Instruction Manual: SL150kV
Instruction Manual: SL150kV
Instruction Manual: SL150kV
Instruction Manual
SL150kV
SPELLMAN
HIGH VOLTAGE ELECTRONICS
CORPORATION
475 Wireless Blvd.
Hauppauge, New York, 11788
PAGE 1 OF 2
www.spellmanhv.com/manuals/SL150KV
e-mail: sales@spellmanhv.com Spellman High Voltage is an ISO 9001:2008 and ISO 14001:2004 registered company
SL150kV 1200W
POWER SUPPLY
SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION
PAGE 2 OF 2
DIMENSIONS: in.[mm]
Operating Temperature:
0 to 40°C operating FRONT VIEW
R13 TYP
Storage Temperature:
-40 to +85°C storage
Humidity:
20% to 85%, non-condensing 5.75 [146.05]
Input Line Connector:
3 conductor 12 AWG 6 ft (1.83m) cable, permanently attached 8.72 [221.48]
Regulatory Approvals:
Compliant to 2004/108/EC, the EMC Directive
and 2006/95/EC, the Low Voltage Directive.
Specify “P” for positive polarity or “N” for negative polarity, and PN = reversible as
illustrated below.
e-mail: sales@spellmanhv.com Spellman High Voltage is an ISO 9001:2008 and ISO 14001:2004 registered company
IMPORTANT SAFETY PRECAUTIONS
SAFETY
THIS POWER SUPPLY GENERATES VOLTAGES THAT ARE DANGEROUS AND MAY BE FATAL.
OBSERVE EXTREME CAUTION WHEN WORKING WITH THIS EQUIPMENT.
Allow five minutes for discharge of internal capacitance of the power supply.
SERVICING SAFETY
.
Maintenance may require removing the instrument cover with the power on.
WARNING note in the text call attention to hazards in operation of these units
that could lead to possible injury or death.
Copyright © 2000, Spellman High Voltage Electronics Corporation. All Rights Reserved.
This information contained in this publication is derived in part from proprietary and patent data. This information has
been prepared for the express purpose of assisting operating and maintenance personnel in the efficient use of the
model described herein, and publication of this information does not convey any right to reproduce it or to use it for
any purpose other than in connection with installation, operation, and maintenance of the equipment described.
118004-001 REV. B
Table of Contents
PAGE
1. INTRODUCTION
1.1 Description of the SL150 .....................................................................................1
1.2 Standard Features.................................................................................................2
1.2.1 Remote Operating Features ..................................................................2
1.2.2 System Status and Fault Diagnostic Display ........................................2
1.3 Options.................................................................................................................3
1.4 Interpreting the Model Number ...........................................................................4
3. OPERATING INSTRUCTIONS
3.1 Operation .............................................................................................................7
3.2 Standard Features.................................................................................................8
4. PRINCIPLES OF OPERATION
4.1 Chassis .................................................................................................................17
4.2 High Voltage Transformer...................................................................................18
4.3 High Voltage Assembly.......................................................................................18
4.4 Control/Power PWB ............................................................................................18
4.5 Front Panel Assembly ..........................................................................................18
4.6 Options.................................................................................................................18
5. OPTIONS
5.1 Adjustable Overload Trip ....................................................................................19
5.2 200Vac Single Phase Input .................................................................................19
5.3 No Slow Start ......................................................................................................19
5.4 Non-Standard Slow Start .....................................................................................19
5.5 Extra Length Output Cable ..................................................................................19
5.6 Arc Trip Option ...................................................................................................19
5.7 Reversible Polarity Option...................................................................................19
5.8 Adjustable Power Trip/Constant Power Control .................................................19
