®

HydraTech HydraWrap
Structural Composite Repair System
Issue 10.14

The HydraWrap system is a performance driven product that PERFORMANCE DATA

provides a chemical and corrosion resistant structural repair.
The HydraWrap system is backed by our engineering staff CHEMICAL RESISTANCE ASTM D543 (30 day immersion)
that services each application with assessment and technical
support. It offers a low cost, long term solution to the most Water No effect
challenging demands of the industry.
Sodium Hydroxide 5% No effect
Ammonium Hydroxide 5% No effect
PRODUCT DESCRIPTION Sodium Hypochlorite (bleach) No effect
Ferric Chloride 1% No effect
 HydraWrap is Carbon Fiber Reinforced Polymer (CFRP)
Sulfuric Acid 20% No effect
repair system engineered to restore or enhance the
structural integrity of pipe and infrastructure. Nitric Acid 1% No effect
 Each HydraWrap product is a uniquely designed high Detergent Solution No effect
performance system that consists of a 100% solids high Gasoline No effect
build epoxy Primer, a 100% solids epoxy Wet-Out resin, and Toluene No effect
carbon fiber fabric.
 The Primer provides excellent adhesion to a variety of ADHESION ASTM D4541 (psi)
substrates while allowing a sag free application at high film Cold Rolled Steel >2,000
builds. Hot Rolled Steel >2,000
 The Wet-Out resin is designed to thoroughly wet out the Cast Iron >2,000
fiber forming a composite matrix with a very high tensile and 304 Stainless Steel >2,000
flexural properties. 316 Stainless Steel >2,000
Concrete Concrete Failure
Advantages
 Rapid development of physical properties with ambient cure. (Testing reflects results after 24 hour cure)
No post cure required.
 Chemical and Corrosion Resistant Structural Repair Composite System Hoop Hoop Axial
 High Tensile / Flexural Modulus and Strength (two ply bidirectional ) 200C 300C 300C
 100% Solvent-Free, Zero V.O.C. Tensile Strength 44.1 104 23.4
ASTM D3039 (ksi)
 Low temperature cure down to 40ºF (4ºC)
Tensile Modulus
 Restores Maximum Allowable Operating Pressure (MAOP) ASTM D3039 (msi)
4.44 8.26 2.21
 Installed by fully trained application specialists % Elongation 1.04 1.27 1.2
 Full contract support services available ASTM D3039
Flexural Strength 54.1 77.3 27.4
ASTM D790 (ksi)
Flexural Modulus 2.36 3.8 1.27
PHYSICAL PROPERTIES ASTM D-790 (msi)
CTE 5.6
Primer Wet-Out ASTM E831 (x10-6/°F)
Color Steel Blue Clear Lap Shear 13.4
Working Life – 68ºF (20ºC) 15 minutes 15 minutes ASTM D3165 ( ksi)
Dry Times – 68ºF (20ºC) 4 Hours 4 Hours Poisson’s Ratio 0.249
% Vol Solids (ASTM 2369) 100 100 ASTM E132
Shore D Hardness (ASTM D2240) 80 85 Maximum Operating
Mix Ratio Pre-measured 1:1 Temperature (°F) 140 / 200
Continuous / Intermittent
Flash Point > 200ºF (93ºC)
Storage Life Twelve months when stored
Conforms to DOT regulations • PCC-2 Art 4.1, 4.2
in original sealed containers,
ASME B31.1•.3•.4•.8 • API 570 • ISO15649
between 50-77ºF (10-25ºC)
ISO13623 • ACI 440.2R08
Taber Abrasion Resistance - ASTM D4060 <600 For details regarding the testing associated with the provided data refer to
(H18, 1000g, mg of loss/1000 cycles) the HydraWrap Testing and Design Sheet.

HydraTech Engineered Products LLC

10448 Chester Road, Cincinnati, OH 45215 Phone (513) 827-9169 Fax (513) 827-9171
www.hydratechllc.com
1
 ®
HydraTech HydraWrap
Structural Composite Repair System
Issue 10.14

APPLICATION RECOMMENDATIONS INSTALLATION PROCEDURE

Minimum Application Temp 40ºF (4.4ºC)  Prep substrate according to NACE / SSPC spec.
Maximum Relative Humidity 85%  Measure fabric around pipe to ensure proper length.
Substrate Temperature 5ºF (3ºC) above dew point  Mechanically mix together both primer components until
Thinning Do not thin uniform.
Cleaning Fluid Universal Equipment  Apply primer to prepared substrate via brush or spreader.
Cleaner  Mix both Wet-Out components for two minutes.
To aid application at low temperatures, both components  Apply Wet-Out to fabric via spreader or impregnator
should be warmed to 60-68ºF (15.5-20ºC) prior to mixing. ensuring complete wet out of fabric.
 Apply saturated fabric to wet primer ensuring a consistent,
smooth wrap free of voids.
SUBSTRATE PREPARATION  Allow system to completely cure.
 If exposed to sunlight, top coat the wrap with a light stable
Substrate preparation dictates the adhesion performance of top coat.
any coatings system. A properly prepped surface will ensure
maximum life and performance of the system. For details regarding application refer to the HydraWrap Installation Procedure

