Snbp-Epc-00-Qac-Pro-015-0a WPS - PQR-1

CONTRACT NO:
QA / QC SP3MK-005/PG3400/2022-S7
DOCUMENT NUMBER :
Pages 10
SNBP-EPC-00-QAC-PRO-015
JASA PERANCANGAN, PENGADAAN DAN KONSTRUKSI

PEMBANGUNAN PIPA GAS SENIPAH - BALIKPAPAN
WPS & PQR
DA KD
04-01-23 04-01-23
SF 30/12/2022
RKS 04/01/2023
0A 20/12/2022 Re-Approved For Construction DRI NST EFC
0 10/11/2022 Approved For Construction DRI NST EFC
D 28/10/2022 Issued For Approval DRI NST EFC
C 18/10/2022 Re-Issued For Review DRI NST EFC
PREPARED CHECKED APPROVED APPROVED

REV DATE DESCRIPTION
PT. PGAS SOLUTION PT. PERTAMINA GAS
JASA PERANCANGAN,
PENGADAAN DAN KONSTRUKSI
PEMBANGUNAN PIPA GAS SENIPAH-BALIKPAPAN
Document No: 20/12/2022

Rev. 0A WPS & PQR
SNBP-EPC-00-QAC-PRO-015 Hal. 1 dari 10
TABULATION OF REVISION SHEET
REVISION REVISION
PAGE REMARKS PAGE REMARKS
A B C D 0 0A A B C D 0 0A
1
2
3
4
5
6
7
8
9 X X X
10
JASA PERANCANGAN,

Rev. 0A WPS & PQR
REVISION NOTES
Implementasion
Revision Section Page Comment Remarks
(Y/N)
B Attachment 09 Check WPS Register for Pipeline Y

- WPS 105 tidak ada register Migas.
C Attachment 09 - WPS 106 tidak terlampir. Y
- WPS Full SMAW tidak terlampir.
Add WPS:
0A Attachment 09 - - - 3300/WPS/PGS/ASME/003
- 3300/WPS/PGS/ASME/004
JASA PERANCANGAN,

Rev. 0A WPS & PQR
TABLE OF CONTENT
1. INTRODUCTION .................................................................................................................... 4
1.1. Project Overview ......................................................................................................... 4
1.2. Objective ...................................................................................................................... 4
1.3. Scope ........................................................................................................................... 5
2. DEFINITION & ABBREVIATION ........................................................................................... 5
2.1 Definition ..................................................................................................................... 5
2.2 Abbreviation ................................................................................................................ 6
3. CODE, STANDARD AND PROJECT SPECIFICATION ........................................................ 6
3.1 Company Specification............................................................................................... 6
3.2 Government Regulation .............................................................................................. 6
3.3 International Code and Standard ............................................................................... 7
3.4 Project Document ....................................................................................................... 7
4. ATTACHMENT ...................................................................................................................... 7
Attachment 1: WPS & PQR Register For Pipeline .............................................................. 8
Attachment 2: WPS & PQR Register for Piping .................................................................. 9
Attachment 3: WPS & PQR Register for Steel Structure ................................................. 10
JASA PERANCANGAN,

Rev. 0A WPS & PQR
1. INTRODUCTION
1.1. Project Overview
PT Pertamina Gas plans to deliver gas from Senipah KP 7.2 (tap off from 42” pipeline) that is
operated by Pertamina Hulu Mahakam to PT Pertamina (Persero) Refinery Unit (RU) V
Balikpapan, East Kalimantan, to fulfill the gas demand at Refinery Unit (RU) V Balikpapan as
part of the RDMP program.
The Onshore Pipeline Senipah – RU V Balikpapan scope will comprise of development of mini
facility in Senipah and RU V Balikpapan area consist of gas metering, pigging facilities, utilities
and an onshore gas pipeline.
Figure 1-1 Pipeline Route from Senipah to Refinery Unit (RU) V Balikpapan
1.2. Objective
The objectives of this document is to provide WPS & PQR to ensure a correct and consistent
approach are adopted for Construction and Installation for the Senipah - RU V Balikpapan
Onshore Pipeline and Piping Project.
JASA PERANCANGAN,

Rev. 0A WPS & PQR
1.3. Scope
This document provides minimum requirements for WPS & PQR to be performed by
CONTRACTOR during Construction and Installation for the Senipah – RU V Balikpapan
Onshore Pipeline and Piping Project.
2. DEFINITION & ABBREVIATION
2.1 Definition
Definitions used in this document will not violate with other definitions in other documents, which
are:
COMPANY PT. Pertamina Gas, the owner of the Jasa Perancangan,