5.9 External Fault Relay Option ................................................................................20
5.10 NAD Option.........................................................................................................20
5.11 RFR Option..........................................................................................................20
5.12 Custom Design Models........................................................................................20
7. REPLACEMENT PARTS
7.1 Replacement Parts................................................................................................24
7.2 Correspondence and Ordering Spare Parts ..........................................................24
8. FACTORY SERVICE
8.1 Warranty Repairs .................................................................................................25
8.2 Factory Service Procedures .................................................................................25
8.3 Ordering Options and Modifications ...................................................................25
8.4 Shipping Instructions ...........................................................................................25
LIST OF FIGURES
Figure 2.1 SL150 Dimensions......................................................................................6
Figure 3.1 SL150 Typical Operating Set Up................................................................10
Figure 3.2A Wiring Diagram for Remote Programming via Voltage Source ................12
Figure 3.2B Wiring Diagram for Remote Programming via External Resistance..........12
Figure 3.3 Remote Monitor Test Point Designations...................................................13
Figure 3.4 Remote Control of High Voltage On and Off ............................................13
Figure 3.5 External Inhibit Interface Circuit................................................................14
Figure 3.6 External Interlock Interface Circuit ............................................................14
Figure 3.7 Remote High Voltage On and Remote High Voltage off Indicator Circuit.... 15
Figure 3.8 Remote Indicators Interface ............................................................................ 16
Figure 5.1 Adjustable Power Remote Interface Control ..............................................21
Figure 5.2 Reverse Polarity Option ...............................................................................22
LIST OF TABLES
Table 1.1 SL150 Options ............................................................................................3
Table 3.1 Rear Panel Interface 25 pin Mini D ............................................................11
APPENDIX
A. Specification Controls (Custom Models Only)
INTRODUCTION
1.1 Description of the SL150
Series
Name Polarity Option
Custom
“X”
Maximum Maximum Number
Voltage Power
J1
LINE INPUT
REAR VIEW
OPERATING INSTRUCTIONS
3.1 Operation E) Plug the high-voltage output cable provided with the
unit into the rear of the supply and hand tighten the
knurled collar.
WARNING
F) OPTIONS NOTE: See Section 5 for hook-up and
operating instructions for the options on your unit.
THIS EQUIPMENT GENERATES DANGEROUS Custom models may also require set-up changes.
VOLTAGES THAT MAY BE FATAL.
G) For initial turn-on, rotate the KILOVOLT control
PROPER GROUNDING OF ALL HIGH VOLTAGE fully counter-clockwise to the zero voltage position.
EQUIPMENT IS ESSENTIAL.
H) The input power cable may now be connected to the
WARNING AC power line.
BEFORE CONNECTING THE POWER SUPPLY I) Switch the front panel circuit breaker to the ON
TO THE AC LINE, FOLLOW THIS STEP BY STEP position (1). (If the supply is to be turned off for an
PROCEDURE. extensive period of time, the line cord should be
disconnected). The unit is now in the HIGH
DO NOT CONNECT THE POWER SUPPLY TO VOLTAGE OFF mode. The HIGH VOLTAGE OFF
THE AC LINE UNTIL STEP H IS REACHED. light should be lit.
J1
LINE INPUT
5 V Current
Program -
6 + V
Remote
Voltage
Program
7
8 +
Z in = 10M ohm
9
Remove jumpers for
remote programing 10
Z in = 10M ohm
11
JB4
Fully Counterclockwise = Zero Output
PS Common 20k ohm
Fully Clockwise = 100% of Rated Output 1
2
-
All cables should be shielded
-
with the shield being returned to the chassis ground
of the high voltage power supply.
3 M Current
Monitor
M Voltage
Monitor
4
+
5
Z out = 4.99k ohms ±0.1% +
6
Z out = 4.99k ohms ±0.1%
7
JB4
S1
14 S1 = Remote High
Remove jumpers for Voltage Off
remote programing 15
S2
16 S2 = Remote High
All cables should be shielded Voltage On
with the shields being returned 17
to the chassis ground of the
High Voltage Power Supply.
Figure 3.4 -- Remote Control Of High Voltage On and High Voltage Off
+15V
JB4
PS Common Transistor
1 ON
Inhibits
2 High
2.2k Voltage
3
High Voltage Power
Supply Internal inhibit circuitry.
