PT.

RIUNG
MITRA LESTARI TECHNICAL ANALYSIS REPORT (TAR)
Mechanic
Development
REPORT NO : SHO/RML/RMGM/2023/005 WO NUMBER :
REPORT DATE : 2 9 0 4 2 3 WO DATE : 29-Apr-23

CODE NUMBER MACHINE MAKER MACHINE MODEL MACHINE S/N ENGINE MODEL ENGINE NUMBER
DT 286 HINO FM285JD 39449 J08EWKJ J08EWKJ12785

APPLICATION ENVIRONMENT OPERATION Oil Made

LOC. Hauling COND. Hard rock CODE UNIT 20 Oil Class

WORK Loading Coal CARAC. Others OPR TABLE 3 Oil Visco

PROBLEM 6 0 0 6 TROUBLE DATE 2 9 0 4 2 3 HM 3 3 6 0

LINING BRAKE WORN OUT KM 8 5 9 4 6

PART NUMBER OF MAIN PART CAUSING THE PROBLEM PART NAME COMP/PART GROUP LIFE TIME (HM)
500-04477- JAE60 Lining Brake 7 2 2 0 4000

DESCRIBE AND ANALIYZE THE PROBLEM (WITH PICTURE)

NAMA DAN FUNGSI KOMPONEN : Brake Lining : Merupakan komponen yang berfungsi sebagai media bergeseknya tromol rem. Brake Shoe
: Brake shoe atau sepatu rem adalah tempat kampas yang bentuknya persegi panjang dan sedikit melengkung. Umumnya, brake shoe
menjadi satu dengan kampasnya.

GEJALA MASALAH YANG DIHADAPI :

1. Brake Tyre post 9/10 jammed

PENYEBAB MASALAH :
1. Lining brake wornout
2. Spring lining brake lepas

AKAR PENYEBAB MASALAH : (Faktor Man, Material, Methode, Machine, Environment)

1. Operartor terlalu banyak menggunakan service brake
2. P2h dan pengecekan daily yang kurang

TINDAKAN YANG DILAKUKAN :

1. Check lining brake
2. Replace lining brake
3. Adjust brake
4. Ground test

TINDAKAN PENCEGAHAN (PREVENTIVE MAINTANANCE) :

1. Berikan informasi ke operator agar menggunakan service brake sesuai dengan kebutuhan
2. Lakukan pengecekan daily, dan masukan backlog jikaa lining brake sudah wkebutuhan
3.Melakukan pengecekan pada saat service 250 hours

GAMBAR ILUSTRASI MASALAH/KERUSAKAN :

CAUSE : 300

CORRECTION DATE MAN HOUR

CORRECTION MADE : 102
2 9 0 4 2 3 12

NIK 0 1 2 2 1 0 9 GRADE M M WORKING PARTNER GRADE SUPERVISOR NAME :

MECHANIC NAME : SHOLEH FAJAR SANTOSO TRISNA HADI SAPUTRA 1A

SIGN SIGN
APPLICATION TABLE PT. RIUNG
MITRA LESTARI

WORKING CONDITION LOCATION

Heavy Equipment Truck

-Dozing -Excavating -Up Hill Hauling -Stok pile -Main Road
-Riping -Carrying -Down Hill Hauling -Loading point -Secondary Road
-Winching -Scarifying -Flat Road Hauling -Disposal Area -Others
-Skidding -Scraping -Others -Dumping Point
-Loading -Others -Tailling Dam
-Digging -Bench

ENVIRONMENT TABLE
GROUND CONDITION GROUND CARACTER

Heavy Equipment Truk / Trans Vehicle -Abrassive

-Hard Rock -Paved Road -Corrosive
-Brittle Rock -Unpaved Even Road -Contaminative
-sand & Gravel -Unpaved Rough Road -Destructive
-Mars -Gravel Road -Others
-Others -Others

UNIT CODE FOR OPERATION TABLE

10 Bulldozer 20 Rigid Dump Truck 30 Fuel Truck 40 Stone Crusher
11 Dozer Shovel 21 Articulate Dump Truck 31 Water Truck 41 A.M.P
12 Excavator 22 Primer Truck 32 Lubricating Truck
13 Wheel Loader 23 Logging Truck 33 Crane Truck
14 Motor Grader 24 Dolly & SDT 34 Trasportation Vehicle
15 Compactor 35 Genset
16 Drilling Machine 36 Welding Set
37 Air Compressor
38 Water Pump

OPERATION TABLE
1 Light Duty
Kerja dengan Beban sampai 80% dari standar Ability unit dan jam kerja rata-rata di bawah 10 jam/hari

2 Moderate Duty
Kerja dengan beban sampai 90% dari standar Ability unit dan jam kerja rata-rata 12 jam/hari

3 Heavy Duty
Kerja dengan Beban Full Ability unit dan jam kerja rata-rata 20 jam/hari

CAUSE TABLE
100 Factory Defect
200 Maintenance Error
300 Operation Error
400 Environment Influence
500 Normal Defective

