PDF Cam Design and Manufacture Second Edition Jensen Ebook Full Chapter
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CAM DESIGN
AND MANUFACTURE
MECHANICAL ENGINEERING
EDITORS
L. L. FAULKNER S. B. MENK.ES
Columbus Division Department ofMechanical Engineering
Batte/le Memorial Institute The City College of the
City University of New York
and
New York, New York
Department ofMechanical Engineering
The Ohio State University
Columbus, Ohio
Preben W. Jensen
School of Physics, Engineering and Technology
Mankato State University
Mankato, Minnesota
0 ~y~~F~~:~~oop
Boca Raton London New York
This book was written to give the practicing engineer a sound grasp of the
methods of solving the problems connected with cams-their design,
application, and manufacture. The above goal is as valid for this new
edition as it was for the first edition. Since that time the most important
change has been the improvement of numerically controlled machine tools
(NC-machines) and the availability of computers in general. Therefore the
emphasis on graphical and analytical methods has shifted toward the latter;
but for a design engineer who has put his creative thoughts into metal it is
of the utmost importance that he can visualize the problems; therefore the
graphical approach has not been neglected. Major changes occur in
Chapters 5 and 12 where analytical expressions that can be programmed on
a home computer have been developed.
The plan of the book is as follows: In Chapter 1 the basic types of cam
and follower systems are described and illustrated. In Chapter 2 the
construction and use of displacement diagrams are explained and formulas
are given for the displacement, velocity, and acceleration curves for various
types of cam motion.
In Chapter 3 displacement diagram synthesis is explained and methods
of combining various curves to obtain a desired motion are given. Chapter
4 outlines the methods of determining cam profiles graphically when
different types of followers are used and formulas for determining the cam
profile using both rectangular and polar coordinates are given.
Chapter 5 takes up the importance of pressure angle, and the procedure
for proportioning a cam with respect to pressure angle limitations is
explained. The importance of avoiding too small a radius of curvature is
also discussed.
iii
iv PREFACE
Preben W. Jensen
Contents
Preface 111
Nomenclature IX
V
Using the Cam Design Software
The following should help the new user in using the cam programs
included on the supplied disk. There are a number of requirements needed
before these programs and the disk can be used. These requirements are
concerned with the type of system you are using, and the operating system
used.
The programs were developed on an IBM-PC running on DOS 2.0, and
using BASICA. However, since the programs do not use any special IBM
formats and system calls they could run virtually on any compatible
running MS-BASIC, CW-BASIC, or similar basic editors.
The following procedure is recommended for proper use of these
programs:
This should get you into the MAIN program, which will then prompt you
with the master MENU. At this point refer to Chapter 13.
vii
Nomenclature
~ Fixed center
of rotation
ix
X NOMENCLATURE
Figure
5-5 Pressure angle-constant velocity motion 80
5-6 Pressure angle-parabolic motion 81
5-7 Pressure angle-simple harmonic motion 82
5-8 Pressure angle-cycloidal motion 83
5-9 Pressure angle-3-4-5 polynomial 84
5-10 Pressure angle-modified trapezoidal acceleration 85
5-19 Pressure angle-parabolic, cycloidal and simple
harmonic motions 91
5-23 Minimum radius of curvature-parabolic motion,
translating follower 97
5-24 Minimum radius of curvature-simple harmonic
motion, translating follower 98
5-25 Minimum radius of curvature-cycloidal motion,
translating follower 99
5-26 Minimum radius of curvature-double-harmonic
motion, translating follower 100
6-9 Best μmin 112
a
6-10 d for best μmin 113
b
6-11 d for best μmin 114
d for best
C
6-12 μmin 1I5
xiii
xiv LIST OF NOMOGRAMS
lating roller follower is shown in Fig. 1-lb; here the center line of the follower-
stem does not pass through the cam shaft center.
Figure 1-lc shows a swinging roller follower which is preferred over the
translating follower because a much higher pressure angle can be allowed,
and hence the overall proportions of the mechanism can be reduced. The
question is often raised as to whether the rotation of the cam should be
away from or toward pivot point M; in the case of Fig. 1-lc this would
mean respectively CCW (counterclockwise) and CW (clockwise) rotation
of the cam. There is a slight advantage in letting the cam rotate away
from the pivot point, but in most cases the advantage is insignificant.
eJ
Fig. 1-1. (a) Radial translating roller follower. (b) Offset translating roller follower.
(c) Swinging roller follower. (d) Flat-faced translating follower . (e) Flat-faced
swinging follower.