Concrete: NACE No.6* / SSPC-SP 13*

Steel: NACE No.2* / SSPC-SP 10* COVERAGE
NACE No.3 / SSPC-SP 6
NACE No.5 / SSPC-SP 12 UNIT SIZE COVERAGE
PRIMER Pt 4.5 sqft
*indicates recommended method Qt 9 sqft
Hg 23.5 sqft
NOTE
WET-OUT Pt 4 sqft of fabric
The HydraTech Standard HydraWrap System is not intended Qt 8 sqft of fabric
for applications with exposure to strong acids, organic acids, Primer coverage based on 32mil film build.
strong solvents (MEK, Acetone, Alcohol) or high Wet-Out coverage based on 99.36gg/sqft of 300C fabric.
temperatures (>200ºF). To be applied by certified personnel
only. See MSDS for safety information.

ORDER INFORMATION
Part No. for standard kits consist of: System Code – Pipe Size – Pipe Style
ex. SH-12-W (Standard HydraWrap for 12” Weld Repair)

SYSTEM CODE PIPE SIZE PIPE STYLE

SH = Standard 2 = will wrap up to one 2” pipe 14 = will wrap up to one 14” pipe W = Weld
A = Acid 4 = will wrap up to one 4” pipe 16 = will wrap up to one 16” pipe E = Elbow
M = Mid-Temperature 6 = will wrap up to one 6” pipe 20 = will wrap up to one 20” pipe T = Tee
H = High Temperature 10 = will wrap up to one 10” pipe 22 = will wrap up to one 22” pipe SS = Spiral
SS = SubSea 12 = will wrap up to one 12” pipe 24 = will wrap up to one 24” pipe U = Universal

*** NOTE: Custom kits are available to accommodate nearly any installation. ***
Add an M for the Marine Kit Option. Marine Kits includes tools for mixing and applying the HydraWrap System. ex. SH-12-W-M

HydraTech Engineered Products LLC

10448 Chester Road, Cincinnati, OH 45215 Phone (513) 827-9169 Fax (513) 827-9171
www.hydratechllc.com
2
 ®
HydraTech Mid-Temperature HydraWrap
Structural Composite Repair System for Mid-Temperature Applications
Issue 10.14

The HydraWrap system is a performance driven product that PERFORMANCE DATA

provides a chemical and corrosion resistant structural repair.
The HydraWrap system is backed by our engineering staff CHEMICAL RESISTANCE ASTM D543 (30 day immersion)
that services each application with assessment and technical
support. It offers a low cost, long term solution to the most Water No effect
challenging demands of the industry.
Sodium Hydroxide 5% No effect
Ammonium Hydroxide 5% No effect
PRODUCT DESCRIPTION Sodium Hypochlorite (bleach) No effect
Ferric Chloride 1% No effect
 HydraWrap is Carbon Fiber Reinforced Polymer (CFRP)
Sulfuric Acid 20% No effect
repair system engineered to restore or enhance the
structural integrity of pipe and infrastructure. Nitric Acid 1% No effect
 Each HydraWrap product is a uniquely designed high Detergent Solution No effect
performance system that consists of a 100% solids high Gasoline No effect
build epoxy Primer, a 100% solids epoxy Wet-Out resin, and Toluene No effect
carbon fiber fabric.
 The Primer provides excellent adhesion to a variety of ADHESION ASTM D4541 (psi)
substrates while allowing a sag free application at high film Cold Rolled Steel >2,000
builds. Hot Rolled Steel >2,000
 The Wet-Out resin is designed to thoroughly wet out the Cast Iron >2,000
fiber forming a composite matrix with a very high tensile and 304 Stainless Steel >2,000
flexural properties. 316 Stainless Steel >2,000
 Mid-Temperature HydraWrap system is designed to provide Concrete Concrete Failure
a structural repair that will dry at ambient temperatures of
215°F and intermittent temperatures up to 250°F. (Testing reflects results after 24 hour cure)

