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Kadant Blade Operating Manual

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LIST

I. SPECIFICATION BOOKLET FOR DOCTOR INSTALLATION


AND OPERATION

II. DRAWING of INSTALLATION AND BOM LIST


ACCUFLAKE
BLADE HOLDER

INSTALLATION
AND
OPERATION
MANUAL

Rev 1
1
INDEX

1) GENERAL
a) Features & Benefits
b) Description
c) Theory of Operation

2) INSTALLATION
a) Tools & Equipment requirements
b) Existing equipment requirements for retro-fit
c) Care and handling
d) Installation instructions.
i) Installing a complete new doctor system equipped with an ACCUFLAKE holder
ii) Retro-fitting a new holder to an existing doctor

3) OPERATION
a) Blade installation/removal
b) Blade material requirements
c) Loading and unloading the blade
d) Loading pressure requirements

4) MAINTENANCE
a) Alignment gauges and special tools
b) Quick maintenance chart

5) TROUBLE-SHOOTING

6) SPARE PARTS LIST

2
1) GENERAL
a) Features and Benefits

FEATURES & BENEFITS


COMPONENT FEATURE BENEFIT
Resists damage and provides years of
Rugged construction trouble–free operation for most non-
Solid Top and Bottom
critical applications
Plates in either
Precision machined blade retention Supports the blade with an unchanging,
Cold Rolled Steel
surfaces inflexible blade register point.
or
Will not corrode in most mill
Stainless Steel Material Stainless Steel Option
environments
Simple mounting requirements. Allows for quick easy installation
Allows the user to “Profile the holder” Eliminates the need to profile each new
Micro Adjusting Screws
upon installation blade by maintaining this profile
Accepts all KF Style blades in multiple
Standard wide-range blade cavity
thickness
Wide range, End
Allows for blade installation/removal
or Front Removal Front removal design
inside tight framework
Blade Cavity
Allows for blade installation/removal
End removal design
from either end of holder
Simplifies installation of new doctor or
High quality stainless steel and composite
retrofit of holder
Optional Removable constructed T-Bar and Rail assembly.
Minimizes down time due to holder
Holder Adapter Precision designed for quick, easy slide
cleaning, inspection and maintenance
(Shown below) operation to remove or install holder
assembly. Quickly change out damaged holders and
minimize down time
Removable Adapter and adapter plate

3
b) Description

EQUIPMENT COMPONENT FUNCTION


COMPONENT FUNCTION
Micro-adjusting Allows the user to “Fit” the blade to the roll surface upon installation.
Screws Eliminates the need to “Profile” each new blade
Supports the blade
Top Plate
Provides solid, fixed blade registering point
Cleans the roll. (Blades up to ¼” thick fitted with standard KF style clips will fit this
Doctor Blade
holder)
Bottom Plate Retains the blade and provides contact area for blade register
Mounting Bolts
Mounts the holder directly to the doctor back or to the removable slide assembly
(Not shown)
Optional Connects the blade holder to the doctor back
Removable Holder
Assembly Allows the blade holder to slide off the doctor for easy maintenance or emergency
(Shown on replacement.
previous page)

i) Adjustability

This blade holder is equipped with micro-adjusting screws that allows the user to “Fit” the blade to the
roll surface by turning the screws and “Profiling” the blade holder.

ii) Rigidity (impact resistance)

Localized force of any sudden impact such as tail threading or a sheet break is spread over the entire
structure.

iii) Optional Removable Holder Adapter

This unique option allows the user to quickly remove the blade holder from the doctor assembly. This
facilitates routine cleaning and maintenance as well as expediting emergency blade holder
replacements.

4
c) Theory of Operation

i) Proper operation of this system requires that the doctor back assembly is able to pivot freely. This
allows the blade tip to rotate towards the roll for loading and away from the roll for unloading. Shown
below is a doctor outfitted with air cylinders and an ACCUFLAKE blade holder in the loaded position.

2. Doctor Pivots in Bearings

1. Cylinder Loads Doctor

3. Blade Contacts Roll

ii) When the blade is loaded against the roll, the pressure on the blade increases. As the loading pressure
increases, the blade deflects under the load.

iii) When the doctor is placed in the unloaded position, the blade is lifted from the roll as shown below.
This allows for the removal and installation of blades.

2. Doctor Pivots in Bearings

1. Cylinder Unloads Doctor


3. Blade pivots away from roll

5
2) INSTALLATION

a) Tools and Equipment Requirements

i) Before attempting to install a new doctor with an ACCUFLAKE blade holder or retrofit an
existing doctor, read this entire manual.

ii) If your new holder is equipped with a removable holder adapter, make sure you also refer to Instruction
Sheet # 12 that was provided with the equipment.

iii) Check to see that you have all of the proper tools and equipment required to complete the task.

iv) As a minimum, you should have the following:

(1) Proper safety equipment


(2) Installation manual
(3) New complete blade holder (or doctor assembly if this is a complete system)
Take inventory to make sure you have all of the parts including mounting bolts and the proper
blade.

v) Alignment gauges & tools

vi) Spare Parts

(1) Blades (recommend 5 spares on hand at all times)


(2) Bearings (For doctor system)
(3) Shim Pack (for bearings)
(4) Loading Equipment (Air cylinders, etc.)

vii) Wrenches, come-a-longs and other tools required to complete the installation.

b) Existing equipment requirements for retrofit.

i) Any existing doctor back must have a corrosion-free mounting surface to insure the blade holder can
seat properly. A machined surface with a step for the holder to register against is required.

ii) The ACCUFLAKE blade holder can be retrofitted to almost any existing doctor back system.
Because the blade holder might have a different configuration than the one it is replacing, the blade
contact
point may NOT remain the same.

iii) In some cases, the change may be so slight that it will not effect the operation of the doctor.

(1) If the bearing brackets are slotted enough or the doctor can be shimmed up or lowered easily,
simple adjustments can be made to correct this condition

(2) Other cases may require complete new mounting brackets.


Make sure you thoroughly understand what changes need to be made to the position of the
doctor assembly prior to attempting to install a new holder on an existing doctor back. Your
KADANT Solutions Division applications engineer can help you determine what needs to be
doneto ensure this installation is a success.

6
c) Care and Handling.

i) ACCUFLAKE blade holders are equipped with solid steel or stainless steel components. Like all blade
holders, they are designed to endure normal machine conditions. Blade holders in general are not
designed to withstand abusive handling or mistreatment. As a guideline, the following “Do’s and
Don’ts” apply to any blade holder.

DO DON’T
Take care when unpacking your new blade holder Don’t beat on the holder with a hammer or pry on
or doctor back. it to remove it from its packaging.
Don’t wrap a strap or chain directly around the
blade holder.
Don’t walk on, sit on, stand on or lean anything
Protect the blade holder from receiving pinpoint
on a blade holder.
pressure that could be applied by straps, etc. when
installing/removing a doctor back. If the blade holder is attached to the doctor back,
don’t rest the blade holder on anything allowing it
to support the weight of the doctor back once it is
removed from the shipping container.
Don’t insert a new blade or leave an old blade in
Leave the blade out of the holder until the doctor
the holder when installing or removing the holder
back is in place.
or doctor back.

ii) If your ACCUFLAKE blade holder is equipped with the removable adapter, it is advisable to remove
the holder from the doctor back when installing or removing the doctor from the machine. This will
allow you to wrap a strap (not a chain) directly around the doctor back giving greater control for
positioning. This is especially helpful when installing a doctor into a dryer section where direct
vertical access is not available for over-head cranes.

iii) Some doctors are equipped with a place for your straps that is located in close proximity to the center
of gravity and the operating position of the doctor back. If yours has them, use them.

d) Installation Instructions

i) Installing a complete new doctoring system equipped with an ACCUFLAKE blade holder.

(1) Read this entire manual and follow the instructions closely. Instruction sheet # 10 will help you
install the brackets, bearings, doctor back, loading and oscillation.

(2) Once the entire doctor system is in position, install a new doctor blade and proceed with the
alignment. Remember that alignment should be done in two stages.

