SYSTEMS • SOLUTIONS • SERVICE

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E24™ 3.0 CARD | QUICK START GUIDE

GREEN L.E.D. (POWER CONNECTED)

INDICADOR LED VERDE (POTENCIA CONECTADA)
SW1-1
AMBER L.E.D. (INIDCATES CURRENT LIMITING) SW1-2
[INDICADOR LED NARANJA (INDICA CORRIENTE LIMITADA)]
SW1-3
RED L.E.D. (FAULT)
[INDICADOR LED ROJO (FALLA)]

ON (PRENDIDO)
RED L.E.D. (FUSE)
[INDICADOR LED ROJO (FUSIBLE)]

MOTOR CONNNECTOR SW2-1

(CONECTOR DEL MOTOR)
SW2-2
SW2-3
SW2-4
SW2-5

MOTOR CABLE EZLOGIC® CONTROLLER CONNECTOR

(CABLE DEL MOTOR) (CONECTOR DEL CONTROLADOR EZLOGIC)

DC (-) (CORRIENTE DIRECTA DC (-)

MOTOR RUNNING OUTPUT

(SALIDA DE MOTOR EN FUNCIONAMIENTO)
ANALOG SPEED INPUT (SALIDA DE VELOCIDAD ANALÓGICA)

DC (-) (CORRIENTE DIRECTA DC (-) MOTOR DIRECTION (DIRECCION DEL MOTOR)

+24V DC INPUT
(ENTRADA DE CORRIENTE DIRECTA +24V DC)
MOTOR RUN (ARRANQUE DEL MOTOR)

A: 2020 HYTROL STREET T: (870) 935.3700

W: W W W. H Y T R O L . C O M
JONESBORO, ARKANSAS 72401 F: (870) 931.1877

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MOTOR CONNECTION HEADER FEEDBACK LED INDICATORS
E24™ motors come with a built-in 22.0 inch or 72.0 inch connection cable, The control board contains four (4) LED feedback indicators. These LEDs
depending on the motor selected. Do not disassemble this cable. If the are often useful in diagnosing various wiring and connection problems. If
cable becomes damaged and on-site repairs are required, refer to the power is connected there will always be at least one LED illuminated or
following wiring sequence from pin one (1) on the left through pin eight (8) flashing. When no LED is illuminated, there is no power.
on the right. • One (1) Red Fuse LED
CABLE This LED is off under normal circumstances. It illuminates
CAUTION: Use of extension CONNECTOR constantly if the 15 amp replaceable fuse is blown and power is
PLUG
cables may cause permanent (CABLE applied with the proper polarity. The 15 amp fuse on the board is
damage and will void the CONECTOR not user-accesible. If the blown fuse LED is illuminated, return
product warrant. ENCHUFE) the board to your Integrator for analysis or repair.
• One (1) Red Fault LED
8-PIN MOTOR
Motor connection cable must ITEM 1 This LED is off under normal circumstances. If a problem is
CONNECTOR
be oriented as shown. (8-PIN MOTOR detected, it provides one of the following five signals:
CONNECTOR) • One (1) flash in 4 seconds: The board has a hardware problem.
Return it to your supplier.
• Two (2) flashes in 4 seconds: The input voltage is too high.
DC POWER INPUT HEADER Reduce the voltage.
A 2-pin Phoenix PT1.2/2-PVH-3.5 plug is supplied. The Hytrol 3.0 card • Three (3) flashes in 4 seconds: The input voltage is too low.
operates off of a +22 to +28 Volt DC power supply. The control reads the Increase the voltage.
configuration switches only when the unit is powering up. Make the power • Four (4) flashes in 4 seconds: There is a problem with the motor
connection only after all other connections have been made. cable or connection. Check to see that the cable is not damaged
and that all of the wires are secure. If the cable has been cut or
Pin: Signal: CAUTION: Power must be applied the wires disconnected refer to the Motor Connection Header.
1 +22 to +28 Volts DC with the proper polarity to avoid • Five (5) flashes in 4 seconds: Control over temperature.
potentially damaging the controller. • Six (6) flashes in 4 seconds: Extreme over current.
2 DC Ground • Constantly ON: The motor is stalled or the sensor is continuously
blocked. Check for mechanical obstructions.
NOTE: When adjacent zones are operating from separate power supplies • One (1) Amber Motor Current Limiting LED
you should connect their DC grounds. However, do not connect the positive • Four flashes in 4 seconds: Components on the board have
voltage wires from separate power supplies together. overheated and the circuit is limiting the power to the motor
to about half (50%) of normal. This problem will correct itself
OPTIONAL INPUT-OUTPUT (I/O) CONNECTION when the board has cooled adequately. Check for mechanical
obstructions.
HEADER Pin: Description: • Constantly ON: Motor current is at the maximum allowed and is
A 5-pin Phoenix PT1.5/5-PVH-3.5 plug
1 Run (Input) being electronically limited. Check for mechanical obstructions.
is supplied. If these I/O connections are
• Flickering: If the motor starts under significant load, the current
not being used, leave the connector in 2 Reverse (Input) may be limited briefly causing the LED to flicker. If the LED
place to avoid accidentally shorting the
3 Analog Input + flickers constantly, this is an indication that the motor is operating
pins.
at its upper limit and may never reach the full speed. This is not a
NOTE: All inputs and outputs except 4 Running (Output) cause for concern and no corrective action is required.
analog are PNP only and are active at 5 DC Ground • One (1) Green Power LED
+18 VDC or higher • Constantly ON: Power is properly applied as long as the fuse
is not blown.
M8 CONNECTOR FOR EZLOGIC®
This M8 connector is already configured for use with the Hytrol EZLogic®
control.
COVER
The cover can help reduce the severity of damage to the controller from
foreign objects.
MOUNTING PLATE/HEAT SINK
This component is for mounting the control assembly to the conveyor frame CAUTION: Removal of the cover will void the warranty. The cover does not
using two 1/4 inch, or 0.25 in, bolts while keeping the controller cooler. make the controller waterproof or dustproof.

CAUTION: If mounting the control on a curved section of conveyor, use

washers between the mounting plate and the conveyor frame. This
is to assure that the mounting plate is not distorted, causing damage Switch Configuration
to the enclosed printed circuit board assembly. For best thermal Selection
performance mount the controller on a flat surface. CCW/CW
1-1
Direction
CONFIGURATION SWITCHES Braking/ZMH
The controls reads the configuration switches only when the unit is 1-2
or Coast
powering up. To change a setting, disconnect power, set the switch,
and then reconnect power. The OFF position is to the LEFT. The ON Current Limit
1-3
position is to the RIGHT. Selection
2-1
This switch sets the SW2-5
2-2 Motor Speed
control into a Low or
100W24 125W24 Selection
High current limit mode. 2-3
The current limit differs Limit SW1-3 Off On
2-4
depending on which Low Off 1.5 A RMS 2.0 A RMS
motor is selected by Motor Type
2-5
SW2-5. High On 3.0 A RMS 4.0 A RMS Selection

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190-E24 INSTALLATION GUIDE
Mount the control in a location where the motor cable reaches the connection header without putting strain on
1. MOUNT THE CONTROL
the cable connector or the header.

SW2-5: Motor: Comments:

Select the motor you will be using. Properly match the control
OFF 100W24 Previously STD
settings to the motor in use to deliver the best and most
predictable performance (SW2-5). ON 125W24 Previously HO
In addition to the standard 100 watt E24™ motor, this control
provides maximum performance with Hytrol’s 125 watt E24™ SW2-5
2. SELECT A MOTOR
motor at its higher speed. 100W24 125W24
Current limit: This switch sets the control into a Low or High Limit SW1-3 Off On
current limit mode. The current limit differs depending on which
Low Off 1.5 A RMS 2.0 A RMS
motor is selected by SW1-3
High On 3.0 A RMS 4.0 A RMS

Switches 100W24 125W24

Standard Speedup Standard Speedup
SW2-1 SW2-2 SW2-3 SW2-4 RPM RPM
(FPM) (FPM) (FPM) (FPM)
OFF OFF OFF OFF 280 140 200 350 175 255
ON OFF OFF OFF 265 130 190 331 165 240
OFF ON OFF OFF 250 125 180 312 155 225
3. SELECT A SPEED
ON ON OFF OFF 235 115 170 293 145 210
Four switches determine the operating OFF OFF ON OFF 220 110 160 274 135 200
speed, making it simple to match
speeds in multiple zones. The actual ON OFF ON OFF 205 100 145 255 125 185
speed selected also depends on the OFF ON ON OFF 190 95 135 236 115 170
motor that you selected in the previous
step, so set those switches first. ON ON ON OFF 175 85 125 217 105 155
There is also an option to use a OFF OFF OFF ON 160 80 115 198 95 140
0-10 VDC input for remote, dynamic
speed adjustment while the system is ON OFF OFF ON 145 70 105 179 85 130
running. OFF ON OFF ON 130 65 90 160 80 115
ON ON OFF ON 115 55 80 141 70 100
OFF OFF ON ON 100 50 70 122 60 85
ON OFF ON ON 85 40 60 103 50 75
OFF ON ON ON 70 35 50 84 40 60
ON ON ON ON 55 25 40 65 30 45

Dynamic Braking with Coasting

4. SELECT THE BRAKING ACTION Identify the type of braking required and then set SW1-2. Zero-Motion Hold Stop:
OFF ON

Identify the proper direction of rotation for the motor shaft in order to move objects from the upstream (entry)
end of the conveyor towards the downstream (exit) end of the conveyor. The direction of rotation is defined
5. SELECT THE ROTATION when viewed from the back side of the motor with the shaft extending away from the viewer.
• For clockwise rotation, set SW1-1 to the ON position.
• For counter-clockwise rotation, set SW1-1 to the OFF position.

PNP Run Input: This connection is OR’ed with Hytrol EZLogic® input. When either is active the motor will run.

PNP Reverse Input: When this input is active and either the PNP Run input or the EZLogic® input is active, the
motor will run in the opposite direction from the setting on SW1-1.

PNP Running Output: This output is active when either the PNP Run input or the EZLogic® input is active,
regardless of the condition of the PNP Reverse input.

Analog +(0-10VDC) Input: This input may be used to override the speed set by switches SW2-1 through
6. CONNECT USER I/O SW2-4.
(OPTIONAL) • If the input is below 0.5 VDC, the speed defaults to that set by the switches.
Note: The voltage drop across the return cable will cause the set voltage to vary.
• If the input is 9.0 VDC or higher, the speed will be the maximum speed for the motor type.
• If in the range of 0.5 to 9.0 VDC, the speed will be proportional to the input within the full speed
range of the motor selected.
Unlike the switches, this input is dynamic and may be changed while the motors are operating.
Note: This input is referenced to the DC ground connected to pin 2 on the Power Input Connector.

DC Ground: This point is common to the DC ground on pin 2 of the Power Input Connector, should it be
required for reference.

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 SYSTEMS • SOLUTIONS • SERVICE

We know conveyor.

For more information, please contact your local Hytrol Integration Partner.

A: 2020 HYTROL STREET T: (870) 935.3700

W: W W W. H Y T R O L . C O M
JONESBORO, ARKANSAS 72401 F: (870) 931.1877