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Handbook Truck Seller: Scania

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Handbook

Truck seller
SCANIA

www.jost-world.com
Product configuration fifth wheel coupling
To choose the appropriate fifth wheel coupling, the following informations are needed:
Basic type of fifth wheel coupling
King-Pin-Size: 2“ or 3,5“ king pin
Vehicle: 4 x 2, 6 x 2 or 6 x 4

Application

Tank and Silo 4 x 2 long-distance 6 x 2 long-distance Construction site / 


On Road On Road On Road Off Road / Bad Road

Timber transport 8 x 4 / 8 x 6 Military / Off Road


Heavy transport

Configuration
Coupling height (AH) =
Frame height above center AH unloaded (S)
+ Mounting height of fifth wheel (H1)
+ Mounting height of mounting plate (H2)

Maintenance level
• Manual lubrication (M)
• Prepared for central lubrication (Z)
• Low-maintenance with plastic top plate liner, lubrication only required on the lock jaw (W)
• Low-maintenance version with plastic top plate liners and LubeTronic 1Point for automatic lock jaw
lubrication – only on request (W+LT1P)

Safety features
• 3-Sensor coupling (3S)

 ou need help with your


Y
configuration?
Contact us at +49 6102 295-0
or aut@jost-world.com.
We‘re happy to help
2
Scania portfolio and application
p. 8 p. 8/9 p. 9 p. 9

Type JSK42K7/JSK42K7W JSK37C/JSK37CW JSK36D JSK37CX


Fifth wheel 2" Cast 2" Cast 2" Pressed steel 2" Cast
D-value 152 kN 152 kN 152 kN 170 kN
Imposed load 20 t 20 t 20 t 24 t
Mounting height 190/225 mm 150/185/220/250 mm 205 mm 185/220/250 mm
Weight 133-136 kg 136-168 kg 126 kg 156-178 kg
Bearing Slide bearing (K) Rubber bearing (C) Pivot bearing (D) Rubber bearing (C)
Maintenance level Z, W Z, W M Z
Safety features on request Sensoric (certain models) on request on request
Mounting Frame mounting Plate mounting Plate mounting Plate mounting
Application

Road conditions

p. 10 p. 10 p. 11

Type JSKSL JSK38C JSK38G


Fifth wheel 2“ Cast/2“ Pressed steel 3,5" Cast 3,5“ Cast
D-value 152 kN 260 kN 260 kN
Imposed load 20 t 36 t 36 t
Mounting height 173/203/220/263 mm 190/250 mm 290 mm
Weight from 220 kg 190/205 kg 265 kg
Bearing Pivot bearing (D/E) Rubber bearing (C) Cardan mounting (G)
Maintenance level M Z Z
Safety features Sensoric (certain models) - -
Mounting Slider Plate mounting Plate mounting
Application

Road conditions

3
Fifth wheel couplings and
mounting plates
Design and components

Fifth wheel couplings from JOST – Trust the market leader


JOST filed a patent for their fifth wheel couplings Million of „JOST Fifth Wheels“ handle every
(JSK) made of cast steel in 1955 and received application all across the globe. Robust, reliable
general type approval in 1960. Since than fifth and versatile, proven and tested – no wonder
wheel couplings from JOST wrote their own that buyers and users from all over the world
success story. trust JOST. The right coupling for every need
can be found in the extensive range. Please
take a closer look at some of the specific
advantages here.

4
1 Robust wear ring attached with 3 or 4 screws,
easy to repair: easy to replace from above

2 Recess on the patented lock jaw prevents


dangerous false locking

3 The adjusting screw allows the lock to be


subsequently adjusted, resulting in lower wear.

