Report AJU
Report AJU
Report AJU
engines
CHAPTER 1
INTRODUCTION
Better fuel economy and higher power with lower maintenance cost has
increased the popularity of diesel engine vehicles. Diesel engines are used for
bulk movement of goods, powering stationary/mobile equipment, and to
generate electricity more economically than any other device in this size range.
In most of the global car markets, record diesel car sales have been observed in
recent years. The exhorting anticipation of additional improvements in diesel
fuel and diesel vehicle sales in future have forced diesel engine manufacturers
to upgrade the technology in terms of power, fuel economy and emissions.
In recent year due to globalization and industrial development, transportation
industries are flourishing very fast. Such industries are very much responsible for
atmospheric pollution which is detrimental to human health and environment.
Internal combustion engines are the main power source for the automobile
vehicles which is used by transportation industries. Mostly all the diesel engines
have high thermal efficiencies because of their high compression ratio and lean
air-fuel o deperation. The high compression ratio produces the high temperatures
required to achieve auto ignition and the resulting high expansion ratio makes the
engine discharge less thermal energy in the exhaust. Due to lean air-fuel mixture,
extra oxygen in the cylinders is present to facilitate complete combustion.
Increasing diesel consumption increases the pollutant that pollutes the
atmospheric air. Thus good efforts are being made to reduce the pollutants emitted
from the exhaust system without loss of power and fuel consumption. Recent
concern over development in automotive technology is the low environmental
impact. In fact, partial recirculation of exhaust gas, which is not a new technique,
has recently become essential, in combination with other techniques for attaining
lower emission levels. The development of a new generation of exhaust gas
recirculation (EGR) valves and improvements in electronic controls allow a better
EGR accuracy and shorter response time in transient condition.
Pollutants are because of the incomplete burning of the air-fuel mixture in the
combustion chamber. The major pollutants emitted from the exhaust due to
incomplete combustion are,
Hydrocarbons (HC)
Carbon monoxide (CO) is a colourless, odourless, and tasteless gas that is slightly
lighter than air. It is toxic to humans and animals when encountered in higher
concentrations. CO is generally formed when the mixture is rich in fuel. The
amount of CO formation increases as the mixture becomes more and more rich in
fuel. A small amount of CO will come out of the exhaust even when the mixture is
slightly lean in fuel because air fuel mixture is not homogenous and equilibrium is
not established when the products pass to the exhaust. At the high temperature
developed during the combustion, the products formed are unstable and following
reactions take place before the equilibrium is established.
2C+O2 = 2CO
N2+O2 = 2NO
N2+2H2O = 2NO+H2
Water injection.
Catalyst
1.2.2. Catalyst
A copper catalyst has been used to reduce the NOx emission from engine in the
presence of CO. Catalytic converter package is use to control the emission levels
of various pollutants by changing the chemical characteristics of the exhaust
gases. Catalyst materials such as platinum and palladium are applied to a ceramic
support which has been treated with an aluminium oxide wash coat. This results in
as extremely porous structure providing a large surface area to stimulate the
combination of oxygen with HC and CO. This oxidation process converts most of
these compounds to water vapour and carbon dioxide yu
The EGR (%) is defined as the mass percent of the recirculated exhaust
(MEGR) in the total intake mixture (Mt).
From above three methods, EGR is the most efficient and widely used system
to control the formation of oxides of nitrogen inside the combustion chamber
of I.C. engine. The exhaust gas for recirculation is taken through an orifice and
passed through control valves for regulation of the quantity of recirculation.
CHAPTER 2
Another method of EGR is high pressure EGR loop. In high pressure EGR
system, a flow passage is devised between the exhaust of engine (up-stream of
the turbine) and the intake manifolds of engine (downstream of the super
charging compressor).
In this system the exhaust gas is recirculated from upstream of the turbine to
downstream of the compressor or the downstream of the inter-cooler as shown
in Figure. The compressor and intercooler are therefore not exposed to the
exhaust gas. Such high pressure loop EGR system is only applicable when the
This figure shows a two-cylinder constant speed diesel engine generator set.
