ILLUSTRATED SPARE PART LIST

FOR

3R1040T ENGINE
FOR POWER GENERATION
A/C – GOEM

APPLICATION CODE NO.

3H.8403

KIRLOSKAR OIL ENGINES LIMITED

A Kirloskar Group Company
Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.co.in

MARCH - 2016 PUBLICATION NO. 3H.382.28.0.00-REV.01

1
 GROUP INDEX
APPLICATION CODE 3H.8403

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 AIR INTAKE SYSTEM 3H.08PM.01 1 4,5
2 AIR PIPE 3H.504.2 1 6
3 ALTERNATOR COUPLING FASTNERS 3H.09PK.01 1 7
ALTERNATOR MOUNTING AND BELT
4 GUARD (TURBO)WITH POLY V BELT 4H.1484.7 1 8,9
PULLEY 6PK (2R TO 4RTA)
5 ALTERNATOR PULLEY 4H.1484.12 1 10
6 ANTI VIBRATION MOUNTING 3H.12PM.01 1 11
7 BREATHER HOSE 3H.13PM.01 1 12
8 BREATHER PIPE 3H.028.5 1 13
9 CHARGING ALTERNATOR 12V, 3H.315 1 14
10 CLAMP ASSEMBLY 3H.10PM.03 1 15
11 CONTROL PANEL CONNECTOR ASSEMBLY 4H.16PK.02 1 16
12 COOLING SYSTEM 3H.10PM.04 1 17
13 COOLING SYSTEM 3H.10PK.01 1 18,19
CRANK PULLEY FOR POLY V
14 4H.1295.5 1 20
BELT 6PK (2R TO 4RTA)
15 CRANK SHAFT (EN 9) 3H.299 1 21
16 CRANKCASE (3R TA) 3H.501 1 22 TO 25
17 CYLINDER HEAD 3H.971 1 26 TO 28
18 CYLINDER LINER.(105 DIA) 2H.008 3 29
19 DELIVERY BODY. 2H.013 1 30
DIPSTICK S/F FABRICATED
20 4H.1143.1 1 31
MODIFIED OIL SUMP
21 EGR CAMSHAFT FOR 3R1040TA / TC CPCB II 3H.003.2 1 32
22 ENGINE WIRING HARNESS 3H.27PM.04 1 33
ENGINE MOUNTING FOOT
23 2H.124 1 34
(FOR PACKING PURPOSE)
24 ENGINE MTG.FOOT (G.E SIDE) 4H.228 1 35
25 EXHAUST DIFFUSER 3H.518 1 36
26 EXHAUST MANIFOLD 3H.503 1 37
27 EXHAUST SYSTEM 3H.11PK.01 1 38,39
28 FAN & SPACER ASSEMBLY 3H.03PM.01 1 40
29 FLANGE AND FASTENERS FOR TAIL PIPE 4H.21PK.02 1 41
30 FLYWHEEL & FLYWHEEL HOUSING (3R/4R) 3H.04PM.01 1 42
31 FUEL FILTER AND MOUNTING 3H.241.1 1 43
FUEL INJECTION PUMP FOR 3R1040TC
32 3H.1007.3 1 44,45
ENGINE (42 HP @ 1500 RPM) FOR CPCB II
33 FUEL PIPING & MUD FILTER 3H.15PM.01 1 46
34 FUEL PUMP GEAR. 2H.011 1 47
35 FUEL TANK UNIT ASSEMBLY 2H.22PM.01 1 48
36 GEAR CASING (MACINING) 3H.962 1 49,50
37 HEAT SHIELD 3H.504.1 1 51
38 HIGH PRESSURE PIPE SET (6 X 2.0 X 550) 3H.1009 1 52
39 INJECTOR ASSEMBLY 4H.1429.4 3 53

2
 PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
40 INLET MANIFOLD 3H.502.2 1 54
INTERMEDIATE GEAR AND SUPPORT
41 4H.237.1 1 55
FOR COMBINED GEAR CASING
42 K OIL PREMIUM 15 W 40 CI4 82.110.16.1.00 9 56
43 KIT GROUP S/F CANOPY (3RT-CPCB II) 3H.139.5 1 57
L.O.PUMP INTERMEDIATE
44 4H.372 1 58
GEAR AND SUPPORT
45 LEAK OFF PIPE CPCB, M12 U 3H.292 1 59
LEVEL1 KG934 CONTROLLER &
46 4H.16PK.05 1 60,61
CONNECTOR ASSEMBLY
47 LIFTING HOOK (TURBO ENGINE) 4H.170 1 62
LUB OIL PUMP (S/F WITHOUT
48 4H.537 1 63,64
INTERMEDIATE GEAR)
49 LUB. OIL HEADER AND FILTER 4H.144.8 1 65,66
50 LUBE OIL DRAIN ARRANGEMENT 3H.14PM.01 1 67
OIL SEAL HOUSING
51 2H.039 1 68
(PG S/F SHEET METAL SUMP)
52 OIL SUMP (PRESSED) 03.829 1 69
53 PISTON AND CON ROD ASSEMBLY 3H.106.3 3 70,71
54 POLY V BELT (FENNER, 6PK-1190) 4H.1493 1 72
55 PUSHROD & TAPPETS 2H.007 3 73
56 ROCKER COVER 3H.190.3 1 74
57 RADIATOR 3H.291.94.0.PR 1 75
58 SENSOR UNIT 4-20mA 4H.01PM.07 1 76
59 SET OF STICKERS 2H.23PM.01 1 77,78
60 STARTER MOUNTING ASSEMBLY 4H.06PM.02 1 79
61 STOP SOLENOID ASSEMBLY 4H.02PM.01 1 80
62 SUCTION HOSE ASSEMBLY 3H.08PM.02 1 81
SUCTION TUBE (4R1040T
63 4H.941 1 82
FABRICATED SUMP 35 DEG INCL)
64 THERMOSTAT AND MOUNTING (RH) 3H.061.3 1 83,84
65 THERMOSTAT PLUG 46.260.8 1 85
66 TURBOCHARGER FOR 3R1040TA / TC CPCB II 3H.1008.2 1 86
TURBOCHARGER LUB OIL
67 3H.505 1 87
SUPPLY ARRANGEMENT
TURBOCHARGER OIL
68 3H.505.1 1 88
DRAIN ARRANGEMENT
69 VALVE ROCKER ASSEMBLY 3H.519 1 89,90
70 WATER PUMP (282.5 CRS) 4H.052 1 91
WATER PUMP PULLEY FOR
71 4H.1483 1 92
POLY V BELT 6PK (2R TO 4RTA)
72 SET OF JOINTS 3H.410.02 1 93
73 SET OF COPPER WASHERS 3H.410.03 1 95
74 SET OF 'O' RINGS 3H.410.04 1 96
75 SET OF BEARINGS 1 97

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION

AND DESCRIPTIONS ARE NOT BINDING.

3
TITLE: - AIR INTAKE SYSTEM GROUP: - 3H.08PM.01

11

10
9

3
2 4
12
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
AIR CLEANER BRACKET
*1 3H.08PM.10.0.00 1 OF SR. NO. 2
ASSEMBLY TO 4
2 3H.415.05.0.PR BRACKET FOR AIR CLEANER 1
3 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 4
4 50.506.10.000. PLAIN MACHINED WASHER - M10 4
CONSISTING
*5 3H.08PM.20.0.00 AIR CLEANER ASSEMBLY 1 OF SR. NO. 6 &
9 TO 13
AIR CLEANER ASSEMBELY 4.5
CONSISTING
6 3H.415.10.0.00 CUBIC METER(MAHALE MAKE:P- 1 OF SR. NO. 7,8
070815/02)
MAIN ELEMENT FOR AIR NOT
*7 04.586.03.0.00 1
CLEANER ILLUSTRTED
8 6H.411.08.0.00 VACCUATOR VALVE (1878417168) 1
AIR IN HOSE FOR 3H.415.10.0.00
9 3H.415.06.0.PR 1
AIR CLEANER
JUPITER T -BOLT CLAMP S/F 83MM
10 F6.377.16.0.00 1
O.D

4
TITLE: - AIR INTAKE SYSTEM GROUP: - 3H.08PM.01

11

10
9

3
2 4
12
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

RESTRICTION INDICATOR –
11 47.113.15.0.00 1
20”W.G.
12 50.003.10.020. SET SCREW – M10X1.5X20 – 8.8 4
13 50.506.10.000. PLAIN MACHINED WASHER – M10 4

5
TITLE: - AIR PIPE GROUP: - 3H.504.2

1
3

2 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.504.05.0.PR AIR PIPE 1
JOINT FOR AIR INLET PIPE
2 4H.223.11.0.00 1
(ARMSTRONG TS9013)
3 50.003.08.035. SET SCREW - M8X1.25X35 - 8.8 4
4 50.506.08.000. PLAIN MACHINED WASHER - M8 4
5 3H.504.03.0.PR HOSE (FOR TURBOCHARGER) 1
6 49.097.07.0.00 WORM DRIVE HOSE CLIP 32X48 2

6
TITLE: - ALTERNATOR COUPLING FASTNERS GROUP: - 3H.09PK.01

1
2

3
6
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 12
HARD WASHER (11 I.D. X 19 O.D. X
2 02.438.23.0.00 20
1.5 TH)
3 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 8
4 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 2
5 50.548.12.000. SPL. PLAIN WASHER - M12 2
6 50.505.10.000. SPRING WASHER - M10 8