Figure 1-ld shows a translating flat-faced follower. The flat does not
necessarily have to be perpendicular to the follower-stem, although it
usually is. Sometimes the center line of the follower-stem is offset as
shown in the right-hand view of Fig. 1-ld. This arrangement will tend to
distribute and reduce wear on the flat because the friction force created
between the cam and the follower will tend to rotate the follower around
its axis. It should be noticed that whether the center line of the follower-
stem passes through the cam shaft center or not has no effect on the cam
CAM AND FOLLOWER SYSTEMS 3
R, R,
Fig. 1-2. (a) Closed-track cam. (b) Double closed-track cam. (c) Closed-track
cam with two rollers.
Other possibilities are shown in Figs. 1-2a, b, and c. In Fig. l-2a part
of a closed-track cam is shown. When the roller follower is driven upward,
the roller contacts B, and when driven downward the roller contacts A.
A certain clearance is therefore necessary to permit the roller to roll.
However, this clearance should be kept as small as possible, because the
larger the clearance, the larger the impact will be when the roller changes
contact from one side of the track to the other. This change takes place
when the motion of the roller changes from acceleration to deceleration.
If this change is made gradually, as with a cycloidal motion, the impact
is greatly reduced as compared to the case of parabolic motion where the
acceleration changes suddenly.
It is therefore natural to try to reduce the clearance to a minimum and
it can be done with the help of the arrangement shown in Fig. 1-2b. The
follower arm A carries the two rollers R 1 and R 2 on the same pin B. R 1
rolls on the inner side of the track of cam C and R2 rolls on the outer track.
4 CHAPTER 1
Because of its cost, however, this arrangement is seldom used. In Fig. 1-2c
two rollers are placed on different pins. There seems to be no advantage
over that of Fig. l-2b. The track shown in Fig. l-2c is also more difficult
to machine than that of Fig. 1-2b.
A cylindrical cam with translating roller follower, Fig. 1-3a, has the
characteristic that the direction of motion of the follower is parallel to the
cam shaft. Theoretically, the roller has to be cone-shaped with its apex
at the cam shaft center, as shown in Fig. 1-3a, in order that the roller may
roll without sliding. However, a cylindrical roller or one with a slightly
spherical shape will operate satisfactorily in most cases.
Figure 1-3b shows a similar arrangement but two rollers are used instead
of one. The advantage as compared with Fig. l-3a, where one roller
Fig. 1-9. Spherical open-track cam with swinging roller follow er.
changes contact from one side of the track to the other whenenr acceler-
ation is changed in direction, is that with both rollers in contact \Yith the
track at the same time there will be no backlash.
A conical cam, Fig. 1-4a, has mu ch the same characteristics as a cy-
lindrical one and is used in cases when the direction of the output motion
is parallel to an element of th e base cone. The conical cam in Fig. l-4 a
has a closed track and that in Fig. l-4b an open track.
The cam and follower systems shO\rn in Figs. 1-;3 to 1-10 have to be
cut by special devices. Because of the cost of making them, th ey are
Fig. 1-10. Kinematic inversion of th e spherical cam; cam is stationary and S\Yinging
roller follow er rotates around cam.
CAM AND FOLLOWER SYSTEMS 7
seldom employed and then only for rather small mechanisms. Figures 1-5,
1-6, and 1-7 show globidal cams with swinging roller followers; the only
difference is in how the roller is placed relative to the input and output
shafts. Figure 1-8 shows a spherical cam with swinging roller follower and
closed-track, and in Fig. 1-9 the mechanism is shown with an open track.
Figure 1-10 is a kinematic inversion of the spherical cam; the cam is
stationary and the swinging roller follower rotates. This kind of mecha-
nism is used in agricultural machinery.
C B A D
Fig. 1-11. Ball runs in groove of closed-track cam, imparting an oscillating motion to
output member A.
A very special kind of cam and follower system is shown in Fig. 1-11.
The cam C is a closed-track cam and the track is formed so that a ball B
can be guided by either side of the track dependent upon the direction of
motion of arm A. A round arm A has a sliding fit in the hole of the ball
and is fastened to shaft D , which is the output shaft . This mechanism is
used in a sewing machine and the cam rotates at 2000 to 3000 rpm. The
advantage of this mechanism becomes clearly obvious when compared with
Fig. 1-9. To cut the cam in Fig. 1-9 would require that t he milling cutter
be moved exactly the same way relative to the spherical cam as the roller
follower, and this requires a special set-up. However, the cam in Fig. 1-11
can be cut with a milling cutter which has the form of the groove, exactly
as if it were a plate cam.
