Supplementary Operation Manual: Compatible With Battery-Less Absolute Encoder
Supplementary Operation Manual: Compatible With Battery-Less Absolute Encoder
Supplementary Operation Manual: Compatible With Battery-Less Absolute Encoder
JXC※-OMX0018
Supplementary
Operation Manual
PRODUCT NAME
JXC□1□ Series
This Operation Manual explains the functions that can be achieved when the LE□E□
series electric actuator with battery-less absolute encoder and JXC series are
combined. Refer to the Operation Manual of the JXC□1□ series.
Contents
1. Safety Instructions 3
2. Product Outline 5
2.1 Outline of battery-less absolute encoder 5
2.2 How to order 7
2.3 Product configuration 8
2.4 Procedure (for operating the actuator) 8
3. Specifications 9
3.1 Basic specifications 9
3.2 Parts description 10
3.3 Mounting 10
(1) Mounting 10
(2) Grounding 10
(3) Mounting location 10
(4) Precautions for electric actuator installation 11
4. Initial Setting Method 11
5. External Connection 11
6. Power Supply Plug 11
7. LED Display 11
8. Operation Methods 11
9. Memory Map 11
10. Setting Data Entry 12
10.1 Step data 12
10.2 Basic parameters 12
10.3 Return to origin parameter 14
11. Operations 15
11.1 Return to origin position 15
11.2 Positioning operation 15
11.3 Pushing operation 15
11.4 Controller input signal response time 15
11.5 Methods of interrupting operation 15
12. Start up procedure for battery-less absolute encoder 16
12.1 Procedure for start up 16
12.2 When supplying power for the first time 17
12.3 Supply of powe 18
12.4 Alarm (group E) is cleared by a cut to the power supply 19
13. Operation Instructions 20
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JXC※-OMX0018
14. Option 20
14.1 Actuator cable 20
14.2 Actuator cable for actuator with lock (for sensor and lock) 21
14.3 Communication cable for controller setting 22
14.4 Power supply plug 22
14.5 Teaching box 23
15. Alarm Detection for Motor Control 24
15.1 Alarm group output 24
15.2 Alarms and countermeasures 25
16. Specific Precautions for Battery-Less Absolute Encoder 31
17. Troubleshooting 33
17.1 Operation errors 33
17.2 Position / Speed problems 35
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JXC※-OMX0018
JXC□1 Series/ Controller
1. Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or
“Danger.”
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1) , and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)
ISO 10218: Manipulating industrial robots -Safety.
etc.
Caution indicates a hazard with a low level of risk which, if not avoided, could result
Caution in minor or moderate injury.
Warning indicates a hazard with a medium level of risk which, if not avoided, could
Warning result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if not avoided, will result
Danger in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1.The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to
be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special safety
analysis.
4.Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a
mechanical protective function, and periodical checks to confirm proper operation.
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JXC※-OMX0018
Safety Instructions
Caution
1.The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of
mass destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by
the relevant security laws and regulation of the countries involved in the transaction. Prior
to the shipment of a SMC product to another country, assure that all local rules governing
that export are known and followed.
Caution
SMC products are not intended for use as instruments for legal metrology.
Products that SMC manufactures or sells are not measurement instruments that are qualified by pattern
approval tests relating to the measurement laws of each country.
Therefore, SMC products cannot be used for business or certification ordained by the measurement laws of
each country.
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JXC※-OMX0018
2. Product Outline
2.1 Outline of battery-less absolute encoder
(1) What is a Battery-Less Absolute Encoder?
The Battery-Less Absolute Encoder is an encoder which can detect the absolute position of multiple
rotations. The battery of this encoder does not back up the information of the multiple rotation whilst the
absolute encoder for single rotation does. Because of this, battery replacement is not required.
Detection of the absolute position enables the encoder to detect the actuator position when power is
supplied, so operation is available with no return to origin operation.
Warning
Do not use in an environment where a strong magnetic field is present.
A magnetic sensor is used in the encoder. Therefore, if the actuator motor is used in a strong magnetic field
environment, malfunction of failure may occur.
Do not expose the actuator motor to a magnetic field with a magnetic flux density of 1 mT or more.
Please read 16. Individual Precautions for Battery-Less Absolute Encoder.
Warning
Please check that there is no incorrect wiring or loose connections between the controller and
actuator.
If contact failure occurs in the motor power wiring, the motor power will be insufficient even in the Servo ON
state, which will reduce the holding force.