7
TITLE: - ALTERNATOR MOUNTING AND BELT
GUARD (TURBO) WITH POLY V BELT GROUP: - 4H.1484.7
PULLEY 6PK (2R TO 4RTA)

18 7
4 9
19
8
23 5
3
7

10
20
21 6

12
11
17 13
16 22
14 15
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
ALTERNATOR MOUNTING KIT
*1 4H.1484.70.0.00 1 OF SR. NO.
FOR POLY V BELT 2 & 8 TO 21
MOUNTING SUBASLY. FOR CONSISTING OF
*2 4H.044.20.0.00 1 SR. NO. 3 TO 7
ALTERNATOR
3 48.175.07.0.00 BKT.FOR ALT 1
BUSH FOR ALTERNATOR (IN
4 48.067.04.0.00 1
BRACKET) 32MM
5 50.006.10.000. NUT - M10X1.5 - GR.8 1
DOWEL BOLT FOR ALTERNATOR
6 48.067.03.7.00 1
M10X1.5 (130MM)
7 50.506.10.000. PLAIN MACHINED WASHER - M10 2
8 50.003.10.040. SET SCREW - M10X1.5X40 - 8.8 2
9 50.506.10.000. PLAIN MACHINED WASHER - M10 6
ALTERNATOR PULLEY FOR MICO
10 4H.1484.12.0.PR 1
ALTERNATOR
LOCATING BOLT (FOR EYE BOLT)
11 4H.198.02.0.00 1
65MM

8
TITLE: - ALTERNATOR MOUNTING AND BELT
GUARD (TURBO) WITH POLY V BELT GROUP: - 4H.1484.7
PULLEY 6PK (2R TO 4RTA)

18 7
4 9
19
8
23 5
3
7

10
20
21 6

12
11
17 13
16 22
14 15
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

12 50.506.12.000. PLAIN MACHINED WASHER - M12 1
13 50.002.10.055. SET BOLT - M10X1.5X55 - 8.8 1
14 50.006.10.000. NUT - M10X1.5 - GR.8 3
15 4H.329.26.0.00 SWIVEL PIECE 1
16 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 1
17 50.548.08.000. SPL.PLAIN M/CED WASHER 1
18 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
19 50.506.06.000. PLAIN MACHINED WASHER - M6 2
20 F6.018.19.0.00 EYE BOLT 1
21 4H.561.01.0.00 SPACER 11 I.D. X 24 O.D. X 25.5 L 1
22 02.022.06.0.00 WASHER 1
BELT GAURD FOR ALTERNATOR
23 4H.198.07.0.00 1
(S/F COMBINED GEAR CASING)

9
TITLE: - ALTERNATOR PULLEY GROUP: - 4H.1484.12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ALTERNATOR PULLEY FOR
1 4H.1484.12.0.00 1
MICO ALTERNATOR

10
TITLE: - ANTI VIBRATION MOUNTING GROUP: - 3H.12PM.01

8
6
5
8
5
2
3
5

4
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ANTIVIBRATION MOUNTING (PGS-
1 2H.332.01.0.00 1B POLYBOND MAKE) FOR 4
2R/3R1040
2 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 8
3 50.548.12.000. SPL. PLAIN WASHER - M12 8
4 50.006.12.000. NUT - M12X1.75 - GR.8 4
5 50.506.12.000. PLAIN MACHINED WASHER - M12 8
6 50.003.12.055. SET SCREW - M12X1.75X55 - 8.8 2
7 50.003.12.045. SET SCREW - M12X1.75X45 - 8.8 2
8 50.505.12.000. SPRING WASHER - M12 4

11
TITLE: - BREATHER HOSE GROUP: - 3H.13PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.291.29.0.PR BREATHER HOSE 1
HOSE CLIP (30 MM) For
2 50.519.06.000. 2
48.019.02.0.00, 40.149.02.0.00

12
TITLE: - BREATHER PIPE GROUP: - 3H.028.5

2
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.028.06.0.PR BREATHER PIPE 1
2 2H.028.03.0.00 CLIP FOR BREATHER PIPE. 1
3 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 1
4 50.506.08.000. PLAIN MACHINED WASHER - M8 1

13
TITLE: - CHARGING ALTERNATOR 12V,
35 A, MICO MAKE K1 MODEL GROUP: - 3H.315
F 002 G1B 342 120 DEGREE MOUNTING.

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ASSEMBLY CHARGING
ALTERNATOR 12V, 35A, MICO
1 3H.315.01.0.00 1
MAKE K1 MOCEL NO.F 002 G1B 342
120 DEGREE MOUNTING

14
TITLE: - CLAMP ASSEMBLY GROUP: - 3H.10PM.03

5
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.073.04.0.00 UPPER CLAMP FOR PIPE 1
2 4H.073.05.0.00 LOWER CLAMP FOR PIPE 1
3 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 2
4 50.505.08.000. SPRING WASHER - M8 2
5 03.149.02.0.00 SPACER(11 X 20 X 6.5 L) 1

15
TITLE: - CONTROL PANEL CONNECTOR
GROUP: - 4H.16PK.02
ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
TYCO/MSSL MAKE CONNECTOR
*1 DV0.853.60.0.00 1 OF SR. NO. 2
FOR PANEL SIDE TO 6
4PIN CONNECTOR HOUSING TYCO NOT
*2 47.569.11.0.00 1
MAKE (MALE) TYPE-235304-1 ILLUSTRATED
50 AM. TERMINAL TYCO MAKE NOT
*3 47.569.12.0.00 4
(MALE) TYPE-280075-2 ILLUSTRATED
TPA FOR 4PIN CONNECTORTYCO NOT
*4 47.569.16.0.00 1
MAKE TYPE-72342-1- ILLUSTRATED
10PIN CONNECTOR HOUSING
NOT
*5 47.569.17.0.00 MSSL MAKE (MALE) TYPE- 250 1
ILLUSTRATED
SERIES
20AMP TERMINAL MSSL MAKE NOT
*6 47.569.18.0.00 10
(MALE) TYPE- 250 SERIES ILLUSTRATED

16
TITLE: - COOLING SYSTEM GROUP: - 3H.10PM.04

6
4

6
3
6
2

6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.10PM.20.0.00 WATER CONNECTION ASSEMBLY 1 OF SR.NO.-
2 TO 7
PIPE (FROM RADIATOR OUTLET
2 3H.282.05.0.PR 1
TO WATER PUMP INLET)
HOSE (PIPE TO WATER PUMP)
3 4H.073.02.0.00 1
(45X45X80L)
HOSE (THERMOSTAT TO
4 3H.291.36.0.PR 1
RADIATOR)
HOSE FROM WATER PUMP IN TO
5 3H.291.34.0.00 1
RADIATOR OUTLET
6 4H.1712.24.0.00 HOSE T-BOLT CLAMP (DIA. 55-65) 5
7 49.097.01.0.00 WORM DRIVE HOSE CLIP 38X54 1

17
TITLE: - COOLING SYSTEM GROUP: - 3H.10PK.01

9
8
6
7
5

7
6
8
9

2
13 3
12 4
11
14
15 16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
RADIATOR AND MOUNTING
*1 3H.10PM.10.0.00 1 OF SR.NO.-
ASSEMBLY 2 TO 9
ANTIVIBRATION MTG.-
2 48.213.08.0.00 2
BOTTOM,RADIATOR.
3 50.548.10.000. SPECIAL PLAIN WASHER - M10 2
4 50.006.10.000. NUT - M10X1.5 - GR.8 2
5 3H.291.04.0.00 STAY FOR RADIATOR 2
6 6H.019.06.0.00 RUBBER BUSH 8
7 6H.019.07.0.00 BUSH STEEL 8
8 6H.019.08.0.00 SPECIAL WASHER 8
9 50.006.12.000. NUT - M12X1.75 - GR.8 8
CONSISTING
*10 4H.10PM.30.0.00 RADIATOR DRAIN ASSEMBLY 1 OF SR.NO.-
11 TO 16
ADAPTOR FOR DRAIN COCK (1/2"
11 3H.153.02.0.00 1
BSP MAIL)
12 50.506.14.000. PLAIN MACHINED WASHER - M14 2
13 50.009.14.000. LOCK NUT - M14X1.5 - GR.8 1

18
TITLE: - COOLING SYSTEM GROUP: - 3H.10PK.01

9
8
6
7
5

7
6
8
9

2
13 3
12 4
11
14
15 16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

14 3H.153.21.0.00 DRAIN COCK 1
15 3H.153.08.0.00 PLUG (1/2" BSP) FOR DRAIN COCK 1
SPRING BAND CLIP ( KLIPCO/
16 2H.112.01.0.00 1
NOMINAL DIA. 10 ) )

19
TITLE: - CRANK PULLEY FOR POLY V BELT
GROUP: - 4H.1295.5
6PK (2R TO 4RTA)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CRANK SHAFT PULLEY
1 4H.1295.06.0.00 1
S/F GEAR CASING
2 4H.370.02.0.00 BOLT FOR CRANK PULLEY 5

20
TITLE: - CRANK SHAFT (EN 9) GROUP: - 3H.299

3
9

10

7
4
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CRANK SHAFT ASSEMBLY WITH
*1 3H.299.10.0.00 1 OF SR. NO.
GEAR ( EN 9 ) 2 & 7, 8
CONSISTING OF
CRANK SHAFT ASSEMBLY W/O SR. NO. 3 TO 6
*2 3H.299.20.0.00 1 NOT SUPPLIED
CR'GEAR ( EN 9 )
LOOSE
NOT SUPPLIED
3 3H.299.01.0.00 CRANKSHAFT (FINISH) 1 LOOSE
NOT SUPPLIED
4 03.005.07.0.00 COUNTER WEIGHT-FINISHED 4 LOOSE
HARD WASHER ( 13 I.D X 21O.D X
5 02.005.04.0.00 8
1.5 TH )
SOCKET HEAD BOLT -
6 04.005.12.0.00 8
M12X1.75X60 -10.9
7 4H.371.02.0.00 CRANKSHAFT GEAR 1
8 50.401.06.025. DOWEL PIN 2
NOT SUPPLIED
9 P2.020.09.0.00 DEFLECTOR FOR OIL SEAL 1 LOOSE
10 50.540.11.018. SPRING DOWEL 1

