UserManual MPS-1000 M2008 6 English 20170214
UserManual MPS-1000 M2008 6 English 20170214
UserManual MPS-1000 M2008 6 English 20170214
MPS-1000 / PPS-1000
Pulp Samplers
Copyright© 2017 BTG Instruments AB
The contents of this document are subject to revision without notice due to continued progress
in methodology, design, and manufacturing. BTG shall have no liability for any error or
damages of any kind resulting from the use of this document.
All rights reserved. No part of this document may be copied, photocopied, published,
reproduced, translated or converted into electronic or machine-readable form
without written permission of BTG Instruments AB.
Original Instructions
Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Product Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 MPS-1000 and PPS-1000 Pulp Samplers . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Working Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1 MPS-1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.2 PPS-1000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Type Plate Explanations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 CE Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Planning the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Installation of stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.1 Weld-in stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.2 FRP-stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.3 Threaded socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4 Mounting the sampler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4.1 MPS/PPS-1010, additional measures . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1.1 MPS-1000/1010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1.2 PPS-1000/1010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 MPS-1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.2 MPS-1000 SMO/FRP versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3 PPS-1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.4 MPS/PPS-1010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
NOTE!
Always read the safety instructions before installation and service of the
sampler!
Recycling
Recycle the instrument and all replaced parts according to local, first and
foremost national, laws and regulations. Contact BTG to get detailed
information on how to disassemble and recycle the instrument safely. BTG
should have no liability for any error or damage of any kind due to disassembly
or recycle work done.
1 Product Introduction
1.2.1 MPS-1000
Fig 2 MPS-1000
1 3 4 5 6
1 Plug
2 Flushing water
connection
3 Return spring
4 Lock latch
5 Opening spring
6 Lever arm
Close
2
Open
To collecting vessel
In fig 2, the plug (1) is kept closed by return spring (3) in closed position.
Move lever arm (6) towards the pulp line during sampling. At first the opening
spring (5) is compressed, whereupon the lock latch (4) is released. The plug
will now open entirely, which prevents de-watering during sampling.
Move the lever arm backwards after sampling. The return spring will now close
the plug. A better seal can be achieved by pulling the lever arm firmly
backwards.
1.2.2 PPS-1000
In fig 3, the pneumatic version controlled by a push button is adapted for
installation in difficult to access locations.
Otherwise it is the same design and function as the MPS-1000.
The plug (1) is kept in closed position by the return spring (3) and the air
cylinder (5).
Sampling takes place when the push button (4) of the manual air valve is
pushed. The air cylinder will then open the plug. Sampling is finished when the
push button is released.
Fig 3 PPS-1000 1 3 5
1 Plug
2 Flushing water
connection
3 Return spring
4 Push button
5 Air cylinder
2 4
Process Conditions
Operating range
0 - 8% pulp. Suspended liquids must be pumpable.
Max calculating pressure
16 bar [230 psi]
Max media pressure
10 bar [145 psi]
Min media pressure
Connections
Connection to process line (-1000)
Flanged weld-in stud or FRP-stud (only with 254 SMO)
Connection to process line (-1010)
NPT 1½" thread connection (only in EN1.4404)
Connection for flushing water
ISO–Rp 1/4
Air connections PPS-1000
ISO–G 1/8
Air pressure, PPS-1000
4 - 8 bar [58 - 100 psi]
1.4 Dimensions
Fig 4 Dimensions and
mounting
Min Ø80 (3")
FRP min Ø100 (4")
(1.9")
Ø48
MPS-1000
(6.6")
167
(7.4")
187
PPS-1000
4
Fig 5 Type sign
BTG Instruments AB
Industrigatan 1-3
661 29 Säffle
3
SWEDEN
MPS/PPS-1000
TYPE
1
12345678
NO
1. Sampler model
2. Manufacturing number
BTG internal product identification number.
3. Warning sign
The device is designed for industrial use. Installation, handling and
service must only be carried out by trained and authorized personnel and
according to relevant standards. Read the manual for detailed information
and pay special attention to the warning signs!
4. Manufacturer
1.6 CE Declaration
When using the units in other combinations than those tested for, BTG can not
guarantee CE directive conformity.
The units in combination with customer-installed external devices may conform
with EMC and safety requirements when properly installed and CE-marked
equipment is used.
The system operator is responsible for CE directive conformity.
Conformity must be verified by inspection.
CE-Declaration of Conformity
According to EN 17050-1:2005
EMC EN 61326-1
2 Installation Instructions
2.1 Unpacking
Fig 6 Unpacking
1
1. MPS-10x0 / PPS-
10x0 sampler
2. Tube clamp
3. Sampler outlet tube
4. Welding Stud
5. Push button air valve
(PPS-10x0 only)
6. Reducing nipple 6
(optional)
6
7. CD User manual
(not shown)
MPS PPS
NOTE!
When installed in lines with a pressure above 3 bar [44 psi], the outlet should
be provided with a pipe of at least 0.5 m [1.6 ft.] to avoid splashing.
ØD = 200 mm [8"]
1
L = Min. 1 m [3.3 ft].
or (3x D)
2
3
4
Horizontal bend
NOTE!
Do not install the sampler in a downward slope flow due to the risk for air
bounds in the pipe.
• Find a place close to the surface of a floor for easy handling of sampling
procedure.
• Choose a site close to the transmitter and where the pulp is well mixed.
The distance between the sampler and pump flange (L) must be at least
1000 mm [40"] or 3 times the pipe diameter.
• Make sure drain and water for flushing is available.
NOTE!
The location of the screw holes, see fig 9. Weld the stud to the pipe.
Fig 9 Installation of 18 ±1 mm
weld-in stud 0.7"
min Ø 80 45°
min Ø 3.1"
o/ 48 mm
o/ 1.9"
2.3.2 FRP-stud
When using an FRP-stud the pipe diameter should be at least 100 mm [4"].
Adapt the stud to the pipe wherein the sampler shall be inserted, so as much of
the stud as possible protrudes on the outside. Then fasten the stud to the pipe
by a plastic agent. Note the location of the screw holes, see fig 9.
PPS-1000 only: 7
WARNING!
WARNING Check that screws/nuts holding the sampler together are mounted and
Equipment properly tightened.
damage
3 Operating Instructions
3.1 Sampling
Before sampling starts, make sure the sampler is clean by flushing it with
DANGER water. Any remaining fibers from previous samples will decrease the accuracy
Use protective
clothing and
of the new sample.
goggles
3.1.1 MPS-1000/1010
Fig 11 Sampling with the
MPS-1000
1 Lever arm
2 Sampling outlet
3 Water flushing
4 Sampling vessel
1. Place a vessel (4) with a volume of min. 5 l [1.3 US gallon] under the
sampler outlet (2).
2. Push the lever arm (1) forward. Extract a sample of approx. 3 l [0.8 US
gallon],
3. Release the lever arm and the sampler will close. Pulling the lever arm
firmly backwards will ensure a solid closure by the plug.
4. After sampling, flush the sampler with water (3).
3.1.2 PPS-1000/1010
1. Place a vessel (4) with a volume of min. 10 l [2.6 US gallons] under the
sampler outlet (1).
2. Start sampling by pushing and holding the air valve button (3). During
sampling the sampler is completely open. Sampling time should be
between 2 and 10 seconds.
3. Release the push button so the sampler closes.
4. After sampling, flush the sampler with water (2).
NOTE!
After sampe collecting, always clean the sampler by water flushing.
4 Service Instructions
• Before removing the sampler from the weld-in stud, check carefully that
the line is empty. Hot or corrosive liquid flowing out under pressure
may cause serious chemical burn injuries!
• When the sampler is exposed to dangerous basic or acidic corrosive
media, it should be removed from the pipeline regularly for inspection.
Replace any damaged parts. If the pressurized parts of the sampler or
weld-in stud have corroded, check that the material is correct for the
application. Leakages may cause personal injury or damage to
equipment due to corrosion or burning!
