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CATALOGUE OF PRODUCTS

SELECTED RANGE

Mechanical Seals

Packing and Gaskets

Polymer Seals

Industrial Lubricants
and MRO Products

Industrial Coatings
PROVIDING VALUE TO
INDUSTRY SINCE 1884
A.W. Chesterton Company is a leading
international manufacturer and distributor
of five distinct product lines. Each product
line is positioned to provide value-driven
solutions to meet industry needs.

Since 1884 we have worked closely with


our customers to provide solutions that
help them operate more reliably, efficiently,
and economically.

 .W. Chesterton Company is ISO 9001/14001


A
and MRP II Class-A certified.

Chesterton® in Europe, the Middle East,


and Africa
Chesterton has been using high
performance materials, formulations,
and designs to solve your toughest
industrial applications. We provide
value-driven solutions with documented
success and recognition across Europe,
the Middle East, and Africa.

Local Service
The expertise of your local Chesterton
Technical Specialist combined with the
support of our engineering staff will
enable you to enjoy significantly reduced
operating costs, increased reliability, and
years of trouble-free service. Service and
n 
Sales Locations
Sales and Certified
n 
Service/Repair
This catalogue provides you with an Chesterton®
overview of the products and services that International
Chesterton offers in Europe, The Middle East, GmbH
and Africa. For more information about Am Lenzenfleck 23
our full range of products and services, D-85737 Ismaning
visit our web site at chesterton.com. Germany

2
TA B L E O F CO N T E N T S

MECHANICAL SEALS POLYMER SEALS INDUSTRIAL LUBRICANTS


AND MRO PRODUCTS (CONT.)
Product Selection Guide.......................5 SpeedSeal Service Center................. 35
Modular Cartridge Seals Product Selection Guide ..........36 – 37 Water-Based Alkaline Cleaners
1810......................................................6 – 7 Sealing Technology....................38 – 39 803(E) ....................................................... 66
2810......................................................6 – 7 Polymer Materials 360(E)........................................................ 67
Equipment Monitoring AWC800................................................... 40 KPC 820(E)............................................... 67
Chesterton Connect...............................8 AWC808................................................... 41 218(E)........................................................ 67
ViewIn – RFID............................................8 AWC825................................................... 41 235(E)........................................................ 68
Cassette Seals AWC860................................................... 41 Water-Based Acid Cleaners
S10................................................................9 Wiper Seals 338(E)........................................................ 68
S20................................................................9 W21K / CW21K...................................... 42 346(E)........................................................ 68
Split Seals WCCS........................................................ 42 Solvent-Based Cleaners
442™C....................................................... 10 Rod Seals 274(E)........................................................ 69
442PR........................................................ 11 R11K.......................................................... 43 276(E)........................................................ 69
442M......................................................... 11 R8K / R27K / R28K................................. 44 Contact Cleaners
Cartridge Seals R22KN....................................................... 44 276(E)........................................................ 69
150............................................................. 12 R22K.......................................................... 45 Recirculating Metalworking Fluids
250............................................................. 12 R23K / P23K............................................ 45 372(E)........................................................ 70
Gas Seals R20K.......................................................... 46 Non-Recirculating Metalworking Fluids
4400.......................................................... 13 RCCS.......................................................... 46 388............................................................. 70
Slurry Seals Piston Seals Corrosion Control
170 / 170 ISO / 170L............................ 13 P8K / R27K / P28K................................. 47 775(E)........................................................ 71
Component Seals P11K.......................................................... 47 740(E)........................................................ 71
491 DINS / 491 DINL............................ 14 P22KN....................................................... 48
Seal Support Systems P22K.......................................................... 48 INDUSTRIAL COATINGS
Flow Guardian....................................... 14 P20K.......................................................... 49
Intelli-Flow™ HT.................................... 15 Product Application Guide .............. 73
PCCS......................................................... 49 Erosion Resistant Composites
Water Support System Tank............. 15 Auxillary Devices
Buffer Support System Tank............. 16 for Metals
9K............................................................... 50 855(E)........................................................ 74
Pressure Support System Tank........ 16 16K / 17K................................................. 50
SpiralTrac™.............................................. 17 858(E)........................................................ 74
18K / 19K................................................. 51 HT-T, HT-S............................................... 75
WR.............................................................. 51 Coatings for Corrosion, Erosion,
PACKING AND GASKETS Static Seals and Chemical Attack for Metal
Product Selection Guide ................... 19 20KD.......................................................... 52 S1PW......................................................... 75
Pump Packing M20K......................................................... 52 S2(E).......................................................... 76
DualPac® 2211..............................20 – 21 Bearing and Gearbox Protection S4+(E)....................................................... 76
DualPac 2212................................20 – 21 30K............................................................. 53 S7............................................................... 77
1935(EU).................................................. 22 33K............................................................. 53 Abrasion Resistant Composites
1730.......................................................... 22 Rotary Seals for Metal
1760.......................................................... 22 50K............................................................. 54 BX1(E) / BX2(E) ...................................... 77
1765.......................................................... 23 51K............................................................. 54 I BX1(E) .................................................... 78
1830.......................................................... 23 52K............................................................. 55 T7AR(E) .................................................... 78
1400R........................................................ 23 53K............................................................. 55 Resurfacing Coatings for Concrete
1830-SSP.................................................. 24 R22KNS..................................................... 56 791(E) ....................................................... 79
30KC.......................................................... 56 988(E) ....................................................... 79
SuperSet™............................................... 24
14K ans 14KL.......................................... 57 Thin Film Coatings for Concrete
Pump, Mixer, and Agitator Packing Ancillary Products................................ 57
CMS 2000 ............................................... 24 CS2(E) / CS4(E) ...................................... 80
Valve Packing NVE(E) System ...................................... 80
1622™ ...................................................... 25 INDUSTRIAL LUBRICANTS Ceramic Polymer Coatings
1724.......................................................... 25 AND MRO PRODUCTS Beta 8016 / 8010 .................................. 81
Valve Solutions ............................26 – 27 Product Selection Guides.................. 59 STP-EP HV / STP-EP.............................. 81
1600.......................................................... 30 Liquid Lubricants SF/LF......................................................... 82
1724.......................................................... 30 601(E)........................................................ 60 PCN 200................................................... 82
5800.......................................................... 30 607(E) HTS............................................... 60 CN-1M / CN-OC..................................... 83
Flange Live Loading 610Plus / 610MT Plus / 610HT(E).... 61 169 (37).................................................... 83
5500.......................................................... 28 690FG(E).................................................. 61 Ancillary Products................................ 84
5505L........................................................ 28 715(E)........................................................ 61
5505H....................................................... 28 652(E)........................................................ 62 PRODUCT APPROVAL AND
Valve Live Loading Greases CERTIFICATIONS
5150.......................................................... 29 615 ............................................................ 62 Certifications
5800 Kit.................................................... 29 635 SXC ................................................... 62 IL and MRO Products ................85 – 88
Semi Metal Gaskets 625 CXF, 630 SXCF................................ 63 Mechanical Seals ................................. 89
Camprofile.............................................. 31 Lubri-Cup™ OL 500 Oiler.................... 63 Compression Packing......................... 89
Sheet Gasket Lubri-Cup™ VG Mini............................. 63 Flange Gaskets ..................................... 90
Duragraf F............................................... 31 Thread Lubricants/Anti Seizes Fluid Power – Raw Material.............. 90
Duragraf T............................................... 31 785(E) / 785 FG...................................... 64 ARC ........................................................... 91
459............................................................ 32 783(E)........................................................ 64 Ceramic Polymer.................................. 91
455EU....................................................... 32 725(E)........................................................ 64
553............................................................. 32 Penetrating Oil
ECS-T......................................................... 33 706(E)........................................................ 65
Ancillary Products................................ 33 723(E) & 723FG(E)................................. 65
Thread Sealing
800............................................................. 66
Flange Sealing
860 ............................................................ 66
3
MECHANICAL
MECHANICAL SEALS
SEALS

SERVICE and
PERFORMANCE
Unparalleled in Industry
At Chesterton, we place strong emphasis on working together as partners to provide real solutions.
Our high service levels are delivered by combining both industry and product knowledge with
experience to implement Best Available Techniques. Our wide geographical reach and local service
capabilities enable us to be responsive to your needs.

Reliability Through Innovation Improving Productivity with


To be a full-service provider takes a wide array High Impact Programs
of high-quality, engineered sealing products that In today’s global economy, our clients are faced
address your needs. Innovative, high performance with increased profitability pressures. Chesterton
products are the core of Chesterton’s offerings can assist users in achieving their productivity
as a premier sealing solution provider. Some goals by improving asset reliability and lowering
of our standard offerings are: the total cost of ownership. Our programs are
easily customized for each plant to:
n Split Seals
n Cartridge Seals
n Improve equipment availability
n Increase process throughput
n Gas Seals
n Lower total cost of ownership
n Component Seals

n SpiralTrac™

Delivering Results for Industry


Meeting industry needs requires a thorough
knowledge and understanding of the key
drivers specific to a plant. Chesterton’s
depth of experience allows us to deliver
results such as:
n Increased equipment reliability
n Reduced water consumption

n Reduced environmental emissions

n Increased energy efficiency

SpiralTrac™ is a trademark of EnviroSeal Engineering Products Ltd.


Mechanical Seals Application Guide
Equipment
Model Fit Duty
Please contact your local Types
Chesterton Representative
to help you select the best

Crystallizing Media

High Temperature
Emissions Control
Large Equipment
product for your application.

Corrosive Media
ISO-3069-C
ISO-3069-S

Light Duty
EN-12756

Solids
Family
Split Seals Pumps 
Why disassemble the equipment?
Chesterton’s split mechanical seals 442C Agitators + ++ +*   
offer a reliable sealing solution
—reducing maintenance costs Mixers
for larger equipment that is
Agitators
difficult and time-consuming
to disassemble.
442M
Mixers ++ +*  
Boiler Feed
442PR
Pumps  ++   +
Cassette Seals
All the wearing parts are contained
in a single, replaceable cassette unit.
S10 Pumps   +   + + ++ 
Single and dual cassettes share a
common universal gland. Repair
becomes a matter of exchanging
cassettes, making it faster and easier
while significantly reducing costs
S20 Pumps    + + ++ + ++
associated with repair.

Cartridge Seals 150 Pumps   ++    


Cartridge Seals have been
designed to be rugged
performers in sealing
250 Pumps     +  
applications across industry
segments. They are proven
170 Pumps  + ++ + +
performers for plant-wide
standardization, providing
1810 Pumps    + + ++ + + 
maximum reliability. 2810 Pumps   + + ++ ++ ++
Agitators
2810M
Mixers ++ +*   ++
Gas Seals
 hesterton gas seal technology
C
overcomes performance limitations
common to dual liquid cartridge seals.
Reach your plant reliability goals
4400 Pumps  +  ++ + ++
with the addition of simple gas seal
technology.

Component Seals
Fits all DIN, ISO, ANSI, and other
Pumps  
popular pumps, no shaft sleeve wear, 491DINS
self-aligning stationary compatible. 491DINL +  + +
All wearing parts, seal faces, O-Rings, Agitators
screws, and springs are replaceable
at low cost.
*Solids handling capability enhanced by use of SpiralTrac split environmental controller

++ = Best Choice + = Better Choice = Good Choice

5
MECHANICAL
MECHANICALSEALS
SEALS

1810 & 2810


Heavy-Duty Modular
Mechanical Seals

Cartridge Seals
Built on Chesterton’s AXIUS™
modular platform customizable to
meet plant-wide applications

The 1810 and 2810 seals offer many user scalable features,
including different faces profiles and a range of auxiliary
n Simplifies configuration and
components, which allows performance to be tailored maximizes seal performance
to the plant-wide range of process conditions. n Upgradable with Chesterton

Connect, for monitoring seal’s


Operating Conditions Materials operating conditions such as
Sizes 25 mm – 200 mm (1" – 8.00") Faces Rotary: CB, SSC, TC pressure, temperature and
Stationary: SSC, TC vibrations
Pressure 711 mm or 28" Hg Vacuum Elastomers FKM, EPDM, FEPM, FFKM
1810: to 40 bar g (600 psig*)
#002E5D n Increases face life and reduces
2810: to 40 bar g (600 psig*) contact stress with cushioned
inboard, and to 17 barg drive pins
(247 psig) outboard
n Allows for easy, positive seal
Temperature -55°C – 300°C (-67°F – 570°F) Metals 316 Stainless Steel (EN 1.4401)
Temperature limits depend on identification with ViewIn™ RFID
actual elastomers
Speed 25 m/s (5000 fpm) Springs Alloy C-276 (EN 2.4819)
* Seal pressure capabilities are dependent on the fluid sealed, temperature, speed, and seal face
combinations. For operation outside the limits and additional materials consult Chesterton
Mechanical Seal Engineering.


 








  


 
   

1810 Single
5 Key Seal Design Features
4 Balanced Design
4 Non-Fretting
4 Monolithic Seal Faces
4 Protected Springs
4 Stationary Design (1810)
2810 Double 4 Unified Seal Alignment (2810)

6
1810 Single 2810 Double

9 10 2 4 5 12 8

Mechanical Seals
2 3 4

7
7

6
6 11

1 Multi-Port Injector Ring distributes flush all around 7 Three-Point Shaft Centering: Ensuring seal
the faces OD increasing its effectiveness, desirable alignment with the equipment shaft improves
with high speed or high temperatures. (1810) seal performance. Our three point centering
system makes it simple.
2 1810/2810 Standard Faces are the robust
Chesterton monolithic seal faces, capable 8 Clamp Type Lock Rings simplifies installation
to whithstand high-torque applications and on hardened or coated shaft, just acting on a
to handle light to medium slurries. single screw.
3 Hydropad Face can handle high PV and 9 Bronze Floating Bushing minimizes any
vaporizing media, high pressure hot water quench and drain media losses, while tracking
systems such as condensate and boiler feed. shaft movements. (1810)
4 Line to Line Faces provide medium slurry 10 Outboard Lip Seals allows water or grease quench
capabilities, improved resistance to coking in a non-fretting design, for seal cooling with
and crystalizing fluids, and reduce break out aerated products such as paper stock. (1810)
torque in sticky and viscous applications.
11 Diffuser Sleeve: Better seal life is achieved by
5 Narrow Faces prevent rolling or balling of the reducing seal face heat build up. Chesterton’s
process media within the fluid film, suitable in Diffusor Sleeve is an engineering marvel. (2810)
coatings pumps, paints, vinyl chloride and Latex.
12 Unified Seal Face Alignment: A feature unique
6 ​ igh Torque Drive Screws: Ultra-tough specialty
H to Chesterton, the seal face interface remains
treated screws create positive, secure drive in perpendicular to the shaft axis at all times.
both soft and hard shafts. Axial, angular, and radial shaft movement are
tolerated even at high speeds. (2810)

Standards and approvals available on page 89.

7
MECHANICAL SEALS – EQUIPMENT MONITORING

CHESTERTON
CONNECT ™
Mechanical Seals

Simplified equipment and process


monitoring for pumps and sealing systems
Chesterton Connect is a simple to use data acquisition tool that
enables you to safely and conveniently monitor your process and
equipment’s operating conditions. Connect makes it easy to
monitor equipment vibration, surface temperature, process
temperature, and process pressure.

Easy to install and configure


n

Early detection of process


n

instabilities
Prioritize equipment
n

maintenance
Operating Conditions
Max Pressure Sensor Limit 1000 psi (86 bar) View multiple sensors in one
n

Temperature Limit (Body) -20°C – 85°C (-4°F – 185°F) mobile app


Temperature Limit (Sensor) -20°C – 125°C (-4°F – 257°F)
Battery 3.6V Lithium battery (Replaceable)
Fitting 1/4" NPT pressure connection
Mount  agnetic Mount Base
M
(Additional mounting options sold separately)
Certifications FCC, CE, RoHS, IP66, NSF 61

RFID Technology
for Mechanical Seals
Wireless seal identification and recordkeeping
in an easy-to-use mobile app.
Quick, Convenient Seal Identification
n

Seal Recordkeeping
n

Web and Mobile Access


n

8
CASSETTE SEALS

S10

Mechanical Seals
High Performance Single
Cassette Seal
A unique, modular cassette that combines
advanced seal technology with flexibility
in maintenance and repair.

Operating Conditions Materials


Sizes 25 mm to 120 mm (1" to 4.75") Faces CB, SSC, TC n 
High performance sealing
Pressure 711 mm (28") Hg Vacuum Elastomers FKM, EPDM, FEPM, FFKM
to 31 bar g (450 psig)
n 
One optimized sealing
concept for plant-wide
Temperature -55°C to 300°C (-67°F to 570°F) Metals 1.4401 (316SS)
standardization
Speed 25 m/s (5 000 ft/min) Springs 2.4819 (Alloy C-276)
n 
Easy to maintain
Fits ISO-3069, ASME B73.1, B73.2
n 
Allows for easy, positive
seal identification with
ViewIn™ RFID

S20
High Performance Dual
Cassette Seal
A unique, modular cassette that combines
advanced seal technology with flexibility
in maintenance and repair.

Operating Conditions Materials


Sizes 25 mm to 120 mm (1" to 4.75") Faces CB, SSC, TC n 
Advanced sealing
Pressure 711 mm (28") Hg Vacuum Elastomers FKM, EPDM, FEPM, FFKM performance
to 31 bar g (450 psig) n 
One optimized sealing
17 bar g (250 psig) inboard differential
concept for plant-wide
Temperature -55°C to 300°C (-67°F to 570°F) Metals 1.4401 (316SS) standardization
Speed 25 m/s (5 000 ft/min) Springs 2.4819 (Alloy C-276)
n 
Easy to maintain
Fits ISO-3069, ASME B73.1, B73.2
n 
Allows for easy, positive
seal identification with
RFID Technology: ViewIn™ RFID
More details
in our ViewIn video:
chesterton.com

Standards and approvals available on page 89.

9
MECHANICAL SEALS

442 C ™

Cartridge Split
Mechanical Seals

Mechanical Seal
Innovation on the inside!

The 442™C Cartridge Split Mechanical Seal


is the latest innovation in split seal technology
combining superior performance with the ease
of installation of a cartridge split seal.

Operating Conditions Materials n Simplified split seal installation –


Sizes 25 mm – 120 mm Faces CB, CR, RSC without equipment disassembly
(1.000" – 4.750")
n Innovative design with superior
Pressure 710 mm (28") Hg Vacuum Elastomers FKM, EPDM,
to 30 bar g (450 psi) FEPM, FFKM performance
Temperature 120°C (250°F) Metals 1.4401 (316SS) n Fits majority of rotating equipment
Limit
n Easy field repair
Speed up to 20 m/s (4 000 ft/min) Springs Elgiloy®

* Seal pressure capabilities are dependent on the fluid sealed, temperature, speed, and
seal face combinations
442 versions are available for large diameters up to 600 mm.

More details
in our 442C video:
chesterton.com

Standards and approvals available on page 89.

10
CASSETTE SEALS

442PR

Mechanical Seals
Split Pumping Ring Seal
The high-capacity pumping ring provides
for maximum heat removal and reliability
in hot water services such as heater drain.

Operating Conditions Materials


Sizes 32 mm – 195 mm (1.25" – 7.75") Faces CB, RSC
Pressure 710 mm (28") Elastomers FKM, EPDM, FEPM
Hg Vacuum to 30 bar g (450 psi)
Temperature 120°C (250°F) Metals 1.4401 (316SS) n 
Advanced technology that is
Limit easy to install and operate
Speed 20 m/s (4 000 ft/min) Springs Elgiloy® n 
High flow pumping device
designed for API Plan 23
n 
Compact Design for Greater
Equipment Fit

442M
Split Mixer Seal
The mixer version of the 442 split seal
accommodates large radial shaft motion
associated with mixers, agitators,
reactors, and blenders.

Operating Conditions Materials


Sizes 38 mm – 190 mm (1.5" – 7.5") Faces CB, RSC
n Advanced technology
that is easy to install and
Pressure* 710 mm (28") Elastomers FKM, EPDM, FEPM
Hg Vacuum to 15 bar g (225 psi) operate
Temperature 120°C (250°F) Metals 1.4401 (316SS) n Innovative design with
Speed 20 m/s (4 000 ft/min) Springs Elgiloy® superior performance
n 
Uses many patented
Runout Motion Capabilities features allowing for
442M Size Range Total Indicated RunOut Axial Movement easy and cost-effective
<60 mm (2.500") 2,3 mm (0.090")** +/- 0,76 mm (0.030") field repair
<190 mm (7.500") 3,8 mm (0.150") +/- 1,52 mm (0.060")
ATEX Category I, group 2 approved
* Seal pressure capabilities are dependent on the fluid sealed, temperature, speed, and seal face combinations.

** See Radial Motion vs Pressure Capability curves in 442M Installation Instructions.

11
MECHANICAL SEALS

CARTRIDGE SEALS

150
Mechanical Seals

General Purpose Cartridge


Single Seal
Designed for baseline applications and for
upgrading packed or component-sealed
equipment—this seal is a value leader
in its class.

Operating Conditions Materials


Sizes 25 mm – 120 mm (1" – 4.75") Faces CB, SSC,
Pressure 711 mm (28") Hg Vacuum Elastomers FKM, EPDM, FEPM, FFKM n 
Simple upgrade to reduce
to 20 bar g (300 psig) plant maintenance costs
Temperature -55°C – 300°C (-67°F – 570°F) Metals 1.4401 (316SS)
n 
Reliable cartridge design
Speed 20 m/s (4 000 ft/min) Springs 2.4819 (Alloy C-276)
that increases seal life
Fits ISO-3069, ASME B73.1, B73.2

250
General Purpose Cartridge
Dual Seal
Designed for cost-effective upgrading
from packing and underperforming
single seals—this seal is a value leader
in its class, further increasing plant
reliability.

Operating Conditions Materials


Sizes 25 mm – 120 mm (1" – 4.75") Faces CB, SSC,
Pressure 711 mm (28") Hg Vacuum Elastomers FKM, EPDM, FEPM, FFKM n 
Provides sealing security
to 20 bar g (300 psig) that conventional single
10 bar g (150 psig) inboard differential seals cannot match
Temperature -55°C – 300°C (-67°F – 570°F) Metals 1.4401 (316SS)
n 
Reliable cartridge design
Speed 20 m/s (4 000 ft/min) Springs 2.4819 (Alloy C-276)
that increases seal life
Fits ISO-3069, ASME B73.1, B73.2

Standards and approvals available on page 89.

12
SEAL SUPPORT SYSTEMS

4400

Mechanical Seals
Dual Concentric Gas Seal
Advanced technology made simple in a
gas seal design. The 4400 is a seal for all
purposes and provides for an easy gas seal
upgrade option. It is an ideal choice for
upgrading under-performing, liquid
lubricated seals to high performance,
non-contacting operation.

Operating Conditions Materials n 


Delivers low cost-of-own-
Sizes 25 mm – 90 mm Faces CB, SSC
ership for a broad range of
(1.00" – 3.625") applications
Pressure 711 mm (28") Hg Vacuum Elastomers FKM, EPDM, n 
Advanced technology that
to 20 bar g (300 psig) FEPM, FFKM is easy to install and operate
Temperature -55°C – 300°C (-67°F – 570°F) Metals 1.4401 (316SS) n 
Exclusive In-Gland Control
Speed 25 m/s (5 000 ft/min) Springs 2.4819 (Alloy C-276) System eliminates the need
and expense of an external
gas panel
n 
Eliminates Atmospheric
Emissions

170 / 170 ISO / 170L


Slurry Cartridge Single Seal
Engineered to operate in harsh, heavy
consistency slurry environments and
to eliminate costly external seal flushes
in the majority of applications.
170L version is designed to fit Warman
AH slurry pumps.

Operating Conditions Materials


Sizes 25 mm – 228 mm (1.00" – 9.00") Faces SSC, TC
170 Version n Runs longer in heavy
40 mm – 110 mm (1.57" – 4.33") abrasive slurries
170 ISO Version without the need for
Pressure 711 mm (28") Elastomers FKM, EPDM, FEPM, FFKM flush or quench water
Hg Vacuum to 17 bar g (246 psig) n Reliable design that deals
Temperature -55°C – 300°C (-67°F – 570°F) Metals 1.4401 (316SS)* with real life slurry pumping
Speed 11 m/s (2 200 ft/min) Springs 2.4819 (Alloy C-276) conditions
*Duplex and Super Duplex stainless steel available as an option n Easy to maintain

Standards and approvals available on page 89.