21
TITLE: - CRANKCASE (3R TA) GROUP: - 3H.501

8 36
23
3 24
4
7
6 19 22
20 21
18

5 16
39 15 17
35
34
37 25 29
27
38 32
14 30
27
13 33 9
11 10
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CRANKCASE ASSLY.WITHOUT
*1 3H.501.20.0.PR 1 OF SR. NO. 2
BEARINGS & 15 TO 25
CONSISTING
CRANKCASE (LINE BORING
*2 3H.501.10.0.PR 1 OF SR. NO. 3
OPERATION) TO 14
NOT SUPPLIED
3 3H.501.01.0.PR CRANKCASE (FINISH) 1
LOOSE
4 F6.007.34.0.00 SEALING CAP 5
5 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2
6 4H.001.05.0.00 SEALING CAP 2
CRANK SHAFT PLUG -
7 34.003.07.0.00 2
ALUMINIUM
8 34.003.08.0.00 WASHER FOR ALU.PLUG. 2
M.B.CAP (FWE)16.99 DIA.DOWEL NOT SUPPLIED
9 03.001.23.0.00 1
HOLE LOOSE
M.B.CAP (KHD)16.99DIA DOWEL NOT SUPPLIED
10 03.001.24.0.00 2
HOLES LOOSE

22
TITLE: - CRANKCASE (3R TA) GROUP: - 3H.501

8 36
23
3 24
4
7
6 19 22
20 21
18

5 16
39 15 17
35
34
37 25 29
27
38 32
14 30
27
13 33 9
11 10
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT SUPPLIED
11 4H.001.02.0.00 BEARING CAP(GEAR END)(FINISH) 1
LOOSE
BOLT FOR MB CAP(HEX HEAD)
12 03.001.22.0.00 8
M14X2X128
13 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 8
14 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 8
15 03.001.04.0.00 CAM BUSH 1
16 04.001.08.0.00 PRECOATED SCREW PLUG 1
17 50.508.19.000. COPPER WASHER (20X26) 1
18 03.001.07.0.00 SLOTTED PIN 5
19 4H.001.22.0.00 PRECOATED PLUG 4
20 50.508.10.000. COPPER WASHER (12X18) 5
21 4H.001.03.0.00 BLANKING PLATE FOR CAM BORE 1
JOINT FOR CAM BORE BLANKING
22 4H.001.14.0.00 1
PLATE
23 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
24 50.506.08.000. PLAIN MACHINED WASHER - M8 3
25 02.037.04.0.00 DIPSTICK GUIDE 1

23
TITLE: - CRANKCASE (3R TA) GROUP: - 3H.501

8 36
23
3 24
4
7
6 19 22
20 21
18

5 16
39 15 17
35
34
37 25 29
27
38 32
14 30
27
13 33 9
11 10
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*26 02.001.07.0.00 MAIN BRG TOP & BOTTOM 4
OF SR. NO. 27
27 02.001.87.0.00 MAIN BEARING HALF(STANDARD) 2
CONSISTING
THRUST RING PAIR-DRIVE
*28 03.001.18.0.00 1 OF SR. NO.
END,102 DIA.) 29,30
29 03.001.19.0.00 THRUST WASHER -DRIVE END,TOP 1
THRUST WASHER (DRIVE
30 03.001.21.0.00 1
END,BOTTOM)
CONSISTING
*31 B2.005.22.0.00 THRUST RING PAIR-G.E. 1 OF SR. NO.
32,33
32 B2.005.18.0.00 THRUST RING HALF(G.E.-TOP) 1
THRUST RING HALF(G.E.-
33 B2.005.19.0.00 1
BOTTOM)
34 50.602.14.000. PLUG (M14X1.5) 1
35 50.508.12.000. COPPER WASHER (14X20) 1
36 50.401.08.014. DOWEL 2
37 4H.156.90.0.00 OIL SPRAY NOZZLE (MODIFIED) 3

24
TITLE: - CRANKCASE (3R TA) GROUP: - 3H.501

8 36
23
3 24
4
7
6 19 22
20 21
18

5 16
39 15 17
35
34
37 25 29
27
38 32
14 30
27
13 33 9
11 10
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SUB. ASSEMBLY OF SPECIAL
38 4H.156.07.0.00 BANJO BOLT (FOR OIL SPRAY 3
NOZZLE.)
39 50.401.04.012. DOWEL PINS 3

25
TITLE: - CYLINDER HEAD GROUP: - 3H.971

21
20 28
17
19
24 23 5
18 6
25 12
14
4
9
10 22 13

16

11 26

27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CYLINDER HEAD ASSLY
*1 3H.971.30.0.PR 1 OF SR. NO. 2
COMPLETE. & 14 TO 22
CONSISTING
CYL. HEAD WITH VALVE GUIDE &
*2 3H.971.10.0.PR 1 OF SR. NO. 3,7
VALVE SEAT INSERTS & 11 TO 13
CONSISTING
*3 3H.971.20.0.PR CYL. HEAD WITH CORE PLUGS 1 OF SR. NO. 4
TO 6
4 3H.971.01.0.00 CYLINDER HEAD (FOR STAGE III) 1
CRANK SHAFT PLUG -
5 34.003.07.0.00 4
ALUMINIUM
6 34.003.08.0.00 WASHER FOR ALU.PLUG. 4
ASSEMBLY OF SEMIFINISH VALVE CONSISTING
*7 4H.007.39.0.00 6
GUIDE & SNAP RING OF SR. NO. 8
ASSEMBLY OF SEMIFINISH VALVE CONSISTING
*8 4H.007.38.0.00 1
GUIDE & SNAP RING OF SR. NO. 9,10
9 4H.007.02.9.00 VALVE GUIDE ( SEMI-FINISH) 1
10 02.022.18.0.00 WIRE SNAP RING 1

26
TITLE: - CYLINDER HEAD GROUP: - 3H.971

21
20 28
17
19
24 23 5
18 6
25 12
14
4
9
10 22 13

16

11 26

27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

VALVE SEAT INSERT (INLET)
11 4H.1432.02.9.00 3
SEMIFINISH
VALVE SEAT INSERT (EXHAUST)
12 4H.1432.03.9.00 3
SEMI-FINISH
13 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 3
14 06.631.02.0.00 VALVE SEAL 6
CONSISTING
*15 4H.1432.41.0.00 INLET & EXHAUST VALVE PAIR 1 OF SR. NO.
16,17
16 4H.1432.04.0.00 INLET VALVE 3
17 4H.1432.05.0.00 EXHAUST VALVE 3
18 34.013.13.0.00 CUP FOR VALVE SPRING. 6
19 02.022.13.0.00 VALVE SPRING 6
20 02.022.11.0.00 VALVE CUP 6
21 02.022.28.0.00 VALVE COLLET(3-GROOVE) 12
22 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 1
23 50.010.10.070. STUD - M10X1.5X70 - 8.8 3
24 4H.007.07.0.00 BOLT FOR CYLINDER HEAD. 14
25 50.506.10.000. PLAIN MACHINED WASHER - M10 3

27
TITLE: - CYLINDER HEAD GROUP: - 3H.971

21
20 28
17
19
24 23 5
18 6
25 12
14
4
9
10 22 13

16

11 26

27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

26 3H.009.06.0.00 GASKET FOR CYL.HEAD(1.22 MM) 1
3R1040 CYL.HEAD GASKET AS PER
27 3H.009.12.0.00 1
(3H.009.06.0.00) 1.1 THICK
28 50.006.10.000. NUT – M10X1.5 – GR.8 3
PLASTIC CAP FOR VALVE GUIDE NOT
*29 4H.007.37.0.00 6
PROTECTION ILLUSTRATED

28
TITLE: -CYLINDER LINER. (105 DIA) GROUP: - 2H.008

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CYLINDER LINER (105mm DIA.)A-
1 2H.008.01.0.00 1
GROUP
2 2H.008.07.0.00 O RING (FOR CYL.LINER) 2
O RING FOR CYLINDER LINER
3 2H.008.11.0.00 1
(VITON MATERIAL)

29
TITLE: - DELIVERY BODY GROUP: - 2H.013

7 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 2H.013.10.0.00 DELIVERY BODY ASSEMBLY 1 OF SR. NO.
2, 6 & 7
2 2H.013.01.0.00 DELIVERY BODY 1
3 50.002.08.045 SET BOLT - M8X1.25X45 - 8.8 3
4 50.506.08.000 PLAIN MACHINED WASHER - M8 3
5 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1
6 2H.014.01.0.00 DELIVERY TUBE 1
7 2H.014.02.0.00 ‘O’ RING (FOR DELIVERY TUBE) 2

30
TITLE: - DIPSTICK 35 DEG. S/F FABRICATED
GROUP: - 4H.1143.1
MODIFIED OIL SUMP

1
4H.1143.11.0.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ASSEMBLY DIPSTICK FOR
1 4H.1143.20.0.00 1
MODIFIED SUMP
O RING - DIPSTICK
2 03.036.01.0.00 1
(2X5, 21515 OR 21511)

31
TITLE: - EGR CAMSHAFT FOR
GROUP: - 3H.003.2
3R1040TA / TC CPCB II

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SUBASSLY OF EGR CAMSHAFT CONSISTING
*1 3H.003.30.0.PR 1
FOR 3R1040TA / TC CPCB II OF SR. NO. 2,3
INT. EGR CAMSHAFT FOR 3R1040
2 3H.003.02.0.PR 1
TC/TC (CHILLED CAST IRON)
3 03.006.04.0.00 CAM SHAFT GEAR 1
THRUST WASHER FOR
4 4H.003.02.0.00 1
CAM SHAFT
5 03.117.02.0.00 PIN 1

