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SNBP-EPC-00-INS-DBS-001 Rev.B - Instrument Telecomunication Design Basis

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The key takeaways are that the document discusses instrumentation and telecommunication design basis for the Senipah-RU V Balikpapan gas pipeline project.

The purpose of the document is to provide the design basis for instrumentation and telecommunication systems for the Senipah-RU V Balikpapan gas pipeline project.

The design life considered for the project is 30 years and the design capacity is 125 MMSCFD.

CONTRACT NO.

:
INSTRUMENTATION &
SP3MK-
TELECOMMUNICATION 005/PG3400/2022-S7
DOCUMENT NO.:
PAGEs 19
SNBP-EPC-00-INS-DBS-001
JASA PERANCANGAN, PENGADAAN, DAN KONSTRUKSI PEMBANGUNAN
PIPA GAS SENIPAH – RU V BALIKPAPAN
INSTRUMENT TELECOMMUNICATION DESIGN BASIS

B 05/05/2022 Issued For Approved SW ASW EFC MHL


A 11/04/2022 Issued For Review SW ASW EFC MHL
APV’
PREP’D CHK’D CHK’D APV’D
D
REV. DATE DESCRIPTION
PT PERTAMINA
PT PGAS SOLUTION
GAS
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 2 of 19

TABULATION OF REVISION SHEET

REVISION REVISION
PAGE REMARKS PAGE REMARKS
A B 0 A B 0
1 x
2 x x
3 x x
4 x x
5 x
6 x
7 x
8 x x
9 x
10 x x
11 x
12 x x
13 x
14 x x
15 x x
16 x
17 x
18 x
19 x
20
21
22
23
24
25
26
27
28
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

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SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 3 of 19

REVISION NOTES

Implementasion
Revision Section Page Comment Remarks
(Y/N)
B Rev sht 2 Page rev sheet Y Update

B Rev nts 3 Page Rev notes Y Update

B TAC 4 Sec. 3 , 6, 7.5 s/d 7.14 Y Update

B 3.1 8 Deleted text item Y Update


Correct these
B 4.1 10 description code and Y Update
standard
B 6.1 12 30 years Y Update
125 MMSCFD, deleted
B 6.2 12 Y Update
table
(Where Applicable )
B 7.1 14 Y Update
spacing
B 7.2 15 DI , 24 VDC Y Update
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 4 of 19

TABLE OF CONTENT

TABLE OF CONTENT ................................................................................................................................. 4


LIST OF TABLE ........................................................................................................................................... 5
1. INTRODUCTION ................................................................................................................................... 6
1.1. Project Overview .......................................................................................................................... 6
1.2. Objective ...................................................................................................................................... 6
1.3. Scope ........................................................................................................................................... 6
2. DEFINITION .......................................................................................................................................... 7
3. ABBREVIATION & UNIT OF MEASUREMENT .................................................................................... 7
4. CODES AND STANDARD .................................................................................................................... 9
4.1. INDONESIAN REGULATIONS / LAWS & INTERNATIONAL CODE & STANDARDS ............... 9
5. REFERENCES .................................................................................................................................... 10
6. DESIGN LIFE & DESIGN CAPACITY ................................................................................................. 10
6.1. Design Life ................................................................................................................................. 11
6.2. Design Capacity ......................................................................................................................... 12
7. INSTRUMENTATION, CONTROL AND SHUTDOWN SYSTEM ....................................................... 12
7.1. PROCESS CONTROL SYSTEM (PCS) .................................................................................... 12
7.1.1. INTERFACES ............................................................................................................ 13
7.2. SAFETY INSTRUMENTED SYSTEM (SIS) .............................................................................. 14
7.3. SALES GAS METERING PACKAGE ........................................................................................ 16
7.4. FIELD INSTRUMENTS .............................................................................................................. 16
7.4.1. ENCLOSURES .......................................................................................................... 17
7.4.2. INSTRUMENT MATERIALS RATING ....................................................................... 17
7.4.3. INSTRUMENT PROCESS CONNECTIONS & HOOK-UPS ..................................... 18
7.4.4. INSTRUMENT TUBING & FITTING .......................................................................... 18
7.4.5. NAMEPLATES .......................................................................................................... 18
7.4.6. SURGE PROTECTION ............................................................................................. 18
8. TELECOMMUNICATION SYSTEM ..................................................................................................... 19
8.1. COMMUNICATION LINK – BY COMPANY .............................................................................. 19
8.2. TELEPHONE (IP BASED) = BY COMPANY ............................................................................. 19
8.3. CLOSED CIRCUIT TELEVISION (CCTV) ................................................................................. 19
8.4. LICENCES ................................................................................................................................. 19
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 5 of 19

LIST OF TABLE

Tabel 2-1 List of Definitions.......................................................................................................................... 7


Tabel 3-1 List of Abbreviatons ..................................................................................................................... 7
Tabel 6-1 List of Unit of Measurement ....................................................................................................... 10
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 6 of 19

1. INTRODUCTION

1.1. Project Overview


PT Pertamina Gas (Pertagas) plans to deliver gas from Senipah KP 7.2 (tap off from 42”
pipeline) that is operated by Pertamina Hulu Mahakan to PT Pertamina (Persero) Refinery
Unit (RU) V Balikpapan, East Kalimantan, to fulfill the gas demand at Refinery Unit (RU)
V Balikpapan as part of the RDMP program.
The Onshore Pipeline along approximately 77.5 km Senipah – RU V Balikpapan scope
will comprise of development of mini facility in Senipah and RU V Balikpapan area consist
of gas metering, pigging facilities, utilities and an onshore gas pipeline.

Figure 1-1 Pipeline Route from Senipah to Refinery Unit (RU) V Balikpapan

1.2. Objective
The objectives of this document is to provides the Instrument & Telecommunication
Design Basis for the gas delivery system from Senipah to Refinery Unit (RU V) including
the Pertamina Gas pipeline, processing facility at Senipah before entering the gas pipeline
and the processing facility before entering the Refinery Unit (RU V) facility. The scope
starts from tie-in point at 42” Senipah Export Gas Pipeline to piping tie-in at Pertamina
RU-V Facility.

1.3. Scope
This document include a data and criteria that will be used as parameters in calculating
the size and dimension of pipes, process equipment, and Instrumentation
Telecomunication on the Senipah – RU V Balikpapan Onshore Pipeline Project.
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 7 of 19

2. DEFINITION
Definitions used in this document will not violate other definitions used in other documents
which is:
Tabel 2-1 List of Definitions

Definitions Descriptions
COMPANY PT Pertamina Gas (Pertagas) as the owner of the Senipah – RU V
Balikpapan Onshore Pipeline Project
CONTRACTOR PT PGAS Solution, the party that carries out all or part of the detail
engineering, procurement, construction, installation and commissioning as
per contract
VENDOR The party which supply materials, equipment, technical
document/drawing, and service to perform the duties by the
CONTRACTOR.
MANUFACTURER Party which manufactures equipment/materials specified and ordered by
CONTRACTOR (or COMPANY).

3. ABBREVIATION & UNIT OF MEASUREMENT


Tabel 3-1 List of Abbreviatons

Abbreviations Descriptions
# Flange rating ( pounds)
“, in inch
˚C degrees Celcius
˚F degrees Farenheit
API American Petroleum Institute
AI Analog Input
AO Analog Output