CORRECTION TABLE
A CORRECTIVE B PREVENTIVE C IMPROVEMENT
100 Adjusment/reposition 200 Reinforce 300 Factory Modification
101 Cleaning 201 Schedule Repair 301 Service News
102 Replace Part/Component 202 Schedule Overhaul 302 Site Modification
103 Rebuild Parts
104 Kalibrasi
105 Overhaul
106 Others
 PETUNJUK PENGISIAN TAR
REPORT NO : Diisi kode Report TAR
WWN/RML/MLK/2017/013
WWN : Kode Nama Mekanik
RML : Kode perusahaan
MLK : Kode site
2017 : Kode tahun
013 : Kode jumlah TAR
dalam setahun
WO NUMBER : Diisi No. WO unit breakdown
REPORT DATE : Tanggal pembuatan (Minta CCR PLANT)
TAR WO DATE : Diisi tanggal No.WO

PT. RIUNG
MITRA LESTARI TECHNICAL ANALYSIS REPORT (TAR)
Mechanic
Development
REPORT NO : WWN/RML/MLK/2017/013 WO NUMBER : MU17030056

REPORT DATE : 0 9 0 3 1 7 WO DATE : 8-Mar-17

CODE NUMBER MACHINE MAKER MACHINE MODEL MACHINE S/N ENGINE MODEL ENGINE NUMBER Diisi data unit (Lihat populasi unit)
DT 374 SCANIA P380CB6X4 5252781 DC1217L02 6647219

Lihat di APL.Table APPLICATION ENVIRONMENT OPERATION Oil Made TOTAL

LOC. DISPOSAL AREA COND. PAVED ROAD CODE UNIT 20 Oil Class CI4+ Diisi spesifikasi oli pelumas yg berhubungan
WORK UP HILL HOULING CARAC. CONTAMINATED OPR TABLE 3 Oil Visco SAE15W-40 dgn Trouble (Jika tidak ada tidak usah diisi)

PROBLEM 7 5 0 0 TROUBLE DATE 0 8 0 3 1 7 HM 2 2 8 7 0

Diisi detail Trouble ALTENATOR NOT CHARGING KM 2 4 1 0 2 0

PART NUMBER OF MAIN PART CAUSING THE PROBLEM PART NAME COMP/PART GROUP LIFE TIME (HM)
098-7000-0003 ALTENATOR 7 0 5 0 2000HRS Diisi Spesifikasi komponen penyebab trouble

DESCRIBE AND ANALIYZE THE PROBLEM (WITH PICTURE)

NAMA DAN FUNGSI KOMPONEN

GEJALA MASALAH YANG DIHADAPI

1.
2.
PENYEBAB MASALAH :
AKAR PENYEBAB MASALAH : (Faktor Man, Material, Methode, Machine, Environment)
1.
2.
3.

TINDAKAN YANG DILAKUKAN :

1.
2.
3.
TINDAKAN PENCEGAHAN (PREVENTIVE MAINTANANCE)
1.
2.
3.

GAMBAR ILUSTRASI MASALAH/KERUSAKAN

CORRECTION DATE :
TANGGAL DILAKUKANNYA CORRECTION
MADE
(BUKAN TANGGAL MENGKOREKSI TAR)
MAN HOUR :
MAN X HOUR
(Jumlah man power dikali lama pengerjaan)
CAUSE : Penyebab MISAL: Jumlah man power = 2 Orang
kerusakan Lama pekerjaan = 3 Jam
(Kode lihat di APL.Table) MAN HOUR = 2 x 3
= 6 Hour

CAUSE 100 FACTORY DEFECT

CORRECTION MADE :
Action yang CORRECTION DATE MAN HOUR
dilakukan CORRECTION MADE 102 REPLACE PART
(Kode lihat di 0 8 0 3 1 7 2hrs
APL.Table)
NIK 1 1 0 8 0 3 7 LEVEL G 9 S WORKING PARTNER SUPERVISOR NAME

