CORP ENG PRC 009Rv1
CORP ENG PRC 009Rv1
CORP ENG PRC 009Rv1
01/06/2022
EVP
2022.05.15
08:03:09
+03'00'
VP
FINAL APPROVAL
TABLE OF CONTENTS
Page No.
PURPOSE ............................................................................................. 3
SCOPE AND APPLICABILITY.............................................................. 3
ROLES AND RESPONSIBILITIES ....................................................... 3
PROCEDURAL STEPS ......................................................................... 4
4.1 OVERVIEW ............................................................................................................ 4
4.2 IDENTIFY PLANT PRE-START-UP SAFETY REVIEW REQUIREMENTS ........... 5
4.3 PREPARE PROJECT SPECIFIC PLANT PRE-START-UP SAFETY REVIEW
PROCEDURE .................................................................................................................. 5
4.4 PERFORM PLANT PRE-START-UP SAFETY REVIEW........................................ 5
4.5 INFRASTRUCTURE AND CIVIL PROJECTS ........................................................ 6
REFERENCES TO OTHER DOCUMENTS ........................................... 7
DEFINITIONS ........................................................................................ 8
APPENDIX................................................................................................... 10
APPENDIX A - REVISION HISTORY LOG .................................................................... 10
APPENDIX B - LIST OF ABBREVIATIONS ................................................................... 11
APPENDIX C - FLOWCHART - PLANT PRE-START-UP SAFETY REVIEW (PSSR) .. 12
APPENDIX D - PLANT PRE-START-UP SAFETY REVIEW CHECKLIST .................... 13
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CLASSIFICATION: C1 - CONTROLLED
PURPOSE
This corporate Procedure is a supplement to Commissioning and Handover Procedure
CORP-ENG-PRC-005 and defines the process, interfaces, key deliverables and required
approvals for the planning, preparation, and execution of a Plant Pre-Start-up Safety Review
for projects executed by the VP Directorate.
COMMISSIONING TEAM
• Assists the Project Team with resolution of issues identified during the Plant
Pre-Start-up Safety Review.
• Ensures that Pre-Commissioning and Commissioning activities of all
Equipment and Systems are completed.
• Leads the identification of the Plant Pre-Start-up Safety Review requirements.
• Leads the development of the project-specific Plant Pre-Start-up Safety
Review Procedure including the checklists.
• Leads the Plant Pre-Start-up Safety Review.
• Leads development of the Plant Pre-Start-up Safety Review Closeout Report
Signs-off the Plant Pre-Start-up Safety Review Checklist.
• Assists with resolution of outstanding issues identified during the Plant Pre-
Start-up Safety Review as needed.
• Assists with the Plant Pre-Start-up Safety Review Closeout Report.
• Participates in the Plant Pre-Start-up Safety Review.
• Reviews the completed checklists indicating that Pre-Commissioning and
Commissioning activities of all Equipment and Systems are completed.
PROCEDURAL STEPS
A flowchart of the Plant Pre-Start-up Safety Review process is included as Appendix C.
4.1 OVERVIEW
The most critical phase of any project is the Start-Up phase when process fluid is introduced
in the Plant or the facility is energized, depending on the project scope. Incidents may occur
during this phase due to any one-off, or combination of, the following:
To prevent these incidents, a Plant Pre-Start-up Safety Review shall be performed before
introduction of process fluid into the Plant or energizing systems for facilities without process
fluids. However, this Procedure is not intended to replace the meticulous activities that
should be performed by the Commissioning Team prior to Start-Up, which are covered in
project-specific Start-Up Procedures as referenced in CORP-ENG-PRC-005 (Project
Commissioning and Handover).
The objectives of a Plant Pre-Start-up Safety Review (PSSR) are:
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CLASSIFICATION: C1 - CONTROLLED
• Ensuring that all safety systems are in place, certified and operational
(including emergency response). Note that safety function checks shall be
carried out for the Equipment and Systems prior to Commissioning as per the
project-specific Procedures.
• Ensuring that process and utility systems are ready for line-up for introduction
of hydrocarbon or process fluid or are ready to be energized.
• Ensuring that all ESD and Control Systems are operational.
• Methodology.
• Plant Pre-Start-up Review Checklist (a sample checklist is attached as
Appendix D for reference).
• Reference documents.
• Roles and Responsibilities of the parties involved.
a. The Commissioning Team and Project Team shall ensure that Pre-
Commissioning and Commissioning activities of all Equipment and
Systems are completed before initiation of the Plant Pre-Start-up Safety
Review.
b. The Commissioning Team, Project Team and Operational HSE will perform
the Plant Pre-Start-up Safety Review as per the approved project-specific
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Internal/External
Document Document
Document Title Document (if
Number Referencing
any)
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DEFINITIONS
TABLE 2: KEY TERMS DEFINED
Term Definition
Pre-Commissioning The phase of the project before Mechanical Completion and prior
to Commissioning in which the operational status and functioning
of the Equipment, System(s) or Plant is validated as acceptable.
This includes initial inspections, tests, checks, etc.
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APPENDIX
IP-ENG-039 Rev Fast-Track update to only reflect the new organizational All
A1.2. Sept 2015 changes.
Remarks:
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Abbreviation Description
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