This was chosen to study the effect of EGR. The engine is coupled with an AC
generator and the current generated is used by a resistive load bank, thus in-
turn loading the engine. An air box is provided in EGR loop to dampen the
fluctuations of the pulsating exhaust. An orifice is installed in the EGR loop to
measure the flow rate of re-circulated exhaust gas. To measure the intake air
flow rate, a laminar flow equipment (LFE) is installed. Suitable
instrumentation for measurement of temperatures at several locations is done.
Fuel consumption measurement is done using a gravimetric fuel consumption
meter. Exhaust gas emission measurements are done by raw exhaust gas
CHAPTER 4
It is generally known that there are two reasons to reduce NOx by EGR. The
first of them is the reduction of combustion temperature. The addition of
exhaust gases to the intake air increases the amount of combustion-
accompanying gases (mainly CO2), which in turn increases the heat capacity
and lowers the combustion temperature. The second effect is the reduction of
oxygen concentration in the intake air, which restrains the generation of NOx.
Fig:8 shows the NOx emission test results as a function of the concentration of
oxygen in the intake air/EGR gas mixture. This graph shows that the NOx
reduction rate depends mostly on oxygen concentration, and not on the engine
load or EGR rate.
Fig:8 shows the results of NOx emission tests conducted while varying both
the engine operating conditions and EGR rate, in which the test results shown
in Fig. 13 are merged. As in Fig:8, almost all the data are on or in a single
curve, indicating that there is a strong correlation between the oxygen
concentration and NOx reduction rate. The reason for this is thought to be as
follows: In Fig.7, the NOx reduction rate under a certain load is different from
that under another load even when the EGR rate remains the same because the
difference in load causes a difference in the amount of combustion-
accompanying gases and oxygen concentration in EGR gas, which in turn
changes the oxygen concentration in the intake gas (mixture of intake air and
EGR gas).
CHAPTER 5
Diesel engines operating at low loads are generally tolerate a higher EGR ratio
because re-circulating exhaust gases contain high concentration of oxygen and
low concentration of carbon dioxide. But at higher loads, the oxygen in
exhaust gas becomes scare and inert constituents start dominating along with
increased exhaust temp. Thus as load increases, diesel engines tend to generate
more smoke because of reduced availability of oxygen. At very high EGR rate
(around 44%) NOx emission continuously drops but this high EGR rate
significantly affects the fuel economy. The degree of reduction in NOx at
higher loads is higher with same % EGR compared to part load. At the part
load, O2 is available in sufficient quantity but at high loads O2 reduces
drastically, therefore NOx is reduced more at higher loads compared to part
loads. The major influence on NOx emission is due to change in temperature
rather than O2 availability.
NOx emission from engine fueled with jetropha biodiesel was found to be
comparatively higher than the engine fueled with diesel at full load and at part
load with 0% EGR operation. This is due to higher viscosity of bio-diesel
resulting in a dynamic injection advance apart from state injection advance
provided for optimum efficiency and excess oxygen present in the jetropha
bio-diesel. With 5% EGR, the NO level comes down for jetropha bio-diesel
and for diesel fuelled engine but still NO level is higher for jathropha bio-
diesel than for diesel at full load operation. For jathropha bio-diesel NO levels
were found to be increasing for load range 0-40% for 5% and 10% EGR
operation. These values were found to be higher compared to both diesel and
jetropha biodiesel without EGR because of the increased charge temperature
due to hot EGR and dynamic injection advance. NO emission from jetropha
bio-diesel at all loads for 15% EGR rate was lower compared to diesel without
EGR condition. 20 to 25 % EGR were able to reduce NO level by a large
amount but it will increases smoke, CO and HC emission. 15% hot EGR
reduces NO emission without much adverse effects on the performance, smoke
and other emissions. 15% EGR on jetropha bio-diesel was found to be
effective in reducing NO emission to values lower than that of diesel without
EGR at all loads. At full load, 15% EGR on jetropha bio-diesel was found to
be lower than that of corresponding diesel NO emission with 15% EGR.