Advantages Composite System Hoop Hoop Axial

 Rapid development of physical properties with ambient cure. (two ply bidirectional ) 200C 300C 300C
No post cure required. Tensile Strength 58.40 83.10 16.90
 Chemical and Corrosion Resistant Structural Repair ASTM D3039 (ksi)
Tensile Modulus
 High Tensile / Flexural Modulus and Strength ASTM D3039 (msi)
4.25 6.73 1.86
 100% Solvent-Free, Zero V.O.C. % Elongation
 Restores Maximum Allowable Operating Pressure (MAOP) ASTM D3039
1.34 19.19 0.95
 Installed by fully trained application specialists Flexural Strength 72.80 58.0 28.0
 Full contract support services available ASTM D790 (ksi)
Flexural Modulus 31.11 3.64 1.27
ASTM D-790 (msi)
Maximum Operating
PHYSICAL PROPERTIES Temperature (°F) 215 / 250
Continuous / Intermittent
Primer Wet-Out
Color Gray Clear Conforms to DOT regulations • PCC-2 Art 4.1, 4.2
Working Life – 68ºF (20ºC) 35 minutes 35 minutes ASME B31.1•.3•.4•.8 • API 570 • ISO15649
Dry Times – 68ºF (20ºC) >24 Hours >24 Hours ISO13623 • ACI 440.2R08
% Vol Solids (ASTM 2369) 100 100
Shore D Hardness (ASTM D2240) 75 80 For details regarding the testing associated with the provided data refer to
Mix Ratio Pre-measured 1:1 the HydraWrap Testing and Design Sheet.
Flash Point > 200ºF (93ºC)
Storage Life Twelve months when stored
in original sealed containers,
between 50-77ºF (10-25ºC)

HydraTech Engineered Products LLC

10448 Chester Road, Cincinnati, OH 45215 Phone (513) 827-9169 Fax (513) 827-9171
www.hydratechllc.com
1
 ®
HydraTech Mid-Temperature HydraWrap
Structural Composite Repair System
Issue 10.14

APPLICATION RECOMMENDATIONS INSTALLATION PROCEDURE

Minimum Application Temp 40ºF (4.4ºC)  Prep substrate according to NACE / SSPC spec.
Maximum Relative Humidity 85%  Measure fabric around pipe to ensure proper length.
Substrate Temperature 5ºF (3ºC) above dew point  Mechanically mix together both primer components until
Thinning Do not thin uniform.
Cleaning Fluid Universal Equipment  Apply primer to prepared substrate via brush or spreader.
Cleaner  Mix both Wet-Out components for two minutes.
To aid application at low temperatures, both components  Apply Wet-Out to fabric via spreader or impregnator
should be warmed to 60-68ºF (15.5-20ºC) prior to mixing. ensuring complete wet out of fabric.
 Apply saturated fabric to wet primer ensuring a consistent,
smooth wrap free of voids.
SUBSTRATE PREPARATION  Allow system to completely cure.
 If exposed to sunlight, top coat the wrap with a light stable
Substrate preparation dictates the adhesion performance of top coat.
any coatings system. A properly prepped surface will ensure
maximum life and performance of the system. For details regarding application refer to the HydraWrap Installation Procedure

Concrete: NACE No.6* / SSPC-SP 13*

Steel: NACE No.2* / SSPC-SP 10* COVERAGE
NACE No.3 / SSPC-SP 6
NACE No.5 / SSPC-SP 12 UNIT SIZE COVERAGE
PRIMER Pt 4.5 sqft
*indicates recommended method Qt 9 sqft
Hg 23.5 sqft
NOTE
WET-OUT Pt 4 sqft of fabric
The HydraTech Mid-Temperature HydraWrap System is Qt 8 sqft of fabric
designed per each application and can provide a long-term Primer coverage based on 32mil film build.
repair. The Mid-Temperature System is not intended for Wet-Out coverage based on 99.36gg/sqft of 300C fabric.
applications with exposure to strong acids, organic acids,
strong solvents (MEK, Acetone, Alcohol) or high
temperatures exceeding 250ºF. To be applied by certified
personnel only. See MSDS for safety information.

ORDER INFORMATION
Part No. for standard kits consist of: System Code – Pipe Size – Pipe Style
ex. SH-12-W (Standard HydraWrap for 12” Weld Repair)

SYSTEM CODE PIPE SIZE PIPE STYLE

SH = Standard 2 = will wrap up to one 2” pipe 14 = will wrap up to one 14” pipe W = Weld
A = Acid 4 = will wrap up to one 4” pipe 16 = will wrap up to one 16” pipe E = Elbow
M = Mid-Temperature 6 = will wrap up to one 6” pipe 20 = will wrap up to one 20” pipe T = Tee
H = High Temperature 10 = will wrap up to one 10” pipe 22 = will wrap up to one 22” pipe SS = Spiral
SS = SubSea 12 = will wrap up to one 12” pipe 24 = will wrap up to one 24” pipe U = Universal

*** NOTE: Custom kits are available to accommodate nearly any installation. ***
Add an M for the Marine Kit Option. Marine Kits includes tools for mixing and applying the HydraWrap System. ex. SH-12-W-M

HydraTech Engineered Products LLC

10448 Chester Road, Cincinnati, OH 45215 Phone (513) 827-9169 Fax (513) 827-9171
www.hydratechllc.com
2
 ®
HydraTech High-Temperature HydraWrap
Structural Composite Repair System for High-Temperature Applications
Issue 10.14

