For The Various Engine Oils Approved by Pratt and Whitney, Refer To The Pratt and Whitney Service Bulletin No. 13001
For The Various Engine Oils Approved by Pratt and Whitney, Refer To The Pratt and Whitney Service Bulletin No. 13001
For The Various Engine Oils Approved by Pratt and Whitney, Refer To The Pratt and Whitney Service Bulletin No. 13001
11. Corrosion MIL-C-16173, Grade 2 Petrotect Grade 2 (use only Obtain Locally
Preventative products qualified under
Compound products list 16173, such as
LPS-3)
12. Primer MIL-P-8585 Zinc Chromate Obtain Locally
19. Sealer AMS -S-8802 Type 2Class A PR-1425 B1/2Class A and B PRC DeSoto International,
and B Inc.5454 San Fernando
RoadP.O. Box 1800 Glendale,
California 91209
20. Compound Icex B.F. Goodrich Company P.O.
Box 5471Akron, Ohio 44313
21. Trichloroethane ASTM D4080 (Supersedes O- Obtain Locally
T-634)
22. Cement A56B B.F. Goodrich Company P.O.
Box 5471Akron, Ohio 44313
23. Grease, Aircraft MIL-PFR-23827 Super Mil Grease No. A72832 AMOCO, Inc.2021 Spring
and Instrument, Road Oakbrook, Illinois 60521
Gear and Actuator
Screw
MIL-PFR-23827 Type II Do Aeroshell 33 Shell Oil Co., One Shell Plaza,
Not mix with Type I. P.O. Box 2463, Houston, TX
77001
24. Acetone ASTM D-329 (Supersedes O- Obtain Locally
A-51)
25. Cement, General MIL-A-1154 EC1403 Minnesota Mining and
Purpose Manufacturing Company 3M
Center St. Paul, Minnesota
55144
26. Solvent, Propeller CRC-2-26 CRC Industries 885 Louis
Slip Ring Cleaning Drive Warminster,
Pennsylvania 18974
27. Tape, Anti-Seize MIL-T-27730 Obtain Locally
41. Lubricating Oil, MIL-L-7870 Caltex Low Temp Oil Caltex Oil Products
General Purpose Company125 E. John
Low Temperature W.Carpenter FreewayIrving,
Texas 75062
42. Aerodynamic Whitestar Fibre Glass - Evercoat Co.
Smoother Inc.6600 Cornell
RoadCincinnati, Ohio 45242
43. Translucent RTV-108 General Electric
Adhesive CompanySilicone Products
DepartmentHudson River
RoadWaterford, New York
12188
44. Adhesive (Refer to item 57.)
59. Thread Locking Loctite Sealer Grade A (for Loctite Corp.,705 N. Mountain
Compound studs under 2 inches in dia.) RoadNewington, Connecticut
Studloc (for studs over 2 06111
inches in dia.)
