Asl Qac 1000
Asl Qac 1000
Asl Qac 1000
Printed Matter N°
www.atlascopco.com
01/2008
QAC 1000 DD
4
µ
PARTS INDEX
5
PARTS INDEX
N T
NON RETURN VALVE .................................................................................. 45 TANK............................................................................................................... 34
TEE .................................................................................................................. 33
O TEMPERATURE SENSOR............................................................................. 38
OIL SYSTEM...................................................................................... 34, 35, 33 TERMINAL ............................................................................................... 54, 50
OILPUMP........................................................................................................ 34 TERMINAL BLOCK ...................................................................................... 54
TIMER RELAY ............................................................................................... 54
TOP TANK ...................................................................................................... 32
P TORUS............................................................................................................. 50
PANEL................................................................................................. 56, 76, 79 TRANSFORMER ............................................................................................ 50
PANEL ASSEMBLY........................................................................... 48, 61, 75
PANEL DOOR .......................................................................................... 54, 50
PANEL LIGHT................................................................................................ 54 V
PARCOOL ....................................................................................................... 20 VALVE ....................................................................................................... 30, 34
PAROIL ..................................................................................................... 18, 19
PERFORATED PLATE ............................................................................. 81, 80 W
PILOT LAMP.................................................................................................. 50 WARNING LABEL......................................................................................... 22
PIPE ........................................................................................................... 30, 37 WARNING SWITCH ...................................................................................... 38
PIPE CLAMP ................................................................................ 26, 27, 30, 40 WINDOW ........................................................................................................ 78
PIPE CONNECTION ...................................................................................... 26 WIRE ............................................................................................................... 40
PLASTIC TUBE........................................................................................ 26, 34 WIRE HARNESS ...................................................................................... 38, 40
PLATE ............. 24, 21, 30, 34, 37, 40, 49, 54, 50, 52, 57, 60, 61, 64, 65, 75, 77
PLATE ASSEMBLY ........................................................................... 57, 64, 65
PLUG......................................................................................................... 45, 50
POWER CUBICAL................................................................................... 50, 51
PROFILE ......................................................................................................... 42
PROTECTION ................................................................................................ 50
PROTECTION CAP.................................................................................. 40, 50
PROTECTION COVER.................................................................................. 50
PUMP .............................................................................................................. 30
PUSH BUTTON .............................................................................................. 54
Q
QC4001+PMS CONTROLLER ...................................................................... 54
QUICK COUPLING ................................................................................. 44, 45
R
RADIATOR ..................................................................................................... 30
RADIATOR CAP ............................................................................................ 32
RAIL .......................................................................................................... 54, 50
REDUCING SOCKET .................................................................................... 30
6
INSTRUCTION MANUAL
Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, België. Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, Belgien.
Het is niet toegestaan om zonder toestemming de inhoud geheel of gedeeltelijk te Enhver uautoriseret brug eller kopiering af indholdet eller dele deraf er forbudt.
kopiëren of anderszins te gebruiken. Dette gælder især varemærker, modelbenævnelser, delnumre og tegninger.
Dit betreft vooral trademarks, modelbenamingen, onderdeelnummers en tekeningen.
Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgique. Copyright 2004, Atlas Copco Airpower n.v., Αµβέρσα, Βέλγιο.
Toute utilisation ou copie du contenu, ou d’une parte de celui-ci, non autorisée est Απαγορεύεται οποιαδήποτε χρήση ή αντιγραφή του περιεχόµενου ή
interdite. οποιουδήποτε τµήµατος του παρόντος χωρίς εξουσιοδότηση.
Cette interdiction s’applique en particulier aux marques de commerce, aux dénomi- Αυτό ισχύει συγκεκριµένα για εµπορικά σήµατα, ονοµασίες µοντέλων,
nations des modèles, aux numéros des pièces et aux schémas. κωδικούς εξαρτηµάτων και σχέδια.
Urheberrecht 2004, Atlas Copco Airpower n.v., Antwerpen, Belgien. Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, Belgia.
Jede nicht genehmigte Verwendung oder Kopie des Inhaltes oder von Teilen ist unter- All uautorisert bruk eller kopiering av innholdet eller en del av det er forbudt.
sagt. Dette gjelder særlig varemerker, modellbenevnelser, delenumre og tegninger.
Das bezieht sich im Einzelnen auf Warenzeichen, Modellbezeichnungen, Teilenum-
mern und Zeichnungen.
7
QAC 1000 DD
Copyright 2004, Atlas Copco Airpower n.v., Antuérpia, Bélgica. Copyright 2004, Atlas Copco Airpower n.v., Антверпен, Бельгия.
Qualquer uso não autorizado ou cópia do conteúdo ou de qualquer parte dele é proib- Запрещается любое несанкционированное использование или
ida. копирование содержания этих материалов или их части.
Isto aplica-se em particular a marcas registadas, denominações de modelos, números В особенности это относится к торговым маркам, обозначениям
моделей, номерам деталей и чертежам.
de peças e desenhos.
Autorské práva 2004, Atlas Copco Airpower n.v., Antverpy, Belgicko. Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium.
Akékoľvek neoprávnené použitie alebo kopírovanie obsahu, alebo jeho časti Brez pisnega dovoljenja ni dovoljeno uporabljati ali razmnoževati nobenega
je zakázané. dela dokumenta.
