315KW Carrier
315KW Carrier
315KW Carrier
1 2 3 4 5 6 7 8
A A
B B
C
BOARD DESCRIPTION : 315KW AUX PANEL -IP54 C
JOB NUMBER :
D D
E E
F F
315KW AUX PANEL -IP54 Title COVER SHEET P.O.No. Rev Sheet
Application CENTRIFUGAL CHILLER 1
Danfoss Industries Pvt.Ltd. Job.No. R0
R0 FOR APPROVAL 50/2019 PSS MP MP FC102-N315 Customer CARRIER ASIA LTD. Cont.
REV NO REVISION Date 10/12/2019 End User -- Dwg.No. 2
WEEK / YEAR DWN BY CHKD BY APPD BY
ENG-FR-03
1 2 3 4 5 6 7 8
Table of contents
Page Page description Date Edited by
A A
=CARRIER+315KW/1 COVER SHEET 10/12/2019 U377815
E E
F F
315KW AUX PANEL -IP54 Title TABLE OF CONTENT P.O.No. Rev Sheet
Application CENTRIFUGAL CHILLER 2
Danfoss Industries Pvt.Ltd. Job.No. R0
R0 FOR APPROVAL 50/2019 PSS MP MP FC102-N315 Customer CARRIER ASIA LTD. Cont.
REV NO REVISION Date 10/12/2019 End User -- Dwg.No. 3
WEEK / YEAR DWN BY CHKD BY APPD BY
ENG-FR-03
1 2 3 4 5 6 7 8
I>
A 3 A
TP, MCCB
-Q1
800A
1
3
-SPD -F1 3 -F5 2 -F2 2 -F3 2 -FU1-3 x2
16A 2A 6A 16A 2A/32A
2 TP, MCB TP, MCB DP, MCB DP, MCB FUSE WITH BASE
x1
-XS 1
-R-Y-B 3
-TF1 -TF2
415/230V AC, 500VA 415/120V AC, 2.5KVA
CONTROL TRANSFORMER CONTROL TRANSFORMER
WITH +/-5% PRIMARY TAPPING WITH +/-5% PRIMARY TAPPING -U1 1
2 2 FC102-N315KT4E20
DRIVE MODULE
2
-FU8-9
D 25A/32A
D
FUSE WITH BASE
~
-BUSLINK -BUSLINK
INPUT OUTPUT
2 2
-FU4-5 -FU6-7 -F4 2
E 6A/32A 6A/32A 32A E
FUSE WITH BASE FUSE WITH BASE DP, MCB
' '
3+PE
-XS 4 M
-M1
415V, 3Ph, 50Hz 315KW 3~
INCOMING SUPPLY TO 230V CONTROL TO UTILITY TO 120V CONTROL TO HEATER CIRCUIT
F CIRCUIT CIRCUIT CIRCUIT F
315KW AUX PANEL -IP54 Title SINGLE LINE DIAGRAM P.O.No. Rev Sheet
Application CENTRIFUGAL CHILLER 5
Danfoss Industries Pvt.Ltd. Job.No. R0
R0 FOR APPROVAL 50/2019 PSS MP MP FC102-N315 Customer CARRIER ASIA LTD. Cont.
REV NO REVISION Date 10/12/2019 End User -- Dwg.No. 6
WEEK / YEAR DWN BY CHKD BY APPD BY
ENG-FR-03
1 2 3 4 5 6 7 8
1 2
I>
3 4
I>
A A
5 6
I>
R1 Y1 B1
TP, MCCB
R1 Y1 B1 R1 Y1 R1 Y1 B1 R1 Y1 B1 R1 Y1 B1 -Q1 A1
11.6:D / A1
800A, 3P, MCCB A3
/8.2:D 11.6:D / A3
A5
11.5:D / A5
x2 x2 x2
-CT1-3
800/5A
x1 x1 x1 A6
11.5:D / A6
A4
11.6:D / A4
B 1 3 5 1 1 1 A2 B
1 3 5 1 3 5 11.6:D / A2
-LC1
567A, 0.039mH
I/P CHOKE X2 X4 6
6 sqmm R1A Y1A B1A GF1 GF2 GF3 V1 V2 V3
Cu. CABLE
R2 Y2 B2
-U1
TF1
TF2
1 1 1
C -XS 1 2 3 /10.1:B C
FC102-N315KT4E20
7.1:A /
7.1:A /
PE x1 x1 1 DRIVE MODULE
2 2 2
-R -Y -B
I1
I2
I3
1
415V, AC SUPPLY x2 x2 2
11.4:D /
11.5:D /
11.5:D /
-L1 -L2 -L3
TO OIL PUMP
TO ISM
R1 Y1 B1 =
V4
1
D D
~
-U -V -W
-BUSLINK
INPUT
R3 Y3 B3
-BUSLINK
E OUTPUT E
U1 V1 W1
R Y B M
-M1
315KW 3~
415V, 3Ph, 50Hz
INCOMING SUPPLY PE
F 1 F
315KW AUX PANEL -IP54 Title POWER WIRING DIAGRAM P.O.No. Rev Sheet
Application CENTRIFUGAL CHILLER 6
Danfoss Industries Pvt.Ltd. Job.No. R0
R0 FOR APPROVAL 50/2019 PSS MP MP FC102-N315 Customer CARRIER ASIA LTD. Cont.