The HydraWrap system is a performance driven product that PERFORMANCE DATA

provides a chemical and corrosion resistant structural repair.
The HydraWrap system is backed by our engineering staff CHEMICAL RESISTANCE ASTM D543 (30 day immersion)
that services each application with assessment and technical
support. It offers a low cost, long term solution to the most Water No effect
challenging demands of the industry.
Sodium Hydroxide 5% No effect
Ammonium Hydroxide 5% No effect
PRODUCT DESCRIPTION Sodium Hypochlorite (bleach) No effect
Ferric Chloride 1% No effect
 HydraWrap is Carbon Fiber Reinforced Polymer (CFRP)
Sulfuric Acid 20% No effect
repair system engineered to restore or enhance the
structural integrity of pipe and infrastructure. Nitric Acid 1% No effect
 Each HydraWrap product is a uniquely designed high Detergent Solution No effect
performance system that consists of a 100% solids high Gasoline No effect
build epoxy Primer, a 100% solids epoxy Wet-Out resin, and Toluene No effect
carbon fiber fabric.
 The Primer provides excellent adhesion to a variety of ADHESION ASTM D4541 (psi)
substrates while allowing a sag free application at high film Cold Rolled Steel >2,000
builds. Hot Rolled Steel >2,000
 The Wet-Out resin is designed to thoroughly wet out the Cast Iron >2,000
fiber forming a composite matrix with a very high tensile and 304 Stainless Steel >2,000
flexural properties. 316 Stainless Steel >2,000
 The High-Temperature HydraWrap System is designed to Concrete Concrete Failure
provide a structural repair that will withstand elevated
temperatures with minimal post-cure. (Testing reflects results after 24 hour cure)

Advantages Composite System Hoop Hoop Axial

 High Temperature resistance with minimal post-cure (two ply bidirectional ) 200C 300C 300C
 Chemical and Corrosion Resistant Structural Repair Tensile Strength
41.08 88.3 13.79
 High Tensile / Flexural Modulus and Strength ASTM D3039 (ksi)
Tensile Modulus
 100% Solvent-Free, Zero V.O.C. ASTM D3039 (msi) 4.48 8.44 2.32
 Restores Maximum Allowable Operating Pressure (MAOP) % Elongation
 Installed by fully trained application specialists ASTM D3039 0.95 1.03 0.68
 Full contract support services available Flexural Strength
ASTM D790 (ksi) 64.4 106 19
Flexural Modulus
ASTM D-790 (msi) 3.16 4.18 0.98
PHYSICAL PROPERTIES CTE
ASTM E831 (x10-6/°F) 16.8
Primer Wet-Out Maximum Operating
Color Steel Red Clear Temperature (°F) 350 / 400
Working Life – 200ºF (93ºC) 60 minutes 60 minutes Continuous / Intermittent
Dry Times – 68ºF (20ºC) >24 Hours >24 Hours
% Vol Solids (ASTM 2369) 100 100 Conforms to DOT regulations • PCC-2 Art 4.1,
Shore D Hardness (ASTM D2240) 75 80 4.2 ASME B31.1•.3•.4•.8 • API 570 • ISO15649
Mix Ratio Pre-measured 1:1 ISO13623 • ACI 440.2R08
Flash Point > 200ºF (93ºC)
Storage Life Twelve months when stored For details regarding the testing associated with the provided data refer to
the HydraWrap Testing and Design Sheet.
in original sealed containers,
between 50-77ºF (10-25ºC)

HydraTech Engineered Products LLC

10448 Chester Road, Cincinnati, OH 45215 Phone (513) 827-9169 Fax (513) 827-9171
www.hydratechllc.com
1
 ®
HydraTech High-Temperature HydraWrap
Structural Composite Repair System
Issue 10.14

APPLICATION RECOMMENDATIONS INSTALLATION PROCEDURE

Minimum Application Temp 40ºF (4.4ºC)  Prep substrate according to NACE / SSPC spec.
Maximum Relative Humidity 85%  Measure fabric around pipe to ensure proper length.
Substrate Temperature 5ºF (3ºC) above dew point  Mechanically mix together both primer components until
Thinning Do not thin uniform.
Cleaning Fluid Universal Equipment  Apply primer to prepared substrate via brush or spreader.
Cleaner  Mix both Wet-Out components for two minutes.
To aid application at low temperatures, both components  Apply Wet-Out to fabric via spreader or impregnator
should be warmed to 60-68ºF (15.5-20ºC) prior to mixing. ensuring complete wet out of fabric.
 Apply saturated fabric to wet primer ensuring a consistent,
smooth wrap free of voids.
SUBSTRATE PREPARATION  System must be post-cured @ 350°F for 2 hours
minimum, for best results a total of 6 hours.
Substrate preparation dictates the adhesion performance of  If exposed to sunlight, top coat the wrap with a light stable
any coatings system. A properly prepped surface will ensure top coat.
maximum life and performance of the system.
For details regarding application refer to the HydraWrap Installation Procedure
Concrete: NACE No.6* / SSPC-SP 13*
Steel: NACE No.2* / SSPC-SP 10*
NACE No.3 / SSPC-SP 6 COVERAGE
NACE No.5 / SSPC-SP 12
UNIT SIZE COVERAGE
*indicates recommended method PRIMER Pt 4.5 sqft
Qt 9 sqft
NOTE Hg 23.5 sqft

