Saep 347 PDF
Saep 347 PDF
Saep 347 PDF
1 Scope.............................................................. 2
2 Conflicts and Deviations................................. 2
3 Applicable Documents.................................... 3
4 Definitions and Abbreviations......................... 4
5 Stockists Qualification Requirements............. 4
6 Purchasing Requirements.............................. 6
7 Quality Assurance Requirements................... 8
8 Quality Control Requirements....................... 12
1 Scope
1.1 This procedure defines the minimum mandatory requirements and regulations
for both Company direct purchase orders and project contractor purchase orders
of Metallic Pipes, Fittings, Flanges and Valves from approved Stockists.
Commentary Note:
1.2 This procedure is applicable when either or both of the following exist:
1.4 This procedure shall be part of Company direct orders or project contractor
purchase orders placed to an approved Stockist in addition to the applicable
materials specifications and inspection requirements.
1.5 Stockists shall ensure and maintain objective evidence that only materials in
compliance with this procedure and applicable Saudi Aramco specifications are
supplied to any Saudi Aramco facility through project contractor purchase orders.
2.1 Any conflicts between this procedure and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Engineering Standards (SAESs),
Standard Drawings (SASDs), or industry standards, codes and forms shall be
resolved in writing by the Company or Buyer Representative through Chairman,
Project Quality Standards Committee of Saudi Aramco, Dhahran.
2.2 Direct all requests to deviate from this standard in writing to the Company
Representative, who shall forward such requests to Manager, Inspection
Department of Saudi Aramco, Dhahran according to the internal company
procedure SAEP-302.
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
3 Applicable Documents
All references mentioned below shall be considered as part of this procedure to the
extent specified herein and shall be of the latest issue (including all revisions, addenda,
and supplements) unless stated otherwise.
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
Page 4 of 21
Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
5.2.2 Stockists shall comply with all the requirements for Quality Assurance,
Quality Control and Purchasing specified in this procedure.
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
6 Purchasing Requirements
6.1 General
6.1.4 Stockist shall make sure that all applicable Saudi Aramco standards,
specifications and inspection requirements, along with the international
requirements, are attached with the PO.
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
Seamless and
Welded Austenitic
Stainless Steel Pipes.
Scope of Supply: For valves NPS 2 and larger, service is Limited to Oily 04-SAMSS-048
Sewer Water application and utility services (non-sour
Forged Steel, Ductile and non-hydrocarbons in accordance with ASME B31.3 and applicable
Iron and all other Category D requirements). 04-SAMSS-XXX-
non-ferrous body specifications
materials**
Notes:
(1)
ERW and Spiral welded pipe are not allowed to be purchased from Stockists.
(2)
Low alloy steel, nickel alloy and other alloys need special review and approval by Materials Engineering
Standards Committee of Consulting Service Department.
(3)
For Valves: Service is to be confirmed prior to placing an order with Stockist. The service application shall
be stated in the PO.
** Non-ferrous body materials (such as Bronze, Brass, Copper, Aluminum, …etc.)
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
6.3 Inspection
7.1.1 Stockists shall only supply materials from Saudi Aramco approved
manufacturers for the Company direct purchases and the contractually
approved manufacturers for project purchases.
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
7.2.2 The Stockist shall disclose any deviation from the purchase requisition
in writing to the buyer’s inspection representative. Saudi Aramco
approval of any deviation shall be obtained prior to such acceptance of
the purchase order.
7.3.1 The name and location of Saudi Aramco approved manufacturer where
Stockist proposes to procure materials or had obtained materials from.
7.3.2 Signed letter from the manufacturer to the Stockist confirming its
capability to comply with all applicable Saudi Aramco Materials
System Specifications and Inspection Requirements Form A-175
referenced in the Purchase Order.
7.4.3 Stockists shall utilize competent sales and purchasing personnel who
are familiar with International industry codes and Saudi Aramco
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
7.5.1 Where appropriate, the Stockist shall identify and track materials as per
its latest quality manual, procedures and shall define the inspection
status against P.O. inspection requirements (SA-175 Forms).
7.5.3 All inspection, testing and technical documents, including material test
certificates, shall be written in English or has an authorized legal
English translation.
7.5.6 As minimum, Stockist shall ensure the following are carried out by
Saudi Aramco approved manufacturer for inspectable materials:
7.5.6.1 All materials shall have the correct Heat Number, hard
stamped or stenciled and legible. Hard stamping may be
excluded if specified in purchase order or applicable Saudi
Aramco Material Systems Specification (SAMSS).