32
TITLE: - ENGINE WIRING HARNESS GROUP: - 3H.27PM.04

WATER TEMP.
SENSOR
D4
FUEL LEVEL
SENSOR
E

2
ID
RS
EC 1
TO
D

D7
NN

LOP SWITCH
CO

SIGNAL
1
ENGINE
D9 CONTROL UNIT

ST D3
STOP AR
D10 TE
SOLENOID R
3 D8
BODY
EARTHING

10 6 D5
CPS

8
4
5

OR
7

AT
TE 2
RN
AL D
SR.NO. PART NO. DESCRIPTION QTY. REMARKS
ENGINE WIRING HARNESS WITH
1 3H.578.50.0.PR 1
CPS 3R & 4-20mA GEMS SENSOR
2 3H.577.01.0.00 CPS MODUL 1
CLIP FOR FLEXIBLE PIPE WITH
3 34.151.03.0.00 2
SLEEVE
4 3H.905.15.0.PR RUBBER SLEEVE 16 DIA 2
5 22.118.01.0.00 RUBBER SLEEVE(12DIA) 1
6 3H.905.16.0.PR RUBBER SLEEVE 27 DIA 2
RUBBER SLEEVE FOR
7 3H.905.05.0.00 1
TEMP.SWITCH / SENSOR
RUBBER SLEEVE 38X10 FOR PR
8 46.252.02.0.00 1
GAUGE SENDOR
9 50.003.08.016 SET SCREW - M8X1.25X16 - 8.8 2
10 50.506.08.000 PLAIN MACHINED WASHER - M8 2

33
TITLE: - ENGINE MOUNTING FOOT
GROUP: - 2H.124
(FOR PACKING PURPOSE)

1 2

4 4
3 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CRANKCASE FOOT(GEAR
1 2H.124.03.0.00 1
END,FUEL PUMP SIDE)
CRANKCASE FOOT(GEAR
2 2H.124.04.0.00 1
END,STARTER SIDE)
3 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 4
4 50.506.12.000. PLAIN MACHINED WASHER - M12 4

34
TITLE: - ENGINE MTG.FOOT (G.E SIDE) GROUP: - 4H.228

4
4
3

1 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CRANKCASE FOOT
1 4H.228.01.0.00 1
(F P SIDE 225 HT.)
CRANKCASE FOOT
2 4H.228.02.0.00 1
(STARTER SIDE 225 HT.)
3 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 4
HARD WASHER
4 02.005.04.0.00 4
(13 I.D X 21O.D X 1.5 TH)

35
TITLE: - EXHAUST DIFFUSER GROUP: - 3H.518

7 3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.518.01.0.PR EXHAUST DIFFUSER 1
JOINT ( BET.TURBO
2 T4.122.14.0.PR 1
& EXHAUST DIFFUSER)
3 50.506.08.000. PLAIN MACHINED WASHER - M8 3
4 3H.518.02.0.PR BRACKET FOR DIFFUSER 1
5 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 5
6 50.548.08.000. SPL.PLAIN M/CED WASHER 5
7 T4.122.34.0.PR SOCKET HEAD BOLT (M8X22) 3

36
TITLE: - EXHAUST MANIFOLD GROUP: - 3H.503

7
6
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.503.01.0.PR EXHAUST MANIFOLD 1
S.S. JOINT FOR EXHAUST
2 P2.106.01.0.00 3
MANIFOLD
3 4H.107.02.0.00 SPACER(FOR EXT.MANIFOLD) 6
4 T4.122.26.0.PR SOCKET HEAD BOLT (M8X75) 6
5 T4.122.35.0.PR STUD (M8 X 20) 3
6 49.106.02.0.00 STANLESS STEEL NUT (M8) 3
7 50.506.08.000. PLAIN MACHINED WASHER - M8 3

37
TITLE: - EXHAUST SYSTEM GROUP: - 3H.11PK.01

15
16
18
17

19 11
13
8

9 12
10
4 2
5 3
6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.11PM.10.0.00 EXPANSION BELLOW ASSEMBLY 1 OF SR. NO. 2
TO 6
2 2H.135.03.0.00 EXPANSION BELLOW (TWO PLY) 1
JOINT FOR ADAPTOR ON
3 34.107.06.0.00 1
EX.MANIFOLD - SS MATERIAL
4 50.003.08.035. SET SCREW - M8X1.25X35 - 8.8 2
5 50.548.08.000. SPL.PLAIN M/CED WASHER 4
6 50.006.08.000. NUT- M8X1.25 - GR.8 2
CONSISTING
FLANGES AND FASTENERS
*7 3H.11PK.20.0.00 1 OF SR. NO. 8
FOR EXHAUST PIPE TO 13
FLANGE (AT SILENCER INLET
8 2H.154.02.0.00 & OUTLET) FOR 2R1040,3R1040 1
SILENT SET
FLANGE FOR 2.0" FLEXIBLE
9 34.265.03.0.00 1
EXHAUST PIPE
JOINT FOR ADAPTOR ON
10 34.107.06.0.00 1
EX.MANIFOLD - SS MATERIAL

38
TITLE: - EXHAUST SYSTEM GROUP: - 3H.11PK.01

15
16
18
17

19 11
13
8

9 12
10
4 2
5 3
6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

11 50.003.08.035. SET SCREW – M8X1.25X35 – 8.8 2
12 50.080.08.000. NUT (SS) – M8x1.25 2
13 50.548.08.000. SPL.PLAIN M/CED WASHER 2
CONSISTING
*14 3H.11PM.30.0.00 EXHAUST SILENCER ASSEMBLY 1 OF SR. NO. 15
TO 19
15 4H.792.60.0.PR EXHAUST SILENCER FOR 4R SET 1
16 50.003.10.040. SET SCREW – M10X1.5X40 – 8.8 4
17 50.506.10.000. PLAIN MACHINED WASHER – M10 4
18 50.548.10.000. SPECIAL PLAIN WASHER – M10 4
19 3H.160.13.0.00 JOINT FOR EXHAUST SILENCER 1

39
TITLE: - FAN & SPACER ASSEMBLY GROUP: - 3H.03PM.01

7
3
4

1
6

5
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.010.08.035. STUD - M8X1.25X35 - 8.8 4
2 48.212.01.0.00 RADIATOR FAN 17"DIA - PUSHER 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 8
4 47.051.01.0.00 SPACER FOR FAN 1
5 50.006.08.000. NUT- M8X1.25 - GR.8 4
6 50.540.09.016. SPRING DOWEL PIN 1
7 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4

40
TITLE: - FLANGE AND FASTENERS FOR TAIL
GROUP: - 4H.21PK.02
PIPE

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 1
FLANGE (AT SILENCER INLET &
2 4H.775.04.0.00 OUTLET) FOR 4R1040,4R1040T 1
SILENT SET
3 50.548.10.000. SPECIAL PLAIN WASHER - M10 8
4 50.003.10.040. SET SCREW - M10X1.5X40 - 8.8 4
5 50.006.10.000. NUT - M10X1.5 - GR.8 4

41
TITLE: - FLYWHEEL & FLYWHEEL HOUSING
GROUP: - 3H.04PM.01
(3R/4R)

6
7
8

10
9
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FLYWHEEL ASSEMBLY (COST
*1 4H.1171.10.0.00 REDUCTION FOR PG 1
APPLICATION)
FLYWHEEL (COST REDUCTION
2 4H.1171.01.0.00 1
FOR PG APPLICATION)
STARTER RING 121 TEETH, 3.175
3 03.035.02.0.00 1
MODULE
4 4H.1183.01.0.00 FLYWHEEL HOUSING SAE-3 1
BOLT FOR FLYWHEEL
5 03.035.03.0.00 10
(M10X35 LONG)
6 02.024.09.0.00 WASHER 8
7 50.052.10.040. SET BOLT-M10X40-10.9 8
8 4H.001.13.0.00 HOLLOW DOWEL (16 DIA) 2
9 50.508.14.000. COPPER WASHER (16X22) 1
10 50.602.16.000. CORE PLUG 16X1.5 1

42
TITLE: - FUEL FILTER AND MOUNTING GROUP: - 3H.241.1

4 5

8
6

6
8
9

7
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL FILTER 0.6 ltrs. SINGLE BOWL
1 03.922.40.0.00 1
SPIN ON (MICO NO. : F 002 H20 130)
FUEL PIPE FEED PUMP TO FUEL
2 3H.241.03.0.00 1
FILTER
3 3H.241.04.0.00 FUEL PIPE FUEL FILTER TO FIP 1
BRACKET FOR FUEL FILTER
4 3H.972.02.0.00 1
MOUNTING
5 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 2
6 50.506.10.000. PLAIN MACHINED WASHER - M10 4
7 50.504.04.0.00 BANJO BOLT - M14X1.5 2
8 50.508.12.0.00 COPPER WASHER (14X20) 4
9 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 2

43
TITLE: - FUEL INJECTION PUMP FOR 3R1040TC
ENGINE (42 HP @ 1500 RPM) GROUP: - 3H.1007.3
FOR CPCB II

15 7 8
13
1
9
14

5 10
11
10
3 17

4 16
2 15 12

5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FIP (PLAIN ELEMENT) FOR
1 3H.1007.04.0.00 3R1040TC_42HP@1500RPM (BOSCH 1
NO:E04028890000) FOR CPCBII
JOINT FOR FUEL PUMP
2 34.016.12.0.00 1
(NON ASBESTOS)
L.O.SUPPLY HOSE (FIP)
3 4H.006.01.0.00 1
M10 BANJO ENDS X 235 L
SPECIAL BANJO BOLT
4 03.660.07.0.00 2
(L.O.SUPPLY TO PUMP)
5 50.508.07.000. COPPER WASHER (10X14) 4
BANJO BOLT WITH
6 34.016.15.0.00 1
STRAINER (2 443 456 900)
7 50.504.04.000. BANJO BOLT - M14X1.5 2
BRACKET FOR ENGINE
8 4H.122.06.0.00 1
SPEED ADJUSTMENT
BAR FOR ENGINE
9 4H.122.07.0.00 1
SPEED ADJUSTMENT
10 03.065.04.0.00 KNURLED NUT 2