Toto sa vzt’ahuje najmä na obchodné značky, modelové označenia, čísla To velja še posebno za blagovne znamke, označbe modelov, številke izdelkov
súčiastok a nákresy. in risbe.
Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium. Autorystës teisë 2004, “Atlas Copco Airpower n.v.“, Antverpenas, Belgija.
Käesoleva juhendi mistahes loata kasutamine või kopeerimine on keelatud. Neteisëtas viso teksto ar kurios nors jo dalies panaudojimas ar kopijavimas yra
See kehtib nii kaubamärkide, mudeli nimetuste, varuosade numbrite kui ka jooniste draudþiamas.
kohta. Visø pirma ði sàlyga taikoma prekiniams þenklams, modeliø pavadinimams, daliø
numeriams ir brëþiniams.
8
1. SAFETY PRECAUTIONS FOR PORTABLE GENERATORS
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the generator
1.1 INTRODUCTION
The policy of Atlas Copco is to provide the users of their equipment with The manufacturer does not accept any liability for any damage arising from
safe, reliable and efficient products. Factors taken into account are among the use of non-original parts and for modifications, additions or conversions
others: made without the manufacturer’s approval in writing.
- the intended and predictable future use of the products, and the
If any statement in this manual does not comply with local legislation, the
environments in which they are expected to operate,
stricter of the two shall be applied.
- applicable rules, codes and regulations,
- the expected useful product life, assuming proper service and Statements in these safety precautions should not be interpreted as
maintenance, suggestions, recommendations or inducements that it should be used in
- providing the manual with up-to-date information. violation of any applicable laws or regulations.
Before handling any product, take time to read the relevant instruction
manual. Besides giving detailed operating instructions, it also gives specific
information about safety, preventive maintenance, etc.
Keep the manual always at the unit location, easy accessible to the operating 1.2 GENERAL SAFETY PRECAUTIONS
personnel.
See also the safety precautions of the engine and possible other equipment, 1 The owner is responsible for maintaining the unit in a safe operating
which are separately sent along or are mentioned on the equipment or parts condition. Unit parts and accessories must be replaced if missing or
of the unit. unsuitable for safe operation.
These safety precautions are general and some statements will therefore not 2 The supervisor, or the responsible person, shall at all times make sure
always apply to a particular unit. that all instructions regarding machinery and equipment operation and
Only people that have the right skills should be allowed to operate, adjust, maintenance are strictly followed and that the machines with all
perform maintenance or repair on Atlas Copco equipment. It is the accessories and safety devices, as well as the consuming devices, are in
responsibility of management to appoint operators with the appropriate good repair, free of abnormal wear or abuse, and are not tampered with.
training and skill for each category of job. 3 Whenever there is an indication or any suspicion that an internal part of
Skill level 1: Operator a machine is overheated, the machine shall be stopped but no inspection
covers shall be opened before sufficient cooling time has elapsed; this to
An operator is trained in all aspects of operating the unit with the push- avoid the risk of spontaneous ignition of oil vapour when air is admitted.
buttons, and is trained to know the safety aspects.
4 Normal ratings (pressures, temperatures, speeds, etc.) shall be durably
Skill level 2: Mechanical technician marked.
A mechanical technician is trained to operate the unit the same as the
operator. In addition, the mechanical technician is also trained to perform 5 Operate the unit only for the intended purpose and within its rated limits
maintenance and repair, as described in the instruction manual, and is (pressure, temperature, speeds, etc.).
allowed to change settings of the control and safety system. A mechanical 6 The machinery and equipment shall be kept clean, i.e. as free as possible
technician does not work on live electrical components. from oil, dust or other deposits.
Skill level 3: Electrical technician 7 To prevent an increase in working temperature, inspect and clean heat
An electrical technician is trained and has the same qualifications as both the transfer surfaces (cooler fins, intercoolers, water jackets, etc.) regularly.
operator and the mechanical technician. In addition, the electrical technician See the maintenance schedule.
may carry out electrical repairs within the various enclosures of the unit. 8 All regulating and safety devices shall be maintained with due care to
This includes work on live electrical components. ensure that they function properly. They may not be put out of action.
Skill level 4: Specialist from the manufacturer 9 Pressure and temperature gauges shall be checked regularly with regard
This is a skilled specialist sent by the manufacturer or its agent to perform to their accuracy. They shall be replaced whenever outside acceptable
complex repairs or modifications to the equipment. tolerances.
In general it is recommended that not more than two people operate the unit, 10 Safety devices shall be tested as described in the maintenance schedule
more operators could lead to unsafe operating conditions. Take necessary of the instruction manual to determine that they are in good operating
steps to keep unauthorized persons away from the unit and eliminate all condition.
possible sources of danger at the unit.
11 Mind the markings and information labels on the unit.
When handling, operating, overhauling and/or performing maintenance or
12 In the event the safety labels are damaged or destroyed, they must be
repair on Atlas Copco equipment, the mechanics are expected to use safe
replaced to ensure operator safety.
engineering practices and to observe all relevant local safety requirements
and ordinances. The following list is a reminder of special safety directives 13 Keep the work area neet. Lack of order will increase the risk of
and precautions mainly applicable to Atlas Copco equipment. accidents.
