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Supplementary Operation Manual: Compatible With Battery-Less Absolute Encoder

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Doc. No.

JXC※-OMX0018

Supplementary
Operation Manual

PRODUCT NAME

Compatible with Battery-Less Absolute Encoder

MODEL / Series / Product Number

JXC□1□ Series

This Operation Manual explains the functions that can be achieved when the LE□E□
series electric actuator with battery-less absolute encoder and JXC series are
combined. Refer to the Operation Manual of the JXC□1□ series.
Contents
1. Safety Instructions 3
2. Product Outline 5
2.1 Outline of battery-less absolute encoder 5
2.2 How to order 7
2.3 Product configuration 8
2.4 Procedure (for operating the actuator) 8
3. Specifications 9
3.1 Basic specifications 9
3.2 Parts description 10
3.3 Mounting 10
(1) Mounting 10
(2) Grounding 10
(3) Mounting location 10
(4) Precautions for electric actuator installation 11
4. Initial Setting Method 11
5. External Connection 11
6. Power Supply Plug 11
7. LED Display 11
8. Operation Methods 11
9. Memory Map 11
10. Setting Data Entry 12
10.1 Step data 12
10.2 Basic parameters 12
10.3 Return to origin parameter 14
11. Operations 15
11.1 Return to origin position 15
11.2 Positioning operation 15
11.3 Pushing operation 15
11.4 Controller input signal response time 15
11.5 Methods of interrupting operation 15
12. Start up procedure for battery-less absolute encoder 16
12.1 Procedure for start up 16
12.2 When supplying power for the first time 17
12.3 Supply of powe 18
12.4 Alarm (group E) is cleared by a cut to the power supply 19
13. Operation Instructions 20

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JXC※-OMX0018
14. Option 20
14.1 Actuator cable 20
14.2 Actuator cable for actuator with lock (for sensor and lock) 21
14.3 Communication cable for controller setting 22
14.4 Power supply plug 22
14.5 Teaching box 23
15. Alarm Detection for Motor Control 24
15.1 Alarm group output 24
15.2 Alarms and countermeasures 25
16. Specific Precautions for Battery-Less Absolute Encoder 31
17. Troubleshooting 33
17.1 Operation errors 33
17.2 Position / Speed problems 35

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JXC※-OMX0018
JXC□1 Series/ Controller
1. Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or
“Danger.”
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1) , and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)
ISO 10218: Manipulating industrial robots -Safety.
etc.
Caution indicates a hazard with a low level of risk which, if not avoided, could result
Caution in minor or moderate injury.
Warning indicates a hazard with a medium level of risk which, if not avoided, could
Warning result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if not avoided, will result
Danger in death or serious injury.

Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1.The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to
be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special safety
analysis.
4.Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a
mechanical protective function, and periodical checks to confirm proper operation.
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JXC※-OMX0018
Safety Instructions
Caution
1.The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.

Limited warranty and Disclaimer/Compliance Requirements


The product used is subject to the following "Limited warranty and Disclaimer" and "Compliance
Requirements".
Read and accept them before using the product.

Limited warranty and Disclaimer


1. The warranty period of the product is 1 year in service or 1.5 years after the product is
delivered, whichever is first.2)
Also, the product may have specified durability, running distance or replacement parts.
Please consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our
responsibility, a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other
damage incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and
disclaimers noted in the specified catalog for the particular products.
2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the
vacuum pad or failure due to the deterioration of rubber material are not covered by the
limited warranty.

Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of
mass destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by
the relevant security laws and regulation of the countries involved in the transaction. Prior
to the shipment of a SMC product to another country, assure that all local rules governing
that export are known and followed.

Caution
SMC products are not intended for use as instruments for legal metrology.
Products that SMC manufactures or sells are not measurement instruments that are qualified by pattern
approval tests relating to the measurement laws of each country.
Therefore, SMC products cannot be used for business or certification ordained by the measurement laws of
each country.

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JXC※-OMX0018
2. Product Outline
2.1 Outline of battery-less absolute encoder
(1) What is a Battery-Less Absolute Encoder?
The Battery-Less Absolute Encoder is an encoder which can detect the absolute position of multiple
rotations. The battery of this encoder does not back up the information of the multiple rotation whilst the
absolute encoder for single rotation does. Because of this, battery replacement is not required.
Detection of the absolute position enables the encoder to detect the actuator position when power is
supplied, so operation is available with no return to origin operation.

(2) When is the return to origin operation required?


1) When the power is applied for the first time.
2) When the actuator or motor is replaced.
3) When alarm “Group E” is cleared by re-applying the power.
(E.g.) When the encoder wiring is disconnected when the power is supplied.
- Encoder error (code: 01-192)

Warning
Do not use in an environment where a strong magnetic field is present.
A magnetic sensor is used in the encoder. Therefore, if the actuator motor is used in a strong magnetic field
environment, malfunction of failure may occur.
Do not expose the actuator motor to a magnetic field with a magnetic flux density of 1 mT or more.
Please read 16. Individual Precautions for Battery-Less Absolute Encoder.

Warning
Please check that there is no incorrect wiring or loose connections between the controller and
actuator.
If contact failure occurs in the motor power wiring, the motor power will be insufficient even in the Servo ON
state, which will reduce the holding force.
Because of this, the actuator moving part will fall downward in a vertical operation.
(In this operation, the lock function of the actuator with lock does not work).
The surge voltage generated by contact failure may damage the controller.
Please make sure that there is no incorrect wiring or loose connections between the controller and actuator
before use.

Caution
[Precaution when using the controller for the first time]
Reset the alarm.
Alarm “Absolute encoder ID Alarm error (code: 1-153)” will be generated when power is applied to the
controller for the first time and/or when the battery is replaced, so an alarm reset is necessary.
(Resetting the alarm registers the absolute encoder specific ID No. in the controller).
Conducting a Return to Origin operation after the alarm reset allows the use of the controller.

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JXC※-OMX0018
Caution
Refer to this manual for the procedure for returning to the origin position of the controller and the recovery
operation after power is re-applied. Refer to the Operation Manual of the Controller for the JXC □ 1 Series
for the basic operation method.

Caution
Please keep this manual in a safe place for future use. It will be necessary to refer to this manual along
with the teaching box and the configuration software manuals at installation and during fault finding.
* Keep this operation manual accessible for reference.

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JXC※-OMX0018
2.2 How to order
Order number of the controller

JXCD17T-LEY25EA-100

Communication protocol Order number of the controller

E EtherCAT® (Enter from the actuator product number "LE" to


"stroke")
9 EtherNet/IPTM e.g.: For LEY25EA-100C-R1CD17T
P PROFINET Enter “LEY25EA-100”.

D DeviceNetTM BC-E Blank controller *


* Specified software (JXC-BCW) is required.
L IO-Link
Option
Mounting
Nil* N/A
7 Direct mounting
S With straight communication plug
8* DIN rail mounting
T With T branch communication plug
* DIN rail is not included.
* For products other than JXCD1, select Nil.
It must be ordered separately.

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JXC※-OMX0018
2.3 Product configuration
The configuration of the controller is shown below.
*1)

● Electric actuator
PLC

●Controller
*1)

To IN and OUT

Option

●Communication Cable
●Actuator cable for Controller Setting
product number:: To SI
・LE-CE-□-□
To ENC Product No.:
JXC-W2A-C *2)

●Conversion cable
Part No.P5062-5
To MOT モニ タ
現 在位 置 120.3 mm 動作 中

現 在速 度 200 mm/s ア ラーム

設定 位置 速度

1 テスト 100 500


2 テスト 200 1000
3 テスト 50 200

Controller input
To PWR
power supply PC
24 VDC Or ●B cable
(A-miniB type)
●Power supply plug (Included) Part No: LEC-W2-U
Product No.: JXC-CPW
(Applicable wire size)
AWG20(0.5mm2) ●Teaching box
(3 m cable is provided)
Part No.:LEC-T1-3□G□

*1) These items are included when ordered using the part number for an actuator set.
*2) Please download the controller configuration software from the SMC website.
https://www.smcworld.com/

Warning
Connect the teaching box via the conversion cable. Do not connect it to the LAN port of the PC directly. Fire
or damage may result.

2.4 Procedure (for operating the actuator)


Refer to the Operation Manual for the JXC□1 series.

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JXC※-OMX0018
3. Specifications
3.1 Basic specifications
Basic specifications of the product are described below.

Description Specifications
Controlled motor Step motor (servo 24 VDC)
Power supply voltage 24 VDC+/-10%
Current consumption Refer to the Operation Manual of JXC□1 series.
Controlled encoder Battery-less absolute encoder (resolution: 4096 pulses/rotation)
Memory Refer to the Operation Manual of JXC□1 series.
LED indicator Refer to the Operation Manual of JXC□1 series.
Lock control Refer to the Operation Manual of JXC□1 series.
Cable length Refer to the Operation Manual of JXC□1 series.
Cooling method Refer to the Operation Manual of JXC□1 series.
Operating temperature range 0 to 55 oC (no freezing) Note 1)
Operating humidity range Refer to the Operation Manual of JXC□1 series.
Insulation resistance Refer to the Operation Manual of JXC□1 series.
Weight Refer to the Operation Manual of JXC□1 series.
Note 1) For the LEY40 and LEYG40 series, if the vertical transfer load is greater than the weight listed
below, the controller must be used at an ambient temperature of 40oC or less.
LEY40□EA: 9 kg,LEY40□EB: 19 kg,LEY40□EC: 38 kg
LEYG40□EA: 7 kg,LEYG40□EB: 17 kg,LEYG40□EC: 36 kg

Refer to the Operation Manual of JXC□1 series for communication specifications.

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JXC※-OMX0018
3.2 Parts description
Refer to the Operation Manual of JXC□1 series for a description of the controller parts.

3.3 Mounting
(1) Mounting
Refer to the Operation Manual of JXC□1 series.

(2) Grounding
Refer to the Operation Manual of JXC□1 series.

(3) Mounting location


Design the size of the control panel and the installation so that the temperature surrounding the controller is
55oC or less (Note 1). Mount the controller vertically on the wall with 30 mm minimum space on the top and
bottom of the controller as shown below.
Allow 60 mm minimum space between the front of the controller and the door (lid) so that the connectors
can be connected and disconnected.
Leave enough space between the controllers so that the operating temperatures of the controllers remain
within the specification range.
Avoid mounting the controller near a vibration source, such as a large electromagnetic contactor or circuit
breaker on the same panel.
Note) For the LEY40 and LEYG40 series, if the vertical transfer load is greater than the weight listed below,
the controller must be used at an ambient temperature of 40oC or less.
LEY40□EA: 9 kg, LEY40□EB:19 kg, LEY40□EC:38 kg
LEYG40□EA:7 kg, LEYG40□EB:17 kg, LEYG40□EC:36 kg
Door (Lid)

10 mm minimum
30 mm minimum
Controller

Controller

30 mm minimum (direct mounting) 60 mm minimum


50mm or more (DIN rail mounting)

Caution
If the mounting surface for the controller is not flat or is uneven, excessive stress may be applied to the
enclosure, which can cause failure. Be sure to mount on a flat surface.

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JXC※-OMX0018
(4) Precautions for electric actuator installation

Warning
Do not use in an environment where strong magnetic field are present.
A magnetic sensor is used in the encoder. Therefore, if the actuator motor is used in a strong magnetic
field environment, malfunction or failure may occur.
Do not expose the actuator motor to a magnetic field with a magnetic flux density of 1 mT or more.
When installing an electric actuator or an air cylinder with an auto switch (ex. CDQ2 series) or electric
actuators side by side, maintain 40 mm minimum space around the motor.
Refer to the construction drawing of the actuator motor. 40

40
40
40
40

40
40

40

Air cylinder installation with an auto switch is forbidden in the shaded area.

4. Initial Setting Method


Refer to the Operation Manual for the JXC□1 series for the initial setting method of the rotary switch
or field network.

5. External Connection
Refer to the Operation Manual for the JXC□1 series.

6. Power Supply Plug


Refer to the Operation Manual for the JXC□1 series.

7. LED Display
Refer to the Operation Manual for the JXC□1 series.

8. Operation Methods
Refer to the Operation Manual for the JXC□1 series.

9. Memory Map
Refer to the Operation Manual for the JXC□1 series.

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JXC※-OMX0018
10. Setting Data Entry
Refer to the Operation Manual for the JXC□1 series.

10.1 Step data


Refer to the Operation Manual for the JXC□1 series.

10.2 Basic parameters


The “Basic parameter” is data to define the operating conditions of the controller, conditions of the actuator,
etc
Activation: “XX” = Become effective just after recorded into the controller
“X” = Become effective after restarting the controller
“-”= The parameter cannot be changed (fixed value)
Basic parameters.

Input Acti
Parameter name Details
range vation

Identification number (axis) parameters of serial communications


Controller ID 1 to 32 X
(communication with PC, teaching box) are set.
This is a fixed value for the controller. Do not change the setting.
I/O pattern Fixed value -
(Default value is “1”)
This is a fixed value for the controller. Do not change the setting.
ACC/ DEC pattern Fixed value -
(The default value varies depending on the electric actuator)
This is a fixed value for the controller. Do not change the setting.
S-motion rate Fixed value -
(The default value varies depending on the electric actuator)
This defines the positive (+) side limit of the position. (Unit: mm)
*1)
Stroke (+) Any value greater than the [stroke (+)] value cannot be entered in XX
the “Position” field data of step parameter setup.
This defines the positive (-) side limit of the position. (Unit: mm)
*1)
Stroke (-) Any value greater than the [stroke (+)] value cannot be entered in XX
the “Position” field data of step parameter setup.
This defines the maximum limit of the speed. (Unit: mm/s)
*1)
Max speed Any value greater than the [stroke (+)] value cannot be entered in XX
the “Position” field data of step parameter setup.
This defines the maximum settable acceleration. (Unit: mm/s 2)
*1)
Max ACC/DEC Any value greater than the [Max ACC/DEC] value cannot be XX
entered in the “Accel” field data of step parameter setup.