60. Sealer Scotch Seal orWeatherban Minnesota Mining and
2084 Manufacturing Company3M
CenterSt. Paul, Minnesota
55144
61. Lubricating Grease, MIL-G-81322 Mobilgrease 28 Mobil Oil Corporation3225
Wide Temperature Gallows Rd.Fairfax, VA 22037
Range
Mobil Aviation Grease SHC Mobil Oil Corporation3225
100 Gallows Rd.Fairfax, VA 22037
Aeroshell Grease 22 (Refer to Shell Oil CompanyP.O. Box
item 87.) 2463One Shell PlazaHouston,
Texas 77001
Royco 22 Royal Lubricants Co.River
Rd.Hanover, NJ 07936
62. Jet-Fuel Anti-icing MIL-DTL-85470 or ASTM UCAR Fuel Additive 500 Union Carbide
Additive D4171, Type III CorporationChemicals and
Plastics Division200
Cottontail LaneSomerset,
New Jersey 08873
High Flash Prist Prist Division of PPG
Industries, Inc.5926 F.M. 1960
WestHouston, Texas 77069
Hoffman-Taff, Inc.P.O. Box
1246Springfield, Missouri
65805
63. Biocidal Agent Biobor® JF U.S. Borax & Chemical
Corp.8600 W. Bryn Mawr, Suit
710,N. Chicago, IL 60631
Kathon® FP 1.5 Fuel Quantity Services
Inc.P.O. Box 1380Flowery
Branch, GA 30542-0023
64. Lubricating Grease Plastilube No. 3 Thiem CorporationP.O. Box
930195151 Denison
AvenueCleveland, Ohio 44101
65. Lubricant CRC-3-36 CRC Industries885 Louis
DriveWestminster,
Pennsylvania 18974
66. Lubricant LPS No. 1 LPS Laboratories4647 Hugh
Howell RoadTucker, Georgia
30084
115. Fluid, Deicing/Anti- Type I per SAE AMS 1424 UCAR ADF Concentrate Union Carbide Customer
icing, Aircraft and ISO 11075 Center10235 W. Little York
RoadHouston, Texas 77040
Type I per SAE AMS 1424 UCAR ADF 50/50 Union Carbide Customer
and ISO 11075 Center10235 W. Little York
RoadHouston, Texas 77040
Type II per SAE AMS 1428 UCAR AAF UC5.1 Union Carbide Customer
and ISO 11078 Center10235 W. Little York
RoadHouston, Texas 77040
Type IV per SAE AMS 1428 UCAR ULTRA+ Union Carbide Customer
Center10235 W. Little York
RoadHouston, Texas 77040
Type I per SAE AMS 1424 Arcoplus Arco Chemical Company3801
and ISO 11075 West Chester PikeNew Town
Square, Pennsylvania 19073
Type I per SAE AMS 1424 Kilfrost DF Kilfrost LTDAlbion
and ISO 11075 WorksHaltwhistle
NorthumbNE49 0HJ UK
Type II per SAE AMS 1428 Kilfrost ABC-3 Kilfrost LTDAlbion
and ISO 11078 WorksHaltwhistle
NorthumbNE49 0HJ UK
Type I per SAE AMS 1424 Hoechst VP1732 Hoechst
and ISO 11075 AktiengesellschaftFrankfurt
am Main, Germany
Type II per SAE AMS 1428 Hoechst 1704 LTV Hoechst
and ISO 11078 AktiengesellschaftFrankfurt
am Main, Germany
Type III per SAE AMS 1428 Obtain Locally
Type IV per SAE AMS 1428 Hoechst Safewing MP IV Hoechst AGWerk
1957 GendorfBurgkirchen, D-84508
Germany
Type IV per SAE AMS 1428 OCTAGON MAX FLIGHT Octagon Process, Inc.596
TYPE IV River RoadEdgewater, New
Jersey 07020
Type IV per SAE AMS 1428 UCAR ULTRA+ Union Carbide Customer
Center10235 W. Little York
RoadHouston, TX 77040
Type IV per SAE AMS 1428 Clariant Safewing MP IV 2001 Clariant Corporation625 E.