MECHANIC NAME WAWAN SETIANTO NGATNO HELPER Diisi partner kerja & TTD atasan

Diisi Data
mekanik SIGN SIGN
pembuat TAR
 Maintenance Type

Modifier
Job Code PART CODE PART DESC
Job Description Code
(Prefix)
(Suffix)
A Adjust 1000 Engine AL
B Clean 1100 Cylinder Head Group LT
C Drain 1101 Cyl. Head & Fitting Parts RT
D Flash/Reset 1102 Rocker Arm, Housing & Cover FR
E Flush 1103 Valve and spring system CE
F Inspect/Maintain 1200 Air intake & Exhaust system RE
G Install 1201 Air Intake Manifold & After Cooler LF
H Jump Start 1202 Air Cleaner & Fitting Parts RF
I Lubricate 1203 Turbocharger LR
J Modify 1204 Exhaust Manifold & Muffler RR
K Prime/Bleed 1205 Exhaust Brake & Cylinder UP
L Rebearing 1206 Engine Brake retarder LW
M Remove 1207 EGR System TP
N Repair 1300 Cylinder Block Group BM
O Replace 1301 Cylinder Block & Liner IR
P Reposition 1302 Block Covers OR
Q Top up / Fill 1303 Front Cover & Support PY
R Torque/Tighteen 1304 Timing Gear & Idle Gear SE
S Troubleshoot 1305 Crank Case & Breather MR
T Tune up 1306 Flywheel & Housing SV
U Weld & Cut 1307 Crankshaft & Damper pulley MN
V Overhaul/Rebuild 1308 Piston & Connecting Rod E1
W Periodic Service 1309 Camshaft & Follower E2
X Evacuate 1310 Accessories Drive AX
Y Induction/Training 1311 Mounting Parts P1
Z Workshop Activities 1312 Engine Support P2
1400 Lubricating Oil System P3
1401 Fast Lube filler P4
1402 Oil Pump & Suction Pipe P5
1403 Filter Assy P6
1404 Lub. Oil Piping & Jet Nozzle P7
1405 Lublicating Oil Cooler P8
1500 Fuel System P9
1501 Fuel Pump & Mounting P10
1502 Fuel Piping & Filters P11
1503 Nozzle & Injectors P12
1504 Auto Priming & Start Solenoid / APS P13
1505 Fuel Pump Coupling P14
1506 Automatic timer P15
1507 Main fuel tank & mounting P16
 1508 Float tank & breather P17
1509 Quick start system P18
1510 Fast Fuel filler P19
1600 Cooling System P20
1601 Water Pump & Mounting P21
1602 Cooling Fan & Belt P22
1603 Tension Pulley & Fitting Parts P23
1604 Corrosion Resistor & Piping P24
1605 Water Manifold & Thermostat P25
1606 Water Heater & Piping P26
1607 Radiator & resevoir tank P27
1608 Radiator hose & line P28
1609 Radiator Wind Break & Seal P29
1610 Radiator Fan Guard & Pulley P30
1611 Oil Cooler & Piping P31
1612 Radiator Shutter & Control Level P32
1613 Radiator Grill and mask P33
1700 Engine Control P34
1701 Accelerator Pedal & Linkage P35
1702 Deccelerator Pedal & Linkage P36
1703 Fuel Control Lever & Linkage P37
1800 Engine P38
1801 Engine P39
1802 Engine P40
2000 Clutch System - Coupler - Torque converter P41
2100 Main Clutch P42
2101 Clutch Case & Housing P43
2102 Main Clutch Inner Parts P44
2103 Inertia Brake P45
2200 Clutch control P46
2201 Clutch Pedal & Linkage P47
2202 Clutch Booster & Piping P48
2203 Release Bearing & Fitting Parts P49
2300 Torque Converter P50
2301 T/C Case & Fitting Parts
2302 T/C Inner Parts & Lock Up Clutch
2303 T/C Valves & Solenoid
2304 Scavenging Pump
2305 T/C Oil Piping & Filter
2400 Damper
2401 Damper Case
2402 Damper Inner Parts
2500 PTO
2501 PTO Assembly
2502 PTO Coupling
 2503 PTO Lubricating & Piping
2504 Fast Lube filler assy
2600 Universal Joint - Propeller Shaft
2601 U-Joint / Drive Shaft
2602 Propeller Shaft
2603 Center Bearing
2900 Others
2999 Others
3000 Transmission System
3100 Transmission
3101 T/M Case & Mounting
3102 T/M Inner Parts
3103 T/M Pump & valves
3104 T/M Oil Piping & Filter
3200 Transmission control
3201 T/M Control Valves
3202 T/M Control Lever & Linkage
3203 Inching System
3300 Transfer - Drop Box
3301 T/F Case & Mounting
3302 T/F Gear & Output Shaft
3303 Transfer / DB Control & Linkage
3900 Others
3999 Others
4000 Travel Drive - Axle assy
4100 Final Drive
4101 Drive Case & Fitting Parts
4102 Drive Gear & Sprocket
4103 Travel / Traming Motor & Fitting Parts
4104 Travel Piping & Drain Piping
4105 Planetary Gear Unit (Final Drive)
4106 Travel Gear Box
4107 Travel Motor
4200 Axle
4201 Front Axle Group
4202 Rear Axle Group
4300 Differential
4301 Differential Case
4302 Diff. Inner Parts & Drive Shaft
4303 Differential Lock
4400 Tandem drive
4401 Tandem Drive Case
4402 Tandem Drive Gear & Chain
4900 Others
4999 Others
5000 Steering system
5100 Steering system
5101 Steering Pump & Valves
5102 Steering Piping & Filters & Reservoir
5103 Steering, Leaning, Articulate Cyl.
5104 Emergency Steering Motor & Piping
5105 Steering Case & Cover
5106 Steering Bevel Gear & Shaft
5107 Steering Clutch
5200 Steering Control
5201 Steering Wheel & Column
5202 Steering Linkage
5203 Steering Gear Box & Booster
5204 Knuckle & Tie Rod
5900 Others
5999 Others
6000 Under Carriage
6010 Track Group
6011 Recoil Spring & HIC / Track Adjuster
6012 Front Idler & Yoke
6013 Roller & Guard
6014 Track Shoe ass'y
6015 Bogie & Pin
6016 Link pad & Fitting parts
6017 Sprocket
6030 Wheel / Roller Drum
6031 Rim & Fitting Parts
6032 Tyre & Fitting Patrs
6033 Roller Drum & Fitting Parts
6034 Wheel Brake assy
6500 Main Frame And Guard
6510 Guard
6511 Radiator Guard & Grill
6512 Engine Hood / Bonnet / Covers
6513 Battery Case & Lock
6514 Fender / Left Side Step
6515 Floor Frame / Plate & Handrill
6516 Ladder & Emergency ladder
6517 Hydraulic Tank Guard
6518 Rear Cover / bottom guard
6519 Spack Board / Mud Guard
6520 Drive Shaft Guard
6521 Bumper
6522 Travel Motor & Piping Guard
6530 Cabin & Canopy
 6531 ROPS Mount & Canopy
6532 Operator Compartement / Cab
6533 Cab Interior / Operator Seat
6534 Console Box / Control Stand
6535 Cab Lifting System & Suspension
6536 FOPS Mount & Canopy
6550 Cabin Accessories
6551 Dash Board
6552 Radio
6553 Payload meter
6554 Tachograft
6555 Dispacher
6556 VHMS
6570 Frame
6571 Main Frame / Revolving Frame
6572 Member Frame & Sub Frame
6573 Front Frame
6574 Car boddy / lower frame
6575 Upper frame / upper structure
6576 Cab base
6577 Rear Frame
6578 Frame Link / Fifth wheel
6579 Landing Jack / Outrigger
6580 Tire Carrier
6581 Counter Weight
6582 Log Boster
6583 Track Frame & Trunion
7000 Electrical system
7010 Electric Plant
7011 Fuse Box
7012 Wiring harness
7013 Electric box
7014 Relay & sensor
7015 Lighting system
7016 Motor & wiper
7017 Connectors
7030 Starting system
7031 Starting Motor & Mounting
7032 Safety Relay
7033 Battery & Relay Switch
7034 Starting Switch
7035 Heater System & Wiring
7050 Charging system
7051 Alternator & Mounting
7052 Regulator
 7053 Alternator drive
7070 Instrument & Monitor panel
7071 Monitor Panel & Related Parts
7072 Instrument Panel
7073 Relay Box
7074 APS Control Unit
7090 Electrical Controller
7091 Engine electric control
7092 Transmission electrical control / ECMV
7093 Hydraulic electrical control
7094 Work equipment electrical control
7095 Auto Deccelerator & Fitting Parts
7096 Engine Stop Motor
7097 Boom Kick Out
7098 Bucket Positioner
7110 Safety & Hazard
7111 Strobe / Signal Lamp
7112 Move / Back Alarm
7113 Fatique warning
7114 Emergency shut down
7115 Lock out switch
7199 Others
7200 Brake System
7210 Brake System
7211 Front Brake
7212 Rear Brake
7213 Slack Adjuster & Fitting parts
7214 Brake Chamber & Fitting parts
7215 Parking Brake & Fitting Parts
7216 Brake oil cooler
7217 Brake Drum & Brake Band
7218 Brake Clutch
7230 Brake Control
7231 Brake Pedal / Lever & Linkage
7232 Reservoir & Master Cylinder
7233 Brake Cylinder & Oil Piping
7234 Brake Cooling & Piping
7235 Treadle & Relay Valve
7236 Brake Valves & Air Piping
7400 Suspension system
7410 Equalizer bar
7411 Equalizer Bar / Pivot Shaft
