CH01
CH01
CH01
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Learning Objectives
• Define “mechanics of materials”.
• Study normal stress (σ) and normal strain (ε).
• Identify key properties of various materials:
• Modulus of elasticity (E), yield stress (σy) and ultimate stress (σu).
• Plot shear stress (τ) vs. shear strain (γ).
• Identify the shearing modulus of elasticity (G).
• Study Hooke’s law for normal and shear stresses and strains.
• Investigate changes in lateral dimensions and volume of a bar.
• Study normal, shear, and bearing stresses in bolted connections.
• Use factors of safety to establish allowable values of stresses.
• Introduce basic concepts of design.
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1.1 Introduction and Statics Review
• “Mechanics of Materials”– a branch of applied mechanics that deals with the
behavior of solid bodies subjected to various types of loading.
• Other names for this field of study are “Strength of Materials” and
“Mechanics of Deformable Bodies”
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Problem-Solving Approach
• Step One: Conceptualize [Hypothesize, Sketch]
• List all relevant data provided within the problem statement.
• Draw a sketch showing all applied forces, support/ boundary conditions, and
interactions between adjacent bodies.
• Step Two: Categorize [Simplify, Classify]
• Identify all unknowns within the problem.
• Make any necessary assumptions to simplify the problem.
• Step Three: Analyze [Evaluate, Select relevant equations, Carry out
mathematical solution]
• Apply appropriate theory and equations and solve for the unknowns.
• Step Four: Finalize [Conclude, Examine Answer– Sensible? Appropriate Units?]
• Compare answer to similar problem solutions, scrutinize the units.
• Vary key parameters to see how the results change.
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Equilibrium Equations
• Vector Form
R F 0 M M (r F ) 0
• Scalar Form
F x 0 F
y 0 F
z 0 M x 0 M y 0 M z 0
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Applied Forces
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Reactive Forces and Support Conditions
• Forces at structural supports which usually result from the action of
applied forces to the overall structure.
• Reaction Force– shown as a single arrow with a slash drawn through it.
• Table 1-1 lists a wide range of support or connection types along with their
corresponding sketch and reaction forces.
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Reactions and Support Conditions (Table 1-1)
• Roller
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Reactions and Support Conditions (Table 1-1)
• Pin
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Reactions and Support Conditions (Table 1-1)
• Ball-and-Socket
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Reactions and Support Conditions (Table 1-1)
• Sliding Support
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Reactions and Support Conditions (Table 1-1)
• Fixed Support
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Reactions and Support Conditions (Table 1-1)
• Elastic or Spring Support
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Reactions and Support Conditions (Table 1-1)
• Wheel on Rail Support
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Reactions and Support Conditions (Table 1-1)
• Bearing
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Internal Forces (Stress Resultants)
• The internal axial force, torsional moment, transverse shear, and bending
moment present within the member.
• A sectional cut normal to the axis of each member allows for internal forces
to be represented within the FBD.
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EXAMPLE 1-1
The plane truss shown has four joints and five members. Find support
reactions at A and B and then use the methods of joints and sections to find
all member forces. Let P = 150 kN and c = 3 m.
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EXAMPLE 1-1
Solution:
1. Conceptualize [hypothesize, sketch]: First
sketch a free-body diagram of the entire truss model.
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EXAMPLE 1-1
3. Analyze [evaluate; select relevant equations, carry out
mathematical solution]:
Law of sines to find member lengths a and b: Use known angles θA, θB,
and θC and c = 3 m to find lengths a and b:
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EXAMPLE 1-1
Member forces using method of joints: Begin by drawing free-body
diagrams of the pin at each joint (Fig. 1-7). The forces are concurrent at
each joint, so use force equilibrium at each location to find the unknown
member forces.
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EXAMPLE 1-1
First sum forces in the y direction at joint A to find member force AC, and
then sum forces in the x direction to get member force AD:
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EXAMPLE 1-1
Finally, summing moments about A in Fig. 1-8 confirms member force BC:
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EXAMPLE 1-2
A simple beam with an overhang is supported at points A and B (Fig. 1-9). A
linearly varying distributed load of peak intensity q0 = 160 N/m acts on span
AB. Concentrated moment M0 = 380 N·m is applied at A, and an inclined
concentrated load P = 200 N acts at C. The length of segment AB is L = 4 m,
and the length of the overhang BC is 2 m.