Pengadaan dan Konstruksi Pembangunan Pipa Gas Senipah –
Balikpapan.
CONTRACTOR PT. PGAS Solution appointed by Company to execute and to

complete overall works for Engineering Procurement And
Construction (EPC) Jasa Perancangan, Pengadaan dan Konstruksi
Pembangunan Pipa Gas Senipah – Balikpapan.
VENDOR / The party which supply materials, equipment, technical document/

MANUFACTURER drawing, and service to perform the duties by the Contractor.
INSPECTION Third Party appointed by CONTRACTOR to carry out certification

COMPANY and act as representatives of MIGAS.
MIGAS Representatives from the Indonesian Government which is

responsible for issuing licenses and permits oil and gas facilities.
PROJECT All documents which are prepared, revised, and issued for
DOCUMENTS accelerating the project execution, such as correspondence,
drawings, specifications, requisitions, purchase orders, vendor
prints, etc.
JASA PERANCANGAN,

Rev. 0A WPS & PQR
2.2 Abbreviation
WPS : Welding Procedure Specification
PQR : Procedure Qualification Record
ASME : American Society for Mechanical Engineers
AWS : American Welding Society
API : American Petroleum Institute
SMAW : Shielded Metal Arc Welding
: Gas Tungsten Arc Welding

GTAW
3. CODE, STANDARD AND PROJECT SPECIFICATION
3.1 Company Specification
PTG-00-PL-SPC-005 : Specification for Pipeline Construction
PTG-00-PL-SPC-008 : Specification for Pipeline Welding
3.2 Government Regulation
No.32 :
Peraturan Menteri ESDM Tentang Inspeksi Teknis dan
Permen ESDM
Pemeriksaan Keselamatan Instalasi dan Peralatan pada
Tahun 2021
Kegiatan usaha Minyak dan Gas Bumi.
84.K/38/DJM/1998 : Pedoman dan Tata Cara Pemeriksaan Keselamatan

Kerja Atas Instalasi, Peralatan dan Teknik yang
Dipergunakan Dalam Usaha Pertambangan Minyak dan
Gas Bumi dan Pengusahaan Sumber Daya Panas Bumi.
300.K/38/MPE/1997 : Keselamatan Kerja Pipa Penyalur Gas dan Minyak Bumi.

JASA PERANCANGAN,

Rev. 0A WPS & PQR
3.3 International Code and Standard
API 1104 : Welding of Pipelines and Related Facilities
ASME BPV Section IX : Welding, Brazing, and Fusing Qualifications
AWS D1.1 : Structural Welding – Steel
3.4 Project Document
SNBP-EPC-00-QAC-PLN-001 : Project Quality Plan
SNBP-EPC-00-QAC-PLN-002 : Inspection and Test Plan for Pipeline
SNBP-EPC-00-QAC-PLN-003 : Inspection and Test Plan for Piping
SNBP-EPC-00-QAC-PLN-007 : Inspection and Test Plan for Civil
SNBP-EPC-00-QAC-PRO-002 : Welding and Repair Procedure
4. ATTACHMENT
Attachment – 1: WPS & PQR Register For Pipeline

Attachment – 2: WPS & PQR Register For Piping
Attachment – 3: WPS & PQR Register For Steel Structure
JASA PERANCANGAN,

Rev. 0A WPS & PQR
Attachment 1: WPS & PQR Register for Pipeline

WPS REGISTER FOR PIPELINE SYSTEM
WELDING CONSUMABLES MATERIAL For PQR QUALIFICATION RANGE

WPS CODE
No WPS No. PQR No. Wall
REV No. REFERENCE NPS THK Welding SMYS Diameter Welding
Specification Brand Specification Thickness REMARK
(Inch) (mm) Process (Psi) (Inch) Position
(mm)
WPS API 1104
SFA 5.5 E 7010 API 5L Grade X65 to SMAW & Root Downhill &
1 WPS/PGAS/API/105 N/A PQR/PGAS/API/105 API 1104 ESAB 20 14,27 ≥ 65,000 3,9 - 25,4 All 45 °
SFA 5.29 E 81T1 API 5L Grade X65 FCAW H/F/C Uphill
API 5L Grade X65 to

2 WPS/PGAS/API/105 CPR N/A PQR/PGAS/API/105 CPR API 1104 SFA 5.1 E 7018 1H4R ESAB 20 14,27 SMAW ≥ 65,000 3,9 - 25,4 All 45 ° Uphill
API 5L Grade X65
API 5L Grade X65 to

3 WPS/PGAS/API/105 PTR2 N/A PQR/PGAS/API/105 PTR API 1104 SFA 5.1 E 7018 1H4R ESAB 20 14,27 SMAW ≥ 65,000 3,9 - 25,4 All 45 ° Uphill All Pass
API 5L Grade X65
API 5L Grade X65 to