7412 Rubber Pad
7430 Suspension
7431 Front Suspension
 7432 Rear Suspension
7433 Trunion & Spring Seat
7434 Spring & Shock Absorber
7435 Torq Rod & Stabilizer
7436 Auto Suspension
7600 Hydraulic System
7610 Hydraulic Plant
7611 Hyd. Tank & Suction Pipe
7612 Hydraulic Pump & OLSS
7613 Control Valve & Other Valves
7614 TVC Valve & Servo Valve
7615 TVC Piping / Lines
7616 Accumulator
7617 Swivel Joint
7618 Hyd. Oil Piping & Filters
7619 Hyd. Cylinder / Dump Hoist
7620 Hyd. Motor
7621 Hydraulic oil Cooler
7630 Work Equipment Control
7631 W/E Control Lever & Linkage
7632 Wrist Control / Joy stick & safety lock
7633 Travel Lever & Linkage
7634 Bank Cutting & Control System
7635 Dump PTO & Valves
7636 Roller Drum Vibration Control
7637 Rear Control Panel
7800 Pneumatic System
7810 Air Compressor
7811 Compressor air end
7812 Air valves
7813 Air cylinder
7814 Air Recervoir tank / separator tank
7815 Oiler / Oil Flasher
7816 Oil Cooler
7817 Air Driyer
7818 Air Piping
7819 Accumulator
7820 Air Governor
7900 Swing System
7910 Swing system
7911 Swing Circle
7912 Swing Machinery Inner Parts
7913 Swing Motor & Fitting Parts
8000 Attachment - Work Equipment
8010 Fork Assy
 8011 Cylinder Hyd assy
8012 Mast assy
8013 Fork assy
8030 Bucket assy
8031 Cylinder Hyd assy
8032 Bucket assy
8033 Pin & Bushing
8034 Boom
8035 Arm
8036 Side Cutter, Teeth Bucket
8037 Link
8050 Blade Assy
8051 Arm Brace
8052 Pin & Bushing
8053 Cylinder Hyd assy
8054 Blade
8055 End Bit
8056 Cutting Edge & Fitting Parts
8070 Grapple assy
8071 Cylinder Hyd assy
8072 Grapple
8090 Ripper assy
8091 Cylinder Hyd assy
8092 Shank & Point Ripper
8093 Ripper Frame
8094 Shank Protector
8095 Shank Adjuster
8096 Adjuster Pin
8110 Winch & Drum Assy
8111 Gear assy
8112 Clucth Assy
8113 Winch Roller
8114 Wire Rope
8130 Scarifier Assy
8131 Cylinder Hyd assy
8150 Breaker Assy
8151 Cylinder Hyd assy
8170 Tire Handler Assy
8171 Cylinder Hyd assy
8190 Low Bed Trailer assy
8191 Axle assy
8192 Low Bed
8193 Wheel assy
8210 Vessel Assy
8211 Vessel & tail gate
 8212 Linkage
8213 Vessel Pin and Lock
8229 Draw Bar Assy
8230 Hitch and Pin
8250 Telescoping
8251 Cylinder Hyd assy
8252 Boom
8270 ast & Drifter Assy
8271 Air / Hyd motor
8272 Accumulator
8273 Gear box
8274 Rotary head
8275 Chain Feed & Mast
8276 Wire rope / chain
8277 Rotation mechanism
8278 Fix jaw selector
8279 Pipe rack / carausel & rod changer
8280 Drill carriage & pulley
8281 Steel holder / retaining
8290 Dust Collector
8291 Primary cyclone
8292 Dust hood
8293 Suction head & lines
8294 Fine dust collector
8310 Drill Accessories
8311 Buttom bit / Trycone bit
8312 DHD / DTH
8313 Shank bar / adapter
8314 Topsub / Bitsub
8315 Coupling & drill pipe
8300 Generating Set
8330 Generator
8331 Main Coil, Field / Armature
8332 Accessories Coil, Field / Armature
8333 Exiter Coil, Field / Armature
8334 Brush
8335 Rectifier
8336 Current Transformer
8337 AVR
8338 Circuit Breaker
8339 Distribution Panel
8400 Dewatering Pump
8400 Water Pump
8400 Pump Housing & Fitting Parts
8401 Pump Inner Parts
 8402 Impeller / Vane
8403 Pump Drive Shaft & Coupling
8404 Submersible Pump Motor
8405 Motor Safety Device
8406 Valves & Piping
8407 Strainer / screen
8408 Vacuum Pump
8409 Bearing System
8410 Transmission
8411 Vacuum Tank
8412 Pump Frame & Canopy
8413 Control System
8414 Strainer
8415 Suction Pipe
8416 Discharge Pipe
8417 Seal System
8500 Optional Accessories
8510 Fire Suppression
8511 Detonator
8512 Control panel
8513 Tank & piping
8514 Sensor & Nozzle
8515 Electric Wire
8530 Water injection/ canon
8531 Water tank
8532 Pump
8533 Hyd Motor
8534 Piping
8550 Air Conditioning System
8551 Condensor
8552 Compressor
8553 Evaporator
8554 Blower