13
MECHANICAL SEALS

COMPONENT SEALS

491 DINS / 491 DINL


Mechanical Seals

DIN Component Seal


Designed for the replacement of
low- technology component seals,
resulting in increased overall reliability
increase and maintenance efficiency.
491DINS : Non slotted stationary face
491 DINL: Slotted stationary face

n Reliable upgrade from


Operating Conditions Materials
original equipment seals
Sizes 16 mm – 110 mm (0.625" – 4.375") Faces CB, SSC,
Pressure 711 mm (28") Hg Vacuum Elastomers FKM, EPDM, FEPM, FFKM
n Designed not to fret shaft
10 bar g (150 psig) or sleeves
Temperature -55°C – 300°C (-67°F – 570°F) Metals 1.4401 (316SS) n Fits EN12756 L1K with
Speed 20 m/s (4 000 ft/min) Springs 2.4819 (Alloy C-276) standard supplied DIN
Fits EN12756, ISO-3069-S
stationary

SEAL SUPPORT SYSTEMS

Flow Guardian™
Pressure and Flow Regulator
Specifically designed to supply uninterrupted, regulated seal flush water and
deliver operational efficiency to the pump population.
Managing flow rates while regulating important pressure differentials is
possible. Costly seal failures are reduced while assisting in-plant water
conservation initiatives.

Operating Parameters Materials of Construction


Flow Rate 0,1 – 3 l/min/2 -50 US gph Flowmeter tube Polysulfone (PSU
Pressure Limit 711 mm (28") Hg Vacuum Body of unit Polyoxymethylene (POM)
10 bar g (145 psig)
Temperature Limit 100°C (212°F) O-Ring Fluorocarbon (FKM n Provide regulated seal
Pressure gage Oil-filled with 316SS flush water
Stainless Case and Wetted
n Maintenance-free—
Pressure and flow rate 316 Stainless Steel/EN 1.4401
regulating valve
automatic level and
pressure management
Clean out plugs 320 – 3/8" Tube Fittings (for
Compression Connections) n Plan 54DM (DP50)
316 Optional Barb Fittings
n Plan 32 and 33S (SP50)

Mounting bracket 316 Stainless Steel/EN 1.4401

Standards and approvals available on page 89.

14
Intelli-Flow™ HT

Mechanical Seals
Water Saver
Features a thermally activated valve that automatically drains hot barrier fluid
(only when necessary) to keep dual seals running cool and reliable. Valve opening
temperature preset to work with S20 Seals.

Operating Conditions n Clean in place


Pressure 20 bar g (300 psig) n Maintenance-free
Temperature Limit 125°C (257°F)
n Easy to install
Temperature set point 80°C (176°F) for HT version, 60°C (140°F) for T-30 version
Connections 1/4 NPT
n 95% water savings
compared to open
Materials 1.4401 (316SS)
barrier fluid supply
(API Plan 54)

WSS
Water Saving System
Easy to install, complete solution with minimal water consumption for reliable
operation of dual mechanical seals.
Designed to maintain water barrier pressure and levels without maintenance.
Containing all the equipment required, the WSS is easy to install.

Technical Data Components


Tank Capacity 12 l – 9 l operating Water line connection Rp 1/2" female
(3.17 – 2.38 US gallons
operating)
Operating Pressure 16 bar g (232 psig) Pressure gauge 0 – 10 bar Brass (0 – 145 psig)
n Preconfigured system
Tank Material 316 Pressure regulator 0 – 10 bar Brass (0 – 145 psig) and options
Cooling Capacity 400W Flow indicator Stainless Steel
n Maintenance-free—
Auxiliary Connection 1 x R 1" and 1 x R 1/2" Drain valve R 1/2" - NiCr Plated Brass
automatic level and
Hoses Kit: 1 m and 1.5 m pressure management
(39" and 59")
Polyamide 12 mm (0.47") OD n Minimize seal support
Seal Connections Kit: 2 x NPT 1/2"S water usage
Straight Push-in – n Plan 53P Automated Water
Connectors NiCr Plated Brass
Support Tank
PED (97/23/EC) - TÜV

Standards and approvals available on page 89.

15
MECHANICAL SEALS

Buffer Support System


Easy to install, complete, non-pressurized solution for reliable operation of dual
mechanical seals.
Mechanical Seals

Complete solution for the environmental support of dual mechanical seals


where product contamination from support fluid cannot be tolerated.

Technical Data Components


Tank Capacity 12 l – 9 l operating Fluid line connection Rp 1/2" female
(3.17 – 2.38 US gallons
operating)
Operating Pressure 16 bar g (232 psig) Pressure gauge 0 – 10 bar Brass (0 – 145 psig)
Tank Material 316 Ti/1.457 Pressure regulator 0 – 10 bar Brass (0 – 145 psig) n Runs longer in heavy
Cooling Capacity  00W tank only
4 Fill valve R 1/2" - NiCr Plated Brass abrasive slurries
1.5 KW with cooling coil without the need for
4 kW with cooling coil
flush or quench water
and circulation pump
Auxiliary Connection 1 x R 2" and 1 x R 1/8" Drain valve R 1/2" - NiCr Plated Brass n Reliable design that deals
Hoses Kit: 1 m and 1.5 m with real life slurry pumping
(39" and 59") conditions
Polyamide 12 mm (0.47") OD n Easy to maintain
Seal Connections Kit: 2 x NPT 1/2"S
Straight Push-in –
Connectors NiCr Plated Brass
PED (97/23/EC) - TÜV

PSS
Pressurized Support System
Easy to install, complete, pressurized solution, for reliable operation of dual
mechanical seals.
Complete solution for the support of dual mechanical seals where product
leakage cannot be tolerated.

Technical Data Components


Tank Capacity 12 l – 9 l operating Fluid line connection Rp 1/2" female
(3.17 – 2.38 US gallons
operating)
Operating Pressure 16 bar g (232 psig) Pressure gauge 0 – 10 bar Brass (0 – 145 psig) n Preconfigured system and
Tank Material 316 Ti/1.457 Pressure regulator 0 – 10 bar Brass (0 – 145 psig) options
Cooling Capacity  00W tank only
4 Fill valve R 1/2" - NiCr Plated Brass n Maintenance-free—
1.5 KW with cooling coil
automatic level and
4 kW with cooling coil
pressure management
and circulation pump
Auxiliary Connection 1 x R 2" and 1 x R 1/8" Drain valve R 1/2" - NiCr Plated Brass n Minimize seal support
Hoses Kit: 1 m and 1.5 m water usage
(39" and 59") n Plan 53P Automated
Polyamide 12 mm (0.47") OD Water Support Tank
Seal Connections Kit: 2 x NPT 1/2"S
Straight Push-in –
Connectors NiCr Plated Brass
PED (97/23/EC) - TÜV

16
SpiralTrac ™

Environmental

Mechanical Seals
Controllers
When used with Chesterton® mechanical seals,
SpiralTrac Environmental Controllers greatly
enhance seal reliability by effective removal of solids
and improved cooling of the stuffing box.

Versions Available Materials


F (Split) Greatly reduced flush 1.4401 (316SS)
N Reduced/No flush in no fibrous fluids 416 SS n Extends seal reliability in most
D Reduced/No flush in fibrous fluids PTFE – Glass Filled rotating equipment applications
PTFE – Carbon Graphite Filled n Reduces cost of flushing in
P (Split) Packing version
C With drain for crystallizing media Bronze abrasive applications
Ti/EN 3.7035 n Fits all rotating equipment

AWC800 – Red Polymer


Monel® K400 / EN 2.4360

Flow Controller
1 Air
Vented from cavity when pump is
stationary (eliminates crystallization,
coking overheating due to air) Check
Valve
2 Circulation
Driven around seal (excellent
face cooling)

3 Exchange
In and out of cavity (heat removed
from cavity)

4 Particulate
Immediately removed from cavity
through the exit groove, flush
or no flush

Configurations Available

Split Adapter Standard Packing

SpiralTrac™ is a trademark of EnviroSeal Engineering Products Ltd.

17
PACKING AND GASKETS

MEET ENVIRONMENTAL
AND BUSINESS GOALS
Chesterton® mechanical packings and gaskets Reliability and Environmental Protection
enable our customers to meet their goals by Live loading for flanges, and valves increases reliability
offering the right product fit for every application and performance while reducing emissions and
on static equipment. leakage by adjusting for system issues that affect
packing performance.
Value and Performance Programs
There are many different applications in a process
Application-Specific Solutions
plant and across industries. Critical applications need For some applications a plant-wide packing just won’t
a top quality performance packing, while a standard do and some applications have requirements that
packing might be fully adequate for less demanding need a unique solution. Chesterton has developed
applications. distinct products that allow the best performance for
specific pieces of equipment and particular service
n High quality performance packing
conditions in a variety of industries. Examples are:
n Standard packing range
n Soot blower solutions for the power industries
n Solutions for every plant and industry
n Solutions for solvent dewaxing units in the
n Total cost focus oil refining industry
Pump and Valve Packing and Gaskets Application Guide
Please contact your local Media Duty Key Benefit Equipment
Chesterton Representative
to help you select the

Motor Operated Valves


best product for your

Rotating Equipment
Food and Beverage

High-Temperatures

Economy Solution
application.

Heat Exchangers
High-Pressures

Control Valves

Pipe Flanges
Block Valves
High-Speed
Chemicals

Reliability

Emissions

Housings
Steam
Water

Family Product

455EU ++  + + + + ++ + ++ ++


553 ++ + + + + ++ + ++ ++ ++
Duragraf F ++ ++ ++ ++ + + ++ + ++ ++
Duragraf T ++ ++ ++ ++ + + ++ + ++ + ++
Flange
Sealing
459 ++ ++ ++ ++ ++ + + + + + ++
ECS-T ++ + ++ + + ++ ++ ++ ++
Camprofile
Gasket KG1/KR ++ ++ ++ ++ ++ ++ ++ ++ ++ ++
Flange
Live Loading ++ ++ ++ ++ ++ ++ ++ ++ ++
1730 ++ + + ++  ++ + ++
1760 ++ ++ + ++ ++ ++ + ++
1765 ++ ++ + + + ++ + ++
1830 ++ ++ + + ++ + ++ ++
1830 SSP ++ ++ + + ++ + + ++
Pump
Packing
1935 ++ + ++  + + ++
1400R ++ + ++ ++ + ++ ++ + + ++
2211 ++  + + + + ++ ++
2212 ++  ++ + ++ + ++ ++
CMS 2000 White ++ + ++ ++
CMS 2000
Food Grade ++ ++ ++ ++ ++
1600 ++ ++ ++ ++ ++ ++ + ++
1622 + ++ ++ ++ ++ ++ ++
1724 ++ ++ + ++ ++ ++ ++ +
Valve
1724 low E ++ + + ++ ++ ++
Packings 5800 ++ ++ ++ ++ + ++ ++
5800E ++ + ++ ++ + ++ + ++
5800T ++ + ++ +  ++ + ++
5300 Valve Live
Loading ++ ++ ++ ++ ++ ++ + + ++ ++

++ = Best Choice + = Better Choice = Good Choice

19
PACKING AND GASKETS

DUALPAC ®

Longer Packing Life, Reduced Maintenance

DualPac® 2211
Severe Slurry Packing
By inventing a new braiding process, Chesterton has successfully
combined ePTFE and aramid fibres in a unique configuration,
allowing low-friction fibres to seal the shaft and resilient fibres to
provide strength and anti-extrusion benefits. Combined in this way
Packing and Gaskets

DualPac 2211 provides all of the performance advantages of ePTFE and


aramid without the compromises of traditional mixed fibre packing.
n Achieves significantly longer
Operating Conditions Materials packing life using patented
Sizes 6,4 mm – 25 mm (1/4" – 1") Graphited ePTFE DualPac packing technology
Pressure 20 bar g (300 psig)
n Multiple configurations to
Temperature Max 260°C (500°F)
eliminate the need for end rings
pH 3 to 11
n Exclusive design using
Speed 10 m/s (2 000 ft/min)
Applications F or use in ore slurries, mineral handling, DualPac technology
dewatering tailing pumps and other
slurry processing applications

DualPac® 2212
High-Performance, Non-Staining,
Multi-Purpose Packing
Chesterton DualPac 2212 is created using ​our patented DualPac
technology, which combines a burn-resistant material on the
packing’s shaft side with a highly resilient outer fiber.

Operating Conditions Materials


Sizes 6.4 mm – 25 mm (1/4” – 1”) Meta and Para Aramid
Fibers
n Glaze-resistant packing fibers
Pressure 35 bar g (500 psig)
n High-pressure capability
Temperature Max 260°C (500°F)
pH 3 to 11 n Exclusive design using non

Speed 10 m/s (2 000 ft/min) staining DualPac technology


Applications Water pumps, paper stock pumps,
slurries, agitators, mixers

Standards and approvals available on page 89.

20
DUALPAC ®

TECHNOLOGY
A New Level of Packing Reliability
Leveraging the best qualities of two fibers in braided packing,
Chesterton's new DualPac technology combines the benefits
of two different fibers to create an entirely new level of packing

Packing and Gaskets


reliability. Individually these fibers have unique properties,
but together they offer advanced levels of performance.
n Multiple configurations
to eliminate the need
for end rings
n Exclusive design using the
patented DualPac technology
n Innovative braided packing,
try it and adopt it!

Reduced Leakage

Fewer Adjustments

Less Power

21
PACKING AND GASKETS

PUMP PACKING

1935(EU)
Food-Grade Compression Packing
Durable performance packing that is easy to install and will not score shafts.

Technical Data
Materials Virgin PTFE yarn, with lubricant that is food-compliant
Applications Pumps, valves, cookers, blenders, agitators, mixers
Available Sizes 4,7 mm – 22,2 mm (3/16" – 7/8")
Pressure Limit 14 bar g (200 psig) in rotating equipment Temperature Limit 230°C (450°F)
n 
Suitable for use in virtually
55 bar g (800 psig) in valves
all food media below 230° C
Chemical Resistance pH Range: 0 – 14
n 
Made with a virgin PTFE
and white oil lubricant
Packing and Gaskets

n 
Independently certified
EC 1935 compliant

1730
General Service Packing
Durable performance packing that is easy to install and will not score shafts.

Technical Data
Materials Thermoset fibres with lubricants and blocking agents
Applications Water pumps, paper stock pumps, slurries, agitators, mixers
Available Sizes 6 mm – 25,4 mm (1/4" – 1")
Pressure Limit 28 bar g (400 psig) Temperature Limit 290°C (550°F)
n Easy and fast break-in
Speed 10 m/s (2 000 ft/min) pH 1 – 13 n 
Abrasion-resistant, while
See page 81 for available sizes. non-scoring
n Good chemical resistance
n 
Good temperature
resistance

1760
Chemical Packing
Strong and dense PTFE fibre packing for chemical applications with the heat
dissipating properties of graphite.

Technical Data
Materials Graphite coated PTFE yarn with break-in lubricants
Applications Black liquor pumps, chemical pumps, agitators
Available Sizes 3,2 mm – 25,4 mm (1/8" – 1") n 
Dense braid ensures
Pressure Limit 17 bar g (250 psig) Temperature Limit 260°C (500°F) excellent leakage control
Speed 18 m/s (3 600 ft/min pH 0 – 14 and prevents solid
embedment
n 
Excellent chemical
resistance
n High shaft speed
Standards and approvals available on page 89.

22
1765
White Chemical Packing
Non-staining chemical packing, ideally suited for bleach pumps and other
rotary applications.

Technical Data
Materials White expanded PTFE yarn with a special filler
Applications Bleach pumps, chemical pumps, agitators n 
Non-staining
Available Sizes 6,4 mm – 25,4 mm (1/4" – 1") n 
Superior chemical
Pressure Limit 20 bar g (300 psig) Temperature Min -40°C – 260°C (-40°F – 500°F) resistance
Speed 10 m/s (2 000 ft/min) pH 0 – 14 except for Fluorine (F2), n 
Low friction for improved
ClF3 and related compounds, speed capability
and molten alkali metals
n Longer packing life

Packing and Gaskets


1830
Advanced Expanded Graphite PTFE Packing
Economical packing developed to meet strict specifications in pumps,
agitators, mixers, and other rotating equipment.

Technical Data
Materials Expanded graphite PTFE filaments
Applications Wide range of applications
Available Sizes 4,8 mm – 25,4 mm (3/16" – 1") Temperature Limit 260°C (500°F) n 
Excellent chemical resistance
Speed 18 m/s (3 600 ft/min) pH 0 – 14 with exception of strong n 
Low friction, less heat
oxidizers in the 0 to 2 pH range
generation and non-
abrasiveness saves shafts
and shaft sleeves
n 
Easy installation and removal

1400R
n 
Low leakage and long life

Carbon-Reinforced Graphite Packing


Combines the unique sealing properties of flexible graphite with the
high strength of carbon fibre.

Technical Data
Materials Carbon fibre-reinforced flexible graphite packing
Applications Process pumps, boiler feed pumps, block valves, refiners, agitators, mixers
Available Sizes 3,2 mm – 25,4 mm (1/8" – 1")
Pressure Limit 14 bar g (200 psig) Temperature Min -40°C – 260°C (-40°F – 500°F)
rotating applications Max 650°C (1 200°F) steam n Flushless packing
275 bar g (4 000 psig) valves Max 455°C (850°F) n High shaft speed capability
oxidizing atmosphere
Speed 20 m/s (4 000 ft/min) pH 0 – 14 except oleum, fuming nitric
n 
Passive molybdate
acid, and aqua regia corrosion inhibitor
n For use in valves and pumps

Standards and approvals available on page 89.

23
PACKING AND GASKETS

1830 SSP
Slurry Packing
Designed with a hybrid yarn, combining advanced, expanded graphite PTFE yarn
with carbon yarn reinforcement.

Technical Data
Materials Carbon-reinforced, expanded graphite PTFE n 
Developed to meet rigid
Applications Slurry pumps, mineral handling slurries, tailing pumps demands of slurry sealing
Available Sizes 9,5 mm – 25,4 mm (3/8" – 1") applications
Pressure Limit 28 bar g (400 psig) Temperature Limit 260°C (500°F) n 
Excellent chemical
Speed 18 m/s (3 600 ft/min) pH 0 – 14 with exception of strong resistance
oxidizers in the 0 – 2 pH range n Low friction, less heat gen-
eration, non-abrasive, saves
shafts and shaft sleeves
Packing and Gaskets

SuperSet™
Enhanced Packing Sets
Chesterton performance packing sets, in combination
with the patented SpiralTrac Environmental
Controller, reduce flush water consumption and
increase equipment service life.

Versions Applications
1730 SuperSet General service in slurries and clean fluids n Reduces flush water
1400R SuperSet Worn equipment, high-speed and high-temperature applications consumption
1760 SuperSet Highly aggressive chemical environments oxidizers in the 0-2 pH range n Increases equipment MTBR
n Reduces shaft sleeve wear

PUMP, MIXER, AND AGITATOR PACKING

CMS 2000
Injectable Packing System
Chesterton CMS 2000 Injectable Packing System is an advanced, flushless,
stuffing box leakage control sealant made of high-purity, reinforced fiber.

Technical Data
Applications Stock pumps, white water pumps, river water pumps, condensate pumps,
water treatment pumps, and also rotating equipment applications in the food
processing and handling industry.
n Eliminates flush and reduces
Pressure Limit 14 bar g (200 psig)
leakage to insignificant levels
Temperature Limit 205°C (400°F)
n Will not score shaft sleeves
Chemical Resistance pH 1 – 13 White not recommended for oxidizers, fluorine, chlorine
trifluoride and related compounds, and molten alkali metals n 
Effective with worn,
pH 0 – 14 FP fretted sleeves
n Never disassemble to
repack again
Standards and approvals available on page 89.

24
PACKING AND GASKETS

EMISSIONS CONTROL
1622™ Low E Valve Packing
Emission Control Packing for Block Valves
Chesterton 1622 Emissions Packing is designed to minimize
valve emissions and exceeds current emissions requirements
for the refinery, petrochemical, and chemical industries.
Guaranteed to seal less than 100 ppm for 5 years per
EPA method 21.

Packing and Gaskets


Technical Data
Materials Inconel wire-reinforced flexible graphite packing with
special blocking agents
Available Sizes 3,2 mm – 17,5 mm (1/8" – 1")
Pressure 355 bar g (5 000 psig) n Extremely low emissions
Temperature Max 650°C (1 200°F) steam (850°F) oxidizing atmosphere
n Fire safe
pH 0 – 14 except in strong oxidizers
n Single spool packing
Applications  lock valves with emission requirements in the refining,
B
petrochemical, and chemical industries n High-pressure capability

1724 Low E Control Valve System


Emission Control Sealing System for Control Valves
Chesterton 1724 Low E is specially designed for control valves that
require a minimal level of fugitive emissions. Kits can
be designed to upgrade existing control valves to Low E
performance. Special pre-engineering kits are designed
to fit Fisher®, Valtek® and Masoneilan® Valves.
Guaranteed to seal less than 100 ppm for 5 years per
EPA method 21.
Technical Data
Materials Die-formed braided PTFE packing, split carbon spacer, cartridge
live loading assemblies, new gland studs and nuts (for special n Reduce emissions without
pre-engineering kits for Fisher, Valtek, and Masoneilan Valves only)
valve replacement
Temperature Limit 205°C (400°F)
n Visual torque inspection
Chemical Resistance pH 0 – 14 except for molten alkali metals, elemental fluorine,
and strong oxidizers minimizes “hot” re-torques
Applications  ontrol valves with emissions requirements in the refining,
C reducing safety risks
petrochemical, and chemical industry
n Easy-to-install

Standards and approvals available on page 89.

25
Valve Solutions
With continuous research and state-of-the-art
advancement, Chesterton offers a full-line of packing
and gasketing technology. Our proven expertise delivers
the highest performing sealing systems for a wide range
of applications.

Tools
For proper installation and removal
of stem packing, use tamping tools,
packing cutters, and packing
extractors to minimize errors
and equipment damage during
valve repacks.

Joint Sealing
Chesterton offers a variety of joint
sealing solutions where we apply
the best available technology to
your critical flanged joints, resulting
in the best recommendation for your
specific applications. Form-in-place,
compression, and semi-metallic
gaskets address most process flanges.

26
Valve Stem Sealing
Improve equipment reliability, meet
EPA VOC emissions requirements, and
lower the total cost of valve ownership
with Chesterton valve stem sealing
solutions. Low emissions, steam, and
chemically resistant packings are
designed to provide years of operation
to reduce valve maintenance.
After market OEM valve packing kits are available
for popular valve manufacturers, making for easy
upgrade and repair.

Thread Lubrication
Ensure proper bolt torque and
prevent bolt/nut seizing for easy
adjustment and disassembly on
flanges, bonnets, and packing
followers with Chesterton anti-seize
compounds. Specifically engineered
to achieve consistent and correct
bolt tensioning.

ARC Protective Coatings


Rebuild, restore, and coat pipe linings,
flanges, valve bodies, and discs with
ARC Industrial Coatings to resist
corrosion and/or abrasion from
process media and from the effects
of cavitation on valve internals.

27
PACKING AND GASKETS

LIVE LOADING
Flanges and Heat Exchangers
Increase reliability, lower emissions, and reduce total costs
by using tailored sealing solutions for critical flanges.

Technical Data 5500 5505L 5505H


Materials Specialized High-strength, Chromium steel |
stainless steel high-temperature- with oxide coating
alloy resistant and
corrosion-resistant
Packing and Gaskets

stainless steel alloy


Temperature -200°C – 300°C -100°C – 350°C 0°C – 600°C
(-328°F – 575°F) (-148°F – 662°F) (32°F – 1100°F)
Corrosion resistance good good average
Applications  se in combination with Chesterton® Camprofile or Steel Trap™
U
gaskets on process flanges, heat exchangers, vessels, reactors,
valve bonnets, housings, sight glasses
Warranty 3 year warranty (see flange live loading warranty for conditions)
n Shutdown to shutdown
reliability
n Significantly reduces

downtime on critical
Chesterton Live Loading System equipment
Chesterton Flange Live Loading increases flange reliability n Lowers emissions and

by increasing the elastic energy in the flange assembly. meets environmental


This ensures that a pre-calculated gasket stress is maintained regulations
at all times, regardless of pressure fluctuations, gasket thickness n Reduces leakage and

loss, or thermal cycles. Chesterton Flange Discs are specially product loss
designed for flange applications and maintain their flexibility n Reduces safety and

under extreme mechanical and thermal conditions. housekeeping concerns


n Improves plant efficiency

and reduces total cost

28
Valves
An engineered sealing system that maintains operability
and improves reliability—from shut down to shut down—
in compliance with environmental regulations.

Packing and Gaskets


Technical Data
Materials  300 die-formed graphite packing with style 1600 Inconel®-reinforced
5
braided graphite packing, carbon bushing, live loading spring sets.
Pressure Limit 317 bar g (4 600 psig)
Temperature
Maximum 2 760°C (5 000°F) in a non-oxidizing atmosphereons)
430°C (800°F) in an oxidizing atmosphere
Minimum -240°C (-400°F)
pH 0 to 14 with the exception of oleum, fuming nitric acid, aqua regia,
fluorine, hydrochloric acid, and hydrofluoric acid.
Applications  lock valves and air/motor-operated valves in the Power, Petrochemical,
B
Oil Refining, Chemical, and other industries.
n Improves reliability
Warranty 5-year warranty (see valve emissions warranty for conditions)
in critical valves
n Compensates for system
Chesterton 5300 and 1600 sealing solutions pass API 589 Fire Test
pressure upsets, vibrations,
and thermal cycling
n Prevents leakage by gland
Components Style 5100 ­­­Carbon Sleeve force retention
n Extends MTBR

n Reduces maintenance costs


Style 5150 Live
Loading Sets n Reduced stem friction
Style 5300 Sealing Rings
ensures operability

Style 1600 End Rings

Other Versions
Chesterton 5800 Control Valve Live
Loading Kits
5800 Graphite Wedge Packing
reduces valve stem friction by 30%
compared to square cross-section,
die-formed graphite.

