25WTUI March 2015
25WTUI March 2015
25WTUI March 2015
March 2015
Chuck Casey
2013-
Jon Kimble
2008-2013
Remembering
Jim Hinrichs
E
very engineer worth his salt wants the founders made the decision to incorpo- PowerPoint slides is a phenomenal sight
to know how things work—and rate with regular by-laws and membership and a testament to the WTUI camaraderie,”
how to make them work bet- procedures, and that decision set the tone Hinrichs added.
ter. For those whose job it is to for the future of the group. It started as an Still, the heart and soul of WTUI is the
keep a powerplant running and electricity all-volunteer organization and still is. dedicated users who understand that
flowing, it is critical that they know how Another turning point resulted from GE’s helping a fellow user is an investment in
to keep the turbine shaft turning. That’s temporary withdrawal of technical support their own company and expertise because
what Western Turbine Users Inc is all for the conference, Hinrichs recalled. “That “what’s Joe’s problem today, could be mine
about, Jim Hinrichs told the editors tomorrow.” Through the years, WTUI has
in a recent interview. Jim knew. He grown beyond Hinrich’s expectations,
was a founding member of WTUI and but it remains true to its focus: solve
served as its president for 17 years. users’ problems, period.
“When the first LM2500 packages Some of the people who knew
were installed,” Hinrichs recalled, “the Hinrichs best share their thoughts
guys at the plants were facing similar here. Two, Wayne Kawamoto and Mike
problems, but there was no mechanism Raaker, also were founding members.
for sharing solutions or even determin- Jon Kimble followed Hinrichs as WTUI
ing if your problem was one-of-a-kind.” president, Chuck Casey is the current
At the time, the OEM wasn’t providing all president. Mark Axford and Sal Del-
the guidance needed, so the LM2500 laVilla, non-users, have been an integral
pioneers decided to do it themselves. part of the organization’s activities since
Hinrichs continued, “At first we’d its first official meeting in 1991.
meet at the plants and sit around a confer- hole in our program was promptly filled by
ence table with one goal—to brainstorm,
troubleshoot, share issues, and solve prob-
lems. Although GE had a service organiza-
the licensed depots. The depots tackled
the job of preparing detailed technical
presentations to the users, a task central
N o one has done more to ensure
my professional success than Jim
Hinrichs. I was a plant I&E tech for only
tion, these machines were brand new in to the annual conference,” he said. “Wit- one year following learning experiences
land-based service and the OEM was on nessing competing depot engineers sitting in the US Navy and GE, when Jim tapped
a learning curve just as we were.” In 1991, side-by-side editing each other’s notes and me to manage PurEnergy LLC’s Colton
Air New Zealand Gas Turbines is a world leading OEM approved gas turbine service provider, with an
international reputation for quality overhaul and repair services on General Electric LM2500 and LM5000 gas
turbines. As part of Air New Zealand’s Engineering and Maintenance team, Air New Zealand Gas Turbines
shares the operators’ focus on cost-effective quality, reliability and engine availability. They provide up to
Level 4 depot maintenance, and their dedicated field service team provide level 1 to 2 field service onsite.
AIRNEWZEALANDGASTURBINES.CO.NZ
WESTERN TURBINE LEADERSHIP TEAM
Charlene Raaker
Registration
Coordinator
As WTUI’s Registra-
tion Coordinator (and
Mike Raaker’s better
half), Charlene has
been supporting
the organization for
almost as long as it
has been in existence. Charlene’s is the Western Turbine Users Inc
“voice on the other end of the line” when- Officers and members of the Board of Directors
ever anyone calls the group. 1990-2014
Wayne Feragen
Webmaster
Wayne is Senior West Jim Amarel ED JACKSON
Coast Plant Manager
for Noresco, currently Dan Arellano Steve Johnson
responsible for pow-
erplants in Colton,
Bryan Atkisson Wayne Kawamoto
Calif, and San Diego. JOHN BAKER Jon Kimble
Wayne has over 22
years of powerplant Leon Ballard Marc Kodis
experience, starting as a Gas Turbine Jim Bloomquist
Electronics Technician First Class in the US Thomas Koehler
Navy. After leaving the service, he went Alvin Boyd
Joel Lepoutre
to Newark Pacific Paperboard and ran an Mark Breen
LM2500. After that, he worked at two Bill Lewis
Sunlaw plants running LM2500s. Wayne Charles Byrom
has served as WTUI’s Webmaster for the
James McArthur
Bill Caldwell
last seven years. Bob McCaffrey
Chuck Casey
Joella Hopkins Ronnie McCray
Jennifer Minzey Jack Dow
David Merritt
Conference Coordinators Don Driskill
Bob Nelson
Norm Duperon
Brent Newton
Todd Emery
Bob Fields Frank Oldread
GAS TURBINE
BETTER AIR IS OUR BUSINESS® SOLUTIONS
TIMELINE
Editor’s note: Twenty-five years may This mosaic blends snippets of informa- Stewart & Stevenson receives its first
not seem long, but a lot certainly can tion on the users who have given freely of LM2500 genset order from India, for an
happen in that period of time, as this sec- their time to create and grow the WTUI offshore platform.
tion attests. The timeline compiled from into the world-class organization it is today,
many contributors is not complete by any the laws affecting gas-turbine design 1982 A handful of users responsible
means, but it offers a perspective on how and operation, LM engine engineering, for O&M at several West Coast LM2500
much the electric generation sector of the noteworthy plants in the fleet, highlights generating facilities and the first LM5000
electric power industry has changed since of involvement by the OEM, depots, and cogen plant at Simpson Paper Co (Shasta
owner/operators of GE aero gas turbines exhibitors. We think you’ll find a quick read mill) in Anderson, Calif, begin meeting
first started meeting informally in 1982. illuminating. every couple of months in break rooms to
1
discuss problems/solutions, best practices,
939 The first utility gas turbine their facilities meet certain size, fuel, and
lessons learned. This is the beginning of
to generate electricity, rated 4 efficiency criteria.
what would become WTUI. The host plant
MW and developed by Brown was responsible for coffee and lunch.
Boveri & Cie of Switzerland, is 1979 Fuel Use Act prohibits utilities from
commissioned in the town of Neucha- using natural gas, a response to the oil GE engineering support for LM engines
tel. The ASME Landmark is on display crises of 1973 and 1978 and the need to is headed by men such as Bill Baker, Hor-
at the Alstom factory in Birr. Key to this have natural gas for home and commercial/ ace Magley, and John Campbell.
engineering achievement was the suc- institutional heating and as an industrial
IHI’s first LM5000 begins operating
cessful demonstration of an efficient axial raw material.
in the US.
compressor. Its high power density made
LM2500 is first used in power genera-
possible jet engines for aviation service— Stewart & Stevenson receives its first
tion service.
the forerunners of the GE LM engines US LM2500 genset order for the Hawai-
supported by WTUI. The Three Mile Island nuclear accident ian Independent Refinery Inc (Fig 1). It
occurs. begins operating the following year under
1945 IHI, one of the four depots sup- the watchful eye of HIRI’s 20-something
porting WTUI technical sessions, develops 1981 Batch Air Inc begins life as an engine lead engineer, Wayne Kawamoto. He later
Japan’s first jet engine. Fast forward to repair facility. It is located at the Miami (Fla) is elected WTUI’s first treasurer, a job Kawa-
today, the company has shipped more airport and owned by George Batchelor. moto still has today.
than 560 gas turbines—including LM
machines.
Corporate Headquarters
155 Franklin Turnpike
Waldwick, NJ 07463
GROOME
(800) 505-6100 INDUSTRIAL
www.groomeindustrial.com SERVICE GROUP
TIMELINE
contract for pipeline delivery service.
4. Stewart & Stevenson’s first LM2500 package was 5. Wayne Kawamoto’s plant in Corona, Calif, provided
installed at the Hawaiian Independent Refinery in 1983. steam and electricity to an adjacent cheese manufacturing
Photo was taken years later plant
www.mtu.de
First LMS100 engine, rated a nominal ity managed by WTUI Director Bryan Atkis- Gae Dow retires as WTUI conference
100 MW and having an efficiency of 46% son, earns CCJ’s Pacesetter Plant Award director after 15 years of service (Fig 12)
(LHV) in open-cycle operation, enters for the design of a zero-liquid-discharge
Jim Hinrichs and Jack Dow become the
commercial service for owner/operator system that has demonstrated its ability to
first WTUI officer/director retirees to earn
Basin Electric Power Co-op at the utility’s satisfy the often conflicting goals of regula-
lifetime membership in the organization.
Groton (SD) Generating Station (Fig 10). tory compliance and affordable capital and
operating costs (Fig 11). Jon Kimble succeeds Jim Hinrichs as
IHI participates in its first WTUI exhibi-
tion. The company had been providing
support for technical sessions since the
millennium.
