EEE4040 Power Electronics - 2022
EEE4040 Power Electronics - 2022
EEE4040 Power Electronics - 2022
in Association with
Zambia ICT College
Bachelor of Engineering in
Electrical and Electronics Engineering
©2022
1
Disclaimer
This document does not claim any originality and cannot be used as a substitute for
prescribed textbooks. The information presented here is merely a collection by the
committee members for their respective teaching assignments. Various sources as
mentioned at the end of the document as well as freely available material from internet
were consulted for preparing this document. The ownership of the information lies with
the respective authors or institutions. Further, this document is not intended to be used
for commercial purpose and the committee members are not accountable for any issues,
legal or otherwise, arising out of use of this document. The committee members make
no representations or warranties with respect to the accuracy or completeness of the
contents of this document and specifically disclaim any implied warranties of
merchantability or fitness for a particular purpose.
2
EEE4040-POWER ELECTRONICS
Course Objectives
Course Outline
c) Unit 3 DC TO DC Converter
Step-down and step-up chopper
control strategy
Forced commutated chopper
Voltage commutated
Current commutated
Load commutated
Switched mode regulators
Buck
boost
3
buck- boost converter
Introduction to Resonant Converters.
d) Unit 4 Inverters
e) Unit 5 AC TO AC Converters
Text Books
References:
4
1.0 SWITCHING AND SEMICONDUCTOR SWITCHES
The flow of electrical energy between a fixed voltage supply and a load is often
controlled by interposing a controller, as shown in Fig. 1.1.
Viewed from the supply, the apparent impedance of the load plus controller must be
varied if variation of the energy flow is required. Conversely, seen from the load, the
apparent properties of the supply plus controller must be adjusted. From either
viewpoint, control of the power flow can be realized by using a series-connected
controller with the desired properties. If a current source supply is used instead of a
voltage source supply, control can be realized by the parallel connection of an
appropriate controller.
1. Complete electrical isolation between the control function and the power flow
2. Bidirectional current and voltage blocking capability
5
1.2 ATTRIBUTES OF A PRACTICAL SWITCH
Power electronic semiconductor switches are based on the properties of very pure,
mono-crystalline silicon. This basic material is subjected to a complex industrial process
called doping to form a wafer combining a p-type (positive) semiconductor with an n-
type (negative) semiconductor. The dimensions of the wafer depend on the current and
voltage ratings of the semiconductor switch. Wafers are usually circular with an area of
about 1mm 2 A . A 10A device has a diameter of about 3.6 mm, whereas a 500 A device
has a diameter of 25 mm (1 in.). The wafer is usually embedded in a plastic or metal
casing for protection and to facilitate heat conduction away from the junction or
junctions of both the p-type and n-type materials. Junction temperature is the most
critical property of semiconductor operation.
1. They possess a very low but finite on-state resistance that results in a conduction
voltage drop.
2. The off-state resistance is very high but finite, resulting in leakage current in both
the forward and reverse directions depending on the polarity of the applied
voltage.
In load control situations where the device undergoes frequent switching, the switch-on
and switch-off power losses may be added to the steady-state conduction loss to form
the total incidental dissipation loss, which usually manifests itself as heat. Dissipation
also occurs in devices due to the control electrode action.
Every practical switching device, from a mechanical switch to the most modern
semiconductor switch, does not possess features of an ideal switch.
6
1.3 TYPES OF SEMICONDUCTOR CONVERTERS
1. Transfer of power from an alternating current (AC) supply to direct current (DC)
form. This type of converter is usually called a rectifier.
2. Transfer of power from a direct current supply to alternating current form. This type
of converter is usually called an inverter.
3. Transfer of power from an AC supply directly into an AC load of different
frequency. This type of converter is called a cyclo-converter or a matrix converter.
4. Transfer of power from a direct current supply directly into a direct current load of
different voltage level. This type of converter is called a chopper converter or a switch-
mode converter.
1.3.1 RECTIFIERS
7
1.3.2 INVERTERS
The process of transferring power from a direct current (dc) supply to an AC circuit is
called a process of inversion (Fig. 1.4). Like rectification, the operation takes place by the
controlled switching of semiconductor switching devices.
1.3.3 CYCLOCONVERTERS
The various semi-conductor devices can be classified into these categories with respect
to the way they are controlled:
1. Uncontrolled; Diodes. It’s on and off state is controlled by the power circuit.
2. Semi-controlled; the thyristor or silicon controlled rectifier (SCR) is controlled by a
gate signal to turn on.
3. Fully controlled; this category includes the main types of transistors such as the
bipolar junction transistor (BJT) and the metal oxide semiconductor field effect
transistor (MOSFET). New hybrid devices such as the insulated gate bipolar junction
transistor (IGBT), the gate turn-off thyristor (GTO) and the mos-controlled thyristor
(MCT).
The main types of semiconductor switches in common use are;
1. Diodes
2. Power transistors
i. Bipolar junction transistor (BJT)
ii. Metal oxide semiconductor field effect transistor (MOSFET)
iii. Insulated gate bipolar transistor (IGBT)
iv. Static induction transistor (SIT)
3. Thyristor devices
i. Silicon controlled rectifier (SCR)
ii. Static induction thyristor (SITH)
iii. Gate turn-off thyristor (GTO)
iv. MOS controlled thyristor (MCT)
v. Triac
1.4.1 DIODES
9
Fig 1.6 Power diode: (a) symbol; (b) and (c) types of packaging
The application of reverse voltage cuts off the forward current and results in a very
small reverse leakage current, a condition known as reverse blocking. A very large
reverse voltage would punch through the p-n junction of the wafer and destroy the
device by reverse avalanching.