REV NO REVISION Date 10/12/2019 End User -- Dwg.No. 7
WEEK / YEAR DWN BY CHKD BY APPD BY
ENG-FR-03
1 2 3 4 5 6 7 8
R1
A 6.3:C / TF1 A
Y1
6.3:C / TF2
1 3 1 3
-F2 -F3
6A 2 4 16A 2 4
DP, MCB DP, MCB
1 2 1 2
-TF1 -TF2
415/230V AC, 500VA 415/120V AC, 2.5KVA
CONTROL TRANSFORMER 3 4 CONTROL TRANSFORMER 3 4
WITH +/-5% PRIMARY TAPPING WITH +/-5% PRIMARY TAPPING
H3 H4 H10 H11
C C
1 1
1 1 1 1
-FU6 -FU7
-FU4 6A/32A -FU8
-FU5 2 2 -FU9
FUSE WITH BASE
6A/32A 25A/32A
FUSE WITH BASE 2 2 FUSE WITH BASE 2 2
H7
H5
D D
-DLS1
DOOR LIMIT SWITCH
2
H6
1 2 1 3
-F4
M 32A
1 -CF1 2 4
COOLING FAN 1~ DP, MCB
E -PL1 PE E
PANEL LAMP
201 200 101 100 H12 H13
2
2
H7
-XS 4 5
P N P1 N1
8.1:A 8.1:A 9.2:A 9.2:E
F F
315KW AUX PANEL -IP54 Title POWER WIRING DIAGRAM P.O.No. Rev Sheet
Application CENTRIFUGAL CHILLER 7
Danfoss Industries Pvt.Ltd. Job.No. R0
R0 FOR APPROVAL 50/2019 PSS MP MP FC102-N315 Customer CARRIER ASIA LTD. Cont.
REV NO REVISION Date 10/12/2019 End User -- Dwg.No. 8
WEEK / YEAR DWN BY CHKD BY APPD BY
ENG-FR-03
1 2 3 4 5 6 7 8
201
7.2:E / P
A A
200
7.2:E / N
201
-XL 1
3 C1 C1 13 21 11 U1-04 / 10.7:D U1-01 / 10.6:D
B B
-EM.PB -RC1 -1M -K1 -K1 -R2 VFD RUNNING ON
/9.3:D /9.4:D /8.3:D /8.3:D /8.7:D 35 Hz & ABOVE VFD TRIP
4 01 P1 01 P1 14 22 7 3
-XL 2 U1-05 / 10.7:D U1-02 / 10.7:D
202
50
-FTB 1
203
204
205
206
207
208
-K1
/8.3:D
C 54 C
51
-FTB 2
211
-XL 3
12
-R1 VFD RUNNING ON
/8.6:D 35 Hz & ABOVE
8 4
212
D -XL 4 D
A1 A1 x1 x1 1 A1 A1
-Q1 -K1 -L1 -L2 -L3 -R1 -R2
A2 230V AC A2 VFD RUN x2 VFD OFF x2 VFD TRIP 2 5A A2 5A A2
RED GREEN AMBER
213
-XL 5
12
200 200 200 200 200 200 200 -R2
/8.7:D VFD TRIP FBK
8 4
214
E SHUNT RELEASE VFD RUN VFD OFF VFD TRIP VFD RUN VFD TRIP E
TO RUN OIL PUMP -XL 6
(POWER PANEL)
13 14 /8.4:B 5 9 /11.4:D 5
21 22 /8.5:B 1 1 9
6 6
31 32
43 44 /10.2:D 2 10 2 10
7 7 11 /8.6:B
33 34 /11.3:D
3 11 3
53 54 /8.8:C
8 12 /8.8:D 8 12 /8.8:E
4 4
8 12 /11.3:D
4
F F
315KW AUX PANEL -IP54 Title CONTROL WIRING DIAGRAM P.O.No. Rev Sheet
Application CENTRIFUGAL CHILLER 8
Danfoss Industries Pvt.Ltd. Job.No. R0
R0 FOR APPROVAL 50/2019 PSS MP MP FC102-N315 Customer CARRIER ASIA LTD. Cont.
