Catalogue of Products
Catalogue of Products
Catalogue of Products
SELECTED RANGE
Mechanical Seals
Polymer Seals
Industrial Lubricants
and MRO Products
Industrial Coatings
PROVIDING VALUE TO
INDUSTRY SINCE 1884
A.W. Chesterton Company is a leading
international manufacturer and distributor
of five distinct product lines. Each product
line is positioned to provide value-driven
solutions to meet industry needs.
Local Service
The expertise of your local Chesterton
Technical Specialist combined with the
support of our engineering staff will
enable you to enjoy significantly reduced
operating costs, increased reliability, and
years of trouble-free service. Service and
n
Sales Locations
Sales and Certified
n
Service/Repair
This catalogue provides you with an Chesterton®
overview of the products and services that International
Chesterton offers in Europe, The Middle East, GmbH
and Africa. For more information about Am Lenzenfleck 23
our full range of products and services, D-85737 Ismaning
visit our web site at chesterton.com. Germany
2
TA B L E O F CO N T E N T S
SERVICE and
PERFORMANCE
Unparalleled in Industry
At Chesterton, we place strong emphasis on working together as partners to provide real solutions.
Our high service levels are delivered by combining both industry and product knowledge with
experience to implement Best Available Techniques. Our wide geographical reach and local service
capabilities enable us to be responsive to your needs.
n SpiralTrac™
Crystallizing Media
High Temperature
Emissions Control
Large Equipment
product for your application.
Corrosive Media
ISO-3069-C
ISO-3069-S
Light Duty
EN-12756
Solids
Family
Split Seals Pumps
Why disassemble the equipment?
Chesterton’s split mechanical seals 442C Agitators + ++ +*
offer a reliable sealing solution
—reducing maintenance costs Mixers
for larger equipment that is
Agitators
difficult and time-consuming
to disassemble.
442M
Mixers ++ +*
Boiler Feed
442PR
Pumps ++ +
Cassette Seals
All the wearing parts are contained
in a single, replaceable cassette unit.
S10 Pumps + + + ++
Single and dual cassettes share a
common universal gland. Repair
becomes a matter of exchanging
cassettes, making it faster and easier
while significantly reducing costs
S20 Pumps + + ++ + ++
associated with repair.
Component Seals
Fits all DIN, ISO, ANSI, and other
Pumps
popular pumps, no shaft sleeve wear, 491DINS
self-aligning stationary compatible. 491DINL + + +
All wearing parts, seal faces, O-Rings, Agitators
screws, and springs are replaceable
at low cost.
*Solids handling capability enhanced by use of SpiralTrac split environmental controller
5
MECHANICAL
MECHANICALSEALS
SEALS
Cartridge Seals
Built on Chesterton’s AXIUS™
modular platform customizable to
meet plant-wide applications
The 1810 and 2810 seals offer many user scalable features,
including different faces profiles and a range of auxiliary
n Simplifies configuration and
components, which allows performance to be tailored maximizes seal performance
to the plant-wide range of process conditions. n Upgradable with Chesterton
1810 Single
5 Key Seal Design Features
4 Balanced Design
4 Non-Fretting
4 Monolithic Seal Faces
4 Protected Springs
4 Stationary Design (1810)
2810 Double 4 Unified Seal Alignment (2810)
6
1810 Single 2810 Double
9 10 2 4 5 12 8
Mechanical Seals
2 3 4
7
7
6
6 11
1 Multi-Port Injector Ring distributes flush all around 7 Three-Point Shaft Centering: Ensuring seal
the faces OD increasing its effectiveness, desirable alignment with the equipment shaft improves
with high speed or high temperatures. (1810) seal performance. Our three point centering
system makes it simple.
2 1810/2810 Standard Faces are the robust
Chesterton monolithic seal faces, capable 8 Clamp Type Lock Rings simplifies installation
to whithstand high-torque applications and on hardened or coated shaft, just acting on a
to handle light to medium slurries. single screw.
3 Hydropad Face can handle high PV and 9 Bronze Floating Bushing minimizes any
vaporizing media, high pressure hot water quench and drain media losses, while tracking
systems such as condensate and boiler feed. shaft movements. (1810)
4 Line to Line Faces provide medium slurry 10 Outboard Lip Seals allows water or grease quench
capabilities, improved resistance to coking in a non-fretting design, for seal cooling with
and crystalizing fluids, and reduce break out aerated products such as paper stock. (1810)
torque in sticky and viscous applications.
11 Diffuser Sleeve: Better seal life is achieved by
5 Narrow Faces prevent rolling or balling of the reducing seal face heat build up. Chesterton’s
process media within the fluid film, suitable in Diffusor Sleeve is an engineering marvel. (2810)
coatings pumps, paints, vinyl chloride and Latex.
12 Unified Seal Face Alignment: A feature unique
6 igh Torque Drive Screws: Ultra-tough specialty
H to Chesterton, the seal face interface remains
treated screws create positive, secure drive in perpendicular to the shaft axis at all times.
both soft and hard shafts. Axial, angular, and radial shaft movement are
tolerated even at high speeds. (2810)
7
MECHANICAL SEALS – EQUIPMENT MONITORING
CHESTERTON
CONNECT ™
Mechanical Seals
instabilities
Prioritize equipment
n
maintenance
Operating Conditions
Max Pressure Sensor Limit 1000 psi (86 bar) View multiple sensors in one
n
RFID Technology
for Mechanical Seals
Wireless seal identification and recordkeeping
in an easy-to-use mobile app.
Quick, Convenient Seal Identification
n
Seal Recordkeeping
n
8
CASSETTE SEALS
S10
Mechanical Seals
High Performance Single
Cassette Seal
A unique, modular cassette that combines
advanced seal technology with flexibility
in maintenance and repair.
S20
High Performance Dual
Cassette Seal
A unique, modular cassette that combines
advanced seal technology with flexibility
in maintenance and repair.
9
MECHANICAL SEALS
442 C ™
Cartridge Split
Mechanical Seals
Mechanical Seal
Innovation on the inside!
* Seal pressure capabilities are dependent on the fluid sealed, temperature, speed, and
seal face combinations
442 versions are available for large diameters up to 600 mm.
More details
in our 442C video:
chesterton.com
10
CASSETTE SEALS
442PR
Mechanical Seals
Split Pumping Ring Seal
The high-capacity pumping ring provides
for maximum heat removal and reliability
in hot water services such as heater drain.
442M
Split Mixer Seal
The mixer version of the 442 split seal
accommodates large radial shaft motion
associated with mixers, agitators,
reactors, and blenders.
11
MECHANICAL SEALS
CARTRIDGE SEALS
150
Mechanical Seals
250
General Purpose Cartridge
Dual Seal
Designed for cost-effective upgrading
from packing and underperforming
single seals—this seal is a value leader
in its class, further increasing plant
reliability.
12
SEAL SUPPORT SYSTEMS
4400
Mechanical Seals
Dual Concentric Gas Seal
Advanced technology made simple in a
gas seal design. The 4400 is a seal for all
purposes and provides for an easy gas seal
upgrade option. It is an ideal choice for
upgrading under-performing, liquid
lubricated seals to high performance,
non-contacting operation.
13
MECHANICAL SEALS
COMPONENT SEALS
Flow Guardian™
Pressure and Flow Regulator
Specifically designed to supply uninterrupted, regulated seal flush water and
deliver operational efficiency to the pump population.
Managing flow rates while regulating important pressure differentials is
possible. Costly seal failures are reduced while assisting in-plant water
conservation initiatives.
14
Intelli-Flow™ HT
Mechanical Seals
Water Saver
Features a thermally activated valve that automatically drains hot barrier fluid
(only when necessary) to keep dual seals running cool and reliable. Valve opening
temperature preset to work with S20 Seals.
WSS
Water Saving System
Easy to install, complete solution with minimal water consumption for reliable
operation of dual mechanical seals.
Designed to maintain water barrier pressure and levels without maintenance.
Containing all the equipment required, the WSS is easy to install.
15
MECHANICAL SEALS
PSS
Pressurized Support System
Easy to install, complete, pressurized solution, for reliable operation of dual
mechanical seals.
Complete solution for the support of dual mechanical seals where product
leakage cannot be tolerated.
16
SpiralTrac ™
Environmental
Mechanical Seals
Controllers
When used with Chesterton® mechanical seals,
SpiralTrac Environmental Controllers greatly
enhance seal reliability by effective removal of solids
and improved cooling of the stuffing box.
Flow Controller
1 Air
Vented from cavity when pump is
stationary (eliminates crystallization,
coking overheating due to air) Check
Valve
2 Circulation
Driven around seal (excellent
face cooling)
3 Exchange
In and out of cavity (heat removed
from cavity)
4 Particulate
Immediately removed from cavity
through the exit groove, flush
or no flush
Configurations Available
17
PACKING AND GASKETS
MEET ENVIRONMENTAL
AND BUSINESS GOALS
Chesterton® mechanical packings and gaskets Reliability and Environmental Protection
enable our customers to meet their goals by Live loading for flanges, and valves increases reliability
offering the right product fit for every application and performance while reducing emissions and
on static equipment. leakage by adjusting for system issues that affect
packing performance.
Value and Performance Programs
There are many different applications in a process
Application-Specific Solutions
plant and across industries. Critical applications need For some applications a plant-wide packing just won’t
a top quality performance packing, while a standard do and some applications have requirements that
packing might be fully adequate for less demanding need a unique solution. Chesterton has developed
applications. distinct products that allow the best performance for
specific pieces of equipment and particular service
n High quality performance packing
conditions in a variety of industries. Examples are:
n Standard packing range
n Soot blower solutions for the power industries
n Solutions for every plant and industry
n Solutions for solvent dewaxing units in the
n Total cost focus oil refining industry
Pump and Valve Packing and Gaskets Application Guide
Please contact your local Media Duty Key Benefit Equipment
Chesterton Representative
to help you select the
Rotating Equipment
Food and Beverage
High-Temperatures
Economy Solution
application.
Heat Exchangers
High-Pressures
Control Valves
Pipe Flanges
Block Valves
High-Speed
Chemicals
Reliability
Emissions
Housings
Steam
Water
Family Product
19
PACKING AND GASKETS
DUALPAC ®
DualPac® 2211
Severe Slurry Packing
By inventing a new braiding process, Chesterton has successfully
combined ePTFE and aramid fibres in a unique configuration,
allowing low-friction fibres to seal the shaft and resilient fibres to
provide strength and anti-extrusion benefits. Combined in this way
Packing and Gaskets
DualPac® 2212
High-Performance, Non-Staining,
Multi-Purpose Packing
Chesterton DualPac 2212 is created using our patented DualPac
technology, which combines a burn-resistant material on the
packing’s shaft side with a highly resilient outer fiber.
20
DUALPAC ®
TECHNOLOGY
A New Level of Packing Reliability
Leveraging the best qualities of two fibers in braided packing,
Chesterton's new DualPac technology combines the benefits
of two different fibers to create an entirely new level of packing
Reduced Leakage
Fewer Adjustments
Less Power
21
PACKING AND GASKETS
PUMP PACKING
1935(EU)
Food-Grade Compression Packing
Durable performance packing that is easy to install and will not score shafts.
Technical Data
Materials Virgin PTFE yarn, with lubricant that is food-compliant
Applications Pumps, valves, cookers, blenders, agitators, mixers
Available Sizes 4,7 mm – 22,2 mm (3/16" – 7/8")
Pressure Limit 14 bar g (200 psig) in rotating equipment Temperature Limit 230°C (450°F)
n
Suitable for use in virtually
55 bar g (800 psig) in valves
all food media below 230° C
Chemical Resistance pH Range: 0 – 14
n
Made with a virgin PTFE
and white oil lubricant
Packing and Gaskets
n
Independently certified
EC 1935 compliant
1730
General Service Packing
Durable performance packing that is easy to install and will not score shafts.
Technical Data
Materials Thermoset fibres with lubricants and blocking agents
Applications Water pumps, paper stock pumps, slurries, agitators, mixers
Available Sizes 6 mm – 25,4 mm (1/4" – 1")
Pressure Limit 28 bar g (400 psig) Temperature Limit 290°C (550°F)
n Easy and fast break-in
Speed 10 m/s (2 000 ft/min) pH 1 – 13 n
Abrasion-resistant, while
See page 81 for available sizes. non-scoring
n Good chemical resistance
n
Good temperature
resistance
1760
Chemical Packing
Strong and dense PTFE fibre packing for chemical applications with the heat
dissipating properties of graphite.
Technical Data
Materials Graphite coated PTFE yarn with break-in lubricants
Applications Black liquor pumps, chemical pumps, agitators
Available Sizes 3,2 mm – 25,4 mm (1/8" – 1") n
Dense braid ensures
Pressure Limit 17 bar g (250 psig) Temperature Limit 260°C (500°F) excellent leakage control
Speed 18 m/s (3 600 ft/min pH 0 – 14 and prevents solid
embedment
n
Excellent chemical
resistance
n High shaft speed
Standards and approvals available on page 89.
22
1765
White Chemical Packing
Non-staining chemical packing, ideally suited for bleach pumps and other
rotary applications.
