals L1 (N) and L2 (L) (single be the same as the battery connector. The BLACK DC
phase input) or L1, L2, and L3 (three phase input), cable must be connected to the battery negative (-), and
ensuring that the AC source phases match the phase the RED DC cable must be connected to the battery
rotation on the AC input. For proper connection, torque positive (+). The charger will not operate in a reversed
the screws to approximately 25 inch-pounds. polarity condition.
7.2 OPTIONS
AC AMPS @ AC VOLTS
STANDARD MODEL DC 60Hz 50Hz CABINET WEIGHT
SCR100-XX-XXXX-T1Z AMPS 208 240 480 380 415 TYPE LBS KGS
SCR100-18-1050T1Z AMPS 28 24 12 19 17.5 C 380 163
163
FUSE 40 35 15 25 25
SCR100-18-1200T1Z AMPS 37 32 16 26 C.F. C 410 186
186 FUSE 50 45 20 35 -
SCR100-18-1450T1Z AMPS 47.5 41 21 26 27 C 450 204
225
FUSE 60 60 30 35 35
SCR100-18-1700T1Z AMPS 48 44 22 C.F. C.F. D 550 250
264
FUSE 60 60 30 - -
SCR100-24-475T1Z AMPS 17 15 7.5 C.F. 10 B / C* 290 132
74
FUSE 25 20 10 - 15
SCR100-24-600T1Z AMPS 21 18 9.5 15 12 C 320 145
93
FUSE 30 25 12 20 15
SCR100-24-750T1Z AMPS 28 24 12 18 15 C 345 157
116
FUSE 40 35 15 25 20
SCR100-24-865T1Z AMPS 31 27 14 18 17.6 C 380 173
134
FUSE 45 40 20 25 25
SCR100-24-965T1Z AMPS 40 36 18 C.F. 20 C 400 182
150
FUSE 60 50 25 - 30
SCR100-24-1050T1Z AMPS 44 38 18.5 24 22 C 425 193
163
FUSE 60 50 25 35 30
SCR100-24-1200T1Z AMPS C.F. 46 23 28 C.F. C 440 200
186
FUSE - 60 30 40 -
SCR100-24-1450T1Z AMPS C.F. C.F. 27 27 22 C 490 222
225
FUSE - - 35 35 30
SCR100-24-1700T1Z AMPS C.F. C.F. 31 31 25 D 525 239
264
FUSE - - 40 40 35
SCR100-36-475T1Z AMPS 34 29 14.5 C.F. C.F. C 330 150
74
FUSE 45 40 20 - -
SCR100-36-600T1Z AMPS 41 35 18 21 20.5 C 420 190
93
FUSE 60 50 25 35 30
SCR100-36-750T1Z 116 AMPS 46 40 20 C.F. 27 C 460 209
FUSE 60 60 30 - 35
SCR100-36-865-T1Z 134 AMPS C.F. 46.5 23 C.F. 27 C 480 218
FUSE - 60 30 - 35
SCR100-36-965-T1Z 150 AMPS C.F. C.F. 27 C.F. 29.4 C 500 227
FUSE - - 40 - 40
SCR100-36-1450-T1Z 225 AMPS C.F. C.F. 37 C.F. 42 D 550 250
FUSE - - 50 - 60
SCR100-40-475-T1Z AMPS 39 34 17 C.F. 19.5 C 450 204
74
FUSE 50 45 25 - 25
SCR100-40-1200-T1Z 186 AMPS C.F. C.F. 33 C.F. C.F. D 500 227
FUSE - - 45 - -
SCR100-48-600-T1Z 93 AMPS 48 42 21 C.F. C.F. D 550 250
FUSE 60 60 30 - -
SCR100-48-865-T1Z 134 AMPS C.F. C.F. C.F. C.F. C.F. D 600 272
FUSE - - - - -
NOTE: C.F.: CONTACT FACTORY; X: NOT AVAILABLE -: DATA NOT AVAILABLE; *:50Hz MODELS ARE IN A “C” CABINET
NOTE: Mining chargers are equipped with a drip cap and four lifting eyebolts for sling lifting. Add an
additional 5.000” to the height. (DIM.B)
DELAY (Orange), dEL, then OFF DELAY MODE, PRESS “START” BUTTON TO
delay time remaining in Hours.
minutes
dEL OVERRIDE. (Section 9.1.1, page 15)
time
CHARGING (Orange) SMART START (Section 9.1.2, page 15)
XXX*
(DISPLAY OF FINISH RATE CURRENT)
CHARGING (Orange) HIGH RATE CHARGING
XXX
(DISPLAY OF CHARGE CURRENT)
80% CHARGED (Yellow) FINISH RATE CHARGING
XXX
(DISPLAY OF FINISH RATE CURRENT)
OPPORTUNITY CHARGING CYCLE
OPC WHEN CHARGER IS IN OPC MODE IT WILL ALWAYS
INDICATE OPC IN ADDITION TO STANDARD INDICATION.
∗
THESE DISPLAYS OR OPTIONS ARE AVAILABLE ONLY ON Z MODEL CHARGERS OR REPLACEMENT BOARDS
This section gives a brief description of each LED, Smart Start is only available on Z model chargers and
pushbutton, and the delay function on the SCR100 type replacement boards.
charger front control panel. The charge cycle starts with Finish Rate current. If the
voltage reaches 2.18VPC + 1% (Sealed /Flooded) within
9.1.1 DELAY STAGE 5 minutes, the charger goes to the Refresh Charge
Stage. If it does not reach the above voltage in 5 minutes
9.1.1.1 DELAY CIRCUIT the charger will go to the High Rate charging stage.
6. Symptom => CHARGING LED DOES NOT LIGHT ON AFTER BATTERY CONNECTION
®
CHP CHamPion Charger set to sealed Champion batteries
COL COoL Down Charger operates at Cool Down Stage
HI HIgh Voltage Rejection Battery connected has voltage more than 2.25VPC
LO LOw Voltage Rejection Battery connected has voltage less than 1.70VPC
rEJ rEJect Battery connected has voltage too low or too high
Or
Battery failed to reach 1.70VPC after 5 min of
charge
rFr reFreshing Stage Charger operates at Refreshing Stage