CPS 3 5 - CPS 130 Asl
CPS 3 5 - CPS 130 Asl
CPS 3 5 - CPS 130 Asl
Printed Matter Nr
www.cp.com
06/2010
CPS 3.5 - CPS 130
4
µ
PARTS INDEX
5
PARTS INDEX
6
PARTS INDEX
U
UNDERCARRIAGE ........................................................................... 81, 82, 83
UNLOADING VALVE ASSEMBLY ....................................................... 38, 70
UNLOADING VALVE KIT ............................................................................ 27
V
VALVE............................................................................................................. 70
VENTIL............................................................................................... 81, 82, 83
VESSEL......................................................................................................... 101
VESSEL AND BATTERY .................................................................. 53, 64, 75
VESSEL ASSEMBLY .................................................................. 66, 67, 75, 99
VOLTAGE CONVERTOR.............................................................................. 87
W
WARNING LABEL ............................................................................ 81, 82, 83
WHEELCHOCKS ........................................................................................... 93
WIRE HARNESS............................................................................................ 42
7
8
INSTRUCTION MANUAL
7
CPS 3.5 - CPS 130
8
1. SAFETY PRECAUTIONS FOR PORTABLE COMPRESSORS
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor
1.1 INTRODUCTION
The policy of Chicago Pneumatic is to provide the users of their equipment The manufacturer does not accept any liability for any damage arising from
with safe, reliable and efficient products. Factors taken into account are the use of non-original parts and for modifications, additions or conversions
among others: made without the manufacturer’s approval in writing.
- the intended and predictable future use of the products, and the If any statement in this manual does not comply with local legislation, the
environments in which they are expected to operate,
stricter of the two shall be applied.
- applicable rules, codes and regulations,
- the expected useful product life, assuming proper service and Statements in these safety precautions should not be interpreted as
maintenance, suggestions, recommendations or inducements that it should be used in
- providing the manual with up-to-date information. violation of any applicable laws or regulations.
Before handling any product, take time to read the relevant instruction
manual. Besides giving detailed operating instructions, it also gives specific
information about safety, preventive maintenance, etc.
Keep the manual always at the unit location, easy accessible to the operating 1.2 GENERAL SAFETY PRECAUTIONS
personnel.
See also the safety precautions of the engine and possible other equipment, 1 The owner is responsible for maintaining the unit in a safe operating
which are separately sent along or are mentioned on the equipment or parts condition. Unit parts and accessories must be replaced if missing or
of the unit. unsuitable for safe operation.
These safety precautions are general and some statements will therefore not 2 The supervisor, or the responsible person, shall at all times make sure
always apply to a particular unit. that all instructions regarding machinery and equipment operation and
Only people that have the right skills should be allowed to operate, adjust, maintenance are strictly followed and that the machines with all
perform maintenance or repair on Chicago Pneumatic equipment. It is the accessories and safety devices, as well as the consuming devices, are in
responsibility of management to appoint operators with the appropriate good repair, free of abnormal wear or abuse, and are not tampered with.
training and skill for each category of job. 3 Whenever there is an indication or any suspicion that an internal part of
Skill level 1: Operator a machine is overheated, the machine shall be stopped but no inspection
covers shall be opened before sufficient cooling time has elapsed; this to
An operator is trained in all aspects of operating the unit with the push- avoid the risk of spontaneous ignition of oil vapour when air is admitted.
buttons, and is trained to know the safety aspects.
4 Normal ratings (pressures, temperatures, speeds, etc.) shall be durably
Skill level 2: Mechanical technician marked.
A mechanical technician is trained to operate the unit the same as the
operator. In addition, the mechanical technician is also trained to perform 5 Operate the unit only for the intended purpose and within its rated limits
maintenance and repair, as described in the instruction manual, and is (pressure, temperature, speeds, etc.).
allowed to change settings of the control and safety system. A mechanical 6 The machinery and equipment shall be kept clean, i.e. as free as possible
technician does not work on live electrical components. from oil, dust or other deposits.
Skill level 3: Electrical technician 7 To prevent an increase in working temperature, inspect and clean heat
An electrical technician is trained and has the same qualifications as both the transfer surfaces (cooler fins, intercoolers, water jackets, etc.) regularly.
operator and the mechanical technician. In addition, the electrical technician See the maintenance schedule.
may carry out electrical repairs within the various enclosures of the unit. 8 All regulating and safety devices shall be maintained with due care to
This includes work on live electrical components. ensure that they function properly. They may not be put out of action.
