Sealweld Catalogue CAD

Valve Integrity Made Easy
Catalogue
Valve Care Products
Valve & actuator
Maintenance
valve technician
training
CORPORATION
Sealweld Corporation
#106, 4116-64th Ave. S.E.
Calgary, Alberta, Canada
T2C 2B3
1-800-661-8465
Always innovative, professional

and dedicated, Sealweld...
valve integrity made easy.
Sealweld High-Pressure Sealant Injection Pumps

Our line of injection equipment is designed by professional valve technicians
to be the most rugged and reliable high-pressure pumps in the world. These
pumps are easy to repair and designed for many years of reliable service
in all working conditions. Dependable performance, in the most demanding
field conditions, is what makes Sealweld injection pumps so popular with
field personnel.
Sealweld Sealant Injection Fittings & Adapters

The patented Flow Wolf one-way check valve design has been incorporated
into many of our fittings and adapters for increased technician safety and
improved pipeline integrity. Extend the in-service life span of all of your critical
valves many times over by specifying Flow Wolf No Substitutes when
ordering new valves and during outages when fittings can be safely replaced.
Sealweld products have proven reliable

in over 90 countries worldwide since
1969. Our focus is on the safe reduction
and elimination of pipeline valve leakage.
We offer all of the tools youll need with
a one-stop shopping convenience that is not
available elsewhere. When you shop with
Sealweld, you get access to the know-how
that saves pipeline operators millions
in unnecessary shutdown costs.
Sealweld Synthetic Valve

Lubricants & Sealants
Sealweld Valve Care products are preferred
by professional valve maintenance technicians
around the world who have come to depend on our
consistent quality and performance in routine use
and in an emergency when a critical seal
is demanded.
Sealweld Valve Care Products are recommended
by many of the worlds largest valve manufacturers
and are recommended as no substitute by many of
the worlds largest pipeline operators and oil and gas
companies for over forty years.
ValvePro Valve Technician Certification Program

Learn all the basic procedures for servicing valves in-line and under pressure
in a clearly defined step-by-step computer-based learning format. ValvePro
is designed by professional valve technicians with decades of experience.
Its ideal for new hires to learn the basics of preventative valve maintenance.
This training program is effective as a refresher program for experienced field
personnel who need a quick solution to a valve emergency situation.
ValvePro encompasses proven learning techniques including; computer
and web-based learning, instructor-led lectures, workshops and task
competency testing. Students receive a PETEX - University of Texas Certificate
of Completion. It can be complimented by instructor-led field training at your
facility for advanced hands-on troubleshooting workshops.
Sealweld is your single-source solution for all of your valve maintenance
needs. Our dependable product line has a long history of saving pipeline
operators from unscheduled shutdowns and outages. Our training products
are designed to empower your maintenance personnel to work more safely
and achieve reliable, consistent results. Sealweld works with a global
network of ValvePro-certified, independent valve service providers available
for short and long-term valve maintenance service contracts who are
specialized in a broad range of valve specialist services. www.valvepro.com
Dean Chisholm
Managing Director, Sealweld Corporation
Our easy 3-step process of injecting Valve Cleaner

Plus, Total-Lube #911 and Ball Valve Sealant
#5050 sealant will resolve over 80% of all normal
valve leakage problems in natural gas, crude oil and
related hydrocarbon service conditions.
Sealweld synthetic valve lubricants are formulated
to remain soft and pliable, and will not break-down
or go hard in order to achieve the longest possible
in-service maintenance cycle.
Sealweld synthetic valve sealants are unique and
have no equal. They are designed to provide a reliable,
temporary seal even in severely leaking valves.
3
Valve
maintenance
& service
hints
KEY POINTS FOR SAFE

VALVE MAINTENANCE
Effective valve maintenance can be accomplished
using cleaners and introducing the proper lubricant
at regular and frequent intervals. This will ensure
efficient and safe operation of thousands of valves
that are now being removed and repaired or
discarded each year.
It has been suggested that increasing the frequency
of servicing valves automatically places more grease
into pipelines and other facilities. Not so. Injecting
small amounts of our high quality and insoluble
lubricants will protect moving parts inside your valve
which will ultimately lead to using less lubricant.
Cleaning and lubricating a valve, like changing oil
in a new car, is a MUST if economical operation and
long life are expected.
1. ALWAYS get specific authorization from your supervisor or the

control room BEFORE cycling (turning or operating) any valve in
the system.
2. Do NOT open the body vent/drain fitting unless it is safe to do so.
3. Most gases are lethal in high concentrations. Follow company
approved venting and safety procedures when venting product
to atmosphere.
4. REMEMBER, many types of hydrocarbon liquids and gases can
explode violently in certain mixtures and concentrations.
5. Take your time when servicing valves, be patient. The problems
have taken many years to develop, it may take a few hours
or even days to get some of the more difficult valves working
properly again.
6. NEVER use excessive force or torque when trying to turn a
seized valve. Excess torque may cause the valve stem to bend
or break making the valve inoperable.
7. ALWAYS keep the high-pressure gauge on the sealant
injection pump working properly.
8. Most hand-held sealant injection pumps are capable of
generating 10,000 to 15,000 PSI. Learn to read the highpressure gauge attached to the pump.
9. Read the original maintenance manual supplied with the valve
for specific details regarding safe valve maintenance routines.
10. Watch the needle on the gauge drop as sealant moves into the
valve. If blockage occurs the needle will not drop. Stop pumping
and inject Sealweld Valve Cleaner Plus to open the passage.
Cleaning Valves
Lubricant/ Sealants
Valves which hang up, are hard-to-turn or do

not seal properly usually require cleaning. Inject
sufficient quantities of cleaner to displace all of
the lubricant/ sealant in the valve sealant system*.
Leave the valve cleaner in the valve for at least
30 to 40 minutes and cycle the valve, if permitted,
to ensure complete coverage. ALWAYS displace the
valve cleaner with equal quantities of lubricant/
sealant after cleaning. For problem valves, leave
the cleaner inside the valve for several days
and top-up frequently. Tests prove that periodic
lubrication with valve cleaner prevents formation
of gums and lacquers in valves, preventing costly
repairs and down-time.
Lubricant/ sealants are similar in characteristics to valve lubricants, with

added bridging agents to provide sealing ability for minor damage such
as scratches on seal faces.
* Consult the Valve Lubricant/ Sealant Capacity Chart on page 23.
Valve cleaner is used as an internal valve cleaning

compound in ball, gate and plug valves, as well
as orifice fittings. Use in wellhead valves, at pump
and compressor stations and distribution systems.
This product is ideal for use on valves with plugged
sealant fittings, seat leakage problems or valves
which are hard-to-turn. The best results are
achieved by injecting while the valve is in the full
open or full closed position. Purge valve cleaner
from the system after use.
ALWAYS attach a Flow Wolf Leak-Lock Adapter to the
valve fitting prior to injecting valve cleaners.
Topping-Up Lubricant/
Sealant
Routine maintenance often consists of topping-up
the lubricant/ sealant in the valve sealant system.*
The sealant system is a network of grooves and
channels inside the valve leading to seal points
around the ball, gate or plug. Quantities required
to top-up any valve can vary greatly depending on
the valve size, design, cycle frequency, service
conditions and riser pipe height, if applicable. Use
correct volumes of grease, too much and the excess
is washed downstream, too little is a waste of time,
money and manpower. Learn how to properly read
a high-pressure sealant injection gauge (mounted
on the pump) to help determine when the sealant
reaches the seal points.
* Consult the Sealweld Service Procedures Library on page 18
for Technical Papers and Training Materials.
Lubricants
Sealweld synthetic valve lubricant is a greaselike substance designed to lower torque in valves,
is resistant to deterioration by product flowing
through the pipeline and is stable over a broad
temperature range.
8
* Consult the Cleaners, Lubricants & Sealants section on

pages 25 - 39.
Emergency Sealants
The introduction of heavy sealants provides the ability to achieve a reliable,
temporary seal even if more serious seal damage has occurred. ALWAYS
displace extra heavy sealant and double extra heavy sealant with a lighter
lubricant/ sealant when the seal is no longer required to avoid the risk of
plugging complications at some future date. Valves which constantly require
extra heavy sealant should be adjusted, repaired or replaced.
valve stem Packings

Sealweld also manufactures a complete product line of semi-liquid and
injectable packing compounds for valve stems, pump glands and stuffing
boxes. Our packings are designed to lubricate and seal and extend seal life
many times over. Our newest product, Sealweld Steam Shield Sticks valve stem
packing is performing exceptionally well in temperatures up to + 370C (+ 700F)
and beyond.
For safety reasons, the removal of stem packing should NOT be attempted
while the valve is under pressure.
Injection Techniques
The best results are achieved by injecting while the valve is in the fully open or
fully closed position. When attempting to seal a valve, if leakage persists, check
the valve stops to ensure the valve is fully closed.
valve Fittings
Many existing lubricant fittings have a two-piece body construction. Some valve
manufacturers install this type at the factory. Usually reliable, the fitting pieces
have been known to separate under pressure causing serious injury or fatality.
Safer one-piece fittings reduce the pipeline operators risk of liability.
Due to the absence of industry standards, many dangerous types of fittings have been
put into service. Fitting failure is the #1 cause of technician injury and/or death.
Sealweld Corporation has invested many years of research and development
into designing the Flow Wolf and has obtained Alberta Boilers Branch
approval for our Flow Wolf Internal Check Valves, Flow Wolf Sealant
Injection Fittings, and Sealweld Body Vent Fittings. Certified fittings are
stamped with a Canadian Registration Number.
Commissioning New Valves

Most valve seal damage occurs during construction and commissioning
because this is when the most foreign debris is in the system. Sealweld has
developed simple and proven effective procedures for eliminating the most
common reasons for seal damage. These procedures are proven cost-effective
and can add many years to the service life
of all types and brands of valves.
New Valve Commissioning has been
included in the ValvePro - Valve
Technician Certification program.
Call Sealweld for more information.
All of our technical papers are available
on our web site at www.sealweld.com.
CAUTION
ALWAYS consult the valve

manufacturers service
manual BEFORE
attempting
any maintenance
procedure.
Follow these simple procedures to prevent the loss of production, reduce down-time and costly repairs.
For procedures for the safe, in-line servicing of valves under pressure, we recommend ValvePro, the Certified Valve
Maintenance Technician Training Program. For more information and to register, go to: www.valvepro.com
Ball Valves
Gate Valves
Valve Seat Leaks
Valve Seat Leaks
Inject Sealweld Valve Cleaner Plus then cycle the

valve 3 times (if permitted). Wait 30 to 40 minutes
and cycle again. If there is no physical damage
to the seals this will be all that is required. The
cleaning procedure will remove the build-up of
contaminants from seal faces, allowing the seat
rings to sit down tightly on the ball. Purge the
cleaner by injecting an equal amount of lubricant
or sealant. In new valves or valves with no seat
damage inject Equa-Lube Eighty. If the seat leakage
rate is minor, inject Total-Lube #911. In cases of
severe seat leakage, inject Sealweld Ball Valve
Sealant #5050.
When injecting product directly into the body cavity, the injection pressure
should NEVER exceed the maximum rated working pressure (MWP) of the
valve. Inject Sealweld Valve Cleaner Plus, allow the cleaner to soak from
30 - 40 minutes and up to 24 hours. Cycle the valve 3 times to spread the
cleaner. Follow up by injecting Total-Lube #911 and cycle the valve repeatedly.
Always consult the original valve manufacturers maintenance manual.
Valve Stem Leaks

If the valve is equipped with a buttonhead sealant
injection fitting in the stem seal area, inject
Sealweld Ball Valve Sealant #5050. DO NOT
exceed 3,000 PSI injection pressure. Refer to the
Valve Maintenance and Servicing Hints available
from Sealweld and follow these simple procedures
to help reduce the loss of product, down-time and
costly repairs.
Valve Stem Leaks

If equipped with a packing injector, inject Sealweld Slick Sticks.
Wellhead Gate Valves

Field Operators around the world have
discovered that the use of Sealweld synthetic
lubricants will extend the service life of the
valve. The have found it reduces maintenance
frequency which leads to increased production
and minimizes downtime. Contact Sealweld
directly for recommendation of which product is
best suited for your field conditions.
PLUG VALVES
Seized or Hard-to-Turn
Calculate the quantity required*, then fill with Valve Cleaner Plus. Wait 30 minutes,
cycle the valve repeatedly, then inject the same quantity of Total-Lube #911.
* Consult the Valve Lubricant/ Sealant Capacity Chart on page 23.
Stem Packing Leaks or Valve is Still Hard-to-Turn

stniH ecivreSplug
& ecnanet
For plug valves equipped with stem packing such as threaded-stem
valves -- use the following procedure. Once the pressure in the valve is
relieved, remove the plug from the opposite side of the packing injector,
dig out the old packing and fill the cavity with Valve Cleaner Plus to soften and
roF .sriaper yltsoc dna emit-nwod ecuder ,noitcudorp f
breakdown any dried up product. Replace
deitreC the
TIASplug.
eht ,Load
orPevlthe
aV dnstem
emmopacking
cer ew ,erusserp red
and
the
injector with Sealweld Slick Sticks m
oc.orepack
rpevlav.wthe
ww valve
:ot og ,stem
retsigerby
ot turning
dna noitam
rofni erom
bolt in until it is tight. This may take several sticks. If the plug valve stem
is leaking but the valve turns easily - simply load the packing injector with
e
Slick Sticks to repack.
All of the Sealweld compounds

referred to may be injected using
Sealweld Sealant Injection
Equipment or any other type of
high-pressure manual or pneumatic
injection pump. DO NOT use lowpressure automotive pumps.
See the Sealweld Injection Equipment
section for additional information.
Valve Leaks in Closed Position
After cleaning with Valve Cleaner Plus,

inject Sealweld Total-Lube #911
Lubricant/ Sealant.
,e
d
lit
ot
VALVE &
ACTUATOR
MAINTENANCE
Sealweld Services
Division
Sealweld Valve Specialists are experts at
servicing all makes and types of lubricated valves
and actuators. In the past few years our service
department has saved clients over 1 billion dollars
by helping prevent emergency shutdowns.
Sealweld Services has been granted Master Service
Agreements with many of the worlds largest oil
& gas companies and pipeline operators. We are
registered in ISNetworld, Canqual, and other
contractor management providers.
We do NOT sell valves or maintain a large valve repair
facility - all of our focus is concentrated on keeping
the valve in line and avoiding costly shutdowns.
Our speciality in the industry is achieving the
maximum life span for all critical service valves.
In factory pre-delivery inspection
Contact Sealweld for Advice,

Procedures, Valve Specific Information
ROUTINE VALVE
MAINTENANCE
CONSULTATION
Annual / Routine Preventative

Maintenance - Lubricated Ball,
Plug & Gate Valves
Valve Site Surveys
Actuator and Gearbox

Maintenance
Testing Seat Sealing Integrity
Emergency Valve Sealing

Seized / Hard-to-Turn Valves
New valve commissioning during construction

Valve seal verification prior to handover
Stem Leakage
Annual valve maintenance contracts
Orifice Fitting Leakage
Actuator installation, maintenance and minor repairs
Body Leakage
Sealing valve stem leaks, seat leaks, body leaks,

flange leaks, fitting leaks
Flange Leakage
Transferring our technology to your operations

and field personnel
In-line ultrasonic leakage measurement
Sealweld Emergency
Valve Sealing Services
Sealweld Chameleon Seal this specialized
Sealing technique has an amazing 98% success rate
proven effective over the past 15 years on hundreds
of large diameter ball and gate valves.
Uses:
Leakage across the seats
Body leakage problems
Valve Maintenance Programs