CHAPTER 2
Displacement Diagrams
- - -------- T,,
_ _ _ _ _ _o_n_e_c ycle = 3 60 °
Such a diagram is shown in Fig. 2-1. Here, one cycle is taken to mean one
complete revolution of the cam; that is, one cycle represents 360 degrees.
From this it follows that the horizontal distances, T1 , T2 , T3 , T4 is expressed
in seconds and ~ 1, ~ 2 , ~ 3 , ~ 4 in degrees of rotation. Degrees are mostly used.
The vertical distances represent the motion of the follower dependent on
time. From Fig. 2-2 it can be seen that in place of a rotating cam it is
possible to achieve the identical follower action by means of a translating
8
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Fig. 80.—Dorsal view of male Diastylis
stygia, × 12. A, 2nd antenna; Ab.6, 6th
abdominal appendage. (After Sars.)
Sub-Order 2. Flabellifera.
Sub-Order 3. Valvifera.
Sub-Order 4. Asellota.
Sub-Order 5. Oniscoida.
The Oniscoida[104] are terrestrial forms in which the abdomen is
fully segmented, the pleopods are respiratory, their endopodites
being delicate branchiae, while their exopodites are plate-like and
form protective opercula for the gills, and the uropods are biramous
and not expanded. The epimera of the segments are greatly
produced. The terrestrial Isopods, although air-breathers,[105] are
dependent on moisture, and are only found in damp situations. It
seems probable that they have been derived from marine Isopods,
since the more generalised of them, e.g., Ligia (Fig. 84), common on
the English coasts, are only found in damp caves and crannies in the
rocks.
Sub-Order 6. Epicarida.
Dajidae
Phryxidae
Bopyrina on Decapoda
Bopyridae
Entoniscidae
In all cases the first larval form
which hatches out from the
maternal brood-pouch is called
the Epicaridian larva (Fig. 85).
This little larva has two pairs of
antennae, a pair of curious frontal
processes, and a pair of
mandibles. The other mouth-
parts are missing; there are only
six thoracic limbs, but the full
complement of six biramous
pleopods are present, and at the
end of the body there may be a
long tube of unknown function.
Fig. 85.—Epicaridian larva, probably As a type of the
belonging to one of the Cryptoniscina. Cryptoniscina we may take the
A, 2nd antenna; Ab, abdominal Liriopsidae,[107] parasitic on the
appendages; T, thoracic appendages. Rhizocephala, which are, of
(From Bonnier, after Hansen.)
course, themselves parasitic on
the Decapoda, the whole
association forming a very remarkable study in Carcinology.
Almost every species of the Rhizocephala is subject to the attacks
of Liriopsids, the latter fixing either on the Rhizocephala themselves,
or else on the Decapod host at a point near the fixation of the
Rhizocephalous parasite. An exceedingly common Liriopsid is
Danalia curvata, parasitic on Sacculina neglecta, which is itself
parasitic on the spider-crab, Inachus mauritanicus, at Naples. The
adult Danalia is a mere curved bag full of eggs or developing
embryos, and without any other recognisable organs except two pairs
of spermathecae upon the ventral surface where the spermatozoa
derived from the larval males are stored.
In Fig. 86 is represented a
female of Inachus mauritanicus
which carried upon it two
Sacculinae and a Danalia
curvata, and upon the latter are
seen two minute larval males in
the act of fertilising the adult
Danalia. The eggs develop into
the Epicaridian stage, after which
the larva passes into the
Cryptoniscus stage (Fig. 87). In Fig. 86.—Inachus mauritanicus, ♀, × 1,
this larval form the segments are carrying two Sacculina neglecta (a, b),
clearly delimited; the only mouth- and a Danalia curvata (c), the latter
bearing two dwarf males.
parts present are the mandibles,
but there are seven pairs of
thoracic limbs and the full number of pleopods. This Cryptoniscus
stage is found in all the Epicarida, and only differs in detail in the
various families.