Technical Data
Materials White expanded PTFE yarn with a special filler
Applications Bleach pumps, chemical pumps, agitators n
Non-staining
Available Sizes 6,4 mm – 25,4 mm (1/4" – 1") n
Superior chemical
Pressure Limit 20 bar g (300 psig) Temperature Min -40°C – 260°C (-40°F – 500°F) resistance
Speed 10 m/s (2 000 ft/min) pH 0 – 14 except for Fluorine (F2), n
Low friction for improved
ClF3 and related compounds, speed capability
and molten alkali metals
n Longer packing life
Technical Data
Materials Expanded graphite PTFE filaments
Applications Wide range of applications
Available Sizes 4,8 mm – 25,4 mm (3/16" – 1") Temperature Limit 260°C (500°F) n
Excellent chemical resistance
Speed 18 m/s (3 600 ft/min) pH 0 – 14 with exception of strong n
Low friction, less heat
oxidizers in the 0 to 2 pH range
generation and non-
abrasiveness saves shafts
and shaft sleeves
n
Easy installation and removal
1400R
n
Low leakage and long life
Technical Data
Materials Carbon fibre-reinforced flexible graphite packing
Applications Process pumps, boiler feed pumps, block valves, refiners, agitators, mixers
Available Sizes 3,2 mm – 25,4 mm (1/8" – 1")
Pressure Limit 14 bar g (200 psig) Temperature Min -40°C – 260°C (-40°F – 500°F)
rotating applications Max 650°C (1 200°F) steam n Flushless packing
275 bar g (4 000 psig) valves Max 455°C (850°F) n High shaft speed capability
oxidizing atmosphere
Speed 20 m/s (4 000 ft/min) pH 0 – 14 except oleum, fuming nitric
n
Passive molybdate
acid, and aqua regia corrosion inhibitor
n For use in valves and pumps
23
PACKING AND GASKETS
1830 SSP
Slurry Packing
Designed with a hybrid yarn, combining advanced, expanded graphite PTFE yarn
with carbon yarn reinforcement.
Technical Data
Materials Carbon-reinforced, expanded graphite PTFE n
Developed to meet rigid
Applications Slurry pumps, mineral handling slurries, tailing pumps demands of slurry sealing
Available Sizes 9,5 mm – 25,4 mm (3/8" – 1") applications
Pressure Limit 28 bar g (400 psig) Temperature Limit 260°C (500°F) n
Excellent chemical
Speed 18 m/s (3 600 ft/min) pH 0 – 14 with exception of strong resistance
oxidizers in the 0 – 2 pH range n Low friction, less heat gen-
eration, non-abrasive, saves
shafts and shaft sleeves
Packing and Gaskets
SuperSet™
Enhanced Packing Sets
Chesterton performance packing sets, in combination
with the patented SpiralTrac Environmental
Controller, reduce flush water consumption and
increase equipment service life.
Versions Applications
1730 SuperSet General service in slurries and clean fluids n Reduces flush water
1400R SuperSet Worn equipment, high-speed and high-temperature applications consumption
1760 SuperSet Highly aggressive chemical environments oxidizers in the 0-2 pH range n Increases equipment MTBR
n Reduces shaft sleeve wear
CMS 2000
Injectable Packing System
Chesterton CMS 2000 Injectable Packing System is an advanced, flushless,
stuffing box leakage control sealant made of high-purity, reinforced fiber.
Technical Data
Applications Stock pumps, white water pumps, river water pumps, condensate pumps,
water treatment pumps, and also rotating equipment applications in the food
processing and handling industry.
n Eliminates flush and reduces
Pressure Limit 14 bar g (200 psig)
leakage to insignificant levels
Temperature Limit 205°C (400°F)
n Will not score shaft sleeves
Chemical Resistance pH 1 – 13 White not recommended for oxidizers, fluorine, chlorine
trifluoride and related compounds, and molten alkali metals n
Effective with worn,
pH 0 – 14 FP fretted sleeves
n Never disassemble to
repack again
Standards and approvals available on page 89.
24
PACKING AND GASKETS
EMISSIONS CONTROL
1622™ Low E Valve Packing
Emission Control Packing for Block Valves
Chesterton 1622 Emissions Packing is designed to minimize
valve emissions and exceeds current emissions requirements
for the refinery, petrochemical, and chemical industries.
Guaranteed to seal less than 100 ppm for 5 years per
EPA method 21.
25
Valve Solutions
With continuous research and state-of-the-art
advancement, Chesterton offers a full-line of packing
and gasketing technology. Our proven expertise delivers
the highest performing sealing systems for a wide range
of applications.
Tools
For proper installation and removal
of stem packing, use tamping tools,
packing cutters, and packing
extractors to minimize errors
and equipment damage during
valve repacks.
Joint Sealing
Chesterton offers a variety of joint
sealing solutions where we apply
the best available technology to
your critical flanged joints, resulting
in the best recommendation for your
specific applications. Form-in-place,
compression, and semi-metallic
gaskets address most process flanges.
26
Valve Stem Sealing
Improve equipment reliability, meet
EPA VOC emissions requirements, and
lower the total cost of valve ownership
with Chesterton valve stem sealing
solutions. Low emissions, steam, and
chemically resistant packings are
designed to provide years of operation
to reduce valve maintenance.
After market OEM valve packing kits are available
for popular valve manufacturers, making for easy
upgrade and repair.
Thread Lubrication
Ensure proper bolt torque and
prevent bolt/nut seizing for easy
adjustment and disassembly on
flanges, bonnets, and packing
followers with Chesterton anti-seize
compounds. Specifically engineered
to achieve consistent and correct
bolt tensioning.
27
PACKING AND GASKETS
LIVE LOADING
Flanges and Heat Exchangers
Increase reliability, lower emissions, and reduce total costs
by using tailored sealing solutions for critical flanges.
downtime on critical
Chesterton Live Loading System equipment
Chesterton Flange Live Loading increases flange reliability n Lowers emissions and
loss, or thermal cycles. Chesterton Flange Discs are specially product loss
designed for flange applications and maintain their flexibility n Reduces safety and
28
Valves
An engineered sealing system that maintains operability
and improves reliability—from shut down to shut down—
in compliance with environmental regulations.
Other Versions
Chesterton 5800 Control Valve Live
Loading Kits
5800 Graphite Wedge Packing
reduces valve stem friction by 30%
compared to square cross-section,
die-formed graphite.
29
PACKING AND GASKETS
VALVE PACKING
1600
Advanced Valve Stem Packing
Off-the-spool performance with emission guarantee.,
Technical Data
Materials Inconel wire-reinforced flexible graphite packing
Applications Block valves, as an end ring on control valves, motor operated valves and sootblowers
Available Sizes 3,2 mm – 25,4 mm (1/8" – 1")
Pressure Limit 580 bar g (8 400 psig) Temperature Limit Max 650°C (1200°F) steam
Max 455°C (850°F)
n Fire safe
oxidizing atmosphere n Excellent emission control
pH 0 – 14 except strong oxidizers n High-pressure capability
n Guaranteed performance
Easily cut to size on site
Packing and Gaskets
1724
PTFE Valve Packing
Excellent emission control and chemical resistance.
Technical Data
Materials PTFE yarn with protective lubricants
Applications Block valves, motor operated valves, control valves
Available Sizes 3,2 mm – 25,4 mm (1/8" – 1")
Pressure Limit 210 bar g (3 000 psig) Temperature Limit 260°C (500°F) n Excellent chemical
pH 0 – 14 resistance
n Excellent emission control
n Remains flexible
5800
Graphite Wedge Packing
Patented control valve sealing solution designed to lower valve stem friction
and improve sealability.
Technical Data
Materials Die-formed high-purity graphite
Applications Control valvess
Pressure 210 bar g (3 000 psig) Temperature Limit 2 760°C (5000°F)
no end rings non-oxidizing atmosphere
n Dramatically improved
310 bar g (4 500 psig) 430°C (800°F) valve stem response
1600 end ring oxidizing atmosphere n Low emissions guarantee
pH 0 – 14
n Excellent chemical and
temperature resistance
30
SEMI METAL GASKETS
Camprofile
High Performance, Semi Metallic Gasketing
Highly reliable flange gasket with excellent emission control.
.,
Technical Data
Materials S tainless steel carrier with a graphite or PTFE sealing element
(more materials available) n Certified low emission
Applications Pipe flanges, heat exchangers, vessels, reactors, valve bonnets, housings performance
Pressure Limit 400 bar g (5 800 psig) Temperature graphite sealing layer 550°C (1 020°F)
n High reliability
inert media -200°C – 900°CMax
(-328°F – 1 650°F) n DIN and ANSI standard
PTFE sealing layer 300°C (572°F) gaskets
pH 0 – 14
SHEET GASKETS
Duragraf F
Expanded Graphite Sheet
An easy-to-use, economical, general service graphite sheet with a flat stainless
steel insert.
Technical Data
Materials Flexible graphite with a 50 µm 316SS stainless steel flat insert
Applications Pipe flanges, vessels, reactors, valve bonnets, housings
Available Thicknesses 1 mm, 1,5 mm, 2 mm, 3 mm n Easy to cut by hand
Sheet Size 1 000 mm x 1 000 mm (39" x 39")
n
Excellent performance
Pressure Limit 100 bar g (1 450 psig) Temperature Limit 500°C (932°F)
in steam and aggressive
pH 0 – 14
media
n
Available as a pre-cut
gasket in standard and
Duragraf T
custom sizes
Technical Data
Materials Flexible graphite with a 50 µm 316SS stainless steel flat insert
Applications Pipe flanges, vessels, reactors, valve bonnets, housings
Available Thicknesses 1 mm, 1,5 mm, 2 mm, 3 mm
Sheet Size 1 500 mm x 1 500 mm (59" x 59")
n Available in nuclear grade
Pressure Limit 120 bar g (1 740 psig) Temperature Limit 500°C (932°F)
pH 0 – 14 n
Mechanically bonding
assures purity
n
Available as a pre-cut
gasket in standard and
custom sizes
Standards and approvals available on page 90.
31
PACKING AND GASKETS — FLANGE GASKETS
459
Graphite Sheet with Nickel Reinforcement
Technical Data
Materials Flexible graphite with a 0,026 mm nickel flat insert
Applications Pipe flanges, vessels, reactors, valve bonnets, housings
Available Thicknesses 1 mm, 1,6 mm (1/16"), 2 mm, 3,2 mm (1/8"
Sheet Size 1 000 x 1 000 mm (39" x 39")
Pressure Limit 140 bar (2 000 psi)
Temperature Limit 870°C (1 600°F ) non-oxidizing, 454°C (850°F ) oxidizing, minimal -200°C n Easy to cut manually
Chemical Resistance pH 0 – 14 n Excellent pressure capability
n High-temperature capability
n High chemical resistance
Packing and Gaskets
455EU
General Service Gasket Sheet
Multi-purpose gasket with excellent performance in low pressure steam and
light chemicals.
Technical Data
Materials Aramid fibres, special fillers, and an NBR binder
n Economical gasket for
Applications L iquids and gaseous media, drinking water applications, general applications
general process applications
in industry
Available Thicknesses 0,5 mm, 1 mm, 1,5 mm, 2 mm, 3 mm n Works in steam and light
Sheet Size 1 500 mm x 1 500 mm (59" x 59")
chemical applications
Chemical Resistance 85 bar g (1 230 psig) Temperature Limit 250°C (482°F) n Available as a pre-cut
gasket in standard and
custom sizes
553
Environmental Gasket
Specifically designed to keep the environment free from hazardous substances
by combining an ecological composition with excellent sealing properties.
Technical Data
Materials Aramid fibres, special fillers, and an NBR binder
Applications Oils, gases, chemicals, refrigerants, steam, water in all industries n Works in steam, chemicals,
Available Thicknesses 0,5 mm, 1 mm, 1,5 mm, 2 mm, 3 mm and a variety of
Sheet Size 1 500 mm x 1 500 mm (59" x 59") hydrocarbons
Chemical Resistance 120 bar g (1 740 psig)) Temperature Limit 450°C (842°F) n Excellent general service
refinery gasket
BS 7531 Grade X
n High-temperature and
pressure capability
32
ECS-T
PTFE Sheet Gasket
Filled PTFE sheet with excellent mechanical properties and outstanding
chemical resistance.
Technical Data
Materials PTFE with fillers
Applications High pressure and temperature services, especially in chemical and hydrocarbon
plants in strong acids
Available Thicknesses 1 mm, 1,5 mm, 2 mm, 3 mm n High chemical resistance
Sheet Size 1 500 mm x 1 500 mm (59" x 59") except 1 mm thickness n Excellent in strong acids
1 200 mm x 1 200 mm (47" x 47")
Pressure Limit 83 bar g (1 200 psig)) Temperature Limit 260°C (500°F)
n Available as a pre-cut
gasket in standard and
pH 0 – 14 custom sizes
Ancillary Products
Bolted flange connections rely on accurate tensioning to assure leak tightness.
Accurate tensioning is impossible on unlubricated bolts. Chesterton anti-seize
products provide a consistent coefficient of friction between the bolt and nut
threads, therefore assuring no leakage and low fugitive emissions.
33
POLYMER SEALS
DEDICATED to
INNOVATION and
RELIABILITY
Engineered Polymer Solutions
Chesterton’s Polymer Seals group is a worldwide manufacturer and distributor of the highest
performing polymer seals. We combine our technical expertise with state-of-the-art material
technologies to provide industry-leading solutions.
n Hydraulic and pneumatic seals n Custom seals n Rotary seals
n Spring-energized seals n Service programs
35
POLYMER SEALS – Product Selection Guide
R28K l l l l l
multiple stacked set
Single acting, positive angled profile,
R28K1 l l l l
multiple stacked set
to 1 m/s
(200 ft/min) P22KN Single acting, positive angled profile l l l l l
Anti-Extrusion
9K Backup rings or anti-extrusion rings l l l l l l
Rings
Double acting, negative angled profile,
R20K low speed hydraulic applications l l l l
Compression Seals to 0.75 m/s
(Rod and Piston) (150 ft/min) Double acting, negative angled profile,
P20K low speed hydraulic applications l l l l
36
Attributes Friction Wear Resistance
Product Profile
Types Speed Description
Series Mold Bearing Stuffing
*Mach. Protect. Low Mid High Low Mid High
Box Split
Continuous Rotary to 20 m/s Single acting, low pressure seal for
30K l l l l
Lip Seals (4000 ft/min) bearing & gearbox protection
Split Rotary to 12.5 m/s Single acting, non-pressure split seal
33K l l l l l
Lip Seals (2500 ft/min) for bearing & gearbox protection
Positive angled profile with flange, slow
Wipers W21K l l l l l l
to 0.5 m/s rotary
(100 ft/min)
Rotary Motion
l l l l
metallic stiffener ring
35 m/s Single acting with garter/finger spring,
53K
Ratings on this chart are for reference only. Values may be higher or lower depending upon the application details such
as surface finish, hardness, lubrication, and concentricity. Jacket/Spring combinations will also affect these values.