*1) This defines the range to activate the INP when the actuator is
Def In position XX
within it after the return to origin operation.(Unit: mm)

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JXC※-OMX0018
This defines the position of the actuator after the return to origin
operation.(Unit: mm)
■ The ORIG offset is 0 (mm).

M Actuator
In the examples on the left, the
Controller recognizes
actuator positions are not different
Position after return to origin
position (0mm) but the reference point that the
■ The ORIG offset is 100 (mm). controller recognizes will be
changed after the return to origin
ORIG offset *1) operation. XX
M Actuator
Controller recognizes
Position after return to origin
position (100mm)
Caution
If the value for the “ORIG offset” is changed, the “Stroke (+)”
and “Stroke (-)” of the basic parameters should be checked.
“ORIG offset” becomes valid after the return to origin operation,
make sure that return to origin operation is performed after any
changes.

Max force *1) The maximum force for the pushing operation (Unit: %). XX
Sets the range in which the parameter and step data can be
changed.
1. Basic parameter + Step data (Basic parameter + Return to
Para protect 1 to 2 XX
origin parameter + Step data)
2. Basic parameter (Basic parameter + Return to origin
parameter)
This defines the status of the Enable switch of the teaching box.
Enable SW 1 to 2 1: Enabled XX
2: Disable
Indication of actuator type compatible with the controller.
Unit name Fixed value -
Do not change the setting.
“Stroke (-)” to This is the setting to define the conditions where the WAREA will
“Stroke (+)” be turned ON. [Unit: mm]
W-AREA1 XX
of the basic If the current position is within the range between the W area end
parameter 1 and W area end 2, the WAREA will be turned ON.
“Stroke (-)” to * If W area output end 1 >W area output end 2, the alarm
“Stroke (+)” “Parameter ALM” will be activated. However no alarm is
W-AREA2 generated if W area end 1= W area end 2 = 0, the WAREA will XX
of the basic
parameter be turned OFF
This is a fixed value for the controller. Do not change the setting.
ORG Correct Fixed value -
(Default value is “0”)
This is a fixed value for the controller. Do not change the setting.
Sensor type Fixed value -
(Default value is “2”)
This is a fixed value for the controller. Do not change the setting.
Option 1 Fixed value X
(Default value is “0”)
Undefined This is a fixed value for the controller. Do not change the setting.
Fixed value X
parameter No.11 (Default value is “0”)
Undefined This is a fixed value for the controller. Do not change the setting.
Fixed value -
parameter No.12 (Default value is “0”)
*1) The actuator model determines the available input values. Refer to the operation manual of the actuator
for details.
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JXC※-OMX0018
10.3 Return to origin parameter
The “Return to origin parameter” is the setting data for the return to origin operation.

Activation: “XX” = Become effective just after recorded into the controller
“X” = Become effective after restarting the controller
“-”= The parameter cannot be changed (fixed value)
Details of Return to origin parameter

Parameter name Range Description Activation

Sets the direction of return to origin operation. Note)


ORIG direction 1 to 2 1. CW X
2. CCW
The setting for the return to origin operation.
Return to origin mode 1 to 2 1: Pushing origin operation [Stop] XX
2: Limit switch origin [SW]

ORIG limit *1) A pushing force level at which to set the origin. XX

This is a fixed value for the controller.


ORIG time Fixed value -
(Do not change the setting)
ORIG speed *1) The allowable speed to move to origin. XX

*1) The acceleration and deceleration during return to origin


ORIG ACC/ DEC XX
operation.
This is a fixed value for the controller.
Creep speed Fixed value -
(Do not change the setting)
The setting for the ORIG sensor.
0. The origin sensor is not effective. [Disable]
ORIG sensor 0 to 2 XX
1. The origin sensor is N.O type. [N.O].
2. The origin sensor is N.C type. [N.C].
This is a fixed value for the controller.
ORIG SW DIR Fixed value -
(Default value is “0”)
Undefined parameter This is a fixed value for the controller.
Fixed value -
No.21 (Default value is “0”)

*1) The actuator model determines the available input values. Refer to the operation manual of the actuator for details.
Note) When power is applied again after changing Return to origin parameter “Return to Origin Direction”, the SETON
output is turned OFF.
Perform return to origin operation again.

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JXC※-OMX0018
11. Operations
11.1 Return to origin position
Return to origin operation should be performed first in the following cases:.
(1) When power is applied for the first time.
(2) When the actuator or motor is replaced.
(3) When alarm “Group E” is cleared by applying the power again.
For (1) and (2), Alarm No.10-153 “Absolute encoder ID Alarm error” is generated after the power is
applied, so perform the return to origin operation after resetting the alarm.

■Return to origin operation

The actuator moves in the return to origin direction (* this direction is dependent on the actuator) from the
initial position at the moment of power ON. Refer to (1) in the figure below.
When the actuator reaches the end of travel limit it pauses for a short time. The controller recognizes the
position as the end of travel limit of the actuator. Then, the actuator moves at a low speed in the direction
opposite to the return to origin direction: Refer to (2) in the figure below.
The position after the travel becomes the origin.

Return to origin signal (Example) Return to origin operation


↓ Basic parameter
Load
Move in the return to origin direction “Def in position”

↓ Motor
Stop the movement
↓ Electric actuator

Move in the opposite direction (2)


↓ Origin position
Origin position electric Initial position
Actuator end (1)

Caution
This direction is dependent on the electric actuator.

11.2 Positioning operation


Refer to the Operation Manual for the JXC□1 series.

11.3 Pushing operation


Refer to the Operation Manual for the JXC□1 series.

11.4 Controller input signal response time


Refer to the Operation Manual for the JXC□1 series.

11.5 Methods of interrupting operation


Refer to the Operation Manual for the JXC□1 series.

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JXC※-OMX0018
12. Start up procedure for battery-less absolute encoder
12.1 Procedure for start up
Procedure for start up of the battery-less absolute encoder for every occasion when the power is applied.

(1) When power is supplied for the first time (Refer to 12.2 for details)
In the following cases, Alarm No.10-153 “Absolute encoder ID does not match controller data” is
generated after the power is applied, so perform the return to origin operation after resetting the alarm.

In addition, "When power is supplied for the first time" indicates the following cases.
- When connecting the electric actuator and turning on the power for the first time after purchase.
- When the actuator or motor has been replaced.
- When replacing the controller.

If the electric actuator and controller have been purchased as a set part number, the alarm may not be
generated by the customer because the alarm No. 01-153 “Absolute encoder ID does not match controller
data” is reset at the factory.
(If multiple units are purchased with the same set part number, alarm No. 01-153 “Absolute encoder ID
does not match controller data” will occur depending on the combination of the connected electric actuator
and controller.)