In the Cryptoniscina the Cryptoniscus larva is the male, and at this
stage possesses a pair of large testes in the thorax. The ovaries are
also present at this stage as very small bodies applied to the anterior
ends of the testes. The larval males in this state seek out adult fixed
Danaliae and fertilise them; and, when this is accomplished, they
themselves become fixed to the host and begin to develop into the
adult female condition. The limbs are all lost, and out of the mouth
grows a long proboscis (Fig. 88, P), which penetrates the tissues of
the host. The ovaries begin to grow, and a remarkable process of
absorption in the testes takes place. These organs, when fixation
occurs, are never empty of spermatozoa, and are frequently crammed
with them. After fixation some large cells at the interior borders of
the testes begin to feed upon the remains of these organs and to grow
enormously in size and to multiply by amitosis. These phagocytes, as
they really are, attain an enormous size, but they are doomed to
degeneration, the chromatin
becoming dispersed through the
cytoplasm, and the nuclei
dividing first by amitosis and
then breaking up and
disappearing. As the parasite
grows, the heart at the posterior
end of the body ceases to beat;
the ovaries increase enormously
at the expense of the alimentary
canal, and on the ventral surface
two pairs of spermathecae are
invaginated ready to receive the
spermatozoa of a larval male. In
the adult condition, after
fertilisation has taken place and
the ovaries occupy almost the
whole of the body, the remains of
the phagocytic cells can be seen
on the dorsal surface in a
degenerate state. They evidently
are not used as food, and their
sole function is to make away
with the male organisation when
it has become useless.[108]
In the series Bopyrina, after
Fig. 87.—Ventral view of Cryptoniscus the free-living Epicaridian and
larva of Danalia curvata, ♂, × 25. Cryptoniscus stages, a further
larval state is assumed, called the
Bopyrus, which is the functional
male, and, after performing this function, passes on to the adult
female condition.
The family Bopyridae is parasitic in the branchial chamber of
Decapoda, especially Macrura and Anomura. When one of these
Decapods is infested with an adult Bopyrid the gill-chamber in which
it is situated is greatly swollen, as shown in Fig. 90. A very common
Bopyrid is Bopyrus fougerouxi, parasitic in the gill-chambers of
Palaemon serratus. The Bopyrus larva or functional male has the
appearance shown in Fig. 91. It
differs from the Cryptoniscus
stage in possessing a rudimentary
pair of anterior thoracic limbs
and seven pairs normally
developed, while the abdominal
limbs are plate-like and branchial
in function. The male can often be
found attached to the female
beneath the last pair of
incubatory lamellae.
Fig. 88.—Side view of Danalia curvata, The adult female condition,
× 15, shortly after fixation and loss of which is assumed after the
larval appendages. A, Alimentary canal; Bopyrid stage is passed through,
E, eye; H, heart; N, phagocytic cells; O,
ovary; P, proboscis.
is illustrated in Fig. 92. The body
acquires a remarkable
asymmetry, due to the unequal
pressure exerted by the walls of
the gill-chamber. The antennae
and mandibles (Fig. 92, B) are
entirely covered up by the largely
expanded maxillipedes; maxillae
are, as usual, entirely absent.
Very large lamellae grow out from
the bases of the thoracic limbs to
form a brood-pouch, and in this
manner the adult condition is
attained.
The final complication in the
life-histories of these Isopoda is
reached by the family
Entoniscidae, which are
parasitic when adult inside the Fig. 89.—Optical section (dorsal view)
thoracic cavity of Brachyura and of Danalia curvata, in the same stage
Paguridae. The cephalothorax of as Fig. 88. A, Alimentary canal; Ec,
ectoderm; H, heart; N, phagocytic cells;
a Carcinus maenas, which O, ovaries; P, proboscis.
contains an adult Portunion
maenadis (P), is shown in Fig. 93.
The parasite is of a reddish colour
when alive.
Sub-Order 7. Phreatoicidea.[110]
Sub-Order 1. Crevettina.
In this sub-order only one thoracic segment is fused with the head;
the basal joints of the thoracic limbs are expanded to form broad
lateral plates, and the abdomen is well developed, with six pairs of
pleopods, the last three pairs being always turned backwards, and
stiffened to act as uropods.
This group has numerous fresh-water representatives, e.g.
Gammarus of several species, the blind well-shrimp Niphargus, and
the S. American Hyalella; but the vast majority of the species are
marine, and are found especially in the littoral zone wherever the
rocks are covered with a rich growth of algae, Polyzoa, etc. The
Talitridae or “Sand-hoppers” have deserted the waters and live
entirely in the sand and under rocks on the shore, and one common
European species, Orchestia gammarellus, penetrates far inland,
and may be found in gardens where the soil is moist many miles
from the sea.
The Rev. T. R. R. Stebbing, in his standard work[112] on this group,
recognises forty-one families, and more than 1000 species, so that