4
JB4
1
External Safety
Interlock Control
2
Remove jumper 3
for remote S1 S1 Open= Interlock Open
S1 Closed= Interlock Closed
external interlock 4
5 General Purpose
Opto-Coupler
6
7 To High Voltage
OFF Indicator
9
General Purpose
Opto-Coupler
10
To High
11 Voltage
ON
Indicator
12
13
14
P/O High Voltage
Power Supply 15
16
1K
1/4 W R Limit
17
R Limit
18
1K Signals are = 15Vdc, 10mA max.
1/4 W R Limit must be > 500
23
Voltage Control
Indicator
R1 R limit
19 Current Control
10mA max.
Indicator
R2 R limit
Power Control
20 10mA max.
Indicator
R3 R limit
21
10mA max.
PRINCIPLES OF OPERATION
The SL150 high voltage power supply utilizes WARNING
sophisticated power conversion technology. A variety of
analog, digital and power conversion techniques are used
throughout. The intention of the Principles of Operation The energy levels used and generated by the
is to introduce the basic function blocks that comprise the power supply can be lethal! Do not attempt to
SL power supply. For details on a specific circuit, operate the power supply unless the user has a
consult Spellman’s Engineering Department. sufficient knowledge of the dangers and hazards
of working with high voltage. Do not attempt to
Due to the many variations within the SL Series,
approach or touch any internal or external
drawing numbers may differ from unit to unit.
circuits or components that are connected or
The SL power supply is basically an AC to DC power have been connected to the power supply. Be
converter. Within the power supply, conversions of AC certain to discharge any stored energy that may
to DC then to high frequency AC, then to high voltage be present before and after the power supply is
DC take place. By reviewing further the sub-assemblies, used. Consult IEEE recommended practices for
a basic understanding of the process can be gained. safety in high voltage testing #510-1983.
4.1 Chassis
The SL is a compact, high efficiency, high voltage power
supply. The power supply can supply up to 1200 watts of
DC power.
The High Voltage Assembly typically consists of various U12 circuit provides visual indication of the control
parallel, series arrangements of a full wave voltage mode, which is in operation. These signals are sent to the
doubler. FRONT PANEL ASSEMBLY for front panel status
indication.
Output filtering is typically provided by an R-C type
filter. Voltage feedback for regulation and monitoring is The resonant control circuitry consists of a pulse width
provided by a high bandwidth resistive/capacitive divider. converter. U17 generates all frequency and pulse width
Current feedback for regulation and monitoring is control signals.
provided by a sense resistor connected at the low voltage Power supply inhibit circuits are provided by U22 and
end of the High Voltage Rectifier/Multiplier Circuit. K3. System Fault control and Indication is provided by
U19 and associated circuitry. Diagnostic signals are
4.4 Control/Power PWB latched and then sent to the FRONT PANEL
The majority of control circuits for power supply controls ASSEMBLY for status indication.
are located on the CONTROL/POWER PWB. +15VDC, -
15VDC, and +10VDC is generated on the 4.5 Front Panel Assembly
CONTROL/POWER PWB. High Voltage On/Off control Front Panel controls, meters and status indications are
is accomplished by K3, and its associated circuitry. connected to the FRONT PANEL PWB. The FRONT
Interlock control is provided by K4. PANEL PWB interfaces directly to the
Voltage feedback from the high voltage divider is sent to CONTROL/POWER PWB.
the control board via a mass terminated ribbon cable.
Gain adjustment is provided on the HV PWB. The kV
4.6 Options
feedback signal is sent to the front panel DVM and to the Due to the many variations of models and options
REAR PANEL D- CONNECTOR for remote monitoring. provided in the SL150, details of actual circuits used may
K2 provides switching between feedback and program differ slightly from the above descriptions. Consult
signal for the front panel DVM’s. This allows the user to Spellman’s Engineering Department for questions
preset the desired output before energizing high voltage. regarding the principles of operation for the SL Series.
Program voltages are typically ramped up to set level by a
slow start circuit.