Power transistors are three-terminal rectifier devices in which the unidirectional main
circuit current has to be maintained by the application of base or gate current at the
control electrode. Removal of the gate or base drive results in current extinction.
Fig 1.7 Circuit symbols (a) NPN transistor; and (b) PNP transistor
The bipolar junction transistor (BJT) is a three-terminal silicon switch. If the base
terminal B and collector terminal C are both positively biased with respect to the emitter
terminal E, switch-on occurs. Conduction continues until the base current is removed,
so that the BJT is a current controlled device. It will only reverse block up to about 20 V
and needs to be used with a series diode if higher reverse blocking is required.
10
Fig.1.8 Transistor characteristic curve
A compound device known as the insulated gate bipolar transistor (IGBT) combines the
fast switching characteristics of the MOSFET with the power handling capabilities of
the BJT. Single device ratings in the regions 300–1600 V and 10–400 A mean that power
ratings greater than 50 kW are available. The switching frequency is faster than a BJT
but slower than a MOSFET. A device design that emphasizes the features of high-
frequency switching or low on-state resistance has the disadvantage of low reverse
breakdown voltage. This can be compensated by a reverse-connected diode.
The static induction transistor (SIT) has characteristics similar to a MOSFET with higher
power levels but lower switching frequency. It is normally on, in the absence of gate
signal, and is turned off by positive gate signal. Although not in common use, ratings of
1200 V, 300 A are available. It has the main disadvantage of high (e.g., 15 V.) on-state
voltage drop.
1.4.3 THYRISTORS
The silicon controlled rectifier (SCR) member of the thyristor family of three terminal
devices is the most widely used semiconductor switch. It is used in both AC and DC
applications, and device ratings of 6000 V, 3500 A have been realized with fast
switching times and low on-state resistance. An SCR is usually switched on by a pulse
of positive gate voltage in the presence of positive anode voltage. Once conduction
11
begins the gate loses control and switch-on continues until the anode–cathode current is
reduced below its holding value (usually a few milliamperes).
Fig 1.9 Simple cross section of a typical thyristor and the associated electrical schematic
symbols
In addition to gate turn-on, conduction can be initiated, in the absence of gate drive, by
rapid rate of rise of the anode voltage, called the dv dt effect, or by slowly increasing the
anode voltage until forward break over occurs. it is important to note that a conducting
SCR cannot be switched off by gate control. Much design ingenuity has been shown in
devising safe and reliable ways of extinguishing a conducting thyristor, a process often
known as device commutation.
The TRIAC switch is the equivalent of two SCRs connected in inverse parallel and
permits the flow of current in either direction. Both SCRs are mounted within an
encapsulated enclosure and there is one gate terminal. The application of positive anode
voltage with positive gate pulse to an inert device causes switch-on in the forward
direction. If the anode voltage is reversed, switch-off occurs when the current falls
below its holding value, as for an individual SCR. Voltage blocking will then occur in
both directions until the device is gated again, in either polarity, to obtain conduction in
the desired direction. Compared with individual SCRs, the TRIAC combination is a low
voltage, lower power, and low-frequency switch with applications usually restricted
below 400 Hz.
Certain types of thyristor have the facility of gate turn-off, and the chief of those is the
gate turn-off thyristor (GTO). Ratings are now available up to 4500 V, 3000 A. with
switching speeds faster than an SCR. Turn-on is realized by positive gate current in the
presence of positive anode voltage. Once ignition occurs, the anode current is retained if
the gate signal is removed, as in an SCR. Turn-on by forward break over or by dv dt
action should be avoided. A conducting GTO can be turned off, in the presence of
forward current, by the application of a negative pulse of current to the gate. This
usually involves a separate gating circuit of higher power rating than for switch-on. The
12
facility of a high power device with gate turn-off is widely used in applications
requiring forced commutation, such as dc drives.
The static induction thyristor (SITH) acts like a diode, in the absence of gate signal,
conducting current from anode (A) to cathode (K). Negative gate voltage turns the
switch off and must be maintained to give reverse voltage blocking. The SITH is similar
to the GTO in performance with higher switching speed but lower power rating.
A diode is a two terminal device, and with terminal A known as the anode and terminal
K known as the cathode. If terminal A experiences a higher potential compared to
terminal K, the device is said to be forward biased and a forward current ( I F ) will flow
through the device. This causes a small voltage drop across the device (<1 V), which
under ideal conditions is usually ignored. By contrast, when a diode is reverse biased, it
does not conduct and the diode then experiences a small current flowing in the reverse
direction called the leakage current. Both forward voltage drop and leakage current are
ignored in an ideal diode. In Power Electronics applications a diode is usually
considered to be an ideal static switch.
13
From the forward and reverse-biased condition characteristics, one notices that when
the diode is forward biased, current rises rapidly as the voltage is increased. Current in
the reverse biased region is significantly small until the breakdown voltage of the diode
is reached. Once the applied voltage is over this limit, the current will increase rapidly
to a very high value limited only by an external resistance.
Forward recovery time t FR is the time required for the diode voltage to drop to a
particular value after the forward current starts to flow.
Reverse recovery time t RR is the time interval between the application of reverse
voltage and the reverse current dropped to a particular value as shown in Fig.