7
(a) Pre-alignment

(i) With loading devices in the neutral or Zero-Energy state, set the doctor so the blade is at
the proper blade angle to the roll tangent and parallel to the axis of the roll.

If your doctor is equipped with air cylinder loading, it is advisable during this phase of
the alignment to disconnect the cylinders from the levers or arms on the doctor back.

CAUTION – Always rig the doctor back or support it in


such a fashion that it cannot unload from the roll when
air cylinders are disconnected.

(b) Final Alignment

(i) Once the blade angle and level has been established, connect and set the loading
mechanisms in accordance with their respective installation and setting instructions.
Pressurize the loading system to operating pressure and recheck the blade angle. It may be
necessary to reset the position of the doctor bearings at this time to correct any angle loss
due to blade deflection under load.

If your doctor is equipped with air cylinder loading, it is


important that you prevent the blade holder from coming into
contact with the roll and ensure that there is plenty of loading
force to pressurize the doctor system throughout the life of the
blade. To set the cylinders up properly, insert a 1/8” (3mm)
spacer between the blade holder and the roll and bottom out the
cylinders with the doctor in the position as shown to the left.
(An old piece of felt works great as a spacer)
Adjust the length of the threaded rod
or adjust the shim height to achieve
alignment of hole in lever and holes
in clevis.
This example shows a cylinder in the Pull-to-Load
1/8" Spacer configuration. A cylinder in the Push-to-Load
configuration would be fully extended in the bottomed
out position.

CAUTION

3
DO NOT exceed " Final Dimension
4

8
(ii) When the proper blade angle under normal loading pressure has been established, it is
necessary to profile the blade to the roll. The procedure below should be followed to
complete this process.

1. A feeler gauge is used in conjunction with the Allen Wrench on doctors that are
designed with an ACCUFLAKE style blade holder.

2. The feeler gauge is used to control the fit of the blade to the roll surface. This is called
profiling the blade.

3. It is important to make sure that there is only enough loading pressure being applied to
barely make blade contact. Profiling the blade must be done with little or no blade
deflection. It is recommended that you place the loading pressure to 0 PSI during this
procedure.

4. When installing a new holder, make sure that all micro-adjusting screws are backed out
and all mounting bolts are tight before starting the profiling process.

5. The doctor must be set and aligned prior to starting the profiling process and the doctor
must be loaded just enough to get the blade to touch the roll with little or no blade
deflection.

RECOMMENDED PROCEDURE
ƒ Identify tight fit areas. Try to back out the micro-adjusting screws where the blade fit is too tight.
ƒ Identify and note where loose fit areas are. A crayon works well to mark the blade holder. Do not mark on the roll
surface.
ƒ Taking care not to over adjust the screws, start in the middle of the widest loose area, turn the center set screw in as
needed, but not more than 1 turn.
ƒ Work your way from side to side, to the edges of the loose area turning the screws progressively less as shown in the
sketch below.
ƒ Always slide the feeler back over where you have been.
ƒ Repeat for the next widest loose area.
ƒ Recheck complete holder after each area of adjustment.
THESE TWO NEXT WITH 1/2 TURN

START HERE WITH 1 TURN

E
OS
LO

NOTE: It is usually not possible, nor is it


necessary, to get this fit perfect. You are
seeking to achieve the best possible fit. THESE TWO LAST WITH 1/4 TURN

9
ii) Retrofitting a new ACCUFLAKE blade holder onto an existing doctor system without a removable
adapter. (NOTE: If your holder is fitted with a removable adapter system, refer to Instruction Sheet #
12 that was provided with the equipment.)

(1) If your particular retrofit requires a filler strip (usually provided by KADANT), it will be necessary
to install it between the machined surface of the doctor back and the ACCUFLAKE blade holder.
A standard filler strip is shown below.

(2) Carefully remove the existing blade holder assembly from the doctor system.