(2) When the power is supplied again (Refer to 12.3 for details)

(3) Alarm (group E) is cleared by a cut to the power supply (Refer to 12.4 for details).
SETON output is turned OFF. Perform return to origin operation.
When the power is applied again after changing Return to origin parameter “Return to Origin
Direction”, follow the same start up procedure.

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JXC※-OMX0018
12.2 When supplying power for the first time
Please refer to the following [Procedures and Timing diagram] for each operation.

-Procedure- -Timing diagram-


1) Supply power
↓ 24V
2) ESTOP output is turned OFF Power
0V
ALARM output is turned ON
OUT3 output is turned ON ON
([1-153: Absolute encoder ID T2 OFF
Input ・
does not match controller data]
signal ・
alarm is generated)



3) RESET is turned ON.
↓ ON ON
4) ALARM output is turned OFF. OFF OFF
↓ - ・
5) SVON input is turned ON - ・
↓ - ・
6) SVRE output is turned ON. Output - ・
* The actuator with lock is signal - ・
unlocked. - ・
↓ - ・
7) SETUP input is turned ON. - ・
↓ - ・
8) BUSY output is turned ON. - ・
(Starts the operation.)
T1
T1
↓ Unlock
9) SETON, INP output turns ON. External lock Hold
Return to origin is completed
when BUSY output is turned OFF.
Speed
When return to origin operation is 0mm/s
completed, DRIVE is available.

T1: 1.6 s or less (System initialize time + Time required to activate alarm)
T2: Communication cycle time: 2 times or more

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JXC※-OMX0018
12.3 Supply of power
(1) Power supply is turned back on (Normal)

If [ALARM] is OFF (no alarm) after supplying power again, SETON output is ON after T3.

-Procedure- -Timing diagram-


1) Supply power
↓ 24V
Power
2) ESTOP output is turned OFF 0V
ALARM output is turned OFF
↓ ON
3) SETON output is turned ON OFF
Input ・
after T3 Signal ・


4) SVON input is turned ON.


ON
5) SVRE output is turned ON.
OFF
When return to origin
operation is completed, ・
DRIVE is available. T3 ・
Output ・
Signal ・






Unlock
External lock Hold

Speed 0mm/s

T3: 3 s or less
(System initialize time + Time required for reading position data)

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JXC※-OMX0018
12.4 Alarm (group E) is cleared by a cut to the power supply

It is necessary to perform the return to origin operation when alarm (group E) is generated and the alarm
is cleared by shutting off the power supply.
When the power is applied again after changing Return to origin parameter “Return to Origin Direction”,
follow the same start up procedure.

-Procedure- -Timing diagram-


1) Supply power
↓ 24V
電源
2) ALARM output turns OFF 0V
ESTOP output is turned OFF
T3 ON

T2 OFF
3) SVON input turns ON after T1 Input ・
passed Signal



4) SVRE output is turned ON. ・
*The time taken for SVRE output to
turn ON depends on the actuator ON
type and the operating conditions. OFF
*The actuator with lock is unlocked. ・
↓ ・
5) SETUP input is turned ON. ・
Output ・

Signal
6) BUSY output is turned ON. ・
(Starts the operation.) ・
↓ ・
7) Return to origin is completed when ・
SETON, INP output is turned ON ・
and ONBUSY output is turned OFF. ・
When return to home position is
Unlock
completed, .DRIVE etc. is available. External lock
Hold

Speed 0mm/s

T2: Communication cycle time: 2 times or more


T3: 3 s or less (System initialize time + Time required for
reading position data)

-19-

JXC※-OMX0018
13. Operation Instructions
Refer to the Operation Manual for the JXC□1 series.

14. Option
14.1 Actuator cable

(a) (c)
LE-CE-□ Signal name Terminal No. Cable colour Terminal No.
A B-1 Brown 2
Cable length (L) A A-1 Red 1
B B-2 Orange 6
B A-2 Yellow 5
1 1.5m
COM-A/COM B-3 Green 3
3 3m COM-B/ - A-3 Blue 4

5 5m (b) Signal name Shield (d)


Terminal No. Cable colour Terminal No.
8 8m* Vcc B-1 Brown 12
GND A-1 Black 13
A 10m* A B-2 Red 7
B 15m* A A-2 Black 6
B B-3 Orange 9
C 20m* B A-3 Black 8
* Produced upon receipt of SD+(RX) B-4 Yellow 11
SD-(TX) A-4 Black 10
order
Black 3

Actuator side Controller side

(14.2)
(b) (c)
(10.2)

(φ5.5)

2
(12.7)

(a) (14) 1 6
AB 6
1 5 (13.5)
3
1
4 2
1
(18)

(14.7) (30.7)
(φ6.7)

15 16
L (d) (11) (10)

-20-

JXC※-OMX0018
14.2 Actuator cable for actuator with lock (for sensor and lock)
(a) (d)
Signal name Terminal No. Cable colour Terminal No.
L E -C E -□ -B A B-1 Brown 2
A A-1 Red 1
B B-2 Orange 6
Cable length (L) B A-2 Yellow 5
COM-A/COM B-3 Green 3
1 1.5m COM-B/ - A-3 Blue 4

3 3m Shield (e)
(b) Signal name Terminal No. Cable colour Terminal No.
5 5m Vcc B-1 Brown 12
GND A-1 Black 13
8 8m* A B-2 Red 7
A A-2 Black 6
A 10m*
B B-3 Orange 9
B 15m* B A-3 Black 8
SD+(RX) B-4 Yellow 11
C 20m* Black 10
SD-(TX) A-4
Black 3
* Produced upon receipt (c) Signal name Terminal No.
of order Lock (+) B-1 Red 4
Lock (-) A-1 Black 5
Sensor (+) B-3 Brown 1
Sensor (-) A-3 Blue 2

Actuator side Controller side

(b)
)(17.7)

(6.7)

(14.2)
(5.5)

(a) (d)
(10.2

A B
1

(14)
3
1 (13.5)
B6
4
B1
1
B3
(18)
3
(c)
(e)
(5.7)
(10.2

(14.7) (30.7) (11) (10)


)

-21-

JXC※-OMX0018
14.3 Communication cable for controller setting

To controller PC JXC-W2A-C

Communication cable

USB cable LEC-W2-U


Communication cable

USB cable

- Controller Configuration Software


- USB driver
Please download from SMC website.
https://www.smcworld.com

Operating environment

OS Window®7,Windows®8.1,Windows®10
Communication interface USB1.1 or USB2.0 port
Display 1024×768 or more
WindowsⓇ7, WindowsⓇ8.1, and WindowsⓇ10 are registered trademarks of United States Microsoft Corporation.

Caution
The latest version of the controller setting software must be used.
Please download from SMC website. http://www.smcworld.com/

14.4 Power supply plug

JXC-CPW

Power Supply Plug


No. Terminal Function Details
Control power supply Positive control power to be supplied
1 C24V
(+) to the controller.
Positive control power to be
2 M24V Motor power (+)
supplied to the motor.
3 EMG Stop (+) The positive power for Stop signal.