Because of this, the actuator moving part will fall downward in a vertical operation.
(In this operation, the lock function of the actuator with lock does not work).
The surge voltage generated by contact failure may damage the controller.
Please make sure that there is no incorrect wiring or loose connections between the controller and actuator
before use.
Caution
[Precaution when using the controller for the first time]
Reset the alarm.
Alarm “Absolute encoder ID Alarm error (code: 1-153)” will be generated when power is applied to the
controller for the first time and/or when the battery is replaced, so an alarm reset is necessary.
(Resetting the alarm registers the absolute encoder specific ID No. in the controller).
Conducting a Return to Origin operation after the alarm reset allows the use of the controller.
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JXC※-OMX0018
Caution
Refer to this manual for the procedure for returning to the origin position of the controller and the recovery
operation after power is re-applied. Refer to the Operation Manual of the Controller for the JXC □ 1 Series
for the basic operation method.
Caution
Please keep this manual in a safe place for future use. It will be necessary to refer to this manual along
with the teaching box and the configuration software manuals at installation and during fault finding.
* Keep this operation manual accessible for reference.
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JXC※-OMX0018
2.2 How to order
Order number of the controller
JXCD17T-LEY25EA-100
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JXC※-OMX0018
2.3 Product configuration
The configuration of the controller is shown below.
*1)
● Electric actuator
PLC
●Controller
*1)
To IN and OUT
Option
●Communication Cable
●Actuator cable for Controller Setting
product number:: To SI
・LE-CE-□-□
To ENC Product No.:
JXC-W2A-C *2)
●Conversion cable
Part No.P5062-5
To MOT モニ タ
現 在位 置 120.3 mm 動作 中
設定 位置 速度
Controller input
To PWR
power supply PC
24 VDC Or ●B cable
(A-miniB type)
●Power supply plug (Included) Part No: LEC-W2-U
Product No.: JXC-CPW
(Applicable wire size)
AWG20(0.5mm2) ●Teaching box
(3 m cable is provided)
Part No.:LEC-T1-3□G□
*1) These items are included when ordered using the part number for an actuator set.
*2) Please download the controller configuration software from the SMC website.
https://www.smcworld.com/
Warning
Connect the teaching box via the conversion cable. Do not connect it to the LAN port of the PC directly. Fire
or damage may result.
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JXC※-OMX0018
3. Specifications
3.1 Basic specifications
Basic specifications of the product are described below.
Description Specifications
Controlled motor Step motor (servo 24 VDC)
Power supply voltage 24 VDC+/-10%
Current consumption Refer to the Operation Manual of JXC□1 series.
Controlled encoder Battery-less absolute encoder (resolution: 4096 pulses/rotation)
Memory Refer to the Operation Manual of JXC□1 series.
LED indicator Refer to the Operation Manual of JXC□1 series.
Lock control Refer to the Operation Manual of JXC□1 series.
Cable length Refer to the Operation Manual of JXC□1 series.
Cooling method Refer to the Operation Manual of JXC□1 series.
Operating temperature range 0 to 55 oC (no freezing) Note 1)
Operating humidity range Refer to the Operation Manual of JXC□1 series.
Insulation resistance Refer to the Operation Manual of JXC□1 series.
Weight Refer to the Operation Manual of JXC□1 series.
Note 1) For the LEY40 and LEYG40 series, if the vertical transfer load is greater than the weight listed
below, the controller must be used at an ambient temperature of 40oC or less.
LEY40□EA: 9 kg,LEY40□EB: 19 kg,LEY40□EC: 38 kg
LEYG40□EA: 7 kg,LEYG40□EB: 17 kg,LEYG40□EC: 36 kg
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JXC※-OMX0018
3.2 Parts description
Refer to the Operation Manual of JXC□1 series for a description of the controller parts.
3.3 Mounting
(1) Mounting
Refer to the Operation Manual of JXC□1 series.
(2) Grounding
Refer to the Operation Manual of JXC□1 series.
10 mm minimum
30 mm minimum
Controller
Controller
Caution
If the mounting surface for the controller is not flat or is uneven, excessive stress may be applied to the
enclosure, which can cause failure. Be sure to mount on a flat surface.
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JXC※-OMX0018
(4) Precautions for electric actuator installation
Warning
Do not use in an environment where strong magnetic field are present.
