B. Collecting The Firmware Logs (Fwdebug and Logs - Tar.gz) From The SE Menu
B. Collecting The Firmware Logs (Fwdebug and Logs - Tar.gz) From The SE Menu
B. Collecting The Firmware Logs (Fwdebug and Logs - Tar.gz) From The SE Menu
B. Collecting the firmware logs (Fwdebug and logs.tar.gz) from the SE menu
Notes:
• Make sure that your printer is connected to a network or to a print server.
• Some printers are designed to restart automatically after a 9yy error. On these printers, you can retrieve
the secondary crash code information using the SE menu.
1 Open a web browser, type http://printer_IP_address/se, and then press Enter.
2 Click Logs Gzip Compressed.
Note: A logs.tar.gz file is saved to the Downloads folder. The file may take several minutes to save. You
may rename the file if a logs.tar.gz already exists in the Downloads folder.
3 E-mail the logs to your next level of support.
Note: To download the FWdebug log to a flash drive, see “General SE” on page 184.
Copying the Menu Settings Page from the Embedded Web Server (EWS)
Note: Make sure that your printer is connected to a network or to a print server.
1 Open a web browser, type http://printer_IP_address, and then press Enter.
2 Click Settings, and then select one of the settings pages from the links shown on the page.
3 Copy all the information, and then save it as a text file.
4 E-mail the text file to your next level of support.
900 errors
Action Yes No
Step 4 Go to step 5. Go to step 6.
a Properly connect the cables to the controller board.
b POR the printer into the Diagnostics menu.
Action Yes No
Step 9 Go to step 31. Go to step 10.
a Upgrade the firmware.
Note: Contact your next level of support for the correct
firmware level to use.
b POR the printer.
c Send the printer a print job.
Action Yes No
Step 18 Go to step 19. The problem is
a Upgrade the firmware if it was not upgraded in a previous step. solved.
Note: Contact your next level of support for the correct
firmware level to use.
b POR the printer.
c Send the printer a print job.
Action Yes No
Step 26 Go to step 27. The problem is
Are there any more ISP options to install? solved.
Other symptoms
Fax symptoms
Fax symptoms
Symptom Action
No dial tone. See “Modem/fax card service check” on
page 158.
The printer does not connect to a fax machine. The fax machine is turned off. Ask the fax recipient
to check the machine.
Incoming fax has blank spaces or poor quality. See “Blank spaces on incoming fax service
check” on page 159.
Incoming fax has stretched words. See “Stretched words on incoming fax service
check” on page 160.
The printer does not transmit faxes. See “Fax transmission service check” on
page 160.
The printer does not receive faxes. See “Fax reception service check” on page
162.
Action Yes No
Step 5 Go to step 6. The problem is
Make sure that the modem cable is properly connected to the solved.
modem card and to the JFAX2 connector on the controller board.
Actions Yes No
Step 4 The problem is
Install a new toner cartridge. Contact the next solved.
level of support.
Does the problem remain?
Actions Yes No
Step 7 Go to step 8. The problem is
a From the home screen, navigate to Settings > Fax > Analog solved.
Fax Setup > Fax Receive Settings > Admin Controls > Answer
on.
b Select a ring pattern.
Does the printer receive a fax from one specific remote device?
Step 12 Contact the next Go to step 13.
Check if a different device can send a fax. level of support.
Actions Yes No
Step 15 Go to step 16. The problem is
Remove the remote device number from the list. solved.
Actions Yes No
Step 5 Go to step 6. Go to step 7.
Check if the telephone line is a VOIP line.
Actions Yes No
Step 13 Go to step 14. The problem is
a Enter the Service Engineer menu, and then navigate to: solved.
Fax SE > Fax Settings > AutoPrint T30 Logs
b Check the reported error code. See “Fax error log codes” on
page 164.
c Perform the action suggested for the error.
Service menus
Understanding the printer control panel
Use the To
1 Display View printing options, printer status, and error messages.
2 Arrow buttons Scroll through the menus or move between screens and menu options.
3 Select button • Select menu options.
• Save the settings.