44
TITLE: - FUEL INJECTION PUMP FOR 3R1040TC
ENGINE (42 HP @ 1500 RPM) GROUP: - 3H.1007.3
FOR CPCB II

15 7 8
13
1
9
14

5 10
11
10
3 17

4 16
2 15 12

5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

11 03.065.05.0.00 SPHERICAL WASHER 2
O RING – DIPSTICK
12 03.036.01.0.00 2
(2X5,21515 OR 21511)
13 50.003.06.015. SET SCREW – M6X1X15 – 8.8 2
14 50.036.03.001. SPLIT COTTER PIN – 1/16”X1/2” 1
15 50.508.12.000. COPPER WASHER (14X20) 6
16 50.506.08.000. PLAIN MACHINED WASHER – M8 3
17 50.006.06.000. NUT – M6X1 – GR.8 1

45
TITLE: - FUEL PIPING & MUD FILTER GROUP: - 3H.15PM.01

9
2
7
2
9

4
3
5
10

8
9
2
1 11
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 47.278.01.0.00 WATER SAPARATOR 1
2 50.504.04.000. BANJO BOLT - M14X1.5 3
FUEL PIPE (PRE FILTER TO TANK
3 3H.289.05.0.PR 1
UNIT)
4 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 2
5 50.506.12.000. PLAIN MACHINED WASHER - M12 2
6 3H.289.06.0.PR FUEL PIPE (FILTER TO FEED PUMP) 1
FUEL PIPE RETURN WITH M12
7 3H.183.16.0.00 MALE PLUG & ,14 UNION NUT; 1
400MM LONG
8 2H.116.07.0.PR BRACKET (FOR FUEL PIPE) 1
9 50.508.12.000. COPPER WASHER (14X20) 6
CLAMP ASSEMBLY FOR TURBO
10 DV2.086.60.0.PR 1
OIL SUPPLY PIPE
11 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 1
12 50.506.10.000. PLAIN MACHINED WASHER - M10 1

46
TITLE: - FUEL PUMP GEAR GROUP: - 2H.011

4 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 2H.011.01.0.00 FUEL PUMP GEAR(FINISH) 1
HUB FOR FUEL PUMP
2 2H.011.02.0.00 1
GEAR(FINISH)
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
4 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 3

47
TITLE: - FUEL TANK UNIT ASSEMBLY GROUP: - 2H.22PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL TANK UNIT WITH 130
1 4H.1649.21.0.00 1
EFFECTIVE HEIGHT
2 50.003.05.020. SET SCREW - M5X0.8X20 - 8.8 4
3 50.506.05.000. PLAIN MACHINED WASHER - M5 4

48
TITLE: - GEAR CASING (MACINING) GROUP: - 3H.962

24 17 21
7 20
4
6 8
23
3 29
30 2
18 13
12
19
14
5 11 9

22 1
26
16
22 22 15 22
27 25 10
28

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.962.01.0.00 GEAR CASINING ( MACHINING ) 1
PRECOATED STUD (FOR
2 03.001.12.0.00 4
FUEL PUMP MOUNTING)
3 50.506.10.000. PLAIN MACHINED WASHER - M10 4
4 50.006.10.000. NUT - M10X1.5 - GR.8 4
5 34.001.23.0.00 DOWEL FOR GEAR CASING 2
SEALING WASHER (FOR
6 F6.040.01.0.00 1
OIL FILLING CAP)
7 F6.040.04.0.00 OIL FILLER CAP 1
8 4H.1235.13.0.00 JOINT FOR GEAR CASING 1
9 4H.358.06.0.00 GEAR END OIL SEAL (80X105X12) 1
10 4H.1190.02.0.00 COVER FOR FUEL PUMP GEAR 1
11 03.117.04.0.00 ADAPTOR (FOR TACHODRIVE) 1
12 03.014.07.0.00 CUP FOR SPRING 1
13 03.014.06.0.00 SPRING FOR CUP 1
14 50.508.27.000. COPPER WASHER (24X29) 1
PRECOATED CORE PLUG (FOR MAIN
15 34.001.36.0.00 1
OIL GALLERY FWE SIDE)
16 50.508.17.000. COPPER WASHER (18X24) 1

49
TITLE: - GEAR CASING (MACINING) GROUP: - 3H.962

24 17 21
7 20
4
6 8
23
3 29
30 2
18 13
12
19
14
5 11 9

22 1
26
16
22 22 15 22
27 25 10
28

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

COVER FOR CAM SHAFT
17 4H.1235.02.0.00 1
BORE ON GEAR CASING
18 4H.1235.07.0.00 TIMING POINTER PG 1
19 4H.358.12.0.00 OIL DEFLECTOR PLATE 1
20 50.003.06.010. SET SCREW - M6X1X10 - 8.8 4
21 50.506.06.000. PLAIN MACHINED WASHER - M6 4
22 50.506.08.000. PLAIN MACHINED WASHER - M8 18
23 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
24 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 3
25 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
26 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 4
27 50.002.08.085. SET BOLT - M8X1.25X85 - 8.8 3
28 50.002.08.110. SET BOLT - M8X1.25X110 - 8.8 2
SOCKET HEAD SCREW -
29 50.011.08.075. 1
M8X1.25X75 - 8.8
COUNTER SUNK SOCKET HEAD
30 06.010.01.0.00 1
SCREW.

50
TITLE: - HEAT SHIELD GROUP: - 3H.504.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.504.04.0.PR HEAT SHIELD 1

51
TITLE: - HIGH PRESSURE PIPE SET
GROUP: - 3H.1009
(6 X 2.0 X 550)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.1009.60.0.PR HIGH PRESSURE PIPE ASSEMBLY 1 OF SR. NO. 2
TO 4
2 3H.1009.20.0.PR HIGH PRESSURE PIPE (CYL 1) 1
3 3H.1009.30.0.PR HIGH PRESSURE PIPE (CYL 2) 1
4 3H.1009.40.0.PR HIGH PRESSURE PIPE (CYL 3) 1

52
TITLE: - INJECTOR ASSEMBLY GROUP: - 4H.1429.4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BOSCH P TYPE INJECTOR
1 4H.1429.05.0.00 1
(NOZZLE DRG. NO.: A 433 391 584)

53
TITLE: - INLET MANIFOLD GROUP: - 3H.502.2

3
5
7
6
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.502.03.0.PR INLET MANIFOLD 1
2 3H.015.11.0.00 JOINT FOR AIR INLET MANIFOLD 1
3 50.002.08.085. SET BOLT - M8X1.25X85 - 8.8 3
4 50.002.08.110. SET BOLT - M8X1.25X110 - 8.8 3
5 50.506.08.000. PLAIN MACHINED WASHER - M8 6
CORE PLUG HEXAGONAL
6 50.610.22.000. 1
SOCKET HEAD(M22x1.5)
7 50.508.23.000. COPPER WASHER (22X27) 1

54
TITLE: -INTERMEDIATE GEAR AND SUPPORT
GROUP: - 4H.237.1
FOR COMBINED GEAR CASING

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ASSLY OF INTERMEDIATE GEAR & CONSISTING
*1 2H.038.10.0.00 1
BUSH OF SR. NO. 2, 3
NOT SUPPLIED
2 2H.038.03.0.00 INTERMEDIATE GEAR (FINISH) 1
LOOSE
BUSH FOR INTERMEDIATE
3 2H.004.02.9.00 1
GEAR(S/F)
SUPPORT FOR INTERMEDIATE
4 2H.004.11.0.00 1
GEAR
RETAINING PLATE (FOR
5 2H.004.04.0.00 1
INT.GEAR)
6 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 3

55
TITLE: - K OIL PREMIUM 15 W 40 CI4 GROUP: - 82.110.16.1.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

3.5 NOT
*1 82.110.16.1.00 K OIL PREMIUM 15 W 40 CI4
LTR ILLUSTRATED

56
TITLE: - KIT GROUP S/F CANOPY (3RT-CPCB II) GROUP: - 3H.139.5

1 2

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LEFT HAND LOCK WITH CATCHER
1 06.597.94.0.00 1
(UPTO 82.5 KVA)
RIGHT HAND LOCK WITH
2 06.598.05.0.00 2
CATCHER (UPTO 82.5 KVA)
SS LEFT HAND HINGE FOR
3 3H.408.90.0.00 6
CANOPY
SS RIGHT HAND HINGE FOR
4 3H.408.91.0.00 4
CANOPY
RAD WATER FILL CAP WITH
5 3H.408.31.0.00 1
RUBBER SEAL FOR CANOPY

57
TITLE: - LOP INTERMEDIATE GEAR AND
GROUP: - 4H.372
SUPPORT

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SHAFT FOR LUB OIL PUMP
1 4H.372.01.0.00 1
(INTERMEDIATE GEAR)
2 4H.372.02.0.00 HARD WASHER (FOR INT. GEAR) 1
SUB.ASSLY.OF L.O.PUMP CONSISTI. OF
*3 3H.005.30.0.00 1
INT.GEAR AND BUSH. SR. NO. 4 & 5
INTERMEDIATE GEAR (FOR NOT SUPPLIED
4 3H.005.03.0.00 1
L.O.PUMP) (FINISH) LOOSE
5 34.014.12.0.00 BUSH FOR LEVER 1
6 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1

58
TITLE: - LEAK OFF PIPE CPCB, M12 U GROUP: - 3H.292

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.292.01.0.00 LEAK OFF PIPE 1

59
TITLE: - LEVEL1 KG934 CONTROLLER &
GROUP: - 4H.16PK.05
CONNECTOR ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

KG934 CONTROLLER WITH 4-20MA
1 02.026.04.0.PR 1
UPDATED VERSION IS 3.0.4G
CONNECTOR ASSEMBLY FOR CONSISTING
*2 2H.241.60.0.00 CONTROL PANEL WITH KG934 1 OF SR.NO. 3 TO
UNIT 9
6 PIN CONNECTOR MOLEX MAKE
NOT
*3 KV8.853.13.0.00 (TYPE MOLEX 5557- 06R) WITH 1
ILLUSTRATED
FEMALE PINS
2PIN CONNECTOR MOLEX MAKE
NOT
*4 KV8.853.11.0.00 (TYPE MOLEX 5557- 02R) WITH 1
ILLUSTRATED
FEMALE PINS
14 PIN CONNECTOR MOLEX MAKE
NOT
*5 KV8.853.17.0.00 (TYPE MOLEX 5557- 014R) WITH 1 ILLUSTRATED
FEMALE PINS
4 PIN CONNECTOR MOLEX MAKE
NOT
*6 KV8.853.14.0.00 (TYPE MOLEX 5557- 04R) WITH 1 ILLUSTRATED
FEMALE PINS
POWER MATE CONNECTOR 4 PIN NOT
*7 4H.971.16.0.00 1
(MALE CONNECTOR FEMALE PINS) ILLUSTRATED