(3) Clean and inspect the machined mounting surface. It is imperative that this surface is flat, straight
and free of debris.

iii) Determine if you have tapped holes in the doctor back as shown above or clear holes. If you have
tapped holes, it is recommended that you clean and re-tap all of the holes prior to reuse.

iv) When assembling and mounting the holder to the doctor back, always start with the center hole.

v) Never tighten any mounting bolts until all mounting bolts have been started and you are sure that all of
the holes/slots are lined up correctly. Line up the holder so that it is bottomed out on the machined step
as shown here.

vi) A doctor back with a machined step is strongly recommended. If you are trying to retrofit this holder
to a doctor back that does not have a machined step use piano wire or other similar method to ensure
the holder is mounted straight on the doctor back.

Machined Step
(Not Required)

Machined
surface

10
vii) If you are mounting directly to your doctor back (no removable adapter supplied), torque all mounting
bolts to standard torque specifications.

viii) If you are mounting the holder to a removable adapter, follow the torque specifications that came with
the removable holder equipment.

ix) The installation of the ACCUFLAKE blade holder is now complete. Refer to Instruction Sheet # 10 and
other literature received with your system to complete the installation and alignment.

11
3) OPERATION

a) Installing a new blade

i) ACCUFLAKE blade holders accept standard KF style blades. The holders are designed to accept the
blade from either end or for the blade to be inserted into the front of the holder. Holders that accept the
blade from the end are referred to as end removal holders. Holders that accept the blade from the front
are referred to as front removal holders.

ii) End removal blades can only be inserted from the end of the holder. Line up the rivets and clips as
shown below and slide the blade into the holder.
Clips face the top plate and TOP PLATE
rivets face the bottom plate CLIPS

RIVETS BOTTOM PLATE

iii) Front removal blades are inserted into the holder by first centering the rivets and clips on the machined
notches in the bottom plate of the holder. Guide the blade into the holder and slid it to the right or left
to secure the clips and rivets. This prevents the blade from falling out of the holder.

RIVETS GUIDE BLADE INTO HOLDER

NOTCHES

SLIDE BLADE TO LOCK RIVETS INSIDE HOLDER

12
b) Blade Material Requirements

i) Blade material requirements differ with each application.

ii) Consult with your KADANT applications engineer to determine the best blade material for your
specific needs.

iii) In general, synthetic materials are more desirable than metal materials.

iv) ACCUFLAKE blade holders are designed to accept a wide range of material thickness. Thicker blades
may be routed to fit in the blade cavity area as shown below.

¼” Thick blade shown routed to fit


the ACCUFLAKE Blade Holder

v) If you use synthetic “end removal” blades that are ¼” thick, KADANT recommends that you purchase
these blades routed as shown above. This method of blade installation eliminates the clips and rivets
and simplifies the installation and removal.

c) Loading and unloading the blade

i) Kadant recommends that all doctor blades be loaded before turning the rolls. This is especially
important on synthetic roll covers.

ii) Most blades do not fit perfectly tight inside of blade holders. If they did, you would not be able to
insert or remove blades from the holders.

iii) Because of this required gap, the blade can pivot slightly in the blade holder. If the blade is loaded
against a roll that is turning, the tip of the blade may dig into the roll and cause damage.

iv) On softer roll covers such as the types frequently used in the wet ends of machines, it is advisable to
wet down the rolls and wire or felt prior to loading the blade. Only then should the machine drive be
engaged.

v) Soft roll covers may also require lubrication showers to guard against roll damage from the blade.

vi) Your doctor may be equipped with manual, remote manual or automatic loading and unloading.
Follow the instructions for your specific control package to operate this function.

d) Loading Pressure Requirements

i) Each application is unique. KADANT recommends that you apply “OPTIMUM” pressure to your
doctor. OPTIMUM pressure is defined as “The least amount of pressure that does the job.”

(1) Using “OPTIMUM” pressure will result in:


(a) Longer blade life
(b) Longer Roll life
(c) Maximum efficiency

13
ii) How to establish “OPTIMUM” PRESSURE

(1) Since each application is unique, it is impossible to generate accurate standards for typical
doctoring positions. You are encouraged to consult with your KADANT applications engineer to
determine a starting point pressure for your application.

(2) Once you have established a “Starting Point”, it is recommended that you follow the procedure
below to discover the “Optimum” pressure.