A magnetic sensor is used in the encoder. Therefore, if the actuator motor is used in a strong magnetic
field environment, malfunction or failure may occur.
Do not expose the actuator motor to a magnetic field with a magnetic flux density of 1 mT or more.
When installing an electric actuator or an air cylinder with an auto switch (ex. CDQ2 series) or electric
actuators side by side, maintain 40 mm minimum space around the motor.
Refer to the construction drawing of the actuator motor. 40
40
40
40
40
40
40
40
Air cylinder installation with an auto switch is forbidden in the shaded area.
5. External Connection
Refer to the Operation Manual for the JXC□1 series.
7. LED Display
Refer to the Operation Manual for the JXC□1 series.
8. Operation Methods
Refer to the Operation Manual for the JXC□1 series.
9. Memory Map
Refer to the Operation Manual for the JXC□1 series.
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JXC※-OMX0018
10. Setting Data Entry
Refer to the Operation Manual for the JXC□1 series.
Input Acti
Parameter name Details
range vation
*1) This defines the range to activate the INP when the actuator is
Def In position XX
within it after the return to origin operation.(Unit: mm)
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JXC※-OMX0018
This defines the position of the actuator after the return to origin
operation.(Unit: mm)
■ The ORIG offset is 0 (mm).
M Actuator
In the examples on the left, the
Controller recognizes
actuator positions are not different
Position after return to origin
position (0mm) but the reference point that the
■ The ORIG offset is 100 (mm). controller recognizes will be
changed after the return to origin
ORIG offset *1) operation. XX
M Actuator
Controller recognizes
Position after return to origin
position (100mm)
Caution
If the value for the “ORIG offset” is changed, the “Stroke (+)”
and “Stroke (-)” of the basic parameters should be checked.
“ORIG offset” becomes valid after the return to origin operation,
make sure that return to origin operation is performed after any
changes.
Max force *1) The maximum force for the pushing operation (Unit: %). XX
Sets the range in which the parameter and step data can be
changed.
1. Basic parameter + Step data (Basic parameter + Return to
Para protect 1 to 2 XX
origin parameter + Step data)
2. Basic parameter (Basic parameter + Return to origin
parameter)
This defines the status of the Enable switch of the teaching box.
Enable SW 1 to 2 1: Enabled XX
2: Disable
Indication of actuator type compatible with the controller.
Unit name Fixed value -
Do not change the setting.
“Stroke (-)” to This is the setting to define the conditions where the WAREA will
“Stroke (+)” be turned ON. [Unit: mm]
W-AREA1 XX
of the basic If the current position is within the range between the W area end
parameter 1 and W area end 2, the WAREA will be turned ON.
“Stroke (-)” to * If W area output end 1 >W area output end 2, the alarm
“Stroke (+)” “Parameter ALM” will be activated. However no alarm is
W-AREA2 generated if W area end 1= W area end 2 = 0, the WAREA will XX
of the basic
parameter be turned OFF
This is a fixed value for the controller. Do not change the setting.
ORG Correct Fixed value -
(Default value is “0”)
This is a fixed value for the controller. Do not change the setting.
Sensor type Fixed value -
(Default value is “2”)
This is a fixed value for the controller. Do not change the setting.
Option 1 Fixed value X
(Default value is “0”)
Undefined This is a fixed value for the controller. Do not change the setting.
Fixed value X
parameter No.11 (Default value is “0”)
Undefined This is a fixed value for the controller. Do not change the setting.
Fixed value -
parameter No.12 (Default value is “0”)
*1) The actuator model determines the available input values. Refer to the operation manual of the actuator
for details.
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JXC※-OMX0018
10.3 Return to origin parameter
The “Return to origin parameter” is the setting data for the return to origin operation.
Activation: “XX” = Become effective just after recorded into the controller
“X” = Become effective after restarting the controller
“-”= The parameter cannot be changed (fixed value)
Details of Return to origin parameter
ORIG limit *1) A pushing force level at which to set the origin. XX
*1) The actuator model determines the available input values. Refer to the operation manual of the actuator for details.
Note) When power is applied again after changing Return to origin parameter “Return to Origin Direction”, the SETON
output is turned OFF.
Perform return to origin operation again.
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JXC※-OMX0018
11. Operations
11.1 Return to origin position
Return to origin operation should be performed first in the following cases:.
(1) When power is applied for the first time.
(2) When the actuator or motor is replaced.