*Machined product does not require tooling.
Polymer Seals
37
POLYMER SEALS – Hydraulic and Pneumatic Seals
Sealing Technology
Fluid Power Sealing Technology
Cylinder Upgrade—Solutions Approach
The Chesterton cylinder upgrade program applies a systematic
solutions approach for improving seal performance during the
repair and overhaul of equipment. Working in partnership with
Gland
you, we offer a unique approach to total cylinder refitting that
saves money and delivers a better, more reliable cylinder back
to your plant.
Pressure Port
n
Minimize downtime and
maintenance cost
Improve equipment reliability
Piston Rod
n
Piston Head
38
Wiper
The function of a wiper is to effectively clean and to dislodge
foreign matter from a reciprocating rod/ram to prevent
contaminants from entering the system.
Rod Seal
The function of a rod seal is to act as a pressure barrier and
prevent fluid bypass along the dynamic (rod/ram) surface and
the static (stuffing box bore) surface under various
operating conditions. It regulates the fluid film during
extension of the cylinder rod.
Static Seal
These seals are continuous compression seals designed for
use in static applications and is often applied as an upgrade
from conventional face seals or O-Ring designs.
Bearing Band
These split, replaceable bearings prevent metal-to-metal
contact of moving parts and help prolong equipment and
seal life. These bearings reduce radial movement, therefore
extending seal life and reducing the risk of reoccurring damage.
Piston Seal
The function of a piston seal is to prevent fluid bypass
between the piston head and cylinder bore under various
operating conditions and to act as a pressure barrier. It helps
to maintain system efficiency and plays an important role in
controlling the cylinder motion and maintaining position.
39
POLYMER SEALS
POLYMER
MATERIALS
Chesterton’s exclusive thermoset polyurethanes (EU) are the most advanced seal
materials that provide superior performance in hydraulic, pneumatic, and rotary
equipment. This state-of-the-art polymer technology has been field-tested and
proven in the most demanding applications around the world.
AWC800
Red Polymer
AWC800, the base of Chesterton’s polymer seal program,
is available in the majority of profiles.
40
AWC808
Standard Polymer Material
Chesterton’s AWC808 is a thermoplastic polyester polyurethane (AU) material is designed to provide
optimum sealing durability for light- and medium-duty fluid power equipment and industry-standard
hydraulic pneumatic cylinders.
AWC825
Low Durometer Machinable Seal Material
AWC825 is a differentiated, machinable thermoset material specifically designed to improve seal
performance associated with worn, scored, aged, or pitted heavy-duty industrial cylinders and presses.
AWC860
Cherry Polymer
Thanks to its mechanical properties, the AWC860 is best suited for highly demanding, heavy-duty
applications where it helps extend equipment’s mean time between repairs (MTBR).
Operating Conditions
Polymer Seals
AWC808 AWC825 AWC860
Standard Polymer Material Blue Dark Polymer Cherry Polymer
Description and • Excellent chemical compatibility • Highly elastic • Suitable for higher temperatures
benefits • Hydrolysis resistance • Extends efficient operation in • Robust polymer structure
• Cost-effective solution for light and slightly worn equipment • L onger service life due to
medium duty applications. • Superior wear, tear, and excellent abrasion resistance
abrasion resistance • Very low friction
• Long-term elastic memory
Typical use • Industry standard fluid power equip- • Mining equipment • Mining equipment
ment • Dusty environment • Forging machines
• Light and medium-duty hydraulic • Steel Industry • Steel industry
and pneumatic cylinders
• Hydraulic and mechanical presses • Heavy-duty applications
• Hydraulic and mechanical presses
Temperature -20°C – 85°C (-4 °F – 185°F) -40°C – 85°C (-40°F – 185°F) -50°C – 120°C (-60°F – 250°F)
Pressure Max 40 MPa (5 800 psi) Max 52 MPa (7 200 psi) Max 103,5 MPa (15 000 psi)
Fluid Mineral oil-based fluids, HF, HFL, HFA, HF, HFL, HFA, HFB Mineral oil-based fluids,
compatibility HFB, HFD-U, HTEG, HEES, hydraulic HF, HFL, HFA, HFB (ISO 6743-4)
fluids (ISO 6743-4)
Coefficient of friction Not available Not available 0,18 – 0,22 dry running
41
POLYMER SEALS –– HYDRAULIC
Hydraulic AND
and PNEUMATIC
PneumaticSEALS
Seals
WIPER SEALS
W21K / CW21K
Wipers for Hydraulic and
Pneumatic Applications
High performance protection of hydraulic
and pneumatic actuators/systems.
WCCS
1 4 5 6
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION CONCERNINGOURPRODUCT AND IS LOANED
SUBJECT TO RETURN UPON DEMAND AND UPON THE EXPRESSED CONDITION THAT IT WILL NOT BE USED
DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTERESTS OF THE A.W. CHESTERTON CO.
SPECIFICATIONS
**AWC860 (EU) 6 – 508.0 (1/4 – 20) -50 – 120 (-60 – 250) 1.25 (250)
1. DIMENSIONS ARE IN INCHES.
DATE 6/19/18 n Compression seal design
increases sealing force
***AWC300 (Glass-Filled PTFE) up toA 600 (24) -35 – 120 (-30 – 250) 15 (3000) DATE 8/1/18 A
TER with
WCCSsystem pressure
2018 EPS-TG P14
***AWC400 (Carbon-Filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) THIRD ANGLE PROJECTION 15 (3000) 8/1/18
Dramatically - reduced
DATE
A
n 2018 EPS-TG P14
N.T.S.
***AWC500 (Bronze-Filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) 15 (3000) WCCS
friction and eliminated
ASME Y14.5-1994
1 4 5 6
“Stick-Slip” effect
PRODUCT PROFILES:
n
Excellent chemical- and
heat-resistant characteristics
WCCS
42
ROD SEALS
R11K
Split, Dual Component Hydraulic Rod Seal
Adaptive solution for heavy-duty hydraulic cylinder. Eliminates the
equipment disassembly during seal installation, wand provides
sealing on worn, scored surfaces.
n Replaces the stack set
n Dual material combination
assembly works in both new and worn
n Split design eliminates
equipment
the need to disassemble n Design eliminates shimming
equipment and future adjustments
n One optimized seal concept
n Fusion program
for different press
applications
SPECIFICATIONS
Material Size Range* Temperature Pressure Speed
(designation) mm (inch) ˚C (˚F) MPa (psi) m/s (ft/min) PRODUCT PROFILES:
AWC704 (FKM) 6 – 152 (1/4 – 12) -30 – 200 (-20 – 400) 34,5 (5 000) 1,5 (300)
AWC800 (EU) 6 – 1 320 (1/4 – 52) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200)
AWC805 (EU) 6 – 1 320 (1/4 – 52) -50 – 85 (-60 – 185) 103,5 (15 000) 0,5 (100)
R11K R11KSPCR R11KWSOR
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100)
AWC825 (EU) 6 – 1 400 (1/4 – 55) -40 – 85 (-40 – 185) 51,7 (7 500) 0,5 (100)
AWC830 (EU) 6 – 254 (1/4 – 10) -35 – 75 (-30 – 165) 52,0 (7 500) 0,9 (185)
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000) 1,25 (250)
Polymer Seals
Application tailored seal systems can be built on base of 11K in combination with Chesterton 9K anti-extrusion
rings and Spacers/Stand-Off rings up. This module system allows creating the most suitable seal kit for all kind
of heavy-duty and demanding hydraulic cylinder applications and operating conditions. Flexible, modular and
custom tailored, what gives optimum solution for replacement of conventional stacked sets.
Large stuffing box Multi-component Large stuffing box Multi-component system for
depth. Back-up ring system design for short depth. Customized replacement of traditional
(9K) protects seal (11K) stuffing boxes, where Self-aligning gland packing set with extra large
against extrusion, integrated back-up ring ring provides superior stuffing box depth. Spacer is
while spacer fills up is against extrusion. resistance against in combination with stand-off
the axial space in front Stand-off ring supports extrusion in case of ring keeping the seal in position,
of the seal set. the seal and keeps it in large extrusion gap while self-aligning gland ring
position (in case of (worn bushings, protects seal against extrusion
floating bushing, or worn rams). in case of large extrusion gap.
in vacuum). (Typical applications are: worn
horizontal press cylinders).
43
POLYMER SEALS –– HYDRAULIC
Hydraulic AND
and PNEUMATIC
PneumaticSEALS
Seals
PRODUCT PROFILES:
R22KN
Polymer Seals
44
ROD SEALS
R22K
Single Acting, U-Cup for Rod
Applications in Hydraulics
Flexible family of high performance
hydraulic seals for standard and
high-pressure applications.
SPECIFICATIONS
n
Single acting, U-cup design,
Material Size Range* Temperature Pressure Speed
(designation) mm (inch) ˚C (˚F) MPa (psi) m/s (ft/min) zero leakage throughout
the entire operating range
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300)
AWC800 (EU) 6 – 1 320 (1/4 – 52) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200) n
Abrasion-resistant design,
AWC808 (AU) 6 – 400 (1/4 to 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100) excellent performance
AWC825 (EU) 6 – 1 400 (1/4 – 55) -40 – 85 (-40 – 185) 51,7 (7 500) 0,5 (100) in hydraulic applications
AWC830 (EU) 6 – 254 (1/4 – 10) -35 – 75 (-30 – 165) 52,0 (7 500) 0,9 (185) n
Lip geometry stabilizes seal
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000) 1,25 (250) to prevent twisting and
Applicable standards: DIN/ISO 5597, DIN/ISO 5597-1, DIN/ISO 7425-2 eases installation
PRODUCT PROFILES: n
Application-specific solutions,
including anti-extrusion
ring, energizer, and
dynamic/static lip designs
22K 22KAER 22KAER1 22KE 22KEAER 22KEAER1 22KN5
R23K / P23K 1 3 4 5 6
Polymer Seals
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION CONCERNINGOURPRODUCT AND IS LOANED
SUBJECT TO RETURN UPON DEMAND AND UPON THE EXPRESSED CONDITION THAT IT WILL NOT BE USED
DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTERESTS OF THE A.W. CHESTERTON CO.
- design minimizes
0,9 (185) A Unique
N.T.S.
2018 EPS-TG P19
AWC830 (EU) 6 – 254 (1/4 – 10) -35 – 75 (-30 – 165) ASME Y14.5-1994
52,0 (7 500) P23Kn
R23K P23K
45
POLYMER SEALS –– HYDRAULIC
Hydraulic AND
and PNEUMATIC
PneumaticSEALS
Seals
R20K™
Heavy-Duty Bi-Directional
Hydraulic Seal
Robust seal design combined with
high-performance polymer technology
for most demanding heavy-duty,
high-pressure applications.
n Ideal replacement for
SPECIFICATIONS
2-, 3-, or 4-piece cap seal
Material Size Range* Temperature Pressure Speed assemblies
(designation) mm (inch) ˚C (˚F) MPA (psi) m/s (ft/min)
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300)
n
Excellent extrusion
AWC800 (EU) 6 – 1 400 (1/4 – 55) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200)
resistance
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100) n
Abrasion-resistant design
AWC825 (EU) 6 – 1 400 (1/4 – 55) -35 – 75 (-30 – 165) 52 (7 500) 0,5 (100) withstands demanding
AWC830 (EU) 6 – 254 (1/4 – 10) -50 – 120 (-60 – 250) 52 (7 500) 0,9 (185)
environments
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000) 1,25 (250) n
Outstanding resistance
to shock loading and
PRODUCT PROFILES: pressure spikes
RCCS
Polymer Seals
Cap Seals
High-performance, dual component
system for bi-directional sealing in
hydraulic and pneumatic applications.
SPECIFICATIONS n
Second generation PTFE
Cap Material Size Range* Temperature Pressure Speed m/s (ft/min) and high performance
(designation) mm (inch) ˚C (˚F) MPa (psi) Reciprocating/Rotary polymers offer improved
**AWC800 (EU) up to 1 400 (55) -35 – 85 (-30 – 185) 34,5 (5 000) 0,85 (185)/0,5 (100) performance
**AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100)/0,25 (50) n
Compression seal design
**AWC860 (EU) up to 508 (20) -35 – 120 (-30 – 250) 34,5 (5 000) 1,25 (250)/0,75 (150)
increases sealing force
***AWC300 (glass filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) 34,5 (5 000) 15 (3 000)/5,0 (960) with system pressure
***AWC400 (carbon filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) 34,5 (5 000) 15 (3 000)/5,0 (960)
**AWC500 (bronze filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) 34,5 (5 000) 15 (3 000)/5,0 (960)
n
Dramatically reduced
friction and eliminated
PRODUCT PROFILES:
**NBR energizer “Stick-Slip” effect
***FKM energizer
n
Excellent chemical- and
heat-resistant characteristics
46
PISTON SEALS
Piston Applications
Advanced stack set technology for C C
D
high-speed hydraulic applications and
for scored, mechanically damaged
rod and ram surfaces.