BPD Barrels Per Day

BTU British Thermal Unit

CCTV Closed Circuit Television

CRS Customer Receipt Station

DI Digital Input

DO Digital Output

ESD Emergency Shutdown

FEED Front End Engineering Design


JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 8 of 19

Abbreviations Descriptions
F&G Fire & Gas

HMI Human Machine Interface

IP Internet Protocol

I/O Input/Output

km Kilometer

m Meter

Max Maximum

MCC Motor Control Center

Min Minimum

min Minute(s)

mm millimeter

MMscfd Million standard cubic feet per day

NPS Nominal Pipe Size

OD Outside Diameter

PABX Private Automatic Branch Exchange

PCS Process Control System

psi Pounds per Square Inch (used for differential pressure)

psia Pounds per Square Inch Absolute

psig Pounds per Square Inch Gauge

RU Refinery Unit

SAI Supervised Analog Input

SDI Supervised Digital Input

SDO Supervised Digital Output

SCF Standard Cubic Feet

SIL Safety Integrity Level

SIS Safety Instrumented System

SDV Shutdown Valve


JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 9 of 19

Abbreviations Descriptions
TCP/IP Transmission Control Protocol/Internet Protocol

VSAT Very Small Aperture Terminal

4. CODES AND STANDARD


The design shall be in accordance with good engineering practices and in compliance
with the latest editions and revisions (unless noted otherwise) of the following Company's
Specifications and Regulations, Codes, Standards, as applicable:

4.1. INDONESIAN REGULATIONS / LAWS & INTERNATIONAL CODE & STANDARDS


UU No. 2 1981 Undang - Undang Republik Indonesia tentang Metrologi
Legal
SE Dirjen. MIGAS No. Penggunaan Sistem Alat Ukur pada Kegiatan Usaha Migas
8631/18.06/DJM.T/2008 di Indonesia
SK Dirjen. MIGAS No. Keputusan Ditjen Migas tentang Pedoman dan Tata Cara
84/K/38/DJM/1998 Pemeriksaan Keselamatan Kerja atas Instalasi, Peralatan,
dan Teknik yang Dipergunakan dalam Usaha
Pertambangan Minyak dan Gas Bumi dan Pengusahaan
Sumber Daya Panas Bumi
PP No. 11 1979 Keselamatan Kerja pada Pemurnian dan Pengolahan
Minyak dan Gas Bumi
PP No. Pemeriksaan Keselamatan Kerja atas Instalasi, Peralatan,
06P/0764/M.PE/91 dan Teknik yang Dipergunakan dalam Pertambangan
Minyak dan Gas Bumi dan Pengusahaan Sumber Daya
Panas Bumi
Peraturan Dirjen Syarat-Syarat dan Tata Kerja Perusahaan Jasa Inspeksi
MIGAS No. Teknik Bidang Pertambangan Migas dan Sumber Daya
43P/382/DDJM/1992 Pengusahaan Panas Bumi
UU No. 36 1999 Undang- Undang Republik Indonesia tentang
Telekomunikasi
API STD 520 Part I Sizing, Selection, and Installation of Pressure-Relieving
Devices in Refineries (Sizing and Selection)
API STD 520 Part II Sizing, Selection, and Installation of Pressure-Relieving
Devices in Refineries (Installation)
API STD 521 Guide for Pressure-Relieving and Depressuring Systems
API 5L Specification for Line Pipe
ASME B16.5 Pipe Flanges and Flanged Fittings: NPS 1/2 through
NPS 24 Metric/Inch Standard
ASME B31.3 Process Piping
ASME B31.6 Pressure Piping
ASME B31.8 Gas Transmission and Distribution Piping Systems
ASME PTC 19.3 TW Thermowells
API RP 551 Process Measurement
API RP 552 Transmission Systems
API RP 554 Process Control Systems
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 10 of 19

