2GS8
2GS8
2GS8
1T2GS-470EA
(January 2018)
FZN150D-6
PARTS CATALOGUE
©2017 by Yamaha Motor Co., Ltd.
1st edition, November 2017
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in India.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Note:- Only Colored parts are 12 digit in Catalog - Rest are 10 Digits(Non-Coloured Parts)
9XXXX-XXXXX 9XXXX-XXXXX
Category Code Ex:-
901XX=Bolt and Nut
Type of Parts Ex:- 902XX=Washer and Rivet
947XX=Plug spark 903XX=Bush and Collor
932XX="O" Ring
904XX=Hose and Clamp
985XX=Screw pan head
905XX=Springand spacer
CONTENTS
ENGINE
CYLINDER..............................................................................1 TAILLIGHT..............................................................................45
CRANKSHAFT & PISTON......................................................2 HANDLE SWITCH & LEVER..................................................46
VALVE.................................................................................... 3 ELECTRICAL 1.......................................................................47
CAMSHAFT & CHAIN............................................................ 4 ELECTRICAL 2.......................................................................48
OIL PUMP...............................................................................5 INDEX
INTAKE...................................................................................6
EXHAUST...............................................................................8 NUMERICAL INDEX...............................................................49
CRANKCASE......................................................................... 9
CRANKCASE COVER 1.........................................................10
STARTER CLUTCH............................................................... 11
CLUTCH................................................................................. 12
TRANSMISSION.................................................................... 14
SHIFT CAM & FORK.............................................................. 16
SHIFT SHAFT.........................................................................17
CHASSIS
FRAME................................................................................... 18
FENDER................................................................................. 19
SIDE COVER..........................................................................20
REAR ARM & SUSPENSION.................................................21
STEERING............................................................................. 22
FRONT FORK........................................................................ 23
FUEL TANK............................................................................ 25
FUEL TANK 2......................................................................... 27
SEAT...................................................................................... 28
FRONT WHEEL......................................................................29
FRONT BRAKE CALIPER......................................................30
REAR WHEEL........................................................................ 31
REAR BRAKE CALIPER........................................................ 32
STEERING HANDLE & CABLE..............................................33
FRONT MASTER CYLINDER................................................ 34
STAND & FOOTREST............................................................35
STAND & FOOTREST 2.........................................................37