In heavy duty DI diesel engines NOx emission decreases almost linearly with
EGR rate. NO emissions at full load remain almost constant when altering
EGR temp. A small NO emission increases only at high EGR rates. Formation
of NOx is temperature and O2 sensitive. So that the increase of EGR
temperature is compensate by the reduction of air fuel ratio. For the same EGR
rate has no significant effect on NO for all engines speeds, but small NO
emission increases only at high EGR rates with speed on the other hand. The
effect of EGR rate is slightly higher at low engine speed. Emission of NO
increases with increase of temperature of EGR (hot EGR) compared to the
cooled EGR. The increase of EGR temperature from 90°C to 240 °C results to
an increase of the mean gas temperature and the individual zone temperature
during the main combustion period and that create adverse effect on NO
emission. Because of that, in heavy duty DI diesel engine, EGR cooling is
favorable to retain the benefits of law NOx emissions without sacrificing the
engine efficiency.
The LPG has a low cetane number (<3). Therefore diethyl ether was added to
the LPG for ignition purpose. It will improve the cetane number (>125) and
has a low auto ignition temperature (160 °C). Exhaust gas recirculation (EGR)
is one of the most effective techniques for reducing NOx emission from I.C.
engines. EGR raises the total heat capacity of working gases in engine cylinder
and lowers the peak temperature due to high heat capacity of EGR.
The concentration of NOx in the case ofLPG operation without EGR is about 60%
less than NOx concentration in the case of diesel engine operation at any load. For
LPG engine it is observed that for all EGR percentages, the NO emission is found
slightly higher compared to LPG operation without EGR from no load to 40%
load. This is because the exhaust gas mixes with intake air and raises the inlet air
temperature slightly. This EGR will enhance the combustion rate and leading to
increased cylinder peak temperature and hence higher NO emissions in the engine
exhaust. But at higher power outputs, significant reduction in
NOx concentration particularly with 10% to 20% of EGR from 80% to 100%
load. This may be due to the fact that at higher loads as well as with higher
EGR percentages, the concentration of both CO2 and H2O present in the
intake is more. These gases absorb energy released by combustion, which
Fig 12: Effect of egr on NOx emission in engine using hydrogen as dual fuel
CHAPTER 6
It can be clearly seen that carbon deposits on the various parts of the engine
operated with EGR system is significantly more than that of engine operated
without EGR. The higher carbon deposits in the EGR system seem to be
because of higher soot formation.
CHAPTER 7
7. CONCLUSION
Thus, as seen that using Exhaust Gas Recirculation Technique in engines, the
emissions are very much controlled due to lesser amounts of NOx entering the
atmosphere. Exhaust gases lower the oxygen concentration in combustion
chamber and increase the specific heat of the intake air mixture, which results
in lower flame temperatures. Thus the emission levels to be maintained are
attained by the engines.
It can be observed that 15% EGR rate is found to be effective to reduce NOx
emission substantially without deteriorating engine performance. As seen,
Exhaust Gas Recirculation is a very simple method. It has proven to be very
useful and it is being modified further to attain better standards.
This method is very reliable in terms of fuel consumption and highly reliable.
Thus EGR is the most effective method for reducing the nitrous oxide
emissions from the engine exhaust. Many of the four wheeler manufacturers
like Ford Company, Benz Motors etc used this technique to improve the
engine performance and reduce the amount of pollutants in the exhaust of the
engine.
REFERENCES
1. Ajinkya B. Amritkar, Nilesh Badge: Effect of Exhaust Gas Recirculation
(EGR) in Internal ombustion Engine, International Research Journal of
Engineering and Technology (IRJET) volume: 03 mar-2016