29
PACKING AND GASKETS

VALVE PACKING

1600
Advanced Valve Stem Packing
Off-the-spool performance with emission guarantee.,

Technical Data
Materials Inconel wire-reinforced flexible graphite packing
Applications Block valves, as an end ring on control valves, motor operated valves and sootblowers
Available Sizes 3,2 mm – 25,4 mm (1/8" – 1")
Pressure Limit 580 bar g (8 400 psig) Temperature Limit Max 650°C (1200°F) steam
Max 455°C (850°F)
n Fire safe
oxidizing atmosphere n Excellent emission control
pH 0 – 14 except strong oxidizers n High-pressure capability
n Guaranteed performance
Easily cut to size on site
Packing and Gaskets

1724
PTFE Valve Packing
Excellent emission control and chemical resistance.

Technical Data
Materials PTFE yarn with protective lubricants
Applications Block valves, motor operated valves, control valves
Available Sizes 3,2 mm – 25,4 mm (1/8" – 1")
Pressure Limit 210 bar g (3 000 psig) Temperature Limit 260°C (500°F) n Excellent chemical
pH 0 – 14 resistance
n Excellent emission control
n Remains flexible

5800
Graphite Wedge Packing
Patented control valve sealing solution designed to lower valve stem friction
and improve sealability.

Technical Data
Materials Die-formed high-purity graphite
Applications Control valvess
Pressure 210 bar g (3 000 psig) Temperature Limit 2 760°C (5000°F)
no end rings non-oxidizing atmosphere
n Dramatically improved
310 bar g (4 500 psig) 430°C (800°F) valve stem response
1600 end ring oxidizing atmosphere n Low emissions guarantee
pH 0 – 14
n Excellent chemical and
temperature resistance

Standards and approvals available on page 89.

30
SEMI METAL GASKETS

Camprofile
High Performance, Semi Metallic Gasketing
Highly reliable flange gasket with excellent emission control.
.,
Technical Data
Materials S tainless steel carrier with a graphite or PTFE sealing element
(more materials available) n Certified low emission
Applications Pipe flanges, heat exchangers, vessels, reactors, valve bonnets, housings performance
Pressure Limit 400 bar g (5 800 psig) Temperature graphite sealing layer 550°C (1 020°F)
n High reliability
inert media -200°C – 900°CMax
(-328°F – 1 650°F) n DIN and ANSI standard
PTFE sealing layer 300°C (572°F) gaskets
pH 0 – 14

Packing and Gaskets


n Custom shapes available,
including heat exchanger
gaskets

SHEET GASKETS

Duragraf F
Expanded Graphite Sheet
An easy-to-use, economical, general service graphite sheet with a flat stainless
steel insert.

Technical Data
Materials Flexible graphite with a 50 µm 316SS stainless steel flat insert
Applications Pipe flanges, vessels, reactors, valve bonnets, housings
Available Thicknesses 1 mm, 1,5 mm, 2 mm, 3 mm n Easy to cut by hand
Sheet Size 1 000 mm x 1 000 mm (39" x 39")
n 
Excellent performance
Pressure Limit 100 bar g (1 450 psig) Temperature Limit 500°C (932°F)
in steam and aggressive
pH 0 – 14
media
n 
Available as a pre-cut
gasket in standard and

Duragraf T
custom sizes

Expanded Graphite Sheet


High-purity graphite sheet with a tanged stainless steel insert.

Technical Data
Materials Flexible graphite with a 50 µm 316SS stainless steel flat insert
Applications Pipe flanges, vessels, reactors, valve bonnets, housings
Available Thicknesses 1 mm, 1,5 mm, 2 mm, 3 mm
Sheet Size 1 500 mm x 1 500 mm (59" x 59")
n Available in nuclear grade
Pressure Limit 120 bar g (1 740 psig) Temperature Limit 500°C (932°F)
pH 0 – 14 n 
Mechanically bonding
assures purity
n 
Available as a pre-cut
gasket in standard and
custom sizes
Standards and approvals available on page 90.

31
PACKING AND GASKETS — FLANGE GASKETS

459
Graphite Sheet with Nickel Reinforcement
Technical Data
Materials Flexible graphite with a 0,026 mm nickel flat insert
Applications Pipe flanges, vessels, reactors, valve bonnets, housings
Available Thicknesses 1 mm, 1,6 mm (1/16"), 2 mm, 3,2 mm (1/8"
Sheet Size 1 000 x 1 000 mm (39" x 39")
Pressure Limit 140 bar (2 000 psi)
Temperature Limit 870°C (1 600°F ) non-oxidizing, 454°C (850°F ) oxidizing, minimal -200°C n Easy to cut manually
Chemical Resistance pH 0 – 14 n Excellent pressure capability
n High-temperature capability
n High chemical resistance
Packing and Gaskets

455EU
General Service Gasket Sheet
Multi-purpose gasket with excellent performance in low pressure steam and
light chemicals.

Technical Data
Materials Aramid fibres, special fillers, and an NBR binder
n Economical gasket for
Applications L iquids and gaseous media, drinking water applications, general applications
general process applications
in industry
Available Thicknesses 0,5 mm, 1 mm, 1,5 mm, 2 mm, 3 mm n Works in steam and light
Sheet Size 1 500 mm x 1 500 mm (59" x 59")
chemical applications
Chemical Resistance 85 bar g (1 230 psig) Temperature Limit 250°C (482°F) n Available as a pre-cut
gasket in standard and
custom sizes

553
Environmental Gasket
Specifically designed to keep the environment free from hazardous substances
by combining an ecological composition with excellent sealing properties.

Technical Data
Materials Aramid fibres, special fillers, and an NBR binder
Applications Oils, gases, chemicals, refrigerants, steam, water in all industries n Works in steam, chemicals,
Available Thicknesses 0,5 mm, 1 mm, 1,5 mm, 2 mm, 3 mm and a variety of
Sheet Size 1 500 mm x 1 500 mm (59" x 59") hydrocarbons
Chemical Resistance 120 bar g (1 740 psig)) Temperature Limit 450°C (842°F) n Excellent general service
refinery gasket
BS 7531 Grade X
n High-temperature and
pressure capability

Standards and approvals available on page 90.

32
ECS-T
PTFE Sheet Gasket
Filled PTFE sheet with excellent mechanical properties and outstanding
chemical resistance.
Technical Data
Materials PTFE with fillers
Applications High pressure and temperature services, especially in chemical and hydrocarbon
plants in strong acids
Available Thicknesses 1 mm, 1,5 mm, 2 mm, 3 mm n High chemical resistance
Sheet Size 1 500 mm x 1 500 mm (59" x 59") except 1 mm thickness n Excellent in strong acids
1 200 mm x 1 200 mm (47" x 47")
Pressure Limit 83 bar g (1 200 psig)) Temperature Limit 260°C (500°F)
n Available as a pre-cut
gasket in standard and
pH 0 – 14 custom sizes

Packing and Gaskets


Standards and approvals available on page 90.

Ancillary Products
Bolted flange connections rely on accurate tensioning to assure leak tightness.
Accurate tensioning is impossible on unlubricated bolts. Chesterton anti-seize
products provide a consistent coefficient of friction between the bolt and nut
threads, therefore assuring no leakage and low fugitive emissions.

785(E) & 785 FG 783 ACR 615 HTG


High-performance, Anti-seize with excellent High performance
extreme pressure corrosion protection for grease for severe
anti-seize compound. nuts and bolts and operating conditions.
Go to page 64. mechanical assemblies. Go to page 62.
Go to page 64.

185 800 GoldEnd Tape 860 MPG


Form-in-place spooled Heavy-duty, high-density Two-part, extrudable
joint sealant. PTFE sealing tape. gasketing material
100% virgin PTFE. Go to page 66. allows for the creation
Go to chesterton.com of ultra-thin gaskets.
Go to page 66.

33
POLYMER SEALS

DEDICATED to
INNOVATION and
RELIABILITY
Engineered Polymer Solutions
Chesterton’s Polymer Seals group is a worldwide manufacturer and distributor of the highest
performing polymer seals. We combine our technical expertise with state-of-the-art material
technologies to provide industry-leading solutions.
n Hydraulic and pneumatic seals n Custom seals n Rotary seals
n Spring-energized seals n Service programs

Materials and Innovation SpeedSeal®


We utilize the full range of state-of-the-art polymer Chesterton offers regional service with fully integrated
technologies to support a wide range of industrial facilities that rely on advanced equipment, flexible
applications. tooling, and semi-finished materials. This allows
us to provide you with a broad selection of product
Designs and Expertise offerings—with same day delivery.
Our engineers draw on years of experience to design
value-added products with a focus on continuously Solutions and Service
improving equipment performance. Our distributors and specialists work closely
with customers to provide the best service
in the industry.
SpeedSeal® Service Centres
Fast and Flexible
Chesterton SpeedSeal offers same day delivery from its
Service Centre network for Europe and the Middle East.

Our fully-integrated facility utilizes advanced equipment


and a wide range of materials and designs to provide you
with a broad selection of product offerings.

n Same day delivery*


n Sizes available up to 1400 mm*
n Engineered Solutions
n CAD hydraulic engineering
n Prototypes available
n Cylinder and equipment upgrade and repair

SpeedSeal Service Centres


SpeedSeal Germany
– Ismaning
SpeedSeal Sweden
– Karlshamn
SpeedSeal Hungary
– Pecel
SpeedSeal Italy
– Roma

*Conditions apply. Contact SpeedSeal for available service options.

35
POLYMER SEALS – Product Selection Guide

Attributes Friction Wear Resistance


Types Speed Product Profile Description
Series Mold *Mach. Hyd. Pne. Split Low Mid High Low Mid High

RCCS Double acting, dual component seal l l l l l


Cap Seals to 15 m/s
(Rod and Piston) (3000 ft/min)
PCCS Double acting, dual component seal l l l l l

WCCS Cap seal wiper profile l l l l l


Wipers
W21K Positive angled profile with flange l l l l l l

R22KN Single acting, positive angled profile l l l l l

Rod Seals, Single acting, radiused sealing


R22K l l l l
U-Cups surface for hydraulic applications
Single acting, radiused sealing
R23K l l l l
surface for pneumatic applications
Single acting, positive angled profile,
R8K l l l l l
multiple stacked set
Single acting, positive angled profile,
R27K l l l l l
multiple stacked set
Rod Seals, Single acting, negative angled profile,
R11K l l l l l l
Stacked Sets dual stacked set
Single acting, positive angled profile,
Reciprocating Motion

R28K l l l l l
multiple stacked set
Single acting, positive angled profile,
R28K1 l l l l
multiple stacked set
to 1 m/s
(200 ft/min) P22KN Single acting, positive angled profile l l l l l

Piston Seals, Single acting, radiused sealing


P22K l l l l
U-Cups surface for hydraulic applications
Single acting, radiused sealing
P23K l l l l
surface for hydraulic applications
Single acting, positive angled profile,
P8K l l l l l
Polymer Seals

multiple stacked set


Single acting, positive angled profile,
P27K l l l l l
Piston Seals, multiple stacked set
Stacked Sets Single acting, positive angled profile,
P28K l l l l l
multiple stacked set
Single acting, positive angled profile,
P28K1 l l l l
multiple stacked set
16K, 17K, Metric and imperial English size
l l l l l l
Replaceable 18K, 19K bearing band and strips
Bearings
WR Machined to size bearing bands l l l l l l

Anti-Extrusion
9K Backup rings or anti-extrusion rings l l l l l l
Rings
Double acting, negative angled profile,
R20K low speed hydraulic applications l l l l
Compression Seals to 0.75 m/s
(Rod and Piston) (150 ft/min) Double acting, negative angled profile,
P20K low speed hydraulic applications l l l l

Static seal for O-Ring upgrades


Static

Valve Seals M20K-OR l l l l


in hydraulic valves
 atings on this chart are for reference only. Values may be higher or lower depending upon the application details such as surface finish, hardness, lubrication,
R
and concentricity. Jacket/Spring combinations will also affect these values.
*Machined product does not require tooling.

* Please contact your Chesterton representative for larger sizes

36
Attributes Friction Wear Resistance
Product Profile
Types Speed Description
Series Mold Bearing Stuffing
*Mach. Protect. Low Mid High Low Mid High
Box Split
Continuous Rotary to 20 m/s Single acting, low pressure seal for
30K l l l l
Lip Seals (4000 ft/min) bearing & gearbox protection
Split Rotary to 12.5 m/s Single acting, non-pressure split seal
33K l l l l l
Lip Seals (2500 ft/min) for bearing & gearbox protection
Positive angled profile with flange, slow
Wipers W21K l l l l l l
to 0.5 m/s rotary
(100 ft/min)
Rotary Motion

R22KN, Single acting, positive angled profile,


Rod & Piston Seals l l l l l l
P22KN slow rotary
20 m/s
Rotary Face Seal 50K Face seal for dynamic rotary applications l l l l
(3937 ft/min)
Single acting with helical garter spring,
Rotary Lip Seal 51K l l l l l
25 m/s fabric reinforced back
(4921 ft/min) K15 Single acting with helical garter spring,
Rotary Lip Seal 52K
52K

l l l l
metallic stiffener ring
35 m/s Single acting with garter/finger spring,
53K

Rotary Lip Seal 53K l l l l


(6889 ft/min) metallic outer case
5 m/s Polymer cartridge with inboard, outboard
Cartridge Seal 30KC l l l l
(984 ft/min) sealing elements and built-in flushing port
Restriction Bushing – 14K Split, single acting with tapered lip seal l l l l l

Ratings on this chart are for reference only. Values may be higher or lower depending upon the application details such
as surface finish, hardness, lubrication, and concentricity. Jacket/Spring combinations will also affect these values.
*Machined product does not require tooling.

Polymer Seals

* Please contact your Chesterton representative for larger sizes

37
POLYMER SEALS – Hydraulic and Pneumatic Seals

Sealing Technology
Fluid Power Sealing Technology
Cylinder Upgrade—Solutions Approach
The Chesterton cylinder upgrade program applies a systematic
solutions approach for improving seal performance during the
repair and overhaul of equipment. Working in partnership with
Gland
you, we offer a unique approach to total cylinder refitting that
saves money and delivers a better, more reliable cylinder back
to your plant.
Pressure Port
n 
Minimize downtime and
maintenance cost
Improve equipment reliability
Piston Rod
n

n Extend leak-free service life


n 
Reduce hydraulic fluid consumption
and support fluid management efforts Cylinder Bore/Jacket/Tube

Piston Head

End Cap Head

38
Wiper
The function of a wiper is to effectively clean and to dislodge
foreign matter from a reciprocating rod/ram to prevent
contaminants from entering the system.

Rod Seal
The function of a rod seal is to act as a pressure barrier and
prevent fluid bypass along the dynamic (rod/ram) surface and
the static (stuffing box bore) surface under various
operating conditions. It regulates the fluid film during
extension of the cylinder rod.

Static Seal
These seals are continuous compression seals designed for
use in static applications and is often applied as an upgrade
from conventional face seals or O-Ring designs.

Bearing Band
These split, replaceable bearings prevent metal-to-metal
contact of moving parts and help prolong equipment and
seal life. These bearings reduce radial movement, therefore
extending seal life and reducing the risk of reoccurring damage.

Piston Seal
The function of a piston seal is to prevent fluid bypass
between the piston head and cylinder bore under various
operating conditions and to act as a pressure barrier. It helps
to maintain system efficiency and plays an important role in
controlling the cylinder motion and maintaining position.

39
POLYMER SEALS

POLYMER
MATERIALS
Chesterton’s exclusive thermoset polyurethanes (EU) are the most advanced seal
materials that provide superior performance in hydraulic, pneumatic, and rotary
equipment. This state-of-the-art polymer technology has been field-tested and
proven in the most demanding applications around the world.

AWC800
Red Polymer
AWC800, the base of Chesterton’s polymer seal program,
is available in the majority of profiles.

Operating Conditions n High sealing performance


Temperature 50°C – 85°C (-60°F – 185°F) and leak-free operation
n Excellent wear- and
Polymer Seals

Pressure Maximum 103,5 MPa (15 000 psig)


Fluid Compatibility Mineral oil-based fluids, HFA-E, HFB (ISO 6743-4) abrasion-resistance
Surface Speed (continuous) Reciprocating 1,0 m/s (200 ft/min), for hostile environments
rotating 0,5 m/s (100 ft/min)
n Long elastic memory
Coefficient of Friction Dry running 0,18 – 0,22
Shelf Life >25 years enables a longer service life
n Plant-wide usage
AWC800 is an EU polyether PU class material

AWC800 is available AWC800 semi-finished tubes AWC800 and AWC805 Fusion


for moulded seals are in stock at all Chesterton Program for flexible and fast
SpeedSeal centres for rapid delivery of extra large sized seals.
delivery of machined seals.

40
AWC808
Standard Polymer Material
​​​​​​​​Chesterton’s AWC808 is a thermoplastic polyester polyurethane (AU) material is designed to provide
optimum sealing durability for light- and medium-duty fluid power equipment and industry-standard
hydraulic pneumatic cylinders.

AWC825
Low Durometer Machinable Seal Material
AWC825 is a differentiated, machinable thermoset material specifically designed to improve seal
performance associated with worn, scored, aged, or pitted heavy-duty industrial cylinders and presses.

AWC860
Cherry Polymer
Thanks to its mechanical properties, the AWC860 is best suited for highly demanding, heavy-duty
applications where it helps extend equipment’s mean time between repairs (MTBR).

Operating Conditions

Polymer Seals
AWC808 AWC825 AWC860
Standard Polymer Material Blue Dark Polymer Cherry Polymer
Description and • Excellent chemical compatibility • Highly elastic • Suitable for higher temperatures
benefits • Hydrolysis resistance • Extends efficient operation in • Robust polymer structure
• Cost-effective solution for light and slightly worn equipment • L onger service life due to
medium duty applications. • Superior wear, tear, and excellent abrasion resistance
abrasion resistance • Very low friction
• Long-term elastic memory

Typical use • Industry standard fluid power equip- • Mining equipment • Mining equipment
ment • Dusty environment • Forging machines
• Light and medium-duty hydraulic • Steel Industry • Steel industry
and pneumatic cylinders
• Hydraulic and mechanical presses • Heavy-duty applications
• Hydraulic and mechanical presses

Temperature -20°C – 85°C (-4 °F – 185°F) -40°C – 85°C (-40°F – 185°F) -50°C – 120°C (-60°F – 250°F)

Pressure Max 40 MPa (5 800 psi) Max 52 MPa (7 200 psi) Max 103,5 MPa (15 000 psi)

Fluid Mineral oil-based fluids, HF, HFL, HFA, HF, HFL, HFA, HFB Mineral oil-based fluids,
compatibility HFB, HFD-U, HTEG, HEES, hydraulic HF, HFL, HFA, HFB (ISO 6743-4)
fluids (ISO 6743-4)
Coefficient of friction Not available Not available 0,18 – 0,22 dry running

Elongation at break 350% 230% 540%

For additional information about product compatibility please visit chestertonfluidpower.com.

Standards and approvals available on page 90.

41
POLYMER SEALS –– HYDRAULIC
Hydraulic AND
and PNEUMATIC
PneumaticSEALS
Seals
WIPER SEALS

W21K / CW21K
Wipers for Hydraulic and
Pneumatic Applications
High performance protection of hydraulic
and pneumatic actuators/systems.

SPECIFICATIONS n Positive rake lip design


Material Size Range* Temperature Speed effectively wipes
(designation) mm (inch) ˚C (˚F) m/s (ft/min) contaminants away
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 1,5 (300) from surface
AWC800 (EU) 6 – 1 400 (1/4 – 55) -50 – 85 (-60 – 185) 1 (200) n Prevents scoring and
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 0,5 (100) system contamination
AWC825 (EU) 6 – 1 400 (1/4 – 55) -35 – 75 (-30 – 165) 0,5 (100) n Abrasion-resistant design
AWC830 (EU) 6 – 254 (1/4 – 10) -50 – 120 (-60 – 250) 0,9 (185) withstands demanding
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 1,25 (250) environments
n Prolongs lifetime
PRODUCT PROFILES: of equipment and
components

W5K W11E W12E W21K W21KT5 W21KC W21KC1 W21KCS W21KH

W21KM W21KR W21KS CW21K CW21K1 CW21K2 CW21K3 21KF


Polymer Seals

WCCS
1 4 5 6
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION CONCERNINGOURPRODUCT AND IS LOANED
SUBJECT TO RETURN UPON DEMAND AND UPON THE EXPRESSED CONDITION THAT IT WILL NOT BE USED
DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTERESTS OF THE A.W. CHESTERTON CO.

Double Acting Wiper Seals D D

High performance, dual component


system for bi-directional sealing in D H9
4

hydraulic and pneumatic applications.


C C

SPECIFICATIONS

Material Size Range* Temperature Speed n 


Second generation PTFE
(designation) mm (inch) ºC (ºF) m/s (ft/min) and high performance
**AWC800 (EU) 6 – 1320 (1/4 – 52) -50 – 85 (-60 – 185) 1 (200) polymers offer improved
**AWC808 (AU) 6 – 400 (1/4 – 15.75) -20 – 85 (-4 – 185) 0.5 (100) JR
performance

**AWC860 (EU) 6 – 508.0 (1/4 – 20) -50 – 120 (-60 – 250) 1.25 (250)
1. DIMENSIONS ARE IN INCHES.
DATE 6/19/18 n Compression seal design
increases sealing force
***AWC300 (Glass-Filled PTFE) up toA 600 (24) -35 – 120 (-30 – 250) 15 (3000) DATE 8/1/18 A
TER with
WCCSsystem pressure
2018 EPS-TG P14

***AWC400 (Carbon-Filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) THIRD ANGLE PROJECTION 15 (3000) 8/1/18

Dramatically - reduced
DATE

A
n 2018 EPS-TG P14
N.T.S.
***AWC500 (Bronze-Filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) 15 (3000) WCCS
friction and eliminated
ASME Y14.5-1994

1 4 5 6
“Stick-Slip” effect
PRODUCT PROFILES:
n 
Excellent chemical- and
heat-resistant characteristics

WCCS

*Please contact your Chesterton representative for larger sizes.


Standards and approvals available on page 90.

42
ROD SEALS

R11K
Split, Dual Component Hydraulic Rod Seal
Adaptive solution for heavy-duty hydraulic cylinder. Eliminates the
equipment disassembly during seal installation, wand provides
sealing on worn, scored surfaces.
n Replaces the stack set
 n Dual material combination

assembly works in both new and worn
n Split design eliminates

equipment
the need to disassemble n Design eliminates shimming

equipment and future adjustments
n One optimized seal concept
 n Fusion program

for different press
applications
SPECIFICATIONS
Material Size Range* Temperature Pressure Speed
(designation) mm (inch) ˚C (˚F) MPa (psi) m/s (ft/min) PRODUCT PROFILES:
AWC704 (FKM) 6 – 152 (1/4 – 12) -30 – 200 (-20 – 400) 34,5 (5 000) 1,5 (300)
AWC800 (EU) 6 – 1 320 (1/4 – 52) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200)
AWC805 (EU) 6 – 1 320 (1/4 – 52) -50 – 85 (-60 – 185) 103,5 (15 000) 0,5 (100)
R11K R11KSPCR R11KWSOR
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100)
AWC825 (EU) 6 – 1 400 (1/4 – 55) -40 – 85 (-40 – 185) 51,7 (7 500) 0,5 (100)
AWC830 (EU) 6 – 254 (1/4 – 10) -35 – 75 (-30 – 165) 52,0 (7 500) 0,9 (185)
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000) 1,25 (250)

Polymer Seals

Application tailored seal systems can be built on base of 11K in combination with Chesterton 9K anti-extrusion
rings and Spacers/Stand-Off rings up. This module system allows creating the most suitable seal kit for all kind
of heavy-duty and demanding hydraulic cylinder applications and operating conditions. Flexible, modular and
custom tailored, what gives optimum solution for replacement of conventional stacked sets.

Large stuffing box Multi-component Large stuffing box Multi-component system for
depth. Back-up ring system design for short depth. Customized replacement of traditional
(9K) protects seal (11K) stuffing boxes, where Self-aligning gland packing set with extra large
against extrusion, integrated back-up ring ring provides superior stuffing box depth. Spacer is
while spacer fills up is against extrusion. resistance against in combination with stand-off
the axial space in front Stand-off ring supports extrusion in case of ring keeping the seal in position,
of the seal set. the seal and keeps it in large extrusion gap while self-aligning gland ring
position (in case of (worn bushings, protects seal against extrusion
floating bushing, or worn rams). in case of large extrusion gap.
in vacuum). (Typical applications are: worn
horizontal press cylinders).