Jim Amarel and Mark Breen are elected
to three-year WTUI director terms. Breen
resigns shortly after his election and Frank
Oldread completes his term.
Jim Bloomquist is elected to the WTUI
position of VP, a position he continues
to hold.
Turbine Technics first participates in the
WTUI exhibition hall. Shawn Burdge was in
the company booth then as he will be in
2015, Turbine Technics’ 10th straight year.
Wayne Feragen is appointed WTUI’s
second webmaster and continues in that
position. 12. Gae Dow retires as WTUI conference director after 15 years of service
http://www.ihiincus.com/index.html
15. Pueblo Airport Generation Station produces up to 380 MW with its two LMS100 peakers (left) and two
LM6000PF-powered 2 × 1 combined cycles (right)
16. LM2500 compressor looks new after having operated for more than 22,000 hours at base load with no water
washes
T
Magely—were traveling cross country regu-
hese words from Sal DellaVilla, It forced the utilities to shut down marginal larly to support their customers. To differ-
CEO, Strategic Power Systems Inc, equipment and it ushered in the era of entiate between the two distinct groups
provided motivation for this sec- high-efficiency cogeneration facilities. of owner/operators, the OEM began to
tion covering the many facets of The 15-yr power-purchase contracts refer to them as Western Turbine Users
WTUI history: the pre-incorporation years, typical of that time were particularly advan- (WTU) and Eastern Turbine Users (ETU).
the years since incorporation, the legisla- tageous to companies with processes The acronym WTUI came to being after the
tion that both stimulated and impeded having fuel-to-product efficiencies of 80% group formalized and incorporated in 1990.
industry growth and technology develop- or more. The Northeast and West Coast, To share information, users gathered at
ment, and the LM engines themselves. saddled with the highest energy prices in each other’s sites for tours of the equip-
WTUI has a history primarily because of the nation, were the prime locations for ment and to share individual experiences.
people like Wayne Kawamoto, Mike Raaker, cogeneration plants. GE, one of the first GE was always part of these meetings. The
DellaVilla, Mark Axford, Steve Johnson, and companies to recognize this opportunity, host site would supply meeting space and
a few others who have been around since began marketing its Turbine Business Oper- usually lunch or dinner. The group began
before the beginning of the organization, ation’s LM2500 package, initially capable of with four attendees, growing to eight, 20,
have good memories, took good notes, 17.8 MW. In the early 1980s, GE introduced 40—about the point it was no longer fea-
and are loathe to deposit in the circular the LM5000 package, capable of 50 MW. sible for a single operator site to manage
file anything that someday might be of Utilities were not going to take all this and fund the quarterly get-togethers.
value. All were of the opinion that the 25th laying down. Concerned with the abil- As far back as I can remember, GE
anniversary offered the perfect reason for ity of small energy producers to provide hosted a sales and customer apprecia-
compiling a historical perspective on the electricity reliably, and consistently, they tion meeting in Cincinnati—years later, in
world’s largest independent user organiza- developed a set of strict rules that cre- Houston—which usually culminated with a
tion dedicated to gas turbines. ated a lot of pain for someone entering relaxing team-building event. Many produc-
As you read the next few pages, keep into a contract and failing to meet the tive relationships among GE personnel and
in mind that the company and plant affili- requirements. Example: Failure to meet users were nurtured during these three-day
ations sited are consistent with the tim- the 80+% availability requirement at the meetings.
ing of the reference. In some cases, the contracted capacity could result in the loss Many of the temporary fixes and
individuals mentioned are still employed of a month’s revenue; in the extreme it improvements made by operators to
by those organizations, in others the com- might require repayment of annual profits. keep their sites running in the early years
panies may no longer exist, or plants have During the first few years of Purpa, the were reviewed by GE and many became
been renamed. number of cogeneration sites on the West permanent fixes for all sites. A major con-
Coast grew dramatically—each usually hav- tributor to fleet availability and reliability
Before incorporation ing a unique process to earn Qualifying
Facility status. However, the turbines, pack-
improvement was the sharing of parts.
Each participating site would generate a
The history of WTUI dates back about 10 ages, and processes did not start and run list of its inventory and share that with the
years prior to incorporation. During the late as expected. GE engines were very good other participating sites.
1970s, the US was challenged with oil and at operating for short periods, with a rest We could get parts to each other much
gas shortages and record-high fuel prices— to perform maintenance. quicker than GE. This worked very well
much of this caused by wasteful energy But most sites were required to run when the group was small, but it got a
practices. Remember when automobiles for weeks—sometimes months—without bit cumbersome as the group grew and
were averaging 9 mpg and some power a shutdown, depending on the process some folks “forgot” to return parts. Parts-
boilers were operating at efficiencies as supported. Starter failures, igniter libera- sharing continues today, but on a more
low as 60%? tion, fuel-nozzle failures, etc, caused many personnel basis.
In 1978, President Jimmy Carter signed sleepless nights for the operators as well as Package improvements were another
into law the Public Utility Regulatory Poli- the OEM. Both parties stood to lose consid- benefit of user meetings. Example: Owner/
cies Act (Purpa), aimed at correcting some erable sums if the turbines and packages operators realized turbines could fire hotter
of the problems. For the first time, utilities could not be made reliable. and produce additional power just by “turn-
were required to purchase electricity from GE found itself running from site to ing up the wick.” Output of the LM2500
qualified cogenerators at a price equivalent site trying to put out fires and keep the increased from 17.8 to 21 MW over the
to what it would have cost the utilities to owners from defaulting on their contracts. first few years with very little hot-section
produce the same power with their least- Generating units on both the East and West life reduction. The increased revenues
efficient equipment. This had two effects: Coasts were experiencing the same types more than paid for the additional wear
25th Anniversary, Long Beach 2015 25
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120 0
110 0
100 0
90 0
No. of registered attendees
80 0
70 0
60 0
50 0
40 0
30 0
20 0
10 0
0
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1. Attendance at the Western Turbine annual meeting is still growing after 25 years
inevitable changing of the guard. WTUI (Destec), Johnson (K&M Services), Grant leadership, and to the increasing value and
was preparing for change. McDaniel (Carson Cogen), Joel Lepoutre need for face-to-face information exchange.
Looking through these newsletters (S&S), Roy Burchfield (Sithe Energies), Such success, however, brings change and
offers a memorable trip back in time. To Norm Duperron (Bonneville Pacific Ser- occasionally presents very real challenges
illustrate: In February 1994, items of inter- vices), Mel Murphy (Kingsburg Cogen), to the relatively small group of volunteers
est included the following: Bob Anderson (Florida Power Corp), Char- who make WTUI happen.
n Announcement that Hulse had submit- lie Hoock (Calpine), Kevin Koszalka (TGB President Jim Hinrichs and the officers
ted the winning design for the WTUI Cogen), James Hardin (El Paso Cogen), and directors in place during the first few
logo, which still is in use today. and Bob Mason (Goal Line LP). years of the new millennium faced sig-
n Jack and Gae Dow were identified as Also, Rich Frank (GECS Camarillo), nificant challenges as the need for WTUI’s
the “go-to” team regarding the 1994 Chuck Casey (Goal Line LP), Bob Nelson services increased markedly while the
conference in Las Vegas. (SMUD), Chris Kimmich (Nevada Cogen), duty cycle for the LM sector of the indus-
n SPS would begin taking and issuing Bill Lewis (PPL), John Baker (Calpine), try was migrating from base- to part-load
notes for each of the LM product line Bryan Atkisson (City of Riverside), James generation and there was a question as
breakout sessions, a practice that con- Charles (Ripon Cogen), Mark Breen (Wood to whether GE could continue to support
tinues today. Group), Chuck Toulou (Ripon Cogen), Don WTUI with the same commitment as they
Breakouts. From the beginning, the Haines (Panoche Energy Center), David had in the past.
two and a half days of breakout sessions Merritt (Kings River), Andrew Gundershaug The good news was growing confer-
covering each LM product line have pro- (Calpine), Perry Leslie (Yuba City Cogen), ence attendance, which went from an
vided the foundation for sharing knowledge and Jason King (DGC Operations). average of 470 in the 1996-2000 period
and solving problems. These invaluable The hard work and dedication of the to 667 from 2001 to 2005. In the last
sessions provide the opportunity for users discussion leaders is what makes the break- four years, the average attendance was
to openly discuss installation and commis- out sessions so successful and meaning- 1054 (Fig 1). With this success came the
sioning issues, O&M concerns, lessons ful. Plus, the technical sessions have been difficulties associated with venue selection;
learned, and the opportunities for plant strongly supported by GE and the depots, relatively few locations can accommodate
improvements. adding to their value. groups of this size. Plus there were the
Technical discussion covers the engine, Winds of change. WTUI conferenc- additional work loads associated with regis-
package, controls and all ancillary systems. es continue to grow annually, providing tration, meeting attendee expectations, etc.