API RP 555 Process Analyzers


API MPMS 14 Natural Gas Fluids Measurement
API MPMS 21.1 Flow Measurement Using Electronic Metering Systems
- Electronic Gas Measurement
AGA Report -5 Natural Gas Energy Measurement
AGA Report -8 Thermodynamic Properties of Natural Gas and Related
Gases
AGA Report -9 Measurement of Gas by Multipath Ultrasonic Meters
AGA Report -10 Speed of Sound in Natural Gas and Other Related
Hydrocarbon Gases
IEC 60079 Explosive Atmospheres
IEC 60529 Degrees of Protection Provided by Enclosures (IP Code)
IEC 61508 Electronic Functional Safety Package
IEC 61131 Programmable Logic Control
IEC 61511 Functional Safety - Safety Instrumented Systems for
the process industry sector
IEC 61511 Electromagnetic compatibility (EMC)
ISA 5.1 Instrumentation Symbols and Identification
ISA 5.2 Binary Logic Diagrams for Process Operation
ISA 5.3 Graphic Symbols for Distributed Control/Shared Display
Instrumentation, Logic and Computer Systems
ISA 5.4 Instrument Loop Diagrams
ISA 5.5 Graphic Sysmbols for Process Display
ISA 12.01.01 Definitions and Information Pertaining to Electrical
Equipment in Hazardous (Classified) Locations
Nepa 70 National Electrical Code (NEC)

5. REFERENCES
• Applicable Editions and Issues; Unless otherwise indicated, the following editions
and issues shall be used throughout the execution of the work period.
• Codes and Standards shall be in accordance with the listing above and as per the
Company general specifications / functional specifications. Latest edition or
issue on the date of CONTRACT award shall apply.

6. DESIGN LIFE & DESIGN CAPACITY


In general US customary units and British System shall be used in the project. The table
below lists the units that commonly used.

Tabel 6-1 List of Unit of Measurement

Parameter Unit
Area ft2
Caloric Value BTU/scf
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 11 of 19

Parameter Unit
Composition %mol
Density Kg/m3
Flow Liquid m3/h
Liquid Production BPD
Gases Scfm or MMscfd
Gas Production MMscfd
Heat/Electrical Energy kWh
Length mm or m
Mass kg
Pipe Diameter in (nominal)
Pipe Wall Thickness mm (in)
Power kW or kVA
Pressure Absolute psia
Gauge psig
Vacuum psia
Vapour psia
Sound Intensity dB(A)
Temperature °F
Time s, min, or hr
Velocity ft/s
Viscosity cP
Volume Liquid m3
Gases m3 (act or std)
Water Content lb/MMscf
Water Depth m

6.1. Design Life


The design service life of the Pipeline and the Customer Receipt Station (including all
associated equipment, components and systems) shall be 30 years. The design life shall
be achievable with minimum on-site maintenance and maximum availability.
All components which for practical, safety or cost-efficiency reasons are unable to meet
the required design life shall be identified as soon as possible. Their expected service
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 12 of 19

life shall be informed to COMPANY and provision made in the system design for
maintenance to extend component life or routine change-out.

6.2. Design Capacity


Design Capacity The Pertamina Gas Pipeline and facility at Senipah design rate is 125
MMSCFD. This is based on the maximum gas can be accommodated by the Senipah
- RU V Balikpapan Onshore Pipeline.

7. INSTRUMENTATION, CONTROL AND SHUTDOWN SYSTEM


Control and safety system for Customer Receipt Station (CRS) in Senipah & RU V
Balikpapan facility shall be provided as integrated system comprises Process
Control System (PCS), Safety Instrumented System (SIS) and 3rd party control
and monitoring systems supplied by package Vendors, i.e. Sales Gas Metering
Package and Instrument Air Compressor Package. The SIS shall be comprised of ESD
and F&G system, with function as safeguarding facility, fire & gas detection system and
local process alarm. Third party control system shall be provided with Unit Control Panel
and/or Local Control Panel. Each system shall be designed to operate independently,
however all systems in CRS facility shall be integrated by means of control network.
Communication between facility PCS/SIS and 3rd party system shall be provided by
Ethernet TCP/IP and hardwire interconnection respectively.
CRS facility shall be designed as normally manned facility with regular monitoring and
maintenance. PCS/SIS shall be provided with minimum 2 (two) Human Machine
Interface (HMI) to be installed in Metering Operator Room as operator interface station.
The workstations shall be PC based reside on a reliable high-speed communication
network and connected to the controllers in the Metering Equipment Room. The
workstations shall be provided with password controlled security levels for operator and
engineering access. Both HMI shall be configured as common operator interface for
PCS and SIS.

7.1. PROCESS CONTROL SYSTEM (PCS)


The CRS facility shall be provided with Process Control System (PCS) to provide
process monitoring and control of the facility. The PCS shall be provided as PLC based
system with communication interface as required to communicate with SIS, Sales Gas
Metering System, Instrument Air System and Pertagas Balikpapan office.
Communication with Pertagas Balikpapan office via communication link (VSAT,
Microwave, fibre optic or GSM provider) is intended to transmit data and status from
Sales Gas Metering System. The control hardware and marshalling cabinets shall be
located in the Metering Equipment Room, which shall be air-conditioned.
The PCS controller shall have an overall availability of 99.5%. The PCS shall be provided
with a sufficient level of redundancy in hardware (controller, power supply and
communication) to meet this availability.
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 13 of 19

The PCS shall be fully pre-programmed with a wide selection of control and data
acquisition algorithms including :
• Computational Functions
• Continuous Control
• Discrete Control
• Sequential Control
The PCS be provided with sufficient and appropriate I/O cards to accommodate field
mounted devices. PCS shall control and monitor field mounted devices at each location
by hardwired via juntion boxes and multipairs cabling to system/marshalling cabinet. The
I/O cards shall interface with the following signal types :

I/O
I/O DESCRIPTION TYPE NOTES
ANALOGUE PROCESS CONTROL & INDICATION
TRANSMITTERS AI SMART Analogue, 2-wire, 4-20 mA, 24 VDC
HART, power source from PCS
Control elements AO 4-20 mA, HART, powered from PCS
DIGITAL PROCESS MONITORING & INDICATION
Field switches DI 24 V DC powered from PCS
DIGITAL ON/OFF VALVE SEQUENCING
Valve open DO
Valve close DO
Open limit switch DO 24 V DC powered from PCS
Closed limit switch DO
MOTOR CONTROL
Remote start
(where applicable) SDO
Remote stop SDO 24 V DC powered from PCS
Running indication SDI
Available/Unavailable SDI
Motor Amps/kW SAI Analogue, 2-wire, 4-20 mA, 24 V DC
VENDOR PACKAGES
Unit Control DO
Unit status DI
24 V DC powered from PCS (system powered)
Running indication DI
Unit alarm DI

7.1.1. INTERFACES
The following capabilities shall be available for communicating to auxiliary systems :
• RS-232C and RS-485 with full and half-duplex operation, and the following
selectable baud rates: 9,600, 19,200, 38,400, 115,000
• Modbus RTU and Modbus TCP/IP
• IEEE 802.3 "Ethernet" protocol at 10/100/1000 Mbps, with TCP/IP protocol
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 14 of 19

The PCS for process control and monitoring shall be integrated with SIS and Sales Gas
Metering system via control network using Ethernet TCP/IP. PCS shall also interfaced
with MCC/Switchgear to acquire motor/pump status. Start/Stop command shall be
hardwired from PCS to MCC

7.2. SAFETY INSTRUMENTED SYSTEM (SIS)


The CRS facility shall be provided with a Safety Instrumented System (SIS), which
combines Emergency Shutdown (ESD) and Fire & Gas (F&G) systems. The SIS shall
be SIL 2 compliance PLC based system for RU V Balikpapan CRS and Senipah CRS
as minimum (determined according to IEC 61508 and 61511) and shall provide
protection to personnel and equipment. In the event of confirmed fire in CRS, it shall
initiate an emergency shutdown of the facility as per Shutdown Hierarchy and Cause
and Effect Diagram.

The SIS shall monitor process conditions and shutdown the facility by the operation
of manual pushbuttons, critical process trips and from confirmed F&G detection. It shall
also be designed to detect hazardous conditions and to initiate automatic actions for
protection against fire and gas events. Any fire and gas detection shall initiate alarm in
operator work station. The SIS shall also receive inputs from Fire & Gas detection
system devices such as heat detectors, smoke detectors, combustible gas detectors
and flame detectors. ESD pushbutton will be provided in Metering Operator Room.