2.1. Parameter t a is the interval between the zero crossing of the diode current
and when it becomes I RR . On the other hand, t b is the time interval from the
maximum reverse recovery current to 0.25 of I rr . The ratio of the two
parameters t a and t b is known as the softness factor SF. Diodes with abrupt
recovery characteristics are used for high-frequency switching.
14
Fig. 2.1 DC and AC characteristics of a diode
As a rule of thumb, the lower t rr is, the faster the diode can be switched.
t rr t a t b
2QRR
t rr
di / dt
di
I rr 2QRR
dt
Where Qrr is the storage charged, and can be calculated from the area enclosed by the
path of the recovery current.
The various semiconductor devices can be classified in three categories with respect to
the way they can be controlled;
15
3. Fully-controlled; this category includes devices such as Bipolar junction transistors
(BJT), insulated gate bipolar transistor (IGBT), metal oxide semiconductor field effect
transistors (MOSFET) and the gate turn-off thyristor (GTO).
16
Fig. 3.2 Voltage and current waveforms of the half-wave rectifier with resistive
load
PERFORMANCE PARAMETERS
1. The average value of the load voltage V L is Vdc and it is defined as;
2
1
2 0
Vdc Vm sin tdt
Vm
Vdc
2
0
sin tdt
Vdc
Vm
2
cost
Vdc 0.318Vm
Vrms
2. The RMS value of the output voltage
1
2 0
Vrms (Vm sin t ) 2 dt
17
Vm2
2 0
Vrms sin 2 tdt
Vrms 0.5Vm
3. Form factor, FF
Vrms 0.5Vm
FF 1.57
Vdc 0.318Vm
4. Ripple factor, RF
Vac
RF
Vdc
Vac Vrms
2
Vdc2
But
2
Vrms Vdc2
RF
Vdc
2
V
RF rms 1
Vdc
RF 1.572 1
RF 1.21
5. Transformer utilization factor (TUF)
P V I
TUF dc dc dc
Vs I s Vs I s
Is
The RMS value of the transformer secondary current is the same as that for the
V
IL m
load current 2R
V
Vdc dc
TUF R
Vm Vm
2 2R
0.318Vm
0.318Vm
TUF R
Vm Vm
2 2R
0.3182
TUF
0.707 0.5
TUF 0.286
18
3.1.1.2 SINGLE-PHASE FULL-WAVE RECTIFIERS
a) There are two types of single-phase full-wave rectifier, namely, full-wave
rectifiers with center-tapped transformer and bridge rectifiers. A full-wave
rectifier with a center-tapped transformer is shown in Fig. 3.2. It is clear
that each diode, together with the associated half of the transformer, acts
as a half-wave rectifier. The outputs of the two half-wave rectifiers are
combined to produce full-wave rectification in the load. As far as the
transformer is concerned, the dc currents of the two half-wave rectifiers
are equal and opposite, such that there is no dc current for creating a
transformer core saturation problem. The voltage and current waveforms
of the full-wave rectifier are shown in Fig. 3.4.
19
Fig 3.4 Voltage and current waveforms of the full-wave rectifier with center-
tapped transformer
PERFORMANCE PARAMETERS
1. The average value of the load voltage Vdc is and it is defined as;
1
Vdc
V 0
m sin tdt
Vdc 0.636Vm
Vrms
2. The RMS value of the output voltage
1
Vrms (V m sin t ) 2 dt
0
Vrms 0.707Vm
3. Form factor, FF
Vrms 0.707Vm
FF 1.11
Vdc 0.636Vm
20
4. Ripple factor, RF
Vac
RF
Vdc
Vac Vrms
2
Vdc2
RF 0.482
Pdc Vdc I dc
TUF
Vs I s Vs I s
TUF 0.572
b) Employing four diodes instead of two, a bridge rectifier as shown in Fig.
3.5 can provide full-wave rectification without using a center-tapped
transformer. During the positive half-cycle of the transformer secondary
voltage, the current flows to the load through diodes D1 and D2. During
the negative half cycle, D3 and D4 conduct. The voltage and current
waveforms of the bridge rectifier are shown in Fig. 3.6. As with the full-
wave rectifier with center-tapped transformer, the Peak Repetitive
Forward Current ( I FRM ) rating of the employed diodes must be chosen to
be higher than the peak load current Vm R . However, the peak inverse
voltage (PIV) of the diodes is reduced from 2Vm to Vm during their
blocking state.
21
Fig 3.6 Voltage and current waveforms of the bridge rectifier
PERFORMANCE PARAMETERS
1. The average value of the load voltage Vdc is and it is defined as;
1
Vdc
V
0
m sin tdt
Vdc 0.636Vm
Vrms
2. The RMS value of the output voltage
22
1
Vrms
(V
0
m sin t ) 2 dt
Vrms 0.707Vm
3. Form factor, FF
Vrms 0.707Vm
FF 1.11
Vdc 0.636Vm
4. Ripple factor, RF
Vac
RF
Vdc
Vac Vrms
2
Vdc2
RF 0.482
0.6362
TUF 0.81
0.707 0.707
The basic three-phase star rectifier circuit is shown in Fig. 3.7. This circuit can be
considered as three single-phase half-wave rectifiers combined together.
Therefore, it is sometimes referred to as a three-phase half-wave rectifier. The
diode in a particular phase conducts during the period when the voltage on that
phase is higher than that on the other two phases. The voltage waveforms of each
phase and the load are shown in Fig. 3.8. It is clear that, unlike the single-phase
rectifier circuit, the conduction angle of each diode is 2 3 , instead of . This
circuit finds uses where the required dc output voltage is relatively low and the
required output current is too large for a practical single-phase system.
23
Fig. 3.7 Three-phase star rectifier
Fig. 3.8 Waveforms of voltage and current of the three-phase star rectifier as
shown in Fig. 10.7
PERFORMANCE PARAMETERS
1. The average value of the load voltage is Vdc and it is defined as i.e. taking phase R as
an example, diode D conducts from 6 to 5 6 .
5 6
3
Vdc
2 V
6
m sin tdt
Vd Vm sin t , 6 t 5 6
But
24
5 6
3Vm
Vdc
2
6
sin tdt
Vdc
3Vm
2
cost 5 6
6
Vdc 0.827Vm
2. The RMS value of the output voltage Vrms
5 6
3
Vrms
2
(V
6
m sin t ) 2 dt
Vrms 0.84Vm
3. Form factor, FF
Vrms 0.84Vm
FF 1.016
Vdc 0.827Vm
4. Ripple factor
Vac
RF
Vdc
Vac Vrms
2
Vdc2
RF 0.182
Note that, as with a single-phase half-wave rectifier, the three-phase star rectifier
shown in Fig. 3.7 has direct currents in the secondary windings that can cause a
transformer core saturation problem. In addition, the currents in the primary do not
sum to zero. Therefore, it is preferable not to have star-connected primary windings.
Three-phase bridge rectifiers are commonly used for high power applications
because they have the highest possible transformer utilization factor for a three-
phase system. The circuit of a three-phase bridge rectifier is shown in Fig. 3.9.
The diodes are numbered in the order of conduction sequences and the
conduction angle of each diode is 2 3 .
25
Figure 3.9 Three-phase bridge rectifiers
Figure 3.10 Voltage and current waveforms of the three-phase bridge rectifier
PERFORMANCE PARAMETERS
1. The average value of the load voltage is Vdc and it is defined as i.e. taking phase R as
an example, diode D conducts from 6 to 5 6 .
2 3
6
Vdc
2
3
3Vm sin tdt
2 / 3
6 3Vm
Vdc
2 sin tdt
/3
V dc
6 3V m
2
cos t 2 3
3
26
3 3
Vdc Vm
2. The RMS value of the output voltage Vrms
2 3
6
Vrms
2 (
3
3Vm sin t ) 2 dt
2 3
9Vm2
Vrms sin tdt
2
3
3 9 3
Vrms Vm
2 4
27
Figure 4.2
PERFORMANCE PARAMETERS
1. The average value of the load voltage Vdc with a resistive load is defined as;
1
2
Vdc Vm sin tdt
V
Vdc m
2
sin tdt
Vm
Vdc
2
cos t
Vdc m cos cos
V
2
Vdc m 1 cos
V
2
Hence, it can be seen that changing the firing angle a controls both the load average
voltage and the power flow.
2. The RMS value of the output voltage Vrms
1
2
Vrms (Vm sin t ) 2 dt
Vm2
Vrms
2 sin 2 tdt
Vm2
4
Vrms (1 cos 2t )dt
28
Vm2 sin 2t
Vrms
4 t 2
Vm sin 2
Vrms 1
2 2
29
Fig 4.4 Waveforms of a fully controlled bridge rectifier with resistive load
PERFORMANCE PARAMETERS
1. The average value of the load voltage Vdc with a resistive load is defined as;
1
Vdc
V m sin tdt
Vdc
Vm
cost
Vdc
Vm
cos cos
Vdc
Vm
cos (1)
Vdc
Vm
1 cos
30
2. The RMS value of the output voltage Vrms
1
Vrms (V m sin t ) 2 dt
Vm2
Vrms sin tdt
2
Vm2
2
Vrms (1 cos 2t )dt
Vm2 sin 2t
Vrms
2 t 2
1 sin 2
Vrms Vm
2 2 4
31
PERFORMANCE PARAMETERS
1. The average value of the load voltage is Vdc and it is defined as i.e. taking phase R as
an example, Thyristor T conducts from 3 to 3 .
3
3
Vdc
2 V
3
m costdt
Vdc
3Vm
2
sin t 3
3
32
Vdc
3Vm
sin( 3 sin( 3 ))
2
Vdc
3Vm
sin( 3) cos cos( 3) sin (sin( 3) cos cos( 3) sin )
2
3Vm 3 1 3 1
Vdc cos sin cos sin
2 2 2 2 2
Vdc
3 3Vm
cos
2
Vdc 0.827Vm cos
2. The RMS value of the output voltage Vrms
5 6
3
Vrms
2
(V
6
m sin t ) 2 dt
Vrms 0.84Vm
33
Figure 4.5 Three-phase half-wave rectifiers
PERFORMANCE PARAMETERS
1. The average value of the load voltage Vdc with a resistive load is defined as;
( / 6 )
3
Vdc
V costdt
( / 6 )
m
Vdc
3Vm
sin t ( / 6 )
( / 6 )
3Vm
Vdc sin cos cos sin (sin cos cos sin )
6 6 6 6
34
3Vm 1 3 1 3
Vdc cos sin cos sin
2 2 2 2
Vdc
3Vm
cos
5 / 6
3
Vrms
2
(V
/ 6
m sin t ) 2 dt
5 / 6
3Vm2
Vrms sin tdt
2
2
/ 6
5 / 6
3Vm2
Vrms
4 (1 cos 2t )dt
/ 6
5 / 6
3Vm2 sin 2t
Vrms
4 t 2
/ 6
3Vm 1 2 1 3 1 1 3 1
Vrms cos 2 sin 2 cos 2 sin 2
2 3 2 2 2 2 2 2
3Vm 1 2 1 3 3
Vrms cos 2 cos 2
2 3 2 2 2
3Vm 1 2 3
Vrms cos 2
2 3 2
35
3Vm 2 3
Vrms
2 3 2 cos 2
High operating frequencies allow for achieving a faster dynamic response to rapid
changes in the load current and/or the input voltage.