Catawba Ave.Mount Holly, NC
28120
116. Air-Conditioning R-134a Obtain Locally
Refrigerant
117. Air-Conditioning Oil RL 100s Ester Oil ICI Americas, Inc.P.O. Box
2376Concord Pike and
Murphy RoadWilmington,
Delaware 19850
118. Air-Conditioning AC Flush Castrol, Inc.Specialty Products
System Cleaner Division16715 Von Karman
AvenueIrvine, California
92714
119. Erosion Tape 8672 Minnesota Mining and
Manufacturing Company3M
CenterSt. Paul, Minnesota
55144
120. Sealer Oyltite Stik LA-CO Industries, Inc.Markal
Company250 N. Washtenaw
AvenueChicago, Illinois 60612
121. Item Deleted (Refer to Item 120).
126. Deleted
127. Deleted
128. Aluminum Tubing 3/16 O.D. X 0.028 or 0.035 Obtain Locally
wall per Federal Spec WW-T-
700/4 or WW-T-700/6
129. Flouro-Lite TP-3840 Tracer Products956 Brush
Refrigerant Leak Hollow Rd.Westbury, NY
Detector Dye (R- 11590
134a System)
130. Flouro-Lite TP-3830 Tracer Products956 Brush
Refrigerant Leak Hollow Rd.Westbury, NY
Detector Dye (R-12 11590
System)
131. Glow Away Dye TP-9000 Tracer Products956 Brush
Cleaner/Remover Hollow Rd.Westbury, NY
11590
133. Urethane Paint Matterhorn White No. 6160 U.S. Paint, Lacquer and
Chemical Co.St. Louis, MO
134. Aluminum Oxide P-C-451 Type 1 Obtain Locally
Cloth (240-grit)
135. Aluminum Oxide P-C-451 Type 1 Obtain Locally
Cloth (320-grit)
136. Masking tape MIL-T-23397 Obtain Locally
179. Safety Wire MS9226-03 0.025 - Corrosion and Heat Obtain locally
Resistant
180. Safety Wire MS20995CU20 0.020 - Copper Obtain locally
181. Safety Wire MS20995-020 0.020 - Corrosion and Heat Obtain locally
Resistant
182. Tape 2-inch wide No. 445 Minnesota Mining & Mfg. Co.,
double-faced St. Paul MN
191. Wiping Cloth/ AMS 3819Type 1 grade A or Cheese Cloth/Rymple Cloth American Fiber &
Cheese cloth Type 2 grade A Finishing225 N. Depot
St.Albemarle, NC 28001
192. Grease Molykote #33 Light Extreme Dow Corning, S. Saginaw Rd.,
Low Temperature or Dow Midland, MI 48641
Corning #33 Light Extreme
Low Temperature
193. Adhesive RTV-157 General Electric Co.Silicone
Plastics GroupP.O. Box
12180 Waterford, NY 12188
194. Retaining 609 Loctite Corporation, 705 North
Compound Mountain Road, Newington,
CT 06111
195. Silicone Grease G-322L General Electric Co.
Waterford, NY 12188
B. Sealing Materials
Table 2. Sealing Materials
ITEM APPLICATION MATERIAL REMARKS
NOTE:
Because the Model 1900 Airliner is a pressurized airplane, sealing the skin, bulkhead seams, windows, and doors
is of prime importance. Control cables and torque shafts have removable rubber seals. When making a structural
repair or modification which creates a break in the pressure vessel, the mating surfaces must be sealed with
proper sealer described in Table 2. All components piercing the pressure vessel or attached to it must be sealed
with the sealers described in Table 2. To assure effective bonding of the sealers, be sure to clean all mating
surfaces, mating parts and rubber seals thoroughly.
1. Removing Old Sealer Methyl Propyl Ketone (MPK), Use Methyl Propyl Ketone to
TT-T-548 Toluol remove EC750, EC847 and
A4000. Use Toluol to remove
EC776. All other sealers must
be scraped off.
2. Cleaning Metal Surface For TT-T-548 Toluol, Methyl Propyl Naphtha is preferable since it
Sealing Ketone (MPK), TT-N-95 will not damage painted
Naphtha, TT-I-735 Isopropyl surfaces or plastic windows.
Alcohol, O-M-232D Methyl When using acetone or Methyl
Alcohol, MIL-T-81533A Propyl Ketone, remember that
Chlorothane they will remove paint and
craze acrylic plastic.
3. Cleaning Cabin Door and TT-T-548 Toluol, Methyl Propyl Clean all surfaces to be
Escape Hatch Rubber Seal Ketone (MPK) bonded and if possible,
roughen the surfaces with a
wire brush or sandpaper.