(3) Observe the operation of the doctor for the life of the first blade. If the doctor has been performing
well, lower the air cylinder loading pressure by approximately 10% when the 2nd blade is installed.

(4) Observe the operation of the doctor for the life of the second blade. If the doctor has been
performing well, lower the loading pressure by about 1 psi (6-894 KPA-KN/M2) on the gauge
when the next blade is installed

(5) Continue to lower the loading pressure by 1-psi during each blade change until the doctor operates
at less than required performance. At this point, the previous loading pressure is established to be
the absolute minimum. Optimum pressure should be 1-psi (6-894 KPA-KN/M2) more than
absolute minimum. The following is an example:

PRESSURE PERFORMA
FUNCTION
NCE
PSI KPA-KN/M2 OK
1st Blade installed at start-up pressure 24 165 OK
2nd Blade installed at +/- 10% reduced pressure 22 152 OK
rd 2
3 Blade installed at 1-psi (6.984 KPA-KN/M ) 21 145 OK
reduced pressure
4th Blade installed at 1-psi (6.984 KPA-KN/M2) 20 138 OK
reduced pressure
5th Blade installed at 1-psi (6.984 KPA-KN/M2) 19 131 OK
reduced pressure
6th Blade installed at 1-psi (6.984 KPA-KN/M2) 18 124 Roll is
reduced pressure streaking
5th Blade is absolute minimum pressure 19 psi (131 KPA-
KN/M2 )
4th Blade is OPTIMUM PRESSURE 20 psi (138 KPA-
KN/M2)

iii) What happens as the blade wears?

(1) As a blade wears into the roll, the area of blade contact increases. Even though loading pressure
remains unchanged, actual blade pressure decreases due to this increase in contact as shown below:

New Blade with Worn Blade with Worn Blade with


.010" blade contact .059" blade contact .118" blade contact
is equal to 150 PSI is equal to 25.42 PSI is equal to12.71 PSI

1.5 PLI blade load 1.5 PLI blade load


1.5 PLI blade load

14
(2) Increasing loading pressure with a worn blade will greatly reduce the efficiency of the doctor and
may allow the sheet to pass under the blade and wrap the roll due to the additional deflection of the
blade.

Note how blade tip lifts off roll when


loading pressure is increased.

IMPORTANT NOTE: CHANGE THE BLADE RATHER THAN INCREASING THE LOAD.
IF A HIGHER BLADE LOAD IS NEEDED, REPLACE THE BLADE FIRST.

(3) Decreasing loading pressure when a worn blade is installed may actually improve the operation of
the doctor. This occurs because the area of contact between the blade and roll increases as the
blade wears. If loading pressure is decreased, the blade deflection decreases, lifting the back of the
worn area away from the blade. The result is pinpoint contact with higher pressure as shown
below:

Note how blade tip only contacts roll


when pressure is reduced. This
increases psi

IMPORTANT NOTE: CHANGE THE BLADE RATHER THAN ATTEMPT TO


LOWER THE PRESSURE. EXERCISE EXTREME CARE IF LOWERING
PRESSURE. DO NOT ALLOW THE BLADE TO BECOME LOOSE ON THE ROLL.

15
4) MAINTENANCE

a) Alignment gauges and special tools

i) KADANT Solutions Division has a variety of specialized equipment available to help you install, set, align
and operate your doctor for optimal performance.

(1) Blade angle and level gauges

(a) ANGLESTAR

The ANGLESTAR is an accurate and easy-to-use electronic blade angle gauge. This tool is
used to measure blade angle and set the doctor level.

Order your ANGLESTAR with case today. Part # N-2156

(b) TEMPLATES

Blade angle templates can be used in most cases to measure blade angle only. They are not as
accurate as the THERMOSTAR and do not measure level.

To order a complete set of templates use part #N-2142

16
(c) CANNON LEVEL

The Cannon Level is used to check the level of the doctor. It is accurate, but not necessary if
you have the ANGLESTAR.

To order a Cannon Level, use part # N-2141

(d) BLADE HOLDER CLEAN-OUT TOOL

The clean-out tool is sized perfectly to fit into and clean any ACCUFLAKE blade holder
asshown below.

To order a Clean-out Tool, use part # N-6562

17
b) Quick Maintenance Chart

Quick Maintenance Chart


Doctor with ACCUFLAKE blade holder and Air Cylinder loading

Monthly 3 months 6 Months 1 year 2 year 3 years 4 years 5 years


1. ACCUFLAKE Blade Holder
2. Bearings X
3. Air Cylinders X
4. Doctor Loading Controls X
5. Alignment
1. HOLDER Clean blade cavity every 3 months using the clean-out tool and inspect the holder for damage.
2. BEARINGS Inspect every 6 months or if the oscillation becomes jerky or doctor alignment has changed. The
bearing housing should be good for the life of the doctor. The spherical ball or internal parts should be inspected
once a year for wear and replaced every 3 years as preventive maintenance.
3. AIR CYLINDERS The air cylinders should be inspected every 6 months or if the doctor appears to load and
unload irregularly or if light loading is suspected. They should be replaced every 3 years as preventive
maintenance.
4. LOADING CONTROLS The loading controls should be checked once a year or if the doctor fails to load and
unload properly. All internal components should be replaced every 5 years.
5. ALIGNMENT The alignment and blade angle of this doctor should be checked every 6 months. It must be
checked whenever the rolls are changed.

18
5) TROUBLE SHOOTING
TROUBLESHOOTING GUIDE FOR ACCUFLAKE DOCTOR SYSTEM
Check the obvious first to determine that parts are not worn out or loose. Have someone load and unload the
doctor while you observe the following parts for wear and tightness:
BEARINGS – BRACKETS – AIR CYLINDERS – JOURNALS - OSCILLATION - HOLDER
PROBLEM POSSIBLE CAUSE FIX
Air has been shut off or insufficient air Turn on air or increase pressure as
pressure to cylinders needed
Control panel malfunction Check and repair controls
Disconnect air lines at each cylinder to
Air cylinder lines have been swapped ensure air is present and connect
properly
Oscillation is restricting pivot action Check/adjust oscillation as needed
Doctor does not pivot Bearings restricting pivot Replace bearings
to the load or unload Unload doctor; reduce loading pressure
Sticking Air cylinders
position to 0 PSI. Load doctor and increase
pressure to cylinders until they start to
NOTE: New air cylinders require some
move. If cylinders do not move
“break in” time to reduce the “break-away
smoothly at lower pressure than used
pressure” required to start cylinders in
for “run” purposes, they might be
motion.
sticking. Replace cylinders.
Remove blade and make sure top plate
Air cylinders may be bottomed out is about 1/8” away from roll when
doctor is loaded
Check to insure nothing is hitting the
Interference with surrounding equipment
doctor back
All mechanical Consult with KADANT Solutions
Incorrect blade for application
functions of doctor Division representative
appear to be in good
Roll is worn or too porous Regrind surface to acceptable condition
working order, but
doctor still does not May require release agent added to
shed the sheet shower
properly or allows Sheet is not releasing from roll
crumbing/water to go Stock chemistry may have changed
behind the blade
Lube shower not adjusted for 200% Adjust, repair or clean shower as
coverage or nozzles are plugged needed
Felt is dirty allowing deposits to transfer to
Blade wear is roll Clean felt
scalloped Poor moisture profile entering press Investigate and correct profile
Blade holder is dirty Clean holder
Blade holder is damaged Repair/replace holder
Blade running dry on edges
Blade wear is heavy Add edge lube showers or order special
on ends Sheet properties add lubrication to roll in blades with edge relief slots
sheet run area
Blade wear is light on Sheet properties add abrasives to roll in
Install lube shower in sheet run area
ends sheet run area
Blade wearing more
on one end than the Doctor misaligned Realign and set doctor.
other

19
6) SPARE PARTS LIST

NO.
ITEM DESCRIPTION KEY NO.
REQ.*

BLADE Refer to your specific drawing for blade information 10

Blade Holder Clean-out Tool 1 N-6562


5/16-24 X 3/8”, Micro-Adjusting Screws 10 N-1539
BLADE HOLDER Determine which
5/16-24 X 1/2”, Micro-Adjusting Screws 10 N-1503
length you need
5/16-24 X 3/4”, Micro-Adjusting Screws 10 N-1505
BEARINGS Refer to your specific drawing for bearing information 2
AIR CYLINDERS Refer to your specific drawing for air cylinder information 2
OSCILLATION Refer to your specific drawing for oscillation information

* Recommended number to keep in stock.

20
NOTES

DATE INSTALLED:
BLADE ANGLE ON TENDING SIDE:
BLADE ANGLE ON DRIVE SIDE:

21
WEIGHT
1910 (Kg)
637.3 A DOCTOR LOAD CHART
BAR PSI PLI KN/M
0.00 0.0 0.37 0.06
0.34 5.0 1.45 0.25
0.69 10.0 2.54 0.44
ROLLER FACE 1500 1.03 15.0 3.62 0.63
BLADE LENGTH 1500

00
1.38 20.0 4.71 0.82

12
1.72 25.0 5.79 1.01
HOLDER LENGTH 1520 1.90 27.5 6.34 1.11
2.07 30.0 6.88 1.20
2.24 32.5 7.42 1.30

10°
70 2.41 35.0 7.96 1.39
295

19


2.59 37.5 8.51 1.49

11
2.76 40.0 9.05 1.58
2.93 42.5 9.59 1.68
150
3.10 45.0 10.14 1.77

1420
3.28 47.5 10.68 1.87
1420

3.45 50.0 11.22 1.96


3.62 52.5 11.76 2.06
2 12 3.79 55.0 12.31 2.15
4.14 60.0 13.39 2.34
17 70
4.48 65.0 14.48 2.53
4.83 70.0 15.56 2.72
CL TO CL OF BEARINGS 1859 16 5.17 75.0 16.65 2.91
13
15
1305
A
A-A
26 20 24 25
9
No. Item No. Drawing No. DESCRIPTION QTY. MATERIAL REMARK 1
1 WS45557A01 CW14696 DOCTOR BACK FOR KAIDE 1 304L 3
2 WS45557A02 CW14697 LETF BRAKET FOR DOCTOR 1 304L NOTES :
3 WS-405-0002 CW1198 BEARING KJM-65-1 2 Assembly
23 12
4 WS45557A06 CW14709 CYLINDER ASSEMBLY 2 ASSEMBLY 1、设设设设:
15 1)、设设设设:滚滚滚滚滚滚
5 730.151 FLATWASHER M20 GB97.1-85 A2 4 304 2)、辊辊辊辊:镀镀辊
5
6 WS45557A05 CW14698 INSTALLATION PLATE FOR CYLINDER 2 304L 13 3)、辊辊辊辊:1200mm
7 WS45557A07 CW14708 STOPPING BLOCK 2 304L 5)、辊辊辊辊:1500mm
16
4 6)、车车:30 r / min
8 710.842 HHS. M16X90 GB5783-86 A2 2 304 2、刮刮设设:
9 710.411.06 HHS. M16X55 GB5783-86 A2 4 304 2 1)、刮刀刀刀:119 Kg
10 720.049 NUT M16 GB6170-86 A2 2 304 3)、刮刀刀刀刀刀:0.1 mm
6 4)、刮刮刀刀刮刮刮:64.8 N/M
11 770.510 CLEVIS PIN WITH HEAD 20X65B GB882-86 A2 4 304 8
5)、刮刀刀刀刀刀刮:1~2 KN/M
12 770.138 SPLIT PIN 5X36 GB91-2000 A2 4 304 10 6)、推推刮刀刀刀刀刀刮:1.6 KN/M
13 730.019.02 FLAT WASHER 12 GB/T1230-1991 A2 40 304 7)、刮刀刮刮刀刀:25~30
7 8)、推推刮刀刮刮刀刀:28
14 730.067.01 FLAT WASHER 16 GB/T1230-1991 A2 4 304 9)、推推刀刀刮推推推推刀: 2.8Bar
15 730.085 LOCKWASHER 12 GB93-87/A2 20 304 21 15 13 16 27 11 3、推推气、排推排排排刮排排推排排滚车刀排排排,
气、排推排排排 8PU管管管排管;
16 720.027 NUT M12 GB6170-86/A2 20 304
4、推推气气气气气排推气气气刀气气气,保保保保保
17 710.253.01 HHS. M12X60 GB5783-86 A2 8 304 于气气于于气气.
18 730.010 LOCKWASHER 16 GB93-87/A2 4 304
19 WS45557A08 CW14710 RIGHT BRAKET FOR DOCTOR 1 304L
© 2006 PROPERTY OF KADANT JOHNSON. THE DRAWING AND ITS INFORMATION ARE CONFIDENTIAL AND MUST BE RETURNED IF REQUESTED BY KADANT JOHNSON
