Abb Manuale BSDS - Draft01-1
Abb Manuale BSDS - Draft01-1
Abb Manuale BSDS - Draft01-1
Index I
Chapter 0 - Introduction
0.1 Safety Precautions....................................................................................................... 0-2
0.2 Outline of System......................................................................................................... 0-11
0.2.1 Servomotor............................................................................................................ 0-11
0.2.2 Servo Amplifier...................................................................................................... 0-12
0.3 Model Nomenclature.................................................................................................... 0-13
0.3.1 Servomotor............................................................................................................ 0-13
0.3.2 Servo Amplifier...................................................................................................... 0-14
0.4 Combination between Servomotor and Servo Amplifier.......................................... 0-15
0.4.1 BSDS Type............................................................................................................ 0-15
Chapter 1 Installation
1.1 Servomotor................................................................................................................... 1-2
1.1.1 Storage Environment............................................................................................ 1-2
1.1.2 Operating Environment......................................................................................... 1-2
1.1.3 Installing the Servomotor...................................................................................... 1-3
1.1.4 Water Proof and Oil Proof Properties.................................................................... 1-3
1.1.5 Servomotor Handling Precautions........................................................................ 1-4
1.1.6 Notes on Stress Given to Cable............................................................................ 1-4
1.1.7 Assembling Accuracy............................................................................................ 1-5
1.1.8 Allowable Load...................................................................................................... 1-6
1.1.9 Cautionary Items on Servomotor Equipped with a Brake..................................... 1-7
1.2 Servo Amplifier............................................................................................................. 1-8
1.2.1 Storage Environment............................................................................................ 1-8
1.2.2 Operating Environment......................................................................................... 1-8
1.2.3 Installing the Servo Amplifier................................................................................. 1-9
1.2.4 Depth of Control Panel.......................................................................................... 1-11
Chapter 2 Wiring
2.1 Configuration................................................................................................................ 2-2
2.1.1 Part Name............................................................................................................. 2-2
2.1.2 Configuration......................................................................................................... 2-5
2.1.3 Sequence I/O........................................................................................................ 2-10
2.1.3.1 Pulse Input (PPI, CA, *CA, CB, *CA).......................................................... 2-12
2.1.3.2 Pulse Output (FFA, *FFA, FFB, *FFB, FFZ, *FFZ)...................................... 2-13
2.1.3.3 Z-Phase Output (FZ, M5)............................................................................ 2-13
2.1.3.4 Analog Input (VREF(TREF),M5)................................................................. 2-13
2.1.3.5 Sequence Input (CONT1, CONT2, CONT3, ... COMIN)............................. 2-14
2.1.3.6 Sequence Output (OUT1, OUT2, ... COMOUT)......................................... 2-14
2.1.4 RS-485 Communications (CN3)............................................................................ 2-14
2.1.5 Analog Monitor Output (CN4: MON1, MON2, and M5)......................................... 2-15
2.2 P-N Junction................................................................................................................. 2-16
2.3 Servomotor................................................................................................................... 2-17
2.3.1 Brake Connector................................................................................................... 2-17
2 Index
Chapter 3 Operation
3.1 Signal Description (Priority among Input Signals)................................................... 3-2
3.2 Selection of Operation Procedure.............................................................................. 3-3
3.3 Operation Check.......................................................................................................... 3-4
3.3.1 Power On.............................................................................................................. 3-4
3.3.2 Power-On/Servo Control-Ready [S-RDY]............................................................. 3-5
3.3.3 Servo-On [S-ON]/Ready for Servo-On [RDY]....................................................... 3-5
3.3.4 If the Servomotor Fails to Start............................................................................. 3-6
3.3.5 Shutdown.............................................................................................................. 3-6
3.4 Operation .................................................................................................................... 3-7
3.4.1 Test Operation at Keypad...................................................................................... 3-7
3.4.2 Position Control (Pulse)........................................................................................ 3-8
3.4.3 Speed Control....................................................................................................... 3-10
3.4.4 Torque Control....................................................................................................... 3-11
3.4.5 Mode Selection..................................................................................................... 3-12
3.4.6 Extension Mode.................................................................................................... 3-13
3.4.7 Homing.................................................................................................................. 3-15
3.4.8 Interrupt Positioning.............................................................................................. 3-16
3.4.9 Torque Limit........................................................................................................... 3-18
3.4.10 Positioning Data Operation................................................................................. 3-19
3.4.11 Immediate Value Data Operation........................................................................ 3-20
3.4.12 Interrupting/Stopping Operation.......................................................................... 3-21
Chapter 4 parameter
4.1 Parameter Division....................................................................................................... 4-2
4.2 Basic Parameters......................................................................................................... 4-2
4.2.1 List (PA1_)....................................................................................................... 4-2
4.2.2 Description of Each Parameter............................................................................. 4-4
4.3 Control Gain and Filter Setting Parameter................................................................. 4-27
4.3.1 List (PA1_)....................................................................................................... 4-27
4.3.2 Description of Each Parameter............................................................................. 4-28
4.4 Automatic Operation Setting Parameter.................................................................... 4-39
4.4.1 List (PA2_)....................................................................................................... 4-39
4.4.2 Description of Each Parameter............................................................................. 4-40
4.5 Extended Function Setting Parameter....................................................................... 4-80
4.5.1 List (PA2_)....................................................................................................... 4-80
4.5.2 Description of Each Parameter............................................................................. 4-81
4.6 Input Terminal Function Setting Parameter............................................................... 4-94
4.6.1 List (PA3_)....................................................................................................... 4-94
Index 3
Chapter 6 Keypad
6.1 Display .................................................................................................................... 6-2
6.1.1 Mode .................................................................................................................... 6-2
4 Index
Chapter 8 Specifications
8.1 Specifications of Servomotor..................................................................................... 8-2
8.1.1 BSMS Motor(200W-750W).................................................................................. 8-2
8.1.2 BSMS Motor(1kW-3kW)...................................................................................... 8-4
8.1.3 BSMS Motor(100W)............................................................................................. 8-6
8.2 Specifications of Servo Amplifier............................................................................... 8-12
8.2.1 Common Specifications..................................................................................... 8-12
8.2.2 Interface Specifications...................................................................................... 8-13
8.3 Dimensions of Servomotor......................................................................................... 8-14
8.3.1 BSMS Motor(200W-750W)................................................................................... 8-14
8.3.2 BSMS Motor(200W-750W) (With a Brake)........................................................... 8-14
8.3.3 BSMS Motor(1kW-3kW)........................................................................................ 8-15
8.3.4 BSMS Motor(1kW-3kW)(With a Brake)................................................................. 8-15
8.3.5 BSMS Motor(100W).............................................................................................. 8-18
8.3.6 BSMS Motor(100W) (With a Brake)...................................................................... 8-18
8.4 Dimensions of Servo Amplifier................................................................................... 8-19
8.5 Optional Specification of Shaft Extension [With a Key, Tapped]............................. 8-20
Chapter 9 Characteristics
9.1 Timing Chart................................................................................................................. 9-2
Index 5
I
Introduction 7
0
0.1 Safety Precautions
(1) Types and meanings of warning signs
Before starting installation, wiring work, maintenance or inspection, read through this
manual and other attached documents.
Be familiar with the device, safety information and precautions before using.
In this manual, safety precautions are described in two categories: “WARNING” and
“CAUTION.”
Description given in the “CAUTION” category may cause serious results under some
circumstances.
All descriptions are critical and should be strictly observed.
After reading, keep the manual in a place where users can refer to it at any time.
Notice of general
prohibition
8 Introduction
Precautions on use
Warning
0 • Do not touch the inside of the servo amplifier.
There is a risk of electric shock.
• Make sure to ground the grounding terminal of the servo amplifier and
servomotor. There is a risk of electric shock.
• Before performing wiring or inspection, turn the power off and wait for at least
five minutes, and check that the charge LED is unlit.
There is a risk of electric shock.
• If the charge LED is off even though the power is turnd on, the fuse inside the
servo amplifier may be blown. To check the fuse, wait five minutes or more after
turning off the power.
There is a risk of electric shock.
• Do not give damage or unreasonable stress to cables. Do not place a heavy
matter on them or do not pinch them.
It might cause failure, breakage and electric shock.
• Do not touch the rotating part of the servomotor during operation.
It might cause injuries.
Caution
Precautions on storage
Caution
Precautions on transportation
Caution
Precautions on installation
Caution
0 • Do not ride on the servomotor or place a heavy matter on it.
It might cause failure, breakage, electric shock and injuries.
• Do not block the exhaust port or do not allow foreign substance to enter.
It might cause fire and electric shock.
• Observe the installation orientation of the servo amplifier.
Otherwise, it might cause fire and failure.
• Do not apply strong impact.
It might cause failure.
• The shaft-through hole of the servomotor is not water proof or oil proof. Take
measures on the machine side to block entry of water, coolant or similar from
entering inside the servomotor.
It might cause failure.
• If case of application when massive water or oil is splashed on the main body of
the servomotor, install a water or oil splash guard or take similar measures on
the machine side.
• In a humid and high oil mist environment, install the lead wires and connectors
in a face down orientation.
It might cause poor insulation, short circuit and resultant failure.
Do not disassemble
Do not hammer
Precautions on wiring
Caution
• Never apply the commercial power supply to the U, V and W terminals of the 0
servomotor. It might cause fire and failure.
• Do not connect the grounding (E) cable to the U, V and W terminals of the
servomotor. Do not connect the U, V and W terminals in inappropriate order.
It might cause fire or failure. Also there is a risk of damaging your mechanical
equipment due to motor malfunction.
• Make sure to check if the motor cable is connected properly. If open phase faulty
has been occurred with the motor power cable wiring (U, V, and W), the motor
will not rotate even if a command is given, failing in detecting any alarm such as
OL and OS.
• When fabricating an encorder cable, be careful not to reverse the porality
between BAT+ and BAT-. If the battery is connected with wrong polarity, the both
battery terminals may become short circuit, generating abnormal heat or causing
damage to the battery.
• Never perform a dielectric, Megger or buzzer test to the encoder terminals.
Otherwise the encoder will be damaged.
• To perform a dielectric, Megger or buzzer test to the U, V and W terminals of the
servomotor, disconnect the servo amplifier.
• Do not connect encoder terminals in inappropriate order.
Otherwise the encoder and servo amplifier will be damaged.
• In an adverse power supply environment, insert a protective device such as the
AC reactor so that the voltage fluctuation is contained within the rating.
Otherwise the servo amplifier will be damaged.
• Install a circuit breaker or similar safety devices for short circuits in external
wiring. There is a risk of fire or failure.
• Do not remove the cover or disconnect the cable, connector or optional device
with the servo amplifier turned on. There is a risk of electric shock to human
body, product operation stop, and burnout.
• Use the servo system under the specified voltage range.
• Do not tie signal cables or route them in the same duct with main power cable or
servo amplifier motor output cable.
• Use the designated wiring material. In particular, use the option cable or
equivalent for the encoder cable.
• Do not insert a phase advance capacitor, various filter, reactor or similar on the
output side of the servo amplifier.
• The servo amplifier cannot be protected from ground fault fully.
Ground
Precautions on operation
Caution
0 • In order to avoid unstable motions, never change adjustment radically.
It might cause injuries.
• To perform test operation, fix the servomotor and leave it disconnected from the
mechanical system. After checking the motion, connect to the machine.
Otherwise, it might cause injuries.
• The retention brake incorporated in the servo motor is not a stopping unit for
assuring safety of the machine. Install a stopping unit on the machine side to
assure safety.
It might cause failure and injuries.
• When an alarm occurs, resolve the cause and assure safety before performing
alarm reset and restarting operation.
It might cause injuries.
• Stay away from the machine after power failure and power restoration because
sudden restart may be triggered. (Design the machine so that personal safety is
secured even if the machine restarts suddenly.)
It might cause injuries.
• The brake incorporated in the servomotor is for retention. Do not use it for
regular regenerative operation.
It might cause failures and injuries.
• Install an external emergency stop circuit so that operation can be stopped
immediately and the power can be turned off.
Otherwise, it might cause fire, failure, burns and injuries.
• Before installing to the machine and starting operation, enter parameters
matching the machine. If the machine is operated without entering parameters,
the machine may unexpectedly malfunction and cause failure.
• To use the servomotor in a vertical travel, install a safety device (Such as
external brake) to prevent the mechanical movable part from dropping in case of
alarm or similar.
• If auto tuning is not used, be sure to enter the “inertia ratio.”
Introduction 13
General precautions
Caution
• Drawings in this manual may show the state without covers or shields for safety 0
to explain in details. Restore the covers and shields in the original state when
operating the product.
• In case of disposal of the product, comply with the following two laws and act
in accordance with each regulation. These laws are effected in Japan. Outside
Japan, local laws have priority. When necessary, give notification or indication
on the final assembly to be compliant with legal requirements.
(1) Law Concerning Promotion of Effective Use of Resources (Law for Promotion
of Effective Utilization of Resources)
Recycle and collect resources from the product to be discarded, as far as
possible. It is recommended to disassemble the product into iron dust, electric
parts and so on and sell them to appropriate subcontractors to recycle and
collect resources.
(2) Waste Disposal and Public Cleaning Law (Waste disposal & law public
cleansing law)
It is recommended to recycle and collect resources from the product, which is
to be discarded, according to the aforementioned law (Law for Promotion of
Effective Utilization of Resources, and to reduce waste.
In case unnecessary product cannot be sold and will be discarded, the product
falls in the category of industrial waste described in the law. The industrial
waste must be handled in due course including to request an authenticated
subcontractor to dispose of the product and control manifesto.
The battery used in the product falls in the category of called “primary battery”
and must be discarded in the due course as required by the corresponding
local government.
(1) All models of the servo amplifier used by the special customer are applicable
to “guideline of harmonics suppression measures for high voltage or special
high voltage customers.” The guideline requires the customer to calculate the
equivalent capacity and harmonics outflow current according to the guideline
and, if the harmonics current exceeds the limit stipulated for the contract
wattage, corresponding countermeasures must be taken.
For details, refer to JEM-TR225.
(2) The servo amplifier was excluded from the scope of “guideline of harmonics
suppression measure for electric appliances and general purpose products”
from January 2004. JEMA is preparing a new technical document in the
position to educate total harmonics suppression measures. Harmonics
suppression measures of the discrete device should be taken as far as
possible.
Source: The Japan Electrical Manufacturers’ Association (JEMA)
14 Introduction
RoHS directive concerns with toxic materials and it was made into effective on
July 1, 2006 in the EU member countries. The directive prohibits inclusion of
toxic materials in electric and electronic devices. Regulated materials include
Pb (lead), Cd (cadmium), Cr6+ (hexavalent chromium), Hg (mercury), PBB
(polybromobiphenyl), PBDE (polybromobiphenyl ether).
This servo system is compliant with the RoHS directive.
The color (screw color, etc.), gloss and material may be different from those of
conventional products in order to comply with the RoHS directive, but will not
cause an effect in the performance and specifications.
This product is equipped with EEPROM for retaining parameter data in the event
of power failure. The write enable frequency of EEPROM is about 100,000 cycles.
After the following operation is repeated 100,000 times or more, the risk of the
servo amplifier failure becomes higher.
• Parameter editing
• Position preset of absolute position system
• Batch transfer of parameters
Introduction 15
UL standard
0
Servo amplifier UL508C
Servomotor UL1004
• EC Directive
(Note) The machine on your shop floor needs to be certified to each standard or directive when used as
the servo amplifier and the servo motor are devices to be embedded. Some of the models are in the
process to be certified.
16 Introduction
0.2.1 Servomotor
The variation of the servomotor includes one types: Middle inertia type (BSMS).
*1: Except for the shaft-through part (and the connectors for BSMS motors of 0.75 kW or less)
*2: Models with a brake have “-B” at the end of the code.
0.3.1 Servomotor
1
1.1 Servomotor
1.1.1 Storage Environment
Select the following environment when storing the servomotor, or when resting the
machine under the state without power distribution.
㻤㻦㻃㻶㻨㻵㻹㻲㻃㻰㻲㻷㻲㻵
Do not hammer
• Align the center when connecting with the machine system. Use a flexible
coupling.
Use rigid one designed exclusively for servomotors whenever possible.
• Do not use a rigid coupling which does not allow errors between shafts.
Otherwise mechanical vibration will be caused, resulting in damaged bearings
and/or shorter service life.
• Do not supply commercial power directly to the servomotor. It will cause burnout.
The servomotor needs to be connected to an appropriate servo amplifier when
used.
For how to connect the servomotor to a servo amplifier, refer to “CHAPTER 2
WIRING.”
Misalignment Perpendicularity of
Runout at shaft end Misalignment
(flange) flange face
Servomotor at
Radial load Thrust load
Motor model the shaft end
Fr[N] Fs[N] LR[mm]
BSMS200C 01 245 98 25 Radial load (Fr)
BSMS400C 01 245 98 25
BSMS750C 01 392 147 35
BSMS1000C 01 490 150 58 㻤㻦㻃㻶㻨㻵㻹㻲㻃㻰㻲㻷㻲㻵 Thrust
BSMS1500C 01 490 190 58 㻩㼘㼍㼌㻃㻨㼏㼈㼆㼗㼕㼌㼆㻃㻩㻤
㻼㻰㻘㻖㻜㻔㻛㻜㻐㻔 㻭㻤㻳㻤㻱
load
BSMS2000C 01 490 220 58 (Fs)
BSMS3000C 01 740 180 58
Servomotor at the
BSMS100C 01 127 19 25
shaft end (LR)
(2) Some parts of the servo amplifier generate heat during operation.
Cool the surroundings if the servo amplifier is installed inside the control panel.
Servo
amplifier
Exhaust
air Exhaust
air
Intake
air
Intake
Intake
air air
(3) To install two or more servo amplifiers in the same control panel, the following
shall be taken into consideration.
Arrange the servo amplifiers transversely in principle in order to avoid thermal
affection.
This servo amplifier is permitted to be installed side by side closely. However,
when installing two or more servo amplifiers with clearance of 5 mm or less
between them, operate them at 60% load factor or below with the ambient
temperature 45°C or lower.
If clearance of 5 mm or over between adjacent servo amplifiers is provided, no
limitation is imposed on the operation frequency.
26 Installation
(4) Keep the clearances shown below between a servo amplifier and a peripheral
equipment respectively to avoid rise in temperature of the servo amplifier.
1
Installation 27
Encoder
cable
Encoder
cable
80 165
Servo amplifier (frame 2) Amplifier depth Unit : [mm]
Encoder
cable
Encoder
cable
80 165
Amplifier depth Unit : [mm]
80 165
Amplifier depth Unit : [mm]
28 Installation
1
Encoder cable
Encoder cable
80 185
80 185
Amplifier depth Unit : [mm]
Amplifier depth Unit : [mm]
Encoder cable
Encoder cable
80 195
80 195
Amplifier depth Unit : [mm]
Amplifier depth Unit : [mm]
Wiring 29
2
2.1 Configuration
2.1.1 Part Name
All wirings of the servo amplifier and servomotor of 3 kW or less are connected via
connectors.
Servomotor
㻩㼘㼍㼌㻃㻨㼏㼈㼆㼗㼕㼌㼆㻃㻩㻤
㻼㻰㻘㻖㻜㻔㻛㻜㻐㻔 㻭㻤㻳㻤㻱
0.4 kW or less
Keypad
4-digit 7-segment LED, 4 buttons and monitor
terminals are installed.
Analog monitor (CN4)
The analog waveform is monitored.
RS-485 (CN3A (IN), CN3B (OUT))
Upper side: CN3A, lower side: CN3B
Servomotor
㻤㻦㻃㻶㻨㻵㻹㻲㻃㻰㻲㻷㻲㻵
㻩㼘㼍㼌㻃㻨㼏㼈㼆㼗㼕㼌㼆㻃㻩㻤
㻼㻰㻘㻖㻜㻔㻛㻜㻐㻔 㻭㻤㻳㻤㻱
Keypad
Analog monitor (CN4) 4-digit 7-segment LED, 4 buttons and
The analog waveform is monitored. monitor terminals are installed.
Power supply L1
(TB1) RS-485 (CN3A (IN), CN3B
L2
- Main power (OUT))
L3 Upper side: CN3A, lower side: CN3B
Charge LED
2
P(+) Sequence I/O (CN1)
Main circuit
(TB2) RB1
- P-N junction RB2
- Regenerative
RB3
resistor Battery and the case
N(-) (option)
Motor power
U Encoder wiring (CN2)
(TB3)
V
Charge LED
RS-485 (CN3A (IN), CN3B (OUT))
L1 Upper side: CN3A, lower side: CN3B
Power supply
(TB1) L2
- Main power L3
Sequence I/O (CN1)
P(+)
Main circuit
(TB2) RB1
- P-N junction RB2
- Regenerative
resistor RB3
Encoder wiring (CN2)
N(-)
Motor power Battery wiring (CN5)
U
(TB3)
V
2.1.2 Configuration
The figure on page 2-7 shows the general configuration of devices. There is no
need to connect all devices.
• The size on each device in the figure is not drawn at the uniform scale (same as
other chapters).
• To supply single-phase power to the servo amplifier, use the L1 and L2 terminals.
• The servo amplifier wiring connector is attached only to TB2 on the frames 2 and
3. It is not provided for other devices.
Use a connector kit or optional cable with a connector.
• Adopt a configuration for turning the main power off upon alarm detection (activation
2 of protective function of servo amplifier). Otherwise overheat of the regenerative
resistor, such as regenerative resistor transistor failure may cause fire.
• The maximum wiring length between the servo amplifier and servomotor is 50 m.
• You may not turn the power wiring of the servo amplifier or servomotor on or off
with a contactor or you may not drive multiple servomotors selectively with a single
servo amplifier.
• Do not connect any of the following devices to the power wiring of the servo
amplifier or servomotor.
・Phase advancing capacitor ・Various reactors ・Noise filter ・Surge absorber
• Be sure to ground the protective grounding terminal of the servo amplifier (terminal
provided with a grounding mark) to the protective ground of the control panel to
avoid electric shock.
Use the accessory tool in the following procedure to connect the terminal to TB1,
TB2 and TB3.
Wiring method <Frame 1, 2, 3>
[1] Peel off the sheath about 10 mm.
10[mm]
[2] Insert the tip of the accessory tool into the top of the connector.
[3] Push the tool toward the connector to insert the cable.
Note: do not solder the cable. In case of the strand wire, do not twist cable forcibly.
Wiring 33
MCCB/ELCB
AC reactor
Power filter
Electromagnetic
contactor
Servo amplifier
RS-485
communications
(L1, L2, L3) CN3A
CN1
Sequence I/O cable
CN3B
Servomotor
34 Wiring
External braking
regenerative
resistor
PN junction No
Nobuilt-in
built-inbraking resistorresistor
regenerative
Connect
Connectthe theexternal
externalbraking resistor
regenerative
across
resistorRB1 and RB1
across RB2.and RB2.
4 1 2 3
In case of the single-phase 200 V input N(-) P(+) RB1 RB2
Open Collector Connection
(24 VDC Power supply) commercial power supply, connect TB2
TB1
across L1 and L2 terminals. TB1
Controller L1
U 1ࠈࠈU
L2 2ࠈࠈV
V
L3
W 3ࠈࠈW 㹂
4
24 VDC
2
24 VDC 1ࠈࠈBr
CN3A(IN) 2ࠈࠈBr
Open Collector Connection 8 P5 CN2
(12 VDC Power supply) 7 M5
6 *TXD P5 1 7 P5
Controller 5 RXD M5 2 8 M5
4 *RXD
3 TXD +SIG 5 5 SIG+ PG
2 M5 -SIG 6 4 SIG-
1 P5 BAT+ 3 1 BAT+
BAT- 4 2 BAT-
CN3B(OUT) 3 FG
12 VDC
*㸦 *㸦
PC loader Servo Operator 8 NC
7 M5 Servomotor
6 *TXD
Connector CN3B 5 RXD
4 *RXD
Even at the end of the wiring, no 3 TXD
terminator is necessary. 2 M5 CN5
1 NC
BAT+ 2 Battery for ABS encoder
BAT-(M5) 1 data backup
3.6 VDC
CN1
COMOUT 14
*1: Connect the shielding wire to the connector shell on CN1 and CN2, and then ground the connector shell.
Wiring 35
MCCB/ELCB
Power filter
Servo amplifier
Electromagnetic
contactor
RS-485
CN3B communications
TB2 (Provided with body) Sequence I/O
CN1 cable
Encoder cable
Servomotor
36 Wiring
24 VDC 1(E) Br
CN3A(IN) 2(F) Br
2
Open Collector Connection
(12 VDC Power supply) 8 P5 CN2
7 M5
Controller 6 *TXD P5 1 7(H)[B] P5
5 RXD M5 2 8(G)[I] M5
4 *RXD PG
3 TXD +SIG 5 5(C)[D] SIG+
2 M5 -SIG 6 4(D)[H] SIG-
1 P5 BAT+ 3 1(T) BAT+
BAT- 4 2(S) BAT-
12 VDC CN3B(OUT) 3 [F] FG
*䠃 *䠃
8 NC
PC loader Servo Operator 7 M5
6 *TXD ( ) GYG, GYC 1-2kW,
5 RXD GYS 1-5kW
Connector CN3B 4 *RXD
Even at the end of the wiring, 3 TXD [ ] GYH
no terminator is necessary. 2 M5 CN5 Servomotor
1 NC
BAT+ 2 Battery for ABS encoder
BAT-(M5) 1 data backup
3.6 VDC
CN1
COMOUT 14
*1: Connect the shielding wire to the connector shell on CN1 and CN2, and then ground the connector shell.
Wiring 37
26 M5 13 M5
25 FZ 12 *FFB
24 *FFZ 11 FFB
23 FFZ 10 *FFA
22 VREF
21 *CB
9 FFA
8 *CA
2
20 CB 7 CA
19 PPI 6 CONT5
18 TREF 5 CONT4
17 OUT3 4 CONT3
16 OUT2 3 CONT2
15 OUT1 2 CONT1
14 COMOUT 1 COMIN
Terminal
No symbol
Function
19 PPI Pull-up voltage input at open collector input
7 CA Pulse input
8 *CA Max. input frequency 1 MHz (differential) or 200 kHz (open collector)
20 CB Command pulse/direction, forward/reverse pulse, A/B phase pulse (A/B
21 *CB phase pulse is the frequency after multiplication by four.)
9 FFA
Pulse output (Differential output)
10 *FFA The number of output pulses per motor revolution (16 to 262144) or the
11 FFB output pulse division ratio can be designated. The output is issued in
12 *FFB A/B phase pulse.
23 FFZ The FFZ and *FFZ are the terminals for single pulse per revolution
signal.
24 *FFZ
25 FZ Z-phase output (Open collector)
The FZ is the terminal for single pulse per revolution signal. The M5
26 M5 terminal serves as a reference potential.
38 Wiring
Terminal
No Function
symbol
2 CONT1
Sequence input (sink/source supported)
3 CONT2 Supply command signals to the servo amplifier through these terminals.
4 CONT3 12 to 24 VDC/8 mA (per point).
5 CONT4 Photocoupler isolation. The COMIN is the reference potential terminal.
6 CONT5 (Soft filter 0.5 ms, agreement of two scans, except for interrupt input)
The delay of hardware filter detection is 0.1 ms with interrupted input.
1 COMIN
15 OUT1
Sequence output (sink/source supported)
2
16 OUT2
Signal output terminals of servo amplifier. Max. 30 VDC/50 mA.
17 OUT3 Photocoupler isolation. The COMOUT is the reference potential terminal.
14 COMOUT
22 VREF
18 TREF Speed command voltage ±10 V. Resolution: 15 bits/±full scale
Torque command voltage ±10 V. Resolution: 14 bits/±full scale
13 M5 The M5 is the reference potential terminal.
18 M5
The output formats of the FFZ, *FFZ and FZ vary according to the pulse output
setting.
FFZ
• If the output pulse division ratio designated with PA1_08: 0, PA1_09 and PA1_10,
outputs are not synchronized with the FFA and *FFA signals. The pulse always
has width of 125 μs or over.
FFA
FFB
FFZ
125 µs or over
Wiring 39
62
1.5k
2
CA(CB)
62
*CA(*CB)
Servo amplifier
0V
PPI
24 VDC
1.5k
CA(CB) 62
*CA(*CB) 62
Servo amplifier
㻍㻦㻤㻋 㻍㻦㻥㻌 㻙㻕
㻖㻓㻓䂿㻏 㻔㻒㻗㻺
Servo
䜹䞀䝠䜦 amplifier
䝷䝛
40 Wiring
㻘㻃 㻹
㻤㻰㻕㻙㻯㻶㻖㻔 㻩㻩㻤㻏 㻋 㻩㻩㻥㻌 㻏 㻋 㻩㻩㻽㻌
㻓㻃 㻹
Servo amplifier 㻰㻘
2SC2712 or
equivalent
FZ
M5
Servo amplifier
22k
VREF(TREF)
220k
M5
Servo amplifier
Wiring 41
㻙㻛㻓
2
1.5kȐ
㻦㻲㻱㻷㼑
Servo amplifier
䜹䞀䝠䜦䝷䝛
㻧㻦㻕㻗㻹V
㻦㻲㻰㻲㻸㻷
MON1
MON2
Servo amplifier
M5
2
0V
The signal takes two seconds to be activated after the power is turned on.
The output voltage may become unstable immediately afer the power is turned on or
turned off.
Wiring 43
L1 L1 L1 L1
L2
L3
L2
L3
L2
L3
L2
L3
2.3 Servomotor
There are wiring of the following three units: the main body of the servomotor, brake
(servomotor equipped with a brake) and encoder.
Caution
• Keep consistency in the phase order between the servomotor and servo
amplifier.
2 • Do not connect commercial power to the servomotor. Otherwise it may cause
failure.
1 Br
2 Br
The brake of the servomotor equipped with a brake is a non-exciting brake. To rotate
the servo motor, supply the power of 24 VDC to this connector and release the
brake. There is no polarity in the brake input circuit.
If the brake is left released, although the periphery of the brake becomes hot it is not
a fault.
The brake terminal of BSMS type 1.0 to 3.0 kW, is located inside the motor power
connector.
Connected to the
power supply
(+24 V).
Connected to the motor power
cable.
Wiring 45
2.4 Encoder
2.4.1 Encoder Cable
Use shielded cables for wiring of the servomotor encoder.
The optional cable for the servomotor is a cable having bend resistance, which is
also UL standard compliant.
Use a regular twisted pair batch shield cable if the servomotor and cable do not
work.
2
Cross linked polyethylene vinyl sheath cable for robot travel (Daiden Co., Ltd.)
RMCV-SB-A (UL2464) AWG#25/2P + AWG#23/2C (Twisted type) or AWG#23/3P
(For 10 m or smaller wiring length)
RMCV-SB-A (UL2464) AWG#25/2P + AWG#17/2C or its equivalent
(For wiring lengths < 10 m and ≤ 50 m)
The relationship between AWG and mm is shown below.
Perform shield treatment at the encoder according to the procedure specified below
Despite motor capacity, wiring treatment at the servo amplifier is the same.
[2] Solder the wiring to the connector.
The shrink tube wrapping each element cable
assures safety.
[3] Fix the connector to the shell cover.
[4] Bend the shield to fix.
[5] While aligning the catches on both sides, fit the
shell cover.
[6] Align the position of the catch to the mold cover to
fix.
Catch
Wiring 47
P5 1 7(H)[B] P5
M5 2 8(G)[I] 㻃M5
BAT+ 3 1(T) 㻃㻃BAT+
BAT- 4 2(S) 㻃㻃BAT-
SIG+ 5 5(C)[㻧] SIG+
SIG-䚭 6 4(D)[㻫] SIG-
Shell 3 [F] 㻃㻃FG
2
Connector no. on motor side
Lead wire Connector no.
Signal BSMS
dia. on amplifier side BSMS 1 to 3kW
0.75 kW or less
P5 AWG23 1 7 B
M5 AWG23 2 8 I
BAT+ AWG25 3 1 N.C.
BAT- AWG25 4 2 N.C.
SIG+ AWG25 5 5 H
SIG- AWG25 6 4 D
Shielding
FG Shell 3 FG
wire
P5 1 7(H)[B] P5
M5 2 8(G)[I] 㻃M5
BAT+ 3 1(T) 㻃㻃BAT+
BAT- 4 2(S) 㻃㻃 BAT-
SIG+ 5 㻘㻋㻦㻌㻾㻧㼀㻃㻶㻬㻪㻎
SIG-䚭 6 4(D)[㻫] SIG-
Shell 3 [F]㻃㻃 FG
Default
No. Name Setting range Change
value
Input signal
Servo-on [S-ON]: Sequence input signal (Reference value 1)
The signal makes the servomotor ready to rotate.
Function
The servomotor is ready to rotate while the servo-on [S-ON] signal remains
turned on.
When the servo-on signal is turned off, the gate for IGBT is turned off and the
servomotor does not rotate. At this time, the servomotor in free-run and all
rotation commands are ignored.
2 If the signal is turned off during rotation, controlled stop is caused according to
the setting of PA2_61 (action sequence at servo-on OFF). The stopping profile
follows the setting of PA2_61 (action sequence at servo-on OFF), too.
If there is no alarm, activation of servo-on [S-ON] and forced stop [EMG]
arranges the state ready to rotate.
Parameter setting
To assign the servo-on [S-ON] signal to a sequence input terminal, specify the
corresponding value (“1”) to the input terminal function setting parameter.
If this signal is not assigned to the CONT input terminals, it is treated as “always
ON”.
Control mode Effective condition for FWD/REV signal FWD/REV signal simultaneous
Speed control ON level Controlled stop
The last operation before
Position control On edge
simultaneous ON is retained
Torque control ON level Controlled stop
X3 X2 X1 Rotation speed
Speed
Timer
[RDY] ON (positioning data)
Start
positioning OFF
[START]
Address 10 15
Zero speed ON OFF
Zero deviation ON OFF
In-position
(level) ON OFF
In-position
(single shot) OFF ON
In-position minimum OFF time/Single shot ON time
(PA1_34)
Check for the active state of the in-position signal (level) to turn the start
positioning signal on. The motor starts to rotate. After rotation begins, the in-
position signal is turned off.
Parameter setting
To assign the start positioning signal to a sequence input terminal, specify the
corresponding value (“4”) to the input terminal function setting parameter.
Wiring 53
Homing [ORG] OFF ON
Home position OFF ON
LS [LS]
Motor Z-phase
detection
In-position ON OFF ON
[INP]
Homing ON/OFF OFF ON
completion
(1) After checking that the in-position signal is turned on, turn on the homing
command.
(2) Once the in-position signal is turned off, you can turn off the homing command.
The motor rotates in the direction of PA2_10 (homing direction after reference
signal detection) at a speed of PA2_06 (homing speed).
(3) When the home position LS signal is turned on, the speed changes to creep
speed for homing (PA2_07).
(4) The motor moves the home position shift unit amount (PA2_14) from the first
Z-phase after the rising (or trailing) edge of the home position LS, and then it is
stopped.
(5) The in-position signal is turned on with the stopping position being home position
after homing completion PA2_16. In addition, the homing completion signal is
turned on.
54 Wiring
To perform homing, use up positive over-travel [+OT] and negative over-travel [-OT]
signals to assure safety.
A B
-OT LS Homing direction +OT
(9) A travel occurs first at the homing speed by the reverse traveling unit amount for
homing.
Parameter setting
To assign the +OT signal to a sequence input terminal, specify the corresponding
value (“7”) to the input terminal function setting parameter. For the -OT signal,
specify (“8”).
Relevant description
(1) Direction of detection
The +OT signal is detected during a travel of the servomotor in the positive
direction. The positive direction indicates the direction of forward rotation
if PA1_4 (rotation direction selection) is set at “0” (positive direction). The
2 servomotor is stopped, too, if a +OT signal is detected during rotation in the
negative direction, but it will not rotate in either direction.
(2) Output signal: +OT detection (38), -OT detection (39), OT detection (20)
The +OT detection and -OT detection signals indicate that the servo amplifier
detects the limit of travel in the mechanical system. A sequence output signal to
the host controller can be notified the fact of detecting the +OT or -OT signal.
The OT detection signal is turned on upon detection of either +OT (7) or -OT (8)
or software OT specified in PA2_26/27 (software OT detection position).
If the host controller is equipped with an OT input, connect to the host controller
in general cases.
To specify this function, specify “38” (+OT detection), “39” (-OT detection) or “20”
(OT detection) in the output terminal function setting parameter.
(3) Software OT
Specify “1” (enable) to PA2_25 (software OT selection) to operate in the position
range between (PA2_26: + software OT detection position) and (PA2_27: -
software OT detection position).