The HydraTech High Temperature HydraWrap System is WET-OUT Pt 4 sqft of fabric

intended for short-term repairs in critical applications and Qt 8 sqft of fabric
some long-term applications. The High Temperature Primer coverage based on 32mil film build.
HydraWrap system is not intended for applications with Wet-Out coverage based on 99.36gg/sqft of 300C fabric.
exposure to strong acids, organic acids, strong solvents
(MEK, Acetone, Alcohol) or temperatures exceeding 350°F.
To be applied by certified personnel only. See MSDS for
safety information.

ORDER INFORMATION
Part No. for standard kits consist of: System Code – Pipe Size – Pipe Style
ex. SH-12-W (Standard HydraWrap for 12” Weld Repair)

SYSTEM CODE PIPE SIZE PIPE STYLE

SH = Standard 2 = will wrap up to one 2” pipe 14 = will wrap up to one 14” pipe W = Weld
A = Acid 4 = will wrap up to one 4” pipe 16 = will wrap up to one 16” pipe E = Elbow
M = Mid-Temperature 6 = will wrap up to one 6” pipe 20 = will wrap up to one 20” pipe T = Tee
H = High Temperature 10 = will wrap up to one 10” pipe 22 = will wrap up to one 22” pipe SS = Spiral
SS = SubSea 12 = will wrap up to one 12” pipe 24 = will wrap up to one 24” pipe U = Universal

*** NOTE: Custom kits are available to accommodate nearly any installation. ***
Add an M for the Marine Kit Option. Marine Kits includes tools for mixing and applying the HydraWrap System. ex. SH-12-W-M

HydraTech Engineered Products LLC

10448 Chester Road, Cincinnati, OH 45215 Phone (513) 827-9169 Fax (513) 827-9171
www.hydratechllc.com
2
 ®
HydraTech HydraWrap E System
Fiberglass Composite Repair System
Issue 10.14

The HydraWrap system is a performance driven product that PERFORMANCE DATA

provides a chemical and corrosion resistant structural repair.
The HydraWrap system is backed by our engineering staff CHEMICAL RESISTANCE ASTM D543 (30 day immersion)
that services each application with assessment and technical
support. It offers a low cost, long term solution to the most Water No effect
challenging demands of the industry.
Sodium Hydroxide 5% No effect
Ammonium Hydroxide 5% No effect
PRODUCT DESCRIPTION Sodium Hypochlorite (bleach) No effect
Ferric Chloride 1% No effect
 HydraWrap E is a Fiberglass Repair System repair system
Sulfuric Acid 20% No effect
engineered to restore or enhance the structural integrity of
pipe and infrastructure. Nitric Acid 1% No effect
 HydraWrap E is a uniquely designed high performance Detergent Solution No effect
system that consists of a 100% solids high build epoxy Gasoline No effect
Primer, a 100% solids epoxy Wet-Out resin, and fiberglass Toluene No effect
fabric.
 The Primer provides excellent adhesion to a variety of ADHESION ASTM D4541 (psi)
substrates while allowing a sag free application at high film Cold Rolled Steel >2,000
builds. Hot Rolled Steel >2,000
 The Wet-Out resin is designed to thoroughly wet out the Cast Iron >2,000
fiber forming a composite matrix with a very high tensile and 304 Stainless Steel >2,000
flexural properties. 316 Stainless Steel >2,000
Concrete Concrete Failure
Advantages
 Rapid development of physical properties with ambient cure. (Testing reflects results after 24 hour cure)
No post cure required.
 Chemical and Corrosion Resistant Structural Repair Maximum Operating Temperature = 200°F
 High Tensile / Flexural Modulus and Strength
 100% Solvent-Free, Zero V.O.C. For details regarding the testing associated with the provided data refer to
 Low temperature cure down to 40ºF (4ºC) the HydraWrap Testing and Design Sheet.
 Installed by fully trained application specialists
 Full contract support services available

PHYSICAL PROPERTIES
Primer Wet-Out
Color Steel Blue Clear
Working Life – 68ºF (20ºC) 15 minutes 15 minutes
Dry Times – 68ºF (20ºC) 4 Hours 4 Hours
% Vol Solids (ASTM 2369) 100 100
Shore D Hardness (ASTM D2240) 80 85
Mix Ratio Pre-measured 1:1
Flash Point > 200ºF (93ºC)
Storage Life Twelve months when stored
in original sealed containers,
between 50-77ºF (10-25ºC)

HydraTech Engineered Products LLC

10448 Chester Road, Cincinnati, OH 45215 Phone (513) 827-9169 Fax (513) 827-9171
www.hydratechllc.com
1
 ®
HydraTech HydraWrap E System
Structural Composite Repair System
Issue 10.14