4. Access Doors PR-1428 Replace sealer as necessary
each time pressure doors are
removed.
5. Escape Hatch Seals Adhesive EC847 Fit the rubber seal, then coat
the seal with adhesive and
allow to dry. Reactivate the
adhesive with a cloth
dampened in methyl propyl
ketone and carefully install the
seal.
6. Cabin Door Seal Adhesive (Refer to item 24)
7. Seal Inflation Tube Silastic 140 Roughen surfaces with
sandpaper; clean with Methyl
Propyl Ketone.
8. Windows Devcon F Tape width should extend
equally on both sides of
panes. Fill windshield frame
gaps with Devcon F.
9. Skin Lap Joints *PR-1440B 1/2,2 or 4 3M® Use 3M® 2084H only when an
2084H aluminum finish is required.
Form a bead 1/8 to 3/16-inch
high.
10. Structural Fillet Seal *PR-1440B 1/2, 2 or 4 Apply a bead at least three
times the thickness, packing
the sealant around rubber
seal.
11. Trim Tab Cable Seals *PR-1440B 1/2, 2 or 4 Apply an 1/8-inch fillet of
sealant around rubber seal.
12. Gaps and Voids PR-1440B 1/2 Gaps and voids larger than
3/8 inch in two directions must
have a mechanical closure.
13. Rivets EC776 Brush an area at least double
the size of the rivet head or
butt, working the sealer with
the brush to assure that the
rivet is completely sealed.
14. Unused Drill Holes PR-1440B 1/2 Plug any unused drill holes
with rivets or seal with PR-
1440B 1/2.
15. Plumbing Fittings PR-1440B 1/2 Seal around plumbing fittings
with PR-1440B 1/2.
16. Electrical Fittings PR-1440B 1/2, EC776 Seal all electrical plugs with
PR-1440B 1/2 and seal the
mounting screws with EC776.
17. Bleed Air Ducts RTV-108 or RTV-732 and Seal all electrical plugs with
Silastic 140 JFM 1239 and seal the
mounting screws with EC776.
18. Storm Window Hinge and Elmer's Glue Coat screw threads with glue
Latch Attaching Screws and install in the plastic while
the glue is wet. Wash off
excess glue with Naphtha.
19. Windshield Interlayer PR-1440 Apply to exposed portion of
windshield interlayer
immediately inside retainer
strips.
20. Wet Wing Access Plates PR-1440B1/2 Apply around anchor nuts.
21. Flap Flexible Driveshaft PR-1440B1/2 Coat exposed portions of the
rubber seal overlapping the
shaft assembly and root rib.
22. Integral Fuel Cell Sealer PR-1826 Sealing of leak areas, seams,
anchor nuts and repair areas.
23. Firezone Cables PR-700 Potting of Firezone Cables in
their connectors.
24. Cabin Door Seal Adhesive Dapcotac 3300, Silpak A-400
or RTV-157
* Use PR-1440B 1/2 when assembly time is 30 minutes or less. Use PR-1440B2 or 4 when assembly time exceeds 30
minutes.
C. Torquing for Coarse Thread Series Bolt-Nut Combination
Table 3. Torquing for Coarse Thread Series Bolt-Nut Combination
NOTE:
The following torque values may be used as a guide when specific torque values are not specified within this
manual. The torque values apply to class 3 threads. The threads are cadmium-plated and nonlubricated.