Valve Health Audits
Fitting Inspection/Replacement
Documentation / Reporting
IN-LINE & UNDER PRESSURE Training

TROUBLESHOOTING
Procurement Consultation
Internal Seat Leakage
Maintaining an emergency seal for the duration

of the critical outage
Preventative Maintenance Planning
Launcher/Receiver Leakage
Actuators & Controls
VALVE & ACTUATOR REPAIRS

Stem Seal Change-Out
Refurbishing Old & Worn
Mechanical Parts
Procurement and Installation of
Replacement Parts & Seals
Outage Planning
Valve Manufacturer Audits
NEW VALVE / ACTUATOR

COMMISSIONING
Fitting Inspection
Valve Seat Lubrication
Seat Integrity Test - Inspect
& Adjust Travel Limits
Actuator Installation and
Calibration
Hours a
Day!
24 ys a Week!
7 Da a Year!
Days
365
WWW.SEALWELD.COM
or
+1-403-236-0043
Bonnet leakage problems

Call Sealweld Services for a comprehensive
services proposal.
WELLHEADS GAS DISTRIBUTION LARGE DIAMETER PIPELINES SUB-SEA

UNITED NATIONS APPROVED GAS CENTRE METHODOLOGIES
U.S. EPA STAR PROGRAM APPROVED ASK SEALWELD FOR MORE INFO
13
training &
Technology
transfer
Sealweld Corporation takes great pride in our

philosophy that knowledge is meant to be shared.
This has been the cornerstone of our training
division for over 40 years.
Technology Transfer is a two way process. For all the
ideas and procedures we provide to our students,
they return in kind their ideas and experiences
what works and what doesnt. Over the past
40 plus years we have proudly provided training
to over 25,000 field technicians and have collected
and documented hundreds of effective site specific
procedures, ideas and proven methods that work
around the problem to avoid a shutdown.
We can deliver proven and effective valve technician
training developed and refined over hundreds of
instructor led sessions.
Basic Valve Technician Training
Repair and Maintenance of High Pressure Grease
Guns and Sealant Pumps
Valve Actuator Maintenance and Troubleshooting
Advanced Troubleshooting Techniques
Sealweld Customized Flex Training

Sealweld can customize a training package
tailored to meet the needs of your personnel for the
specific valves & actuators at your facility.
Sealweld one day Valve

Maintenance and Safety Seminar
The full day seminar consists of two parts: a morning classroom session
followed by an interactive hands-on demonstration at the clients valve site,
workshop or field office.
The Sealweld on-site Valve Maintenance and Safety Seminar is designed
for valve technicians, operators and safety personnel, and is presented
from their point of view with many helpful hints on how to perform their
job safely and effectively.
Following the procedures discussed in the seminar will save countless valves
from ending up in the scrap heap, not to mention the down time and man
hours lost to unscheduled repairs. The Hands On portion of our presentation
allows the participants the opportunity to put the theory to use. On many
occasions this portion of the seminar has saved at least one valve thereby
offsetting the entire cost of the seminar.
The classroom session usually runs three to four hours, depending on class
participation. Teaching aids include computer animation, overheads and
cut-a-ways to assist in the visualization of the working principles of sealant
injection fittings, injection pumps, Plug, Ball, and Gate lubricated valve types.
Safety is a major part of the seminar and we spend all the time necessary
to ensure attendees understand the proper handling of High Pressure
Pumping Equipment, and the principles of servicing valves under pressure.
The Hands On session usually requires three hours and it is in this portion
of the program that we demonstrate the safe application of various valve
servicing techniques.
Sealweld Training can be delivered at your facility

with special attention given to troubleshooting
specific problem valves thus providing a real added
value to the training experience.
17
Sealweld Service
Procedures Library
Technical Papers
Since 1969, the founders, stakeholders and most
experienced employees have written a vast collection
of case studies, informative articles and technical
papers. Our most recent and most popular resources
are listed below and can be downloaded from
www.sealweld.com
For copies of past papers, translated articles and
copies of our reference letters contact Sealweld
by phone, fax, or email.
5 Simple Steps to Total Valve Integrity by
Jason Chisholm, published in the December
2009 of Pipelines International.
Economic Benefits of Valve Commissioning
During Pipeline Construction by Dean
Chisholm, was published in the September
2000 issue of the Pipeline & Gas Journal.
Preventative Maintenance Treatment of
Pipeline Ball Valves in Natural Gas by Dean
Chisholm is based on actual field experiences
practicing preventative and emergency valve
maintenance in Malaysia, Borneo, Canada
and the US published in a 3-article series in
Valve World Magazine, August 1997.
Destructive Testing of Ball Valve Seals
and Effective Sealing Procedures in High
Pressure Natural Gas Pipelines by Dean
Chisholm, describes the testing methods and
measured results conducted on Grove B4-C
and B5 ball valves from 1992-1995. Published
in a 3-article series in ValveWorld Magazine.
Modifying Pipeline Engineering Standards for
Sealant Injection Fittings in Pipeline Valves
by Dean Chisholm, written & illustrated in
August 1994. Published in a 3-article series
in ValveWorld Magazine. One of our most
requested papers.
Proper Valve Maintenance by W.J.Chisholm,
was published in the July 1986 issue of the
Pipeline & Gas Journal.
ValveWorld Commissioning (Spanish Version)
by Dean Chisholm. Translated and published
by ValveWorld Magazine.
18
DVDs/ Cds/published
Order Details
Description
Part No.
Valve Maintenance Handbook - Published A-M-HB - book

The Digital Handbook on CD-ROM O-CD-DHB
Valve Maintenance Video on DVD (Valve Main Video Library) O-DVD-VMV
Catalogue A-C-CAT - book
NGRAIN
The NGRAIN Viewer enables users to explore and interact with 3D equipment
simulations. The NGRAIN Viewer 4.0 operates both as a stand-alone application
and within HTML pages, Microsoft Word documents, PowerPoint slides, Adobe
PDF files, and other materials to deliver real-time interactivity with NGRAIN
3D Knowledge Objects (3KOs) on common desktop, laptop, and Tablet PCs.
The way it works is that the 3D animation is embedded into a MS Word
document, PowerPoint or Adobe Acrobat file. Read the electronic
maintenance manual and when you see the image, simply click on it which
opens up the 3D animation. Now you can practice taking the equipment apart
and putting it back together in 3D. It has an extremely small file size you
dont need a fancy computer it even works on a hand held PDA so you could
be laying under a vehicle and see how to put a transmission back together
without getting up.
Sealweld Pump Manuals

Sealweld Corporation provides pump manuals in PDF format with NGRAIN
models and animation embedded into them. We have also produced several
Valve models in PDF format and are now using these in the classroom portion
of our training.
ValvePro - Valve
Technician Training
Training That Works
ValvePro is a comprehensive training and

qualification program aimed at the people
responsible for the servicing and maintenance
of valves.
COMPUTER-BASED TRAINING (CBT) ONLY

(Access to the ValvePro web-based
learning center)
This read-only reference version of the ValvePro
CBT module will appeal to all departments
including engineering operations, procurement,
environmental and, of course, maintenance.
Computer-Based Training
with Testing
You can purchase the CBT Software License
separately from the full package as a standalone
resource or as a step towards Certified Valve
Maintenance Technician (CVMT) designation at a
later date with tests included. This option is suitable
for Management or personnel who need the
knowledge but are not actively servicing equipment.
Heres what to expect from the ValvePro

training program:
Learn how to safely service valves in-line and under pressure.
Learn how to extend valve service life.
Develop a checklist of everything to be done to properly service
your equipment.
Perform a complete valve health check including before and after service
leakage verification.
Demonstrate your qualification to comply with Occupational Health and
Safety legislation.
Free a seized ball, gate or plug valve safely.
Seal stem and seat leakage from all makes and types of lubricated valves.
Safely inject cleaners, lubricants, sealants and emergency sealants into
valves under pressure.
Avoid costly mistakes by ensuring workers have the skills they need.
Save time and frustration knowing the service job has been done right
the first time.
Troubleshoot inoperable lubrication equipment.
Full Training with Certification

The complete package leading to Certified Valve
Maintenance Technician (CVMT) designation
includes the Computer-Based Training module
plus a 3-day certification hands-on sessions. This
option is ideal for the person in the field. We have
3 training facilities, 1 in Calgary, Alberta and 2 in
Texas (Houston and Odessa). The first 2 days are
spent in our classroom and training lab. On the
final day of the seminar, students will complete
competency testing in our training lab one-on-one
with the instructor to prove their skills and earn
their certification.
Go to www.valvepro.com for inforamtion

and vist our trainng portal at www.valvepro.net
Available in english, Spanish and Russian
the university of te xas

petroleum extension service
19
VALVE
LUBRICANTS /
SEALANT
CAPACITY CHART
Valve Size*
(inches)
30
Plug Valve
24
20
18
Ball Valve
16
14
12
Gate Valve Seal
10
8
Gate Valve Body
6
4
2
1
1/2
0
16
24
32
40
48
56
64
72
80
88
Lubricant/Sealant Capacity (ounces)
*Use as a guideline only. Always refer to the original

valve manufacturers maintenance manual for valve
specific information
Contact Sealweld for valve

capacity calculation tables.
BALL VALVES
Wellhead Gate Valves
Inject approximately 1 ounce of lubricant/ sealant

per inch of valve size into each seat ring.
Refer to original manufacturers manual or contact a Sealweld representative.
Example: 10 ball valve x 2 seat rings = 20 ounces

lubricant/ sealant
GATE VALVES
Pipeline gate valves with seat sealant systems
require approximately 0.5 ounces of lubricant/
sealant per inch of valve size into each seat ring.
Example: 4 gate valve x 2 seat rings = 4 ounces
lubricant/ sealant
PLUG VALVES
4 & smaller: 1 ounce/ inch size
Example: 4 plug valve x 1 ounce = 4 ounces lubricant/ sealant
6 to 14: 1.5 ounces/ inch size
Example: 10 plug valve x 1.5 ounces = 15 ounces lubricant/ sealant
14 to 18: 2.5 ounces/ inch size
18 & larger: 3.5 ounces/ inch size
SEALANT CAPACITY FOR HOSES & RISER PIPES

Use the following calculation to determine how much lubricant/ sealant you need to get the job done right, the first time!
Valve capacity + Hose capacity + Riser Pipe capacity = Total Quantity Required
1/4 inside diameter hose requires approximately
0.5 ounces per foot*
Example: 1/4 ID x 18 sealant hose = 1.5 foot sealant hose x 0.5 ounces
= 0.75 ounces hose capacity

1.3 ounces per foot
Example: 3/8 ID x 60 sealant hose = 5 foot sealant hose x 1.3 ounces

= 6.5 ounces hose capacity

2 ounces per foot
Example: 1/2 ID x 160 sealant hose = 10 foot sealant hose x 2 ounces

= 20 ounces hose capacity
Example: 1/2 ID x 8 foot* risers x 2.0 ounces x 2 riser pipes
= 32 ounces riser pipe capacity

4 ounces per foot
Example: 3
/4 ID x 160 sealant hose = 10 foot sealant hose x 4 ounces =
40 ounces
*One foot equals 12 inches/30 cm. One ounce equals

28 grams/0.03 kg. Contact Sealweld for free valve
volume spreadsheets.
23
VALVE
CLEANERS,
LUBRICANTS
& SEALANTS
SEALWELD Valve
Cleaner Plus
This non-hazardous, environmentally friendly
product is designed to clean important valve seal
faces and internal sealant passages.
In many cases, simply cleaning the seat sealant
system and/or valve body will loosen seized metal
components and clean build-up and debris from
critical sealing surfaces. In many cases this may
solve the problem. Always start with cleaning.
Description
Valve Cleaner Plus is not a sealant, it is a
combination of solvent and semi-synthetic
lubrication oils formulated to be injected directly
into the seat sealant system to clean important
seal faces and sealant passages. Cycle the valve
(if permitted) to ensure complete coverage, to
allow the valve cleaner to soften old sealants and
remove residual build-up from seal points. Valves
with severe or persistent leakage may require
more wait time. The best results are achieved by
displacing the valve cleaner with equal quantities
of lubricant/ sealant after cleaning. This product
is recommended for use in ball, gate or plug
valves and orifice fittings. Its also designed for
use at refineries, wellheads, pump or compressor
stations and in gas distribution systems.
Product Specifications
Base Oil Semi-synthetic
Colour Black
Drop Point
+ 235C or + 455F
Texture Thin paste
Pressure
10,000 PSI
ASTM Penetration
250 340
Compatibility Dispersant
Solvent Resistance N/A
Special Additives
Molybdenum Disulfide
Composition Semi-liquid
Temperature Range
- 40C to + 204C

- 40F to + 400F
Order Details
10 Ounce Cartridge - 1 Single S-VCP-HG
14 Ounce Cartridge - 1 Single S-VCP-SG
10 Ounce Cartridges - 16 per Case S-VCP-HGC
14 Ounce Cartridges - 12 per Case S-VCP-SGC
9 Pound Can S-VCP-9P
36 Pound Pail S-VCP-36P
110 Pound Drum S-VCP-110D
360 Pound Drum S-VCP-360D
Non-Flammable
Non-Carcinogenic
Non-Ozone Depleting
Be patient! Let valve cleaner

soak overnight if necessary.
27
Sealweld Odyssey
Industrial Cleaning Solvent
Industrial cleaner.
Description
Temperature Range

Sealweld Odyssey Cleaning Solvent is a synthetic

industrial cleaning solvent. This product is excellent
at removing heavy deposits of grease, lubricant, and
heavy oils, as well as sludge and dirt from metal
parts. Odyssey Cleaning Solvent will not harm
metal, most types of rubber, plastic or concrete.
It is excellent for dissolving asphaltene build-up and
has many other uses in the industrial marketplace.
Odyssey Cleaning Solvent does not contain water
and is not water-soluble, on the contrary, it leaves
behind a protective barrier that inhibits spot rust.
This non-flammable, non-hazardous, and nonpolluting solvent is as safe for the person using it as
it is for the environment.
- 79C to + 81C
- 110F to + 178F
Order Details
Ordering Size
Spray Bottle
Bottle - 4 Liters
Pail - 5 Gallons
Drum - 45 Gallons
Part No.
K-OS-SB
K-OS-4L
K-OS-5G
K-OS-45G
U
se as a valve body flushing solvent for siezed
or hard-to-turn valves
Non-Flammable
Non-Hazardous
Non-Polluting
Equa-Lube Eighty
Our most economical, light synthetic lubricant is
ideal for commissioning new pipeline valves. Use
in ball, gate and plug valves with little to no wear,
as well as orifice fittings.
Ideal for year-round use and in all climates.
Description
Sealweld Equa-Lube Eighty provides an insoluble
film of lubricant to protect critical seal faces and
reduce torque requirements. Extend valve service
life by injecting Equa-Lube Eighty immediately after
the hydrostatic test at the valve factory or repair
facility. This will purge all test water from the seat
pockets where corrosion
commonly occurs. It protects
against damage from pipeline
contaminants, such as dirt,
sand, line scale and welding
slag at start-up. This product
is insoluble in water, crude oil,
natural gas, condensate and
related by-products.
28
This product is recommended

for use in new valves, wellhead
valves, at refineries, pump and
compressor stations and
in gas distribution systems.
Product Specification
Base Oil Synthetic
Colour Amber/ Brown
Drop Point None
Texture Tacky
Pressure
10,000 PSI
ASTM Penetration
210 290
Compatibility Excellent
Solvent Resistance Excellent
Special Additives None
Particle Size N/A
Temperature Range
- 40C to + 149C

- 40F to + 300F
Order Details
Ordering Size
Part No.
J Stick - 1-3/8 x 8-1/2 - 1 Stick S-EQ-J
J Stick - 1-3/8 x 8-1/2 - 16/Box S-EQ-16J
16 Ounce Brush Top Can S-EQ-BT
16 Ounce Brush Top Can - 12/Case S-EQ-BTC
11 Ounce Cartridge - 1 Single S-EQ-HG
15 Ounce Cartridge - 1 Single S-EQ-SG
11 Ounce Cartridges - 16/Case S-EQ-HGC
15 Ounce Cartridges - 12/Case S-EQ-SGC
10 Pound Can S-EQ-10P
40 Pound Pail S-EQ-40P
120 Pound Drum S-EQ-120D
400 Pound Drum S-EQ-400D
SEALWELD Total-Lube #911

Our superior grade synthetic lubricant/ sealant
is designed specifically for worn valves with minor
leakage problems.
Description
Sealweld Total-Lube #911 provides an insoluble
film of lubricant to protect seal faces and reduce
torque requirements. Microscopic particles
of PTFE will seal minor scratches to sealing
sufaces and shallow corrosion pits up to 0.010.
It is designed specifically as an all-purpose seat
lubricant/ sealant to extend the maintenance
interval in severe and critical service valves. #911
is insoluble in water, oil, natural gas, related byproducts and suitable for use in sour service valves.
Total-lube #911 is recommended for use in ball, gate,
and plug valves as well as orifice fittings. Use this
product at refineries, wellheads, pump or compressor
stations and in gas distribution systems.
Custom stick sizes are available by special request
and are subject to minimum order quantities.
Contact a Sealweld representative for a quotation.
Base Oil Synthetic
Colour White
Drop Point None
Texture Tacky
Pressure
10,000 PSI
ASTM Penetration
170 250
Special Additives
PTFE
Particle Size
Micronized
Temperature Range
- 29C to + 232C

- 20F to + 450F
Order Details
Ordering Size
Part No.
B Stick - 3/8 x 1-1/2 - 72/Box S-TL-72B
J Stick - 1-3/8 x 8-1/2 - 16/Box S-TL-16J
11 Ounce Cartridge - 1 Single S-TL-HG
15 Ounce Cartridge -1 Single S-TL-SG
11 Ounce Cartridges - 16/Case S-TL-HGC
15 Ounce Cartridges - 12/Case S-TL-SGC
10 Pound Can S-TL-10P
40 Pound Pail S-TL-40P
120 Pound Drum S-TL-120D
400 Pound Drum S-TL-400D
29
SEALWELD Ball Valve

Sealant #5050
A synthetic sealant recommended for use in pipeline
valves with more severe leakage problems.
Description
Sealweld Ball Valve Sealant #5050 provides an
insoluble film of lubricant to protect seal faces and
reduce torque requirements. Specially processed
particles of PTFE will seal scratches to sealing
surfaces up to 0.030. It will not harden or plug off
conventional giant buttonhead sealant injection
fittings. #5050 is ideal for use in natural gas, oil,
and related by-products. Use in ball, gate and plug
valves, orifice fittings, valve stems and seat seals
with minor to severe leakage problems. Use at
refineries, wellheads, pump or compressor stations
and in gas distribution systems. This product is
suitable for crude oil, sour gas, CO2, water/ brine
solutions, and refined petroleum product pipelines.
For best results, first inject Sealweld Valve Cleaner
Plus, then leave in the valve for 30 - 40 minutes (up
to 8 hours for problem valves). Purge the system
with Sealweld Total-Lube #911. Inject #5050 if
#911 fails to hold a reliable seal.
#5050 is also available in heavier grades for
severely leaking valves and emergency valve
sealing conditions.
Extra heavy grades are blended with increasing
amounts of PTFE. #5050 is designed for use by
qualified technicians ONLY. Contact Sealweld for
consultation prior to application of these products.
30
Base Oil Synthetic
Colour Green
Drop Point None
Texture Tacky
Pressure
10,000 PSI
ASTM Penetration
200 250
Special Additives
PTFE
Particle Size Semi-micronized
Temperature Range
- 29C to + 232C

- 20F to + 450F
Order Details
Ordering Size
Part No.
11 Ounce Cartridge - 1 Single S-VS-HG
15 Ounce Cartridge - 1 Single S-VS-SG
11 Ounce Cartridges - 16/Case S-VS-HGC
15 Ounce Cartridges - 12/Case S-VS-SGC
10 Pound Can S-VS-10P
40 Pound Pail S-VS-40P
120 Pound Drum S-VS-120D
400 Pound Drum S-VS-400D
Extra Heavy Ball Valve

Sealant #5050
This is a synthetic emergency sealant for ball and
gate valves with SEVERE leakage problems and
pipeline valve stems in extreme service conditions.
Always use the lightest grade sealant before
progressing to the heavier, more aggressive
sealants to avoid complications with the sealant
fittings and internal passages.
Description
Heavier grades of #5050 are designed for use by
qualified technicians ONLY. Contact Sealweld for
consultation prior to application of these products.
These heavy sealants are not recommended for use
in plug valves except in an emergency. The excellent
sealing ability of this compound may restrict internal
sealant passages and/ or plug them completely.
Purge sealant from the system after use. These
products are not recommended for use in small
diameter plug valves.
Order Details - XH #5050

Ordering Size
Part No.
11 Ounce Cartridge - 1 Single S-XS-HG
15 Ounce Cartridge - 1 Single S-XS-SG
11 Ounce Cartridges - 16/Case S-XS-HGC
15 Ounce Cartridges - 12/Case S-XS-SGC
10 Pound Can S-XS-10P
40 Pound Pail S-XS-40P
120 Pound Drum S-XS-120D
400 Pound Drum S-XS-400D
Order Details - XXH #5050
11 Ounce Cartridge - 1 Single S-XXS-HG
15 Ounce Cartridge - 1 Single S-XXS-SG
11 Ounce Cartridges - 16/Case S-XXS-HGC
15 Ounce Cartridges - 12/Case S-XXS-SGC
10 Pound Can S-XXS-10P
40 Pound Pail S-XXS-40P
120 Pound Drum S-XXS-120D
400 Pound Drum S-XXS-400D
Order Details - XXXH #5050
11 Ounce Cartridge - 1 Single S-XXXS-HG
15 Ounce Cartridge - 1 Single S-XXXS-SG
11 Ounce Cartridges - 16/Case S-XXXS-HGC
15 Ounce Cartridges - 12/Case S-XXXS-SGC
10 Pound Can S-XXXS-10P
40 Pound Pail S-XXXS-40P
120 Pound Drum S-XXXS-120D
400 Pound Drum S-XXXS-400D
Order Details - XXXXH #5050

11 Ounce Cartridge - 1 Single S-XXXXS-HG
15 Ounce Cartridge - 1 Single S-XXXXS-SG
11 Ounce Cartridges - 16/Case S-XXXXS-HGC
15 Ounce Cartridges - 12/Case S-XXXXS-SGC
10 Pound Can S-XXXXS-10P
40 Pound Pail S-XXXXS-40P
120 Pound Drum S-XXXXS-120D
400 Pound Drum S-XXXXS-400D
31
Winter-Lube #7030
This all-purpose synthetic valve lubricant is
formulated to remain soft in sub-zero climates.
Description
Sealweld Winter-Lube #7030 is a synthetic-based
lubricant designed specifically for use in winter
climates where conventional sealants become
stiff and too hard to pump. Unique additives
provide excellent low-temperature pumping ability
and lower operating torque in severe operating
conditions. #7030 can be used year-round in
all types of service. It is formulated to remain
insoluble in water, oil and all types of hydrocarbon
services including natural gas, condensate, related
by-products and refined petroleum products.
Use in ball, gate and plug valves. #7030 is also
recommended for use on: above ground valves
such as blow-down valves, pig launching and
receiving valves and in refineries, wellheads, pump
or compressor stations and in gas distribution
systems. It is also suitable for use in Sour Service.
32
Base Oil Synthetic
Colour Grey
Drop Point None
Texture Tacky
Pressure
10,000 PSI
ASTM Penetration
210 290
Special Additives
PTFE
Particle Size
Micronized
Temperature Range
- 40C to + 205C

- 40F to + 400F
Order Details
Ordering Size
Part No.
11 Ounce Cartridge - 1 Single S-WL-HG
15 Ounce Cartridge - 1 Single S-WL-SG
11 Ounce Cartridges - 16/Case S-WL-HGC
15 Ounce Cartridges - 12/Case S-WL-SGC
10 Pound Can S-WL-10P
40 Pound Pail S-WL-40P
120 Pound Drum S-WL-120D
400 Pound Drum S-WL-400D
SEALWELD Winter-Seal
#2525
This synthetic valve sealant is designed for use
in extremely cold climates. Winter-Seal #2525 is
similar to our #5050 sealant in terms of sealing
ability and remains soft and pliable at cold
temperatures. It can also be custom blended into
XH, XXH, XXXH grades.
Description
Sealweld Winter-Seal #2525 utilizes the
same base formula as Winter-Lube #7030 with
added PTFE particles that improve the sealing
characteristics.
#2525 reduces torque and provides reliable
sealing in leak passages up to 0.030. This product
may also be used as a secondary stem sealant
when the ambient temperature makes pumping
conventional sealants difficult and time consuming.
#2525 is designed to remain insoluble in all types
of hydrocarbon services including natural gas,
condensate, related by-products, crude oil and
refined petroleum products. It is also suitable for
use in Sour Service.
Base Oil Synthetic
Colour Dark Grey
Drop Point None
Texture Tacky
Pressure
10,000 PSI
ASTM Penetration
200 250
Special Additives
PTFE
Particle Size Semi-micronized
Temperature Range
- 40C to + 205C

- 40F to + 400F
Order Details
Ordering Size
Part No.
11 Ounce Cartridge - 1 Single S-WS-HG
15 Ounce Cartridge - 1 Single S-WS-SG
11 Ounce Cartridges - 16 per Case S-WS-HGC
15 Ounce Cartridges - 12 per Case S-WS-SGC
10 Pound Can S-WS-10P
40 Pound Pail S-WS-40P
120 Pound Drum S-WS-120D
400 Pound Drum S-WS-400D
Order Details - XH / XXH
Ordering Size
Part No.
10 Pound Can - Extra Heavy S-WSX-10P
10 Pound Can - Extra Extra Heavy S-WSXX-10P
33
mohave body fill

This product is a good all-around lubricant designed
for use in a variety of operating conditions.
Description
Sealweld Mohave Body Fill is the best option
for wellhead gate valve body filling jobs. It is
a corrosion inhibiting grease that eases valve
operation by lubricating internal components and
moving parts. It is also designed to remain pliable
in all kinds of operating conditions and reduces
breakout torque on tight and hard-to-turn valves.
Mohave Body Fill can be injected into valve stems
and seat sealant systems for additional protection
and is recommended for use in methane, ethane,
propane, butane, alkalis, dilute acids, and salt
water processing.
When using Mohave Body Fill to top up a wellhead
body cavity, make sure you dont exceed the
maximum operating pressure of the valve. If youre
unsure about the proper procedures please contact
a Sealweld representative.
34
Order Details With PTFE

Ordering Size
Part No.
11 Ounce Cartridge - 1 Single S-MO-HG
15 Ounce Cartridge - 1 Single S-MO-SG
11 Ounce Cartridges - 16/Case S-MO-HGC
15 Ounce Cartridges - 12/Case S-MO-SGC
10 Pound Can S-MO-10P
40 Pound Pail S-MO-40P
120 Pound Drum S-MO-120D
400 Pound Drum S-MO-400D
Base Oil Synthetic
Colour Brown
Drop Point None
Texture Tacky
Pressure
10,000 PSI
ASTM Penetration
320 - 380
Special Additives None
Particle Size:
n/a
Temperature Range
0F or + 300F

- 18C to + 149C
Low-Temperature
Lubricant D-1014
This synthetic valve lubricant has an extremely
light consistency and is designed for super-cold
LNG/LPG and similar applications. D-1014 is
available with or without PTFE and in extra heavy
grade S-XD.
Description
Sealweld Low-Temperature Lubricant D-1014
is a proprietary blend of synthetic materials
formulated with low-temperature additives.
D-1014 significantly reduces torque requirements,
counters the extreme drying effects produced by
liquefied petroleum gases and lubricates long after
other types of lubricants have been washed out.
It is recommended for use in LPG/ NGL services
including propane, butane, ethane, ethylene and
related by-products. It is also ideal for use in ball,
gate, plug, wellhead valves and other valves and
gearboxes left offline in extreme climate conditions
that must be available for actuation as in the case
of pig traps and launchers.
Order Details With PTFE

Ordering Size
Part No.
11 Ounce Cartridge - 1 Single S-DS-HG
15 Ounce Cartridge - 1 Single S-DS-SG
11 Ounce Cartridges - 16/Case S-DS-HGC
15 Ounce Cartridges - 12/Case S-DS-SGC
10 Pound Can S-DS-10P
40 Pound Pail S-DS-40P
120 Pound Drum S-DS-120D
400 Pound Drum S-DS-400D
Order Details No PTFE
11 Ounce Cartridge - 1 Single S-DSX-HG
15 Ounce Cartridge - 1 Single S-DSX-SG
11 Ounce Cartridges - 16/Case S-DSX-HGC
15 Ounce Cartridges - 12/Case S-DSX-SGC
10 Pound Can S-DSX-10P
40 Pound Pail S-DSX-40P
120 Pound Drum S-DSX-120D
400 Pound Drum S-DSX-400D
Base Oil Synthetic
Colour Grey
Drop Point None
Texture Thin Paste
Pressure
10,000 PSI
NGLI Grade
1
ASTM Penetration
230 - 330
Special Additives Graphite & PTFE
Flash Point
+ 221C or + 430F
Melting Point None
Temperature Range
- 54C to + 204C