4 Redial button View the last number dialed.
5 Address book button View the stored addresses.
6 Numeric keypad Enter numbers or symbols in an input field.
7 Power button Turn on or turn off the printer.
Note: To turn off the printer, press and hold the power button for five seconds.
8 Stop or Cancel button Stop the current printer task.
9 Start button Start a printer task, depending on which mode is selected.
10 Pause button Place a dial pause in a fax number.
11 Backspace button Move the cursor backward and delete a character in an input field.
12 Fax button Send faxes.
13 Indicator light Check the printer status.
14 Back button Return to the previous screen.
15 Home button Go to the home screen.
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Use the To
1 Display • View the printer messages and supply status.
• Set up and operate the printer.
2 Home button Go to the home screen.
3 Numeric keypad Enter numbers or symbols in an input field.
4 Power button Turn on or turn off the printer.
Note: To turn off the printer, press and hold the power button for five seconds.
5 Clear all or Reset button Reset the default settings of a function such as copying, faxing, or scanning.
6 Stop or Cancel button Stop the current printer task.
7 Start button Start a printer task, depending on which mode is selected.
8 Pause button Place a dial pause in a fax number.
9 Backspace button Move the cursor backward and delete a character in an input field.
10 Indicator light Check the printer status.
11 Volume buttons Adjust the speaker volume.
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Touch To
1 Status/Supplies • Show a warning or error message whenever the printer requires intervention to
continue processing.
• View more information on the printer warning or message, and on how to clear it.
Note: You can also access this setting by touching the top section of the home
screen.
2 Job Queue Show all the current print jobs.
Note: You can also access this setting by touching the top section of the home
screen.
3 Change Language Change the language on the display.
4 Settings Access the printer menus.
5 Eco‑Settings Manage energy consumption, noise, toner, and paper usage settings.
6 Held Jobs Show the print jobs that are held in the printer memory.
7 USB Drive Print photos and documents from a flash drive.
8 Address Book Manage a contact list that other applications on the printer can access.
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Diagnostics menu
Reports
Device Settings
This report lists all the current printer settings.
Enter the Diagnostics menu, and then navigate to:
Reports > Device > Device Settings
Installed Licenses
This setting lists all the installed licenses and their feature data.
Enter the Diagnostics menu, and then navigate to:
Reports > Licenses > Installed Licenses
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Event log
Display Log
This setting displays the panel text that appears when the event occurs.
Enter the Diagnostics menu, and then navigate to:
Event Log > Display Log
Print Log
This setting lists an extended version of the various printer events.
1 Enter the Diagnostics menu, and then navigate to:
Event Log > Print Log
2 Touch Start.
Note: The events that appear in the report vary depending on the operational history of the printer.
Mark Log
This setting allows you to create a service, maintenance, or custom log entry. Each log entry is added in the
printer event log.
1 Enter the Diagnostics menu, and then navigate to:
Event Log > Mark Log
2 Select a log that you want to create, and then touch Start.
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Printer Setup
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Processor ID
This setting indicates the ID of the processor on the controller board.
1 Enter the Diagnostics menu, and then touch Printer Setup.
2 View the processor ID.
Serial number
This setting displays a read-only value of the serial number.
1 Enter the Diagnostics menu, and then touch Printer Setup.
2 View the serial number.
Model name
This setting displays the model name of the printer.
1 Enter the Diagnostics menu, and then touch Printer Setup.
2 View the model name.
EP setup
Warning—Potential Damage: Do not change this setting without specific instructions from the next level of
support.
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Sensor tests
1 Enter the Diagnostics menu, and then touch Printer diagnostics & adjustments.
2 From the Sensor tests section, touch Start.
A dialog listing the sensor tests appears.
3 Find, and then manually toggle the sensor.
Notes:
• The sensor status on the screen toggles between 1 and 0 when the sensor is properly working.
• If a sensor test fails, the test failure may not indicate a failed sensor. Further troubleshooting may be
required. Check the boards and cables for possible issues.