(3) When alarm “Group E” is cleared by applying the power again.
For (1) and (2), Alarm No.10-153 “Absolute encoder ID Alarm error” is generated after the power is
applied, so perform the return to origin operation after resetting the alarm.
The actuator moves in the return to origin direction (* this direction is dependent on the actuator) from the
initial position at the moment of power ON. Refer to (1) in the figure below.
When the actuator reaches the end of travel limit it pauses for a short time. The controller recognizes the
position as the end of travel limit of the actuator. Then, the actuator moves at a low speed in the direction
opposite to the return to origin direction: Refer to (2) in the figure below.
The position after the travel becomes the origin.
↓ Motor
Stop the movement
↓ Electric actuator
Caution
This direction is dependent on the electric actuator.
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JXC※-OMX0018
12. Start up procedure for battery-less absolute encoder
12.1 Procedure for start up
Procedure for start up of the battery-less absolute encoder for every occasion when the power is applied.
(1) When power is supplied for the first time (Refer to 12.2 for details)
In the following cases, Alarm No.10-153 “Absolute encoder ID does not match controller data” is
generated after the power is applied, so perform the return to origin operation after resetting the alarm.
In addition, "When power is supplied for the first time" indicates the following cases.
- When connecting the electric actuator and turning on the power for the first time after purchase.
- When the actuator or motor has been replaced.
- When replacing the controller.
If the electric actuator and controller have been purchased as a set part number, the alarm may not be
generated by the customer because the alarm No. 01-153 “Absolute encoder ID does not match controller
data” is reset at the factory.
(If multiple units are purchased with the same set part number, alarm No. 01-153 “Absolute encoder ID
does not match controller data” will occur depending on the combination of the connected electric actuator
and controller.)
(2) When the power is supplied again (Refer to 12.3 for details)
(3) Alarm (group E) is cleared by a cut to the power supply (Refer to 12.4 for details).
SETON output is turned OFF. Perform return to origin operation.
When the power is applied again after changing Return to origin parameter “Return to Origin
Direction”, follow the same start up procedure.
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JXC※-OMX0018
12.2 When supplying power for the first time
Please refer to the following [Procedures and Timing diagram] for each operation.
T1: 1.6 s or less (System initialize time + Time required to activate alarm)
T2: Communication cycle time: 2 times or more
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JXC※-OMX0018
12.3 Supply of power
(1) Power supply is turned back on (Normal)
If [ALARM] is OFF (no alarm) after supplying power again, SETON output is ON after T3.
Speed 0mm/s
T3: 3 s or less
(System initialize time + Time required for reading position data)
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JXC※-OMX0018
12.4 Alarm (group E) is cleared by a cut to the power supply
It is necessary to perform the return to origin operation when alarm (group E) is generated and the alarm
is cleared by shutting off the power supply.
When the power is applied again after changing Return to origin parameter “Return to Origin Direction”,
follow the same start up procedure.
Speed 0mm/s
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JXC※-OMX0018
13. Operation Instructions
Refer to the Operation Manual for the JXC□1 series.
14. Option
14.1 Actuator cable
(a) (c)
LE-CE-□ Signal name Terminal No. Cable colour Terminal No.
A B-1 Brown 2
Cable length (L) A A-1 Red 1
B B-2 Orange 6
B A-2 Yellow 5
1 1.5m
COM-A/COM B-3 Green 3
3 3m COM-B/ - A-3 Blue 4
(14.2)
(b) (c)
(10.2)
(φ5.5)
2
(12.7)
(a) (14) 1 6
AB 6
1 5 (13.5)
3
1
4 2
1
(18)
(14.7) (30.7)
(φ6.7)
15 16
L (d) (11) (10)
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JXC※-OMX0018
14.2 Actuator cable for actuator with lock (for sensor and lock)
(a) (d)
Signal name Terminal No. Cable colour Terminal No.
L E -C E -□ -B A B-1 Brown 2
A A-1 Red 1
B B-2 Orange 6
Cable length (L) B A-2 Yellow 5
COM-A/COM B-3 Green 3
1 1.5m COM-B/ - A-3 Blue 4
3 3m Shield (e)
(b) Signal name Terminal No. Cable colour Terminal No.