The intent is to share and document, there- opportunities to renew old friendships and More hands were needed; the volunteers
by creating a history through the notes of establish new ones. Equally important, the could no longer do everything.
relevant and meaningful “real life” experi- conference attracts a significant percentage Both the organization and its owner/
ences to help the operating community of new users and attendees each year who operator members were forced to adjust
improve as a group. bring fresh ideas and perspective vital to to market influences. The once dominant
Over the years, discussion leaders for long-term health. cogeneration market was contracting; units
the breakout sessions have included Jim- Continuing growth testifies to the hard were operating fewer hours per start and
mie Wooten (DPS Juniper), Frank Oldread work and dedication of the organization’s they were beginning to cycle. SPS verified
25th Anniversary, Long Beach 2015 31
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3. A room used for the general session about the time of the millennium would barely accommodate the LM6000
breakout session today
www.topsoe.com
HISTORY
would take place during the breakout ses- in the deregulation of natural gas, circa Purpa mandated that utilities offer long-term
sions beginning Monday morning. SPS also 1970s, to today’s euphoria around domes- contacts to “qualifying” facilities for most, if
participates in the New User Orientation to tic shale-gas supply, regulatory actions and not all, of the plant’s electrical output.
introduce ORAP. turbine technology advances have enjoyed
Monday morning the conference a symbiotic relationship. Here’s a blow by 1980-1989. Meanwhile, California,
begins (Fig 3). Members look forward to blow, decade by decade. often a land unto itself when it comes to
the first session and to the ritual handing- energy, had already created the conditions
out of much-desired WTUI jackets awarded 1970-1979. In broad terms, the end which made it difficult to build coal-fired
to those users at the session whose names of this decade proved to be the inflection plants in the state (so the state’s utilities
are pulled from the fish bowl. point for changes to the domestic energy built them outside the state and shipped
The months of preparation by the landscape. Landmark federal environmental the power in, or contracted with others for
board, the breakout-session chairs, and regulations, most importantly the Clean Air the power).
the depots (Air New Zealand Gas Turbines, Act (original act, 1970; important amend- California embraced the Purpa con-
MTU Maintenance, TransCanada Turbines, ments, 1977) and the Clean Water Act cept, and even began applying it to tiny
and IHI) kick the conference into high gear. (1972), were passed. power systems called at the time “pack-
Western Turbine is about organizations and The nation suffered through two oil aged cogen,” a retread of the total energy
people who see value in what the user embargos (1973, 1978), which also, along systems popular in the late 1960s/early
group offers and provides, and they want with legacy industry regulations from the 1970s, pre-OPEC oil embargo. Applications
to be a part of it. As the exhibit hall fills 1930s, created shortages of natural gas. for turbines and engines as small as hotels
with friends, family, and colleagues, the In 1979, the accident at Three Mile Island with swimming-pool heaters came into
mood is good-spirited, and all are ready (TMI) occurred, which led to a progressive being under the California version of Purpa.
for business and a fun time. regulatory gauntlet that would eventually The FUA was repealed in 1986. As impor-
In our industry, there are many confer- put the nuclear industry in a coma for two tantly, Federal Energy Regulatory Commission
ences and user groups, all founded with and a half decades. (FERC) Order 436 changed the interstate gas
a desire to add value. And they do. But No new nuclear units—most of the pipeline business, essentially forcing “open
WTUI is special. It is celebrating its 25th planned ones cancelled and protracted access” and allowing consumers (especially
year not just because of the desire and completion cycles for those under construc- large consumers like powerplants) to pur-
need to share information and knowledge, tion—and the beginning of the environmen- chase gas at low wellhead prices and contract
but rather because it is genuinely focused tal gauntlet around coal set the stage for for shipping to their facilities. In 1989, FERC
on the user. the emergence of natural gas as a force passed the Natural Gas Wellhead Decontrol
There is a strong sense that the full in electricity generation. But not without Act, which essentially finished what the 1978
WTUI membership is interested in fleet per- some fits and starts. act started.
formance. By helping to drive improvement From a turbine technology perspec- In sum, the electricity and gas produc-
fleet-wide, members improve their own tive, though, the most important pieces tion and delivery value chains were being
plants. Competition among users exists, to of legislation all came within the decade’s deregulated. One way to look at this is
be sure; however, there is a very real sense last three years: that the chain was being pulled apart, so
that the WTUI membership wants the term n The Natural Gas Policy Act (NGPA) of that new entities could, or so the theory
“best in class” to apply to the whole fleet. 1978 initiated (but still with restrictions) goes, focus on applying and leveraging
And they want unbiased third-party data— the deregulation of the wellhead price efficiencies by focusing on one aspect.
data available through ORAP. of natural gas, allowing it to adjust with Meanwhile, coal plants were wrestling with
The hard work and effort that has carried “market forces.” massive new subsystems on the back end—
WTUI to its 25th year is a significant feat, n The Public Utility Regulatory Policies Act scrubbers and selective catalytic reduction
and SPS has had the pleasure of supporting (Purpa) of 1978 opened up the gen- units—and trying to absorb the associated
the group for most of those years. It is clear eration market to non-utility entities as costs. Nuclear was still in a coma.
that WTUI has a strong commitment to long as their facilities met certain size,
excellence, and a clear vision for continually fuel, and efficiency criteria. 1990-1999. This decade would be
adding value for its membership. In sum, n The Fuel Use Act (FUA) of 1979 pro- marked by more landmark deregulatory
WTUI is special—not only for its service to hibited utilities from using natural gas, initiatives, but also more specific moves in
the users, but for the users’ service to it. a response to the oil crises and need to California, a massive demand crunch, and
husband natural gas for heating homes even more onerous rules on coal plants.
Salvatore A DellaVilla Jr, CEO, Strategic
and businesses, and as an industrial raw In 1992, Congress passed the National
Power Systems Inc
material. Energy Policy Act (NEPA). If Purpa cracked
Together, these three legislative acts open the generation part of the value chain,
Legislative drivers drove the rise of gas-fired cogeneration NEPA cracked open electricity transmission.
of gas turbine and independent power facilities. Purpa’s
efficiency threshold was low (a “joke”
In 1996, FERC passed orders 888 and 889,
both establishing open access to electric
technology: An many would say)—a minimum of 5% of transmission lines.
anecdotal history the fuel input had to be directed towards
beneficial thermal use. This led to a flood
Practically, this meant if you wanted to
buy electricity from one supplier, one or
Today’s gas turbine technology is a prod- of gas-turbine-based cogeneration plants more utilities were obligated to sell you
uct of many things. As applied in electric at industrial facilities, as well as a flood of transmission service to move those elec-
power generation, one of those things is combined cycles which could meet the trons to where they would be consumed.
regulation, the deregulatory variety and thermal output but still primarily make their In 1996, California began the first grand
re-regulatory variety. From the first salvo money selling electricity to the local utility. experiment in retail electricity competition.
25th Anniversary, Long Beach 2015 35
Goeman Borgesiuslaan 77
3515 ET Utrecht
The Netherlands
Tel: +31.6.46710996
HISTORY
Amendments to the Clean Air Act when an economic boom (and concur- until the end of the decade, when the
(CAAA), passed in 1990, not only forced rent wildly ambitious electric demand shale-gas revolution brought the forward
more coal plants to add scrubbers and projections), the rise of digital computer price projections down, in the words of one
SCR but placed a new emphasis on NOx, and telecommunication technology, darn utility executive, “as far as the eye can see.”
air toxics, and interstate transport of air pol- close to unfettered competition in electricity The CEO of one of the largest gas-
lutants. Adding to the aggravation of coal supply, and end-of-millennia psychology, fired project developers (today the largest
advocates, EPA and its judicial, legal, and conspired to bring the party to an abrupt owner/operator of said plants) had been
environmental advocates began to wield end (by the standards of an infrastructure saying at the beginning of the decade
a new threat from a legislative tool in the industry anyway). that gas would displace coal even in coal
1977 CAAAs, called New Source Review. country. It would take a decade, but that
NSR made it extremely difficult—in many 2000-2009. Moves by FERC in the pre- vision eventually came to fruition.
cases, impossible—for coal-plant owners vious decade, and subsequent ones, laid
to expand output at pre-1977 facilities, the groundwork for regional and/or state 2010 and later. The gauntlet around
or even make major repairs; otherwise, “independent system operators” (ISOs) coal, which began in 1977, is worse today
they could be judged a “new source” and and regional transmission organizations than ever, with the Obama Administration’s
subject to addition of emissions controls (RTOs). Movement of electricity between enactment of carbon-emissions reduc-
similar to new units. a buyer and a seller was now, from a tions. Existing coal units are being retired
As if that wasn’t enough, the specter of transactional perspective, in the hands of or mothballed in droves.
carbon regulation reared a head that got a single entity for large states (ERCOT in Nuclear found a way to “get up on one
uglier and uglier, from the first significant Texas, CAISO in California, NY-ISO in New knee” when four new units found their way
Congressional hearing on Global Warming York) and for large regions (PJM and MISO). to construction (also taking advantage of
in 1988 (height of the summer and the Traditional utilities were still responsible for generous federal subsidies, in this case
AC in the building was not functioning) to the physical transmission infrastructure. loan guarantees), but the old bugaboos
the Kyoto Protocol in 1997. The penultimate consequence of 20+ of construction cost and schedule over-
However, the new NOx rules, combined years of gas and electricity market deregu- runs and catastrophic events overseas
with more stringent ones in California and lation, private financing of powerplants, (Fukushima) have returned and promise
other states, set up a ratcheting effect. choking environmental restrictions on coal, to haunt the industry.
