MC#1 Turret-WS Manual1
MC#1 Turret-WS Manual1
MC#1 Turret-WS Manual1
Technical Manual
IT8000E
June 2012
Rev. 6
9
lechnical Manual IT8000E Rev. 6
2 System Description
This weighing terminal features a modular design with plug-on modules.
KLB KL9
LINJL
X22
x3
x21 Zb
AOM2
X12
oooood
,213 4
RL6 KL7
KLM KL2 KL3 /rL4 KL5
6-wire
4-wire
| 1+Excitation 3 +Excitation
3.5.2 CPU
INO
IN1
IN2
IN3
KL1 KL2
In f o r INO - IN3
KL3 KL4 KL5
2 OUTO
OUT1
2
OUT3
OUT+ for OUTO OUT3
Current
Current output 0/4-20mA KL4.4 KL4.6
+Signao 5 Signa 5
O6
0 6 Signal
Signal
Excitatign
Excitationo 2
O4
SensE
Shield
Shield
Terminal Assignment
+Excitation
4 Sense
5 +Signal
6-Signal
6
Technical
Manual IT8000E Rev.
14
Terminal Assignment
1/3 +Excitation
2/4 -Excitation
5 ADM1 ADM2
+Signal
6-Signal
L
ADM
Calibration parameters
protected
W1
W1
f required for W&M approved and stamped systems, the position of the jumper W1 can be sealed with
thread and lead seal
DC/DC converter
Teminal KL1
Interface for scale base
Terminal Strip
KL1 Pin Assignment
Signal Color (12-pin Binder Connector)
TxD yellow
2
TXD+ A
green
RxD white F
RxD+ brown D
OV
6
pink
+12 V (320mA)
gray
+32V *) blue
Note: Since IT800OE does not provide the
interface, the blue wire should 30VDC supply required to connect older scales with IDNet
be cut directly at the cable
gland.
HBM
weighing platforms
series C16i load cells
Flintec series RC3D load cells
Calibration data are stored power fail-safe in a serial
protected against unauthorizedEEPROM
W1 these data can be on the DWB
access.
module. By means of
One or two DWB modules may be installed. If the jumper
only one
for an ADM board to connect DwM IS used, the
load cells remaining
a scale base with up to 8 free socket
analog (350 2 can be used
each).
Technical Manual IT8000E Rev. 6
17
DWB interface module
Jumper WN1
'UP
1
Terminal strip KL1
Connection of
digital scale base
Terminal Signal
KL1 RS485 4-wire Signal
RS485 2-wire Assignment
TxA (Tx+)
Tx B (Tx
A (Tx+/Rx+) +transmit line RS4885
B (Tx- Rx-)
transmit line RS485
Rx A (Rx+)
4
+receive line R$485
Rx B (Rx
-receive line R$485
Terminal KL1
Signal Color Pin assignment
(DWB) (12-pin Amphenol connector)
Tx+/Rxt green
2 Tx- Rx- yellow
Prog blue
)Note: The blue wire (PROG) is not used and should be cut directly at the cable gland.
Rev. 6
18 Manual T8000E
Technical
3.6.5 Connection Cables For Digital Force Transducers
Unsuitable cable may cause cables for digital
weigning
loss of data. For the installation connection
platforms please
planorms
the ro
please follow the s o data. installation of conne
recommendations listed below.
Only use suitable order-No.
10KAB216, or dataconnecting
cable (data cable), e.g. 6 x 0.25 mm? shielded, SysTec
d by the Cable),
cable supplied x0.25 mms
Nominal manufacturers of scale Dane
Voltage of cable 2250V
COnnect shield of cable at both sides,
cabie. Install at cable aland of terminal and at Scale Da d
appropriate equipotential bonding if
difference of potential is
coieeween data cables
conduits, metal hoses or metal and power lines. 20.5m. Deta cables to be installed in grounded metal
cable trays
Maximum length of connection
cable between weighing platform and
ter a
3.6.6 Auxiliary Power Supply For Digital Force Transducers
An
auxiliary power supply of 12VDC for
digital force transducers is available at terminals hLo
a
ADM1 ADM2
12V
ODUOO
KL6 KL7
Assignn nt terminal strips KL6 and KL7
12V 12VDC (500mA in total) incl. current drawn at KL1
OV OV (12)
Technical Manual IT8000E Rev.6 19
Insert with
notch pointing
to bottom!
Terminal assignment:
5 Gnd
1T8000ERev. 6
TechnicalManual
20
Principal circuit diagram of the 20mA current loop intertae
Peripheral device
Weighing Terminal
TX IN RX I
OV U 20mA
Heceiver active
Transmitter passive
TXoUT RX OUT
RXIN > TX IN
OV +U 20mA
Transmitter active
Receiver passive
RX OUT TXOUT
For the installation of connection cables for serial interfaces please follow the recommendations
listed below:
Install data cables to prevent capacitive or inductive interference from other cables, machines and/or
electrical devices that could interrupt data transmission and lead to loss of data.
F o r maximum suppression of interference, shield should be grounded on both sides.