If this range is exceeded, forced stop will be caused with the OT detection
sequence output.
Supply a pulse input in the direction opposite to the detected direction or perform
manual feed (forward / reverse command) to reset and travel in both directions.
The +OT (-OT) sequence input is for mechanical position detection, while
software OT is for position detection of the servo amplifier.
Traveling range
Feedback position
Alarms canceled through alarm resetting Alarms not canceled through alarm resetting
Indication Name Indication Name
oc1 Overcurrent 1 Et1 Encoder Trouble 1
oc2 Overcurrent 2 Et2 Encoder Trouble 2
oS Overspeed ct Circuit Trouble
Hu Overvoltage dE Memory Error
Breaking Transistor
tH Overheat Fb Fuse Blown
Encoder Communication
Ec Error cE Motor Combination Error
Parameter setting
To assign the ACC0 (acceleration/deceleration time selection) signal to a
sequence input terminal, specify the corresponding value (“14”) to the input
terminal function setting parameter.
Parameter setting
To assign position preset to a sequence input terminal, specify the corresponding
value (“16”) to the input terminal function setting parameter.
60 Wiring
Parameter setting
To assign gain switch to a sequence input terminal, specify the corresponding
value (“17”) to the input terminal function setting parameter.
If “0” is specified as torque limit selection (PA2_57), the settings of torque limit 0 and
torque limit 1 are enabled.
Parameter setting
If the torque limit signal is assigned to a sequence input terminal, specify
the corresponding value (“19” or “20”) to the input terminal function setting
parameter.
If the torque limit signal is not assigned to the sequence input terminal, the
settings of PA1_27 (forward rotation torque limit) and PA1_28 (reverse rotation
torque limit) are always enabled.
Relevant description
(1) Torque limit detection signal
This signal is turned on while the output torque of the servomotor is equal to or
2 larger than the torque limit.
The torque limit detection output is enabled in all control modes.
To assign the torque limit detection to a sequence output terminal, specify the
corresponding value (“26”) to the output terminal function setting parameter.
Rotaion speed
Immediate value
continuation OFF
Immediate value
continuation OFF
completion
Immediate value
continuation OFF ON 50 ms
permission (Permitted again after data continuation)
In-position (level) ON OFF
Parameter setting
To assign the immediate value continuation command to a sequence input
terminal, enter the corresponding value (“22”) in the input terminal function
setting parameter. Relevant signal reference values include following.
Relevant description
(1) Immediate value continuation permission signal
The signal is turned on when the immediate value continuation command is
ready to be issued to the servo amplifier. The immediate value continuation
permission signal remains enabled for 50 ms after positioning is completed.
(2) Immediate value continuation completion signal
The signal is turned on after the immediate value continuation process is
executed according to an immediate value continuation command, and it is
turned off after the immediate value continuation command is turned off.
(3) Command position / command speed / ABS/INC
Each piece of data can be changed arbitrarily. The immediate value data at the
rising edge of the immediate value continuation command is enabled.
(4) Immediate value change command
When the immediate value continuation command and the immediate value
change command are turned on simultaneously, priority is given to the immediate
value change command.
(5) Positioning cancel / pause
These signals are enabled at an arbitrary timing.
64 Wiring
Rotaion speed
Immediate value
change OFF
Immediate value
change completion OFF
Command
position (Initial startup position) (Position to be changed)
The command position and command speed change at the rising edge of the
immediate value change command. They can be changed at an arbitrary timing
while the in-position signal remains inactive.
Parameter setting
To assign the immediate value change command to a sequence input terminal,
enter the corresponding value (“23”) to the input terminal function setting
parameter. Enter value (“81”) for the immediate value change completion signal.
Relevant description
(1) Change setting completion
The signal is turned on after the changing process is executed according to the
immediate value change signal, and it is turned off after the immediate value
change command is turned off.
Wiring 65
Electronic gear numerator selection 0: Sequence input signal (Reference value 24)
Electronic gear numerator selection 1: Sequence input signal (Reference value 25)
These are used to change the multiplication of the traveling amount of the
mechanical system.
Function
Switch electronic gear numerator 0 or electronic gear numerator 1 to select one
of four command pulse offsets.
The numerator of the electronic gear can be changed through these functions
assigned to the CONT input signal, as shown in the table below.
Parameter setting
To assign numerator 0 of electronic gear or numerator 1 of electronic gear to a
sequence input terminal, specify the corresponding value (“24” or “25”) to the
input terminal function setting parameter.
66 Wiring
2
Command pulse ratio 1: Sequence input signal (Reference value 27)
Parameter setting
To assign command pulse ratio 1/2 to a sequence input terminal, specify the
corresponding number (“27” or “28”) to the input terminal function setting
parameter.
Wiring 67
Teaching OFF
Over write
completion OFF
Control mode
The enabled control mode includes the following.
selection OFF ON
Parameter setting
To assign control mode selection to a sequence input terminal, specify the
corresponding value (“36”) to the input terminal function setting parameter.
Parameter setting
To assign position control to a sequence input terminal, specify the
corresponding value (“37”) to the input terminal function setting parameter. For
command pulse ratio 1, specify (“27”), while specify (“28”) for command pulse
ratio 2.
[Example] To conduct operation with a command pulse input
Operation with a command pulse input is enabled while command
pulse ratio 1 or command pulse ratio 2 remains turned on after the
position control signal is turned on.
2
㻶㻦㻳㻸㻖 㻶㻦㻳㻸㻖 㻲㻱㻯㻃 㻃 㻓㻃 㻔㻃 㻕㻃 㻖㻃 㻗㻃 㻘㻃 㻙㻃 㻚 㻲㻱㻯㻃 㻃 㻃 㻃 㻃 㻲㻱㻯㻃 㻃 㻓㻃 㻔㻃 㻕㻃 㻖㻃 㻗㻃 㻘㻃 㻙㻃 㻚 㻲㻱㻯㻃 㻃 㻃 㻃 㻃 㻃 㻃 㻃 㻃 㻃 㻃 㻦㻫㻔
㻤㻳㻶㻖㻓
㻕 㻲㻱㻯 㻕 㻲㻱㻯 㻃 㻨㻰㻪㻃 㻎㻲㻷㻃 㻐㻲㻷
䠥䠪
㻵㻸㻱 㻵㻸㻱 㻨㻵㻵㻃 㻃 㻛㻃 㻜㻃 㻔㻓㻔㻔㻔㻕㻔㻖㻔㻗㻔㻘 㻨㻵㻵㻃 㻃 㻨㻵㻵㻃 㻃 㻛㻃 㻜㻃 㻔㻓㻔㻔㻔㻕㻔㻖㻔㻗㻔㻘
Pulse
㻨㻵㻵 㻨㻵㻵 㻨㻵㻵㻃 㻃 㻃 㻃 㻃 㻃 㻃 㻃 㻃 㻃 㻃 㻦㻫㻕
㻷㻨㻵㻰 㻷㻨㻵㻰
㻶㻯㻹 㻵㻸㻱 㻶㻯㻹 㻵㻸㻱
㻳㻺㻵 㻤㻯㻰 㻤㻯㻰
㻶㻷㻲㻳 㻥㻤㻷 㻶㻷㻲㻳 㻥㻤㻷 㻦㻫
㻤㻯㻰 㻱㼒㻑 㻃 㻃
㻦㻳㻸 㻦㻳㻸
㻱㼒㻑 㻱㼒㻑
㻳㻫
㻕㻓
㻳㻯
㻯㻲㻤㻧㻨㻵 㻯㻲㻤㻧㻨㻵 㻧㻤
㻔
㻥㻒㻤
㻳㻨㻔 㻫㻳㻕
Relevant description
(1) PA1_06: numerator 0 of electronic gear /PA1_07: denominator of electronic gear
In the factory shipment state, each pulse of a pulse input turns the servomotor by
16 encoder pulses.
With an incremental encoder, each revolution of the motor shaft corresponds to
1048576 pulses (20 bits).
Use the electronic gear to change the rotation amount of the servomotor
corresponding to each pulse of the pulse input.
(2) PA2_54: command pulse ratio 1/PA2_55: command pulse ratio 2
Numerator 0 of electronic gear and denominator of electronic gear convert the
traveling amount of the mechanical system per each pulse of the pulse input into
a unit amount.
Or the multiplication of the traveling amount of the mechanical system can be
changed with command pulse ratio 1 or command pulse ratio 2.
72 Wiring
The conditions for enabling position control with the command pulse input are shown
below
Servo-on [S-ON] = ON
Forced stop [EMG] = ON
(Control output ready for servo-on [RDY] = ON)
±3 V ±100%
* PA3_33: If the torque command scale value is the default value.
Parameter setting
To assign torque control to a sequence input terminal, specify the corresponding
value (“38”) to the input terminal function setting parameter.
Relevant description
(1) Maximum rotation speed
If there is no load connected to the servomotor, the rotation speed is subject
to a limitation on PA1_26 (maximum rotation speed (for torque control)) with a
variation of about ±100 r/min (due to lack of speed control).
The speed limit can be selected with the setting of PA2_56 (speed limit selection
at torque control).
• VV type: input voltage of speed command [VREF] terminal, multi-step speed
setting
(2) Torque setting filter
A filter can be set to the input voltage applied to the torque command [TREF]
terminal with the setting of PA1_60 (torque setting filter).
(3) Torque command scale/offset
The scale and offset of the input voltage applied to the torque command [TREF]
terminal can be adjusted, using PA3_33 (torque command scale) and PA3_34
(torque command offset).
74 Wiring
2
Override 1: Sequence input signal (Reference value 44)
Relevant description
(1) Override multiplication
The multiplication applicable while the override enable signal remains turned
on is shown in the table on the right. If override enable is turned off, the original
speed (100% traveling speed) becomes effective.
Override ratio
Traveling
Override Override Override Override speed
8 4 2 1 %
OFF OFF OFF OFF 0
OFF OFF OFF ON 10
OFF
OFF
OFF
OFF
ON
ON
OFF
ON
20
30
2
OFF ON OFF OFF 40
OFF ON OFF ON 50
OFF ON ON OFF 60
OFF ON ON ON 70
ON OFF OFF OFF 80
ON OFF OFF ON 90
ON OFF ON OFF 100
ON OFF ON ON 110
ON ON OFF OFF 120
ON ON OFF ON 130
ON ON ON OFF 140
ON ON ON ON 150
* If the weight of the override is the default value
Default
No. Name Setting range Change
value
PA2_36 Override 1 10
PA2_37 Override 2 20
0 to 150% Always
PA2_38 Override 4 40
PA2_39 Override 8 80
If all the override 1/2/4/8 settings are turned on, the weight is 150 (10 + 20 + 40 +
80). If the sum exceeds 150, the value immediately before is retained.
Speed
PA2_20
(interrupt traveling
unit amount)
Time
Forward command
OFF ON OFF ON
(FWD)
Speed PA2_20
(interrupt traveling
unit amount)
Time
Start positioning
OFF ON OFF ON
AD㸨㹳AD0 2
Interrupt input enable
OFF ON
Disabled
Interrupt input
OFF ON OFF ON OFF
ON OFF ON OFF
In-position (level)
OFF
Interrupt position detection ON
Function
The difference (deviation) between the command position and the feedback
position is zeroed while the deviation clear signal remains turned on.
The command position changes to the feedback position.
Use PA3_36 (deviation clear input form) to select either the edge or level signal.
If the edge is selected, deviation is reset at the rising edge.
The activation time must be 2 ms or over.
Parameter setting
To assign deviation clear to a sequence input terminal, specify the corresponding
value (“50”) to the input terminal function setting parameter.
2
Relevant description
All rotation commands are ignored while the deviation clear signal is turned on.
If the deviation clear signal is turned on during servomotor rotation, the manual
forward rotation [FWD] signal and so on are ignored. The feedback position does
not change even if deviation clear is executed.
You can zero the accumulated deviation due to the mechanical stop or similar,
thereby avoiding the travel by the deviation amount that may appear when the
load is released.
After deviation clear is executed, the zero deviation sequence output signal is
turned on.
Multi-step speed selection [X1]: Sequence input signal (Reference value 51)
Multi-step speed selection [X2]: Sequence input signal (Reference value 52)
Multi-step speed selection [X3]: Sequence input signal (Reference value 53)
The manual feed speed is specified for the position or speed control mode.
These values are used to select the speed limit in the torque control mode.
Function
The rotation speed while the forward command [FWD] (reverse command [REV])
signal is turned on is selected.
(1) Under speed and position control
The motor turns at the speed selected with multi-step speed [X1], [X2] and [X3].
The setting speed is shown in the table below.
Parameter
X3 X2 X1 Rotation speed for enabling
No.
Parameter setting
To assign multi-step speed selection to a sequence input terminal, specify the
corresponding value (“51,” “52” or “53”) to the input terminal function setting
parameter.
Parameter setting
To assign free-run to a sequence input terminal, specify the corresponding value
(“54”) to the input terminal function setting parameter.
Edit permission
Edit permission PA2_74 Parameter change operation
response
Anti resonance frequency selection 0: Sequence input signal (Reference value 57)
Anti resonance frequency selection 1: Sequence input signal (Reference value 58)
Select the anti resonance frequency, which is a vibration suppressing control function.
Function
In a spring characteristic structure such as the robot arm and transfer machine,
vibration is caused at the end of the workpiece upon sudden acceleration or
deceleration of the motor. Vibration suppressing control aims at suppression of
vibration of the workpiece in such a system, thereby realizing positioning at a
shorter cycle time. Four points through combination of anti resonance frequency 2
selection 0 and anti resonance frequency selection 1 can be specified.
The anti resonance point may vary according to the length of the arm and the weight of the load.
Parameter setting
To assign anti resonance frequency selection 0 or anti resonance frequency
selection 1 to the sequence input terminals, specify the corresponding value
(“57” or “58”) to the input terminal function setting parameter.
If these signals are not assigned to the sequence input signals, they are treated
as “always OFF”.
Therefore, PA1_78 (vibration suppressing anti resonance frequency 0) is always
enabled.
To disable the anti resonance frequency, set the anti resonance frequency at
300.0 Hz.
Because in-cycle switching of the anti resonance frequency causes a shock,
switch during stoppage without fail.
In addition, it is recommended to use PA1_52 (low-pass filter (for S-curve) time
constant) in parallel.
82 Wiring
No allocation Enabled
OFF Enabled
Enabled
Disabled
ON Cancels the queries of broadcast,
without responding.
Relevant descriptions
2 <Signal switching timing>
1) When switching the broadcast cancellation status between ON and OFF using
the CONT signals (CONT9 to 24) via communications, see “2. Communications
timings” on page 13-27
The timing is determined based on the standard communications timing. There is
no individual timing prepared for the broadcast cancel.
2) When switching the broadcast cancel status between ON and OFF by using the
CONT signals (CONT 1 to 5) by hard signals, see the chart below. Switch the ON
and OFF of broadcast cancel under the following conditions:
(1) T1 or longer duration has elapsed after the timing the query is issued (end of
telegraph), and
(2) within 2 ms before the timing the query is issued (top of telegraph).
The value “T1” corresponds to the parameter PA2_73 (Communication baud
rate), and is provided as in the table below.
Broadcast cancel
2))
Output signal
Ready for servo-on [RDY]: Sequence output signal (Reference value 1)
This signal is turned on if the servomotor is ready to operate.
Function
The ready for servo-on signal is turned on if the conditions shown in the table
below are satisfied.
Signal Function
Signal name Signal status
division No.
2
Servo-on [S-ON] 1 ON
CONT input Forced stop [EMG] 10 ON
Free-run 54 OFF
Alarm detection (Normally
16 OFF
OUT output open contact)
Servo control ready [S-RDY] 28 ON
Signal Function
Signal name Signal status
division No.
This signal is always turned on under speed control and torque control.
(2) In-position signal output format
PA1_33 (in-position output format) at either “0” (level) or “1” (single shot) can be
set.
Parameter setting
To assign in-position [INP] to a sequence output terminal, specify the
corresponding value (“2”) to the output terminal function setting parameter.
Signal activation condition
(1) At power-on
Level: ON
Single shot: OFF
(2) During command pulse input operation
Level: The signal is turned on if conditions (A) and (B) below are satisfied.
(A) The rpm of the servomotor is within the setting of PA1_30 (zero
speed range).
(B) The difference (deviation amount) between the command position
(command pulse input) and feedback position is within the setting
of PA1_32 (zero deviation range/in-position range).
Single shot: If conditions (A) and (B) above are satisfied, the signal is turned on
for the time specified at PA1_34 (In-position minimum OFF time/
single shot ON time) and then it is turned off.
However, if the zero deviation signal is turned off while the signal
remains turned on, the signal is forcibly turned off.
Wiring 87
Time
In-position (level)
ON OFF ON 2
In-position PA1_35: In-position judgment time
(single shot)
䠡䠠
Teaching OFF ON
Overwrite OFF ON
completion
Parameter setting
To assign the overwriting completion signal to a sequence output terminal, enter
the corresponding value (“13”) to the output terminal function setting parameter.
Parameter setting
To assign the brake timing output to a sequence output terminal, specify the
corresponding value (“14”) to the output terminal function setting parameter.
Note
• The brake attached to the brake-attached servomotor is “for retention.”
Do not use it for regenerative.
• Do not use the 24 V power supply for sequence I/O signals in parallel.
Be sure to prepare a separate power supply for the brake.
• To apply or release the brake with the brake timing output, turn the servo-on [S-ON] signal off first
before turning the power off.
Relevant description 2
Timing chart
Power
OFF ON
Reset [ RST]
OFF ON OFF
Alarm detection: NC
contact OFF 1.5 sec. ON OFF ON
Alarm detection
The signal will be off for up to 1.5 seconds after the power is turned on. Check
the signal status waiting for 1.5 seconds or more after the power is turned on.
Wiring 91
Parameter setting
To assign alarm detection (normally open contact) to a sequence output terminal,
specify the corresponding value (“16”) to the output terminal function setting
system parameter.
For alarm detection (normally closed contact), specify (“76”).
Relevant description
The nature of the detected alarm can be output to the sequence output terminal
in a code.
Alarm code 4 [ALM4] (36)
Alarm code 3 [ALM3] (35)
Alarm code 2 [ALM2] (34) 2
Alarm code 1 [ALM1] (33)
Alarm code 0 [ALM0] (32)
Current position
Point detection
OFF ON PA2_32: Point detection, area detection position 1
PA2_33: Point detection, area detection position 2
OFF ON
92 Wiring
Area ON OFF
2 Parameter setting
To assign point detection and area 1 to a sequence output terminal, specify the
corresponding value (“17”) to the output terminal function setting parameter.
Specify (“18”) for point detection and area 2.
Rotation speed
Time
OFF
Start positioning
Parameter setting
To assign limiter detection to a sequence output terminal, enter the
corresponding value (“19”) to the output terminal function setting parameter.
Relevant description
The limiter function is a useful function. It allows the motor to travel at a uniform
interval to the preset parameter position, which eliminates the need to calculate
the frequency of starting or remaining distance to go to the set position.
Movable range
Feedback position
Rotation speed
7 8 9 10 7
Time
In-position ON OFF
(level)
Address 7 00
Parameter setting
To assign cycle end detection to a sequence output terminal, enter the
corresponding value (“21”) to the output terminal function setting parameter.
Relevant description
The cycle end detection signal is not output if sequential start cannot be executed.
• If the servo-on signal is turned off
• If the pulse ratio is enabled or a homing cycle is executed during sequential
operation
• If +OT or -OT is detected or if software OT is detected
Wiring 95
Neither positioning cancel nor pause gives effects on cycle end detection.
When positioning data number 15 is reached during sequential operation, the
cycle end process is executed.
If data continuation designation is included in positioning data, operation starts at
the next data having no data continuation designation.
Homing completion
OFF ON
The home position is the stopping point after a homing motion is finished, or a
position at which position preset is executed. It does not mean the “0” position.
Parameter setting
To assign homing completion to a sequence output terminal, specify the
corresponding value (“22”) to the output terminal function setting parameter.
Parameter setting
To assign zero deviation to a sequence output terminal, specify the
corresponding value (“23”) to the output terminal function setting parameter.
Relevant description
PA1_25 (max. rotation speed (for position and speed))
Specify the upper limit of the servomotor rotation speed which is specified with a
parameter.
If the maximum rotation speed is exceeded due to an override or similar, the
servomotor rotates at the specified value.
Under torque control, there is a difference of about 100 r/min between the
reference value and the actual servomotor rotation speed. (This is because the
speed is not controlled).
The maximum rotation speed setting is disabled under command pulse input
position control. 2
Standard series
Overload warning time (at 3000 r/min)
200
OL1
180 OL2
Overload warning value=100%
160 Overload warning value=80%
Overload warning value=60%
140 Overload warning value=40%
Overload warning value=20%
Overload warning time [s]
120
2 100
80
60
40
20
0
0 50 100 150 200 250 300
90 OL1
OL2
80 Overload warning value=100%
Overload warning value=80%
Overload warning time [s]
50
40
30
20
10
0
0 50 100 150 200 250 300
Load factor [%]
Wiring 99
Servo control ready [S-RDY]: Sequence output signal (Reference value 28)
Use the signal to check that the servo amplifier and servomotor operate correctly.
Function
The servo control ready signal remains turned on while the conditions listed in
the table below are satisfied.
Signal Function
Signal name Signal status
division No.
2
CONT input
Free-run 54 OFF
Alarm detection (Normally
OUT output 16 OFF
open contact)
The internal CPU operates correctly. -
The L1, L2 and L3 terminals are turned on. -
Parameter setting
To assign servo control ready to a sequence output terminal, specify the
corresponding value (“28”) to the output terminal function setting parameter.
Parameter setting
To assign edit permission response to a sequence output terminal, specify the
corresponding value (“29”) to the output terminal function setting parameter.
Relevant description
For details, refer to “Edit permission.”
100 Wiring
Alarm detail ALM4 ALM3 ALM2 ALM1 ALM0 Code Indication Order
2
Internal Breaking Resistor
1 0 0 04H rH1 18
Overheat
External Breaking Resistor
1 0 0 04H rH2 19
Overheat
Breaking Transistor Error 1 0 0 04H rH3 20
Inrush Current Suppression
1 0 0 04H rH4 17
Circuit Trouble
Deviation Overflow 1 0 1 05H oF 21
Overcurrent 1 1 1 0 06H oC1 1
Overcurrent 2 1 1 0 06H oC2 2
Overspeed 1 1 1 07H oS 3
Overvoltage 1 0 0 0 08H Hv 5
Main Power Undervoltage 1 0 0 1 09H LvP 17
Encoder Trouble 1 1 0 1 0 0AH Et1 6
Encoder Trouble 2 1 0 1 0 0AH Et2 7
Initial Error 1 0 1 1 0BH IE 28
Circuit Trouble 1 1 0 0 0CH Ct 8
Memory Error 1 1 0 1 0DH DE 9
Fuse Blown 1 1 1 1 0FH Fb 10
Encoder Communication Error 1 0 0 0 0 10H EC 13
Motor Combination Error 1 0 0 0 1 11H CE 11
Breaking Transistor Overheat 1 0 0 1 0 12H tH 12
CONT㸝Control signal㸞Error 1 0 0 1 1 13H CtE 14
Encoder Overheat 1 0 1 0 0 14H EH 23
Absolute Data Lost 1* 1 0 1 0 1 15H dL1 24
Absolute Data Lost 2* 1 0 1 0 1 15H dL2 25
Absolute Data Lost 3* 1 0 1 0 1 15H dL3 26
Multi-turn Data Over Flow* 1 0 1 1 0 16H AF 27
*1=ON, 0=OFF Indication indicates characters displayed on the amplifier.
*The data of no.4 in order is void.
102 Wiring
2
Negative sign designation 1 1 1 1 0 1EH
• If two or more alarms occur simultaneously, alarms are output in the priority
specified in the table above.
• The life warning is for the capacitors in the main circuit inside the servo
amplifier and the cooling fan (OR condition).
(2) Output at start (output in start) / output at completion (output after completion)
You can select the M code output timing between during execution of positioning
data (output at start) and after execution of positioning data (output at
completion).
Rotation
M code 20
speed
Time
Stand still timer
(positioning data)
Ready for
ON
servo-on
Start
OFF ON
positioning
AD3 to AD0 5 15
In-position
(level)
ON OFF ON
2
M code FF 20 FF
Rotation
M code 20
speed
Time
Timer
(positioning data)
Ready for
ON
servo-on
Start
OFF ON
positioning
AD3 to AD0 5 15
In-position ON OFF ON
(level)
M code FF 20
Immediate value change completion: Sequence output signal (Reference value 81)
The signal is turned on when the changing process is executed according to an
immediate value change signal, and it is turned off after the immediate value change
is turned off.
Function
While the in-position signal is turned off after immediate value operation is
started, the target position and target speed can be changed at an arbitrary
timing.
For details, refer to “Immediate value change.”
The command position and command speed change at the activating edge of the 2
immediate value change command. While the positioning completion signal is
turned off, they can be changed at an arbitrary timing.
Parameter setting
Enter the corresponding value (“81”) to the output terminal function setting
parameter. The relevant signal reference values are shown below.
Speed
Command
Time
Motor speed
Start positioning ON
In-position OFF ON
108 Wiring
Speed Motor
speed
Command
2 Time
Start positioning ON
Command positioning
OFF
completion
ON
In-position OFF
[INP]
If a motion to the current position is started, the servomotor does not start but the
in-position signal is turned off for the time specified in PA1_34 (in-position minimum
OFF time / single shot ON time).
Parameter setting
Enter the corresponding value (“82”) to the output terminal function setting
parameter.
1000.00 3000.00
Motor current
position
Range1 of
2
OFF ON OFF
position
1000.00 3000.00
Motor current
position
Range1 of ON OFF ON
position
Note: If setting 1 of range 1 of position (PA3_92) is the same as setting 2 of range 1 of position (PA2_93),
range 1 of position is always turned off. The same is true for range 2 of position.
(1) When the interrupt input enabling signal is turned off after the positioning motion
completion.
㻳㻤㻕㼂㻕㻓
㻃㻋㼌㼑㼗㼈㼕㼕㼘㼓㼗㻃㼗㼕㼄㼙㼈㼏㼌㼑㼊㻃
㻶㼓㼈㼈㼇 㼘㼑㼌㼗㻃㼄㼐㼒㼘㼑㼗㻌
㻷㼌㼐㼈
㻩㻺㻧䟺㻵㻨㻹䟻 㻲㻩㻩 㻲㻱
2
㻬㼑㼗㼈㼕㼕㼘㼓㼗㻃㼌㼑㼓㼘㼗 㻲㻱
㻲㻩㻩
㻬㼑㼗㼈㼕㼕㼘㼓㼗㻃㼓㼒㼖㼌㼗㼌㼒㼑㼌㼑㼊㻃
㼇㼈㼗㼈㼆㼗㼌㼒㼑 㻲㻩㻩 㻲㻱
㻬㼑㻐㼓㼒㼖㼌㼗㼌㼒㼑 㻲㻱 㻲㻩㻩 㻲㻱
㻷㼋㼈㻃㼌㼑㼗㼈㼕㼕㼘㼓㼗㻃㼓㼒㼖㼌㼗㼌㼒㼑㼌㼑㼊㻃㼇㼈㼗㼈㼆㼗㼌㼒㼑㻃㼚㼌㼏㼏㻃㼑㼒㼗㻃㼗㼘㼕㼑㻃㼒㼉㼉㻃㼈㼙㼈㼑㻃㼚㼋㼈㼑㻃
㼗㼋㼈㻃㼌㼑㼗㼈㼕㼕㼘㼓㼗㻃㼌㼑㼓㼘㼗㻃㼈㼑㼄㼅㼏㼌㼑㼊㻃㼖㼌㼊㼑㼄㼏㻃㼌㼖㻃㼗㼘㼕㼑㼈㼇㻃㼒㼉㼉㻃㼇㼘㼕㼌㼑㼊㻃㼗㼋㼈㻃
㼌㼑㼗㼈㼕㼕㼘㼓㼗㻃㼓㼒㼖㼌㼗㼌㼒㼑㼌㼑㼊㻃㼐㼒㼗㼌㼒㼑㻑
㻷㼋㼈㻃㼌㼑㼗㼈㼕㼕㼘㼓㼗㻃㼓㼒㼖㼌㼗㼌㼒㼑㼌㼑㼊㻃㼇㼈㼗㼈㼆㼗㼌㼒㼑㻃㼚㼌㼏㼏㻃㼗㼘㼕㼑㻃㼒㼉㼉㻃㼌㼉㻃㼗㼋㼈㻃㼌㼑㼗㼈㼕㼕㼘㼓㼗㻃㼌㼑㼓㼘㼗㻃㼈㼑㼄㼅㼏㼌㼑㼊㻃㼖㼌㼊㼑㼄㼏㻃
㼌㼖㻃㼗㼘㼕㼑㼈㼇㻃㼒㼉㼉㻃㼄㼉㼗㼈㼕㻃㼗㼋㼈㻃㼌㼑㼗㼈㼕㼕㼘㼓㼗㻃㼓㼒㼖㼌㼗㼌㼒㼑㼌㼑㼊㻃㼆㼒㼐㼓㼏㼈㼗㼌㼒㼑㻃㻋㻃㼌㼑㻐㼓㼒㼖㼌㼗㼌㼒㼑㻃㻠㻃㻲㻱㻌㻑
(2) When the next start signal (FWD, REV, START, or ORG) is turned on.
㻳㻤㻕㼂㻕㻓㻃
㻋㼌㼑㼗㼈㼕㼕㼘㼓㼗㻃㼗㼕㼄㼙㼈㼏㼌㼑㼊㻃㼘㼑㼌㼗㻃㼄㼐㼒㼘㼑㼗㻌
㻶㼓㼈㼈㼇
㻷㼌㼐㼈
㻩㻺㻧䟺㻵㻨㻹䟻 㻲㻩㻩 㻲㻱 㻲㻩㻩 㻲㻱
㻬㼑㼗㼈㼕㼕㼘㼓㼗㻃㼌㼑㼓㼘㼗㻃㼈㼑㼄㼅㼏㼈 㻤㼏㼚㼄㼜㼖㻃㻲㻱
㻬㼑㼗㼈㼕㼕㼘㼓㼗㻃㼌㼑㼓㼘㼗 㻲㻩㻩 㻲㻱
㻬㼑㼗㼈㼕㼕㼘㼓㼗㻃㼓㼒㼖㼌㼗㼌㼒㼑㼌㼑㼊㻃
㼇㼈㼗㼈㼆㼗㼌㼒㼑 㻲㻩㻩 㻲㻱
㻬㼑㻐㼓㼒㼖㼌㼗㼌㼒㼑 㻲㻱 㻲㻩㻩 㻲㻱
(3) When the positioning cancel signal is turned on during interrupt positioning
motion.
(4) When changed to other than the position control servo-on mode from the
interrupt positioning mode
Example) EMG: emergency stop by turning to OFF, alarm occurrence, changed
to speed control, etc.
Wiring 111
Parameter setting
Enter the corresponding value (“85”) to the output terminal function setting
parameter.
Relevant description
If the temporary stop is turned on during interrupt positioning motion, the mode is
regarded as the interrupt positioning mode.
(The interrupt positioning detection signal remains on.)
CONTb CONT21
CONTc CONT22
CONTd CONT23
CONTe CONT24
Parameter setting
Set the values (91 to 95) corresponds to the parameter of output terminal
function setting. The setting values to the relevant signals are as follows.
No. Name Setting range Change
4 1 2 3
N(-)P(+) RB1
P(+)N(-) RB2
RB1 RB2
TB
TB
TB
U 11(A) U
positioning terminal.
V 22(B) V 䠟
L1
W 33(C) W
L2
terminal is shown below.
44(D)
L3
24 VDC 11(E) Br
Br
NP1SF-HP4DT)
(2)
22(F) Br
Br
CN2
P5 1 77(H) P5
P5
M5 2 88(G) M5
M5
SIG+ 5 55(C) SIG+
SIG+ 䠢 䠙
SIG- 6 44(D) SIG-
SIG-
BAT+ 3 11(T) BAT+
BAT- 4 22(S) BAT-
33 FG
G
The maximum output frequency is 250 kHz.
䠕䠡䠟 - OUT1 15
M 24 1 COMIN
OUT2 16
2 CONT1
䟽䠄䠆 䠨 P24 OUT3 17
3 CONT2
䠂䠨 4 CONT3
2.6.1 Connection Example (Positioning terminal:
24 VDC 5 CONT4
24 VDC COMOUT 14
6 CONT5
CN5
This terminal needs no FB. For details, refer to the manual prepared for the
M24
BAT+ 2
䠘䠙
BAT- 1
A connection example with MICREX-SX Series four-axis pulse output positioning
Wiring 113
2
2
External regenerative
resistor
PN junction
114 Wiring
4 1 2 3
N(-) RB1
N(-)
P(+)P(+) RB2
RB1 RB2
shown below.
TB
TB
TB
U U
11(A) U
V 22(B) V
V 䠟
L1
W 33(C) W
L2
44(D)
L3
for the positioning module.
24 VDC Br
11(E) Br
(2) Br
22(F) Br
Pulse output positioning module
[ 䠠䠢䠃䠘-䠟䠢䠄 ] CN2
P5 1 7(H)
7 P5
P5
Feedback pulse, A-phase A7 䐚
M5 2 8(G)
8 M5
M5
Feedback pulse, *A-phase A6 䐛
SIG+ 5 5(C)
5 SIG-
SIG+ 䠢䠙
Feedback pulse, B-phase B7 䐜 SIG- 6 4(D)
4 SIG-
SIG-
Feedback pulse, *B-phase B6 䐝 BAT+ 3 1(T)
1 BAT+
BAT+
Feedback pulse, Z-phase A4 䐞 BAT- 4 2(S)
2 BAT-
BAT-
Feedback pulse, *Z-phase A3 䐟 3 FG
CN1
Feedback pulse, GND A5
Feedback pulse, GND B5 Servomotor
FFA 9 䐚
P24 19 PPI Terminal indication
*FFA 10 䐛 enclosed in
7 CA FFB 11 䐜 parentheses ()
Forward rotation pulse output A9 GYS and GYC:
8 *CA *FFB 12 䐝
Pulse output COM FFZ 23 䐞 1 kW or more
A8 20 CB GYG: All models
Reverse pulse output
*FFZ 24 䐟
B9 21 *CB
FZ 25
Pulse output COM B8 M24 M5 26
24 VDC for output A13 P24
24 VDC for output B13 OUT1 15
1 COMIN
Output COM A11 M24 OUT2 16
2 CONT1
Output COM B11 OUT3 17
3 CONT2
Input COM A14 P24 4 CONT3
P24 24 VDC 5 CONT4
Input COM B14 COMOUT 14
6 CONT5
䠄䠆 䠨 A20
CN5
䠄䠆 䠨 B20 P24
䠂䠨 A19 M24 BAT+ 2
BAT- 1
䠂䠨 B19
A connection example with MICREX-SX Series pulse two-axis positioning module is
2.6.2 Connection Example (Positioning module: NP1F-MP2)
The maximum output frequency is 200 kHz. For details, refer to the manual prepared
External regenerative
resistor
PN junction
4 1 2 3
N(-)P(+) RB1
P(+)N(-) RB2
RB1 RB2
TB
TB
TB
U 1(A)
1 UU
V 2
2(B) VV 䠟
L1
W 3(C)
3 W
L2
4
4(D)
L3
24 VDC 11(E) Br
(2) 22(F) Br
CN2
Pulse positioning module
[ 䠘䠅䠫䠢䠃䠆-䠂䠠 ]
P5 1 7
7(H) P5
P5
[ 䠘䠅䠫䠢䠃䠊-䠂䠠 ]
Yokogawa Electric is shown below.
M5 2 8
8(G) M5
M5
SIG- 5 5
5(C) SIG+
SIG- 䠢 䠙
Z-phase input +
SIG+ 6 4
4(D) SIG-
SIG+
15a 䐖
BAT+ 3 1
1(T) BAT+
BAT+
Z-phase input - 16a 䐗
BAT- 4 2
2(S) BAT
M5
F3YP14-0N/ F3YP18-0N)
CN1 Servomotor
Terminal indication
For the PLC, refer to the corresponding manual.