Neglecting the safety precautions may endanger people as well as 14 When working on the unit, wear safety clothing. Depending on the kind
environment and machinery: of activities these are: safety glasses, ear protection, safety helmet
- endanger people due to electrical, mechanical or chemical influences, (including visor), safety gloves, protective clothing, safety shoes. Do not
- endanger the environment due to leakage of oil, solvents or other wear the hair long and loose (protect long hair with a hairnet), or wear
substances, loose clothing or jewelry.
- endanger the machinery due to function failures. 15 Take precautions against fire. Handle fuel, oil and anti-freeze with care
All responsibility for any damage or injury resulting from neglecting these because they are inflammable substances. Do not smoke or approach
precautions or by non-observance of ordinary caution and due care required with naked flame when handling such substances. Keep a fire-
in handling, operating, maintenance or repair, also if not expressly extinguisher in the vicinity.
mentioned in this instruction manual, is disclaimed by Atlas Copco. 16a Portable generators (with earthing pin):
Earth the generator as well as the load properly.
16b Portable generators IT:
Note: This generator is built to supply a sheer alternating current IT
network.
Earth the load properly.
9
1.3 SAFETY DURING TRANSPORT AND 1.4 SAFETY DURING USE AND OPERATION
INSTALLATION
1 When the unit has to operate in a fire-hazardous environment, each
engine exhaust has to be provided with a spark arrestor to trap
To lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall first be
incendiary sparks.
securely fastened.
2 The exhaust contains carbon monoxide which is a lethal gas. When the
Do not attach cables, chains or ropes directly to the lifting eye; apply a crane
unit is used in a confined space, conduct the engine exhaust to the
hook or lifting shackle meeting local safety regulations. Never allow sharp
outside atmosphere by a pipe of sufficient diameter; do this in such a
bends in lifting cables, chains or ropes.
way that no extra back pressure is created for the engine. If necessary,
Helicopter lifting is not allowed. install an extractor. Observe any existing local regulations. Make sure
It is strictly forbidden to dwell or stay in the risk zone under a lifted load. that the unit has sufficient air intake for operation. If necessary, install
Never lift the unit over people or residential areas. Lifting acceleration and extra air intake ducts.
retardation shall be kept within safe limits.
3 When operating in a dust-laden atmosphere, place the unit so that dust is
1 Before towing the unit: not carried towards it by the wind. Operation in clean surroundings
- check the towbar, the brake system and the towing eye. Also check considerably extends the intervals for cleaning the air intake filters and
the coupling of the towing vehicle, the cores of the coolers.
- check the towing and brake capability of the towing vehicle,
4 Never remove a filler cap of the cooling water system of a hot engine.
- check that the towbar, jockey wheel or stand leg is safely locked in
Wait until the engine has sufficiently cooled down.
the raised position,
- ascertain that the towing eye can swivel freely on the hook, 5 Never refill fuel while the unit is running, unless otherwise stated in the
- check that the wheels are secure and that the tyres are in good Atlas Copco Instruction Book (AIB). Keep fuel away from hot parts
condition and inflated correctly, such as air outlet pipes or the engine exhaust. Do not smoke when
- connect the signalisation cable, check all lights and connect the fuelling. When fuelling from an automatic pump, an earthing cable
pneumatic brake couplers, should be connected to the unit to discharge static electricity. Never spill
- attach the safety break-away cable or safety chain to the towing nor leave oil, fuel, coolant or cleansing agent in or around the unit.
vehicle, 6 All doors shall be shut during operation so as not to disturb the cooling
- remove wheel chocks, if applied, and disengage the parking brake. air flow inside the bodywork and/or render the silencing less effective.
2 To tow a unit use a towing vehicle of ample capacity. Refer to the A door should be kept open for a short period only e.g. for inspection or
documentation of the towing vehicle. adjustment.
3 If the unit is to be backed up by the towing vehicle, disengage the 7 Periodically carry out maintenance works according to the maintenance
overrun brake mechanism (if it is not an automatic mechanism). schedule.
4 Never exceed the maximum towing speed of the unit (mind the local 8 Stationary housing guards are provided on all rotating or reciprocating
regulations). parts not otherwise protected and which may be hazardous to personnel.
Machinery shall never be put into operation, when such guards have
5 Place the unit on level ground and apply the parking brake before
been removed, before the guards are securely reinstalled.
disconnecting the unit from the towing vehicle. Unclip the safety break-
away cable or safety chain. If the unit has no parking brake or jockey 9 Noise, even at reasonable levels, can cause irritation and disturbance
wheel, immobilize the unit by placing chocks in front of and/or behind which, over a long period of time, may cause severe injuries to the
the wheels. When the towbar can be positioned vertically, the locking nervous system of human beings.
device must be applied and kept in good order. When the sound pressure level, at any point where personnel normally
has to attend, is:
6 To lift heavy parts, a hoist of ample capacity, tested and approved
below 70 dB(A): no action needs to be taken,
according to local safety regulations, shall be used.
