Production
Production
Production
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Improper use of hammers Hit / Crush injury or blunt injury 2. Use of Standard hammers 3 6 3 54 L
3. Ensure that required all auxiliary tools
available to perform the work.
Improper use & handling of Hit / Crush injury, blunt injury or 3. Employ skilled workmen
3 6 3 54 L
wedges bone fracture, Material Damage
4. Tool box talks
High level of Noise Noise induced hearing loss Ear muff / Ear plug 1 6 7 42 L
TN Factories
Rules 1950
Flying abrasive particles Eye injury Face screen / shield & screen to protect others 3 6 3 54 L
1. Protective earthing
2. ELCB
Bare conductor of power
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 2 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
1. Firm gripping
Grinding in uneven surfaces Cut injury due to slip of grinding 2. Use light weight grinding machine. TN Factories
3 3 3 27 L
3 Grinding ROUTINE or corner machine 3. Face shield & other PPE's such as Hard Rules 1950
hat,Safety Goggles, Steel toe shoes, ear plug
(Additional PPE if required)
Loosing control on machine Competent operator.Ref Procedure MFFK-HSE-
Personal Injury 3 6 3 54 L
during operation PRO-5201
1) Avoid use of grinding near flammable
material.
Hot sparks/ particles in
Fire / Property damage 2) Use of fire blankets 1 1 7 7 L
contact flammable material
3) Fire extinguisher
Contact with rotating parts Personal injury 2. Periodical inspection of grinding machines & 3 2 3 18 L
Maintenance
4) Housekeeping
Fall of Loose scaffolding Personal Injury / Material
5) Tool box talks 3 3 7 63 L
material / Other Material Damage
6) Cordoning of Area
1. Cordoning of Area.
Scaffolding Erection &
4 ROUTINE
Dismantling 2. Scaffolding Check list. / Procedure
Personal Injury, Material 3. Use of Proper & sufficient Scaffolding
Collapse of Scaffolding 6 3 3 54 L
damage materials
4. Use of Appropriate PPE like Full body Safety
Harness,Hard hat,Safety Goggles, Steel toe
shoes (Additional PPE if required)
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 3 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Inspector before
7. Periodic scaffolding inspections. deploying to project.
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
/ yard
Speed limit, Stopper on vehicle, Provision of
Material roll over from Physical injury minor or major, dunnage during material transportation.
1 2 7 14 L
vehicle Property damage Monitring of vehicle movement by Security
team,Traffic cones,
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 8 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
b) Hit by flying nuts and Very seious Injury to the person 5) Installing pressure gauges always in vertical Gas Cylinder
1 1 15 15 L
other fittings working & property damage position, Rules 1981
6) NDT test to be carried out for temporary blind
& nipple joint
7) Blind face area shall be isolated from man
movement
8) Cordoning of pneumatic test area.
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 9 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 10 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
3 2 3 18 L
Gantry Rules 1950
Provision of engineering controls to indicate
Damage to material
overloading.
Unloading and stacking of ROUTINE Crane shall not be used for lifting or pulling
steel (Contd...) (Contd...) beyond vertical line.
Hoisting the load which is Injury due to striking Training on "Safe material handling" to all TN Factories
3 2 7 42 L
not in vertical line with hook. Damage to material riggers. Rules 1950
All pulleys & sheaves wire ropes should be
guarded to prevent slip out & checked
periodically.
Framing / Poles to be provided on trolley/trailer
Steel Plates may fall down Injury to person, damage to
periphery to prevent falling of object during 3 2 3 18 L
from vehicle while shifting material
movement
Any person standing near
by material which is being No person shall be allowed to stand near
Injury to personnel 1 2 3 6 L
lifted by hydra/crane or EOT material movement area.
crane.
1) Area cordoning
a) Slippery surface due to Injury to the person due to
2) Permit to work (MFFK-HSE-FRM-5104-B) 1 6 3 18 L
water spillage on the floor falling
3) Use of proper flushing scheme
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 11 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Included angle beyond 45- Personal injury due to falling of Tank rotator included angle must be between
1 1 7 7 L
60 degree Tubular 45-60 degree.
Metal fume fever, Irritation to General dilution & natural ventilation Provide TN Factories
Fumes & Gases 3 6 3 54 L
eyes & throat forced ventilation for confined space. Rules 1950
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 12 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Metal fume fever, Irritation to General dilution & natural ventilation, Provide
Fumes & Gases 6 2 3 36 L
eyes & throat forced ventilation for confined space.
UV radiation (Open Arc) Arc eye, Cataract , photophobia Sufficient and uninterrupted flux supply. 3 2 7 42 L
Sharp edges of steel plates, Cut, abrasion, contusion injury
Use of PPE's like Cut resistant gloves 3 3 3 27 L
pipes during handling operation
Protective earthing, ELCB, Regular inspection &
PPE.