20 710.848 HSSS M8 X10 GB/T79-2000/A2 4 304 REFERENCE DRAWING:
Permissible deviations on untoleranced PATTERN NO: TREATMENT:
21 710.146.02 HHS. M12X110 GB5783-86 A2 2 304 machining dimensions as below CO.45557A . .
ISO 2768-m ANGULAR TOLERANCE: LOCATION: 411 MATERIAL: . :US/CA
22 WS-768-1013.01 CW14702 SINGLE DOCTOR LOADING CONTROLLS 304 BOX 1 ASSEMBLY NO SHOWN 0 30'
Dimensions in Tolerance in REQ. NO: CN082019-32 . :NL
23 710.825 HHS. M12X70 GB5783-86 A2 10 304 mm [inch] mm [inch] DEBURR: . :CN
Up to 6 0.24 0.1 0.004 . . :BR
24 WS-112-701C0002 CW14701 ACCUFLAKE HOLDER L=1520 1 ASSEMBLY
6-30 0.24-1.18 0.2 0.008 DRAWN BY: TS PROJECTION: TITLE: DOCTOR SYSTEM FOR KAIDE
25 WS-050C038.0038 CW1953 STAINLESSFLEX 76.2X1.27X1500MM BLADE 1 ASSEMBLY 30-120 1.18-4.72 0.3 0.012 CHECKED BY: SJR .
26 WS45557A04 CW14699 LOADING LEVER 2 304L 120-400 4.72-15.75 0.5 0.02 DATE: AUG/22/2019 .
400-1000 15.75-39.37 0.8 0.03 SYMBOL NO: .
27 780.086 KEY A16X10X50 GB/T 1097-2003 A2 2 304 SCALE: PAGE: 1 DRAWING NO: REV:
1000-2000 39.37-78.75 1.2 0.05
2000-4000 78.75-157.5 2 0.08 1:1 OF: 1 CW14695 A
V1.2
Kadant Experiece

Kadant has been a global market leader in roll cleaning systems and technologies for more
than 80 years. During that time, our roll cleaning assemblies and diverse family of carbon
fiber, composite, and metal roll cleaning blades have earned a reputation for high precision,
efficiency, and reliability. Our field engineers are trained to identify roll cleaning problems
and provide cost-effective solutions that provide the user the opportunity to increase
efficiency and productivity.

Kadant UK Limited
Riverside Works
Woodhill Road
Bury, Lancashire England BL8 1BD
Tel: +44-61-764-9111
Fax: +44-61-797-1496

Kadant Lamort SA
39, rue de la Fontaine Ludot
BP 30046 51302 Vitry-le-Francois cedex
France
Tel: +33-(0)-3-26-74-80-85
Fax: +33-(0)-3-26-74-72-38

Kadant Solutions Division


35 Sword St.
Auburn, MA 01501 USA
Tel: +1-508-791-8171
Fax: +1-508-757-1507

Kadant Johnson Corporation (Wuxi) Ltd.


Wuxi National Hi-Tech Industrial
Development Zone
No.11, Hanjiang Road, Jiangsu, China
214028
Tel: +86-510-8521-2218
Fax: +86-510-8521-2038

Order No. CO.45557.411

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