High-frequency electronic power processors are used in dc-dc power conversion. The
functions of dc-dc converters are:
36
The dc-dc converters can be divided into two main types:
1. buck,
2. boost,
3. buck-boost, and
4. Flyback.
Figure 5.1 DC chopper with resistive load: (a) circuit diagram; (b) output voltage
waveform.
37
The switch is being operated with a duty ratio D defined as a ratio of the switch on-
time to the sum of the on and off-times. For a constant frequency operation;
t on t
D on
t on t off T
Where T = 1/f is the period of the switching frequency f. The average value of the
output voltage is;
VO DVS
And can be regulated by adjusting the duty ratio D. The average output voltage is
always smaller than the input voltage, hence the name of the converter.
The dc step-down choppers are commonly used in dc drives. In such a case, the load
is represented as a series combination of inductance L, resistance R, and back-emf E
as shown in Fig. 5.2a. To provide a path for a continuous inductor current flow
when the switch is in the off state, an antiparallel diode D must be connected across
the load. Because the chopper of Fig. 5.2a provides a positive voltage and a positive
current to the load, it is called a first-quadrant chopper. The load voltage and
current are graphed in Fig. 5.2b under assumptions that the load current never
reaches zero and the load time constant L / R is much greater than the period T.
Average values of the output voltage and current can be adjusted by changing the
duty ratio D.
Figure 5.2 DC chopper with RLE load: (a) circuit diagram; (b) waveforms.
38
The dc choppers can also provide peak output voltages higher than the input
voltage. Such a step-up configuration is presented in Fig. 5.3. It consists of dc input
source VS, inductor L connected in series with the source, switch S connecting the
inductor to ground, and a series combination of diode D and load.
If the switch operates with a duty ratio D, the output voltage is a series of pulses of
duration (1 D ) / T and amplitude VS /(1 D) . Therefore, neglecting losses, the
average value of the output voltage is V S . To obtain an average value of the output
voltage greater than V S , a capacitor must be connected in parallel with the load.
39
1. CIRCUIT OPERATION (CCM)
1.1. On-state
During the on-state, the equivalent circuit is as shown below;
40
From the equations, the waveforms for the voltage and currents are derived as
shown below;
(Vin VO ) DT V (1 D)T
Hence, the dc voltage transfer function, defined as the ratio of the output voltage to
the input voltage, is
41
T
v dt 0
0
L
v L Vo for t on t Ts
ton toff
(V
0
in Vo )dt (Vo )dt 0
ton
Vinton Votoff 0
Vinton Votoff
Vo ton
D
Vin toff
Vo
D
Vin
It can be seen from the Equation above that the output voltage is always smaller that
the input voltage.
Area.under.the.curve.in.cycle
I T ( av )
periodic.time
0.5( I L (max) I L (min) )t on
I T ( av )
Ts
t on
But D
TS
IT ( av) 0.5( I L(max) I L(min) ) D
IT ( av) I L( av) D
Area.under.the.curve.in.cycle
I D ( av )
periodic.time
0.5( I L (max) I L (min) )t off
I D ( av )
Ts
43
TS t on
But 1 D
TS
I D( av) 0.5( I L(max) I L(min) )(1 D)
I D ( av ) I L ( av ) (1 D )
In CCM, the inductor current is assumed to be continuous.
6. PEAK-TO-PEAK LOAD CURRENT RIPPLE
t
1
it iL ( o ) v L dt
L0
t
1 on
I L (max) I L (min) (Vin Vo )dt
L 0
(Vin Vo ) DTs
I L (max) I L (min)
L
(V Vo ) DTs
I L (max) I L (min) in
L
(V Vo ) DTs
I L in
L
But average inductor current is equal to the load current, I o
I L ( av ) I o
7. OUTPUT VOLTAGE RIPPLE
Q
Vo
C
1 1 T
Where Q I L S
2 2 2
I LTs
Vo
8C
44
(Vin Vo ) DTs
But I L
L
(Vin Vo ) DTs2
Vo
8LC
V
But Vin o
D
(V / D Vo ) DTs2
Vo o
8LC
(V DVo )Ts2
Vo o
8LC
2
T
Vo s Vo (1 D)
8LC
As a fraction of Vo , Vo :
Vo T2
s (1 D)
Vo 8LC
1
But TS
fS
1
Similarly, TS2
f S2
But average inductor current is equal to the load current, I o
Where f s = supply frequency
The cut-off frequency of the low pass filter is;
1
fC
2 LC
Squaring both sides yields;
1
f C2
4 2 LC
1
But LC
4 2 f C2
Vo 1 1
2 4 2 f C2 (1 D)
Vo fC 8
2
Vo 2 f
(1 D) C
Vo 2 fS
45
The dc-dc converters can operate in two distinct modes with respect to the inductor
current iL . Figure 5.5 depicts the CCM in which the inductor current is always
greater than zero. When the average value of the output current is low (high R)
and/or the switching frequency f is low, the converter may enter the discontinuous
conduction mode (DCM). In the DCM, the inductor current is zero during a portion
of the switching period. The CCM is preferred for high efficiency and good
utilization of semiconductor switches and passive components. The DCM may be
used in applications with special control requirements because the dynamic order of
the converter is reduced (the energy stored in the inductor is zero at the beginning
and at the end of each switching period). It is uncommon to mix these two operating
modes because of different control algorithms. For the buck converter, the value of
the filter inductance that determines the boundary between CCM and DCM is given
by;
(1 D) R
Lb
2f
For D 0.5 , R 10 and f 100kHz , the boundary value of the inductance is
Lb 25H . For L Lb , the converter operates in the CCM.
