TD IFC100 en 140829 4000040504 R04
TD IFC100 en 140829 4000040504 R04
TD IFC100 en 140829 4000040504 R04
The documentation is only complete when used in combination with the relevant
documentation for the flow sensor.
1 Product features 3
2 Technical data 8
3 Installation 24
4 Electrical connections 27
5 Notes 34
The signal converter can be combined with any measuring sensor, making it very widely used. In
terms of available housing versions, there is a compact variant, in which the signal converter is
connected to the measuring sensor, as well as a 0° and 45° version. If the measuring point is
difficult to access or the ambient conditions prevent the use of the compact variant, the signal
converter is available in a wall-mounted housing.
The IFC 100 was designed for applications requiring an economical measuring solution with a
high level of technology.
1 Large backlit graphic display with 4 push buttons to operate the signal converter without having to open the housing
2 Supply voltage: 100...230 VAC (standard) and 24 VDC or 24 VAC/DC (optional)
3 Communication with any third party system possible via Foundation Fieldbus, Profibus PA/DP or Modbus
Highlights
• Simple installation and start-up
• Available inputs and outputs: Current output (incl. HART®), pulse/frequency output, status
output and control input
• Large backlit graphic display with intuitive operation
• A variety of operating languages integrated as standard
• Maintenance free
• Excellent price/performance ratio
• Extremely quick signal conversion
• Higher accuracy by extended calibration
Industries
• Water & Wastewater
• Agriculture
• Heating, Ventilation & Air Conditioning (HVAC)
• Machinery
• Power plants
Applications
• Measuring homogeneous media
• Water distribution networks and spray-irrigation systems
• Water treatment
• Environmental technology
Diagnostics
The IFC 100 has been equipped with a wide variety of
diagnostic tools for device function and application
check.
• Conductivity measurement
• Electrode error
• Process or ambient temperature too high
U=v*k*B*D
in which:
v = mean flow velocity
k = factor correcting for geometry
B = magnetic field strength
D = inner diameter of flow meter
The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v
and thus the flow rate q. A signal converter is used to amplify the signal voltage, filter it and
convert it into signals for totalising, recording and output processing.
Measuring system
Measuring principle Faraday's law of induction
Application range Continuous measurement of current volume flow, flow velocity, conductivity, mass
flow (at constant density), coil temperature of the measuring sensor
Design
Modular construction The measuring system consists of a measuring sensor and a signal converter.
Measuring sensor
OPTIFLUX 1000 DN10...150 / 3/8…6"
OPTIFLUX 2000 DN25...1200 / 1…48"
OPTIFLUX 4000 DN2.5...1200 / 1/10…48"
OPTIFLUX 5000 Flange: DN15...300 / ½…12"
Sandwich: DN2.5...100 / 1/10…4"
OPTIFLUX 6000 DN2.5...150 / 1/10…6"
WATERFLUX 3000 DN25...600 / 1...24"
With the exception of the OPTIFLUX 1000 and WATERFLUX 3000 all measuring
sensors are also available in an Ex version.
Signal converter
Compact version (C) IFC 100 C (0° & 45° version)
Remote version (W) IFC 100 W
All signal converters are also available in an Ex version.
Options
Outputs Current output (incl. HART®), pulse output, frequency output, status output and/or
limit switch
Counter 2 internal counters with a max. of 10 counter places (e.g. for counting volume
and/or mass units)
Verification Integrated verification, diagnostic functions: measuring device, empty pipe
detection, stabilisation
Communication interfaces HART® as standard
Foundation Fieldbus, Profibus PA/DP or Modbus
Measuring accuracy
Reference conditions Medium: water
Temperature: +20°C / +68°F
Pressure: 1 bar / 14.5 psi
Inlet section: ≥ 5 DN
Maximum measuring error Standard calibration: +0.3% of the measured value +1 mm/s, depending on the
measuring sensor
Extended calibration is selectable and special calibrations are available on request.
For detailed information and accuracy curves, refer to chapter "Accuracy".
Current output electronics: ±10 µA; ±100 ppm/°C (typically: ±30 ppm/°C)
Repeatability ±0.1%
Operating conditions
Temperature
Process temperature Refer to technical data for the measuring sensor.
Ambient temperature Depending on the version and combination of outputs.
It is a good idea to protect the converter from external heat sources such as direct
sunlight as higher temperatures reduce the life cycle of all electronic components.
Ambient temperatures below -25°C / -13°F may affect the readability of the display.