Find support reactions at A and B and then calculate the axial force N, shear
force V, and bending moment M at midspan of AB.
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EXAMPLE 1-2
Solution:
1. Conceptualize: Find the reaction forces Ay, Bx, and By using the FBD of
The overall structure shown in Fig. 1-10.
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EXAMPLE 1-2
2. Categorize: Start by finding reaction forces Ay, Bx, and By then use
either the left-hand or right-hand free-body diagram in Fig. 1-11 to find N, V,
and M.
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EXAMPLE 1-2
3. Analyze:
Solution for external reactions:
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EXAMPLE 1-2
Solution for internal axial force N, shear force V, and moment M at
midspan of AB: Using the left-hand free-body diagram in Fig. 1-11,
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EXAMPLE 1-2
4. Finalize: The computed internal forces (N and V) and internal moment
(M) can be determined using either the left- or right-hand free-body
diagram. This applies for any section taken through the beam at any point
along its length.
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EXAMPLE 1-3
A stepped circular shaft is fixed at A and has three gears that transmit the
torques shown in Fig. 1-12. Find the reaction torque MAx at A and then find
the internal torsional moments in segments AB, BC, and CD. Use properly
drawn free-body diagrams in your solution.
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EXAMPLE 1-3
Solution:
1. Conceptualize: The solution for the reaction moment at A(MAx) must
begin with a proper drawing of the FBD of the overall structure (Fig. 1-13).
Separate FBDs showing internal torques T in each segment are obtained by
cutting the shaft in regions AB, BC, and CD in succession and are given in
Fig. 1-14(a–c). Each cut produces a left-hand and a right-hand free-body
diagram.
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35
EXAMPLE 1-3
2. Categorize:
There is no distributed torque acting on this shaft, so the internal torsional
moment T is constant within each segment.
3. Analyze:
Solution for external reaction moment MAx:
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EXAMPLE 1-3
Solution for internal torsional moments T in each shaft segment:
Start with segment AB and use either FBD in Fig. 1-14a to find:
Next consider segment BC. Summing moments about the x axis in Fig. 1-
14b gives
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EXAMPLE 1-3
Finally, moment equilibrium about the x axis leads to a solution for the
internal torsional moment in segment CD:
In each segment, the internal torsional moments computed using either the
left or right FBDs are the same.
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1.2 Normal Stress and Strain
Normal Stress
•Symbol: σ (sigma)
•Equation:
P
A
• SI:
• Newtons per square meter (N/m2)
• Pascals (Pa)
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1.2 Normal Stress and Strain
Normal Strain (elongation per unit length)
• Symbol: ε (epsilon)
• Equation:
L
• Units: none (dimensionless)
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The loads P are transmitted to the bar by pins that pass
through the holes (or eyes) at the ends of the bar. The
stress distribution around the holes is quite complex.
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Line of Action of the Axial Forces for a Uniform
Stress Distribution
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Location of the force
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EXAMPLE 1-4
An elastic spring rests on a base plate that is on top of rigid tube B (see Fig.
1-18). The spring is enclosed by rigid tube A but is longer than tube A by
an amount s. Force P is then applied to a cap plate to compress the spring.
Both tubes have outer diameter dO, but the inner diameters are dA and dB
for tubes A and B, respectively. Assume that spring stiffness k = 4200
kN/m, dO = 75 mm, dA =62 mm, dB = 57 mm, and s = 3.2 mm.
(a) If applied load P = 11 kN, what are the axial normal stresses in tubes A
and B?
(b) Repeat part (a) if P = 22 kN.
(c) What is P if the normal stress in tube A is 5.5 MPa? What is the
associated stress in tube B?
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EXAMPLE 1-4
Solution:
Use the following four-step problem-solving approach.
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EXAMPLE 1-4
2. Categorize: The force P required to close gap s is (k)(s). This is also the
maximum force that can be developed in the spring. If applied force P is too
small to close the gap s, force P will be transferred to the base plate and into
rigid tube B; tube A will be unaffected by the load. However, if force P is
large enough to compress the spring to close the gap s, the spring and tube
A will share the load P applied to the cap plate and together will transfer it to
tube B through the base plate. In summary, the free-body diagrams in Fig.
