SAUDI ARAMCO ID/PID FORM REV 1 - 010109 REV4 COS 03/31/2010

SATIP No. APPROVED DATE DISCIPLINE:

SAUDI ARAMCO TYPICAL INSPECTION PLAN
Welding of Special Corrosion Resistant Matl's (Incl. Duplex SS) SATIP-W-016-01 31-Aug-11 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.

REVIEW, REVISE, & IMPROVE: QA/QC Mgr shall review/action SAIC-W-2001.

1.1 1) Review WPS, PQR (New/Existing) SAIC-W-2001 SAIC-W-2001 RH RH WPS Revision & Welding Process Control Procedure
2) Welding Process Control Proced. Elements are identified (revision)
Use SATR-W-2003 & SAIC-W-2037*
Welder/Welding Operator Certs Review
1.2 SAIC-W-2035 SAIC-W-2035 RH R Welding Process Control (Procedural Element)
and Issuance of JCC
*Socket Welding is now qualified per SAIC-W-2037
Weld Repair Procedure & WPS to be Includes: Cracks and other weld defects, weld mis-
1.3 SAIC-W-2002 SAIC-W-2002 RH RH
used including specific instructions alignments, line re-alignments due to fab errors, etc
Procedure & Weld Database for Weld *Database elements (special processes such as NDE,
1.4 ID, Traceability, Tracking & Status SAIC-W-2008 SAIC-W-2008 RH RH PMI, PWHT, HT, & Welding elements (Repairs, Rewelds,
Reporting (SAEP-1160*) etc) per 1160 Sect 6 are incorporated.
Post Weld Heat Treatment (PWHT)
1.5 SAIC-W-2003 SAIC-W-2003 RH RH Use SATR-W-2004
Procedure (If required)
1.6 Production Weld Hardness Testing SAIC-W-2012 SAIC-W-2012 RH RH
Gap Control Procedure & Inspection of Use SAIC-L-2015 - Special Process Procedure
1.7 SAIC-W-2037 SAIC-W-2037 RH RH
Welded Socket & Threaded Joints SA "Approval" is now req'd in lieu of "Review"
Positive Material Identification
1.8 SAIC-L-2004 SAIC-L-2004 RH RH
Procedure (Alloy Verification)
A) NDE Proc. (Technique)
Refer to respective SATIP for NDE. (SATIP-NDE-UT-01,
B) NDE Process Control Proc.
1.9 See Remarks See Remarks LPT-01 MPT-01, RT-01) *QA/QC Mgr. action!
C) NDE Specification Review
SEE NOTICE IN GENERAL NOTES SECTION!
D) NDE Kickoff Meeting
Procedure for Control of Welding Use SAIC-W-2010, SAIC-W-2032, SATR-W-2009 &
1.10 SAIC-W-2009 SAIC-W-2009 RH R
Consumables SATR-W-2020 to develop best Procedure
1.11 Ferrite Content Testing Procedure SAIC-W-2029 SAIC-W-2029 RH RH For SS Material
2.0 MATERIAL RECEIVING
Use SATR-W-2009 & SATR-W-2020
Receiving Inspection and Verification of
SA shall verify and inspect first delivered batch of
2.1 Welding Consumables-(Properties, SAIC-W-2010 SAIC-W-2010 H W
consumables & check for compliance to approved control
Type, approve source, storage, etc.)
procedures with random checks thereafter
Welding Equipment Calibration Use SATR-W-2009 & SATR-W-2011 - Random
2.2 SAIC-W-2011 SAIC-W-2010 H W
Verification witnessing by S. Aramco at each calibration cycle.

Page 1 of 4
 SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Welding of Special Corrosion Resistant Matl's (Incl. Duplex SS) SATIP-W-016-01 31-Aug-11 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (WELDING) Use SATR-A-2012

REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE & SATR-A-2013
BEST METHODS.Refer to Note 1 of
Positive Material Identification of SS
2.3 SAIC-L-2010 SAIC-L-2010 H W General Notes for SA Inspection responsibility, after
Pipe & fitting Materials.
which pre-arranged witness is agreed upon.
3.0 INSTALLATION
Control of Welding Consumables-
3.1 SAIC-W-2032 SAIC-W-2032 W S Use SATR-W-2010
Storage, Handling, Issue, Condition
Use SATR-W-2006 - SA inspection responsibility varies
from H1 to W1:
a) "W" -for build-up thickness not exceeding 1/3 of
3.2 Buttering or Weld Build-Up of Joints SAIC-W-2033 SAIC-W-2033 H W/H
the metal thickness or 10mm whicever is less.
b) "H" - for build-up thickness exceeding the above
and requiring CSD's approval.
Use SATR-W-2006
W/H SA Inspection responsibilities varies as follows:
See a) "W" - for Welding on normal services at normal
3.3 Pre-Welding Inspection SAIC-W-2005 SAIC-W-2005 H remarks conditions, refer to Note 1 of the General Notes.
& See b) "H" - for critical welds, ie.; Tie-Ins, buttering, Hot
NOTICE Taps, NDE-In-Lieu of Hydro & others as determined
by project requirements.
Use SATR-W-2007 - SA inspects and verifies Heat Input
3.4 In-Process Weld Inspection SAIC-W-2006 SAIC-W-2006 W W
at random or on routine basis on SS welding.
Use SATR-W-2007
3.5 Post-Welding Visual Inspection SAIC-W-2007 SAIC-W-2007 H W
See Notice in General Notes below.
Inspect Welding of Socket Joint and
3.6 SAIC-W-2037 SAIC-W-2037 H W Quality Manager Action & Review required
Seal Welding Threaded Jts.
Repair of Weld Joints or Base Metal by
3.7 SAIC-W-2013 SAIC-W-2013 W S
Welding (Prior to Weld Accept)