SPECIFICATIONS n
Split components for ease
Material Size Range* Temperature Pressure Speed of installation
(designation) mm (inch) ˚C (˚F) MPA (psi) m/s (ft/min) GN
DATE 8/28/18
n Light gland offers greater
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300)
1. DIMENSIONS ARE IN INCHES.
A
speed capability
A
than
AWC800 (EU) 6 – 1 400 (1/4 – 55) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200) 8/28/18
DATE
N.T.S.
A
2018 EPS-TG
n
P8K SETPressure
P22
- sensitive lip
AWC825 (EU) 6 – 1 400 (1/4 – 55) -35 – 175 (-30 – 165) 2 52 (7 500) 0,5 (100)
ASME Y14.5-1994
1 4 5 6
P11K
Polymer Seals
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION CONCERNINGOURPRODUCT AND IS LOANED
SUBJECT TO RETURN UPON DEMAND AND UPON THE EXPRESSED CONDITION THAT IT WILL NOT BE USED
DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTERESTS OF THE A.W. CHESTERTON CO.
D D
AWC800 (EU) 6 – 1 320 (1/4 – 52) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200)TER n
One optimized seal
A A
concept for different
06/01/18
AWC805 (EU) 6 – 1 320 (1/4 – 52) -50 – 85 (-60 – 185) 103,5 (15 000) 0,5 (100)
DATE
2018 EPS-TG NEW
P11K SET
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) THIRD ANGLE PROJECTION 40 (5 800) 0,5 (100)
DATE06/06/18 press applications
AWC825 (EU) 6 – 1 400 (1/4 – 55) -40 – 85 (-40 – 185) 51,7 (7 500) 0,5 (100)
N.T.S.
A 2018 EPS-TG NEW
-
ASME Y14.5-1994
P11K SET
n Dual material combination
AWC830 (EU) 6 – 254 (1/4 – 10) 1 -35 – 75 (-30 – 165) 52,0 (7 500) 4 0,9 (185) 5 6
works in both new and
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000) 1,25 (250) worn equipment
PRODUCT PROFILES: n
Design eliminates
shimming and future
adjustments
P11K P11KSPCR P11KWSOR n
Fusion program
47
POLYMER SEALS –– HYDRAULIC
Hydraulic AND
and PNEUMATIC
PneumaticSEALS
Seals
P22KN
Single Acting U-Cup Design
for Piston Applications
High-performance U-cup design hydraulic
and pneumatic applications. The 22KN
design is manufactured using a machining
process which allows the flexibility to create n
Automatic sealing for
any size based on equipment dimensions. optimal sealing force with
minimal frictional resistance
SPECIFICATIONS n
Flexible lip design
Material Size Range* Temperature Pressure Speed compensates for excessive
(designation) mm (inch) ˚C (˚F) MPA (psi) m/s (ft/min)
radial space in worn
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300) equipment
AWC800 (EU) 6 – 1 400 (1/4 – 55) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200)
n
Advanced material
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100)
technology withstands
AWC825 (EU) 6 – 1 400 (1/4 – 55) -35 – 75 (-30 – 165) 52 (7 500) 0,5 (100) scored, damaged surfaces
AWC830 (EU) 6 – 254 (1/4 – 10) -50 – 120 (-60 – 250) 52 (7 500) 0,9 (185)
n
Positive rake lip profile
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000) 1,25 (250)
wipes away contamination
from mating surface
PRODUCT PROFILES:
n
Fusion Program
P22K
1 2 3 4 5 6
Polymer Seals
L -0.00 [ -.000 ]
+0.38 +.015
D D
Single Acting, U-Cup
for Piston Applications
in Hydraulics D
H9
h10
C d1 C
Flexible family of high-performance
CL
AWC800 (EU) 6 – 1 320 (1/4 – 52) -50 – 85 (-60 – 185) 103,5 (15 000)
UNLESS OTHERWISE SPECIFIED: 1 (200)03/15/18
DATE
in hydraulic applications
1. DIMENSIONS ARE IN INCHES. Engineered Polymer Solutions
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800)
2. TOLERANCE ON CROSS SECTIONAL DIMENSIONS:
2 PLACE DECIMALS: ±.01 FRACTIONS: ± 1/64
0,5 (100)TER
CHK'D
TITLE:
www.chesterton.com
n Lip geometry stabilizes seal
3 PLACE DECIMALS: ±.005 ANGLES: ± 1/2°
A A
AWC825 (EU) 6 – 1 400 (1/4 – 55) -40 – 85 (-40 – 185) 51,7 (7 500)
3. SURFACE ROUGHNESS ON MACHINED SURFACES:
125RMS UNLESS OTHERWISE NOTED. 0,5 (100)
DATE 03/15/18
to prevent twisting and
2018 EPS-TG P17
4. REMOVE BURRS AND SHARP EDGES TO .010 MAX. APP'D DBC P22K
AWC830 (EU) 6 – 254 (1/4 – 10) -35 – 75 (-30 – 165) THIRD ANGLE PROJECTION
52,0 (7 500)
5. MACHINED FILLET RADII .010 MAX. 0,9 (185)
03/15/18
DATE eases installation
6. NORMALITY, SQUARENESS, AND PARALLELISM SIZE: DRAWING NO. REV.
-
OF MACHINED SURFACES: .002 PER INCH, TO A
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) 103,5 (15 000)
MAX. OF .012 FOR A SINGLE SURFACE.
1,25 (250)
N.T.S.
SCALE:
A 2018 EPS-TG P17
n AP22K
ASME Y14.5-1994
pplication-specific solutions,
1 2 3 4 5 6
including anti-extrusion
ring, energizer, and
PRODUCT PROFILES: dynamic/static lip designs
48
P20K™
1 4 5 6
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION CONCERNINGOURPRODUCT AND IS LOANED
SUBJECT TO RETURN UPON DEMAND AND UPON THE EXPRESSED CONDITION THAT IT WILL NOT BE USED
DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTERESTS OF THE A.W. CHESTERTON CO.
Heavy-Duty Bi-Directional D D
Hydraulic Seal
Robust seal design combined with
high-performance polymer technology H8
C C
for most demanding heavy-duty, CL
high-pressure applications.
n Ideal replacement for
SPECIFICATIONS
2-, 3-, or 4-piece cap seal
assemblies
Material Size Range* Temperature Pressure Speed
(designation) mm (inch) ˚C (˚F) MPA (psi) m/s (ft/min) n
Excellent extrusion
AWC704 (FKM) 6 – 305 (1/4 – 12) -30 – 200 (-20 – 400) 16 (2 320) 1,5 (300) resistance
AWC800 (EU) 6 – 1 400 (1/4 – 55) -50 – 85 (-60 – 185) 103,5 (15 000) 1 (200) n
Abrasion-resistant design
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100) DATE 05/16/18 withstands demanding
1. DIMENSIONS ARE IN INCHES.
AWC825 (EU) 6 – 1 400 (1/4 – 55) -35 – 75 (-30 – 165) 52 (7 500) 0,5 (100) TER environments
AWC830 (EU) 6 – 254 (1/4A– 10) -50 – 120 (-60 – 250) 52 (7 500) 0,9 (185) DATE 06/01/18
n Outstanding
2018
A
resistance
EPS-TG P24
P20K
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250) THIRD ANGLE PROJECTION
103,5 (15 000) 1,25 (250) to shock loading and
DATE 06/06/18
1 4 5 6
1 4 5 6
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION CONCERNINGOURPRODUCT AND IS LOANED
SUBJECT TO RETURN UPON DEMAND AND UPON THE EXPRESSED CONDITION THAT IT WILL NOT BE USED
PCCS
DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTERESTS OF THE A.W. CHESTERTON CO.
Polymer Seals
D D
Cap Seals
High-performance, dual component
system for bi-directional Csealing in C
hydraulic and pneumatic applications.
SPECIFICATIONS
n
Second generation PTFE
Cap Material Size Range* Temperature Pressure Speed m/s (ft/min)
(designation) mm (inch) ˚C (˚F) MPa (psi) Reciprocating/Rotary and high performance
polymers offer improved
**AWC800 (EU) up to 1 400 (55) -35 – 85 (-30 – 185) 34,5 (5 000) 0,85 (185)/0,5 (100)
performance
**AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 40 (5 800) 0,5 (100)/0,25 (50)
**AWC860 (EU) up to 508 (20) -35 – 120 (-30 – 250) 34,5 (5 000) 1,25 (250)/0,75 (150) n
Compression seal design
***AWC300 (glass filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) 34,5 (5 000) 15 (3 000)/5,0 (960) 05/14/18
1. DIMENSIONS ARE IN INCHES.
DATE increases sealing force
***AWC400 (carbon filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) 34,5 (5 000) 15 (3 000)/5,0 (960)
TER
with system pressure
A DATE 06/01/18 A
2018 EPS-TG P25
**AWC500 (bronze filled PTFE) up to 600 (24) -35 – 120 (-30 – 250) 34,5 (5 000) 15 (3 000)/5,0 (960) n
Dramatically
PCCS reduced
THIRD ANGLE PROJECTION
**NBR energizer DATE 06/06/18 friction and eliminated
PRODUCT PROFILES:
ASME Y14.5-1994
***FKM energizer N.T.S.
A “Stick-Slip”
2018 EPS-TG P25
PCCS -
effect
1 4 5 n
Excellent6chemical- and
heat-resistant characteristics
PCCS PCCS1 PCCS2 PCCS3 PCCS4
49
POLYMER SEALS –– HYDRAULIC
Hydraulic AND
and PNEUMATIC
PneumaticSEALS
Seals
ANCILLARY DEVICES
9K
Anti-Extrusion Rings for
Hydraulic Applications
Designed to prevent seals from extruding
into equipment clearances for heavy-duty,
high-pressure applications.
n Prevents extrusion of sealing
SPECIFICATIONS
element into equipment
clearances: improves MTBR
Material Size Range* Temperature
(designation) mm (inch) ˚C (˚F) n
Machining process, allows
AWC520 (Virgin PTFE) 6 – 600 (1/4 – 24) Cryogenic to 230 (Cryogenic to 450) the flexibility to create
AWC650 (Acetal) 6 – 381 (1/4 – 15) -30 – 90 (-20 – 200) any size
AWC665 (Nylon with MoS 2) >381 – 1 450 (>15 – 57) -40 – 105 (-40 – 212) n
Available in various profiles
AWC663 (PA-6) 6 – 600 (1/4 – 24) -40 – 105 (-40 – 212) and materials
n
Split design for ease
PRODUCT PROFILES:
of installation
16K / 17K
Polymer Seals
50
18K / 19K
Bearing Bands for Hydraulic
and Pneumatic Applications
High performance replaceable bearing
bands for cylinders.
SPECIFICATIONS
Material** Size Range* Temperature Compressive Strength Speed n Heat-stabilized nylon—
(designation) mm (inch) ˚C (˚F) MPa (psi) m/s (ft/min) the same carrying load
ASTM D695
as bronze
AWC660
to 508 (to 20)
40% glass-filled nylon -40 – 121 (-40 – 250) 158,8 (23 000) 1,25 (250) n Replaceable bearings
prevent metal-to-metal
contact and prolong
19K Metric Designs 18K Inch Designs
Cross section Height Outer Diameter range Cross section Height Outer Diameter range
equipment life
(S), mm (H1), mm (OD), mm (S), inch (H1), inch (OD), inches n Reduces radial movement,
5 20 – 140 0,375 1–4 therefore extending seal life
9 55 – 220 0,500 1,5 – 6
2,5
14 70 – 400
0.125
0,750 3,5 – 8
n Split design minimizes
24 315 – 400 1,000 4 – 20
downtime
PRODUCT PROFILES:
18K 19K
WR
Polymer
PolymerSeals
Bearing Bands for Hydraulic
and Pneumatic Applications
Seals
Custom bearing bands for hydraulic and
pneumatic applications.
SPECIFICATIONS
Material** Size Range* Temperature Compression Speed n Replaceable bearings,
(designation) mm (inch) ˚C (˚F) Strength MPa (psi) m/s (ft/min) a cost-effective method
ASTM/ISO Testing
for improving equipment
AWC630 25 – 152 -45 – 175 138,1 (20 000) 1 (200) performance
Unfilled PEEK (1 – 6) (-50 – 350 ) ASTM D695
AWC635 25 – 152 -45 – 175 179,5 (26 000) 1 (200) n Reduces radial movement,
Glass-filled PEEK (1 – 6) (-50 – 350 ) ASTM D695 prevents metal-to-metal
AWC650 25 – 381 -31 – 73 55,2 (8 000) 1 (200) contact, while extending
Acetal (POM) (1 – 15) (-25 – 165) ASTM D695 seal life
AWC665 381 – 1 450 -40 – 105 96,7 (14 000) 1 (200)
Nylon with MoS2 (15 – 57) (-40 – 212) ISO 604 n Custom wear rings
eliminate unnecessary
Applicable standards: IDIN/ISO 10776
modifications
PRODUCT PROFILES: n Machining process
allows the flexibility
to create any size
WR R9KL WRTR WRUR P9KL WRTP WRUP
51
POLYMER – Hydraulic
Hydraulic
SEALS –SEALING
SEALING SOLUTIONS HYDRAULIC
FOR FLUID and
SOLUTIONS
and
AND Pneumatic
Pneumatic
POWER
PNEUMATIC
– HYDRAULICSealsAND PNEUMATIC SEALS
Seals SEALS
STATIC SEALS
1 2 3 4 5 6
20KD
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION CONCERNINGOURPRODUCT AND IS LOANED
SUBJECT TO RETURN UPON DEMAND AND UPON THE EXPRESSED CONDITION THAT IT WILL NOT BE USED
DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO THE INTERESTS OF THE A.W. CHESTERTON CO.