(1 D)VO
C min
8Vr Lf 2
Equations for determining Lb and Cmin are the key design equations for the buck
converter. The input and output dc voltages (hence, the duty ratio D), and the range
of load resistances R are usually determined by preliminary specifications.
46
Figure 5.6 depicts a step-up or a PWM boost converter. It consists of dc input voltage
source V S , boost inductor L, controlled switch S, diode D, filter capacitor C, and load
resistance R. The converter waveforms in the CCM are presented in Fig. 5.5b.
During this part of the input voltage cycle, the energy from the source will
charge the inductor. The load is supplied by the energy supplied by the
capacitor.
Using KVL we get the following equations;
VT 0
VD VO
VL Vin
Using KCL we get the following equations;
iT iin i L
iO iC
1.2. Off-state
During the off-state the equivalent circuit is as shown below;
From the equations, the waveforms for the voltage and currents are derived as
shown below;
48
T
v dt 0
0
L
DTs Ts
V
0
in dt (V
DTs
in Vo )dt 0
(Vin Vo ) t DTs 0
DTs T
(Vin ) t 0
s
VinTs Vo (1 D)Ts
Vin Vo (1 D)
Vo 1
Vin 1 D
It can be seen from the Equation above that the output voltage is always smaller that
the input voltage.
3. I O / I in RELATIONSHIP
Pin Po
49
Vin I in Vo I o
I o Vin
1 D
I in Vo
Io
1 D
I in
4. AVERAGE INDUCTOR CURRENT
Area.under.the.curve.in.cycle
I T ( av )
periodic.time
50
0.5( I L (max) I L (min) ) DTs
I T ( av )
Ts
IT ( av) 0.5( I L(max) I L(min) ) D
IT ( av) I L( av) D
Area.under.the.curve.in.cycle
I D ( av )
periodic.time
0.5( I L (max) I L (min) )(1 D )Ts
I D ( av )
Ts
I D( av) 0.5( I L(max) I L(min) )(1 D)
I D ( av ) I L ( av ) (1 D )
In CCM, the inductor current is assumed to be continuous.
I L ( av ) I in and I D( av) I o
7. PEAK-TO-PEAK LOAD CURRENT RIPPLE
t
1
it iL ( o ) v L dt
L0
51
t
1 on
I L (max) I L (min) (Vin Vo )dt
L 0
(Vin Vo ) DTs
I L (max) I L (min)
L
(V Vo ) DTs
I L (max) I L (min) in
L
(V Vo ) DTs
I L in
L
But average inductor current is equal to the load current, I o
8. OUTPUT VOLTAGE RIPPLE
Consider the waveforms for the capacitor current and the output voltage;
Q I o DTs
Vo
C C
Vo
Where Io
R
Vo DTs
Vo
RC
Vo DTs D
Vo RC f s
(1 D) 2 DR
Lb
2f
For D 0.5 , R 10 and f 100kHz , the boundary value of the inductance is
Lb 6.25H .
As shown in Fig. 5.5b, the current supplied to the output RC circuit is discontinuous.
Thus, a larger filter capacitor is required in comparison to that in the buck-derived
converters to limit the output voltage ripple. The filter capacitor must provide the
output dc current to the load when the diode D is off. The minimum value of the
filter capacitance that results in the voltage ripple Vr is given by
DVO
C min
Vr Rf
52
For D 0.5 , Vr / VO 1% , R 10 and f 100kHz , the minimum capacitance for the
boost converter is Cmin 50F .
The boost converter does not have a popular transformer (isolated) version.
1. MODES OF OPERATION
Vo Vin
Vo Vin
Vo Vin
2. CIRCUIT OPERATION (CCM)
2.1. On-state
During the on-state, the equivalent circuit is as shown below;
53
When the switch is ON, the input and output stages are isolated. The
energy from the source charges the inductor and the capacitor discharges
through the load.
Using KVL we get the following equations;
VT 0
VL Vin VT
VL Vin
VD VL VO Vin Vo (Vin Vo )
Using KCL we get the following equations;
iT iin i L
iD 0
iO iC
2.2. Off-state
During the off-state the equivalent circuit is as shown below;
From the equations, the waveforms for the voltage and currents are derived as
shown below;
54
Figure 5.7 waveforms
v dt 0
0
L
DTs Ts
V
0
in dt (V )dt 0
DTs
o
(Vo ) t DT 0
DTs T s
(Vin ) t 0
s
55
(Vin ) DTs (Vo )Ts DTs 0
Vin D Vo Vo D 0
Vin D Vo (1 D)
Vo D
Vin 1 D
The buck-boost converter waveforms are depicted in Fig. 6.6b. The condition of a
zero volt-second product for the inductor in steady state yields;
VS DT VO (1 D)T
VO 1
MV
VS 1 D
The output voltage VO is negative with respect to the ground. Its magnitude can be
either greater or smaller (equal at D 0.5 ) than the input voltage as the name of the
converter implies.