Skill level 4: Specialist from the manufacturer 9 Care shall be taken to avoid damage to safety valves and other pressure-
This is a skilled specialist sent by the manufacturer or its agent to perform relief devices, especially to avoid plugging by paint, oil coke or dirt
complex repairs or modifications to the equipment. accumulation, which could interfere with the functioning of the device.
In general it is recommended that not more than two people operate the unit, 10 Pressure and temperature gauges shall be checked regularly with regard
more operators could lead to unsafe operating conditions. Take necessary to their accuracy. They shall be replaced whenever outside acceptable
steps to keep unauthorized persons away from the unit and eliminate all tolerances.
possible sources of danger at the unit.
11 Safety devices shall be tested as described in the maintenance schedule
When handling, operating, overhauling and/or performing maintenance or of the instruction manual to determine that they are in good operating
repair on Chicago Pneumatic equipment, the mechanics are expected to use condition.
safe engineering practices and to observe all relevant local safety
12 Mind the markings and information labels on the unit.
requirements and ordinances. The following list is a reminder of special
safety directives and precautions mainly applicable to Chicago Pneumatic 13 In the event the safety labels are damaged or destroyed, they must be
equipment. replaced to ensure operator safety.
These safety precautions apply to machinery processing or consuming air. 14 Keep the work area neet. Lack of order will increase the risk of
Processing of any other gas requires additional safety precautions typical to accidents.
the application and are not included herein. 15 When working on the unit, wear safety clothing. Depending on the kind
Neglecting the safety precautions may endanger people as well as of activities these are: safety glasses, ear protection, safety helmet
environment and machinery: (including visor), safety gloves, protective clothing, safety shoes. Do not
- endanger people due to electrical, mechanical or chemical influences, wear the hair long and loose (protect long hair with a hairnet), or wear
- endanger the environment due to leakage of oil, solvents or other loose clothing or jewelry.
substances, 16 Take precautions against fire. Handle fuel, oil and anti-freeze with care
- endanger the machinery due to function failures. because they are inflammable substances. Do not smoke or approach
All responsibility for any damage or injury resulting from neglecting these with naked flame when handling such substances. Keep a fire-
precautions or by non-observance of ordinary caution and due care required extinguisher in the vicinity.
in handling, operating, maintenance or repair, also if not expressly
mentioned in this instruction manual, is disclaimed by Chicago Pneumatic.
9
1.3 SAFETY DURING TRANSPORT AND 1.4 SAFETY DURING USE AND OPERATION
INSTALLATION
1 When the unit has to operate in a fire-hazardous environment, each
engine exhaust has to be provided with a spark arrestor to trap
To lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall first be
incendiary sparks.
securely fastened.
2 The exhaust contains carbon monoxide which is a lethal gas. When the
Do not attach cables, chains or ropes directly to the lifting eye; apply a crane
unit is used in a confined space, conduct the engine exhaust to the
hook or lifting shackle meeting local safety regulations. Never allow sharp
outside atmosphere by a pipe of sufficient diameter; do this in such a
bends in lifting cables, chains or ropes.
way that no extra back pressure is created for the engine. If necessary,
Helicopter lifting is not allowed. install an extractor. Observe any existing local regulations. Make sure
It is strictly forbidden to dwell or stay in the risk zone under a lifted load. that the unit has sufficient air intake for operation. If necessary, install
Never lift the unit over people or residential areas. Lifting acceleration and extra air intake ducts.
retardation shall be kept within safe limits.
3 When operating in a dust-laden atmosphere, place the unit so that dust is
1 Before towing the unit: not carried towards it by the wind. Operation in clean surroundings
- ascertain that the pressure vessel(s) is (are) depressurized, considerably extends the intervals for cleaning the air intake filters and
- check the towbar, the brake system and the towing eye. Also check the cores of the coolers.
the coupling of the towing vehicle,
4 Close the compressor air outlet valve before connecting or
- check the towing and brake capability of the towing vehicle,
disconnecting a hose. Ascertain that a hose is fully depressurized before
- check that the towbar, jockey wheel or stand leg is safely locked in
disconnecting it. Before blowing compressed air through a hose or air
the raised position,
line, ensure that the open end is held securely, so that it cannot whip and
- ascertain that the towing eye can swivel freely on the hook,
cause injury.