7.5.6.2 For pipes, the Heat Number shall be low stress die
stamped/stenciled or hard stamped at one end.
7.5.6.3 For fittings, the Heat Number shall be hard stamped at one
location except for stainless steel which shall not be hard
stamped.
7.5.6.4 Stainless Steel (SS) fittings shall have the Heat Number low
stress die stamped or stenciled.
7.5.6.5 For small bore fittings, the Heat Number shall be hard
stamped or stenciled on the fitting.
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
7.5.8 The packing shipment slip shall represent a true manifest of the
contents being shipped. All materials leaving on a particular shipment
shall have the correct Heat Number, hard stamped/ stenciled and
legible, as detailed in 7.5.6, on the component itself. A hard copy of
relevant Material Test Certificates shall be provided along with
packing shipment slip.
7.7.1 Stockist shall have a system for Positive Material Identification (PMI)
or utilize approved 3rd party compliant with SAES-A-206.
7.7.2 Stockist shall perform PMI including alloy verification as per SAEP-347
(Forms 175-030100 and 175-320300) to ensure that supplied material
meets the intended service requirements and to verify technical
parameters in the material certificates provided by the approved
manufacturers.
7.7.3 Stockist shall have some testing tools such as tensile testing machine,
Charpy, spectrometer and hardness testing machines or have a current
access agreement with a qualified third party acceptable to Saudi
Aramco to perform the testing mentioned here.
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
7.7.4 Stockist shall have some basic nondestructive testing (NDT) capabilities
such as liquid penetrant examination (LPE). Advanced type of NDT can
be outsourced to qualified third party acceptable to Saudi Aramco.
7.7.5 Stockist should have capacity for or current agreement with third parties
for measuring equipment calibration according to ISO 9001:2008
requirements.
8.1 Inspectable materials purchased and inspected as mandated by 6.3 are subject to
the requirements of Inspection Form 175-030100 in addition to the applicable
inspection requirements mentioned in the purchase order.
8.4 Stockist qualified QC personnel shall proactively perform required in- house
inspection, review and accept all related documents prior to notifying the
buyer’s inspection representative to perform his inspection. Stockist needs to
demonstrate how they control these inspections.
8.6 Stockist shall provide the manufacturer's original materials certificates and tests
reports for Buyer inspector(s) review. Stockist shall attain manufacturer’s stamp
on all copies made from original materials certificates and tests reports as
“Certified true copy of original”. This shall be verified and endorsed by the
Buyer inspector(s).
8.7 All “inspectable” stock materials shall be visually inspected by the buyer’s
inspection representative. No partial or sample inspection is allowed.
8.8 For metallic valves, in addition to the above requirements, hydro-testing shall be
done as per the sampling criteria of 04-SAMSS-048 at the presence of the
Stockist and buyer’s inspection representatives.
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
Revision Summary
24 November 2014 Major revision as per the Value Engineering conducted.
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
Quality control personnel employed by Stockist shall meet, as a minimum, the following
qualification and experience requirements. Saudi Aramco shall be the final authority for the
determination of equivalency and adequacy for all qualifications, certifications and experience.
Quality Assurance Manager/Quality Management Representative:
Shall have demonstrated knowledge and training in the ISO 9000 Series international
standards, or equivalent.
Shall be able to exercise judgment on the criteria and requirements of the standards.
Shall have a university degree or equivalent with a minimum of five (5) years of direct
experience in Quality Assurance system activities of which two (2) years must be in
managing quality system.
Shall have demonstrated knowledge of Hydrogen Induced Cracking (HIC) resistant
steel materials and requirements.
Quality Control (QC) Inspector: as a minimum,
Shall be able to read, write and speak English.
Shall have five (5) years overall inspection experience, including two (2) years of this
inspection experience in the specific commodity and processes to be inspected.
QC inspectors shall be fully conversant with applicable industry standards, procedures,
and fabrication methods and shall perform a variety of inspection functions with minimal
supervision as required to verify supplier compliance with the purchase order
requirements.
Shall be able to read engineering drawings.
Shall have knowledge and understanding of ISO 9001 quality system requirements and
implementation. He shall demonstrate working knowledge of codes as required by the
purchase order, such as ASME, ANSI, NACE, and API, and testing equipment
including Positive Material Identification test equipment required for the inspection of
mechanical commodities such as pipes, piping, fittings, flanges, valves, and fasteners.
Shall have demonstrated knowledge of Hydrogen Induced Cracking (HIC) resistant
steel materials and requirements.
