Pm. Wa500-3
Pm. Wa500-3
Pm. Wa500-3
Instruksi Khusus
Spesial Instruction
SCH HM: 0
Date : 1-Oct-2019
Work Type Job Supervisor Job Planner Unit#
PPM Planned Repair Breakdown WA-01
Instruksi Khusus
Spesial Instruction
3 Parkir unit posisi service pada permukaan rata & pasang rem parkir
Park Unit to Service Position on firm & Level Ground & Apply Parking Brake
All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed
OIL SAMPLE
10 Ambil oli sampel engine
Take Oil Sample of Engine
ENGINE
11 Check ketinggian level oli engine
Check Engine Oil Level
POWER TRAIN
19 Periksa ketinggian oli damper
Check Damper Oil Level
HYDRAULIC SYSTEM
22 Periksa ketinggian oli di dalam tangki hidrolik
Description OK Not Komentar
OK Comments
Check Oil Hydraulic Level
COOLING SYSTEM
23 Periksa ketinggian coolant radiator
Check coolant level
Check working Lamps, Rotary Lamps, Wiper, Horn, Back up Alarm & Others Instrument are Function
26 Periksa dan bersihkan saringan udara A/C atau kabin, ganti jika perlu
Check & Clean Filter Air Con/ Cabin, Change if Necessary
28 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi)
Check Emergency Stop Engine is Function (if Fitted)
OTHERS
29 Lumasi semua fitting grease pada unit
Lubricate all Grease Fitting Points
30 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan
Check & Record any Water, Oil Leaking. Repair if Enable
UNDERCARRIAGE
Periksa baut master link/ cap idler/ roller yang longgar dan track adjuster, kencangkan bila perlu
34
Check Bolts Master Link/ Cap Idlers/ Rollers Loose, & Track Adjuster, Tighten if Necessary
39 Bersihkan kotoran oli dan kain lap yang tersisa saat service
Clean Waste oil, Racks & other Rubbish from unit after service
Dikerjakan/Done By:
3 Parkir unit posisi service pada permukaan rata & pasang rem parkir
Park Unit to Service Position on firm & Level Ground & Apply Parking Brake
All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed
OIL/Coolant SAMPLE
10 Ambil oli sampel engine
Take Oil Sample of Engine
ENGINE
16 Ganti oli (SHELL, Rimula MV 15w-40) dan saringan untuk oli mesin
Change Oil Engine & Filter Oil Engine
POWER TRAIN
25 Periksa ketinggian oli damper
Check Damper Oil Level
HYDRAULIC SYSTEM
30 Periksa ketinggian oli di dalam tangki hidrolik
Check Oil Hydraulic Level
COOLING SYSTEM
32 Periksa ketinggian coolant radiator
Check coolant level
Check working Lamps, Rotary Lamps, Wiper, Horn, Back up Alarm & Others Instrument are Function
35 Periksa dan bersihkan saringan udara A/C atau kabin, ganti jika perlu
Check & Clean Filter Air Con/ Cabin, Change if Necessary
37 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi)
Check Emergency Stop Engine is Function (if Fitted)
OTHERS
38 Periksa baut ROPSCAB yg longgar/rusak
Check Condition of ROPSCAB Mount Bolts
41 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan
Check & Record any Water, Oil Leaking. Repair if Enable
UNDERCARRIAGE
Description OK Not Komentar
500 OK Comments
Periksa baut master link/ cap idler/ roller yang longgar dan track adjuster, kencangkan bila perlu
43
Check Bolts Master Link/ Cap Idlers/ Rollers Loose, & Track Adjuster, Tighten if Necessary
47 Periksa dan catat setiap keretakan yang terjadi, perbaiki jika memungkinkan
Check & Record any Structure Crack, Repair if Enable
49 Bersihkan kotoran oli dan kain lap yang tersisa saat service
Clean Waste oil, Racks & other Rubbish from unit after service
Dikerjakan/Done By:
3 Parkir unit posisi service pada permukaan rata & pasang rem parkir
Park Unit to Service Position on firm & Level Ground & Apply Parking Brake