The negative common power for


4 0V Common power (-)
M24V, C24V, EMG and LK RLS.

5 - NC N/A
6 LK RLS Unlocking (+) Positive power for unlocking.

-22-

JXC※-OMX0018
14.5 Teaching box

LEC - T1 - 3 □ G □

Teaching box Enable switch


Cable length
Nil No enable switch
3 3m
S Equipped with
enable switch
Original language

J Japanes Stop switch


E English G With Stop switch

Conversion cable for connecting the teaching box


P5062-5 (Cable length: 0.3 m)
* Required for connecting the teaching box and JXC controller

Dimensions

(2)
No Indication Function

(1) LCD Liquid crystal display (with backlight)


(1)
(2) Ring The ring to hang the teaching box.
(4)
When the switch is pressed, the switch locks
(5) (3) Stop switch and it stops.
Turn clockwise to release the lock.

(3) (4) Stop guard Protector for the stop switch


(6)
Switch to prevent unintentional operation of
Enable
Jog test function.
(5) switch
* Does not apply to other functions e.g.
(Option)
data change

(6) Key switch Entry switches

(7) (8) (7) Cable 3m length

The connector to be connected to the CN4


(8) Connector
of the controller

-23-

JXC※-OMX0018
15. Alarm Detection for Motor Control
Details of the alarm for motor control can be checked using a PC (the controller configuration software) or a
teaching box.
* Please refer to the manuals for the controller configuration software or the teaching box for details of the
alarms
When an alarm is generated, deactivate the alarm after troubleshooting and correcting the error with
reference to 15.2 Alarm and countermeasures.
Alarms are divided into two types. One is alarm group B to D which can be cleared by inputting the signal
RESET. The other is group E which cannot be cleared unless the power supply (24 VDC) is turned OFF.

15.1 Alarm group output


This product outputs a signal to distinguish the type of the alarm when an alarm is generated.
Alarms are classified into 5 groups. When an alarm is generated, it is output in OUT0 to OUT3.
The table below shows the combination of the alarm group and signal (OUT0 to OUT3).

Signal
Alarm group
ALARM OUT0 OUT1 OUT2 OUT3
Alarm group B ON OFF ON OFF OFF
Alarm group C ON OFF OFF ON OFF
Alarm group D ON OFF OFF OFF ON
Alarm group E ON OFF OFF OFF OFF

After generation of the alarm, SVRE or SETON are output according to the contents of the alarm as shown
below.
Signal
Alarm group Procedure to restart
SVRE SETON
Alarm group B No change No change Turn ON RESET
Alarm group C No change No change Turn ON RESET
Alarm group D OFF No change Turn ON RESET, SVON
Power supply is turned OFF
Alarm group E OFF OFF
→ Supply again

- Procedure to restart operation when alarm group D is generated -


Procedure 1 Alarm group D is generated → "SVRE" changes to OFF (Servo is OFF)
Procedure 2 Turn ON RESET → (Alarm is cancelled) → After turning ON SVON, SVRE is turned ON (Servo
is ON)

-24-

JXC※-OMX0018
15.2 Alarms and countermeasures

Name of the
controller Teaching box How to
setting software description Group Alarm contents/Countermeasure
deactivate
(code) 1

<Condition>The step data is incorrect for the following conditions


(Settable range)
(1) Area1 <Area2
(If both Area1 and Area2 is 0, the alarm will not be activated.)
(2) Trigger LV ≤ Pushing force
(3) Minimum speed of actuator ≤ Pushing speed ≤ Speed
(4) Pushing speed ≤ Maximum pushing speed of actuator
Drive data
(5) Pushing force ≤ Minimum pushing force of actuator
value is Step data
B RESET (6) Basic parameter "Maximum pushing force" ≥Minimum pushing
wrong ALM1
force of the actuator
(01-048)
(7) Basic parameters "Max pushing force" ≥ Threshold
<Countermeasure>
Modify the step data and basic parameters setting
Caution
Please refer to the manual or the catalogue of the actuator for the
max/min pushing force/speed for the actuator.
<Condition>The step data is incorrect for the following conditions
(Settable range)
(1) Stroke (-) < Stroke (+)
(2) W-Area output end 1 < W-Area output end 2
Parameter (If both Area output ends 1 and Area 2 are 0, the alarm will not be
Turn activated)
value is Parameter
B ON (3) Maximum pushing force < Minimum pushing force of actuator
wrong ALM
RESET
(01-049) <Countermeasure> Modify the basic parameter setting
Caution
Refer to the actuator operation Manual or catalogue for the maximum
pushing speed for the actuator.

<Condition> For an operation for a specific step data no., the


requested number of the step data is not registered. (When operation
is commanded through a PLC, this alarm will be generated depending
Set step data on the input signal interval and the holding time of signals)
is not Turn <Countermeasure>
Step data
registered on B ON (1) Make sure that the “Movement MOD” of the step data is not "Blank
ALM2
list. RESET (Disabled)" or the numbers other than [1 (ABS)] and [2 (INC)] are
(01-051) input in the numerical instruction operation.
(2) Both PLC processing delay and controller scan delay are
generated. Ensure that 2 times or more of the communication cycle
time is maintained between the input signals.

-25-

JXC※-OMX0018
<Contents> The actuator goes outside the stroke limit specified by the
basic parameters, "Stroke (+)" and "Stroke (-)" if it performs the
requested operation. (Including JOG operation after return to origin)
<Countermeasure> Make sure that the basic parameters, "Stroke (+)"
Set stroke is and "Stroke (-)" are consistent with the distance of actuator movement
Turn specified in the step data.
outside the Stroke
B ON Caution
stroke limit. limit
RESET
(01-052)
If the operation method of step data is "relative coordinated
movement", note the location where the operation starts and the
distance traveled. If the location is out of the stroke range when the
power is supplied, this alarm is generated. Move the table within
stroke range, and supply power.

<Content> This alarm occurs when the following parameters are


outside of the settable range during the numerical instruction
operation. (Settable range)
(1) AREA 1 < AREA 2
(If both Area 1 and Area 2 are 0, the alarm will not be activated)
(2) Trigger LV ≤ Pushing force
(3) Minimum speed of actuator ≦ Pushing speed ≦ Speed
Alarm (4) Pushing speed ≤ Maximum pushing speed of actuator
Turn (5) Pushing force ≥ Minimum pushing force of actuator
_Comment
3A B ON (6) Basic parameter "Maximum pushing force" ≥ Minimum pushing
_058
RESET force of the actuator
(01-058)
(7) Basic parameters "Max pushing force" ≥ Trigger LV
<Countermeasure> Modify the basic parameter setting.
Caution
Refer to the actuator operation manual or catalogue for the
maximum pushing speed, minimum pushing force, and minimum
speed for the actuator.

