118-Internal Technical Audit Report
118-Internal Technical Audit Report
118-Internal Technical Audit Report
Name of unit : Knit Bazaar (Pvt) Ltd. Auditor Name: Md. Shohel Rana
4) Are there approved lab dips and handle standards for each yarns?
5) Is fabrics stored in pallets/racks?
6) Are fabric rolls ticked and identified?
8) Is fabrics covered?
10) Are fabrics and trims checked for conformance prior to using?
11) Does factory has request color continuity cards from the suppliers?
12) At least 10% of pc goods inspected prior to spreading?
13) Does factory has fabrics inspection machine? How many
14) Is there pre-shading by dye lots?
15) Does factory has file/record shade band dye lots?
16) Does factory has a separate area for keeping reject yarn?
17) Does factory record the count of yarn?
***) Does factory has a light box? if "Yes" State what light is used to check color
TL83,D65, CWF, A-LIGHT ,UV or others and model?
7) Does Factory has fusing machine (Rollermatic machine or Flat bed Machine) , If
yes can it be checked /adjusted for temperature/dwell time temperature,pressure?
Also advise if records are kept?
21) Tidy,neat work area, all machine parts being clearly identified and stored neatly
on shelves or in parts' cabinets
6) Is pressing equipment suitable for product being produced? Pressing table cover is dirty & broken
2) Who is the responsible for the broken needle policy? Line supervisor, Sewing
room mechanic or Specific peson in role.
3) For how long record register are kept? 1 to 6 months, 6 to 12 months or 12+
4) Does factory caliberate the machine? If yes which system,how many times, are
records available?
5) Is the metal detector machine a tunnel conveyor? please state make and model?
6) Is a 1.2mm ferrous test card used? If yes was ferrous test card readily available
at the work station?
7) Are the cartons used for packing metal free?
***) Are there any pins/staples or other metal objects used in the packing room
area?
***) Are there any pins / staples or other metal
objects used in the cutting / Sample Room Area
METAL/NEEDLE POLICY (Continued) A R N/A Findings/ Corrective Action Remarks
***) Are all new needles held in a safe and restricted area?
***) Are broken needle record sheets available? if yes are record sheets fully
complete with all broken/damaged needles evident, the machine number listed and
new needle in/out signature clearly displayed?
***) Are needles, any used and broken blades and any other metal objects disposed
of safely? Pls describe how?
***) Does metal detection take place in an "Airport " type system?
***) Is there any straight knife and craft knife policy in place for the retrieving and re-
issuing of blades? If yes are records kept?
***) Does the factory operate a broken needle policy for all types of needles being
used? If yes are records kept?
PACKING G A R N/A Findings/ Corrective Action Remarks
5) Does Factory use documented QA procedures for all department?
6) Does factory uses Defect Classification Listings? ( for cutting/ sewing)? If yes
are records of ongoing defect levels kept by P.O / Style?
7) Are relevant test & measuring equipment’s calibration certificate collected by the
factory from authorized test house? If yes please specify like metal detector
machine, Electronic Platform Scale, Digital Weight Scale, GSM Balance machine,
GSM Cutter, Weight
9) Is there a QA Supervisor that is independent of production control?
10) Is there a 100% in-line/ end -line inspection? inline doing but not color and style wise
11) Do reject bundles require 100% inspection and repair?
12) Is there a 100% final inspection made at finishing area? If yes does it follow a
recognized AQL system? Do inspectors measure and have spec sheets and line
sample to check again? Do inspectors record defects found? Do inspectors trim? If
inspector trims no points are issued.
13) Is there a random final statistical audit on finished goods?
14) Do inspector measure the garments? If yes are records available?
15) Does factory conduct packed box quality audit? If yes does it follow a
recognized AQL system?
16) Does factory conduct first wash test batches for wash standard? If yes are
these test recorded?
17) Factory segregates and quarantines the defective items from the
acceptablegoods & have allocate suitable place for rejected goods?
18) Are Sub-contractors assessed to ensure compliance with national legislation?
19) Does the machine carry a bobbin case and are they fixed with an eye guard?
20) Are button attached using lockstitch button machines and are they fixed with an
eye guard?
Content claim standard
1)Dose the factory maintain identification, separation and segregation?
2)Dose the factory keep the documents for five years ? Factory are keeping the document for two years.
General Comments:
Auditor: Auditor: