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Cyclone-32-CS Manual

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20869 Plummer St.

Chatsworth, CA 91311
Toll Free: 888-542-6374 (US only)
Phone: 818-349-9166 I Fax: 818-349-7286
www.ganeshmachinery.com

GANESH CYCLONE - 32 CS
7 - Axis TWIN-SPINDLE MILL / TURN CENTER
WITH SUBSPINDLE, “C” & “Y” AXIS

1-3/8” Bar Capacity, 6000 RPM


27-tools with 11-driven tools
9-Backworking tools are available!
For a complete part done in just one operation!
GANESH CYCLONE-32 COUNTER SPINDLE
7-AXIS PRECISION CNC TURN/MILL CENTER

The GANESH CYCLONE-32 CS is a 7-axis 1.375” (36mm) bar diameter sliding headstock CNC lathe
without a guide bushing. This facilitates fast set up, allows greater work piece concentricity, and provides
superior cutting rigidity over conventional Swiss-style lathes. The CYCLONE-32 CS provides for short cycle-
times because the Counter Spindle can work simultaneously with the Main Spindle. The CYCLONE-32 CS does
not require the use of ground bar stock or a guide bushing, as required with most Swiss-style machines. No
ground stock requirement and no guide bushing means much shorter bar remnants. These both represent a
substantial cost savings by conserving material and reducing change over time which improves profitability.
The CYCLONE-32 CS CNC is very robust and rigid machine. The heavy ribbed box cast machine weighs
nearly 8,000 pounds! The machine can make aggressive rough cuts and then finish with a second tool while
achieving much greater tool life on all tools. The GANESH CYCLONE-32 CS allows for multiple tool passes
with rough and finish cutting of all part features. Standard Swiss machine cuts are limited to the length of
the guide bushing. Longer cuts must be micro-fed at full depth with one-tool in just one-pass, which burns up
expensive tooling, limiting production efficiency and adding cost. These advantages are particularly evident in
tougher materials where the capability of the Cyclone-32 CS really excels.
The GANESH CYCLONE-32 CS lathe features a total of 27-tool stations. The Main Spindle can use 18
tools. There are 4-live cross tools, 3-live axial tools, 6-turning tool stations, and 5-ID tool stations, all in a gang
configuration. It is possible to creatively tool for added capacity by double-tooling ID-tools stations with dual
insert boring bar holders will allow rough and finish boring, boring and turning, boring and threading, with one
tool position without spindle reversals. The Counter Spindle has 9-tool stations including 4-driven stations.
The CYCLONE-32 CS Main Spindle features oversized 110mm bearings and a 7.28” X-axis stroke, a Y-axis
travel of 19.3” for full off-centerline machining capability. Z-axis stroke is 6.5 inches. Both Main and Counter
Spindle have a high-performance C-axis with full contouring and 360,000 radial positions (0.001-degree
resolution). C-axis operations facilitate engraving and machining other complex part details. The 5-station
fixed ID gang tooled slide uses solid bushings or ER-20 collets to hold cutting tools. The Counter Spindle has
X-axis stroke of 11.5 inches, Z-axis stroke of 11.6 inches and a full-featured rotary C-axis with 360,000 radial
positions. 11 ER-20 driven holders are included with the machine for tool shanks up to ½” (13mm).

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TOOL & AXIS LAYOUT
Main Spindle Tooling
18-Total Tool Positions with 7-Live Tools
 6000 rpm, C-Axis 360,000 position, Brown & Sharpe #22 or Traub “Dead-Length” A-32 Collet Chuck
 4-Axis Servo Motor Control – X1, Y, Z1 & C1 axis
 6-Turning Tools - ½” x ½” x 5” or 12mm x 12mm, (Optional 5-Turning Tools, 5/8” or 16mm)
 5-End Working Static Drill /Bore /Tapping Tools – Using ½” ER-20 Collet Chucks or 25mm bushings
 4-Overhead Radial Driven Tool Spindles, 4,000 rpm, 2.0 HP, with ER-20 Collet Chucks
 3- Axial Driven Tool Spindles, 4,000 rpm, 1.0 HP, with ER-20 Collet Chucks

Subspindle Tooling
9-Total Back-Working Tool Positions with 4-Live Tools
 6000 rpm, C- axis w/ 360,000 positions, Brown & Sharpe #22 or Traub “Dead-Length” A-32 Collet Chuck
 3-Axis Machining Capability – X2, Z2, C2
 4-ER-20 Live Tool stations (or static Turn / Drill / Bore / Tap) for simultaneous front & back machining
 5-Static End Working Drill /Bore /Tap Tools – using ½” capacity ER-20 Collet Chucks or 25mm bushings
 9-Total Back Working Tool Positions with up to 4-driven spindles using ER-20 Collet Chucks

TOTAL: 27-Tool Positions – With 11-Driven Tools

5 - 25mm Tool Bores For Sub Spindle.


(Drilling / Boring)

Turning Turning Tools


6) 1/2 " shank or 5) 5/8" shank

4 ER-20 Radial Live Tool Holders


Y (Milling, Drilling & Tapping)
Sub Spindle
Traub A-32 Dead-Length 1-1/4" Dia
X1

C2
3 ER-20
Axial Live Tool Holders
(Milling, Drilling &Tapping)

5 - 25mm Axial Tool Holder


(Drilling, Taping & Boring)

C1 Z2

Main Spindle X2
Traub A-32
1-1/4" (1-3/8" Optional
4 ER-20Tools Holders for Sub Spindle
Rotary or stationary
(Drilling, Boring & Turning)

Z1

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GANESH CYCLONE-32 CS Design Specifications
Machine Bed
The one-piece heavy-duty box style torque-tube machine bed and base casting is made of a high-density
Meehanite processed cast iron structure that is heavily ribbed to increase lateral stiffness and maximize stress
absorption during the turning process. The torque-tube casting ensures that no twisting occurs in the bed during
heavy cutting, or as a result of thermal migration. The low center of gravity cast bed weighs 6,000 pounds and
the design gives superb vibration control, which provides for superior surface finish and increased tool life. The
assembled machine weighs over 7,820 pounds making it the heaviest machine in its class.

Precision Linear Ways

All five linear axis; X, Y, Z, X2 & Z2 utilize heavy-duty ball- type


linear ways to ensure sustained high accuracy machining results,
as well as efficient machining performance. The fast rapid
traverse rates reduce non-cutting time and the low stick/slip
characteristics of the linear way design ensure superior complex
workpiece shape definition because the axes precisely follow the
control contour commands.

Ball Screws & Bearings


Premium quality double-nut ballscrews are double-anchored to ensure high accuracy and long service life. The
ballscrew nuts are preloaded and forced lubricated, and together with the linear ways are laser aligned during
machine assembly. The ballscrew rotational torque is checked over the entire travel to ensure trouble-free non-
binding alignment to minimize wear and limit thermal migration to ensure high machining accuracy.

Machine Spindle
The machine spindle features 5 high quality Class-7 (P4) 110mm bearings with 3-front bearings and 2-rear
bearings, which are lubricated for life. The spindles are dynamically balanced to eliminate vibration for better
surface finish and workpiece accuracy. This extra attention to detail in assembly produces a spindle with higher
concentricity that generates less heat and maintains a longer operational service life. Every spindle is put
through a 72-hour test run prior to assembly that records any thermal gradients or spindle vibration. This
process ensures many years of trouble-free production use. The spindle is driven by a multi-ribbed offset drive
belt to enhance the cutting torque for more efficient metal removal over a wide range of spindle speeds.

Spindle Motor
The spindles are both driven by highly reliable Mitsubishi series motors designed specifically for heavy-duty
machine tool applications. The motors are balanced within 5-microns to provide state-of-the-art surface
finishes. The motors are designed with less rotor inertia than standard induction motors and features a large
diameter output shaft and heavy-duty radial load bearings for a long service life. This means faster acceleration
and deceleration rates and reduced cycle time for increased productivity. The Mitsubishi series motor is
matched to a Mitsubishi servo amplifier module which provides a variable current to the spindle motor ensuring
high reliability and accuracy in angular positioning for superior thread-start positioning, engraving, and other live
tool machining where accurate angularity is required for precise shape definition in your workpiece.