5 5m Vcc B-1 Brown 12
GND A-1 Black 13
8 8m* A B-2 Red 7
A A-2 Black 6
A 10m*
B B-3 Orange 9
B 15m* B A-3 Black 8
SD+(RX) B-4 Yellow 11
C 20m* Black 10
SD-(TX) A-4
Black 3
* Produced upon receipt (c) Signal name Terminal No.
of order Lock (+) B-1 Red 4
Lock (-) A-1 Black 5
Sensor (+) B-3 Brown 1
Sensor (-) A-3 Blue 2
(b)
)(17.7)
(6.7)
(14.2)
(5.5)
(a) (d)
(10.2
A B
1
(14)
3
1 (13.5)
B6
4
B1
1
B3
(18)
3
(c)
(e)
(5.7)
(10.2
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JXC※-OMX0018
14.3 Communication cable for controller setting
To controller PC JXC-W2A-C
Communication cable
USB cable
Operating environment
OS Window®7,Windows®8.1,Windows®10
Communication interface USB1.1 or USB2.0 port
Display 1024×768 or more
WindowsⓇ7, WindowsⓇ8.1, and WindowsⓇ10 are registered trademarks of United States Microsoft Corporation.
Caution
The latest version of the controller setting software must be used.
Please download from SMC website. http://www.smcworld.com/
JXC-CPW
5 - NC N/A
6 LK RLS Unlocking (+) Positive power for unlocking.
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JXC※-OMX0018
14.5 Teaching box
LEC - T1 - 3 □ G □
Dimensions
(2)
No Indication Function
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JXC※-OMX0018
15. Alarm Detection for Motor Control
Details of the alarm for motor control can be checked using a PC (the controller configuration software) or a
teaching box.
* Please refer to the manuals for the controller configuration software or the teaching box for details of the
alarms
When an alarm is generated, deactivate the alarm after troubleshooting and correcting the error with
reference to 15.2 Alarm and countermeasures.
Alarms are divided into two types. One is alarm group B to D which can be cleared by inputting the signal
RESET. The other is group E which cannot be cleared unless the power supply (24 VDC) is turned OFF.
Signal
Alarm group
ALARM OUT0 OUT1 OUT2 OUT3
Alarm group B ON OFF ON OFF OFF
Alarm group C ON OFF OFF ON OFF
Alarm group D ON OFF OFF OFF ON
Alarm group E ON OFF OFF OFF OFF
After generation of the alarm, SVRE or SETON are output according to the contents of the alarm as shown
below.
Signal
Alarm group Procedure to restart
SVRE SETON
Alarm group B No change No change Turn ON RESET
Alarm group C No change No change Turn ON RESET
Alarm group D OFF No change Turn ON RESET, SVON
Power supply is turned OFF
Alarm group E OFF OFF
→ Supply again
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JXC※-OMX0018
15.2 Alarms and countermeasures
Name of the
controller Teaching box How to
setting software description Group Alarm contents/Countermeasure
deactivate
(code) 1
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JXC※-OMX0018
<Contents> The actuator goes outside the stroke limit specified by the
basic parameters, "Stroke (+)" and "Stroke (-)" if it performs the
requested operation. (Including JOG operation after return to origin)
<Countermeasure> Make sure that the basic parameters, "Stroke (+)"
Set stroke is and "Stroke (-)" are consistent with the distance of actuator movement
Turn specified in the step data.
outside the Stroke
B ON Caution
stroke limit. limit
RESET
(01-052)
If the operation method of step data is "relative coordinated
movement", note the location where the operation starts and the
distance traveled. If the location is out of the stroke range when the
power is supplied, this alarm is generated. Move the table within
stroke range, and supply power.
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JXC※-OMX0018
<Contents> The actuator moves outside the stroke limit specified by
the basic parameters, “Stroke (+)” and “Stroke (-)” if it performs the
requested operation.
<Countermeasure> Make sure the basic parameters, "Stroke (+)" and
"Stroke (-)" are consistent with the distance of actuator movement
Alarm
Turn specified in the step data.
_Comment
3E B ON Caution
_062
RESET
(01-062) If the movement mode of step data is “relative coordinated
movement”, note the location where the operation starts and the
distance travelled. If the location is outside of the stroke range when
power is supplied, this alarm is generated. Move the table to within
the stroke range, and supply power.
<Contents>
Reacting force
In the pushing operation, the actuator is pushed back from the pushing
is outside limit
Turn operation origin position.
when pushing. Pushing
C ON
Position is ALM
RESET <Countermeasure> Increase the distance from the pushing operation
unstable.
origin position to the object being pushed.