1-19 show that, if the spring is compressed by load P an amount x, the
compressive internal forces in the spring and the two tubes are
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EXAMPLE 1-4
3. Analyze:
Force P required to close gap s: The gap closes when force P is equal to
ks
Tube stresses for applied load P = 11 kN: The cap will displace
downward a distance x = P/k = 2.619 mm (< s), so tube internal forces are
NA = 0 and NB = P. Tube cross-sectional areas are
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EXAMPLE 1-4
Tube stresses for applied load P = 22 kN: Cap downward displacement
is now x = P/k = 5.24 mm (> s), so tube internal forces are NA = P - (k)(s)
= (22 - 13.44) kN = 8.56 kN and NB = P. The normal stresses in tubes A
and B are now:
Applied load P if stress in tube A is 5.5 MPa: Force P must exceed (k)(s)
= 13.44 kN for the gap to close, leading to a force in tube A and a normal
stress of σA = 5.5 MPa. The normal compressive force in tube A is NA = (σA)
(AA) =7.69kN. It follows that applied force P is now P = NA + ks = 7.69 kN
+ 13.44 kN = 21.1 kN. Internal force NB = P, so the normal compressive
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EXAMPLE 1-4
4. Finalize: If tube A is elastic instead of rigid as assumed here, tube A can
be modeled as another spring that is parallel to the spring it encloses. Now a
more advanced analysis procedure will be needed to find tube force NA for
the case of P > (k)(s). Force NA is no longer equal to P - (k)(s), and
downward displacement x can be larger than s.
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EXAMPLE 1-5
An antenna and receiver are suspended on a steel wire from a helicopter to
measure the effects of wind turbines on a local radar installation (see Fig. 1-
20). Obtain a formula for the maximum stress in the wire, taking into
account the weight of the wire itself. Calculate the maximum stress in the
wire in MPa using the following numerical properties: L1 = 6 m, L2 = 5 m, d
= 9.5 mm; antenna weight is W1 = 380 N; receiver weight is W2 = 700 N.
Note that the weight density γ of steel is 77.0 kN/m3.
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EXAMPLE 1-5
Solution:
Use the following four-step problem-solving approach.
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EXAMPLE 1-5
2. Categorize: Start by solving for the reaction force R at the top of the
wire and then cut the wire a short distance below the support to find Nmax.
The wire is prismatic, so simply divide Nmax by cross-sectional area A to find
the maximum axial normal stress σmax.
3. Analyze:
Reaction force R: Use the free-body diagram in Fig. 1-21 to obtain
The minus sign indicates that reaction force R acts in the (-x) direction, or
upward in Figs. 1-21 and 1-22.
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EXAMPLE 1-5
Internal axial forces N(x) in hanging wire: The internal axial force in
the wire varies over the length of the wire. Cutting through the wire in upper
and Lower segments (the lower segment is cut in Fig. 1-22) gives
Internal force N(x) is shown as a pair of forces acting away from the cut
section in accordance with a deformation sign convention in which the wire
is initially assumed to be in tension and that tension is positive. The
maximum force in the wire is at x = 0: Nmax = N(0) = W1 +W2 + w(L1 +L2).
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EXAMPLE 1-5
Formula for maximum stress in the wire: The cross-sectional area A of
the wire is constant, so dividing Nmax by A leads to a formula for maximum
stress in the wire:
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EXAMPLE 1-5
4. Finalize: If the weight of the wire is ignored, the maximum normal
stress is reduced to 15.24 MPa, which is a decrease of more than 5%.
Although the stresses are low here, eliminating the self-weight of the wire
from the stress calculation is not recommended.
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1.3 Mechanical Properties of Materials
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Figure 1-25
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Stress-Strain Diagrams
Tension or compression
tests are performed on a
specimen with the stress
and strain being
determined at various
magnitudes of loading.
Figure 1-26
Stress-strain diagram for a typical structure steel in
tension (not to scale)
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Proportional Limit– The point in which the stress and strain
are no longer proportional to one another.
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Offset Method
Used to determine an arbitrary yield
stress.
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Rubber
• Rubber maintains a linear relationship
between stress and strain up to relatively
large strains (as compared to metals). The
strain at the proportional limit may be as
high as 0.1 or 0.2 (10 or 20%).
