SNBP-EPC-00-INS-DBS-001 Rev.B - Instrument Telecomunication Design Basis
SNBP-EPC-00-INS-DBS-001 Rev.B - Instrument Telecomunication Design Basis
SNBP-EPC-00-INS-DBS-001 Rev.B - Instrument Telecomunication Design Basis
:
INSTRUMENTATION &
SP3MK-
TELECOMMUNICATION 005/PG3400/2022-S7
DOCUMENT NO.:
PAGEs 19
SNBP-EPC-00-INS-DBS-001
JASA PERANCANGAN, PENGADAAN, DAN KONSTRUKSI PEMBANGUNAN
PIPA GAS SENIPAH – RU V BALIKPAPAN
INSTRUMENT TELECOMMUNICATION DESIGN BASIS
REVISION REVISION
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JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN
REVISION NOTES
Implementasion
Revision Section Page Comment Remarks
(Y/N)
B Rev sht 2 Page rev sheet Y Update
TABLE OF CONTENT
LIST OF TABLE
1. INTRODUCTION
Figure 1-1 Pipeline Route from Senipah to Refinery Unit (RU) V Balikpapan
1.2. Objective
The objectives of this document is to provides the Instrument & Telecommunication
Design Basis for the gas delivery system from Senipah to Refinery Unit (RU V) including
the Pertamina Gas pipeline, processing facility at Senipah before entering the gas pipeline
and the processing facility before entering the Refinery Unit (RU V) facility. The scope
starts from tie-in point at 42” Senipah Export Gas Pipeline to piping tie-in at Pertamina
RU-V Facility.
1.3. Scope
This document include a data and criteria that will be used as parameters in calculating
the size and dimension of pipes, process equipment, and Instrumentation
Telecomunication on the Senipah – RU V Balikpapan Onshore Pipeline Project.
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN
2. DEFINITION
Definitions used in this document will not violate other definitions used in other documents
which is:
Tabel 2-1 List of Definitions
Definitions Descriptions
COMPANY PT Pertamina Gas (Pertagas) as the owner of the Senipah – RU V
Balikpapan Onshore Pipeline Project
CONTRACTOR PT PGAS Solution, the party that carries out all or part of the detail
engineering, procurement, construction, installation and commissioning as
per contract
VENDOR The party which supply materials, equipment, technical
document/drawing, and service to perform the duties by the
CONTRACTOR.
MANUFACTURER Party which manufactures equipment/materials specified and ordered by
CONTRACTOR (or COMPANY).
Abbreviations Descriptions
# Flange rating ( pounds)
“, in inch
˚C degrees Celcius
˚F degrees Farenheit
API American Petroleum Institute
AI Analog Input
AO Analog Output
DI Digital Input
DO Digital Output
Abbreviations Descriptions
F&G Fire & Gas
IP Internet Protocol
I/O Input/Output
km Kilometer
m Meter
Max Maximum
Min Minimum
min Minute(s)
mm millimeter
OD Outside Diameter
RU Refinery Unit
Abbreviations Descriptions
TCP/IP Transmission Control Protocol/Internet Protocol
5. REFERENCES
• Applicable Editions and Issues; Unless otherwise indicated, the following editions
and issues shall be used throughout the execution of the work period.
• Codes and Standards shall be in accordance with the listing above and as per the
Company general specifications / functional specifications. Latest edition or
issue on the date of CONTRACT award shall apply.
Parameter Unit
Area ft2
Caloric Value BTU/scf
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN
Parameter Unit
Composition %mol
Density Kg/m3
Flow Liquid m3/h
Liquid Production BPD
Gases Scfm or MMscfd
Gas Production MMscfd
Heat/Electrical Energy kWh
Length mm or m
Mass kg
Pipe Diameter in (nominal)
Pipe Wall Thickness mm (in)
Power kW or kVA
Pressure Absolute psia
Gauge psig
Vacuum psia
Vapour psia
Sound Intensity dB(A)
Temperature °F
Time s, min, or hr
Velocity ft/s
Viscosity cP
Volume Liquid m3
Gases m3 (act or std)
Water Content lb/MMscf
Water Depth m
life shall be informed to COMPANY and provision made in the system design for
maintenance to extend component life or routine change-out.