OPTIONS
T he options available for this power supply
described in this section. Interface diagrams
shown where required. Options are specified
are
are
by
5.5 Extra Length Output
Cable--LL(ft)
including the option code in the model number as
described in Section 1.5. Standard output cable is 10 feet of shielded high voltage
cable. Other lengths may be specified in multiples of 10
5.1 Adjustable feet.
Overload Trip --AOL 5.6 Arc Trip Option--AT
The overload trip protection feature rapidly shuts down When this option is ordered, the Arc Count circuit is set
the high voltage output when the current exceeds the limit so the unit trips to Standby after 1 count. One of the
set by the current control dial on the front panel. A fast applications for this option is for sensing a material
acting circuit inhibits the generation of high voltage and breakdown under an applied high voltage.
reverts the unit to POWER DOWN mode, illuminating
the OVER CURRENT indicator. When adjustable 5.7 Reversible
overload trip is provided, it replaces the standard current
regulation feature. Polarity Option--PN
5.2 200Vac Single Phase 5.8 Adjustable Power
Input--200 Trip/Constant Power Control
SL Series power supplies with the 200Vac input option
will operate from an input voltage of 200Vac RMS APT/CPC Option
10%, 50 to 60Hz, single phase. The power control options allow monitoring and control
of the power supply output power. The APT option
5.3 No Slow Start--NSS allows the user to remotely adjust the power limit for the
The no slow start option causes the output voltage of the power supply. If the power limit is exceeded, the unit
power supply to rise (within 50 msec) to the rated voltage will shut down with an OVERPOWER fault. The CPC
upon depressing the HIGH VOLTAGE ON switch. option allows power regulation via an internal preset
potentiometer, or a remote program source. When the
5.4 Non-Standard Slow unit is in power regulation, the POWER CONTROL
status indicator will be illuminated. See Figure 5.1 for
Start--SS(x) remote interface.
The non-standard slow start option allows the gradual rise
time of the output voltage to be different from the
standard of six seconds. To order the option place the
time desired in seconds after the suffix letter, i.e. SS (10)
denotes a 10 second rise time.
3 - -
Remove internal Remote Remote
jumper, JP1 ON 4 M Power
Monitor
V Power
Program
Control/Pwr PWB 0-10V
for remote
Programing. (Jumper
5
+ =0-100%
power
+
connects internal, 6 output
pot, factory set at Zout=
12 4.99k ohm 0.1% 20K ohm
103% of max power). min. Remote Power
13 Programming
Z in = 10M ohm potentiometer
CB1
A5
A5
DETAIL A
A1
A5
A5
LAN
USB RS232
TB1
FILAMENT OUTPUT
+ - JB1
I/O INTERFACE
J1
LINE INPUT
A6
A1 A5
A7
DETAIL A
MAINTENANCE
T his section describes periodic
performance testing procedures.
servicing and 6.2 Performance Test
WARNING
WARNING
HIGH VOLTAGE IS DANGEROUS.
THIS POWER SUPPLY GENERATES VOLTAGES
THAT ARE DANGEROUS AND MAY BE FATAL. ONLY QUALIFIED PERSONNEL SHOULD
OBSERVE EXTREME CAUTION WHEN PERFORM THESE TESTS.
WORKING WITH HIGH VOLTAGE.
High voltage test procedures are described in Bulletin
6.1 Periodic Servicing STP-783, Standard Test Procedures for High Voltage
Power Supplies. Copies can be obtained from the
Approximately once a year (more often in high dust Spellman Customer Service Department. Test equipment,
environments), disconnect the power to the unit and including an oscilloscope, a high impedance voltmeter,
remove the top cover. Use compressed air to blow dust and a high voltage divider such as the Spellman HVD-
out of the inside of the unit. Avoid touching or handling 200 is needed for performance tests. All test components
the high voltage assembly. Be sure that the fan is not must be rated for operating voltage.
obstructed and spins freely. The fan has sealed bearings
and does not need lubrication. Be sure to replace the top 6.3 High Voltage Dividers
cover before operating for proper cooling.