4 WPS/PGAS/API/105 FTR 1 N/A PQR/PGAS/API/105 FTR 1 API 1104 SFA 5.1 E 7018 1H4R ESAB 20 14,27 SMAW ≥ 65,000 3,9 - 25,4 All 45 ° Uphill All Pass
API 5L Grade X65
API 5L Grade X65 to

5 WPS/PGAS/API/105 FTR 2 N/A PQR/PGAS/API/105 FTR 2 API 1104 SFA 5.1 E 7018 1H4R ESAB 20 14,27 SMAW ≥ 65,000 3,9 - 25,4 All 45 ° Uphill All Pass
API 5L Grade X65
SFA 5.5 E 7010 API 5L Grade X65 to SMAW &

6 WPS/PGAS/API/106 N/A PQR/PGAS/API/106 API 1104 ESAB 20 14,27 ≥ 65,000 3,9 - 25,4 All 45 ° Uphill All Pass
SFA 5.29 E 81T1 API 5L Grade X65 FCAW
SFA 5.5 E 7010 API 5L Grade X65 to

7 07-PGAS-API1104-WPS-XI-2017 N/A 07-PGAS-API1104-PQR-XI-2017 API 1104 BOHLER 18 11,9 SMAW ≥ 65,000 4,8 - 19,1 ≥ 12 45 ° Downhill All Pass
SFA 5.5 E 8010 API 5L Grade X65
SFA 5.5 E 7010 API 5L Grade X65 to R Uphill &

8 08-PGAS-API1104-WPS-XI-2017 N/A 08-PGAS-API1104-PQR-XI-2017 API 1104 BOHLER 18 11,9 SMAW ≥ 65,000 4,8 - 19,1 ≥ 12 45 °
SFA 5.5 E 8010 API 5L Grade X65 H/F/C Downhill
JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI PEMBANGUNAN PIPA GAS SENIPAH - BALIKPAPAN
LIST WELDING MACHINE
No Welding Machine Serial Number Expiration Date Remark

1 Kemppi Fastmig X 450 2890422 21-Apr-23
CERTIFICADO DA QUALIDADE
Quality Certificate / Certificado de Calidad
Conforme ASMESFA5.01/2019 Programa(Schedule) F
Produto : PIPEWELD 7010 PLUS 3,25 350,00 LT 20KG

Product/Producto
Lote : VT038E4735 Data de Produção : 08.10.2020
Heat Number/Produccion Date/Fecha de Produccion
Classificação :
Classification/Classificacion
AWS A5.5-06 ASME SFA5.5/ 2019 E7010-P1

________________________________________________________________________________________________
Corpos de Prova de Metal Depositado
All-Weld Metal Test Assemblies/Cuerpos de Prueba del Metal Depositado
Análise Química (%)

Chemical Analysis/Analisis Quimico
C Si Mn P S
0,095 0,140 0,430 0,013 0,008
Cr Ni Mo V Nb
0,042 0,320 0,200 0,000 0,000
Cu
0,021
Propriedades Mecânicas Típicas

Typical Mechanical Properties / Propiedades Mecánicas Tipicas
Resistência a Tração (MPA)/Tensile Strength/Resistência a la Tracion 520

Limite de Escoamento (MPA)/Yield Strength/Limite de Fluencia 440
Alongamento (%)/Elongation/Alargamiento 27
Teste de Impacto CHARPY-V (J)/Impact Test/Ensayo de Impacto 50
Temperatura (ºC)/Temperature/Temperatura -30
________________________________________________________________________________________________
Teste de Filete
Fillet Weld Test / Ensayo de Filete
ATENDE AOS REQUISITOS SATISFY THE REQUIREMENTS ATIENDE A LOS REQUISITOS

________________________________________________________________________________________________
Qualidade Radiográfica
Radiographic Test/Calidad Radiografica
GRAU 2 GRADE 2 GRADO 2

________________________________________________________________________________________________
Observações
Observations/Observaciones
GIN NUMBER 2P70323B40

________________________________________________________________________________________________
RICARDO LEITE
ESAB Indústria e Comércio Ltda.
Controle de Qualidade Consumíveis
Quality Control / Control de la Calidad
Material Safety Data Sheet
FM.PRO-35
1. Chemical Product and Company Identification 8. Exposure Controls, Personal Protection

PRODUCT NAME : CARBON DIOXIDE ENGINEERING CONTROLS: Provide adequate general and
TRADE NAME/SYNONYMS : Carbonic Anhydride, Carbonic local exhaust ventilation to maintain concentration below
Acid Gas exposure limits..
EYE / FACE PROTECTION: Safety glasses. A face shield is also
recommended when handling cold liquid, solid or vapor.
COMPANY IDENTIFICATION :
SKIN PROTECTION: Loose fitting gloves of impermeable
PT. BSG GASES material, such as leather, when working with cold liquid, solid or
Jl. Cempaka, Desa Jatimulya vapor
Tambun, Bekasi - Indonesia RESPIRATORY PROTECTION: Use a self-contained breathing
EMERGENCY PHONE : +62 21 8812507 – 08 apparatus in case of emergency or non-routine use.
OTHER PROTECTIVE EQUIPMENT: Safety shoes when
2. Composition, Information on Ingredients handling cylinders.
COMPONENT : CARBON DIOXIDE
FORMULA : CO2 9. Physical And Chemical Properties
PERCENTAGE : 99+% APPEARANCE: Colorless
ODOR: Odorless
PHYSICAL PRESSURE: Gas
3. Hazards Identification VAPOR PRESSURE: @20 deg.C: 816 psig
EMERGENCY OVERVIEW : High pressure liquid and gas. VAPOR DENSITY (AIR=1): 1.53
Can cause rapid suffocation. Can increase respiration and BOILING POINT (C): Sublimes -78.4
heart rate. May cause frostbite. SOLUBILITY IN WATER: v/v @68 deg.F: 87.8
SPECIFIC GRAVITY (H2O=1): 1.56
POTENTIAL HEALTH EFFECTS: EVAPORATION RATE: N/Av
ROUTES OF ENTRY: Inhalation ODOR THRESHOLD: N/Ap
ACUTE EFFECTS: Exposure to carbon dioxide at 1-4%
concentrations results in increased respiratory volume.
10. Stability and Reactivity
Material acts as a simple asphyxiant by displacing air
necessary for life.Symptoms include rapid respiration, STABILITY: Stable under normal storage conditions.
muscular incoordination, fatigue, nausea and vomiting and CONDITIONS TO AVOID: Storage in poorly ventilated
unconsciousness.Liquid may cause frostbite.Pressure drop areas.Storage near a heat source.
through valves and piping may cause extreme cold and MATERIALS TO AVOID: This weakly acidic material will react
frostbite on contact. with alkaline materials to form carbonates and bicarbonates.
CHRONIC EFFECTS: None known HAZARDOUS POLYMERIZATION: Will not occur.
HAZARDOUS DECOMPOSITION: Toxic carbon monoxide when
heated above 1700 deg.C.
4. First Aid Measures
INHALATION: Immediately remove victim to fresh air.If
11. Toxicological Information
breathing has stopped, give artificial respiration.If breathing is
difficult, give oxygen. Not available
EYE CONTACT: None
SKIN CONTACT: None. 12. Ecological Information
INGESTION: None Not available
5. Fire Fighting Measures

13. Disposal Considerations
FLASH POINT: Nonflammable
WASTE DISPOSAL METHOD: Dispose of non-refillable
AUTOIGNITION TEMPERATURE: N/Ap
cylinders in accordance with federal, state and local regulations.
FLAMMABLE LIMITS: Nonflammable
Allow gas to vent slowly to atmosphere in an unconfined area or
EXTINGUISHING MEDIA: Use what is appropriate for exhaust hood. If the cylinders are the refillable type, return
surrounding fire cylinders to supplier with any valve outlet plugs or caps secured
SPECIAL FIRE FIGHTING INSTRUCTION AND and valve protection caps in place.
EQUIPMENT: Wear self-contained breathing apparatus and
full protective clothing.Keep fire exposed cylinders cool with
14. Transport Information
water spray.
HAZARDOUS COMBUSTION PRODUCTS: Toxic carbon PROPER SHIPPING NAME: Carbon Dioxide
monoxide may be given off during combustion. HAZARD CLASS: 2.2(nonflammable)
INDENTIFICATION NUMBER: UN1013
UNUSUAL FIRE AND EXPLOSION HAZARDS: Cylinder
rupture may occur under fire conditions.Carbon dioxide LABELING: NONFLAMMABLE GAS
decomposes when heated above 1700 degrees celsius.
6. Accidental Release Measures

CLEAN UP PROCEDURES: Shut off source if possible and NON FLAMMABLE
remove source of heat.Remove leaking cylinder to exhaust GAS
hood or safe outdoor area if this can be done safely.
SPECIALIZED EQUIPMENT: None 2
7. Handling And Storage

SPECIAL PRECAUTIONS: Cylinders should be transported in a
PRECAUTIONS TO BE TAKEN IN HANDLING: Secure secure upright position in a well ventilated truck.
cylinder when using to protect from falling.Use suitable hand
truck to move cylinders. 15. Other Information
PRECAUTIONS TO BE TAKEN IN STORAGE: Store in well OTHER PRECAUTIONS: Protect containers from physical
ventilated areas away from combustibles.Keep valve damage. Do not deface cylinders or labels. Cylinders should be
protection cap on cylinders when not in use. refilled by PT. BSG GASES qualified producers of compressed
gas.

INSPECTION CERTIFICATE (3.1) - Chemical analysis
TEST REPORT (2.2) - Mechanical properties
Date: 2019-03-27 Certificate number: EC25534777 rev. 0
Our order: Your order:

Our reference: Your reference:
Customer number: NA Your fax number:
Customer order date: Your e-mail:
Invoice address Receiver of certificate Delivery address

NA
DELIVERY Lot number: PLT04002 Quantity:
PRODUCT CHEMICAL COMPOSITION

Brand: ESAB
Description: OK 55.00 3.2x400mm VP Actual results: acc to EN 10204 - 3.1
Item number: 550032HNV0
All weld metal
CLASSIFICATIONS
Auxiliary:
SFA/AWS A5.1: E7018-1H4 R
EN ISO 2560-A: E 46 5 B 32 H5 C 0.07%
Si 0.47%
Mn 1.42%
P 0.017%
S 0.016%
Cr 0.02%
Ni 0.02%
Mo < 0.01%
Nb < 0.01%
MECHANICAL PROPERTIES Cu < 0.1%
Typical data: acc to EN 10204 - 2.2 V 0.01%
Standard:
Auxiliary:
Condition:
TENSILE
ReL Rm A5
500 MPa 590 MPa 28 %
IMPACT
Temp -45 °C -50 °C
KV 85 J 80 J
COMMENTS
Tested according to NACE TM0177 and TM0284.
Product supplied under a QA Programme fulfilling the EN ISO 9001 standard.

This certificate is produced electronically and is valid without signature.
Please refer any queries to:
PT Esabindo Pratama; Pulogadung; Indonesia; Tel : 62-21-460 0188; Fax : 62-21-461 2929
Validation - Chemical Analysis Validation - Others

Shaharrudin Ismail Quality Assurance Manager J-P Ernoult Product Manager



NA

Brand: ESAB
All weld metal
CLASSIFICATIONS
Auxiliary:
EN ISO 2560-A: E 46 5 B 32 H5 C 0.07%
Si 0.47%
Mn 1.42%
P 0.017%
S 0.016%
Cr 0.02%
Ni 0.02%
Mo < 0.01%
Nb < 0.01%
Standard:
Auxiliary:
Condition:
TENSILE
ReL Rm A5
500 MPa 590 MPa 28 %
IMPACT
Temp -45 °C -50 °C
KV 85 J 80 J
COMMENTS





NA

Brand: ESAB
All weld metal
CLASSIFICATIONS
Auxiliary:
EN ISO 2560-A: E 46 5 B 32 H5 C 0.07%
Si 0.47%
Mn 1.42%
P 0.017%
S 0.016%
Cr 0.02%
Ni 0.02%
Mo < 0.01%
Nb < 0.01%
Standard:
Auxiliary:
Condition:
TENSILE
ReL Rm A5
500 MPa 590 MPa 28 %
IMPACT
Temp -45 °C -50 °C
KV 85 J 80 J
COMMENTS




NA
DELIVERY Lot number: PLV14005 Quantity:

Brand: ESAB
Item number: 5370323NV0
All weld metal
CLASSIFICATIONS
Auxiliary:
SFA/AWS A5.1: E7016-1
EN ISO 2560-A: E42 5 B 12 H5 C 0.08%
GOST 9467-75: E50A Si 0.35%
Mn 1.04%
P 0.012%
S 0.011%
Cr 0.01%
Ni 0.04%
Mo < 0.1%
Nb < 0.01%
Standard:
Auxiliary:
Condition:
TENSILE
ReL Rm A5
450 MPa 540 MPa 32 %
IMPACT
Temp -45 °C -50 °C
KV 135 J 130 J
COMMENTS

PT. VICTOR TEKNOLOGI INDONESIA; Kawasan Industri Kota Bukit Indah Blok AII No. 4; Purwakarta 41181; Jawa Barat
- Indonesia.




NA
DELIVERY Lot number: PLV14005 Quantity:

Brand: ESAB
Item number: 5370323NV0
All weld metal
CLASSIFICATIONS
Auxiliary:
SFA/AWS A5.1: E7016-1
EN ISO 2560-A: E42 5 B 12 H5 C 0.08%
GOST 9467-75: E50A Si 0.35%
Mn 1.04%
P 0.012%
S 0.011%
Cr 0.01%
Ni 0.04%
Mo < 0.1%
Nb < 0.01%
Standard:
Auxiliary:
Condition:
TENSILE
ReL Rm A5
450 MPa 540 MPa 32 %
IMPACT
Temp -45 °C -50 °C
KV 135 J 130 J
COMMENTS

PT. VICTOR TEKNOLOGI INDONESIA; Kawasan Industri Kota Bukit Indah Blok AII No. 4; Purwakarta 41181; Jawa Barat
- Indonesia.



NA

Brand: ESAB
All weld metal
CLASSIFICATIONS
Auxiliary:
EN ISO 2560-A: E 46 5 B 32 H5 C 0.07%
Si 0.47%
Mn 1.42%
P 0.017%
S 0.016%
Cr 0.02%
Ni 0.02%
Mo < 0.01%
Nb < 0.01%
Standard:
Auxiliary:
Condition:
TENSILE
ReL Rm A5
500 MPa 590 MPa 28 %
IMPACT
Temp -45 °C -50 °C
KV 85 J 80 J
COMMENTS



CERTIFICADO DA QUALIDADE
Quality Certificate / Certificado de Calidad
Conforme ASMESFA5.01/2019 Programa(Schedule) F
Produto : PIPEWELD 7010 PLUS 3,25 350,00 LT 20KG

Product/Producto
Lote : VT038E4735 Data de Produção : 08.10.2020
Heat Number/Produccion Date/Fecha de Produccion
Classificação :
Classification/Classificacion
AWS A5.5-06 ASME SFA5.5/ 2019 E7010-P1

________________________________________________________________________________________________
Corpos de Prova de Metal Depositado
All-Weld Metal Test Assemblies/Cuerpos de Prueba del Metal Depositado
Análise Química (%)

Chemical Analysis/Analisis Quimico
C Si Mn P S
0,095 0,140 0,430 0,013 0,008
Cr Ni Mo V Nb
0,042 0,320 0,200 0,000 0,000
Cu
0,021
Propriedades Mecânicas Típicas

Typical Mechanical Properties / Propiedades Mecánicas Tipicas
Resistência a Tração (MPA)/Tensile Strength/Resistência a la Tracion 520

Limite de Escoamento (MPA)/Yield Strength/Limite de Fluencia 440
Alongamento (%)/Elongation/Alargamiento 27
Teste de Impacto CHARPY-V (J)/Impact Test/Ensayo de Impacto 50
Temperatura (ºC)/Temperature/Temperatura -30
________________________________________________________________________________________________
Teste de Filete
Fillet Weld Test / Ensayo de Filete
ATENDE AOS REQUISITOS SATISFY THE REQUIREMENTS ATIENDE A LOS REQUISITOS

________________________________________________________________________________________________
Qualidade Radiográfica
Radiographic Test/Calidad Radiografica
GRAU 2 GRADE 2 GRADO 2

________________________________________________________________________________________________
Observações
Observations/Observaciones
GIN NUMBER 2P70323B40

________________________________________________________________________________________________
RICARDO LEITE
ESAB Indústria e Comércio Ltda.
Controle de Qualidade Consumíveis
Quality Control / Control de la Calidad
pgn SOLUTION WELDING PROCEDURE SPECIFICATION {WPS)
PT. PGAS Solution
1>
WPS No : 07-PGAS-APl1104-WPS-Xl-2017 Type tested : Pipe-to-Pipe
Supporting PQR : 07 -PGAS-APl1104-PQR-Xl-2017 Welding process : SMAW Manual
Design code : API 1104, 21st edition 2013 Base material tested : API SL X65 PSL 2
Specification : Mil Source : PT. SEAH STEEL INDONESIA
Scope : Procedure for Pipeine WT tested : 11.9 mm (Quaified WT: 4.8 mm to 19.1 mm)
OD tested : 457.2 mm (Quaified OD: 323.9 mm and above)
FILLER METALS
Process Type Spec. AWS Class. Group F/A No 0[mm] Manufacturer Tradename Batch No Remark
SMAW Electrode AS.5 E7010-P1 1 3.2 Behler/Equivalent Fox Cel 70-P 2140167
SMAW Electrode AS.5 E8010-P1 1 4.0 Behler/Equivalent Fox Cel 80-P 2138771
SMAW Electrode AS.5 E8010-P1 1 . 3.2 Behler/Equivalent Fox Cel 80-P 2134277
JOINT PREPARATION JOINT DETAILS
L60'
,.wO t Sf-? t
�
f]�
wr
L z o-
t -' k-
20-,0
A'I dimensions in mm lllless other.v� stated
JOINT DESIGN ALIGNMENT & TACK WELDING
Joint type : Butt joint Tack/seal weld : Bullet tack between bevel faying surfaces
Groove type : Single V Remove/Integrate : Removed during welding (root pass) by grinding
Preparation : Cutting with oxy-fuel fo�wed by power grinding Clamp type & removal : External me-up clamp; removal after 50% root pass completion
Backing : N/A Misaignment : Hammering or heating for correction not permitted
PRE-, INTERPASS & POST HEAT TREATMENT WELDING TECHNIQUE
Preheat temp. : Remove moisture Welding position : Pipe fixed
lnterpass temp. : Max. 250°C Progression : Downhin for all passes
Measuring method : Infrared thermometer at 75mm from bevel edge Pass (Multi I Single) : Multiple passes
Heating method : LPG I Propane gas burner
PWHT : N/A
SHIELDING & BACKING ADDITIONAL INFORMATION
Shielding I backing gas : N/A Time lapse 3> : Max. 30 minutes between root & hot pass
Flux type : N/A : Max. 30 minutes between hot pass & first fin
Additional filler : N/A Number of welders : Max. two (2) welders; one (1) for each side
Cleaning methods : Manual chipping using chipper, power brushing and grinding
Cooing upon completion : Water cooing to bebw 65'C
WELDING PARAMETERS
0,
c "'> Wire I Electrode FkJx I Gas Polarity Current Voltage Speed Heat Input s)
�"'
Pass " Process ·c:
u5 Tradename 0 Name Vmin [DC/AC] [A] [VJ [cm/min] [kJ/mm]
Root SMAW x x Fox Cel 70-P 3.2 . DC+ 73 - 107 19 - 28 71 - 97 0.85 - 2.53
Hot SMAW x Fox Cel 80-P 4.0 DC+ 102 - 143 18 - 26 73 - 101 1.09 - 3.06
Fill SMAW x Fox Cel 80-P 4.0 DC+ 102 - 143 18 - 26 77 - 113 0.97 - 2.90
Cap SMAW x Fox Cel 80-P 3.2 DC+ 85 - 121 20 - 28 93 - 132 0.77 - 2.19
1) Shall qualify Pipe-to-Bend and Pipe-to-Flange
2) Shal qualfy other manufacturer other than Lincoln Electric
3) Any pass may be interrrupted at any point of welding which may be later resumed as bng as the minimum preheating temperature is observed
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en
0:: 4) Number of passes depending on wal thickness and width of bevel opening
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UJ 5) These values (current, voltage, and travel speed) already include the albwable tolerance of ±15% from the max. range value
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Rev Description 3"'Party PGAS Solutl.ofJ� »i° �"'L o/' MIGAS
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JASA PERANCANGAN,

Rev. 0A WPS & PQR
Attachment 2: WPS & PQR Register for Piping

WPS REGISTER FOR PIPING SYSTEM
QUALIFICATION RANGE
WPS CODE WELDING
No. WPS No. PQR No. CONDITION MATERIAL For PQR Wall REMARK
REV No. REFERENCE CONSUMABLES Welding Material Diameter Welding
Thickness
Process Group (Inch) Position
(mm)
WPS ASME IX
A106 Gr.B P No. 1
1 3300 / WPS / PGS / ASME / 001 0 3300 / PQR / PGS / ASME / 001 ASME Sec. IX As-Welded SFA 5.18 ER70S-G to GTAW to 1.5 - 11.08 All All
A106 Gr.B P No. 1
A106 Gr.B P No. 1

SFA 5.18 ER 70S-G GTAW &
2 3300 / WPS / PGS / ASME / 002 0 3300 / PQR / PGS / ASME / 002 ASME Sec. IX As-Welded to to 5 - 36.52 All All
SFA 5.1 E 7018 SMAW
A106 Gr.B P No. 1
A106 Gr.B P No. 1

SFA 5.18 ER 70S-G GTAW & With
3 3300 / WPS / PGS / ASME / 003 0 3300 / PQR / PGS / ASME / 003 ASME Sec. IX As-Welded to to 5 - 36.52 All All
SFA 5.1 E 7018 SMAW PWHT
A106 Gr.B P No. 1
SA.312 TP.316L P No. 8

4 3300 / WPS / PGS / ASME / 004 0 3300 / PQR / PGS / ASME / 004 ASME Sec. IX As-Welded ER 316L to GTAW to 1.5 - 10.98 All All
SA.312 TP.316L P No. 8
A106 Gr.B P No. 1

SFA 5.1 E 6010
5 WPS-PGS -ASME-005 A PQR-PGS -ASME-005 ASME Sec. IX As-Welded to SMAW to 5 - 21,94 All All
SFA 5.5 E 7010
A106 Gr.B P No. 1
JASA PERANCANGAN,

Rev. 0A WPS & PQR
Attachment 3: WPS & PQR Register for Steel Structure

WPS REGISTER FOR STEEL STRUCTURE
QUALIFICATION RANGE
WPS CODE WELDING
No. WPS No. PQR No. CONDITION MATERIAL For PQR Wall REMARK
REV No. REFERENCE CONSUMABLES Welding Diameter Welding
Material Group Thickness
Process (Inch) Posiition
(mm)
WPS AWS D 1.1
SFA 5.1 E-7016 JIS-3101 SS400 to Un-Listed to Un-
1 3300 / WPS / PGS / AWS / 001 0 3300 / PQR / PGS / AWS / 001 AWS D1.1 As-Welded SMAW 3 - 24 - F,H
SFA 5.1 E-7018 JIS-3101 SS400 Listed
SFA 5.1 E-7016 A106 Gr.B to Group No.1 to

2 3300 / WPS / PGS / AWS / 002 0 3300 / PQR / PGS / AWS / 002 AWS D1.1 As-Welded SMAW 3 - 24 < 23.62 All
SFA 5.1 E-7018 A106 Gr.B Group No.1
SFA 5.1 E-7016 JIS-3101SS400 to Group No.1 to

3 3300 / WPS / PGS / AWS / 003 0 3300 / PQR / PGS / AWS / 003 AWS D1.1 As-Welded SMAW 3 - 24 - F,H
SFA 5.1 E-7018 ASTM A36 Un-Listed

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CONTRACT NO:

JASA PERANCANGAN, PENGADAAN DAN KONSTRUKSI

WPS & PQR

0A 20/12/2022 Re-Approved For Construction DRI NST EFC

0 10/11/2022 Approved For Construction DRI NST EFC

D 28/10/2022 Issued For Approval DRI NST EFC

C 18/10/2022 Re-Issued For Review DRI NST EFC

PREPARED CHECKED APPROVED APPROVED

Document No: 20/12/2022

TABULATION OF REVISION SHEET

Document No: 20/12/2022

B Attachment 09 Check WPS Register for Pipeline Y

Document No: 20/12/2022

Document No: 20/12/2022

1.1. Project Overview

Document No: 20/12/2022

2. DEFINITION & ABBREVIATION

COMPANY PT. Pertamina Gas, the owner of the Jasa Perancangan,

CONTRACTOR PT. PGAS Solution appointed by Company to execute and to

VENDOR / The party which supply materials, equipment, technical document/

INSPECTION Third Party appointed by CONTRACTOR to carry out certification

MIGAS Representatives from the Indonesian Government which is

Document No: 20/12/2022

WPS : Welding Procedure Specification

PQR : Procedure Qualification Record

ASME : American Society for Mechanical Engineers

AWS : American Welding Society

API : American Petroleum Institute

SMAW : Shielded Metal Arc Welding

: Gas Tungsten Arc Welding

3. CODE, STANDARD AND PROJECT SPECIFICATION

3.1 Company Specification

PTG-00-PL-SPC-005 : Specification for Pipeline Construction

PTG-00-PL-SPC-008 : Specification for Pipeline Welding

3.2 Government Regulation

84.K/38/DJM/1998 : Pedoman dan Tata Cara Pemeriksaan Keselamatan

300.K/38/MPE/1997 : Keselamatan Kerja Pipa Penyalur Gas dan Minyak Bumi.

Document No: 20/12/2022

3.3 International Code and Standard

API 1104 : Welding of Pipelines and Related Facilities

ASME BPV Section IX : Welding, Brazing, and Fusing Qualifications

AWS D1.1 : Structural Welding – Steel

3.4 Project Document

SNBP-EPC-00-QAC-PLN-001 : Project Quality Plan

SNBP-EPC-00-QAC-PLN-002 : Inspection and Test Plan for Pipeline

SNBP-EPC-00-QAC-PLN-003 : Inspection and Test Plan for Piping

SNBP-EPC-00-QAC-PLN-007 : Inspection and Test Plan for Civil

SNBP-EPC-00-QAC-PRO-002 : Welding and Repair Procedure

Attachment – 1: WPS & PQR Register For Pipeline

Document No: 20/12/2022

Attachment 1: WPS & PQR Register for Pipeline

WELDING CONSUMABLES MATERIAL For PQR QUALIFICATION RANGE

API 5L Grade X65 to

API 5L Grade X65 to

API 5L Grade X65 to

API 5L Grade X65 to

SFA 5.5 E 7010 API 5L Grade X65 to SMAW &

SFA 5.5 E 7010 API 5L Grade X65 to