The PCS shall be fully pre-programmed with a wide selection of control and data
acquisition algorithms including :
• Computational Functions
• Continuous Control
• Discrete Control
• Sequential Control
The PCS be provided with sufficient and appropriate I/O cards to accommodate field
mounted devices. PCS shall control and monitor field mounted devices at each location
by hardwired via juntion boxes and multipairs cabling to system/marshalling cabinet. The
I/O cards shall interface with the following signal types :
I/O
I/O DESCRIPTION TYPE NOTES
ANALOGUE PROCESS CONTROL & INDICATION
TRANSMITTERS AI SMART Analogue, 2-wire, 4-20 mA, 24 VDC
HART, power source from PCS
Control elements AO 4-20 mA, HART, powered from PCS
DIGITAL PROCESS MONITORING & INDICATION
Field switches DI 24 V DC powered from PCS
DIGITAL ON/OFF VALVE SEQUENCING
Valve open DO
Valve close DO
Open limit switch DO 24 V DC powered from PCS
Closed limit switch DO
MOTOR CONTROL
Remote start
(where applicable) SDO
Remote stop SDO 24 V DC powered from PCS
Running indication SDI
Available/Unavailable SDI
Motor Amps/kW SAI Analogue, 2-wire, 4-20 mA, 24 V DC
VENDOR PACKAGES
Unit Control DO
Unit status DI
24 V DC powered from PCS (system powered)
Running indication DI
Unit alarm DI
7.1.1. INTERFACES
The following capabilities shall be available for communicating to auxiliary systems :
• RS-232C and RS-485 with full and half-duplex operation, and the following
selectable baud rates: 9,600, 19,200, 38,400, 115,000
• Modbus RTU and Modbus TCP/IP
• IEEE 802.3 "Ethernet" protocol at 10/100/1000 Mbps, with TCP/IP protocol
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN
The PCS for process control and monitoring shall be integrated with SIS and Sales Gas
Metering system via control network using Ethernet TCP/IP. PCS shall also interfaced
with MCC/Switchgear to acquire motor/pump status. Start/Stop command shall be
hardwired from PCS to MCC
The SIS shall monitor process conditions and shutdown the facility by the operation
of manual pushbuttons, critical process trips and from confirmed F&G detection. It shall
also be designed to detect hazardous conditions and to initiate automatic actions for
protection against fire and gas events. Any fire and gas detection shall initiate alarm in
operator work station. The SIS shall also receive inputs from Fire & Gas detection
system devices such as heat detectors, smoke detectors, combustible gas detectors
and flame detectors. ESD pushbutton will be provided in Metering Operator Room.
The SIS controller shall have an overall availability of 99.9%. The SIS shall be provided
with a sufficient level of redundancy in hardware (controller, power supply and
communication) to meet this availability.
The SIS system hardware and marshalling cabinets shall be located in the Metering
Equipment Room, which shall be pressurised, and air conditioned. The SIS shall be
interfaced to the PCS by means of control network, via Ethernet TCP/IP.
The SIS shall be provided with sufficient and appropriate I/O cards to accommodate
field mounted devices (including F&G detectors). Diagnostic of loop fault or broken wire
shall be made available on the I/O modules. The following types of signal shall be
connected to the SIS.
I/O
I/O DESCRIPTION NOTES
TYPE
PROCESS MONITORING
Analogue transmitter signals
for high- high and low-low SMART Analogue, 2-wire, 4-20 mA, 24 VDC
process or emergency AI HART, power source from SIS
shutdown functions
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN
The detection device selection philosophy will be to select the device which provides the
earliest reliable warning for the relative ambient conditions consistent with operational
stability. The selection shall recognise the importance of minimizing the loss of
production due to spurious alarm and shutdowns. Thus a reliable and easily
maintainable system, that personnel have confidence in, shall be installed.