REV NO REVISION Date 10/12/2019 End User -- Dwg.No. 9
WEEK / YEAR DWN BY CHKD BY APPD BY
ENG-FR-03
1 2 3 4 5 6 7 8
101 17
-FTB 3
7.6:E / P1
A A
101 24V AC SUPPLY FROM HPR
101 101
-FTB 4
-X1 1
-X1 3 -X1 5
J9:5 / 11.2:A 9
I/P CMD1. I/P CMD2. J9:7 / 11.2:A
-HPR FROM EVAP FROM COND
B /9.7:D WATER PUMP WATER PUMP B
J9:6 / 11.2:A 5 1
J9:8 / 11.3:A
-X1 4 -X1 6
-X1 2
C C
J9:1 / 11.1:A
J9:2 / 11.1:A
104
D D
A1 A1 A1 A1 1
-RC1 -1M -RC3 -RC4 -HPR
110V AC A2 110V AC A2 110V AC A2 110V AC A2 24V AC 9
43
100
7.6:E / N1
E 5 5 5 5 5 9 /9.4:B E
1 9 1 9 1 9 1 9 1
6 6 6 6 6
2 10 2 10 2 10 2 10 2 10
7 7 7 7
3 11 3 11 3 11 3 11
8 8 8 8
4 12 4 12 4 12 4 12
01 C1 /8.2:B 01 C1 /8.3:B
P1 P1
F F
315KW AUX PANEL -IP54 Title CONTROL WIRING DIAGRAM P.O.No. Rev Sheet
Application CENTRIFUGAL CHILLER 9
Danfoss Industries Pvt.Ltd. Job.No. R0
R0 FOR APPROVAL 50/2019 PSS MP MP FC102-N315 Customer CARRIER ASIA LTD. Cont.
REV NO REVISION Date 10/12/2019 End User -- Dwg.No. 10
WEEK / YEAR DWN BY CHKD BY APPD BY
ENG-FR-03
1 2 3 4 5 6 7 8
MOTOR CURRENT
FEEDBACK 4-20 mA TO
PIC5 CONTROLLER
A A
-XP1 -XP1
5 4
419
420
-U1
/6.7:C
1 2 3 4 5 6 7 8 9 10 11 12
B B
DI.COM
DI.7
DI.8
DI.9
GND1(D/A O/P)
D.OUT3
D.OUT4
A.OUT2
+24V OUT
GND2(A I/P)
AI.N3
AI.N4
FC102
ON ON ON RS-485
Termination
ON: I=0-20mA
ON: I=0-20mA
MCB 101 I/O CARD 130B1125 - X30A
OFF: U=0-10V
OFF: U=0-10V
ON : close
1 2 1 2 1 2 OFF: open
D IN/D OUT
COM RS485
+24V OUT
+24V OUT
COM/A IN
+10V DC
N RS485
P RS485
-R01 -R02
A OUT
C C
COM
COM
D IN
D IN
D IN
D IN
D IN
A IN
A IN
12 13 18 19 20 27 29 32 33 39 42 50 53 54 55 61 68 69
01 02 03 04 05 06
401
400
401
402
403
404
201
405
406
407
408
201
207
208
43
-K1
/8.3:D 44
D D
-SC -XP1 1 2 3
- SIGNAL + RS 485 RS 485 RS 485
CONVERTER U1-01 U1-02 U1-04 U1-05
4-20mA/ 8.7:B 8.7:B 8.6:B 8.6:B
0-5V DC
- +
417
418
E E
-J6:1 / 11.8:E
-J6:2 / 11.8:E
-J81 / 11.5:A
-J82 / 11.5:A
F F
315KW AUX PANEL -IP54 Title DRIVE WIRING DIAGRAM P.O.No. Rev Sheet
Application CENTRIFUGAL CHILLER 10
Danfoss Industries Pvt.Ltd. Job.No. R0
R0 FOR APPROVAL 50/2019 PSS MP MP FC102-N315 Customer CARRIER ASIA LTD. Cont.