60
TITLE: - LEVEL1 KG934 CONTROLLER &
GROUP: - 4H.16PK.05
CONNECTOR ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LUGS SUITABLE FOR ALL MOLEX NOT
*8 2H.894.16.0.00 30
CONNECTORS OF KG934 UNIT ILLUSTRATED
LUG SUITABLE FOR POWERMATE NOT
*9 2H.894.17.0.00 4
CONNECTORS OF KG934 UNIT ILLUSTRATED

61
TITLE: - LIFTING HOOK (TURBO ENGINE) GROUP: - 4H.170

1 3

2 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.170.01.0.00 LIFTING HOOK 2
2 50.506.10.000. PLAIN MACHINED WASHER - M10 4
3 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 4

62
TITLE: - LUB OIL PUMP (S/F 4CX-EJCB
GROUP: - 4H.537
WITHOUT INTERMEDIATE GEAR)

14 17 18

13
12
15
18

16
11

7
8
10
2
6

9 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 6H.004.10.0.00 LUBE.OIL PUMP ASSEMBLY. 1 OF SR. NO. -
2 & 3 & 7 TO 18
SUB. ASSEMBLY OF L.O.PUMP
2 6H.004.20.0.00 1
BODY & BUSH.
CONSISTING
*3 06.010.10.0.00 ROTOR ASSLY 1 OF SR. NO. -
4 TO 6
NOT SUPPLIED
4 06.010.03.0.00 SHAFT 1
LOOSE
NOT SUPPLIED
5 06.010.04.0.00 INNER ROTOR 1
LOOSE
NOT SUPPLIED
6 50.405.11.000. WOODRUFF KEY 1
LOOSE
NOT SUPPLIED
7 06.010.05.0.00 OUTER ROTOR 1
LOOSE
NOT SUPPLIED
8 06.010.02.0.00 COVER PLATE 1
LOOSE
COUNTER SUNK SOCKET HEAD
9 06.010.01.0.00 3
SCREW.

63
TITLE: - LUB OIL PUMP (S/F 4CX-EJCB
GROUP: - 4H.537
WITHOUT INTERMEDIATE GEAR)

14 17 18

13
12
15
18

16
11

7
8
10
2
6

9 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

10 03.010.11.0.00 O RING - L.O.PUMP (1.57X65, 21508) 1
LUB.OIL PUMP DRIVING GEAR
11 3H.005.04.0.00 1
(FINISH)
12 03.010.13.0.00 RELIEF VALVE 1
13 03.010.14.0.00 SPRING FOR RELIEF VALVE 1
14 03.010.15.0.00 CUP FOR SPRING 1
15 50.036.07.010. SPLIT COTTER PIN - 1/8"X1-1/2" 1
16 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1
17 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 2
18 50.506.08.000. PLAIN MACHINED WASHER - M8 3

64
TITLE: - LUB. OIL HEADER AND FILTER GROUP: - 4H.144.8

7
8 14
13
3 12

13
11

6
9
5

4
13
15
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 4H.144.100.0.00 LUB. OIL HEADER ASSEMBLY 1 OF SR. NO. 2
& 10 TO 14
CONSISTING
*2 4H.144.90.0.00 HEADER AND COOLER ASSEMBLY 1 OF SR. NO.
3 TO 9
HEADER (FOR LUB OIL COOLER &
3 4H.144.06.0.00 1
SPIN ON FILTER) (8 & 12 PLATES)
4 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 1
5 50.602.18.000. CORE PLUG 1
6 50.508.16.000. COPPER WASHER (18X22) 1
7 4H.144.05.0.00 LUB OIL COOLER (8 PLATES) 1
JOINT FOR LUB OIL COOLER
8 3H.007.13.0.00 1
(NON ASBESTOS GASKET)
SOCKET HEAD SCREW -
9 50.011.08.035. 4
M8X1.25X35 - 8.8
10 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 2
11 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 2
12 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 2

65
TITLE: - LUB. OIL HEADER AND FILTER GROUP: - 4H.144.8

7
8 14
13
3 12

13
11

6
9
5

4
13
15
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

13 50.506.08.000. PLAIN MACHINED WASHER – M8 6
14 3H.007.15.0.00 JOINT FOR HEADER 1
SPIN ON FILTER FOR
15 04.270.01.0.00 1
LUBRICATING OIL

66
TITLE: - LUBE OIL DRAIN ARRANGEMENT GROUP: - 3H.14PM.01

10

6 8
13
4
2
1
11
3 12 9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.508.17.000. COPPER WASHER (18X24) 2
2 3H.147.09.0.00 ADAPTOR FOR LUB OIL DRAIN 1
3 50.504.06.000. BANJO BOLT - M18X1.5 1
4 3H.153.11.0.00 DRAIN COCK 1
DRAIN PIPE FOR LUBE OIL SUMP
SUITABLE FOR
5 4H.790.07.0.00 1
2R1040,3R1040,4R1040(NA,T,TA)LE
NGTH=480 MM
6 50.519.03.000. WORM DRIVE HOSE CLIP (22 MM) 1
CONSISTING
*7 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1
OF SR. NO. 8,9
8 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 1
9 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
10 04.452.03.0.00 U-CLAMP FOR SUMP DRAIN PIPE 1
11 03.023.02.0.00 SPL. PLAIN WASHER - M6 2
12 50.006.06.000. NUT - M6X1 - GR.8 2
13 3H.153.12.0.00 ADAPTOR WITH HOSE TAIL 1

67
TITLE: - OIL SEAL HOUSING (PG S/F SHEET
GROUP: - 2H.039
METAL SUMP)

2 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

PLATE WITH RUBBER MOULDING
1 2H.039.10.0.00 1
(FOR FWE OIL SEAL HSG.)
2 2H.006.01.0.00 OIL SEAL HSG.(F.W.E.) 1
3 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 10
4 50.506.08.000. PLAIN MACHINED WASHER - M8 10
5 03.007.06.0.00 OIL SEAL (115X140X16) CR MAKE 1

68
TITLE: - OIL SUMP (PRESSED) GROUP: - 03.829

5 4

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
OF SR. NO. 2
1 03.829.30.0.00 LUB OIL SUMP (FLAT FACAE) 1 NOT SUPPLIED
LOOSE
CONSISTING
*2 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 2 OF SR. NO.
3&4
3 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 1
4 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
SOCKET HEAD CAP SCREW-
5 50.076.08.016. 19
M8X16-12.9
WASHER(SHEET METAL
6 06.074.16.0.00 19
L.O.SUMP)

69
TITLE: - PISTON AND CON ROD ASSEMBLY GROUP: - 3H.106.3

12
14
3

7 16

13 15

9 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
OF SR. NO
*1 3H.106.60.0.00 PISTON ASSEMBLY COMPLETE 1 2&6
NOT SUPPLIED
ASSEMBLY
CONSISTING
*2 3H.106.50.0.00 PISTON WITH PIN AND CIRCLIP 1 OF SR. NO
3 TO 5
NOT SUPPLIED
3 3H.106.07.0.00 PISTON (105 DIA FOR PROJECT A1) 1 ASSEMBLY
4 34.025.24.0.00 PISTON PIN 1
5 50.502.35.000. CIRCLIP (INTERNAL)-35 MM 2
CONSISTING
*6 2H.009.50.0.00 PISTON RING SET 1 OF SR. NO
7 TO 9
TOP RING 105DIA ( CHROME
NOT SUPPLIED
7 2H.009.07.0.00 INLAID KEY STONE RING FOR WT 1 ASSEMBLY
PISTONS)
NOT SUPPLIED
8 2H.009.03.0.00 COMPRESSION RING (105 DIA) 1 ASSEMBLY

70
TITLE: - PISTON AND CON ROD ASSEMBLY GROUP: - 3H.106.3

12
14
3

7 16

13 15

9 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

OIL CONTROL RING 105 DIA
NOT SUPPLIED
9 2H.009.09.0.00 (CHROME CONFIRMABLE OIL 1
ASSEMBLY
CONTROL RING FOR WT PISTONS )
CONSISTING
*10 04.685.60.0.PR CONNECTING ROD ASSEMBLY 1 OF SR. NO
11 & 16
CONSISTING
CON ROD ASSEMBLY (WITHOUT
*11 04.685.20.0.00 1 OF SR. NO
LE BEARING) 12 TO 15
CONNECTING ROD (DREAM NOT SUPPLIED
12 04.685.01.0.00 1
PROJECT) MACHINING ASSEMBLY
13 04.692.03.0.00 CONNECTING ROD BOLT 2
14 02.021.03.9.00 SMALL END BUSH (S/F) 1
15 50.401.07.010. D0WEL PIN 2
CON ROD BEARING (FOR 3R1040TA NOT SUPPLIED
16 04.685.03.0.PR 2
ENGINE) ASSEMBLY

71
TITLE: - POLY V BELT GROUP: - 4H.1493

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.1493.01.0.00 POLY V BELT 1

72
TITLE: - PUSHROD & TAPPETS GROUP: - 2H.007

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 02.024.70.0.00 PUSH ROD (WELDED) 2
2 02.024.01.0.00 VALVE TAPPET 2