TORQUE LIMITS RECOMMENDED FOR MAXIMUM ALLOWABLE TIGHTENINGTORQUE
INSTALLATION (INCH-POUNDS) (INCH-POUNDS)
Size Column 1 Column 2 Column 3 Column 4
MS20365 & AN310 Nuts MS20364 & AN320 Nuts MS20365 & AN310 Nuts MS20364 & AN320 Nuts
(Tension) (Shear) (Tension) (Shear)
8-32 12-15 7-9 20 12
10-24 20-25 12-15 35 21
1/4-20 40-50 25-30 75 45
5/16-18 80-90 48-55 160 100
3/8-16 160-185 95-110 275 170
7/16-14 235-255 140-155 475 280
1/2-13 400-480 240-290 880 520
9/16-12 500-700 300-420 1100 650
5/8-11 700-900 420-540 1500 900
3/4-10 1150-1600 700-950 2500 1500
7/8-9 2200-3000 1300-1800 4600 2700
1-8 3700-5000 2200-3000 7600 4500
1-1/8-8 5500-6500 3300-4000 12000 7200
* When the hose fitting (nipple and nut) is aluminum, the min/max values for aluminum alloy tubing shall apply.
** When the hose fitting (nipple and nut) is steel, the min/max values for steel tubing shall apply.
1 MIL-H-8790, MIL-H-8795, MIL-H-25579, MIL-H-26666, MIL-H-38360, MIL-H-38390
2 Fuel system H fittings in the wheel wells are installed on 5/8-inch OD tubing and should be torqued 60 (min) to 72 (max) inch-
pounds.
F. Thread Lubricants for Fluid-line Fittings
Table 6. Thread Lubricants For Fluid-line Fittings
Type of Line Functional Fluid Brass, Steel and Aluminum Fittings
1. Fuel and Fuel Pressure Line Fuel Braycote 236 (VV-P-236)
2. Lubricating Oil and Oil Lubricating Oil Braycote 236 (VV-P-236) or MIL-G-6032
Pressure Line Lubricating Grease (Gasoline and Oil
Resistant)
3. Automatic Pilot
a. (straight threads) Air (ambient) None
6. Fire Extinguisher System Trifluoro Bromo Methane Loctite PST 59231 Pipe Sealant
8. Oxygen System
a. Straight threads Oxygen Krytox 240AC Grease (MIL-G-27617
Type III)
b. Tapered threads 3M Tape #48 or #547 PTFE Tape (A-A-
58092, Type III, Size 1 or 2)
9. Bleed Air System
a. CRES (straight and Air (Max. 750°F) Dow Corning 77 (M-77)
tapered threads)
b. AL (straight and tapered Air Loctite PST 59231 Pipe Sealant
threads)
13. Gyro (Edo Air) Air 3M Tape #48 or #547 PTFE Tape (A-A-
58092, Type III, Size 1 or 2)
G. Special Tools and Equipment
Table 7. Special Tools and Equipment
TOOL NAME PART NUMBER SUPPLIER USE
1. Ultra Violet Light ZB-100 Magnaflux Corp. 953 Inspect for cracks in airframe
Westgate Drive - Suite 109 St.
Paul, MN 55114
2. Eddy Current ED520 Magnaflux Corp. 953 Perform eddy current test
Tester Westgate Drive - Suite 109 St.
Paul, MN 55114
3. Pitot/Static Leak TK1783-1/939 Textron Aviation Inc., 2121 Leak test Pitot/Static system
Tester South Hoover Road Wichita,
KS. 67208
or Model 1811D or equivalent Barfield Inc. 4101 N.W. 29th Leak test Pitot/Static system
Miami, Fl 33142
4. Pitot/Static Adapter TK1783-3/939-1 or equivalent Textron Aviation Inc., 2121 Leak test Pitot/Static system
South Hoover Road Wichita,
KS. 67208. For local
manufacture refer to SPECIAL
TOOLS.
5. Oxygen Test TK1738-5/939-2 or equivalent Textron Aviation Inc., 2121 Check oxygen system
Harness South Hoover Road Wichita,
KS. 67208. For local
manufacture refer to the
Chapter 35-00-00 OXYGEN
SYSTEM TEST EQUIPMENT
Figure 201, Sheet 2)
illustration in the Maintenance
Practices section.