3 4 High quality ductile iron top plate

4
5 The guide bars in the insertion area ensure that
the king pin is guided accurately into the fifth
wheel coupling

6 The locking bar supported on both sides


guarantees an extremely stable safety system

7 Handle with latch for an optimum visibility of


locking state

5
Bearings

Rubber bearing – Model „C“


Fifth wheel couplings with rubber mountings
are particularly suitable for poor quality road
surfaces. The rubber cushions are shock-­ Shock-absorbent
absorbent and maintenance-free. rubber block
For series JSK37C and JSK38C

Slide bearing – Model „K“


The K-bearing moves especially easy and it is
torsion-proof and maintenance-free. It protects Collar
the chassis due to its longitudinal elasticity
(lateral movement) Rubber
For series JSK42K buffer

Pivot bearing – Model „D“ and „E“


The pivot bearing allows low mounting heights
and is maintenance-free in the “E” version. It is Collar
particularly suitable for use in sliding and dual
height fifth wheel systems. Rubber buffer
For series JSK36D and Slider

Cardan mounting – Model „G“


The cardanic bearing is designed to allow roll
between tractor and semi-trailer under off-road
conditions. Due to the high strains it is designed
as pivot bearing with wear-resistant bearing
bushings. The lateral suspension must be Wear-resistant
disabled for on-road use. bushings
For series JSK38G

6
Mounting

Plate mounting Fifth wheel coupling Mounting plate


The fifth wheel coupling is fixed to the SCANIA
tractor frame by means of a mounting plate.

Indispensable for construction sites, poor roads


and heavy-duty transport

For series JSK37C/JSK37CW, JSK36D, JSK37CX,


JSK38C, JSK38G Vehicle frame

Frame mounting Fifth wheel coupling


The fifth wheel coupling is built directly onto the without Mounting plate
frame of the SCANIA tractor.

This safes the the weight (40-60 kilograms) of


the mounting plate.

Particularly suitable for long distance


transportation, tank and silo vehicles, and all Vehicle frame
applications where low weight is a priority.

For series JSK42K7/JSK42K7W

7
Sensor coupling (3S)
A modern vehicle fleet places complex demands on operators and drivers. It is thus essential to make
it as safe as possible to operate the vehicle, to keep down the standing time and to avoid accidents.
A JOST sensor coupling that supports manual procedures can be received quickly and easily integrated
in the SCANIA dashboard when purchasing a new tractor.

1 2

1 A sensor permanently monitors the


connection status
2 A second sensor controls the position
ble
of the king pin Now availa
3 An additional third sensor monitors the
contact locking position and displays it in
the driver’s cab

8
Maintenance level
Regular, thorough maintenance is the most important factor in ensuring a long life span for a fifth
wheel coupling. However, lubrication causes downtimes, costs money and harms the environment.
To improve the situation, there is a range of solutions that make lubrication easier or even entirely
unnecessary for a period of time.

Standard versions (Z)


All fifth wheel couplings in the version Z are prepared for connection to the central lubrication system
on the tractor unit.

Low-maintenance fifth wheel coupling (W)


The series JSK 37 CW / EW fifth wheel couplings or pivot bearing, only one greasing point on
and all the series JSK 42 fifth wheel couplings in the lock jaw needs local lubrication. All wearing
version “W” are equipped with a plastic top plate parts can be replaced quickly and easily. Low-
liner on the mounting surface and a wearing ring maintenance fifth wheel couplings therefore
with plastic insert in the locking mechanism. In save both time and money, as well as conserving
conjunction with the maintenance-free rubber resources.

1 Wear ring made from 2-component


2 polymer construction with optimum
1 sliding properties and strength
2 Robust screw connection with 4 screws
3
3 Maintenance-free plastic top liner made
of Polyethylene (PE)

LubeTronic 1Point versions (LT1P)


Low-maintenance fifth wheel couplings (Series W)
have to be lubricated on the lock jaw only.
The use of LubeTronic 1Point also eliminates
this manual procedure. After activation the
LubeTronic 1Point supplies the lock jaw with the
optimum amount of grease – guaranteed for
3 years. After this period, LubeTronic and the
lock jaw need to be replaced. LubeTronic 1Point
versions are available only on request.