The SIS controller shall have an overall availability of 99.9%. The SIS shall be provided
with a sufficient level of redundancy in hardware (controller, power supply and
communication) to meet this availability.
The SIS system hardware and marshalling cabinets shall be located in the Metering
Equipment Room, which shall be pressurised, and air conditioned. The SIS shall be
interfaced to the PCS by means of control network, via Ethernet TCP/IP.

The SIS shall be provided with sufficient and appropriate I/O cards to accommodate
field mounted devices (including F&G detectors). Diagnostic of loop fault or broken wire
shall be made available on the I/O modules. The following types of signal shall be
connected to the SIS.

I/O
I/O DESCRIPTION NOTES
TYPE
PROCESS MONITORING
Analogue transmitter signals
for high- high and low-low SMART Analogue, 2-wire, 4-20 mA, 24 VDC
process or emergency AI HART, power source from SIS
shutdown functions
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 15 of 19

Process high and low


switches and manual field DI 24 VDC, powered from SIS
shutdown stations

SHUTDOWN AND BLOWDOWN VALVE CONTROL


Valve close (solenoid de-
energise to close shutdown DO 24 V DC powered from SIS
valve)
Valve open (solenoid de-
energise to open blowdown DO
valve) – if applicable
Open limit switch DI
Closed limit switch DI
FIRE AND GAS DETECTION
Gas detectors AI 3-wire, signal to sink at SIS
Flame detectors AI 3-wire, signal to sink at SIS
Smoke and heat detectors DI Supervised 24 V DC, powered from SIS
Audible alarms and status
beacons directly driven from DO Supervised 24 V DC, powered from SIS
SIS
MOTOR CONTROL
Trip signals (combined) DO SIS 24 V DC powered output to drive interposing
relay in MCC cubicle
Vendor Packages
PSD signals DO 24 V DC powered from SIS
24 V DC powered from PCS
The SIS shall have dedicated field mounted devices, which shall not be shared for
other purposes such as process/operation. Field mounted devices and F&G detectors
at each location will be connected to SIS by hardwired interfaces routed via
junction boxes and multipairs cabling to marshalling cabinets located in Metering
Equipment Room. Interfaces with package equipment shall typically be hardwired.
In deciding the type and extent of detection required for particular hazards, the following
factors shall be taken into account.

• The Category of Combustible Materials


• Location and Criticality Of Plant
• Hazardous Area Classification
• Performance of Detection Devices
• Maintainability of Detection Devices
• Environmental Conditions
• Effects of HVAC
• Code of Practice/Standard Guidelines
• Statutory Requirements
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

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SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 16 of 19

The detection device selection philosophy will be to select the device which provides the
earliest reliable warning for the relative ambient conditions consistent with operational
stability. The selection shall recognise the importance of minimizing the loss of
production due to spurious alarm and shutdowns. Thus a reliable and easily
maintainable system, that personnel have confidence in, shall be installed.
Graphic facilities for the Cause & Effect Matrix, Sequence of Event recording and
maintenance bypass purposes will be provided on HMI in Metering Operator Room.

7.3. SALES GAS METERING PACKAGE


The Sales Gas Metering package shall be provided by Vendor in accordance to the
scope boundary as shown on the P&ID(s) to measure and record the amount of sales
gas. The package shall designed to fiscal standard and comprise of metering skid,
analyzer unit, flow computer and metering supervisory computer. Similar design of
Sales Gas Metering system shall be provided in both Senipah and RU V Balikpapan
CRS facilities.
The metering skid shall comprise of 2 x 100% meter runs with high accuracy ultrasonic
flow meters and other instrumentation as required to achieve metering performance and
functionality. The skid shall include a common inlet header as required to accommodate
the gas sampling analyzers. Sales Gas filters at metering inlet shall also be provided by
metering package Vendor.
Analyzers shall include Gas Chromatograph, H2O analyzer and HC Dew Point analyzer.
All analyzers shall be installed in the analyzer shelter and furnished with a sample
conditioning system - as required - to achieve the analyzer functionality. Sampling
connection shall also be provided for offline analyzer.