<Content> This alarm occurs when specifying step data based on


unregistered step data No. or when the numbers of the Movement
MOD is specified out of range during numerical instruction operation.
(When operation is commanded through a PLC, this alarm will be
generated depending on the input signal interval and the holding time
Alarm of signals)
Turn
_Comment
3D B ON <Countermeasure>
_061
RESET (1) Make sure that the “Movement MOD” of the step data is not "Blank
(01-061)
(Disabled)" or a number other than [1 (ABS)] and [2 (INC)] are input
in the numerical instruction operation.
(2) Both PLC processing delay and controller scan delay are
generated. Ensure that 2 times or more of the communication cycle
time is maintained between the input signals.

-26-

JXC※-OMX0018
<Contents> The actuator moves outside the stroke limit specified by
the basic parameters, “Stroke (+)” and “Stroke (-)” if it performs the
requested operation.
<Countermeasure> Make sure the basic parameters, "Stroke (+)" and
"Stroke (-)" are consistent with the distance of actuator movement
Alarm
Turn specified in the step data.
_Comment
3E B ON Caution
_062
RESET
(01-062) If the movement mode of step data is “relative coordinated
movement”, note the location where the operation starts and the
distance travelled. If the location is outside of the stroke range when
power is supplied, this alarm is generated. Move the table to within
the stroke range, and supply power.

<Contents>
Reacting force
In the pushing operation, the actuator is pushed back from the pushing
is outside limit
Turn operation origin position.
when pushing. Pushing
C ON
Position is ALM
RESET <Countermeasure> Increase the distance from the pushing operation
unstable.
origin position to the object being pushed.
(01-096)
Or, increase the pushing force.

Return to ORIG <Contents>


has not Turn Return to origin is not completed within the set time.
ORIG
completed in C ON
ALM
the set time. RESET <Countermeasure> Make sure there are no obstructions that interfere
(01-097) with the actuator movement.

<Contents> While the servo motor is OFF, the return to origin


Drive is ON operation, positioning operation, pushing operation or JOG operation
Turn
when SVRE is Servo is requested.
C ON
OFF OFF ALM
RESET <Countermeasure> Modify the setting so that those operations will be
(01-098)
requested while the servo motor is ON (the SVON input is ON).

<Contents>
A positioning operation or pushing operation is requested before the
Drive is ON return to origin operation is completed.
Turn
when SETON Drive
C ON
is OFF ALM
RESET
(01-099)
<Countermeasure> Modify the setting so that these operations will be
requested after the return to origin operation is completed.

Motor was not <Contents> The power is applied when the actuator is operated by an
stationary when external force.
Polarity Turn
ABS encoder not C ON
was found RESET <Countermeasure>
communicating.
(01-101) Make sure the actuator is stopped and then turn ON RESET.

-27-

JXC※-OMX0018
<Contents> An alarm is generated when return parameter has the
conditions 1 or 2 shown below.
Return to origin parameter setting
Return to origin mode ORIG sensor
Did not Pushing origin operation
1 •Sensor N.O type [N.O]
detect [Stop]
Turn
sensor when ORIG •The origin sensor is not effective.
C ON
returning to Sens ALM Limit switch origin [Disabled]
RESET 2
ORIG. [Sensor] or
(01-103) •Sensor N.O type [N.O]
Alarm is generated with the conditions above when the sensor is not
mounted to the actuator.
<Countermeasure> Check the sensor installation and settings of the
return to origin parameter.

Absolute <Contents> When an error is detected in the communication with the


encoder AbEnc absolute encoder when power is applied.
Input When the wiring of the encoder and controller is disconnected.
communication Comm C
RESET
error. ALM <Countermeasure> Check the connector of the controller and
(01-106) actuator wiring is not loose or the cable is not damaged.
<Contents> The motor speed exceeds a specific level due to an
external force, etc.
Speed Turn <Countermeasure> Make improvements so that the motor speed will
exceeded set Over ON not exceed the maximum speed of the actuator.
D
value speed RESET,
Caution
(01-144) SVON
Refer to the actuator operation manual or the catalogue for the
maximum speed of the actuator.

<Contents>
The motor power supply voltage is out of range during [SVON] .
<Countermeasure> Make improvements so that the motor speed will
not exceed the maximum speed of the actuator.
Caution
Motor power
If the power supply is “inrush-current control type”, a voltage drop
supply Turn
may cause an alarm during acceleration / deceleration
voltage is out Over ON
D
side set motor Vol RESET, <Contents> The alarm may be caused by regenerative power
range. SVON depending on the method of operation of the actuator.
(01-145)
<Countermeasure> Make sure that the operating conditions are
within the specifications.
Caution
Refer to the actuator operation manual or the catalogue for the
method of operation of the actuator.

Controller <Contents> The temperature around the power element of the


Turn
temperature controller is too high.
Over ON
exceeded set D
Temp RESET,
range. <Countermeasure> Make improvements so that the temperature
SVON
(01-146) around the controller is kept appropriate.

-28-

JXC※-OMX0018
<Contents> The control power supply voltage within the controller is
outside the set range.
<Countermeasure> Make sure that the voltage supplied to the motor
power (M24V) of the controller is within specification.
Caution
If a single power supply is used for both the control power and the
Controller
motor power, or the power supply is “inrush-current control type”, a
supply Turn
power voltage drop may occur during acceleration/deceleration,
voltage is Over Crtl ON
D generating an alarm.
outside set Vol RESET,
range. SVON <Contents> The alarm may be caused by regenerative power
(01-147) depending on the method of operation of the actuator.
<Countermeasure> Make sure that the operating conditions are
within the specifications.
Caution
Refer to the actuator operation Manual or catalogue for the operation
method.
<Contents> The output current accumulated value has exceeded the
Current Turn specified value.
exceeded set Over ON
D <Countermeasure> Check whether the movement of the actuator is
value. load RESET,
obstructed. Also, make sure that the load, speed, acceleration and
(01-148) SVON
deceleration are within the range of the actuator.

Failed to <Content>
Turn Failed to reach the set position within the set time limit.
achieve set
Posn ON
position in set D <Countermeasure> Make sure there are no obstructions that interfere
failed RESET,
time limit. with the actuator movement. Also, make sure that the load, speed,
SVON
(01-149) acceleration and deceleration are within the range of the actuator.
<Contents> The connection with the higher-level device (such as the
Turn PC or teaching box) is disconnected.
Communicati Ctrl
Comm ON <Countermeasure> Do not disconnect the connection with the
on error. D
ALM RESET, higher-level devices (such as the PC and teaching box).
(01-150)
SVON In case of the communication failure of the PC or teaching box,
resetting of alarm by PC or teaching box is possible after connecting
Absolute again.
Turn <Contents> The controller detects the absolute encoder specific No.
encoder ID when power is re-applied. This specific No. is different from the
ON
does not AbEnc ID number which has been connected before.
RESET,
match ALM D
SVON <Countermeasure> This alarm is generated when the product is used
controller
and for the first time, or when the actuator or controller is replaced. Turn
data.
SETUP ON RESET to reset the alarm.
(01-153)
Shut <Condition>
Encoder Abnormality in communication with the encoder.
Encoder power
error E
ALM supply <Countermeasure>
(01-192)
off Check the connection of the actuator cable.
Unable to <Contents> Incompatible controller is connected to the battery-less
Shut
find the Polarity absolute encoder.
not power
motor phase E
found supply <Countermeasure>
in time.
off Make sure that the actuator is compatible with the controller.
(01-193)