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 13 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Leakage of Pressurized air High rating compressed air hose with couplings
Severe injury 3 1 7 21 L
from baking oven Checking of air hose couplings on daily basis.
Baking of welding
25 ROUTINE
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 14 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Baking of welding
25 ROUTINE Protective earthing, ELCB, Regular inspection &
electrodes & fluxes Bare conductor of power PPE.Insulation checking & testing. Reduce
cable & welding cable or Electrical shock & burns , 6 1 7 42 L
number of joints as less as possible. Training
insulation damage
on "Electrical Safety"
Heat Burns Heat resistant gloves and scoop(for flux) 3 6 3 54 L
Lifting heavy, unstable, Crush or impact Injury to Avoiding lifting of heavy objects, Supervision,
3 3 3 27 L
sharp objects person due to fall of material, Use of PPE's like Cut resistant gloves
27 Manual Material Handling ROUTINE Avoiding lifting of heavy objects, Use of PPE
Slipage of material Material Damage like shoulder pad and trolleys, Training on Safe 1 3 3 9 L
Materail Handling
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 15 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Low temperature liquid spills Only authorized person to operate, Safety valve
Cold burns, frostbite 1 2 3 6 L
Storage & handling of NON- or leakages & bursting disc. Dedicated Supervision.
31
cryogenic liquid ROUTINE Oxygen enrichment & fire, No flammable materials or oil or grease shall be
Leakage of oxygen 3 2 3 18 L
Property Damage kept or used within 6 m peripheral area
Storage as per Legal requirements , Display of
MSDS
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 16 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Trained Operators
Exposure to sharp metal Use of PPE like Cut resistant Hand gloves
Hand injury 1 1 3 3 L
surface Trained & Qualified Level I / II Operators
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 17 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Ref - MFK-HSE-PRO-5209
Abrasive Blasting of job ROUTINE Keep distance from other working area.
Covering of the job. Permit to Work System
MFF-PTW-HSE-008. Periodic Inspection /
Maintanence of Air compressor( Form 11),
Exposure to Particulate Permit to Work System. Training, Daily Tool box
Irritation to nose & throat 1 3 3 9 L
matter / Respirable dust Talk, Rest break etc. Periodic Medical Check up
of Blasters. Use of PPE's like Ear Plug, Ear
Muff, Coverall, Safety Goggles, Safety Helmet,
Safety Shoes, Safety hand Gloves, Blasting
40 Hood (Air Line Respirator with Filter assembly)
etc.
Ref - MFFK-HSE-PRO-5209
Keep distance from other working
area.Covering of the job. Permit to Work
System. Use of standard and rated hose pipe,
Use of Remote Control System (Dead Man
Handle), Use of whip check / Quick Coupling on
Presuurised air and abrasive
hose connections,Area cordoning, Periodic
ROUTINE Pressurized air, Pressurised materials may enter in the TN Factories
Abrasive Blasting of job Inspection / Maintanence of Air compressor, All 3 6 3 54 L
(Contd...) abrasive human body in case of any cut Rules 1950
air hose couplings & connections must be
injury.
checked prior to work.Exposure control by job
rotation, Training, Daily Tool box Talk, Rest
break etc, Use of PPE's like Ear Plug, Ear Muff,
Coverall, Safety Goggles, Safety Helmet, Safety
Shoes, Safety hand Gloves, Blasting Hood (Air
Line Respirator with Filter assembly) etc.
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 18 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Pneumoconiosis, Irritation to
Respirable / flying dust Water sprinkling, Nose mask, Safety goggle 1 6 3 18 L
nose, eye & throat
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 19 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Local soil failure Time loss and property damage Movement avoided during rains and wet soil 3 1 3 9 L
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Failure of mooring due to Property damage, Serious Approved mooring drawings with bollard pull
3 1 15 45 L
heavy current injury used.Certified and tested mooring ropes used.
Failure of Property damage, Serious Inspection & testing of lifting tools ,tackles and TN Factories
3 1 15 45 L
slings/belt/shackles injury lifting appliances by competent person. Rules 1950
Equipment (Like
Toppling of Material
compressor, Turbines, Property damage, Serious Trained & competent crane operators & rigging
Handling Equipments 1 0.5 40 20 L
49 Seperators skids etc..) ROUTINE injury foreman are deployed for the operation.
(MHE)
handling by material
handling equipments
Property damage, Serious Restricted Entry, PTW, Lifting scheme, Job
Falling of Load from height 3 1 15 45 L
injury Inspected before Lifting
Collision with person Serious injury Cordon off the work area. 1 3 7 21 L
The Coastal
Collision with existing Regulation
Property damage Port authority informed & clearance obtained 1 2 3 6 L
channel traffic Zone
Notification
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 21 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Approved drawings
Failure of sea fastening Property damage Use of Qualified welders and NDT / Inspection 1 2 40 80 L
before movement.