- 75F to + 400F
35
Eterna-Lube #1000
This anti-seize compound and high-temperature
lubricant is used in severe service conditions. Use
in gear boxes, stem extensions and steam service.
Description
Sealweld Eterna-Lube #1000 is a superior multiuse, anti-seize compound formulated to provide
rust and corrosion protection for all metal surfaces
by forming a protective coating. It is enhanced with
additives that create an impenetrable barrier that
will withstand extreme heat, pressure and friction,
reduce torque requirements and eliminate wear.
Eterna-Lube #1000 is waterproof, non-melting,
highly resistant to chemicals and gases (except
oxygen) and will not harden.
Eterna-Lube #1000 is the recommended valve seat
lubricant in high-temperature services including
hydrocarbons, hot air and steam.
This product is recommended for use in: valve
stems, gear boxes, expansion joints, conveyor
belts, air motors, pumping mechanisms, all
threaded connections, hand and motor-operated
valves, gaskets, flanges, O-rings, bushings,
bearings, rollers, gears, transmission boxes,
chains, drives, automotive chassis, low speed
wheel bearings, universal joints, electric motors,
compressors, hoists, turbines, winches, furnaces,
burner assemblies, regulators, pumps, control
chests, headers, cylinder head assemblies, gasket
manifold assemblies, stud assemblies, fuel
injectors, pre-combustion chambers, valve cages,
turbo charger fittings, guides, fine thread tubing,
compressor cages, silencer piping, shaft coupling
bolts, keyways, spark plugs, torque rod pins and
lubes, air cylinder assemblies, pneumatic cylinder
shafts, liquid fuel pumps, air slides and axle shafts.
NOT recommended for use in
high-speed bearings.
36
Base Oil Synthetic
Colour Silver Grey
Drop Point
+ 327C or + 621F
NLGI Grade
1
ASTM Penetration
240 - 330
Specific Gravity
1.30
Flash Point (Base Oils)
+ 302C or + 575F
Thermal Decomposition Point
+ 371C or + 700F
Spontaneous Ignition Point
+ 487C or + 910F
Freeze Point
- 22C or - 8F
Temperature Range
- 40C to + 1093C

- 40F to + 2000F
Order Details
Ordering Size
Part No.
16 Ounce Brush Top Can S-EL-BT
16 Ounce Brush Top Can- 12/Case S-EL-BTC
11 Ounce Cartridge - 1 Single S-EL-HG
15 Ounce Cartridge - 1 Single S-EL-SG
11 Ounce Cartridges - 16/Case S-EL-HGC
15 Ounce Cartridges - 12/Case S-EL-SGC
10 Pound Can S-EL-10P
40 Pound Pail S-EL-40P
120 Pound Drum S-EL-120D
400 Pound Drum S-EL-400D
Steam Shield 2000

Sealweld Steam Shield 2000, is a unique specialty
synthetic valve lubricant tested and proven to
remain stable at extremely high temperatures.
Steam Shield 2000 is recommended specifically for
use in valves used for steam injection and heavy oil
recovery. It is also recommended for use in building
steam-heating systems, geothermal service, etc.
This product is ideal for use in university, hospital
and other institution steam-heating systems.
Description
Sealweld Steam Shield 2000 is a proprietary
blend of synthetic ingredients that, when combined,
exceed the ratings of the components. As a result,
Steam Shield 2000 lubricant/ sealant withstands
temperatures up to + 398C or + 750F with minimal
thermal decomposition.
Steam Shield 2000 provides an insoluble film of
synthetic lubricant to protect valve seal faces and
reduce torque requirements. It is non-melting and
insoluble in water, steam and related by-products.
Steam Shield 2000 was originally tested in
California and Albertas steam-enhanced recovery
projects as a valve and stuffing box sealant and
demonstrated excellent results. The viscosity allows
for ease of application using a brush, grease pump
or automatic injection equipment.
In cases of extreme valve leakage where regular
sealants do not achieve desired results, Sealweld
offers a full range of specialty sealants to assure
a reliable temporary seal.
SAGD
SAGD is a thermal method for recovering
heavy oil. The process uses twin horizontal
wells drilled and extended into the base
of a reservoir with the horizontal steam
injector placed directly above the horizontal
production well. The mobilized oil drains by
gravity to the lower well and is produced to
the surface. The SAGD-based technology was
developed in Alberta, Canada.
Base Oil Synthetic
Colour Black
Drop Point
+ 327C or + 621F
Texture Tacky
NLGI Grade
1
ASTM Penetration
260 340
Water Resistance Excellent
Special Additive
Moly
Particle Size
< 4 Microns
Temperature Range
- 30C to + 400C

- 21F to + 750F
Order Details
Ordering Size
Part No.
11 Ounce Cartridge - 1 Single S-SS-HG
15 Ounce Cartridge - 1 Single S-SS-SG
11 Ounce Cartridges - 16/Case S-SS-HGC
15 Ounce Cartridges - 12/Case S-SS-SGC
10 Pound Can S-SS-10P
40 Pound Pail S-SS-40P
120 Pound Drum S-SS-120D
400 Pound Drum S-SS-400D
Case Study
The original field pilot began in spring of 2002. Several wellhead valves were
filled with Steam Shield 2000 lubricant and then put into service. Steam was
injected into the formation at + 295C/ + 563F continuously for the first year.
At the first maintenance interval the same wellhead valves were re-lubricated
with additional lubricant.
Observations: Steam Shield 2000 remained exceptionally stable with very little
to no break down or hardening occurring. It helped to dissipate the heat caused
by the extreme high-temperature steam injection and hot oil production.
The presence of this inert lubricant helped prevent internal seat seal damage,
wash-outs and cuts normally associated with this high-temperature and highpressure service.
Wellhead valves protected by Steam Shield 2000 will exhibit prolonged
valve service life. Wellhead valves in nearby fields, using the same SAGD
technology, were found to be exhibiting extensive seal damage and in many
cases severe seat leakage. These valves were injected with CONVENTIONAL
high-temp lubricants or none at all.
High-temperature wellhead repair costs become prohibitively expensive when
the cost of lost production revenue is taken into consideration. Protect your
comanys investment -- use Steam Shield 2000 on all of the SAGD wellheads
at your facility.
37
VALVE STEM PACKING

Slick Sticks
This product is a moldable valve stem packing stick.
It is used in wellhead gate valves, plug valves and as
a supplemental pump gland packing.
Description
Sealweld Slick Sticks are made of a moldable
packing putty with a proprietary blend of PTFE
particles which bond to form a durable yet
replaceable seal. Slick Sticks provide maximum
sealing and lubricating efficiency when injected
into ball, gate, or plug valves, stems, stuffing boxes,
pump and packing glands and expansion joints.
Slick Sticks are insoluable in water, oil, sweet or
sour natural gas and related by-products. This
product is recommended for use at: refineries,
wellheads, pump or compressor stations and in
gas distribution systems.
Temperature Range

- 40C to + 260C
- 40F to + 500F
Order Details - High-Temperature Packing

Ordering Size
J Stick - 1 Stick
Jar - approximately 100 B Sticks
Pail - approximately 1,000 B Sticks
Part No.
P-SP-J
P-SP-100J
P-SP-1MP
Note: When using Slick Sticks on centrifugal

pumps, the maximum surface speed of the shaft
should not exceed 1000 RPM. i.e. Maximum shaft
size and speed is 2.25 inch diameter shaft rotating
at 1800 RPM.
Steam Shield Sticks

This product is an extreme high-temperature
valve stem and pump packing.
Description
Steam Shield Sticks are blended with specially
processed Vespel* particles for extremely
high-temperature sealing capablility.
* Vespel is the registered trademark of E.I. duPont de
Temperature Range

- 22C to + 400C
- 8F to + 750F
Order Details - High-Temperature Packing

Ordering Size
10 ounce Jar - approx/100 Sticks B
Pail - approx/7.5 Pounds 1000 B
Part No.
P-HTS-100J
P-HTS-7.5
Nemours and Co.
Order Details - Stem Packing

Ordering Size
10 Ounce Jar - approx/100 Sticks
Pail - approx/7.5 Pounds
J Stick - 8 ounce
38
Part No.
P-HTS-SP-100J
P-HTS-SP-7.5
P-HTS-SP-J
VALVE STEM PACKING

Pack King #301
Moldable plastic valve stem packing sticks.
Similar to Slick Sticks with a higher concentration
of PTFE.
Description
Sealweld Pack King #301 is a putty-type PTFE
packing compound made from a 100% synthetic
base formulated as an injectable packing for valve
stems, packing glands and stuffing boxes. It is
designed to mold around valve stems and pump
rods to form a drip-tight seal where other sealing
procedures prove ineffective. Pack King #301
exhibits an extremely low coefficient of friction
and is resistant to most chemicals, solvents,
exotic products and is ideal for condensate
service. Pack King #301 is also available in bulk
containers for use as a flange sealant.
Temperature Range

- 29C to + 250C
- 20F to + 500F

Ordering Size
J Stick - approx/8 ounce Stick
B Sticks - approx/12 ounce Jar
Part No.
P-301-J
P-301-12J
Pack-It Particle Pak

This product is a multi-purpose, self-forming
packing made with specifically processed
granulated PTFE.
Description
Sealweld Pack-It is a granular packing made with
specially processed PTFE. It compacts to form a
rigid but flexible self-sealing packing which will
conform to any size or type of shaft, rod or stuffing
box. Simple in application and durable in service,
this product ends the need for expensive inventories
of various sizes of packing rings. Pack-It will not
decompose, oxidize, or deteriorate and compensates
for wear simply by remolding itself when the packing
gland is adjusted. It may also be used as a valve
stem packing on all valves, including ball, gate, plug,
check, globe, motor and control valves regardless
of service. Use in conjunction with conventional
rope packings to extend packing life and eliminate
leakage at start-up.
Temperature Range

- 240C to + 250C
- 400F to + 500F

Ordering Size
Jar - approx/10 ounce
Pail - approx/6.25 Pounds
Part No.
P-PK-10J
P-PK-6.25
39
SEALANT
INJECTION
EQUIPMENT
Sealweld High-Pressure
Sealant Injection Pumps
Sealweld Sealant Injection Pumps are specifically
designed to safely inject viscous sealants into valves
operating under pressure. ALWAYS use a highpressure gauge and learn how to read it. Make
sure the hose assembly and all of the components
are rated to the maximum working pressure (MWP)
of the pump and are in good working order.
Our pumps have been designed for years of
continuous service in demanding field conditions and
are preferred by professionals around the world.
The Sealweld SuperGun Pump is the best manual
sealant pump in the world and is designed for easy
field repair, quick sealant delivery and extremely
high injection pressure.
The Sealweld Uni-Seal and ACTIV-8 pumps
utilize a unique air/ hydraulic motor and directpush technology to safely inject even the most
viscous and heavy sealants quickly and efficiently.
We recommend each crew have 2 pumps, one
for injecting cleaner and the other for sealant.
This eliminates having to empty the pump when
changing products and cuts overall maintenance
time considerably.
Sealweld can repair all makes of high-pressure

sealant injection pumps. We carry a vast inventory
of parts and provide instructions for doing your own
repairs. Our pump technicians will do repairs and
pump repair training at your field location.
Sealweld injection pumps are designed to

pump all types of valve cleaners, lubricant/
sealants and emergency valve sealants.
The use of a gauge will assist you in
determining what is happening inside the
valve during injection.
ALWAYS keep your pump loaded and in top
working order in case of an emergency.
SEALANT INJECTION PUMP COMPARISONS

Pump
Type
Maximum Discharge

SuperGun Pump
Manual
15,000 PSI
Hydraulic Hand-Held
Manual
10,000 PSI
ACTIV-8
Pneumatic/ Hydraulic
10,000 PSI
Uni-Seal
Pneumatic/ Hydraulic
10,000 PSI
SuperSeal Series
Pneumatic
6,500 10,000 PSI
Loaded Capacity
Discharge Volume
(Approx.)
16 Ounces
1 Ounce/ 25 Strokes
12 Ounces
1 Ounce/ 50 Strokes
160 Ounces
16 Ounces/ < 2 Minutes
16 Ounces
16 Ounces/ < 2 Minutes
40 Pounds (5 Gallon) Variable
* Larger pumps available on request.
NEVER use an automotive type grease

pump for injecting into a valve
under pressure!
43
SuperGun
Screw-Primed Pump
The patented Sealweld SuperGun Pump is
designed for many years of rugged use.
Features include:
Discharges 1 ounce of sealant easily with every
25 (approx.) strokes
Generates up to 15,000 PSI when required
Large capacity barrel holds 33% more than other
similar hand-held injection pumps
Field-replaceable piston head cartridge
Reloads easily with a 12 or 16 ounce cartridge
from EZ-Loader
Pumps K sticks, Gun-Packs and all types of
bulk lubricant/ sealants
SuperGun Pump Kits

SuperGun Pump Repair Kit #R-SG-KIT
This kit contains all the replacement parts youll need to extend the service
life of our most popular hand-held pump.
Qty
Part No. Ref.
1 Piston Cartridge Assembly R-SG-02
4
1 Barrel Gasket R-SG-07A
7
1 Bonded Seal - 3/8 R-SG-19B2
9B
1 Leather Cup R-SG-19D
9D
1 Spring R-SG-19F
9F
1 Piston O-Ring Nitrile R-SG-02D
4B
3 Piston Body O-Ring - Nitrile R-SG-02E
4C
Linkage Assembly Kit #R-SG-17
This linkage kit contains all the replacement parts youll need keep your
pump operating like new.
Qty
Part No. Ref.
2 Harness Links R-SG-17A
3A
1 Handle Pin R-SG-17B1
3B
1 Head Pin R-SG-17B3
3C
5 NyLock Nut R-SG-17C
3D
1 Fulcrum Link R-SG-18A
3E
1 Fulcrum Bolt R-SG-18B
3F
Primer Rod Assembly #R-SG-19
G-SGUN-C
The Sealweld SuperGun Pump has an extra long
lever handle that makes high-pressure injection easy.
It is lightweight and very portable. The screw-primed
design indicates how much product remains in the
barrel and the high-pressure check valve system
prevents dangerous kicks caused by back pressure.
The SuperGun Pump has been designed to
withstand the rigors of field use and every pump is
tested prior to shipment. Durability, easy to carry
and faster pumping make it the valve technicians
44 favorite hand-held, high-pressure sealant injection
pump for topping-up procedures when only small
quantities of lubricant are required.
This primer rod assembly kit contains all the replacement parts youll need
to ensure the piston operates efficiently.
Qty
Part No. Ref.
1 End Nut R-SG-19A
9A
1 Bonded Seal - 3/8 R-SG-19B2
9B
1 Rod Bearing R-SG-06B
9K
1 Small Cup Washer R-SG-19C
9C
1 Leather Cup R-SG-19D
9D
1 Large Cup Washer R-SG-19E
9E
1 Spring R-SG-19F
9F
1 Shaft R-SG-19G
9G
2 Shaft Body Nut R-SG-19H
9H
1 Shaft Bearings R-SG-19I
9I
1 Shaft End Nut R-SG-19J
9J
1 Primer Rod Crank R-SG-06A
12
Order Details
Description
Part No.
SuperGun Screw-Primed Pump - Complete G-SGUN-C
Includes: 18 inch high-pressure hose assembly
with 15,000 PSI gauge.
Plastic Carrying Case - optional
B-PC-SG
SuperGun Pump Parts List

Illustration #
Description
Order Part #
Qty. Reqd
FLOW WOLF Check Valve Nut
R-SG-16
1A
Check Valve Spring
R-SG-01A
Ball - 1/2
R-SG-16A
Linkage Assembly
R-SG-17
3A
Harness Links
R-SG-17A
3B
Handle Pin
R-SG-17B1
3C
Head Pin
R-SG-17B3
3D
NyLock Nuts
R-SG-17C
3E
Fulcrum Link
R-SG-18A
3F
Fulcrum Bolt
R-SG-18B
3G
Handle Bushing
R-SG-03A
Piston Cartridge Assembly
R-SG-02
4A
Body Nut
R-SG-02C
4B
Piston O-Ring - Nitrile
R-SG-02D
4C
Piston Body O-Rings - Nitrile
R-SG-02E
Handle
R-SG-03
Head - Bare
R-SG-01
Barrel Gasket
R-SG-07A
Sealant Barrel
R-SG-07
Primer Rod Assembly
R-SG-19
9A
End Nut
R-SG-19A
9B
Bonded Seal - 3/8
R-SG-19B2
9C
Small Cup Washer
R-SG-19C
9D
Leather Cup
R-SG-19D
9E
Large Cup Washer
R-SG-19E
9F
Spring
R-SG-19F
9G
Shaft
R-SG-19G
9H
Shaft Body Nut
R-SG-19H
9I
Shaft Bearings 5/16 Diameter
R-SG-19I
9J
Shaft End Nut
R-SG-19J
9K
Rod Bearing 3/8 Diameter
R-SG-06B
Check out our Ngrain modeled pumps at:

www.Sealweld.com/Ngrain/
45
SuperGun Pump Parts List

(continued)
Illustration #
Description
Order Part #
Qty. Reqd
9L
Rod Nut
R-SG-06C
10
End Cap
R-SG-05
11
Handle Clasp and Ring
R-SG-04
12
Primer Rod Crank
R-SG-06A
13
SuperGun Pump Hose Assembly -
H-S-HOSE
Complete
13A
Adapter 1/4 Male X 1/4 Male
H-AD-4M4M
13B
High Pressure TEE 1/4 F X 1/4 F X
H-T-444
H-GD-01C
1/4 F
13C
High Pressure Gauge Assembly

15,000 PSI
13D
Z Swivel 1/4 Male X 1/2 - 27 Male
H-SV-Z1
13E
Extra High Pressure Hose - 18
H-HS-18XHP
13F
Straight Swivel 1/4 Male X 1/2-27
H-SV-ST1
H-RVAB
H-CPSG-2
Oversized Piston Assembly
R-SG-02LP
Plastic Carrying Case
B-PC-SG
Male
13G
Release Valve 1/4 Male X 1/4

Female
13H
Sealweld Giant Buttonhead Coupler
Optional Accessories
46

Hydraulic Hand-Held
Pump
The Sealweld Hydraulic Hand-Held Pump
is lightweight and very portable.
Features include:
Discharges 1 ounce of sealant easily with every
50 strokes
Generates up to 10,000 PSI when required
Self-priming hydraulic action makes manual
injection simple
Reloads easily with a 12 ounce cartridge from
EZ-Loader
Pumps liquids, flange sealants, stem packings,
J sticks, Gun-Packs and all types of sealants
G-HGUN-C
The Sealweld Hydraulic Hand-Held Pump has a locking handle to prevent
piston damage. It is lightweight and very portable. The compact size
makes it easy to keep one in your general toolbox or behind the seat of
your pickup for quick top-ups and emergency sealing jobs between regular
maintenance intervals.
This pump ships with an 18 inch long hose, buttonhead coupler and
high-pressure gauge and it is ready for loading and field use right out of the
box. It is perfect for pumping small quantities of valve cleaner, lubricant or
sealant. No toolbox is complete without one.
Order Details
Description
Part No.
Hydraulic Hand-Held Pump - Complete G-HGUN-C
Includes: 18 inch high-pressure hose assembly with 15,000 PSI gauge
47
Hydraulic Hand-Held
Pump Kits
48
This kit contains all the o-rings youll need to extend

the service life of this hand-held pump.
O-Ring Repair Kit #R-HG-OREP
Includes all of the O-Ring Repair Kit parts plus the

parts required to repair or replace the major
sub-assemblies quickly in the field.
Minor Repair Kit #R-HG-MIN
This complete kit includes all of the parts in the

O-Ring and Minor Repair Kits, plus body and piston
pump parts. This kit is ideal and you should keep
one on hand at all times.
Major Repair Kit #R-HG-MAJ
Qty.
Part No. Ref.
1 Piston O-Ring R-A8-20E
2G
1 Barrel O-Ring - Nitrile R-A8-19C
3B
1 Cylinder Neck O-Ring - Nitrile R-HG-11C
5A
1 Bottom Cylinder O-Ring - Nitrile R-HG-11D
5B
1 Pump Piston O-Ring R-HG-08B
5D
1 By-Pass Valve O-Ring - Nitrile R-HG-31
7C
1 Hydraulic Relief O-Ring - Nitrile R-HG-11K
8A
Qty.
Part No. Ref.
1 Nylon Piston Cup R-A8-20C
2E
2G
1 Inner Leather Cup R-HG-08H
2H
1 Barrel Gasket R-HG-10A
2A
3B
5A
5B
5D
1 Check Valve Assembly R-HG-11F
6
1 By-PassValve R-HG-11G
7
7C
8A
1 Hydraulic Fluid - One Pint R-HOPINT
1 Fluid Bag Assembly R-HG-15
12
Qty.
Part No. Ref.
2E
2G
2H
1 Barrel Gasket R-HG-10A
3A
3B
1 Hydraulic Pump Cylinder R-HG-11B
5
5A
5B
1 Pump Piston R-HG-11E
5C
5D
1 Check Valve Assembly R-HG-11F
6
1 By-Pass Valve R-HG-11G
7
7C
8A
1 Hydraulic Fluid - One Pint R-HOPINT
1 Fluid Bag Assembly R-HG-15
12
Hydraulic Hand-Held Pump Parts List
Illustration #
Description
Order Part #
Qty. Reqd
Sealant Barrel Cap
R-HG-07
Piston Assembly
R-HG-08
2A
Cap Screw
R-HG-08A
2B
Copper Washer
R-HG-08BA
2D
Washer Nut
R-HG-08C
2E XX
Nylon Piston Cup
R-A8-20C
2F
Piston Body
R-HG-08E
2G X
Piston O-Ring
R-A8-20E
2H XX
Inner Leather Cup
R-HG-08H
Sealant Barrel
R-HG-09
3A XX
Barrel Gasket
R-HG-10A
3B X
Barrel O-Ring Nitrile
R-A8-19C
Pump Body Assembly
R-HG-11
4A
Pump Body - Bare
R-HG-11A
5 XXX
Hydraulic Pump Cylinder
R-HG-11B
5A X
Cylinder Neck O-Ring - Nitrile
R-HG-11C
5B X
Bottom Cylinder O-Ring - Nitrile
R-HG-11D
5C XXX
Pump Piston
R-HG-11E
5D X
Pump Piston O-Ring
R-HG-08B
6 XX
Check Valve Assembly
R-HG-11F
6A
Copper Washer
R-HG-11FA
6B
Ball
R-HG-11FB
6C
Check Valve Spring
R-HG-11FC
6D
Check Valve Screw
R-HG-11FD
6E
Check Valve Screen
R-HG-11FE
7 XX
By-Pass Valve
R-HG-11G
7A
By-Pass Valve Stop
R-HG-11H
7B
Cap Screw
R-HG-11I
7C X
By-Pass Valve O-Ring - Nitrile
R-HG-31
Hydraulic Relief Valve
R-HG-11J
8A X
Hydraulic Relief O-Ring - Nitrile
R-HG-11K
Fulcrum Assembly
R-HG-12
10
Handle
R-HG-13
11
Linkage Assembly
R-HG-14
49
Hydraulic HandHeld Pump Parts List

(continued)
50
Illustration #
Description
Order Part #
Qty. Reqd
11A
Link
R-HG-14A
11B
Bolts
R-HG-14B
11D
Lock Nuts
R-HG-14C
11E
Fulcrum Link
R-HG-14E
XX
Hydraulic Fluid
R-HOPINT
12 XX
Fluid Bag
R-HG-15
12A
Fluid Bag Seal Ring
R-HG-15A
13
Fluid Bag Barrel
R-HG-16
14
Fluid Bag Barrel Cap
R-HG-17
16
Handle Latch Assembly
R-HG-30
16A
Stem & Knob
R-HG-30A
16B
Latch Screw
R-HG-30B
16C
Stem Spring
R-HG-30C
16D
Retainer
R-HG-30D
16E
Latch Arm
R-HG-30E
16F
Latch Spring
R-HG-30F
16G
Latch Sleeve
R-HG-30G
16H
Cap Screw
R-HG-30H
17
Hydraulic Pump Hose Assembly
H-H-HOSE
17A
Adapter - 1/4 M X 1/4 M
H-AD-4M4M
17B
15,000 PSI Gauge with Guard
H-GD-01C
17C
High-Pressure TEE - 1/4
H-T-444
17D
Adapter - 1/4 M x 1/2 - 27 M
H-AD-4M7M
17E
Extra High-Pressure Hose - 18
H-HS-18XHP
17F
Straight Swivel 1/4 M X 1/2-27M
H-SV-ST1
17G
Giant Buttonhead Coupler
H-CPSG-2
O-Ring Repair Kit
R-HG-OREP
XX
Minor Repair Kit
R-HG-MIN
XXX
Major Repair Kit
R-HG-MAJ
Please note:
X includes all parts with a single X illustration number.
XX includes all parts with a single X AND all parts with a double X illustration number.
XXX includes all parts with a single X, double X and triple X illustration number.
ACTIV-8
The Sealweld ACTIV-8 is the favorite pump of
professional valve technicians. It is capable of
drawing product directly from a 10 pound pail and
is capable of running on compressed air, bottled
air or natural gas in an emergency.*
Generates up to 10,000 PSI injection pressure
Controls the quantity of lubricant/ sealant being
injected; prevents over-lubrication
Rugged steel frame and pneumatic tires make
this pump ideal for field and plant work
Simple design makes field repairs quick and easy
Delivers lubricant/ sealant at up to 1 pound
every 70 seconds
High speed action cuts valve maintenance time
by up to 75% on large diameter valves and at
facilities with many valves
Order Details
Description
Part No.
Sealweld ACTIV-8 Pump - Complete G-A8GUN-C
Includes:
10 foot/ 120 inch High-Pressure Hose H-HS-120HP
15,000 PSI High-Pressure Gauge /w Guard H-GD-01C
Swivels H-SV-ST1
Coupler H-SV-L1
H-CPSG-2
Release Valve H-RVAB
8-Minute Operating Instructions on DVD D-VD-A8
Owners Manual A-M-A8
Built-in air filter/ lubricator system
Maximum Inlet Air Pressure

120 PSI
Recommended Air Volume
20 CFM
Maximum Discharge Pressure
10,000 PSI
Delivery Rate
16 ounces/

+/- 70 seconds
77% Fewer Moving Parts Less wear
Re-load Time
1-2 minutes
Sealant Capacity
10 pounds/ 5 quarts
Air/ Hydraulic Motor Serviceable world-wide
100% Guarantee
1 Year - Normal use
Repairable In the field or shop
Each pump comes complete with an owners

manual and an 8 minute DVD describing safe
operating procedures
2-Year Spare Parts #R-A8-SPARES-2Y
Delivers valve cleaners, lubricants and sealants

faster than any other pump on two wheels
High-speed action and 10 pound (5 quart)
capacity makes this pump ideal for pipelines and
large plants
Complete with 10 foot sealant hose, swivels
and coupler. 15,000 PSI gauge and guard is also
standard equipment. Longer hoses are available
on request
* Consult your companys safety policy BEFORE operating with

natural gas G-A8GUN-C
NOTE: The air/hydraulic

motor may be powered by
natural gas in an emergency,
it is not recommended and
may void warranty.
Qty Description
Part No.
4 Loading Tube O-Ring R-A8-11B
2 Loading Plate O-Ring R-A8-09A
2 Relief Valve - 200 PSI R-A8-14F
2
Barrel Gasket R-A8-19A
2
Barrel O-Ring R-A8-19C
2
Piston O-Ring R-A8-20E
4 Loading Plate O-Ring - Nitrile R-A8-09A
4
Check Valve R-A8-14D
4 Axle - 1/2 x 3-1/4 - New Style R-A8-03P5
2 Large Filter Element Kit R-A8-15H-KIT
2 Hydraulic Oil - One Gallon R-HOGALL
2
Mineral Oil - Pint Bottle R-MINPINT
2 OTC Model F - Major Repair Kit R-A8-OTC-300805
2 Release Valve Kit R-A8-OTC-200383

51
ACTIV-8 Parts Break-Down

ACTIV-8 Parts List pt1
Illus. #
Description
Order Part #
Qty. Reqd
ACTIV-8 Frame (bare)
R-A8-01
1
4
1B
1-1/2 Frame Plugs
R-A8-01B
T-Handle Assembly
R-A8-02
2A
T-Handle (bare)
R-A8-02A
2B
1 Frame Plugs
R-A8-02B
2C
Capped Sealant Fitting Carbon Steel
F-SC1/4-BH-CS
2D
T-Handle Large Eye Hook
R-A8-53
Washer
R-A8-32
Nylock Lock Nut
R-A8-33
3A
Pneumatic Wheel
R-A8-03P1
3B
x 3-1/4 New Style Axle
R-A8-03P5
Kick Stand Assembly
R-A8-05
5A
Kick Stand
R-A8-05A
5B
Kick Stand Set Screw
R-A8-05B
5C
Kick Stand Bolt
R-A8-34
5D
Washer
R-A8-32
Nylock Lock Nut
R-A8-33
Jack Assembly
R-A8-07
7A
Jack
R-A8-07A
Jack Collar
R-A8-07AC
Jack Handle with Grip Assembly
R-A8-07B
7D
Jack Handle with Grip
R-A8-07B2
Washer
R-A8-32
Jack Bracket Bolt
R-A8-50A
7F
Jack Pull Down Springs
R-A8-07C
7G
Jack Pull-Down Bar
R-A8-07D
7I
Upper Eye Bolts
R-A8-29
7J
Lower Eye Bolts
R-A8-30
7K
Washer
R-A8-32
7L
Nylock Lock Nut
R-A8-33
7M
Jack Bracket Bolts
R-A8-50A
7N
Jack Bracket
R-A8-50B
Elevator Plate Assembly
R-A8-08
8A
Elevator Plate
R-A8-08A
8B
Elevator Plate Back-Stop
R-A8-08B
8C
Back Stop Bolt
R-A8-37
8D
Slide Rails
R-A8-08C
8E
Slide Rail Screw
R-A8-52
Jack Extension Assembly
R-A8-08D
continued on page 53 >
52 Rental units available for short or
long-term contracts.
ACTIV-8 Parts List pt2

Illus. #
Description
Order Part #
Qty. Reqd
8G
Swing Bar
R-A8-08D1
Dowel Pin 1/8 x
R-A8-08E
8H
Swing Bar Bolt 5/16
R-A8-39
8I
Washer
R-A8-32
8J
Swing Bar Stop Bolt
R-A8-39A
Loading Plate
R-A8-09
9A
Loading Plate O-Ring - Nitrile
R-A8-09A
9B
Bonded Seal 5/16
R-A8-09D
9C
Loading Plate Cap Screws 5/16 x 1
R-A8-09C
11A
Lower Loading Tube
R-A8-11A
11B
Loading Tube O-Rings - Nitrile
R-A8-11B
11C
Loading Tube Elbow
R-A8-11C
11D
Upper Loading Tube
R-A8-11D
12
Vent Valve Assembly
R-A8-12A
13
Loading Tube Gauge 200 PSI
R-A8-13
14
Blow Down Assembly
R-A8-14
14A
Modified Air Nipple
R-A8-14A
14B
Elbow 45 Degree LP M x F
R-A8-14B
14C
Collar Low Pressure F x F
R-A8-14C
14D
Check Valve
R-A8-14D
14E
Low Pressure Tee
R-A8-14E
14F
Relief Valve 200 PSI
R-A8-14F
14G
Low Pressure Nipple
R-A8-14G
Quick Coupler
R-A8-14H
Filter / Lubricator Assembly
R-A8-15
Air Nipple
R-A8-15A
Air Swivel Elbow
R-A8-15F3
Low Pressure Hose
R-A8-15F4
Elbow 90 Degree LP F x F
R-A8-15F7
Pipe Nipple LP 3 NPT
R-A8-15F8
Pipe Nipple LP 2 NPT
R-A8-15F9
Pipe Bracket Screws
R-A8-15G
Pipe Bracket Nylock Lock Nuts
R-A8-15G2
15A
Lubricator/Filter Pipe Brackets
R-A8-15G3
15H
Large Air Filter Unit
R-A8-15H
15J
Large Lubricator
R-A8-15J
Lubricator/Filter Bracket Set
R-A8-15K
Air / Hydraulic Motor OTC Pump
R-A8-16A2
Bolts for Metal Pump Box
R-A8-31
Washers
R-A8-32
16A2
continued on page 54>
53
ACTIV-8 Parts List PT3

Illus. #
Description
Order Part #
Qty. Reqd
17C
OTC Hydraulic Hose
R-A8-17C
17D
Elbow 90 Degree M x F
R-A8-17D
18
Head Assembly
R-A8-18
18A
Head - Bare
R-A8-18A
18C
Steel Flag Ball for Head 1-1/4
R-A8-18C
18D
Spring for Head
R-A8-18D
18E
Flow Wolf Cage for Head
R-A8-18E
Sealant Barrel Assembly
R-A8-19
19A
Barrel Gasket
R-A8-19A
19B
Sealant Barrel
R-A8-19B
19C
Barrel O-Ring - Nitrile
R-A8-19C
19D
Barrel End Cap
R-A8-19D
Piston Assembly
R-A8-20
20A
Piston Screw
R-A8-20A
20B
Piston Stop
R-A8-20B
20C
Nylon Piston Cup
R-A8-20C
20D
Piston Body
R-A8-20D
20E
Piston O-Ring
R-A8-20E
20F
Piston End Nut
R-A8-20F
20G
Leather Piston Cup
R-HG-08H
Head and Barrel Assembly
R-A8-21
22B
54
U Bolts
R-A8-22B
Washers
R-A8-32
3/8 U Bolt - Nylock Nuts
R-A8-45
High-Pressure Hose Assembly
H-A-HOSE
23A
Adapter M x M
H-AD-4M4M
23B
High-Pressure Tee F x F
H-T-444
23C
HP Gauge Assembly - 15,000 PSI
H-GD-01C
23D
L Swivel 1/4 M x 27M
H-SV-L1
23E
HP 10 foot Hose 3/8 10,000 PSI
H-HS-120HP
23F
Straight Swivel M x 27 M
H-SV-ST1
23G
Release Valve M x F
H-RVAB
23H
Sealweld Giant Buttonhead Coupler
H-CPSG-2
Pail Guard
R-A8-24
Pail Guard Wing Nuts 5/16
R-A8-48
MINOR REPAIR KIT
R-A8-25
Uni-Seal
The Uni-Seal is the fastest hand-held air/
hydraulic injection pump on the market.
Maximum Inlet Air Pressure
120 PSI
Recommended Air Volume
20 CFM
Maximum Discharge Pressure
10,000 PSI
Delivery Rate
16 ounces/

2 minutes
Re-load EZ-LOADER
Sealant Capacity
10 or 15 ounce cartridges
Weight
25 pounds
100% Guarantee
1 Year - Normal use
Repairable In shop
G-UGUN-C
The Uni-Seal pump has an air/ hydraulic motor
that can be powered by compressed air, bottled air
or natural gas.*
Up to 10,000 PSI is quickly generated by stepping on
the foot pedal making this pump ideal for servicing
large diameter valves.
Order Details
Description
Part No.
Uni-Seal Pump - Complete G-UGUN-C

High Pressure Hose Assembly H-U-HOSE
The high speed action of the Uni-Seal pump makes

it ideal for popping the plug out of its seat in
tapered plug valves that become hard-to-turn.
* Consult your companys safety policy BEFORE operating with
natural gas.
* May void warranty.
Features include:
Air over hydraulic hand-held pump for all makes
of sealants, lubricants and cleaners
Lightweight and portable
Pumps J sticks, Gun-Paks or bulk cleaner,
lubricant or sealant
Pumps K sticks, Gun-Packs and all types of bulk
lubricant/ sealants
Use to lubricate, seal or clean: ball, gate or plug
valves in minutes
Uni-Seal Pump Kits

This kit contains all the o-rings youll need to extend
the service life of this hand-held pump.
Uni-Seal Minor Repair Kit #R-UG-MIN
Qty.
Part No. Ref.
1
Barrel Gasket R-A8-19A
1 Nylon Piston Cups R-A8-20C
1
Piston O-Ring R-A8-20E
1
Barrel O-Ring - Nitrile R-A8-19C
2 Hydraulic Oil - One Pint R-HOPINT
1 Inner Leather Cup R-HG-O8H
4B
5C
5E
4D
5G
Makes valve maintenance simple

Reduces valve maintenance costs
Powered by the most reliable and easily serviced
pump manufactured
Will accept all types of grease containers including:
bulk, bag, stick or cartridge with EZ-Loader
Lubricant hose becomes carrying handle when
coupled to large buttonhead fitting at base of pump
Large buttonhead fitting becomes a spare valve
fitting if needed
1-Year Spare Parts Repair Kit #R-UGUN-1Y

Qty.
Part No.
1 Uni-Seal Minor Repair Kit R-UG-MIN
1 Hydraulic Oil - Gallon R-HOGALL
1 Major Repair Kit Model F R-A8-OTC-300805
1 Release Valve Kit R-A8-OTC-200383

http://www.Sealweld.com/Ngrain/
55
Uni-Seal Parts List
Uni-Seal Pump Parts List

Illustration #
Longer hoses available by request
56
Description
Order Part # Qty.

Reqd
Air/ Hydraulic Motor - OTC Pump
R-A8-16A2
6 Hydraulic Hose
H-HS-72HYD
2A
Adapter - 1/4 M X 3/8 F
H-AD-6F4M
Sealweld Sealant Fitting Carbon Steel
F-SW 14-CS
4A
Head Cap
R-UG-1A
4B X
Barrel Gasket
R-A8-19A
1
1
4C
Barrel
R-A8-19B
4D X
Barrel O-Ring - Nitrile
R-A8-19C
4E
Bottom End Cap
R-UG-04
4F
Plug - 1/4 M NPT
H-AD-4M
Piston Assembly
R-A8-20
5A
Piston Set Screw
R-A8-20A
5B
Piston Stop
R-A8-20B
5C X
Nylon Piston Cup
R-A8-20C
5D
Piston Body
R-A8-20D
5E X
Piston O-Ring
R-A8-20E
5F
Piston End Nut
R-A8-20F
1
1
5G X
Inner Leather Cup
R-HG-08H
Uni-Seal Pump Hose Assembly - Complete
R-U-HOSE
6A
Adapter - 1/4 M X 1/4 M
H-AD-4M4M
6B
High-Pressure Tee
H-T-444
6C
15,000 PSI Gauge with Rubber Guard
H-GD-01C
1
1
6D
Z Swivel - 1/4 x 1/2-27
H-SV-Z1
6E
Extra High-Pressure Hose 60
H-HS-60XHP
6F
Straight Swivel - 1/4 M X 1/2-27
H-SV-ST1
6G
H-CPSG-2
10
Air Nipple
R-A8-15A
11
Hydraulic Fluid
R-HOPINT
EZ-Loader
The Sealweld EZ-Loader was designed to make
loading cartridges quick and easy. Just pull back the
T-handle, insert a cartridge, screw on the adapter
and transfer the lubricant/ sealant into the highpressure pump barrel. No waste, no mess and easy
to store.
Order Details
Description
Part No.
Fits Hydraulic Hand-Held, SuperGun Pump,
Uni-Seal G-EZ-LOADER
Fits Alemite 6268, Rockwell 400A G-EZ-LOADER-AG
The use of cartridge type lubricant/sealants has

been found to greatly reduce the risk of product
contamination and trapped air in any pump.
EZ-LOADER Operating Instructions

1. Remove Pump from valve.
2. Relieve any internal pump pressure.
3. In case of:
A) Sealweld SuperGun Pump remove head.

B) Sealweld Uni-Seal - remove top cap.
C) Any Hydraulic Hand Pump - remove

top cap.
4. In all cases, make sure piston or cups

are at the top of the sealant barrel.
5. Remove EZ-Loader adapter ring,

remove cap from sealant cartridge and
place open end into EZ-LOADER.
6. P
ull until cartridge is completely
inside EZ-LOADER with T-HANDLE as
illustrated.
7. W
hen cartridge is completely inside
EZ-LOADER, remove PULL TAB from
cartridge and attach adapter
8. Push T-HANDLE until product is flush

with adapter ring and thread the EZLOADER assembly to the sealant barrel.
NOTE: Leave the threaded connection
loose, as this will allow the air trapped
between the sealant and piston cup to
escape. Gently push the EZ-LOADER
T-HANDLE forward until contact is made
between sealant and piston cups; this
forces the trapped air to escape through
loose threads.
9. Tighten EZ-LOADER assembly to

sealant barrel and follow the pump
loading instructions.
57
Sealweld Custom
Designed Professional
High Pressure Pump
Packages
Sealweld can design and manufacture customized
large-volume and multiple unit pumps and air
compressor packages for service trucks, valve
service skids and offshore containers.
Every package is custom designed to each
customers specific requirements depending on
the type and size of valves, maintenance frequency,
valve capacities, available manpower and mobility
issues as it relates to valve proximity.
Climatic considerations are critical to designing the
optimum packages.
These are only a few of the many packages currently
being produced. New combinations of technologies
are being bundled as needs arise.
We have the ability to design packages specifically for:
Sub Sea Applications
Hele-Portable Applications
Rugged Pipeline Right-of-Way Applications
Long Distance Pipeline Specific Packages
Wellhead Service Units for both on-shore and
off-shore
Plant and Platform specific applications for
unique situations
Others by request
Sealweld SuperSeal II Pump Package

Designed for use by Professional Valve Technicians
for full time duty in rugged field conditions.
Heavy duty steel frame
100:1 ratio pump 10,000 psi maximum
discharge
Uses 5 gallon/ 40lbs metal pail
100 psi maximum air inlet pressure
Pneumatic air lifting ram
Complete with high pressure hose assembly
58
Auscillater Portable
Valve Flushing Cart
This unit is designed by one of the worlds largest
pipeline operators for the safe injection of flushing
liquids into pressurized valves and vessels. It is
proven to flush out clogged riser pipes on large
diameter buried valves, flush foreign debris from
valve bodies and critical seal faces.
The Auscillater Pump is proven effective 2 years
in development and 3 years in field service.
This unit works great for flushing contaminants
from critical internal seals before and after pigging
exercises to extend valve seal life.
The Auscillater pump consists of an 8SFD-40 Liquid
Pump with Arctic Modification Drive Assembly, fluid
reservoir with fill port, air drive regulator, air drive
filter, air drive gauge, speed control valve, return
to tank valve, outlet regulator capable of 3 gpm at
2,000 PSI, relief valve to be downstream of the outlet
regulator and to drain back to the tank, hydraulic
accumulator suitable for diesel fuel, isolation valve
for accumulator, and outlet pressure gauge all
housed in a metal cart frame with panel-mounted
gauges and wheels. Parts are available on request.
Order Details
Description
Part No.
Portable Valve Flushing Cart G-FGUN
24 gallon capacity tank.

Arctic-duty rated regulator to be (using Buna-C seals)
Cyclone Recovery Tank

This tank is recommended for use when blowing
down valve bodies in natural gas pipelines to
capture liquids.
Use the Cyclone Tank during normal valve servicing
procedures. Connect the cyclone via high-pressure
hoses to the body vent or blow-down assembly.
The cyclonic action will separate gas and liquids.
The tank will collect the various liquids associated
with the transportation of natural gas including
gas liquids, water, condensate and compressor/
turbine oil. Take the oil to a recycling depot and test
for contamination. Recycle the clean oil and send
contaminated product to the nearest hazardous
waste disposal site.
The tank is NOT a pressure vessel, ALL gas
pressure is vented to atmosphere through the
4 vent cap on top.
The Cyclone Tank comes complete as illustrated
with all necessary piping, baffles and valves
including sight glass/ level indicator.
Order Details
Description
Sealweld Cyclone Tank Model APL06
Part No.
W-CYC
The unit price includes black enamel painting.

Complete with 2 each: 1 inch 1D x 20 foot 2,000 PSI
high-pressure hoses, forged steel unions and
2,000 PSI full-port shut-off valves.
Includes: 7 foot hinged stack extension, 2 drain
valve, grounding cable.
59
Pump Repair Services
7 Piece Socket Set for Plug Valves
Sealweld Pump Repair Specialists are here to keep

your high pressure injection equipment in optimum
operation condition.
This socket set is designed to help evenly distribute torque across the stem
for all sizes of Plug Valves.
Routine Pump Maintenance, Annual Tune-Up and

Pressure Gauge Recalibration are all services
available at Sealweld. High Pressure Sealant
Injection Guns and Pumps are designed to generate
pressures from 7000psi to 15,000 psi many times
more than the maximum operating pressure of
the valve in order to pump high viscosity synthetic
sealants and lubricants.
Many operators now insist on independent pressure
test certificates for the pumps, hoses and related
components due to increased safety and compliance
related concerns. Regular pump maintenance and
annual recertification is recommended.
CUSTOM BLENDED PRODUCTS

Sealweld has the ability to custom blend and
package a wide variety of specialty products for
unique and/or challenging field applications.
Extreme high temperatures < 600 F / 315 C
Extreme low temperatures > -90 F / -68 C
Use when Plug Valves becomes too difficult to operate with a standard
Valve wrench.
Reduce valve replacement, disruption of services, and risk of injury.
Part # Description
V-VLV-CES-1
7 Piece Socket Set for Plug Valves
V-VLV-CES-2
7 Piece Socket Set for Plug Valves W/Case
V-VLV-TM Torque Multiplier Wrench
7 Piece Socket Set for Plug Valves:

Made of 1045 Medium Tensile Carbon Steel
1 - Socket square type for 1.75 stem
1 - Socket square type for 2 stem
1 - Socket square type for 2.25 stem
1 - Socket square type for 2,5stem, that goes on 8 valve
1 - Socket oblong type 1 7/8 X 1 X 3 total hight
1 - Socket oblong type 1 7/8 X 1 1/4 X 3 total hight
1 - Socket oblong type 2 X 1 3/8 X 4.25 total hight
NEW
Severe leakage of;

- Valve Seats
- Valve Body Leaks
- Valve Stem Leaks
- Flange Leakage
- Pump & Stuffing Box Leakage
Torque Multiplier Wrench

Storage Case
Gear ratio 20.25:1
3200 ft. lb. Output
1/2 Input Drive
NOTE: The handle or other anchor plate serves as a reaction bar and must
be placed against a strong fixed object.
Designed to free up seized plug valves that have not been turned in years.
Adjustable torque range can be reset according to the valve manufacturers
maximum torque rating and are determined by size, material, and valve
model.
60
Avoid a costly shutdown