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MACHINE SPECIFICATIONS: CYCLONE-32 CS
Main Spindle:
Maximum RPM / spindle bearing 6,000 RPM / 5-bearing spindle, 3-front, 2-rear ø110mm
Spindle Motor: 10-HP 3,000 rpm spindle motor, 2:1 pulley ratio
Collet Nose: Brown & Sharpe #22 or Traub A-32
Spindle Bore 1.456” (37mm)
Maximum Barstock Diameter: 1.25” (32mm) standard 1.375” (36mm) with adapter
X-axis Travel: 7.28” (185mm)
Y-axis Travel: (true Y-axis, not compound Y) 19.29” (490mm)
Z-axis Travel: 6.50” 165mm)
Rapid Travel Speed: X, Y, Z 1,181 IPM (30m /minute)
Minimum input unit: 40 millionths (0.00004”) (0.01mm)
OD Turning Tool Positions: 6 OD Tools (½” or 12mm) (5-5/8” tool plate available)
ID Turning Tool Positions: 5 ID Tools
OD Turning Tool size ½” or 12mm (5/8” or 16mm Optional)
ID Turning Tool Bore Size 25 mm
Spindle Center Height 40” (1015mm)
Sub Spindle:
Sub spindle RPM / spindle bearing 6,000 RPM / 4-bearing Quad-Duplex pair configuration
Sub spindle Motor: 5-HP 3,000 rpm spindle motor, 2:1 pulley ratio
Collet Nose: Brown & Sharpe #22 or Traub A-32
Maximum Barstock Diameter: 1.250” in collet chuck (1.080” (27.5mm) pass thru)
X-axis Travel: 11.53” (293mm)
Z-axis Travel: 11.61” (295mm)
Minimum input unit 0.0001” (0.001mm = 40 millionths inch)
ID Turning Tool Bore Size: 25mm
Air Blast nozzle: Included
Finished Parts Ejector: Included
Live Tooling: All live tools are gear driven w/ ø42mm bearings – no belts!
Cross slide live tools: 4-ER-20 cross slide live tools, 4,000 rpm, 2.0 HP (1.5kw)
Front slide live tools: 3-ER-20 front slide live tools, 4,000 rpm, 1.0 HP (0.75kw)
Subspindle axial live tools: 4-ER-20 axial live tools, 4,000 rpm, 1.0 HP (0.75kw)
(1 radial live tool can be substituted on subspindle tool block)
Live tool collet size: ER-20 collet, ½” (0.5-13mm) tool shank capacity
Max RPM for live tools: 4,000 RPM
Machine Dimensions:
Machine Length 101” * (2420mm) ( * +36” for chip conveyor)
Machine Depth 68” (1500mm)
Machine Height 80” (1985mm)
Machine Weight 8,000lbs (3,628kgs)
Coolant Pump Dual 50psi 3/4-HP Coolant Pumps for main and subspindle
Coolant Tank Capacity 80-gallon coolant tank, with coolant flow confirmation sensor
Lubrication distribution Way lube distributed at 3-6 cc / 15 minute cycle
Machine Power Requirements 220vac ±5%, 63-amps, 3-phase, 60Hz
Air Requirements 85-PSI at 10-CFM for parts catcher, parts ejector, & air blast

The Cyclone 32-CS is manufactured in our


Certified ISO 9002 Production Facility in TAIWAN.

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Main Spindle Tool Clearance Drawings

Side View Facing View

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Sub-Spindle Tool Clearance Drawings

Top View – On top


Side View - Below

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MACHINE DIMENSIONS

Machine Dimensions: Length 101”, Width 68”, Height 80”

27-tool positions with 11-driven tools allow you to


keep multiple setups on the machine for fast changeover!

The 5-boring stations front, and 5-boring stations for back work,
can utilize dual-insert tool shanks for even greater tool density.

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Ganesh Super 900T Advanced Multi-Tasking CNC Control

 PC-based control with 256 MB memory, 96-tool offset pairs, and a 15” LCD color monitor
 Programs like the venerable Mitsubishi Meldas control
 Program check-out using MPG handwheel retrace to advance and retract axis moves at
the speed that the handwheel is turned to maintain a high level of process control
 Toolpath shown in a multiple color overlay displaying each tool
 Tool-Life Management, Program Code Check, & Alarm Help
 Over 20-standard canned cycles for efficient program development
 Advanced drilling and tapping servo synchronization for shorter cycle times
 Cylindrical Interpolation transforms the cutting path from a plane to a cylinder for
engraving etc.
 Polar coordinate interpolation to synchronize linear axis motion to rotary workpiece motion
 Ladder diagram for extensive machine condition evaluation and diagnosis
 Parameter setting pages by group layout with complete description in clear text
 NC file name storage with complete record of start time, total time and output quantity.
 RS-232 (DB-25 connection), RJ-45 Ethernet connector
 Compact Flash card reader for up to 1-GB memory card

Prices and specifications subject to change without prior notice.

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