NON-
52 Unauthorized entry in jetty Fall into the water Drowning Security Posted especially for Jetty 3 1 15 45 L
ROUTINE
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 22 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
1)
PTW for heavy erection (MFFK-HSE-FRM-5105-
A)
Failure of lifting tools & Property damage 2) Procedure for maintaining and safe use of TN Factories
3 3 7 63 L
tackles Severe Injury lifting tools & tackles Rules 1950
3) Lifting plan/scheme
4) Inspection of lifting tools & tackles by
competent person.
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 23 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Miscommunication / multiple Property damage Single person identified for a specific heavy lift.
3 3 3 27 L
signals Injury Use of communication equipments.
Tool box talk before start of operation
Preventive maintenance.
Malfunction of safety Property damage
Check list along with PTW before every heavy 3 3 3 27 L
devices Injury
lift.
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 24 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Hot spatter Burn injury Keep away from spatter zone. Use of Shield. 3 3 7 63 L
The Electricity
Use of ELCB
Electrical leakage Electrical shock 3 2 7 42 L Act 2003,
Proper body earthing
Rules2005
Metal fume fever, Irritation to
Fumes & Gases General dilution & natural ventilation 3 3 3 27 L
eyes & throat
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 25 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
1) Protective earthing,
2) ELCB,
Bare conductor of power Electrical shock, burns, Cardio 3) Regular inspection
3 3 7 63 L
cable (For pug gas cutting) Pulmonary arrest 4) Use of Mandatory PPE's like HT/LT rubber
Gloves Hard hat, Safety goggles, steel toe
shoes.
Contaminated containers,
Handling of hazardous Fire, Explosion, As per Waste Management Procedure Number
57 ROUTINE sharp edges, solvents 3 3 3 27 L
waste Toxicity,Dermatitis MFFK-HSE-PRO-5208
/chemicals
UV radiation Arc eye, Cataract , photophobia Welding Face shield & Welding glasses. 6 2 3 36 L
Cut,abrasion,contusion injury
Sharp edges resulting from handling Use of PPE like Cut resistant Hand gloves. 3 3 3 27 L
operation
59 Aluminium Welding Non Routine Protective earthing,ELCB,Regular inspection &
Bare conductor of power
Electrical shock , burns , Cardio PPE. Insulation checking & testing
cable & welding cable or 6 2 7 84 L
Pulmonary arrest Reduce number of joints as less as possible
insulation damage
Training on "Electrical Safety"
Welding face shield, leather hand gloves,leg
Sparks & High Heat Eye injury, Skin burn 3 2 7 42 L
guard,apron
Exposure to Acid Vapors Irritation to respiratory system, 1) Respiratory masks for particular chemicals.
3 6 3 54 L
(acetone used for cleaning) Eye irritation 2) MSDS display at workplace
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 26 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Noise Threshold shift, NIHL. Hearing protection (Ear plug), Job rotation. 3 3 3 27 L
Hot metals & spark Burn injury, Eye damage, Fire & Guarding the point of operation, Adequate
3 3 3 27 L
generation. explosion. PPE’s including safety glasses, Aprons etc.
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 27 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Area to be barricaded
Area to be barricaded
Work at Height -(Stress a)Fall of Person b)Fall of
64 Routine Injury to Person Fall protection arrangements if required 1 2 15 30 L
Relieving) Material
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 28 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Periodic training. 1 2 15 30 L
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 29 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Area barricading
Fire blanket
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 30 of 31
Note : If the Risk Score is ≥ 90 then the Risk level is Significant (S)
If the Risk Score is ≤ 89.9 then the Risk level is Low (L)
RISK ASSESSMENT
RISK ASSESSMENT
Legal Requirement
CONSEQUENCES
CONSEQUENCES
LIKELIHOOD (L)
LIKELIHOOD (L)
RESIDUAL RISK
ROUTINE / NON
EXPOSURE (E)
EXPOSURE (E)
PROBABILITY/
PROBABILITY/
(S=Significant
(S=Significant
RISK LEVEL
(L X E X C)
(L X E X C)
ACTIVITY
ROUTINE
L=Low)
L=Low)
LEVEL
S.No
ADDITIONAL
(C)
(C)
HAZARDS EFFECT / RISKS EXISTING CONTROLS
CONTROLS
Prepared By
Approved By
Name :
Name:
Sign: Assessment Team
Sign:
MFFK-HSE-FRM-5001-A, Rev 04, 03.10.2019 Page 31 of 31