56
I L (min)Ts 0.5( I L (max) I L (min) )Ts
I L ( av )
Ts
I L( av) 0.5( I L(max I L(min) )
5. AVERAGE SWITCH CURRENT
Area.under.the.curve.in.cycle
I T ( av )
periodic.time
I L (min) DTs 0.5( I L (max) I L (min) ) DTs
I T ( av )
Ts
IT ( av) I L(min) D 0.5( I L(max) I L(min) ) D
0.5( I L (max) I L (min) ) DTs
I T ( av )
Ts
IT ( av) 0.5( I L(max) I L(min) ) D
IT ( av) I L( av) D
6. AVERAGE DIODE CURRENT
Area.under.the.curve.in.cycle
I D ( av )
periodic.time
I L (min) (1 D)Ts 0.5( I L (max) I L (min) )(1 D)Ts
I D ( av )
Ts
I D( av) 0.5( I L(max) I L(min) )(1 D)
57
I D ( av ) I L ( av ) (1 D )
7. OUTPUT VOLTAGE RIPPLE
Consider the waveforms for the capacitor current and the output voltage;
Q I o DTs
Vo
C C
Vo
Where Io
R
Vo DTs
Vo
RC
Vo DTs D
Vo RC f s
The value of the inductor that determines the boundary between the CCM and DCM
is;
(1 D) 2 R
Lb
2f
The structure of the output part of the converter is similar to that of the boost
converter (reversed polarities are the only difference). Thus, the value of the filter
capacitor can be obtained from the equation;
DVO
C min
Vr Rf
58
6.0 DC –AC CONVERTERS (INVERTERS)
Single-phase inverters
Three-phase inverters
These inverters generally use PWM controlled signals for producing an ac output
voltage. The inverters are classified into three types according to the input source as
follows:
59
Voltage source inverter (VSI) if the input voltage remains constant
Current source inverter (CSI) if the input currents are maintained constant.
Variable dc linked inverter (VDLI) if the input voltage is controllable.
Single-phase voltage source inverters (VSIs) can be found as half-bridge and full-
bridge topologies. Although the power range they cover is the low one, they are
widely used in power supplies, single-phase UPSs.
Single-phase voltage source inverters (VSIs) can be found as half-bridge and full-
bridge topologies. Although the power range they cover is the low one, they are
widely used in power supplies and single-phase UPSs.
1. CIRCUIT OPERATION
When only S1 is turned on for a time T / 2 , the instantaneous voltage across
the load vO is V dc .
If S 2 only is turned on for a time T / 2 T , Vdc appears across the load.
The control circuit should be designed such that S1 and S 2 are not turned on
at the same time.
60
2. OUTPUT VOLTAGE
The rms output voltage can be found by:
T /2
1
VO V
2
dc dt
T 0
1/ 2
2 T /2V 2 V
Vo dc dt dc
T 0 4 2
The instantaneous output voltage can be expressed in Fourier series as:
2.Vdc
VO
n 1, 3, 5... n
sin t
Vn
HFn
V1
Total Harmonic Distortion "THD"
The total harmonic distortion, which is a measure of closeness in shape
between a waveform and its fundamental component, is defined as:
1/ 2
1
THD Vn2
V1 n 2,3
Distortion Factor " DF "
61
Vn
DFn
n 2 .V1
EXAMPLE
The single-phase half bridge has a resistive load of R 2.4 and the dc input
voltage Vdc 24V . Determine the following:
a) The rms value of fundamental component,
b) The output power,
c) The average and peak current of each transistor,
d) The total harmonic distortion THD,
e) The distortion factor DF of third harmonic.
Solution
a) The rms value of the fundamental component, V1
b) The output power, Po
i. Rms output voltage, V o
T /2
1
VO V
2
dc dt
T /2 0
T /2
2
VO 24
2
dt
T 0
T /2
1152
T 0
VO dt
VO t 0
1152 T / 2
T
1152 T
VO
T 2
Vo 24V
ii. Power output, Po
Vo2 24 2
Po 240W
R 2.4
Figure 6.5 shows the power topology of a full-bridge VSI. This inverter is similar to the
half-bridge inverter; however, a second leg provides the neutral point to load. As
expected, both switches S1 and S1 (or S 2 and S 2 ) cannot be simultaneously because a
short circuit across the dc link voltage source v i would be produced. There are four
defined (states 1, 2, 3 and 4) and one undefined (state 5) switch states as shown in table
6.6.
Several modulating techniques have been developed that are applicable to full-bridge
VSIs. Among them are the PWM (bipolar and unipolar) techniques.