- check that the wheels are secure and that the tyres are in good
condition and inflated correctly, 5 The air line end connected to the outlet valve must be safeguarded with
- connect the signalisation cable, check all lights and connect the a safety cable, attached next to the valve.
pneumatic brake couplers, 6 No external force may be exerted on the air outlet valves, e.g. by pulling
- attach the safety break-away cable or safety chain to the towing on hoses or by installing auxiliary equipment directly to a valve, e.g. a
vehicle, water separator, a lubricator, etc. Do not step on the air outlet valves.
- remove wheel chocks, if applied, and disengage the parking brake.
7 Never move a unit when external lines or hoses are connected to the
2 To tow a unit use a towing vehicle of ample capacity. Refer to the outlet valves, to avoid damage to valves, manifold and hoses.
documentation of the towing vehicle.
8 Do not use compressed air from any type of compressor, without taking
3 If the unit is to be backed up by the towing vehicle, disengage the extra measures, for breathing purposes as this may result in injury or
overrun brake mechanism (if it is not an automatic mechanism). death. For breathing air quality, the compressed air must be adequately
4 Never exceed the maximum towing speed of the unit (mind the local purified according to local legislation and standards. Breathing air must
regulations). always be supplied at stable, suitable pressure.
5 Place the unit on level ground and apply the parking brake before 9 Distribution pipework and air hoses must be of correct diameter and
disconnecting the unit from the towing vehicle. Unclip the safety break- suitable for the working pressure. Never use frayed, damaged or
away cable or safety chain. If the unit has no parking brake or jockey deteriorated hoses. Replace hoses and flexibles before the lifetime
wheel, immobilize the unit by placing chocks in front of and/or behind expires. Use only the correct type and size of hose end fittings and
the wheels. When the towbar can be positioned vertically, the locking connections.
device must be applied and kept in good order. 10 If the compressor is to be used for sand-blasting or will be connected to
6 To lift heavy parts, a hoist of ample capacity, tested and approved a common compressed-air system, fit an appropriate non-return valve
according to local safety regulations, shall be used. (check valve) between compressor outlet and the connected sand-
blasting or compressed-air system. Observe the right mounting position/
7 Lifting hooks, eyes, shackles, etc., shall never be bent and shall only
direction.
have stress in line with their design load axis. The capacity of a lifting
device diminishes when the lifting force is applied at an angle to its load 11 Before removing the oil filler plug, ensure that the pressure is released
axis. by opening an air outlet valve.
8 For maximum safety and efficiency of the lifting apparatus all lifting 12 Never remove a filler cap of the cooling water system of a hot engine.
members shall be applied as near to perpendicular as possible. If Wait until the engine has sufficiently cooled down.
required, a lifting beam shall be applied between hoist and load. 13 Never refill fuel while the unit is running, unless otherwise stated in the
9 Never leave a load hanging on a hoist. Chicago Pneumatic Instruction Book (AIB). Keep fuel away from hot
parts such as air outlet pipes or the engine exhaust. Do not smoke when
10 A hoist has to be installed in such a way that the object will be lifted
fuelling. When fuelling from an automatic pump, an earthing cable
perpendicular. If that is not possible, the necessary precautions must be
should be connected to the unit to discharge static electricity. Never spill
taken to prevent load-swinging, e.g. by using two hoists, each at
nor leave oil, fuel, coolant or cleansing agent in or around the unit.
approximately the same angle not exceeding 30° from the vertical.
11 Locate the unit away from walls. Take all precautions to ensure that hot
air exhausted from the engine and driven machine cooling systems
cannot be recirculated. If such hot air is taken in by the engine or driven
machine cooling fan, this may cause overheating of the unit; if taken in
for combustion, the engine power will be reduced.
10
14 All doors shall be shut during operation so as not to disturb the cooling 1.5 SAFETY DURING MAINTENANCE AND REPAIR
air flow inside the bodywork and/or render the silencing less effective.