8555 Piping
8556 Seal System
8557 High Pressure Sensor
8558 Low Pressure Sensor
8559 Expansion Valve
8560 Thermostat
8561 Receiver Dryer
8562 Electric Control System
8563 Magnetic Clutch System
8564 Electric Cable
8565 Heater System
8570 Auto Lubrication / Greasing
 8571 Pump & tank
8572 Piping & valve
8573 Nozzle & distributor
8574 Concentrated Piping & Nipple
8700 Stone Crusher
8710 Primary crusher
8711 Jaw Crusher
8712 Vibrating Feeder
8713 Motor Drive
8714 Conveyor
8715 Control Panel
8716 Hopper
8717 Hyd .Breaker
8730 Secondary crusher
8731 Motor Drive
8732 Conveyor
8733 Cone Crusher
8734 Omni Cone Crusher
8735 Hopper
8736 Screen
8737 Control Panel
8750 Power Screen
8751 Screen
8752 Conveyor
9050 12 Month Service
9060 6 Month Service
9070 90 Day Service
9080 30 Day Service
9090 10 Day Service
9140 PPA
9145 PPU
9150 PPM
9155 PAP
9160 Hr Component Overhaul
9165 Hr Component Midlive
9166 4000 Hour Service
9175 2000 Hour Service
9180 1000 Hour Service
9185 500 Hour Service
9190 250 Hour Service
9195 10 Hour Daily Check
9260 KM Component Overhaul
9265 KM Component Midlive
9275 20000 KM Service
9280 15000 KM Service
9285 10000 KM Service
9290 5000 KM Service
9291 Tools
 Modifier
PROBLEM
Modifier Description Code Modifier Description CODE
(Suffix-2)
All BT Bolt 1001
Left WS Washer 1002
Right NT Nut 1003
Front OR O-ring/Seal/Gasket 1004
Center HS Hose 1005
Rear SF Single Flange 1006
Left Front DF Double Flange 1007
Right Front CB Clamp Bolt 1008
Left Rear CL Clamp 1009
Right Rear GD Cover/Guard 1010
Upper GB Cover/Guard Bolt&Nut 1011
Lower MT Mounting/Bracket 1012
Top MB Mounting/Bracket Bolt&Nut 1013
Bottom BG Bushing 1014
Inner BB Bushing Bolt&Nut 1015
Outer PN Pin 1016
Primary PB Pin Bolt&Nut 1017
Secondary PD Pad 1018
Master PR Pressure 1019
Slave TR Temperature 1020
Main CU Current (Ampere) 1021
Engine 1 RE Resistance (Ohm) 1022
Engine 2 FY Frequency 1023
Auxiliary VL Voltage 1024
Pos-01 WI Wiring 1025
Pos-02 1026
Pos-03 1027
Pos-04 1028
Pos-05 1029
Pos-06 1030
Pos-07 1031
Pos-08 1032
Pos-09 1035
Pos-10 1036
Pos-11 1037
Pos-12 1038
Pos-13 1040
Pos-14 1050
Pos-15 1060
Pos-16 2001
Pos-17 2002
Pos-18 2003
Pos-19 2004
Pos-20 2005
Pos-21 2006
Pos-22 2007
Pos-23 2008
Pos-24 2009
Pos-25 2010
Pos-26 2011
Pos-27 2012
Pos-28 2013
Pos-29 2014
Pos-30 2015
Pos-31 2016
Pos-32 2017
Pos-33 2018
Pos-34 2019
Pos-35 2020
Pos-36 2021
Pos-37 2022
Pos-38 2040
Pos-39 2050
Pos-40 2060
Pos-41 3001
Pos-42 3002
Pos-43 3003
Pos-44 3004
Pos-45 3005
Pos-46 3006
Pos-47 3007
Pos-48 3008
Pos-49 3009
Pos-50 3010
3011
3012
3040
3050
3060
4001
4002
4003
4004
4005
4006
4007
4008
4009
4014
4015
4040
4050
4060
5001
5002
5003
5004
5005
5006
5007
5008
5009
5010
5011
5012
5013
5014
5015
5016
5017
5018
5040
5050
5060
6001
6002
6003
6004
6005
6006
6007
6008
6009
6040
6050
6060
6501
6502
6503
6504
6505
6506
6507
6508
6509
6510
6511
6512
6513
6514
6515
6516
6517
6518
6519
6520
6521
6522
7001
7002
7003
7004
7005
7006
7007
7008
7009
7010
7011
7012
7013
7014
7015
7016
7017
7018
7040
7050
7201
7202
7203
7204
7205
7206
7207
7208
7209
7210
7211
7212
7213
7240
7250
7260
7401
7402
7403
7404
7450
7601
7602
7603
7604
7605
7606
7607
7608
7609
7610
7611
7612
7613
7640
7650
7660
7801
7802
7803
7804
7805
7806
7840
7850
7860
7901
7902
7903
7904
7940
7950
7960
8001
8002
8003
8004
8005
8006
8007
8008
8009
8010
8040
8050
8060
8331
8332
8333
8334
8335
8336
8337
8401
8402
8403
8404
8405
8406
8407
8408
8409
8410
8411
8412
8413
8414
8415
8416
8417
8501
8502
8551
8552
8553
8554
8555
8556
8557
8558
8559
8701
8702
8703
8704
8705
8706
8707
8708
8709
8710
8711
8712
8740
8750
8760
9050
9060
9070
9080
9090
9140
9145
9150
9155
9166
9175
9180
9185
9190
9195
9275
9280
9285
9290
 PROBLEM DESC

Starting perfomance is poor - always takes times

Starting deffective or badness - no start, no turn or no combustion
Engine does not pick up smoothly
Engine runs abnormally - speed too high, does not stop, hunting
Engine stall during operation
Engine stop during operation
Fuel level goes down / Fuel leak out
Excessive fuel consumption
Engine lack of power ( low power )
Exhaust gas is black
Exhaust gas is blue - combustion of oil.
Excessive oil consumption - oil leak out
Drop of oil pressure
Oil in Cooling System
Water temperature does not rise
Engine overheat
Water level goes down / Water leak out
Too much vibration on Engine
Abnormal noise emitted
Excessive wear of Engine Parts
Engine Part cracked / broken
Engine related part lost / loosen
Engine Part out of adjustment
Abnormality in Engine Controller
Fault in Engine Controller
Retarder / Exhaust Brake malfunction
Retarder / Exhaust Brake Ineffective
Retarder / Exhaust Brake dragging
Automatic Control malfunction
Automatic Control stuck / dragging
Engine control does not work properly
Auto Decceleration does not work properly
Turbo Charger Burn
Engine Blow by
Oil level rises ( mixed water or fuel )
Oil quickly becomes dirty
Mid life Overhaul
Overhaul
Component Exchange
Operating force of Clutch Pedal is heavy
Clutch Control malfunction
Torque Converter temperature too high
Torque Converter oil pressure is low
T/C Lock up Clutch does not work
Difficult shifting gear
Machine lack of power or speed
Machine does not move / travel
Machice does not travel smoothly
Too much vibration on Clutch
Unusual noise on Cluth
Leaking out of Lubricant on Clutch
Too much vibration on Damper
Unusual noise on Damper
Leaking out of Lubricant on Damper
Too much vibration PTO
Unusual noise PTO
Leaking out of Lubricant PTO
Fast Lube Filler Mulfunction
U Joint / Prop Shaft broken
Too much vibration on U Joint / Prop Shaft
Unusual noise on U Joint / Prop Shaft
Mid life Overhaul
Overhaul
Component Exchange
Excessive time lag
Excessive shock when starting or shifting gear
Difficult shifting gear
Transmission does not shift up
Machine move when Engine is started
Machine travel in one dirrection only
Transmission temperature too high
High - low Gear does not shift
Too much vibration
Unusual noise
Leaking out of Lubricant
Transfer Control malfunction
Mid life Overhaul
Overhaul
Component Exchange
Excessive travel deviation
Too much vibration
Unusual noise
Leaking out of Lubricant
Travel speed does not change
Diff. Lock does not work
Machine lack of power or speed
Machine does not move / travel
Machice does not travel smoothly
Tandem Drive Part Crack
Tandem Drive Part Broken
Mid life Overhaul
Overhaul
Component Exchange
Machine does not turn
Machine turn in one dirrection only
Steering Clutch does not dis engaged
Steering Clutch slip
Steering brake does not work or ineffective
Steering Wheel is sluggish or heavy
Steering Wheel does not turn
Steering Wheel moves unsteadlly
Steering Wheel shimmy / vibrating
Steering Wheel does not to neutral position
Motoring the Steering Wheel
Str. Wheel are activated in opposite direction
Steering Wheel can be turned continously
Steering Backlash / Wheel Play too large
Left / Right radius are different
Out of Adjustment in Control Linkage / Lever
Leaking out of Oil / Fluid
Oil / Fluid Line blocked
Mid life Overhaul
Overhaul
Component Exchange
Undercarriage Part wear
Undercarriage Part cracked / broken
Undercarriage Part bend / dent
Undercarriage Part lost / loosen
Abnormal noise on Undercarriage Comp.
Tyre worn out
Tyre Pressure drop / leak of air pressure
Tyre Broken off
Roller Drum Vibrator malfunction
Mid life Overhaul
Overhaul
Component Exchange
Guard / cover cracked
Guard / cover broken
Guard / cover dent
Guard / cover bend
Guard / cover lost / loosen
Guard / cover rusted / wear
Cabin / Canopy part lost / loosen
Cabin / Canopy dent
Cabin / Canopy rusted / broken
Cabin / Canopy unusual noise
Cabin / Canopy abnormal vibration
Cab Lifting & Suspension malfunction
Cab Accesories malfunction
Fifth wheel
Landing Jack
Dash Board Crack
Malfunction of Frame Supplement
Frame bend
Frame crack
Frame broken
Malfunction of Frame Supplement - Couplers
Frame damaged
Poor Starting perfomance
Starting deffective or badness
Malfunction Charging System
Abnormal Electrical Parts
Malfunction Electrical Parts
Dirty in Electrical Parts
Burn/ On fire (terbakar)
Moist/ Wet (lembab)
Loose (kendor)
Broken (putus/ patah/ pecah)
Short circuit (hubungan pendek)
Fault no Found (tidak diketemukan / berfungsi kembali)
Low voltage (tegangan rendah/turun/drop)
Disconnected
Loose contact (putus hubungan)
Error
Lost (hilang)
Damage (rusak)
Mid life Overhaul
Overhaul
Service Brake does not work
Parking Brake does not work
Service Brake ineffective
Parking Brake ineffective
Service Brake dragging
Parking Brake dragging
Brake Part cracked / broken
Brake Part lost / loosen
Out of Adjustment in Control Linkage / Lever