• Beyond the proportional limit, the behavior
depends upon the type of rubber. Some
kinds of soft rubber stretch enormously
without failure, reaching lengths several
times their original lengths. The material
eventually offers increasing resistance to
the load, and the stress-strain curve turns
markedly upward.
• Although rubber exhibits very large strains,
it is not a ductile material because the
strains are not permanent. It is an elastic
material.
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Ductility and Elongation
A measure of the amount of permanent strain the material
undergoes before failure occurs.
L1 Lo
Percent Elongation: Percent elongation (100)
Lo
For structural steel, values of 20 or 30% are common.
Ao A1
Percent Reduction in Area: Percet reduction (100)
Ao
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Brittle Materials
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Compression
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1.4 Elasticity and Plasticity
Elasticity– The property of a material by
which it returns to its original
dimensions during unloading.
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1.4 Elasticity and Plasticity
Reloading
In elastic range – Can be loaded,
unloaded, and reloaded without much
change in behavior.
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EXAMPLE 1-6
A machine component slides along a horizontal bar at A and moves in a
vertical slot B. The component is represented as a rigid bar AB (length L =
1.5 m, weight W = 4.5 kN) with roller supports at A and B (neglect friction).
When not in use, the machine component is supported by a single wire
(diameter d = 3.5 mm) with one end attached at A and the other end
supported at C (see Fig. 1-36).
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EXAMPLE 1-6
The wire is made of a copper alloy; the stress-strain relationship for the wire is
(a)Plot a stress-strain diagram for the material; What is the modulus of elasticity E
(GPa)? What is the 0.2% offset yield stress (MPa)?
(b) Find the tensile force T (kN) in the wire.
(c) Find the normal axial strain ε and elongation δ (mm) of the wire.
(d) Find the permanent set of the wire if all forces are removed.
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EXAMPLE 1-6
Solution:
1. Conceptualize: The copper alloy has considerable ductility but will have
a stress-strain curve without a well-defined yield point. Define the yield
point using an offset method as illustrated in Fig. 1-30. Find the residual
strain and then the permanent set of the wire, as shown in Fig. 1-34.
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EXAMPLE 1-6
3. Analyze:
Part (a): Plot a stress-strain diagram for the material; What is the
modulus of elasticity E (GPa)? What is the 0.2% offset yield stress
(MPa)?
Plot the function σ(ε) for strain values between 0 and 0.03 (Fig. 1-37). The
stress at strain ε = 0.03 is 454 MPa.
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EXAMPLE 1-6
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EXAMPLE 1-6
The slope of the tangent to the stress-strain curve at strain ε = 0 is the
modulus of elasticity E (see Fig. 1-38). Take the derivative of σ(ε) to get the
slope of the tangent to the σ(ε) curve, and evaluate the derivative at strain ε
= 0 to find E:
Next, find an expression for the yield strain εy, the point at which the 0.2%
offset line crosses the stress-strain curve (see Fig. 1-38). Substitute the
expression εy into the σ(ε) expression and then solve for yield (εy) = σy:
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EXAMPLE 1-6
Rearranging the equation in terms of σy gives
Solving this quadratic equation for the 0.2% offset yield, stress σy gives σy =
255 MPa.
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EXAMPLE 1-6
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EXAMPLE 1-6
Part (b): Find the tensile force T (kN) in the wire. Recall that bar
weight W = 4.5 kN.
Find the angle between the x-axis and cable attachment position at C:
Sum the moments about A to obtain one equation and one unknown. The
reaction Bx acts to the left:
Next, sum the forces in the x direction to find the cable force TC:
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EXAMPLE 1-6
Part (c): Find the normal axial strain ε and elongation δ (mm) of the
wire.
Compute the normal stress then find the associated strain from stress-strain
plot (or from the σ(ε) equation). The wire elongation is strain times wire
length.
Now compute the stress and strain in the wire and the elongation of the wire
as
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EXAMPLE 1-6
Note that the stress in the wire exceeds the 0.2% offset yield stress of 255
MPa.
The corresponding normal strain is found from the σ(ε) plot or by
rearranging the σ(ε) equation to give
Then,
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EXAMPLE 1-6
Part (d): Find the permanent set of the wire if all forces are removed.
