Saes A 134
Saes A 134
Saes A 134
Contents
1 Scope ................................................................ 2
2 Conflicts and Deviations ................................... 2
3 References........................................................ 2
4 Definitions ......................................................... 4
5 General Requirements ...................................... 5
6 Atmospheric Corrosion Protection .................... 6
7 Corrosion under Insulation
(CUI) Protection ................................................ 9
8 Corrosion under Fireproofing
(CUF) Protection ............................................. 11
9 Soil Corrosion Protection ................................ 12
10 Splash Zone Corrosion Protection .................. 12
11 Corrosion Protection for
Submerged Installations ................................. 13
Revision Summary .................................................. 13
1 Scope
1.2 This standard covers metallic materials including carbon steel, galvanized steel,
low alloy steel, stainless steel, aluminum and its alloys, and other corrosion
resistant alloys. For materials not covered, contact the Group Leader of
CSD/MED/Corrosion Engineering Group.
1.3 The corrosion control measures specified herein are to be applied during design,
construction, commissioning, operation, maintenance, and repair of such
equipment and structures.
1.4 The corrosion protection of concrete structures is not covered by this standard.
Refer to SAES-Q-001 for onshore and offshore structural concrete protection
requirements or SAES-B-006 for fireproofing concrete protection requirements.
Any conflicts between this document and other applicable Mandatory Saudi Aramco
Engineering Requirements (MSAERs) shall be addressed to the EK&RD Coordinator.
Any deviation from the requirements herein shall follow internal company procedure
SAEP-302.
3 References
The selection of material and equipment, and the design, construction, maintenance, and
repair of equipment and facilities covered by this standard shall comply with the latest
edition of the references listed below, unless otherwise noted.
ASTM International
ASTM C795 Standard Specification for Thermal Insulation for
Use in Contact with Austenitic Stainless Steel
NACE International
NACE SP 0108 Corrosion Control of Offshore Structures by
Protective Coatings
NACE SP 0198 Control of Corrosion under Thermal Insulation and
Fireproofing Materials
NACE SP 0204 Stress Corrosion Cracking (SCC) Direct Assessment
Methodology
4 Definitions
Atmospheric Zone: The zone of the structure, equipment, or piping that extends
upward from the splash zone and is exposed to sun, wind, spray or rain.
Splash Zone: The zone of the structure that is alternately in and out of the water
because of the influence of tides and wind. The splash zone is defined as the area
between Lowest Astronomical Tide and the maximum High Tide.
Submerged Zone: The surface area of a marine structure that is always covered with
water (subsea) and extends downwards from the splash zone and includes that portion
of the structure below the mudline.
Transition Section: Segment of pipeline or piping where the service changes from
buried to atmospheric.
5 General Requirements
but are not limited to coatings, cathodic protection (CP), linings, and material
upgrading (either to corrosion-resistant alloys or nonmetallic materials).
Selection of appropriate external corrosion control methods shall take all the
following conditions into consideration:
5.4 For cases not specifically addressed herein, the Corrosion Engineering Group
Leader, CSD/MED, shall be consulted to determine appropriate external
corrosion protection requirements.
6.1.3 Upon approval, the quantitative analysis shall be used to determine the
atmospheric corrosivity category for that specific location and shall not
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Document Responsibility: Corrosion Control Standards Committee SAES-A-134
Issue Date: 18 January 2018
Next Planned Update: 18 January 2021 External Corrosion Protection Requirements
6.2.3 When coating inspection and repairs cannot be properly performed, use
non-metallic sleeves or pads should be considered for piping supports
exposed to corrosive atmospheres especially in offshore environments.
6.2.7 Bolting material for flange joints installed in highly (C5-I) or severely
corrosive (C5-M) environments defined in Section 6.1, shall be protected
using one of the followings methods as defined in SAES-L-109:
6.2.7.2 Coating the exposed portions of the bolts (and sealing the gap
between flange faces) as per SAES-H-001 or SAES-H-004
6.2.9 Austenitic stainless steel (300 series) fasteners shall not be used to
connect cable trays in highly (C5-I) or severely corrosive (C5-M)
environments.
7.2 For insulated Super Austenitic Stainless Steel (6-Mo), Super Duplex Stainless
Steel and Nickel-based Alloys (except Alloy 825), protective coating is not
required regardless of operating temperature. For alloys not listed in Table 3,
refer to Corrosion Control Standards Committee Chairman for guidance.
7.3 Insulation shall not be used for personal protection unless there is no other
solution. Consider insulating paints or protective cages (see the flow chart on
the need for insulation in EFC 55, Section 4).
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Document Responsibility: Corrosion Control Standards Committee SAES-A-134
Issue Date: 18 January 2018
Next Planned Update: 18 January 2021 External Corrosion Protection Requirements
7.4 Insulation systems shall be designed to exclude water through effective sealing
of outer jacketing and through the use of non-absorbent, weatherproofing
insulation materials.
(6) Except for lean duplex stainless steel containing no molybdenum and a low nickel content (up to
4.5%). For such alloy, protect similar to austenitic stainless steel (300 series).