-29-

JXC※-OMX0018
Output <Contents> The output current of the power circuit is abnormally high.
Shut
current
power <Countermeasure> Make sure that there are no short circuits of
exceeded Overcurrent E
supply actuator cables, connectors, etc.
set value.
off In addition, make sure that the actuator is compatible with the
(01-194)
controller.
<Condition> An abnormality is detected by the current sensor when
Current the controller is reset.
sensor Shut
abnormality I sens power <Countermeasure> Make sure that the electric actuator is compatible
E with the controller. When a command to turn on servo is given, check if
has ALM supply
occurred. off BK RLS is energized by installing the electric actuator vertically in
(01-195) order to check if the motor is driven by an external force. If the alarm is
still generated when the power is re-applied, please contact SMC.
<Contents> An overflow of the position error counter inside of the
Shut controller has occurred.
Error counter
Err power
overflowed E <Countermeasure> Make sure there are no obstructions that interfere
overflow supply
(01-196) with the actuator movement. Also, make sure that the load, speed,
off
acceleration and deceleration are within the range of the actuator.
Shut <Contents> An EEPROM memory error has occurred.
Memory
Memory power
content error E <Countermeasure> Please contact SMC. (The write limit of the
ALM supply
(01-197) EEPROM is roughly 100,000 times)
off
<Contents> The CPU is not operating normally.
Shut (It is possible that the CPU or surrounding circuits have failed, or the
CPU error CPU power CPU is malfunctioning due to electrical noise).
E
(01-198) failure supply
off <Countermeasure> If the alarm cannot be deactivated even after the
power is re-applied, please contact SMC.

Alarm Shut <Contents> The controller detects an error in the absolute encoder
_Comment power No. when the power is re-applied.
C9 E
_0201 supply <Countermeasure> If the alarm cannot be deactivated even after the
(01-201) off power is re-applied, please contact SMC.

Alarm Shut <Contents> The controller detects an error in the absolute encoder
_Comment power internal data when the power is re-applied.
CA E
_0202 supply <Countermeasure> If the alarm cannot be deactivated even after the
(01-202) off power is re-applied, please contact SMC.
*1. When alarm is generated, 3-digit numbers after [-] in this table [(code)] are stored to [Alarm code] of
Byte6030h (1-4) in the input area of the memory map. The numbers of the alarm code indicated in this
table are expressed as decimal numbers.

-30-

JXC※-OMX0018
16. Specific Precautions for Battery-Less Absolute Encoder

Warning
(1) Do not use in an environment where strong magnetic field is present.
A magnetic sensor is used in the encoder. Therefore, if the actuator motor is used in a strong magnetic
field environment, malfunction or failure may occur.

The major failure is described below.


- Reduction of transporting ability (pushing force, speed)
- Damage to the actuator due to collision to the workpiece by positional displacement occurred.

Do not expose the actuator motor to a magnetic field with a magnetic flux density of 1 mT or more.

When installing an electric actuator or an air cylinder with an auto switch (ex. CDQ2 series) or electric
actuators side by side, maintain 40 mm minimum around the motor.
Refer to the construction drawing of the actuator motor.
40

40
40
40

40

40
40

40

Air cylinder installation with an auto switch is forbidden in the shaded area.

(2) Check whether there are any loose connections between the controller and actuator.
If contact failure occurs with the motor powerwiring, the motor power will be insufficient, which reduces the
holding force.
Because of this, the actuator moving part will fall downward in a vertical operation.
(In this operation, the lock function of the actuator with lock does not work).
The surge voltage generated by contact failure may damage the controller.

(3) The ambient temperature of the controller should be lower than 55℃ depending on the operating
conditions of the actuator.
For the LEY40 and LEYG40 series, if the vertical transfer load is greater than the weight listed below, the
controller must be used at an ambient temperature of 40oC or less. Otherwise, damage may occur due to
higher temperature of the controller.
LEY40□EA: 9 kg, LEY40□EB:19 kg, LEY40□EC:38 kg
LEYG40□EA:7 kg, LEYG40□EB:17 kg, LEYG40□EC:36 kg

-31-

JXC※-OMX0018
Caution
(1) Supply power when the actuator is stationary.
The controller acquires the absolute position data from the absolute encoder when power is applied.
Therefore, if the power is applied to the controller when the actuator is moving with an external force, the
controller fails to acquire the absolute position data, which generates an alarm.

(2) When the controller is used for the first time, perform the offset adjustment.
Alarm “Absolute encoder ID Alarm error (code: 1-153)” will be generated when power is applied to the
controller for the first time and/or when the actuator is replaced, therefore reset the alarm.
(Resetting the alarm registers the absolute encoder specific ID No. in the controller)
Turn the servo ON after resetting the alarm. Conducting a Return to Origin operation allows the use of the
controller.

(3) When a blank controller and actuator absolute encoder with battery are used, write the parameter
for the actuator to the absolute encoder with battery before use.
although the actuator type is identical, the actuator parameter in which the encoder and motor
specifications are not identical are written, noise or vibration occurs during servo ON or operation.
If the parameter for the actuator with different specification is written, re-write the parameter for the
actuator with the battery-less absolute encoder using JXC-BCW.

Refer to the Operation Manual of the controller and actuator for precautions.

-32-

JXC※-OMX0018
17. Troubleshooting
Refer to the table below for troubleshooting. When none of the causes in the troubleshooting can be
confirmed, it is presumed that the product is faulty and normal operation can only be recovered by the
replacement of a part.
It is possible that this product may be damaged due to the operating conditions (applications). Please contact
SMC to discuss appropriate measures.

17.1 Operation errors

Possible Investigation method and location of


Problem Countermeasure
cause possible cause

Check the power, voltage and current


Power fault Is the green LED on the controller ON?
supplied to the controller.

External Check that the PLC connected to the


Refer to the Operation Manual and take
equipment controller operates correctly.
appropriate measures.
failure Test operation of the controller on its own.

Is the wiring connected correctly? Correct the wiring and confirm that the
Check if the controller is wired correctly, if input/output of each signal is correct.
Incorrect
there are no broken wires or short circuits Separate the power supply for the CN1
wiring
with reference to the controller operation controller and the CN5 I/O signal power
manual. supply.
Check if the controller has generated an
Alarm alarm? Check the type of alarm. Refer to the Operation Manual and take
generated If applicable, check the type of alarm appropriate measures.
Does not referring to this operation manual.
operate If there is no sound of lock release, the lock
Lock
at all. Is the lock releasing sound generated when brake may be broken.
release
the lock switch is turned on and off? → If the problem persists, please contact
error
SMC.
Check if the controller’s specifications are Check that the product number of the
appropriate, the power supply is suitable actuator used matches with the actuator
and the controller is compatible with the which is applicable to the controller before
Unsuitable
actuator. use.
specification
If a blank controller is used, check that the If a blank controller is used, write the data,
written data is identical with the actuator which is identical with the product number of
used. the actuator used.
The equipment, which generates the
Influence of Check if there is equipment which generates magnetic force, should be kept away from the
a magnetic the magnetic force, such as a magnet or motor.
force electro-magnetic coil around the actuator. For example, keep 40 mm minimum distance
from the cylinder with auto switch.