73
TITLE: - ROCKER COVER GROUP: - 3H.190.3

11
12 2
13
13
6
8

10

14 7
9
3

5
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.190.30.0.PR ROCKER COVER SUB ASSEMBLY 1 OF SR. NO.-
2 TO 10
2 3H.190.01.0.00 ROCKER COVER 1
3 4H.139.02.0.00 DEFLECTOR PLATE 1
SOCKET HEAD SCREW -
4 50.011.05.010. 4
M5X0.8X10 - 8.8
5 50.506.05.000. PLAIN MACHINED WASHER - M5 4
6 3H.049.30.0.00 BREATHER TUBE ASSEMBLY 1
7 4H.140.06.0.PR ADAPTOR (FOR BREATHER PIPE) 1
8 3H.043.03.0.00 JOINT FOR ADAPTOR(PTL) 1
9 50.002.08.025. SET BOLT - M8X1.25X25 - 8.8 2
10 50.506.08.000. PLAIN MACHINED WASHER - M8 2
11 50.002.08.095. SET BOLT - M8X1.25X95 - 8.8 3
12 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 3
13 50.506.08.000. PLAIN MACHINED WASHER - M8 6
14 3H.014.11.0.00 JOINT FOR ROCKER COVER 1

74
TITLE: - RADIATOR GROUP: - 3H.291.94.0.PR

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.291.94.0.PR RADIATOR 1

75
TITLE: - SENSOR UNIT 4-20mA GROUP: - 4H.01PM.07

2
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

WATER TEMPERATURE SENSOR CONSISTING
*1 4H.01PM.10.0.00 1
ASSEMBLY OF SR.NO.2,3
SENSOR UNIT(FOR ELEC TEMP
2 46.085.02.0.00 1
GAUGE)
3 50.508.12.000. COPPER WASHER (14X20) 1
CONSISTING
LUBE OIL PRESSURE SENDOR
*4 4H.01PM.40.0.PR 1 OF SR.NO.
ASSEMBLY
5 TO 7
4-20 mA LUBE OIL PRESSURE
5 DV0.812.11.0.00 SENSOR GEMS MAKE 3100 1
SERIES
ADAPTOR FOR L.O. PRESSURE
6 4H.235.01.0.00 1
SENSOR ( M10 X 1.5 X 1/8" NPTF)
7 50.508.08.000. COPPER WASHER (10X16) 1

76
TITLE: - SET OF STICKERS GROUP: - 2H.23PM.01

2 3 4 5 6

TM

KIRLOSKAR TM

GREEN KIRLOSKAR
POWER IDEAS

1800 233 3344

GREEN
POWER IDEAS

7 8 9 10 11

12 13 14 15 16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SET OF STICKERS FOR CONSISTING
*1 38.065.30.0.00 WATER COOLED ENGINES 1 OF SR. NO. 2
(UPTO 30 KVA - 2R/3R ) TO 30
STICKER FOR KGPI LOGO FOR
2 2H.075.17.0.00 2
CANOPY (435.2x394.4 MM)
3 2H.075.13.0.00 KGPI LOGO GREEN BAND 1
4 2H.181.03.0.00 HOT AIR (STICKER WORD) 1
5 2H.181.04.0.00 FLU GAS (STICKER WORD) 1
ELECTRICAL SHOCK
6 2H.181.05.0.00 1
(STICKER WORD)
STICKER FOR "ROUTINE
7 2H.181.06.0.00 1
CHECK POINT"
8 2H.181.07.0.00 STICKER FOR "LIFTING HOOK" 4
9 2H.181.09.0.00 STICKER FOR "BREATHER" 1
10 2H.181.11.0.00 STICKER FOR "DIESEL FILLING" 1
11 2H.181.12.0.00 STICKER FOR "DO'S AND DON'T'S" 1
12 2H.181.13.0.00 STICKER FOR "FRESH AIR" 1
13 2H.181.15.0.00 STICKER FOR "CABLE ENTRY" 1
14 2H.181.17.0.00 STICKER FOR "DO NOT FIRE" 1

77
TITLE: - SET OF STICKERS GROUP: - 2H.23PM.01

17 18 19 20 21

22 23 24 25 26

Call Kirloskar
Service Helpline at

between 8 am to 8 pm x 7 days.
1800 - 233 3344
(Toll-free from BSNL, MTNL)
& 020-6608 4608
(other than BSNL, MTNL)

27 28 29 30

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

15 2H.181.18.0.00 STICKER FOR "SPECIFIC GRAVITY" 1
16 2H.181.22.0.00 FUEL SUCTION (STICKER WORD) 1
17 2H.181.23.0.00 FUEL RETURN (STICKER WORD) 1
18 38.065.04.0.00 STICKER FOR "EMERGENCY STOP'' 1
19 38.065.05.0.00 STICKER FOR "DIESEL DRAIN'' 1
20 38.065.06.0.00 STICKER FOR "DIESEL'' 1
21 38.065.08.0.00 STICKER FOR "LUB OIL DRAIN'' 1
22 38.065.13.0.00 STICKER FOR "EARTHING" 2
23 38.065.70.0.00 STICKER FOR "BATTERY" 1
24 38.065.71.0.00 WARNING STICKER 1
25 38.065.74.0.00 DANGER STICKER 1
26 2H.075.08.0.00 TOLL FREE STICKER 1
CANOPY LIFTING
27 38.065.72.0.00 1
STICKER_SMALL
28 38.065.65.0.00 STICKER FOR "REFER MANUAL" 1
29 2H.181.08.0.00 STICKER FOR "COOLANT DRAIN" 1
30 2H.181.19.0.00 STICKER FOR "COOLANT FILL" 1

78
TITLE: - STARTER MOUNTING ASSEMBLY GROUP: - 4H.06PM.02

2 4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FLANG FOR STARTER 13 TOTAL
1 4H.038.02.0.00 1
AND 6 MM EFFECTIVE WIDTH
MICO STARTER 12VDC 2.7KW
2 2H.301.02.0.PR SUITABLE FOR - 20 deg. WITH 1
ALUMINIUM FLANGE
3 50.506.10.000. PLAIN MACHINED WASHER - M10 3
4 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 3

79
TITLE: - STOP SOLENOID ASSEMBLY GROUP: - 4H.02PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.150.01.0.00 STOP SOLENOID WITH iSSC 1

80
TITLE: - SUCTION HOSE ASSEMBLY GROUP: - 3H.08PM.02

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

PVC PIPE FOR AIR CLEANER
1 3H.415.07.0.00 1
SUCTION
2 2H.277.21.0.00 HOSE FOR PVC PIPE 1
JUPITER T -BOLT CLAMP S/F 83MM
3 F6.377.16.0.00 1
O.D
T BOLT CLAMP KLIPCO
4 06.376.03.0.00 1
TB72/JUPITOR ( 79 TO 87 DIA)

81
TITLE: - SUCTION TUBE (4R1040T
GROUP: - 4H.941
FABRICATED SUMP 35 DEG INCL)

8
4

7
5 2
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ASSEMBLY OF SUCTION TUBE (35 CONSISTING
*1 4H.941.20.0.00 1
DEG INCL, FAB SUMP) OF SR. NO.2
CONSISTING
SUB ASSEMBLY OF SUCTION
2 4H.941.10.0.00 1 OF SR. NO.
TUBE 3 TO 8
3 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
4 50.506.08.000. PLAIN MACHINED WASHER - M8 2
5 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
6 50.506.06.000. PLAIN MACHINED WASHER - M6 2
7 50.006.06.000. NUT - M6X1 - GR.8 2
8 06.008.04.0.00 CLAMPING STRAP 2

82
TITLE: - THERMOSTAT AND MOUNTING (RH) GROUP: - 3H.061.3

6
7

2
8

9
10
12
11

13
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.061.60.0.00 THERMOSTAT ASSEMBLY (RH) 1 OF SR. NO. 2
TO 9
THERMOSTAT HOUSING M14 TAP
2 4H.053.01.0.00 1
BOTH SIDES
THERMOSTAT ELEMENT(74 DEG) -
3 39.040.09.0.00 1
WTIL NO.DEV358
JOINT FOR THERMOSTAT COVER
4 4H.053.08.0.00 1
(METTALIC)
THERMOSTAT COVER-
HORIZONTAL OUTLET POINTING
5 47.025.03.0.00 1
TOWARDS RIGHTS SIDE VIEWING
TOWARDS RAIDATOR
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
7 50.506.08.000. PLAIN MACHINED WASHER - M8 4
8 50.602.14.000. PLUG (M14X1.5) 1
9 50.508.11.000. COPPER WASHER (14X18) 1
10 50.002.08.040. SET BOLT - M8X1.25X40 - 8.8 4
11 50.506.08.000. PLAIN MACHINED WASHER - M8 4

83
TITLE: - THERMOSTAT AND MOUNTING (RH) GROUP: - 3H.061.3

6
7

2
8

9
10
12
11

13
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

JOINT FOR THERMOSTAT
12 4H.053.11.0.00 1
HOUSING
WORM DRIVE CLAMP ( JUPITOR
13 2H.112.02.0.00 2
JW7B13, 29 TO 45 DIA)
14 4H.023.02.0.00 THERMOSTAT BYPASS HOSE 1

84
TITLE: - THERMOSTAT PLUG GROUP: - 46.260.8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.602.14.000. PLUG (M14X1.5) 1
2 50.508.11.0.00 COPPER WASHER (14X18) 1

85
TITLE: - TURBOCHARGER FOR
GROUP: - 3H.1008.2
3R1040TA / TC CPCB II

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

TURBOCHARGER (TEL SPEC.TR43
1 3H.1008.04.0.00 1667CCA 4.11,Name plate details- 1
TR43-0638)
JOINT (BET. EXHAUST
2 T4.122.18.0.PR 1
MANIFOLD & TURBO)

86
TITLE: - TURBOCHARGER LUB OIL SUPPLY
GROUP: - 3H.505
ARRANGEMENT

1
2
3

6
4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.505.01.0.PR LUB OIL SUPPLY PIPE 1
2 4H.1437.04.0.00 ADAPTOR (TURBOCHARGER) 1
3 50.508.10.000. COPPER WASHER (12X18) 1
4 4H.132.04.0.00 ADAPTOR (CRANKCASE SIDE) 1
JOINT FOR ADAPTOR
5 4H.132.28.0.00 1
(CRANKCASE SIDE)
6 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
7 50.506.08.000. PLAIN MACHINED WASHER - M8 2