A door should be kept open for a short period only e.g. for inspection or
adjustment. Maintenance, overhaul and repair work shall only be carried out by
adequately trained personnel; if required, under supervision of someone
15 Periodically carry out maintenance works according to the maintenance qualified for the job.
schedule.
1 Use only the correct tools for maintenance and repair work, and only
16 Stationary housing guards are provided on all rotating or reciprocating tools which are in good condition.
parts not otherwise protected and which may be hazardous to personnel.
Machinery shall never be put into operation, when such guards have 2 Parts shall only be replaced by genuine Chicago Pneumatic replacement
been removed, before the guards are securely reinstalled. parts.
17 Noise, even at reasonable levels, can cause irritation and disturbance 3 All maintenance work, other than routine attention, shall only be
which, over a long period of time, may cause severe injuries to the undertaken when the unit is stopped. Steps shall be taken to prevent
nervous system of human beings. inadvertent starting. In addition, a warning sign bearing a legend such as
When the sound pressure level, at any point where personnel normally ”work in progress; do not start” shall be attached to the starting
has to attend, is: equipment.
below 70 dB(A): no action needs to be taken, On engine-driven units the battery shall be disconnected and removed or
above 70 dB(A): noise-protective devices should be provided for the terminals covered by insulating caps.
people continuously being present in the room, On electrically driven units the main switch shall be locked in open
below 85 dB(A): no action needs to be taken for occasional visitors position and the fuses shall be taken out. A warning sign bearing a
staying a limited time only, legend such as ”work in progress; do not supply voltage” shall be
above 85 dB(A): room to be classified as a noise-hazardous area and attached to the fuse box or main switch.
an obvious warning shall be placed permanently at 4 Before dismantling any pressurized component, the compressor or
each entrance to alert people entering the room, for equipment shall be effectively isolated from all sources of pressure and
even relatively short times, about the need to wear the entire system shall be relieved of pressure. Do not rely on non-return
ear protectors, valves (check valves) to isolate pressure systems. In addition, a warning
above 95 dB(A): the warning(s) at the entrance(s) shall be completed sign bearing a legend such as ”work in progress; do not open” shall be
with the recommendation that also occasional attached to each of the outlet valves.
visitors shall wear ear protectors,
above 105 dB(A): special ear protectors that are adequate for this noise 5 Prior to stripping an engine or other machine or undertaking major
level and the spectral composition of the noise shall overhaul on it, prevent all movable parts from rolling over or moving.
be provided and a special warning to that effect shall 6 Make sure that no tools, loose parts or rags are left in or on the machine.
be placed at each entrance. Never leave rags or loose clothing near the engine air intake.
18 Insulation or safety guards of parts the temperature of which can be in 7 Never use flammable solvents for cleaning (fire-risk).
excess of 80 °C (175 °F) and which may be accidentally touched by
8 Take safety precautions against toxic vapours of cleaning liquids.
personnel shall not be removed before the parts have cooled to room
temperature. 9 Never use machine parts as a climbing aid.
19 Never operate the unit in surroundings where there is a possibility of 10 Observe scrupulous cleanliness during maintenance and repair. Keep
taking in flammable or toxic fumes. away dirt, cover the parts and exposed openings with a clean cloth,
paper or tape.
20 If the working process produces fumes, dust or vibration hazards, etc.,
take the necessary steps to eliminate the risk of personnel injury. 11 Never weld on or perform any operation involving heat near the fuel or
oil systems. Fuel and oil tanks must be completely purged, e.g. by
21 When using compressed air or inert gas to clean down equipment, do so
steam-cleaning, before carrying out such operations. Never weld on, or
with caution and use the appropriate protection, at least safety glasses,
in any way modify, pressure vessels. Disconnect the alternator cables
for the operator as well as for any bystander. Do not apply compressed
during arc welding on the unit.
air or inert gas to your skin or direct an air or gas stream at people.
Never use it to clean dirt from your clothes. 12 Support the towbar and the axle(s) securely if working underneath the
unit or when removing a wheel. Do not rely on jacks.
22 When washing parts in or with a cleaning solvent, provide the required
ventilation and use appropriate protection such as a breathing filter, 13 Do not remove any of, or tamper with, the sound-damping material.
safety glasses, rubber apron and gloves, etc. Keep the material free of dirt and liquids such as fuel, oil and cleansing
agents. If any sound-damping material is damaged, replace it to prevent
23 Safety shoes should be compulsory in any workshop and if there is a
the sound pressure level from increasing.
risk, however small, of falling objects, wearing of a safety helmet should
be included. 14 Use only lubricating oils and greases recommended or approved by
Chicago Pneumatic or the machine manufacturer. Ascertain that the
24 If there is a risk of inhaling hazardous gases, fumes or dust, the
selected lubricants comply with all applicable safety regulations,
respiratory organs must be protected and depending on the nature of the
especially with regard to explosion or fire-risk and the possibility of
hazard, so must the eyes and skin.
decomposition or generation of hazardous gases. Never mix synthetic
25 Remember that where there is visible dust, the finer, invisible particles with mineral oil.
will almost certainly be present too; but the fact that no dust can be seen
15 Protect the engine, alternator, air intake filter, electrical and regulating
is not a reliable indication that dangerous, invisible dust is not present in
components, etc., to prevent moisture ingress, e.g. when steam-cleaning.
the air.
16 When performing any operation involving heat, flames or sparks on a
26 Never operate the unit at pressures or speeds below or in excess of its
machine, the surrounding components shall first be screened with non-
limits as indicated in the technical specifications.
flammable material.
17 Never use a light source with open flame for inspecting the interior of a
machine.
11
18 When repair has been completed, the machine shall be barred over at 1.7 SPECIFIC SAFETY PRECAUTIONS
least one revolution for reciprocating machines, several revolutions for
rotary ones to ensure that there is no mechanical interference within the
machine or driver. Check the direction of rotation of electric motors Batteries
when starting up the machine initially and after any alteration to the When servicing batteries, always wear protecting clothing and glasses.
electrical connection(s) or switch gear, to check that the oil pump and
the fan function properly. 1 The electrolyte in batteries is a sulphuric acid solution which is fatal if it
hits your eyes, and which can cause burns if it contacts your skin.
19 Maintenance and repair work should be recorded in an operator’s Therefore, be careful when handling batteries, e.g. when checking the
logbook for all machinery. Frequency and nature of repairs can reveal charge condition.
unsafe conditions.
2 Install a sign prohibiting fire, open flame and smoking at the post where
20 When hot parts have to be handled, e.g. shrink fitting, special heat- batteries are being charged.
resistant gloves shall be used and, if required, other body protection
shall be applied. 3 When batteries are being charged, an explosive gas mixture forms in the
cells and might escape through the vent holes in the plugs.
21 When using cartridge type breathing filter equipment, ascertain that the Thus an explosive atmosphere may form around the battery if
correct type of cartridge is used and that its useful service life is not ventilation is poor, and can remain in and around the battery for several
surpassed. hours after it has been charged. Therefore:
22 Make sure that oil, solvents and other substances likely to pollute the - never smoke near batteries being, or having recently been, charged,
environment are properly disposed of. - never break live circuits at battery terminals, because a spark usually
occurs.
23 Before clearing the unit for use after maintenance or overhaul, check
that operating pressures, temperatures and speeds are correct and that 4 When connecting an auxiliary battery (AB) in parallel to the unit battery
the control and shutdown devices function correctly. (CB) with booster cables: connect the + pole of AB to the + pole of CB,
then connect the - pole of CB to the mass of the unit. Disconnect in the
reverse order.
Safety valves
All adjustments or repairs are to be done by an authorized representative of
the valve supplier (see maintenance schedule).
12
ORDERING SPARE PARTS
13
ORDERING SPARE PARTS
14
ORDERING SPARE PARTS
15
ORDERING SPARE PARTS
16
SERVICE PAK
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
17
ENGINE OIL
GENOIL 5W40
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
18
ENGINE OIL
GENOIL 15W40
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
19
COMPRESSOR OIL
GENOIL M
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- - GENOIL M
A 1626 2260 00 GENOIL M 5 LITER CAN 1
B 1626 2261 00 GENOIL M 20 LITER CAN 1
20
COMPRESSOR OIL
GENOIL S
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- - GENOIL S
A 1626 2264 00 GENOIL S 20 LITER CAN 1
21
ENGINE COOLANT
GENCOOL EG
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
22
SERVICE KIT
BRAKE SHOES KIT
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 45
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 53 or 64
See Page 56
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 40
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 46
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 58
400
See Page 32
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 52 or 61
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 53 or 64
See Page 72
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 46
50
120
105
100
105
1603 4109 00_01
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 34
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
20
See Page 72
30
20
30
10
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 58
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
90 - PLATE DATA 1
(Not available separately)
95 0129 3270 34 BLIND RIVET 4
See Page 55
See Page 46
See Page 38
See Page 37 or 61
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 46
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 34
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1615 7667 82 UNLOADING VALVE ASSY(From page 38) (Not available separately)
•20 - SPRING 1 •85 1615 7672 01 SPRING 1
(Part of service kit, see page 27) •90 0147 1251 12 HEX. HEAD SCREW 2
•25 - VALVE 1 •95 - HOUSING 2
(Not available separately)
(Part of service kit, see page 27)
•96 - PLAIN BEARING 2
•30 1615 8346 00 RETAINER 1
(Not available separately)
•35 - BUSHING 1
•100 0291 1110 00 LOCKNUT 1
(Part of service kit, see page 27)
•105 1615 8755 00 PISTON 1
•40 - O-RING 1
•110 - WIPER 1
(Part of service kit, see page 27)
(Part of service kit, see page 27)
•45 - O-RING 1
•115 - PISTON SEAL 1
(Part of service kit, see page 27)
(Part of service kit, see page 27)
•50 1615 7673 00 VALVE 1
•120 1615 8757 00 PISTON ROD 1
•55 - O-RING 1
•130 - SPRING 1
(Part of service kit, see page 27) (Part of service kit, see page 27)
•60 - O-RING 1
•135 - VALVE 1
(Part of service kit, see page 27)
(Part of service kit, see page 27)
•65 - HOUSING 1
•140 0301 2335 00 PLAIN WASHER 1
(Not available separately)
•70 0147 1252 12 HEX. HEAD SCREW 2
•75 - O-RING 1
(Part of service kit, see page 27)
•80 - COVER 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
50
60
60
100
30
90
100
80
120
110
120 70
10
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
35 36
6
48
55
11
15
50
41 10
20 18 11
17
16
11
15
21
30 26
32 31
33
26 1625 0015 78_01
25
30
26
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1625 0015 78 TOP BOX (GRAY) (From page 30) •45 0147 1249 03 HEXAGON HEAD SCREW 2
•1 1092 0424 49 TOP BOX 1 •46 0301 2321 00 WASHER 4
•5 1092 0424 50 GUIDE PLATE 1 •47 0266 2108 00 HEXAGON NUT 2
•6 1619 2766 00 HEXAGON HEAD SCREW 2 •48 1605 1035 00 HELICAL TENSION SPRING 1
•10 1092 0424 51 GUIDE PLATE 1 •50 IEX7 3880 26 PROFILE AR
•11 1619 2766 00 HEXAGON HEAD SCREW 4 •55 IEX7 3880 26 PROFILE AR
•15 1605 0190 00 COVER PLATE 2 •60 - SILENCING FOAM AR
•16 1619 2766 00 HEXAGON HEAD SCREW 2
•17 0300 0276 43 WASHER 2
•18 0291 1185 04 HEXAGON NUT 2
•20 1092 0424 53 GUIDE PLATE 1
- 1079 0003 32 SILENCING FOAM