Motor tests
1 Enter the Diagnostics menu, and then navigate to:
Printer diagnostics & adjustments > Motor tests
2 Select a motor, and then touch Start.
Notes:
• If the motor is activated, then it is properly working.
• Some motors require automatic deactivation in order to avoid secondary issues such as possible
damage and contamination.
• Some tests require a special action to activate a motor such as removing a major component.
• If the motor fails, the test failure may not indicate a failed motor. Further troubleshooting may be
required. Check the boards and cables for possible issues.
Registration adjust
This setting lets you adjust the skew, margins, or perform a Quick Test.
1 Enter the Diagnostics menu, and then navigate to:
Printer diagnostics & adjustments > Registration adjust
2 Select a setting to adjust.
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Memory tests
This setting lets you test or flash the printer memory or test or format the printer hard disk.
1 Enter the Diagnostics menu, and then navigate to:
Printer diagnostics & adjustments > Memory tests
2 Select a setting.
Universal Override
This setting allows the user to feed custom media sizes to a Custom Media Tray.
Scanner diagnostics
Feed Test
This test allows for a continuous feed from the ADF or flatbed.
1 Enter the Diagnostics menu, and then navigate to:
Scanner diagnostics > Feed Test
2 Select a paper size.
3 From the Feed Test section, touch Start.
Sensor tests
This test verifies the status of the scanner sensors.
1 Enter the Diagnostics menu, and then touch Scanner diagnostics.
2 From the Sensor tests section, touch Start.
A dialog listing the sensor tests appears.
3 Find, and then manually toggle the sensor.
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Notes:
• The sensor status on the screen toggles between 1 and 0 when the sensor is properly working.
• If a sensor test fails, the test failure may not indicate a failed sensor. Further troubleshooting may be
required. Check the boards and cables for possible issues.
Motor tests
1 Enter the Diagnostics menu, and then select navigate to:
Scanner diagnostics > Motor tests
2 Select a motor, and then touch Start.
Notes:
• If the motor is activated, then it is properly working.
• Some motors require automatic deactivation in order to avoid secondary issues such as possible
damage and contamination.
• Some tests require a special action to activate a motor such as removing a major component.
• If the motor fails, the test failure may not indicate a failed motor. Further troubleshooting may be
required. Check the boards and cables for possible issues.
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Controller Calibration
This test must be done when the scanner controller or flatbed scanner is changed.
Sensor tests
1 Enter the Diagnostics menu, and then touch Additional input tray diagnostics.
2 From the Sensor tests section, touch Start.
A dialog listing the sensor tests appears.
3 Find, and then manually toggle the sensor.
Notes:
• The sensor status on the screen toggles between 1 and 0 when the sensor is properly working.
• If a sensor test fails, the test failure may not indicate a failed sensor. Further troubleshooting may be
required. Check the boards and cables for possible issues.
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Motor tests
Configuration Menu
Menu item Description
USB Configuration Change the USB driver mode of the printer to improve its
USB PnP compatibility with a personal computer.
1*
2
USB Configuration Set whether the USB device driver enumerates as a USB
USB Scan to Local Simple device (single interface) or as a USB Composite device
On* (multiple interfaces).
Off
USB Configuration Set the USB port to run at full speed and disable its high‑speed
USB Speed capabilities.
Full
Auto*
Tray Configuration Set the printer to link the trays that have the same paper type
Tray Linking and paper size settings.
Automatic*
Off
Tray Configuration Show the Tray Insert message.
Show Tray Insert Message
Off
Only for unknown sizes*
Always
Note: An asterisk (*) next to a value indicates the factory default setting.
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General SE
This setting allows you to save a log file to a USB drive.
Enter the Service Engineer (SE) menu, and then navigate to:
General SE > Capture Logs to USB Drive
Network SE
Enter the Service Engineer (SE) menu, and then touch Network SE.
Note: Use these settings as directed by the next level of support.
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Parts removal
Removal precautions
CAUTION—SHOCK HAZARD: This product uses a soft power switch. It does not physically disconnect
the input AC voltage. To avoid the risk of electrical shock, always remove the power cord from the
printer when removal of the input AC voltage is required.