Seemingly, each new gas-turbine project, and a somnambulant new nuclear business Costs for wind and solar have declined
showing it could meet a lower NOx level, was the addition of approximately 200,000 substantially. In the meantime, existing
caused the next project to meet a still MW of gas-fired capacity between 1999 nukes have difficulty competing against
lower NOx level. and 2004. With few exceptions, gas-fired GT plants with low-priced gas supply and
The industry found itself in a “how units became the only option that could renewable plants with generous subsidies
low can you go?” environment, or a circle optimize among all the constraints imposed and must-take contracts. Strangely, we have
dance among the gas-turbine suppliers, the on a new project. As the decade moved on, a case in this country, most prevalently in
architect/engineers for these now privately wind and solar facilities, taking advantage California, of “supply destruction,” envi-
financed IPP and merchant projects, and of generous federal tax credits, renewable ronmental and market-based economic
the various state and federal permitting portfolio mandates, and state-level incen- burdens that can no longer be tolerated
agencies. These facilities were being per- tives, began to challenge gas. for many otherwise perfectly sound coal
mitted at lower and lower levels before the Most of that 200,000 MW was in units and a significant number of nukes.
preceding group of turbines demonstrated service, under construction, or far along At this point, one could rightfully spec-
performance. the development pipeline by the end of ulate that, unless carbon capture and
Concurrently, new IPP/merchant gen- 2001, after California’s grand experiment sequestration (CCS) technology enters the
eration companies and their financiers fell in electricity markets imploded and a once- picture soon (though not likely on a com-
in love with gas-turbine efficiency gains, small pipeline company, later called Enron, mercial basis for at least another decade),
which would make the project pro forma became a household word. In six short generation in the future will be character-
more attractive (and the debt service paid months, Enron’s CEO went from being so ized by two types of plants: Those that
off that much quicker). Soon, the turbine familiar in the halls of power he was called can run 24/7 (and in some cases 365, or
suppliers were carving each other up for “Kenny Boy” by President George W Bush, close to it, if need be) and those that run
the next order. to declaring bankruptcy. at the pleasure of the wind and the clouds.
But machine design was being stretched Enron’s demise took a significant chunk Gas-fired units likely will predominate in
to the ragged edge of combustion stability of the merchant and IPP business with it. the former category.
and metallurgy. The initial consequence Many issues were at play in the calamitous
Jason Makansi, president, Pearl Street Inc
was F-class machines being hauled back California market experiment but one of the
to depots and repair shops regularly from most egregious was that the market experts
points around the world and insurers
refusing to play ball for new projects. A
deregulated the wholesale market while
protecting the retail ratepayers, essentially
LM engines
complete crisis of confidence was averted bankrupting the traditional utilities, caught The early history of GE land and marine
mid-decade when the vendor-driven long- in the middle. (LM) gas turbines began in the late 1950s
term service agreement (LTSA) entered to It took the industry some years to swal- and continued through 1970. It started with
make the cost of overhauls and premature low all that added gas-fired capacity. Units the introduction of a few small LM prod-
repairs, at the very least during the years built and designed for base-load operation, ucts and the larger LM1500 gas turbine.
of debt service, “predictable.” taking advantage of ever lower heat rates The latter was derived from the OEM’s
All of this might have been digestible, and output gains from advancing turbine popular J79 fighter engine, widely known
except towards the end of the decade, technology, operated more like peakers for its thousands of applications in the US
25th Anniversary, Long Beach 2015 37
You’re the captain. We’re the lighthouse.
Find a vendor,
In the late 1990s, GE began acquiring
some of its authorized packagers and ser-
vices providers, moving to a more direct
end-user service model, which improved
fix a plant
direct communications with customers. In
the opinion of many people, the removal
of an intermediary on significant matters
helped improve communications, and
ultimately increased GE’s direct account-
…online
ability to its customers, which benefited
many users.
With the reintroduction of the GE-
sponsored users conferences in the early
Gas turbine/generators 2000s, each organization was focused on
Steam turbine/generators providing the best support to the LM users,
Heat-recovery steam generators and they needed time to work through how
they could each accomplish this shared
Controls, instrumentation, diagnostics goal through different meetings.
Auxiliaries It was during this period that the
responsibilities for assembling the mate-
rial and presenting during the WTUI
engine product breakout sessions shifted
from GE to several of the company’s
authorized service shops. GE instead
focused most of its support efforts on
creating content and leading the engine
and package breakout sessions for its
own users conference. Even during this
f period, GE continued to send a key but
limited group of members of the services
and sales teams to attend the WTUI
conferences and meet with the users.
www.ccj-online.com/bg After a few years, and right after the
conclusion of another successful Western
Turbine conference, some of the WTUI
board members (including Jon Kimble and
Before After
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USER REMEMBRANCES
or not, the group was full of smart, talented to a multi-layered site that supports user the founding fathers of WTUI, way back then.”
industry professionals many of whom have forums, buy-and-sell, a jobs board, and Steve wrote numerous and very detailed
stayed active and connected to WTUI. more—all in an easily accessible format articles for the user organization, calling
“It’s amazing to me that so many of the that emphasizes usability. attention to issues with LM5000. He was
same people have remained in the industry “Being a board member in the early an expert on the engine and served a 13-yr
over the years. They may have changed 1990s was excellent experience for me, term as breakout session chair for LM5000.
companies and they may have different and I hope I was able to contribute to In 2007, Steve launched SJ Turbine Inc,
business cards, but there’s a core group the success of WTUI in some small way. which now has a huge inventory of LM
that is still around. In fact,” Don said, “we When designing what was to become the BOP parts and a worldwide client base. “We
need the WTUI meetings just to maintain original WTUI logo, I was very conscious proudly have our booth at WTUI every year
and update our industry contacts.” of the iconography (LM engine, lightning with my son Ray, a third-generation gas-
For Don, it is the industry contacts that bolt signifying power, year of incorporation) turbine man.” With experience all across the
make WTUI such a valuable organization. and tried to portray a sense of gravitas. I Americas, Steve has been in the thick of it
“Being involved has impacted my business think, over time, WTUI has wholly fulfilled from the very beginning, working tirelessly to
in so many ways. The sharing and open- its goals and more.” Hulse’s great contribu- improve equipment operations and reliability.
ness as to what works and what doesn’t tions to both the development of WTUI’s
work have been absolutely invaluable to my image as well as its growth is undeniable. Wayne Kawamoto
business. The face-to-face contacts make Treasurer, 1990-present; director and
that critical phone call so much easier—the Steve Johnson assistant secretary, 1990-1994
phone call you have to make when you VP, 1992-1995; director, 1992-1998
need to solve a problem or borrow a part.
It’s the network of people who have the
same issues and concerns you have that
gets you through the challenging times.
People are always willing to help because
they know tomorrow they could be in the
same situation.”
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T
he LM2500 engine started out 34.3
in the 1960s as a TF39 aircraft 31.3 41
derivative—a nominal 17.9-MW 29-30 41 LM2500+G4
39-40 Power
“twin-shank” machine. The next Power, LM2500+ continues
MW 22.6 23.2 LM2500+ Power to grow
major upgrade came in 1983 with the 37.6 first engine increase
17.9 22 37
infusion of CF6 commercial engine technol- 20.5 shipment
LM2500 DF
Efficiency, 36.9 37 >18,000,000
10,000,000 operating 1996
DLE offering
ogy into the LM2500; it became a higher- % operating hours •
35.8 First foreign First cogen hours LM2000
power “single-shank” machine. Note that Navy ship application LM2500+ offering
First gas 1000th develop-
single shank and twin shank refer to the pipeline First offshore 5,000,000 engine ment
platform operating delivered
high-pressure (HP) turbine configurations. application
application hours CF6-6/TF39
DDG-51 28,000,000
GE gained considerable field experi- First U.S.
First power First STIG AEGIS flight hours
Navy system
ence with the 1983 uprate of the LM2500 Combatant generation destroyer Dry Low
(DD963) application application commis- Emissions
and was able to gradually increase the 1,000,000
sioned combustor
operational
engine’s power over time (Fig 1). By the operating First fast
LM2500+
hours ferry
early 1990s, output had been bumped application develop-
ment test
up to 22.8 MW ISO (gas/dry) without any
sacrifice in component life or reliability. 1970 1975 1980 1985 1990 1995 2000 2005 2010
Today, this standard single-shank LM2500 1. LM2500 product-
engine is more commonly referred to as line timeline (above)
the LM2500 “base” engine. shows a 90+% increase
For many years, the LM2500 base- in output and 5.2%
engine combustion system was a single efficiency improvement
annular combustor (SAC). It required water over the engine’s 40+
or steam injection to operate with low NOx year history
emissions. So the next evolutionary step
was to introduce the Dry Low Emissions 2. The first LM2500+
shipped from the
(DLE) combustor to the LM2500 base
factory in 1996. This
engine, which made it possible to achieve model offered higher
25 ppm NOx on gas fuel, but without the output and efficien-
need for water or steam injection. cy—29-30 MW, 39% to
Later, a 15-ppm-NOx DLE combustion 40%—than the base
system was introduced for the LM2500 engine
base engine to meet more stringent emis-
sions requirements for certain customers. bustion system was introduced in 2000. sion, material and cooling-scheme changes
The mid-1990s saw the next significant The LM2500+ G4 engine was intro- in the HP turbine section, and some minor
jump in output with the introduction of duced in the mid-2000s. It has the same changes to the power turbine section.
the LM2500+. The “plus” engine retains footprint as an LM2500+ (Fig 2), but pro- Today, there are well over 2400 engines
a great deal of commonality with the base duces about 3 MW (10%) more power at from the versatile LM2500 family operat-
engine, but it has an additional stage of HP ISO conditions, and about 20% more on ing worldwide. Service applications include
compression. It also has a more modern hot days, compared to its predecessor. It propulsion of naval, ferry, and cruise ships;
compressor, variable stator vane system also has about 17% more exhaust energy power generation; oil and gas platforms;
(VSV), single-crystal metallurgy in the HP than the plus engine, which makes it well and pipeline and LNG compression units—
turbine section, and changes in the six- suited for cogeneration and combined- all with high reliability, availability and
stage power turbine to accommodate the cycle service. performance.
higher mass flow. The main changes that enable the LM6000. In the late 1980s, GE began
All these changes enabled the plus G4 engine to achieve all this are a rede- to look at using the newly certified CF6-
engine to operate at a higher firing tem- signed stage-zero blisk (bladed disk) with 80C2 aircraft engine as the basis for a
perature and produce a significantly higher increased air flow, more rugged inlet guide small simple-cycle product that would
output of 42,000 shp nominal. The plus vanes, changes in VSV schedules, improve- set new standards of thermal efficiency
engine also is offered with a SAC or DLE ments in the SAC combustor, technology at more than 40%. The original concept
combustion system. A dual-fuel DLE com- improvements in the DLE combustor ver- was dubbed the “40 × 40” (40% simple-
25th Anniversary, Long Beach 2015 61
OEM PROFILE
cycle efficiency and 40 MW ISO). The new essentially had the same footprint as the PA has newer DLE technology, enabling it
product was to be called the LM6000 and PB, but the LP turbine was improved, to meet a more stringent 15-ppm NOx
engine, denoting a product approaching allowing these machines to generate more standard. The LM6000PF was the first gas
6000 hp, and was a near-perfect match power, more efficiently, in simple-cycle ser- turbine capable of 15 ppm or lower NOx
for 60-Hz power generation, because the vice. The PA is upgradable to a PA-uprate, emissions with a simple-cycle efficiency
low-pressure (LP) spool was well suited to which basically behaves like a PC engine. above 40%.
operation at 3600 rpm. Many PCs were pressed into service in the The need for higher power output and
That was the basis for the launch of North American “peaker” segment in the combined-cycle operation encouraged fur-
the LM6000PA, which went into service in early 2000s (Fig 3). ther development of the LM6000 engine,
1991. NOx abatement was still with water It was not long before the need for beginning in the mid-2000s. It resulted
or steam, and a combination of water increased hot-day power became evident. in the LM6000PG (SAC) and PH (DLE)
scarcity and tighter regulations led to the GE responded with the Sprint™ (Spray models (Fig 4), both of which have the
development of the DLE version of the PA Intercooled Turbine) upgrade which uses same turbine footprint as their respective
model, called the PB, in 1994. water injection at the engine inlet to predecessors; all changes are internal to
It soon became apparent that the improve hot-day power output. Much of the turbomachinery.
market would demand more powerful the North American LM6000 fleet is now Increased air flow is achieved by operat-
machines, and the PC (SAC) and PD (DLE) Sprint-equipped. The mid 2000s also saw ing the basic LM6000 LP compressor at a
models followed in 1997. The PC and PD the introduction of the LM6000PF, which higher speed (~3930 rpm). The hot sec-
LPC + HPC PH
50 Single annular Sprint
combustor
HPC Sprint
Output, MW
PF Sprint at
PC Sprint 15 ppm
45
40 PD PD
PA
PB DLE combustor
35
CF6-80C2 CF6-80E1
tion is derived from the CF6-80E1 aircraft compressor and turbines are derived from sia in 2013. Initially, the 50- and 60-Hz
engine, and there are changes to the com- GE’s CF6-80E1 aircraft engine. power turbines were slightly different, but
bustor and LP turbine as well. Combined, The LMS100 also has an all-new light- today there is one single power turbine
these changes enable the PG engine to weight two-stage intermediate-pressure specific to each model that is optimized
produce a nominal 54 MW (ISO/25-ppm turbine and a five-stage free power turbine for all applications.
NOx, water injection) and the PH engine for flexibility. Additionally, LPC discharge air LM engines have enjoyed continued
about 48 MW nominal (ISO). Today there is cooled before it enters the HPC. This worldwide success and acceptance, in part
are more than 850 LM6000 units in world- integrated arrangement allows fast starts, because of the millions of hours of opera-
wide service, operating in a wide variety of has very good load-following characteristics, tional experience with the basic design
applications (Fig 5). and high part-load efficiencies. features that were accumulated on their
The LMS100 engine was developed The first LMS100 PA (SAC) engine, parent flight engines from GE Aviation.
in the early 2000s. GE took a bold new rated 103 MW nominal at ISO condi- In addition, GE has continually strived to
approach to the 100-MW-class “hybrid” tions, entered commercial service in the improve its LM engines to meet customer
intercooled aeroderivative. It used some US in mid-2006. It can be water-injected expectations.
parts and technology from its bigger cous- to achieve 25-ppm NOx. The PA was fol-
ins—GE’s heavy-duty frame gas turbines. lowed by a DLE version, the PB engine, Madhu Madhavan, GE Power & Water/
For example, GE’s 6FA compressor tech- rated at 100 MW nominal/25 ppm NOx. Distributed Power, with Gil Badeer, Tayo
nology is used in the LMS100’s LPC; HP The first pair of PBs was installed in Rus- Montgomery, and Rick Hook
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THE DEPOTS issues on the LM2500 and LM5000 gas
turbines that both the OEM and the users
were grappling with at the time.
Since its inception, WTUI has provided
a forum for the Air New Zealand team
to exchange technical information and
experience, to meet users and owners
face-to-face and build on relationships
that, in many cases, have lasted over 25
years (Figs 1-3).
Another very satisfying facet of WTUI
for the Air New Zealand team has been
the opportunity to meet and develop rela-
I
t’s been an interesting assignment the Marine & Industrial section was a very tionships with the many GE people and
for Air New Zealand Gas Turbines to small operation compared to the aircraft other independent vendors that support
reflect on its affiliation with WTUI and engines division. Prior to being drawn into the industry. A unique outcome of the
provide a brief historical account of that the M&I business, I couldn’t understand conference for ANZGT participants has
relationship. My first reaction was to del- why Garry and a small team of about six been the way the relationships among
egate this assignment until reminded that shop-floor mechanics were so passionate the GE independent authorized depots
I had been representing our company at and dedicated to it. have developed.
the conference since 1993. Garry Oliver, My first WTUI conference in San Diego It would be fair to say that through the
my boss back then, attended the first two (1993) changed all that. I was more than 1990s the independent depots took a
conferences in 1991 and 1992. happy to leave the so-called glamor of the side-line role at the conference, had little
Garry and I were heavily involved in aviation world and start a career working technical input in the breakout sessions,
managing and supporting Air New Zea- in an industry that was developing rapidly. and were there to primarily promote ser-
land’s aircraft maintenance—specifically, Most impressive to me was the efforts vice offerings to the customer base. We
overhaul and repair of the GE CF6-80 of the dedicated people involved—their were “booth dwellers” as once described
and RB211-524 engines. At that time, can-do attitude to resolving the technical to me by one of WTUI’s iconic personali-
ties, Brian Hulse.