APPLICATION RECOMMENDATIONS INSTALLATION PROCEDURE

Minimum Application Temp 40ºF (4.4ºC)  Prep substrate according to NACE / SSPC spec.
Maximum Relative Humidity 85%  Measure fabric around pipe to ensure proper length.
Substrate Temperature 5ºF (3ºC) above dew point  Mechanically mix together both primer components until
Thinning Do not thin uniform.
Cleaning Fluid Universal Equipment  Apply primer to prepared substrate via brush or spreader.
Cleaner  Mix both Wet-Out components for two minutes.
To aid application at low temperatures, both components  Apply Wet-Out to fabric via spreader or impregnator
should be warmed to 60-68ºF (15.5-20ºC) prior to mixing. ensuring complete wet out of fabric.
 Apply saturated fabric to wet primer ensuring a consistent,
smooth wrap free of voids.
SUBSTRATE PREPARATION  Allow system to completely cure.
 If exposed to sunlight, top coat the wrap with a light stable
Substrate preparation dictates the adhesion performance of top coat.
any coatings system. A properly prepped surface will ensure
maximum life and performance of the system. For details regarding application refer to the HydraWrap Installation Procedure

Concrete: NACE No.6* / SSPC-SP 13*

Steel: NACE No.2* / SSPC-SP 10* COVERAGE
NACE No.3 / SSPC-SP 6
NACE No.5 / SSPC-SP 12 UNIT SIZE COVERAGE
PRIMER Pt 4.5 sqft
*indicates recommended method Qt 9 sqft
Hg 23.5 sqft
NOTE
WET-OUT Pt 4 sqft of fabric
The HydraTech HydraWrap E System is not intended for Qt 8 sqft of fabric
applications with exposure to strong acids, organic acids, Primer coverage based on 32mil film build.
strong solvents (MEK, Acetone, Alcohol) or high Wet-Out coverage based on 99.36gg/sqft of 300C fabric.
temperatures (>200ºF). To be applied by certified personnel
only. See MSDS for safety information.

ORDER INFORMATION
Part No. for standard kits consist of: System Code – Pipe Size – Pipe Style
ex. SH-12-W (Standard HydraWrap for 12” Weld Repair)

SYSTEM CODE PIPE SIZE PIPE STYLE

SH = Standard 2 = will wrap up to one 2” pipe 14 = will wrap up to one 14” pipe W = Weld
A = Acid 4 = will wrap up to one 4” pipe 16 = will wrap up to one 16” pipe E = Elbow
M = Mid-Temperature 6 = will wrap up to one 6” pipe 20 = will wrap up to one 20” pipe T = Tee
H = High Temperature 10 = will wrap up to one 10” pipe 22 = will wrap up to one 22” pipe SS = Spiral
SS = SubSea 12 = will wrap up to one 12” pipe 24 = will wrap up to one 24” pipe U = Universal

*** NOTE: Custom kits are available to accommodate nearly any installation. ***
Add an M for the Marine Kit Option. Marine Kits includes tools for mixing and applying the HydraWrap System. ex. SH-12-W-M

HydraTech Engineered Products LLC

10448 Chester Road, Cincinnati, OH 45215 Phone (513) 827-9169 Fax (513) 827-9171
www.hydratechllc.com
2
 ®
HydraTech Marine HydraWrap
Structural Composite Repair System for Marine Applications
Issue 10.14