If the load is removed from the wire, the stress in the wire will return to zero
following the unloading line in Fig. 1-39 (see also Fig. 1-34b). The elastic
recovery strain is
The residual strain is the difference between the total strain (εC) and the
elastic recovery strain (εer)
Finally, the permanent set of the wire is the product of the residual strain
and the length of the wire:
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EXAMPLE 1-6
4. Finalize: This example presents an analytical model of the stress-strain
relationship for a copper alloy. The computed values of modulus of elasticity
E and yield stress σy are consistent with values listed in Appendix F. The
tensile force, normal strain and elongation, and permanent set are computed
for the wire when stressed beyond the apparent yield point of the material.
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EXAMPLE 1-6
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1.5 Linear Elasticity and Hooke’s Law
Linear Elastic– When a material exhibits a linear relationship
between stress and strain. Typically engineers design
structures and machines to function within this region to
avoid permanent deformations due to yielding.
Hooke’s Law
Expression for the linear relationship between stress and
strain.
AKA Young’s Modulus (Modulus of elasticity)
Equation: E
Limitations– Relates only to the longitudinal stresses and
strains in simple tension or compression of a bar (i.e. uniaxial
stresses).
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Poisson’s Ratio
Lateral contraction accompanies axial elongation and
Poisson’s Ratio relates these two strains to one another.
Symbol: (nu)
Equation:
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Known ν, you can obtain the lateral strain from the axial strain:
When using Eqs. (1-13) and (1-14), always keep in mind that they apply
only to a bar in uniaxial stress, that is, a bar for which the only stress is the
normal stress in the axial direction.
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Limitations
• The material must be homogeneous, that is, it must have the same
composition (and hence the same elastic properties) at every point.
• The material must be isotropic, that is, it must have the same properties in
all directions (whether axial, lateral, or any other direction). If the
properties differ in various directions, the material is anisotropic.
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EXAMPLE 1-7
A hollow plastic circular pipe (length Lp, inner and outer diameters d1 and d2,
respectively; see Fig. 1-41) is inserted as a liner inside a cast iron pipe
(length Lc, inner and outer diameters d3 and d4, respectively).
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EXAMPLE 1-7
(a) Derive a formula for the required initial
length Lp of the plastic pipe so that, when it
is compressed by some force P, the final
length of both pipes is the same and at the
same time the final outer diameter of the
plastic pipe is equal to the inner diameter
of the cast iron pipe.
(b) Using the numerical data given, find the
initial length Lp (m) and final thickness tp
(mm) for the plastic pipe.
(c) What is the required compressive force P
(N)? What are the final normal stresses
(MPa) in both pipes?
(d) Compare the initial and final volumes (mm3)
for the plastic pipe.
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EXAMPLE 1-7
Numerical data and pipe cross-section properties are
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EXAMPLE 1-7
Solution:
The initial cross-sectional areas of the plastic and cast iron pipes are
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EXAMPLE 1-7
2. Categorize: The two requirements are (a) compression of the plastic
pipe must close the gap (d3 - d2) between the plastic pipe and the inner
surface of the cast iron pipe and (b) the final lengths of the two pipes are
the same. The first requirement depends on lateral strain and the second on
normal strain. Each requirement leads to an expression for shortening of the
plastic pipe. Equating the two expressions (i.e., enforcing compatibility of
displacements) leads to a solution for the required length of the plastic pipe.
3. Analyze:
Part (a): Derive a formula for the required initial length Lp of the
plastic pipe.
The lateral strain resulting from compression of the plastic pipe must close
the gap (d3 - d2) between the plastic pipe and the inner surface of the cast
iron pipe. The required extensional lateral strain is positive (here, εlat = ε'.):
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EXAMPLE 1-7
The accompanying compressive normal strain in the plastic pipe is obtained
using Eq. 1-14, which requires Poisson’s ratio for the plastic pipe and also
the required lateral strain:
Use the compressive normal strain εp to compute the shortening δp1 of the
plastic pipe as
The required shortening of the plastic pipe (so that it has the same final
length as that of the cast iron pipe) is
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EXAMPLE 1-7
Equating δp1 and δp2 leads to a formula for the required initial length Lp of the
plastic pipe:
Part (b): Now substitute the numerical data to find the initial length
Lp, change in thickness Δtp, and final thickness tpf for the plastic pipe.