Reduce injury to maintenance personnel
Rental rates available
VALVE
FITTINGS
Setting New valve fitting

Standards
Dangerous and sub-standard valve fitting designs are

the #1 cause of valve technician injury and even death.
Many of the worlds oldest and largest oil & gas

fields have exceeded their original planned life
expectancy and are seeing expansions as new
technologies are applied to increase production.
This is in direct response to increased energy prices
- fields that were once considered marginal are now
being revitalized.
Pressure Vessel Markings
Sealweld Corporation has been focused for over

40 years on developing products, technologies
and procedures to extend the in-service life of
large diameter valves in high-pressure pipeline
applications. Now these technologies are being
applied to valves on wellheads, gathering systems,
processing facilities and gas distribution systems
with equal success.
Sealweld valve sealants are designed to achieve
a reliable temporary seal in older worn valves.
A valve technicians ability to inject an emergency
sealant compound is determined by the quality
and capability of the fittings installed on the
valve. In an effort to manufacture a cheaper,
less expensive valve, many manufacturers install
cheap, and in some cases, dangerous fittings.
Now, operators are discovering that their ability
to avoid a million dollar emergency shutdown is
being determined by a $5 valve fitting.
For decades, Sealweld Corporation has invested
in research dedicated to understanding fitting
failures. In collaboration with oil & gas producers,
pipeline operators and through extensive
cooperation with local and international regulatory
and administrative bodies, we have designed
valve fittings capable of meeting or exceeding the
demands of our rapidly expanding energy industry.
ABSA Alberta Boilers Safety Association

CRN 0C07140.2
PED
97/23/EC CE0035
Nr. 01 202 I / U -06 2320
ATEX 94/9/EC
Nr. 968/Ex-Ab 871/06
Quality System
ISO
9001:2008 Nr. APIQR-0502
ISO TS 29001 Nr. TS-0012
API
Q1 ED.8 Nr. Q1-0221
Design in Accordance with
API
6D 23rd ED.
API
6D SS I ED.
API
6A 19th ED.
ASME VIII
ASTM B16.34
ARAMCO STD. 04/SAMSS-01 P35
* According to available latest edition standard.
Fugitive Emission (Upon Request)

ISO 15848
Shell SPE 77/312
* Additional qualifications available on request.
Pressure Test
In accordance with internal procedures or upon request in accordance with
API 598 or other stds.
Canadian, U.S. and Italian patent approved
ASME III for nuclear service
Flow Wolf fittings meet or exceed

INTERNATIONALLY RECOGNIZED QUALITY STANDARDS
& SPECIAL APPLICATIONS
63
Patented Flow Wolf

Fittings
The patented Flow Wolf threaded-cage design has
been incorporated into many of our popular fitting
and adapter designs including:
Sealant injection fittings
Body grease fittings
Internal check valves
Leak-Lock adapters
Cameron, WKM, Daniel and other
specialty adapters
Quad-Seal fittings and more!!
Description
Flow Wolf Patented Designs

Description
Capped Buttonhead Fittings
Capped Buttonhead Fitting
Quad-Seal Fitting Series
Part Number
F-FW # -BH
F-FWT
F-FWQS #
Specialty Adapters for Cameron, WKM and Daniel Fittings

Cameron Screw-On Adapters D-FW-CAM-SO-CS
Inner Check Design Series D-FW-IC #
Leak-Lock Adapter Series D-FW-LL #
Screw-On Buttonhead Adapter/Coupler D-FW-SO-BH-CS
The patented Flow Wolf design was originally

invented in the field by our founder, W.J.
Bill Chisholm, on a job where we needed to
inject a super heavy sealant compound into
severely leaking valves.
The valve manufacturers sealant fittings plugged off

immediately and subsequent high-pressure resulted
in the blow-out of the check valve mechanism.
This situation lead to the development of the Flow
Wolf design with the assistance of Russian field
engineers and Sealweld engineers in Canada.
The Flow Wolf design is now in use in pipeline
valves around the globe and preferred by many of
the worlds largest pipeline operators. This design
is also available by special request when you
order new valves from all the worlds leading valve
manufacturers. Be sure to specify:
Sealant fittings to be the Sealweld Flow Wolf
design - no substitutes!
Buttonhead Flange
For Giant Buttonhead Coupler
UNIQUE THREADED-CAGE DESIGN
Prevents check valve blow-out
Safety Vent Cap
With secondary metal-to-metal seal
Positive Seal Threads
For screw-on coupler or valve bleed-down tool
Reduces Injection Pressure
Up to 60%
One-Piece Body
Withstands more pressure than two-piece
THREADED Cage
Reduces the risk of fatigue by distributing the force across many threads
Sealweld Flow Wolf Sealant

Injection Fittings have been
granted a Certificate of
Authorization issued by ABSA
(Alberta Boilers Safety
Association) and assigned the
following Canadian Registration
Number: CRN 0C07140.2
64
Illustration only. Actual design may vary by model.
Flow Wolf 1/4 Buttonhead Fitting

The 1/4 inch Flow Wolf vented cap, single check, sealant injection fitting
with giant buttonhead, comes in stainless steel ONLY. The tapered thread
ensures a tight fit. Perfect for small ball and gate valves and suitable for
high-pressure service.
Thread
1/4 - 18 NPT
Material
.316 Stainless Steel
Part Number
F-FW1/4-BH-SS-CRN

The 3/8 inch Flow Wolf vented cap, single check, sealant injection fitting with
giant buttonhead, comes in both stainless and carbon steel.
It is suitable for high-pressure service.
Thread
Material
3/8 - 18 NPT Stainless Steel
3/8 - 18 NPT
Carbon Steel
Part Number
F-FW3/8-BH-SS-CRN
F-FW3/8-BH-CS

The 1/2 inch Flow Wolf vented cap, single check, sealant injection fitting with
giant buttonhead, comes in both stainless and carbon steel.
This fitting is the industry standard for ball valve fittings and is suitable for
high-pressure service.
Thread
Material
1/2 - 14 NPT
Carbon Steel
Part Number
F-FW1/2-BH-SS-CRN
F-FW1/2-BH-CS
Flow Wolf 1/2 Screw-On Body Grease

Fitting
This 1/2 inch Flow Wolf vented cap, single check, screw-on sealant injection
fitting does not have a giant buttonhead flange. This design is most often used
on wellhead gate valves or when using screw-on couplers.
It is suitable for high-pressure service.
Thread
Material
1/2 - 14 NPT
Carbon Steel
Part Number
F-FW-SO1/2-SS-CRN
F-FW-SO1/2-CS
65
Patented Flow Wolf

Quad Seal Fittings
Flow Wolf QUAD SEAL Fitting
Sealweld is proud to introduce

the latest advancement in sealant
injection fitting design technology;
the Flow Wolf - QUAD-SEaL
Injection Fitting
It allows the technician to safely remove the cap and attach the pump with ZERO
RISK of product leakage to atmosphere. Unscrew the upper section one full
turn to open the metal-to-metal seal between the upper and lower sections,
then begin pumping. Close the metal-to-metal seal (one full turn) before
detaching the pump. Replace the steel cap to provide reliable double-isolation.
DESCRIPTION
The Sealweld Quad-Seal Injection Fitting
eliminates all leakage to atmosphere and harmful
fugitive emissions during the maintenance routine
and when the valve is unattended.
It is ideal for use on offshore platforms, inside
buildings, compressor and meter stations, or when
handling hazardous or toxic gases and/ or liquids.
The all-stainless steel construction eliminates the
risk of plating failure which can occur on all types
of standard carbon steel. The thin plating is often
worn off through use. The bare steel then begins to
rust and corrode, rendering the fitting unusable and
potentially dangerous.
The design and material extend the effective
service life of the fitting many times over. Reduce
fitting replacement costs in all types of valves and
wellhead equipment by installing the Quad-Seal
Injection Fitting.
66
This fitting is designed to be LEAK-FREE.
Recommended for:
SEVERE service, including (but not limited to):
H2S, C02, NGL/ LPG, SAGD, steam, enclosed spaces, sub-sea applications, etc.
* Seal material specification is determined by intended service. Custom orders accepted.
Thread
1/4 - 18 NPT
3/8 - 18 NPT
1/2 - 14 NPT
Material
.316 Stainless Steel Construction
For long life and superior corrosion resistance
4 Independent Metal-to-Metal Seals
For maximum seal reliability
2 Double-Isolation Check Valves
With verification capability
Patented FLOW WOLF Threaded Cage
Allows heavy sealants to be injected in an emergency
2 Collapse-Proof Springs
Reduce injection pressures
Part Number
F-FWQS1/4-SS-CRN
F-FWQS3/8-SS-CRN
F-FWQS1/2-SS-CRN
INTERNAL CHECK VALVES

BEFORE commissioning a new valve it is important
to make sure it contains a top-quality internal check
valve. When ordering a new valve, specify to the
manufacturer that you want Sealweld Flow Wolf
Internal Check Valves.
Sealweld Flow Wolf Internal Check Valves are
ONLY manufactured from stainless steel and all
include the patented Flow Wolf threaded-cage to
ensure that the ball check is NOT accidentally injected
into the valve when pumping heavy sealant.
A working check valve is CRITICAL to ensuring
valves can be serviced under pressure safely.
Internal check valves will remain in place for years
and must stand up to direct contact with corrosive
environments. In addition, it is much more difficult
to remove an internal check valve than a standard
fitting, especially when the check valve is corroded.
Flow Wolf 1/4 Internal Check Valve
Thread
Material
Part Number
1/4 - 18 NPT Stainless Steel D-FW-IC1/4-SS-CRN
Ensure years of safe service by insisting on Sealweld

patented Flow Wolf Internal Check Valves.
Thread
Material
Part Number
Thread
Material
Part Number
Sealweld Flow Wolf Internal Check Valves have

been granted a Certificate of Authorization issued
by ABSA (Alberta Boilers Safety Association) and
assigned the following Canadian Registration
Number: CRN 0C07140.2
67
Body Vent/ Drain Fittings

TC3 Style
The standard body vent/ drain fitting does not allow for the removal of the
stinger which is held in place with pins. This fitting is ideal for blowingdown ball valves or releasing pressure from the body of a gate valve during
normal service.
This fitting has a large opening to prevent freeze-up during depressurization.
It is available from stock in stainless steel ONLY. Other materials are
available by special request.
Thread
Material
1/2 NPT Stainless Steel
1 NPT Stainless Steel
1-1/2 NPT Stainless Steel
Part Number
F-BV1/2-TC3-SS-CRN
F-BV3/4-TC3-SS-CRN
F-BV1-TC3-SS-CRN
F-BV11/2-TC3-SS
Weather Seal O-Ring
Prevents water from entering fitting.
Spring Pins
Prevent removal of bolt.
Thread Seal O-Ring
Prevents leakage through threads
Coarse Thread
Prohibits thread damage
Threaded Vent Hole
Pipe leakage away from work site
Reduced Bore Hole
Prevents jamming of ball
.316 Stainless Steel Body
.316 Stainless Steel Bolt
Prevents corrosion, extend service life
TC4 Style
This design is similar to the TC3 in all respects with an added stainless steel ring
and cable. It is designed to replace the existing carbon steel bleeder on hinged
closures where plating failure has rendered the existing fitting inoperable.
The TC4 is available from stock in stainless steel ONLY. Other materials are
Thread
Material
1 NPT Stainless Steel
1-1/2 NPT Stainless Steel
Part Number
F-BV1/2-TC4-SS-CRN
F-BV3/4-TC4-SS-CRN
F-BV1-TC4-SS-CRN
F-BV11/2-TC4-SS
Disclaimer: Material selections suggested in this catalog are based on historical sales information
ONLY. It is the responsibility of your engineering manager to make the final decision on the
suitability of materials used for fittings on valves in your system. We have the capability to
manufacture fittings out of various materials and grades. The carbon steel and stainless steel
fittings referenced in this catalogue should work in most field conditions.
Sealweld Body Vent/ Drain Fittings

have been granted a Certificate
of Authorization issued by ABSA
(Alberta Boilers Safety Association)
and assigned the following
68
Canadian Registration Number:
CRN 0C07140.2
Giant Buttonhead Fitting

SW Style
These standard one-piece body, carbon steel buttonhead fittings are designed
for use in enclosed, non-corrosive service areas.
Larger sizes come with a double-ball check, the smallest size has
a single-ball check.
Thread
1/8 - 27 NPT
1/4 - 18 NPT
3/8 - 18 NPT
1/2 - 14 NPT
Material
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Part Number
F-SW1/8-CS
F-SW1/4-CS
F-SW3/8-CS
F-SW1/2-CS
RN SYTLE
When servicing a plug valve with an injection pump, back the fitting out of the
valve slightly. Inject sealant into the fitting then disconnect the coupler from
the fitting.
If you need additional lubricant/ sealant injected and you do not have injection
equipment with you, simply screw the fitting further into the valve and the
lubricant/ sealant will be injected as if you were using a packing injector.
This style of fitting is available in carbon steel ONLY. Stainless steel or other
materials are available by special request.
Thread
1/4 - 18 NPS
3/8 - 18 NPS
1/2 - 14 NPS
3/4 - 14 NPS
Material
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Part Number
F-RN1/4-CS
F-RN3/8-CS
F-RN1/2-CS
F-RN3/4-CS
NH Fittings
Features include:
One-piece body
Double-ball check
Designed for use in plug valves
Use as a plunger for injecting sealant sticks or simply attach to your pump
using a side-entry or top-entry giant buttonhead coupler
Combination fittings can be used as a standard injection fitting when attached
to an injection pump or can be used like a packing injector by simply screwing
the fitting further into the valve.
This style of fitting is available in carbon steel ONLY. Stainless steel or other
Thread
3/8 - 16 UNC
1/2 - 13 UNC
5/8 - 11 UNC
3/4 - 10 UNC
Material
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Part Number
F-NH3/8-CS
F-NH1/2-CS
F-NH5/8-CS
F-NH3/4-CS
Notes:
Stainless Steel Material is also available by special request. The FlowWolf design with
these thread styles is also available by request but not in stock.
69
Custom Designed Valve

Fittings and Adapters
Due to the absense of standards for vavle fittings,
many different designs are currently in service.
In an effort to improve plant, platform and pipeline
safety, a site survey should be completed and new
valve fittings manufactured for replacement during
your next scheduled outage. Are your valve fittings
in compliance with current regulations?
Steel Cap
vented with metal to metal seal
Giant Buttonhead
m
atches your pump couplers
Cap Threads
m
atch your screw-on style couplers and vent tools
Wrench Flat Stencils Identifying

Material certification traceability
Material Grade
Manufacturer
D
esign-code Reference
Check Valve design

Check valve type and material
Spring material and design
T
hreaded cage for maximum flow characteristics and anti-blowout protection
Crimped retainer backup
Connecting Thread Type

N
PT, NPTF, NPS, UNC, UNF, BS, METRIC
P
ressure Seals
Fire Safe Seals
70
ADAPTERS &
COUPLERS
NEW Flow Wolf Mega-lock

Sealweld designs and manufactures a broad range
of different and specialized valve fitting adapters.
Our most popular styles are illustrated on the
following pages. We have many more different
styles and combinations available - too numerous
to include in this current publication.
To obtain a quotation just call Sealweld, send

us an email, or better yet, send us a sample fitting
if youre unsure of what you need.
Never remove a valve fitting from a valve

under pressure.
Some valve fittings , such as combination fittings
found in plug valves, have additional independent
check valves. Always request permission, obtain
additional training, and consult the original valve
manufacturer.
Never stand in front of the valve fitting

Always use a backup wrench when removing steel
caps and when installing adapters
Never take chances with safety. When in doubt - ask.
The fittings and adapters illustrated on the following
pages are only a few of the many hundreds of
different designs, styles and materials grades we
are capable of manufacturing. If you dont see what
you need, just call, fax or email Sealweld.
1 Steel Cap - Prevents leakage when unattended.