The HydraWrap system is a performance driven product that PHYSICAL PROPERTIES

provides a chemical and corrosion resistant structural repair.
The HydraWrap system is backed by our engineering staff Primer Wet-Out
that services each application with assessment and technical Working Life – 68ºF (20ºC) 20 minutes 20 minutes
support. It offers a low cost, long term solution to the most Dry Times – 68ºF (20ºC) 4 Hours 4 Hours
challenging demands of the industry. % Vol Solids (ASTM 2369) 100 100
Shore D Hardness (ASTM D2240) 80 85
PRODUCT DESCRIPTION Mix Ratio Pre-measured 1:1
Flash Point > 200ºF (93ºC)
 HydraWrap is Carbon Fiber Reinforced Polymer (CFRP) Storage Life Twelve months when stored
repair system engineered to restore or enhance the in original sealed containers,
structural integrity of pipe and infrastructure. between 50-77ºF (10-25ºC)
 Each HydraWrap product is a uniquely designed high
performance system that consists of a 100% solids high
build epoxy Primer, a 100% solids epoxy Wet-Out resin, and PERFORMANCE DATA
carbon fiber fabric.
 The Primer provides excellent adhesion to a variety of See the individual Tech Data Sheet for each of the
substrates while allowing a sag free application at high film HydraWrap Systems for specific Performance Data.
builds.
 The Wet-Out resin is designed to thoroughly wet out the
fiber forming a composite matrix with a very high tensile and KIT INFORMATION
flexural properties.
 Utilizes the proven HydraWrap technology to provide rapid Marine HydraWrap Kit is designed to include the required
repair system for offshore use. materials, tools and instructions for the repair of standard pipe
 The Marine HydraWrap system is the only FRP repair sizes and shapes and ensure the ease of installation.
system that is ABS Design Approved. Materials
 Marine kits are designed to include the required materials,
tools, and instructions for the repair of standard pipe sizes The Universal HydraWrap Kit is intended to provide the
and shapes and ensure ease of installation. necessary materials to repair a variety of pipe sizes, fittings
 Kits are available with our standard high performance and configurations in an emergency or rapid response
epoxies, acid resistant epoxies and our high-temp epoxies; application. The Universal Kit provides various widths of
depending on the application. carbon fiber fabrics along with the tools and consumables
utilized in the application.
Advantages
 Rapid development of physical properties with ambient cure.
No post cure required.
 No hot work / welding required
 Chemical and Corrosion Resistant Structural Repair
 High Tensile / Flexural Modulus and Strength
 100% Solvent-Free, Zero V.O.C.
 Low temperature cure down to 40ºF (4ºC)
 Restores Maximum Allowable Operating Pressure (MAOP)
 Installed by fully trained application specialists
 Full contract support services available Please reference the pressure rating data of standard kits for determining the
 Conforms to all shapes and sizes number of carbon fiber layers or contact HydraTech Engineered Products,
LLC for assistance on specific applications in which coverage or pressure
 Suitable for Pipe and Bulkhead repairs rating is in question.

HydraTech Engineered Products LLC

10448 Chester Road, Cincinnati, OH 45215 Phone (513) 827-9169 Fax (513) 827-9171
www.hydratechllc.com
1
 ®
HydraTech Marine HydraWrap
Structural Composite Repair System
Issue 10.14

APPLICATION RECOMMENDATIONS INSTALLATION PROCEDURE

Minimum Application Temp 40ºF (4.4ºC)  Prep substrate according to NACE / SSPC spec.
Maximum Relative Humidity 85%  Measure fabric around pipe to ensure proper length.
Substrate Temperature 5ºF (3ºC) above dew point  Mechanically mix together both primer components until
Thinning Do not thin uniform.
Cleaning Fluid Universal Equipment  Apply primer to prepared substrate via brush or spreader.
Cleaner  Mix both Wet-Out components for two minutes.
To aid application at low temperatures, both components  Apply Wet-Out to fabric via spreader or impregnator
should be warmed to 60-68ºF (15.5-20ºC) prior to mixing. ensuring complete wet out of fabric.
 Apply saturated fabric to wet primer ensuring a consistent,
smooth wrap free of voids.
SUBSTRATE PREPARATION  Allow system to completely cure.
 If exposed to sunlight, top coat the wrap with a light stable
Substrate preparation dictates the adhesion performance of top coat.
any coatings system. A properly prepped surface will ensure
maximum life and performance of the system. For details regarding application refer to the HydraWrap Installation Procedure

Concrete: NACE No.6* / SSPC-SP 13*

Steel: NACE No.2* / SSPC-SP 10* COVERAGE
NACE No.3 / SSPC-SP 6
NACE No.5 / SSPC-SP 12 UNIT SIZE COVERAGE
PRIMER Pt 4.5 sqft
*indicates recommended method Qt 9 sqft
Hg 23.5 sqft
NOTE
WET-OUT Pt 4 sqft of fabric
The HydraTech Standard HydraWrap System is not intended Qt 8 sqft of fabric
for applications with exposure to strong acids, organic acids, Primer coverage based on 32mil film build.
strong solvents (MEK, Acetone, Alcohol) or high Wet-Out coverage based on 99.36gg/sqft of 300C fabric.
temperatures (>200ºF). To be applied by certified personnel
only. See MSDS for safety information.

ORDER INFORMATION
Part No. for standard kits consist of: System Code – Pipe Size – Pipe Style
ex. SH-12-W (Standard HydraWrap for 12” Weld Repair)

SYSTEM CODE PIPE SIZE PIPE STYLE

SH = Standard 2 = will wrap up to one 2” pipe 14 = will wrap up to one 14” pipe W = Weld
A = Acid 4 = will wrap up to one 4” pipe 16 = will wrap up to one 16” pipe E = Elbow
M = Mid-Temperature 6 = will wrap up to one 6” pipe 20 = will wrap up to one 20” pipe T = Tee
H = High Temperature 10 = will wrap up to one 10” pipe 22 = will wrap up to one 22” pipe SS = Spiral
SS = SubSea 12 = will wrap up to one 12” pipe 24 = will wrap up to one 24” pipe U = Universal

*** NOTE: Custom kits are available to accommodate nearly any installation. ***
Add an M for the Marine Kit Option. Marine Kits includes tools for mixing and applying the HydraWrap System. ex. SH-12-W-M