-33-

JXC※-OMX0018
Possible Investigation method and location of
Problem Countermeasure
cause possible cause

Check if the controller has generated an


alarm? Check the type of alarm.
Alarm If it is, check the type of alarm referring to Refer to the Operation Manual and take
generated the controller operation manual, and take appropriate measures.
countermeasures in accordance with the
manual.
Is the wiring connected correctly? Correct the wiring and confirm that the
Check if the controller is wired correctly, if input/output of each signal is correct.
Incorrect
there are no broken wires or short circuits Separate the power supply for the CN1
wiring
with reference to the controller operation controller and the CN5 I/O signal power
manual. supply.
Electrical Connect to Ground correctly. Refer to the Operation Manual and take
noise Avoid bundling the cables. appropriate measures.
The equipment, which generates the
Check if there is equipment which
Influence of magnetic force, should be kept away from
generates a magnetic force, such as a
a magnetic the motor.
magnet or electro-magnetic coil around the
force For example, keep 40 mm minimum
actuator.
distance from the cylinder with auto switch.
Check that the parameter values are
Incorrect correct. Modify the values of the parameters and test
parameters Reconfirm if an appropriate controller is the operation.
used for the actuator.
Check for a temporary voltage drop in the
Operation power supply?
stops There is a possibility of a momentary
(If there is a temporary voltage drop in the
intermittently Voltage power supply, the EMG terminal of CN1
voltage drop because the capacity of the
drop power supply is insufficient, or if the power
power connector will turn OFF so the
supply has “inrush-current protection”.
actuator will stop. However, this stop will
be released when the voltage recovers).
If the controller version is below SV1.00, the
Check during a pushing operation that the pushing force is reduced when the energy
INP output signal is turning on. saving mode is turned on. If the pushing
Pushing (On completion of the pushing operation force is reduced to a value less than the
operation the output INP signal is generated, the value in step data “trigger LV” the INP output
PLC cannot confirm the completion of signal is turned off.
driving). Check the INP output signal before the
energy saving mode is turned on.
Check if the controller specifications are Check that the product number of the
appropriate, the power supply is suitable actuator used matches with the actuator
and the controller is compatible with the which is applicable to the controller before
Unsuitable
actuator. use.
specification
If a blank controller is used, check that the If a blank controller is used, write the data,
written data is identical with the actuator which is identical with the product number of
used. the actuator used.
Leave a minimum interval of 15 ms
(recommendation is 30 ms) between input
Signal Check the timing of the signal from the signals and maintain the state of the signal
timing PLC to the controller. for a minimum of 15 ms (recommendation is
30 ms), because PLC processing delays
and controller scanning delays can occur.

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JXC※-OMX0018
17.2 Position / Speed problems

Possible Investigation method and location of


Problem Countermeasure
cause possible cause

If it is a pushing operation, repeat a return to


origin operation several times to check if the
Incorrect Take measures to make the actuator operate
actuator returns to the origin correctly.
Origin normally (remove foreign matter that
Perform the return to origin position
position interferes with the actuator movement, etc.)
operation several times to check the origin
position.
The
Check that the parameter values are
actuator
appropriate and the program is correct. Modify the values of the parameters and test
does not Incorrect
Review the maximum speed, the maximum the operation.
move to parameters
acceleration and the maximum deceleration
the
of the actuator.
correct
position. Check if the controller specifications are Check that the product number of the
appropriate, the power supply is suitable actuator used matches with the actuator
and the controller is compatible with the which is applicable to the controller before
Unsuitable
actuator. use.
specification
If a blank controller is used, check that the If a blank controller is used, write the data,
written data is identical with the actuator which is identical with the product number of
used. the actuator used.
Is the wiring connected correctly? Correct the wiring and confirm that the
Check if the controller is wired correctly, if input/output of each signal is correct.
Incorrect
there are no broken wires or short circuits Separate the power supply for the CN1
wiring
with reference to the controller operation controller and the CN5 I/O signal power
manual. supply.
Check if the controller specifications are Check that the product number of the
appropriate, the power supply is suitable actuator used matches with the actuator
and the controller is compatible with the which is applicable to the controller before
Unsuitable
actuator. use.
specification
If a blank controller is used, check that the If a blank controller is used, write the data,
written data is identical with the actuator which is identical with the product number of
used. the actuator used.
The equipment, which generates the
Check if there is equipment which
Insufficient Influence of magnetic force, should be kept away from the
generates a magnetic force, such as a
speed a magnetic motor.
magnet or electro-magnetic coil around the
force For example, keep 40 mm minimum distance
actuator.
from the cylinder with auto switch.
PLC processing delay and controller scan
delay are generated. Please ensure an
Signal Check the timing of the signal from the PLC
interval of 15ms (30 ms if possible) or more
timing to the controller.
between input signals, and maintain the
signal state.

Check whether data (step data, parameter)


Data not is written correctly.
Input correct data (step data, parameter)
stored Do not turn off the controller input power or
again and confirm operation.
correctly remove the cable while data is being written
(green light flashing).

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JXC※-OMX0018
Possible Investigation method and location of
Problem Countermeasure
cause possible cause
Check that the parameter values are correct.
Incorrect Modify the values of the parameters and test
Review the maximum speed and the
parameters the operation.
maximum acceleration of the actuator.
Check if a trapezoidal
Operation acceleration/deceleration is programmed for
Modify the setting to make the moving
pattern is not the actuator operation. In case of such
distance longer or the acceleration larger.
suitable. operation, the actuator may start slowing
down before it reaches the maximum speed.
Influence The equipment, which generates the magnetic
Check if there is equipment which generates
of a force, should be kept away from the motor.
a magnetic force, such as a magnet or
Required magnetic For example, keep 40 mm minimum distance
electro-magnetic coil around the actuator.
force from the cylinder with auto switch.
speed is
not Check if the controller’s specifications are Check that the product number of the actuator
achieved appropriate, the power supply is suitable and used matches with the actuator which is
Unsuitable the controller is compatible with the actuator. applicable to the controller before use.
specification If a blank controller is used, check that the If a blank controller is used, write the data,
written data is identical with the actuator which is identical with the product number of
used. the actuator used.
Check for a temporary voltage drop in the
power supply? There is a possibility of a momentary voltage
(If there is a temporary voltage drop in the drop because the capacity of the power
Voltage
power supply, the EMG terminal of CN1 supply is insufficient, or if the power supply is
drop
power connector will turn OFF so the "inrush-current control" type.
actuator will stop. However, this stop will be If necessary, replace the power supply.
released when the voltage recovers.)

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JXC※-OMX0018
Revision history

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JXC※-OMX0018

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