6 Peter Nerenst Experience Share
6 Peter Nerenst Experience Share
6 Peter Nerenst Experience Share
Oil distribution
4th ring
Timeline
S70ME-C8.2 G70ME-C9.2
210mm
MAN Diesel & Turbo PXN LEO 2016-09-23 < 13 >
Countermeasure
Oil starvation
Scuffing
Danger area!
0.15
0.07
0.01 Feed rate
Min.feed rate
Max.feedrate
Basic setting
Key points:
ACOM unit
To reduce the stress, flange is changed from 2 bolts, to 4 bolts and round
standard flange.
New round flange have been moved down and towards center
Old New
51.5 mm 5 mm
10 failures reported
Correction actions
LDCL Integration
Temporary PComp increase during acceleration.
Improved start performance
Support for Chinese language
Integration of Auto Tuning in ECT
HPS Observer control.
RPM limiter for cylinder reactivation.
Screen for Insulation and Noise Pulse Counter.
Alpha Lubricator MKII
ME Interface for ME-GI
Option for SG with Speed Dependent Output Power
EGR interface
WHR2
Support for both fuel leakage and relief disk
Close position change alarm with Fuel cut out
Alarm for combined start-up pumps in MASTER-Backup mode.
Optimised repeated start at crash astern
Purpose:
• To protect FIVA/ELFI pilot valve from
seizure due to foreign particles.
Specification:
• Installed throughout engine life time
• Filter mesh 80 Micron
Status:
• 250 hours test rig completed
• 6 month service completed:
Magleby Maersk, 8S80ME9.2 TII,
Merete Maersk, 7S80ME9.2 TII,
Maersk Mc-Kinney Møller, 8S80ME9.2
Root cause:
Failure of glass plate separation
Corrective actions:
Improved bonding
Preassembly tests
Verification:
0.5 % to 1.4 % failure rates after corrective actions
Problem:
Increased failure rates from one MPC/MPC10
manufacturer
Data collection:
Investigations and auditing
Root cause:
Fluxing and soldering processes affected
Corrective actions:
Temporary production stop. Changes in production
process and QA/QC
Verification:
> 4000 units produced – return rate ~ 1%
IPC J-STD-001
Production
Requirements
Timing unit
20 30 40 50 60 70 80 90 100
Previous cam Load [%]
ME-V activated ▼
Pcomp
Incorrect
Correct
Pcomp/Pscav
Pmax
ME-V Versions
Problem description:
ELFI integrator saturation alarm
No influence on engine running
Root cause:
Temperature sensitivity of control valve electronics.
Corrective action:
New engines:
Valve electronics design changed (digital
electronics)
In service engines:
Replace if mechanical severe worn Recalibration if
thermal drift.
[Optional] subtitle,
referent and location, date
North Sea
English Channel Baltic Sea
Spain
Japan
North America
US Caribbean
Singapore
EGR “Dirt” build up in EGR Suction Chamber, Pipes and EGR Mixing Chamber
“Dirt” amount is fuel related: HFO ≈> 1.2 kg/hr Distillates ≈> 0.1 kg/hr (irrespective of
load)
No. of
Type Mk.
engines
5 S 90 ME-C-GI 10.5
118 G 70 ME-C-GI 9.5 , 9.2
5 L 70 ME-C-GI 8.2
Methane
4 S 70 ME-C-GI 8.2, 7
10 S 50 ME-B-GI / ME-C-GI 9.5, 8.5, 8.2
2 G 45 ME-C-GI 9.5
6 G 50 ME-B-LGI 9.5
Methanol
3 S 50 ME-B-LGI 9.3
5 G 60 ME-C-GIE 9.5
Ethane
3 G 50 ME-C-GIE 9.5
Total dual fuel engines including options: 161 engines
Isla Bella
World's First LNG Containership
2 x 8L70ME-GI
Engine builder: Doosan
Yard: General Dynamics NASSCO
Owner: Tote Inc.
Ship type: Container
Capacity/cargo: 3,100 teu
Class: ABS
Milestones
Rasheeda
World's First Conversion
2 x 7S70ME-C to ME-GI
Engine builder: Doosan Yard
Retrofit yard: NKOM
Owner: Nakilat
Ship type: LNG tanker
Capacity/cargo: 266,000 cbm
Class: ABS
Liner surface
very good
High Low
BN BN
Service experience
Gas injection valve - atomiser
G70
Control oil
0-300 bar, heavy pulsating.
Peak is measured 600-700 bar
Oil SAE30
Temperature 50-80 °C
Max gap: 0.173mm radial
Sealing oil
350 bar
No peak +/- 30 bar
Oil SAE30
Temperature 50-80 °C
Max gap: 0.173mm radial
Leak condition:
Gas state with cold
expansion and short
term condensation
Mixed particles
• Suction Buffer Vessel contaminated with particles of
diverse appearances: wood, plastic, metal, dust, etc.