Storage temperature -40…+70°C / -40…+158°F
Pressure
Medium Refer to technical data for the measuring sensor.
Ambient pressure Atmospheric
Chemical properties
Electrical conductivity All media except for water: ≥ 5 µS/cm
(also refer to the technical data for the measuring sensor)
Water: ≥ 20 µS/cm
State of aggregation Conductive, liquid media
Solid content (volume) ≤ 10% for OPTIFLUX measuring sensors
Gas content (volume) ≤ 3% for OPTIFLUX measuring sensors
Flow rate For detailed information, refer to chapter "Flow tables".
Other conditions
Protection category acc. to IP66/67 (acc. to NEMA 4/4X)
IEC 529 / EN 60529
Installation conditions
Installation For detailed information, refer to chapter "Installation conditions".
Inlet / outlet sections Refer to technical data for the measuring sensor.
Dimensions and weights For detailed information refer to chapter "Dimensions and weights".
Materials
Signal converter housing Aluminium with a polyester topcoat
Measuring sensor For housing materials, process connections, liners, grounding electrodes and
gaskets, refer to technical data for the measuring sensor.
Electrical connection
General Electrical connection is carried out in conformity with the VDE 0100 directive
"Regulations for electrical power installations with line voltages up to 1000 V" or
equivalent national specifications.
Power supply 100…230 VAC (-15% / +10%), 50/60 Hz; non-Ex: standard; Ex: optional
240 VAC + 5% is included in the tolerance range.
24 VDC (-55% / +30%); only available as non Ex version
12 VDC - 10% is included in the tolerance range.
24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%); non-Ex: standard; Ex: optional
12 V is not included in the tolerance range.
Power consumption AC: 7 VA
DC: 4 W
Signal cable Only necessary for remote versions.
DS 300 (type A)
Max. length: 600 m / 1950 ft (dep. on electrical conductivity and measuring sensor)
Cable entries Standard: M20 x 1.5 (8...12 mm)
Option: ½ NPT, PF ½
Outputs
General All outputs are electrically isolated from each other and from all other circuits.
All operating data and output values can be adjusted.
Description of abbreviations Uext = external voltage; RL = load + resistance;
Uo = terminal voltage; Inom = nominal current
Current output
Output data Volume flow, mass flow, diagnostic value, flow velocity, coil temperature,
conductivity
Settings Without HART®
Q = 0%: 0…20 mA; Q = 100%: 10…21.5 mA
Error identification: 20…22 mA
With HART®
Q = 0%: 4…20 mA; Q = 100%: 10…21.5 mA
Error identification: 3…22 mA
Operating data Basic I/Os Ex i I/Os
Active Uint, nom = 20 VDC -
I ≤ 22 mA
RL ≤ 750 Ω
HART® at terminals A
Passive Uext ≤ 32 VDC Uext ≤ 32 VDC
I ≤ 22 mA I ≤ 22 mA
U0 ≥ 2 V at I = 22 mA U0 ≥ 4 V
I ≤ 100 mA
open:
I ≤ 0.05 mA at Uext = 32 VDC
closed:
U0, max = 0.2 V at I ≤ 10 mA
U0, max = 2 V at I ≤ 100 mA
fmax in operating menu set to -
100 Hz < fmax ≤ 10 kHz:
I ≤ 20 mA
open:
I ≤ 0.05 mA at Uext = 32 VDC
closed:
U0, max = 1.5 V at I ≤ 1 mA
U0, max = 2.5 V at I ≤ 10 mA
U0, max = 5.0 V at I ≤ 20 mA
NAMUR - Passive to EN 60947-5-6
open:
Inom = 0.77 mA
closed:
Inom = 4.7 mA
Ui = 30 V
Ii = 130 mA
Pi = 1 W
Ci =10 nF
Li = 0 mH
Operating data Modbus
Passive Uext ≤ 32 VDC
fmax in the operating menu set to fmax ≤ 1 kHz:
I ≤ 100 mA
open:
I ≤ 0.05 mA at Uext = 32 VDC
closed:
U0, max = 0.2 V at I ≤ 10 mA
U0, max = 2 V at I ≤ 100 mA
I ≤ 100 mA
open:
I ≤ 0.05 mA at Uext = 32 VDC
closed:
U0, max = 0.2 V at I ≤ 10 mA
U0, max = 2 V at I ≤ 100 mA
NAMUR - Passive to EN 60947-5-6
open:
Inom = 0.77 mA
closed:
Inom = 4.7 mA
Ui = 30 V
Ii = 130 mA
Pi = 1 W
Ci =10 nF
Li = 0 mH
Control input
Function Hold value of the outputs (e.g. for cleaning work), set value of the outputs to "zero",
counter and error reset, range change.