above 70 dB(A): noise-protective devices should be provided for
7 Lifting hooks, eyes, shackles, etc., shall never be bent and shall only people continuously being present in the room,
have stress in line with their design load axis. The capacity of a lifting below 85 dB(A): no action needs to be taken for occasional visitors
device diminishes when the lifting force is applied at an angle to its load staying a limited time only,
axis. above 85 dB(A): room to be classified as a noise-hazardous area and
8 For maximum safety and efficiency of the lifting apparatus all lifting an obvious warning shall be placed permanently at
members shall be applied as near to perpendicular as possible. If each entrance to alert people entering the room, for
required, a lifting beam shall be applied between hoist and load. even relatively short times, about the need to wear
ear protectors,
9 Never leave a load hanging on a hoist. above 95 dB(A): the warning(s) at the entrance(s) shall be completed
10 A hoist has to be installed in such a way that the object will be lifted with the recommendation that also occasional
perpendicular. If that is not possible, the necessary precautions must be visitors shall wear ear protectors,
taken to prevent load-swinging, e.g. by using two hoists, each at above 105 dB(A): special ear protectors that are adequate for this noise
approximately the same angle not exceeding 30° from the vertical. level and the spectral composition of the noise shall
be provided and a special warning to that effect shall
11 Locate the unit away from walls. Take all precautions to ensure that hot be placed at each entrance.
air exhausted from the engine and driven machine cooling systems
cannot be recirculated. If such hot air is taken in by the engine or driven 10 Insulation or safety guards of parts the temperature of which can be in
machine cooling fan, this may cause overheating of the unit; if taken in excess of 80 °C (175 °F) and which may be accidentally touched by
for combustion, the engine power will be reduced. personnel shall not be removed before the parts have cooled to room
temperature.
12 Generators shall be stalled on an even, solid floor, in a clean location
with sufficient ventilation. If the floor is not level or can vary in 11 Never operate the unit in surroundings where there is a possibility of
inclination, consult Atlas Copco. taking in flammable or toxic fumes.
13 The electrical connections shall correspond to local codes. The 12 If the working process produces fumes, dust or vibration hazards, etc.,
machines shall be earthed and protected against short circuits by fuses or take the necessary steps to eliminate the risk of personnel injury.
circuit breakers.
14 Never connect the generator outlets to an installation which is also
connected to a public mains.
15 Before connecting a load, switch off the corresponding circuit breaker,
and check whether frequency, voltage, current and power factor comply
with the ratings of the generator.
10
13 When using compressed air or inert gas to clean down equipment, do so 1.5 SAFETY DURING MAINTENANCE AND REPAIR
with caution and use the appropriate protection, at least safety glasses,
for the operator as well as for any bystander. Do not apply compressed
air or inert gas to your skin or direct an air or gas stream at people. Maintenance, overhaul and repair work shall only be carried out by
Never use it to clean dirt from your clothes. adequately trained personnel; if required, under supervision of someone
qualified for the job.
14 When washing parts in or with a cleaning solvent, provide the required
ventilation and use appropriate protection such as a breathing filter, 1 Use only the correct tools for maintenance and repair work, and only
safety glasses, rubber apron and gloves, etc. tools which are in good condition.
15 Safety shoes should be compulsory in any workshop and if there is a 2 Parts shall only be replaced by genuine Atlas Copco replacement parts.
risk, however small, of falling objects, wearing of a safety helmet should 3 All maintenance work, other than routine attention, shall only be
be included. undertaken when the unit is stopped. Steps shall be taken to prevent
16 If there is a risk of inhaling hazardous gases, fumes or dust, the inadvertent starting. In addition, a warning sign bearing a legend such as
respiratory organs must be protected and depending on the nature of the ”work in progress; do not start” shall be attached to the starting
hazard, so must the eyes and skin. equipment.
On engine-driven units the battery shall be disconnected and removed or
17 Remember that where there is visible dust, the finer, invisible particles the terminals covered by insulating caps.
will almost certainly be present too; but the fact that no dust can be seen On electrically driven units the main switch shall be locked in open
is not a reliable indication that dangerous, invisible dust is not present in position and the fuses shall be taken out. A warning sign bearing a
the air. legend such as ”work in progress; do not supply voltage” shall be
18 Never operate the generator in excess of its limits as indicated in the attached to the fuse box or main switch.
technical specifications and avoid long no-load sequences. 4 Prior to stripping an engine or other machine or undertaking major
19 Never operate the generator in a humid atmosphere. Excessive moisture overhaul on it, prevent all movable parts from rolling over or moving.
causes worsening of the generator insulation. 5 Make sure that no tools, loose parts or rags are left in or on the machine.
20 Do not open electrical cabinets, cubicles or other equipment while Never leave rags or loose clothing near the engine air intake.
voltage is supplied. If such cannot be avoided, e.g. for measurements, 6 Never use flammable solvents for cleaning (fire-risk).
tests or adjustments, have the action carried out by a qualified electrician
only, with appropriate tools, and ascertain that the required bodily 7 Take safety precautions against toxic vapours of cleaning liquids.
protection against electrical hazards is applied. 8 Never use machine parts as a climbing aid.