REAR MASTER CYLINDER...................................................38
GENERATOR......................................................................... 39
STARTING MOTOR............................................................... 40
FLASHER LIGHT....................................................................41
METER................................................................................... 43
HEADLIGHT........................................................................... 44
FIG. 1 CYLINDER
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E1102–00 CYLINDER HEAD ASSY 1
3 90430–06817 .GASKET 1
8 90149–05807 .SCREW 4
12 21C–E2435–11 GASKET 1
14 90430–06817 GASKET 3
20 2GS–E1310–00 CYLINDER 1
22 21C–E2661–10 DUCT 1
1
FIG. 2 CRANKSHAFT & PISTON
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E1400–09 CRANKSHAFT ASSY 1
2 93306–305XX BEARING 1
6 93450–16812 CIRCLIP 2
9 90387–20813 COLLAR 1
10 2GS–E1454–00 WEIGHT 1 1
15 54B–E1476–00 SPRING 4
16 21C–E3362–00 ROLLER 2
17 90387–155J0 COLLAR 1
18 93306–202YD BEARING 1
19 93306–253Y6 BEARING 1
22 90170–10012 NUT 1
2
FIG. 3 VALVE
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E2111–00 VALVE, INTAKE 1
11 90170–05302 NUT 2
3
FIG. 4 CAMSHAFT & CHAIN
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E2170–00 CAMSHAFT ASSY 1 1
3 93306–002XJ BEARING 1
4 2GS–E111F–00 PLATE 1
8 94568–G2096 CHAIN 1
11 4LS–E5598–00 COLLAR 1
12 90149–06829 SCREW 1
16 21C–E2437–00 STOPPER 1
4
FIG. 5 OIL PUMP
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 54B–E3300–00 OIL PUMP ASSY 1
4 90430–12227 GASKET 1
5
FIG. 6 INTAKE
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E3585–00 MANIFOLD 1
5 5CA–E4147–00 .O-RING 1
6 2GS–E3557–00 GASKET 1
16 2GS–E4452–00 SEAL 1
17 2GS–E4877–00 RESONATOR 1
18 90467–20050 CLIP 1
20 90467–12800 CLIP 1
22 2GS–E4437–00 DUCT 1
23 90387–06737 COLLAR 1
24 90387–09806 COLLAR 2
27 90467–13816 CLIP 1
6
FIG. 6 INTAKE
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
28 90467–15803 CLIP 1
7
FIG. 7 EXHAUST
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E4703–10 MUFFLER COMP. 1 1
3 2GS–E4799–00 CAP 1
4 90480–12812 GROMMET 4
5 90387–06023 COLLAR 4
9 21C–E4775–00 NUT 1
8
FIG. 8 CRANKCASE
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 54B–E5111–00 CRANKCASE 1 1
2 54B–E5121–01 CRANKCASE 2 1
3 21C–E5155–00 NOZZLE 3 1
9
FIG. 9 CRANKCASE COVER 1
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E5441–00 HOLDER, CLUTCH CABLE 1
10 93210–14899 O-RING 1
13 90387–068C9 COLLAR 2
14 90480–12812 GROMMET 2
20 93210–19809 O-RING 1
22 90338–30802 PLUG 1
10
FIG. 10 STARTER CLUTCH
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 1PM–E5514–00 GEAR 2 1
2 21C–E5521–00 SHAFT 1 1
4 99009–10400 CIRCLIP 1
6 93310–325X3 BEARING 1
11
FIG. 11 CLUTCH
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E6111–00 GEAR, PRIMARY DRIVE 1
2 54B–E7258–00 COLLAR 1 1
5 90179–12802 NUT 1
17 54B–E6144–00 WASHER 1
20 90179–14001 NUT 1
25 93505–16844 BALL 1
26 93315–112Y9 BEARING 1
12
FIG. 11 CLUTCH
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
28 99009–20500 CIRCLIP 1
13
FIG. 12 TRANSMISSION
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E7410–00 MAIN AXLE COMP. 1
2 93306–054YE BEARING 1 UR
93306–054Y6 BEARING 1 UR
3 93306–201Y4 BEARING 1
9 93410–22039 CIRCLIP 2
11 90209–18208 WASHER 1
13 21C–E7258–00 COLLAR 1 1
17 93306–203XR BEARING 1
18 93306–272X4 BEARING 1 UR
93306–272X1 BEARING 1 UR
23 21C–E5666–00 SPACER 1
14
FIG. 12 TRANSMISSION
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
25 99009–17400 CIRCLIP 1
15
FIG. 13 SHIFT CAM & FORK
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–E8540–10 SHIFT CAM ASSY 1