5 䠨䠖䠕
enclosed in
FFA 9
19 PPI parentheses ()
*FFA 10 GYS and GYC:
Forward rotation pulse +14a 7 CA FFB 11 1 kW or more
Forward rotation pulse - 13a 8 *CA *FFB 12 GYG: All models
Reverse rotation pulse + 12a FFZ 23 䐖
20 CB
Reverse rotation pulse -
*FFZ 24 䐗
11a 21 *CB
FZ 25
M5 26
Deviation clear 10a 䐘
P24 OUT1 15
Contact input common 1a 1 COMIN
OUT2 16
2 CONT1
Deviation clear (GND)
OUT3 17
9a 3 CONT2
2.6.3 Connection Example (Positioning module:
䐘 4 CONT3
5 CONT4
Home position limit 4a COMOUT 14
6 CONT5
24 VDC
Contact input common 3a CN5
A connection example with the F3YP14-0N type positioning module made by
2
2
External regenerative
resistor
PN junction
116 Wiring
4 1 2 3
N(-)P(+) RB1
P(+)N(-) RB2
RB1 RB2
TB
TB
TB
U 11(A) UU
V 22(B) VV 䠟
L1
W 33(C) W
L2
Electric is shown below.
44(D)
L3
24 VDC 11(E) Br
(2) 22(F) Br
Br
CN2
Pulse positioning unit
P5 1 7(H)
7 P5
P5
[ 䠣䠖䠉䠇䠖䠃 ]
M5 2 8(G)
8 M5
M5
SIG+ 5 5(C)
5 SIG+
SIG+ 䠢 䠙
䠢䠙䠂䠇 1A9 䐖 SIG- 6 4(D)
4 SIG-
BAT+ 3 1(T)
1 BAT+
BAT+
䠢䠙䠂䚭䠕䠡䠟 1A10 䐗
BAT- 4 2(S)
2 BAT-
3 FG
䠤䠖䠫䚭䠕䠡䠟 1A12 䐘
䠕䠞䠗䠓䠤 1A13 䐙
CN1 Servomotor
For the PLC, refer to the corresponding manual.
Terminal indication
FFA 9 enclosed in
19 PPI parentheses ()
*FFA 10
䠢䠧䠞䠥䠗䚭䠘+ 1A15 GYS and GYC:
7 CA FFB 11 1 kW or more
䠢䠧䠞䠥䠗䚭䠘- 1A16 8 *CA *FFB 12 GYG: All models
䠢䠧䠞䠥䠗䚭䠤+ 1A17 FFZ 23
20 CB
䠢䠧䠞䠥䠗䚭䠤- *FFZ 24
1A18 21 *CB
FZ 25 䐖
M5 26 䐗
䠤䠗䠓䠖䠫 1A11
P24 OUT1 15 䐘
䠕䠡䠟 1A6 1 COMIN
OUT2 16
2 CONT1
䠘䠞䠥 1A1 OUT3 17
3 CONT2
䠤䠞䠥 1A2 䐙 4 CONT3
䠖䠡䠙 1A3 5 CONT4
COMOUT 14 M24
1A4 6 CONT5
䠥䠦䠡䠢 24 VDC
CN5
䠕䠚䠙 1A5
䠕䠞䠗䠓䠤䚭䠕䠡䠟 1A14 BAT+ 2
A connection example with the QD75 type positioning unit made by Mitsubishi
M24 BAT- 1
2.6.4 Connection Example (Positioning unit: QD75 type)
Connection between the QD75 type positioning unit and servo amplifier is shown.
Operation 117
3
3.1 Signal Description
(Priority among Input Signals)
Input signals of the servo amplifier for stopping the motor shaft are received first in
view of safety.
Section
Applicable signal
Description
(Function No.)
• The moving part of the mechanical system of the elevator may drop if a free-run
command is used. Do not assign the command unless necessary.
• If +OT (7) is detected during rotation caused by a forward rotation (2) signal,
priority is given to the +OT (7) signal.
Even if the +OT (7) signal is detected, priority is given to the torque limit 0 and 1
(19 and 20) signal.
Priority is given to forced stop (10) during operation with a torque limit 0 and 1 (19
and 20) signal. However, if the free-run command (54) signal is issued, the servo
amplifier output is stopped.
• The response time of the sequence input terminal and output terminal is about 1
ms.
If the zero deviation signal setting or similar is too small, the host PLC may fail to
recognize.
3 (The scanning cycle of a general PLC is several tens of milliseconds [ms].)
Operation 119
䠥䠦 䠓䠤䠦
Yes Yes
Enter “7” to PA1_01 Enter “6” to PA1_01 Enter “1” to “5” to PA1_01
(control mode selection). (control mode selection). (control mode selection).
Yes
Positioning operation for up to 15 Positioning operation can be made Operation can be made with the Operation can be made
points can be made according to according to RS-485 (Modbus-RTU or PC same host settings as those of according to analog voltages
internal data. Loader) communications. FALDIC-䃇 Series. and pulse commands.
ձ ղ ճ մ
Refer to pages 3-15 Refer to pages 3-15 Refer to pages 3-13
Refer to page 3-12.
through 18. through 17 and 3-19. through 19.
ճմ
120 Operation
Charge LED
[S-RDY]
OFF ON
3
3.3.3 Servo-On [S-ON]/Ready for Servo-On [RDY]
Issue this signal to turn the servomotor on and make it ready to turn. If the signal is
turned off in motor stoppage, the motor immediately free-run.
If the signal is turned off during motor rotation, the motor decelerates to stop and,
after it is stopped, the motor free-run.
After servo-on is turned on and the motor becomes ready to rotate, the ready for
servo-on [RDY] signal is turned on and the motor is in the ready-to-rotate state can
be checked.
[S-ON] OFF ON
About 2 ms About 2 ms
The servo amplifier input signal can be always enabled with parameters PA3_26 to
PA3_30.
Servo-on [S-ON] turned on before power-on does not cause breakage to the servo
amplifier.
3.3.5 Shutdown
If the power is turned off with the servo-on signal turned on, the servo amplifier
detects a low voltage alarm.
• If the DC link voltage drops below about 200 V and the power is restored
within one second with the servo-on signal being turned on, the main power
undervoltage is detected. If the duration exceeds one second, the main power
undervoltage is not detected.
Even if the main power undervoltage alarm is detected, there is no effect on the
servo amplifier.
However, do not repeat to turn the power on or off to start or stop the servomotor.
Repetitive power-on and shutdown will cause breakage to the servo amplifier.
If the operation command is turned off before the power is shut off, the main power
3 undervoltage is not detected.
Use the parameter PA2_67 (alarm detection at undervoltage) for determining the
detection of main power undervoltage, and PA2_63 (action sequence at main power
shutoff) for determining the stop action at main power shutoff.
If the power is shut off during operation, the servo amplifier turns off ready for servo-
on [RDY] to stop the internal CPU.
Operation 123
3.4 Operation
3.4.1 Test Operation at Keypad
Using the test operation mode of the keypad, check the motor rotation.
In case of a servomotor equipped with a brake, supply 24 VDC to release the brake.
The motor rotates even without a sequence I/O signal.
The relevant parameter settings and default values are shown below.
To enable the acceleration / deceleration time with the speed control, set the
parameter PA_36 (Acceleration / deceleration selection at speed control) to “1”
(enable).
3
Default
Parameter No. Name Setting range Change
value
PA1_37 Acceleration time 1 0.0 to 99999.9 [ms] 100.0 Always
PA1_38 Deceleration time 1 0.0 to 99999.9 [ms] 100.0 Always
PA1_41 Manual feed speed 1 0.01 to (max. speed) [r/min] 100.0 Always
SET SET
(1 sec. or over) (1 sec. or over) *1
ҍ
Fn01 JG JG OPJG
ESC ESC Ҏ *2
OPJG
*1㸞[During forward rotation ((ҍ) being pressed)] *2㸞[During reverse rotation ((Ҏ) being pressed)]
The lit bar turns in CCW direction. The lit bar turns in CW direction.
After checking shaft rotation in the test operation mode, press the [MODE/ESC] key
to return until [Fn01] is displayed again.
Unless [Fn01] is displayed again, rotation with the sequence I/O signal is impossible.
Notation of key
In this chapter, keys on the keypad may be simply specified as shown below.
• [MODE/ESC] key
In case of [MODE] function: MODE
In case of [ESC] function: ESC
• [SET/SHIFT] key
In case of [SET] function: SET (1 sec. or above)
In case of [SHIFT] function: SHIFT
124 Operation
Default
No. Name Setting range Change
value
0: Differential input, command pulse/direction
1: Differential input, forward/reverse pulse
2: Differential input, A/B phase pulse
Command pulse input
PA1_03
method and form selection 10: Open collector input, command
1 Power
pulse/direction
11: Open collector input, forward/reverse pulse
12: Open collector input, A/B phase pulse
0: Electronic gear (PA1_06/07) is enabled.
Number of command input
PA1_05 64 to 1048576 [pulses]: Number of command 0 Power
pulses per revolution
input pulses per revolution is enabled.
Numerator 0 of electronic
PA1_06 1 to 4194304 16 Always
gear ratio
Denominator of electronic
PA1_07 1 to 4194304 1 Always
gear ratio
on12 ESC 01
SHIFT
0000
SHIFT
0000
The display example for 100000000-pulse is shown.
• With A/B phase pulse, four times the pulse count is displayed.
126 Operation
3 In the below chart, the operation is executed with the speed corresponding to VREF.
First when the X1 signal is turned on, the operation is executed with the speed
corresponding to the X1 signal (rotation speed setting in PA1_41).
Then the operation decelerates and stops after turning the FWD signal off.
Speed
ON
[RDY]
Use parameter PA3_35 to specify the zero clamp level in relation to the [VREF]
input.
3
[RDY] ON
Default
No. Name Setting Change
value
0: Parameter (PA1_26)
Speed limit selection
PA2_56 1: As per multi-step speed selection incl. 0 Power
at torque control
VREF terminal voltage
• The speeds corresponding to multi-step speed selection (X3, X2 and X1) are
given with PA1_41 to PA1_47, or [VREF] terminal.
• Because the speed control is not performed, the actual speed limit level is
different.
128 Operation
The operation pattern with “5” specified in PA1_01 (speed control ⇔ torque control)
is shown below.
3 The command is issued by the voltage input of VREF and TREF.
Speed
[RDY] ON
To forcibly push against the mechanical system as shown in the figure above, torque
limit should be adopted with a pushing material or the like.
For the torque control, refer to Section 3.4.4.
No control mode switching condition is provided. It can be switched at any time.
When the control mode is “6” (extension mode), the control mode is activated when
the zero speed signal is turned on.
Operation 129
If the pulse operation is performed, pulses are active while “position control” and
“pulse ratio 1 (2)” are turned on.
Input
Disable Pulse enable Disable
enable/disable
Position control
The following signals are enabled in the position control mode.
• Zero deviation
The difference between the command position (pulse input) and feedback
position (present motor position) is the deviation. The signal is turned on if the
present deviation is below a certain value. You can check that the motor has
reached the command position.
• Zero speed
The signal is turned on if the feedback speed of the motor (present shaft
rotation speed of motor) is below a certain value.
• In-position
Parameter PA1_34 to switch between level output and single-shot output can
be used. The level output is the same as the zero deviation signal, The single-
shot output is turned on for a certain time after the zero deviation signal is
turned on.
130 Operation
Speed
3
In-position OFF ON
(single shot)
PA1_34
The single-shot output is forcibly turned off if the zero deviation signal is turned off.
• Deviation clear
The difference between the command position (pulse input) and feedback
position (present motor position) is the deviation.
Issue a deviation clear signal to zero the internal deviation. The command
position becomes the same as the feedback position.
Deviation clear is always effective and active even during rotation.
Either edge or level can be selected with parameter PA3_36 to switch the input
format of the deviation clear signal.
Because the deviation is forcibly zeroed, the motor is stopped.
To perform homing and interrupt positioning, select the extension mode. For details,
refer to the following pages.
Operation 131
3.4.7 Homing
When in-position [INP] is turned on, activation of the homing command [ORG] starts
a homing motion.
Enter parameters PA2_06 through 18 and 24 to configure the homing pattern.
Homing
creeping speed
Shift amount for
homing
Time
[RDY] ON
The in-position [INP] signal shown in the figure assumes the level output mode.
If positioning completion single shot output is selected at the parameter PA1_33, check for
stoppage with an external circuit before executing operation.
Time
[RDY] ON
Disabled
Interrupt positioning detection ON
OFF
Interrupting traveling
Speed ㏷ PA2_20
unit amount (PA2-20)
ᗐ ㎰⛛ິ㔖
Time
Start positioning
OFF ON OFF ON
AD㸨㹳AD0
In-position
ON OFF ON OFF
(1) After the interrupt input enable signal is turned on, the activating edge
(OFF-to-ON transition) of the first interrupt input is enabled.
(2) Allocate the interrupt input to the CN1 terminal of CONT1 to 5.
Generally, the sequence input and output signals are recognized in about
1 to 2 ms by the software, however, the interrupt input detects the signals by the
hardware. Therefore, delay in signal detection (about 0.05 ms) occurs only with
the filter circuit of CONT1 to 5.
(3) The in-position [INP] signal shown in the figure assumes the level output mode.
Operation 133
If neither “torque limit 0” nor “torque limit 1” is used, PA1_27 and PA1_28 are
enabled.
(2) Torque control
Forward rotation torque limit PA1_27 and reverse rotation torque limit PA1_28
are always enabled under torque control.
The output torque is in proportion to the voltage applied at the torque command
voltage [TREF] terminal.
(3) Forced stop
The torque limit in forced stop follows parameter PA2_60.
134 Operation
Speed
3 Stand still timer Stand still timer
Positioning data Positioning data
No.7 No.15
Time
[RDY] ON
Positioning
address 7 15
3
Speed
[RDY] ON
M code output FF 1 2
To perform immediate value data operation with the Modbus-RTU protocol in a system
consisting of two or more servo system axes, you can use broadcasting to start multiple
axes simultaneously, so that pseudo interpolation operation is realized.
For details, refer to “CHAPTER 13 RS-485 COMMUNICATIONS.”
136 Operation
Speed
Time
[S-ON] ON OFF
When +OT is detected with hardware: When +OT is detected with software:
Automatic operation setting parameter
Positive Software OT detection position
(PA2_26)
Speed Speed
PA2_60 PA2_60
Time Time
(1) OT detection, +OT detection and -OT detection do not turn on if OT detection at
homing is reverse. In addition, deceleration follows the setting of parameter
PA2_18 (selection of operation at OT during homing).
(2) The in-position [INP] signal shown in the figure indicates the state in the level
output mode.
(3) If the forward torque limit (parameter PA1_27) or reverse torque limit (PA1_28) is
smaller than the third torque limit (parameter PA2_60), the torque settings of the
forward torque limit and reverse torque limit are effective.
Speed
PA2_60
Time
3 (1) Forced stop [EMG] is a normally closed contact signal if it is allocated to CONT 1
to 5 signals.
(2) The in-position [INP] signal shown in the figure indicates the state in the level
output mode.
(3) If the forward torque limit (parameter PA1_27) or reverse torque limit (PA1_28) is
smaller than the third torque limit (parameter PA2_60), the torque settings of the
forward rotation torque limit and reverse rotation torque limit are effective.
(4) Pause
If the pause signal is turned on during homing, interrupt positioning, positioning
data operation or immediate value data operation, operation is interrupted and
the motor is stopped while the signal remains turned on. After the signal is turned
off, the operation continues. In-position [INP] is not turned on in a pause.
Speed
Time
[RDY] ON
Time
[RDY] ON
Speed
Time
[RDY] ON
The in-position [INP] signal shown in the figure indicates the state in the level output
mode.
140 Operation
(7) Free-run
While the free-run signal is turned on, outputs of the servo amplifier are turned
off and the servomotor coasts to stop (at zero torque). (The motor rotation is not
controlled.) If the free-run signal is turned on during motor rotation, operation is
stopped and the motor keeps rotating due to the inertia of the load.
Speed
Time
In regular cases, free-run is not used for vertical traveling machines. If the function is
used for a vertical traveling machine, examine adaptability with the brake carefully.
Speed
Positioning setting parameter
Positive limit detection position (PA2_28)
Time
[RDY] ON
4
4.1 Parameter Division
CAUTION
• Never add an extreme change to parameters. Otherwise machine motion will become
unstable.
Risk of injuries
Parameters of the BSDS servo amplifiers are divided into the following setting items
according to the function.
Ref.
Parameter setting item Major description
page
Basic parameters Be sure to check or enter these parameters
4-2
(No.PA1_01 to 50) before starting operation.
Control gain and filter setting parameter Use to adjust the gain manually.
4-26
(No.PA1_51 to 99)
Automatic operation setting parameter Use to enter or change the positioning
4-37
(No.PA2_01 to 50) operation speed and homing function.
Extended function setting parameter Use to enter or change the extended
4-75
(No.PA2_51 to 99) functions such as the torque limit.
Input terminal function setting parameter Use to enter or change input signals of the
4-89
(No.PA3_01 to 50) servo amplifier.
Output terminal function setting Use to enter or change output signals of the
parameter servo amplifier. 4-95
(No.PA3_51 to 99)
142 Parameter
Parameters marked “” in the table are enabled in the corresponding control mode.
144 Parameter
Default
No. Name Setting range Change
value
0: Position 1: Speed 2: Torque
Control mode 3: Position ⇔ speed 4: Position ⇔ torque
01 0 Power
selection 5: Speed ⇔ torque 6: Extension mode
7: Positioning operation
Control mode
Reference value of PA1_01
㻳㼒㼖㼌㼗㼌㼒㼑㻃㼆㼒㼑㼗㼕㼒㼏
Control mode switch If the reference value is Control mode switch
䟺36䟻䠌ON/OFF between 3 and 5, you can 䟺36䟻䠌ON/OFF
use CONT to switch even
during operation.
㻶㼓㼈㼈㼇㻃㼆㼒㼑㼗㼕㼒㼏 㻷㼒㼕㼔㼘㼈㻃㼆㼒㼑㼗㼕㼒㼏
Speed
Servo-on
[S-ON] OFF ON
Control mode
selection ON OFF ON OFF
Multi-step speed
1[X1] OFF ON OFF
4
Pulse
Analog speed
command
Speed control
Free run
Under speed control
(no driving force) Position control
Servo (1)
ON OFF Pulse positioning
Forced stop (10)
Forward command (2)
Reverse command (3) OFF ON
OFF ON
Interrupt positioning
146 Parameter
Interrupt positioning
Default
No. Name Setting range Change
value
INC/ABS selection 0: Incremental system 1: Absolute system
02 2: Non-overflow absolute system (not detect the 0 Power
multi-turn overflow)
Select either the relative position (incremental) system or absolute position system.
Reference Function Description
value
Relative position The current position is lost after the power is turned off.
0
(incremental) system Homing must be performed again.
The current position is stored in memory even after the
power is turned off. Homing is unnecessary. You can
Absolute position operate in the limited range. If the operation range is
1
system exceeded, an alarm and stoppage are caused.
(Operation range: between -32767 and +32766 revolutions
of motor shaft)
The current position is stored in memory even after the
power is turned off. Homing is unnecessary.
Non-overflow absolute Because there is no limit in the operation range, this
system system is best for the control of the rotating body. (The
2
(not detect the multi-turn data over flow alarm is not detected.)
multi-turn overflow) Multi-rotation data should be processed at the host
controller suitably.
Specify so that the ratio of PA1_06 to 07 = 2n/1.
Parameter 147
To establish an absolute position system, set this parameter at “1” or “2.” In addition,
install the optional absolute backup battery.
Because a multi-turn data over flow alarm (dL1 alarm) is detected when the power is
turned on, perform position presetting to remove the alarm and start operation.
• To use in an absolute position system, refer to “CHAPTER 11 ABSOLUTE
POSITION SYSTEM.”
34 bits 1 34 bits 1
- -1 to -1
electronic gear* × 2 electronic gear* × 2
2) The positioning command range when the incremental system position command
format is selected is;
34 bits 34 bits
- -1 to -1
electronic gear* electronic gear*
Default
No. Name Setting range Change
value
Command 0: Differential input, command pulse/direction
pulse input 1: Differential input, forward/reverse pulse
method and
03 form selection 2: Differential input, A/B phase pulse 1 Power
10: Open collector input, command pulse/direction
11: Open collector input, forward/reverse pulse
12: Open collector input, A/B phase pulse
Forward rotation
ḿ㌷ᣞ௦command Reverse
㏣㌷ᣞ௦rotation command
W W W
ḿ㌷ᣞ௦
Forward rotation command Reverse rotation command
㏣㌷ᣞ௦
W
&$
Wӌ>ȣVHF@
21 21 21 21 21 21 Wӌ>ȣVHF@
W W
W W W WӍ>ȣVHF㹒
W
&%
WӍ>ȣVHF㹒
21 WӍ>ȣVHF@
୕ᅒࡡ21࡛ࡢࢹࣚࣤࢩࢪࢰ21࡚ಘྒࣝ࣊ࣜ/Rࢅ⾪ࡊࡱࡌࠊ
WӍ>ȣVHF@
"ON" specified in the figure above indicates activation of the transistor, which
୕ᅒࡡ▦༰Ўࡢࠉࣂࣜࢪࢅࠔ㸦ࣂࣜࢪࠕ࢜ࣤࢹࡌࡾࢰ࣐ࣤࢡ࡚ࡌࠊ Wӌ>ȣVHF@
means a low signal level.
Arrow mark "Ў" in the figure above indicates the pulse count timing.
&$ W
Wӌ>QVHF@
&$ Wӌ>QVHF@
WӍ>QVHF㹒
WӍ>QVHF㹒
&% WӍ>QVHF@
&%
୕ᅒࡡ▦༰ЌЎࡢࠉࣂࣜࢪࢅࠔ㸦ࣂࣜࢪࠕ࢜ࣤࢹࡌࡾࢰ࣐ࣤࢡ࡚ࡌࠊ
Arrow marks "↑↓" in the figure above indicate the pulse count timing.
Forward rotation
ḿ㌷ᣞ௦ command Reverse
㏣㌷ᣞ௦rotation command
W W
&$
21 21 21 Wӌ>ȣVHF@
W W W Wӌ>ȣVHF@
&% WӍ>ȣVHF㹒
21 21 21 WӍ>ȣVHF㹒
୕ᅒࡡ21࡛ࡢࢹࣚࣤࢩࢪࢰ21࡚ಘྒࣝ࣊ࣜ/Rࢅ⾪ࡊࡱࡌࠊ
WӍ>ȣVHF@
"ON" specified in the figure above indicates activation of the transistor,
୕ᅒࡡ▦༰Ўࡢࠉࣂࣜࢪࢅࠔ㸦ࣂࣜࢪࠕ࢜ࣤࢹࡌࡾࢰ࣐ࣤࢡ࡚ࡌࠊ
which means a low signal level.
Arrow mark "Ў" in the figure above indicates the pulse count timing.
150 Parameter
&$ W Wӌ>QVHF@
Wӌ>QVHF@
&$ WӍ>QVHF@
W W
WӍ>QVHF@
&% WӍ>QVHF㹒
WӍ>QVHF㹒
&%
୕ᅒࡡ▦༰ЌЎࡢࠉࣂࣜࢪࢅࠔ㸦ࣂࣜࢪࠕ࢜ࣤࢹࡌࡾࢰ࣐ࣤࢡ࡚ࡌࠊ
Arrow marks "↑↓" in the figure above indicate the pulse count timing.
4 Open collector input, A/B phase pulse (reference value of parameter 03: 12)
The A-phase signal (CA, *CA) and B-phase signal (CB, *CB) indicate the
direction of rotation and rotation amount, respectively. Each edge of the A-phase
and B-phase signals corresponds to one pulse. (It is four-fold frequency in the
amplifier.)
ḿ㌷ᣞ௦
Forward rotation command ㏣㌷ᣞ௦
Reverse rotation command
W
&$ Wӌ>ȣVHF@
21 21 21 21
W W W
Wӌ>ȣVHF@
W W WӍ>ȣVHF㹒
&% WӍ>ȣVHF㹒
21 21 21 21
WӍ>ȣVHF@
୕ᅒࡡ21࡛ࡢࢹࣚࣤࢩࢪࢰ21࡚ಘྒࣝ࣊ࣜ/Rࢅ⾪ࡊࡱࡌࠊ
"ON" specified in the figure above indicates activation of the WӍ>ȣVHF@
୕ᅒࡡ▦༰Ўࡢࠉࣂࣜࢪࢅࠔ㸦ࣂࣜࢪࠕ࢜ࣤࢹࡌࡾࢰ࣐ࣤࢡ࡚ࡌࠊ
transistor, which means a low signal level.
Arrow mark "Ў" in the figure above indicates the pulse count timing.
Default
No. Name Setting range Change
value
Rotation direction 0: CCW rotation at forward command
04 0 Power
selection 1: CW rotation at forward command
Forward/Reverse rotation
Forward
The servomotor rotates forward if it rotates counterclockwise rotation
(CCW:
figure on the right) when the output shaft is viewed from the front.
Clockwise rotation is reverse rotation.
(Traveling amount of mechanical system per servomotor revolution) Numerator 0 of electronic gear
× = (Unit amount)
1048576 pulses/rev Denominator of electronic gear
10 mm Numerator 0 of electronic gear
× = 1/100
1048576 pulses/rev Denominator of electronic gear
Numerator 0 of electronic gear 1048576 pulses/rev 131072
= 1/100 × =
Denominator of electronic gear 10 mm 125
Parameter 153
Therefore numerator 0 and denominator of the electronic gear are 131072 and 125,
respectively.
If the traveling amount of the mechanical system per 0.01 mm per pulse
servomotor revolution includes π, you can approximate
to 355/113.
The number of output pulses is irrelevant to command
pulse correction.
10 mm per 1000 pulses
A / B phase pulse in B-phase advance are output
(one full motor revolution)
according to the reference value of PA1_08 (number
of output pulses per revolution) during forward rotation of the motor shaft.
Default
No. Name Setting range value Change
Default
No. Name Setting range value Change
Specify the ratio of the output pulse per revolution of the servomotor.
If parameter PA1_08 is “0,” settings of these parameters are enabled.
Calculate according to the following equation.
• In case of an 18-bit encoder, specify “1/32” to output 2048 (65536 x 1/32) A-phase
and B-phase pulses per revolution.
• The Z-phase output is issued asynchronously to the A- and B-phases at a
constant pulse width of 125µs.
154 Parameter
Enter parameters so that PA1_09 ≤ PA1_10. If PA1_09 > PA1_10, the division ratio is 1.
The phase of the output pulse of the servomotor is adjusted to the traveling direction
of the machine.
Select the phase of forward rotation (CCW rotation) of the servomotor.
The pulse is output at connector CN1 (FFA, *FFA, FFB and *FFB).
If the reference value is 0
A-phase
4
B-phase
If the reference value is 1
A-phase
B-phase
The Z-phase output position shifts. The Z-phase output position shifts in the CCW
direction by the specified pulse amount. For servomotors having “HB2” at the end of
the model name (18-bit encoder), the maximum value is 262143 pulses.
This parameter is irrelevant to the rotation direction selection (parameter PA1_04).
The Z-phase used for homing is also the position that is offset with this parameter.
262144 pulses
= 0.25 rev
1048576 pulses/rev
Z-phase position *
Z-phase position *
Motor shaft
Motor shaft
The Z-phase shifts 0.25
revolutions in the CCW
direction.
* The position of the key is not always the Z-phase position.
Parameter 155
The position of the key is supposed to be the Z-phase position in this explanation.
In the case of GYB motor,at speed of 100r/min or less after the power turned
on,the output of first
Z phase will happen within 1 rotation after the motor becomes over 12-degree as
worst.
The parameter must be entered according to some settings of PA1_13 (tuning mode
selection).
With auto tuning, the value is automatically updated and saved in EEPROM every
10 minutes.
4
The value must be entered in the mode other than auto tuning.
Default
No. Name Setting range value Change
Setting method
(1) Parameter entry with PC Loader and keypad (parameter setting mode)
After the parameter is established, the setting is updated.
(2) Entry using “auto tuning gain setting (Fn11)” of keypad (test operation mode)
After the value is switched, the setting is updated at real time.
Approximate reference value
Mechanical configuration Auto tuning gain 1
(division by mechanism) (approximate reference value)
Large transfer machine 1 to 10
Arm robot 5 to 20
Belt mechanism 10 to 25
Ball screw + Belt mechanism 15 to 30
Mechanism directly coupled with
20 to 40
ball screw
Default
No. Name Setting range value Change
Frequency
[kHz]
Command
frequency
Time
Rotation speed
Motor speed
[r/min]
OFF
Settling Time
time
In-position signal ON
OFF
Time
4
PA1_20 to 23 Easy tuning settings
Default
No. Name Setting range value Change
Easy tuning:
20 0.01 to 200.00 [rev] 2.00 Always
stroke setting
Easy tuning:
21 10.00 to Max. rotation speed [r/min] 500.00 Always
speed setting
Easy tuning:
22 0.000 to 5.000 [s] 1.500 Always
timer setting
0: Forward ⇔ reverse rotation
Easy tuning:
23 1: Forward rotation only 0 Always
direction selection
2: Reverse rotation only
Enter the maximum rotation speed of the servomotor for position, speed and torque
control.
There is a difference of about 100 r/min between the reference value and actual
servomotor rotation speed under torque control.
Use PA1_96 (speed limit gain for torque control) to adjust the error.
160 Parameter
PA1_27 Forward rotation torque limit, PA1_28 Reverse rotation torque limit
Forward rotation
torque limit
CW torque
Enter the range in which the “speed coincidence” output signal is turned on.
The speed coincidence signal is turned on if the actual servomotor rotation speed is
nearly the command speed.
In case of a default value of 50 r/min, the speed coincidence signal is turned on in
the range of ±50 r/min to the command speed.
If the command speed is not reached due to PA1_25 (maximum rotation speed),
override or similar, the signal is turned off.
The speed coincidence signal does not turn on if the [FWD] or [REV] signal is turned off.
Rotation speed
Time
• For the speed coincidence signal, refer to “Speed coincidence [NARV]” on page
2-70.
0: Unit
31 Deviation unit selection 0 Always
1: Pulse
Default
No. Name Setting range value Change
Enter the output format, minimum OFF time / Single shot ON time and judgment
time of the in-position [INP] signal.
In-position output format: Select the format of the output signal (refer to the timing
chart shown below).
In-position minimum OFF time / Single shot ON time: For the single shot output
format, enter the time for which the output signal is turned on.
In-position judgment time: Enter the judgment time needed to recognize in-position.
4
In-position signal
The in-position signal is turned on if position deviation is within the reference value
of “zero deviation range” and the motor rotation speed is within the reference value
of “ze ro speed range” (AND condition of zero speed and zero deviation).
The output timing of this signal substantially varies according to the setting of
PA1_31 (deviation unit selection).
Check the reference value to use. Refer to the following timing chart.
Parameter 163
Timing chart
Rotation
speed
Zero speed range
Time
Deviation
Time
Zero speed OFF ON
4
ON
Zero deviation
OFF
ON
In-position (level)
OFF
In-position judgment time
In-position OFF
OFF
(single shot)
ON
In-position minimum OFF time / Single shot ON time
Default
No. Name Setting range value Change
Specify the acceleration and deceleration of the servomotor with PA1_37 to _40
(acceleration/deceleration time).
The parameter is enabled for acceleration and deceleration motions under speed
control and position control (automatic operation, homing and manual position
control operation). Acceleration and deceleration follow these parameters during
profile operation, too.
164 Parameter
Acceleration time 2 and deceleration time 2 are enabled while the “ACC0” selection
signal remains turned on.
ACC0 can be turned on or off at any time and the acceleration time and deceleration
time are similarly changed.
ACC0 is assigned to an input signal (CONT signal). Selection follows the table
below.
The deceleration time with a load in a carrier drive mechanism can be specified
separately from that without a load.
2000 r/min
Rotation
speed
Time
Enter the speed of manual feed for speed control and position control.
For torque control, if PA2_56 (speed limit selection at torque control) is “0,” the
reference value of PA1_26 (maximum rotation speed) becomes the speed limit.
If PA2_56 (speed limit selection at torque control) is “1,” the speed limit is enabled as
shown on the next page.
Combine input signals (CONT signal: multi-step speed selection 1 [X1] to 3 [X3]) to
select.
Multi-step speed
Enabled parameter
selection
Under speed/position
X3 X2 X1 Under torque control
control *1
VREF terminal voltage VREF terminal voltage
OFF OFF OFF
(analog speed command) (analog speed limit)
OFF OFF ON 41: Manual feed speed 1 41: Speed limit 1 for torque control 1
OFF ON OFF 42: Manual feed speed 2 42: Speed limit 1 for torque control 2
OFF ON ON 43: Manual feed speed 3 43: Speed limit 1 for torque control 3
ON OFF OFF 44: Manual feed speed 4 44: Speed limit 1 for torque control 4
ON OFF ON 45: Manual feed speed 5 45: Speed limit 1 for torque control 5
ON ON OFF 46: Manual feed speed 6 46: Speed limit 1 for torque control 6
ON ON ON 47: Manual feed speed 7 47: Speed limit 1 for torque control 7
*1) Position control specified in the table above indicates the state of PA1_01 (control
mode selection) set at "6" (extension mode).
166 Parameter
4 54
55
Position command response time constant
Position loop gain 1
***
***
-
-
-
-
-
-
56 Speed loop gain 1 *** - -
57 Speed loop integration time constant 1 *** - -
58 Feed forward gain 1 0.000 - - -
Torque filter time constant for position and speed
59 *** - -
control
60 Torque filter time constant for torque control 0.00 - - -
61 Gain changing factor 1 - -
62 Gain changing level 50 - -
63 Gain changing time constant 1 - -
64 Position loop gain 2 100 - - -
65 Speed loop gain 2 100 - -
66 Speed loop integration time constant 2 100 - -
67 Feed forward gain 2 100 - - -
68 Acceleration compensation gain for position control 0 - - -
70 Automatic notch filter selection 1 - -
71 Notch filter 1, frequency 4000 - -
72 Notch filter 1, attenuation 0 - -
73 Notch filter 1, width 2 - -
74 Notch filter 2, frequency 4000 - -
75 Notch filter 2, attenuation 0 - -
76 Notch filter 2, width 2 - -
77 Automatic vibration suppression selection 0 - - -
78 Vibration suppressing anti resonance frequency 0 300.0 - - -
Vibration suppressing workpiece inertia ratio
79 0 - - -
(vibration suppressing resonance frequency) 0
80 Vibration suppressing anti resonance frequency 1 300.0 - - -
Vibration suppressing workpiece inertia ratio
81 0 - - -
(vibration suppressing resonance frequency) 1
82 Vibration suppressing anti resonance frequency 2 300.0 - - -
Vibration suppressing workpiece inertia ratio
83 0 - - -
(vibration suppressing resonance frequency) 2
Parameter 167
54 Position command response time constant 0.00 to 250.00 [ms] *** Always
Default
No. Name Setting range value Change
Position loop gain 1: Position disturbance response setting. A larger setting improves
the response characteristics.
Speed loop gain 1: Speed disturbance setting. A larger setting improves the
response characteristics.
Speed loop integration time constant 1: Integration time constant setting of speed
response. A smaller setting improves the response.
Too much a response characteristic may cause vibration or noise.
Automatic adjustment is made inside the amplifier if PA1_13 (tuning mode selection)
is other than 12 (manual tuning).
A larger setting decreases the position deviation amount, improving the response
characteristics.
Set at 1.000 to reduce the position deviation at a constant speed to almost zero
(except during acceleration or deceleration).
Use this parameter to increase the synchronization accuracy between two axes of
synchronous control or similar.
Parameter 169
For regular point-to-point operation, set the parameter at 0.500 or less (approximate
value).
PA1_59 Torque filter time constant for position and speed control
The gain of the servo system is switched from the first gain (PA1_55 to _58) to the
second gain (PA1_64 to _67).
Noise and vibration during stoppage can be reduced through gain switching.
Select the gain changing factor with PA1_61.
The unit of the reference value of the second gain (PA1_64 to _67) is “%.” Specify
the ratio to the first gain.
170 Parameter
[Example] If PA1_56 (speed loop gain 1) is 100 Hz and PA1_65 (speed loop gain
2) is 80%, the second gain is 80 Hz. PA1_64 (position loop gain 2) is
similar. If PA1_57 (speed loop integration time constant 1) is 20 ms and
PA1_66 (speed loop integration time constant 2) is 50%, integration time
constant 2 is 40 ms.
The timing chart of each signal is shown below.