The system will produce dedicated metering reports in suitable format to confirm the
product quantity transferred and all the relevant process data associated with the
particular loading (time stamp, average values for pressure, temperature, flow, density,
etc.).
All field signals shall be interconnected with the flow computer and metering supervisory
computer to enable monitoring, calculation, compensation and reporting located in
Metering Equipment Room. The metering system shall also interfaced with PCS by
means of control network via Ethernet TCP/IP to enable data monitoring from operator
interface. The metering data and status will also be sent to Pertagas Balikpapan office via
communication link (VSAT, Microwave, fibre optic or GSM provider).

7.4. FIELD INSTRUMENTS


All local instruments, where possible, shall be close-coupled to provide a good
representational measurement of the process conditions, otherwise they shall be
mounted remotely utilising the shortest possible impulse line lengths. Impulse lines shall
also be heat-traced and insulated where required to prevent hydrate formation, as
applicable to service. Analogue transmitters shall be HART .‘Smart’ type whenever
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 17 of 19

possible.

All instruments shall be located and mounted to minimise the effects of vibration and to
provide each item with adequate access for maintenance. The orientation of housings
shall, where possible, permit operators to observe scales whilst adjusting related
instruments. Escape routes shall not be obstructed by instrumentation. Wherever
possible, instrument mounting heights from grade or skid-access platform levels shall
be between 1.3 m and 1.6 m. Handrails shall not be used for supporting instruments,
impulse piping or cabling.
Transmitters may be provided with integral local digital indication in engineering units, in
lieu of local gauges, provided they could tolerate the minimum and maximum operating
and environmental temperatures. Where indication is required at a location remote from
the transmitter, signals shall be repeated via either an analogue output from the PCS or
an inline loop-powered indicator - depending upon loop type..
Where process applications exist that require both a process control and a safety
instrument, then the instruments shall be specified to have identical ranges (i.e. offset and
span) for the purpose of comparison between the instruments and for discrepancy alarms
to be generated in the PCS.

7.4.1. ENCLOSURES
All instrumentation enclosures, junction boxes and panels located outdoors shall be
suitable for operating in a hot, humid, tropicalized environment and installation in Class
1, Div. 2, Gas Group IIA, Temperature Class T3, provided with Ex d / Ex e protection
method, weather protection rated of IP 65 and made from 316 SS as minimum.

All electric field instruments shall be interconnected to PCS/SIS via junction boxes. All
multipairs/multicores cables shall be routed to Metering Control Room via hot dip
galvanized cable ladder/tray. Cable entry to Metering Control Room building shall be
enabled by floor penetration using raised floor.
Preferred junction box construction shall be AISI 316 stainless steel. All control
equipment cabinets/panels and instrument enclosures located indoors shall have a
minimum ingress protection rating of IP 41.

7.4.2. INSTRUMENT MATERIALS RATING


The pressure, temperature and materials rating of all instrument wetted parts and casings
and their associated fittings shall conform to, or exceed, the design pressure/ temperature
of the process system or service to which they are connected and the environment in
which they are to be installed. Equipment shall generally be selected on the basis of field
proven ability for the application and compatibility of material with process media. In
particular, all eals and O-rings subjected to the process conditions shall be selected on
the basis of resistance to “explosive decompression”, chemical compatibility and
suitability for the design pressure and the design maximum to minimum temperature
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 18 of 19

range.
Sensing element chamber and housing design shall be such that element failure does not
cause the housing to become pressurised. Where appropriate to meet this requirement,
a blow-out disk shall be provided preferably in the bottom of the housing.
Materials (including bolting) for in-line instruments shall be, as a minimum, in accordance
with the piping specification and shall be compatible with and appropriate for the
production stream. However, where suitable, an appropriate grade of stainless steel may
be used for the internal trim and/or body.