16
FIG. 14 SHIFT SHAFT
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E8140–00 STOPPER LEVER ASSY 1
2 90109–06259 BOLT 1
3 21C–E8337–00 SPRING 1
6 99001–10600 .CIRCLIP 1
12 92902–06200 .WASHER 1
14 97012–06020 BOLT 1
17
FIG. 15 FRAME
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–F1110–20 FRAME COMP. 1
4 90179–10819 NUT 6
8 90179–08674 NUT 1
12 90387–08822 COLLAR 2
13 21C–F1638–02 DAMPER 1 1
16 21C–F1717–00 DAMPER 2
18
FIG. 16 FENDER
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 21C–F1511–00–PC FENDER, FRONT 1 MDPBM1
2 90387–068C5 COLLAR 4
3 90480–08801 GROMMET 4
7 97012–06014 BOLT 2
8 90387–06048 COLLAR 2
10 90387–08079 COLLAR 4
11 4UU–F811G–00 BAND 1
16 90149–06829 SCREW 2
18 97012–06014 BOLT 2
19 90387–06048 COLLAR 2
19
FIG. 17 SIDE COVER
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–F1711–00 COVER, SIDE 1 1
9 21C–F1717–00 DAMPER 2
14 90269–06814 RIVET 2
17 90269–06814 RIVET 2
21 90480–01558 GROMMET 2
25 2GS–F1732–00 SEAL 1 1
26 2GS–F1735–00 SEAL 2 1
20
FIG. 18 REAR ARM & SUSPENSION
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–WF211–20 REAR ARM COMP. 1
2 90387–12863 .COLLAR 1
3 93317–318Y5 .BEARING 2
9 90387–066J9 COLLAR 1
14 90387–068S1 COLLAR 4
17 90387–12845 COLLAR 1
20 95612–12100 NUT, U 2
21
FIG. 19 STEERING
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 21C–F3412–00 RACE, BALL 2 1
7 90179–25615 NUT 2
16 2GS–F317E–00 STAY 1 1
17 2GS–F317F–00 STAY 2 1
18 21C–F317J–00 DAMPER 1 2
20 90387–07819 COLLAR 4
22
FIG. 20 FRONT FORK
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–F3100–20 FRONT FORK ASSY 1
12 21C–F3158–00 ..GASKET 1
16 21C–F3118–00 ..SPACER 1
18 21C–F3114–00 ..GASKET 1
19 21C–F2674–00 ..WASHER 2 1
23
FIG. 20 FRONT FORK
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
28 21C–F3156–00 ..RING, SNAP 1
31 21C–F3158–00 ..GASKET 1
35 21C–F3118–00 ..SPACER 1
37 21C–F3114–00 ..GASKET 1
38 21C–F2674–00 ..WASHER 2 1
43 21C–F3346–00 .BOLT 1 2
44 2GS–F339E–00 .GRAPHIC 1 2
24
FIG. 21 FUEL TANK
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–F4110–00 FUEL TANK COMP. 1
3 90480–15363 GROMMET 2
5 90464–80802 CLAMP 1
6 90387–068B2 COLLAR 2
7 90387–107H6 COLLAR 2
11 97012–06014 BOLT 2
17 2GS–F4549–10 .EMBLEM 1
19 90445–14808 HOSE 1
22 90179–05804 NUT 1
25 90464–16006 CLAMP 1
26 2GS–F4364–00 STAY 1
25
FIG. 21 FUEL TANK
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
28 2GS–E3907–10 FUEL PUMP COMP. 1
31 2GS–F414G–00 SEAL 1
34 97012–06014 BOLT 2
35 90387–06048 COLLAR 2
37 2GS–F419A–00 HOLDER 1
38 2GS–F4312–00 PIPE 2 1
39 2GS–F4313–00 PIPE 3 1
40 2GS–F4314–00 PIPE 4 1
41 2GS–F4315–00 PIPE 5 1
42 90464–16006 CLAMP 1
43 90467–09006 CLIP 6
44 90467–100A1 CLIP 1
45 90480–15363 GROMMET 1
26
FIG. 22 FUEL TANK 2
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–XF412–J0–P8 TANK SIDE COVER 1 1 MDPBM1
3 90480–13398 GROMMET 2
4 90480–01559 GROMMET 2
10 90480–14828 GROMMET 2
13 90387–06048 COLLAR 2
16 5YY–F413B–00 .EMBLEM 1
18 5YY–F413B–00 .EMBLEM 1
27
FIG. 23 SEAT
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–F4710–10 SINGLE SEAT ASSY 1
14 2GS–F474W–00 ASSIST,GRIP 2 1
16 92902–08200 WASHER 4
28
FIG. 24 FRONT WHEEL
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–F5168–00–33 CAST WHEEL, FRONT 1 YB FOR MDPBM1
4 93306–252XG BEARING 2
10 92907–14200 WASHER 1
29
FIG. 25 FRONT BRAKE CALIPER
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 B97–F582U–00 DISK, BRAKE (RIGHT) 1
7 54B–F5937–00 .BOOT 2 1
11 54B–F5926–00 .BOLT 1
15 54B–F5925–00 .CLIP 2
16 54B–F5916–00 .PLUG 1
30
FIG. 26 REAR WHEEL
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 B97–F5338–01–33 CAST WHEEL, REAR 1 YB FOR MDPBM1