Feedback speed
Position loop gain Position loop gain 1 (PA1_55) Position loop gain 2 (PA1_64)
Speed loop gain Speed loop gain 1 (PA1_56) Speed loop gain 2 (PA1_65)
4 Speed loop
integration time
Speed loop integration time constant 1 (PA1_57) Speed loop integration time constant 2 (PA1_66)
Feed forward gain Feed forward gain 1 (PA1_58) Feed forward gain 2 (PA1_67)
External switch
(Servo response switch) OFF ON
Default
No. Name Setting range value Change
Default
No. Name Setting range value Change
Automatic notch filter 0: Disable 1: Enable
70 1 Always
selection 2: Enable (notch filter 1 only)
71 Notch filter 1, frequency 10 to 4000 [Hz] 4000 Always
72 Notch filter 1, attenuation 0 to 40 [dB] 0 Always
73 Notch filter 1, width 0 to 3 2 Always
74 Notch filter 2, frequency 10 to 4000 [Hz] 4000 Always
75 Notch filter 2, attenuation 0 to 40 [dB] 0 Always
76 Notch filter 2, width 0 to 3 2 Always
Gain
(b) Depth
[dB]
(c) Width
(3) Enter the resonance frequency of and attenuation of the resonance point of the
machine into parameters.
(a) Resonance frequency PA1_71: Notch filter 1, frequency
(b) Depth PA1_72: Notch filter 1, attenuation *
(c) Width PA1_73: Notch filter 1, width
* Too much attenuation may undermine stability of the control. Do not enter
too much setting. (Set at 0 dB to disable the notch filter.)
172 Parameter
Attenuation
΅⾮㔖
Width
ᗀ䛛
Frequency
࿔ἴᩐ
84 Vibration suppressing anti resonance frequency 3 1.0 to 300.0 [Hz] 300.0 Always
4
(vibration suppressing resonance frequency) 3
86 Vibration suppressing damping coefficient 0.0000 to 0.1000 0.0000 Always
Anti resonance Anti resonance Enabled vibration suppressing Enabled vibration suppressing
frequency 1 frequency 0 anti resonance frequency workpiece inertia ratio
OFF OFF PA1_78 PA1_79
OFF ON PA1_80 PA1_81
ON OFF PA1_82 PA1_83
ON ON PA1_84 PA1_85
For details of vibration suppressing control, refer to Section 5.10 “Special Adjustment
(Vibration Suppressing Control).”
174 Parameter
87 Model torque filter time constant 0.00 to 20.00 [ms] *** Always
Specify the feed forward control filter time constant of the torque for a model of
inertia moment. Automatic adjustment is made inside the amplifier in other than the
manual tuning mode.
This function is not used when PA1_13 (tuning mode selection) is set to “14” (trace
operationi mode).
Set at 1 (enable) to suppress effects of load disturbance torque and improve speed
fluctuation.
Use the parameter to reduce the positioning settling time due to effects of the load
torque such as friction.
To apply the brake from an external unit, arrange the P control state.
92 Speed range for friction compensation 0.1 to 20.0 [r/min] 10.0 Always
Coulomb friction torque for friction 0 to 50 [%]
93 0 Always
compensation
Specify in a system with reversing speeds if smooth reversing motions are not
obtained due to friction.
Specify the speed at which static friction changes to dynamic friction, in these
parameters.
Set PA1_92 (speed range for friction compensation) at about 1.0 to 10.0 r/min.
Set PA1_93 (Coulomb friction torque for friction compensation) at the torque
equivalent to dynamic friction (Coulomb friction).
Friction compensation is disabled if the friction compensation torque reference value
is 0.
Default
No. Name Setting range value Change
Setting
PA1_59 PA1_87
value
Do not set Set
0
automatically. automatically.
Set Set
94 Torque filter setting mode 1
automatically. automatically. 1 Always
Do not set Do not set
2
automatically. automatically.
Set Do not set
3
automatically. automatically.
Select “do not set automatically” to manually specify PA1_59 (torque filter time
constant) and PA1_87 (model torque filter time constant) regardless of the setting of
PA1_13 (tuning mode selection).
When “set automatically” is selected, the parameter is automatically adjusted in the
amplifier in other than the manual tuning mode.
The setting of PA1_87 (model torque filter time constant) becomes invalid when
PA1_13 (tuning mode selection) is set to “14” (trace operation motion).
4
This parameter is enabled under position and speed control.
Select whether model torque calculation and speed observer are enabled or
disabled.
If model torque calculation is disabled, the torque feed forward calculation using a
model of moment of inertia of load is disabled.
Use the parameter to perform position and speed control at the host controller.
Select “enable” for speed observer during regular operation. Speed compensation is
made and stability is improved.
Parameters related to response of the control system are automatically adjusted
according to the setting of auto tuning 1 or 2. However, the function of PA1_54
(position command response time constant) is canceled internally.
Default
No. Name Setting range value Change
96 Speed limit gain for torque control 0.0 to 50.0 4.0 Always
36 Override 1 10
37 Override 2 20
- -
38 Override 4 40
39 Override 8 80
40 Internal positioning data selection 0 - ې ې -
41 Sequential start selection 0 ې ې - -
Decimal point position of stand still
42 0 - ې - -
timer
43 Output selection at M code OFF 1 ې ې - -
44 Positioning extended function 0 ې ې - -
Parameters marked "" in the table are enabled in the corresponding control mode.
Default
No. Name Setting range value Change
0: Always ON after homing completion
17 Home position detection range 0 Always
1 to 2000000000 [units]
18 Deceleration time at OT during homing 0.0 to 99999.9 [ms] 100.0 Always
22 Detection time for contact-stopper 0 to 10000 [ms] 0 Always
23 Torque limit value for contact-stopper 0 to 100 [%] 0 Always
Selection of operation at OT during 0: Reverse rotation
24 0 Power
homing 1: Stop and cancel the homing
BSDS can combine parameter settings to create the desired homing profile.
The homing profile is configured with combination of the following parameters.
(1) Starting direction for homing
Specify the starting direction (forward/reverse rotation) of homing. The direction
opposite to the homing direction after reference signal detection can be
specified.
4
(2) Homing direction after reference signal detection
Select the side of the home position (forward or reverse rotation side) in relation
to the reference signal for homing (Deceleration starting signal) and reference
signal for shift operation.
(3) Reference signal for shift operation
Select the signal serving as the direct standard of the zero position. You can
select +OT or -OT.
(4) Reference signal for homing (Deceleration starting signal)
Specify the creep speed deceleration signal that is used if the encoder Z-phase
is selected as a reference signal for shift operation. You can select LS, +OT or
-OT. When the encoder Z-phase is selected, It becomes the creep speed from
the start of homing operation.
180 Parameter
Homing speed
Homing creep speed
Reference signal for
homing (Deceleration
starting signal)
Forward
Enter the homing direction direction
Enter the side of the home position in
after reference signal relation to the reference signal for
Reverse
detection. (PA2_10) homing.
direction
-OT +OT
• Parameter setting examples of typical homing profiles are described on page 4-49.
Default
No. Name Setting range value Change
Time
Homing [ORG] OFF OFF
ON
Reference signal for OFF OFF
homing ON
Specify the motion speed taken after the reference signal for homing (deceleration
starting signal) is detected.
Default
No. Name Setting range Change
value
0:Forward rotation
08 Starting direction for homing 1:Reverse rotation 0 Power
2:Condition judgment start
Specify the starting direction of the homing motion.
Reverse Forward
Reverse
Forward
-OT +OT
Stopping position
Specify the direction of the zero position when viewed from the reference signal
for shift operation. The reference signal for shift operation is passed during home
position shift unit amount travel in this direction.
Parameter 183
Reverse Forward
• If one among 0 (home position LS), 2 (+OT) and 3 (-OT) is selected, there is an
error of ±250 pulses in the zero position at a creep speed for homing of 50 r/min.
• In the case of GYB motor, the Z phase of encoder will be detected right after
the power is turned on.For homing operation, the motor should be kept over
372-degree at the speed of 100r/min.The Z phase can not be correctly detected if
this condition is not satisfied.
184 Parameter
If the encoder Z-phase is selected as a reference signal for shift operation, specify
the timing signal for deceleration to the creep speed for homing. The first encoder
Z-phase after reference signal for shift operation detection is the starting point of the
home position shift unit amount. If the encoder Z-phase is set as a reference signal
for homing, the speed at the time of homing starting turns into the creep speed, and
the first encoder Z-Phase after starting is a starting point of Home position shift unit
amount.
4 Homing speed
Homing creep Example where the
speed home position LS is
Speed the reference signal
for homing
Time
Home position LS OFF OFF
ON
Default
No. Name Setting range value Change
Time Time
Home position
LS OFF OFF Home position OFF OFF
ON LS ON
Parameter 185
Specify the distance (traveling amount) from the reference signal for shift operation
to the home position. Home position shift unit amount
Reference signal for shift Reference signal for shift Reference signal for shift
operation operation operation
(1)Homing speed
+ (3) Homing creep speed
Speed
Time
Default
No. Name Setting range value Change
4 shift operation
The zero position is not necessarily 0. The home position is the position specified as
a home position after homing completion (PA2_16) or preset position (PA2_19).
Parameter 187
Deceleration time at OT
18 0.0 to 99999.9 [ms] 100.0 Always
during homing
Specify the deceleration time taken after +OT or -OT is detected during homing
motion.
Specify the time taken to decelerate from 2000 to 0 r/min. Determine the setting
under consideration of the homing speed and moving range after the OT sensor.
(“0.7” in the equation indicates the safety factor.)
[Example of calculation of reference value]
Moving range after OT × 0.7 = Homing speed × Reduction ratio × Ball screw lead
× (Homing speed/2000 r/min × Deceleration time after homing OT/1000/60) × 1/2
30 mm ×0.7 = 1000.00 r/min × (1/5) × 20 mm
× (1000.00 /2000 r/min × Deceleration time at OT during homing /1000/60) × 1/2
Deceleration time at OT during homing = 1260.0 ms 4
• If 1 (stop) is selected with parameter PA2_24 (selection of operation at OT during
homing), stoppage occurs according to parameter PA2_60 (third torque limit). In
this case, the homing motion is stopped upon detection of OT.
+ Homing speed
Deceleration time at homing OT
Speed
Time
Acceleration time 1 or
-
acceleration time 2
These parameters are enabled if “5” (stopper) is selected for PA2_11 (home position
shift amount reference signal).
Enter these parameters to perform homing in applications such as positioning of a
cylinder or the like where the home position LS or +/-OT cannot be used.
Enter the detection time and the torque limit on contact with the stopper.
For details, refer to “(7) Homing Pattern Using the Stopper” on page 4-67.
188 Parameter
Specify the motion taken upon first OT detection during homing motion.
Specify 0 to reverse the motion upon first OT detection.
Specify 1 to cancel homing and stop upon detection of OT.
Selection of operation at OT detection during homing = 0 Selection of operation at OT detection during homing = 1
Homing speed Homing speed
㸠
㸠
Speed Speed
Time Time
㸢
㸢
+OT OFF ON OFF +OT OFF ON
Default
No. Name Setting range value Change
Specify the deceleration torque for stopping upon detection of +OT or -OT during
homing motion.
If 1 (stop) is selected as parameter PA2_24 (selection of operation at OT
detection during homing) and OT is detected, the homing process is canceled
and controlled stop is caused according to this parameter.
For details, refer to “PA2_57 to 60 Torque limit settings” on page 4-77.
PA1_
Default
No. Name Setting value Change
PA2_
Default
No. Name Setting value Change
Encoder Z-phase
(1) (2)
(3)
(3)
Time
Servo-on [S-ON] OFF ON
PA1_
Default
No. Name Setting value
Change
PA2_
Default
No. Name Setting value
Change
• Because the reverse rotation upon OT detection is enabled with the standard
homing setting of BSDS, the OT reference homing is executed with the same
parameter settings as those of the basic homing profile.
If the reference signal for homing (deceleration starting signal) is detected before
OT is detected, the motion profiles the same as that of (1) basic homing profile.
If OT is detected in the starting direction for homing during homing motion, the
motion proceeds in the following procedure.
(1) The motion starts at the rising edge (OFF → ON) of homing [ORG] in the starting
direction for homing (PA2_08) at the homing speed (PA2_06).
(2) If OT is detected in the starting direction for homing (PA2_08) before the home
position LS (PA2_12) is detected, the motion reverses at the homing speed
(PA2_06).
(3) If the home position LS (PA2_12) is detected during reverse rotation, the motion
changes in the homing direction after reference signal detection (PA2_10) at the
creep speed for homing (PA2_07).
4) Upon detection of the first encoder Z-phase (PA2_11) after detection of the home
position LS (PA2_12) during travel in the homing direction after reference signal
detection (PA2_10), a travel continues by the home position shift unit amount
(PA2_14), followed by stoppage. The stopping point changes to the home
position and homing completion is turned on and the homing process is finished.
Parameter 193
Encoder Z-phase
(3) (4) (1) (2)
㸢
Servo-on [S-ON] OFF ON
• At the rotation direction selection point with zero speed, zero speed and in-
position [INP] are momentarily turned on. The signal change may fail to be
sensed according to some scanning periods of the host controller.
194 Parameter
PA1_
Default
No. Name Setting value Change
Encoder Z-phase
(2) (3) (1)
4
Starting direction for homing
Home Home
-OT position LS position
Homing direction after +OT
reference signal detection
• At the direction of rotation switch rotation direction selection point with zero speed,
zero speed and in-position [INP] are momentarily turned on. The signal change
may fail to be sensed according to some scanning periods of the host controller.
196 Parameter
If the home position LS (PA2_12) is not found during travel from the homing starting
position in the reverse traveling unit amount for homing (PA2_09), the motion continues
in the starting direction for homing to search for the home position LS (PA2_12).
(1) The motion starts at the rising edge (OFF → ON) of homing [ORG] in the
direction opposite to the starting direction for homing (PA2_08) at the homing
speed (PA2_06).
(2) If the home position LS (PA2_12) is not found during travel by the reverse
traveling unit amount for homing (PA2_09), the motion changes in the starting
direction for homing (PA2_08) at the homing speed (PA2_06).
(3) If the home position LS (PA2_12, PA2_13) is detected, the motion changes in the
homing direction after reference signal detection (PA2_10) at the creep speed for
homing (PA2_07).
(4) Upon detection of the first encoder Z-phase (PA2_11) after detection of the home
position LS (PA2_12) during travel in the homing direction after reference signal
detection, a travel continues by the home position shift unit amount (PA2_14),
followed by stoppage. The stopping point changes to the home position and
homing completion is turned on and the homing process is finished.
4 Reverse traveling unit amount for homing Home position shift unit amount
Encoder Z-phase
(2) (1) (3) (4)
(1)
-
• At the rotation direction selection point with zero speed, zero speed and in-
position [INP] are momentarily turned on. The signal change may fail to be
sensed according to some scanning periods of the host controller.
If the home position LS (PA2_12) is not found during travel from the homing starting
position in the reverse traveling unit amount for homing (PA2_09), the motion
changes in the starting direction for homing and the home position LS (PA2_12) is
searched for. If the home position LS (PA2_12) is not found during the motion in the
starting direction for homing until OT in the starting direction for homing is detected,
the motion reverses and the reference signal for homing (Deceleration starting
signal) and reference signal for shift operation are searched for.
(1) The motion starts upon at the rising edge (OFF → ON) of homing [ORG] in the
direction opposite to the starting direction for homing (PA2_08) at the homing
speed (PA2_06).
(2) If the home position LS (PA2_12) is not found during travel by the reverse
traveling unit amount for homing (PA2_09), the motion changes in the starting
direction for homing (PA2_08) at the homing speed (PA2_06).
(3) If OT in the starting direction for homing (PA2_08) is found while the home
4
position LS (PA2_12) is not found, the motion reverses at the homing speed
(PA2_06).
(4) If the home position LS (PA2_12) is found during reverse rotation, the motion
changes in the homing direction after reference signal detection (PA2_10) at the
creep speed for homing (PA2_07).
(5) Upon detection of the first encoder Z-phase (PA2_11) after detection of the home
position LS (PA2_12) during travel in the homing direction after reference signal
detection (PA2_10), a travel by the home position shift unit amount (PA2_14)
continues, followed by stoppage. The stopping point changes to the home
position and homing completion is turned on and the homing process is finished.
198 Parameter
Encoder Z-phase
(4) (5) (2) (1) (3)
-
Servo-on [S-ON] OFF ON
4
Controller,
Homing [ORG] OFF ON OFF sensor
↓
+OT ON OFF ON Servo
amplifier
Home position LS [LS] OFF ON OFF ON OFF
PA2_
Default
No. Name Setting value Change
Time
• At the rotation direction selection point with zero speed, zero speed and in-
position [INP] are momentarily turned on. The signal change may fail to be
sensed according to some scanning periods of the host controller.
PA2_
Default
No. Name Setting value Change
Encoder Z-phase
(2) (3) (1)
Starting direction
-OT Home Home for homing +OT
position LS position
(3)
Time
(1)
-
• At the rotation direction selection point with zero speed, zero speed and in-
position [INP] are momentarily turned on. The signal change may fail to be
sensed according to some scanning periods of the host controller.
[An example of relationship between moving range of machine and home position LS]
OFF ON
LS
PA2_
Default
No. Name Setting
value
Change
4
06 Homing speed 500.00 [r/min] 500.00 Always
07 Creep speed for homing 50.00 [r/min] 50.00 Always
08 Starting direction for homing 2: Condition judgment start 0 Power
Reverse traveling unit amount for
09 0 [units] 0 Always
homing
Homing direction after reference signal 0: Forward rotation
10 0 Power
detection
11 Reference signal for shift operation 1: Z-phase of encoder 1 Power
Reference signal for homing 0: Home position LS
12 0 Power
(Deceleration starting signal)
13 Home position LS signal edge selection 0: Rising edge 0 Power
14 Home position shift unit amount 1000 [units] 1000 Always
15 Deceleration operation for creep speed 1: Reverse rotation is enabled 0 Power
16 Home position after homing completion 0 [units] 0 Always
0: Always ON after homing
17 Home position detection range 0 Always
completion
• PA2_13: Home position LS signal edge selection indicates selection of the edge
of the home position LS corresponding to the direction of homing.
If PA2_08 is set at “2,” use of the home position LS is assumed. Accordingly the
following conditions are included in combination conditions.
PA2_11 (Reference signal for shift operation) = 1 (encoder Z-phase) and PA2_12
(reference signal for homing) = 0 (home position LS)
204 Parameter
If PA2_08 = “2” and neither of the above conditions is satisfied, the starting direction
for homing follows the setting of PA2_10 (homing direction after reference signal
detection). If PA2_08 is set at “2,” PA2_09 (reverse traveling unit amount for homing)
is internally handled as zero forcibly.
Encoder Z-phase
(2) (1) (3)
Home position LS
(3)
Time
(1)
㸢
• Zero speed and in-position [INP] are temporarily turned on when the speed is
reduced to zero at changeover of the direction of rotation. Signal transition may
not be detected according to some scanning frequencies of the host controller.
LS (ON active)
Z-phase
PA2_07䠌Creep
Start from inside of LS speed for homing
䊲 Position
PA2_14䠌Home
PA2_06䠌Homing speed position shift unit
PA2_06䠌Homing speed amount
PA2_07䠌Creep
Start from outside of LS speed for homing
䊲 Position
Table a
No. Name Setting example of Setting example of Setting example of
Fig. a Fig. b Fig. c
PA2_08 Starting direction for homing 2:Condition judgment start
Figs. a through c assume that the machine position is in the lateral direction.
4 [Fig. a]
LS (ON active)
Z-phase
PA2_06䠌Homing speed
PA2_14䠌Home position
shift unit amount
Start from
outside of LS
䊲 Position PA2_07䠌Creep speed for homing
PA2_06䠌Homing speed
Parameter 207
[Fig. b]
LS (ON active)
Z-phase
PA2_06䠌Homing speed
PA2_14䠌Home position
shift unit amount
Start from
outside of LS
䊲 Position PA2_07䠌Creep speed for homing
4
PA2_06䠌Homing speed
[Fig. c]
Reverse rotation LS OFF edge Forward rotation
LS (ON active)
Z-phase
(7) Homing pattern using the encoder Z-phase as a referenece signal for homing
When it is a machine which cannot install sensors, such as LS, PA2_12:
Reference signal for homing set as “Encoder Z-Phase”.
208 Parameter
PA2_
Default
No. Name Setting Change
value
07 Creep speed for homing 50.00 [r/min] 50.00 Always
08 Starting direction for homing 0: Forward rotation 0 Power
11 Reference signal for shift operation 1: Encoder Z-Phase 1 Power
12 Reference signal for homing 3: Encoder Z-Phase 0 Power
14 Home position shift unit amount 1000 [units] 1000 Always
• Timing chart
4 (1) When ORG signal is ON, the motor rotates with Creep speed for homing
according to Starting direction for homing.
(2) If first encoder Z-Phase is detected, it moves by PA2_14: Homeing position shift
unit amount.
PA2_
Default
No. Name Setting Change
value
06 Homing speed 500.00 [r/min] 500.00 Always
07 Creep speed for homing 50.00 [r/min] 50.00 Always
Homing direction after
10 reference signal 0: Forward rotation 0 Power
detection
11
Reference signal for
shift operation
5: Stopper 1 Power 4
Home position shift unit
14 1000 [units] 1000 Always
amount
Home position after
16 0 [units] 0 Always
homing completion
Home position detection 0: Always ON after
17 0 Always
range homing completion
Detection time for
22 50 [ms] 0 Always
contact-stopper
Torque limit for
23 30 [%] 0 Always
contact-stopper
• Select “5” (stopper) for the home position shift amount reference signal (PA2_11).
Be sure to enter the output torque generated upon contact with the stopper, as
a torque limit for contact-stopper (PA2_23), and enter the time between contact
with the stopper and completion of homing as a Detection time for contact-
stopper (PA2_22).
(i) If the home position sift amount (PA2_14) is zero, homing is finished at the
stopping position after the detection time for contact-stopper.
(ii) If the home position shift amount (PA2_14) is other than zero, the motor
moves by the home position shift amount from the stopping position after the
detection time for contact-stopper in the reverse direction to the contact stop,
and homing is finished there.
210 Parameter
Timing chart
Speed
Homing speed
[PA2_06]
Time
Home position
shift unit amount
[PA2_14]
Creep speed for
Stopper homing [PA2_07]
Homing
ON
4
PA1_27: Forward rotation torque limit
PA1_28: Reverse rotation torque limit
(1) The rising edge of the homing signal starts operation at the homing speed
(PA2_06) in the homing starting direction (PA2_10).
(2) Upon contact with the stopper or the like, the motor is stopped and the output
torque is limited to the torque limit for contact-stopper (PA2_23).
After limitation is set in the output torque, the detection time for contact-stopper
(PA2_22) is counted for the specified time, then a return is caused by the home
position shift amount (PA2_14), and homing is finished.
If the home position shift amount is zero, homing is finished at the contact
position.
Specify the new position to be substituted with the current position upon an input
signal (“position preset (16)” assigned to a CONT signal). After position preset is
turned on, the current position changes to the reference value of this parameter.
Parameter 211
Software OT selection
0: Disable 1: Enable
(PA1_01 = 1 to 6)
25 Position command 0: Normal 1: Positioning start with zero
0 Power
4
format (PA1_01 = 7)
position preset
Specify the output format of the “point detection, area detection” signal that is output
as an output signal (OUT signal).
In case of point detection setting, the signal is output if the servomotor is located
nearly in the reference value (point detection range)
In case of area setting, the signal is turned on or off if the servomotor position
exceeds the reference value.
Fixed point
OFF ON
Point detection range
(PA2_34)
10.0 10.0
Parameter 213
Area
OFF ON
Current position
Area
ON OFF
36 Override 1 10 Always
37 Override 2 20 Always
0 to 150 [%]
38 Override 4 40 Always
39 Override 8 80 Always
Ratio of override
Traveling
Override Override Override Override
speed
8 4 2 1 %
OFF OFF OFF OFF 0
OFF OFF OFF ON 10
OFF OFF ON OFF 20
OFF OFF ON ON 30
OFF ON OFF OFF 40
OFF ON OFF ON 50
OFF ON ON OFF 60
OFF ON ON ON 70
ON OFF OFF OFF 80
ON OFF OFF ON 90
ON OFF ON OFF 100
ON OFF ON ON 110
ON ON OFF OFF 120
ON ON OFF ON 130
ON ON ON OFF 140
ON ON ON ON 150
* For default override weight
Select whether to enable the sequential start or not, and select the motion when AD0
through AD3 are inactive.
If “1” is selected and AD0 through AD3 are inactive, sequential start operation is
conducted.
If “2” is selected and AD0 through AD3 are inactive, homing is conducted.
If “3” is selected and AD0 through AD3 are inactive, immediate value data operation
is conducted.
Parameter 215
Default
No. Name Setting range value Change
Output selection at M
43 0: 00‘H 1: FF’H 1 Power
code OFF
Select the condition for reversing in a case ”when the travel directions between two
continuous motions are opposite” as the followings:
(a) In continuous operation by the immediate continuous command in immediate
data operation
(b) In continuous operation with the step mode = CO (continuous) and the stop timer
= “0” in positioning data operation
Speed
Position
Speed
Motor
Command speed
Time
Position
Target
position
Specify the electronic gear ratio, using the input signal (“electronic gear numerator
selection 0, 1” assigned to CONT signal).
Electronic gear Electronic gear numerator Numerator of electronic gear
numerator selection 1 selection 0
PA1_06: Numerator 0 of electronic
OFF OFF
gear
PA2_51: Numerator 1 of electronic
OFF ON
gear
PA2_52: Numerator 2 of electronic
ON OFF
gear
PA2_53: Numerator 3 of electronic
ON ON
gear
Do not change the electronic gear ratio in case of interrupt positioning or homing.
0: Parameter (PA1_26)
Speed limit selection at
56 1: As per multi-step speed selection 0 Power
torque control
inc. VREF terminal voltage
Select the method of setting limitation on the speed under torque control.
If the setting is 0, the reference value of PA1_26 (maximum rotation speed) is the
speed limit.
If the setting is 1, the limit is shown in the table below.
4
CONT signal *
Torque limit for holding
PA2_59 Deviation hold selection at torque limit
Torque Torque deviation
limit 1 limit 0
OFF OFF - None
1: Second torque limit None
OFF ON
2: TREF terminal voltage TL
1: Second torque limit Second torque limit
ON OFF
2: TREF terminal voltage None
1: Second torque limit Second torque limit
ON ON
2: TREF terminal voltage TL
[Reference example]
Example: Timing chart
To hold deviation at TL (TREF)
(Torque limit 1 = OFF, Torque limit 0 = ON)
㻷㻯 Forward rotation torque limit
Reverse rotation torque limit
Torque
limit
㻔㻘㻓㻈 㻕㻓㻓㻈
㻘㻓㻈
Time
4 Speed
Position
deviation
Default
No. Name Setting range value Change
65
Regenerative resistor 0: None
1 Power
4
selection 1: Internal resistor 2: External resistor
Deviation detection
69 0.1 to 100.0 [rev] 15.0 Always
overflow value
Specify the output level of the “overload warning (27) signal that is issued as an
output signal (OUT signal).
Use the signal as a warning of an “overload (OL)” alarm.
Characteristics of the overload warning are specified in “CHAPTER 9
CHARACTERISTICS.”
Specify the communication baud rate of the system combined over RS-485.
Parameter 225
Specify the data displayed on the amplifier when the power is turned on.
Select whether or not a warning sign is displayed on the amplifier when a “cooling
fan life expiration,” “main circuit capacitor life expiration,” or “low battery voltage”
warning is detected.
If the replacement timing is drawing near after several years of operation, change
this parameter to “1” to show a warning on the keypad in front of the servo amplifier.
226 Parameter
* The actual response time is the setting of PA2_94 or the sum of {time of 3
characters + amplifier’s processing time}, whichever is longer.
Enter the response time of the servo amplifier.
Enter the response time and communication time-over time when necessary.
For details, refer to “CHAPTER 13 RS-485 COMMUNICATIONS.”
30 CONT always ON 5 0
31 Speed command scale 5.0 -
32 Speed command offset Shipment setting -
33 Torque command scale 3.0 -
34 Torque command offset Shipment setting -
35 Zero clamp level 0 - -
36 Deviation clear input form 0 - -
Speed command fine
39 1.0000 -
adjustment gain
Torque command fine
40 1.0000 -
adjustment gain
Paremeters marked “○” in the table are enabled in the corresponding control mode.
4
Function list
No. Name No. Name No. Name
Electronic gear
1 Servo-on [S-ON] 24 47 Override 8
numerator selection 0
Forward command Electronic gear
2 25 48 Interrupt input enable
[FWD] numerator selection 1
Reverse command
3 26 Command pulse inhibit 49 Interrupt input
[REV]
Start positioning
4 27 Command pulse ratio 1 50 Deviation clear
[START]
Multi-step speed
5 Homing [ORG] 28 Command pulse ratio 2 51
selection 1 [X1]
Multi-step speed
6 Home position LS [LS] 29 Proportional control 52
selection 2 [X2]
Multi-step speed
7 +OT 31 Pause 53
selection 3 [X3]
4
8 -OT 32 Positioning cancel 54 Free-run
External regenerative
10 Forced stop [EMG] 34 55 Edit permission
resistor overheat
Anti resonance
11 Alarm reset [RST] 35 Teaching 57
frequency selection 0
Anti resonance
14 ACC0 36 Control mode selection 58
frequency selection 1
16 Position preset 37 Position control 60 AD0
17 Gain switch 38 Torque control 61 AD1
19 Torque limit 0 43 Override enable 62 AD2
20 Torque limit 1 44 Override 1 63 AD3
Immediate value Positioning data
22 45 Override 2 77
continuation selection
Immediate value
23 46 Override 4 78 Broadcast cancel
change
The logic of the following signals differs between those assigned to hardware CONT
signals (CONT1 to 5) and those to communications CONT signals (CONT9 to 24).
In “Chapter 2 Wiring” the signal logic is described with the case assigned to
hardware CONT signals (CONT1 to 5).
232 Parameter
Signal logic
No. Name Hardware CONT signal: Communications CONT signal:
assigned to (CONT1 to 5) assigned to (CONT9 to 24)
7 +OT N.C. N.O.
8 -OT N.C. N.O.
10 Forced stop [EMG] N.C. N.O.
External
34 regenerative N.C. N.O.
resistor overheat
N.C.: Normally closed contact
N.O.: Normally open contact
CN1
26 M5 13 M5
4 24 *FFZ
25 FZ
11 FFB
12 *FFB
23 FFZ 10 *FFA
22 VREF 9 FFA
21 *CB 8 *CA
20 CB 7 CA
19 PPI 6 CONT5
18 TREF 5 CONT4
17 OUT3 4 CONT3
16 OUT2 3 CONT2
15 OUT1 2 CONT1
14 COMOUT 1 COMIN
Specify the CONT input signal that is always enabled after the power is turned on.
The normally open contact signal is always turned on. The normally closed contact
signal is always turned off.
Functions that may not be specified with a normally open signal include alarm reset,
deviation clear and free-run.
Functions that may not be specified with a normally closed signal include forced stop
and external regenerative resistor overheat. (Functions that can be specified with a
normally closed signal are +OT and -OT.)
Parameter 233
For example, to turn forward command [FWD] always on, specify “2,” which
corresponds to the forward command, to one of CONT always ON signals 1 to 5.
The signal assigned to CONT input signal can be also assigned to CONT always
enabled setting redundantly.
4
Speed command scale (default value) Torque command scale (default value)
Corresponding addresses:
㻱㼒㻑 シᏽ⠂ᅑ
Setting range 㻱㼒㻑 シᏽ⠂ᅑ
Setting range
㻳㻤㻖㼂㻗㻔 㻓㻓 㻓㻓 㻓㻓 㻓㻓 㻳㻤㻖㼂㻗㻖 㻓㻓 㻓㻓 㻓㻓 㻓㻓
Corresponding Corresponding
ᑊᚺ䜦䝍䝰䜽
addresses ᑊᚺ䜦䝍䝰䜽
addresses
㻙㻓㻓㻓㻫 㻙㻓㻓㻛㻫
㻙㻓㻓㻔㻫 㻙㻓㻓㻜㻫
㻙㻓㻓㻕㻫 㻙㻓㻓㻤㻫
㻙㻓㻓㻖㻫 㻙㻓㻓㻥㻫
㻱㼒㻑 シᏽ⠂ᅑ
Setting range 㻱㼒㻑 シᏽ⠂ᅑ
Setting range
㻳㻤㻖㼂㻗㻕 㻓㻓 㻓㻓 㻓㻓 㻓㻓 㻳㻤㻖㼂㻗㻗 㻓㻓 㻓㻓 㻓㻓 㻓㻓
Corresponding Corresponding
ᑊᚺ䜦䝍䝰䜽
addresses
ᑊᚺ䜦䝍䝰䜽
addresses
㻙㻓㻓㻗㻫 㻙㻓㻓㻦㻫
㻙㻓㻓㻘㻫 㻙㻓㻓㻧㻫
㻙㻓㻓㻙㻫 㻙㻓㻓㻨㻫
㻙㻓㻓㻚㻫 㻙㻓㻓㻩㻫
Paremeters marked “○” in the table are enabled in the corresponding control mode.
Control mode Record of
No. Default
Name Power reference
PA3_ value Position Speed Torque value
93 Range1 of position: Setting2 0 - ې - -
94 Range2 of position: Setting1 0 - ې - -
95 Range2 of position: Setting2 0 - ې - -
4
signal assignment
52 OUT2 signal assignment 2 Power
functions (refer to the
53 OUT3 signal assignment table on next page). 76
Function list
CN1
26 M5 13 M5
25 FZ 12 *FFB
24 *FFZ 11 FFB
23 FFZ 10 *FFA
22 VREF 9 FFA
21 *CB 8 *CA
20 CB 7 CA
19 PPI 6 CONT5
18 TREF 5 CONT4
17 OUT3 4 CONT3
16 OUT2 3 CONT2
15 OUT1 2 CONT1
14 COMOUT 1 COMIN
Default
4
No. Name Setting range value Change
1: Command speed. 2: Feedback speed.
Monitor 1 signal
81 3: Torque command. 2 Always
assignment
4: Position deviation [unit/pulse].
5: Position deviation 1/10 [units/pulse].
6: Position deviation 1/100 [units/pulse].
7: Command pulse frequency.
8: Speed deviation. 9: Motor current.
Monitor 2 signal
82 10: Effective torque. 11: DC link voltage. 3 Always
assignment 12: OL thermal value.
13: Regenerative resistor thermal value.
14: Power (W).
15: Motor temperature. 16: Command speed (filtered)
83 Monitor 1 scale ±2.0 to ±100.0 [V] 7.0 Always
84 Monitor 1 offset -50 to 50 0 Always
85 Monitor 2 scale ±2.0 to ±100.0 [V] 6.0 Always
86 Monitor 2 offset -50 to 50 0 Always
0: Monitor 1 (both voltage output) / 2 (both voltage
output)
1: Monitor 1 (single voltage output) / Monitor 2
Monitor 1/2 output (both voltage output)
87 0 Always
format 2: Monitor 1 (both voltage output) /
Monitor 2 (single voltage output)
3: Monitor 1 (single voltage output) / Monitor 2
(single voltage output)
240 Parameter
4
11: DC link voltage DC voltage inside servo amplifier Output voltage corresponding to 400 V
12: OL thermal value Load factor OL alarm upon 100%
13:Regenerative resistor
Load factor of regenerative resistor Regenerative resistor alarm upon 100%
thermal value
Output voltage corresponding to rated rotation
14: Power (W) Motor power (W)
speed and rated torque
15: Motor temperature Internal detected temperature of encoder Output voltage corresponding to 100°C
Output voltage corresponding to maximum
16: Command speed (filtered) Speed reference value after internal filter
rotation speed
Voltage [V]
㻎㻔㻓㻓㻑㻓
6000 × 11
㻎㻔㻔 = 660 r/min
100.0
Output voltage
Output voltage
+7.0 V
+7.0 V
-7.0 V
Specify the negative sign for the monitor 1/2 scale to reverse the polarity of the
output voltage.
Default
No. Name Setting range value Change
Default
No. Name Setting range value Change
Range1 of position:
92 -2000000000 to 2000000000 [units] 0 Always
Setting1
Range1 of position:
93 -2000000000 to 2000000000 [units] 0 Always
Setting2
Range2 of position:
94 -2000000000 to 2000000000 [units] 0 Always
Setting1
Range2 of position:
95 -2000000000 to 2000000000 [units] 0 Always
Setting2
5
5.1 Adjustment Procedure
Adjustment (tuning) of the servo amplifier is necessary so that the servomotor
operates according to commands sent from the host control unit.
Proceed servo amplifier tuning as in the following chart.
Using the tuning procedure and mode selection
5
START
No
Yes
Process operation by following 5.7 Adjust in the trace
the commands? operation mode.