CAUTION—SHOCK HAZARD: To avoid the risk of electrical shock and to prevent damage to the printer,
remove the power cord from the electrical outlet and disconnect all connections to any external devices
before you connect or disconnect any cable, electronic board, or assembly.
CAUTION—HOT SURFACE: The inside of the printer might be hot. To reduce the risk of injury from a hot
component, allow the surface to cool before touching it.
CAUTION—PINCH HAZARD: To avoid the risk of a pinch injury, use caution in areas marked with this
label. Pinch injuries may occur around moving parts, such as gears, doors, trays, and covers.
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3 Enter the printer serial number, and then submit the information.
Note: Make sure that the serial number that appears on the verification screen is correct.
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5 Extract the contents of the zip file, open the Readme file, and then follow the instructions in the file.
Notes:
• Perform the install instructions on the Readme file in the exact order shown. Only restart the printer
when instructed to in the file.
• For more information on how to flash the downloaded files, see “Updating the printer firmware ” on
page 191.
• To load the zip files that are extracted from the Service Restore Tool, see “Restoring solutions,
licenses, and configuration settings” on page 190.
6 After performing the installation instructions in the Readme file, confirm from the customer if all the eSF
apps have been installed.
Notes:
• If you are unable to access the administrative menus to verify that the printer is restored, then ask the
customer for access rights.
• If a 10.00 error appears after you restart the printer, then contact the next level of support.
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3 Navigate to the folder where the zip files are extracted from the Service Restore Tool.
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Warning—Potential Damage: Do not insert the cable so that the contacts are facing the locking actuator.
The contacts always face away from the actuator.
Warning—Potential Damage: Do not insert the cable diagonally into the ZIF socket. This can cause damage
to the contacts on the cable.
Warning—Potential Damage: Avoid using a fingernail, or sharp object to open the locking mechanism. This
could damage the cable.
Warning—Potential Damage: Avoid pressing against the cable when opening the locking mechanism. This
can also damage the cable.
These are the types of ZIF connectors used in this printer:
• Horizontal top contact connector
• Horizontal bottom contact connector
• Vertical mount contact connector
• Horizontal sliding connector
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2 Insert the cable with the contacts on the cable facing up. Insert the cable on top of the actuator.
Note: Verify that the cable is installed squarely into the connector. If the cable is not squarely installed,
then intermittent failures could occur.
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3 Rotate the locking actuator to the locked position. The cable should not move while this step is performed.
If the cable moves, open the actuator, reposition the cable, and then close the actuator to the down position.
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2 Insert the cable into the ZIF connector with the contacts facing downward and away from the locking
actuator. The cable needs to be inserted below the actuator.
Note: Verify that the cable is installed squarely into the connector. If the cable is not squarely installed,
then intermittent failures could occur.
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3 Place your finger in the middle of the actuator, and then rotate the locking actuator to the locked position.
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2 Insert the cable with the contacts on the cable away from the locking actuator. Insert the cable on top of the
actuator.
Note: Verify that the cable is installed squarely into the connector. If the cable is not squarely installed,
then intermittent failures could occur.
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3 Rotate the locking actuator to the locked position by pressing down on both ends of the actuator. The cable
should not move when this step is performed. If the cable moves, open the actuator, reposition the cable,
and then close the actuator to the down position.
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2 Insert the cable with the contacts on the cable facing away from the locking actuator. Insert the cable on
top of the actuator.
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3 Slide the locking actuator towards the connector, locking the cable into place. The cable should not move
when this step is performed. If the cable moves, open the actuator, reposition the cable, and then close the
actuator to the down position.
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3 Fold a second vertical fold near the center so that the left side top edge aligns with the right side top edge.
4 If the grid lines of the right flap align below the corresponding lines on the left flap, then adjust the printhead
clockwise relative to the printer, and recheck. If the grid lines of the left flap align below the corresponding
lines of the right side, then adjust the printhead counterclockwise.