(01-096)
Or, increase the pushing force.
<Contents>
A positioning operation or pushing operation is requested before the
Drive is ON return to origin operation is completed.
Turn
when SETON Drive
C ON
is OFF ALM
RESET
(01-099)
<Countermeasure> Modify the setting so that these operations will be
requested after the return to origin operation is completed.
Motor was not <Contents> The power is applied when the actuator is operated by an
stationary when external force.
Polarity Turn
ABS encoder not C ON
was found RESET <Countermeasure>
communicating.
(01-101) Make sure the actuator is stopped and then turn ON RESET.
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JXC※-OMX0018
<Contents> An alarm is generated when return parameter has the
conditions 1 or 2 shown below.
Return to origin parameter setting
Return to origin mode ORIG sensor
Did not Pushing origin operation
1 •Sensor N.O type [N.O]
detect [Stop]
Turn
sensor when ORIG •The origin sensor is not effective.
C ON
returning to Sens ALM Limit switch origin [Disabled]
RESET 2
ORIG. [Sensor] or
(01-103) •Sensor N.O type [N.O]
Alarm is generated with the conditions above when the sensor is not
mounted to the actuator.
<Countermeasure> Check the sensor installation and settings of the
return to origin parameter.
<Contents>
The motor power supply voltage is out of range during [SVON] .
<Countermeasure> Make improvements so that the motor speed will
not exceed the maximum speed of the actuator.
Caution
Motor power
If the power supply is “inrush-current control type”, a voltage drop
supply Turn
may cause an alarm during acceleration / deceleration
voltage is out Over ON
D
side set motor Vol RESET, <Contents> The alarm may be caused by regenerative power
range. SVON depending on the method of operation of the actuator.
(01-145)
<Countermeasure> Make sure that the operating conditions are
within the specifications.
Caution
Refer to the actuator operation manual or the catalogue for the
method of operation of the actuator.
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JXC※-OMX0018
<Contents> The control power supply voltage within the controller is
outside the set range.
<Countermeasure> Make sure that the voltage supplied to the motor
power (M24V) of the controller is within specification.
Caution
If a single power supply is used for both the control power and the
Controller
motor power, or the power supply is “inrush-current control type”, a
supply Turn
power voltage drop may occur during acceleration/deceleration,
voltage is Over Crtl ON
D generating an alarm.
outside set Vol RESET,
range. SVON <Contents> The alarm may be caused by regenerative power
(01-147) depending on the method of operation of the actuator.
<Countermeasure> Make sure that the operating conditions are
within the specifications.
Caution
Refer to the actuator operation Manual or catalogue for the operation
method.
<Contents> The output current accumulated value has exceeded the
Current Turn specified value.
exceeded set Over ON
D <Countermeasure> Check whether the movement of the actuator is
value. load RESET,
obstructed. Also, make sure that the load, speed, acceleration and
(01-148) SVON
deceleration are within the range of the actuator.
Failed to <Content>
Turn Failed to reach the set position within the set time limit.
achieve set
Posn ON
position in set D <Countermeasure> Make sure there are no obstructions that interfere
failed RESET,
time limit. with the actuator movement. Also, make sure that the load, speed,
SVON
(01-149) acceleration and deceleration are within the range of the actuator.
<Contents> The connection with the higher-level device (such as the
Turn PC or teaching box) is disconnected.
Communicati Ctrl
Comm ON <Countermeasure> Do not disconnect the connection with the
on error. D
ALM RESET, higher-level devices (such as the PC and teaching box).
(01-150)
SVON In case of the communication failure of the PC or teaching box,
resetting of alarm by PC or teaching box is possible after connecting
Absolute again.
Turn <Contents> The controller detects the absolute encoder specific No.
encoder ID when power is re-applied. This specific No. is different from the
ON
does not AbEnc ID number which has been connected before.
RESET,
match ALM D
SVON <Countermeasure> This alarm is generated when the product is used
controller
and for the first time, or when the actuator or controller is replaced. Turn
data.
SETUP ON RESET to reset the alarm.
(01-153)
Shut <Condition>
Encoder Abnormality in communication with the encoder.
Encoder power
error E
ALM supply <Countermeasure>
(01-192)
off Check the connection of the actuator cable.
Unable to <Contents> Incompatible controller is connected to the battery-less
Shut
find the Polarity absolute encoder.
not power
motor phase E
found supply <Countermeasure>
in time.
off Make sure that the actuator is compatible with the controller.