One of the most significant develop-
ments for Air New Zealand Gas Turbines
and its ability to contribute to the WTUI
conference in a much wider sense came
in 2003. The board of directors invited
the depots to coordinate and facilitate the
technical breakout sessions at the confer-
ence. Success hinged on a collaborative
effort among MTU, TCT, IHI, and ANZGT.
Inviting four fiercely competitive com-
panies to come together in this way could
have been a recipe for disaster; however,
the opposite occurred. The desire of each
of the depots’ leaders and teams to do
what was right for WTUI by sharing collab-
oratively with conference attendees their
technical knowledge and experience was
1. Team Air New Zealand Gas Turbines agreed to unanimously.
I
HI was established in 1853, during IHI produced Japan’s first jet engine turbine and the LM5000 gas genera-
the dawn of the modern age in Japan. in 1945. Since then, the company has tor. The first IM5000 was delivered to a
Today, it has many diverse businesses amassed a vast spectrum of technolo- Japanese customer in 1978; IHI followed
serving a broad range of industries—includ- gies—some through international joint up with deliveries to US customers in the
ing gas turbines for electric power gen- development. Aircraft engines, including 1980s (table).
eration. In 2013, IHI celebrated its 160th design, fabrication, and maintenance, is IHI designed LM2500 packages for
anniversary. To make dreams come true one of these. To date, IHI has shipped over electric generating plants in the 1980s
for people worldwide for years to come, 560 GT packages—including the LM series. and also for the Japanese Maritime Self-
IHI Group draws on its technologies to In 1960, the company signed an agree- Defense Force. This helped to expand the
contribute to the development of society. ment of licensed production with GE to pro- aeroderivative gas-turbine market prior to
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TU Aero Engines, with head- and repair, to reassembly and subsequent each year. It is a productive venue for
quarters in Munich, Germany, testing (Figs 9-11). sharing information on the company’s
is a global leader in the devel- The Ludwigsfelde shops south of product line and service offerings.
opment, manufacture, and support of Berlin, the company’s center of excellence
commercial and military aircraft engines for IGT repairs, have been serving industrial n Engineering support for every type of
and industrial gas turbines. Maintenance, customers for more than 30 years. Shop gas turbine.
repair, and overhaul (MRO) of industrial capabilities include the following: n Quality system based on FAA-approved
gas turbines (IGTs) is a cornerstone of n Dedicated module shops. flight engine system—minimal toler-
the company’s activities, ranking high n Electronic piece parts tracking system. ances and highest quality standards.
among MTU Maintenance’s core com- n Proprietary stringent rotor stacking pro- Regarding the last point, it’s important
petencies. cedure. to note that MTU safeguards its high quality
The company is an authorized service n Latest balancing technology. standards via an integrated management
provider for all types of GE LM2500, n Hot-section replacement. system that monitors environmental pro-
LM5000, and LM6000 gas turbines. Its cus-
tomers are engaged in power-generation,
marine-propulsion, and compressor-station
applications—onshore and offshore. MTU
Maintenance benefits from a global repair
and service network and from a broad
knowledge base in the development,
manufacturing, and repair areas.
It closely cooperates with MTU shops
in Hannover, Munich, and Kuala Lumpur
(Malaysia). Plus the company has Level
II shops in the US, Thailand, Brazil, and
Australia, allowing MTU to serve custom-
ers in their domestic markets with minor
repairs, module exchanges, training, and
parts supply.
At MTU Maintenance Berlin-Branden-
burg, IGTs are maintained and repaired in
accordance with quality standards equiva-
lent to those applied in aviation, which are
among the most stringent in the world. Effi-
cient shop workflows and highly developed 9-11. Efficient shop workflows and highly developed processes at MTU
assure short turnaround times. Technician completes overhaul of an LM6000 in
processes ensure short turnaround times—
Fig 9 (above), build-up stand for an LM engine is in Fig 10 (left), and the tear-
from teardown through parts inspection down/re-assembly line at Ludwigsfelde is captured in Fig 11 (below)
Capabilities:
■ 500 ft-lb to
3,000,000 ft-lb
Torque
■ Speeds up to
12,000 rpm
■ Encased and Shaft
Mounted Designs
T
ransCanada Turbines Ltd’s (TCT) TCT was approached by the WTUI tors could do to address/prevent those
association with Western Turbine leadership team in 2001 to help support issues. Prior to that time, attendees were
Users Inc dates back almost to the the technical sessions at is annual con- accustomed to seeing the OEM on-stage
time of its formation in 1998 as a joint ven- ference. This created an unprecedented presenting the technical material.
ture between Wood Group Gas Turbines joint-venture atmosphere among the larg- In 2002, attendees were exposed to
and TransCanada PipeLines Ltd. est Authorized Service Providers (ASPs) in a radical change in conference format:
13. TCT opened its 220,000-ft² Airdrie custom depot in 2011. It is equipped with state-of-the-art engine test facilities.
Note the GT inlet and exhaust structures on the building roof and the load banks to the left
LOOK TO General Electric and Rolls Royce. With 17 years of industry experi-
ence, TCT provides reliable support for the LM2500, LM2500+,
and LM6000, as well as RR’s Avon and RB211 product lines.
In 2011, TCT opened a state-of-the-art 220,000 ft² custom
depot in Airdrie, Alta (just north of Calgary) to continue providing
FOR RELIABILITY – DEPENDABILITY – 24/7 SERVICE first-class service that consistently exceeds customer expecta-
tions (Fig 13).
ISO CODES.
key differentiator in TCT’s
service offering is based on
the people in the business,
and the customer-service
focus that is empowered in
everyone in the organiza-
tion (Fig 15).
RIGHT ON TARGET.
Finally, TCT is proud
to be a part of the 25-yr hyprofiltration.com/
history of the Western
Turbine Users conference
and it looks forward to
supporting the group in
the years ahead.
Rick Wade
EthosEnergy Group
From his company’s small tabletop display
to a 40-ft booth space, Rick Wade, busi-
ness development manager, EthosEnergy
Accessories & Components LLC, has wit-
nessed the phenomenal growth of both
the WTUI conference and his company
over the last eight years. “It is the by far the
best, and definitely biggest, user confer-
ence in North America,” he says. “Maybe
even the world.”
“Through years of successful new
product and process development, often
spawned from WTUI member feedback,
today we are an OEM-authorized option
for LM fuel nozzle repairs as well as for
the servicing of many engine accessories.”
Clearly, WTUI has been invaluable to the
maturation of his company, and Wade’s
dedicated participation and collaboration
with other attendees certainly has contrib-
uted greatly to this growth.
In addition to the conference being a He especially enjoys the chance to play asks, recalling the several occasions they’ve
fantastic opportunity for vendors to nurture with other golfers and hackers alike in a played in rain and in windy as well as
relationships with all their customers in fun, competitive format. Generally their freezing-cold weather.
one place, Wade believes it fosters a truly outings during the annual golf tourna- With the annual golf tournament and
supportive atmosphere in which users and ment have been spectacular, on first-rate the Monday night dinner, WTUI offers an
vendors both are able to discuss relevant courses, but there are always some things invaluable venue for business development
issues and learn from each other in mutu- you cannot predict. “Remember Pasadena and a place to create special memories and
ally beneficial ways. at the Angeles National Golf Club?” Wade lasting relationships.
78 Western Turbine Users Inc
Inspect TM
John Fintland and is just as committed to the organization “Plant operators and engineers are not just
Advanced Filtration Concepts Inc today as he was 18 years ago. “The fact passing acquaintances; many have become
Approaching close to 20 years of par- that WTUI attracts users from around the friends,” he said.
ticipation with WTUI, John Fintland, AFC’s world has given AFC global recognition. I “Working with engineers such as Mark
president, recognizes the conference as remember when it was solely a West Coast Battaglia of Berry Petroleum has driven
an important aspect to the growth of his event; that’s certainly not the case today. us to be more application-specific and to
business. “The first show I went to in Palm I’ve met users all the way from Africa, focus on solving problems for generators
Springs (1996),” he said, “had perhaps New Zealand, and Kazakhstan, to Mexico, rather than simply selling a product. Serving
20 vendors filling two rows. It took a user Canada, and our own backyard.” customers such as Berry, NRG, Calpine, and
20 minutes to visit every supplier in the According to Fintland, the fact that the Southern California Edison has reassured
room; now the show takes up an entire vendors have two and a half days to meet AFC that we’re on the right track with our
convention center!” and mingle with the users puts WTUI on commitment to being service- and detail
Fintland has returned every year since a different level from the other GT shows. oriented. Those lessons have allowed us
to grow in other industries as well.”
Finally, WTUI plays a vital role in the
development and growth of AFC and the
GT filter brands it chooses to represent.
Mike Pipes
GE Power & Water
After leaving the US
Navy, Mike Pipes,
today the LM2500
services product
manager for GE
Power & Water/
Distributed Power,
quickly found his way
into a new industry.