No
Yes
High-tact operation with the ball 5.8 Adjust in the high-tact
screw mechanism? operation mode.
No
Yes
No
5.3 Adjust through auto tuning.
Satisfactory motion?
Yes
5.4 Adjust through No
auto tuning application. Satisfactory
motion?
Yes
No
5.5 Adjust through manual
tuning. Satisfactory motion?
Yes
END
244 Servo Adjustment
Start operation after checking no collision exists in the moving parts of the machine.
"Slow run" for rotation direction and stroke "Easy tuning" for automatic tuning
checks
ҍ㸤Ҏ
ESC
SLr ࣬࣬࣬
ESY ESC
Fault indication
If “NG1” to “NG3” is indicated during slow running, easy tuning or profile operation,
see the table below and take the corresponding action.
NG1 Failure to start Check the starting conditions (see the following pages).
Check the conditions of interruption (see the following
NG2 Interrupted
pages).
Though tuning is finished,
NG3 Perform auto tuning or manual tuning to adjust again.
adjustment is necessary.
246 Servo Adjustment
10 [r/min]
P20
P20
-10 [r/min]
Rotation direction
Traveling Operation Acceleration Deceleration Rotation
Timer Return
distance frequency time time speed Go stroke
stroke
Details of tuning
No tuning is performed in slow running.
However, the auto tuning gain is automatically decreased if resonance is
observed in the machine. In this case, the automatic notch filter function is
activated.
Faulty termination
Normal completion Interruption by user
NG2 NG3
Stopped after the specified The auto tuning gain The auto tuning The auto tuning gain
stroke action. If mechanical at the start of gain at the start of automatically changes
resonance is found, the notch operation is operation is to the one that will
filter is automatically adjusted restored. restored. suppress resonance
and the auto tuning gain (re-adjustment is
automatically decreases. necessary).
Easy tuning
Starting condition
Conditions necessary to start easy tuning are indicated “” in the table below.
Easy tuning does not start if the following conditions are not satisfied (“NG1” is
indicated).
Easy tuning is interrupted if any condition is unsatisfied during operation (“NG2”
is indicated).
5
*1) PA1_13 (tuning mode selection): other than 12 (manual tuning)
*2) PA2_74 (parameter write protection): 0 (write enable)
Rotation speed
P21
P22
Automat- Automat-
P20 Time [s]
ically ically
calculated calculated
P21
248 Servo Adjustment
Rotation
Traveling Operation Acceleration Deceleration Rotation direction*1
Timer
distance frequency time time speed Go Return
stroke stroke
*1) The result of automatic calculation can be checked with the PC Loader.
*2) 1 s or less reference values are assumed to be 1 s for easy tuning.
Details of tuning
Up to 50 easy tuning cycles are repeated while auto tuning gain 1 is
automatically adjusted in the range from 5 to 30.
Faulty termination
5 Normal completion Interruption by user
NG2 NG3
Completion of easy tuning is Auto tuning gain 1 at Auto tuning gain 1 at Auto tuning gain 1
indicated. the start of the start of automatically changes
Auto tuning gain 1 (range operation is operation is to the one that will
between 5 and 30) is restored. restored. suppress resonance
automatically adjusted to the (re-adjustment is
best value. necessary).
PA1_13 Tuning mode selection 10: Auto tuning 11: Semi-auto tuning
No need to enter Enter a stable estimated value
PA1_14 Load inertia ratio
(automatically updated) (or average value).
Refer to "5.3.3 Approximate Reference Value of Auto
PA1_15 Auto tuning gain 1
Tuning Gain 1" for adjustment.
PA1_16 Auto tuning gain 2 Enter when necessary.
• During auto tuning, by adjusting PA1_15 (auto tuning gain 1), other parameters
are automatically adjusted. The values are always updated.
• During semi-auto tuning, enter PA1_14 (load inertia ratio) and by adjusting
PA1_15 (auto tuning gain 1) other parameter are automatically adjusted.
Values are fixed as far as the setting is left unchanged.
Servo Adjustment 251
START
No
Is the estimated Change to semi-auto tuning and enter the
load inertia ratio stable? ratio of moment of inertia of load.
㻼㼈㼖
Yes
*1)
No
5 Satisfactory motion? Adjust auto tuning gain 2.
Yes
Yes
Satisfactory motion?
No
*1) There is no need to adjust auto tuning gain 2 under speed control.
Servo Adjustment 253
PA1_13 Tuning mode selection 10: Auto tuning 11: Semi-auto tuning
No need to enter Enter a stable estimated
PA1_14 Load inertia ratio
(automatically updated) value (or average value).
Refer to "5.3.3 Approximate Reference Value of
PA1_15 Auto tuning gain 1
Auto Tuning Gain 1" for adjustment.
PA1_16 Auto tuning gain 2 Enter when necessary.
Torque filter time constant for Increase in increments of 0.5 ms, starting at the 5
PA1_59
position and speed control current setting.
PA1_64 Position loop gain 2 70
PA1_65 Speed loop gain 2 70
Speed loop integration time
PA1_66 70
constant 2
PA1_70 Automatic notch filter selection Select 0 (disable).
PA1_71 Notch filter 1, frequency
Use the servo analyze function of the PC Loader
PA1_72 Notch filter 1, attenuation
for adjustment.
PA1_73 Notch filter 1, width
PA1_94 Torque filter setting mode Select 0 (Not set automatically).
During auto tuning application adjustment, based on the adjustment in auto tuning,
potential manually settling parameters will be manually adjusted.
254 Servo Adjustment
Resonance
point
Gain
(2) Depth
[dB]
(3) Width
[3] Enter the resonance frequency of the mechanical resonance point and
attenuation in parameters.
(1) Resonance frequency PA1_71 (notch filter 1, frequency)
5 (2) Depth PA1_72 (notch filter 1, attenuation)
(3) Width PA1_73 (notch filter 1, width)
Gain [dB]
Notch filter 1,
attenuation
Servo Adjustment 255
Wide: setting 3
Frequency [Hz]
5
256 Servo Adjustment
START
Yes
Yes
Satisfactory motion?
5 No
*1)
Adjust auto tuning gains 1 and 2 again.
Yes
Satisfactory motion?
No
Approximate values specified in the table on the previous page are reference values
for a general mechanical configuration of the transfer system.
The approximate gain reference value varies according to the configuration of the
mechanical system, load inertia ratio, etc.
Refer to the adjustment procedure below. Parameters marked “-” in the speed
control field in the table on the previous page need no adjustment.
258 Servo Adjustment
START
END
In case of overshoot
(1) Increase PA1_51 (moving average S-curve time).
(2) Increase PA1_54 5
(position command response time constant).
(3) Decrease PA1_58 (feed forward gain 1).
(4) Increase PA1_14 (load inertia ratio).
(Each change should be within ±10%.)
Speed
Motor
movement
Command
Time
Speed
Motor
movement
Command
Time
The adjustment parameters other than those in the table above are automatically
adjusted.
However, auto tuning gain 2 becomes disabled.
Servo Adjustment 261
START
Perform these
Is vibration or No
procedure for
noise generated?
respective axes.
Yes
5
Set the interpolation operation mode.
Adjust the moving average S-curve Select the largest position command
time and the position command response time constant value among
response time constant for each axis. the individual adjustment results.
Satisfactory motion No
after the adjustment?
Yes
Fine-tune the position command Adjust the
response time constant. parameter of
respective axes at
the same timing
Satisfactory motion No while checking the
after the adjustment? machine motion.
Yes
The adjustment parameters other than those in the table above are automatically
adjusted.
However, auto tuning gain 2 becomes disabled.
Servo Adjustment 263
START
Is vibration or noise No
generated?
Yes
Satisfactory motion No 5
after the adjustment?
Yes
Adjust the moving average
S-curve time.
Satisfactory motion No
after the adjustment?
Yes
264 Servo Adjustment
The adjustment parameters other than those in the table above are automatically
adjusted.
Servo Adjustment 265
START
Is vibration or noise No
generated?
۔To obtain the high response:
Yes
Increase the auto tuning gain 2 parameter.
Return the gain to the value when
operated normally. ۔To suppress the machine shock: 5
Decrease the auto tuning gain 2 parameter.
Satisfactory motion No
after the adjustment?
Yes
Adjust the auto tuning gain 2.*
Satisfactory motion No
after the adjustment?
Yes
ESC
nG
SET (1 sec. or over) SET (1 sec. or over) SET (1 sec. or over)
Fn13 ESC
Ptn ESC
Ptn
ESC
ESC
StP 8Ptn
Operation stop During profile
completion operation
Operation pattern
The operation pattern is shown below. “P” in the table indicates the number of
the basic setting parameter (PA1_).
Rotation speed
P21
P20
Continue
P37 P38
P22
Time [s]
P37 P38 P20
P21
268 Servo Adjustment
Rotation direction
Moving Operation Acceleration Deceleration Rotation
Timer Return
distance frequency time time speed Go stroke
stroke
5
Servo Adjustment 269
Rattling No vibration
5
Laser Laser
displace- displace-
ment ment
gauge gauge
2 [min/div] 2 [min/div]
Not only vibration of the tip of the machine but also vibration of the entire machine can
be suppressed.
• System without vibration suppression
At motor acceleration / deceleration, torque tends to reach maximum value. This
acceleration / deceleration shock could cause vibration to the entire machine.
• System with vibration suppression
Because the torque is controlled during acceleration / deceleration of the motor, the
shock of acceleration/deceleration is reduced, and even with machine that is
relatively less rigid, the vibration to the entire machine can be reduced.
270 Servo Adjustment
Position
command
Motor position/Speed control M
Position/speed offset
Vibration suppressing
control
Position of assumed
Machine model workpiece
Workpiece
If the procedure is interrupted at eight or fewer cycles and the main power is turned
off, the cycle count begins from 1 again. 5
Learning state of automatic vibration suppression
Use the monitor of the PC Loader to monitor the learning state of the automatic
vibration suppression.
5
Finely adjust the vibration suppressing anti
(6) resonance frequency
(parameters PA1_78, 80, 82 and 84).
If gain-related parameters are adjusted after the vibration suppressing anti resonance
frequency is set, the vibration suppressing anti resonance frequency must be adjusted
again. Perform gain adjustment first.
Servo Adjustment 273
Resonance
Gain point
(Note 2)
[dB]
Vibration
suppressing anti
resonance point
(Note 1)
Frequency [Hz]
Note 1 The vibration suppressing anti resonance point may not be observed with
the servo analyze function in the following machine configuration.
• Machine with large friction
• Machine with relatively large mechanical loss such as reduction gear and 5
ball screw
Note 2 Use the notch filter for the resonance point.
What are the resonance point and vibration suppressing anti resonance point?
Vibration of the machine includes the "resonance point" and "vibration suppressing anti
resonance point."
The "resonance point" and "vibration suppressing anti resonance point" mentioned
here are machine characteristics viewed from the motor.
"Resonance point": Frequency at which the motor vibrates without arm tip vibration
"Vibration suppressing anti resonance point": Frequency at which the arm tip vibrates
without vibration of the motor shaft
In general, the vibration suppressing anti resonance frequency is less than the
resonance frequency.
274 Servo Adjustment
1) Measure the vibration of the arm tip with a laser displacement gauge or similar.
Time
1
Vibration suppressing anti resonance frequency = [Hz]
Ts
PA1_84 Vibration suppressing anti resonance frequency 3 1.0 to 300.0 [Hz] 㻖㻓㻓㻑 㻓 Always
Servo Adjustment 275
* Parameters for up to four points can be entered.
While combining the "anti resonance frequency selection 0" and "anti resonance frequency
selection 1" CONT input signals, up to four points can be specified.
The vibration suppressing anti resonance point may vary according
to the arm length and weight of the load.
㸝a㸞 㸝b㸞 㸝c㸞
OFF ON PA1_80
ON OFF PA1_82
5
ON ON PA1_84
* This signal is always handled to be turned off if it is not assigned to the sequence input
signal. In this case, PA1_78 (vibration suppressing anti resonance frequency 0) is always
enabled.
To disable the vibration suppressing anti resonance frequency, set the vibration suppressing
anti resonance frequency at 300.0 Hz.
Be sure to switch while the motion is stopped. Otherwise shock will be caused.
< 10 Hz 80 10 ms 160 20 ms
10 Hz to 20 Hz 40 5 ms 80 10 ms
> 20 Hz 16 to 24 2 to 3 ms 40 5 ms
The vibration suppressing anti resonance frequency is not reflected on the servo
analyze function even if it is entered.
Gain
Anti resonance
point remains.
Frequency
Setting method
[1] Calculate the inertia of the vibrating point according to specifications of the
machine.
* The resonance frequency is not the resonance frequency suppressed with the
notch filter.
Use the servo analyze function to check this resonance frequency.
This resonance frequency appears as a set with the anti resonance frequency,
and it is about two times the anti resonance frequency.
[Example of resonance frequency]
Gain
Resonance frequency: about 90 Hz
Frequency
Keypad 283
6
6.1 Display
The servo amplifier is equipped with a keypad (see the
figure on the right).
The keypad is fixed.
The keypad is equipped with four-digit seven-segment
LEDs (1), four keys (2) (lift the front cover).
(1)
Numbers and letters are displayed on the four-digit
seven-segment LEDs. (2)
Keys are [MODE/ESC], [∧], [∨], [SET/SHIFT] from the
leftmost one.
6.1.1 Mode
The keypad functions in seven modes.
• Sequence mode: The control and operation statuses of the servo amplifier are
displayed.
• Monitor mode: Various servomotor states, I/O signals and so on are monitored.
• Station number mode: The station number specified with a parameter is displayed.
• Maintenance mode: Alarm at presents and alarm history are displayed.
• Parameter edit mode: Parameters can be edited.
• Positioning data edit mode: Positioning data can be edited.
• Test operation mode: Servomotor operates through key operation at the keypad.
0 1 2 3 4 5 6 7 8 9 -
7-segment display
A b C d E F G H i J L
n o P q r S t U v y
284 Keypad
6.1.2 Key
[SET/SHIFT]
[MODE/ESC] The cursor digit shifts to the right
The mode is switched (MODE). (SHIFT).
The mode is deselected (ESC). The mode or value settles (SET).
Press and hold for at least one
second to settle.
[∧]
The sub mode is selected. [∨]
The value increases by one (+1). The sub mode is selected.
The value decreases by one (-1).
• To show five or more digits, alternate the upper and lower four digits.
• To show nine or more digits, alternate the upper, middle and lower four digits
sequentially.
6 Blink interval
0.5 sec cycle
Duration
Continuously
Status
Alarm
How to recover
Cycle the power or reset the alarm.
Parameter being
0.5 sec cycle 3 sec -
confirmed
During sequence test Cycle the power, or cycle the power
Once every 2 sec Continuously
mode after changed to PA2_89 = 0.
Twice every 2 sec Continuously Cycle the power.* Cycle the power.
* When a parameter which becomes enabled after cycling the power is changed.
Sequence mode
Sn01 ~PoF
[MODE/ESC]
Monitor mode
on01 6000
[MODE/ESC]
Maintenance mode
En01 nonE
[MODE/ESC]
Mode Sub mode Sub mode selection Indication and entry example
Station number mode Station number display
An01 031
Maintenance mode Alarm at present En01 nonE
Alarm history
En02 no.01
Warning at present
En03 0111
288 Keypad
Mode Sub mode Sub mode selection Indication and entry example
Positioning status
Pd 1 A.00.
6
Target position
Pd 2 -20
Rotation speed
Pd 3 60
Stand still timer
Pd 4 6
M code
Pd 5 FF
Acceleration time
Pd 6 99
Deceleration time
Pd 7 99
Keypad 289
Mode Sub mode Sub mode selection Indication and entry example
Key notation
In this chapter, keypad keys may be simply described as shown below.
• [MODE/ESC] key
When using as a [MODE] key: MODE
When using as an [ESC] key: ESC
• [SET/SHIFT] key
When using as a [SET] key: SET (for at least one second)
6 When using as a [SHIFT] key: SHIFT
Sn01
ESC SET (1 sec. or over)
~PoF
Zero speed
Speed coincidence
--PoF
Ready -
Keypad 291
Control
Display Name Description
mode
The motor is not turned on.
~PoF Servo off
The servomotor has no driving force.
-
- Pon Servo on The servomotor is ready to rotate.
-
- Pot +OT The positive over-travel signal is being detected.
When the servo amplifier power is turned on, "sequence mode operation mode" is shown.
The indication contents at power-on can be changed with parameter PA2_77.
Reference Reference
Initial display Initial display
value value
0 Sn01 Sequence mode 19 on19 Input signals
U㸤
(2) Amplifier setting L
The servo amplifier control function, interface format and capacity are displayed.
Sn02
SET (1 sec. or over)
----
Blinks three times.
ESC
Indication Control Indication Interface
ud DI/DO
2nd digit
u Speed control 1st digit
d standard
SHIFT
Indication Capacity
----
ESC
Blinks three times.
500 0.05 kW
500 6
152 1.5 kW
U㸤
(3) Motor setting L
The type of servomotor connected to the servo amplifier, capacity and encode type
are displayed.
Sn03
SET (1 sec. or over)
digit Indication
3rd Motor type
---- 1st digit Indication Interface
S BSMS S-7 7 20-bit INC
SHIFT
ESC
101 0.1 kW
500
302 3.0 kW
294 Keypad
on04 : Motor current on14 : Load inertia ratio on24 : Motor temperature
on05 : Peak torque on15 : DC link voltage (max.) on25 : Overshoot unit amount
on06 : Effective torque on16 : DC link voltage (min.) on26 : Settling time
on07 : Feedback position on17 : VREF input voltage on27 : Resonance frequency 1
on08 : Command position on18 : TREF input voltage on28 : Resonance frequency 2
6000 -000
The figure and "-" symbol are displayed alternately.
6000 -000
The figure and "-" symbol are displayed alternately.
Keypad 295
-300
296 Keypad
U㸤
(7) Feedback position (displayed digits: signed 10 digits) L
SHIFT
- 99
----
Blinks three times.
6 ESC
9999 -999
The figure and "-" symbol are displayed alternately.
SHIFT
9999 -999
The figure and "-" symbol are displayed alternately.
Keypad 297
U㸤
(8) Command position (displayed digits: signed 10 digits) L
ESC
99
With a negative data
SHIFT
- 99
---- 6
Blinks three times.
ESC
9999 -999
SHIFT The figure and "-" symbol are displayed alternately.
ESC
9999 -999
The figure and "-" symbol are displayed alternately.
298 Keypad
U㸤
(9) Position deviation (displayed digits: signed 10 digits) L
----
Blinks three times.
ESC
- 99
----
Blinks three times.
ESC
6 9999 With a negative data
9999 -999
The figure and "-" symbol are displayed alternately.
9999 -999
The figure and "-" symbol are displayed alternately.
Keypad 299
U㸤
(10) Command pulse frequency (displayed digits: signed five digits) L
----
Blinks three times.
ESC
- 1
SHIFT
000.0 -00.0
The figure and "-" symbol are displayed alternately.
300 Keypad
U㸤
(11) Feedback cumulative pulse (displayed digits: signed 10 digits) L
- 99
SHIFT
----
Blinks three times.
ESC
6
9999 With a negative data
9999 -999
SHIFT The figure and "-" symbol are displayed alternately.
9999 -999
The figure and "-" symbol are displayed alternately.
Press and hold the [∧] and [∨] keys simultaneously for at least one second to reset the
feedback cumulative pulses.
Keypad 301
U㸤
(12) Command cumulative pulse (displayed digits: signed 10 digits) L
- 99
SHIFT
----
Blinks three times.
6
ESC
9999 -999
The figure and "-" symbol are displayed alternately.
SHIFT
9999 -999
The figure and "-" symbol are displayed alternately.
Press and hold the [∧] and [∨] keys simultaneously for at least one second to reset the
feedback cumulative pulses.
302 Keypad
U㸤
(13) LS-Z pulse (displayed digits: unsigned seven digits) L
100
SHIFT
0000
6
(14) Load inertia ratio (displayed digits: unsigned four digits)
The load inertia ratio recognized by the servo amplifier
300
If the DC link voltage (max.) exceeds 390 V during operation, an external regenerative
resistor is necessary. "HV" (overvoltage) is detected at 420 V.
Keypad 303
300
"LV" (under-voltage) is detected at 200 V.
10.00 -0.00
The figure and "-" symbol are displayed alternately.
304 Keypad
U㸤
(19) Input signals L
11111111 11111111
SHIFT CONT 24࣬࣬࣬࣬CONT 17
Blinks
---- three times. CONT 16࣬࣬࣬࣬࣬࣬CONT 9
ESC
11111111 11111111
6
U㸤 CONT 8࣬࣬࣬࣬࣬࣬CONT 1
(20) Output signals L
Blinks
While all the output signals are off, the display shows
ESC three times. “nonE.
11111111
SHIFT
11111111
OUT 21࣬࣬࣬࣬OUT 17
ESC
---- Blinks
three times.
OUT16࣬࣬࣬࣬࣬࣬OUT 9
11111111
11111111
OUT 8࣬࣬࣬࣬࣬࣬OUT 1
Keypad 305
100
࣬OL thermal value date when servo amplifier is shut-down is memorized on EEPROM
and servo amplifier starts thermal operation from the memorized value when main
power is ON.
(22) Regenerative resistor thermal value (displayed digits: unsigned three digits)
100
no.2 or above if PA2_65 (regenerative resistor selection) is
set at 1 (internal resistor).
6
The minimum increment is 1. The displaying range is from
0 to 100%.
120
306 Keypad
U㸤
(25) Overshoot unit amount (displayed digits: signed 10 digits) L
----
Blinks three times.
ESC
- 00
SHIFT
----
Blinks three times.
ESC
6 0000 With a negative data
0000 -000
SHIFT The figure and "-" symbol are displayed alternately.
0009 -009
The figure and "-" symbol are displayed alternately.
Keypad 307
U㸤
(26) Settling time (displayed digits: unsigned five digits) L
1
SHIFT
000.0
6
(27) Resonance frequency 1 (displayed digits: unsigned four digits)
2000
(28) Resonance frequency 2 (displayed digits: unsigned four digits)
2000
308 Keypad
ESC
ESC
6 031 Entering the edit mode, the third digit blinks.
SHIFT
ESC
031 The second digit blinks by pressing the SHIFT
key.
SHIFT
ESC
ҍ㸤Ҏ
ESC
ESC
Turn the power off and on again to enable the new station number.
Keypad 309
En01
ESC SET (1 sec. or over)
6
oL1
ESC SET (1 sec. or over)
ҍ㸤Ҏ
rc04 (Feedback speed)
rc11 (EC error count)
(Command speed)
rc06 rc13 (Sequence mode)
(Command torque)
rc07
ҍ㸤Ҏ
SET (1 sec. or over)
9999
310 Keypad
Alarm display
En02
ESC SET (1 sec. or over)
oc1
Refer to "Alarm display" on page
6-29.
6
(Total time-main power
rc01 supply) rc08 (Motor current)
(Command speed)
rc06 rc13 (Sequence mode)
(Command torque)
rc07
SET (1 sec. or over)
9999
The history can be cleared in the test operation mode [Fn06].
312 Keypad
0111
0111
Cooling fan life warning Battery warning
U㸤
(4) Total time - main power supply L
En04 The cumulative time of turning the main power (L1, L2 and
6 SET
(1 sec. or over)
L3) on is displayed.
The displaying range is from 0 to 65535 h.
----
Blinks three times.
ESC
6
SHIFT
5535
(5) Total time -control power supply
U㸤
(6) Motor running time L
En06
ESC SET SET
(1 sec. or over) (1 sec. or over)
05.09 ----
(5 min.9sec.)
Blinks three times.
ESC
3
SHIFT
---- 6
Blinks three times.
ESC
2767
(32,767 hours)
314 Keypad
Press and hold the [SET/SHIFT] key for at least one second to edit the data.
SET
P1.02 ࣬࣬࣬
P1.99
(1 sec. or over)
0
(2) Parameter page 2
On parameter page 2, parameters related to system setting
PA02 such as the homing functions are registered. Changes in
ESC SET parameters become enabled after the power is turned off
(1 sec. or over) then on again.
P2.01
ҍ㸤Ҏ
ESC SET
P2.02 ࣬࣬࣬
P2.99
(1 sec. or over)
0
Keypad 315
P3.01
ҍ㸤Ҏ
ESC SET
P3.02 ࣬࣬࣬
P3.99
(1 sec. or over)
0
Value editing
When a parameter is loaded, the uppermost (leftmost) digit blinks. (If the
parameter has the upper/middle/lower-digit display, the uppermost detail is
displayed.) The blinking digit can be edited (the digit blinks at about 1-second
intervals). Press the [∧] or [∨] key to change the value.
Even if “9” changes to “0,” no carry-over occurs (the higher order number does 6
not change).
Similarly, the higher order number does not change when “0” changes to “9.”
2890 Press the [∧] key at the tens digit to increase "9."
The tens digit changes to "0" but no change occurs to the higher order
2800 number.
316 Keypad
Press the [SET/SHIFT] key to shift the digit to be edited. The digit shifts from 1 to 10
as shown below, and returns to 1 after 10.
----
Blinks three times.
99
ձղ
SHIFT
----
Blinks three times.
9999
ճմյն
SHIFT
6
---- Blinks three times.
9999
շ ո չ պ
Blinking display
When parameters which become enabled after the power is cycled once, the keypad
display blinks.
Keypad 317
Blink
[SET]
0001 Shift to the desired editing digit.
Blink
318 Keypad
6
Keypad 319
Procedure (common)
ESC
Po01 SET
(1 sec. or over)
no.01 6
ҍ㸤Ҏ
ESC SET
no.02 ࣬࣬࣬
no.15
(1 sec. or over)
Pd 1
ҍ㸤Ҏ
Pd 2 ࣬࣬࣬
Pd 7
(1) Positioning status
Set data relevant to the positioning data.
Pd 1
ESC SET
(1 sec. or over)
A.00.
4th digit 2nd and 3rd digits 1st digit
No
A ABS
00 designation
0 Disable
i INC
co Continuous
1 Output at startup
Output at
cE Cycle end
2 completion
320 Keypad
U㸤
(2) Target position L
ESC
SHIFT
- 20
6 ----
Blinks three times.
ESC
0000
SHIFT
----
Blinks three times.
ESC
0000
Keypad 321
U㸤
(3) Rotation speed L
Set the travel speed to the motor target position. Use the
motor shaft rotation speed for the setting value. The setting
Pd 3 value range is from 0.01 to 6000.00 r/min in increments of
SET 0.01.
(1 sec. or over)
Note that the setting speed is not the machine travel
---- speed.
Blinks three
times.
ESC
60
SHIFT
00.00
6
U㸤
(4) Stand still timer L
Set the stop time after the motor has reached the target
Pd 4 position. The setting value range is from 0.00 to 655.35 s in
increments of 0.01.
SET
(1 sec. or over) After the stop time has elapsed, the sequence output signal
---- (in-position signal [INP]) turns on.
The decimal point position can be changed in the
Blinks three
ESC times. parameter PA2-42 (timer data decimal point position).
6
SHIFT
ESC
55.35
322 Keypad
(5) M code
The M code output by executing positioning data can be
Pd 5 edited. The setting range is from 00 to FF in hexadecimal.
SET The minimum increment is 1.
(1 sec. or over)
ESC The default value is FF.
FF
ҍ㸤Ҏ
00 ࣬࣬࣬
FF
(6) Acceleration time
Set the motor acceleration time. The setting value range is
Pd 6 SET
from 0.0 to 99999.9 ms in increments of 0.1.
(1 sec. or over)
The setting value is the time until the motor rotation speed
reaches 2000 r/min.
----
Blinks three times.
ESC
99
6 SHIFT
ESC
999.9
(7) Deceleration time
Set the motor deceleration time. The setting value range is
----
Blinks three times.
ESC
99
SHIFT
999.9
Keypad 323
NG display (common)
nG nG1 6
• Test run accompanying motor operation (Fn01, Fn03, Fn04, Fn12 and Fn13)
If the motor operation is not available, the display indicates [NG].
The signals of forced stop, ±OT, and free-run are effective during test run. Check
these signals when [NG] is displayed.
• Test run accompanying parameter writing (Fn07, Fn09, Fn10, Fn11 and Fn12)
If the parameter PA2_74 (parameter write protection) is set to “1” (write protect),
the display indicates [NG]. Set PA2_74 to “0” (write enable) before performing test
run. (*)
• Test run accompanying positioning data write (Fn08 and Fn15)
If the parameter PA2_75 (positioning data write protection) is set to “1” (write
protect), the display indicates [NG]. Set PA2_75 to “0” (write enable) before
performing test run. (*)
(*) When the signal is turned off by assigning the edit permission command to the
sequence input signal CONTn, both the parameter and the positioning data are not
allowed to be rewritten. Perform the test run with the CONTn signal turned on.
324 Keypad
Fn01 SET
The rotation speed of the servomotor depends on the
setting of parameter PA1_41.
ESC
(1 sec. or over)
SET
(1 sec. or over)
JG ESC
ESC SET
* For the cause of NG display, refer
(1 sec. or over)
nG to "NG display (common)" on page
6-43.
JG
ҍ㸤Ҏ The servomotor keeps rotating while the [∧] or [∨] key is held down.
0PJG 0nJG
[During forward rotation (∧ being pressed)]
6 The lit arrow circles in CCW direction.
The forced stop, external regenerative resistor overheat, ±OT and free-run signals are
enabled even during test operation. Check these signals if test operation does not start.
(2) Position preset The command position and the feedback position of the
servomotor are reset to the value set in the preset position
Fn02 SET
in PA2_19.
PrSt nG
ESC
SET * For the cause of NG display, refer
(1 sec. or over) to "NG display (common)" on page
6-43.
Go
ESC
donE
Keypad 325
(3) Homing
Operate the keypad keys to perform homing. The homing profile follows the
settings of parameters PA2_6 through PA2_18.
Fn03
ESC SET SET
(1 sec. or over) (1 sec. or over)
ESC
orG nG2
SET [Cause of NG2 indication]
ESC (1 sec. or over) A control mode other than the positioning control
(speed or torque) is selected.
Homing is stopped due to ±OT detection, EMG
orG detection, and S-ON signal OFF, etc.
6
ESC
8orG
The lit arrow moves along a figure of eight.
ESC
Fn04
SET
ESC (1 sec. or over)
SET
(1 sec. or over)
AUt ESC
nG2 nG3
[Cause of NG2 indication]
An address error (The initial address is set to
"00." )
SET
ESC [Cause of NG3 indication]
(1 sec. or over)
A control mode other than the positioning
control (speed or torque) is selected.
Homing is stopped due to ±OT detection, EMG
AUt detection, and S-ON signal OFF, etc.
6
* For the cause of NG1 display, refer to "NG
SET
ESC display (common)" on page 6-43.
(1 sec. or over)
Specify the desired positioning data no. by pressing the [∧] and
[∨] keys.
ҍ㸤Ҏ
A.02 ࣬࣬࣬ A.15࣬࣬࣬ A.00
SET
(1 sec. or over)
ESC
During positioning
Go.01 The positioning data no. in execution lights up.
ESC
The forced stop, external regenerative resistor overheat, ±OT and free-run signals are
enabled even during test operation. Check these signals if test operation does not start.
Keypad 327
AL.rt nG
ESC * For the cause of NG display, refer
SET
(1 sec. or over) to "NG display (common)" on page
6-43.
Go
ESC
The servo amplifier is not reset from some alarms through alarm resetting. To reset these alarms,
turn the power off then on again.
6
Alarms removed through alarm resetting Alarms not removed through alarm resetting
Display Name Display Name
EH Encoder Overheat
328 Keypad
ESC
Fn06 SET
mode.
(1 sec. or over)
SET
(1 sec. or over)
AL.in nG
ESC * For the cause of NG display, refer
SET to "NG display (common)" on page
(1 sec. or over) 6-43.
Go
ESC
6 The alarm history is retained even after the power is turned off.
PA.in nG
ESC * For the cause of NG display, refer
SET to "NG display (common)" on page
(1 sec. or over) 6-43.
Go
ESC
ESC SET
(1 sec. or over)
SET
(1 sec. or over)
Po.in nG
ESC
SET * For the cause of NG display, refer
(1 sec. or over) to "NG display (common)" on page
6-43.
Go
ESC
donE
A.off nG
ESC * For the cause of NG display, refer
SET
(1 sec. or over) to "NG display (common)" on page
6-43.
Go
ESC
If both the X1 and X2 terminals of multi-step speed selection are turned off with the FWD (REV)
signal, the output shaft of the servomotor rotates according to the analog speed command voltage.
The output shaft of the servomotor may rotate at a small speed even if the speed command
voltage is 0 V.
Use the "zero clamp function (parameter PA3_35)" when necessary.
330 Keypad
6 ESC
SET
(1 sec. or over)
SET
(1 sec. or over)
Z.off nG
ESC
SET [Cause of NG indication]
(1 sec. or over) (1) The zero position (Z-phase) of the encoder
is not established (immediately after the
power is turned on). In this case, turn the
motor shaft two or more turns to establish
the Z-phase.
Go (2) Refer to "NG display (common)" on page 6-43.
ESC
SET
(1 sec. or over)
At.tn nG
ESC * For the cause of NG display, refer
SET to "NG display (common)" on page
(1 sec. or over) 6-43.
AG.1
ҍ㸤Ҏ
AG.0 ࣬࣬࣬
AG.4 6
SET
(1 sec. or over)
ESC
Fn12
ESC SET
(1 sec. or over)
ESC
*
Esy nG
Select the desired operation by pressing the [∧]
and [∨] keys.
ҍ㸤Ҏ
SLr ࣬࣬࣬
ESY
Slow run Easy tuning
SET
ESC (1 sec. or over)
Returns by
pressing ESC. Operation confirmed
ESY
Operation stop SET
6 completion StP (1 sec. or over)
Direction of rotation
Operation Travel Operation Acceleration Deceleration Rotation
Timer Return
pattern name distance frequency time time speed Go path
path
Profile
PA1_20 Endless PA1_37 PA1_38 PA1_21 PA1_22 PA1_23
operation
Fn13
SET
ESC (1 sec. or over)
ESC
*
Ptn nG
ESC SET
(1 sec. or over)
Returns by
pressing ESC.
Ptn 6
SET
Operation stop
completion StP (1 sec. or over)
Ends prematurely
by pressing ESC.
8Ptn During profile operation
Fn14
SET
ESC (1 sec. or over)
SET
(1 sec. or over)
Sq.ts ESC
nG
* For the cause of NG display, refer
ESC SET to "NG display (common)" on page
(1 sec. or over) 6-43.
20bt
ҍ㸤Ҏ
6 18bt ࣬࣬࣬
17bt
SET
ESC (1 sec. or over)
donE
• During the sequence test mode the 7-seg display (all the four digits) flashes with
blinking with interval of several seconds. The display does not flash with blinking during
key operation and data editing.
• The sequence test mode is not finished even if another mode other than "Fn_014"
indication is started. To exit from the mode, turn the main power off then on again.
If parameter PA2_89 is set at "1", change the reference value to "0" before turning the
power off and on.
(15) Teaching
After operating the servomotor in the manual operation or pulse operation
or similar, the target position can be written to the specified address as the
positioning data.
• Only the target position can be written and other data need to be set
separately.
(Positioning status, rotation speed, stand still timer)
If the initial positioning data is selected for teaching, the command method of
positioning status is set to ABS.
Keypad 335
Fn15
SET
ESC (1 sec. or over)
ESC
tEcH nG
[Cause of NG indication]
(1) The teaching position is out of positioning data stop
ESC SET
position range [-2000000000 to 2000000000].
(1 sec. or over)
(2) Refer to "NG display (common)" on page 6-43.
Po.01
ҍ㸤Ҏ Address selection
SET
(1 sec. or over)
Po.02 ࣬࣬࣬ Po.15
----
6
Blinks three times.
ESC
SHIFT
- 20
During teaching position
---- check
0000
SHIFT
0000
SET
(1 sec. or over)
Go Teaching execution
ESC
7
7.1 Inspection
The servo amplifier and servomotor are maintenance free and no special daily
inspection is necessary. However, to avoid accidents and operate the devices for a
long term at a stable reliability, perform periodical inspection.
WARNING
There is no deviation *1) in the linkage between the servomotor shaft and
mechanical system.
Servomotor
The servomotor is free from direct splashes of water, vapor or oil.
The servomotor itself does not vibrate excessively.
Screws of the terminal block and mounting sections are not loose.
Connectors are inserted correctly.
There is no massive dust on the servo amplifier.