Standards and approvals available on page 90.

43
POLYMER SEALS –– HYDRAULIC
Hydraulic AND
and PNEUMATIC
PneumaticSEALS
Seals

R8K™/ R27K / R28K


Split, Stack Set for Hydraulic
Rod Applications
Advanced stack set technology for
high-speed hydraulic applications and
for scored, mechanically damaged
rod and ram surfaces.
n 
Split components for ease
SPECIFICATIONS of installation
Material Size Range* Temperature Pressure Speed n 
Light gland offers greater
(designation) mm (inch) ˚C (˚F) MPA (psi) m/s (ft/min) speed capability than
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300) conventional sets
AWC800 (EU) 6 – 1 400 (1/4 – 55) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200) n 
Pressure sensitive lip
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100) design minimizes friction
AWC825 (EU) 6 – 1 400 (1/4 – 55) -35 – 75 (-30 – 165) 52 (7 500) 0,5 (100) and extends service life
AWC830 (EU) 6 – 254 (1/4 – 10) -50 – 120 (-60 – 250) 52 (7 500) 0,9 (185) n 
Material combinations
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000) 1,25 (250) designed for use in both
R8K molded not available in AWC808 and AWC825 materials new and worn equipment

PRODUCT PROFILES:

R8K R27K R27K1 RP28K R28K1 RP28K2

R22KN
Polymer Seals

Single Acting U-Cup Design


for Rod and Piston Applications
High performance U-cup design hydraulic
and pneumatic applications. The 22KN
design is manufactured using a machining
process which allows the flexibility to create n 
Automatic sealing for
any size based on equipment dimensions. optimal sealing force with
minimal frictional resistance
SPECIFICATIONS n 
Flexible lip design
Material Size Range* Temperature Pressure Speed compensates for excessive
(designation) mm (inch) ˚C (˚F) MPA (psi) m/s (ft/min)
radial space in worn
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300) equipment
AWC800 (EU) 6 – 1 400 (1/4 – 55) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200)
n 
Advanced material
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100)
technology withstands
AWC825 (EU) 6 – 1 400 (1/4 – 55) -35 – 75 (-30 – 165) 52 (7 500) 0,5 (100) scored, damaged surfaces
AWC830 (EU) 6 – 254 (1/4 – 10) -50 – 120 (-60 – 250) 52 (7 500) 0,9 (185)
n 
Positive rake lip profile
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000) 1,25 (250)
wipes away contamination
from mating surface
PRODUCT PROFILES:
n 
Fusion Program

R22KN R22KN1 R22KN5

*Please contact your Chesterton representative for larger sizes.


Standards and approvals available on page 90.

44
ROD SEALS

R22K
Single Acting, U-Cup for Rod
Applications in Hydraulics
Flexible family of high performance
hydraulic seals for standard and
high-pressure applications.

SPECIFICATIONS
n 
Single acting, U-cup design,
Material Size Range* Temperature Pressure Speed
(designation) mm (inch) ˚C (˚F) MPa (psi) m/s (ft/min) zero leakage throughout
the entire operating range
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300)
AWC800 (EU) 6 – 1 320 (1/4 – 52) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200) n 
Abrasion-resistant design,
AWC808 (AU) 6 – 400 (1/4 to 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100) excellent performance
AWC825 (EU) 6 – 1 400 (1/4 – 55) -40 – 85 (-40 – 185) 51,7 (7 500) 0,5 (100) in hydraulic applications
AWC830 (EU) 6 – 254 (1/4 – 10) -35 – 75 (-30 – 165) 52,0 (7 500) 0,9 (185) n 
Lip geometry stabilizes seal
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000) 1,25 (250) to prevent twisting and
Applicable standards: DIN/ISO 5597, DIN/ISO 5597-1, DIN/ISO 7425-2 eases installation
PRODUCT PROFILES: n 
Application-specific solutions,
including anti-extrusion
ring, energizer, and
dynamic/static lip designs
22K 22KAER 22KAER1 22KE 22KEAER 22KEAER1 22KN5

R23K / P23K 1 3 4 5 6

Polymer Seals
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION CONCERNINGOURPRODUCT AND IS LOANED
SUBJECT TO RETURN UPON DEMAND AND UPON THE EXPRESSED CONDITION THAT IT WILL NOT BE USED
DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTERESTS OF THE A.W. CHESTERTON CO.

Pneumatic Seals for Rod D D

and Piston Applications


Unique seal design incorporated with high
performance, polymer technology C
for low CL C

friction sealing in pneumatic applications.


n Unique lip geometry
SPECIFICATIONS
provides optimal sealing
Material Size Range* Temperature Pressure Speed force for pneumatic
(designation) mm (inch) ˚C (˚F) MPa (psi) m/s (ft/min)
applications
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300)
Radiused lip design ensures
DATE03/15/18
1. DIMENSIONS ARE IN INCHES. n
AWC800 (EU) 6 – 1 320 (1/4 – 52) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200)
TER

A DATE 06/01/18 a continuous


A lubricating
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100) 2018 EPS-TG P19
P23K
film, minimizing wear
AWC825 (EU) 6 – 1 400 (1/4 – 55) -40 – 85 (-40 – 185) THIRD ANGLE PROJECTION
51,7 (7 500) 0,5 (100)
DATE06/06/18

- design minimizes
0,9 (185) A Unique
N.T.S.
2018 EPS-TG P19
AWC830 (EU) 6 – 254 (1/4 – 10) -35 – 75 (-30 – 165) ASME Y14.5-1994
52,0 (7 500) P23Kn

AWC860 (EU) 6 – 508 (1/4 – 20)


1
-50 – 120 (-60 – 250)
3
103,5 (15 000)
4
1,25 (250)
5 6
frictional heat and energy
consumption
PRODUCT PROFILES:
n Eliminates “Stick-Slip” effect

R23K P23K

*Please contact your Chesterton representative for larger sizes.


Standards and approvals available on page 90.

45
POLYMER SEALS –– HYDRAULIC
Hydraulic AND
and PNEUMATIC
PneumaticSEALS
Seals

R20K™­­
Heavy-Duty Bi-Directional
Hydraulic Seal
Robust seal design combined with
high-performance polymer technology
for most demanding heavy-duty,
high-pressure applications.
n Ideal replacement for
SPECIFICATIONS
2-, 3-, or 4-piece cap seal
Material Size Range* Temperature Pressure Speed assemblies
(designation) mm (inch) ˚C (˚F) MPA (psi) m/s (ft/min)
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300)
n 
Excellent extrusion
AWC800 (EU) 6 – 1 400 (1/4 – 55) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200)
resistance
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100) n 
Abrasion-resistant design
AWC825 (EU) 6 – 1 400 (1/4 – 55) -35 – 75 (-30 – 165) 52 (7 500) 0,5 (100) withstands demanding
AWC830 (EU) 6 – 254 (1/4 – 10) -50 – 120 (-60 – 250) 52 (7 500) 0,9 (185)
environments
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000) 1,25 (250) n 
Outstanding resistance
to shock loading and
PRODUCT PROFILES: pressure spikes

R20K1 M0K2 R20K3 R20KDAER

RCCS
Polymer Seals

Cap Seals
High-performance, dual component
system for bi-directional sealing in
hydraulic and pneumatic applications.

SPECIFICATIONS n 
Second generation PTFE
Cap Material Size Range* Temperature Pressure Speed m/s (ft/min) and high performance
(designation) mm (inch) ˚C (˚F) MPa (psi) Reciprocating/Rotary polymers offer improved
**AWC800 (EU) up to 1 400 (55) -35 – 85 (-30 – 185) 34,5 (5 000) 0,85 (185)/0,5 (100) performance
**AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100)/0,25 (50) n 
Compression seal design
**AWC860 (EU) up to 508 (20) -35 – 120 (-30 – 250) 34,5 (5 000) 1,25 (250)/0,75 (150)
increases sealing force
***AWC300 (glass filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) 34,5 (5 000) 15 (3 000)/5,0 (960) with system pressure
***AWC400 (carbon filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) 34,5 (5 000) 15 (3 000)/5,0 (960)
**AWC500 (bronze filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) 34,5 (5 000) 15 (3 000)/5,0 (960)
n 
Dramatically reduced
friction and eliminated
PRODUCT PROFILES:
**NBR energizer “Stick-Slip” effect
***FKM energizer
n 
Excellent chemical- and
heat-resistant characteristics

RCCS RCCS1 RCCS2 RCCS3 RCCS4

*Please contact your Chesterton representative for larger sizes.


Standards and approvals available on page 90.

46
PISTON SEALS

P8K™/ R27K / P28K 1 2


THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION CONCERNINGOURPRODUCT AND IS LOANED
SUBJECT TO RETURN UPON DEMAND AND UPON THE EXPRESSED CONDITION THAT IT WILL NOT BE USED
DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTERESTS OF THE A.W. CHESTERTON CO.
4 5

Split, Stack Set for Hydraulic D D

Piston Applications
Advanced stack set technology for C C
D
high-speed hydraulic applications and
for scored, mechanically damaged
rod and ram surfaces.
SPECIFICATIONS n 
Split components for ease
Material Size Range* Temperature Pressure Speed of installation
(designation) mm (inch) ˚C (˚F) MPA (psi) m/s (ft/min) GN

DATE 8/28/18
n Light gland offers greater
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300)
1. DIMENSIONS ARE IN INCHES.

A
speed capability
A
than
AWC800 (EU) 6 – 1 400 (1/4 – 55) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200) 8/28/18
DATE

P8K SETconventional sets


2018 EPS-TG P22
MAR

AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800)


THIRD ANGLE PROJECTION
0,5 (100)DATE 8/28/18

N.T.S.
A 
2018 EPS-TG
n
P8K SETPressure
P22
- sensitive lip
AWC825 (EU) 6 – 1 400 (1/4 – 55) -35 – 175 (-30 – 165) 2 52 (7 500) 0,5 (100)
ASME Y14.5-1994

4 5 design minimizes friction


AWC830 (EU) 6 – 254 (1/4 – 10) -50 – 120 (-60 – 250) 52 (7 500) 0,9 (185) and extends service life
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000) 1,25 (250)
n 
Material combinations
P8K molded not available in AWC808 and AWC825 materials designed for use in both
new and worn equipment
PRODUCT PROFILES:

P8K P27K P27K1 P28K P28K1 P28K2

1 4 5 6

P11K

Polymer Seals
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION CONCERNINGOURPRODUCT AND IS LOANED
SUBJECT TO RETURN UPON DEMAND AND UPON THE EXPRESSED CONDITION THAT IT WILL NOT BE USED
DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTERESTS OF THE A.W. CHESTERTON CO.

D D

Split, Dual Component


Hydraulic Piston Seal
Adaptive solution for heavy-duty
C
hydraulic C
cylinder. Eliminates the equipment disassembly
during seal installation, wand provides sealing
on worn, scored surfaces. n 
Replaces the stack set
assembly
SPECIFICATIONS
Material Size Range* Temperature Pressure Speed n 
Split design eliminates
(designation) mm (inch) ˚C (˚F) MPa (psi) m/s (ft/min) the need to disassemble
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300)
DATE05/15/18
equipment
1. DIMENSIONS ARE IN INCHES.

AWC800 (EU) 6 – 1 320 (1/4 – 52) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200)TER n 
One optimized seal
A A
concept for different
06/01/18
AWC805 (EU) 6 – 1 320 (1/4 – 52) -50 – 85 (-60 – 185) 103,5 (15 000) 0,5 (100)
DATE
2018 EPS-TG NEW
P11K SET
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) THIRD ANGLE PROJECTION 40 (5 800) 0,5 (100)
DATE06/06/18 press applications
AWC825 (EU) 6 – 1 400 (1/4 – 55) -40 – 85 (-40 – 185) 51,7 (7 500) 0,5 (100)
N.T.S.
A 2018 EPS-TG NEW
-
ASME Y14.5-1994

P11K SET
n Dual material combination
AWC830 (EU) 6 – 254 (1/4 – 10) 1 -35 – 75 (-30 – 165) 52,0 (7 500) 4 0,9 (185) 5 6
works in both new and
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000) 1,25 (250) worn equipment
PRODUCT PROFILES: n 
Design eliminates
shimming and future
adjustments
P11K P11KSPCR P11KWSOR n 
Fusion program

*Please contact your Chesterton representative for larger sizes.


Standards and approvals available on page 90.

47
POLYMER SEALS –– HYDRAULIC
Hydraulic AND
and PNEUMATIC
PneumaticSEALS
Seals

P22KN
Single Acting U-Cup Design
for Piston Applications
High-performance U-cup design hydraulic
and pneumatic applications. The 22KN
design is manufactured using a machining
process which allows the flexibility to create n 
Automatic sealing for
any size based on equipment dimensions. optimal sealing force with
minimal frictional resistance
SPECIFICATIONS n 
Flexible lip design
Material Size Range* Temperature Pressure Speed compensates for excessive
(designation) mm (inch) ˚C (˚F) MPA (psi) m/s (ft/min)
radial space in worn
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300) equipment
AWC800 (EU) 6 – 1 400 (1/4 – 55) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200)
n 
Advanced material
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100)
technology withstands
AWC825 (EU) 6 – 1 400 (1/4 – 55) -35 – 75 (-30 – 165) 52 (7 500) 0,5 (100) scored, damaged surfaces
AWC830 (EU) 6 – 254 (1/4 – 10) -50 – 120 (-60 – 250) 52 (7 500) 0,9 (185)
n 
Positive rake lip profile
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000) 1,25 (250)
wipes away contamination
from mating surface
PRODUCT PROFILES:
n 
Fusion Program

P22KN P22KN1 P22KN5

P22K
1 2 3 4 5 6
Polymer Seals

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION CONCERNINGOURPRODUCT AND IS LOANED


SUBJECT TO RETURN UPON DEMAND AND UPON THE EXPRESSED CONDITION THAT IT WILL NOT BE USED
DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTERESTS OF THE A.W. CHESTERTON CO.

L -0.00 [ -.000 ]
+0.38 +.015

D D
Single Acting, U-Cup
for Piston Applications
in Hydraulics D
H9

h10
C d1 C
Flexible family of high-performance
CL

hydraulic seals for standard and


high-pressure applications. n 
Single acting, U-cup design,
SPECIFICATIONS zero leakage throughout
B the entire operating
B range
Material Size Range* Temperature Pressure Speed
(designation) mm (inch) ˚C (˚F) MPa (psi) m/s (ft/min) n 
Abrasion-resistant design,
AWC700 (FKM) 6 – 152 (1/4 – 6) -30 – 200 (-20 – 400) 34,5 (5 000) 1,5 (300)P.Z.
DRAWN
excellent performance
MATERIAL:

AWC800 (EU) 6 – 1 320 (1/4 – 52) -50 – 85 (-60 – 185) 103,5 (15 000)
UNLESS OTHERWISE SPECIFIED: 1 (200)03/15/18
DATE
in hydraulic applications
1. DIMENSIONS ARE IN INCHES. Engineered Polymer Solutions
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800)
2. TOLERANCE ON CROSS SECTIONAL DIMENSIONS:
2 PLACE DECIMALS: ±.01 FRACTIONS: ± 1/64
0,5 (100)TER
CHK'D
TITLE:
www.chesterton.com


n Lip geometry stabilizes seal
3 PLACE DECIMALS: ±.005 ANGLES: ± 1/2°
A A
AWC825 (EU) 6 – 1 400 (1/4 – 55) -40 – 85 (-40 – 185) 51,7 (7 500)
3. SURFACE ROUGHNESS ON MACHINED SURFACES:
125RMS UNLESS OTHERWISE NOTED. 0,5 (100)
DATE 03/15/18
to prevent twisting and
2018 EPS-TG P17
4. REMOVE BURRS AND SHARP EDGES TO .010 MAX. APP'D DBC P22K
AWC830 (EU) 6 – 254 (1/4 – 10) -35 – 75 (-30 – 165) THIRD ANGLE PROJECTION
52,0 (7 500)
5. MACHINED FILLET RADII .010 MAX. 0,9 (185)
03/15/18
DATE eases installation
6. NORMALITY, SQUARENESS, AND PARALLELISM SIZE: DRAWING NO. REV.

-
OF MACHINED SURFACES: .002 PER INCH, TO A
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000)
MAX. OF .012 FOR A SINGLE SURFACE.
1,25 (250)
N.T.S.
SCALE:
A 2018 EPS-TG P17
n AP22K
ASME Y14.5-1994
pplication-specific solutions,
1 2 3 4 5 6
including anti-extrusion
ring, energizer, and
PRODUCT PROFILES: dynamic/static lip designs

P22KE P22KEAER P22KEAER1

*Please contact your Chesterton representative for larger sizes.


Standards and approvals available on page 90.

48
P20K™­­
1 4 5 6
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION CONCERNINGOURPRODUCT AND IS LOANED
SUBJECT TO RETURN UPON DEMAND AND UPON THE EXPRESSED CONDITION THAT IT WILL NOT BE USED
DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTERESTS OF THE A.W. CHESTERTON CO.

Heavy-Duty Bi-Directional D D

Hydraulic Seal
Robust seal design combined with
high-performance polymer technology H8
C C
for most demanding heavy-duty, CL

high-pressure applications.
n Ideal replacement for
SPECIFICATIONS
2-, 3-, or 4-piece cap seal
assemblies
Material Size Range* Temperature Pressure Speed
(designation) mm (inch) ˚C (˚F) MPA (psi) m/s (ft/min) n 
Excellent extrusion
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300) resistance
AWC800 (EU) 6 – 1 400 (1/4 – 55) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200) n 
Abrasion-resistant design
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100) DATE 05/16/18 withstands demanding
1. DIMENSIONS ARE IN INCHES.

AWC825 (EU) 6 – 1 400 (1/4 – 55) -35 – 75 (-30 – 165) 52 (7 500) 0,5 (100) TER environments
AWC830 (EU) 6 – 254 (1/4A– 10) -50 – 120 (-60 – 250) 52 (7 500) 0,9 (185) DATE 06/01/18
n Outstanding
2018
A
resistance
EPS-TG P24
P20K
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) THIRD ANGLE PROJECTION
103,5 (15 000) 1,25 (250) to shock loading and
DATE 06/06/18

PRODUCT PROFILES: ASME Y14.5-1994


N.T.S.
A pressureP20K
spikes -
2018 EPS-TG P24

1 4 5 6

P20K1 P20K2 P20K3 P20K4 P20K5 P20K6 P20KDAER P20K2P4

1 4 5 6
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION CONCERNINGOURPRODUCT AND IS LOANED
SUBJECT TO RETURN UPON DEMAND AND UPON THE EXPRESSED CONDITION THAT IT WILL NOT BE USED

PCCS
DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTERESTS OF THE A.W. CHESTERTON CO.

Polymer Seals
D D

Cap Seals
High-performance, dual component
system for bi-directional Csealing in C
hydraulic and pneumatic applications.

SPECIFICATIONS
n 
Second generation PTFE
Cap Material Size Range* Temperature Pressure Speed m/s (ft/min)
(designation) mm (inch) ˚C (˚F) MPa (psi) Reciprocating/Rotary and high performance
polymers offer improved
**AWC800 (EU) up to 1 400 (55) -35 – 85 (-30 – 185) 34,5 (5 000) 0,85 (185)/0,5 (100)
performance
**AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100)/0,25 (50)
**AWC860 (EU) up to 508 (20) -35 – 120 (-30 – 250) 34,5 (5 000) 1,25 (250)/0,75 (150) n 
Compression seal design
***AWC300 (glass filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) 34,5 (5 000) 15 (3 000)/5,0 (960) 05/14/18
1. DIMENSIONS ARE IN INCHES.
DATE increases sealing force
***AWC400 (carbon filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) 34,5 (5 000) 15 (3 000)/5,0 (960)
TER
with system pressure
A DATE 06/01/18 A
2018 EPS-TG P25
**AWC500 (bronze filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) 34,5 (5 000) 15 (3 000)/5,0 (960) n 
Dramatically
PCCS reduced
THIRD ANGLE PROJECTION
**NBR energizer DATE 06/06/18 friction and eliminated
PRODUCT PROFILES:
ASME Y14.5-1994
***FKM energizer N.T.S.
A “Stick-Slip”
2018 EPS-TG P25
PCCS -
effect
1 4 5 n 
Excellent6chemical- and
heat-resistant characteristics
PCCS PCCS1 PCCS2 PCCS3 PCCS4

*Please contact your Chesterton representative for larger sizes.


Standards and approvals available on page 90.

49
POLYMER SEALS –– HYDRAULIC
Hydraulic AND
and PNEUMATIC
PneumaticSEALS
Seals
ANCILLARY DEVICES

9K
Anti-Extrusion Rings for
Hydraulic Applications
Designed to prevent seals from extruding
into equipment clearances for heavy-duty,
high-pressure applications.
n Prevents extrusion of sealing
SPECIFICATIONS
element into equipment
clearances: improves MTBR
Material Size Range* Temperature
(designation) mm (inch) ˚C (˚F) n 
Machining process, allows
AWC520 (Virgin PTFE) 6 – 600 (1/4 – 24) Cryogenic to 230 (Cryogenic to 450) the flexibility to create
AWC650 (Acetal) 6 – 381 (1/4 – 15) -30 – 90 (-20 – 200) any size
AWC665 (Nylon with MoS 2) >381 – 1 450 (>15 – 57) -40 – 105 (-40 – 212) n 
Available in various profiles
AWC663 (PA-6) 6 – 600 (1/4 – 24) -40 – 105 (-40 – 212) and materials
n 
Split design for ease
PRODUCT PROFILES:
of installation

R9K R9KD R9K2 ORB P9K P9KD P9K2

16K / 17K
Polymer Seals

Bearing Bands Strips for Hydraulic and


Pneumatic Applications
High performance, replaceable bearing strips for heavy-duty hydraulic cylinders
and forming machines. The exceptional physical properties and built-in lubricants
make is suitable for use on rams or pistons on most of reciprocating applications.

SPECIFICATIONS n Prevents metal-to-metal


Material Size Range* Temperature Compressive Strength Speed scoring, helps prolong
(designation) mm (inch) ˚C (˚F) MPa (psi) m/s (ft/min) equipment life
ASTM D695
n Reduces radial movement,
AWC640 300 – 1575 -40˚C – 121˚C 345 Mpa 1,0 m/sec
thermoset polyester resin (12 – 62) (-40˚F – 250˚F) (50.000 psi) (200 ft/min) extends seal life
n Built-in lubricant for lower
16K Metric Designs 17K Inch Designs coefficient of friction
Cross section Height Diameter range Cross section Groove Diameter range between mating surfaces
(S), mm (H1), mm (OD), mm (S), inch width (L), inch (d/D), inches
n Split continuous coil
15 300 – 1575 1 12 – 62
accommodates large
2,5
20 300 – 1575 1.5 12 – 62
4,0 0.125 diameter equipment
25 300 – 1575 2 12 – 62
30 300 – 1575

*Please contact your Chesterton representative for larger sizes.


Standards and approvals available on page 90.

50
18K / 19K
Bearing Bands for Hydraulic
and Pneumatic Applications
High performance replaceable bearing
bands for cylinders.

SPECIFICATIONS
Material** Size Range* Temperature Compressive Strength Speed n Heat-stabilized nylon—
(designation) mm (inch) ˚C (˚F) MPa (psi) m/s (ft/min) the same carrying load
ASTM D695
as bronze
AWC660
to 508 (to 20)
40% glass-filled nylon -40 – 121 (-40 – 250) 158,8 (23 000) 1,25 (250) n Replaceable bearings
prevent metal-to-metal
contact and prolong
19K Metric Designs 18K Inch Designs
Cross section Height Outer Diameter range Cross section Height Outer Diameter range
equipment life
(S), mm (H1), mm (OD), mm (S), inch (H1), inch (OD), inches n Reduces radial movement,
5 20 – 140 0,375 1–4 therefore extending seal life
9 55 – 220 0,500 1,5 – 6

2,5
14 70 – 400
0.125
0,750 3,5 – 8
n Split design minimizes
24 315 – 400 1,000 4 – 20
downtime

PRODUCT PROFILES:

18K 19K

WR

Polymer
PolymerSeals
Bearing Bands for Hydraulic
and Pneumatic Applications

Seals
Custom bearing bands for hydraulic and
pneumatic applications.

SPECIFICATIONS
Material** Size Range* Temperature Compression Speed n Replaceable bearings,
(designation) mm (inch) ˚C (˚F) Strength MPa (psi) m/s (ft/min) a cost-effective method
ASTM/ISO Testing
for improving equipment
AWC630 25 – 152 -45 – 175 138,1 (20 000) 1 (200) performance
Unfilled PEEK (1 – 6) (-50 – 350 ) ASTM D695
AWC635 25 – 152 -45 – 175 179,5 (26 000) 1 (200) n Reduces radial movement,
Glass-filled PEEK (1 – 6) (-50 – 350 ) ASTM D695 prevents metal-to-metal
AWC650 25 – 381 -31 – 73 55,2 (8 000) 1 (200) contact, while extending
Acetal (POM) (1 – 15) (-25 – 165) ASTM D695 seal life
AWC665 381 – 1 450 -40 – 105 96,7 (14 000) 1 (200)
Nylon with MoS2 (15 – 57) (-40 – 212) ISO 604 n Custom wear rings
eliminate unnecessary
Applicable standards: IDIN/ISO 10776
modifications
PRODUCT PROFILES: n Machining process
allows the flexibility
to create any size
WR R9KL WRTR WRUR P9KL WRTP WRUP

*Please contact your Chesterton representative for larger sizes.