9
Fifth wheel frame mounting
JSK 42 K7
• Light 2“ fifth wheel cast coupling with slide
bearing
• For fitting to the frame of the SCANIA tractor
without a mounting plate
• Additional latch on the handle as standard

Sales Code Sales Code Height Weight D-Value Imposed Maintenance Handle Variant
Fifth Wheel Height (mm) (kg) (kN) load U (t) Description
00459DA 02479A 190 133 152 20 Z Short JSK42K7-Z
00459DA 02479A 190 133 152 20 Z Short JSK42K7-Z

Fifth wheel frame mounting


JSK 42 K7 W
• Light 2“ fifth wheel cast coupling with slide
bearing
• For fitting to the frame of the SCANIA tractor
without a mounting plate
• Additional latch on the handle as standard
• Low-maintenance version with plastic top
plate liner and a lubricating point for the lock

Sales Code Sales Code Height Weight D-Value Imposed Maintenance Handle Variant
Fifth Wheel Height (mm) (kg) (kN) load U (t) Description
00459DB 02479B 225 136 152 20 W Short JSK42K7-W
00459DB 02479B 225 136 152 20 W Short JSK42K7-W

Fifth wheel JSK 37 C


• Robust and universal 2“ cast fifth wheel
coupling
• Also suitable for use on poor roads
• Especially suitable for use on construction sites
• Maintenance-free rubber mounting with
excellent shock absorbing properties

Sales Code Height Weight D-Value Imposed Maintenance Handle Sensoric Variant Via S-Order
Fifth Wheel (mm) (kg) (kN) load U (t) Description available
00459AH 150 149 152 20 Z Short JSK37C-Z 150
00459AJ 185 152 152 20 Z Short JSK37C-Z 185
00459KC 185 152 152 20 Z Short 3-Sensor FW JSK37C-Z 185 X
00459AY 220 158 152 20 Z Short JSK37C-Z 220
00459AM 250 168 152 20 Z Short JSK37C-Z 250

10
Fifth wheel JSK 37 CW
• Robust and universal 2“ cast fifth wheel
coupling
• Also suitable for use on poor roads
• Especially suitable for use on construction sites
• Maintenance-free rubber mounting with
excellent shock absorbing properties

Sales Code Height Weight D-Value Imposed Maintenance Handle Sensoric Variant Via S-Order
Fifth Wheel (mm) (kg) (kN) load U (t) Description available
00459BF 150 148 152 20 W Short JSK37C-W 150
00459BG 185 151 152 20 W Short JSK37C-W 185
00459KB 185 151 152 20 W Short 3-Sensor FW JSK37C-W 185 X
00459B 250 167 152 20 W Short JSK37C-W 250

Fifth wheel JSK 36 DV


• 2“ fifth wheel coupling weight-optimised in
pressed steel design
• Tappets for positioning the king pin correctly
during coupling
• Fleetmaster Handle can be retrofitted

Sales Code Height Weight D-Value Imposed Maintenance Handle Variant


Fifth Wheel (mm) (kg) (kN) load U (t) Description
00459BL 205 126 152 20 M Short JSK36DV17G

Fifth wheel JSK 37 CX


• Very robust Heavy-Duty 2“ cast fifth wheel
coupling
• Robust and universal 2“ cast fifth wheel
coupling
• Also suitable for use on poor roads
• Especially suitable for use on construction sites
• Maintenance-free rubber mounting with
excellent shock absorbing properties

Sales Code Height Weight D-Value Imposed Maintenance Handle Variant


Fifth Wheel (mm) (kg) (kN) load U (t) Description
00459F 185 156 170 24 Z Short JSK37CX 185
00459FA 220 171 170 24 Z Short JSK37CX 220
00459FB 250 178 170 24 Z Short JSK37CX 250

11
Slider JSK SL
• Low weight
• Guide bars for correct positioning of king pin
during the coupling process
• Pneumatic operation of slider
• Fleetmaster Handle can be retrofitted