(01-193)
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JXC※-OMX0018
Output <Contents> The output current of the power circuit is abnormally high.
Shut
current
power <Countermeasure> Make sure that there are no short circuits of
exceeded Overcurrent E
supply actuator cables, connectors, etc.
set value.
off In addition, make sure that the actuator is compatible with the
(01-194)
controller.
<Condition> An abnormality is detected by the current sensor when
Current the controller is reset.
sensor Shut
abnormality I sens power <Countermeasure> Make sure that the electric actuator is compatible
E with the controller. When a command to turn on servo is given, check if
has ALM supply
occurred. off BK RLS is energized by installing the electric actuator vertically in
(01-195) order to check if the motor is driven by an external force. If the alarm is
still generated when the power is re-applied, please contact SMC.
<Contents> An overflow of the position error counter inside of the
Shut controller has occurred.
Error counter
Err power
overflowed E <Countermeasure> Make sure there are no obstructions that interfere
overflow supply
(01-196) with the actuator movement. Also, make sure that the load, speed,
off
acceleration and deceleration are within the range of the actuator.
Shut <Contents> An EEPROM memory error has occurred.
Memory
Memory power
content error E <Countermeasure> Please contact SMC. (The write limit of the
ALM supply
(01-197) EEPROM is roughly 100,000 times)
off
<Contents> The CPU is not operating normally.
Shut (It is possible that the CPU or surrounding circuits have failed, or the
CPU error CPU power CPU is malfunctioning due to electrical noise).
E
(01-198) failure supply
off <Countermeasure> If the alarm cannot be deactivated even after the
power is re-applied, please contact SMC.
Alarm Shut <Contents> The controller detects an error in the absolute encoder
_Comment power No. when the power is re-applied.
C9 E
_0201 supply <Countermeasure> If the alarm cannot be deactivated even after the
(01-201) off power is re-applied, please contact SMC.
Alarm Shut <Contents> The controller detects an error in the absolute encoder
_Comment power internal data when the power is re-applied.
CA E
_0202 supply <Countermeasure> If the alarm cannot be deactivated even after the
(01-202) off power is re-applied, please contact SMC.
*1. When alarm is generated, 3-digit numbers after [-] in this table [(code)] are stored to [Alarm code] of
Byte6030h (1-4) in the input area of the memory map. The numbers of the alarm code indicated in this
table are expressed as decimal numbers.
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JXC※-OMX0018
16. Specific Precautions for Battery-Less Absolute Encoder
Warning
(1) Do not use in an environment where strong magnetic field is present.
A magnetic sensor is used in the encoder. Therefore, if the actuator motor is used in a strong magnetic
field environment, malfunction or failure may occur.
Do not expose the actuator motor to a magnetic field with a magnetic flux density of 1 mT or more.
When installing an electric actuator or an air cylinder with an auto switch (ex. CDQ2 series) or electric
actuators side by side, maintain 40 mm minimum around the motor.
Refer to the construction drawing of the actuator motor.
40
40
40
40
40
40
40
40
Air cylinder installation with an auto switch is forbidden in the shaded area.
(2) Check whether there are any loose connections between the controller and actuator.
If contact failure occurs with the motor powerwiring, the motor power will be insufficient, which reduces the
holding force.
Because of this, the actuator moving part will fall downward in a vertical operation.
(In this operation, the lock function of the actuator with lock does not work).
The surge voltage generated by contact failure may damage the controller.
(3) The ambient temperature of the controller should be lower than 55℃ depending on the operating
conditions of the actuator.
For the LEY40 and LEYG40 series, if the vertical transfer load is greater than the weight listed below, the
controller must be used at an ambient temperature of 40oC or less. Otherwise, damage may occur due to
higher temperature of the controller.
LEY40□EA: 9 kg, LEY40□EB:19 kg, LEY40□EC:38 kg
LEYG40□EA:7 kg, LEYG40□EB:17 kg, LEYG40□EC:36 kg
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JXC※-OMX0018
Caution
(1) Supply power when the actuator is stationary.
The controller acquires the absolute position data from the absolute encoder when power is applied.
Therefore, if the power is applied to the controller when the actuator is moving with an external force, the
controller fails to acquire the absolute position data, which generates an alarm.
(2) When the controller is used for the first time, perform the offset adjustment.