**Other materials are available upon request
Standards and approvals available on page 90.

51
POLYMER – Hydraulic
Hydraulic
SEALS –SEALING
SEALING SOLUTIONS HYDRAULIC
FOR FLUID and
SOLUTIONS
and
AND Pneumatic
Pneumatic
POWER
PNEUMATIC
– HYDRAULICSealsAND PNEUMATIC SEALS
Seals SEALS

STATIC SEALS
1 2 3 4 5 6

20KD
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION CONCERNINGOURPRODUCT AND IS LOANED
SUBJECT TO RETURN UPON DEMAND AND UPON THE EXPRESSED CONDITION THAT IT WILL NOT BE USED
DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTERESTS OF THE A.W. CHESTERTON CO.

High
D
Performance O-Ring, Quad- D
Ring and D-ring Replacements
Chesterton 20K D-Ring is a continuous compression
seal designed for use in static applications and is
often applied as an upgrade from conventional

Upgrade performance
face sealsor O-Ring designs.
n

of conventional face seal


and O-Ring designs
C
SPECIFICATIONS C
n Superior wear extrusion
Material Size Range* Temperature Pressure Speed and resistance versus
(designation) mm (inch) ˚C (˚F) MPA (psi) m/s (ft/min)
conventional methods
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300)
n Machining process
AWC800 (EU) 6 – 1 400 (1/4 – 55) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200)
allows the flexibility to
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100)
create any size
AWC825 (EU) 6 – 1 400 (1/4 – 55) -35 – 75 (-30 – 165) 52 (7 500) 0,5 (100)
AWC830 (EU) 6 – 254 (1/4 – 10) -50 – 120 (-60 – 250) 52 (7 500) 0,9 (185)
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000) 1,25 (250)

PRODUCT PROFILES:

G.N.

20KDRFS 20KOR RS15-E FOR P20KD OR OR1 POR R20KD ROR RS16-E DATE 6/26/18
1. DIMENSIONS ARE IN INCHES.

M20KA 7/3/18
2018 EPS-TG P27 A
Polymer Seals
Polymer Seals

DATE

P20KDR
THIRD ANGLE PROJECTION
DATE

O-Ring Replacement Kits -


N.T.S.
A 2018 EPS-TG P27
P20KDR
for Hydraulic Valves ASME Y14.5-1994

1 2 3
Traditional O-Ring 4 5 6
Made from advanced AWC800 polymer, this
Chesterton valve seal outlasts traditional
O-Rings, reducing maintenance and leakage.
Chesterton M20K O-Ring Valve Seal
STANDARD AVAILABLE KITS
Valve Size Replaced Quantity Small Kit Standard Kit Large Kit n High performance
and Port O-Ring (pcs) Reorder# CLK0104 Reorder# CLK0105 Reorder# CLK0155
Chesterton polymer
NG6 (A,B,P,T) OR9,25x1,78 25 √ √ √
material AWC800 (EU)
NG10 (A,B,P,T) OR12X2 25 √ √ √ n 
High resistance to
NG10 (X,Y) OR10,82X1,78 25 √ √ √ compression setting
NG16 (A,B,P,T) OR22X2,5 25 √ √ √ and extrusion
NG16 (X,Y) OR10X2 25 √ √ √ n 
Long elastic memory
and no aging
NG25 (A,B,P,T) OR27X3 25 √ √
n 
Direct retrofit, no equipment
NG25 (X,Y) OR19X3 25 √ √
modifications required
NG32 (A,B,P,T) OR42X3 25 √

NG32 (X,Y) OR19X3 25 √

Applicable standards: DIN24340, ISO 5781, ISO 4401, ISO 5263, ISO 6264, ISO 6263 & CETOP RP:121H

*Please contact your Chesterton representative for larger sizes.


Standards and approvals available on page 90.

52
BEARING AND GEARBOX PROTECTION

30K
Bearing and Gearbox Protection
Advanced sealing protection technology
keeps the lubricant in and the dirt out for
long-term sealing.
SPECIFICATIONS
Material Size Range* Temperature Speed Pressure Recommended use Mating
(combination) mm (inch) ˚C (˚F) m/s (ft/min) MPa (psi) surface
(adapters/sealer rings) (Rockwell C)
n New designs and materials
to outperform conventional
AWC100 (PTFE) Excellent dry
Polyimide Excellent low viscosity ≥45
lip seals
No water and steam n High performance PTFE
AWC300 (PTFE) Excellent high viscosity ≥55 compounds offers
20 – 600
Molybdenum & glass -20 – 149 Up to 20 0,07 Good dry and good in water
advanced wear and
AWC400 (PTFE) Excellent in water ≥55

(0,787 – 24) (-30 – 300)
Carbon & graphite
(4 000) (10)
Good dry and low viscosity abrasion resistance
Excellent dry n Unique design provides
AWC510 (PTFE)
Good in water and steam ≥45
Mineral (FDA listed) lower friction and
No petroleum liquids
decreased shaft wear
Performance depends on concurrent conditions including shaft hardness, shaft surface roughness, material, lubrication, temperature, and pressure.
n High performance lip seals
PRODUCT PROFILES: prevent contaminants
from entering housing

30K 30KW 30KSW 30KB 30KBW 30KP

33K

Polymer
PolymerSeals
Split Bearing and Gearbox Protection

Seals
Unitized split seal for bearing and
gearbox protection.

SPECIFICATIONS
Material Size Range* Temperature Speed Pressure Recommended use Mating
(combination) mm (inch) ˚C (˚F) m/s (ft/min) MPa (psi) surface
(adapters/sealer rings) (Rockwell C)
n Split design eliminates
the need for equipment
AWC800 Adapters (EU)
disassembly
AWC100 (PTFE) 25 – 610 85 12,7 0,07 Excellent dry ≥45
Polyimide (1 – 24) (185) (2 500) (10) Excellent low viscosity n 
New design and materials
AWC300 (PTFE) 25 – 610 85 12,7 0,07 Excellent high viscosity ≥55 proven to outperform
Molybdenum & glass (1 – 24) (185) (2 500) (10) Good dry and good in water conventional lip seals
AWC400 (PTFE) 25 – 610 85 12,7 0,07 Excellent in water ≥55
Carbon & graphite (1 – 24) (185) (2 500) (10) Good dry and low viscosity n 
Patented design combines
high performance PTFE
AWC860 Adapters (EU)
and polymer materials
AWC100 (PTFE) 25 – 457 121 12,7 0,07 Excellent dry ≥45
Polyimide (1 – 18) (250) (2 500) (10) Excellent low viscosity n 
Filled PTFE materials
AWC300 (PTFE) 25 – 457 121 12,7 0,07 Excellent high viscosity ≥55 provide high wear and
Molybdenum & glass (1 – 18) (250) (2 500) (10) Good dry and good in water abrasion resistance
AWC400 (PTFE) 25 – 457 121 12,7 0,07 Excellent in water ≥55
Carbon & graphite (1 – 18) (250) (2 500) (10) Good dry and low viscosity
Performance depends on concurrent conditions including shaft hardness, shaft surface roughness, material, lubrication, temperature, and pressure.

*Please contact your Chesterton representative for larger sizes.


Standards and approvals available on page 90.

53
POLYMER SEALS –– HYDRAULIC
Hydraulic AND
and PNEUMATIC
PneumaticSEALS
Seals

50K
Mill Rotary Face Seal
Designed to protect against ingress
of solid particles, dust, and fluids while
sealing lubricants in rotary applications.
n High performance
elastomer materials
OPERATIONAL CONDITIONS
n 
Long elastic memory and
Material NBR70 FKM 70 good resistance to aging
Lubricating greases -20°C – 100°C (-4°F – 212°F) -20°C – 150°C (-4°F – 302°F)
n 
Optimized lip interference
Water 5°C – 100°C (41°F – 21°F) 5°C – 80°C (41°F – 176°F)
with low friction
Surface speed m/s (ft/min) 12 m/sec (2 362 ft/min)* 20 m/sec* (3 937 ft/min)
Technical pressure Mpa (psi) 0,03 (4,35) 0,03 (4,35) n 
Direct retrofit, no equipment
Size range mm (inch)** shaft dia 200 – 1 650 (8 – 65) 200 – 1 650 (8 – 65) modifications required
* At over 8 m/s (1574 ft/min) the seal has to be supported in axial direction while over 12 m/s radial (2362 ft/min)
retention is needed.
** Please contact your Chesterton representative for other sizes.

PRODUCT PROFILES:

50KA 50KAX 50KL 50KE 50KRME

51K 1 2 3 4 5 6
Polymer Seals

Mill Rotary Seal D D

Designed to provide long-lasting sealing and superior


protection for rotary applications, bearing houses,
and gearboxes across the heavy industries.
C C
OPERATIONAL CONDITIONS n High resistance to wear
Elastomers NBR80+PTFE HNBR 70 FKM70+PTFE n Specially designed seal
OD Fabric Textile +NBR Textile + HNBR Textile + FKM lips combined with
Materials of garter spring AISI 302-316 AISI 302-316 AISI 302-316 autolubricated elastomer
Lubricating greases -20°C – 100°C (-4°F – 212°F) -30°C – 150°C (-22°F – 302°F) -20°C – 200°C (-4°F – 392°F)
to reduce friction
Mineral oils -20°C – 100°C (-4°F – 212°F) -30°C – 150°C (-22°F – 302°F) -20°C – 200°C (-4°F – 392°F) n Solid and split versions
Water 5°C – 100°C (41°F – 212°F) 5°C – 150°C (41°F – 302°F) 5°C – 100°C (41°F – 212°F) G.N. are available
Surface speed m/s (ft/min) 15 (2 952 ft/min) 20 (3 937 ft/min) 25 (4 921 ft/min)
1. DIMENSIONS ARE IN INCHES.
DATE 6/27/18
n Direct retrofit, no equipment
Technical pressure Mpa (psi) 0,05 (7,25) 0,05 (7,25) 0,05 (7,25) modifications
51K, 51KW, 51KL Solid
A DATE 7/3/18
2018 EPS-TG NEWrequired
PAGE A
T.E.R. 51K

Technical pressure Mpa (psi) No pressure No pressure THIRD ANGLE PROJECTION


No pressure DATE 8/1/18

51K, 51KW, 51KL Split can be applied can be applied ASME Y14.5-1994
can be applied N.T.S.
A 2018 EPS-TG NEW PAGE
51K -
Technical pressure Mpa (psi) 0,4 (58) 1 0,4 (58) 2 3 0,4 (58) 4 5 6
51HP Solid
Size range mm (inch)** Seal OD 300 – 1 200 (12 – 47) 300 – 1 200 (12 – 47) 300 to 1 200 (12 to 47)

** Please contact your Chesterton representative for other sizes.

PRODUCT PROFILES:

51K 51KW 51KHP 51KL


WK15 PHK15 LK15
K15 and approvals
Standards available on page 90.

54
52K 1 2 3 4 5 6

Mill Rotary Seal D D


Designed to provide long-lasting sealing and superior protection
for rotary applications, bearing houses, and gearboxes across
the heavy industries. The unique design with flexible stiffener
ring ensures improved fitting in the seal cavity and allows n Unique lip design
installation in stuffing boxes without
C end covers. n Specially designed seal C

lips combined with


OPERATIONAL CONDITIONS
auto-lubricated compound
Elastomers NBR80+PTFE FKM70+PTFE
to reduce friction
Material of metal case C72 tempered C72 tempered
n Metallic flexible stiffening
Materials of garter spring* AISI 302-316 AISI 302-316
ring is used to allow
Lubricating greases -30°C – 100°C (-22°F – 212°F) -20°C – 200°C (-4°F – 392°F)
mounting without
Mineral oils -30°C – 100°C (-22°F – 212°F) -20°C – 200°C (-4°F – 392°F)
end cover
Water 5°C – 100°C (41°F – 212°F) 5°C – 100°C (41°F – 212°F)
Surface speed m/s (ft/min) 15 (2 952) 25 (2 952)
n Direct
G.N. retrofit, no equipment
Technical pressure Mpa (psi) 0,05 (7,25) 0,05 (7,25)ARE IN INCHES.
1. DIMENSIONS
DATE modifications
6/27/18 required
Size range mm (inch)** Seal OD A
300 – 1 200 (12 – 47) 300 – 1 200 (12 – 47) A
DATE 7/3/18
2018 EPS-TG NEW PAGE
TER 52K
PRODUCT PROFILES:
* On request PVC cover to avoid
THIRD ANGLE PROJECTION
DATE 8/1/18

dust entering garter spring A 2018 EPS-TG NEW PAGE


-
52KHP

N.T.S.
52K
52KW

ASME Y14.5-1994
52K

1 2 ** Please contact
3 your Chesterton
4 5 6
representative for other sizes.

52K 52KW 52KHP

53K 53KL_Specifications_Dwg

Polymer Seals
Mill Rotary Seal
Designed to provide long-lasting sealing and
protective solutions that withstand high speeds and
misalignment of large rolls in heavy industries.
n Unique lip preloaded
OPERATIONAL CONDITIONS
system with highly elastic
Elastomers NBR70+PTFE FKM 70+PTFE garter-finger spring
Material of metal case Fe-PO3 Fe-PO3 n Specially designed seal
Material of steel filler ring Fe37 Fe37 lips combined with
Material of spring carrier AISI 301 AISI 301 auto-lubricated compound
Materials of garter spring AISI 316 AISI 316 to reduce friction
Lubricating greases -20°C – 100°C (-4°F – 212°F) -20°C – 200°C (-4°F – 392°F)
n Large shaft run-out
Mineral oils -20°C – 100°C (-4°F – 212°F) -20°C – 200°C (-4°F – 392°F)
compensation capability
Surface speed m/s (ft/min) 25 (4 921) 25 – 35 (4 921 – 6 889)
Technical pressure Mpa (psi) 0,05 (7,25) 0,05 (7,25) n Maintains lube oil film
53K, 53KW, 53KL, 53KHS 53KLPT underneath the lip for
Technical pressure Mpa (psi) 53KHP 0,1 (14,5) 0,1 (14,5) longer seal life
Size range mm (inch)** Seal OD 300 – 1 200 (12 – 47) 300 – 1 200 (12 – 47)

** Please contact your Chesterton representative for other sizes.

PRODUCT PROFILES:
53KLHS

53KLPT
53K

53KW

53KL
53KL

53K 53KW 53KHP 53KL 53KLHS 53KLPT

Standards and approvals available on page 90.

55
POLYMER SEALS –– HYDRAULIC
Hydraulic AND
and PNEUMATIC
PneumaticSEALS
Seals
1 2 4 5 6

R22KN5 D D

Split Rotary Seal


High performance, proven design
for slow rotating applications exposed
to large shaft run-out.
C C

SPECIFICATIONS
n Flexible dynamic lip design
Material Size Range* Temperature Speed
(designation) mm (inch) ˚C (˚F) m/s (ft/min) for large shaft run-out
compensation
AWC700 (FKM) 6 – 152 (1/4 – 6) -30 – 200 (-20 – 400) 1,5 (300)
AWC800 (EU) 6 – 1 400 (1/4 – 55) -50 – 85 (-60 – 185) 1 (200) n 
Split configuration simplifies
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 0,5 (100) installation
AWC830 (EU) 6 – 254 (1/4 – 10) -35 – 75 (-30 – 165) 0,9 (185) G.N.
n 
Robust static lip design
AWC850 (EU) 6 – 254 (1/4 – 10) -50 – 104 (-60 – 220) 0,9 (185) allows stack set arrangement
DATE 6/28/18
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250)
1. DIMENSIONS ARE IN INCHES.
1,25 (250) and provides stability
A
PRODUCT PROFILE: n 
Excellent A
abrasion-resistance,
Pending on the seal height and cross section, the 2018 EPS-TG NEW PAGE
8/1/18 DATE

TER R22KN5
withstands demanding
split joint can be interlock arrow cut or but cutt.
THIRD ANGLE PROJECTION
8/1/18 DATE
environments
*Please contact your Chesterton representative
ASME Y14.5-1994
N.T.S.
A 2018 EPS-TG NEW PAGE
R22KN5 -
R22KN5 for larger sizes.
1 2 4 5 6

BEARING AND GEARBOX PROTECTION

30KC
Polymer Seals

Seal for Viscous Fluids


and Powders
High performance, proven cartridge design
for sealing powders and viscous fluids.

SPECIFICATIONS n Outperforms conventional


packing, sealing viscosity
Mating Surface
Material** Tempera- fluids, and dry powders
Shaft Size* Speed Pressure surface finish Recommended
(combination) ture
mm (inch) m/s (ft/min) MPa (psi) (Rock- µm Ra use***
(adapters/sealer rings) ˚C (˚F) well C) (µ inch)
n Decreases downtime,
easy-to-install, versatile
Excellent dry cartridge design
Excellent low viscosity
AWC100 (PTFE) 45 (<2 000 cp) n Improves performance
Polyimide Powders, oil, resins,
glues, paints of compression packing,
No water or steam distinct PTFE materials
Dynamic
0,2 – 0,4 n Custom-designed
AWC300 (PTFE) (8 – 16) Excellent high viscosity
Molybdenum & 55 (>2 000 cp) cartridges made
glass 25 – 200 -20 – 150 Up to 5 to 1 Good in dry, water, or steam to equipment dimensions
(1 – 8) (-30 – 300) (984) (150) Static
0 ,4 – 0,8 Excellent in water or steam
AWC400 (PTFE) (16 – 32) Good dry and low viscosity
55
Carbon & graphite Powders, asphalt,
clay, slurries * Please contact your Chesterton
representative for larger sizes
Excellent dry
** Fluoroelastomer O-Rings provided
AWC510 Good in water or steam
45 (FDA listed with AWC510)
Mineral (FDA listed) Chocolate and syrups
No petroleum liquids *** Runout to 0,15 mm (0,05")

Standards and approvals available on page 90.

56
14K & 14KL
Restriction Bushing
A robust restriction bushing for
rotating equipment. Tremendously extend
life of mechanical packing and mechanical
seals in case of solid particles into fluid.
n Split design simplifies
SPECIFICATIONS installation
Material Outer Diameter Size Range* Temperature pH Range n Prevents particles from
(designation) mm (inch) ºC (ºF)
entering the stuffing box,
AWC800 (EU) 38,1 – 660.4 (1,5 – 26) Up to 85 (185) 4 – 10
extending packing and
AWC808 (AU) 38,1 – 400 (1,5 – 15,75) Up to 85 (185) 4 – 10 seal life
AWC860 (EU) 38,1 – 660,4 (1,5 – 26) Up to 120 (250) 4 – 10
n Tapered lip design controls
AWC300 PTFE (Glass-Filled) 38,1 – 381 (1,5 – 15) Up to 200 (400) 0 – 14
fluid bypass
AWC510 PTFE (Polymide-Filled) 38,1 – 381 (1,5 – 15) Up to 200 (400) 0 – 14
AWC520 PTFE (Virgin) 38,1 – 381 (1,5 – 15) Up to 200 (400) 0 – 14 n Designed for pumps and
other rotating equipment
such as agitators, mixers,
PRODUCT PROFILES: and refiners

R14K R14KRB2P R14KRBS R14KPF R14L R14KL

Ancillary Products

Polymer Seals
652(E) Pneumatic 785(E) & 785 FG 860 Moldable
Lubricant and High performance, Polymer Gasketing
Conditioner extreme pressure Two-part extrudable gasket
Cleans, protects and anti-seize compound. material for flange and thread
prolongs the life of Go to page 64. sealing. Go to page 66.
pneumatic equipment
and air-operated valves.
Go to page 62.

Standards and approvals available on page 90.

57
INDUSTRIAL LUBRICANTS AND MRO PRODUCTS

EFFICIENCY,
PERFORMANCE,
and PRODUCTIVITY
Chesterton offers products and total system solutions for production process, facility,
and maintenance needs.
n Lubricants and greases n Cleaners and degreasers
n Maintenance specialities n Metalworking fluids and

Corrosion control

State-of-the-art technologies, environmentally


acceptable alternatives, and strict quality processes
contribute to fulfilling the customers’ expectations:
n Increased productivity
n Lowered costs
n Reduced disposal and labour costs

In partnership with our worldwide


distribution channels and factory-trained
local specialists, Chesterton offers superior
value and outstanding customer service,
technical support, and delivery.

In these pages, you will find


an overview of our products.
For in-depth, individual product
information, ask your local
Chesterton Specialist for
further information.

58
Industrial Lubricants and MRO Products Application Guide
Please contact your local Chesterton Representative to help you select the best product for your application.

NSF® Category
Control Valves

Load Carrying
Lubricants

Open Gears

Acceptance
Pneumatics

High Temp.

Low Temp.

Resistance
Wire Rope
and Cable
Bearings
Chains

Ability

Water

Food
LIQUID LUBRICANTS
++ + ++ + + ++

Relative Performance
601 H2
610Plus, 610MTPlus, 610HT(E) ++  + ++ + + H2
Applications

607(E) ++  + ++ + +


690FG(E) ++   +  H1
715/715G(E) + ++ ++ ++ H2
652(E) + ++ +  + + ++ H2

GREASES
615  +   +  + + ++ H2
635 ++ ++ + + ++ ++ H2
625 + +   + ++ H1
630 + ++  ++ + + + ++ H1

Water-Based Acid
Water-Based Alkali
Cleans Rust, Hard Solvent-
Cleans Petroleum Oil, Greases, Natural Oils,
Water Scale, Based
Dirt and Dust, Biodegradable
Biodegradable

Component Cleaner
338(E) Super Rust
360(E) Phosphate-

274(E) Industrial

276(E) Electronic
346(E) Descaler
Pressure Wash

and Chemical
Free Cleaner

803(E) IMS II

KPC 820(E)

218 HDP(E)
235(E) SSC

Degreaser
Remover

Cleaner
Cleaners and Degreasers
Heavy Oil, Adhesives, Glues   
Soil/Deposit

Grease, Petroleum Oil, Dirt  + ++ ++ + + +


Natural Oils—Animal Fat, Vegetable Oil   +   +
Scale, Hard Water Deposits  ++
Rust and Oxidation ++ 
Manual Brush or Wipe + + ++ ++  +
+ + ++
Degreasing

Parts Degreasing Station 


Shop
Parts

Dip Tank   ++ + ++


Steam Cleaning ++ +  +
Pre-Cleaning Parts/Machinery + + ++ + +
Agitated Tank  ++ +
Production

+ + ++ +
Degreasing

Dip Tank  
Parts
Application

Pressure Washing + ++


Ultrasonic ++ +
Spray Booth/Spray Tunnel ++
Closed Circulation, Pipe Line   + + +
Tanks and Vessels + ++ + 
Machinery/Plant

Food Processing Equipment ++  + +  


Cleaning

Building Structures, Floors, and Walls + ++ ++ ++ 


Floor Scrubbers    ++ ++
Coolers, Condensers, Heat Exchangers ++ ++
Electrical Motors—Non-energized ++ ++ +  +

++ = Best Choice + = Better Choice = Good Choice

59
INDUSTRIAL LUBRICANTS AND MRO PRODUCTS

Lubricants and Greases


Chesterton’s lubrication program provides you with expertise and
support for your entire production process and maintenance operations.
Chesterton® lubrication programs will:
n Extend equipment life n Improve reliability
n Reduce costs n Increase productivity
n Increase profitability

Key applications include:


n Chains n Open gears Valves
n
n Bearings n Thread Lubrication/ Extreme pressure
n
n Wire rope and cable Anti-seize applications
n Pneumatics

LIQUID LUBRICANTS

601(E)
Chain Drive Pin and Bushing Lubricant—General Service
Premium-quality, light oil that penetrates between the close clearance of chain
drive bushings and pins to provide critical lubrication.
Product Characteristics Applications
Rapid penetration Chain-driven machinery
E.P. additives increase load carrying ability Conveyors
No dirt and dust build-up Packaging equipment
No sticky lubricant residues Hoist chains
n Increases chain life
Long-lasting, non-drying film Forklift trucks
-23˚C – 150˚C (-10˚F – 300˚F) Chain saws n 
Reduces lubricant
Available Container Sizes: Aerosol, 5 l, 20 l, 208 l consumption
Product Availability: 5 l Europe warehouse only (3,8 l is the equivalent size from USA) n 
Reduces energy
consumption

607(E) HTS
Industrial Lubricants
and MRO Products

Lubricating Fluid - High Temperature Synthetic


High quality synthetic lubricant designed to improve performance and increase
the productivity of your equipment by reducing wear, varnish, and corrosion.
It operates at a temperatures range where petroleum lubricants are unable to
function. Temperature range -30°C – 250°C (-22°F – 482°F).
Product Characteristics Applications
Low evaporation Equipment operating at elevated temperatures
Low-carbonizing Refrigerated areas n 
Reduces lubricant
High-detergency—self-cleaning Severe environments consumption
E.P. additives increase load carrying ability Oven and high-temperature chains n 
Reduced equipment
Available Container Sizes: 20 l, 208 l Bearings cleaning and downtime
Available in two ISO VG Grades: 68 & 220 Gearboxes
Product Availability: Europe, Middle East, n 
Reduces energy
and Africa ONLY consumption
n 
Increases equipment life
Standards and approvals available on pages 85-88.