3 93306–252XG BEARING 2
5 B97–F5364–00 DAMPER 6
7 93306–054YA BEARING 1
22 21C–F2174–00 END 1 2
31
FIG. 27 REAR BRAKE CALIPER
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 B97–F582W–00 DISK, REAR BRAKE 2 1
7 5HH–F5937–00 .BOOT 2 1
12 3SP–25926–51 .BOLT 1
14 5HH–F5825–51 .CAP 1
32
FIG. 28 STEERING HANDLE & CABLE
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 21C–F6111–01 HANDLEBAR 1
5 90123–08046 BOLT 1
6 90179–08148 NUT 1
7 21C–F6241–00 GRIP 1
33
FIG. 29 FRONT MASTER CYLINDER
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 21C–F5872–00 HOSE, BRAKE 1 1
8 54B–F589H–00 .SCREW 2
11 54B–F5855–00 .BUSH,DIAPHRAGM 1
13 54B–H3922–00 LEVER 2 1
14 90109–06859 BOLT 1
34
FIG. 30 STAND & FOOTREST
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 35B–F7451–00 FOOTREST 1
4 91701–08040 PIN 1
8 90109–08202 BOLT 1
9 21C–F7261–00 SHAFT 1
13 35B–F7461–00 FOOTREST 1
16 91701–08040 PIN 1
20 90109–08202 BOLT 1
24 2GS–F7262–00 LEVER 1
35
FIG. 30 STAND & FOOTREST
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
28 95812–08025 BOLT, FLANGE 2
36
FIG. 31 STAND & FOOTREST 2
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 45S–F7111–00 STAND, MAIN 1
2 90387–10822 COLLAR 2
9 90445–13806 HOSE 1
10 90101–10812 BOLT 1
11 90387–10003 COLLAR 1
16 91701–08035 PIN 2
19 93501–04805 BALL 2
37
FIG. 32 REAR MASTER CYLINDER
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 B97–F580E–00 REAR MASTER CYLINDER ASSY 1
4 95301–08700 ..NUT 2
5 2YK–F7222–00 ..JOINT 1
6 4ML–F582A–50 ..JOINT 1
7 2VN–F5866–00 ..CIRCLIP 1
8 93210–15620 ..O-RING 1
10 4TT–F7238–00 ..PIN 1
16 90467–12085 .CLIP 2
26 90464–17003 CLAMP 2
38
FIG. 33 GENERATOR
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–H1450–00 ROTOR ASSY 1
39
FIG. 34 STARTING MOTOR
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–H1800–10 STARTING MOTOR ASSY 1
4 2SP–H1834–10 .RING 1
5 2SP–H1828–10 .SCREW 2 2
7 93210–29807 O-RING 1
40
FIG. 35 FLASHER LIGHT
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–H3310–00 FRONT FLASHER LIGHT ASSY 1 1
6 20P–H3618–00 .PLATE 1
15 20P–H3618–00 .PLATE 1
24 20P–H3618–00 .PLATE 1
41
FIG. 35 FLASHER LIGHT
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
28 2GS–H3340–00 REAR FLASHER LIGHT ASSY 2 1
33 20P–H3618–00 .PLATE 1
42
FIG. 36 METER
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–H3500–00 METER ASSY 1
2 90480–14818 GROMMET 3
7 90179–05804 NUT 4
12 90464–14803 CLAMP 3
43
FIG. 37 HEADLIGHT
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–H4300–10 HEADLIGHT ASSY 1
5 B62–H4335–00 .SPRING 1
6 2LP–H4526–00 .SCREW 1
11 90480–14101 GROMMET 2
12 90387–068D4 COLLAR 2
17 90269–06814 RIVET 3
22 90269–06814 RIVET 4
44
FIG. 38 TAILLIGHT
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–H4710–10 TAILLIGHT UNIT ASSY 1
8 90480–14819 GROMMET 2
9 90480–01558 GROMMET 1
45
FIG. 39 HANDLE SWITCH & LEVER
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 B97–F6280–00 REAR VIEW MIRROR ASSY (LEFT) 1
6 21C–H3912–00 LEVER 1 1
46
FIG. 40 ELECTRICAL 1
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2GS–H2310–00 IGNITION COIL ASSY 1
5 2GS–H5546–00 BAND 1
14 90464–16061 CLAMP 4
15 90464–50800 CLAMP 1
20 95607–06100 NUT, U 2
47
FIG. 41 ELECTRICAL 2
REF.
2GS8
PART NO. DESCRIPTION REMARKS
NO.
1 21C–H2540–00 NEUTRAL SWITCH ASSY 1
2 90430–10148 GASKET 1
10 90149–06118 SCREW 2
11 21C–H2917–02 SWITCH 1
15 2GS–H3371–01 HORN 1
19 2GS–F418E–00 BOX 1 1
21 90387–068S1 COLLAR 2
48
NUMERICAL INDEX
49
NUMERICAL INDEX
50
NUMERICAL INDEX
51
COPYRIGHT: All rights reserved. No part of this publication
may be reproduced without permission.
1Y11-(PC-01)-156-12-17-E
PRINTED IN INDIA