4.1 Maintenance
If the sampler leaks during the resting phase, push and pull the lever arm a few
times to clean the nozzle from dried pulp or foreign matters.
The most common cause for a leaking sampler is insufficient cleaning after
sampling - see section 3: Operating Instructions.
AB C
0.5 mm
0.2 "
4.2.1 MPS-1000/1010
Disconnect water connection. Remove the sampler from the pipe and clean it.
DANGER If necessary mount the blind flange or 1½” NPT plug. Bring the sampler to the
Use protective work shop.
clothing and
goggles Numbers in bracket refer to fig 14.
1. Remove screw (11).
2. Remove screw (13) and lock-nut (14).
DANGER 3. Remove lever arm (16) with the rubber damper (12).
High pressure
in the equipment 4. Remove screw (15).
5. Remove spring (10) and washer (9). Remove spring (7) with lock nuts (6)
and spring support (5).
6. Pull out the spindle (1) and replace worn parts. Take care that the spring
(8) isn’t lost.
7. First remove safety ring (4) and slide bushing (3) when fitting new O-ring
(2). A renovation set for sampler is available – see section 5.5
8. Re-assemble the sampler in reverse order.
9. Mount the sampler to the process line.
10. Re-adjust the opening so pulp flow is 0.5 – 1 l/s [0.15 – 0.25 US gallon/s],
see section 4.1.1: Adjusting sampling volume.
11. If necessary, adjust the lock device, see section 4.1.2: Adjusting locking
device, MPS-1000.
Fig 14 MPS-1000 1 2 3 45 6 7 8 9 10 11
1 Spindle
2 O-ring
3 Slide bushing
12
4 Safety ring
5 Spring support 13,14
6 Lock nuts
7 Return spring
15
8 Spring
9 Washer
10 Spring
11 Screw 16
12 Rubber damper
13 Screw
14 Lock washer
15 Screw
16 Lever arm
4.2.2 PPS-1000/1010
Fig 15 PPS-1000 1 2 3 4 5 6 7
1 Spindle
2 Spring support
3 Lock nuts
4 Return spring
5 Adjustment screw
6 Air cylinder
7 Screws
Disconnect water connection and air connections. Remove the sampler from
DANGER the pipe and clean it. If necessary mount the blind flange or 1½" NPT plug.
Use protective Bring the sampler to the work shop.
clothing and
goggles 1. Remove the screws (7), the adjustment screw (5) and remove the air
cylinder (6).
2. Remove spring support (2), spring (3) and lock nuts (4).
DANGER 3. Pull out the spindle (1) and replace worn parts.
High pressure 4. Reassemble the sampler in reverse order.
in the equipment
5. Mount the sampler to the process line and adjust the opening,
see section 4.1.1: Adjusting sampling volume.
5 Parts List
5.1 MPS-1000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22
23
24,25
26
27
28
29
30
31
Rec.
Item spare Qty Part No. Spare Part Description
No. parts
1 1 P14449623 Weld-in stud SS2343
2 1 P27000835 O-ring, Ø 36,2 x 3
3 4 P15012156 Screw M6 x 25 SS2343
4 1 P73312720 Housing SS2343
5 1 P14444889 Spindle unit SS2343
6 1 P27013853 O-ring, Ø 9,3 x 2,4
7 2 P14444897 Slide bushing SS2343
8 1 P14444905 Safety ring
9 1 P14444913 Spring support
10 3 P14444939 Nut
11 2 P14447635 Cover plate Polyethylene
12 1 P14449516 Compression spring
13 1 P19001189 Spring
Rec.
Item
spare Qty Part No. Spare Part Description
No.
parts
14 1 P14444947 Washer
15 1 P14444954 Locking device clutch
16 1 P14449508 Compression spring 16 x 2, 5 x 4
17 1 P14444962 Locking device clutch
18 2 P15013485 Screw MC6S M4 x 6
19 3 P18001024 Clamping pin
20 1 P15020449 Screw, MC6S 8 x 10
21 1 P17002700 Washer
22 1 PA0004283 Torque washer
23 1 P29003944 Rubber damper
24 1 P15019813 Screw
25 1 P16001406 Lock nut
26 1 P14444988 Spindle joint
27 1 P15015233 Screw
28 1 P17000563 Washer 6.4 x 12.5
29 1 P14445001 Washer
30 1 P14444970 Lever arm
31 1 P29003225 Handle
23
24
25,26
27
28
29
33 34 35 30
31
32
Item Rec.
spare Qty Part No. Spare Part Description
No.
parts
1 1 PA0002592 Weld-on stud 254 SMO
2 1 P27000835 O-ring, Ø 36,2 x 3 Viton
3 4 P15012248 Screw M6S 8 x 25 254 SMO
4 1 PA0002667 Housing 254 SMO
5 1 P37008885 Plug 254 SMO
6 1 PA0002519 Spindle unit 254 SMO
7 1 P27013853 O-ring, Ø 9,3 x 2,4 Viton
8 2 PA0002642 Bearing 254 SMO
9 1 P14444905 Safety ring
10 1 P14444913 Spring support
11 3 P14444939 Nut
12 2 P14447635 Cover plate Polyethylene
13 1 P14449516 Compression spring
14 1 P19001189 Spring
15 1 P14444947 Washer
Rec.
Item
spare Qty Part No. Spare Part Description
No.
parts
16 1 P14444954 Lock latch
17 1 P14449508 Compression spring 16 x 2, 5 x 4
18 1 P14444962 Locking device clutch
19 2 P15013485 Screw MC6S M4 x 6
20 3 P18001024 Clamping pin
21 1 P15020449 Screw, MC6S 8 x 10
22 1 P17002700 Washer
23 1 PA0004283 Torque washer
24 1 P29003944 Rubber damper
25 1 P15019813 Screw
26 1 P16001406 Lock nut
27 1 P14444988 Spindle joint
28 1 P15015233 Screw
29 1 P17000563 Washer 6.4 x 12 x 1.6
30 1 P14445001 Washer
31 1 P14444970 Lever arm
32 1 P29003225 Handle
FRP-stud, for samplers of 254
33 1 HA0004309 FRP-version
SMO quality only
34 4 P16000135 Nut M6M 8 FRP-version
35 4 P17001926 Washer FRP-version
5.3 PPS-1000
Parts common for all samplers are 1 2 3 4
shown in the table in section 5.1:
MPS-1000.
5
6
Rec.
Item spare
No. Qty Part No. Spare Part Description
parts
1 1 P16000119 Nut M6M M5
2 1 P14456321 Adjusting screw
3 3 P15007586 Screw, MC6S M4 x 8
4 1 P14456339 Cylinder support
5 1 HA0084905 Air cylinder
6 2 P15018690 Screw, MC6S M5 x 60
7 1 HA0091249 Push button valve, complete
5.4 MPS/PPS-1010
Parts common for all samplers are
shown in the table in section 5.1:
MPS-1000 and section 5.3: PPS- 1 2
1000.
Rec.
Item spare Qty Part No. Spare Part Description
No. parts
1 1 PA0016303 Housing
2 1 PA0016295 Weld-in screwed socket
5.5 Accessories
1 4 6
Rec.
Item spare Qty Part No. Spare Part Description
No. parts
P14449946 Blind flange SS 2343
1 1
PA0002675 Blind flange 254 SMO
2 1 P32002461 Hose Ø38 mm (1.5") inside, length Included in delivery for all
0.5 m. samplers
Included in delivery for all
3 1 P35003185 Hose clamp samplers
For mounting on the
4 1 P24444788 Adapter flange VXK/LDS/FVS welding
stud
5 1 P27011691 O-ring for adapter flange 67.1x1.6 nitrile
Item no. 7,8,9 and 14
6 * HA0011387 Renovation set for sampler insection 5.1
7 1 P37024320 Reducing nipple NPT 1/4” - R 1/4”
Notes:
Recommended spare parts marked * are typical for two years operation.
Recommended spare parts marked (*) are less likely to fail but are
recommended when a large number of units are to be maintained.