60
610 Plus/610MT Plus/610HT(E)
Synthetic Lubricating Fluid—High-Temperature Service
Premium-quality, 100% synthetic fluid that cleans as it lubricates over a wide
temperature range of -25°C – 270°C (-13°F – 518°F).
Product Characteristics Applications
Low evaporation Equipment operating at elevated temperatures
Low-carbonizing Refrigerated areas
High-detergency—self-cleaning Severe environments
E.P. additives increase load carrying ability Oven and high-temperature chains n 
Reduces lubricant
Available Container Sizes: 610 Plus: Aerosol, 5 l, 20 l, Bearings consumption
208 l 610 MT Plus: 20 l, 208 l 610 HT: 5 l, 20 l, 208 l Gearboxes
Product Availability: 5 l Europe warehouse only
n 
Reduced equipment
(3,8 l is the equivalent size from USA) cleaning and downtime
n 
Reduces energy
consumption
n 
Increases equipment life

690FG(E)
FG Lubricant—Food Grade
Cost-effective, high-quality, multi-purpose, non-staining penetrating lubricant;
NSF authorized for incidental food contact and meets FDA standards.
Product Characteristics Applications
Clear, colourless, odourless Food, beverage, and pharmaceutical processing
Safe and easy to use in bulk equipment, including:
or aerosol Chain drives
-9˚C – 120˚C (15˚F – 250˚F) Pistons
n Safe to use
Available Container Sizes: Aerosol, 5 l, 20 l, 208 l Valves
Product Availability: 5 l Europe warehouse only Rollers n 
Reduces energy
(3,8 l is the equivalent size from USA) Pneumatics consumption
n Increases equipment life

715(E) Industrial Lubricants


and MRO Products

Spraflex®/Spraflex® Gold
A surface lubricant for chain drives, open gears, and wire rope. Provides a long-lasting,
non-extruding “wear shield” to protect equipment operating under heavy loads.
Product Characteristics Applications
No lubricant squeeze-out Chains
Non-drip Open gears
Self-adhering, flexible lubricant Wire ropes and cables
Resistant to acid fumes Equipment in wet or underwater environment n 
Reduces lubricant
Guards against rust and corrosion Note: Use Chesterton’s 715(E) Spraflex Gold where
consumption
Available Container Sizes: Aerosol, 20 l, 208 l a clean, non-staining film is needed
n Water-resistant
n 
Provides long-term
equipment life

Standards and approvals available on pages 85 – 88.

61
INDUSTRIAL LUBRICANTS AND MRO PRODUCTS

652(E)
Pneumatic Lubricant and Conditioner
High performance, low-viscosity formulation reduces up to 90% of pneumatic
maintenance costs, decreases downtime and rejects. Cleans, protects, and
prolongs the life of pneumatic equipment.
Product Characteristics Applications
Will not cause sludge build-up Air tools
Prevents seals/O-Rings from drying out Cylinders
Reduces power consumption Air line lubricators n 
Lowers friction and reduces
Cleans rust, sludge, and dirt from all air tools Air impact wrenches, hammers, drills
as it lubricates
air cost
Production air systems
Available Container Sizes: 475 ml, 20 l, 208 l CNC machines n Cleans and lubricates
Robotics n Prevents corrosion
Assembly line tools

GREASES

615
HTG NLGI #1, HTG NLGI #2
High performance, corrosion-inhibited grease with outstanding extreme pressure
capabilities and excellent water washout resistance.
Temperature limit -40°C (-40°F) to 204°C (400°F).
Product Characteristics Applications
Superior water resistance High water, temperature environment
Excellent corrosion protection plants including:
Compatible with most popular greases Pulp and paper mills n Extends bearing life
Exceptional shear resistance Mining operations
Antioxidants prevent hardening Steel, aluminium, and metal processing n Reduces downtimes
QBT™ Quiet Bearing Technology Marine n Increases productivity
Available Container Sizes: 400 g, 18 kg, Power
55 kg, 180 kg Water and wastewater
n Reduces grease
consumption
HTG NLGI #2 ISO 460 grade also available.

635 SXC
Industrial Lubricants
and MRO Products

High performance, corrosion-inhibited grease with outstanding extreme pressure


capabilities and excellent water washout resistance; 635 is synthetic-based and
offers superior high-temperature stability and resistance to steam and corrosive
chemicals. Temperature limit -40°C – 240°C (-40°F – 464°F).
Product Characteristics Applications
High load carrying capability High water, temperature environment
High-temperature stability plants including:
Superior water washout Pulp and paper mills
resistance Mining operations
n Extends bearing life
Excellent corrosion protection Steel, aluminium, and metal processing n Reduces downtimes
Available Container Sizes: 400 g, 18 kg, Marine
55 kg, 180 kg
n Increases productivity
Power
Water and wastewater n Reduces grease
Standards and approvals available on pages 85 – 88. consumption

62
625 CXF, 630 SXCF
High performance, food-grade, corrosion-inhibited grease with outstanding
extreme pressure capabilities and excellent water washout resistance.
625 CXF—Temperature limit -30°C – 204°C (-22°F – 400°F).
630 SXCF—Temperature limit -40°C – 240°C (-40°F – 464°F).
Product Characteristics Applications
Superior water washout resistance Food, pharmaceutical, beverage industries
Excellent corrosion protection Processing and packaging machines
Compatible with most popular greases Bottling equipment
Exceptional shear resistance Fruit feeders n Extends bearing life
Antioxidants prevent hardening Paste and sauce fillers n Reduces downtimes
or crystallization Canning machinery
Available Container Sizes: Aerosol (630 SXCF only), Meat packaging equipment n Increases productivity
400 g, 18 kg, 55 kg Carton filling equipment n Reduces grease
consumption

LUBRICANT DISPENSERS

Lubri-Cup™ OL 500 Oiler


Automatic lubricator dispenses Chesterton oils to chains and other critical areas.
Product Characteristics Applications
Microprocessor-controlled, “pulse” All Industries Including:
delivery system Pulp and paper mills
Programmable—operates up to 12 months Saw mills
Refillable Mining operations
Lubricates up to 4 points Steel mills
Sealed microprocessor Food, pharmaceutical, beverage industries
General industry n Environmentally friendly,
refillable container
Versions Available n User-friendly with a
Lubri-Cup™ 500cc oiler Battery operated large LCD
Lubri-Cup™ 500cc oiler Machine synchronized and externally powered (DC power)
Lubri-Cup™ 500cc oiler Machine synchronized and externally powered (AC power) n Cost-effective

Lubri-Cup™ VG Mini
Industrial Lubricants
and MRO Products

Automatic single-point lubricator dispenses Chesterton grease to critical areas,


eliminating over- and under-greasing.
Product Characteristics Applications
A compact, convenient, and sturdy design All Industries Including:
that is simple to install and operate Mining and Ore Processing
Preset dispensing rates—1, 3, 6, 9, 12 months Power
Remote operation—up to 0,3 m (1 ft)
n Cost-effective
Pulp and Paper
Electrochemical operation (Nitrogen gas) Water and Wastewater n 
Transparent container for
Sealed microprocessor Steel and Metal Processing lubricant inspection
Ability to turn on and off n Reliable lubrication system

Standards and approvals available on pages 85 – 88.

63
INDUSTRIAL LUBRICANTS AND MRO PRODUCTS

THREAD LUBRICANTS/ANTI-SEIZE

785(E) / 785 FG
Parting Lubricant
The “new generation” anti-seize compound contains a blend of ultrafine, inorganic
solid lubricants in a non-carbonizing, ashless synthetic carrier. Withstands severe
temperature and pressure conditions.
Product Characteristics Applications
Eases disassembly up to 1 204°C (2 200°F) Covers all industries:
Fills in microscopic voids Bolts
No toxic heavy metals Screws n 
Lubricates for assembly
For extreme pressures up to Studs and disassembly
4 730 kg/cm2 (67 570 psi) Pipe threads
Available Container Sizes: Press fits n Protects against corrosion
785(E): 200 g, 250 g, 500 g, Aerosol, 20 l Pump sleeves n 
No need for torque
785FG: 200 g, 500 g Note: FG designates a Food-Grade Product tension recalculation

783(E)
ACR
783 combines high-performance, industrial anti-seize performance with extreme
corrosion protection and water washout resistance. 783 is ideal when the primary
cause of bolt seizure is corrosion.
Product Characteristics Applications
Eases disassembly up to 900°C (1 652°F) Covers all industries:
Fills in microscopic voids Bolts
No toxic heavy metals Screws n 
Extreme corrosion
For extreme pressure Studs protection and water
up to 8 928 kg/cm2 (127 000 psi) Pipe threads washout resistance
Safer than traditional metallic-based anti-seizes Press fits
Available Container Sizes: 250 g, 500 g, 24 kg Pump sleeves
n 
Lubricates for assembly
and disassembly

725(E)
Industrial Lubricants
and MRO Products

Nickel Anti-Seize Compound


A high performance, nickel-based anti-seize that combines the extreme pressure,
corrosion-resistant, anti-seize abilities of colloidal nickel in an oil suspension
that can withstand temperatures up to 1 425°C (2 597°F).
Product Characteristics Applications
Ultra-fine particles Covers all industries
Guards against galling and corrosion Mechanical assembly of:
n 
Lubricates for assembly
Protects against self-welding bolts, studs, flanges, press fits and disassembly
Withstands extreme pressure valve stems, pump sleeves, screws, n 
Protects against corrosion
Up to 1 425°C (2 597°F) bushings, gaskets, bearings n 
No need for torque tension
Available Container Sizes: 250 g, 500 g,
Aerosol, 20 l
recalculation
772 Premium Anti-Seize—Nuclear certifiable

Standards and approvals available on pages 85 – 88.

64
Maintenance Specialities
Our high-performance technologies are chemical tools
designed to:
-R educe the non-value-added, repetitive maintenance functions
- Reduce the volume of chemicals used
- Reduce time for mechanical maintenance operations
- Improve the reliability of equipment
- Improve worker safety
Applications include:
n Thread sealing n Cleaners and degreasers
n Rust penetrants n Metalworking fluids
n Flange and casing sealing n Corrosion control

PENETRATING OIL

706(E)
Rustsolvo®
High-quality, fast-acting, penetrating oil that reaches inaccessible areas and frees
frozen nuts, bolts, and fittings without damaging the base metal.
Product Characteristics Applications
Safe on plastic and painted surfaces Use on all corroded or seized threaded
Contains no glycols, alcohols, DMSO assemblies in the harshest industrial
(dimethyl sulfoxide) or chlorinated solvents environments
Pleasant odour
Creeps into microscopic spaces
n 
Single function—optimizes
Available Container Sizes: 1 l, 20 l, 208 l, performance
200 l from Europe Warehouse only n 
Fast-acting
n 
Safe to use

723(E) / 723FG(E) Industrial Lubricants


and MRO Products

Sprasolvo®
Fast-acting, penetrating oil in a convenient, non-flammable propellant aerosol
can. Excellent for hard to reach areas where rust, tar, grease, and dirt may prevent
easy removal of nuts, bolts, and fittings.
Product Characteristics Applications
Pinpoint spray Use on all corroded or seized threaded assemblies
Safe on plastic and painted surfaces in the harshest industrial environments
Contains no acids or chlorinated solvents Note: FG designates a Food-Grade Product n 
Single function—optimizes
Creeps into microscopic spaces performance
Available Container Sizes: Aerosol
n 
Fast-acting
n 
Safe to use

Standards and approvals available on pages 85 – 88.

65
INDUSTRIAL LUBRICANTS AND MRO PRODUCTS

THREAD SEALING

800
GoldEnd® Tape
Heavy-duty, high-density, tear-resistant, mouldable, dry PTFE sealant tape for use
on metal or plastic threads, pipes, or bolts.
Product Characteristics Applications
-240°C to 260°C (-400°F to 500°F) Liquids: Steam, water, salt water, air, fuels,
Seals tightly and opens easily refrigerants, acids, alkalis, all solvents
Non-aging, non-hardening Gases: Hydrogen, ammonia, oxygen, propane,
Chemically resistant butane, nitrogen
Requires fewer wraps Other: Pneumatic and hydraulic fittings up to n Seals in many cases with
Resists tearing and breakage 690 bar (10 000 psi) 1½ to 2 wraps—virtually all
Won’t clog lines chemicals
n Adjustable by 90°,
FLANGE SEALING no leakage

860
n No waste

Moldable Polymer Gasketing


Two-part, extrudable gasketing material allows for the creation of ultra-thin
gaskets in any size, any shape. Never sticks to surfaces.

Product Characteristics Applications


Resistance to oils, water, chemicals, and solvents For sealing complex mechanical assemblies
Never sticks to surfaces Gear boxes, inspection covers, bearing
Fills voids and scratches, up to 6 mm (1/4 inch) deep housings, fittings, oil sumps and reservoirs,
Remains elastic turbine casings, electrical boxes,
Temperatures up to 260°C (500°F) vacuum systems
n Economical
Steam to 6,8 kg/cm2 (100 psi) and 170°C (338°F) Conforms to FDA standard 21CFR 175.300 and n Creates gaskets any size
177.2600. Caution: Not for use in contact with
concentrated acids or hot concentrated caustics and shape
n Ease of application—
speeds up maintenance
WATER-BASED ALKALINE CLEANERS

803(E)
Industrial and Marine Solvent II
Industrial Lubricants
and MRO Products

A powerful, non-solvent-based degreaser. Its advanced surfactant technology


offers maximum efficiency in soil removal, especially applications where solvent
use is required.
Product Characteristics Applications
Cleaning dust, dirt, carbon Cleaning production equipment, facilities, floors,
black, petroleum-based oils walls and steel structures
Phosphate-free, no EDTA or toxic solvents n 
Cost-effective—highly
No irritating fumes concentrated—dilute
Compatible with pressure washers and with water to use
steam cleaners n Strong, fast acting
Available Container Sizes: 5 l, 20 l, 208 l, 1 000 I Caution: Should not be used on aluminium or metals
Product Availability: 5 l Europe warehouse only sensitive to high alkalinity. When using on painted surfaces, n Biodegradable
(3,8 l is the equivalent size from USA) test small area for compatibility.

Standards and approvals available on pages 85 – 88.

66
360(E)
Phosphate-Free Cleaner
Especially effective on animal fats and vegetable oils for the food industry;
a versatile, industrial cleaner for environmentally sensitive areas.
Product Characteristics Applications
Highly effective on animal fat and vegetable oil Food, Pharmaceutical, and Beverage Industry
High stable foam Meat and poultry plants
Solvent-free Bottling, canning, packaging machines
Available Container Sizes: 20 l, 208 l, 1 000 l Wastewater treatment n 
Cost-effective—highly
Floors, pump stations concentrated—dilute
Sludge and fungi removal with water to use
Marine
Caution: Do not use on aluminium Decks, hulls, bilges
n Strong, fast-acting
Industrial n 
Environmentally friendly—
Floors, walls, tiles, concrete biodegradable
Machines

KPC 820(E)
KPC
Balances powerful performance with environmental compliance and worker
safety—the ideal choice for process degreasing.
Product Characteristics Applications
Effective on: Ideal for manual, dip tank, and ultrasonic cleaning
Oil deposits Effective for dip tank cleaning when heated
Soot and exhaust residue to 82°C (180°F)
Lubricants and metalworking fluids n 
Cost-effective—highly
Animal and vegetable fats concentrated—dilute
Low residue with water to use
No phosphates, harsh alkalis, or EDTA
Available Container Sizes: 20 l, 208 l, 1 000 l
n 
Strong, fast-acting,
yet moderate pH
n 
Environmentally friendly—

218(E)
biodegradable

HDP
Industrial Lubricants
and MRO Products

Heavy-duty, concentrated, virtually non-foaming, liquid alkaline degreaser.


Designed with the environment in mind, yet it handles tough degreasing
applications.
Product Characteristics Applications
Excellent rinsability Spray booth washers
Corrosion-inhibited Floor scrubbers
No silicones, toxic solvents, phosphates, or EDTA High-pressure washers n 
Cost-effective—highly
Dye and fragrance-free Steam cleaning equipment concentrated—dilute
Available Container Sizes: 20 l, 208 l Can be used in food plants with water to use
Note: Chesterton’s 218 HDP can be used n 
Long lifetime in washing
up to 82°C (180°F) equipment
Available from European warehouse only n 
Improves worker safety—
no hazardous powder dust
n 
Environmentally friendly—
Standards and approvals available on pages 85 – 88. biodegradable

67
TECHNICAL PRODUCTS
INDUSTRIAL – Maintenance
LUBRICANTS Specialities
AND MRO PRODUCTS

235(E)
SSC
Powerful cleaner removes oily and greasy deposits, waxes, loose paint, and heavy
soils. Specially formulated for steam cleaning equipment.

Product Characteristics Applications


Additives retard scale build-up and clogging General
of steam cleaning equipment Concrete
Contains strong alkalis, emulsifiers, Masonry
and surfactants Equipment (all types)
No irritating fumes
n 
Cost-effective—highly
Available Container Sizes: 20 l, 208 l concentrated—dilute
with water to use
Caution: Should not be used on aluminium or metals sensitive to high alkalinity. n Strong, fast-acting
When using on painted surfaces, test small area for compatibility.
n 
Improves worker safety by
removing slippery surfaces
WATER-BASED ACID CLEANERS n Biodegradable

338(E)
Super Rust Remover
Removes rust from ferrous metal and corrosion from aluminium; brightens copper,
brass, stainless steel, and zinc—quickly and safely.
Product Characteristics Applications
Removes metal oxide layer General
Brightens non-ferrous metals Metal prefinishing of machined parts
Leaves metal paint-ready and metalwork
Rinses clean with water Maintenance n 
Cost-effective—highly
Short-term corrosion protection Restores rusted inventories, Nuts/Bolts concentrated—dilute
Available Container Sizes: 20 l, 208 l Threaded Assemblies, Internal Corrosion
with water to use
Shafts, Cast Housings
n 
Inhibited to protect
base metals

346(E)
n 
Biodegradable
Industrial Lubricants
and MRO Products

Descaler and Chemical Cleaner


Strong, acid-based, multi-use liquid, formulated with metal-protecting inhibitor
for a wide range of applications.
Product Characteristics Applications
Dissolves rust and scale while protecting Steam boiler tubes
base surface Condenser water systems
Concentrated hydrochloric base and additives Water circulating equipment n 
Cost-effective—highly
Available Container Sizes: 20 l, 208 l Concrete etching concentrated—dilute
Heat exchangers with water to use
Caution: Not effective on grease, oil, and common soil. n 
Saves on labour, maintenance
Not for use on aluminium, painted enamel, stainless steel, or decorative metals.
costs, and fuel consumption
in heat transfer equipment
n 
Inhibited to protect base
metals
n 
Biodegradable
Standards and approvals available on pages 85 – 88.

68
SOLVENT-BASED CLEANERS

274(E)
Industrial Degreaser
A hard surface degreaser for industrial and marine environments.
Product Characteristics Applications
Dissolves petroleum oil, grease, tar, and other Maintenance shops
inorganic soils Dip tanks
Low odour, aromatic content Hard surfaces
Does not attack metal, most paints, and plastics Machined parts
Fast, penetrating action Recirculating and agitated parts washers
Available Container Sizes: Aerosol, 20 l, 208 l
n 
Cost-effective
n 
Low evaporation, long
lifetime, reduced
consumption
n 
Improve worker safety
n 
High flash point

CONTACT CLEANERS

276(E)
Electronic Component Cleaner
Fast evaporating, high-performance, solvent-based degreaser that does not
contain ozone-depleting solvents.
Product Characteristics Applications
Low residue Spray cleaning
Non-chlorinated Switches, controllers, panel meters
No ozone-depleting materials Circuit boards, contacts, levers
Available Container Sizes: Aerosol, 20 l, 208 l Control panels
n 
Cleans quickly with a fast
200 l from Europe Warehouse only Hard surface degreasing
evaporation rate
Equipment, motors
Non-energized electrical equipment n 
Does not attack plastic Industrial Lubricants
and MRO Products

Parts in process or metal

Standards and approvals available on pages 85 – 88.

69
INDUSTRIAL LUBRICANTS AND MRO PRODUCTS

RECIRCULATING METALWORKING FLUIDS

372(E)
Opticool Emulsified Oils
Opticool fluids are the newest line of emulsifiable machinery coolants.
Emulsified coolants are ideal where lubrication is important and
operations are severe.
Product Characteristics Applications
Unique, base oil technology Broaching, drilling, reaming
Extreme pressure capability Tapping, threading, milling
Minimizes rancidity and odours Turning, grinding, stamping n 
Long sump life
Corrosion protection n 
Reduced purchases, disposal,
Virtually eliminates adverse skin effects
and downtime costs
Available Container Sizes: 20 l, 208 l, 1 000 l
n 
Improves part finish
and tool life

NON-RECIRCULATING METALWORKING FLUIDS

388
Synthetic Tapping Fluid
Safe, pure synthetic formula for machining operations performed at
high-speed and -feed rates, as well as manual or automatic single-shot
cutting tool applications.
Product Characteristics Applications
Ready to use Tapping
Metal fines do not stick Boring
Can be used with aluminium, Reaming n 
Fluid, penetrates tight
and aluminium alloys Threading tolerances
Does not smoke, fume, or mist Drilling
Essentially odourless
n 
Improves part finish and
Milling
Industrial Lubricants

tool life
and MRO Products

Excellent lubricity and heat dissipation May be used in mist applications


Available Container Sizes: 475 ml, 20 l, 208 l n 
Biodegradable, contains
no oil or solvents

Standards and approvals available on pages 85-88.

70
CORROSION CONTROL

775(E)
Moisture Shield
An efficient, clear, moisture-displacing and anti-corrosion protective film that
protects metal parts and equipment for months.
Product Characteristics Applications
Transparent film Parts in process, transit, or storage
Excellent corrosion protection Electrical systems
Penetrates fine tolerances Marine industry
High dielectric strength Drying out of wet electrical parts
n 
Short-term corrosion
Protects new metal from corrosion Note: Where long-term protection is desired use
Chesterton’s 740 Heavy-Duty Rust Guard protection
Available Container Sizes: Aerosol, 20 l, 208 l
n 
Easily removable with
Chesterton’s water-based
or solvent-based cleaners

740(E)
Heavy-Duty Rust Guard
This long-term, corrosion-preventative coating provides heavy-duty metal protection
for all areas constantly exposed to humidity and corrosive fumes—without critical
surface preparation.
Product Characteristics Applications
Self-healing, if scratched Metal tools
Transparent brown Parts in process
Available Container Sizes: Aerosol, 5 l, 20 l, 208 l, Parts in storage n 
Provides up to two years
Product Availability: 5 l Europe warehouse only Pumps corrosion protection under
(3,8 l is the equivalent size from USA) Indoor structural steel sheltered outdoor conditions
Note: P
Industrial Lubricants
 roduct can be easily removed with
and MRO Products

Chesterton’s 276(E) Electronic Component n 


Does not peel or flake
Cleaner or 274(E) Industrial Degreaser n 
Excellent resistance to acid,
alkali, and salt air fumes

Standards and approvals available on pages 85-88.

71
INDUSTRIAL COATINGS

A WORLD OF
PROTECTION
Industry faces adverse environmental conditions that attack components and structures which can
result in compromised plant reliability, safety, and lost profits. Chesterton’s ARC & CP coatings provide
superior performance against erosion, corrosion, abrasion, and chemical attack to both metal and
concrete surfaces. You can rely on Chesterton’s low VOC, 100% solids protective linings to protect
these surfaces in your industrial environment.

ARC Industrial Coatings Application Guide


These tables provide general guidelines for ARC EPC product selection. Detailed product performance data can be found
on product-specific data sheets and ARC chemical resistance guides.