High voltage dividers for precise measurements of output
voltage with an accuracy up to 0.1% are available. An
HVD-200 measures up to 200kV. The Spellman divider
is designed for use with differential voltmeters or high
impedance digital voltmeters. The high input impedance
is ideal for measuring high voltage low current sources,
which would be overloaded by traditional lower
impedance dividers.
REPLACEMENT PARTS
7.1 Replacement Parts 7.2 Correspondence and Ordering
Contact the Spellman Customer Service Department for Spare Parts
parts lists for specific models. Each power supply has an identification label on the rear
of the chassis that bears its model and serial number.
Parts and subassemblies for Spellman’s high voltage
power supplies are available. It is recommended that only When requesting engineering or applications information,
qualified personnel perform the repairs. High voltage is please state the model and serial number of the power
dangerous; even minor mistakes in repairs can have supply.
serious consequences.
When ordering spare parts, please specify the part
When requesting parts please give the model number and number, the component function and the model and serial
serial number of the power supply. number of the unit.
FACTORY SERVICE
8.1 Warranty Repairs 8.3 Ordering Options and
Modifications
During the Warranty period, Spellman will repair all units
free of charge. The Warranty is void if the unit is worked Many of the options listed in Chapter 5 can be retrofitted
on by other than Spellman personnel. See the Warranty in into Spellman’s power supplies by our factory. For prices
the rear of this manual for more information. Follow the and arrangements, contact the Spellman Sales Department.
return procedures described in Section 8.2. The customer
shall pay for shipping to and from Spellman. 8.4 Shipping Instructions
All power supplies returned to Spellman must be sent
8.2 Factory Service Procedures shipping prepaid. Pack the units carefully and securely in a
Spellman has a well-equipped factory repair department. If suitable container, preferably in the original container, if
a unit is returned to the factory for calibration or repair, a available. The power supply should be surrounded by at
detailed description of the specific problem should be least four inches of shock absorbing material. Please return
attached. all associated materials, i.e. high voltage output cables,
interconnection cables, etc., so that we can examine and test
For all units returned for repair, please obtain an the entire system.
authorization to ship from the Customer Service
Department, either by phone or mail prior to shipping. All correspondence and phone calls should be directed to:
When you call, please state the model and serial numbers, Spellman High Voltage Electronics Corp.
which are on the plate on the rear of the power supply, and 475 Wireless Boulevard
the purchase order number for the repair. A Return Hauppauge, New York 11788
Material Authorization Code Number (RMA Number) is TEL: (631) 630-3000 FAX: (631) 435-1620
needed for all returns. This RMA Number should be E-Mail: sales@Spellmanhv.com
marked clearly on the outside of the shipping container.
Packages received without an RMA Number will be
returned to the customer. The Customer shall pay for
shipping to and from Spellman.
A preliminary estimate for repairs will be given by phone
by Customer Service. A purchase order for this amount is
requested upon issuance of the RMA Number. A more
detailed estimate will be made when the power supply is
received at the Spellman Repair Center. In the event that
repair work is extensive, Spellman will call to seek
additional authorization from your company before
completing the repairs.
SICHERHEIT
DIESES HOCHSPANNUNGSNETZTEIL ERZEUGT LEBENSGEFÄHRLICHE HOCHSPANNUNG.
SEIN SIE SEHR VORSICHTIG BEI DER ARBEIT MIT DIESEM GERÄT.
Berühren Sie die Stecker des Netzteiles nur, wenn das Gerät ausgeschaltet ist und die elektrischen
Kapazitäten des Netzteiles und der angeschlossenen Last entladen sind.
Die internen Kapazitäten des Hochspannungsnetzteiles benötigen ca. 5 Minuten, um sich zu entladen.
Erden Sie sich nicht, und arbeiten Sie nicht in feuchter oder nasser Umgebung.
SERVICESICHERHEIT
Notwendige Reparaturen können es erforderlich machen, den Gehäusedeckel während des Betriebes zu
entfernen.
“WARNING” im folgenden Text weist auf gefährliche Operationen hin, die zu Verletzungen oder zum Tod
führen können.
“CAUTION” im folgenden Text weist auf Prozeduren hin, die genauestens befolgt werden müssen, um
eventuelle Beschädigungen des Gerätes zu vermeiden.