6. Pressure Gauge (0- TK1738-6/939 or equivalent Textron Aviation Inc., 2121 Check oxygen system
160 psi) South Hoover Road Wichita,
KS. 67208
7. Jumper Hose and Size 6 For local manufacture refer to Check oxygen system
Adapter the Chapter 35-00-00
ALTITUDE COMPENSATOR
TEST EQUIPMENT illustration
in the Maintenance Practices
section.
8. Vibration Analyzer Model 8500, Model 8350, or Chadwick-Helmuth Aviation Propeller balancing
Model 192A Products4601 N. Arden Dr. El
Monte, CA 91731
9. Deleted, moved to
Chapter 27-00-00.
10. Deleted, moved to
Chapter 27-00-02.
11. Deleted, moved to
Chapter 27-00-02.
12. Deleted, moved to
Chapter 27-00-02.
13. Deleted, moved to
Chapter 27-00-02.
14. Fuel Quantity Test TK 2129/935 Textron Aviation Inc., 2121 Fuel quantity indicating
Set South Hoover Road Wichita, checks.
KS. 67208
15. Probe Selector Unit 114-389001-935 Textron Aviation Inc., 2121 Fuel quantity indicating
South Hoover Road Wichita, checks.
KS. 67208
16. Probe Adapter 101-00814 Barfield Inc. 4101 N.W. Bench checking fuel quantity
29thMiami, Fl 33142 probes.
17. Tension Adjustment 02314-0023-0001 BF Goodrich Aircraft Sensors Set windshield wiper spring
Wrench Div. 14300 Judicial Rd. tension.
Burnsville, MN 55306
18. Deleted, moved to
Chapter 27-00-00.
19. Deleted, moved to
Chapter 27-00-00.
20. Deleted, moved to
Chapter 27-00-00.
21. Deleted, moved to
Chapter 27-00-02.
22. Deleted, moved to
Chapter 27-00-02.
23. Deleted, moved to
Chapter 27-00-02.
24. Deleted, moved to
Chapter 27-00-00.
25. Deleted, moved to
Chapter 27-00-00.
26. Torque Adapter 10113 Textron Aviation Inc., 2121 Apply torque to propeller
(Figure 1, Sheet 4 South Hoover Road Wichita, mounting bolts.
of 10) KS. 67208
27. Torque Adapter 3 AST-2877 Hartzell Propeller Inc. Piqua, Apply torque to propeller
OH 45356 mounting bolts.
28. Megohmmeter 2471 F Barfield Instrument Check Static Dischargers.
Corporation 1478 Central
Avenue, Atlanta, GA 39344
29. Control Surface 101-590016-5 Textron Aviation Inc., 2121 Lock flight controls when
Gust Lock South Hoover Road Wichita, parked.
Assembly KS. 67208
30. Main Landing Gear P/N TK1763-7/935 Textron Aviation Inc., 2121 To check the main landing
Switch Test Box South Hoover Road Wichita, gear switches
(Figure 1, Sheet 10 KS. 67208
of 10)
31. Milliohmmeter 580A Keithley Instruments Inc.28775 Check static discharger base
Aurora RoadCleveland, OH. mounts.
44139
32. Hydraulic Hand TK229/939 Textron Aviation Inc., 2121 To supply hydraulic pressure
Pump (3,600 psig) South Hoover Road Wichita, to operate landing gear.
SEE NOTE 1 KS. 67208
33. Air-Driven TK229-1/939 Textron Aviation Inc., 2121 To supply hydraulic pressure
Hydraulic Pump South Hoover Road Wichita, to operate landing gear.
(3,600 psig) KS. 67208
SEE NOTE 1
NOTE 1:
The hydraulic pumps (32 and 33) must have a reservoir or be equipped with fittings which will permit connection to
a reservoir. The hydraulic pump and pressure gage must have valves capable of controlling the application and
release of hydraulic fluid to the unit under test. All test equipment must be capable of holding a pressure of at least
3,600 psig without leaks.