Since 1993, this for-
mer officer has been involved with LM
engines, after joining the field engineer-
25th Anniversary, Long Beach 2015 79
VENDOR REMEMBRANCES
CM
MY
CY
CMY
‘old home week’ and you get to see old Attending the conference definitely has According to him, WTUI as an organi-
friends—and do business.” paid off for Regional Director Bob Auguston zation works because of the dedication of
Conntect is proud of its high-quality and Rochem Technical Services. “WTUI has everyone involved, including the officers,
products and services, but the fact is they helped our company better understand the the leaders of the breakout sessions, the
are services that the users need, but aren’t needs and operational challenges of the depots, the users, and the vendors. “Our
essential to keeping the engines running. aeroderivative segment of the gas turbine company looks forward to participating in
So by getting to know the users through market,” he said. “From this, we’ve been the conference for many years to come.”
WTUI, Conntect builds trusted relationships. able to develop and provide products and
“We can then go to the plants, sit down services to meet these challenges.” From Keith Flitner
and talk to them, communicate the value Auguston’s perspective, attending the WTUI Parker Hannifin
of our services and learn about the chal- conference each year is smart business. The path to WTUI for Keith Flitner, global
lenges they’re facing. Then we talk about
what works and what doesn’t and why.
There’s just no better feedback than that.”
And no better relationships than with the
users from WTUI.
Bob Auguston
Rochem Technical Services USA Ltd
“The people who orga-
nize and attend WTUI are
amazing! Our company
has been at WTUI since
the Rio Bravo conference
in Bakersfield. We think
this is one of the best
user conferences, and it
provides the best value
and opportunity to con-
nect with the users and
operators.”
25th Anniversary, Long Beach 2015 81
VENDOR REMEMBRANCES
account manager for Parker Hannifin’s fun and interesting. Without a doubt, the ful, our customers had to be successful.”
energy marketing team, started with a WTUI proves every year to be a valuable Because GE is large, it has a natural
degree in aerospace engineering from San forum for the industry. tendency to be slow relative to the needs
Diego State Univ. The company had been of the customers. Harmon’s job was to
an active supporter of WTUI for many years. Dan Harmon listen to the customer, assess the impact
Flitner said Parker’s growth in the power General Electric Co, retired of product issues on them, and then create
generation market has paralleled WTUI’s. As a GE representative for the LM6000 in the sense of urgency within GE for change.
“At first we focused on our role as the lead the early nineties, Harmon got involved The WTUI conference, he said, was
supplier for LM fuel nozzles and repairs. For with the WTUI conference just as that hands down the best forum we had to get
years our booth in the exhibition hall was engine model was being introduced. “I was the data direct from a large group of opera-
staffed by some now retired Parker people, there as the breakout session went from tors. “They were not shy about telling us
such as Frank Hanzlik and Mike Roth. More sparsely attended to the largest session as both the good and the bad about the prod-
recently, the company expanded its pres- the technology was adopted and the WTUI uct and processes so we could improve. It
ence to include information on over 60 conference went global.” often took collaboration between the OEM
Parker divisions that manufacture thou- The conference has been successful, and the customer to solve issues,” he said.
sands of products used around the world Harmon said, because of its focus on the Harmon supported the conference for
in electric generating plants.” operator. “But as an OEM representative, many years. “I met some outstanding indi-
What really has impressed Flitner is the I always felt welcomed, especially by Jim viduals and always looked forward getting
social nature of the WTUI. After the 20th Hinrichs, but also by every session chair- to know people in their jobs as human
anniversary in 2010, the company decided man and most operators.” beings.” Although now retired from GE,
to expand its presence at the meeting and Harmon supported WTUI first as the Harmon believes its participation in the con-
add a hospitality night. This has become LM6000 customer service engineer, then ference is important for everyone involved.
annual event to recognize friends and LM6000 product line manager, and finally
associates for their achievements during as the LM6000 product champion. “In Rick Parker
the past year. developing the LM6000, we tried to design Zokman Products Inc
Another comment offered by Flitner for reliability using lessons learned from “All of my experiences with WTUI—and I’ve
about WTUI involves participants who are LM5000. My philosophy from the begin- had a lot of them—have been good,” said
attending for the first time. He said it’s ning to the end was foremost to listen to Rick Parker, president, Zokman Products
always great when a user comes by our the customers and be honest with them Inc. “I’ve been involved with the organiza-
booth and is able to finally connect a face on the product issues. Nobody feels reli- tion for 21 years. My first conference was
with the Parker name. The stories that are ability more than the equipment operators. I in 1994, in Palm Springs, and I haven’t
shared and history exchanged is always believed strongly that for GE to be success- missed one since.”
82 Western Turbine Users Inc
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Dave Martin
HPI LLC
“Oddly enough, I found
out about WTUI from
a competitor who had
exhibited, so I figured it
would be a good idea
to check it out. That was
1997 and I have been to
every WTUI since then,”
said Dave Martin, busi-
ness development man-
Asked about how the organization has ritory that covered the Midwest. “It was a ager for HPI LLC. He has
changed over the years, he said, “Most real grind,” he recalled, “but the customer worn three hats in the 18
notably, there were fewer users back in relationships I established over the years years he has attended
the early 1990s, which makes sense. made it all worthwhile.” Today, the reach of WTUI, starting with SKF’s
When I first started attending, there were Zokman Products has expanded, to say the Condition Monitoring Div,
fewer than 50 LM6000s out there, and least, as his company now is the master moving to Meggitt’s Vibro-Meter Div, and
now, there are nearly 1200. The group distributor of Zok compressor cleaners for recently joining HPI, which specializes in
and this sector of the industry have grown the Americas. controls, O&M services, NERC cybersecurity
exponentially, which has been great for Now Parker brings to WTUI representa- solutions, and turbine MRO.
our business. The more units, the better!” tives from Falcon Crest Aviation, Reed Ser- He is one of the few attendees to
Rick started out with a small sales ter- vices, PETSA International, GPI International, participate in the WTUI biathlon: golf and
25th Anniversary, Long Beach 2015 83
VENDOR REMEMBRANCES
Reg Morse
Bremco Inc
“Bremco attended its first WTUI meeting
about 10 years ago with Bill Kitterman and
Bob Morse manning our booth, “ President
Reg Morse said. “This gave us the oppor-
tunity to display our services to new and
existing clients. We found many customers
attended this show and they often brought
colleagues to our booth to introduce us to
them directly.”
The conference has proven extremely
beneficial to our company; it allows us
to plan meetings with key vendors, plus
customers and prospects attending the
exhibition. WTUI has become one of our
most important meetings because of the
number of key people participating from
across the country. We certainly appreciate
the effort the leadership team has put into
tennis. A native of Sonora, Calif, Martin is to a full-blown exhibition with like 100 providing a first-class venue which contin-
very familiar with the back roads of the state vendors.” He continued, “I was with Vibro- ues to satisfy the needs of all who attend.
where many LM units can be found. “In Meter for 13 years and our sales increased
the days before GPS, a lot of plants were 28-fold during my time there and more Mike Kassner
not easy to find but we did, especially in than a quarter of that business came from GasTOPS
the Oil Patch!” the LM fleets.” GasTOPS has been active in WTUI for more
The growth of the WTUI annual confer- Martin credits his long-time relationships than 15 years. “The annual conference and
ence and exhibition has seemingly paral- with the likes of Steve Lancaster, Audun exhibition is a mainstay in our corporate
leled his own business success. “I think Aaberg, John Vermillion, Wayne Feragen, marketing activity to the North American
it was 2002 in Tucson when I noticed an Chuck Casey, and Wayne Kawamoto as a LM engine owners and operators,” said
inflection point for WTUI. It went from big reason he keeps coming back, not to Mike Kassner, director of business devel-
about 20 or 30 booths in a small room mention, all the new faces over the years. opment, “and the company is grateful for
84 Western Turbine Users Inc
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the business opportunities it has provided.” retrofitted in the field. Lester Stanley, PE
GasTOPS provides innovative, advanced Kassner closed saying, “The engaged HRST Inc
control and condition assessment systems and dedicated WTUI organizers have In the mid-1990s, years before our com-
and services that ensure reliable and cost- consistently created a high-quality, pro- pany was formed, engineers now part of
effective operations of critical equipment. fessional event that is an ideal venue for HRST attended WTUI as employees of a
The power-generation and oil-and-gas exhibiting and sharing experiences. My boiler manufacturer. I’ll never forget Jack
industries benefit from GasTOPS tech- fondest memory was the evening aboard Dow’s scolding when I attempted to take
nologies through the implementation of its the USS Midway in San Diego a few years down the booth an hour before the official
advanced condition monitoring solutions. ago. It comprised a tour of the aircraft car- end of the conference. Jack and wife Gae
Condition assessment solutions from rier, an elaborate dinner, a 10-piece band, ran a tight ship.