118004-001 REV. B
PRECAUTIONS IMPORTANTES POUR VOTRE SECURITE
CONSIGNES DE SÉCURITÉ
CETTE ALIMENTATION GÉNÈRE DES TENSIONS QUI SONT DANGEUREUSES ET PEUVENT ÊTRE FATALES.
SOYEZ EXTRÊMENT VIGILANTS LORSQUE VOUS UTILISEZ CET ÉQUIPEMENT.
Ne touchez pas les connectiques sans que l’équipement soit éteint et que la capacité à la fois de la charge et de
l’alimentation soient déchargées.
Ne vous mettez pas à la masse, ou ne travaillez pas sous conditions mouillées ou humides.
Les réparations doivent être effectuées par une personne qualifiée et connaissant les risques électriques.
Dans le manuel, les notes marquées « WARNING » attire l’attention sur les risques lors de la manipulation de ces
équipements, qui peuvent entrainer de possibles blessures voire la mort.
Dans le manuel, les notes marquées « CAUTION » indiquent les procédures qui doivent être suivies afin d’éviter
d’éventuels dommages sur l’équipement.
118004-001 REV. B
IMPORTANTI PRECAUZIONI DI SICUREZZA
SICUREZZA
QUESTO ALIMENTATORE GENERA TENSIONI CHE SONO PERICOLOSE E
POTREBBERO ESSERE MORTALI.
PONI ESTREMA CAUTELA QUANDO OPERI CON QUESO APPARECCHIO.
Gli alimentatori ad alta tensione devono sempre essere collegati ad un impianto di terra.
Non toccare le connessioni a meno che l’apparecchio sia stato spento e la capacità interna
del carico e dell’alimentatore stesso siano scariche.
Attendere cinque minuti per permettere la scarica della capacità interna dell’alimentatore
ad alta tensione.
Non mettere a terra il proprio corpo oppure operare in ambienti bagnati o saturi d’umidità.
Le note di CAUTELA contenute nel manuale, indicano le procedure da seguire per evitare
possibili danni all’apparecchio.
118004-001 REV. B
SPELLMAN HIGH VOLTAGE ELECTRONICS
WARRANTY
Spellman High Voltage Electronics (“Spellman”) warrants that all power supplies it manufactures will be
free from defects in materials and factory workmanship, and agrees to repair or replace, without charge, any
power supply that under normal use, operating conditions and maintenance reveals during the warranty
period a defect in materials or factory workmanship. The warranty period is twelve (12) months from the
date of shipment of the power supply. With respect to standard SL power supplies (not customized) the
warranty period is thirty-six (36) months from the date of shipment of the power supply.
This warranty does not apply to any power supply that has been:
• Disassembled, altered, tampered, repaired or worked on by persons unauthorized by Spellman;
• subjected to misuse, negligent handling, or accident not caused by the power supply;
• installed, connected, adjusted, or used other than in accordance with the original intended application and/or
instructions furnished by Spellman.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
The buyer’s sole remedy for a claimed breach of this warranty, and Spellman’s sole liability is limited, at
Spellman’s discretion, to a refund of the purchase price or the repair or replacement of the power supply at
Spellman’s cost. The buyer will be responsible for shipping charges to and from Spellman’s plant. The
buyer will not be entitled to make claim for, or recover, any anticipatory profits, or incidental, special or
consequential damages resulting from, or in any way relating to, an alleged breach of this warranty.
No modification, amendment, supplement, addition, or other variation of this warranty will be binding unless
it is set forth in a written instrument signed by an authorized officer of Spellman.
Spellman will warrant for three (3) months or balance of product warranty, whichever is longer, the repaired
assembly/part/unit. If the same problem shall occur within this warranty period Spellman shall undertake all
the work to rectify the problem with no charge and/or cost to the buyer. Should the cause of the problem be
proven to have a source different from the one that has caused the previous problem and/or negligence of
the buyer, Spellman will be entitled to be paid for the repair.
101520-007 REV D