21 Never touch the power terminals during operation of the machine. 9 Observe scrupulous cleanliness during maintenance and repair. Keep
22 Whenever an abnormal condition arises, e.g. excessive vibration, noise, away dirt, cover the parts and exposed openings with a clean cloth,
odour, etc., switch the circuit breakers to OFF and stop the engine. paper or tape.
Currect the faulty condition before restarting. 10 Never weld on or perform any operation involving heat near the fuel or
23 Check the electric cables regularly. Damaged cables and insufficient oil systems. Fuel and oil tanks must be completely purged, e.g. by
lightening of connections may cause electric shocks. Whenever steam-cleaning, before carrying out such operations. Never weld on, or
damaged wires or dangerous conditions are observed, switch the circuit in any way modify, pressure vessels. Disconnect the alternator cables
breakers to OFF and stop the engine. Replace the damaged wires or during arc welding on the unit.
correct the dangerous condition before restarting. Make sure that all 11 Support the towbar and the axle(s) securely if working underneath the
electric connections are securely tightened. unit or when removing a wheel. Do not rely on jacks.
24 Avoid overloading the generator. The generator is provided with circuit 12 Do not remove any of, or tamper with, the sound-damping material.
breakers for overload protection. When a breaker has tripped, reduce the Keep the material free of dirt and liquids such as fuel, oil and cleansing
concerned load before restarting. agents. If any sound-damping material is damaged, replace it to prevent
25 If the generator is used as stand-by for the mains supply, it must not be the sound pressure level from increasing.
operated without control system which automatically disconnects the 13 Use only lubricating oils and greases recommended or approved by
generator from the mains when the mains supply is restored. Atlas Copco or the machine manufacturer. Ascertain that the selected
26 Never remove the cover of the output terminals during operation. Before lubricants comply with all applicable safety regulations, especially with
connecting or disconnecting wires, switch off the load and the circuit regard to explosion or fire-risk and the possibility of decomposition or
breakers, stop the machine and make sure that the machine cannot be generation of hazardous gases. Never mix synthetic with mineral oil.
started inadvertently or there is any residual voltage on the power 14 Protect the engine, alternator, air intake filter, electrical and regulating
circuit. components, etc., to prevent moisture ingress, e.g. when steam-cleaning.
27 Running the generator at low load for long periods will reduce the 15 When performing any operation involving heat, flames or sparks on a
lifetime of the engine. machine, the surrounding components shall first be screened with non-
flammable material.
16 Never use a light source with open flame for inspecting the interior of a
machine.
17 When repair has been completed, the machine shall be barred over at
least one revolution for reciprocating machines, several revolutions for
rotary ones to ensure that there is no mechanical interference within the
machine or driver. Check the direction of rotation of electric motors
when starting up the machine initially and after any alteration to the
electrical connection(s) or switch gear, to check that the oil pump and
the fan function properly.
11
18 Maintenance and repair work should be recorded in an operator’s
logbook for all machinery. Frequency and nature of repairs can reveal
unsafe conditions.
19 When hot parts have to be handled, e.g. shrink fitting, special heat-
resistant gloves shall be used and, if required, other body protection
shall be applied.
20 When using cartridge type breathing filter equipment, ascertain that the