As expected, Lp is greater than the length of the cast iron pipe, Lc = 0.25 m,
and the thickness of the compressed plastic pipe increases by Δtp:
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EXAMPLE 1-7
Part (c): Next find the required compressive force P and the final
normal Stresses in both pipes.
Both the initial and final stresses in the cast iron pipe are zero because no
force is applied to the cast iron pipe.
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EXAMPLE 1-7
Part (d): Lastly, compare the initial and final volumes of the plastic
pipe.
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EXAMPLE 1-7
and the final volume of the plastic pipe is
4. Finalize: The ratio of final to initial volume reveals little change in the
volume of the plastic pipe:
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1.6 Shear Stress and Strain
Bearing Stress
Contact stresses which develop under tensile loads between
connections.
The bearing area Ab is defined as the
Equation: 1-15 projected area of the curved bearing surface
Double shear
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Shear Stress
Stress that acts tangential to
the surface of the material.
Symbol: (Tau)
103
• The loading arrangements shown in Figs. 1-42 and 1-43 are
examples of direct shear (or simple shear) in which the shear
stresses are created by the direct action of the forces trying to
cut through the material.
• Direct shear arises in the design of bolts, pins, rivets, keys,
welds, and glued joints.
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Equality of Shear Stresses on
Perpendicular Planes
105
Shear Strain
A measure of the “distortion” (or, the
change in shape) of the element.
Symbol: (gamma)
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Sign Conventions
Shear Stress
Positive Face:
Positive if shear stress acts in the positive direction of a coordinate
axis.
Negative if shear stress acts in the negative direction of a
coordinate axis.
Negative Face:
Positive if shear stress acts in a negative direction of a coordinate
axis.
Negative if shear stress acts in a positive direction of a coordinate
axis.
Shear Strain
Positive when the angle between 2 positive (or 2 negative) faces is
reduced.
Negative when the angle between 2 positive (or 2 negative) faces
is increased.
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Shear Stress and Strain
Hooke’s Law in Shear:
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EXAMPLE 1-8
Solution:
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EXAMPLE 1-8
3. Analyze: The shear area As is equal to the circumference of the hole
times the thickness of the plate, or
in which d is the diameter of the punch and t is the thickness of the plate.
Therefore, the average shear stress in the plate is
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EXAMPLE 1-8
4. Finalize: The normal and shear stress distributions are not uniform due
to stress concentration effects; hence, the calculations result in “average”
stresses. In addition, this analysis is highly idealized because impact effects
that occur when a punch is rammed through a plate are not part of this
analysis.
112
EXAMPLE 1-9
A bearing pad of the kind used to support machines and bridge girders
consists (see photos) of a linearly elastic material (usually an elastomer,
such as rubber) capped by a steel plate (Fig. 1-48a). Assume that the
thickness of the elastomer is h, the dimensions of the plate are a × b, and
the pad is subjected to a horizontal shear force V.
Obtain formulas for the average shear stress aver in the elastomer and
the horizontal displacement d of the plate (Fig. 1-48b).
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EXAMPLE 1-9
Solution:
3. Analyze: The shear stress on any horizontal plane through the elastomer
equals the shear force V divided by the area ab of the plane (Fig. 1-48a):
114
EXAMPLE 1-9
The corresponding shear strain [from Hooke’s law in shear; Eq. (1-18)] is
In most practical situations, the shear strain γ is a small angle, and in such
cases, replace tang with γ and obtain
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EXAMPLE 1-9
For example, if V = 0.8 kN, a = 75 mm, b = 60 mm, h = 20 mm, and Ge =
1.25 MPa, Eq. (1-22) results in d = 2.86 mm, while Eq. (1-23) gives d =
2.84 mm.
4. Finalize: Equations (1-22) and (1-23) give approximate results for the
horizontal displacement of the plate because they are based upon the
assumption that the shear stress and strain are constant throughout the
volume of the elastomeric material. In reality, the shear stress is zero at the
edges of the material (because there are no shear stresses on the free
vertical faces), and therefore, the deformation of the material is more
complex than pictured in Fig. 1-48b. However, if the length a of the plate is
large compared with the thickness h of the elastomer, the preceding results
are satisfactory for design purposes.