63
1 and 2 if 0
1 and 2 are on and 1 and 2 are off 2 v/2 v/2 v 1 and 2 if 0
1 and 2 if 0
1 and 2 are on and 1 and 2 are off 3 v/2 v/2 v 1 and 2 if 0
1 and 2 if 0
1 and 2 are on and 1 and 2 are off 4 v/2 v/2 v 1 and 2 if 0
v/2 v/2 v 1 and 2 if 0
1 and 2 are on and 1 and 2 are off 5 v/2 v/2 v 1 and 2 if 0
64
7.0 COMPONENT TEMPERATURE CONTROL AND HEAT SINKS
Semiconductor power losses are dissipated in the form of heat, which must be
transferred away from the switching junction. The reliability and life expectancy of any
power semiconductor are directly related to the maximum device junction temperature
experienced. It is therefore essential that the thermal design determines accurately the
maximum junction temperature from the device power dissipation.
Heat can be transferred by any of, or a combination of, three mechanisms, i.e.
convection, conduction, and radiation.
Electromagnetic thermal radiation is given by;
is the Stefen-Boltzmann constant (5.67 108W / m 2 K 4 )
is a surface property, termed emissivity
is the area involved in the heat transfer
is absolute temperature
The one dimensional model for general molecular heat transfer is given by;
Pd l
l t [2]
Where
Pd is the rate of heat transfer i.e. the power dissipated.
1 2 or is the temperature difference between regions of heat transfer
is thermal conductivity
is density of the heat-sink material
c is specific heat capacity, W / mc
l is distance (thickness).
Assuming steady-state heat dissipation conditions, then / t 0 .
65
Conduction through a solid is given by;
Pd
l [3]
Convection heat transfer through fluid or air, under steady-state conditions, is given by;
Pd h
[4]
The heat transfer coefficient h / l depends on the heat transfer mechanism used and
various factors involved in that particular mechanism.
For natural vertical convection in free air the losses for a plane surface may be
approximated by the following empirical formula;
T 4
Pd 1.35 4
l [5]
Where ℓ is the vertical height in the direction of the air flow
Two cases occur for forced air flow, and the empirical losses are;
For laminar flow
v
Pd 3.9
l [6]
For turbulent flow
v4
Pd 6.0 5
l [7]
Where v is the velocity of the vertical air flow.
It is generally more convenient to work in terms of thermal resistance which is defined
as the ratio of temperature to power. From equation (4), thermal resistance R is
1 l
R
Pd h [8]
The average power dissipation Pd and maximum junction temperature T j max , plus the
ambient temperature Ta , determine the necessary heat sink, according to equation (8)
T j max Ta
Pd
Rj a [9]
Where Rj a is the total thermal resistance from the junction to the ambient air. The
device user is restricted by the thermal properties from the junction to the case for a
particular package, material, and header mount according to
T j max Ta
Pd
Rj c [10]
66
Where Tc is the case temperature, K and
Rj c is the package junction-to-case thermal resistance, K/W.
An analogy between the thermal equations and Ohm’s law is often made to form
models of heat flow. The temperature difference could be thought of as a voltage
drop V , thermal resistance R corresponds to electrical resistance R, and power
dissipation Pd is analogous to electrical current I i.e. [T Pd R V IR ]
The total thermal resistance from the virtual junction to the open air, Rj a
Rca ( Rc s Rca )
Rj a Rj c
Rca Rcs Rs a
[11]
In applications where the average power dissipation is of the order of a watt or so,
power semiconductors can be mounted with little or no heat sinking, whence;
Rj a Rj c Rca
[12]
Generally, when employing heat sinking Rca is large compared with the other model
components and the equation can be simplified to;
67
7.2.1. CONTACT THERMAL RESISTANCE, Rcs
The case-to-heat-sink thermal resistance Rcs depends on the package type, interface
flatness, mounting pressure, and whether thermal-conducting grease and/or an
insulating material is used. In general, increased mounting pressure decreases the
interface thermal resistance, and no insulation with thermal grease results in minimum
Rcs . Common electrical insulators are mica, aluminium oxide, and beryllium oxide in
descending order of thermal resistance, for a given thickness and area. Table 7.1 shows
typical contact thermal resistance values for smaller power device packages, with
various insulating and silicone grease conditions.
Table 7.2 Typical case-to-heat-sink thermal resistance value for various packages
68
Table 7.4 Heat-sink correction factor
The correction factor c f illustrates the fact that black surfaces are better heat radiators
and that warm air rises, creating a ′chimney′ effect. Equation (14) is valid for one power-
dissipating device, in the center of the sink, at a static ambient temperature up to about
45°C, without other radiators in the near vicinity.
In order to decrease thermal resistance, inferred by equation (8), finned-type heat sinks
are employed which increase sink surface area. Figure 7.6 illustrates graphs of thermal
performance against length for a typical aluminium finned heat sink. This figure shows
that Rs a decreases with increased sink length. Minimal reduction results from
excessively increasing length as shown in figure 7.6b.
Unless otherwise stated, the heat sink is assumed black and vertically mounted with
negligible thermal resistance from case to sink. In accordance with the data in table 7.4,
a general de-rating of 10 to 15 per cent for a bright surface and 15 to 20 per cent in the
case of a horizontal mounting position, is usually adopted.
The effective sink thermal resistance can be significantly reduced by forced air cooling, as
indicated in figure 7.7 and equations (6) and (7). If the air flow is;
Laminar, heat loss is proportional to the square root of air velocity;
Turbulent, velocity to the power of 0.8.
69
Figure 7.7 Variation of forced air cooled heat-sink relative thermal resistance with surface air
flow.
A
Pk
l
(W) [15]
While the temperature difference ΔT between the hot and cold ends is;
1 1
T k ' P
e
A Ac
(K) [16]
71