Graphic facilities for the Cause & Effect Matrix, Sequence of Event recording and
maintenance bypass purposes will be provided on HMI in Metering Operator Room.
The system will produce dedicated metering reports in suitable format to confirm the
product quantity transferred and all the relevant process data associated with the
particular loading (time stamp, average values for pressure, temperature, flow, density,
etc.).
All field signals shall be interconnected with the flow computer and metering supervisory
computer to enable monitoring, calculation, compensation and reporting located in
Metering Equipment Room. The metering system shall also interfaced with PCS by
means of control network via Ethernet TCP/IP to enable data monitoring from operator
interface. The metering data and status will also be sent to Pertagas Balikpapan office via
communication link (VSAT, Microwave, fibre optic or GSM provider).
possible.
All instruments shall be located and mounted to minimise the effects of vibration and to
provide each item with adequate access for maintenance. The orientation of housings
shall, where possible, permit operators to observe scales whilst adjusting related
instruments. Escape routes shall not be obstructed by instrumentation. Wherever
possible, instrument mounting heights from grade or skid-access platform levels shall
be between 1.3 m and 1.6 m. Handrails shall not be used for supporting instruments,
impulse piping or cabling.
Transmitters may be provided with integral local digital indication in engineering units, in
lieu of local gauges, provided they could tolerate the minimum and maximum operating
and environmental temperatures. Where indication is required at a location remote from
the transmitter, signals shall be repeated via either an analogue output from the PCS or
an inline loop-powered indicator - depending upon loop type..
Where process applications exist that require both a process control and a safety
instrument, then the instruments shall be specified to have identical ranges (i.e. offset and
span) for the purpose of comparison between the instruments and for discrepancy alarms
to be generated in the PCS.
7.4.1. ENCLOSURES
All instrumentation enclosures, junction boxes and panels located outdoors shall be
suitable for operating in a hot, humid, tropicalized environment and installation in Class
1, Div. 2, Gas Group IIA, Temperature Class T3, provided with Ex d / Ex e protection
method, weather protection rated of IP 65 and made from 316 SS as minimum.
All electric field instruments shall be interconnected to PCS/SIS via junction boxes. All
multipairs/multicores cables shall be routed to Metering Control Room via hot dip
galvanized cable ladder/tray. Cable entry to Metering Control Room building shall be
enabled by floor penetration using raised floor.
Preferred junction box construction shall be AISI 316 stainless steel. All control
equipment cabinets/panels and instrument enclosures located indoors shall have a
minimum ingress protection rating of IP 41.
range.
Sensing element chamber and housing design shall be such that element failure does not
cause the housing to become pressurised. Where appropriate to meet this requirement,
a blow-out disk shall be provided preferably in the bottom of the housing.
Materials (including bolting) for in-line instruments shall be, as a minimum, in accordance
with the piping specification and shall be compatible with and appropriate for the
production stream. However, where suitable, an appropriate grade of stainless steel may
be used for the internal trim and/or body.
The use of brass or copper bearing alloys shall be avoided where possible. The use of
aluminium for instrumentation bodies/casings shall be only permitted if available as
“Marine Grade”, low copper, and the combined magnesium and titanium content is less
than 0.6% and the surface is coated to prevent corrosion from the environment and
sparking by abrasion with iron objects..
7.4.5. NAMEPLATES
Nameplates and tags shall be provided to properly identify each piece of instrumentation
equipment. This information is to be stamped or engraved on a permanent 316 stainless
steel plate affixed to the equipment in a permanent manner. Lettering shall be a minimum
of 12mm high. The nameplate shall provide the following data as a minimum:
• Tag number
• Manufacturer’s name, model number, serial number
8. TELECOMMUNICATION SYSTEM
The Telecommunication system shall be provided as communication between Senipah
and RU-V to Balikpapan office. The telecommunication system shall meet all
communication requirements of related to voice and data.
8.4. LICENCES
COMPANY shall be responsible for securing frequency allocation and operating licence
for all radio equipment specified for these facilities from the appropriate Indonesian
authorities