Servo amplifier
There is no malodor, damage, breakage or faults in appearance.
There is no abnormal object mixing or abnormal sound or abnormal vibration in
the fan,either there is no looseness in the bolt.
*1) Indicates faults in installation such as an angle error, parallelism eccentricity, axial
displacement or similar in the linkage between the servomotor shaft and mechanical system.
Before checking cables of the servomotor and servo amplifier, turn the power off and wait
at least five minutes and check that the charge LED is unlit.
CAUTION
7 Do not perform a Megger test of the printed circuit board and terminal block.
Otherwise the servo amplifier or the encoder built in the servomotor may be damaged.
Maintenance and Inspection 333
1 1 1
7
2
Be sure to check the alarm code to clarify the cause of the alarm.
334 Maintenance and Inspection
Alarm reset
Some alarms cannot be cleared through alarm resetting. To remove the alarm
that is not cleared through alarm resetting, remove the cause of the alarm
following the method described in “7.3 Troubleshooting Method” after (or before)
the power is turned off, and then reset the status by turning the power again.
Alarms cleared through alarm resetting Alarms not cleared through alarm resetting
display Name display Name
oc1 Overcurrent 1 Et1 Encoder Trouble 1
oc2 Overcurrent 2 Et2 Encoder Trouble 2
oS Overspeed ct Circuit Trouble
Hu Overvoltage dE Memory Error
Breaking Transistor
tH Overheat Fb Fuse Blown
Encoder Communication
Ec Error cE Motor Combination Error
Fn05
SET
㻨㻶㻦 (1 sec. or over)
ALrt
SET
(1 sec. or over)
Go
㻨㻶㻦
Cause Remedy
Wrong servomotor output wiring Correct the wiring of power cables (U, V and W).
Short circuit or grounding fault in Check cables visually or through continuity check
servomotor output wiring and replace the defective cable.
Measure the insulation resistance. (Several MΩ or
Servomotor insulation fault
over to ground)
Measure the resistance across cables. (Several Ω
Failure of servomotor
between cables)
Replace with the regenerative resistor within the
Incorrect resistance of regenerative resistor
rating.
Current imbalance caused by an encoder
Replace the servomotor.
fault
Unconnected grounding cable Connect the grounding cable.
7
2. Overspeed
[Display] [Description of detected alarm]
The rotation speed of the servomotor exceeds 1.1 times the maximum
oS speed.
[Cause and remedy]
Cause Remedy
Wrong servomotor output
Correct the wiring of power cables (U, V and W).
wiring
Check the speed waveform during acceleration with the PC
Loader or similar (see the figure below) and take the following
The rotation speed of the countermeasures.
servomotor overshoots. Increase PA1_15 (auto tunimg gain 1).
Increase PA1_37 (acceleration time).
Increase PA1_52 (S-curve time constant).
Overshoot
Time
Maintenance and Inspection 337
3. Overvoltage
[Display] [Description of detected alarm]
The DC voltage inside the servo amplifier exceeds the upper limit.
Hu
[Cause and remedy]
Cause Remedy
Check if the source voltage is within the specification
The source voltage is too high limits.
(immediately after power-on). Insert a reactor if there is a power factor improvement
capacitor.
Unconnected external regenerative Connect the external regenerative resistor.
resistor or wrong wiring Correct the wiring of the external regenerative resistor.
Broken regenerative transistor Replace the servo amplifier.
The internal DC voltage can be checked in the monitor mode of the keypad.
[on15]: Internal DC link voltage (max. value)
Approximately over 420 V, overvoltage is detected.
4. Encoder Trouble
[Display] [Description of detected alarm]
There is a fault in the encoder built in the servomotor.
(Communications are normal.)
Et1 • Et1: Single revolution position detection fault of encoder
7
Et2 • Et2: Encoder memory data reading fault
Cause Remedy
Fault in data sent from encoder Use shielded cables to eliminate noise effects.
Failure of encoder Replace the servomotor.
5. Circuit Trouble
[Display] [Description of detected alarm]
There is a fault in the source control power voltage inside the servo
ct amplifier. There may be a failure in the internal circuit.
[Cause and remedy]
Cause Remedy
Turn the power off then on again. If restoration
Failure of servo amplifier
is not obtained, replace the servo amplifier.
338 Maintenance and Inspection
6. Memory Error
[Display] [Description of detected alarm]
The parameter data stored in the servo amplifier is damaged.
dE
[Cause and remedy]
Cause Remedy
Using the PC Loader, read parameters and
enter those indicated in red.
Failure of stored data Initialize parameters.
If restoration is not obtained with the actions
above, replace the servo amplifier.
7. Fuse Blown
[Display] [Description of detected alarm]
The fuse in the servo amplifier main circuit is disconnected.
Fb
[Cause and remedy]
7 Cause Remedy
The fuse is diconnected. Replace the servo amplifier.
The main circuit fuse is used to prevent secondary disaster including fire.
Customers are not allowed to replace the fuse. Contact us before turning on the power.
Cause Remedy
Check if the source voltage is within the specification limits.
High source voltage
Insert a reactor if there is a power factor improvement
(immediately after power-on)
capacitor.
The servo amplifier and encoder communicate through high speed serial
communications.
The encoder signal has a voltage amplitude of about 5 V. Do not route the encoder
cable in a strong magnetic or electric field. Route the encoder cable separately from
the main body of the servo amplifier, inverter, electromagnetic contactor or similar
(reserve at least 100 mm).
12. Overload
[Display] [Description of detected alarm]
• OL1: Alarm that detects failures such as a locked shaft
instantaneously. (3 s/300%)
oL1 • OL2: The effective torque exceeds the allowable limit of the
servomotor. (Detection at electronic thermal relay built in servo
oL2 amplifier)
[Cause and remedy]
Cause Remedy
• Check the wiring of power cables (U, V and
The servomotor fails to rotate
W) and correct faults.
mechanically.
• Check if the brake is active.
• Examine the servomotor capacity, based on
the load factor.
The mechanical system is too heavy • If the rotation speed can be reduced, add a
against the servomotor capacity. reduction gear.
• Apply the brake to retain a stopped
elevator.
The acceleration/deceleration frequency Increase the cycle time and decrease the
and operation frequency are too high. operation frequency.
Servo amplifier is damaged. Replace the servo amplifier.
Cause Remedy
Excessive source voltage
Check if the source voltage is within the specification limits.
(immediately after power-on)
• Increase the deceleration time.
Due to vertical transfer or • Decrease the servomotor rotation speed.
winding purpose, etc. the • Increase the cycle time and decrease the operation frequency.
regenerative, power cannot be
consumed. • Connect an external regenerative resistor.
• Install a counterweight.
Wrong wiring of external
regenerative resistor overheat Connect correctly.
signal
342 Maintenance and Inspection
If the regenerative transistor is short circuited or damaged, fire may be caused. If the
regenerative transistor fault alarm signal is output, turn the power off immediately.
Cause Remedy
7 The servo amplifier is damaged. Replace the servo amplifier.
Keep the ambient temperature 55Υ or lower (40Υor
If this alarm is detected even when the ambient temperature is below 55Υ, replace the
servo amplifier without attempting operating it.
Maintenance and Inspection 343
The default setting of PA2_69 (deviation detection overflow value) is 15 rev, that is,
20 bits x 15 pulses. During regular servo system operation, the deviation amount
increases in proportion to the rotation speed. 7
19. Amplifier Overheat
[Display] [Description of detected alarm]
The temperature of the servo amplifier has exceeded the allowable
AH limit.
[Cause and remedy]
Cause Remedy
Reduce the ambient temperature to 55°C or lower. (40°C
or lower temperatures are recommended for regular
The ambient temperature exceeds operation.)
55°C.
Move heat generating bodies near the servo amplifier as
far away as possible.
Cause Remedy
• Reduce the ambient temperature of the servomotor to
40°C or lower.
Excessive ambient temperature
• Remove shields interrupting heat radiation, if there
are any.
The effective torque exceeds the Increase the cycle time and reduce the operation
rating. frequency.
Cause Remedy
• Check for the broken wire or wrong wiring in the
encoder cable and correct.
dL1 alarm • Replace the battery.
• A warning is displayed on the amplifier if the battery
voltage is low. (If PA2_78 is set at 1)
Perform position preset. If the alarm persists, replace the
dL2 alarm
servomotor.
After position preset, dL3 is cleared but the ET alarm
dL3 alarm persists.
If the ET alarm is not cleared, replace the servomotor.
For details, refer to "CHAPTER 11 ABSOLUTE POSITION SYSTEM."
Maintenance and Inspection 345
Cause Remedy
Check the servomotor revolutions.
Excessive servomotor revolutions Use the PC Loader or take similar measures to
check the current position.
WARNING
Do not touch the servomotor, servo amplifier or cables in the power-on state.
There is a risk of electric shock.
(2) Specifications
The rating of the BSMS type servomotors is continuous rating.
(3) Power supply
Avoid repeating power-on and shutdown of the commercial power supply to start
or stop the servomotor. The service life of parts inside the servo amplifier may be
affected.
(4) Radio noise 7
The servomotor and servo amplifier are devices for general industrial machines
and no countermeasures against radio noise are taken. For this reason, noise
effects may be observed under the following circumstances.
• Electric noise may be observed at AM radios placed near the servo amplifier or
servomotor.
• Electric noise may be added to radio broadcasting systems or similar installed
near cables.
• Electric noise may be added to measuring instruments and commercial
devices.
7.5.2 Life
The servomotor and servo amplifier have service lives.
Contact our service division for parts replacement. Never disassemble or repair by
yourself.
7.5.3 Discarding
(1) Servomotor
Handle the servomotor as a general industrial waste.
(2) Servo amplifier
Handle the servo amplifier as a general industrial waste.
Maintenance and Inspection 349
7.6 Approximate
Replacement Timing
The approximate replacement timings of parts for the following operating conditions
are shown below. However, note that the timing varies according to the operation
method, environmental conditions and so on. For the replacement method, contact
us.
[Operating conditions]
Ambient temperature: Annual average 30°C
Load factor: Within 80%
Operation rate: Within 20 hours/day
Servomotor
Servo amplifier
7
Part name Standard service life Method
7.7 Troubleshooting
The servomotor does not operate.
Check the connections and contact statuses of the * Before checking the connections of cables and connectors, make sure to turn off
cables or connectors for power supply and others. the power.
* This is necessary because if deceleration feature has been applied or the motor is
Check On01 (feedback speed). operated in extremely low speed, the motor operation status cannot be checked by
visual check. Furthermore, there is a possibility of mechanical slip.
Not abnormal
An alarm is raised.
Check if an alarm is raised or not. Check the cause by referring to section 7.3.
No alarm is raised.
Abnormal (No such command has been
Check if any command such as FWD/REV, pulse, input.) 䡗 Check the sequence of the host controller.
analog voltage, or START, etc. has been input. 䡗 Check the diagnosis of the PC loader.
Not abnormal
(1) In the case of pulse operation
7
䡗 PA1_01 (control mode selection)
Check the relevant parameters. 䡗 PA1_03 (command pulse input method
and form setting)
(2) In the case of multi-step speed selection
operation
Not abnormal
䡗 PA1_41 to 47 (manual feed speed )
䡗 PA3_1 to 30 (CONT signal assignment)
Contact us.
Maintenance and Inspection 351
An alarm is raised.
Check if an alarm is raised or not. Check the cause by referring to section 7.3.
No alarm is raised.
Not abnormal
Contact us.
Not oscillating
Not abnormal
Contact us.
352 Maintenance and Inspection
Abnormal
Check the travel amount per pulse. Check the setting of electronic gear.
Not abnormal
Not abnormal
Contact us.
Inertia
Moment ratio ≥ 50
ratio䍲50 Select "1" (semi auto) in PA1_13 (tuning
Check PA1_14 (load inertia ratio).
mode selection) and set the PA1_14
parameter appropriately.
Moment ratio䠎50
Max.
300% or 300%
more torque is required. Extend the acceleration/deceleration time.
Check the acceleration/deceleration torque.
(Reference: The acceleration/deceleration
torque becomes 250% or less.)
Not abnormal
Not abnormal
Contact us.
Maintenance and Inspection 353
Adjusted
Max.
300% or 300%
more torque is required. Extend the acceleration/deceleration time.
Check the acceleration/deceleration torque.
(Reference: The acceleration/deceleration
torque becomes 250% or less.)
Not abnormal
Not abnormal
Contact us.
7
Check if "0" (write enable) is set in PA2_74 "1" (write protect) is set in PA2_74.
(parameter write protection). Set "0" in PA2_74.
PA2_74 = 0
Out of setting range Check the setting range and set a value within
Check if the setting value is within the setting
range. the range.
Power cycled.
Not checked.
Did you check if the 7-seg display on the servo Shut down the power until the 7-seg display
amplifier was turned off? is confirmed to be turned off.
Checked.
Less than 200 VAC
Check if 200 VAC is supplied to L1/L2/L3. Supply 200 VAC.
Contact us.
354 Specifications
8
8.1 Specifications of
Servomotor
8.1.1 BSMS Motor
200 V series
Standard specifications
Specifications 355
Torque characteristics diagram (at 3-phase 200 [V] or single-phase 230 [V]
source voltage)
GYB201D5-
BSMS0200CN 2 (0.2 kW) GYB401D5-
BSMS0400CN 2 (0.4 kW)
8
356 Specifications
BSMS2000CN
BSMS2000CB
GYH202C6-T
BSMS2000CN 2 (2.0kW) BSMS3000CN
GYH302C6-T 2 (3.0kW)
GYH702C6-T 2 (7.0kW)
These characteristics indicate typical values of each
servomotor combined with the corresponding servo
amplifier BSDS series.
The rated torque indicates the value obtained when the
servo amplifier is installed to the following aluminum
heat sink.
Standard specifications
BSMS0100CN
8
BSMS0100CB
Specifications 359
BSDS
8.3 Dimensions of
Servomotor
8.3.1 BSMS Motor
* See page 8-20 for the shaft extension specification of the motor with a key
* See page 8-20 for the shaft extension specification of the motor with a key
362 Specifications
Power
Signal Supply Power
cable cable Supply
connector
Signal connector
Signal
cable
Power
Supply
cable
8
Power
Supply
connector
Signal connector
8 BSDS2000-BSDS3000
Specifications 365
8
BSMS0200CN
BSMS0400
BSMS0750
*1 The shaft extension of the BSMS motors of 0.1 kW or less is not tapped.
366 Characteristics
9
9.1 Timing Chart
9.1.1 Power-On Timing
When the power is turned on
(1) After power-on, it takes about 2.0 seconds until initialization of the servo
amplifier is finished.
(2) Completion of initialization is indicated by activation of servo control ready
[S-RDY].
(3) After (2) is verified, the servo-on [S-ON] signal is turned on.
(4) After ready for servo-on [RDY] is turned on, the servo amplifier is ready to
operate.
Recognition by servo
amplifier OFF ON
2 ms
2 ms
Pulse command
Can be input 㻰㼄㼜㻃 㼑㼒㼗 㻃 㼅㼈㻃 㼌 㼑㼓㼘㼗 Can be input
2 ms
Position Speed
Control mode
control control
2 ms
Alarm
Normal Alarm occurrence Normal
1.5 ms/80 ms*
Alarm reset
OFF ON OFF
Servo-on [S-ON]
ON
9
Characteristics 369
㻔㻓㻓
㻲㻯㻔䜦䝭䞀䝤
㻲㻯㻕䜦䝭䞀䝤
OL1 alarm
㻔㻓
OL2 alarm
㻔
㻓 㻘㻓 㻔㻓㻓 㻔㻘㻓 㻕㻓㻓 㻕㻘㻓 㻖㻓㻓
ㇿⲬ⋙㻃㻾㻈㼀
Load factor [%]
㻲㻯䜦䝭䞀䝤᳠ฝ㛣㻃㻾㼖㼀
㻔㻓㻓
㻲㻯㻔䜦䝭䞀䝤
OL1 alarm
㻲㻯㻕䜦䝭䞀䝤
㻔㻓 OL2 alarm
㻔
㻓 㻘㻓 㻔㻓㻓 㻔㻘㻓 㻕㻓㻓 㻕㻘㻓 㻖㻓㻓
ㇿⲬ⋙㻃㻾㻈㼀
Load factor [%]
370 Characteristics
㻔㻓㻓
㻲㻯㻔䜦䝭䞀䝤
OL1 alarm
㻲㻯㻕䜦䝭䞀䝤
OL2 alarm
㻔㻓
OL
㻔
㻓 㻘㻓 㻔㻓㻓 㻔㻘㻓 㻕㻓㻓 㻕㻘㻓 㻖㻓㻓
ㇿⲬ⋙㻃㻾㻈㼀
Load factor [%]
* Overload characteristics of 0.4 kW 㻔㻓㻓㻓
(3000 [r/min])
㻲㻯䜦䝭䞀䝤᳠ฝ㛣㻃㻾㼖㼀
㻔㻓㻓
㻲㻯㻔䜦䝭䞀䝤
OL1 alarm
㻲㻯㻕䜦䝭䞀䝤
OL2 alarm
OL alarm
㻔㻓
9 㻔
㻓 㻘㻓 㻔㻓㻓 㻔㻘㻓 㻕㻓㻓 㻕㻘㻓 㻖㻓㻓
ㇿⲬ⋙㻃㻾㻈㼀
Load factor [%]
࣬When operated with max. speed 㻔㻓㻓㻓
(6000 [r/min])
detection time [s]
㻲㻯䜦䝭䞀䝤᳠ฝ㛣㻃㻾㼖㼀
㻔㻓㻓
㻲㻯㻔䜦䝭䞀䝤
OL1 alarm
㻲㻯㻕䜦䝭䞀䝤
OL2 alarm
㻔㻓
OL alarm
㻔
㻓 㻘㻓 㻔㻓㻓 㻔㻘㻓 㻕㻓㻓 㻕㻘㻓 㻖㻓㻓
ㇿⲬ⋙㻃㻾㻈㼀
Load factor [%]
Note The OL1 alarm detection time is 15 [r/min] or more. The alarm time will be
detected in shorter time (0.25sec/300%) if the motor is stopped due to machine
entanglement or other reasons resulting in overload.
Characteristics 371
㻲㻯㻔䜦䝭䞀䝤
OL1 alarm
detection time [s]
㻲㻯䜦䝭䞀䝤᳠ฝ㛣㻾㼖㼀
㻔㻓㻓 㻲㻯㻕䜦䝭䞀䝤
OL2 alarm
OL alarm
㻔㻓
㻔
㻓 㻘㻓 㻔㻓㻓 㻔㻘㻓 㻕㻓㻓 㻕㻘㻓 㻖㻓㻓
ㇿⲬ⋙㻾㻈㼀
Load factor [%]
9
detection time [s]
㻲㻯䜦䝭䞀䝤᳠ฝ㛣㻾㼖㼀
㻔㻓㻓 㻲㻯㻔䜦䝭䞀䝤
OL1 alarm
㻲㻯㻕䜦䝭䞀䝤
OL2 alarm
OL alarm
㻔㻓
㻔
㻓 㻘㻓 㻔㻓㻓 㻔㻘㻓 㻕㻓㻓 㻕㻘㻓 㻖㻓㻓
ㇿⲬ⋙㻾㻈㼀
Load factor [%]
372 Characteristics
Power
Power supply consumption (P)
capacity
>N9$@
Power
Rated Power Loss in Loss in
Servo amplifier Capacity supply
rotation Servomotor model consumption amplifier motor
model [kW] capacity
speed (P) [kW] (Qamp) [kW] (Qmot) [kW]
[kVA]
BSDS0100 BSMS0100 0.1 0.2 0.13 0.021 0.011
BSDS0200 BSMS0200 0.2 0.4 0.25 0.027 0.022
BSDS0400 BSMS0400 0.4 0.8 0.48 0.038 0.044
3000 BSDS0750 BSMS0750 0.75 1.5 0.89 0.059 0.083
r/min BSDS1000 GYH102C6- 2 1.0 2.0 1.2 0.073 0.11
BSDS1500 GYH152C6- 2 1.5 2.9 1.8 0.103 0.17
BSDS2000 GYH202C6- 2 2.0 3.9 2.4 0.13 0.22
BSDS3000 GYH302C6- 2 3.0 5.9 3.5 0.19 0.33
9
Characteristics 373
BSDS0100- BSDS0200
BSDS0400
7.2
BSDS0750-BSDS1000
BSDS1500
BSDS2000-BSDS3000 23.5
9
374 Characteristics
<Testing conditions>
(1) Use testing apparatus shown in the figure below to cause the cable to be bent in
a traveling distance L of 300 mm.
(2) Count each reciprocal test cycle. Count the bending frequency until conductors
are broken.
9
The cable life depends largely on the handling method. The bending life is a
reference value for the testing conditions specified above.
Peripheral Equipment 375
10
10.1 Overall Configuration of
Peripheral Equipment
376 Peripheral Equipment
MCCB/ELCB
Install in the primary circuit (power supply circuit) of the servo
amplifier to protect the servo amplifier against damage caused
by power switching or short circuiting current.
Insert the electromagnetic contactor between MCCB/ELCB and
AC reactor if one is to be used.
AC reactor
Install for large power supply
capacities, imbalance in the
source voltage, and suppression
of harmonics.
RS-485 cable
Power filter
Install to suppress harmonics in the
power supply circuit and to protect the
Surge absorber servo amplifier against surges and
noises in the power supply.
This equipment protects the servo
amplifier from lightning surge.
Encoder cable
ճ
մ
10
External regenerative
resistor (option)
ղ
Servomotor
Cross linked polyethylene vinyl sheath cable for robot travel (composite cable) 10
(DAIDEN Co., Ltd.)
RMCV-SB-A (UL2464) AWG#25/2P+AWG#23/2C (wiring length ≤ 10 m)
RMCV-SB-A (UL2464) AWG#25/2P+AWG#17/2C (10 m < wiring length ≤ 50 m)
378 Peripheral Equipment
Single-phase 200 V
Recommended cable size [mm2]
Rated (1) Power supply (L1,L2,L3)
(2) Regenerative resistor
rotation Capacity (3) Motor power (U,V,W)
(RB1, RB2, RB3)
speed [kW] (4) Earthing (E)
[r/min]
75[Υ] 90[Υ] 75[Υ] 90[Υ]
(HIV) (CV) (HIV) (CV)
0.1
0.75
3-phase 200 V
Recommended cable size [mm2]
Rated (1) Power supply (L1,L2,L3)
(2) Regenerative resistor
rotaion Capacity (3) Motor power (U,V,W)
(RB1, RB2, RB3)
speed [kW] (4) Earthing (E)
[r/min]
75 [Υ] 90 [Υ] 75 [Υ] 90 [Υ]
(HIV) (CV) (HIV) (CV)
0.1
3000 to 1.25 0.75
0.75
10
1.0 1.25
1.25 1.25
0.75
2000 1.5
2.0 2.0
3.0 1.25
Peripheral Equipment 379
Cross linked polyethylene vinyl sheath cable for robot travel (flame-
resistant) (Daiden Co., Ltd.)
RMCV-SB AWG#25/2P + AWG#23/2C or AWG#23/3P
(For 10 m or smaller wiring length)
RMCV-SB AWG#25/2P + AWG#17/2C or its equivalent
(For wiring lengths < 10 m and ≤ 50 m)
Single-phase 200 V
Internal power Input current for
Rated rotation Capacity Input voltage Input current selection of peripheral
consumption
speed (Po) (Vac) (Pi)
(Iin) equipment
[r/min] [kW] [V] [A]
[W] (Iin×1.5) [A]
3-phase 200 V
Internal power Input current for
Rated rotation Capacity Input voltage Input current selection of peripheral
speed consumption
(Po) (Vac) (Pi)
(Iin) equipment
[r/min] [kW] [V] [W]
[A]
(Iin×1.5) [A]
Single-phase 200 V
BW32AAG-2P/3 EW32AAG-2P/3
0.1
3000 0.2 BW32AAG-2P/5 EW32AAG-2P/5
0.4 BW32AAG-2P/10 EW32AAG-2P/10
0.75 BW32AAG-2P/15 EW32AAG-2P/15
Made by Fuji Electric FA Components & Systems
3-phase 200 V
Rated rotation ELCB
speed [r/min]
Capacity [kW] MCCB (Sensed current: 30 mA)
10
0.1 BW32AAG-3P/3 EW32AAG-3P/3
3000 0.2
0.4 BW32AAG-3P/5 EW32AAG-3P/5
0.75 BW32AAG-3P/10 EW32AAG-3P/10
1.0 BW32AAG-3P/15 EW32AAG-3P/15
2000 1.5 BW32AAG-3P/20 EW32AAG-3P/20
2.0 BW32AAG-3P/30 EW32AAG-3P/30
Made by Fuji Electric FA Components & Systems
382 Peripheral Equipment
10.4 Electromagnetic
Contactor
Connect the electromagnetic contactor to disconnect the servo amplifier from the
power supply with an external signal or to turn the power on or off from a remote
operation panel.
The model is to turn the primary circuit of a single servo amplifier of 500 kVA or less
power capacities with the designated cable size and 20 m or less wiring length.
If the power supply capacity exceeds 500 kVA, connect an AC reactor.
0.1 0.1
SC-03 0.2
3000 0.2 3000 SC-03
0.4 0.4
0.75 SC-0 0.75
SC-03
2000 1.0
Made by Fuji Electric FA Components & Systems
1.5
SC-4-1
2.0
10
Peripheral Equipment 383
L3 L2 L1
L3 L2
L1
|
`
㻕㻚㻑 㻘
㹐mm㹒
㻖㻚㻑 㻘
㹐mm㹒
䚭 䠥 䠃 䟿䠔 䟿䠂
㻓㻑 㻔㻃 䃒䠘 䟿㻕㻓㻓㻃 䂿
䚭 䚭 䠓 䠕 㻕㻘㻓㻃 䠨 䠓 䠕 䠔
The purpose of the surge
absorber is suppression of the
䠄䠂䠂 䂿䟽䠂䠀䠃 䃒
Preliminary
Series connection
Mounting surge voltage.
solder leg
(flame retardant construction)
treatment
Load Load
Peripheral Equipment 385
Radio
Radiant noise
Conductive
noise Static induction Electromagnetic induction noise
noise
Measuring
Sensor
instrument
Electronic
device
(1) House the servo amplifier in an iron (conductive) control panel and ground the
control panel.
Do not install a PC or measuring instrument nearby.
(2) If devices connected to the same power supply are affected, install a power filter
in the primary circuit of the servo amplifier.
If devices in different power supplies are affected, install an obstruction wave
preventive transformer (TRAFY).
(3) Route cables between the servo amplifier and servomotor in a conductive duct
and ground the duct (multi-point grounding allowed).
(4) Use a grounding cable as thick and short as possible.
Connect the grounding cable directly from the copper bar to individual device (do
not use a jumper cable). A twisted or net cable has a larger effect.
(5) Never connect the following signals.
10
(6) Do not tie the main circuit cable and control circuit cable together. Do not route
these cables in parallel.
Main circuit: Commercial power supply, motor power cable between servo
amplifier and servomotor
Control circuit: +24 VDC or less voltage signal cable
Servomotor encoder cable
(7) Use an obstruction wave preventive transformer (TRAFY) to connect 100 V
devices (such as the programmable logic controller and general-purpose PC) to
the 200 V power supply.
386 Peripheral Equipment
(7)
TRAFY PLC
(2) Power E
filter
E
(5) Servo E
amplifier
Copper bar
(1)
(4)
(6)
PG M (3)
Numbers (1), (2), ... in the figure indicate the paragraph number given on the
previous page.
RNFTC10-20
2000 1.0
10 Made by Fuji Electric Technica 1.5
RNFTC20-20
2.0
The purpose of the power filter is suppression of high frequency voltage fluctuation
caused by the servo amplifier in the commercial power supply.
Because the filter effect is bi-directional, the servo amplifier is also protected against
high frequency voltage fluctuation in the power supply.
Peripheral Equipment 387
10.7 AC Reactor
Connect an AC reactor in following cases.
Model of AC reactor
10
Single-phase 200 V 3-phase 200 V
Rated rotation Capacity Rated rotation Capacity
AC reactor speed [r/min]
AC reactor
speed [r/min] [kW] [kW]
ACR2-0.4 A
0.1 0.1 ACR2-0.4 A
3000 0.2 ACR2-0.75 A 3000 0.2
0.4 ACR2-1.5 A 0.4 ACR2-0.75 A
0.75 ACR2-2.2 A 0.75 ACR2-1.5 A
1.0
ACR2-2.2 A
2000 1.5
2.0 ACR2-3.7 A
388 Peripheral Equipment
Limitations set in the guideline for harmonics suppression measures are satisfied
if the servo amplifier is connected with an AC reactor.
䜹䞀䝠䜦
Servo 䝷䝛
amplifier
ၛ⏕㞹″
Commercial power supply AC 䜦䜳 䝌 䝯
AC䝮reactor
┞200V200 V
3-phase
U X L1
V Y L2 Purpose of AC reactor
W Z L3 (1) Improvement of input power
factor
(2) Protection against imbalance
in voltage or similar
(3) Harmonics suppression
(4) Suppression of power supply
capacity
10
Peripheral Equipment 389
BSDS0400 - (17W/68Ȑ) 39 to 90
DB11-2 8.2 to 20
BSDS3000 45W/12Ȑ
(260W/10Ȑ) 8.2 to 13
* The allowable wattage of the built-in regenerative resistor varies according to the ambient
temperature.
10
Servomotor
䠞䠃
FUSE Inrush
䠞䠄 current
suppression 䠟
䠞䠅 resistor
䠠(-)
Use the external regenerative resistor in the designated set without fail.
There is a risk of fire.
390 Peripheral Equipment
䠤䠔䠄
Servo amplifier
䠤䠔䠅 Built-inregenerative
External braking
resistor
resistor
Externalregenerative
External braking 䠤䠔䠃
resistor
resistor
䠢(+)
Servomotor
䠞䠃
FUSE Inrush
䠞䠄 current
䠞䠅
suppression
resistor
䠟
䠠(-)
Use the external regenerative resistor in the designated set without fail.
There is a risk of fire.
10
Peripheral Equipment 391
㻳㻋 㻎㻌 㻳㻋 㻎㻌 (Disconnect the
㻧㻥 㻧㻥 jumper wire.)
㻔 㻔
㻳㻋 㻎㻌 㻵㻥㻔 㻵㻥㻕 㻱㻋 㻐㻌 㻳㻋 㻎㻌 㻵㻥㻔 㻵㻥㻕 㻵㻥㻖 㻱㻋 㻐㻌
㻕 㻕
㻔 㻦㻲㻰㻬 㻱 㻔 㻦㻲㻰㻬 㻱
㻕 㻦㻲㻱㻷㻔 㻕 㻦㻲㻱㻷㻔
㻖 㻦㻲㻱㻷㻕 㻖 㻦㻲㻱㻷㻕
㻗 㻦㻲㻱㻷㻖 㻗 㻦㻲㻱㻷㻖
㻘㻃 㻃 㻦㻲㻱㻷㻗 㻘㻃 㻃 㻦㻲㻱㻷㻗
㻙㻃 㻃 㻦㻲㻱㻷㻘 㻙㻃 㻃 㻦㻲㻱㻷㻘
Connect the wiring to one of the CONT Connect the wiring to one of the CONT
signals. (It is wired to CONT3 here.) signals. (It is wired to CONT3 here.)
• Parameter setting
• Allocate “34”(external regenerative resistor overheat) to PA3_01 to 05
(allocation to the connected CONT signal).
• Set PA2_65 (regenerative resistor selection) at “2” (external resistor).
* The external regenerative resistor will become excessively hot in the event of failure
of the regenerative transistor, possibly causing fire.
10
392 Peripheral Equipment
Mark tube
Cable color
Pin no. 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16 17 18 19 20 21 22 23 24 25 26
Insulator color Orange Gray White Yellow Pink Orange Gray White Yellow Pink Orange Gray White
Mark type 1 1 1 1 1 2 2 2 2 2 3 3 3
Mark color RED Black RED Black RED Black RED Black RED Black RED Black RED Black RED Black RED Black RED Black RED Black RED Black RED Black
* Contact Fuji Electric if the cable of lengths other than above is necessary.
- The manufacturer of the connector is subject to change without notice.
Peripheral Equipment 393
Mark tube
Cable color
Pin no. 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16 17 18 19 20 21 22 23 24 25 26
Insulator color Orange Gray White Yellow Pink Orange Gray White Yellow Pink Orange Gray White
㻱 㻱
Mark type 1 1 1 1 1 2 2 2 2 2 3 3 3
㻦 㻦
Mark color RED Black RED Black RED Black Black RED Black RED Black RED Black RED Black RED Black RED RED Black RED Black RED Black
Model L[mm]
+200
WSC-D26P02-F 2000
0
10
* Contact Fuji Electric if the cable of lengths other than above is necessary.
- The manufacturer of the connector is subject to change without notice.
394 Peripheral Equipment
Mark tube
Cable color
Pin no. 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16 17 18 19 20 21 22 23 24 25 26
Insulator color Orange Gray White Yellow Pink Orange Gray White Yellow Pink Orange Gray White
Mark type 1 1 1 1 1 2 2 2 2 2 3 3 3
Mark color RED Black RED Black RED Black RED Black RED Black RED Black RED Black RED Black RED Black RED Black RED Black RED Black RED Black
10
* Contact Fuji Electric if the cable of lengths other than above is necessary.
- The manufacturer of the connector is subject to change without notice.
Peripheral Equipment 395
molex
18.8
3 2 1
6 5 4
9 8 7
135
24 6
19
12
18
42.5 L 47
Servomotor side 7 8 1 2 5 4 3
Blue
Shield
Orange
(1) Red Black Orange / / Blue
White White
Cable The cable color is either (1) or (2).
color
Shield
10
䕋 Length
Model L [mm]
WSC-P06P02-E 2000+2000
WSC-P06P05-E 5000+5000
WSC-P06P10-E 10000+10000
WSC-P06P20-E 20000+20000
CAUTION
Do not join two or more encoder cables to extend the wiring distance.
Otherwise the voltage drop caused by connector contact resistance will cause sudden
stoppage.
396 Peripheral Equipment
㻜㻑 㻛
Cable size: AWG#19×4
㻕 㻔
㻗 㻖
㻔㻓㻘
㻔㻔㻑 㻛
㻘㻓
㻯 㻕㻖㻑 㻚
䕋 Cable color
Servo amplifier side 㻸 㻹 㻺 㻨
Servomotor side 㻔 㻕 㻖 㻗
Green
Cable color Red White Black /
yellow
Signal name 㻸 㻹 㻺 㻨
10 䕋 Length
Model 㻯㻃 㻾 㼐㼐㼀
㻺㻶㻦㻐㻰㻓㻗㻳㻓㻕㻐㻨 㻃 㻃 㻕㻓㻓㻓䟽㻕㻓㻓㻓
㻺㻶㻦㻐㻰㻓㻗㻳㻓㻘㻐㻨 㻃 㻃 㻘㻓㻓㻓䟽㻘㻓㻓㻓
㻺㻶㻦㻐㻰㻓㻗㻳㻔㻓㻐㻨 㻃 㻔㻓㻓㻓㻓䟽㻔㻓㻓㻓㻓
㻺㻶㻦㻐㻰㻓㻗㻳㻕㻓㻐㻨 㻃 㻕㻓㻓㻓㻓䟽㻕㻓㻓㻓㻓
Brake cable
Model: WSC-M02P02-E to WSC-M02P20-E
Applicable range: BSMS model ... 0.75 kW or less (with brake)
㻘㻑 㻙
Cable size: AWG#19×2
㻔㻔㻑 㻛
㻯 㻕㻖㻑 㻚
䕋 Cable color
Control device side 㻐 㻐
Servomotor side 㻔 㻕
Signal name 㻥 㻥
䕋 Length
Model 㻯㻃 㻾 㼐㼐㼀
㻺㻶㻦㻐㻰㻓㻕㻳㻓㻕㻐㻨 㻃 㻃 㻕㻓㻓㻓䟽㻕㻓㻓㻓
㻺㻶㻦㻐㻰㻓㻕㻳㻓㻘㻐㻨 㻃 㻃 㻘㻓㻓㻓䟽㻘㻓㻓㻓
㻺㻶㻦㻐㻰㻓㻕㻳㻔㻓㻐㻨
㻺㻶㻦㻐㻰㻓㻕㻳㻕㻓㻐㻨
㻃 㻔㻓㻓㻓㻓䟽㻔㻓㻓㻓㻓
㻃 㻕㻓㻓㻓㻓䟽㻕㻓㻓㻓㻓
10
10
25.8 14
䕋 Terminal layout 㻔 㻔㻖
㻗㻔㻃 㻋 㻰㼄㼛㻑 㻌
39
㻔㻗 㻕㻙
23.8
37.2 12.7
The model of the connector kit is different from that of the optional cable.