• Particles were seperated in magnetic and non-magnetic
• The magnetic particles were rinsed and removed from
dust and dirt. These particles are mainly in form of
machining chips, appearing with tempering colors
• Composition of cleaned particles (EDS Analysis):
Mainly stainless steels (e.g. ASTM 304 and 216) together with
some (Al, Si, Ca,…) oxide compounds and brass alloys Mixed particles Grit blasting particles
Oxide compounds can be originated from sand/ cement/ perlite
or of similar materials
• Grit grains from the grit blasting were also examined, there were
no other particles mixed with
Flushing/cleaning procedures
Spool
piece
Fix
support
MAN Diesel & Turbo PXN LEO < 96 >
Actions
Specifying gas filter
Gas filter in the supply system and bunkering system will be specified.
Requirement: Requirement:
A 10 micron filter is required: Supplier of the FGSS must ensure that
- In the bunker line (“bunkering filter”) OR particles of more than 10 micron have been
- At the suction side of pump (“LP filter”) OR removed from the fuel gas at the outlet of the
- At the outlet side of vaporizer (“HP filter”) FGSS.
Celebration at MES
2015 2016
Service experience:
Shop test on 7 engines
Currently 300 service hours
obtained
FBIV works good and
hydraulic components in
good condition
First start up of MeOH
operation was carried out by Plunger Cut-off shaft
the crew alone
Extensive follow-up will be
carried out
Atomizer
MAN Diesel & Turbo PXN LEO < 100 >
ME-GI and ME-LGI Gas Technologies
ME-LGI Methanol - Service Experience: 6G50ME-B9.3 LGI
Challenge: Countermeasure:
Broken springs in diesel fuel injectors due to Under investigation.
high forces during pilot injection when Intermediate solution is to run with
operating on methanol. specified fuel mix using the diesel
injection profile instead of pilot profile.
MAN Diesel & Turbo PXN LEO < 101 >
ME-GI and ME-LGI Gas Technologies
ME-LGI Methanol - Service Experience: 6G50ME-B9.3 LGI
Challenge: Countermeasure:
Failing HC sensors in cooling sealing oil unit Ensuring that oil level is not exceeding high
caused by contamination of oil due to level alarm level.
overfilling of cooling sealing oil unit. Visual inspection will be installed in tank
HC sensors moved to a new location
away from engine.
MAN Diesel & Turbo PXN LEO < 102 >
ME-GI and ME-LGI Gas Technologies
ME-LGI Methanol - Service Experience: 6G50ME-B9.3 LGI
Challenge: Countermeasure:
SW challenges observed during operation New SW version being corrected and
resulting in false alarms. introduced.
MAN Diesel & Turbo PXN LEO < 103 >
Vision
Remote services throughout engine lifecycle
Vessel
EMS-
MOP
MDT
LICENSEE
ERCS- ECS-
MOP MOP
OWNER
ENGINE
MAN Diesel & Turbo PXN LEO < 104 >
EMS – Engine Management Services
The EMS PC – a provision for remote services
EMS
EMS-
+
MOP
PMI Auto-tuning CoCoS-EDS ME Basic
Challenges:
Need for update of ECS (engine control system) configuration (parameters)
MAN Diesel & Turbo PXN LEO < 107 >
Step 1
Delivery of update by e-mail
MAN Diesel & Turbo PXN LEO < 108 >
Step 1
Delivery of update by e-mail
MAN Diesel & Turbo PXN LEO < 109 >
Step 2
Delivery by internet directly to vessels EMS
Internet
Preconditions:
EMS system installed
Internet connection available
MAN Diesel & Turbo PXN LEO < 110 >
Step 3
Automated online ECS parameter update
Internet
Preconditions:
EMS system installed
Internet connection available
EC MOP III (being developed)
.
MAN Diesel & Turbo PXN LEO < 111 >
Cylinder Condition & Performance
On-Board Diagnostic, OBD / CoCoS
Engine/vessel
Performance
data
Drain Oil
MAN B&W - Flame Marine Analysis Data
MAN Diesel & Turbo PXN LEO < 112 >
Cylinder Condition & Performance
On-Board Diagnostic, OBD / CoCos
MAN Diesel & Turbo PXN LEO < 113 >
Cylinder Condition & Performance
On-Board Diagnostic, OBD / CoCos
MAN Diesel & Turbo PXN LEO < 114 >
Cylinder Condition & Performance
On-Board Diagnostic, OBD / CoCos
MAN Diesel & Turbo PXN LEO < 115 >
Cylinder Condition & Performance
On-Board Diagnostic, OBD / CoCos
MAN Diesel & Turbo PXN LEO < 117 >
Improved Hyd Oil cleaning method.
Replacing the Excisting ME Bypaas filter with FINE filter
inserts
MAN Diesel & Turbo PXN LEO < 118 >
Sites
Worldwide Locations (Service Centers/Hubs)