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DCNE Q2 3.3 6.6kw Charger Manual0510

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Chengdu Dacheng New Energy Techenology Co.

Ltd

DCNE-Q2 3.3kw / 6.6kw charger


instruction manual

ADD: Building 2, Section 1 Huafu Avenue, Tianfu


1 New Direct, Chengdu 610000, China
Tel: +86-28-61098280 https://www.longrunobc.com
Chengdu Dacheng New Energy Techenology Co. Ltd

1. Overview
DCNE-Q2 3.3kw/6.6kw Fully enclosed frequency conversion pulse charger is
specifically designed for electric vehicle power batteries according to the national
standards for chargers. This product has the advantages of high efficiency, small
size, high stability, long life, etc., and the full waterproof technology has the
characteristics of safe operation, high reliability, complete protection and other
characteristics under the protection level of IP66. The built-in thermal sensor of
the charger can work reliably under the condition of -20 ℃- + 85 ℃; it has
overheat protection function, it can work reliably under the condition of -20 ℃+
85℃, and it can recover automatically.

2. Parts product model(3.3kw)

Input Input Output Max Max Power Efficiency


voltage current Rated charging charging factor
range voltage voltage current

58.8V 45A
48V

72V 99V 40A


AC 90~265V ≤ 16A ≥0.99 ≥93%
84V 116V 40A

96V 132V 32A Half load Full load

144V 198V 23A

312V 440V 10A

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ADD: Building 2, Section 1 Huafu Avenue, Tianfu New Direct, Chengdu 610000, China
Tel: +86-28-61098280 https://www.longrunobc.com
Chengdu Dacheng New Energy Techenology Co. Ltd

2.1 Parts product model(6.6kw)

Input Input Output Max Max Power Efficiency


voltage current Rated charging charging factor
range voltage voltage current

58.8V 90A
48V

72V 99V 80A


AC 90~265V ≤ 32A ≥0.99 ≥93%
84V 116V 80A

96V 132V 64A Half load Full load

144V 198V 45A

312V 440V 20A

3. Electrical parameters

Frequency rate
45-65Hz
Input
Standby power ≤ 5W
consumption

Output type Constant pressure/current


3300W@220VAC,2800W@110VAC
Output power
2650W@90-265VAC
Main output

6600W@220VAC,5600W@110VAC
5280W@90-265VAC
CV Accuracy ±1%

CC Accuracy ±1%
5%
Ripple voltage coefficient

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ADD: Building 2, Section 1 Huafu Avenue, Tianfu New Direct, Chengdu 610000, China
Tel: +86-28-61098280 https://www.longrunobc.com
Chengdu Dacheng New Energy Techenology Co. Ltd

Output type CV
13.8V
Output voltage
Low voltage 5A
Rated current
output Precision of constant ±2%
voltage

Max current 5.5A±0.5A

Output power ≥ 62.5W


1%
Ripple voltage coefficient

CAN communication Optional


CAN
Communication Baud rate 125Kbps、250Kbps、500Kbps

Terminating resistor No

4. Protection feature

Input over-voltage protection


AC264V
Input under-voltage protection AC90V
Output over-voltage protection Yes
Output start voltage 0.3 times rated voltage
Output over-current protection Yes
Over temperature protection Power down from 85℃,
Protection shut off At 90 ℃
Short circuit protection Stop output

Reverse battery protection Stop output

Ground protection ≤ 100mΩ


C A N Communication protection Automatically stop output
when CAN communication
fails
Power failure protection Yes

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ADD: Building 2, Section 1 Huafu Avenue, Tianfu New Direct, Chengdu 610000, China
Tel: +86-28-61098280 https://www.longrunobc.com
Chengdu Dacheng New Energy Techenology Co. Ltd

5. Safety and others

Input to output:2000VAC≤ 10mA ,Input to ground:2000VAC≤ 12mA


Withstand pressure
Output to ground:2000VAC≤ 10mA,All are 1 minute

Insulation resistance Input, output, signal end to shell ≥ 10MΩ ,Test voltage 1000VDC

Electromagnetic Satisfy GB/T 18487.3-2001 11.3.1

immunity

Electromagnetic Satisfy GB/T 18487.3-2001 11.3.2

disturbance

Harmonic current Satisfy GB 17625.1-2003 6.7.1.1

Current rise time ≤ 5S,Overshoot ≤ 5%

Off response time 100% to 10%≤ 50mS,100% to 0%≤ 200mS

Protection level
IP66

Vibration resistance 10-25Hz Amplitude 1.2mm,25-500Hz 30m/s2, each direction 8 hours

Noise ≤ 60dB(Class A)

MTBF 150000H

Working environment Relative temperature 5% -95% without condensation

Operating temperature -20℃ ~ +85℃

Storage temperature -30℃ ~ +90℃

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ADD: Building 2, Section 1 Huafu Avenue, Tianfu New Direct, Chengdu 610000, China
Tel: +86-28-61098280 https://www.longrunobc.com
Chengdu Dacheng New Energy Techenology Co. Ltd

6. Shape and size

3.3KW Air cooling

6.6KW Air cooling

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ADD: Building 2, Section 1 Huafu Avenue, Tianfu New Direct, Chengdu 610000, China
Tel: +86-28-61098280 https://www.longrunobc.com
Chengdu Dacheng New Energy Techenology Co. Ltd