The manufacturer of the connector is subject to change without notice.
10
㻖㻚㻑 㻗 㻔㻕
Plug shell body 㻘㻛㻖㻓㻓㻐㻓㻙㻕㻙
Plug mold cover (A) 㻘㻗㻔㻛㻔㻐㻓㻙㻔㻘
Plug mold cover (B) 㻘㻗㻔㻛㻕㻐㻓㻙㻓㻘
㻘㻛㻖㻓㻖㻐㻓㻓㻓㻓
㼐㼒㼏 㼈㼛
Cable clamp
㻔㻛㻑 㻛
㻔㻛㻑 㻗
㻔㻖㻘
㻕㻗㻙
The model of the connector kit is different from that of the optional cable.
The manufacturer of the connector is subject to change without notice.
Peripheral Equipment 399
㻔㻗
Socket 170366-1(㼅㼘㼏 㼎)
(P5,M5) 170637-1(㼆㼋㼄㼌 㼑)
Screw䟺 ×2䟻 XPB M2.6×10
Nut䟺 ×2䟻 M2.6
㻛
Made by Tyco Electronics Amp K.K.
䕋 Terminal layout
㻔㻗
㻔㻛
㻔㻕
㻖 㻕 㻔
㻘
㻙 㻘 㻗
㻜 㻛 㻚
The model of the connector kit is different from that of the optional cable.
The manufacturer of the connector is subject to change without notice.
Recommended connector kit (motor side) for BSMS type motor encoder wiring
Applicable range:BSMS type・・・・1.0 to 3.0 kW
■Model and manufacturer
L-shaped clamp MS3108B20-18S
Cable clamp MS3057-12A
Made by Daiichi Denshi Kogyo
10
400 Peripheral Equipment
■Terminal layout
Symbol Terminal Symbol Terminal
A1 L1 B1 U
A2 L2 B2 V
A3 L3 B3 W
■Terminal layout
Pin no. 1 2 3
Name L1 L2 L3
10
■Terminal layout
Pin no. 1 2 3 4
Name P(+) RB1 RB2 N(-)
■Terminal layout
Pin no. 1 2 3 4 5
Name P(+) RB1 RB2 RB3 N(-) 10
402 Peripheral Equipment
■Terminal layout
Pin no. 1 2 3
Name U V W
Connector 03JFAT-SAYGFS-XL
Open tool J-FAT-OT-EXL
J.S.T. Mfg. Co., Ltd.
䕋■Terminal layout
1䠌 U
4
2䠌 V
9.8
3䠌 W
4
4䠌 E
Peripheral Equipment 403
Recommended connector kit (motor side) for BSMS type motor power wiring
Applicable range:BSMS model・・・・1.0 to 3.0 kW
■Model and manufacturer
L-shaped clamp MS3108B20-4S㻃
Cable clamp MS3057-12A㻃
Made by Daiichi Denshi Kogyo
㻖㻚㻑 㻖
Rubber bushing
㻛㻓㻑 㻚
㻖㻚㻑 㻖
㻚㻓㻑 㻜
㻗
10
404 Peripheral Equipment
䕋 Terminal layout
㻕 㻔䠌 㻥
㻘㻑㻙
㻕䠌 㻥
㻔
Battery (CN5)
Connect the optional battery.
When using a battery, use WSB-SC.
ڦModel and manufacturer
Housing IL-2S-S3L-(N)
1 BAT- 2 BAT+ Crimp terminal IL-C2-1-10000
Monitor (CN4)
A measuring instrument or similar is connected to the connector 4 (CN4) of the servo
amplifier.
The signal of this connector is analog output voltage for measuring instrument and is
not necessary for servo amplifier operation.
This connector is not prepared as option.
ڦModel and manufacturer
1 MON1 3 M5(0 V) 3
1 Crimp socket DF11-4DS-2C
2 MON2 4 M5(0 V) 4 Crimp terminal DF11-2428SC
172±1
150±1 1000 +1000
42.5
20±0.3
䈓ཱི㒂ฦ䛴ཉ䜅䛵䠃
* Thickness 䠀 䠄 䠿䠿
of the installed section: 1.2 mm 10
Item Specifications
Model WSR-401
Resistance 68 䂿
Resistor
Allowable power 17 W (cont.)
Operating temperature Open at 135 ±10°C
Thermistor Dielectric strength For 1 minutes at 1.5 kV AC
Contact capacity 30 VDC 3 A
䠅䠆䠇㼳䠃䠀䠇
䠈䠂 䠄䠇
䠇䠂
䠃䠊
䃜䠃䠇 䟽䠂䠀䠅
䠕
䟿䠂
䠃䠂
䠆䟿
䠃䠂 䠟䠅䠀䠇 䠟䠆
䠊
㻃 㻳㻃 㻃 㻧㻥㻃 㻃 㻔㻃 㻃 㻕
䠉䠈㼳䠃
䠂 䠅
䟿 䠂䠀
䠤
䟽
䠅䠀
䠇
䠅䠀
䠇
䠤
䠈 䠅䠅䠄 䟽䠂
䟿䠃䠀䠂 䟺䠉䟻
䠄䠃䠂㼳䠃
䠋䠆㼳䠃䠀䠇
䠃䠇
䠄䠇
䡆䠄
Item Specifications
Model WSR-152
Resistance 15 䂿
Resistor
Allowable power 50 W䟺 cont.䟻
Operating temperature Open at 150 ±10°C
142
74
R3.5
䃜15 160
7.5
10
31.6
430㼳1
415
M5 26.6
M3.5
7.5
1.6
R3.5
7
Item
Model
Specifications
WSR-152
DB11-2
10
Resistance 15
10Ȑ䂿
Resistor
Allowable power 50
260W䟺 cont.䟻
W㸝cont.㸞
Operating temperature Open at 150 ±10°C
Thermistor Dielectric strength For 1 minutes at 2.5 kV AC
Contact capacity 30 VDC
120 3A
V AC /30 V DC 1A
11
11.1 Specifications
11.1.1 Specification List
Item Description
Method Battery backup method
Battery Lithium battery (primary battery, nominal +3.6 V)
Max. rotation range Home position ±32767 rev
Max. rotation speed at power
6000 r/min
failure
Service life of battery About 35000 hours (life without power turned on)
11.1.2 Precautions
Marine or air transport of battery (lithium-metal battery)
The following precautions must be taken when you transport lithium-metal
batteries in any of the conditions of the followings: individually, packaged with the
devices, or mounted in devices.
1) When transporting lithium-metal batteries mounted in devices
When transporting the batteries together with a control panel or the like
instrumented with five or more servo amplifiers into which the batteries are
mounted, attach the label Fig. 1 below and submit the transportation documents.
2) When transporting lithium-metal batteries packaged with devices
It is necessary to attach the label Fig. 1 below and submit the transportation
documents to issue the drop test certificate.
Furthermore, the allowable number of the batteries to be transported by air is the
number required to operate the device plus two.
412 Absolute Position System
The absolute position system can be established even under speed control or
torque control.
11
Absolute Position System 413
㸶 Fit the tabs on A side first and then B side (or B side
first and then A side) to fit the case in readily way.
%
Turn the main power off then To make new parameters enabled, turn the power off
[3]
on again. then on again.
dL1
An absolute data lost alarm (dL1) is caused when
[4] Perform position preset.
the power is turned on first after the absolute
position system is established. Execute position
preset to remove the alarm.
[6] Execute regular operation. After above steps [1] through [5] are finished, the absolute 11
position system is established. You can start regular
operation.
If the encoder cable is disconnected due to transportation or device changes, repeat the procedure
from step [4].
416 Absolute Position System
There are the following three ways to check the battery warning.
(1) OUT signal (assignment number: 45)
(2) [Monitor] - [Warning/Forecast monitor] of PC Loader
En03 ESC
0111
Cooling fan life forecast Battery warning
Main circuit capacitor life
11
Absolute Position System 417
Operation condition
Operation No operation
1 day 10 hours 14 hours
1 year* About 261 days (= 365 days x 5 / 7) About 104 days (= 365 days x 2 / 7)
* Assumption: operation on Monday through Friday, no operation on Saturday and Sunday
Current consumption
Current consumption in power-on phase: 0.0075 mA
Current consumption in shutoff phase: 0.0415 mA (= 0.0075 mA + 0.034 mA)
12
12.1 Operation Modes
12.1.1 Operation Method
Positioning operation based on positioning data and immediate value data can be
conducted with this servo amplifier.
(1) Positioning data operation
Set data items to positioning data inside the servo amplifier in advance and
designate the address (data number) of the desired operation data among AD0
to AD3 at the host controller, etc.
Turn on the start positioning (START) to execute the positioning operation
according to the preset data.
Interface: Di / Do signal or RS-485 communications (Modbus-RTU)
Amplifier (slave)
Host controller
(master)
<Message>
• Messages are sent from the master to the slave in the uni-cast method where the
immediate value data, monitor data and so on are sent with the station number of
the slave and then a response message is sent.
• To start two or more axes simultaneously, you can use the broadcasting method
where transmission is made to all slaves through designation of station number 0.
In the broadcasting method, no response message is sent. For this reason,
you can send the start positioning signal in a broadcasting message to execute
motions under pseudo interpolation control.
12
<Message>
The following parameters must be entered for operation based on immediate data.
• PA1_01: control mode selection = 7 (positioning operation)
• PA2_40: internal positioning data selection = 0 (disable)
• PA2_41: sequential start selection = 3 (immediate value data operation)
• PA2_97: communication protocol = 1 (Modbus-RTU)
Positioning Data 421
ON ON ON ON Operation with
positioning data
No. 15
0: Disable PA2_97: Communication protocol selection = 1 * Operation with
immediate value
data
12
422 Positioning Data
If “77” (positioning data selection) is specified with the CONT signal, the setting in
operation mode (2) is enabled.
㸱Operation mode (2)㸳
Internal
positioning
Control mode Sequential
data
selection: start selection: AD3 AD2 AD1 AD0 Operation
selection:
PA1_01 PA2_41
CONT
signal: 77
7: Positioning ON 0: Disable OFF OFF OFF OFF Address error
operation 1: Enable Sequential start
2: Homing Homing
3: Immediate Immediate value
value data data operation
operation
OFF OFF OFF ON Operation with
positioning data
No. 1
ON ON ON ON Operation with
positioning data
No. 15
OFF PA2_97: Communication protocol selection = 1 Operation with
immediate value
data
12
Positioning Data 423
12.2 Settings
12.2.1 Positioning Data Specifications
By providing a start positioning signal as assigned from an external address (AD3-
AD0), positioning operation is started according to the settings.
Default
Item Setting range
value
No. of positioning data addresses 15 (addresses 1-F)
Positioning Status (ABS/INC) ABS, INC, CO, CEND, and M code INC and M
data setting enable/disable code
M code output during positioning/after disable
positioning completion
Position (stop position) -2000000000 to +2000000000 units 0
Speed (rotation speed) 0.01 to max. rotation speed [r/min] 0.01
Stand still timer 0.00 to 655.35 s or 0.00
0.000 to 65.535 s (Note 1)
Acceleration time 0.0 to 99999.9 ms 0.0
However, when 0.0 is set, the amplifier
follows the acceleration time 1 (PA1_37) or
2 (PA1_39) (Note 2) selected by ACC0.
Deceleration time 0.0 to 99999.9 ms 0.0
However, when 0.0 is set, the amplifier
follows the deceleration time 1 (PA1_38) or
2 (PA1_40) (Note 2) selected by ACC0.
M code 0 to 0xFF 0xFF
Note 1: Set by the decimal point position of stand still timer (PA2_42).
Note 2: If ACC0 (set to 14) has not been assigned to the CONT signal, acceleration/deceleration time values
follow acceleration time 1 (PA1_37) and deceleration time 1 (PA1_38).
12
424 Positioning Data
Default
No. Name Setting range Change
value
Numerator 0 of 1-4194304
06 16 Always
electronic gear
Denominator of 1-4194304
07 1 Always
electronic gear
Default
No. Name Setting range Change
value
Time
Stand still timer
(stop time)
Ready ON
Start
OFF ON
positioning
AD3-AD0 5 9
In position ON OFF ON
(lNP)
M code (output FF 20 FF
at startup)
䝿 Positioning data are regarded as being executed while the timer is measured .
䝿 The default value of the M code is "FF" (changeable into "00" by PA2_43).
When INC specification is applied, the servo motor moves from the current
position by the setting of the positioning data.
When positioning data is set to 100.0, the servo motor moves from the current
position by 100.0 in the positive direction.
Rotation
speed No. 5
(M code : 10) No. 6 (M code : 20)
Time
Stand still timer
12 Ready ON
(stop time)
Start
OFF ON
positioning
AD3-AD0 5 **
In position ON OFF ON
(lNP)
(1) When data with a high speed is continued to data with a low speed, speed has
already been reduced to the next speed data at the specified position of the
positioning data.
(2) When data with a low speed is continued to data with a high speed, acceleration
is started from the specified position of the positioning data.
Data continuation is executed in the order of positioning data numbers (addresses).
When the motor is started up at positioning data while data continuation is executed,
the positioning data before the start up are ignored.
(Data continuation is not executed as tracing back positioning data.)
When the motor is started up from No.7 using the following positioning data, the
setting of No.6 is ignored.
12
428 Positioning Data
After an address at which you wish to start up is set, if start positioning is turned
on, operation will be started up. When the address is changed to 0 afterward,
positioning operation is automatically continued up to the positioning data on
which cycle end is specified.
Data continuation of positioning data
No. 6 No. 7
No. 8
Rotation
No. 9
speed
Time
Stand still timer
䟺 Stop time䟻
Ready ON
Start
OFF ON
positioning
AD3-AD0 6 0
In position ON OFF ON
(INP)
OFF ON
Cycle end
䝿 Positioning data are regarded as being executed while timer is measured
.
M code
12 By specifying an M code on positioning data, it is able to output an arbitrary
numerical value outside while positioning is executed (output at startup) or after
positioning has been complete (output at completion).
Positioning Data 429
Note 1: If ACC0 (setting 14) is not assigned to the CONT signal, the motor
follows acceleration time 1 (PA1_37) and deceleration time 1 (PA1_38),
respectively.
Note 2: The OUT signals (MD0 to MD7) of the M code follow the selection of output
when PA2_43: output when M code off.
Immediate value data are different from positioning data in the continuing function of
status setting (CO and CEND) and setting of the stand still timer.
12
430 Positioning Data
12.3 Startup
Operation with positioning data
It is able to register 15 sets of positioning data in the servo amplifier.
Register the positioning data described in section 12.2.1 from the PC Loader or
keypad, and set address numbers according to the table below:
Positioning is started at the ON edge of the start positioning [START] signal.
Even if homing or position presetting has not been complete, the start positioning
signal is enabled.
Address No. selection table
Sequential start
Address
AD3 AD2 AD1 AD0 selection: Operation mode
No.
PA2_41
0 OFF OFF OFF OFF 0: Disable Address error
1: Enable Sequential startup
2: Homing Homing
3: Immediate Immediate value data operation
value data
operation
1 OFF OFF OFF ON 㸢 Operation with positioning data 1
2 OFF OFF ON OFF 㸢 Operation with positioning data 2
3 OFF OFF ON ON 㸢 Operation with positioning data 3
4 OFF ON OFF OFF 㸢 Operation with positioning data 4
5 OFF ON OFF ON 㸢 Operation with positioning data 5
6 OFF ON ON OFF 㸢 Operation with positioning data 6
7 OFF ON ON ON 㸢 Operation with positioning data 7
8 ON OFF OFF OFF 㸢 Operation with positioning data 8
9 ON OFF OFF ON 㸢 Operation with positioning data 9
10 ON OFF ON OFF 㸢 Operation with positioning data 10
11 ON OFF ON ON 㸢 Operation with positioning data 11
This operation differs from the operation with positioning data in the continuation
function and setup of the stand still timer.
For the continuation function, a similar function can be realized by assigning the
immediate value continuation to the CONT signal.
In addition, if you wish to change data immediately during operation, the function
of the immediate value change is usable.
For the function of the stand still timer, adjust timing using the host controller.
For details, refer to “CHAPTER 13 RS-485 COMMUNICATIONS”.
Stop method
The servo motor is decelerated before the specified position set by positioning
data, and stopped automatically at that position.
The method for stopping the motor forcibly after moving has started is as follows:
• Turn off the operation command [RUN].
• Turn off the forced stop [EMG].
• Turn on the positioning cancel.
• Turn off the external error input.
• Turn on the pause (By turning it off, the remaining operation is executed).
• Turn on free run.
After the motor has started moving, if one of the signals below is detected, the
specified position of positioning data might not be reached.
• Software OT (overtravel), +OT, and -OT signals
• Limiter detection
12
432 Positioning Data
After positioning data are set, if PA2_01: decimal point position of positioning data
is changed, the setting might be increased (or decreased). The significant figure 10
digits long is not changed.
12
RS-485 Communications 433
13
13.1 Modbus RTU
Communications
13.1.1 Settings for Servo Amplifier
Set up the parameters of the servo amplifier (hereinafter called amplifier) to perform
the Modbus communications.
(*) Actual response time is set to PA2_94 setting or {time for 3 characters + amplifier’s processing time},
whichever is longer.
13 Set the response time and communication time over parameters if needed.
For details, refer to pages 13-34 (response time) and 13-35 (communication time over).
RS-485 Communications 435
speed
method
method
Communication
Communications are started by a query from the master. Communications are not
performed between the amplifiers.
2. Message fields
The message frame is as follows for both the query from the master and the
response message from the amplifier.
13
(LL)
16 bits (L)
CRC check (2
(H)
bytes)
438 RS-485 Communications
16 bits (L)
CRC check
(2 bytes) (H)
13
440 RS-485 Communications
Data 2 1 byte 02
16 bits 43
CRC check
(2 bytes) 6D
Data are allocated from LSB in order starting from the smaller address.
The corresponding bit indicates ON with “1” and OFF with “0”. The rest of bits are all
fixed to “0.”
RS-485 Communications 441
Station No.
FC
1 byte
1 byte
01
05
13
02
Address 2 bytes
08
Information
FF
No. of coil data 2 bytes
00
16 bits 0C
CRC check
(2 bytes) 40
442 RS-485 Communications
Data are allocated from LSB in order starting from the smaller address.
The corresponding bit indicates ON with “1” and OFF with “0”. The rest of bits are all
fixed to “0.”
CONT24 CONT23 CONT22
Data1 (=06h) 0 0 0 0 0
1 (ON) 1 (ON) 0 (OFF)
RS-485 Communications 443
13
444 RS-485 Communications
First, set parameter Nos. for the free assignment of addresses for parameters
PA3_41 to PA3_44.
After setting, reboot to enable the settings.
PA3_41: 007993292
PA3_42: 00000000 (default)
PA3_43: 00040500
PA3_44: Set 00000000 (default)
13
RS-485 Communications 445
<Query example>
Station No. 1 byte 01 ࣬ When the amplifier station no. is "1".
FC 1 byte 17
Read out start 60 㹺㹺㹺Specify the read out first address.
2 bytes
address 08
00 㹺㹺㹺Specify 0006h as the number of data 3×2.
No. of registers 2 bytes
06
Write in start 60 㹺㹺㹺Specify the write in first address.
2 bytes
address 00
00 㹺㹺㹺Specify 0006h as the number of data 3×2.
No. of registers 2 bytes
06
No. of data bytes 1 byte 0C 㹺㹺㹺Specify 3×4 = 0Ch.
00 㹺㹺㹺Specify immediate speed: 186A0h (1000
Information 01 r/min).
Data 1 4 byte
86
A0
00 㹺㹺㹺Specify immediate acceleration time: 3E8h
00 (100 ms).
Data 2 4 byte
03
E8
00 㹺㹺㹺Specify communication CONT signal: servo
00 ON and FWD.
Data 3 4 byte
00
03
16 bits CC
CRC check
(2 bytes) 17
CRC check
16 bits 19 13
(2 bytes) 5F
446 RS-485 Communications
13
RS-485 Communications 447
4. Addresses
The addresses of various data are as follows:
Data addresses
[Table 13-1] Fixed data address list
Applicable
Address Format Setting range
Data type Data name FC
(hex.) (with a sign) (default value)
03h 10h
Communic- Communication
0000 Refer to [5-1] 0-FFFFh (0: OFF all)
ation CONT signal
CONT/OUT Communication
0100 Refer to [5-1] 㸢
signals OUT signal
Feedback speed 1000 1h=1 r/min (Yes) 㸢
Command pulse
1009 1h=0.1 kHz (No) 㸢
frequency
Monitor
Feedback
100A 1h=1 pulse (Yes) 㸢
cumulative pulses
Cumulative input
100B 1h=1 pulse (Yes) 㸢
pulses
LS-Z pulse 100C 1h=1 pulse (No) 㸢
Applicable
Address Format Setting range
Data type Data name FC
(hex.) (with a sign) (default value)
03h 10h
Regenerative resistor
1013 1h=1% (No) 㸢
thermal value
Power (W) 1014 1h=1% (Yes) 㸢
Motor temperature 1015 1h=1°C (No) 㸢
Overshoot unit
1016 1h=1 (*1) (Yes) 㸢
Monitor amount
Settling time 1017 1h=0.1 ms (No) 㸢
Resonance frequency
1018 1h=1 Hz (No) 㸢
1
Resonance frequency
1019 1h=1 Hz (No) 㸢
2
Hardware CONT
2000 Refer to [5-1] 㸢
signal
Hardware OUT
2001 Refer to [5-1] 㸢
Sequence signal
monitor Control mode 2100 Refer to [5-1] 㸢
Sequence mode 2101 Refer to [5-1] 㸢
Alarm at present 2200
Refer to [5-2] 㸢
Alarm history 1-20 2201-2214
0.0, 1.0-300.0
Anti resonance (0.0: The vibration
3002 1h=0.1 Hz (No)
Various frequency suppressing control
commands function is disabled.)
Workpiece inertia
3003 1h=1% (No) 0-80 (0)
ratio
PA1_1-99 4000-4062
The parameter is The parameter is
Parameter PA2_1-99 4100-4162
followed. followed.
PA3_1-99 4200-4262
Immediate value
5100 Refer to [5-3] 㸢
status
Immediate value
5101 1h=1 unit (Yes) 0-±2000000000 (0)
position
Immediate Immediate value 0.01-Max. rotation
5102 1h=0.01 r/min (No)
value data speed speed (0.01)
Immediate value
5103 1h=0.1 ms (No) 0.0-99999.9 (0.0)
acceleration time
13 Immediate value
5104 1h=0.1 ms (No) 0.0-99999.9 (0.0)
deceleration time
RS-485 Communications 449
Applicable
Address Format Setting range
Data type Data name FC
(hex.) (with a sign) (default value)
03h 10h
Positioning
Positioning status
5200 status: Refer to (No) M code: 0-FFh (FFh)
+ M code
[Table 5-5].
(*1) By setting PA1_31 (selection of deviation unit), 0 and 1 are defined as unit amount and pulse,
respectively.
(*2) By setting PA2_42 (stop timer decimal position), 0 represents 0.01 sec, and 1 represents 0.001 sec.
13
450 RS-485 Communications
13
RS-485 Communications 451
24 Resonance frequency 1 ƻ h ƻ h
Assigned FC㸯17H
FC㸯03H FC㸯10H
Data type parameter Name
Read Write 㸝Read㸞 㸝Write㸞
No.
Monitor 25 Resonance frequency 2 ƻ h ƻ h
Sequence 40 Hardware CONT ƻ h ƻ h
monitor signal
41 Hardware OUT ƻ h ƻ h
signal
42 Control mode ƻ h ƻ h
43 Sequence mode ƻ h ƻ h
50 Alarm at present ƻ h ƻ h
51-70 Alarm history 1-20 ƻ h ƻ h
Various 82 Anti resonance ƻ ƻ ƻ ƻ
commands frequency
83 Workpiece inertia ƻ ƻ ƻ ƻ
ratio
Immediate 90 Immediate value ƻ ƻ ƻ ƻ
value data status
91 Immediate value ƻ ƻ ƻ ƻ
position
92 Immediate value ƻ ƻ ƻ ƻ
speed
93 Immediate value ƻ ƻ ƻ ƻ
acceleration time
94 Immediate value ƻ ƻ ƻ ƻ
deceleration time
13
RS-485 Communications 453
Coil addresses
[Table 13-4] Coil address list
Address Applicable FC
Coil type Coil name
(hex.) 01h 05h 0Fh
CONT9 signal 0208
CONT10 signal 0209
CONT11 signal 020A
CONT12 signal 020B
CONT13 signal 020C
CONT14 signal 020D
CONT15 signal 020E
Communication CONT CONT16 signal 020F
ې ې ې
signal CONT17 signal 0210
CONT18 signal 0211
CONT19 signal 0212
CONT20 signal 0213
CONT21 signal 0214
CONT22 signal 0215
CONT23 signal 0216
CONT24 signal 0217
OUT6 signal 0305
OUT7 signal 0306
OUT8 signal 0307
OUT9 signal 0308
OUT10 signal 0309
OUT11 signal 030A
OUT12 signal 030B
Communication OUT OUT13 signal 030C
ې
signal OUT14 signal 030D
OUT15 signal 030E
OUT16 signal 030F
OUT17 signal 0310
OUT18 signal 0311
OUT19 signal 0312
OUT20 signal 0313
OUT21 signal 0314
CONT1 signal 0400
CONT2 signal 0401
Hardware CONT signal CONT3 signal 0402 ې 13
CONT4 signal 0403
CONT5 signal 0404
OUT1 signal 0500
Hardware OUT signal OUT2 signal 0501 ې
OUT3 signal 0502
454 RS-485 Communications
Communications
Hardware signal
signal
CONT signal CONT1-5 (5 bits) CONT9-24 (16 bits)
OUT signal OUT1-3 (3 bits) OUT6-21 (16 bits)
It is possible to write and read the CONT signals via RS-485 communications. In
reading and writing, the same type of signals (5 to 16 bits) are handled in a batch
data.
The following shows the signal arrangement in the data. The signal turns on with the
corresponding bit “1” and off with bit “0”.
00h
00h
Data 4bytes
CONT24 CONT23CONT22CONT21CONT20CONT19CONT18 CONT17
CONT16 CONT15CONT14CONT13CONT12CONT11CONT10 CONT9
00h
00h
Data 4bytes
OUT21 OUT20 OUT19 OUT18 OUT17 OUT16 OUT15 OUT14
OUT13 OUT12 OUT11 OUT10 OUT9 OUT8 OUT7 OUT6
Sequence monitor
(1) Hardware CONT signal and hardware OUT signal
The CONT signal and the OUT signal of sequence I/O can be loaded.
00h
00h
Data 4bytes
00h
0 0 0 CONT5 CONT4 CONT3 CONT2 CONT1
00h
00h
Data 4bytes
00h
0 0 0 0 0 OUT3 OUT2 OUT1
Each piece of data in the control mode, sequence mode, alarm at present, and
alarm history is the code data of 1 byte.
00h
00h
DATA 4bytes
00h
Code
The content of the code varies depending on the data. For the detail, refer to the
corresponding tables below.
Symbol
Code Alarm Symbol (*) Code Alarm
(*)
00h None ---
01h Overcurrent 1 oc 1 21h Main Power Undervoltage L vP
Internal Breaking
02h Overcurrent 2 oc 2 22h rH 1
Resistor Overheat
External Breaking
03h Overspeed oS 23h rH 2
Resistor Overheat
04h 㸢 㸢 24h Breaking Transistor Error rH 3
05h Overvoltage Hv 25h Deviation Overflow oF
06h Encoder Trouble 1 Et1 26h Amplifier Overheat AH
07h Encoder Trouble 2 Et2 27h Encoder Overheat EH
08h Circuit Trouble ct 28h Absolute Data Lost 1 d L1
09h Memory Error dE 29h Absolute Data Lost 2 d L2
0Ah Fuse Blown Fb 2Ah Absolute Data Lost 3 d L3
Motor Combination
0Bh cE 2Bh Multi-turn Data Over Flow AF
Error
Breaking Transistor
0Ch tH 2Ch Initial Error iE
Overheat
Encoder
0Dh Ec 2Dh 㸢 㸢
Communication Error
CONT (Control signal)
0Eh c tE
Error
0Fh Overload 1 o L1
10h Overload 2 o L2 (*) Displayed on the amplifier.
Inrush Current
11h Suppression Circuit rH 4
Trouble
13
RS-485 Communications 457
Positioning data(batch)
Positioning data are 20 bytes long for each set, organized as follows:
Configuration Format, setting range (default value)
Positioning status 1 byte Refer to [Table 13-6].
M code 1 byte 0-FFh (FFh)
Stop timer 2 bytes (H) 1h = 0.01 ms (*)
(L) 0.00-655.35 (0.00)
Stop position 4 bytes (HH) 1h = 1 unit
(HL) 0 - ±2000000000 (0)
(LH)
(LL)
Rotation speed 4 bytes (HH) 1h = 0.01 r/min
20 (HL) 0.01 - Max. rotation speed (0.01)
Data
bytes (LH)
(LL)
Acceleration time 4 bytes (HH) 1h = 0.1 ms
(HL) 0.0 - 99999.9 (0.0)
(LH)
(LL)
Deceleration time 4 bytes (HH)
(HL)
(LH)
(LL)
(*) By setting PA2_42 (stop timer decimal point position), 0 and 1 indicate 0.01 ms
and 0.001 ms, respectively.
13
startup positioning completion
4 M code 0: Disable 1: Enable 0
Selection
2,1 Step mode 0,0: No specification 0,0
0,1: Data continuation (CO)
1,0: Cycle end (CEND)
1,1: Setup impossible
0 Command method 0: ABS 1: INC 1
Others Not used fixed to 0 0
458 RS-485 Communications
00h
00h
DATA 4bytes
Positioning status
M code
00h
00h
DATA 4bytes
Stop timer (H)
Stop timer (L)
5. Exceptional responses
The amplifier returns an exceptional response if it has not succeed the process
specified by a query.
The message frame is as follows. This is common to all FC values.
FC 1 byte
Exceptional
1 byte
code
16 bits (L)
CRC check
(2 bytes) (H)
Exceptional
Description and sample queries
code
13
value is specified.
y The value specified for the number of data bytes is in disagreement with the number of
registers.
y A value outside the following ranges is specified for read and write data.
㹺 The number of read data items exceeds 16.
㹺 The number of write data items exceeds 8.
460 RS-485 Communications
6. CRC-16
(1) Outline of CRC
CRC (Cyclic Redundancy Check) is a system to check if communications data
are correct.
In the CRC calculation, data expressed as a polynomial are divided by a
generating polynomial, and the residue is used as CRC data.
Modbus RTU uses the CRC-16 which performs calculation using X16 + X15 + X2
+ 1 as the generating polynomial.
No
Shift carry available?
Yes
sft = sft + 1
sft 㸱 8
Yes
No
dtn = dtn + 1
13 dtn 㸱 N ?
Yes
No
END
RS-485 Communications 461
13
31 Shift CRC by 1 bit to the right 0 1 0 1 0 0 0 0 0 0 0 0 0 0 1 0 1
32 CRC = No.31 XOR No.2 1 1 1 1 0 0 0 0 0 0 0 0 0 0 1 1
33 Shift CRC by 1 bit to the right 0 1 1 1 1 0 0 0 0 0 0 0 0 0 0 1 1
34 CRC = No.33 XOR No.2 1 1 0 1 1 0 0 0 0 0 0 0 0 0 0 0
35 Shift CRC by 5 bits to the right 0 0 0 0 0 1 1 0 1 1 0 0 0 0 0 0
36 DT[4] (No. of registers (H)) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
37 CRC = No.35 XOR No.36 0 0 0 0 0 1 1 0 1 1 0 0 0 0 0 0
38 Shift CRC by 7 bits to the right 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0 1 1
39 CRC = No.38 XOR No.2 1 0 1 0 0 0 0 0 0 0 0 0 1 1 0 0
462 RS-485 Communications
bit
No. Calculations Shift carry
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
40 Shift CRC by 1 bit to the right 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 0
41 DT[5] (No. of registers (L)) 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 0
42 CRC = No.40 XOR No.41 0 1 0 1 0 0 0 0 0 0 0 0 1 0 0 0
43 Shift CRC by 4 bits to the right 0 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0 1
44 CRC = No.43 XOR No.2 1 0 1 0 0 1 0 1 0 0 0 0 0 0 0 1
45 Shift CRC by 1 bit to the right 0 1 0 1 0 0 1 0 1 0 0 0 0 0 0 0 1
46 CRC = No.45 XOR No.2 1 1 1 1 0 0 1 0 1 0 0 0 0 0 0 1
47 Shift CRC by 1 bit to the right 0 1 1 1 1 0 0 1 0 1 0 0 0 0 0 0 1
48 CRC = No.47 XOR No.2 1 1 0 1 1 0 0 1 0 1 0 0 0 0 0 1
49 Shift CRC by 1 bit to the right 0 1 1 0 1 1 0 0 1 0 1 0 0 0 0 0 1
50 CRC = No.49 XOR No.2 1 1 0 0 1 1 0 0 1 0 1 0 0 0 0 1
51 Shift CRC by 1 bit to the right 0 1 1 0 0 1 1 0 0 1 0 1 0 0 0 0 1
52 CRC = No.51 XOR No.2 1 1 0 0 0 1 1 0 0 1 0 1 0 0 0 1
13
RS-485 Communications 463
7. Communitacation methods
<Unicast method>
Messages are sent in the following order in this method: (1) → (2) → (3) → (4) → (5) → (6).
Host controller
(master)
<Broadcasting method>
A transmission message is sent to slaves simultaneously in this method. No response message
is sent back.
Host controller
(master)
message
13
464 RS-485 Communications
No terminal
resistor is
needed.
࣬Connect between Smart and Smart with a commercial LAN cable (straight).
13
RS-485 Communications 465
2. Communications timings
Communications timings are as follows:
Queries with specifying an amplifier's station number
Broadcast queries
Recommended
FC Information field T1 T2 T3
timeout setting
Other 115200 bps㸯1.7 ms
than - 38400 bps㸯 5 ms
100 ms
10h 19200 bps㸯 10 ms 115200 bps㸯1.7 ms
10h Other than below 9600 bps㸯 10 ms 38400 bps㸯 5 ms Same
Specify that n sets 19200 bps㸯 10 ms as T1
of parameters or 9600 bps㸯 10 ms
Within (n+2)×10 ms 250 ms
positioning data are
written in
Response time
It is able to specify a response time of the amplifier (T1) by PA2_94 (response
time).
However, actual response time becomes {time for 3 characters + time for
executing processing} (T0) or longer.
* Although T0 varies depending on communications baud rate, FC, and so on,
the shortest time is 2.5 ms for 38,400 bps.
If any time longer than T0 is specified, the amplifier responses after waiting for
the specified time.
Master 㸯 Query
Amplifier㸯 T0
After the master has sent a query, if it takes a long time until the master switches into
the receiving state, set PA2_94 (response time) as needed because responses from
the amplifiers might not be received correctly.
13
RS-485 Communications 467
3. Error processing
Errors are classified into the following:
(a) Physical/character-level errors : Parity error, framing error, and so on
(b) Protocol level error (1) : CRC error
(c) Protocol level error (2) : Incorrect FC/address/data
13
468 RS-485 Communications
If PA2_95 is set to 0.00 s, communication time over is not detected. Use this setting
as needed, for example, if the system communicates periodically and you wish to
detect discontinuation of the communications.
5. Communications example
5-1. Immediate value data operation
A Communications example for conducting positioning operation with
immediate value data is described.
Preparation
• Select the positioning operation control mode.
13 ・・・ PA1_01: Control mode selection =7: Positioning operation
• Assign [START] to CONT9. ・・・ PA3_09: CONT9 signal assignment =4: [START]
• Assign [INP] to OUT6. ・・・ PA3_56: OUT6 signal assignment =2: [INP]
Communications example
• Turn on [S-ON] assigned to CONT1 to arrange the operation state, and
perform communications as shown below.
• The example assumes a communications baud rate of 38400 bps.
RS-485 Communications 469
5 ms 5 ms 5 ms 5 ms 5 ms 5 ms 5 ms 5 ms 5 ms
䐖 䐗 䐘 䐙 䐚 䐚 䐛 䐜 䐝 䐝
Query
Response
[START] OFF ON
[INP] ON OFF
[START] 0.5 ms
Speed 0.5 ms
(3) Write “0” (OFF) to [START]. (This is to generate a rising edge in the next start.)