•21 1619 2766 00 HEXAGON HEAD SCREW 2
•25 1092 0424 54 GUIDE PLATE 1 2000 mm x 1500 mm x 30 mm
•26 1619 2766 00 HEXAGON HEAD SCREW 4 - 1079 0001 91 SILENCING FOAM
•30 1605 0190 00 COVER PLATE 2 2000 mm x 1500 mm x 40 mm
•31 1619 2766 00 HEXAGON HEAD SCREW 2
- 1079 0003 33 SILENCING FOAM
•32 0300 0276 43 WASHER 2
•33 0291 1185 04 HEXAGON NUT 2 2000 mm x 1500 mm x 50 mm
•35 IEXX6777 08 RUBBER FLAP 1
•36 1605 1032 00 BLIND RIVET 3
•41 IEXX6783 89 FLAP 1
•42 1605 1041 00 BLIND RIVET 1
•43 IEXX6784 04 SEAL 1
•44 IEX7 3880 24 PROFILE 1
35 36
6
48
55
50
41
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1625 0015 79 TOP BOX (GRAY) (From page 62) - 1079 0003 32 SILENCING FOAM
•1 1092 0424 49 TOP BOX 1 2000 mm x 1500 mm x 30 mm
•5 1092 0424 50 GUIDE PLATE 1 - 1079 0001 91 SILENCING FOAM
•6 1619 2766 00 HEXAGON HEAD SCREW 2
2000 mm x 1500 mm x 40 mm
•35 IEXX6777 08 RUBBER FLAP 1
•36 1605 1032 00 BLIND RIVET 3 - 1079 0003 33 SILENCING FOAM
•41 IEXX6783 89 FLAP 1 2000 mm x 1500 mm x 50 mm
•42 1605 1041 00 BLIND RIVET 1
•43 IEXX6784 04 SEAL 1
•44 IEX7 3880 24 PROFILE 1
•45 0147 1249 03 HEXAGON HEAD SCREW 2
•46 0301 2321 00 WASHER 4
•47 0266 2108 00 HEXAGON NUT 2
•48 1605 1035 00 HELICAL TENSION SPRING 1
•50 IEX7 3880 26 PROFILE AR
•55 IEX7 3880 26 PROFILE AR
•60 - SILENCING FOAM AR
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
76
OPTION
TOWING EYES
ITA EYE, GB EYE, NATO EYE
77
OPTION
TOWING EYES
BALL COUPLING, SAFETY CHAIN
78
OPTION
SUPPORT LEG
See Page 81 or 82 or 83
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 76 or 77
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 76 or 77
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 76 or 77
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 72
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 72
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REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 72
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 72
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 72
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 81
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 82 or 83
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 3803 00 AXEL (From page 82,83) •91 2914 0119 00 BOLT 8
•31 - NUT 2 •95 - BEARING 2
(Part of service kit, see page 24) (Part of service kit, see page 24)
•46 2914 0175 00 PIN 4 •96 2914 0125 00 CIRCLIPS 2
•48 2914 0376 00 BOLT 2 •98 2914 0130 00 CAP 2
•50 2914 0377 00 PLATE 1 (Part of service kit, see page 24)
•51 2914 8256 00 PART OF BRAKE 1
•54 2914 2208 00 RETAINER 2
•55 2914 0183 00 CLASP 2
•56 2914 0184 00 SHACKLE 2
•58 2914 0185 00 RETAINER 2
•60 2914 0372 00 ADJUSTING BOLT 2
•61 2914 0187 00 SCREW 2
•62 2914 0188 00 ADJUSTING SCREW 2
•63 2914 0190 00 BUSHING 2
•67 - SPRING 2
(Part of service kit, see page 23)
•68 2914 0177 00 SPRING 4
•69 - SPRING 2
(Part of service kit, see page 23)
•72 - BRAKE SHOE 4
(Part of service kit, see page 23)
•84 2914 0378 00 DRUM 2
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 2914 2371 00 TOWBAR (From page 97,98) •564 2914 2114 00 BOLT 1
•400 2914 2372 00 HOUSING 1 •565 2914 2115 00 CLASP 1
•442 1202 8621 00 EYE HOUSING 1
•443 2914 2377 00 ABSORBER 1
•449 2900 0448 00 BELLOWS 1
•450 1088 1301 03 CABLE STRIP 2
•451 2914 2348 00 BUSH 1
•454 1202 9251 00 RING 1
•466 1202 8619 00 BOLT 1
•467 0301 2344 00 PLAIN WASHER
•469 0291 1111 00 LOCKNUT 1
•473 0544 2108 00 LUBRICATING NIPPLE 2
•481 2914 2094 00 BOLT 1
•482 2914 2199 00 WASHER 1
•483 2914 2349 00 WASHER 1
•484 2914 2176 00 LOCK NUT 1
•490 2914 2096 00 LEVER 1
•494 2900 0424 00 RING 1
•495 2914 2098 00 LEVER 1
•496 2914 2138 00 PLATE 1
•497 2900 0814 00 CABLE 1
•498 2914 2350 00 BOLT 2
•499 2914 2351 00 WASHER 2
•521 2914 2099 00 LEVER 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
104
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