GasTOPS provide information about the and spectacular fireworks. It was one of WTUI “after hours” events were leg-
mechanical health of critical, high-value, the best-staged corporate events I have endary: Drinks in the hotel bar, drinks in
rotating machinery. GasTOPS’ flagship ever seen.” the Monterey aquarium, live heavy-duty
product, MetalSCAN, provides rock-n-roll to the remnants of Bad
aeroderivative GT users with Company, plus the Doug Flutie
the earliest possible warning Band, etc. Thankfully, cell phones
of bearing failure, potentially with cameras were not around
saving millions of dollars from yet, so no photos exist to damage
secondary damage and lost the careers of the participants!
production revenue. Remember the impromptu guitar
The online monitoring sys- solo by a gifted user at one of
tem senses metal particles these “concerts” just before the
in engine lube oil, monitors millennium?
the progression of damage, Another personal favorite mem-
and provides early indica- ory is renting a six-person sailboat
tion to operators via warning in San Diego with engineers from
and alarm limits. MetalSCAN a major SCR supplier, and requiring
was first used on GTs 20 an emergency docking after about
years ago; today it is installed two hours for a restroom break.
on more than 300 engines. Root cause: Beer and light winds.
The system can be installed Once HRST formed, our small
by the OEM at the factory or team, with virtually no marketing
25th Anniversary, Long Beach 2015 85
VENDOR REMEMBRANCES
budget, knew it needed to attend WTUI if we Boothman was born (photo)! It was a Around 2006, an LM6000 user from
wanted HRSG service business. But profits big success. Plus, it was inexpensive, folded Canada spoke to us about the repeti-
were slim and purchasing a professionally to fit in my suitcase, and was an eye-catcher tive economizer tube leaks his unit was
designed booth display was out of the ques- for users on the show floor. Hotel towels experiencing. Our investigation revealed
tion; so as good engineers, we improvised. were temporarily removed from the room overnight shutdowns caused 5C water to
In 2003, I built a custom plywood and stuffed in the coveralls to provide form. enter the back end of the heat exchanger,
support frame in my garage, with care- Even today, we refer to our PowerPoint slide which was full of 100C water from residual
fully positioned hinges, to support a pair set showcasing our products and services shutdown heat.
of my coveralls and hard hat, and a very as the Boothman file. Pow! The startup each morning gave
expensive ($400) flat display panel that Users attending WTUI have been the economizer a huge thermal shock.
would mount to the frame and poke out instrumental to technology development By the end of the following year, we had
the chest of the coveralls. and business success at HRST. Example: developed and installed HRST’s first Shock-
Master economizer. The leaks stopped. A
few years later, this same technology was
retrofit into an LM6000 HRSG operated
by another WTUI member with the same
positive result.
Briefs
Turbine Technics Inc
Shawn Burdge represented the company
at its first WTUI exhibition in 2006; the user
group’s 25 anniversary is Turbine Technics’
10th year of participation, and Burdge is
still in the booth.
Significant relationships, both in busi-
ness and in friendship, have been devel-
oped through WTUI participation. Many
users have become regular customers
86 Western Turbine Users Inc
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Groome Industrial Service at his former plant. Today the company company is licensed by GE as a repair
Group works in 30 states and has developed facility for LM5000 PTs.
additional services with the encourage-
VP Jeff Bause showcased his company’s ment of Western Turbine users. W L Gore & Associates Inc
services for cleaning SCR and CO cata- WTUI has been a reliable resource for col-
lyst for the first time at WTUI in 2009; it Sulzer laboration during the development of the
was Groome’s first user group meeting. Warren Holmes and Mike Curran were in company’s line of hydrophobic HEPA inlet
Bause remembered John Baker urging the Sulzer booth at the company’s first filters for gas turbines. Alliance Pipeline was
Groom’s participation in Western Tur- WTUI meeting in 2008. LM5000 power the first user member to share case studies
bine while they worked collaboratively turbine and industrial frame unit repair on its early experience with our product
to resolve some of Baker’s O&M issues capabilities were showcased. Today the at the group’s 2012 show. Since then, we
have learned more as Alliance expanded
its use of HEPA filters. The sharing of this
information through WTUI has had a sig-
nificant impact in broader adoption of Gore
filters for GTs.
Steve Morton, has attended every meet- understood the value of the conference significantly to the company’s success.
ing since 2000—the first seven years as a and exhibition well, having participated Example: It helped to cement the relation-
user. Several of the company’s largest and under a different company name for six ship between Advanced Turbine Support
most loyal customers also participate in years before AGTSI opened its doors. LM and TransCanada Turbines that led to the
this event, providing another opportunity users have contributed significantly to the former becoming a TCT-approved inspec-
for collaboration. company’s success. tion vendor. Collaboration with users
led Advanced Turbine Support buying
AGTSI Advanced Turbine Support a Sweeny Turning Tool to facilitate LM
Aeroderivative Gas Turbine Support Inc was Advanced Turbine Support is participating borescope inspections.
founded by Alan Mibab in 2004 and has in its seventh consecutive WTUI meet-
participated in WTUI since that year. Mibab ing this year. The event has contributed C C Jensen Inc
Sales Manager Axel Wegner is the face of
C C Jensen at powerplants nationwide; he
participates in WTUI every year. Wegner
said users have been instrumental in the
development of the company’s four-in-one
filtration unit to address different contami-
nants by simply changing to special filter
inserts to remove particles down to 0.5
micron, water, acidity, and soluble and
insoluble varnish. The company’s compact
HDU fine filter prevents turbine hydraulic
related trips while prolonging bearing and
lube-oil life.
Duct Balloon
Gary Werth has been demonstrating stack
balloons for use during unit layups for the
five years he has been attending WTUI.
They prevent the free flow of air through a
unit when it is shut down guarding against
the ingress of dirt and moisture.
25th Anniversary, Long Beach 2015 89
SPONSORS, 2010-2014
Each sponsor is listed by its official name at the time of the company’s most recent sponsorship. One or more of these entities may
be operating under a different name today, or may no longer be in business
Express Integrated
Delta Air Quality Services Inc Donaldson Company Inc Technologies LLC
Team CCJ thanks the many WTUI supporters who shared their memories and
experiences to make this publication possible—most especially, Wayne Kawamoto, Mike
Raaker, Sal DellaVilla, and Mark Axford. Deep appreciation, too, to Wayne Feragen, Chuck
Casey, and Charlene Raaker for taking and archiving most of the photos that chronicle the
history of the world’s largest organization supporting aero users.
Index to advertisers
AAF International.................................... 10 DRB Industries Inc.................................. 62 NAES Corp................................................ 46
Advanced Turbine Support LLC.......... 18 Duct Balloon............................................ 72 National Electric Coil............................. 53
Aeroderivative Gas Turbine ECT Inc....................................................... 72 Nationwide Environmental
Support Inc......................................... 24 Emerson Process Management......... 38 Solutions.............................................. 70
AFC-Advanced Filtration Concepts.... 51 EthosEnergy Group...................... 42, 100 Natole Turbine Enterprises Inc........... 59
ALS Consulting........................................ 89 GasTOPS.................................................... 76 Olympus Corp.......................................... 87
ANZGT...........................................................8 Groome Industrial Service Group...... 12
Precision Iceblast Corp......................... 41
ap+m.......................................................... 44 Haldor Topsoe......................................... 34
R F System Lab........................................ 74
Babcock Power........................................ 28 Harco Laboratories Inc.......................... 66
Roblicorp................................................... 76
Braden Manufacturing LLC.................. 55 Hilliard Corp, Hilco Div.......................... 60
HPI LLC...................................................... 56 Score Energy............................................ 89
Bremco Inc............................................... 52
Caldwell Energy...................................... 58 HRST Inc.................................................... 81 SSS Clutch Company Inc...................... 74
Camfil Power Systems........................... 54 Hy-Pro Filtration...................................... 77 Strategic Power Systems Inc............... 74
C C Jensen Inc................................. 64, 72 IHI Corp, Power Systems Div.............. 20 Sulzer Turbo Services............................. 99
Conval Inc................................................. 30 IST, an Aecon company......................... 36 TransCanada Turbines Ltd.................... 65
Clarcor........................................................ 26 Kobelco/Kobe Steel Ltd........................ 32 Turbine Technics Inc............................... 16
Cormetech Inc......................................... 83 Maximum Turbine Support.................. 22 Universal Acoustic & Emission
Mistras Group Inc................................... 63 Technologies...................................... 89
Coverflex Manufacturing Inc............... 57
Mitsubishi Hitachi Power Systems G R Werth & Associates Inc.................. 72
CSE Engineering Inc............................... 50 Americas Inc....................................... 68
Cust-O-Fab Specialty Services LLC.... 85 MTU Maintenance Berlin- Young & Franklin..................................... 48
Donaldson Gas Turbine Systems....... 59 Brandenburg...................................... 14 Zokman Products Inc............................. 58
98 Western Turbine Users Inc
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