High
D
Performance O-Ring, Quad- D
Ring and D-ring Replacements
Chesterton 20K D-Ring is a continuous compression
seal designed for use in static applications and is
often applied as an upgrade from conventional
Upgrade performance
face sealsor O-Ring designs.
n
PRODUCT PROFILES:
G.N.
20KDRFS 20KOR RS15-E FOR P20KD OR OR1 POR R20KD ROR RS16-E DATE 6/26/18
1. DIMENSIONS ARE IN INCHES.
M20KA 7/3/18
2018 EPS-TG P27 A
Polymer Seals
Polymer Seals
DATE
P20KDR
THIRD ANGLE PROJECTION
DATE
1 2 3
Traditional O-Ring 4 5 6
Made from advanced AWC800 polymer, this
Chesterton valve seal outlasts traditional
O-Rings, reducing maintenance and leakage.
Chesterton M20K O-Ring Valve Seal
STANDARD AVAILABLE KITS
Valve Size Replaced Quantity Small Kit Standard Kit Large Kit n High performance
and Port O-Ring (pcs) Reorder# CLK0104 Reorder# CLK0105 Reorder# CLK0155
Chesterton polymer
NG6 (A,B,P,T) OR9,25x1,78 25 √ √ √
material AWC800 (EU)
NG10 (A,B,P,T) OR12X2 25 √ √ √ n
High resistance to
NG10 (X,Y) OR10,82X1,78 25 √ √ √ compression setting
NG16 (A,B,P,T) OR22X2,5 25 √ √ √ and extrusion
NG16 (X,Y) OR10X2 25 √ √ √ n
Long elastic memory
and no aging
NG25 (A,B,P,T) OR27X3 25 √ √
n
Direct retrofit, no equipment
NG25 (X,Y) OR19X3 25 √ √
modifications required
NG32 (A,B,P,T) OR42X3 25 √
Applicable standards: DIN24340, ISO 5781, ISO 4401, ISO 5263, ISO 6264, ISO 6263 & CETOP RP:121H
52
BEARING AND GEARBOX PROTECTION
30K
Bearing and Gearbox Protection
Advanced sealing protection technology
keeps the lubricant in and the dirt out for
long-term sealing.
SPECIFICATIONS
Material Size Range* Temperature Speed Pressure Recommended use Mating
(combination) mm (inch) ˚C (˚F) m/s (ft/min) MPa (psi) surface
(adapters/sealer rings) (Rockwell C)
n New designs and materials
to outperform conventional
AWC100 (PTFE) Excellent dry
Polyimide Excellent low viscosity ≥45
lip seals
No water and steam n High performance PTFE
AWC300 (PTFE) Excellent high viscosity ≥55 compounds offers
20 – 600
Molybdenum & glass -20 – 149 Up to 20 0,07 Good dry and good in water
advanced wear and
AWC400 (PTFE) Excellent in water ≥55
(0,787 – 24) (-30 – 300)
Carbon & graphite
(4 000) (10)
Good dry and low viscosity abrasion resistance
Excellent dry n Unique design provides
AWC510 (PTFE)
Good in water and steam ≥45
Mineral (FDA listed) lower friction and
No petroleum liquids
decreased shaft wear
Performance depends on concurrent conditions including shaft hardness, shaft surface roughness, material, lubrication, temperature, and pressure.
n High performance lip seals
PRODUCT PROFILES: prevent contaminants
from entering housing
33K
Polymer
PolymerSeals
Split Bearing and Gearbox Protection
Seals
Unitized split seal for bearing and
gearbox protection.
SPECIFICATIONS
Material Size Range* Temperature Speed Pressure Recommended use Mating
(combination) mm (inch) ˚C (˚F) m/s (ft/min) MPa (psi) surface
(adapters/sealer rings) (Rockwell C)
n Split design eliminates
the need for equipment
AWC800 Adapters (EU)
disassembly
AWC100 (PTFE) 25 – 610 85 12,7 0,07 Excellent dry ≥45
Polyimide (1 – 24) (185) (2 500) (10) Excellent low viscosity n
New design and materials
AWC300 (PTFE) 25 – 610 85 12,7 0,07 Excellent high viscosity ≥55 proven to outperform
Molybdenum & glass (1 – 24) (185) (2 500) (10) Good dry and good in water conventional lip seals
AWC400 (PTFE) 25 – 610 85 12,7 0,07 Excellent in water ≥55
Carbon & graphite (1 – 24) (185) (2 500) (10) Good dry and low viscosity n
Patented design combines
high performance PTFE
AWC860 Adapters (EU)
and polymer materials
AWC100 (PTFE) 25 – 457 121 12,7 0,07 Excellent dry ≥45
Polyimide (1 – 18) (250) (2 500) (10) Excellent low viscosity n
Filled PTFE materials
AWC300 (PTFE) 25 – 457 121 12,7 0,07 Excellent high viscosity ≥55 provide high wear and
Molybdenum & glass (1 – 18) (250) (2 500) (10) Good dry and good in water abrasion resistance
AWC400 (PTFE) 25 – 457 121 12,7 0,07 Excellent in water ≥55
Carbon & graphite (1 – 18) (250) (2 500) (10) Good dry and low viscosity
Performance depends on concurrent conditions including shaft hardness, shaft surface roughness, material, lubrication, temperature, and pressure.
53
POLYMER SEALS –– HYDRAULIC
Hydraulic AND
and PNEUMATIC
PneumaticSEALS
Seals
50K
Mill Rotary Face Seal
Designed to protect against ingress
of solid particles, dust, and fluids while
sealing lubricants in rotary applications.
n High performance
elastomer materials
OPERATIONAL CONDITIONS
n
Long elastic memory and
Material NBR70 FKM 70 good resistance to aging
Lubricating greases -20°C – 100°C (-4°F – 212°F) -20°C – 150°C (-4°F – 302°F)
n
Optimized lip interference
Water 5°C – 100°C (41°F – 21°F) 5°C – 80°C (41°F – 176°F)
with low friction
Surface speed m/s (ft/min) 12 m/sec (2 362 ft/min)* 20 m/sec* (3 937 ft/min)
Technical pressure Mpa (psi) 0,03 (4,35) 0,03 (4,35) n
Direct retrofit, no equipment
Size range mm (inch)** shaft dia 200 – 1 650 (8 – 65) 200 – 1 650 (8 – 65) modifications required
* At over 8 m/s (1574 ft/min) the seal has to be supported in axial direction while over 12 m/s radial (2362 ft/min)
retention is needed.
** Please contact your Chesterton representative for other sizes.
PRODUCT PROFILES:
51K 1 2 3 4 5 6
Polymer Seals
51K, 51KW, 51KL Split can be applied can be applied ASME Y14.5-1994
can be applied N.T.S.
A 2018 EPS-TG NEW PAGE
51K -
Technical pressure Mpa (psi) 0,4 (58) 1 0,4 (58) 2 3 0,4 (58) 4 5 6
51HP Solid
Size range mm (inch)** Seal OD 300 – 1 200 (12 – 47) 300 – 1 200 (12 – 47) 300 to 1 200 (12 to 47)
PRODUCT PROFILES:
54
52K 1 2 3 4 5 6
N.T.S.
52K
52KW
ASME Y14.5-1994
52K
1 2 ** Please contact
3 your Chesterton
4 5 6
representative for other sizes.
53K 53KL_Specifications_Dwg
Polymer Seals
Mill Rotary Seal
Designed to provide long-lasting sealing and
protective solutions that withstand high speeds and
misalignment of large rolls in heavy industries.
n Unique lip preloaded
OPERATIONAL CONDITIONS
system with highly elastic
Elastomers NBR70+PTFE FKM 70+PTFE garter-finger spring
Material of metal case Fe-PO3 Fe-PO3 n Specially designed seal
Material of steel filler ring Fe37 Fe37 lips combined with
Material of spring carrier AISI 301 AISI 301 auto-lubricated compound
Materials of garter spring AISI 316 AISI 316 to reduce friction
Lubricating greases -20°C – 100°C (-4°F – 212°F) -20°C – 200°C (-4°F – 392°F)
n Large shaft run-out
Mineral oils -20°C – 100°C (-4°F – 212°F) -20°C – 200°C (-4°F – 392°F)
compensation capability
Surface speed m/s (ft/min) 25 (4 921) 25 – 35 (4 921 – 6 889)
Technical pressure Mpa (psi) 0,05 (7,25) 0,05 (7,25) n Maintains lube oil film
53K, 53KW, 53KL, 53KHS 53KLPT underneath the lip for
Technical pressure Mpa (psi) 53KHP 0,1 (14,5) 0,1 (14,5) longer seal life
Size range mm (inch)** Seal OD 300 – 1 200 (12 – 47) 300 – 1 200 (12 – 47)
PRODUCT PROFILES:
53KLHS
53KLPT
53K
53KW
53KL
53KL
55
POLYMER SEALS –– HYDRAULIC
Hydraulic AND
and PNEUMATIC
PneumaticSEALS
Seals
1 2 4 5 6
R22KN5 D D
SPECIFICATIONS
n Flexible dynamic lip design
Material Size Range* Temperature Speed
(designation) mm (inch) ˚C (˚F) m/s (ft/min) for large shaft run-out
compensation
AWC700 (FKM) 6 – 152 (1/4 – 6) -30 – 200 (-20 – 400) 1,5 (300)
AWC800 (EU) 6 – 1 400 (1/4 – 55) -50 – 85 (-60 – 185) 1 (200) n
Split configuration simplifies
AWC808 (AU) 6 – 400 (1/4 – 15,75) -20 – 85 (-4 – 185) 0,5 (100) installation
AWC830 (EU) 6 – 254 (1/4 – 10) -35 – 75 (-30 – 165) 0,9 (185) G.N.
n
Robust static lip design
AWC850 (EU) 6 – 254 (1/4 – 10) -50 – 104 (-60 – 220) 0,9 (185) allows stack set arrangement
DATE 6/28/18
AWC860 (EU) 6 – 508 (1/4 – 20) -50 – 120 (-60 – 250)
1. DIMENSIONS ARE IN INCHES.
1,25 (250) and provides stability
A
PRODUCT PROFILE: n
Excellent A
abrasion-resistance,
Pending on the seal height and cross section, the 2018 EPS-TG NEW PAGE
8/1/18 DATE
TER R22KN5
withstands demanding
split joint can be interlock arrow cut or but cutt.
THIRD ANGLE PROJECTION
8/1/18 DATE
environments
*Please contact your Chesterton representative
ASME Y14.5-1994
N.T.S.
A 2018 EPS-TG NEW PAGE
R22KN5 -
R22KN5 for larger sizes.
1 2 4 5 6
30KC
Polymer Seals
56
14K & 14KL
Restriction Bushing
A robust restriction bushing for
rotating equipment. Tremendously extend
life of mechanical packing and mechanical
seals in case of solid particles into fluid.
n Split design simplifies
SPECIFICATIONS installation
Material Outer Diameter Size Range* Temperature pH Range n Prevents particles from
(designation) mm (inch) ºC (ºF)
entering the stuffing box,
AWC800 (EU) 38,1 – 660.4 (1,5 – 26) Up to 85 (185) 4 – 10
extending packing and
AWC808 (AU) 38,1 – 400 (1,5 – 15,75) Up to 85 (185) 4 – 10 seal life
AWC860 (EU) 38,1 – 660,4 (1,5 – 26) Up to 120 (250) 4 – 10
n Tapered lip design controls
AWC300 PTFE (Glass-Filled) 38,1 – 381 (1,5 – 15) Up to 200 (400) 0 – 14
fluid bypass
AWC510 PTFE (Polymide-Filled) 38,1 – 381 (1,5 – 15) Up to 200 (400) 0 – 14
AWC520 PTFE (Virgin) 38,1 – 381 (1,5 – 15) Up to 200 (400) 0 – 14 n Designed for pumps and
other rotating equipment
such as agitators, mixers,
PRODUCT PROFILES: and refiners
Ancillary Products
Polymer Seals
652(E) Pneumatic 785(E) & 785 FG 860 Moldable
Lubricant and High performance, Polymer Gasketing
Conditioner extreme pressure Two-part extrudable gasket
Cleans, protects and anti-seize compound. material for flange and thread
prolongs the life of Go to page 64. sealing. Go to page 66.
pneumatic equipment
and air-operated valves.
Go to page 62.
57
INDUSTRIAL LUBRICANTS AND MRO PRODUCTS
EFFICIENCY,
PERFORMANCE,
and PRODUCTIVITY
Chesterton offers products and total system solutions for production process, facility,
and maintenance needs.
n Lubricants and greases n Cleaners and degreasers
n Maintenance specialities n Metalworking fluids and
Corrosion control
58
Industrial Lubricants and MRO Products Application Guide
Please contact your local Chesterton Representative to help you select the best product for your application.
NSF® Category
Control Valves
Load Carrying
Lubricants
Open Gears
Acceptance
Pneumatics
High Temp.
Low Temp.