Where Nondestructive Testing (NDT) forms are part of the QC activities, and inspector is
required to review or ensure NDT programs and results, he shall have been previously
qualified and certified to a minimum ASNT Level II in the relevant method (s).
When performing, reviewing or ensuring Nondestructive Testing in VT, MT, PT, RT or
UT, he shall be certified in the specific method.
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
NO
Proceed with
Send the Quality
Stockist document back to
Request SR&QU with QA
findings.
YES
SR&QU
Issue Approval/ Disapproval letter to Stockist
7
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
Country: Telephone:
□ Yes □ No
Comments:
3.3 Saudi Aramco Approved Manufacturers: Is your company able to procure materials
from Saudi Aramco Approved Manufacturers?
□ Yes □ No
Comments:
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
4.0 RESOURCES
4.1 Can your company communicate in written and spoken English (e.g., e-mail, phone, fax…etc.)?
□ Yes □ No
4.2 Does your company have the resources to manage Stockist Material as per SAEP-347?
□ Yes □ No
Number of Procurement personnel: Number of Sales personnel:
Number of QA/QC personnel: Number of QC Inspectors:
Number of Trained Quality Auditors: Number of Welding Inspectors:
Total Number of qualified NDE personnel: Total Number of Employees:
Name & Job Title of Management Representative:
Name & Job Title of Quality Head:
Quality system elements currently implemented by the vendor and reflected in the vendor’s quality
Manual:
ELEMENT DESCRIPTION IMPLEMENTATION COMMENTS
1 Quality management system
2 Management responsibility
3 Resource management
4 Product realization
5 Measurement, analysis and improvement
I = IMPLEMENTED N/A: NOT APPLICABLE
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
5.2 Does your company possess a valid and current (not expired) ISO 9001 certification from an
accredited ISO certification body?
□ No
Comments:
□ Yes □ No
Qualification Minimum Requirements for QA Manager
Has knowledge and training in the ISO 9000 Series international
standards, or equivalent. □ Yes □ No
Able to exercise judgment against the criteria of the standards □ Yes □ No
Knowledge in HIC-resistant steel requirements □ Yes □ No
Have a university degree or equivalent with a minimum of five (5)
years of direct experience in Quality Assurance system activities
of which two (2) years must be in managing quality system.
□ Yes □ No
□ Yes □ No
Qualification Minimum Requirements for QC Inspectors
High School graduate, or equivalent. He shall be able to read,
write and speak the English Language. □ Yes □ No
Have five (5) years inspection experience in manufacturing
activities, including two (2) years of this inspection experience in
the specific commodity and processes to be inspected.
□ Yes □ No
Fully conversant with applicable industry standards, procedures,
and fabrication methods and shall perform a variety of inspection
functions with minimal supervision as required to verify supplier □ Yes □ No
compliance with the purchase order requirements.
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
□ Yes □ No
Comments:
□ Yes □ No
Comments:
□ Yes □ No
Comments:
6.5 List of Sub-Contractors, [Approved Hydro testing Shops, NDT Service Providers…etc.]
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
6.6 Can your company facilitate in-process and final inspection visits by Buyer Representative / end
user at your manufacturing facility?
6.7 Does your company have Measuring and Testing Devices to perform the QC Work?
□ Yes □ No
Comments:
6.8 Is your company familiar with the international standards used for the manufacturing of these
materials (i.e., API 5L, API 598, ASTM, etc.).
□ Yes □ No
Comments:
7.0 INFRASTRUCTURE
7.1 Does your company have a Storehouse and a Yard house to store and protect the materials?
□ Yes □ No
Comments:
7.2 Does your company have an inspection area to inspect the material?
□ Yes □ No
Comments:
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Document Responsibility: Project Quality Standards Committee SAEP-347
Issue Date: 24 November 2014
Next Planned Update: 24 November 2019 Supplying Material from Stockists
Instructions
This survey questionnaire is part of the Saudi Aramco vendor evaluation process.
Please complete this questionnaire, attach copy of the following documents (in the English
Language) with your request and send it to Saudi Aramco. The following documents are
required to be submitted:
2. Copies of ISO certificates and/or any other quality certificate(s) awarded to you
4. List detailing the major users of your supplied materials with order completion dates,
address, and contact name and telephone number. The list must be relevant to the
products you aim to supply to Saudi Aramco.
Your submittal will be reviewed by Saudi Aramco for adequacy. It might be followed by plant
visit to assess implementation and effectiveness of your quality system in accordance with the
identified ISO 9000 standard, and to evaluate the capability of your facility to supply materials
that meet Saudi Aramco applicable specifications.
All information provided is considered confidential.
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