Alarm “Absolute encoder ID Alarm error (code: 1-153)” will be generated when power is applied to the
controller for the first time and/or when the actuator is replaced, therefore reset the alarm.
(Resetting the alarm registers the absolute encoder specific ID No. in the controller)
Turn the servo ON after resetting the alarm. Conducting a Return to Origin operation allows the use of the
controller.
(3) When a blank controller and actuator absolute encoder with battery are used, write the parameter
for the actuator to the absolute encoder with battery before use.
although the actuator type is identical, the actuator parameter in which the encoder and motor
specifications are not identical are written, noise or vibration occurs during servo ON or operation.
If the parameter for the actuator with different specification is written, re-write the parameter for the
actuator with the battery-less absolute encoder using JXC-BCW.
Refer to the Operation Manual of the controller and actuator for precautions.
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JXC※-OMX0018
17. Troubleshooting
Refer to the table below for troubleshooting. When none of the causes in the troubleshooting can be
confirmed, it is presumed that the product is faulty and normal operation can only be recovered by the
replacement of a part.
It is possible that this product may be damaged due to the operating conditions (applications). Please contact
SMC to discuss appropriate measures.
Is the wiring connected correctly? Correct the wiring and confirm that the
Check if the controller is wired correctly, if input/output of each signal is correct.
Incorrect
there are no broken wires or short circuits Separate the power supply for the CN1
wiring
with reference to the controller operation controller and the CN5 I/O signal power
manual. supply.
Check if the controller has generated an
Alarm alarm? Check the type of alarm. Refer to the Operation Manual and take
generated If applicable, check the type of alarm appropriate measures.
Does not referring to this operation manual.
operate If there is no sound of lock release, the lock
Lock
at all. Is the lock releasing sound generated when brake may be broken.
release
the lock switch is turned on and off? → If the problem persists, please contact
error
SMC.
Check if the controller’s specifications are Check that the product number of the
appropriate, the power supply is suitable actuator used matches with the actuator
and the controller is compatible with the which is applicable to the controller before
Unsuitable
actuator. use.
specification
If a blank controller is used, check that the If a blank controller is used, write the data,
written data is identical with the actuator which is identical with the product number of
used. the actuator used.
The equipment, which generates the
Influence of Check if there is equipment which generates magnetic force, should be kept away from the
a magnetic the magnetic force, such as a magnet or motor.
force electro-magnetic coil around the actuator. For example, keep 40 mm minimum distance
from the cylinder with auto switch.
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JXC※-OMX0018
Possible Investigation method and location of
Problem Countermeasure
cause possible cause
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JXC※-OMX0018
17.2 Position / Speed problems
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JXC※-OMX0018
Possible Investigation method and location of
Problem Countermeasure
cause possible cause
Check that the parameter values are correct.
Incorrect Modify the values of the parameters and test
Review the maximum speed and the
parameters the operation.
maximum acceleration of the actuator.
Check if a trapezoidal
Operation acceleration/deceleration is programmed for
Modify the setting to make the moving
pattern is not the actuator operation. In case of such
distance longer or the acceleration larger.
suitable. operation, the actuator may start slowing
down before it reaches the maximum speed.
Influence The equipment, which generates the magnetic
Check if there is equipment which generates
of a force, should be kept away from the motor.
a magnetic force, such as a magnet or
Required magnetic For example, keep 40 mm minimum distance
electro-magnetic coil around the actuator.
force from the cylinder with auto switch.
speed is
not Check if the controller’s specifications are Check that the product number of the actuator
achieved appropriate, the power supply is suitable and used matches with the actuator which is
Unsuitable the controller is compatible with the actuator. applicable to the controller before use.
specification If a blank controller is used, check that the If a blank controller is used, write the data,
written data is identical with the actuator which is identical with the product number of
used. the actuator used.
Check for a temporary voltage drop in the
power supply? There is a possibility of a momentary voltage
(If there is a temporary voltage drop in the drop because the capacity of the power
Voltage
power supply, the EMG terminal of CN1 supply is insufficient, or if the power supply is
drop
power connector will turn OFF so the "inrush-current control" type.
actuator will stop. However, this stop will be If necessary, replace the power supply.
released when the voltage recovers.)
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JXC※-OMX0018
Revision history
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
EtherNet/IPTM is a trademark of ODVA.
DeviceNetTM is a trademark of ODVA.
EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
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JXC※-OMX0018