7. Indicator status definition


7.1 No alarm
a. Charging operation status: The red light flashes at 1s intervals, and the green
light is off.
b. Heating operation status: The green light flashes at 1s intervals, and the red
light is off.
c. Waiting state: The green light is always on and the red light is off.
7.2 With alarm
a.Hardware failure or DC12V failure: red、green、 、 、 、 .
b.PFC, CC & CP slave CPU communication failure:
red、green、red、 、 、 .
c.DC bus voltage failure: red、green、red、green、 、 .
d.Low or high AC voltage protection: red、green、red、green、red、 .
e.Battery is not connected: red、green、red、green、red、green.
f.Segment charge timeout protection: red、 、 、red、 、 .
g.Battery temperature protection: red、 、 、red、 、 .
h.CPU temperature or transformer temperature protection:
green、red、green、 、 、 .
i.Output short-circuit protection: green、red、green、red、 、 .
j.Transformer primary overcurrent protection:
green、red、green、red、green、 .

8.Functional block diagram

9. CAN communication protocol


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ADD: Building 2, Section 1 Huafu Avenue, Tianfu New Direct, Chengdu 610000, China
Tel: +86-28-61098280 https://www.longrunobc.com
Chengdu Dacheng New Energy Techenology Co. Ltd

Protocol type Motorola


Baud rate 250K

Charger receives CAN ID 0x1806E5F4


Charger emits CAN ID 0x18FF50E5

Chengdu Dacheng New Energy Techenology Co. Ltd


Description
Standard Communication Protocol

Message description:

Message1

OUT IN CANID Cycle (ms)


CCS BCA 0x1806E5F4 1000

Data

Location Data name


BYTE1 Output voltage high byte 0.1v/bit offset :0 case:Vout=3201, Corresponding
BYTE2 Output voltage low byte voltage is 320.1V

BYTE3 Output current high byte 0.1A/bit offset:0 case: Lout=582, Corresponding current
BYTE4 Output current low byte 58.2A

0: Turn on the charger and start charging ;


BYTE5 Control
1: Battery protection, charger turns off output .
0: Charging mode;
BYTE6 Control
1: Heating mode.
BYTE7 Keep

BYTE8 Keep

Messag2

OUT IN CANID Cycle (ms)

CCS BCA 0x18FF50E5 1000

Data
Location Data name

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ADD: Building 2, Section 1 Huafu Avenue, Tianfu New Direct, Chengdu 610000, China
Tel: +86-28-61098280 https://www.longrunobc.com
Chengdu Dacheng New Energy Techenology Co. Ltd

BYTE1 Output voltage high byte 0.1v/bit offset:0 case:Vout=3201 Corresponding voltage
BYTE2 Output voltage low byte is 320.1V

BYTE3 Output current high byte 0.1A/bit offset:0 case:Iout=582, Corresponding current
58.2A.The highest is the symbol of BIT ,0 for charging ,1
BYTE4 Output current low byte for discharging .
BYTE5 Status indicator STATUS

Temp( Only for individual, Internal temperature.Offset:100. Eg:150, Corresponding


BYTE6
others may not ) temperature is 50 degrees.

BYTE7 Keep

BYTE8 Keep

Messag3

STATUS Mark Description


Bit0 Hardware failure 0: Normal ;1: Hardware failure.
Bit1 Charger temperature 0: Normal ;1: Charger over temperature protection.
Bit2 Input voltage 0: The input voltage is normal;1: The input voltage is
wrong and the charger stops working.
Bit3 Start status 0: Battery connection is correct; 1: The battery is not
connected or battery is reversed.
Bit4 Communication status 0: Communication is normal;1: communication reception
timeout.
Bit5
Bit6
Bit7

10. Way of working


BMS sends control information (message 1) to the battery at a fixed interval of 1s.
After the charger receives the message, It will Stream settings to work through the
received voltage and current . If no message is received within 5 seconds, it
enters a communication error state and turns off the output. Charger sends

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ADD: Building 2, Section 1 Huafu Avenue, Tianfu New Direct, Chengdu 610000, China
Tel: +86-28-61098280 https://www.longrunobc.com
Chengdu Dacheng New Energy Techenology Co. Ltd

broadcast information (message 2) every 1s,The display meter can display the
status of the charger according to the information.

11. Product appearance


11.1 The outer surface should be smooth, without obvious defects such as
scratches and deformation. The surface coating should be uniform.
11.2 The nameplates and signs should be installed firmly and the handwriting is
clear.
11.3 Spare parts should be fastened reliably, without rust, burrs, cracks and other
defects or damage.
11.4 Each product shall be marked with product logo, including part number,
product trademark, product model, production number, production company
name, warning instructions, etc., at obvious locations.

12. Packaging, transportation and storage


12.1 Packaging:
Product name, model, specification, name of manufacturer are printed on the
label . The box contains the products and manual.
12.2 Transportation:
It is suitable for transportation by car, boat and airplane. It should be protected
from sun, moisture and civilized transportation during transportation.
12.3 Storage:
When the product is not in use, it should be stored in a packing box. It should be
kept in a clean, dry and well-ventilated environment at -30 ℃ ~ 90 ℃. Avoid
exposure to sunlight, fire and water. The product has a shelf life of 2 years (from
the manufacturer,from the date of storage), if the storage time is too long (more
than 1 year), it should be tested by professional before use.
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ADD: Building 2, Section 1 Huafu Avenue, Tianfu New Direct, Chengdu 610000, China
Tel: +86-28-61098280 https://www.longrunobc.com

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