All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed
OIL/Coolant SAMPLE
10 Ambil oli sampel engine
Take Oil Sample of Engine
ENGINE
16 Ganti oli (SHELL, Rimula MV 15w-40) dan saringan untuk oli mesin
Change Oil Engine & Filter Oil Engine
POWER TRAIN
28 Periksa ketinggian oli damper
Check Damper Oil Level
HYDRAULIC SYSTEM
35 Periksa ketinggian oli di dalam tangki hidrolik
Check Oil Hydraulic Level
COOLING SYSTEM
38 Periksa ketinggian coolant radiator, Ganti jika ada instruksi dari Lab
Check coolant level, Change if any requested by lab
Periksa lampu kerja, rotary, wiper, klakson, alarm mundur dan instrumen lainnya berfungsi
38
Check working Lamps, Rotary Lamps, Wiper, Horn, Back up Alarm & Others Instrument are Function
40 Periksa dan bersihkan saringan udara A/C atau kabin, ganti jika perlu
Check & Clean Filter Air Con/ Cabin, Change if Necessary
42 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi)
Check Emergency Stop Engine is Function (if Fitted)
OTHERS
43 Periksa sabuk pengaman operator dan pastikan berfungsi dengan baik
Check Condition of Operator Seat Belt & Ensure is Function
45 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan
Check & Record any Water, Oil Leaking. Repair if Enable
UNDERCARRIAGE
Periksa baut master link/ cap idler/ roller yang longgar dan track adjuster, kencangkan bila perlu
48
Check Bolts Master Link/ Cap Idlers/ Rollers Loose, & Track Adjuster, Tighten if Necessary
52 Periksa dan catat setiap keretakan yang terjadi, perbaiki jika memungkinkan
Check & Record any Structure Crack, Repair if Enable
55 Bersihkan kotoran oli dan kain lap yang tersisa saat service
Clean Waste oil, Racks & other Rubbish from unit after service
Dikerjakan/Done By:
3 Parkir unit posisi service pada permukaan rata & pasang rem parkir
Park Unit to Service Position on firm & Level Ground & Apply Parking Brake
All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed
OIL/Coolant SAMPLE
10 Ambil oli sampel engine
Take Oil Sample of Engine
ENGINE
16 Ganti oli (SHELL, Rimula MV 15w-40) dan saringan untuk oli mesin
Change Oil Engine & Filter Oil Engine
POWER TRAIN
28 Ganti oli damper & bersihkan breather
Change Damper Oil & Clean Damper Breather
HYDRAULIC SYSTEM
35 Ganti oli di dalam tangki hidrolik & element hydraulic oil filter
Change Hydaraulic Oil & Hydraulic Oil Filter Element
COOLING SYSTEM
38 Periksa ketinggian coolant radiator, Ganti jika ada instruksi dari Lab
Check coolant level, Change if any requested by lab
Check working Lamps, Rotary Lamps, Wiper, Horn, Back up Alarm & Others Instrument are Function
40 Periksa dan bersihkan saringan udara A/C atau kabin, ganti jika perlu
Check & Clean Filter Air Con/ Cabin, Change if Necessary
42 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi)
Check Emergency Stop Engine is Function (if Fitted)
OTHERS
43 Periksa sabuk pengaman operator dan pastikan berfungsi dengan baik
Description OK Not Komentar
WA500-3 OK Comments
Check Condition of Operator Seat Belt & Ensure is Function
45 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan
Check & Record any Water, Oil Leaking. Repair if Enable
UNDERCARRIAGE
Periksa baut master link/ cap idler/ roller yang longgar dan track adjuster, kencangkan bila perlu
48
Check Bolts Master Link/ Cap Idlers/ Rollers Loose, & Track Adjuster, Tighten if Necessary
52 Periksa dan catat setiap keretakan yang terjadi, perbaiki jika memungkinkan
Check & Record any Structure Crack, Repair if Enable
55 Bersihkan kotoran oli dan kain lap yang tersisa saat service
Clean Waste oil, Racks & other Rubbish from unit after service