Use SATR-W-2007 - SA Participates in selection

Process daily. *See NDE Process Control Proc. SA
Selection of Weld Joints for NDE*
3.8 SAIC-W-2015 SAIC-W-2015 H W Responsibility: "W" -PID Inspectors shall participate in
(Follow NDE Process Control Proc.)
the seletion of weld to be radiographed.

Verify NDE Method Application and *Refer to the respective NDE SATIP
3.9 Evaluation, Documentation & See Remarks See Remarks W/RH* W/R* (SATIP-NDE-UT-01, LPT-01, MPT-01, RT-01, etc):
Reporting of Results* *Per NDE Special Process Control Procedure

3.10 Ferrite Content Testing (As-Welded) SAIC-W-2030 SAIC-W-2030 H W Use SATR-W-2016

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 SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Welding of Special Corrosion Resistant Matl's (Incl. Duplex SS) SATIP-W-016-01 31-Aug-11 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW Use SATR-W-2005

SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST- ReferMETHODS.
to Note 1, General Notes for
Post Weld Heat Treatment Inspection
3.11 SAIC-W-2004 SAIC-W-2004 H W/R SA Inspection responsibility, after which pre-arranged
(If Required)
witnessing shall be agreed upon.

Use SATR-W-2012 - Refer to Note 1, General Notes for

Verification of Hardness Testing
3.12 SAIC-W-2014 SAIC-W-2014 H W&R SA Inspection responsibility, after which pre-arranged
Application and Results (If Req'd)
witnessing shall be agreed upon.
Positive Material Identification (PMI) of Use SATR-A-2012 & SATR-A-2013 - Refer to Note 1
3.13 Deposited Weld for alloyed mat'ls SAIC-L-2010 SAIC-L-2010 H W/ R General Notes for SA Inspection responsibility, after
within the scope of SAES-A-206. which pre-arranged witnessing shall be agreed upon
Verify NDE Method Application and *Refer to the respective NDE SATIP
3.14 Evaluation, Documentation & See Remarks See Remarks W/RH* W/R* (SATIP-NDE-UT-01, LPT-01, MPT-01, RT-01, etc):
Reporting of Results* *Per NDE Special Process Control Procedure
SATR-W-2013, SATR-W-2018, SATR-W-2019
Database Reporting (SAEP-1160)
Data tracking system(s) shall be maintained & kept
a) Production Weld Status,
current & available for SA review at all times. Data,
b) Welder & Project Repair Rate
3.15 SAIC-W-2016 SAIC-W-2016 H R current & cumulative, shall be available "daily". SA also
c) Welder's Individual Repair Rate
reviews weekly reports for Production Welds,
d) NDE & backlog of welds & status
Performance, NDE Tracking, special process status per
e) Special Process* status per weld
weld (PMI, PWHT, BHT, etc) & Pressure Testing
Liquid Penetrant Test on removal of SATR-NDE-
3.16 SATR-NDE-2002 H W
Temporary attachment welds 2002
Use SAIC-W-2008 & SAIC-W-2013
Modification or Re-Work After Weld
3.17 SAIC-W-2036 SAIC-W-2036 H H Field Eng. Change Control, Welding Process Control
Acceptance (Use SAIC-W-2013)
(Repairs) Procedures & SAEP-1160 reqmts apply
4.0 PRE-COMMISSIONING *NOTE: SAUDI ARAMCO CONSIDERS PRESSURE TESTING PART OF CONSTRUCTION, NOT A PRE-COMMISSIONING ACTIVITY
Use DATABASE or SATR-W-2008
Final Welding Insp & Documentation
Refer to Applicable SATIP for Pressure Testing. Test Pkg
4.1 (Database Report, Welding Summary/ SAIC-W-2008 SAIC-W-2008 H R
Documentation (per weld) shall contain final welding &
Record & Weld Map) per SAEP-1160
special process acceptance docs.

GENERAL NOTES
NOTICE (SAEP-1160, Section 9.2): Use of Welding and NDT SAICS 9.2.1 One SAIC per day per activity is required for production welding on a daily or continual basis, e.g., fit-up, in-process, and final
inspection. Applicable weld numbers must be entered in the Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding,
and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an
IR with the exception of the start of NDT activities. START OF NEW WELDING ACTIVITIES IN NEW AREAS REQUIRES NOTIFICATION.
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
1 of Saudi Aramco participation based upon the Contractor’s performance.

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 SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Welding of Special Corrosion Resistant Matl's (Incl. Duplex SS) SATIP-W-016-01 31-Aug-11 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0
2 DOCUMENTQA/QC
Surveillance: REVIEW SPECIAL
organization to PROCESS (WELDING)
monitor work in progressREQUIRES BEST
without notice QUALITY
from PRACTICE,
Construction CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.
Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative
3 is not present.
4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

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