116
1.7 Allowable Stresses and
Allowable Loads
Strength– The capacity of the object to support or transmit
loads.
Factor of Safety
For successful structures, the actual strength must exceed
the required strength.
Equation:
Margin of Safety:
117
Allowable Stresses
AKA working stress
118
Allowable Loads
Equation:
119
EXAMPLE 1-10
A steel bar serving as a vertical hanger to support
heavy machinery in a factory is attached to a
support by the bolted connection shown in Fig. 1-49.
Two clip angles (thickness tc = 9.5 mm) are
fastened to an upper support by bolts 1 and 2 each
with a diameter of 12 mm; each bolt has a washer
with a diameter of dw = 28 mm. The main part of
the hanger is attached to the clip angles by a single
bolt (bolt 3 in Fig. 1-49a) with a diameter of d = 25
mm. The hanger has a rectangular cross section
with a width of b1 = 38 mm and thickness of t = 13
mm, but at the bolted connection, the hanger is
enlarged to a width of b2 = 75 mm. Determine the
allowable value of the tensile load P in the hanger
based upon the following considerations.
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121
EXAMPLE 1-10
(a) The allowable tensile stress in the main part of the hanger is 110 MPa.
(b) The allowable tensile stress in the hanger at its cross section through the
bolt 3 hole is 75 MPa. (The permissible stress at this section is lower
because of the stress concentrations around the hole.)
(c) The allowable bearing stress between the hanger and the shank of bolt 3
is 180 MPa.
(d) The allowable shear stress in bolt 3 is 45 MPa.
(e) The allowable normal stress in bolts 1 and 2 is 160 MPa.
(f) The allowable bearing stress between the washer and the clip angle at
either bolt 1 or 2 is 65 MPa.
(g) The allowable shear stress through the clip angle at bolts 1 and 2 is 35
MPa.
122
123
EXAMPLE 1-10
Solution:
124
EXAMPLE 1-10
2. Categorize: Compute seven different values of the allowable load P,
each based on an allowable stress and a corresponding area. The minimum
value of load P will control.
Numerical data for the hanger connection design shown in Fig. 1-49 are
as follows.
(a) Connection component dimensions:
125
EXAMPLE 1-10
3. Analyze:
Part (a): Find the allowable load based upon the stress in the
main part of the hanger (Fig. 1-49c). This is equal to the
allowable stress in tension (110 MPa) times the cross-sectional area
of the hanger (Eq. 1-30):
A load greater than this value will overstress the main part of the
hanger (that is, the actual stress will exceed the allowable stress),
thereby reducing the factor of safety.
126
EXAMPLE 1-10
Part (b): Find the allowable load based upon the allowable
tensile stress (75 MPa) in the hanger at its cross section
through the bolt 3 hole.
At the cross section of the hanger through the bolt hole (Fig. 1-
49d), make a similar calculation but with a different allowable
stress and a different area. The net cross-sectional area (that is,
the area that remains after the hole is drilled through the bar) is
equal to the net width times the thickness. The net width is equal
to the gross width b2 minus the diameter d of the hole. Thus, the
equation for the allowable load Pb at this section is
127
EXAMPLE 1-10
Part (c): Now find the allowable load based upon the
allowable bearing stress (180 MPa) between the hanger and
the shank of bolt 3.
The allowable load based upon bearing between the hanger and the
bolt (Fig.1-49e) is equal to the allowable bearing stress times the
bearing area. The bearing area is the projection of the actual contact
area, which is equal to the bolt diameter times the thickness of the
hanger. Therefore, the allowable load (Eq. 1-32) is
128
EXAMPLE 1-10
Part (d): Determine the allowable load based upon the allowable
shear stress (45 MPa) in bolt 3.
The allowable load Pd based upon shear in the bolt (Fig. 1-49f) is equal to
the allowable shear stress times the shear area (Eq. 1-31). The shear
area is twice the area of the bolt because the bolt is in double shear; thus,
129
EXAMPLE 1-10
Part (e): Find the allowable load based upon the allowable normal
stress (160 MPa) in bolts 1 and 2.