correct type of cartridge is used and that its useful service life is not
surpassed.
21 Make sure that oil, solvents and other substances likely to pollute the
environment are properly disposed of.
22 Before clearing the generator for use after maintenance or overhaul,
submit it to a testrun, check that the AC power performance is correct
and that the control and shutdown devices function correctly.
12
ORDERING SPARE PARTS
13
ORDERING SPARE PARTS
14
ORDERING SPARE PARTS
15
ORDERING SPARE PARTS
16
SERVICE PAK
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 2912 4404 05 SERVICE PAK 500H - 2912 4406 07 SERVICE PAK 3000 H
•A - OIL FILTER 1 •A - OIL FILTER 1
•B - PAPER SLEEVE 1 •B - PAPER SLEEVE 1
•C - FUEL FILTER 2 •C - FUEL FILTER 2
•D - PREFILTER 2 •D - PREFILTER 2
•G - FILTER CRANKCASE 1 •E - AIR FILTER ELEMENT 3
•J - FILTER 1 •F - AIR FILTER SAFETY CARTRIDGE 3
•G - FILTER CRANKCASE 1
•H - GASKET 16
•J - FILTER 1
17
ENGINE OIL
PAROIL 5W40
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
18
ENGINE OIL
PAROIL 15W40
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
19
ENGINE COOLANT
PARCOOL EG
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
20
STANDARD
ALTERNATOR AND ACCESSORIES
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 38
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 34
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 38
See Page 33
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 38
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 2910 83 FUNNEL ASSEMBLY (From page 26) •365 0686 3716 03 HEXAGON PLUG 2
•75 1604 1275 00 SEAL AR •370 0653 1062 00 FLAT GASKET 2
•80 1604 2910 01 FUNNEL 1 •375 1604 1995 00 PRESSURE SCREW 2
•235 1604 1992 00 3-WAY VALVE 1 •376 1604 4302 00 BUSHING 1
•240 1604 1999 00 HANDLE 1 •380 0663 3126 00 O-RING 2
•245 1604 2001 00 SLEEVE 1 •385 0663 2127 00 O-RING 2
•247 1604 2005 00 SPRING 1 •387 1604 1998 01 SUPPORT 1
•250 1604 2003 00 NUT 1 •390 1604 2007 00 LOCK 1
•252 0686 3115 58 PLUG 1 •392 0301 2318 00 PLAIN WASHER 3
•255 1615 8745 01 QUICK COUPLING 1 •395 0160 6060 00 SLOTTED SCREW 1
•256 1604 2006 00 BOLT 1 •397 0291 1107 00 LOCKNUT 1
•257 0291 1110 00 LOCKNUT 1 •405 1604 0220 00 CONNECTOR 1
•258 0301 2335 00 PLAIN WASHER 1 •442 1604 0220 00 CONNECTOR 1
•260 0661 1038 00 SEALING WASHER 1 •500 0147 1244 03 HEX. HEAD SCREW 3
•262 1604 1996 00 BUSHING 1 •505 0301 2321 00 PLAIN WASHER 3
•265 1615 8744 01 QUICK COUPLING 1 •507 0333 3220 00 LOCK WASHER 3
•270 0661 1033 00 SEALING WASHER 1 •510 0266 2108 00 HEXAGON NUT 3
•275 1604 1997 00 BUSHING 1 •515 1604 2008 01 COVER 1
•280 1604 0220 00 CONNECTOR 1 •520 0147 1244 03 HEX. HEAD SCREW 3
•300 - HOUSING 1 •525 0301 2321 00 PLAIN WASHER 3
(Not available separately) •527 0333 3220 00 LOCK WASHER 3
•305 1604 1994 00 NON RETURN VALVE 1 •530 0266 2108 00 HEXAGON NUT 3
•310 0335 2136 00 CIRCLIP 1 •531 1604 2000 00 STUD 1
•315 0686 3716 46 HEXAGON PLUG 1 •532 0266 2110 00 HEXAGON NUT 2
•320 0661 1056 00 SEALING WASHER 1 •533 0333 3227 00 LOCK WASHER 2
•325 0661 1020 00 SEALING WASHER 2 •687 1604 0220 00 CONNECTOR 1
•329 0686 3716 01 HEXAGON PLUG 2 •700 1615 8744 01 QUICK COUPLING 1
•335 0147 1244 03 HEX. HEAD SCREW 4 •720 1615 8745 01 QUICK COUPLING 1
•340 0301 2321 00 PLAIN WASHER 4 •730 1604 1990 00 NIPPLE 4
•350 0160 6062 00 SLOTTED SCREW 2 •735 1619 5509 00 NIPPLE 1
•355 0301 2318 00 PLAIN WASHER 2 •740 1079 5840 15 NIPPLE 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1900 1019 10 POWER CUBICAL (From page 43) •860 1089 0577 13 TERMINAL 5
•10 1604 4412 05 CUBICLE 1 •862 1089 0577 12 TERMINAL 3
•20 1604 4414 04 SCREEN 1 •864 1089 0506 21 BARRIER 1
•22 1604 4146 00 HINGE 3
•30 1604 4415 01 PLATE 1
•32 1604 5117 00 PROTECTION 1
•40 1604 4427 01 PLATE 1
•42 1604 5367 01 SCREEN 1
•50 1604 4426 02 SUPPORT 1
•52 1604 5368 01 SCREEN 1
•60 1604 4446 02 PANEL DOOR 1