Dikerjakan/Done By:
6 Acces Evaporator, check if Blocked, wash if needed / Periksa Evaporator dari tersumbat, cuci bila diperlukan c c
7 Check Cabin Filter, Wash or Replace as Needed / Periksa Ruang Filter, cuci atau ganti bila di perlukan c c
8 Check all Vent are in a Serviceable condition / Periksa semua kondisi Lubang Angin yang dapat di pergunakan c c
9 Check Blower Motor not Noisy / Periksa Motor Blower tidak berisik c c
Connect Manifold Gauge set to High and Low side. Start Engine and Turn ON AC System, Run Engine at 1500 RPM
(Hubungkan Gauge Manifold dan atur High & Low, Hidupkan Mesin, Nyalakan System AC, dan Operasikan Mesin pada 1500 RPM )
Additional Comments:
Dikerjakan/Done By:
POSITION
Lakukan Inspeksi dengan memotong buka filter
REMARKS REMARKS
untuk: A B C X B C X
Perform Open Filter Cut Inspection for:
1 Engine Oil Filter DOZER
2 Transmission Oil Filter 1 Hyd. Cyl. Blade Tilt
3 Hyd. Return Oil Filter 2 Hyd. Cyl. Blade Lift
4 Transmission/ Power Train Oil Filter 3 Hyd. Cyl. Ripper Tilt
II. Magnetic Plug Inspection RATING 4 Hyd. Cyl. Ripper Lift
5 Hyd. Cyl. Ripper Pin Puller
REMARKS GRADER
Lakukan Inspeksi Magnetic Plug untuk bagian:
A B C X 1 Hyd. Cyl. Steering
Perform Magnetic Plug Inspection for
2 Hyd. Cyl. Blade Lift
compartment:
1 Differential (Front) 3 Hyd. Cyl. Articulation
2 Differential (Center) 4 Hyd. Cyl. Blade Tip
3 Differential (Rear) 5 Hyd. Cyl. Ripper Lift
4 Final Drive/ Hub (Front LH) 6 Hyd. Cyl. Side Shift
5 Final Drive/ Hub (Front RH) 7 Hyd. Cyl. Center Shift
6 Final Drive/ Hub (Center LH) 8 Hyd. Cyl. Wheel Lean
7 Final Drive/ Hub (Center RH) TRUCK
8 Final Drive/ Hub/ Travel Device (Rear LH) 1 Hyd. Cyl. Steering
9 Final Drive/ Hub/ Travel Device (Rear RH) 2 Hyd. Cyl. Hoist
10 Splitter Box/ PTO/ Pump Device (1) 3 Suspension (Strut)
11 Splitter Box/ PTO/ Pump Device (2) 4 Hyd. Cyl. _________ **
12 Swing Box/ Swing Device (LH/ Front) LOADER
13 Swing Box/ Swing Device (RH/ Rear) 1 Hyd. Cyl. Steering
14 Transfer Case/ Drop Box 2 Hyd. Cyl. Lift (Bucket/Att.)
15 Compressor 3 Hyd. Cyl. Tilt (Bucket/Att.
16 Gear Box (1) ______________________ * 4 Hyd. Cyl. Articulation
17 Gear Box (2) ______________________ * 5 Hyd. Cyl. _________ **
18 Gear Box (3) ______________________ * 6 Hyd. Cyl. _________ **
19 Gear Box (4) ______________________ * DIGGER
20 * 1A Hyd. Cyl. Clamp LH
21 * 1B Hyd. Cyl. Clamp RH
22 * 2A Hyd. Cyl. Bucket LH
III. Cyilinders & Struts Inspection RATING 2B Hyd. Cyl. Bucket RH
3A Hyd. Cyl. Arm/ Stick
POSITION
DRILLER COMPACTOR
1 Hyd. Cyl. Feed 1 Hyd. Cyl. Steering
2 Hyd. Cyl. Master Raising 2 Hyd. Cyl. _________ **
3 Hyd. Cyl. Jack/Leveling (Front/ Rear) 3 Hyd. Cyl. _________ **
4 Hyd. Cyl. Jack/Leveling (Rear/Front LH) CRANE
5 Hyd. Cyl. Jack/Leveling (Rear/Front RH) 1 Hyd. Cyl. Steering
6 Hyd. Cyl. Angle Drill Locking 2 Hyd. Cyl. Telescopic
7 Hyd. Cyl. Holding Wrench 3 Hyd. Cyl. Lift Boom
8 Hyd. Cyl. __________________ ** 4 Hyd. Cyl. Jack/ Leveling
9 Hyd. Cyl. __________________ ** 5 Hyd. Cyl. _________ **
10 Hyd. Cyl. __________________ ** 6 Hyd. Cyl. _________ **
11 Hyd. Cyl. __________________ ** 7 Hyd. Cyl. _________ **
12 Hyd. Cyl. __________________ ** OTHERS
13 Hyd. Cyl. __________________ ** 1 Hyd. Cyl. _________ **
14 Hyd. Cyl. __________________ ** 2 Hyd. Cyl. _________ **
* Lengkapi jenis komponen lain yang tidak ada dalam daftar (Update unlisted component)
** Lengkapi jenis komponen lain yang masuk dalam kategory B, C atau X dan tidak ada dalam daftar (Update unlisted component which only in B, C, or X category)
Dikerjakan/Done By:
Dikerjakan/Done By: