99-95526001 - ISSUE

Part No: 51-8901/ 51-8902 1-1 Document No: 99-95 518001 - Rev 1 Doc Date: ENGLISH
27-05-2021

HYDRAULIC BREAKER
OPERATORS MANUAL
SB RANGE

www.augertorque.com
 Copyright
All rights reserved.
Do not duplicate, edit, translate, or distribute this document to third parties, nor
save as a digital document, without explicit authorization by the manufacturer.
Copies can be obtained from the manufacturer for a minimal fee.

Subject to changes incurred through continuing product development and

improvement.

Editor of the original operating instructions* and

Manufacturer of the attachment:

Auger Torque Europe Limited

Hazleton
Cheltenham
England
Tel.: +44 (0)1451 861 652
Fax: +44 (0)1451 861 660
Email: sales@augertorque.com
www.augertorque.com

* The Original Operating Instructions, for which the manufacturer accepts

responsibility, is the language German. All other languages are a
Translation of the Original Operating Instructions.

2
Table of Contents

1. Important notes ...................................................................................................................................... 6

1.1. Safety instructions .................................................................................................................................... 6

1.2. Protection measures and safety ............................................................................................................... 7

1.3. Statutory safety and accident prevention ................................................................................................. 7

1.3.1. Safety guidelines for vibrations and noise emissions............................................................................... 7

1.4. Explanation of symbols ............................................................................................................................ 8

1.5. Notice, danger and warning signs ............................................................................................................ 9

1.6. Requisite personnel ................................................................................................................................ 10

1.7. Personal safety equipment (PSE) .......................................................................................................... 11

1.8. Damage to health due to vibrations........................................................................................................ 12

1.9. Residual risks ......................................................................................................................................... 13

1.10. Type plates ............................................................................................................................................. 15

1.11. Transport, Unloading and Packaging ..................................................................................................... 15

1.12. Hydraulic breaker lifting points and storage ........................................................................................... 16

1.13. Incoming goods inspection ..................................................................................................................... 17

2. Product information ............................................................................................................................. 18

2.1. Product overview .................................................................................................................................... 18

2.2. Intended use ........................................................................................................................................... 19

2.3. Restrictions ............................................................................................................................................. 19

2.4. Foreseeable misuse ............................................................................................................................... 20

2.5. Safety stickers ........................................................................................................................................ 20

3. Technical Information .......................................................................................................................... 21

3.1. Requirements of the carrier machine ..................................................................................................... 21

3.2. Operating pressure and oil flow.............................................................................................................. 21

3.3. Dimensions and technical data .............................................................................................................. 22

3.4. Noise emissions and sound power levels .............................................................................................. 23

4. Installation and initial operation ......................................................................................................... 24

4.1. Assembling onto the carrier machine ..................................................................................................... 24

3
 4.2. Assemble the adapter on the hydraulic breaker ..................................................................................... 25

4.2.1. Hole patterns .......................................................................................................................................... 26

4.3. Assembly and dismantling onto the carrier machine.............................................................................. 27

4.4. Assembly inspection ............................................................................................................................... 28

4.5. Functional checks ................................................................................................................................... 28

4.6. Troubleshooting ...................................................................................................................................... 29

4.7. Commissioning ....................................................................................................................................... 30

4.8. Operation of the hydraulic breaker ......................................................................................................... 30

4.8.1. Gas support - nitrogen N2 ....................................................................................................................... 32

4.8.2. Tool change ............................................................................................................................................ 34

4.8.3. Setting the stroke rate ............................................................................................................................ 35

5. Shut down ............................................................................................................................................. 36

5.1. Dismantling ............................................................................................................................................. 36

6. Cleaning and care................................................................................................................................. 37

7. Maintenance and service ..................................................................................................................... 38

7.1. Maintenance ........................................................................................................................................... 38

7.1.1. Maintenance check list ........................................................................................................................... 39

7.1.2. Daily maintenance .................................................................................................................................. 40

7.1.3. Wear inspection ...................................................................................................................................... 40

7.1.4. Greasing points ...................................................................................................................................... 41

7.1.5. Check after 50 operating hours .............................................................................................................. 42

7.1.6. Internal threads of hydraulic fittings........................................................................................................ 43

7.1.7. Annual maintenance ............................................................................................................................... 43

7.1.8. Commissioning after being shut down for 1 month or more................................................................... 43

7.1.9. Storage from 1 month ............................................................................................................................. 44

7.1.10. Replace the hydraulic components every 6 years............................................................................. 44

7.2. Repair and welding work ........................................................................................................................ 44

7.3. Accessories, spare parts and wearing parts .......................................................................................... 45

7.4. Oil and grease ........................................................................................................................................ 46

4
7.5. Disposal .................................................................................................................................................. 46

8. Claims, warranty and liability .............................................................................................................. 47

8.1. Complaint ............................................................................................................................................... 47

8.2. Warranty and liability .............................................................................................................................. 47

9. Certificate of Inspection ...................................................................................................................... 48

10. EC Declaration of conformity .............................................................................................................. 49

5
 1. Important notes
These instructions apply to the attachment pictured on the title page, which was
developed and produced with the utmost dedication. Technical information,
mounting and maintenance instructions are provided in this manual.

Service manual and spare parts list

A service manual is available upon request for carrying out repairs on
premium line products. A spare parts list can be ordered for all products.

We will be happy to help if you have any questions about the product.
The telephone / fax numbers and the e-mail / Internet addresses are provided at
the end of this operating manual.
In order to receive quick and accurate service, state the serial number of the
attachment.
The serial number is provided on the type plate, on the delivery
documents, on the receipt on the conformity declaration and engraved on
the attachment.

WARNING
If the delivered attachment is not properly installed, operated and maintained,
the attachment and/or carried load could fall down causing serious injuries or
damage to property.

Installation, operation and maintenance of the attachment may only be carried

out by authorised, trained and experienced personnel.
Before beginning, these personnel must read and understand the following
information:

• the operating and safety instructions for the attachment

• the separate "Safety instructions" booklet (see Safety instructions
chapter)
• the instructions for the carrier and other equipment, such as a quick
coupler

Failure to observe these instructions may lead to accidents, downtimes, and

loss of warranty.

1.1. Safety instructions

These operating instructions are valid only in conjunction with the “Safety
instructions” booklet, which is delivered with every attachment.
If the booklet is missing, it can be requested free of charge for all EU
languages using article number 194079333.
In the event of discrepancies between these operating instructions and the
“Safety instructions” booklet, the information in these operating instructions
shall have priority.

6
1.2. Protection measures and safety

WARNING
The installer, operator and maintenance personnel must wear personal
safety equipment (PSE) and comply with the safety regulations in force in
the country in which the attachment is used.

DANGER
The manufacturer shall assume no liability in the event of accidents in which
the fitter, operator or maintenance personnel does not wear suitable personal
safety equipment (PSE), does not maintain it properly or it is defective.

1.3. Statutory safety and accident prevention

The following regulations apply:

EC European directives
EC Directive 2006/42/EC
EC Directive 2003/37/EC

DIN EN ISO Harmonised standards used:

DIN EN ISO 4413 Hydraulic fluid power – General rules
DIN EN 474-1 Earth-moving machinery – Safety
DIN EN ISO 12100 Safety of machinery – General design principles
German standards used:
DIN 15428 Lifting equipment – Technical delivery conditions

BGR Safety and health rules at work – BGR (Germany)

BGR A1 Basic principle of prevention
BGR 137 Handling of hydraulic liquids
BGR 500 Operation of work equipment

LOCAL Safety and health regulations for your country

1.3.1. Safety guidelines for vibrations and noise emissions

EC European Directive
Directive 2002/44/EC - Vibration
Directive 2000/14/EC - Noise emission

DIN EN ISO Harmonised standards used:

DIN EN ISO 11200 Acoustics - Noise emitted by machinery and equipment
DIN EN ISO 3744 Sound pressure measurement - Noise power and noise
energy levels

7
 1.4. Explanation of symbols
Symbol The following classifications are defined according to ANSI Z535.6-2011 (based
classification on ISO 3864) and provide immediate information on the degree of hazard.