HydraTech Engineered Products LLC

10448 Chester Road, Cincinnati, OH 45215 Phone (513) 827-9169 Fax (513) 827-9171
www.hydratechllc.com
2
 HydraTech SubSea HydraWrap SYSTEM Issue 11.11

HydraTech SubSea HydraWrap System PROPERTIES

SubSea HydraWrap is a repair system engineered to Primer Wet-Out

restore or enhance the structural integrity of pipe and Color Grey Clear
infrastructure. The system is specifically designed for Working Life – 68ºF (20ºC) 30 minutes 30 minutes
applications where the conditions contain moisture or are Dry Times – 68ºF (20ºC) 4 Hours 4 Hours
completely submerged underwater. % Vol Solids (ASTM 2369) 100 100
The SubSea HydraWrap system is a uniquely designed Shore D Hardness (ASTM D2240) 80 85
high performance Carbon Fiber Reinforced Polymer Mix Ratio - Pre-measured 1:1
(CFRP) Composite that consists of an epoxy primer, epoxy Flash Point - > 200ºF (93ºC)
wet-out resin, and carbon fiber fabric. Storage Life - Twelve months when stored in original
The Primer provides excellent adhesion to a variety of sealed containers, between 50-77ºF (10-25ºC)
substrates under water submersion. Taber Abrasion Resistance - ASTM D4060 <500
The Wet-Out resin is designed to thoroughly wet out the (H18, 1000g, mg of loss/1000 cycles)
fiber forming a composite matrix with a very high tensile
For details regarding the testing associated with the provided data refer to
and flexural properties under water submersion. the HydraWrap Testing and Design Sheet.

ADVANTAGE PERFORMANCE DATA

Rapid development of physical properties with cure under
water ADHESION ASTM D4541(24Hr cure)
No post cure required
Chemical and Corrosion Resistant Structural Repair Cold Rolled Steel >1200 psi
Hot Rolled Steel >1200 psi
Zero VOC (as applied)
Cast Iron >1200 psi
Low temperature cure down to 40ºF (4ºC).
304 Stainless Steel >1200 psi
Restores Maximum Allowable Operating Pressure (MAOP) 316 Stainless Steel >1200 psi
Concrete Concrete Failure
The HydraTech SubSea HydraWrap system is a
APPLICATION REQUIREMENTS
performance driven product that provides a chemical and
corrosion resistant structural repair for piping and infrastructure
Minimum Application 40ºF (4.4ºC)
in conditions that contain moisture or are completely
Temperature
submerged. The SubSea HydraWrap system offers a low cost,
Thinning Do not thin
long term solution to the most challenging demands of the
Cleaning Fluid Universal Equipment Cleaner
industry.
Note To aid application at low
temperatures, both
SUBSTRATE PREPARATION
components should be
Substrate preparation dictates the adhesion performance of
warmed to 60-68ºF (15.5-
any coatings system. A properly prepped surface will ensure
20ºC) prior to mixing.
maximum life and performance of the system.

Concrete: NACE No.6* / SSPC-SP13*

Steel: NACE No.2* / SSPC-SP 10*

NACE No.3 / SSPC-SP 6
NACE No.5 / SSPC-SP 12
*indicates recommended method

HydraTech Engineered Products LLC • 10448 Chester Rd • Cincinnati, OH 45215 • 513-827-9169 1

www.hydratechllc.com
 INSTALLATION PROCEDURE

Prepare substrate according to NACE / SSPC

specification.
Measure fabric around pipe to ensure at least two
layers of fabric. Cut fabric to desired lengths.
Mix both Wet-Out components for two minutes.
Apply Wet-Out to fabric via spreader or
impregnator ensuring complete wet out of fabric. Figure 1
Turn fabric over. (Figure 1)
Mechanically mix together both primer
components until uniform.
Apply Primer to opposite side of fabric via brush
or spreader. (Figure 2)
Apply Primer side to substrate ensuring a
consistent, smooth wrap free of voids. Work until
a uniform gray is achieved (Figure 3)
After first wrap, tug gently to ensure wrap is tight.
(Figure 4)
*For details regarding application refer to the HydraWrap Installation
Procedure
Figure 2
NOTE
The HydraTech SubSea HydraWrap System is not
intended for applications with exposure to strong acids,
organic acids, strong solvents (MEK, Acetone, Alcohol) or
high temperatures (>200ºF). To be applied by certified
personnel only. See MSDS for safety information.

Unit Size Coverage

PRIMER Pt 4.5 sqft
Qt 9 sqft
Figure
Hg 3 23.5 sqft

WET-OUT Pt 4 sqft of fabric Figure 3

Qt 8 sqft of fabric

(Primer coverage based on 32mil film build. Wet-Out coverage based

on 99.36g/sqft of 300C fabric.)

Figure 4

HydraTech Engineered Products LLC • 10448 Chester Rd • Cincinnati, OH 45215 • 513-827-9169 2

www.hydratechllc.com