Leaking out of Oil / Fluid
Oil / Fluid line blocked
Leaking out of Air pressure
Air Line blocked
Mid life Overhaul
Overhaul
Component Exchange
Suspension poor performance
Suspension Part wear
Suspension Part broken
Suspension Part lost / loosen
Overhaul
Hyd oil level down / leak / excess. oil consm.
Abnormal noise in Hydraulic system
Work Equipment does not move
Work Equipment poor performance
Out put does not charge when operated
Excessive hydraulic drift of Hyd. cylinder
Excessive hydraulic drift of swing
Overheat in Hydraulic system
Insufficient pressure in the system
Pump deliveries insufficient or no fluid
Accumulator gas empty
Opr. force of Control Lever is heavy / stiffly
Pin Puller Cylinder does not work
Mid life Overhaul
Overhaul
Component Exchange
Compressor is not relieved / no unloading
Air pressure does not raise
Air pressure drop / leak out
Compressor overheat
Lube oil leak out
Air Governor Malfuction
Mid life Overhaul
Overhaul
Component Exchange
Upper Structure does not swing
Too much vibration
Unusual noise
Leaking out of Lubricant
Mid life Overhaul
Overhaul
Component Exchange
Wear of Attachment Part
Attachment Part dent
Lube oil leak out
Attachment Part bend
Attachment Part crack
Attachment Part broken
Attachment Part lost / loosen
Attachment unusual noise
Control Panel Part abnormal
Control Panel Part malfunction
Mid life Overhaul
Overhaul
Component Exchange
No current generated
Voltage / Current abnormal
Connection abnormal
Over Voltage / current
Abnormal Noise
Burn
Short Circuit
Water Pump Does Not Prime
Water Pump Not Enough Liquid
Water Pump Ceases to Deliver liquid After a Time
Water Pump Takes Excessive Power
Water Pump Vibrating or Overheating
Pump Leaking at Seal Housing
Water Pump Part cracked / broken
Strainer Clogged
Cavitation Sound
Water discharge capacity too low
Seal Burn
Water Pump Overheating
Bearing Overheating
Bearing Lack of Grease
Engine Overload
Engine Black Smoke Pump Overload
Excessive Wear
Abnormality in Optional Accessories
Malfunction in Optional Accessories
AC does not work at all
Refrigerant Leaks
Abnormal Pressure
AC works but abnormal (not cold inside cabin)
Too much cold water in evaporator
Cold air does not blowing from cabin grill
Condensor is overheating
Compresor does not work
Abnormal noise in cabin
Crusher stuck / stop during operation
Crusher Part wear
Crusher Part cracked / broken
Crusher poor performance
Crusher Part malfunction
Power Screen part wear
Power Screen part cracked / broken
Power Screen poor performance
Power Screen part malfunction
Motor Drive poor performance
Motor Drive malfunction
Conveyor Part cracked / broken
Mid life Overhaul
Overhaul
Component Exchange
12 Month Service
6 Month Service
90 Day Service
30 Day Service
10 Day Service
Attachment Measurement
Under Carriage Measurement
Machine Performance Measurement
Oil Quality
4000 Hour Service
2000 Hour Service
1000 Hour Service
500 Hour Service
250 Hour Service
10 Hour Daily Check
20000 KM Service
15000 KM Service
10000 KM Service
5000 KM Service
4 DT283 RUNNING COAL HAULAGE DT20T FM285JD 38570 HINO J08EWKJ J08EWKJ12271 HINO MJEFM8JN1NKX38570
5 DT284 RUNNING COAL HAULAGE DT20T FM285JD 39122 HINO J08EWKJ J08EWKJ12487 HINO MJEFM8JN1NKX39122
6 DT285 RUNNING COAL HAULAGE DT20T FM285JD 39131 HINO J08EWKJ J08EWKJ12495 HINO MJEFM8JN1NKX39131
7 DT286 RUNNING COAL HAULAGE DT20T FM285JD 39449 HINO J08EWKJ J08EWKJ12785 HINO MJEFM8JN1NKX39449
8 DT287 RUNNING COAL HAULAGE DT20T FM285JD 39465 HINO J08EWKJ J08EWKJ12794 HINO MJEFM8JN1NKX39465
9 DT288 RUNNING COAL HAULAGE DT20T FM285JD 39474 HINO J08EWKJ J08EWKJ12803 HINO MJEFM8JN1NKX39474
10 DT289 RUNNING COAL HAULAGE DT20T FM285JD 39520 HINO J08EWKJ J08EWKJ12843 HINO MJEFM8JN1NKX39520
11 DT290 RUNNING COAL HAULAGE DT20T FM285JD 39526 HINO J08EWKJ J08EWKJ12849 HINO MJEFM8JN1NKX39526
12 DT291 RUNNING COAL HAULAGE DT20T FM280JD 10885 HINO J08EWDJ J08EWDJ11443 HINO MJEFM8JN2NJX10885
13 DT292 RUNNING COAL HAULAGE DT20T FM280JD 10886 HINO J08EWDJ J08EWDJ11444 HINO MJEFM8JN2NJX10886
14 DT293 RUNNING COAL HAULAGE DT20T FM280JD 10892 HINO J08EWDJ J08EWDJ11450 HINO MJEFM8JN2NJX10892
15 DT294 RUNNING COAL HAULAGE DT20T FM280JD 10887 HINO J08EWDJ J08EWDJ11445 HINO MJEFM8JN2NJX10887
16 DT295 RUNNING COAL HAULAGE DT20T FM280JD 10888 HINO J08EWDJ J08EWDJ11446 HINO MJEFM8JN2NJX10888
17 DT296 RUNNING COAL HAULAGE DT20T FM280JD 10893 HINO J08EWDJ J08EWDJ11463 HINO MJEFM8JN2NJX10893
18 DT297 RUNNING COAL HAULAGE DT20T FM280JD 10894 HINO J08EWDJ J08EWDJ11464 HINO MJEFM8JN2NJX10894
19 DT2108 RUNNING COAL HAULAGE DT20T FM260JD 38026 HINO J08EUFR J08EUFR22317 HINO MJEFM8JN1MJE38026
20 DT2109 RUNNING COAL HAULAGE DT20T FM260JD 38052 HINO J08EUFR J08EUFR22350 HINO MJEFM8JN1MJE38052
21 DT2110 RUNNING COAL HAULAGE DT20T FM260JD 38226 HINO J08EUFR J08EUFR22600 HINO MJEFM8JN1MJE38226
>> DT HINO 18
>> TOTAL DT COAL HAULING
1 EX217 RUNNING EXCAVATOR PC200 PC200-8 M0 C13901 KOMATSU SAA6D107E-1 26624609 KOMATSU