REV NO REVISION Date 10/12/2019 End User -- Dwg.No. 11
WEEK / YEAR DWN BY CHKD BY APPD BY
ENG-FR-03
1 2 3 4 5 6 7 8
TO CONTROL TO CONTROL
TO CHILLER
LOGIC 1M LOGIC RC1
-J81 / 10.5:E
-J82 / 10.5:E
J9:1 / 9.4:C
J9:2 / 9.4:C
J9:5 / 9.3:B
J9:6 / 9.3:B
J9:7 / 9.7:B
J9:8 / 9.7:B
A A
-FC2
406
407
4 5 6
103 104 101 102 17 17A
FERRITE CORE
1 2 3
1 2 3
-ISM
-J9:1 -J9:2 -J9:3 -J9:4 -J9:5 -J9:6 -J9:7 -J9:8 -J9:9 -J9:10 -J9:11 -J9:12 -J9:13 -J9:14 -J9:15 -J9:16 -J8:+ -J8:G -J8:+ -J8:G -J7:+ -J7:G -J7:-
B 1CR TRANS SHUNT EVAP COND TRIP 4-20mA OUT 4-20mA OUT COMM COM STAT B
TRIP PUMP PUMP LO FAN HI FAN ALARM VFD SPARE CBA STATUS
INDI
CARRIER
INTEGRATED STARTER
-PE
MANAGEMENT MODULE
C
(ISM) C
+ C + C + C + C + C + C L1 L2 L3
I1
I2
I3
A5
A6
A3
A4
A1
A2
1 2 1 2
6.5:C /
6.5:C /
6.5:C /
6.8:B /
6.8:B /
6.8:A /
6.8:B /
6.8:A /
6.8:B /
EMI FILTER
VFD RUNNING
L N TRIP FBK. START FBK ON 35 HZ &
FROM CT1-3
LINE ABOVE
E E
-J6:1
-J6:2
J1-1
J1-2
10.4:E /
10.4:E /
/
120V AC SUPPLY
0-5V DC FROM
SIGNAL ISOLATOR
F F
315KW AUX PANEL -IP54 Title ISM WIRING DIAGRAM P.O.No. Rev Sheet
Application CENTRIFUGAL CHILLER 11
Danfoss Industries Pvt.Ltd. Job.No. R0
R0 FOR APPROVAL 50/2019 PSS MP MP FC102-N315 Customer CARRIER ASIA LTD. Cont.
REV NO REVISION Date 10/12/2019 End User -- Dwg.No. 12
WEEK / YEAR DWN BY CHKD BY APPD BY
ENG-FR-03
1 2 3 4 5 6 7 8
ELGI TB
2 = 51 -K1:54 /8.8:C
4 = 43 -HPR:9 /9.7:D
B B
Target designation Wiring Jumper Function text Jumper Wiring Target designation Placement
D D
External targets Strip Internal targets
=CARRIER+315KW-XL
Target designation Wiring Jumper Function text Jumper Wiring Target designation Placement
F F
315KW AUX PANEL -IP54 Title TERMINAL DIAGRAM P.O.No. Rev Sheet
Application CENTRIFUGAL CHILLER 12
Danfoss Industries Pvt.Ltd. Job.No. R0
R0 FOR APPROVAL 50/2019 PSS MP MP FC102-N315 Customer CARRIER ASIA LTD. Cont.
REV NO REVISION Date 10/12/2019 End User -- Dwg.No. 13
WEEK / YEAR DWN BY CHKD BY APPD BY
ENG-FR-03
1 2 3 4 5 6 7 8
ELGI TB
Target designation Wiring Jumper Function text Jumper Wiring Target designation Placement
E E
F F
315KW AUX PANEL -IP54 Title TERMINAL DIAGRAM P.O.No. Rev Sheet
Application CENTRIFUGAL CHILLER 13
Danfoss Industries Pvt.Ltd. Job.No. R0
R0 FOR APPROVAL 50/2019 PSS MP MP FC102-N315 Customer CARRIER ASIA LTD. Cont.
REV NO REVISION Date 10/12/2019 End User -- Dwg.No. 14
WEEK / YEAR DWN BY CHKD BY APPD BY
ENG-FR-03
1 2 3 4 5 6 7 8
2 -CF1 COOLING FAN W2S 130-AA 03-01 325CMH, 230V AC, SINGLE PHASE, 50Hz, 130mm DIA EBM NADI 1
3 -CT1-3 CURRENT TRANSFORMER 800/5A,CL:1,5VA 800/5A, CLASS 1, 5VA TAPE WOUND TYPE KALPA 2
B 4 -CT1-3 CURRENT TRANSFORMER 500/5A,CL:1,5VA 500/5A, CLASS 1, 5VA TAPE WOUND TYPE KALPA 1 B
5 -DLS1 DOOR LIMIT SWITCH 3SE3 020-0A 10A, 500V, 1NO + 1NC SIEMENS 1
C C
8 -F3 MINIATURE CIRCUIT BREAKER 5SL62167RC 16A,DOUBLE POLE,7.5kA, C CURVE SIEMENS 1
-FTB;-X1;-XL;-XP
11 CONTROLTERMINAL BLOCK CTS 4UN TERMINAL BLOCK - 4 SQMM CONNECTWELL 21
1
D D
12 -FU1-3 FUSE 3NW NS2 2A,415V AC SIEMENS 3
-FU1-3;-FU4...-F
13 FUSE BASE 3NW 32 NNSF 32A,415V AC SIEMENS 9
U9
17 -K1 AUXILIARY CONTACTOR 3RH21 22-1AP0 2 NO+2 NC,COIL VOLTAGE : 230V AC,AC 15 Duty SIEMENS 1
18 -K1 ADD ON BLOCK FOR AUX.CONTACTOR 3RH29 11-1LA20 2NO ADD ON BLOCK SIEMENS 1
315KW AUX PANEL -IP54 Title BILL OF MATERIALS P.O.No. Rev Sheet
Application CENTRIFUGAL CHILLER 14
Danfoss Industries Pvt.Ltd. Job.No. R0
R0 FOR APPROVAL 50/2019 PSS MP MP FC102-N315 Customer CARRIER ASIA LTD. Cont.
REV NO REVISION Date 10/12/2019 End User -- Dwg.No. 15
WEEK / YEAR DWN BY CHKD BY APPD BY
ENG-FR-03
1 2 3 4 5 6 7 8
B -1M;-RC1;-RC3;- B
23 CONTROL RELAY MY4N 110V 6A, 110V, AC COIL, 4 C/O OMRON 4
RC4
26 -Q1 MCCB ROTARY HANDDLE 1SDA060411R1 PANEL DOOR MOUNTED ROTARY HANDLE FOR MCCB(T6) ABB 1
C C
27 -R1;-R2 PLUG IN RELAY MY4N 5A, 4C/O TYPE, Coil Voltage 230VAC OMRON 2
30 -TF1 CONTROL TRANSFORMER TRAFO(415V/230V AC) 500VA, PRIMARY: 415±5%, SECONDARY: 230V AC UNIT SERVICES 1
D D
31 -TF2 CONTROL TRANSFORMER TRAFO(415V/120V AC) 2.5KVA, PRIMARY: 415±5%, SECONDARY: 120V AC UNIT SERVICES 1
32 -U1 DRIVE MODULE 134F7216 315KW, 3P, 380-500V, D4H, IP20 MODULE DANFOSS 1
33 -XS POWER TERMINAL CTS 10UN 10 Sq. mm STANDARD FEED THROUGH TERMINAL BLOCKS CONNECTWELL 5
E E
F F
315KW AUX PANEL -IP54 Title BILL OF MATERIALS P.O.No. Rev Sheet
Application CENTRIFUGAL CHILLER 15
Danfoss Industries Pvt.Ltd. Job.No. R0
R0 FOR APPROVAL 50/2019 PSS MP MP FC102-N315 Customer CARRIER ASIA LTD. Cont.
REV NO REVISION Date 10/12/2019 End User -- Dwg.No.
WEEK / YEAR DWN BY CHKD BY APPD BY