If fluctuation of the earth potential is experienced, this can cause an equalization current flowing over
the shield. In this case a separate earth lead of appropriate diameter for potential equalization is
required.
Non-factory made cables must comply with the following specification:
Triple twisted pair plus shield, e.g. LIYCY 3 x 2x 0.14mm or LIYCY 3 x 2 x 0.25mm,
shield grounded on both sides.
Resistance 125 /km
Gauge 20.14 mm2 up to 200m, 20.25 mm2 up to 1200m
Capacitance s 130 nF/km
Length R$232 max. 15m
Length RS485 max. 1200m
Impedance R$485 approx. 150 Q
Nominal voltage 2 250V
echnical Manual IT8000E Rev. 6 21
4cc
390
150 150
390
Gnd
A Vcc
150 150 L
390
L Gnd
Slave 1 Slave n
Master (e.g. PC, PLC or
Process Control System) (Weighing Terminal IT)| (Weighing Terminal IT)
1T8000E Rev. 6
Manual
24 Technical
2
H
OOO
23
o0000
1 2 3 4 5
O0000
1 2 3 4 5
O000d
1 2 3 4 56
bo0000
1 2 3 4 5 6
KL1 KL2 KL3 KL4 KL5
Insert with
notch pointing
to bottom!
Terminal assignment
KL4/5: parallel inputs and outputs 0- 3
KL4 KL5
OV
+12V for external switches
only!
INO
IN1
IN2
6 IN3
1 In- |for INO IN3
2 OUTO
3 OUT1
4 OUT2
5 OUT3
OUT+ |for OUTO -OUT3
Note: The internal 12 VDC Supply (terminal row KL4, lerminal #2) may be used to connect
and oush buttons to the digital inpuls. ai switches (max.
auxiliary voltage is nol avaliable. aC board to connect digital force transducers (IDN,
must always be supplied from an external 24 VDC powerExlernal
supply.
devices connected to the digital
outputs
Technical Manual IT8000E Rev. 6 25
Note:
F o r maximum suppression ofinterference, shield should be grounded on both sides.
fiuctuation of the earth potential is experienced, this can cause an equalization current flowing over
the shield. In this case a separate earth lead of appropriate diameter for potential equalization is
required.
Principal schematics
O OUT+ 0 IN1
K -OINO
VOOUTO
--
O0UT1
OIN-
Parallel input
Parallel output
6
IT8000E Rev.
26 Technical Manual
3.10 Connection
For the output of
Of 15-Bit
gross or net weight as
Analog Output DAU15
module (DAU15)
be can inserted
15-bit a plug-on
instead of a parallel driver module in theanalog signal
socket PIM1 or PIM2. The oUtpu 15has sianal
Analog Ougu a resdnit' of the
(32768 steps). The r dule can be configured in group 4 'Configuration Of A a and
nd potential free.
Service Mode to O/2 active
10V or 0/4 20mA. The output of the DAU15 moduie i
OO0O0000ÖOÖÖO
12 3 2 3 4 5 I2 3 4 5
ooo0od
12 3 4 5 6
bo0000
1 2 3 456
KL1 KL2 KL3 KL4 KL5
DAU15:
Terminal assignment of
DAU15 in socket: PIM1 PIM2
+Current output 0/4 - 20mA KL4.3 KL4.5
- -Current output 0/4- 20mA KL4.4 KL4.6
+Voltage output 0/2 - 10V
U+ KL5.2 KL5.4
U- -Voltage output 0/2 -
The impedance of the connected load must not exceed 500 Ohm.
KLS.Ass KL
to 2 S
SIM4 provide connection up to2
-
SIM4 JPIM4
SIM3 PIM3
1 KL2 5 1 KL4 6
1 KL1 5 1 KL3 6
X1
(back side)
Serial interfaces
SIM3 SIM4
R$232 20mA RS485 4-wire
(COM3) (COM4) RS485 2-wire
KL1.1 KL2.1 TxD TXIN Tx A (Tx+) A (Tx* I Rx+)
KL1.2 KL2.2 RTS TXoUT Tx B(Tx-) | B (Tx-I Rx-))
KL1.3 KL2.3 RxD RXIN Rx A (Rx+)
KL1.4 KL2.4 CTS RXoUT Rx B (Rx)
KL1.5 KL2.5 Gnd
Technical Manual IT8000E Rev. 6 29
KL3 KL4
OV
2
+12V only for external switches! (See note below).
IN4
4 IN5
ING
6 IN7
| for INO - IN3
In
OUT4
3 OUTS
4 OUT6
5 OUT7
OUT+ for OUTO - OUT3
Note: details.