Sales Code Height Weight D-Value Imposed Maintenance Handle Sensoric Variant Description Via
Fifth Wheel (mm) (kg) (kN) load U (t) S-Order
00459CU 173 218 152 20 Z Long JSK 36 DV WP J 173 (2 axles)
00459CH 203 231 152 20 Z Long JSK 36 DV WP J 203 (2 axles)
00459CV 220 239 152 20 Z Long JSK 36 DV WP J 220 (2 axles)
00459CJ 263 238 152 20 Z Long JSK 36 DV WP J 263 (2 axles)
00459CX 173 225 152 20 Z Long JSK 36 DV WP J 173 (3 axles)
00459JL 173 229 152 20 Z Long 1-Sensor Slider JSK 36 D WP J 173 (3 axles)
00459CY 203 234 152 20 Z Long JSK 36 DV WP J 203 (3 axles)
00459JM 203 238 152 20 Z Long 1-Sensor Slider JSK 36 D WP J 203 (3 axles)
00459DG 220 238 152 20 Z Long JSK 36 DV WP J 220 (3 axles)
00459DH 263 241 152 20 Z Long JSK 36 DV WP J 263 (3 axles)
00459KD 263 244 152 20 Z Long 3-Sensor FW JSK 36 DV WP J 263 (3 axles) X
00459JJ 173 242 152 20 Z Long 1-Sensor Slider JSK 37 E WP J 173 (3 axles)
00459JK 203 250 152 20 Z Long 1-Sensor Slider JSK 37 E WP J 203(3 axles)

Heavy duty fifth wheel


JSK 38 C
• Especially robust 3½“ heavy duty fifth wheel
coupling
• Especially for use under poor road conditions
• Rubber bearing with excellent shock
absorbing properties

Sales Code Height Weight D-Value Imposed Maintenance Handle Variant


Fifth Wheel (mm) (kg) (kN) load U (t) Description
00459E 190 190 260 36 M Short JOST JSK 38C-1
00459EA 250 205 260 36 M Short JOST JSK 38C-1

12
Heavy duty fifth wheel
JSK 38 G
• Especially robust heavy duty fifth wheel
coupling
• Cardan bearing allows the semi-trailer to be
used off road without distortion
• Conversion from 2“ to 3½“ and vice versa
possible

Sales Code Height Weight D-Value Imposed Maintenance Handle Variant


Fifth Wheel (mm) (kg) (kN) load U (t) Description
00459AX 290 265 260 36 M Short JSK 38G-1, 3,5“ / 290 mm

Mounting plates
• Standard and heavy duty mounting plates
• With Scania oval hole pattern
• Different mounting heights

Sales Code Height Weight D-Value Imposed Variant


Mounting plate (mm) (kg) (kN) load U (t) Description
00460AD 16 102 260 36 HD Mounting plate 16 mm flat
00460CA 40 51 152 20 Mounting plate 40 mm
00460AC 20 128 152 20 HD Mounting plate 20 mm flat
00460CB 40 78 260 36 HD Mounting plate 40 mm
00460CC 40 55 152 20 Mounting plate 40 mm HD
00460AN 22 48 152 20 Mounting plate 22 mm
00460AA 12 63 152 20 Mounting plate 12 mm flat

13
Towing hitches
Design and components

Towing hitches from the best brand


Voted best towing hitch brand for 17 years
in a row.

• User-friendly: • Optionally retrofittable:


Easy exchange of hand lever from left to right Pneumatic remote control for power
and downwards possible assisted opening and closing support the
• Environmentally friendly: opening and closing of the towing hitch
Low maintenance with LubeTronic: powerfully and comfortably
Biodegradable lubricant for extreme • Easy to repair:
temperature conditions. Split funnel in conjunction with the
• Easy assembly due to ROCKINGER‘s ROCKINGER kit system makes the coupling
Segment Ring System easy to repair
• RO«CM 75-2: • Rotatable bolt – constant wear
Cross member – flexibility and safety • Flexible:
Robust funnel versions, also configurable
individually

14
25+-
210

Product configuration towing hitch


360+10
To select the towing hitch for the right application, you need the following information:

Correct Trailer hitch type (e.g hinged drawbar or center axle trailer):
Drawbar eye of the trailer: 40 mm, 50 mm, 57 mm or 68 mm
Country specific towing eyes
Vehicle total gross weight

Hole pattern of the vehicle´s cross member for mounting the towing hitch:

e
Example:
f a = 160 mm
b
d

b = 100 mm
Hole pattern: 160x100 mm
a
c

Safety features (more information on page 16 and 17):


• Different sensors for indication of the coupling status are available, also one which can easily
be integrated into the SCANIA dashboard
• Different remote controls
• Coupling assistance system Drawbar Finder which can easily be integrated direct into the
SCANIA Dashboard

Desired level of maintenance:


• With automatic lubrication LubeTronic AK1 or AK2 for the automatic unit – only on request

Desired hand levers:


• A (hand lever up right)
• B (hand lever down right)
• C (hand lever up left)
• D (hand lever down left)

 ou need help with your


Y
configuration?
Contact us at +49 6102 295-0
or aut@jost-world.com.
We‘re happy to help
15
ROV400 – 40 mm
• Best selling standard towing hitch
• Low maintenance and easy to repair
• Can be upgraded retroactively, e.g. with remote controls a = 40 mm
• Hand lever can be changed easily from A to B DIN 74054,

Sales Code Variant


Towing hitch (mm) D (kN) Dc (kN) S (kg) V (kN) (kg) ECE Description
01540X A 160 x 100 130 90 1000 35 30 E1 55R-01 0350 RO400A51561

ROV500 – 50 mm
• Standard towing hitch
• Low maintenance and easy to repair
• Rotatable bolt – uniform, reduced wear
• Can be upgraded retroactively with various remote a = 50 mm
controls and remote displays DIN 74053,
• Hand lever can be changed easily from A to B ECE R55-01
• Simplified installation through new easy fastening system (Class D)

Sales Code Variant


Towing hitch (mm) D (kN) Dc (kN) S (kg) V (kN) (kg) ECE Description
19507G A 160 x 100 200 140 1000/2500 90/60 50 E1 55R-01 1844 RO500A66530
01540T B 160 x 100 200 140 1000/2500 90/60 50,5 E1 55R-01 1844 RO500B66530

ROV57 – 57 mm
• Standard towing hitch 57 mm
• Low maintenance and easy to repair
• Rotatable bolt – uniform, reduced wear
• Can be upgraded retroactively with various remote
controls and remote displays a = 57,5 mm
Swedish norm
• Easy mounting due to ROCKINGER‘s Segment Ring System
• Robust funnel versions, also configurable individually

Sales Code Variant


Towing hitch (mm) D (kN) Dc (kN) S (kg) V (kN) (kg) ECE Description
19507D C 160 x 100 300 145 1000 95 60 E1 55R-01 1361 RO570C61590

16
ROV57 – 57 mm
• Standard towing hitch 57 mm
• Low maintenance and easy to repair
• Rotatable bolt – more even, reduced wear
• Pneumatic remote control for power assisted
opening and closing, incl. plug for connecting to a = 57,5 mm
SCANIA interface / Display Swedish norm
• Easy mounting due to ROCKINGER‘s Segment Ring System
• Robust funnel versions, also configurable individually

b
Sales Code Variant
Towing hitch (mm) D (kN) Dc (kN) S (kg) V (kN) (kg) ECE a Description
19507F C 160 x 100 300 145 1000 95 75 E1 55R-01 1361 X X X RO570C61600

ROV40 CH
• Standard hitch for Switzerland
• Proven ROCKINGER release lever technology
• Low maintenance and easy to repair
• Simple and problem-free hitching and release –
even under difficult drawbar eye angles conditions
• Rotatable bolt – uniform, reduced wear
• Can be upgraded retroactively, e.g. with remote a = 40 mm DIN 74054
controls a = 40 mm towing eye CH
a = 50 mm DIN 74053, CE-Kl. D

Sales Code Variant


Towing hitch (mm) D (kN) Dc (kN) S (kg) V (kN) (kg) ECE Description
01540Y B 160 x 100 168 91,5 1000 36 31,2 E1 55R-01 1603 RO413B51561

ROV207
• Towing hitches

a = 40 mm DIN 74054, 94/20/CE


a = 50 mm DIN 74053, CE-Kl. D
a = 76 mm VG 74059 NATO

Sales Code
Towing hitch (mm) Pos. ø (mm) (t) (t) (kg)
RO207A45510 140 x 80 A 35 25 50 6,0

17
Upgrade kits for remote controls and
remote displays for towing hitches

1 Mechanical remote control – Standard (RC-MS)


As a basic solution the mechanical remote control enables
operation even with towing hitches that are difficult to access.
ROE 71676 for RO 400xxx1, RO 430xxx2, RO 500x66xx0,
RO 510xxx0

2 Pneumatic remote control – Light (RC-PL-2.0)


The pneumatic variant supports the opening of the towing
hitch powerful and easy via the brake-interface of the truck.
The pneumatic remote control is for both truck brakes
interfaces – Duomatic and Palm (ISO) – available.
ROE 71909-P for RO 500x66xx0 and RO 510x61xxx0 with
Palm-Connector
ROE 71909-D for RO 500x66xx0 and RO 510x61xx0 with
Duomatic-Connector
3 Pneumatic remote control – Comfort (RC-PC)
The pneumatic variant brings power and convenience of use
to opening and closing the coupling.
ROE 71461 for RO 400xxx1, RO 430xxx2
ROE 71459 for RO 410xxx0, RO 413 from T0
ROE 71677 for RO 500x66xx0
ROE 71167 for RO 570xx, RO 576xxx
ROE 71594 for RO 510x61xxx
4 In-cab status indicator – Cabin (RI-BC)
Convenient safety is offered by the in-cab status indicate which
inspects the locking position of the coupling and displays this in
the cabin. Electric, display in the cab (RI-BC).
ROE 71654 for RO 400xxx1, RO 410xxx0, RO 413 from T0,
RO 430xxx2, RO 500x66xx0, RO 510xxx0,
RO 567xxx0, RO 590xxx1
5 In-cab status indicator – Cabin (RI-E)
The in-cab status indicator offers comprehensive safety which
inspects the locking position of the coupling and cable and
sensor connections and which shows them on a display in the
cab. Electric, display in the cab (RI-E).
ROE 71546 for RO 400xxx1, RO 410xxx0, RO 413 from T0,
RO 430xxx2, RO 500x66xx0, RO 510xxx0,
RO 567xxxx0, RO590xxx1
6
Drawbar turn angle warning system – Cabin (RI-ETW)
The drawbar turn angle warning system protects the vehicle
and drawbar against avoidable damages.
ROE 71547* for RO 510xxx0, RO 500x66xx0
* 3 Sensors incl. in-cab status indicator
18
Drawbar Finder: Smart support for the
coupling process
The Drawbar Finder provides users with easy-to-use support for coupling processes, which is a particular
advantage when using fixed drawbar trailers.
• Can be retrofitted for RO✶50, RO✶50 E and
RO✶50 BNA
• Available for commonly used remote controls
• Visual guidance in two directions allows
precise coupling
• Damage to tractors and trailers is prevented
• Customisable configurations (remote control +
cable + SCANIA adapter + monitor)

Upgrade kits for ROCKINGER towing hitches


ROE71946 for RO✶50 / 50 E with easy-to-use ROE71947 for RO✶50 with pneumatic remote
pneumatic remote control (RC-PL-2.0) control – powered opening / closing (RC-PC)

For ROCKINGER monitor


ROE90521 monitor ROE90515 extension cable

For vehicle’s-own monitor system


SCANIA cable set
Manufacturer Type/System Pre-equipment Order number
SCANIA 7" Premium Radio P/G/R/S-Series ROE90528

19
6

10
10 11
3
13

6 11 7
7
7
12

10
5

1
4 1

3 2

Transport Agriculture

1-3 Systems 8 Steering systems 6 Ball bearing turntables

1 Fifth wheel couplings 9 Axle suspensions

2 King pins
Axle suspensions
3 Landing gears
10 Towing hitches and cross
4 Truck and Trailer axles members

5 Hubodometers 11 Drawbars and towing eyes


12 Coupling systems
6 Ball bearing turntables
11 Drawbars and towing eyes
7 Container technology
Subject to change without prior notice

13 Front loader and implements


FLY 008 008 EN_12-2021

JOST, Germany Tel. +49 6102 295-0, jost-sales@jost-world.com, www.jost-world.com

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