Resistance
Wire Rope
and Cable
Bearings
Chains
Ability
Water
Food
LIQUID LUBRICANTS
++ + ++ + + ++
Relative Performance
601 H2
610Plus, 610MTPlus, 610HT(E) ++ + ++ + + H2
Applications
GREASES
615 + + + + ++ H2
635 ++ ++ + + ++ ++ H2
625 + + + ++ H1
630 + ++ ++ + + + ++ H1
Water-Based Acid
Water-Based Alkali
Cleans Rust, Hard Solvent-
Cleans Petroleum Oil, Greases, Natural Oils,
Water Scale, Based
Dirt and Dust, Biodegradable
Biodegradable
Component Cleaner
338(E) Super Rust
360(E) Phosphate-
274(E) Industrial
276(E) Electronic
346(E) Descaler
Pressure Wash
and Chemical
Free Cleaner
803(E) IMS II
KPC 820(E)
218 HDP(E)
235(E) SSC
Degreaser
Remover
Cleaner
Cleaners and Degreasers
Heavy Oil, Adhesives, Glues
Soil/Deposit
+ + ++ +
Degreasing
Dip Tank
Parts
Application
59
INDUSTRIAL LUBRICANTS AND MRO PRODUCTS
LIQUID LUBRICANTS
601(E)
Chain Drive Pin and Bushing Lubricant—General Service
Premium-quality, light oil that penetrates between the close clearance of chain
drive bushings and pins to provide critical lubrication.
Product Characteristics Applications
Rapid penetration Chain-driven machinery
E.P. additives increase load carrying ability Conveyors
No dirt and dust build-up Packaging equipment
No sticky lubricant residues Hoist chains
n Increases chain life
Long-lasting, non-drying film Forklift trucks
-23˚C – 150˚C (-10˚F – 300˚F) Chain saws n
Reduces lubricant
Available Container Sizes: Aerosol, 5 l, 20 l, 208 l consumption
Product Availability: 5 l Europe warehouse only (3,8 l is the equivalent size from USA) n
Reduces energy
consumption
607(E) HTS
Industrial Lubricants
and MRO Products
60
610 Plus/610MT Plus/610HT(E)
Synthetic Lubricating Fluid—High-Temperature Service
Premium-quality, 100% synthetic fluid that cleans as it lubricates over a wide
temperature range of -25°C – 270°C (-13°F – 518°F).
Product Characteristics Applications
Low evaporation Equipment operating at elevated temperatures
Low-carbonizing Refrigerated areas
High-detergency—self-cleaning Severe environments
E.P. additives increase load carrying ability Oven and high-temperature chains n
Reduces lubricant
Available Container Sizes: 610 Plus: Aerosol, 5 l, 20 l, Bearings consumption
208 l 610 MT Plus: 20 l, 208 l 610 HT: 5 l, 20 l, 208 l Gearboxes
Product Availability: 5 l Europe warehouse only
n
Reduced equipment
(3,8 l is the equivalent size from USA) cleaning and downtime
n
Reduces energy
consumption
n
Increases equipment life
690FG(E)
FG Lubricant—Food Grade
Cost-effective, high-quality, multi-purpose, non-staining penetrating lubricant;
NSF authorized for incidental food contact and meets FDA standards.
Product Characteristics Applications
Clear, colourless, odourless Food, beverage, and pharmaceutical processing
Safe and easy to use in bulk equipment, including:
or aerosol Chain drives
-9˚C – 120˚C (15˚F – 250˚F) Pistons
n Safe to use
Available Container Sizes: Aerosol, 5 l, 20 l, 208 l Valves
Product Availability: 5 l Europe warehouse only Rollers n
Reduces energy
(3,8 l is the equivalent size from USA) Pneumatics consumption
n Increases equipment life
Spraflex®/Spraflex® Gold
A surface lubricant for chain drives, open gears, and wire rope. Provides a long-lasting,
non-extruding “wear shield” to protect equipment operating under heavy loads.
Product Characteristics Applications
No lubricant squeeze-out Chains
Non-drip Open gears
Self-adhering, flexible lubricant Wire ropes and cables
Resistant to acid fumes Equipment in wet or underwater environment n
Reduces lubricant
Guards against rust and corrosion Note: Use Chesterton’s 715(E) Spraflex Gold where
consumption
Available Container Sizes: Aerosol, 20 l, 208 l a clean, non-staining film is needed
n Water-resistant
n
Provides long-term
equipment life
61
INDUSTRIAL LUBRICANTS AND MRO PRODUCTS
652(E)
Pneumatic Lubricant and Conditioner
High performance, low-viscosity formulation reduces up to 90% of pneumatic
maintenance costs, decreases downtime and rejects. Cleans, protects, and
prolongs the life of pneumatic equipment.
Product Characteristics Applications
Will not cause sludge build-up Air tools
Prevents seals/O-Rings from drying out Cylinders
Reduces power consumption Air line lubricators n
Lowers friction and reduces
Cleans rust, sludge, and dirt from all air tools Air impact wrenches, hammers, drills
as it lubricates
air cost
Production air systems
Available Container Sizes: 475 ml, 20 l, 208 l CNC machines n Cleans and lubricates
Robotics n Prevents corrosion
Assembly line tools
GREASES
615
HTG NLGI #1, HTG NLGI #2
High performance, corrosion-inhibited grease with outstanding extreme pressure
capabilities and excellent water washout resistance.
Temperature limit -40°C (-40°F) to 204°C (400°F).
Product Characteristics Applications
Superior water resistance High water, temperature environment
Excellent corrosion protection plants including:
Compatible with most popular greases Pulp and paper mills n Extends bearing life
Exceptional shear resistance Mining operations
Antioxidants prevent hardening Steel, aluminium, and metal processing n Reduces downtimes
QBT™ Quiet Bearing Technology Marine n Increases productivity
Available Container Sizes: 400 g, 18 kg, Power
55 kg, 180 kg Water and wastewater
n Reduces grease
consumption
HTG NLGI #2 ISO 460 grade also available.
635 SXC
Industrial Lubricants
and MRO Products
62
625 CXF, 630 SXCF
High performance, food-grade, corrosion-inhibited grease with outstanding
extreme pressure capabilities and excellent water washout resistance.
625 CXF—Temperature limit -30°C – 204°C (-22°F – 400°F).
630 SXCF—Temperature limit -40°C – 240°C (-40°F – 464°F).
Product Characteristics Applications
Superior water washout resistance Food, pharmaceutical, beverage industries
Excellent corrosion protection Processing and packaging machines
Compatible with most popular greases Bottling equipment
Exceptional shear resistance Fruit feeders n Extends bearing life
Antioxidants prevent hardening Paste and sauce fillers n Reduces downtimes
or crystallization Canning machinery
Available Container Sizes: Aerosol (630 SXCF only), Meat packaging equipment n Increases productivity
400 g, 18 kg, 55 kg Carton filling equipment n Reduces grease
consumption
LUBRICANT DISPENSERS
Lubri-Cup™ VG Mini
Industrial Lubricants
and MRO Products
63
INDUSTRIAL LUBRICANTS AND MRO PRODUCTS
THREAD LUBRICANTS/ANTI-SEIZE
785(E) / 785 FG
Parting Lubricant
The “new generation” anti-seize compound contains a blend of ultrafine, inorganic
solid lubricants in a non-carbonizing, ashless synthetic carrier. Withstands severe
temperature and pressure conditions.
Product Characteristics Applications
Eases disassembly up to 1 204°C (2 200°F) Covers all industries:
Fills in microscopic voids Bolts
No toxic heavy metals Screws n
Lubricates for assembly
For extreme pressures up to Studs and disassembly
4 730 kg/cm2 (67 570 psi) Pipe threads
Available Container Sizes: Press fits n Protects against corrosion
785(E): 200 g, 250 g, 500 g, Aerosol, 20 l Pump sleeves n
No need for torque
785FG: 200 g, 500 g Note: FG designates a Food-Grade Product tension recalculation
783(E)
ACR
783 combines high-performance, industrial anti-seize performance with extreme
corrosion protection and water washout resistance. 783 is ideal when the primary
cause of bolt seizure is corrosion.
Product Characteristics Applications
Eases disassembly up to 900°C (1 652°F) Covers all industries:
Fills in microscopic voids Bolts
No toxic heavy metals Screws n
Extreme corrosion
For extreme pressure Studs protection and water
up to 8 928 kg/cm2 (127 000 psi) Pipe threads washout resistance
Safer than traditional metallic-based anti-seizes Press fits
Available Container Sizes: 250 g, 500 g, 24 kg Pump sleeves
n
Lubricates for assembly
and disassembly
725(E)
Industrial Lubricants
and MRO Products
64
Maintenance Specialities
Our high-performance technologies are chemical tools
designed to:
-R educe the non-value-added, repetitive maintenance functions
- Reduce the volume of chemicals used
- Reduce time for mechanical maintenance operations
- Improve the reliability of equipment
- Improve worker safety
Applications include:
n Thread sealing n Cleaners and degreasers
n Rust penetrants n Metalworking fluids
n Flange and casing sealing n Corrosion control
PENETRATING OIL
706(E)
Rustsolvo®
High-quality, fast-acting, penetrating oil that reaches inaccessible areas and frees
frozen nuts, bolts, and fittings without damaging the base metal.
Product Characteristics Applications
Safe on plastic and painted surfaces Use on all corroded or seized threaded
Contains no glycols, alcohols, DMSO assemblies in the harshest industrial
(dimethyl sulfoxide) or chlorinated solvents environments
Pleasant odour
Creeps into microscopic spaces
n
Single function—optimizes
Available Container Sizes: 1 l, 20 l, 208 l, performance
200 l from Europe Warehouse only n
Fast-acting
n
Safe to use
Sprasolvo®
Fast-acting, penetrating oil in a convenient, non-flammable propellant aerosol
can. Excellent for hard to reach areas where rust, tar, grease, and dirt may prevent
easy removal of nuts, bolts, and fittings.
Product Characteristics Applications
Pinpoint spray Use on all corroded or seized threaded assemblies
Safe on plastic and painted surfaces in the harshest industrial environments
Contains no acids or chlorinated solvents Note: FG designates a Food-Grade Product n
Single function—optimizes
Creeps into microscopic spaces performance
Available Container Sizes: Aerosol
n
Fast-acting
n
Safe to use
65
INDUSTRIAL LUBRICANTS AND MRO PRODUCTS
THREAD SEALING
800
GoldEnd® Tape
Heavy-duty, high-density, tear-resistant, mouldable, dry PTFE sealant tape for use
on metal or plastic threads, pipes, or bolts.
Product Characteristics Applications
-240°C to 260°C (-400°F to 500°F) Liquids: Steam, water, salt water, air, fuels,
Seals tightly and opens easily refrigerants, acids, alkalis, all solvents
Non-aging, non-hardening Gases: Hydrogen, ammonia, oxygen, propane,
Chemically resistant butane, nitrogen
Requires fewer wraps Other: Pneumatic and hydraulic fittings up to n Seals in many cases with
Resists tearing and breakage 690 bar (10 000 psi) 1½ to 2 wraps—virtually all
Won’t clog lines chemicals
n Adjustable by 90°,
FLANGE SEALING no leakage
860
n No waste
803(E)
Industrial and Marine Solvent II
Industrial Lubricants
and MRO Products
66
360(E)
Phosphate-Free Cleaner
Especially effective on animal fats and vegetable oils for the food industry;
a versatile, industrial cleaner for environmentally sensitive areas.
Product Characteristics Applications
Highly effective on animal fat and vegetable oil Food, Pharmaceutical, and Beverage Industry
High stable foam Meat and poultry plants
Solvent-free Bottling, canning, packaging machines
Available Container Sizes: 20 l, 208 l, 1 000 l Wastewater treatment n
Cost-effective—highly
Floors, pump stations concentrated—dilute
Sludge and fungi removal with water to use
Marine
Caution: Do not use on aluminium Decks, hulls, bilges
n Strong, fast-acting
Industrial n
Environmentally friendly—
Floors, walls, tiles, concrete biodegradable
Machines
KPC 820(E)
KPC
Balances powerful performance with environmental compliance and worker
safety—the ideal choice for process degreasing.
Product Characteristics Applications
Effective on: Ideal for manual, dip tank, and ultrasonic cleaning
Oil deposits Effective for dip tank cleaning when heated
Soot and exhaust residue to 82°C (180°F)
Lubricants and metalworking fluids n
Cost-effective—highly
Animal and vegetable fats concentrated—dilute
Low residue with water to use
No phosphates, harsh alkalis, or EDTA
Available Container Sizes: 20 l, 208 l, 1 000 l
n
Strong, fast-acting,
yet moderate pH
n
Environmentally friendly—
218(E)
biodegradable
HDP
Industrial Lubricants
and MRO Products
67
TECHNICAL PRODUCTS
INDUSTRIAL – Maintenance
LUBRICANTS Specialities
AND MRO PRODUCTS
235(E)
SSC
Powerful cleaner removes oily and greasy deposits, waxes, loose paint, and heavy
soils. Specially formulated for steam cleaning equipment.
338(E)
Super Rust Remover
Removes rust from ferrous metal and corrosion from aluminium; brightens copper,
brass, stainless steel, and zinc—quickly and safely.
Product Characteristics Applications
Removes metal oxide layer General
Brightens non-ferrous metals Metal prefinishing of machined parts
Leaves metal paint-ready and metalwork
Rinses clean with water Maintenance n
Cost-effective—highly
Short-term corrosion protection Restores rusted inventories, Nuts/Bolts concentrated—dilute
Available Container Sizes: 20 l, 208 l Threaded Assemblies, Internal Corrosion
with water to use
Shafts, Cast Housings
n
Inhibited to protect
base metals
346(E)
n
Biodegradable
Industrial Lubricants
and MRO Products
68
SOLVENT-BASED CLEANERS
274(E)
Industrial Degreaser
A hard surface degreaser for industrial and marine environments.