Refer to section 'Connection of parallel
l/Os (PIM) for
IT800OE Re .6
Manual
Technical
30
3.12 Connection Of Profibus Module PBU Profibus
DP field
bus.
he PBU expansion terminal to the
board provides connection of the weighing
Connections on PBU module
(back side)
X1
KLTOOO0000
12 3 4 5 6 7
Connector PBU Socket mainboard =
X1 X26
Terminal assignment Profibus DP interface:
KL1 Profibus DP
= =
RTS
2
Gnd 5V
3 +5V
4/6 B Line
5/7 A Line
LED Profibus interface
V3:
On Error/ not configured (when
terminal is switched
Flashing No active Profibus connection on)
Off Profibus connection active
Technical Manual IT8000E Rev. 6 31
Function of jumpers W1-W3
Jumper Profibus DP interface
W1 Pull-up resistor
W2 Termination resistor
w3 Pull-down resistor
If the terminal is connected to a physical end of the Profibus DP bus, the jumpers W1, W2 and W3 must be
set to terminate the bus. (the line is terminated when the jumpers are closed)
3.12.1 Configuration of Profibus DP
The Profibus address is set in Service Mode (see also Installation Instructions of application program).
With the PBU expansion module the weighing terminal operates as a Profibus DP slave, with an /O interface
(64 inputs and outputs) or a data interface with 64 input words and 64 output words. The PBU module is
designed for transmission speeds of 12 MBit/s. The definition of the individual data wordsdepends on the
application and is specified in the Installation Instructions pertaining to the respective product.
For the configuration of the Profibus master, a GSD file is required that you can download from our website
www.systecnet.com.
.Follow the link 'Service' and from there to 'download software'
download software
(4MB) sysTec Ethernet IP config
EherFort Tooi 33zZ
(39k) GSD Files Profibus DP
GEO2
Open (100kD) IT4000E Applikations Firr
Open in Ner Tab 801Madate
Open in NewWrdcw (753kb) pc Remote Display
Save Taoet As.
Prnt arget (5.9MB) Firmware Update ITx000E
Download the file GSD.ZIP" (click right on the link and choose 'Save Target As...).
disk.
Unpack the ZIP file on your hard
1T8000E Rev. 6
Technical
Manual
36
Beenden
Function can be disabled in application
program. Scale-No. Scale Unit
syibo
Elektronic
Scale-No.
Marking Plate (only forsinge-and dual-range andtwo-intervalscales)
W1.. W8 No. of scale selected via Scale Select Key.
Max Load e.g.: Max 3000kg Maximum load (without additive tare), selectable in calibration mode.
Min Load e.g.: Min 20kg Permissible minimum load.
Division eld e.g.: e=d=1kg Approved division e and display graduation d
(in most cases e = d).
Weight Display
Scale-No./ W1... N8 No. of scale selected via Scale Select
Key
No. Of Weighing Range W1.1.. W8.3 partial weighing range for multiple-range scales.
No-Motion Symbol Settled weight (printing / storing
possible).
Gross Weight Or e.g. 1250 Switching from gross weight to
Net Weight e.g. 650 Net net weight with Tare-key.
Net Weight Symbol Net Scale is tared.
Unit e.g. kg Weight unit, selectable in calibration mode.
Auxiliary Display (switchable via Display SelectKey)
Tare 12.9kgT Display of tare weight
Gross 1000kg Display of gross weight
3700 Kg Gross weight bar graph (zero to max
load)
Data Archive W&M approved data archive
(see chapter 'Data Archive").
Date
15.04.11 06:18:53 Date and time
1000 Large weight display
echnical Manual lT8000E Rev.6 37
10 Extended keyboard
In 00
assignment for service
entries
Tere
Select function AUOE TRUCK L6
Entrieg
rst m
3 One Nay Heigting
npe ueighng
Enter-key
Onine (see below)
Assignment of Return to previous program
function keys step or previous line
Function keys
(see below)
Space Enter-key
4.1.2
Adjusting The Contrast Of The Display
Note: This setting is not stored when the unit is
restarted.
Alt Increase the contrast
and
F1 F2 F3 F4 F5 F6
echnical Manual IT8000E Rev. 6 39
|lare kg Cursor up
Select function_ IT9000ETRUCK1.6
1 First weighing 6 Entries Select menu item
2 Second weighing
3 One Hay Weighing
Simple weighing Select with number
5 Online
Enter number of menu item, e.g. enter 6 to
select'Entries'.
F1 F2 F3 F4 F5 F6
Example:
Nax 300kg e:d: 0. 1kg
Hin 2.0kg
W1
Tare
0.0ta 0.0kg
Product File 1/128 Display of number of
1
stored records capacity
Product-No. of data base.
Name Bar ley Grade A
The arrow symbol Total 724.2
indicates that 100..0
Tip Target
there are more records Fast Preact 10..0
proceed withJor Slow Preact 2.0
Enter-key. Tol. Check? N
Find DeleteRestore Exit
F1 F2 F3 F4 F5 F6
IT8000E Rev.
40 TechnicalManual
5 Service Mode
5.1 General
In
test of the weighing terminal,
configuration, calibration and hardware
tor
the configuration the anrngnsequence and the print format are defined. The followingindividual
dn
sectionsgve
tunctions oT
introduction on ho t describe the
the Service Mode. e the terminal via keyboard and displav and
Notes:
and maintained by
qualified terminal and its associated equipment must be installed, adjusted
Before accessing the Service Mode all peripheral devices must be installed and contigur
Access to the Service Mode is protected by the Service Password (see also last page o s d
5.2 Overview
Operator prompts of the Service Mode are shown in a single line underneath the weight display. The Service
Mode is accessed by pressing simultaneously the keys: