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    Powermax 65 Error Codes

    Uploaded by

    Luis Torres
    This document provides information on common fault codes, descriptions, and solutions for a power supply. Fault codes range from 0-12 to 0-99 and cover issues like low gas pressure, unstable power input, hardware faults, over/under temperatures, torch connection errors, and internal communication failures. Most faults can be addressed by checking gas connections, power sources, consumables installation, and allowing the unit to cool. Fault 0-99 requires service by a qualified technician.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Powermax 65 Error Codes

    Uploaded by

    Luis Torres
    281 views4 pages
    This document provides information on common fault codes, descriptions, and solutions for a power supply. Fault codes range from 0-12 to 0-99 and cover issues like low gas pressure, unstable power input, hardware faults, over/under temperatures, torch connection errors, and internal communication failures. Most faults can be addressed by checking gas connections, power sources, consumables installation, and allowing the unit to cool. Fault 0-99 requires service by a qualified technician.

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    Powermax65ErrorCodes

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    This document provides information on common fault codes, descriptions, and solutions for a power supply. Fault codes range from 0-12 to 0-99 and cover issues like low gas pressure, unstable power input, hardware faults, over/under temperatures, torch connection errors, and internal communication failures. Most faults can be addressed by checking gas connections, power sources, consumables installation, and allowing the unit to cool. Fault 0-99 requires service by a qualified technician.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    281 views4 pages

    Powermax 65 Error Codes

    Uploaded by

    Luis Torres
    This document provides information on common fault codes, descriptions, and solutions for a power supply. Fault codes range from 0-12 to 0-99 and cover issues like low gas pressure, unstable power input, hardware faults, over/under temperatures, torch connection errors, and internal communication failures. Most faults can be addressed by checking gas connections, power sources, consumables installation, and allowing the unit to cool. Fault 0-99 requires service by a qualified technician.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Maintenance and Repair

    Fault codes and solutions


    A label with descriptions for these common fault codes can be found inside the front cover of this manual. Peel off the
    label and place it on the rear of the power supply for reference.

    Fault Description Power Fault Fault Solutions


    code LED LED icon
    0-12 Low input gas pressure On Off • Adjust the gas inlet pressure as needed.
    or unstable gas pressure:
    Warning (the system
    continues to operate)
    0-13 AC input unstable: Warning Blinks Off • Correct the power source.
    (the system continues to (3 Hz)
    operate)
    0-19 Power board hardware On On The inverter shuts down and does not fire
    protection. One or more again for several seconds. If the fault is
    power board hardware faults caused by electrical noise, the fault clears
    (or noise) detected. in a few seconds and the machine operates
    normally.
    If a true fault continues to occur, the 0-99
    fault code appears on the operator screen.
    Service personnel can access the fault log in
    the service screen to identify the major fault.
    0-20 Low gas pressure On On • Check the input gas supply.
    • Adjust the gas pressure to the acceptable
    range using Manual mode. See Section 4,
    Operation.
    0-21 Gas flow lost while cutting On On • Restore the gas inlet pressure and restart
    the power supply.
    • Check the torch lead for leaks or kinking.
    0-22 No gas input On On • Connect the gas source and restart the
    power supply.

    5-6 Powermax65/85 Operator Manual


    Maintenance and Repair

    Fault Description Power Fault Fault Solutions


    code LED LED icon
    0-30 Torch consumables stuck On On • If the consumables became loose or were
    removed while the power supply is ON, turn
    This indicates either a OFF the power supply, correct the problem and
    “torch stuck open” or then turn ON the power supply to clear this
    a “torch stuck closed” fault.
    situation.
    • Change consumables.
    • If the consumables appear to be installed
    correctly, the torch may be damaged. Contact
    your Hypertherm distributor or authorized repair
    facility.
    0-40 Over/under temperature On On • Leave the power supply on to allow the fan to
    cool the power supply.
    • If the internal temperature of the power supply
    approaches ‑30° C (-22° F), move the power
    supply to a warmer location.

    Powermax65/85 Operator Manual 5-7


    Maintenance and Repair

    Fault Description Power Fault Fault Solutions


    code LED LED icon
    0-50 Retaining cap off On On • Turn OFF the power supply. Verify that the
    consumables are installed and restart the power
    supply.
    • If the consumables appear to be installed
    correctly, the torch may be damaged. Contact
    your Hypertherm distributor or authorized repair
    facility.
    0-51 Start/trigger signal on at On On • If the power supply is turned on while the torch
    power up trigger is pressed, the system is disabled.
    Release the trigger and recycle the power
    This situation indicates switch.
    that the power supply is
    receiving a start signal. It
    is sometimes referred to
    as a “stuck start.”
    0-52 Torch not connected On On • Plug a torch lead into the FastConnect
    receptacle on the front of the power supply and
    recycle the power switch.

    5-8 Powermax65/85 Operator Manual


    Maintenance and Repair

    Fault Description Power Fault Fault Solutions


    code LED LED icon
    0-60 AC input voltage error On On • Phase loss: Check all input phases and fuses.
    • Over voltage: Check the line, decrease the
    voltage.
    • Under voltage: Check the line, increase the
    voltage.
    0-61 AC input unstable: On On • The incoming line current is unstable. Power
    Shutdown down and correct the line problem before
    continuing.
    0-98 Internal communication On On • Power down, wait 20 seconds, power up.
    failure
    • A qualified service technician must open the
    power supply case and check the ribbon cable
    between the control board and the DSP board.
    0-99 System hardware fault — On On • A qualified service technician must service the
    service required system. Contact your distributor or authorized
    repair facility.
    Indicates a major fault
    with the system.

    Powermax65/85 Operator Manual 5-9

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