ARC Metal Industrial Costing Systems repair, rebuild, n Provide long-term protection
and protect all types of industrial process equipment and n Extend equipment life
structures from abrasive, corrosive, and chemically n Cut downtime
aggressive environments. n
Reduce the need for spare parts
n Simplify maintenance procedures
3+ = Best Choice 3 = Good Choice

Specialty Erosion Corrosion, Erosion, and Abrasion


Coatings Resistant Chemical Attack Resistant
<50˚C (<120˚F)
Organic and Bleaching Chemicals
Corrosion/Harsh Chemical (Acid)

50 to 70˚C (120 to 160˚F)


Erosion/Corrosion Aqueous

Moderate Sliding Abrasion


Chemical (Acid) Inorganic
Patching/Repair/Rebuild

Potable Water High Flow

Severe Sliding Abrasion/


Potable Water Low Flow

Severe Sliding Abrasion

70 to 90˚C (160 to 195˚F)


Elevated Temperature

Corrosion Flue Gasses

Mild Sliding Abrasion


Corrosion/Moderate

Chemical (Alkalines)
Erosion/Corrosion

90 to 110˚C (195 to 230˚F)


Erosion/Corrosion

Impact Abrasion
Corrosion/Harsh

Corrosion/Harsh

Harsh Chemical
Mild Chemical

110 to 130˚C (230 to 265˚F)


Machinable

Chemical
Solution

130 to 150˚C (265 to 302˚F)

Wet Service Temperature

855(E) 3+ 3+ 3+ 3+ 3+ 3+ 3
858(E) 3+ 3 3+ 3+ 3+ 3
Metal Industrial Coating Systems

HT-T 3+ 3 3+ 3
HT-S 3+ 3 3+ 3
S1PW 3 3 3+ 3 3+ 3
S2(E) 3+ 3+ 3 3+ 3 +
3 3 3
S4+(E) 3+ 3+ 3 3
S7 3+ 3+ 3+
BX1(E) 3 3+ 3 3
IBX1(E) 3 3+ 3 3+
BX2(E) 3+ 3 3 3
T7AR(E) 3 3 3 3

72
ARC Concrete Industrial Coating Systems repair, rebuild, n Provide long-term protection
and protect all concrete structures from abrasive, corrosive, n Avoid costly structural rebuild
and chemically aggressive environments. n Improve safety and reduce

environmental hazards
Moderate Chemical Severe Chemical
n Simplify maintenance procedures
n Cut downtime
Machine/Mechanical

Manufacturing Floor
Clean Room Floors

Non-Slip Surfaces
Exterior Chemical
Interior Chemical
Food Processing/
Chemical Process

Battery Charger

Locker/Shower

Septic Systems
Broadcastable,
Pitching Grout

Plating Rooms
Grading Grout

Bottling Lines
Containment

Containment
Room Floors

Traffic Aisles

Floor Drains

Fabrication/
Pump Bases

Manholes/
Packaging
Spill Areas

Rooms

Rooms
791(E)* 3+ 3+ 3+ 3 3+ 3 3 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+
Concrete Industrial
Coating Systems

988(E)* 3+ 3+ 3+ 3 3 3+ 3+ 3+ 3+ 3+ 3+
NVE(E)* 3+ 3+ 3+ 3 3 3+ 3+ 3+ 3+ 3+ 3+
CS2(E)** 3+ 3+ 3 3+ 3 3 3+ 3 3+ 3+ 3 3 3 3+ 3 3
CS4(E)** 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+
NVE VC(E)** 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+
* Are resurfacing EPC for mechanical and chemical exposures **Are thin film EPC for chemical protection

Ceramic Polymer Coatings are designed as a high performance n Single coat systems – savings on
thin film internal and external corrosion and surface protection application costs
for metal and concrete substrates. Used to protect all types n Easy to apply by spray and

of structures and equipment from light abrasive mediums, manual application


corrosive and mild chemical environments. n Long-term corrosion and surface

protection
3++ = Best Choice 3+ = Better Choice 3 = Good Choice n
Low VOCs – safe to use

Erosion,
Typical Industries
Corrosion and Light
Substrate Application (others available on
Mild Chemical Abrasion
request)
Attack
Up to 80°C (176˚F)
Chemical****
Hydrocarbon

Up to 100°C (212˚F)
Light Sliding
Sea Water

Moderate
Corosion/
Crude Oil
Offshore,
Concrete

Abrasion
External

Up to 120°C (248˚F)
Internal

Process

Biogas
Steel

Wet Service Temperature

CP-Synthofloor BETA 8016 Primer


CP-Synthofloor 8010 Primer
Ceramic Polymer

Ceramic-Polymer STP-EP HV 3+ 3+** 3+ 3+ 3+ 3+ 3+ 3+


Coatings

Ceramic-Polymer SF/LF 3+ 3+** 3+ 3+ 3++ 3+ 3+ 3+


Proguard CN 200 3+ 3+** 3+ 3+ 3+ 3++ 3+ 3+ 3+
Proguard CN-1M & CN-OC* 3+* 3+** 3+* 3+ 3+ 3+ 3++ 3+ 3++
Proguard 169 (37)*** 3
* CN-OC: for stainless steel substrate ** Primer necessary *** Polyurethane topcoat layer (UV & weather resistance) **** Please consult

73
INDUSTRIAL COATINGS – ARC METAL COATINGS SYSTEMS

EROSION-RESISTANT COATINGS FOR METALS

ARC 855(E)
Abrasion Control Liquid
An advanced, liquid, ceramic composite that is formulated to protect equipment
from aggressive chemical attack, corrosion, and erosion.

Product Characteristics Applications


Two-coat system Fans and housings
Easily applied by brush, or roller Heat exchangers
Minimum thickness of 250 μm (10 mils) Water boxes
per coat Pump casings and impellers n Improves fluid flow
Screws
efficiency
Condensers
Tanks and vessels n Extends equipment life
Valves n Cuts downtime
n 
Reduces the need
Technical Data
for spare parts
Dry Temperature (Max) 120˚C (250˚F)
Wet Temperature (Max) 65˚C (150˚F)
Tensile Adhesion (ASTM D4541) - kg/cm2 - MPa (psi) 415 – 40,7 (5 900)
Salt Fog >10 000 hrs
Available Sizes 0,75 l; 1,5 l; 5 l; 16 l

ARC 858(E)
Abrasion Control Compound
An advanced, trowelable, ceramic composite for the repair and protection
of all metal surfaces subjected to erosion, corrosion, and chemical attack.

Product Characteristics Applications


Applied by trowel or spatula Pump casings and impellers
Normally applied at a thickness of 1,5 mm Fans and housings
(60 mils) or more Pipe elbows
Screws
n Rebuilds damaged
Pitted tanks and pipes
equipment
Heat exchangers
Valves n Repairs and smoothes
pitted surfaces
Technical Data n Able to be top coated with
Dry Temperature (Max) 160˚C (320˚F) other ARC/Ceramic Polymer
Wet Temperature (Max) 70˚C (160˚F) Coatings.
Tensile Adhesion (ASTM D4541) - kg/cm2 - MPa (psi) 351 – 34,5 (2 800)
Available Sizes 0,25 kg; 0,94 l; 1,5 l; 5 l; 16 l
Industrial Coatings

Standards and approvals available on page 91.

74
ARC HT-T, HT-S
HT-T—Spark-Testable, High-Temperature, Trowelable,
Abrasion— Control Compound
HT-S—Spark-Testable, High-Temperature, Sprayable,
Abrasion—Control Liquid
Advanced ceramic composites that are formulated to protect equipment from
corrosion and erosion in elevated temperature immersion of aqueous solutions.
Product Characteristics Applications
HT-T – Applied at a nominal thickness of Hydrocyclones n Extends equipment life
900 – 1150 μm (35 – 45 mils) by trowel Heat exchangers n 
Spark testable for
or plastic applicator Pump volutes and impellers pinhole- free verification
HT-S – Easily applied by spray, brush, or roller Condensate pumps
Minimum thickness of 250 μm (10 mils) n Reduces downtime
Tanks
per coat
Valves n Cures in service
Offshore equipment

Technical Data
Dry Temperature HT-T (Max) 150˚C (302˚F)
Wet Temperature HT-T (Max) 110˚C (230˚F)
Dry Temperature HT-S (Max) 175˚C (347˚F)
Wet Temperature HT-S (Max) 150˚C (302˚F)
Tensile Adhesion (ASTM D4541) - kg/cm2 - MPa (psi) >140 – 14 (2 000)
Available Sizes 5 l, 16 l (only HT-S)

COATINGS FOR CORROSION, EROSION, AND


CHEMICAL ATTACK FOR METALS

ARC S1PW
General Purpose, Sprayable, Corrosion Protection Coating
An advanced, ceramic-reinforced liquid composite formulated to protect
metal surfaces from corrosion and MILD chemical attack.
Product Characteristics Applications
Two-coat system Structural steel
Easily applied by spray, brush, or roller Cooling water systems
Minimum thickness of 250 μm (10 mils) Pipeline coatings
per coat Service water systems
Wastewater structures
n Low permeability
Tanks
provides long-term
protection
Technical Data n Spark testable for
Dry Temperature Service (Max) 62˚C (144˚F) pinhole- free verification
Wet Temperature Service (Max) 52˚C (126˚F) n Sprayable viscosity for rapid
Tensile Adhesion (ASTM D4541) - kg/cm2 - MPa (psi) 477 – 46,8 (6 790) installation
Industrial Coatings

Salt Fog >10 000 hrs


Available Sizes 5 l, 16 l

Standards and approvals available on page 91.

75
INDUSTRIAL COATINGS – ARC METAL COATINGS SYSTEMS

ARC S2(E)
Ceramic-Reinforced, Sprayable, Erosion-Resistant Coating
An advanced, liquid, ceramic-reinforced coating for the protection of all metal
surfaces subject to erosive, corrosive, and severe fluid flow conditions.

Product Characteristics Applications


Two-coat system Fans and housings
Easily applied by spray, brush, or roller Heat exchangers
Minimum thickness of 250 μm (10 mils) Cooling water systems
per coat Hoppers
n 
Improves fluid flow
Tank linings
efficiency
Scrubber systems
Pump and valve assemblies n Extends equipment life
Pipeline coatings n 
Sprayable viscosity
for rapid installation
Technical Data n 
Spark testable for
Dry Temperature (Max) 80˚C (175˚F)
pinhole-free verification
Wet Temperature (Max) 52˚C (125˚F)
Tensile Adhesion (ASTM D4541) - kg/cm2 - MPa (psi) 436 – 42,8 (6 200)
Salt Fog >20 000 hrs
Available Sizes 1125 ml (cartridge), 1,5 l; 5l; 16 l

ARC S4+(E)
100% Solids, Mineral-Reinforced, Epoxy Novolac,
Acid-Resistant Coating
An advanced, liquid, polymer coating formulated to protect equipment from
extreme chemical attack and corrosion.

Product Characteristics Applications


Two-coat system Chemical storage tanks
Easily applied by spray, brush, or roller Chimneys and stacks
Minimum thickness of 375 μm (15 mils) Exhaust gas ductwork n Provides long-term
per coat Fans and housings protection
Heat exchangers n 
Low permeability for
Tank linings immersion conditions
Structural steel
n 
Sprayable viscosity for rapid
installation
Technical Data
Dry Temperature (Max) 110˚C (230˚F)
n 
Spark testable for
pinhole-free verification
Wet Temperature (Max) 50˚C (122˚F)
Tensile Adhesion (ASTM D4541) - kg/cm2 - MPa (psi) 337 – 33,1 (4 800)
Salt Fog >10 000 hrs
Available Sizes 1125 ml (cartridge), 16 l
Industrial Coatings

Standards and approvals available on page 91.

76
ARC S7
High-Temperature and Chemical-Resistant, Epoxy
Novolac Vinyl Ester Coating
A low-VOC, epoxy novolac vinyl ester-based coating intended for high-temperature
exposures in chemically aggressive applications where the risk for thermal cycling
may be present.

Product Characteristics Applications


Two-coat system Flue gas ducts
Applied via conventional airless spray systems, Heat exchangers n Extends asset life
brush, or roller Quench zones n 
Provides long-term
Wet film thickness of 0,25 – 0,5 mm Flue gas particulate filters protection
(10 – 20 mils) per coat Chemical reactors
Chemical storage and process tanks n 
Easily applied for rapid
installation
Technical Data n 
Spark testable for
Dry Temperature (Max) 180˚C (355˚F) pinhole-free verification
Wet Temperature (Max) 135˚C (275˚F)
Tensile Adhesion (ASTM D4541) - kg/cm2 - MPa (psi) 166 – 16,3 (2 370)
Available Sizes 14 l

ABRASION-RESISTANT COATINGS FOR METALS

ARC BX1(E) / BX2(E)


ARC BX1(E)—Coarse Grade, Sliding Wear Compound
ARC BX2(E)—Fine Grade, Sliding Wear Compound
Advanced, ceramic-reinforced composites for the repair and protection
of all metal surfaces subjected to severe abrasion and erosion/corrosion.

Product Characteristics Applications-


High volumetric ceramic particle loading Separators and cyclones
Applied by trowel or plastic applicator tool Hoppers/chutes
BX1(E) - Applied at a minimum thickness of Coal pulverisers n Reduces the need for
6 mm (1/4") or more Hydro pulpers spare parts
BX2(E) - Applied at a minimum thickness of Wear plates n Simplifies maintenance
3 mm (1/8") or more Slurry pumps
procedures
Pipe elbows
Pulverized fuel lines n Extends equipment life
Screws n Improves safety
by reducing hotwork
Technical Data
Dry Temperature (Max) 205˚C (400˚F)
Wet Temperature (Max) 95˚C (205˚F)
Tensile Adhesion (ASTM D4541) - kg/cm2 - MPa (psi) >210 – 21 (3 000)
Industrial Coatings

Available Sizes 1.5 l, 5 l, 20 kg, 12 x 20 kg

Standards and approvals available on page 91.

77
INDUSTRIAL COATINGS – ARC METAL COATINGS SYSTEMS

ARC I BX1(E)
Impact- and Wear-Resistant Epoxy Composite
I BX1(E) is a urethane modified amine cured epoxy coating highly reinforced with
ceramic beads and flakes for resistance to severe sliding abrasion where impact
forces or rapid vibration is a concern.

Product Characteristics Applications


High volumetric ceramic particle loading Hoppers and chutes
Applied by trowel or plastic applicator tool Slurry pumps
Applied at minimum thickness of Pipes and pipe elbows
6 mm (1/4") or more Pneumatic conveyors n High impact resistance
Pulverizers and impact zones n Reduces the need for
spare parts
Technical Data n Simplifies maintenance
Dry Temperature (Max) 205˚C (400˚F) procedures
Wet Temperature (Max) 95˚C (205˚F) n Extends equipment life
Tensile Adhesion (ASTM D4541) - kg/cm2 - MPa (psi) >211 – 21 (3 000)
n Improves safety by
Available Sizes 20 kg, 12 x 20 kg reducing hotwork

ARC T7AR(E)
Abrasion-Resistant Ceramic-Reinforced Coating for
High-Temperature and Chemical Exposures
A novolac epoxy/vinyl ester-based, protective barrier coating for high-temperature,
chemical exposures where aggressive chemicals and highly abrasive conditions
may be present.

Product Characteristics Applications


One coat system Flue gas ducts
Applied by trowel Process tanks
n Resists a wide range
Minimum thickness of 3 mm – 4 mm Agitator blenders
(120 – 160 mils) of inorganic as well as
Valves
Kit also includes ARC T7 AR VC (veil coat) organic acids and
Slurry pumps
for final coat smoothing hydrocarbon-based
Pipes
Colour: Red chemical compounds
Quench zones
n Resists abrasion
Technical Data n Easily apply by trowel
Dry Temperature - Continuous (Max) 180°C (355°F)
Wet Temperature - Water (Max) 135°C (275°C)
Tensile Adhesion (ASTM D4541) – kg/cm² - MPa (psi) 158 kg/cm2 – 15,5 MPa (2 249)
Available Sizes 20.4 kg
Industrial Coatings

Standards and approvals available on page 91.

78
PROTECTIVE COATINGS – ARC CONCRETE COATINGS SYSTEMS

RESURFACING COATINGS FOR CONCRETE

ARC 791(E)
100% Solids, Novolac Resin Blend, Trowel-Applied, Quartz-Reinforced
Concrete, High-Build Concrete Coating
A quartz-reinforced composite that is designed to resurface and restore concrete
surfaces, to protect new concrete, and to repair concrete damaged by chemical
and physical abuse.

Product Characteristics Applications


Trowelable overlayment Chemical containment
Applied at minimum thickness of 6 mm (1/4") Floor drains and sumps
n Covers a broad range of
Can be applied to damp concrete Process floor chemical exposures
Non-shrinking, no solvents, 100% solids Equipment bedding n Provides long-term
Colour: Grey Pump bases/grouting protection
Structural support columns
n Avoids costly structural
rebuild
Technical Data
n Easily applied to vertical
Dry Temperature (Max) 93˚C (200˚F)
surfaces/non-sagging
Wet Temperature (Max) 66˚C (150˚F)
Compressive Strength (ASTM 579) - kg/cm2 - MPa (psi) 644 – 63 (9 160)
Tensile Adhesion (ASTM D4541) - kg/cm2 - MPa (psi) >35.1 – 3.4 (500) Concrete failure
Available Sizes System Kit, Bulk Kit

ARC 988(E)
Highly Chemically Resistant, 100% Solids, Pure Novolac
Resin- Based, Trowel Applied, Quartz-Reinforced Concrete,
High-Build Concrete Coating
A high performance, quartz-reinforced composite that is designed to resurface
and restore concrete surfaces, to protect new concrete, and to repair concrete
damaged by severe chemical and physical abuse.

Product Characteristics Applications n Resists cracking and


Trowelable overlayment Chemical containments delamination
Applied at minimum thickness of 6 mm (1/4") Equipment bases n 
Reduces safety hazard
Can be applied to damp concrete Secondary containment areas caused by damaged
Non-shrinking, no solvents, 100% solids Sumps, trenches, and neutralization tanks concrete
Colours: Grey, Red
n 
Easily applied to vertical
surfaces/non-sagging
Technical Data
Dry Temperature (Max) 93˚C (200˚F)
Wet Temperature (Max) 65˚C (150˚F)
Compressive Strength (ASTM 579) - kg/cm2 - MPa (psi) 1070 – 105 (15 200)
Tensile Adhesion (ASTM D4541) - kg/cm2 - MPa (psi) Greater than 35,1 – 3.4 (500) Concrete failure
Industrial Coatings

Available Sizes System Kit, Bulk Kit

Standards and approvals available on page 91.

79
INDUSTRIAL COATINGS – ARC CONCRETE COATINGS SYSTEMS

THIN FILM COATINGS FOR CONCRETE

ARC CS2(E) / CS4(E)


CS2(E)—General Purpose, Thin Film, Novolac Blend, Epoxy Coating
CS4(E)—Highly Chemically Resistant, 100% Novolac Resin, Epoxy Coating
Thin film, advanced composites that are formulated to protect concrete surfaces.
CS2(E) is used for mild chemical attack and CS4(E) for harsh chemical attack.
Product Characteristics Applicationscc
Easily applied by notched squeegee, brush, Concrete tanks, Chemical tanks
roller, or spray equipment Water intakes and dams
Can be applied to damp concrete Secondary containment
High-gloss surface Process floor areas n Provides long-term
Non-shrinking, no solvents, 100% solids Cooling towers protection
Minimum thickness of 250 – 375 μm Chemical plant floors n 
Excellent resistance to
(10 – 15 mils) per coat Floor drains, sumps
permeation
Colours: C S2 grey, CS4 red Drainage troughs
Equipment bases n 
Versatile for a variety of
conditions
Technical Data
Dry Temperature (Max)  S2(E): 93˚C (200˚F)
C
CS4(E): 80˚C (175˚F)
Wet Temperature (Max) CS2(E): 52˚C (125˚F)
CS4(E): 40˚C (105˚F)
Compressive Strength (ASTM D695) - kg/cm2 - MPa (psi) CS2(E): 802 (11 380), CS4(E): 895 (12 680)
Tensile Adhesion (ASTM D4541) - kg/cm2 - MPa (psi) CS2(E): >35.1 – 3.4 (500) Concrete failure
CS4(E): >35.1 – 3.4 (500) Concrete failure
Available Sizes 5 l (only CS4); 16 I

ARC NVE(E) System


High-Temperature and Chemical-Resistant, Epoxy Novolac Vinyl
Ester Coating
A modified, novolac vinyl ester lining system intended for high-temperature
exposures in chemically aggressive applications. The product may be applied
as a high-build system or thin-film system.
Product Characteristics Applications
Thin film - NVE(E) VC (Veil Coat) Process floors
Applied at minimum thickness of 250 – 375 μm Secondary containments n 
Blocks chemical penetration
Colours: Red Trenches, drains, and sumps n 
Serves demanding
High-build - NVE(E) TC (Top Coat) Tanks applications
Applied at minimum thickness of Pipelines
n 
Stops migration of chemicals
6 mm (1/4")
Colour: Grey

Technical Data
Dry Temperature (Max) 200˚C (392˚F)
Wet Temperature (Max) 135˚C (275˚F)
Compressive Strength (ASTM 579) - kg/cm2 - MPa (psi) NVE(E) TC (High-Build System): 801 – 78.6 (11 400)
Industrial Coatings

Tensile Adhesion to Concrete - kg/cm2 - MPa (psi) >28 – 2,8 (400)


Available Sizes System Kit

Standards and approvals available on page 91.

80
INDUSTRIAL COATINGS – CERAMIC POLYMER COATING

CERAMIC POLYMER COATINGS

CP-SYNTHOFLOOR
BETA 8016 / 8010
2-component epoxy primer. The product is suitable as a
primer / key coat on concrete surfaces.
8 016 – Lightly Filled system for suspended concrete substrates.
8010 – Unfilled system designed for slab on grade concrete. The product is for damp
concrete surfaces, “green” concrete and concrete surfaces where rising damp is expected. .
Product Characteristics Applications
Very good mechanical resistance Concrete substrates - with suitable Ceramic
CP-Synthofloor BETA 8016: Polymer/ARC Topcoat system for the n Excellent adhesion
Medium Viscosity following mediums: properties and wetting
Colour: Beige Water / sewage characteristics
CP-Synthofloor 8010: Alkalis
Mineral oil
n 
Simple application by
Low Viscosity airless spraying or roller
Colour: Clear Saline solutions
Diluted acids
Lubricants and fuels (incl. aviation fuel)

Technical Data
Dry Temperature – Continuous (Max) 80°C (176°F)
Wet Temperature – Water (Max) Short Term 60°C (140°F)
Bending Tensile Strength (DIN EN ISO 178) 30 MPa (4 351 psi)
Available Sizes CP-Synthofloor BETA 8016: 30 kg
CP-Synthofloor 8010: 25 kg
(larger sizes available on request)

CERAMIC-POLYMER
STP-EP HV / STP-EP
Ceramic-Polymer STP-EP is a surface tolerant two pack ceramic
composite epoxy coating providing outstanding protection
to a variety of substrates.
STP-EP – Low viscosity, Thin film system applied up to 200 microns.
STP-EP HV – High viscosity, High build system applied up to 1000 microns.
Product Characteristics Applications
Surface tolerant (SA1, ST3, ST2) Steel structures
Good chemical resistance and abrasion resistance Tanks n Surface tolerant system –
Resistance against many hydrocarbons Process tanks Low surface preparation
and sea water Pipelines requirements
Colours: Various RAL colours on demand, Offshore and onshore constructions (for non-immersion)
preferable grey tones n 
Economical – One layer
application up to 1000 µm
Technical Data
(at 20°C)
Dry Temperature (Max) 120°C (248°F)
Wet Temperature (Max) 100°C (212°F) n 
Simple application by
Industrial Coatings

Adhesive strength on steel (ASTM D4541) 37 MPa (5,366 psi))


airless spraying, roller
or cartridge system
Available Sizes 19.98 kg
1000 ml cartridge

Standards and approvals available on page 91.

81
INDUSTRIAL COATINGS – CERAMIC POLYMER COATING

CERAMIC-POLYMER
SF/LF
Ceramic Composite Coating for Demanding
Offshore/Onshore applications
A ceramic reinforced epoxy based coating, specially designed
for harsh environments.

Product Characteristics Applications


IISO 20340 (Performance requirements On- and Offshore facilities
for protective paint systems for offshore Splash zones
and related structures) Tubing and pipelines For aggressive environmental
n

High flexibility Storage tanks conditions


Colours: Various RAL colours on demand n Economical – One layer
application up to 800 µm
Technical Data (at 20°C)
Dry Temperature - (Max) 90°C (194°F) n Simple application by
Wet Temperature - (Max) 80°C (176°F) airless spraying or roller
Adhesive Strength On Steel (ASTM D4541) 34 MPa (4 931 psi)
Salt Spray 10 000 hrs (DIN EN ISO 9227:2006-10), ISO 20340
Available Sizes 16 kg, 30 kg (larger sizes available on request)

PROGUARD
CN 200
Internal Coating for Chemical Attack in Industrial Environments
A solvent-free novolac epoxy based ceramic coating for long-term protection
against chemicals and elevated operating temperatures on a wide variety
of substrates.