•70 1604 4428 01 PLATE 1
•80 1604 4433 00 PLATE 1
•90 1604 4571 00 FLEX COUPLING 1
•92 1604 6773 00 PLATE 1
•100 1089 9475 03 AIR INLET 1
•110 1089 9474 35 CIRCUIT BREAKER 1
•120 1089 9474 24 MOTOR DRIVE 1
•140 1089 9523 52 FREQUENCY DRIVE 1
•170 1089 0697 31 BATTERY CHARGER 1
•180 1089 9483 21 TRANSFORMER 1
•190 1089 9473 57 TORUS 1
•210 1604 4438 01 PLATE 1
•220 1604 4439 01 STRIP 5
•230 1604 4440 00 INSULATION 5
•240 1604 2901 00 BRACKET 10
•290 1089 0263 34 PILOT LAMP 3
•310 1604 4458 80 STRIP 1
•320 1089 9470 04 CURRENT TRANSFO 3
•340 1089 9385 06 ISOLATOR 3
•350 1089 9385 09 ISOLATOR 1
•400 0090 1400 02 RAIL AR
•410 1089 9472 27 CIRCUIT BREAKER 1
•412 1089 0506 32 TERMINAL 1
•420 1089 9472 39 CIRCUIT BREAKER 2
•422 1089 0506 31 EARTH TERMINAL 2
•424 1089 9473 04 AUX.CONTACT 2
•430 1089 9472 38 CIRCUIT BREAKER 1
•440 1089 9356 11 FUSE HOLDER 2
•442 1089 9332 07 FUSE 6
•450 1089 9356 13 FUSE HOLDER 3
•452 1089 9332 04 FUSE 1
•454 1089 9332 06 FUSE 2
•460 1089 0506 09 TERMINAL 6
•464 1089 0506 21 BARRIER 3
•470 1089 0506 27 TERMINAL 5
•480 1089 9578 01 CONTACTOR 1
•500 1088 0029 71 FEMALE INSERT 2
•502 - HOUSING 1
(Not available separately)
•504 1088 0029 99 FEMALE CONTACT 26
•506 1088 0029 98 FEMALE CONTACT 20
•650 1089 0362 29 EMERGENCY STOP 1
•652 1604 5610 00 PLATE 1
•654 1089 0362 96 PROTECTION CAP 1
•660 0698 5140 74 CABLE GLAND 7
•662 0697 9809 23 LOCKNUT 7
•670 0698 5140 72 CABLE GLAND 2
•672 0697 9809 21 NUT 2
•800 1089 0658 29 BOX 2
•810 1089 9410 22 AUXILIARY RELAY 2
•812 1089 0506 19 DIODE 2
•820 1089 0577 54 TERMINAL 23
•822 1089 0577 83 JUMPER BAR 1
•824 1089 0577 63 TERMINAL 2
•830 1088 0029 44 FEMALE INSERT 1
•832 - HOUSING 2
(Not available separately)
•833 1088 0029 68 PROTECT.COVER 1
•834 1088 0029 63 FEMALE CONTACT 3
•840 1088 0029 43 MALE INSERT 1
•843 1088 0029 66 PROTECT.COVER 1
•844 1088 0029 61 MALE CONTACT 3
•850 1604 4685 00 CABLE 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 4413 72 CANOPY (From page 46) •310 0333 2174 37 SPRING WASHER 12
•20 1604 4413 81 DOOR (ASSY) 1 •315 0301 2135 01 PLAIN WASHER 12
(For details see page 63) •320 1604 6203 00 PLATE 1
•25 0301 2135 01 PLAIN WASHER 4 •325 1604 6204 00 SPACER 1
•30 0333 2174 37 SPRING WASHER 4 •330 0216 1324 03 HEX SOCK. SCREW 1
•35 0147 1326 02 HEX. HEAD SCREW 4 •335 1619 2766 00 HEX. HEAD SREW 1
•40 1604 5488 80 PANEL ASSY 1 •340 1604 4848 81 DOOR 1
(For details see page 75) (For details see page 66)
•45 0147 1326 02 HEX. HEAD SCREW 10 •345 0301 2135 01 PLAIN WASHER 6
•50 0333 2174 37 SPRING WASHER 10 •350 0333 2174 37 SPRING WASHER 6
•55 0301 2135 01 PLAIN WASHER 10 •355 0147 1326 02 HEX. HEAD SCREW 6
•60 1604 4397 80 PLATE ASSY 1 •360 1604 5103 00 LOCK 1
•365 1604 4849 81 DOOR 1
(For details see page 61)
•65 0147 1326 02 HEX. HEAD SCREW 10 (For details see page 67)
•70 0333 2174 37 SPRING WASHER 10 •370 0301 2135 01 PLAIN WASHER 10
•75 0301 2135 01 PLAIN WASHER 10 •375 0333 2174 37 SPRING WASHER 10
•80 1604 3269 80 PLATE ASSY 1 •380 0147 1326 02 HEX. HEAD SCREW 10
•385 1604 5103 00 LOCK 1
(For details see page 57)
•390 1604 4513 81 PLATE ASSY 1
•85 0147 1326 02 HEX. HEAD SCREW 8
•90 0333 2174 37 SPRING WASHER 8 (For details see page 65)
•95 0301 2135 01 PLAIN WASHER 8 •395 0301 2135 01 PLAIN WASHER 17
•100 1604 4848 81 DOOR 1 •400 0333 2174 37 SPRING WASHER 17
•405 0147 1326 02 HEX. HEAD SCREW 17
(For details see page 66)
•410 1604 5501 82 PANEL 1
•105 0301 2135 01 PLAIN WASHER 6
•110 0333 2174 37 SPRING WASHER 6 (For details see page 76)
•115 0147 1326 02 HEX. HEAD SCREW 6 •415 0147 1326 02 HEX. HEAD SCREW 16
•120 1604 5103 00 LOCK 1 •420 0333 2174 37 SPRING WASHER 16
•125 1604 4849 81 DOOR 1 •425 0301 2135 01 PLAIN WASHER 16
•430 1604 3269 80 PLATE ASSY 1
(For details see page 67)
•130 0301 2135 01 PLAIN WASHER 10 (For details see page 57)
•135 0333 2174 37 SPRING WASHER 10 •435 0147 1326 02 HEX. HEAD SCREW 8