7.5 Additional measures shall be taken with the mechanical design of the insulation
system to minimize the possibility of water ingress. Any protrusions similar to
nozzles, attachments and appurtenances have a high risk of water ingress leading
to CUI, refer to API RP 583, Section 9 and NACE SP 0198, Section 3.
7.6 Thermal Insulation for use in contact with Austenitic Stainless Steel shall use
low leachable chloride insulation as per ASTM C795.
7.7 Projects shall evaluate the use of Thermal Spray Aluminum (TSA) to show
effectiveness and evaluate life-cycle cost in lieu of prior coating options.
The application of thermal spray aluminum coating (TSA) is preferable to
prevent CUI, refer to SAES-H-005 and NACE SP 0198.
7.10 If equipment is mothballed, all openings in jacketing shall be sealed off with
suitable tapes or mastics and the system should be inspected periodically in
accordance with the instructions in SAER-2365. If corrosion is detected,
insulation should be removed to access and repair damaged areas followed by
proper insulation replacement.
8.1 Steel surfaces that are to be fireproofed with cementitious materials or covered
with intumescent or other proprietary fireproofing (such as lightweight
concrete), shall be coated in accordance with SAES-H-001.
8.2 Galvanized steel that will be covered with intumescent fireproofing materials
shall be coated in accordance with 12-SAMSS-007 and SAES-H-001
requirements.
8.4 Since CUF is often associated with the testing of firewater monitors and
washing down areas, these activities shall be minimized particularly when
seawater is used as firewater. Also, the facility Inspection Unit shall develop a
plan to adequately inspect for CUF.
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Document Responsibility: Corrosion Control Standards Committee SAES-A-134
Issue Date: 18 January 2018
Next Planned Update: 18 January 2021 External Corrosion Protection Requirements
9.1 Pipelines, piping systems, equipment and structures that are buried or are in
contact with the soil shall be protected by both external coatings and cathodic
protection regardless of soil corrosivity.
9.2 To evaluate and further mitigate the external SCC threat of pipelines, the
approach described in NACE SP 0204 or ASME B31.8S shall be followed.
9.3.1 All buried structures and equipment, tanks including tank bottom plates,
piping, valves, anchor bolts and structural steel for onshore piping shall
be coated following the requirements of SAES-H-001.
9.3.2 All buried onshore piping systems, fittings and well casing, shall be
externally coated as per SAES-H-002 requirements.
9.3.3 All transition areas of piping (buried to above ground pipe sections,
including camel and road crossings) shall require additional protection as
per SAES-H-002. Piping shall be protected with the buried service
coating and supplemented with an approved protective system such as
APCS-113A or APCS-113C (with UV resistant outer wrap).
9.3.4 Buried stainless steel piping shall be externally coated with FBE,
halide-free liquid coating as per SAES-H-002 requirements.
9.4.1 The extent of external coating application on onshore well casings shall
be determined as per SAES-X-700.
10.1 All metallic structures exposed to the splash zone are susceptible to external
corrosion.
10.1.1 For legs and other structural members, the splash zone is between -1.8 to
+4.3 m.
10.1.2 For pipeline risers, the splash zone is between -1.8 to +4.6 m or the first
riser flange, whichever is lower.
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Document Responsibility: Corrosion Control Standards Committee SAES-A-134
Issue Date: 18 January 2018
Next Planned Update: 18 January 2021 External Corrosion Protection Requirements
10.1.4 For the purpose of maintenance of existing coated structures, the splash
zone is defined as the area between Mean Sea Level and the maximum
High Tide, value is between +0.3 to +2.1 m.
10.2.1 Structures and critical process components, like jacket members and
risers, shall be protected by sheathing with Alloy 400 through the splash
zones in accordance with SAES-H-004 requirements. For geometrically
complex configurations where Alloy 400 sheathing cannot be used, a
suitable coating can be used as per SAES-H-004.
CP can be used to supplement coatings in the tidal zone portion of the splash
zone. The tidal zone is often considered to be the portion of the splash zone
below the astronomical high tide mark that is intermittently submerged.
Commentary Note:
CP does not provide protection to the portions of the splash zone that are kept
wet due to sea spray or are only infrequently immersed.
11.1 Protect all water submerged pipelines, piping, valves, fittings, piles, well casing,
equipment and structures, not covered in Section 10, against corrosion by both
external protective coatings as per SAES-H-004 and CP as per SAES-X-300
requirements.
11.2. Offshore oil wells in electrified fields do not need to be coated (not the well
casing nor the jacket). A CP system as per SAES-X-300 alone is sufficient.
Revision Summary
18 January 2018 New Saudi Aramco Engineering Standard.
- To assemble, streamline and clarify existing external corrosion protection
requirements scattered in SAES-L-133, SAES-H-001, SAES-H-002, and
SAES-H-004 for ease of use by Capital Projects and Operating Facilities.
- To enable cost saving mainly in capital projects by minimizing confusion with
regards to what industrial metallic components and structures should or should
not be coated.
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