The allowable normal stress in bolts 1 and 2 is 160 MPa. Each bolt carries
one half of the applied load P (see Fig. 1-49g). The allowable total load Pe is
the product of the allowable normal stress in the bolt and the sum of the
crosssectional areas of bolts 1 and 2:
130
EXAMPLE 1-10
Part (f): Now find the allowable load based upon the allowable
bearing stress (65 MPa) between the washer and the clip angle at
either bolt 1 or 2.
The allowable bearing stress between the washer and the clip angle at either
bolt 1 or 2 is 65 MPa. Each bolt (1 or 2) carries one half of the applied load P
(see Fig. 1-49h). The bearing area here is the ring-shaped circular area of
the washer (the washer is assumed to fit snugly against the bolt). The
allowable total load Pf is the allowable bearing stress on the washer times
twice the area of the washer:
131
EXAMPLE 1-10
Part (g): Finally, determine the allowable load based upon the
allowable Shear stress (35 MPa) through the clip angle at bolts 1
and 2.
The allowable shear stress through the clip angle at bolts 1 and 2 is 35 MPa.
Each bolt (1 or 2) carries one half of the applied load P (see Fig. 1-49i). The
shear area at each bolt is equal to the circumference of the hole (ϖ × dw)
times the thickness of the clip angle (tc).
The allowable total load Pg is the allowable shear stress times twice the
shear area:
132
EXAMPLE 1-10
4. Finalize: All seven conditions were used to find the allowable tensile
loads in the hanger. Comparing the seven preceding results shows that the
smallest value of the load is Pallow = 36.2 kN. This load is based upon normal
stress in bolts 1 and 2 [see part (e)] and is the allowable tensile load for the
hanger.
133
1.8 Design For Axial Loads and
Direct Shear
Design– The determination of structural properties in order
for the structure to support given loads and perform its
intended function.
134
EXAMPLE 1-11
Continuous cable ADB runs over a small frictionless pulley at D to support
beam OABC, which is part of an entrance canopy for a building (see Fig. 1-
50). Load P = 4.5 kN is applied at the end of the canopy at C. Assume that
the canopy segment has weight W = 7.5 kN.
135
EXAMPLE 1-11
(a) Find cable force T and pin support reactions at O and D.
(b) Find the required cross-sectional area of cable ADB if the allowable
normal stress is 125 MPa.
(c) Determine the required diameter of the pins at O, A, B, and D if the
allowable stress in shear is 80 MPa.
(Note: The pins at O, A, B, and D are in double shear. Also, consider only
load P and the weight W of the canopy; disregard the weight of cable ADB.)
136
EXAMPLE 1-11
Solution:
2. Categorize: First, use the free-body diagram of beam OABC (Fig. 1-51a)
to find cable force T and reaction force components at O. Then use Fig. 1-
51b or Fig. 1-51c to find reaction forces at D. Use cable force T and the
allowable normal stress to find the required cross-sectional area of the cable.
Also use force T and the allowable shear stress to find the required diameter
of the pins at A and B. Use the resultant reaction forces at O and D to find
pin diameters at these locations.
137
138
EXAMPLE 1-11
3. Analyze:
Cable force T: First, find required distances and angles in Fig. 1-51a:
where
139
EXAMPLE 1-11
Reaction force at O: Sum forces in Fig. 1-51a to find reaction force
components at O:
140
EXAMPLE 1-11
Cross-sectional area of cable ADB: Use the allowable normal stress of
125 MPa and cable force T = 9.527 kN [Eq. (a)] to find the required cross-
sectional Area of the cable:
141
EXAMPLE 1-11
4. Finalize: In practice, other loads besides the weight of the canopy would
have to be considered before making a final decision about the sizes of the
cables and pins. Loads that could be important include wind loads,
earthquake loads, and the weights of objects that might have to be
supported temporarily by the structure. In addition, if cables AD and BD are
separate cables (instead of one continuous cable ADB), the forces in the two
cables are not equal in magnitude. The structure is now statically
indeterminate, and the cable forces and the reactions at O and D cannot be
determined using the equations of static equilibrium alone. Problems of this
type are discussed in Chapter 2, Section 2.4.
142
Summary
Principal Objective– to determine stresses, strains, and
displacements.
Poisson’s Ratio:
143
Summary (cont.)
Hooke’s Law in Shear: [shear strain (τ) measures
distortion]
Shear Modulus of Elasticity (G):
Actual Strength
Factor of Safety: Factor of Safety n
Required Strength
144