5 Print another Quick test page, and check if adjustments are still needed.
6 After obtaining a properly adjusted image on the paper, tighten all the screws.
Note: If necessary, print a Quick test page again and perform the Registration adjust procedure to correct
the skew and misalignments. See “Registration adjust” on page 176.
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Removal procedures
Keep the following tips in mind as you replace parts:
• Some removal procedures require removing cable ties. You must replace cable ties during reassembly to
avoid pinching wires, obstructing the paper path, or restricting mechanical movement.
• Remove the toner cartridges, imaging kit, and trays before removing other printer parts. The imaging kit
must be carefully set on a clean, smooth, and flat surface. It should also be protected from light while out
of the device.
• Disconnect all external cables from the printer to prevent possible damage during service.
• Unless otherwise stated, reinstall the parts in reverse order of removal.
• When reinstalling a part held with several screws, start all screws before the final tightening.
• For printers that have a soft power switch, make sure to unplug the power cord after powering off.
A
2 Open the front door.
3 Release the two latches (B), and then disengage the middle front part (C) of the cover from the front door.
Warning—Potential Damage: The ADF might swing open while you position the printer on its side.
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B B
4 Remove the cover.
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C D
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D
8 Release the two latches (E), and then remove the gears (F).
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4 Remove the scanner rear covers. See “Scanner rear covers removal” on page 272.
5 Remove the redrive assembly. See “Redrive assembly removal” on page 274.
6 Remove the two screws (A), and then cut the cable.
7 Disconnect connector JDUPSOL1 from the controller board, and then pull the cable out of the printer.
Installation notes:
a Screw in place the replacement solenoid.
b Route the solenoid cable to the hole (A) exiting the rear side of the printer.
Note: Fully stretch the cable, but do it carefully to avoid cuts as it rubs into the edges of the hole.
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8 Pull out the pick roller assembly clutch, and then cut the cable to remove it.
Installation note: Route the cables as shown.
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A
3 Remove the two screws (B).
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4 Close the access cover, and then open the front door.
5 Release the two latches (C), and then disengage the middle front part (D) of the cover from the front door.
Warning—Potential Damage: The ADF might swing open while you position the printer on its side.
C C
6 Remove the cover.
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A B
C C
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A C
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3 Remove the three screws (A), and then remove the fan duct.
A A
4 Remove the screw (B), and then remove the fan bracket.
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5 Remove the two screws (C), and then remove the fan.
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4 Remove the two screws (B), and then remove the fan.
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4 Remove the five screws (A), and then remove the metal plate.
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3 Remove the ground screw (A) and the four screws (B).
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4 Remove the two screws (B), and then lower the right cartridge guide.
5 Slightly pull the right cartridge guide to detach it.
Warning—Potential Damage: To avoid damaging the right cartridge guide, do not cut or disconnect the
cable at the rear of the cartridge guide. Leave the cartridge guide dangling.
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D F E
Installation note: To test if the spring and actuator are properly installed, press the actuator (A). The lock (B)
should move up.
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B A
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Installation notes:
a Install the sensor (cartridge barrel shutter) actuator (A) as shown.
Note: Make sure that the spring (B) is behind the boss (C).
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Front removals
Nameplate removal
1 Open the front door.
2 Push the latch to the left, and then remove the screw (A).
3 Remove the four screws (B).
4 Remove the nameplate.
Note: The MPF hinders the removal.
Warning—Potential Damage: Avoid damaging the cable (C) when removing the nameplate.
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A A
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Installation note: When installing the cover, put in place the two latches (A) first.
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4 Carefully disengage the control panel assembly from the rear cover, and then set it aside.
5 Remove the screw (B), and then disconnect the speaker cable (C).
B C
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B C
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5 Remove the screw (B), and then disconnect the cable (C).
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3 Disconnect the cable (B), and then remove the six screws (C).
C C B C
C C
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Control panel (MX421, MX521, and MX522) cover and board removal
1 Remove the numeric keypad cover. See “Numeric keypad cover (MX421, MX521, and MX522) removal”
on page 242.
2 Remove the two screws (A).
3 Disconnect the cable (B), and then remove the six screws (C).
C C B C
C C
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