The use of brass or copper bearing alloys shall be avoided where possible. The use of
aluminium for instrumentation bodies/casings shall be only permitted if available as
“Marine Grade”, low copper, and the combined magnesium and titanium content is less
than 0.6% and the surface is coated to prevent corrosion from the environment and
sparking by abrasion with iron objects..

7.4.3. INSTRUMENT PROCESS CONNECTIONS & HOOK-UPS


The process connections on all non-flanged instruments shall be ½” NPT, while flanged
instrument connections such as thermowells shall be ANSI 150# RF as a minimum.
The process hook-up shall utilise integral single block and bleed units at the instrument
process tie- in. Double block and bleed units shall be used for severe service. The
instrument, if mounted remote from the process line, shall be connected using impulse
tubing and compression fittings. At the instrument, an instrument manifold (2 or 3-way
manifold for pressure, 5-way manifold for differential pressure) shall be fitted for
calibration. Furthermore, it shall be possible to remove the instrument whilst leaving the
instrument manifold, impulse tubing and compression fittings in-situ

7.4.4. INSTRUMENT TUBING & FITTING


All tubing and fittings shall be of imperial size. Materials shall be 316 SS.

7.4.5. NAMEPLATES
Nameplates and tags shall be provided to properly identify each piece of instrumentation
equipment. This information is to be stamped or engraved on a permanent 316 stainless
steel plate affixed to the equipment in a permanent manner. Lettering shall be a minimum
of 12mm high. The nameplate shall provide the following data as a minimum:

• Tag number
• Manufacturer’s name, model number, serial number

7.4.6. SURGE PROTECTION


Additional surge protection device shall be provided for electronic equipment which
has direct connections to telecommunication tower devices or installed at outdoor with
high elevation, such as telecommunication system and CCTV system.
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN

Document No. Rev. INSTRUMENT TELECOMMUNICATION Date: 05/05/2022


SNBP-EPC-00-INS-DBS-001 B DESIGN BASIS Page 19 of 19

8. TELECOMMUNICATION SYSTEM
The Telecommunication system shall be provided as communication between Senipah
and RU-V to Balikpapan office. The telecommunication system shall meet all
communication requirements of related to voice and data.

The following telecommunication equipment shall be provided at Senipah and RU-V


as minimum :
• Communication Link (by COMPANY)
• Telephone (IP Based, by COMPANY)
• Closed Circuit Television (CCTV)
All data status from Process Control System (PCS) and Safety Instrumented System
(SIS) at Senipah and RU-V shall be transmitted to Balikpapan office via communication
link. All data status shall be monitoring at new SCADA system located at Balikpapan
office.
All Telecommunication equipments i.e. Communication Link system, CCTV system,
Telephone shall be placed in Metering Control Room.

8.1. COMMUNICATION LINK – BY COMPANY


Telecommunication between both CRS facility (Senipah & RU V Balikpapan)
and Pertagas Balikpapan office shall be conducted via communication link (VSAT,
microwave, fibre optic or GSM provider).

8.2. TELEPHONE (IP BASED) = BY COMPANY


The Telephone shall be provided in both CRS facility in Senipah & RU V Balikpapan.
The telephone at Senipah and RU-V should only extension from the COMPANY existing
main PABX telephone system. Telephone system for Senipah and RU-V shall be IP
based

8.3. CLOSED CIRCUIT TELEVISION (CCTV)


For safety and security propose, Senipah and RU-V shall be furnished with CCTV
system. All CCTV system shall be IP Based. CCTV display and recorder shall be
provided in Metering Control Room respectively.

8.4. LICENCES
COMPANY shall be responsible for securing frequency allocation and operating licence
for all radio equipment specified for these facilities from the appropriate Indonesian
authorities

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