Start of dosing when dosing function is activated.
Operating data Basic I/Os Ex i I/Os + Modbus
Passive Uext ≤ 32 VDC -
Inom = 6.5 mA
at Uext = 24 VDC
Inom = 8.2 mA
at Uext = 32 VDC
Modbus
Description Modbus RTU, Master / Slave, RS485
Address range 1…247
Broadcast Supported with function code 16
Supported Baudrate 1200, 2400, 3600, 4800, 9600, 19200, 38400, 57600, 115200 Baud
Wall-mounted version
Compact 0° version
1 4xM6
1 4xM6
Q100 % in m3/h
v [m/s] 0.3 1 3 12
v [ft/s] 1 3.3 10 40
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
If the device is not used according to the operating conditions (refer to chapter "Technical data"),
the intended protection could be affected.
1 Prepare the holes with the aid of the mounting plate. For further information refer to Mounting
plate, wall-mounted version on page 20.
2 Fasten the device securely to the wall with the mounting plate.
[mm] [inch]
a Ø6.5 Ø0.26
b 87.2 3.4
c 241 9.5
d 310 12.2
e 257 10.1
• A shielded 2-wire copper cable is used as the field current cable. The shielding MUST be
connected in the housing of the measuring sensor and signal converter.
• The outer shield (60) is connected in the terminal compartment of the measuring sensor
directly via the shield and a clip.
• Bending radius of signal and field current cable: ≥ 50 mm / 2"
• The following illustration is schematic. The positions of the electrical connection terminals
may vary depending on the housing version.
Figure 4-3: Connection diagram for signal and field current cable
1 Electrical terminal compartment in signal converter
2 Signal cable A
3 Field current cable C
4 Electrical terminal compartment in measuring sensor
5 Functional ground FE
• The housings of the devices, which are designed to protect the electronic equipment from
dust and moisture, should be kept well closed at all times. Creepage distances and
clearances are dimensioned to VDE 0110 and IEC 664 for pollution severity 2. Supply circuits
are designed for overvoltage category III and the output circuits for overvoltage category II.
• Fuse protection (IN ≤ 16 A) for the infeed power circuit, and also a separator (switch, circuit
breaker) to isolate the signal converter must be provided.
Version overview
Version Non-Ex Ex
100...230 VAC Standard Optional
24 VDC Standard -
24 VAC/DC Standard Optional
• Open the cover of the electrical terminal compartment by pressing down and pulling forwards
at the same time.
Figure 4-6: Marking (CG number) of the electronics module and output variants
1 ID number: 0
2 ID number: 0 = standard; 9 = special
3 Power supply
4 Display (language versions)
5 Output version
• The grey boxes in the tables denote unassigned or unused connection terminals.
• In the table, only the final digits of the CG no. are depicted.
• Connection terminal A+ is only operable in the basic output version.
C C- D D- S A+ A A-
100 Sp / Cp passive 1 Pp / Sp passive 1 2 Ip + HART® passive 3
Ia + HART® active 3
1 Function change by software
2 Shielding
3 Function changed by reconnecting
D D- S C C- B B-
Ex i (Option)
300 Pp / Sp passive 1 2 Ip + HART® passive
PROFIBUS PA (Option)
D00 PA+ (1) PA+ (2) 2 PA- (1) PA- (2)
PROFIBUS DP (Option)
F00 RxD/TxD+ / RxD/TxD- / 2 Termination Termination RxD/TxD+ / RxD/TxD- /
P / +B (1) N / -A (1) N / -T P / +T P / +B (2) N / -A (2)
Modbus (Option)
G00 Pp / Sp passive 2 +3.3 V; 560 Ω Common Sign. A (D0-) Sign. B (D1+)
1 Function change by software
2 Shielding
1 For compact versions with nearly horizontally-oriented cable entries, lay the necessary elec-
tric cables with a drip loop as shown in the illustration.
2 Tighten the screw connection of the cable entry securely.
3 Seal cable entries that are not needed with a plug.
• Flow controllers
• Level meters
• Temperature assemblies
• Pressure transmitters
• Analysis products
• Products and systems for the oil & gas industry
• Measuring systems for the marine industry