Query: 01 10 0000 0002 04 00000000 F3AF (13 bytes)
Response: 01 10 0000 0002 41C8 (8 bytes)
(4) Write immediate value data setting 2, which is for the next operation, as
immediate value data.
The immediate value data operation follows the immediate value data read at
the start (rising edge of [START]). After operation is started, you can write the
following setting as immediate value data.
Setting 2: Immediate value position = -100000 units. 13
Immediate value speed = 200.00 r/min
Query: 01 10 5101 0004 08 FFFE7960 00004E20 667A (17 bytes)
Response: 01 10 5101 0004 80F6 (8 bytes)
470 RS-485 Communications
(5) Read [INP] and check that immediate value data operation 1 is finished.
If [INP] is turned off, immediate value data operation 1 is in progress. (5) is
repeated until [INP] is turned on.
Query: 01 03 0100 0002 C5F7 (8 bytes)
Response: 01 03 04 0000 0000 FA33 (9 bytes)
↑ If “1”, [INP] is turned on.
Because immediate value data operation 1 is
finished, the process proceeds to step (6).
(6) Write “1” (ON) at [START] to start positioning operation. (Immediate value data
operation 2 based on immediate value data setting 2 starts.)
Query: 01 10 0000 0002 04 00000001 326F (13 bytes)
Response: 01 10 0000 0002 41C8 (8 bytes)
(7) Write “0” (OFF) at [START]. (This is to generate a rising edge at the next start.)
Query: 01 10 0000 0002 04 00000000 F3AF (13 bytes)
Response: 01 10 0000 0002 41C8 (8 bytes)
(8) Read [INP] and check that immediate value data operation 2 is finished.
If [INP] is OFF, immediate value data operation 1 is in progress. Repeat step (8)
until [INP] is turned on.
Query: 01 03 0100 0002 C5F7 (8 bytes)
Response: 01 03 04 0000 0000 FA33 (9 bytes)
↑ If “1”, [INP] is turned on.
Immediate value data operation 1 is finished.
Master Amplifier
2.3 ms
01 10 0000 0002 41C8 (8 bytes)
5 ms Cycle
32 ms
Monitor data read (2 pcs.)
2.3 ms
01 03 1006 0004 A0C8 (8 bytes)
5 ms
13
3.7 ms
01 03 08 ******** ~ **** (13 bytes)
5 ms
2.3 ms
01 10 0000 0002 41C8 (8 bytes)
5 ms
RS-485 Communications 471
13.2 PC Loader
Communications
The transmission and reception commands of the BSDS type servo amplifier
are described in details in this section.
The BSDS type servo amplifier is capable of reading data and writing
parameters via serial communications.
Transmission format
Master
Master
(General-purpose
(General-purpose PC)
PC)
(General-purposecommunications)
(General-purpose communication)
13
Total wiring length 500m
500 m
Station No. 1 to 31 (Set at PA2_73.)
Connection cable LAN cable (straight) or equivalent
Terminator treatment On master
master side:
side: 100
100 Ω recommended.
[䂿] Slave
recommended. side:
Slave Unnecessary
side: Unnecessary
* Some pieces of software do not allow eight data bits and a stop bit simultaneously.
It is recommended to use the RS-232C - RS-422 converter (model: NW0H-CNV) for the use of 1:1
communications between the master and the slave (servo amplifier). Do not use it for multiple unit connection.
472 RS-485 Communications
11 11
00 00
Fixed value used by FF FF
(7)
system FF FF
FF FF
FF FF
(8) CMND As per command As per command
(9) MODE 00 00
(10) End data 00 00
(11) Sequence No. 01 01
No. of pieces of data of No. of pieces of data of
(12) Data section count data section data section
(13) Fixed value used by system 00 00
Memory type Memory type
Address (L) Address (L)
Address (M) Address (M)
Address (H) Address (H)
No. of loaded or written No. of loaded or written
(14) Data section bytes bytes
00 00
STR1
As per command STR2
As per command
(15) BCC Calculated BCC Calculated BCC
*1: The range of calculation of the BCC is from (2) to (14).
*2: The range of counting of the number of data pieces is from (4) to (15).
13
RS-485 Communications 473
CMND XXh (Variable) Designate the command given to the servo amplifier.
Count of data section XXh (Variable) Enter the number of bytes of data section. Max. 108 bytes.
7 0
0
Alarm detection
In-position
ONLINE/OFFLINE
13
Completion of power-on initialization
(Not used)
Transmission error
Data error
Command acceptance
474 RS-485 Communications
Monitor relations
01 Data read with multiple monitors 50h 01h 00h 00h 04h
• The data error is caused if there is an error in the transmission message data
(header, BCC, setting range of parameter data, etc.). Correct data.
• A command reception error is caused if parameter writing is attempted in
the parameter write protection state. Check the setting of parameter PA2_74
(parameter write protection).
• In the LV (under voltage) state, memory access to the amplifier is limited and
command acceptance may be rejected if parameter reading or writing or alarm
history reading is attempted. Check the power supply state.
13
RS-485 Communications 477
No terminal
Host resistor is
controller needed.
7 M5(0V) 7 M5(0V)
6 *TXD 6 *TXD
5 RXD 5 RXD
4 *RXD 4 *RXD
3 TXD 3 TXD
2 M5(0V) 2 M5(0V)
1 P5 1 N.C.
13
478 RS-485 Communications
9'& %U
&1$ ,1
㻖 %U
㻙 &1
㻘
3 3
㻗
0 0
㻔
㻛 㻳㻘 6,* 3*
6,*
6,* 6,*
㻕 %$7 %$7
㻶 㻚 %$7
㻰㻘 %$7
㻪 )*
㻖 &1% 287
㻙
㻘 Servomotor
㻗
㻔
㻛 㻱㻑㻦㻑
&1
㻕
㻚 %$7
㻰㻘
%$7 0
&1
95()
0 &1
75() 021
0 021
0
0
ࠈ33,
ࠈ&$
ࠈ &$ ))$
ࠈ&% ))$
&% ))%
))%
))=
))=ࠈ
ࠈ&20,1 )=
ࠈ&217 0
ࠈ&217
13 ࠈ&217
&217
287
287
&217 287ࠈ
&20287
Servo amplifier
RYH-VV type
)UDPH
RS-485 Communications 479
13.2.12 Communications
Reading multi-monitor data
The designated multi-monitor data is read in hexadecimals.
The number of monitor data read at a time is four.
CMND 50h
13
480 RS-485 Communications
Data
No. Monitor data Max. value
(32-bit long binary)
1 Feedback speed ±3000 r/min/±3000h ± Max. rotation speed
2 Command speed × 1.1
3 Command torque ±300%/±1FFFh ±300%
4 Peak torque
5 Motor current
6 Effective torque
7 Feedback position ±1 [unit amount] / ±1h *2
8 Command position
9 Position deviation ±1 [selection unit (*1)]/ ±1h *2
10 Command pulse frequency ±0.1 kHz/±1h 1 MHz
11 Feedback cumulative pulses ±1 pulse/±1h *2
12 Cumulative input pulses
13 LS-Z pulse ±1 pulse/±1h Encoder pulse
14 Load inertia ratio 1 time / 100h 300 times
15 DC link voltage (max.) 550 V/3FFh 550 V
16 DC link voltage (min.)
17 VREF input voltage ±10.6765 V/±7080h ±12 V
18 TREF input voltage ±10.6765 V/±1FFFh
19 OL thermal value 100%/1000h 100% (trip level)
Regenerative resistor thermal
20
value
21 Power Wattage ±300%/±1FFFh ±300%
22 Motor temperature ±1°C/±4h 100°C
23 Overshoot unit amount ±1 [selection unit (*1)] /±1h *2
24 Settling time 0.1 ms/1h 100.0 ms
25 Resonance frequency 1 10 Hz/1h 4000 Hz
26 Resonance frequency 2
*1 The unit depends on that designated with PA1_31 (deviation unit selection).
*2 The data range is from -2147483648 to 2147483647.
(In signed hexadecimal notation, from 80000000h to 7FFFFFFFh)
If the range is exceeded, the count cycles are as shown below.
2147483647
Decrease Increase
-1 0 +1
Decrease Increase
-2147483648
13
RS-485 Communications 481
13
482 RS-485 Communications
CMND 50h
13
RS-485 Communications 483
CMND 50h
Sent from host controller Sent from servo amplifier
DATA
7 0 7 0
(n)
Memory type 02h Memory type 02h
Address (L) 00h Address (L) 00h
Address (M) 00h Address (M) 00h
Address (H) 10h Address (H) 10h
Number of loaded Number of readed
bytes 0Ah bytes 0Ah
Dummy 00h Dummy 00h
STR1
Status data
STR2
(L)
Alarm code
(H)
Total time-main (L)
power supply
(H)
Total time-control (L)
power supply
<Alarm-related data> (H)
Motor running time
(L)
Code Symbol Name (H)
䜷00h
䞀䝍 䜷 䞀䝍
䟿 (No ྞ⛘
detection)
01h oc1 Overcurrent 1
02h oc2 Overcurrent 2
03h oS Overspeed
04h 䟿 䟿
05h Hu Overvoltage
06h Et 1 Encoder Trouble 1
07h Et 2 Encoder Trouble 2
08h ct Circuit Trouble
09h dE Memory Error
0Ah Fd Fuse Blown
Fuse broken
0Bh cE Motor Combination Error
0Ch tH Breaking Transistor Overheat
0Dh Ec Encoder Communication Error
0Eh ct E CONT䟺 Control signal䟻 Error
0Fh oL1 Overload 1
10h oL2 Overload 2
11h r H4 Inrush Current Suppression Circuit Trouble
13
29h dL2 Absolute Data Lost 2
2Ah dL3 Absolute Data Lost 3
2Bh AF Multi-turn Data Over Flow
2Ch IE Initial Error
484 RS-485 Communications
CMND 50h
Sent from host controller Sent from servo amplifier
DATA
7 0 7 0
(n) Memory type
Memory type 02h 02h
Address (L) Quantity (01 to 02h) Address (L) Quantity (01 to 10h)
Address (M) Starting No. (01 to 20h) Address (M) No. (01 to 20h)
Address (H) 11h Address (H) 11h
Number of loaded Number of loaded
bytes (L) bytes (L)
(Quantity × 32) + 2 Number of loaded (Quantity × 32) + 2
Number of loaded
bytes (H) bytes (H)
STR1
Status data
STR2
Designate addresses (L) and (M) in a BCD.
(L)
Alarm code
(H)
Total time-main (L)
<Alarm-related data> power supply (H)
Code Symbol Name Cumulative excitation (L)
time of control circuit (H)
00h 䟿 (No ྞ⛘
detection)
01h oc1 Overcurrent 1 Motor running (L)
time (H)
02h oc2 Overcurrent 2
03h oS Overspeed (L)
Feedback speed
Alarm history of (H)
04h 䟿 䟿
designated Feedback speed (L)
05h Hu Overvoltage
number (5ms before) (H)
06h Et 1 Encoder Trouble 1 (32 bytes)
07h Et 2 Encoder Trouble 2 Command (L)
speed (H)
08h ct Circuit Trouble
09h dE Memory Error Command (L)
torque (H)
0Ah Fb Fuse
Fuse Broken
Blown
0Bh cE Motor Combination Error (L)
Motor current
0Ch tH Breaking Transistor Overheat
(H)
0Dh Ec Encoder Communication Error (L)
Effective torque
0Eh ct E CONT䟺 Control signal䟻 Error (H)
0Fh oL1 Overload 1 (L)
DC link voltage
10h oL2 Overload 2 (H)
11h r H4 Inrush Current Suppression Circuit Trouble (L)
EC error count
21h LuP Main Power Undervoltage (H)
22h r H1 Internal Breaking Resistor Overheat Command position (L)
(high order word) (H)
23h r H2 External Breaking Resistor Overheat
13
RS-485 Communications 485
CMND 50h
7 0
Output signal 0
OUT1
OUT2
OUT3
(Not used)
(Not used)
(Not used)
(Not used)
(Not used)
13
486 RS-485 Communications
Parameter read
CMND 50h
Parameter of
designated No.
7 0
0 0
Data sign Parameter of
(Decimal point position)
0: +, 1: - designated No. + 1
Data status
0: Normal. 1: Memory error
Parameter of designated
(8th digit) (7th digit) No. + Designated
quantity - 1
13
RS-485 Communications 487
Parameter write
CMND 51h
7 0
0 0 0
Parameter of Data sign
designated No. (Decimal point position)
0: +, 1: -
+ Designated
quantity - 1
(10th digit) (9th digit)
* Designate addresses (L) and (M) in a BCD. (8th digit) (7th digit)
Example: 49 䊲 49h, 50 䊲 50h
13
488 RS-485 Communications
Alarm reset
CMND 51h
CMND 51h
13
BSDS Configulator 489
14
14.1 Operating Environment
To run PC Loader, a PC having the following environment is necessary.
• Operating system
Windows XP Professional (Service Pack 1 or later)
Windows XP Home Edition (Service Pack 1 or later)
Windows Vista (Service Pack 1 or later)
Windows 7
• CPU
Pentium 133 MHz or faster (Windows 2000 Professional)
Pentium 300 MHz or faster (Windows XP Professional, Windows XP Home
Edition)
Pentium 800 MHz or faster 32 bits (Windows Vista)
Pentium 1GHz or faster 32 bits(Windows 7)
• Memory environment
64 MB or more (Windows 2000 Professional)
128 MB or more (Windows XP Professional, Windows XP Home Edition)
512 MB or more (Windows Vista)
1 GB or more(Windows 7)
• Display
Windows-compatible display having XGA (1024 x 768 pixels) or better resolution
• Free space of hard disk
100 MB minimum
490 BSDS Configulator
14
BSDS Configulator 491
14
492 BSDS Configulator
[Conversion tool]
(1) Parameter file conversion tool [BSD → BSDS]
The description is given mainly for the Configulator for BSDS from the next page.
14
BSDS Configulator 493
If the loader version of respective devices is old, the Configulator for the BSDS
Series will not be enabled. In such a case, terminate the MM and then launch the
Configulator for the BSDS Series.
Look at the Windows task bar to check whether the MM runs or not.
Follow the procedure below to terminate MM (description is for the right handed
mouse).
[1] Move the mouse cursor to the MM icon and click the right mouse button. “Exit
Message Manager” is displayed.
[2] Move the mouse cursor to “Exit Message Manager” and click the left mouse
button. The termination confirmation screen is displayed. Move the mouse cursor
to “Yes” and click the left mouse button.
[3] MM is terminated and the icon disappears from the task bar.
14
494 BSDS Configulator
14.3 Communications
Setting
Two methods are available to connect the servo amplifier to a PC.
The communications setting detail varies depending on the connection method. See
the following description and set the communications appropriately.
RS-232C/485 converter
(NW0H-CNV)
PC Loader
Setting method
(1) Select “Comm. Setup” from
Wizard Menu.
Notes
Set the same value between PA2_73 (communications baud rate) on the
amplifier side and the communications baud rate as a communications condition.
No. Parameter name Setting range Default value Change
14 PA2_73 Communications 0㹺㹺㹺 38400 [bps]ࠉ1㹺㹺㹺 19200 [bps] 0 Power
baud rate 2㹺㹺㹺 9600 [bps]ࠉ3㹺㹺㹺115200 [bps]
BSDS Configulator 495
PC Loader
Setting method
(1) Select “Comm. Setup” from
Wizard Menu.
Notes
Set the same value between PA2_73 (communications baud rate) on the
amplifier side and the communications baud rate setting* on the servo operator
side. (The initial value is 38400 bps for both.)
*) For the baud rate setting of the servo operator, refer to “Test Running “ in the
servo operator manual.
14
496 BSDS Configulator
Procedure for USB hardware search wizard (when using the servo operator)
For Windows 7
[1] Select “Browse my computer for driver
software (advanced) (R).”
14
BSDS Configulator 497
14
498 BSDS Configulator
14
BSDS Configulator 499
14
500 BSDS Configulator
14
BSDS Configulator 501
For Windows XP
[1] Using a USB cable, connect the PC with the
servo operator.
Install the USB driver.
Select “Install from a list or specific location
(Advanced)” and click “Next.”
14
502 BSDS Configulator
[2] Connect with Perform I/O check. Perform I/O monitor in the monitor mode to check.
the host If necessary, perform forced
controller and OUT signal output and forced
perform motion pulse output.
to check if the
sequence
program
functions
correctly.
Give commands from the host Use digital monitor in the monitor mode to check the
and check for motions. command pulse frequency and command cumulative
pulses.
[3] Install the motor Operate the motor in the final Use real time trace to check the motion waveform.
to the machine state to check for faults in the
and operate to motion.
check if the <Acquired waveform (reference)>
Ch1: Command pulse frequency
mechanical (analog)
equipment Ch2: Position deviation (analog)
functions Ch3: Command torque (analog)
Ch4: INPOS (digital)
correctly.
14
BSDS Configulator 505
You can show the interval between two points, overlap waveforms, perform FFT
analysis, copy the screen, show parameter data of the acquired waveform, save the
waveform (in a CSV file), or do other things.
Tabs
Tracing procedure
[1] Select the desired waveform.
[2] Select the sampling time.
[3] Press the “START/STOP” button to start to trace.
[4] Press the “START/STOP” button to stop tracing.
[Example of analog signal selection screen] [Example of digital signal selection screen]
14
BSDS Configulator 507
waveform to be observed.
0.250 0.125
0.500 0.25
1 0.5
2 1
5 2.5
10 5
20 10
50 25
100 50
200 100
You can show the interval between two points, overlap waveforms, perform FFT
analysis, re-load the waveform, copy the screen, show parameter data of the
acquired waveform, save the waveform (in a CSV file), or do other things.
14
508 BSDS Configulator
Tracing procedure
[1] Select the desired waveform.
[2] Enter trigger conditions.
[3] Select the sampling time.
[4] Enter the trace number starting at the trigger position.
[5] Press the “START/STOP” button to start to trace.
If trigger conditions are satisfied, the waveform is acquired and the procedure is
automatically stopped.
Trigger setting
Both analog and digital waveforms can be used for the trigger setting*.
* The trigger setting is only for the single channel.
14
BSDS Configulator 509
(2)
(1)
(3)
(4)
Select [Monitor] → [Digital monitor] to show the overshoot unit amount and settling time
at real time.
14
510 BSDS Configulator
14.6.3 Monitor
The state of the servo amplifier and servomotor is monitored.
Send parameters ((2) and (3)) while the servomotor is stopped to make sure of safety.
Otherwise movement characteristics may change, possibly giving damage to equipment.
14
512 BSDS Configulator
* The resonance frequency is not the one suppressed with the notch filter.
Perform servo analyze to check this resonance frequency.
This resonance frequency appears as a set with the anti resonance frequency,
and the value is about twice the anti resonance frequency.
14
BSDS Configulator 515
(2) Homing
Press the "Homing" button to start the motor according to the setting of
homing-related parameters PA2_06 through _14.
After the homing, the motion is finished.
14
516 BSDS Configulator
14
BSDS Configulator 517
14
518 BSDS Configulator
(11) Teaching
Launch the teaching by selecting
[Test running] →[Teaching].
Data are written to the address selected for the feedback current
position shown here.
* The address to which the teaching was executed will have the ABS
14 type command method. Other setting will not be changed.
BSDS Configulator 519
(a)
(b)
14
520 BSDS Configulator
Notes
• Operation conditions and I/O signal functions are the same as those of motor
connection state.
• Be sure to supply the main power (L1, L2 and L3) to the amplifier as a condition
for operation.
• Simulation follows the encoder bit count setting. Enter the encoder bit count.
• No current flows in the motor. (Transistors in the main circuit do not turn on or off.)
• The motor current, effective torque, OL thermal value and regenerative resistor
thermal value do not change.
• The overload warning does not function.
• Under torque control, simulation proceeds in the powering state. The motor rotates
in the same direction as the sign included in the torque command. The speed at
the time follows the setting of easy tuning speed setting (PA1_21).
• INC/ABS system selection (PA1_2) is handled as 0 (INC) internally. (The absolute
system is not simulated.)
• To exit from the sequence test mode, turn the control power (sL1, sL2) of the
amplifier off.
Startup screen
14
BSDS Configulator 521
During servo analyze operation, a torque is added three times. For this reason, the
servomotor actually moves. Note that the motor may turn substantially according to
some vibration torque settings. (Enter a suitable allowable stroke setting to set a limit.)
Each setting
(1) Mode
In case of horizontally driven equipment, select “Normal.” In case of vertically
driven equipment, select “UpDown.”
(2) Notch filter
Select “Disable” to check mechanical characteristics such as the resonance
point.
Select “Enable” to check effects of the notch filter.
(3) Adds vibration torque
Larger the value, better the accuracy. But the shock is larger, causing a larger
burden to the equipment. In regular cases, select the default setting (50%).
(4) Permission stroke 14
An error is caused if the servomotor moves beyond this reference value. A travel
of the rotation setting is not guaranteed.
522 BSDS Configulator
Starting method
Select [Diagnosis] → [Diagnosis Menu] from the menu or click the icon to start.
Select [Diagnosis] → [Diagnosis Menu] from the menu or click the icon to start.
Reference screen
Operation method
Select from the list of "Operation being started" (1) in the screen above.
Press the "START/STOP Diagnosis" button to show the amplifier state and estimate the cause of
immobility.
RJ-45
(for the connection to servo amplifiers)
PC Loader
14
524 BSDS Configulator
• Monitor
The alarm history stored in the servo operator memory can be monitored.
• Edit parameters
Four parameters stored in the servo operator memory can be checked and edited.
In addition, new parameters can be registered to the servo operator memory.
• Edit positioning data
Two pieces of positioning data stored in the servo operator memory can be
checked and edited.
In addition, new positioning data can be registered to the servo operator memory.
• Communications setup
The communications conditions between the servo operator and the PC can be
set.
For the explanation of buttons on each screen, refer to the PC loader help.
14
BSDS Configulator 525
How to convert the file from the parameter file for BSD series to the one for BSDS
series is explained on the next page.
Reference screen
14
526 BSDS Configulator
Operation method
Loading the parameter file
[1] Click “File Load” on the parameter file screen to display the window below.
[2] The file path name of the loaded parameter file is displayed.
In addition, the information regarding the file appears in the Detailed information
part including [Model type before conversion].
If the parameter file for an amplifier for optional item (Z No.) is selected, an error message
appears.
14
BSDS Configulator 527
14
528 BSDS Configulator
■ When “Yes” is selected with gain system parameter conversion, the motor models
before conversion and after conversion are dealt as the same in gain system parameter
conversion. Therefore, the data of motor model after conversion is set same as the motor
model before conversion.
Motor setting before conversion Motor setting after conversion Remarks
BSMS(750W or less)
BSM0100 N00
BSM0200 N00
BSM0400 N00
BSM0750 㻱㻓㻓
BSM1000 N01 BSMS(Rated rotation speed:2000r/min)
BSM1500 N01
BSM2000 㻱㻓㻔
Conversion execution
[7] After the parameter file is loaded and the conversion condition
setting is complete, click the “conversion execution”.
14
530 BSDS Configulator
The conversion results of the parameter are color coded in (3)(4)(5) on the
conversion result screen.
14
BSDS Configulator 531
࣬Make sure to check all the conversion results in theBSDS parameter file of conversion
result and adjust accordingly before writing the data into the amplifier.
࣬To adjust the conversion result, use “parameter edit” in “BSDS configulator”.
࣬After the conversion result have been checked and adjusted appropriately with BSDS
configulator, write the parameters into the amplifier by “Send all”.
14
532 BSDS Configulator
[Conversion result]
(None):Parameter for none object conversion.(Initial Value)
*1:Converted parameter.
*2:It is a parameter outside the range according to the conversion result.(Initial Value)
*3:Parameter for which re-setting and readjustment are necessary.
*4:Parameter that cannot be converted because pertinent function is not provided.
*11
[Before of conversion] [After of conversion]
No. Actual value PA Parameter name Actual value Value range Initial value Conversion result
1_01 Control mode selection 6 0:Position 1:Speed 2 0 *1
SYP99 0 -> 1_02 INC / ABS system selection 0 0:Incremental system 0 *1
SYP78 1 -> 1_03 Command pulse form selection 1 0:Command pulse / d 1 *1
SYP80 0 -> 1_04 Rotation direction selection 0 0:CCW rotation at forw 0 *1
1_05 Number of command input puls 0 0:Electronic gear(PA1 0
SDP91 8 -> 1_06 Numerator 0 of electronic gear 128 1 to 4194304 16 *1
SDP92 1 -> 1_07 Denominator of electronic gear 1 1 to 4194304 1 *1
SYP79 2048 -> 1_08 Number of output pulse per rev 2048 0:Electronic gear for o 2048 *1
.
.
.
*6 *3
*1 *7 *4
*5 *10
*2 *8
*9
*11
14
Appendixes 533
15
15
534 Appendixes
Command position
Filter
Command Command
pulse cumulative Command command Speed Command
frequency pulse speed deviation Peak torque
speed torque
Electronic DC link
gear Peak voltage
calculation
Diagram
Inertia of load
estimation and
Position calculation
deviation
Derivation Encoder
Electronic
gear Feedback Motor Calculation of
Feedback Load inertia effective value
speed current
cumulative pulse ratio
Effective
Feedback
torque
position
15.1 Status Indication Block
Appendixes 535
15
536 Appendixes
Applicable model
Frame2, Frame3, Frame4
15
Electronic gear
PA1_05 : Number of command input pulses per
revolution
PA1_53 : PA1_51 : Moving PA1_52 : Low-pass
PA1_06 : Numerator 0 of electronic gear
Command Command pulse average S-curve filter(for S-curve)
PA1_07 : Denominator of electronic gear
PA2_51 : Numerator 1 of electronic gear ratio smoothing function time time constant
PA2_52 : Numerator 2 of electronic gear ratio
PA2_53 : Numerator 3 of electronic gear ratio
Friction compensation
PA1_92 : Speed range for friction compensation
PA1_93 : Coulomb friction torque for
compensation
Position Speed
detection Encoder
detection
PA1_58 : Feed forward gain 1
PA1_67 : Feed forward gain 2
15.3 Control Block Diagram
Appendixes 537
15
538 Appendixes
15
Appendixes 539
15
Appendixes 541
15
44 Positioning extended function - -
542 Appendixes
Parameters marked in the table are enabled in the corresponding control mode.
15
Appendixes 543
15
544 Appendixes
15
Appendixes 545
15
546 Appendixes
When applying the servo system to a mechanical system, take care of the following points.
(1) Reduction ratio
Use nearly at the rated speed (maximum rotation speed) of the motor to take
advantage of the servomotor power. The continuous output torque at the
maximum rotation speed is smaller than the rated torque.
(2) Preload torque
The load torque of a preloaded screw is large while the rigidity is increased. For
the friction torque caused by the preload, refer to the specifications of the ball
screw.
(3) Retention torque
The servomotor keeps outputting the retention force in the stopping state of a
15 hoisting machine.
Use of a retention brake is recommended if the time allows.
Appendixes 547
Mechanism Features
Chain drive
Feed roll
Table indexing
Spindle drive
15
548 Appendixes
Module
Chain size
No. Pitch No. Pitch
15 4.762 80 25.4
25 6.35 100 31.75
35 9.525 120 38.1
40 12.7 140 44.45
50 15.875 160 50.8
60 19.05 180 57.15
15
Appendixes 549
(1) Calculate the motor speed. (2) Calculate the load inertia according to the
configuration of the machine.
Calculate the moment of (3) Calculate the load torque according to the
(2)
inertia of load.
configuration of the machine.
Calculate the load torque (4) Temporarily select the motor capacity.
(3)
TL.
(5) Check the shortest acceleration/
deceleration time. If the time is designated,
calculate the necessary
Temporarily select the
acceleration/deceleration torque.
(4) motor capacity.
(6) Create the torque pattern according to the
Calculate the shortest operation pattern.
(5) acceleration/deceleration time.
(Calculate the acceleration/
deceleration torque.)
(7) Calculate the effective torque according to
the torque pattern.
(6) Create the torque pattern.
(8) If the effective torque (Trms) is smaller than
the rated torque (TR), operation can be
Calculate the effective made with the designated operation
(7) torque.
pattern.
End
15
550 Appendixes
Calculation of inertia
Shape
15
Appendixes 551
Conversion
Ball screw
Feed roll
15
552 Appendixes
Ball screw
Reduction ratio
GL
Screw lead
: Friction coefficient BP: Screw lead [mm]
L
W, W1: Mass of moving parts [kg]
Rotation speed of
motor shaft
N W2: Mass of counterweight [kg]
GL: Reduction ratio (no unit) F: Thrust [kg]
Hoisting (vertically)
Descending (vertically)
At a stop (vertically)
Traveling speed
V
Reduction ratio
GL
: Friction coefficient D: Diameter [mm]
Rotation speed of
W, W1: Mass of moving parts [kg]
motor shaft
N W2: Mass of counterweight [kg]
Diameter of pinion
D GL: Reduction ratio (no unit)
Hoisting (vertically)
Descending (vertically)
At a stop (vertically)
15
Appendixes 553
• Acceleration torque
(JM+ JL) 2 (N)
TAC = TL+
60( tAC )
• Deceleration torque
(JM+ JL) 2 (N)
TDC = TL-
60( tDC )
where
tAC : Acceleration time [s]
TAC : Acceleration torque [Nm]
tDC : Deceleration time[s]
2
TDC : Deceleration torque [Nm]
JM : Inertia of servomotor [kgm ]
2
TMAX : Max. torque [Nm]
JL : Inertia of load converted to motor shaft [kgm ]
: Rotation speed [r/min]
TL : Load torque converted to motor shaft [Nm]
15
tMIX : Shortest acceleration/deceleration time [s]
554 Appendixes
Travel
speed
Time
Torque pattern
Time
tAC tL
2 2 2
(TAC tAC) + (TL tL) + (TDC tDC)
Trms =
tCYC
Obtain the sum of each of the product of the squared output torque multiplied by
the output time and divide the sum by the cycle time, and obtain the square root
of the result.
(8) Trms ≤ Tr
If the effective torque is equal to or smaller than the rated torque, continuous
operation in the designated operation pattern is possible.
15
Appendixes 555
Regenerative power during constant speed feed (E2) Mainly in lowering cycle
E2[J] = (2 /60) TL[Nm] N[r/min] tL TDC : Deceleration torque [Nm]
2
P 0: No external regenerative resistor is necessary. - (200 2)
2
P>0: The external (internal) regenerative resistor is = 3902 - (200 2)
necessary.
Calculate the average regenerative power (P) of each cycle of the operation pattern1
to check if P is within the regenerative resistor capacity. If it is not, an external
regenerative resistor is necessary.
15
556 Appendixes
Mechanical configuration
Servomotor
(15) Transfer weight [W] : 20 kg (11) Friction factor [ ] : 0.1 N
(16) Deceleration ratio [GL] : 1 1 (12) Screw lead [BP] : 10 mm
(17) Mechanical efficiency [ ] : 0.9 (13) Screw length [L] : 500 mm
(18) Load thrust [F] : 0 kg (14) Screw dia. [D] : 20 mm
Operation profile
15
Appendixes 557
3 4
7.85 10 500 20 2
= ( 1/1)
32 1000 1000
-4 2
= 0.6 10 kg m
-4 2
= 0.5 10 kg m
-4 2
JL = J1 + J2 = 1.1 10 kg m
shaft [Nm]
: Friction factor
15
558 Appendixes
The motor that satisfies the capacity selection condition (1) and (2) is:
GYS201D5-HB2 (0.2 kW)
-4 2
(TR = 0.637 Nm, J M = 0.135 10 kgm , TMAX = 1.91 Nm)
= 0.021 s
(JM + JL) 2 N
TAC = TL +
60 (tAC)
-4 -4
(0.135 10 + 1.1 10 ) 2 3000
= 0.03 +
60 0.05
= 0.81 Nm
[Deceleration torque]
(JM + JL) 2 N
TDC = TL -
60 (tDC)
-4 -4
(0.135 10 + 1.1 10 ) 2 3000
= 0.03 -
60 0.05
= -0.75 Nm
15
Appendixes 559
0.5 s /cycle
Toque 0.81 Nm
[Nm]
0.03 Nm
Time
[s]
-0.75 Nm
This profile is based on calculation selection. The operation cycle time supposes 0.5 s.
2 2 2
(TAC tAC) + (TL tL) + (TDC tDC)
Trms =
tcyc
2 2 2
(0.81 0.05) + (0.03 0.05) + (-0.75 0.05)
= 0.5
= 0.35 Nm
shaft [Nm]
15
560 Appendixes
-5.9 J
Constants
■ 200 V series
0.1 0.0371
440
0.2 0.24
0.4 0.42 660
0.75 1.43
BSMS
1.0 6.26
1360
1.5 8.88
2.0 12.14
3.0 17.92 1800
15
Appendixes 561
15.6 Replacement
(from BSD)
15.6.1 Overview
This section describes the procedure of replacement to BSDS using the existing
BSD series motor (hereafter called “W motor”).
Target BSM motors 100w to 2.0kW
BSDS series
BSD series
Amplifier type Frame
motor type
no.
BSM0100C BSDS0100
1a
BSM0200C BSDS0200
BSM0400C BSDS0400 1b
BSD
BSM0750C BSDS0750 2a
BSM1000C * BSDS1000
2b
BSM1500C * BSDS1500
BSM2000C * BSDS2000 3a
15
562 Appendixes
Purchase
Motor power cable Existing item can be used.
(1) To be purchased.
Motor power connector
(Shared with power supply connector.)
(2) Power supply connector To be purchased.
(3) Sequence I/O cable Existing item can be used.
(4) Encoder cable To be purchased.
To be purchased.
(5) DC circuit connector (Not necessary if no external regenerative resistor is
used.)
: cable length
Cable processing
(1) Motor power cable
servo amplifier (Frame1)
Cut the motor power cable
connector part on the amplifier
side, and then connect it to the
motor output side of the power
supply connector for BSDS.
(2) Power supply cable
Cut the power supply cable
connector part for BSD, and
then connect it to the power
Cut here.
supply side of the power supply
connector for BSDS.
(3) Sequence I/O cable
Cut here.
If the wiring of pulse is used with
an open collector, be sure to cut
Connection with a BSM motor(100W to 400W) the no. 7 pin (CA) and no.20
pin (CB) on the amplifier-side
connector.
(4) Encoder cable
Purchase an encoder cable for BSDS. Or, exchange the amplifier-side connector of
the existing encoder cable.
(5) DC circuit connector
This connector is used to connect the external regenerative resistor. Connect this to
the 2-3 terminal (RB1-RB2 terminal). This connector is not necessary if no external
15 regenerative resistor is used.
Appendixes 563
Purchase
Motor power cable Existing item can be used.
(1)
Motor power connector To be purchased.
(2) Power supply connector To be purchased.
(3) Sequence I/O cable Existing item can be used.
(4) Encoder cable To be purchased.
(5) DC circuit connector Supplied with the amplifier.
: cable length
Cable processing
15
564 Appendixes
BSM motor
The table below shows the cables and the connectors for the BSM motor and the
servo amplifier.
Purchase
Motor power cable Existing item can be used.
(1)
Motor power connector To be purchased.
(2) Power supply connector To be purchased.
(3) Sequence I/O cable Existing item can be used.
Purchase the connector for the
(4) Encoder cable
amplifier side only.
(6) DC circuit connector Supplied with the amplifier.
: cable length
Cable processing
servo amplifier (Frame2,3)
Cut here.
Cut here.
15
566 Appendixes
Before using the parameters. be sure to check the converted result with the parameter
file conversion tool.
Parameters to be set
When used in combination with a W motor, set the Smart parameter PA2_99:
encoder selection to 1: 17 bits. In addition, set the motor model with Smart
parameter PA2-98. For the motor model and the setting value, see the table
below. It is necessary to match the amplifier frame with the servo motor capacity
for setting.
15
Appendixes 567
15
568 Appendixes
15.7 Precautions on
Functions
Monitor display of motor temperature
When combined with a BSM motor, the motor temperature is always output and
displayed as 0 C° (for the following three items).
• Monitor 1 and 2 (Motor temperature output on analog monitors MON1 and MON2)
• Touch panel (Motor temperature display in the monitor mode [on_24])
• PC loader (Motor temperature display in the digital monitor)
15
Appendixes 569
BSD BSDS
Applicable
Capacity External dimension External dimension
motor [kW]
Rated speed [mm] [mm]
W H D W H D
0.1
45 160 165 40 160 165
3000 0.2
[r/min] 0.4 45 160 165 40 160 165
15