Product Characteristics Applications-


Excellent chemical resistance Storage tanks
Mild abrasion resistance Process vessels
ISO 20340 (Performance requirements for Pressure vessels n For chemical, light sliding
protective paint systems for offshore and
Pipelines abrasion and erosion/
related structures)
Colours: Various RAL colours on demand Waste water corrosion protection
n 
Economical – One layer
application up to 1200 µm
Technical Data
(at 20°C)
Dry Temperature - (Max) 150°C (302°F)
Wet Temperature - (Max) 120°C (248°F)
n 
Simple application by
airless spraying or roller
Adhesive Strength On Steel (ISO 4624) 27 MPa (3 916 psi)
Salt Spray 10 000 hrs (DIN EN ISO 9227:2006-10), ISO 20340
Available Sizes 16.5 kg, (larger sizes available on request)
Industrial Coatings

Proguard CN 200 a.s. - available with antistatic properties for flammable storage applications;
(Note - different sizes and characteristics)

Standards and approvals available on page 91.

82
PROGUARD
CN-1M / CN-OC
Chemical and Abrasion Resistant Coatings for Elevated Temperatures
in Aggressive Atmospheres.
Chemically resistant special epoxy novolac coatings containing low friction
additives and high-tech-micro-particle reinforcement.

Product Characteristics Applications


Excellent Chemical Resistance Storage tanks
High Corrosion and Abrasion Protection Process vessels
to a Wide Variety Of Substrates Pressure vessels n For chemical, light sliding
Colour: Black and Anthracite Pipelines abrasion and erosion/
corrosion protection
Technical Data n Economical – One layer
Dry Temperature (Max) 150°C (302°F) application (thickness
Wet Temperature (Max) 120°C (248°F) depends on viscosity
version)
Adhesive Strength on Steel (ASTM D4541) ) 36 MPa (5 221 psi) on carbon steel
Available Sizes 12.5 kg / 13.33 kg (depends on resin combination) n Simple application by
1000 ml Cartridge airless spraying, roller
or cartridge system

PROGUARD
169 (37)
PU-Topcoat with long-term stability to UV-radiation.
A highly-crosslinked polyurethane topcoat with excellent physical properties.
The glossy, nonporous surface is durably resistant against UV-radiation
and weathering.

Product Characteristics Applications-


According to ISO 12944-9 up to classification C5 Topcoat for existing corrosion protection system,
Colours: Various colours (RAL or NCS tone) for scopes such as:
Steel structures n Extreme UV-stability and
Tanks and pipelines weather resistance
Bridges
Automotive, Railway
n One coat, fast curing
On and offshore facilities (Opacity depends on colour.
With light colours a second
layer – wet-on-wet – may
Technical Data be necessary)
Dry Temperature (Max) 120°C (248°F) - at temperatures above 100°C light n Simple application by
and bright colors may become yellow airless spraying or roller
Available Sizes 11.5 kg (larger sizes available on request)
Industrial Coatings

Standards and approvals available on page 91.

83
INDUSTRIAL COATINGS

Ancillary Products

803(E) Industrial 277(E) Metal ARC High Solids 415(E) Concrete


and Marine Solvent Surface Degreaser Spray System Sealer
Powerful water-based A fast-acting, low Simple and efficient way Tough polymer coating that
alkaline cleaner to residue, non-chlorinated to reliably spray selected seals, protects and beautifies
remove oil and grease industrial strength solvent ARC composites. old and new concrete, brick,
from metal and degreaser designed Go to www.chesterton.com. rock, wood, and metal.​
concrete surfaces. to remove oils, greases, Go to www.chesterton.com.
Go to page 66. dirt, and dust.
Go to www.chesterton.com.
Industrial Coatings

84
PRODUCT APPROVALS & CERTIFICATION

IL & MRO Products


For NSF approvals please go to http://info.nsf.org/USDA/Listings.asp?Company=N02425

Product NSF Number NSF Category FDA Military/Federal Other


Specification
218(E) HDP 156780 A1 – – –
235 SSC 133964 A4
235(E) SSC 157025 A4 – – –

273 Electric Motor Cleaner 133975 K2 – – –

273 Electric Motor Cleaner (Aerosol) 133976 K2 – – –

274 Industrial Degreaser 133955 C1, K1, K2 178.3530 – –

274 Industrial Degreaser (Aerosol) 133949 C1, K1, K2 178.3530 – –

274(E) Industrial Degreaser (Aerosol) 156719 C1, K1, K2 178.3530 – –

274(E) Industrial Degreaser (Bulk) 156722 C1, K1, K2 178.3530 – –

276 Electronic Component Cleaner 178.882


(Aerosol) 172.884
133973 K2 178.3530
178.3650
276 Electronic Component Cleaner 178.882
(Bulk) 172.884
133974 K2 178.3530
178.3650
178.882
276(E) Electronic Component Cleaner 172.884
156047 K2 – –
(Aerosol) 178.3530
178.3650
178.882
276(E) Electronic Component Cleaner 172.884
156048 K2 – –
(Bulk) 178.3530
178.3650
277 Metal Surface Degreaser (Aerosol) 178.882
134008 C1, K1 172.884
178.3530
277 Metal Surface Degreaser (Bulk) 178.882
134007 C1, K1 172.884
178.3530
277(E) Metal Surface Degreaser 178.882
(Aerosol) 156725 C1, K1 172.884 – –
178.3530
277(E) Metal Surface Degreaser (Bulk) 178.882
156726 C1, K1 172.884 – –
178.3530
279 PCS 134012 K2 – – –
294 CSD 143867 C1, K1, K3 – – –
­294(E) CSD 156050 C1, K1, K3 – – –
346 Descaler and Chemical Cleaner 133962 A3 – – –
3500 Valvelon 134013 P1 – – –
360 Phosphate-Free Cleaner 133961 A1, A4 – – –
360(E) Phosphate-Free Cleaner 157900 A1, A4 – – –
390 Cutting Oil (Aerosol) 134947 H2, P1 – – –
395 Tapping Lubricant 133935 H2 – – –
438 PTFE Coating (Aerosol) 133950 H2 – – –

85
PRODUCT APPROVALS & CERTIFICATIONS

For NSF approvals please go to http://info.nsf.org/USDA/Listings.asp?Company=N02425

Product NSF Number NSF Category FDA Military/Federal Other


Specification
601 Chain Drive Pin and Bushing German Mining
133927 H2 – –
Lubricant (Aerosol) 62.12.22.63-2012-3
601 Chain Drive Pin and Bushing German Mining
133979 H2 – –
Lubricant (Bulk) 62.12.22.63-2012-3
601(E) Chain Drive Pin and Bushing German Mining
156049 H2 – –
Lubricant (Aerosol) 62.12.22.63-2012-3
601(E) Chain Drive Pin and Bushing German Mining
156678 H2 – –
Lubricant (Bulk) 62.12.22.63-2012-3
610 Plus Synthetic Lubricating Fluid 153827 H2 – – –
(Bulk)
610 Synthetic Lubricating Fluid 133972 H2 – – –
(Aerosol)
610(E) Plus Synthetic Lubricating Fluid 158255 H2 – – –
(Aerosol)
610 MT Plus 157692 H2 – – –

615 High Temperature Grease #1 133941 H2 – – –

615 High Temperature Grease #2 133940 H2 – – –

622 White Grease 178.3570


133929 H1 – –
177.1550
625 CXF Corrosion Resistant, Extreme 178.3620
138414 H1 – –
Pressure Food Grade Grease 178.3570
629 High-Temperature White Grease 178.3570
133936 H1 – –
177.1550
630 SXCF (Aerosol) 142462 H1 178.3570

630 SXCF (Bulk) 138415 H1 178.3570

630(E) SXCF (Aerosol) 156173 H1 178.3570 – –


651 Detergent Lubricating Oil (Aerosol) 133928 German Mining
H2 – –
62.12.22.63-2012-3
651 Detergent Lubricating Oil (bulk) 133946 German Mining
H2 – –
62.12.22.63-2012-3
651(E) Detergent Lubricating Oil German Mining
156676 H2 – –
(Aerosol) 62.12.22.63-2012-3
651(E) Detergent Lubricating Oil (Bulk) 156677 German Mining
H2 – –
62.12.22.63-2012-3
652 Pneumatic Lubricant and 133944 H2 – – –
Conditioner
652(E) Pneumatic Lubricant and 153829 H2 – – –
Conditioner (Bulk)
660 Silicone Lubricant (Aerosol) 181.28
133970 H1 178.3910 – –
178.3570
660 Silicone Lubricant (Bulk) 181.28
133932 H1 178.3910 – –
178.3570

86
For NSF approvals please go to http://info.nsf.org/USDA/Listings.asp?Company=N02425

Product NSF Number NSF Category FDA Military/Federal Other


Specification
660(E) Silicone Lubricant (Aerosol) 181.28
156170 H1 178.3910 – –
178.3570
660(E) Silicone Lubricant (Bulk) 181.28
156171 H1 178.3910 – –
178.3570
662 FG Barrier Fluid 22 143837 H1 – – –
690 FG Lubricant (Aerosol) 178.3620
133933 H1 178.3570
690 FG Lubricant (Bulk) 178.3620
133969 H1 178.3570
690 FG(E) Lubricant (Aerosol) 178.3620
156629 H1 –
178.3570
690 FG(E) Lubricant (Bulk) 178.3620
156630 H1 178.3570
706 Rustsolvo® 133942 H2 – – –

706 (E) Rustsolvo® 156183 H2 – – –

710 Anti-Seize Compound (Bulk) 133958 H2 – MIL-A-907 QPL -907

715 Spraflex® 133938 H2 – – –

715 Spraflex® (Aerosol) 133934 H2 – – –

715 Spraflex® Gold – German Mining


133930 H2 –
62.12.22.63-2012-3
715 Spraflex® Gold (Aerosol) – German Mining
133931 H2 –
62.12.22.63-2012-3
715(E) Spraflex® Gold (Aerosol) – German Mining
157854 H2 –
62.12.22.63-2012-3
715(E) Spraflex® Gold (Bulk) – German Mining
157855 H2 –
62.12.22.63-2012-3
723 Sprasolvo® 133939 H2 – – –
723(E) Sprasolvo® 156090 H2 – – –
723 FG Sprasolvo® 172.884
178.3620 – –
134006 H1 178.3650
178.3570
723 FG(E) Sprasolvo® 172.884
178.3620 – –
156781 H1 178.3650
178.3570
725 Nickel Anti-Seize Compound 133939 H2 – MIL-A-907 –
725(E) Nickel Anti-Seize Compound 156829 H2 – MIL-A-907 –
730 Spragrip® German Mining
133947 P1 – –
62.12.22.63-2012-3
730(E) Spragrip® – German Mining
62.12.22.63-2012-3
740 Heavy-Duty Rust Guard – MIL-C-16173D German Mining
Grade 1 and 4 62.12.22.63-2012-2
740(E) Heavy-Duty Rust Guard – MIL-C-16173D German Mining
Grade 1 and 4 62.12.22.63-2012-2

87
PRODUCT APPROVALS & CERTIFICATIONS

For NSF approvals please go to http://info.nsf.org/USDA/Listings.asp?Company=N02425

Product NSF Number NSF Category FDA Military/Federal Other


Specification
775 Moisture Shield (Aerosol) MIL C 16173D –
134015 H2 –
Grade 3
775(E) Moisture Shield (Aerosol) – MIL C 16173D –
156718 H2 Grade 3
783 ACR – – – –
German Mining
62.12.22.63-2012-3
783(E) ACR – German Mining
– – –
62.12.22.63-2012-3
785 Parting Lubricant 133960 H2 – – –
785(E) Parting Lubricant 156782 H2 – – –

785 FG Parting Lubricant 132237 H1 – – –

785 FG(E) Parting Lubricant 156126 H1 – – –

787 Sliding Paste 133956 H2 – – –

UL® Listed USA,


ULC Listed Canada,
Oxygen
Tested per ISO
10297 and ISO
177.1615 MIL-T-27730A 11114-3,
800 GoldEnd® Tape 134016 H1, P1 177.1550 MIL A-A-58092 Oxygen certified
BAM Ref. No.
2-1033/2014E,
Certified Food
Grade 1935-
2004.
801(E) Industrial and Marine Solvent – – –
156783 A1, A4, A8

803 Industrial and Marine Solvent II – – –


133966 A1

803(E) Industrial and Marine Solvent II – – –


157026 A1

820 KPC – – –
133963 A1

820(E) KPC – – –
156904 A1

860 Moldable Polymer Gasketing 134017 175.300 – German Mining


P1
134018 177.2600 62.12.22.63-2012-3
900 GoldEnd® Paste 133957 H2, P1 – – UL Listed

88
Mechanical Seals
Application Certifications/Approvals Product
ATEX ATEX Cat 1 (Group 2) on Wet Applications 280™
ATEX ATEX Cat 1 (Group 2) on Wet Applications 280M
ATEX ATEX Cat 1 (Group 2) on Top-Entry Dry Applications 442™
ATEX ATEX Cat 1 (Group 2) on Top-Entry Dry Applications 491
ATEX ATEX Cat 1 (Group 2) on Top-Entry Dry Applications 442M™
ATEX ATEX Cat 1 (Group 2) on Wet Applications 2810
ATEX ATEX Cat 1 (Group 2) on Wet Applications 2810M
Drinking Water ACS 150
Drinking Water ACS, KTW, WRAS 491 DINS / 491 DINL
Drinking Water ACS 442C™
Drinking Water WRAS, KTW, ACS 1810
Food Approval EC1935-2004 491 DINS / 491 DINL
Food Contact FDA - 21 CFR 280™
Food Contact FDA - 21 CFR 442™
Food Contact FDA - 21 CFR 442C™
Food Contact FDA - 21CFR 1810
Food Contact NSF61 1810
Fugitive Emission Control TA Luft/VDI 2440 280™
Fugitive Emission Control TA Luft/VDI 2440 4400
Marine RINA Approval** 442 Family

Compression Packing
Application Certifications/Approvals Product
Drinking Water WRAS 1935
Drinking Water ACS 1725A
Food Contact EC1935- 2004 - FDA 21 CFR 1935
Food Contact FDA 21 CFR 1725A
Food Contact FDA 21 CFR CMS2000-FP
Fugitive Emission Control API-589 (Fire Safe) - API-607 (Fire Safe) 1600
API-622 - API-607 (Fire Safe) - TA Luft/VDI 2440 -ISO 15848-1* - Total**-
Fugitive Emission Control 1622
Chevron Texaco**
Fugitive Emission Control API-589 (Fire Safe) 5800
Fugitive Emission Control API-589 (Fire Safe) 1400R
Fugitive Emission Control TA Luft/VDI 2440 1600/477-1 LL
Fugitive Emission Control TA Luft/VDI 2440 1724/477-1 LL
Fugitive Emission Control TA Luft/VDI 2440 1724 Low E
Fugitive Emission Control API-589 (Fire Safe) 5300GTPG / 1600
Fugitive Emission Control API-589 (Fire Safe) 5800E
Fugitive Emission Control API-589 (Fire Safe) 5800T
Marine ABS** Approval
Military MIL P-24790(SH) 1760
Nuclear Nuclear 10CFR pt21 1601
Nuclear Nuclear 10CFR pt21 5800
Nuclear Nuclear 10CFR pt21 5300GTl / 1601
Oxygen Compatible BAM Oxygen 1730
Oxygen Compatible BAM Oxygen 1830
Oxygen Compatible BAM Oxygen 1400R
Oxygen Compatible BAM Oxygen 1724-OX

*Valve Test Standard **Customer Specification Listing

Note: The above certifications and compliance are available on request.

89
PRODUCT APPROVALS & CERTIFICATIONS

Flange Gaskets
Application Certifications/Approvals Product
Drinking Water DVGW - KTW 553
Drinking Water DVGW - KTW 455EU
Drinking Water DVGW Duragraf F
Drinking Water DVGW - KTW Duragraf T
Food Contact EC1935 - 2004 - FDA 21 CFR 184
Food Contact EC1935 - 2004 - FDA 21 CFR 185
Food Contact FDA 21 CFR ECS-B
Food Contact EC1935 - 2004 - FDA 21 CFR ECS-T
Food Contact FDA 21 CFR ECS-W
Fugitive Emission Control API-607 (Fire Safe) - TA Luft/VDI 2440 553
Fugitive Emission Control Shell Spec MESC SPE 85/203 Duragraf T
Fugitive Emission Control TA Luft/VDI 2440 ECS-T
Marine ABS** Approval Shipping ECS-T
Nuclear Nuclear 10CFR pt21 199
Oxygen Compatible BAM Oxygen Duragraf F
Oxygen Compatible BAM Oxygen Duragraf T
Oxygen Compatible BAM Oxygen ECS-W

Fluid Power – Raw Materials


Application Certifications/Approvals Product
Food Contact EC1935 - 2004 - FDA 21 CFR AWC510
Food Contact FDA 21 CFR AWC515 10% PEEK filled PTFE
Food Contact FDA 21 CFR AWC520
Food Contact FDA 21 CFR AWC600 FDA POLYESTER TPE
Food Contact FDA 21 CFR AWC610
Food Contact EC1935 - 2004 - FDA 21 CFR AWC615
Food Contact FDA 21 CFR AWC631 USP CL VI PEEK
Food Contact FDA 21 CFR AWC650
Food Contact FDA 21 CFR AWC664 OIL FILLED OFF WHITE NYLON
Food Contact FDA 21 CFR AWC703
Food Contact FDA 21 CFR AWC716 WHITE FKM
Food Contact FDA 21 CFR AWC741
Food Contact FDA 21 CFR AWC753
Food Contact EC1935 - 2004 - FDA 21 CFR AWC754
Food Contact FDA 21 CFR AWC762 WHITE SILICON
Food Contact FDA 21 CFR AWC772 FOOD GRADE KALREZ®
Food Contact FDA 21 CFR AWC830
Food Contact FDA 21 CFR AWC835 FDA HI-TEMP URETHANE
Marine ABS** Approval Shaft Seal 22KN5

**Customer Specification Listing

Note: The above certifications and compliance are available on request.

90
ARC
Application Area Certifications/Approvals Product
Drinking Water WRAS Approval to 55°C (131°F) (UK Potable Water) ARC 855(E)
Drinking Water Israel Potable Water (Israel Standard SI 5452) up to 40°C (104°F) ARC 855
Drinking Water WRAS Approval Cold Water (UK Potable Water) ARC S2(E)
Global Migration Test – Italian Ministerial Decree no. 174 6/4/2004;
Drinking Water ARC S2
(Iren Test Lab)
Global Migration Test – Italian Ministerial Decree no. 174 6/4/2004;
Drinking Water ARC CS2
(Iren Test Lab)
Health And Safety Certificate for Use in
German Underground Mining ARC 855
Underground Mines
Internal Coating Of Pressure Vessels up to
Total** Pressure Vessel Coating Spec GS EP COR 352 ARC HT-T
110°C (230°F)
Internal Coating Of Pressure Vessels (With Solids)
Maersk Oil** and Gas MOTS-85** Approval ARC HT-T
System IC1 and IC2
Internal Coating Of Pressure Vessels (No Solids)
Maersk Oil** and Gas MOTS-85** Approval ARC HT-S
System IC1 and IC2
Food Contact Tested to Regulation (EC) No. 1935/2004 ARC 791
Food Contact Tested to Regulation (EC) No. 1935/2004 ARC HT-S
Drinking Water - Joining And Sealing Material NSF Standard 61 - US Potable Water (Hot Water) ARC 5ES
Drinking Water - Protective (Barrier) Materials NSF Standard 61 - US Potable Water (Pipes, Pumps, Valves) ARC S1PW
Metal Repair and Hull Smoothing Types I and II Mil Spec Approval - MIL-PRF-24176 (QPL-24176) ARC 10
Metal Repair and Hull Smoothing Types I and II Mil Spec Approval - MIL-PRF-24176 (QPL-24176) ARC 858
Deck Coatings, High Durability Mil Spec Approval - (QPL-32171) ARC 855N

Ceramic Polymer
Application Area Certifications/Approvals Product
KTW-1 to 60°C, KTW-1 to 23°C and
Drinking Water Ceramic-Polymer KTW-1
DVGW-W270
Cold Drinking Water Onshore and Offshore Folke Elsa NO Ceramic-Polymer SF/LF
Internal Waterways, Steel Constructions for
BAW Approval lm 1 Ceramic-Polymer SF/LF-SW
Fresh and Inland Water
Marine - Offshore Norsok M-501, System No. 7B Proguard M-ST1 & Proguard M-ST2
Marine - Offshore Norsok M-501, System No. 1 Ceramic Polymer NK C5-1/C5-2/C5-3.

**Customer Specification Listing

Note: The above certifications and compliance are available on request.

91
NOTES

92
NOTES

93
NOTES

94
Elgiloy® is a registered trademark of Elgiloy Specialty Metals CHESTERTON® GoldEnd®, Rustsolvo®, SpeedSeal®, Spraflex®, and Sprasolvo® are
Fisher® is a registered trademark of Emerson Electric Co. registered trademarks of A.W. Chesterton Company.
Hastelloy® is a registered trademark of Haynes International 8K™, 10K™, 20K™, 280™, 442™C, DirectFit™, DualPac™, Flow Guardian™,
Inconel® is a registered trademark of Special Metals Corporation. GraphMax™, Intelli-Flow™, LidLock™, Lubri-Cup™, QBT™, Self-Centering Lock Ring™,
Steel Trap™, and SuperSet™ are trademarks of A.W. Chesterton Company.
Kalrez® is a registered trademark of E.I. du Pont de /Nemours and Company.
Masoneilan® is a registered trademark of General Electric Company.
Monel® is a registered trademark of Special Metals Corporation.
NSF® is a registered trademark of NSF International.
SpiralTrac™ is a trademark of EnviroSeal Engineering Products Ltd.
UL® is a registered trademark of UL LLC.
ValTek® is a registered trademark of ValTek Valves Corp.
Viton™ is a trademark of the Chemours Company
Warman® is a registered trademark of Weir Minerals.

All statements in this catalogue pertaining to pressure, chemical compatibility, temperature, and service ratings are based on general service
experience. Because of the wide variety of applications of our products, the broad range of products available, and the wide range of equipment
conditions encountered, together with the unpredictable human factors involved in the installation of these products by the ultimate user, you
should not follow recommendations shown without specific prior service experience or consultation with an authorized Chesterton representative.
Specific data on materials, construction methods, installation, and troubleshooting procedures are subject to change without notice.
Performance is closely associated with the process operating conditions and equipment conditions. Technical data reflects results of laboratory
tests and is intended to indicate general characteristics only. A.W. CHESTERTON COMPANY DISCLAIMS ALL WARRANTIES EXPRESSED, OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE OR USE. LIABILITY, IF ANY, IS LIMITED TO PRODUCT 
REPLACEMENT ONLY.
GLOBAL SOLUTIONS, LOCAL SERVICE
Since its founding in 1884, A.W. Chesterton Company has successfully met the critical needs of its diverse customer base. Today, as
always, customers count on Chesterton solutions to increase equipment reliability, optimize energy consumption, and provide
local technical support and service wherever they are in the world. Chesterton’s global capabilities include:

n Servicing plants in over 100 countries


n Global manufacturing operations
n More than 500 Centres and Sales Offices worldwide
n Over 1 200 trained local Service Specialists and Technicians

Chesterton products and services are available through the sales offices listed below, and through our network of
authorized distributors. To find a service location near you, please visit chesterton.com.
Chesterton EME
Chesterton Offices and Facilities

Chesterton International GmbH Chesterton Roma S.r.l. Chesterton Hungary KFT Chesterton International
Am Lenzenfleck 23 Via Amatrice 15 2119 Pécel Polska Sp. z o.o.
85737 Ismaning 00199 Roma Határ út 3. Al. W. Korfantego 191
Deutschland Italia 5. épület 40 - 153 Katowice
Telephone: +49-89-9965-46-0 Telephone: +39 06 86 20 37 21 Tel: +36-28-540-450 Polska
Fax: +49-89-9965-46-60 Fax: +39 06 86 20 38 24 Fax: +36-28-540-455 Telephone: +48-32-249-5290
Munich@Chesterton.com roma@chesterton.com Hungary Fax: +48-32-249-5650
aw-chesterton.de aw-chesterton.it chesterton.hungary@chesterton.com sekretariat@chesterton.com.pl
chesterton.hu chesterton.com.pl
Chesterton International GmbH Chesterton ČR s.r.o.
Betriebsstätte Rödinghausen, Masarykova č.p. 56 Chesterton Sweden AB
Daimlerring 9 588 56 Telč Tubba Torg 5
DE-32289 Rödinghausen Česká Republika SE-37432 Karlshamn
Telephone: +49-5223-96276-0 Telephone: +420-567-213-095 Sverige
Fax: +49-5223-96276-17 Fax: +420-567-213-007 Telephone: +46-454-88202
aw-chesterton.de info.cz@chesterton.com Fax: +46-454-19890
chesterton.cz Chesterton.Sweden@chesterton.com
aw-chesterton.se

Chesterton ISO certificates available on Distributed by:


chesterton.com/corporate/iso

© 2019 A.W. Chesterton Company.


® Rin egistered trademark owned and licensed by A.W. Chesterton Company
USA and other countries, unless otherwise noted.

A.W. Chesterton Company Telephone: (+1) 781-438-7000 Form No. EN22412


860 Salem Street Fax: (+1) 978-469-6528 EMEA Catalogue – English
Groveland, MA 01834 USA chesterton.com 12/19

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