87
TITLE: - TURBOCHARGER OIL DRAIN
GROUP: - 3H.505.1
ARRANGEMENT

4
3
1

9
10

5
7 6
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.505.02.0.PR LUB OIL DRAIN PIPE 1
2 4H.1437.02.0.00 JOINT FOR ADAPTOR 1
3 50.003.06.022. SET SCREW 2
4 50.506.06.000. PLAIN MACHINED WASHER - M6 2
ADAPTOR ASSEMBLY FOR TURBO
5 4H.132.13.0.00 1
DRAIN ( CRANKCASE SIDE )
JOINT FOR ADAPTOR CRANKCASE
6 4H.132.31.0.00 1
SIDE
7 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 2
8 50.506.08.000. PLAIN MACHINED WASHER - M8 2
HOSE STRAIGHT 70 MM LENGTH
9 4H.366.07.0.00 1
WITH CENTRAL HUMP
HOSE CLIP (30 MM) For
10 50.519.06.000. 2
48.019.02.0.00, 40.149.02.0.00

88
TITLE: - VALVE ROCKER ASSEMBLY GROUP: - 3H.519

5 4

4 3
8
15
14
18 9

6
7 11

19 7
6
17

16
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.519.20.0.PR VALVE ROCKER ASSEMBLY 1 OF SR. NO. 2 &
6 TO 12
CONSISTING
*2 3H.519.10.0.PR ROCKER SHAFT ASSEMBLY 1 OF SR. NO. 3
TO 5
ROCKER SHAFT (WITHOUT
3 3H.010.05.0.00 1
OIL GROOVE)
4 50.022.12.006. SOCKET HEAD GRUB SCREW 2
5 4H.008.04.0.00 GROOVED SOCKET PIN 1
6 2H.022.04.0.00 WASHER(FOR ROCKER ARM) 6
E TYPE CIRCLIP-EXTERNAL
7 50.513.15.000. 2
(15 DIA.)
SPRING (FOR VALVE
8 4H.1433.05.0.00 2
ROCKER SHAFT)
9 3H.010.04.0.00 ROCKER SUPPORT (F.W.E.) 1
10 4H.1433.03.0.00 ROCKER SUPPORT 2
11 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 2

89
TITLE: - VALVE ROCKER ASSEMBLY GROUP: - 3H.519

5 4

4 3
8
15
14
18 9

6
7 11

19 7
6
17

16
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*12 4H.1433.20.0.00 ROCKER LEVER SUB ASSLY 6 OF SR. NO. 13
& 16 TO 18
CONSISTING
*13 4H.1433.10.0.00 ROCKER LEVER ASSEMBLY 1 OF SR. NO.
14,15
14 4H.1433.01.0.00 ROCKER ARM (FINISH) 1
15 02.024.12.9.00 V.R. BUSH (SEMI FINISH) 1
16 02.024.15.0.00 V.R.TOE 1
17 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
18 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
19 3H.010.06.0.00 OIL METERING ORIFICE (DIA 8) 1

90
TITLE: - WATER PUMP (282.5 CRS) GROUP: - 4H.052

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
2 4H.052.40.0.00 WATER PUMP SUB ASSEMBLY 1
3 50.002.10.060. SET BOLT - M10X1.5X60 - 8.8 3
4 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 2
5 50.506.10.000. PLAIN MACHINED WASHER - M10 5

91
TITLE: - WATER PUMP PULLEY FOR POLY
GROUP: - 4H.1483
V BELT 6PK (2R TO 4RTA)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

WATER PUMP PULLEY FOR POLY
1 4H.1483.11.0.00 1
V BELT (6 GROVE)

92
TITLE: -SET OF JOINTS, COPPER WASHERS &
GROUP: -
'O' RINGS (3H.8403)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSITING
*1 3H.410.02.0.00 SET OF JOINTS 1 OF SR.NO. 2
TO 26
*2 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1
JOINT FOR FUEL PUMP (NON
*3 34.016.12.0.00 1
ASBESTOS)
JOINT FOR ADAPTOR ON
*4 34.107.06.0.00 2
EX.MANIFOLD - SS MATERIAL
JOINT FOR LUB OIL COOLER (NON
*5 3H.007.13.0.00 1
ASBESTOS GASKET)
*6 3H.007.15.0.00 JOINT FOR HEADER 1
*7 3H.009.06.0.00 GASKET FOR CYL.HEAD(1.22 MM) 1
3R1040 CYL.HEAD GASKET AS PER
*8 3H.009.12.0.00 1
(3H.009.06.0.00) 1.1 THICK
*9 3H.014.11.0.00 JOINT FOR ROCKER COVER 1
*10 3H.015.11.0.00 JOINT FOR AIR INLET MANIFOLD 1
*11 3H.043.03.0.00 JOINT FOR ADAPTOR(PTL) 1
*12 3H.160.13.0.00 JOINT FOR EXHAUST SILENCER 1

93
TITLE: -SET OF JOINTS, COPPER WASHERS &
GROUP: -
'O' RINGS (3H.8403)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

JOINT FOR CAM BORE
*13 4H.001.14.0.00 1
BLANKING PLATE
JOINT FOR BEARING
*14 4H.052.11.0.00 1
HOUSING (282.5 CRS)
*15 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
JOINT FOR THERMOSTAT
*16 4H.053.08.0.00 1
COVER (METTALIC)
JOINT FOR THERMOSTAT
*17 4H.053.11.0.00 1
HOUSING
*18 4H.1235.13.0.00 JOINT FOR GEAR CASING 1
JOINT FOR ADAPTOR
*19 4H.132.28.0.00 1
(CRANKCASE SIDE)
JOINT FOR ADAPTOR
*20 4H.132.31.0.00 1
CRANKCASE SIDE
*21 4H.1437.02.0.00 JOINT FOR ADAPTOR 1
JOINT FOR AIR INLET PIPE
*22 4H.223.11.0.00 1
(ARMSTRONG TS9013)
*23 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 1

94
TITLE: -SET OF JOINTS, COPPER WASHERS &
GROUP: -
'O' RINGS (3H.8403)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

S.S. JOINT FOR EXHAUST
*24 P2.106.01.0.00 3
MANIFOLD
JOINT (BET.TURBO & EXHAUST
*25 T4.122.14.0.PR 1
DIFFUSER)
JOINT (BET. EXHAUST MANIFOLD
*26 T4.122.18.0.PR 1
& TURBO)
CONSITING
*27 3H.410.03.0.00 SET OF COPPER WASHERS 1 OF SR.NO. 28
TO 38
*28 50.508.07.000. COPPER WASHER (10X14) 4
*29 50.508.10.000. COPPER WASHER (12X18) 7
*30 50.508.11.000. COPPER WASHER (14X18) 3
*31 50.508.12.000. COPPER WASHER (14X20) 17
*32 50.508.14.000. COPPER WASHER (16X22) 1
*33 50.508.16.000. COPPER WASHER (18X22) 1
*34 50.508.17.000. COPPER WASHER (18X24) 3
*35 50.508.19.000. COPPER WASHER (20X26) 1
*36 50.508.23.000. COPPER WASHER (22X27) 1
*37 50.508.27.000. COPPER WASHER (24X29) 1

95
TITLE: -SET OF JOINTS, COPPER WASHERS &
GROUP: -
'O' RINGS (3H.8403)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SEALING WASHER (FOR
*38 F6.040.01.0.00 1
OIL FILLING CAP)
CONSITING
*39 3H.410.04.0.00 SET OF 'O' RINGS 1 OF SR.NO. 40
TO 46
*40 03.010.11.0.00 O RING - L.O.PUMP (1.57X65,21508) 1
O RING - DIPSTICK
*41 03.036.01.0.00 3
(2X5,21515 OR 21511)
*42 03.922.41.0.00 SEALING RING FOR FUEL FILTER 1
*43 2H.008.07.0.00 O RING (FOR CYL.LINER) 6
O RING FOR CYLINDER LINER
*44 2H.008.11.0.00 3
(VITON MATERIAL)
*45 2H.014.02.0.00 O RING(FOR DELIVERY TUBE) 2
*46 F6.024.47.0.00 O - RING FOR DRAIN PLUG 3

96
TITLE: - SET OF BEARINGS (HA 03 & 3H)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SET OF MAIN BEARINGS
*1 M.073.4.00.003 MAIN BEARING HA STD. 1 (4 PAIRS) STD.
*2 M.073.4.00.013 MAIN BEARING HA 1 0.25mm U/S
*3 M.073.4.00.023 MAIN BEARING HA 1 0.50mm U/S
*4 M.073.4.00.033 MAIN BEARING HA 1 0.75mm U/S
*5 M.073.4.00.043 MAIN BEARING HA 1 1.00mm U/S
*6 M.073.4.00.053 MAIN BEARING HA 1 1.25mm U/S
*7 M.073.4.00.063 MAIN BEARING HA 1 1.50mm U/S
SET OF CONROD BEARINGS
*8 B.073.4.00.003 CONROD BEARING HA STD. 1 (3 PAIRS) STD.
*9 B.073.4.00.013 CONROD BEARING HA 1 0.25mm U/S
*10 B.073.4.00.023 CONROD BEARING HA 1 0.50mm U/S
*11 B.073.4.00.033 CONROD BEARING HA 1 0.75mm U/S
*12 B.073.4.00.043 CONROD BEARING HA 1 1.00mm U/S
*13 B.073.4.00.053 CONROD BEARING HA 1 1.25mm U/S
*14 B.073.4.00.063 CONROD BEARING HA 1 1.50mm U/S
SET OF THRUST WASHERS
THRUST WASHER SET KHD
*15 W.073.7.00.003 1 ONE SET
(2 TOP+ 2 BOTTOM)- 4 N0S)

97