2 Patented Flow Wolf threaded cage for safely injecting emergency sealants.
3 NEW: PTFE Gasket ideal for severely damaged buttonheads and hard to
hold liquids and cleaners.
Material
Part Number
Stainless Steel - Giant Buttonhead D-FWLL-SS-ML
Stainless Steel - Small Buttonhead D-FWLL2-SS-ML
PTFE MEGA-LOCK GASKET D-LL-GSK-ML1
giant buttonhead style
PTFE MEGA-LOCK GASKET D-LL-GSK-ML2
small buttonhead style
Flow Wolf Leak-Lock metal seat

LEAK-LOCK ADAPTERS
The Flow Wolf Leak-Lock #1 Metal-Seated Adapter is designed for use on
capped fittings ONLY. It provides an additional check valve so you can continue
to service the valve in-line and under pressure.
Seal type: Metal-to-Metal
The new Flow Wolf style Leak-Lock Adapter has all the features of a regular
Leak-Lock plus an additional metal-to-metal seal (with cap). It will accept
liquids and pass the heaviest sealants without plugging off.
Material
Part Number
Stainless Steel - Giant Buttonhead D-FW-LL1-MS-SS
Stainless Steel - Small Buttonhead D-FW-LL2-MS-SS
73
Flow Wolf Leak-Lock Adapter #1

Emergency Sealing Device for Buttonhead Fittings
Convert leaking or damaged fittings into safe fittings without shutdown
or loss of production. The Sealweld Leak-Lock is not a permanent repair
device but should be used until a scheduled turn-around or when the pipeline
is depressurized and the leaking fitting can be replaced safely. It is also
designed for use on damaged buttonhead fittings.
The Leak-Lock can be used in applications where a second independent
check valve is required to comply with safety codes or company policy. It can
be left on permanently or until the pipeline is depressurized and the existing
fitting can be replaced safely.
Material
Part Number
Stainless Steel D-FW-LL1-SS
Leak-Lock Gasket D-LL-GSK-ASB
This emergency sealing device fits on a leaking or damaged giant buttonhead
fitting and utilizes a replaceable gasket seal.
The Leak-Lock is ideal for old or leaking fittings or when you need to go from
giant buttonhead to a threaded coupler.
Seal type: Gasket
Flow Wolf Leak-Lock Adapter #2

This emergency sealing device converts a small buttonhead fitting to a giant
buttonhead fitting fitting and utilizes a replaceable gasket seal.
Seal type: Gasket
Material
Part Number
Stainless Steel D-FW-LL2-SS
Leak-Lock Gasket D-LL-GSK-ASB
Daniel Orifice Fitting Adapter

This adapter allows you to service a Daniel Senior Orifice fitting as well
as allowing you to inject sealant into a standard gate valve stem just like
a combination fitting.
This adapter is designed for Daniel Senior Orifice fittings and allows the
technician to inject Valve Cleaner Plus to clean the internal valve sealing
surfaces. It can also be used to inject Total-Lube #911 or #5050 sealant
in an emergency.
This fitting also fits into packing injectors for Valve Cleaner Plus or
sealant injection.
This product is available from stock in carbon and stainless steel.
Other materials and grades are available by special request.
Description
Material
Top Only Stainless Steel
With Bottom Stainless Steel
Top Only
Carbon Steel
With Bottom
Carbon Steel
74
Part Number
F-FW-OA1/4-T-SS
F-FW-OA1/4-SS
F-FW-OA1/4-T-CS
F-FW-OA1/4-CS
Top section illustrated. Also available with bottom section (packing injector bottom)
Cameron Screw-On Adapter

This adapter allows you to go from a small Cameron capped fitting thread
connection to a standard giant buttonhead fitting or screw-on style. This
adapter can be left on permanently to simplify servicing of Cameron valves.
It is available from stock in carbon steel ONLY. Stainless steel or other
Material
Part Number
Carbon Steel D-FW-CAM-SO-CS
Flow Wolf Screw-On Adapter

FLOW WOLF
This adapter goes from a standard screw-on fitting (body grease fitting)
typically found on wellhead gate valves to a standard large buttonhead fitting.
It allows you to quickly service a valve without changing the adapter on your
injection equipment. This adapter also extends the fitting length allowing you
to get at those hard-to-reach fittings.
This adapter is available from stock in carbon steel ONLY. Stainless steel
or other materials are available by special request.
Material
Part Number
Carbon Steel D-FW-SO-BH
Sealweld Screw-On Coupler

This screw-on coupler provides a tight metal-to-metal seal and is ideal for
injecting heavy sealant or when working in high-pressure or sour service.
Available in carbon steel ONLY.
Material
Part Number
Carbon Steel H-CPSO
Top-Entry Buttonhead Coupler

The top-entry buttonhead coupler allows you to easily gain entry to buried
or confined valves.
Features - metal button with spring.
Available in carbon steel ONLY.
Material
Part Number
Carbon Steel H-CPSG-3
STAINLESS STEEL OR OTHER MATERIALS

AVAILABLE BY SPECIAL REQUEST
75

The Sealweld giant buttonhead side-entry coupler allows you to quickly
attach on to standard giant buttonhead fittings for fast service.
Features - metal button with spring.
Available in carbon steel ONLY
Material
Part Number
Carbon Steel H-CPSG-2
Pressure Relief Tool

This specialty tool is used to un-seat the ball check in packing injectors
to relieve excess gland pressure.
It is available from stock in carbon steel ONLY. Stainless steel or other
Material
Part Number
Carbon Steel D-PI-RLF
1/4 Packing Injector

This injector is available from stock in carbon steel and stainless steel.
Material
Stainless Steel
Carbon Steel
Part Number
F-PI1/4-SS
F-PI1/4-CS

Material
Stainless Steel
Carbon Steel
Part Number
F-PI3/8-SS
F-PI3/8-CS

Material
Stainless Steel
Carbon Steel
Other styles available on request.
76
Part Number
F-PI1/2-SS
F-PI1/2-CS
McEvoy-Style Fitting
This is a specialized body cavity fitting for a McEvoy valves and fits a McEvoy
7/8 14 UNS screw-on coupler thread.
This fitting is available from stock in carbon steel ONLY. Stainless steel
Thread
3/4 - 16 UNF
Material
Carbon Steel
Part Number
F-M1-CS
McEvoy-Style Giant Buttonhead

This is a specialized sealant fitting for a McEvoy valves and fits a standard
giant buttonhead fitting and screw-on coupler thread.
Thread
3/4 - 16 UNF
Material
Carbon Steel
Part Number
F-M2-CS
McEvoy-Style Screw-On Fitting

This is a specialized body cavity fitting for McEvoy valves and fits a standard
1 14 UNS screw-on coupler thread.
Thread
3/4 - 16 UNF
Material
Carbon Steel
Part Number
F-MSO-3-CS
McEvoy-Style Screw-On Adapter

This screw-on adapter converts from a McEvoy 7/8 screw-on coupler thread
to a standard 1 14 UNS coupler thread.
This adapter is available from stock in carbon steel ONLY. Stainless steel
Thread
7/8 14 UNS
Material
Part Number
Carbon Steel D-M1-SO-CS
77
RECOMMENDED
ACCESSORIES
Sealweld Flow Wolf Valve Fitting

Adapter Kit
This kit is a MUST for every valve technician. It features an assortment of our
most popular adapters for attaching the hose assembly to the different styles
of valve fittings.
D-FW-KIT-06 Flow Wolf Adapter Kit Includes
Description
Part No.
Flow Wolf Leak-Lock Adapter #1 D-FW-LL1-SS

Flow Wolf Leak-Lock Adapter #2 D-FW-LL2-SS
Flow Wolf Leak-Lock Adapter #1Metal-Seated D-FW-LL1-MS-SS
Screw-On Body Vent Tool D-SO-BV-CS
Flow Wolf Screw-On Adapter D-FW-SO-BH
Daniel Orifice Adapter D-FW-OA1/4-CS
Cameron Screw-On Adapter D-FW-CAM-SO-CS
Small Buttonhead Coupler H-CPAS
Sealweld Screw-On Coupler H-CPSO
Small Screw-On Adapter D-SSO-SO-CS
McEvoy-Style Screw-On Adapter D-M1-SO-CS
Screw-On Relief Valve Coupler D-SO-RV
High-Pressure Straight Swivel H-SV-ST1
Release Valve H-RVAB
Giant Buttonhead Coupler H-CPSG-2
Locking Plastic Case
B-CS-ADPKIT
Photograph of D-FWKT 1
Sealweld can also customize an adapter kit specifically for your needs
depending on the variety of valves at your facility.
Sealweld Screw-On Body Vent Tool

This tool is specifically designed to allow you to un-seat the ball check in the
body grease and sealant injection fittings.
This tool is a MUST when servicing many types of wellhead gate valves.
It is also ideal for equalizing pressure when servicing wellhead gate valves.
This tool is available in carbon steel ONLY.
Material
Part Number
Carbon Steel D-SO-BV-CS
Screw-On Relief Valve Coupler

This handy screw-on style coupler includes a built-in needle valve for isolating
the hose assembly from a leaking check valve in the body grease fitting and is
commonly used for wellhead valve maintenance.
This screw-on coupler combines a one-way check valve and a release tool.
It is ideal for servicing wellhead gate valves, quickly and easily.
In the event that an old or inferior fitting fails during service, the coupler can
be safely left on until the next scheduled shutdown. Keep a few extra couplers
in your kit for this reason.
This coupler is available in carbon steel ONLY. Stainless steel or other
Material
Part Number
Carbon Steel D-SO-RV
81
Small Screw-On Adapter

This is a screw-on adapter for small W-K-M/ IKS-type capped fittings.
It is available in carbon steel ONLY. Stainless steel or other materials are
Material
Part Number
Carbon Steel D-SSO-SO-CS
High-Pressure Gauge Assembly

ALWAYS use a high-pressure sealant injection pump with a high-pressure gauge
attached. Keep ALL equipment in good working order and ready in case of an
emergency. This gauge comes complete with a rubber guard to extend service life.
Order Details
Description
Part No.
High-Pressure Gauge - 15,000 PSI H-GD-01
High-Pressure Gauge /w Guard - 15,000 H-GD-01C
High-Pressure Gauge - 2.5 Guard ONLY H-GD-2.5
High-Pressure Hose Assemblies

ALWAYS use a high-pressure hose and high-pressure threaded connections.
Contact us for special order items.
Optional: High-Pressure Hoses
Hose Length
Part No.
2.3 foot/ 28 inches H-HS-28HP

2.3 foot/ 28 inches H-HS-28HYD
3.5 foot/ 42 inches H-HS-42HYD
10 foot/ 120 inches H-HS-120HP
Optional: Extra High-Pressure Hoses
Hose Length
82
Part No.
1.5 foot/ 18 inches H-HS-18XHP

2.3 foot/ 28 inches H-HS-28XHP
3 foot/ 36 inches H-HS-36XHP
Dont see what you need?

Sealweld Corporation manufactures, stocks and procures many more
products and services than is practical to publish in our Catalogue.
If you dont see what you need, please contact Sealweld directly and ask
one of our customer service representatives.
We sincerely hope that you find our new catalogue helpful and informative
and we thank you for your continued support.
With Thanks,
Dean Chisholm
Dean Chisholm
President,
Sealweld Corporation
Sealweld Deliverables
1. The worlds best valve care products designed
to help operators achieve the longest in-service
life span of critical service valves.
2. Professional and certified valve technicians for
short term, long-term and emergency valve
sealing services we walk the talk!
3. Training services and Valvepro valve
technician certification developed and delivered
in association with Petex. The University of
Texas is happy to share our experience and
troubleshooting expertise with your personnel to
make the work place safer and more profitable by
avoiding unscheduled outages due to valve failure.
CORPORATION
Canada
A-C-CAT-CA13

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Valve Integrity Made Easy

Always innovative, professional

Sealweld High-Pressure Sealant Injection Pumps

Sealweld Sealant Injection Fittings & Adapters

Sealweld products have proven reliable

Sealweld Synthetic Valve

ValvePro Valve Technician Certification Program

Our easy 3-step process of injecting Valve Cleaner

KEY POINTS FOR SAFE

1. ALWAYS get specific authorization from your supervisor or the

Valves which hang up, are hard-to-turn or do

Lubricant/ sealants are similar in characteristics to valve lubricants, with

* Consult the Valve Lubricant/ Sealant Capacity Chart on page 23.

Valve cleaner is used as an internal valve cleaning

* Consult the Cleaners, Lubricants & Sealants section on

valve stem Packings

Commissioning New Valves

ALWAYS consult the valve

Valve Seat Leaks

Valve Seat Leaks

Inject Sealweld Valve Cleaner Plus then cycle the

Valve Stem Leaks

Valve Stem Leaks

Wellhead Gate Valves

Stem Packing Leaks or Valve is Still Hard-to-Turn

All of the Sealweld compounds

Valve Leaks in Closed Position

After cleaning with Valve Cleaner Plus,

Contact Sealweld for Advice,

Annual / Routine Preventative

Valve Site Surveys

Actuator and Gearbox

Emergency Valve Sealing

New valve commissioning during construction

Annual valve maintenance contracts

Orifice Fitting Leakage

Actuator installation, maintenance and minor repairs

Sealing valve stem leaks, seat leaks, body leaks,

Transferring our technology to your operations

Valve Maintenance Programs

IN-LINE & UNDER PRESSURE Training

Internal Seat Leakage

Maintaining an emergency seal for the duration

Preventative Maintenance Planning

VALVE & ACTUATOR REPAIRS

NEW VALVE / ACTUATOR

Bonnet leakage problems

WELLHEADS GAS DISTRIBUTION LARGE DIAMETER PIPELINES SUB-SEA

Sealweld Corporation takes great pride in our

Sealweld Customized Flex Training

Sealweld one day Valve

Sealweld Training can be delivered at your facility

Valve Maintenance Handbook - Published A-M-HB - book

Sealweld Pump Manuals

ValvePro is a comprehensive training and

COMPUTER-BASED TRAINING (CBT) ONLY

Heres what to expect from the ValvePro

Full Training with Certification

Go to www.valvepro.com for inforamtion

Available in english, Spanish and Russian

* Consult the Cleaners, Lubricants & Sealants section on

Annual / Routine Preventative

Actuator and Gearbox

New valve commissioning during construction

Actuator installation, maintenance and minor repairs

Sealing valve stem leaks, seat leaks, body leaks,

Transferring our technology to your operations

Maintaining an emergency seal for the duration

Preventative Maintenance Planning

*Use as a guideline only. Always refer to the original

3/8 inside diameter hose requires approximately

Example: 3/8 ID x 60 sealant hose = 5 foot sealant hose x 1.3 ounces

1/2 inside diameter hose requires approximately

Example: 1/2 ID x 160 sealant hose = 10 foot sealant hose x 2 ounces

3/4 inside diameter hose requires approximately