•140 0147 1326 02 HEX. HEAD SCREW 10 •440 0333 2174 37 SPRING WASHER 8
•145 1604 5103 00 LOCK 1 •445 0301 2135 01 PLAIN WASHER 8
•150 1604 4512 81 PLATE ASSY 1 •450 1604 4397 80 PLATE ASSY 1
(For details see page 64) (For details see page 61)
•155 0301 2135 01 PLAIN WASHER 17 •455 0147 1326 02 HEX. HEAD SCREW 10
•160 0333 2174 37 SPRING WASHER 17 •460 0333 2174 37 SPRING WASHER 10
•165 0147 1326 02 HEX. HEAD SCREW 17 •465 0301 2135 01 PLAIN WASHER 10
•170 1604 2914 00 PANEL 1 •470 1604 4857 81 DOOR 1
(For details see page 56) (For details see page 73)
•175 0147 1326 02 HEX. HEAD SCREW 14 •475 0147 1326 02 HEX. HEAD SCREW 6
•180 0333 2174 37 SPRING WASHER 14 •480 0333 2174 37 SPRING WASHER 6
•185 0301 2135 01 PLAIN WASHER 14 •485 0301 2135 01 PLAIN WASHER 6
•190 1604 4850 80 DOOR ASS'Y 1 •490 1604 5103 00 LOCK 1
•495 1604 4856 81 DOOR 1
(For details see page 68)
•195 0147 1326 02 HEX. HEAD SCREW 12 (For details see page 72)
•200 0333 2174 37 SPRING WASHER 12 •500 0147 1326 02 HEX. HEAD SCREW 10
•205 0301 2135 01 PLAIN WASHER 12 •505 0333 2174 37 SPRING WASHER 10
•210 1604 6203 00 PLATE 1 •510 0301 2135 01 PLAIN WASHER 10
•215 1604 6204 00 SPACER 1 •515 1604 5103 00 LOCK 1
•220 0216 1324 03 HEX SOCK. SCREW 1 •520 1604 4354 81 BAFFLE 1
•225 1619 2766 00 HEX. HEAD SREW 1 (For details see page 58)
•230 1604 4852 81 DOOR ASS'Y 1 •525 0147 1326 02 HEX. HEAD SCREW 12
(For details see page 69) •530 0333 2174 37 SPRING WASHER 12
•235 0147 1326 02 HEX. HEAD SCREW 9 •535 0301 2135 01 PLAIN WASHER 12
•240 0333 2174 37 SPRING WASHER 9 •540 1604 4355 81 BAFFLE 1
•245 0301 2135 01 PLAIN WASHER 9 (For details see page 59)
•250 1604 5103 00 LOCK 1 •545 0147 1326 02 HEX. HEAD SCREW 12
•255 1604 4853 80 DOOR ASS'Y 1 •550 0333 2174 37 SPRING WASHER 12
(For details see page 70) •555 0301 2135 01 PLAIN WASHER 12
•260 0147 1326 02 HEX. HEAD SCREW 9
•265 0333 2174 37 SPRING WASHER 9
•270 0301 2135 01 PLAIN WASHER 9
•275 1604 5103 00 LOCK 1
•280 1604 2914 00 PANEL 1
(For details see page 56)
•285 0147 1326 02 HEX. HEAD SCREW 14
•290 0333 2174 37 SPRING WASHER 14
•295 0301 2135 01 PLAIN WASHER 14
•300 1604 4854 80 DOOR ASS'Y 1
(For details see page 71)
•305 0147 1326 02 HEX. HEAD SCREW 12
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1900 1019 11 CONTROL CUBICAL (From page 42) •460 1089 0506 09 TERMINAL 5
•10 1604 5507 02 CUBICLE 1 •470 1089 0506 27 TERMINAL 4
•40 1604 5508 00 PLATE 1 •500 1088 0029 25 MALE INSERT 2
•60 1604 5509 00 PANEL DOOR 1 •502 - HOUSING 1
•64 1604 4595 00 SUPPORT 1 (Not available separately)
•110 1089 9561 35 QC4001+PMS CONTROLLER 1 •504 1088 0029 69 MALE CONTACT 26
•112 1089 9561 40 DISPLAY CABLE QC4001 J1 1 •506 1088 0029 97 MALE CONTACT 20
•114 1089 0310 31 RESISTOR 1 •510 1088 0029 47 TERMINAL BLOCK 1
•116 1089 0310 33 RESISTOR 1 •512 - HOUSING 1
•118 1089 0310 29 RESISTOR 1 (Not available separately)
•130 1089 0310 13 RESISTOR 1 •514 1088 0029 61 MALE CONTACT 25
•132 1089 0506 19 DIODE 2 •516 1088 0029 56 MALE CONTACT 19
•220 1089 0645 02 CONTROL RELAY 2 •518 1088 0029 55 MALE CONTACT 6
•240 1089 9410 22 AUXILIARY RELAY 1 •520 1088 0029 42 MALE INSERT 1
•260 1089 0341 08 RELAY 7 •522 - HOUSING 1
•262 1089 0358 01 SOCKET 7 (Not available separately)
•270 1089 0687 51 CONTROL UNIT 2 •600 1089 9473 54 EARTH RELAY 1
•280 1089 9320 51 CONVERTOR 1 •610 1089 0263 27 SELECTOR SWITCH 2
•290 1604 8166 00 TIMER RELAY 1 •612 1089 9206 31 CIRCUIT BREAKER 1
•380 1089 9473 20 SWITCH 2 •620 1089 0263 11 SELECTOR SWITCH 1
•390 1089 9473 21 SWITCH 1 •630 1089 0263 14 PUSH BUTTON 1
•400 0090 1400 02 RAIL AR •632 1089 0263 35 INDICATION LAMP 1
•410 1089 9356 13 FUSE HOLDER 2 •640 1089 9354 01 PANELLIGHT 1
•412 1089 9332 04 FUSE 2 •642 1089 0374 01 LAMP 1
•650 1089 0362 29 EMERGENCY STOP 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
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