Product Characteristics Applications
Dissolves petroleum oil, grease, tar, and other Maintenance shops
inorganic soils Dip tanks
Low odour, aromatic content Hard surfaces
Does not attack metal, most paints, and plastics Machined parts
Fast, penetrating action Recirculating and agitated parts washers
Available Container Sizes: Aerosol, 20 l, 208 l
n
Cost-effective
n
Low evaporation, long
lifetime, reduced
consumption
n
Improve worker safety
n
High flash point
CONTACT CLEANERS
276(E)
Electronic Component Cleaner
Fast evaporating, high-performance, solvent-based degreaser that does not
contain ozone-depleting solvents.
Product Characteristics Applications
Low residue Spray cleaning
Non-chlorinated Switches, controllers, panel meters
No ozone-depleting materials Circuit boards, contacts, levers
Available Container Sizes: Aerosol, 20 l, 208 l Control panels
n
Cleans quickly with a fast
200 l from Europe Warehouse only Hard surface degreasing
evaporation rate
Equipment, motors
Non-energized electrical equipment n
Does not attack plastic Industrial Lubricants
and MRO Products
69
INDUSTRIAL LUBRICANTS AND MRO PRODUCTS
372(E)
Opticool Emulsified Oils
Opticool fluids are the newest line of emulsifiable machinery coolants.
Emulsified coolants are ideal where lubrication is important and
operations are severe.
Product Characteristics Applications
Unique, base oil technology Broaching, drilling, reaming
Extreme pressure capability Tapping, threading, milling
Minimizes rancidity and odours Turning, grinding, stamping n
Long sump life
Corrosion protection n
Reduced purchases, disposal,
Virtually eliminates adverse skin effects
and downtime costs
Available Container Sizes: 20 l, 208 l, 1 000 l
n
Improves part finish
and tool life
388
Synthetic Tapping Fluid
Safe, pure synthetic formula for machining operations performed at
high-speed and -feed rates, as well as manual or automatic single-shot
cutting tool applications.
Product Characteristics Applications
Ready to use Tapping
Metal fines do not stick Boring
Can be used with aluminium, Reaming n
Fluid, penetrates tight
and aluminium alloys Threading tolerances
Does not smoke, fume, or mist Drilling
Essentially odourless
n
Improves part finish and
Milling
Industrial Lubricants
tool life
and MRO Products
70
CORROSION CONTROL
775(E)
Moisture Shield
An efficient, clear, moisture-displacing and anti-corrosion protective film that
protects metal parts and equipment for months.
Product Characteristics Applications
Transparent film Parts in process, transit, or storage
Excellent corrosion protection Electrical systems
Penetrates fine tolerances Marine industry
High dielectric strength Drying out of wet electrical parts
n
Short-term corrosion
Protects new metal from corrosion Note: Where long-term protection is desired use
Chesterton’s 740 Heavy-Duty Rust Guard protection
Available Container Sizes: Aerosol, 20 l, 208 l
n
Easily removable with
Chesterton’s water-based
or solvent-based cleaners
740(E)
Heavy-Duty Rust Guard
This long-term, corrosion-preventative coating provides heavy-duty metal protection
for all areas constantly exposed to humidity and corrosive fumes—without critical
surface preparation.
Product Characteristics Applications
Self-healing, if scratched Metal tools
Transparent brown Parts in process
Available Container Sizes: Aerosol, 5 l, 20 l, 208 l, Parts in storage n
Provides up to two years
Product Availability: 5 l Europe warehouse only Pumps corrosion protection under
(3,8 l is the equivalent size from USA) Indoor structural steel sheltered outdoor conditions
Note: P
Industrial Lubricants
roduct can be easily removed with
and MRO Products
71
INDUSTRIAL COATINGS
A WORLD OF
PROTECTION
Industry faces adverse environmental conditions that attack components and structures which can
result in compromised plant reliability, safety, and lost profits. Chesterton’s ARC & CP coatings provide
superior performance against erosion, corrosion, abrasion, and chemical attack to both metal and
concrete surfaces. You can rely on Chesterton’s low VOC, 100% solids protective linings to protect
these surfaces in your industrial environment.
ARC Metal Industrial Costing Systems repair, rebuild, n Provide long-term protection
and protect all types of industrial process equipment and n Extend equipment life
structures from abrasive, corrosive, and chemically n Cut downtime
aggressive environments. n
Reduce the need for spare parts
n Simplify maintenance procedures
3+ = Best Choice 3 = Good Choice
Chemical (Alkalines)
Erosion/Corrosion
Impact Abrasion
Corrosion/Harsh
Corrosion/Harsh
Harsh Chemical
Mild Chemical
Chemical
Solution
855(E) 3+ 3+ 3+ 3+ 3+ 3+ 3
858(E) 3+ 3 3+ 3+ 3+ 3
Metal Industrial Coating Systems
HT-T 3+ 3 3+ 3
HT-S 3+ 3 3+ 3
S1PW 3 3 3+ 3 3+ 3
S2(E) 3+ 3+ 3 3+ 3 +
3 3 3
S4+(E) 3+ 3+ 3 3
S7 3+ 3+ 3+
BX1(E) 3 3+ 3 3
IBX1(E) 3 3+ 3 3+
BX2(E) 3+ 3 3 3
T7AR(E) 3 3 3 3
72
ARC Concrete Industrial Coating Systems repair, rebuild, n Provide long-term protection
and protect all concrete structures from abrasive, corrosive, n Avoid costly structural rebuild
and chemically aggressive environments. n Improve safety and reduce
environmental hazards
Moderate Chemical Severe Chemical
n Simplify maintenance procedures
n Cut downtime
Machine/Mechanical
Manufacturing Floor
Clean Room Floors
Non-Slip Surfaces
Exterior Chemical
Interior Chemical
Food Processing/
Chemical Process
Battery Charger
Locker/Shower
Septic Systems
Broadcastable,
Pitching Grout
Plating Rooms
Grading Grout
Bottling Lines
Containment
Containment
Room Floors
Traffic Aisles
Floor Drains
Fabrication/
Pump Bases
Manholes/
Packaging
Spill Areas
Rooms
Rooms
791(E)* 3+ 3+ 3+ 3 3+ 3 3 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+
Concrete Industrial
Coating Systems
988(E)* 3+ 3+ 3+ 3 3 3+ 3+ 3+ 3+ 3+ 3+
NVE(E)* 3+ 3+ 3+ 3 3 3+ 3+ 3+ 3+ 3+ 3+
CS2(E)** 3+ 3+ 3 3+ 3 3 3+ 3 3+ 3+ 3 3 3 3+ 3 3
CS4(E)** 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+
NVE VC(E)** 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+
* Are resurfacing EPC for mechanical and chemical exposures **Are thin film EPC for chemical protection
Ceramic Polymer Coatings are designed as a high performance n Single coat systems – savings on
thin film internal and external corrosion and surface protection application costs
for metal and concrete substrates. Used to protect all types n Easy to apply by spray and
protection
3++ = Best Choice 3+ = Better Choice 3 = Good Choice n
Low VOCs – safe to use
Erosion,
Typical Industries
Corrosion and Light
Substrate Application (others available on
Mild Chemical Abrasion
request)
Attack
Up to 80°C (176˚F)
Chemical****
Hydrocarbon
Up to 100°C (212˚F)
Light Sliding
Sea Water
Moderate
Corosion/
Crude Oil
Offshore,
Concrete
Abrasion
External
Up to 120°C (248˚F)
Internal
Process
Biogas
Steel
73
INDUSTRIAL COATINGS – ARC METAL COATINGS SYSTEMS
ARC 855(E)
Abrasion Control Liquid
An advanced, liquid, ceramic composite that is formulated to protect equipment
from aggressive chemical attack, corrosion, and erosion.
ARC 858(E)
Abrasion Control Compound
An advanced, trowelable, ceramic composite for the repair and protection
of all metal surfaces subjected to erosion, corrosion, and chemical attack.
74
ARC HT-T, HT-S
HT-T—Spark-Testable, High-Temperature, Trowelable,
Abrasion— Control Compound
HT-S—Spark-Testable, High-Temperature, Sprayable,
Abrasion—Control Liquid
Advanced ceramic composites that are formulated to protect equipment from
corrosion and erosion in elevated temperature immersion of aqueous solutions.
Product Characteristics Applications
HT-T – Applied at a nominal thickness of Hydrocyclones n Extends equipment life
900 – 1150 μm (35 – 45 mils) by trowel Heat exchangers n
Spark testable for
or plastic applicator Pump volutes and impellers pinhole- free verification
HT-S – Easily applied by spray, brush, or roller Condensate pumps
Minimum thickness of 250 μm (10 mils) n Reduces downtime
Tanks
per coat
Valves n Cures in service
Offshore equipment
Technical Data
Dry Temperature HT-T (Max) 150˚C (302˚F)
Wet Temperature HT-T (Max) 110˚C (230˚F)
Dry Temperature HT-S (Max) 175˚C (347˚F)
Wet Temperature HT-S (Max) 150˚C (302˚F)
Tensile Adhesion (ASTM D4541) - kg/cm2 - MPa (psi) >140 – 14 (2 000)
Available Sizes 5 l, 16 l (only HT-S)
ARC S1PW
General Purpose, Sprayable, Corrosion Protection Coating
An advanced, ceramic-reinforced liquid composite formulated to protect
metal surfaces from corrosion and MILD chemical attack.
Product Characteristics Applications
Two-coat system Structural steel
Easily applied by spray, brush, or roller Cooling water systems
Minimum thickness of 250 μm (10 mils) Pipeline coatings
per coat Service water systems
Wastewater structures
n Low permeability
Tanks
provides long-term
protection
Technical Data n Spark testable for
Dry Temperature Service (Max) 62˚C (144˚F) pinhole- free verification
Wet Temperature Service (Max) 52˚C (126˚F) n Sprayable viscosity for rapid
Tensile Adhesion (ASTM D4541) - kg/cm2 - MPa (psi) 477 – 46,8 (6 790) installation
Industrial Coatings
75
INDUSTRIAL COATINGS – ARC METAL COATINGS SYSTEMS
ARC S2(E)
Ceramic-Reinforced, Sprayable, Erosion-Resistant Coating
An advanced, liquid, ceramic-reinforced coating for the protection of all metal
surfaces subject to erosive, corrosive, and severe fluid flow conditions.
ARC S4+(E)
100% Solids, Mineral-Reinforced, Epoxy Novolac,
Acid-Resistant Coating
An advanced, liquid, polymer coating formulated to protect equipment from
extreme chemical attack and corrosion.
76
ARC S7
High-Temperature and Chemical-Resistant, Epoxy
Novolac Vinyl Ester Coating
A low-VOC, epoxy novolac vinyl ester-based coating intended for high-temperature
exposures in chemically aggressive applications where the risk for thermal cycling
may be present.
77
INDUSTRIAL COATINGS – ARC METAL COATINGS SYSTEMS
ARC I BX1(E)
Impact- and Wear-Resistant Epoxy Composite
I BX1(E) is a urethane modified amine cured epoxy coating highly reinforced with
ceramic beads and flakes for resistance to severe sliding abrasion where impact
forces or rapid vibration is a concern.
ARC T7AR(E)
Abrasion-Resistant Ceramic-Reinforced Coating for
High-Temperature and Chemical Exposures
A novolac epoxy/vinyl ester-based, protective barrier coating for high-temperature,
chemical exposures where aggressive chemicals and highly abrasive conditions
may be present.
78
PROTECTIVE COATINGS – ARC CONCRETE COATINGS SYSTEMS
ARC 791(E)
100% Solids, Novolac Resin Blend, Trowel-Applied, Quartz-Reinforced
Concrete, High-Build Concrete Coating
A quartz-reinforced composite that is designed to resurface and restore concrete
surfaces, to protect new concrete, and to repair concrete damaged by chemical
and physical abuse.
ARC 988(E)
Highly Chemically Resistant, 100% Solids, Pure Novolac
Resin- Based, Trowel Applied, Quartz-Reinforced Concrete,
High-Build Concrete Coating
A high performance, quartz-reinforced composite that is designed to resurface
and restore concrete surfaces, to protect new concrete, and to repair concrete
damaged by severe chemical and physical abuse.
79
INDUSTRIAL COATINGS – ARC CONCRETE COATINGS SYSTEMS
Technical Data
Dry Temperature (Max) 200˚C (392˚F)
Wet Temperature (Max) 135˚C (275˚F)
Compressive Strength (ASTM 579) - kg/cm2 - MPa (psi) NVE(E) TC (High-Build System): 801 – 78.6 (11 400)
Industrial Coatings
80
INDUSTRIAL COATINGS – CERAMIC POLYMER COATING
CP-SYNTHOFLOOR
BETA 8016 / 8010
2-component epoxy primer. The product is suitable as a
primer / key coat on concrete surfaces.
8 016 – Lightly Filled system for suspended concrete substrates.
8010 – Unfilled system designed for slab on grade concrete. The product is for damp
concrete surfaces, “green” concrete and concrete surfaces where rising damp is expected. .
Product Characteristics Applications
Very good mechanical resistance Concrete substrates - with suitable Ceramic
CP-Synthofloor BETA 8016: Polymer/ARC Topcoat system for the n Excellent adhesion
Medium Viscosity following mediums: properties and wetting
Colour: Beige Water / sewage characteristics
CP-Synthofloor 8010: Alkalis
Mineral oil
n
Simple application by
Low Viscosity airless spraying or roller
Colour: Clear Saline solutions
Diluted acids
Lubricants and fuels (incl. aviation fuel)
Technical Data
Dry Temperature – Continuous (Max) 80°C (176°F)
Wet Temperature – Water (Max) Short Term 60°C (140°F)
Bending Tensile Strength (DIN EN ISO 178) 30 MPa (4 351 psi)
Available Sizes CP-Synthofloor BETA 8016: 30 kg
CP-Synthofloor 8010: 25 kg
(larger sizes available on request)
CERAMIC-POLYMER
STP-EP HV / STP-EP
Ceramic-Polymer STP-EP is a surface tolerant two pack ceramic
composite epoxy coating providing outstanding protection
to a variety of substrates.
STP-EP – Low viscosity, Thin film system applied up to 200 microns.
STP-EP HV – High viscosity, High build system applied up to 1000 microns.
Product Characteristics Applications
Surface tolerant (SA1, ST3, ST2) Steel structures
Good chemical resistance and abrasion resistance Tanks n Surface tolerant system –
Resistance against many hydrocarbons Process tanks Low surface preparation
and sea water Pipelines requirements
Colours: Various RAL colours on demand, Offshore and onshore constructions (for non-immersion)
preferable grey tones n
Economical – One layer
application up to 1000 µm
Technical Data
(at 20°C)
Dry Temperature (Max) 120°C (248°F)
Wet Temperature (Max) 100°C (212°F) n
Simple application by
Industrial Coatings
81
INDUSTRIAL COATINGS – CERAMIC POLYMER COATING
CERAMIC-POLYMER
SF/LF
Ceramic Composite Coating for Demanding
Offshore/Onshore applications
A ceramic reinforced epoxy based coating, specially designed
for harsh environments.
PROGUARD
CN 200
Internal Coating for Chemical Attack in Industrial Environments
A solvent-free novolac epoxy based ceramic coating for long-term protection
against chemicals and elevated operating temperatures on a wide variety
of substrates.
Proguard CN 200 a.s. - available with antistatic properties for flammable storage applications;
(Note - different sizes and characteristics)
82
PROGUARD
CN-1M / CN-OC
Chemical and Abrasion Resistant Coatings for Elevated Temperatures
in Aggressive Atmospheres.
Chemically resistant special epoxy novolac coatings containing low friction
additives and high-tech-micro-particle reinforcement.
PROGUARD
169 (37)
PU-Topcoat with long-term stability to UV-radiation.
A highly-crosslinked polyurethane topcoat with excellent physical properties.
The glossy, nonporous surface is durably resistant against UV-radiation
and weathering.
83
INDUSTRIAL COATINGS
Ancillary Products
84
PRODUCT APPROVALS & CERTIFICATION
85
PRODUCT APPROVALS & CERTIFICATIONS
86
For NSF approvals please go to http://info.nsf.org/USDA/Listings.asp?Company=N02425
87
PRODUCT APPROVALS & CERTIFICATIONS
820 KPC – – –
133963 A1
820(E) KPC – – –
156904 A1
88
Mechanical Seals
Application Certifications/Approvals Product
ATEX ATEX Cat 1 (Group 2) on Wet Applications 280™
ATEX ATEX Cat 1 (Group 2) on Wet Applications 280M
ATEX ATEX Cat 1 (Group 2) on Top-Entry Dry Applications 442™
ATEX ATEX Cat 1 (Group 2) on Top-Entry Dry Applications 491
ATEX ATEX Cat 1 (Group 2) on Top-Entry Dry Applications 442M™
ATEX ATEX Cat 1 (Group 2) on Wet Applications 2810
ATEX ATEX Cat 1 (Group 2) on Wet Applications 2810M
Drinking Water ACS 150
Drinking Water ACS, KTW, WRAS 491 DINS / 491 DINL
Drinking Water ACS 442C™
Drinking Water WRAS, KTW, ACS 1810
Food Approval EC1935-2004 491 DINS / 491 DINL
Food Contact FDA - 21 CFR 280™
Food Contact FDA - 21 CFR 442™
Food Contact FDA - 21 CFR 442C™
Food Contact FDA - 21CFR 1810
Food Contact NSF61 1810
Fugitive Emission Control TA Luft/VDI 2440 280™
Fugitive Emission Control TA Luft/VDI 2440 4400
Marine RINA Approval** 442 Family
Compression Packing
Application Certifications/Approvals Product
Drinking Water WRAS 1935
Drinking Water ACS 1725A
Food Contact EC1935- 2004 - FDA 21 CFR 1935
Food Contact FDA 21 CFR 1725A
Food Contact FDA 21 CFR CMS2000-FP
Fugitive Emission Control API-589 (Fire Safe) - API-607 (Fire Safe) 1600
API-622 - API-607 (Fire Safe) - TA Luft/VDI 2440 -ISO 15848-1* - Total**-
Fugitive Emission Control 1622
Chevron Texaco**
Fugitive Emission Control API-589 (Fire Safe) 5800
Fugitive Emission Control API-589 (Fire Safe) 1400R
Fugitive Emission Control TA Luft/VDI 2440 1600/477-1 LL
Fugitive Emission Control TA Luft/VDI 2440 1724/477-1 LL
Fugitive Emission Control TA Luft/VDI 2440 1724 Low E
Fugitive Emission Control API-589 (Fire Safe) 5300GTPG / 1600
Fugitive Emission Control API-589 (Fire Safe) 5800E
Fugitive Emission Control API-589 (Fire Safe) 5800T
Marine ABS** Approval
Military MIL P-24790(SH) 1760
Nuclear Nuclear 10CFR pt21 1601
Nuclear Nuclear 10CFR pt21 5800
Nuclear Nuclear 10CFR pt21 5300GTl / 1601
Oxygen Compatible BAM Oxygen 1730
Oxygen Compatible BAM Oxygen 1830
Oxygen Compatible BAM Oxygen 1400R
Oxygen Compatible BAM Oxygen 1724-OX
89
PRODUCT APPROVALS & CERTIFICATIONS
Flange Gaskets
Application Certifications/Approvals Product
Drinking Water DVGW - KTW 553
Drinking Water DVGW - KTW 455EU
Drinking Water DVGW Duragraf F
Drinking Water DVGW - KTW Duragraf T
Food Contact EC1935 - 2004 - FDA 21 CFR 184
Food Contact EC1935 - 2004 - FDA 21 CFR 185
Food Contact FDA 21 CFR ECS-B
Food Contact EC1935 - 2004 - FDA 21 CFR ECS-T
Food Contact FDA 21 CFR ECS-W
Fugitive Emission Control API-607 (Fire Safe) - TA Luft/VDI 2440 553
Fugitive Emission Control Shell Spec MESC SPE 85/203 Duragraf T
Fugitive Emission Control TA Luft/VDI 2440 ECS-T
Marine ABS** Approval Shipping ECS-T
Nuclear Nuclear 10CFR pt21 199
Oxygen Compatible BAM Oxygen Duragraf F
Oxygen Compatible BAM Oxygen Duragraf T
Oxygen Compatible BAM Oxygen ECS-W
90
ARC
Application Area Certifications/Approvals Product
Drinking Water WRAS Approval to 55°C (131°F) (UK Potable Water) ARC 855(E)
Drinking Water Israel Potable Water (Israel Standard SI 5452) up to 40°C (104°F) ARC 855
Drinking Water WRAS Approval Cold Water (UK Potable Water) ARC S2(E)
Global Migration Test – Italian Ministerial Decree no. 174 6/4/2004;
Drinking Water ARC S2
(Iren Test Lab)
Global Migration Test – Italian Ministerial Decree no. 174 6/4/2004;
Drinking Water ARC CS2
(Iren Test Lab)
Health And Safety Certificate for Use in
German Underground Mining ARC 855
Underground Mines
Internal Coating Of Pressure Vessels up to
Total** Pressure Vessel Coating Spec GS EP COR 352 ARC HT-T
110°C (230°F)
Internal Coating Of Pressure Vessels (With Solids)
Maersk Oil** and Gas MOTS-85** Approval ARC HT-T
System IC1 and IC2
Internal Coating Of Pressure Vessels (No Solids)
Maersk Oil** and Gas MOTS-85** Approval ARC HT-S
System IC1 and IC2
Food Contact Tested to Regulation (EC) No. 1935/2004 ARC 791
Food Contact Tested to Regulation (EC) No. 1935/2004 ARC HT-S
Drinking Water - Joining And Sealing Material NSF Standard 61 - US Potable Water (Hot Water) ARC 5ES
Drinking Water - Protective (Barrier) Materials NSF Standard 61 - US Potable Water (Pipes, Pumps, Valves) ARC S1PW
Metal Repair and Hull Smoothing Types I and II Mil Spec Approval - MIL-PRF-24176 (QPL-24176) ARC 10
Metal Repair and Hull Smoothing Types I and II Mil Spec Approval - MIL-PRF-24176 (QPL-24176) ARC 858
Deck Coatings, High Durability Mil Spec Approval - (QPL-32171) ARC 855N
Ceramic Polymer
Application Area Certifications/Approvals Product
KTW-1 to 60°C, KTW-1 to 23°C and
Drinking Water Ceramic-Polymer KTW-1
DVGW-W270
Cold Drinking Water Onshore and Offshore Folke Elsa NO Ceramic-Polymer SF/LF
Internal Waterways, Steel Constructions for
BAW Approval lm 1 Ceramic-Polymer SF/LF-SW
Fresh and Inland Water
Marine - Offshore Norsok M-501, System No. 7B Proguard M-ST1 & Proguard M-ST2
Marine - Offshore Norsok M-501, System No. 1 Ceramic Polymer NK C5-1/C5-2/C5-3.
91
NOTES
92
NOTES
93
NOTES
94
Elgiloy® is a registered trademark of Elgiloy Specialty Metals CHESTERTON® GoldEnd®, Rustsolvo®, SpeedSeal®, Spraflex®, and Sprasolvo® are
Fisher® is a registered trademark of Emerson Electric Co. registered trademarks of A.W. Chesterton Company.
Hastelloy® is a registered trademark of Haynes International 8K™, 10K™, 20K™, 280™, 442™C, DirectFit™, DualPac™, Flow Guardian™,
Inconel® is a registered trademark of Special Metals Corporation. GraphMax™, Intelli-Flow™, LidLock™, Lubri-Cup™, QBT™, Self-Centering Lock Ring™,
Steel Trap™, and SuperSet™ are trademarks of A.W. Chesterton Company.
Kalrez® is a registered trademark of E.I. du Pont de /Nemours and Company.
Masoneilan® is a registered trademark of General Electric Company.
Monel® is a registered trademark of Special Metals Corporation.
NSF® is a registered trademark of NSF International.
SpiralTrac™ is a trademark of EnviroSeal Engineering Products Ltd.
UL® is a registered trademark of UL LLC.
ValTek® is a registered trademark of ValTek Valves Corp.
Viton™ is a trademark of the Chemours Company
Warman® is a registered trademark of Weir Minerals.
All statements in this catalogue pertaining to pressure, chemical compatibility, temperature, and service ratings are based on general service
experience. Because of the wide variety of applications of our products, the broad range of products available, and the wide range of equipment
conditions encountered, together with the unpredictable human factors involved in the installation of these products by the ultimate user, you
should not follow recommendations shown without specific prior service experience or consultation with an authorized Chesterton representative.
Specific data on materials, construction methods, installation, and troubleshooting procedures are subject to change without notice.
Performance is closely associated with the process operating conditions and equipment conditions. Technical data reflects results of laboratory
tests and is intended to indicate general characteristics only. A.W. CHESTERTON COMPANY DISCLAIMS ALL WARRANTIES EXPRESSED, OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE OR USE. LIABILITY, IF ANY, IS LIMITED TO PRODUCT
REPLACEMENT ONLY.
GLOBAL SOLUTIONS, LOCAL SERVICE
Since its founding in 1884, A.W. Chesterton Company has successfully met the critical needs of its diverse customer base. Today, as
always, customers count on Chesterton solutions to increase equipment reliability, optimize energy consumption, and provide
local technical support and service wherever they are in the world. Chesterton’s global capabilities include:
Chesterton products and services are available through the sales offices listed below, and through our network of
authorized distributors. To find a service location near you, please visit chesterton.com.
Chesterton EME
Chesterton Offices and Facilities
Chesterton International GmbH Chesterton Roma S.r.l. Chesterton Hungary KFT Chesterton International
Am Lenzenfleck 23 Via Amatrice 15 2119 Pécel Polska Sp. z o.o.
85737 Ismaning 00199 Roma Határ út 3. Al. W. Korfantego 191
Deutschland Italia 5. épület 40 - 153 Katowice
Telephone: +49-89-9965-46-0 Telephone: +39 06 86 20 37 21 Tel: +36-28-540-450 Polska
Fax: +49-89-9965-46-60 Fax: +39 06 86 20 38 24 Fax: +36-28-540-455 Telephone: +48-32-249-5290
Munich@Chesterton.com roma@chesterton.com Hungary Fax: +48-32-249-5650
aw-chesterton.de aw-chesterton.it chesterton.hungary@chesterton.com sekretariat@chesterton.com.pl
chesterton.hu chesterton.com.pl
Chesterton International GmbH Chesterton ČR s.r.o.
Betriebsstätte Rödinghausen, Masarykova č.p. 56 Chesterton Sweden AB
Daimlerring 9 588 56 Telč Tubba Torg 5
DE-32289 Rödinghausen Česká Republika SE-37432 Karlshamn
Telephone: +49-5223-96276-0 Telephone: +420-567-213-095 Sverige
Fax: +49-5223-96276-17 Fax: +420-567-213-007 Telephone: +46-454-88202
aw-chesterton.de info.cz@chesterton.com Fax: +46-454-19890
chesterton.cz Chesterton.Sweden@chesterton.com
aw-chesterton.se