NOTICE
In order to avoid personal injury and damage to property, all instructions
following these safety signs must be followed.

Safety signs Description

Signal word DANGER

Extremely dangerous situation, where failure to observe the safety instruction will lead
to death or serious injury.

Signal word WARNING

Dangerous situation, where failure to observe the safety instruction could lead to death
or serious injury.

Signal word CAUTION

Dangerous situation, where failure to observe the safety instruction could lead to minor
injuries.

Signal word NOTICE

Indicates improper handling which can lead to damage to property.

This symbol indicates a Notice of important information.

This symbol highlights information as well as useful tips and recommendations

for efficient and trouble-free operation.

8
1.5. Notice, danger and warning signs

During the planning and manufacture of this device, great care was taken to
ensure that it can be operated safely and efficiently.
Information, danger and warning signs required for the use of the device,
as well as the legally prescribed signs, are positioned in a clearly visible and
safe manner.
If any of the signage is damaged during transport or on site, it must be
replaced immediately.

Notice, warning, danger, and prohibited signs Description

Observe all information and instructions in the operating
manual.
Close off and secure the danger area.
Keep a safe distance of 15 m during operation.
Warning: Danger of injury:
Before disconnecting the hydraulic connections, bleed the
hydraulic pressure off of the lines.
WARNING: Danger of injury:
Falling material.
Warning: Danger to life:
High-voltage lines safety clearance.
WARNING: Danger of injury:
Do not operate/drive on terrain contours, steep gradients,
or critical ground conditions - risk of tipping.
WARNING: Danger of injury:
Hot surface (danger of burns).
WARNING: Danger of injury:
Close the protective screen/cabin - protection against
stone impact.
WARNING: Danger to life:
Electrical potential (electric shock).
Greasing points

WARNING: Danger of injury:

DO NOT lubricate or adjust the machine during operation.

9
 1.6. Requisite personnel
Insufficient
qualifications

DANGER
Danger in case of insufficiently-qualified individuals!
Inadequately-qualified individuals cannot assess the risks of operating the
machine; they place themselves or others in danger of severe or fatal injury!
• Permit only qualified personnel to perform all tasks.
• Keep all insufficiently-qualified individuals away from the work site.

Personnel qualifications

Various duties described within this operating manual present distinct

challenges to associated personnel.
In choosing personnel, always follow applicable age- and job-related
regulations!
Consider as personnel only those individuals who can be depended upon to
do their work reliably.
Individuals whose reactions are compromised by use of drugs, alcohol, or
medications are not authorized.

Instructed persons

Instructed persons are those individuals who have been thoroughly and
verifiably instructed in the tasks entrusted to them and the possible dangers
involved.

Instruction

Personnel are to be instructed at regular intervals. For improved tracking,

create an instruction log containing at least: the following information:
• Date
• Trainee's name
• Type/subject of instruction
• Instructor's name
• Signature fields for the instructor and the trainee

Target groups These installation instructions are aimed at the following target groups:

• Service personnel of the manufacturer.

• Workshop personnel of a certified partner.

Service personnel Personnel who carry out the installation and commissioning work.
Manufacturer

Certified partner's Personnel who carry out the installation and commissioning work. They are
workshop personnel professionally trained and have successfully completed manufacturer's training.

10
1.7. Personal safety equipment (PSE)

CAUTION
Personal safety equipment (PSE) serves to protect individuals' health and
safety in the workplace.
The potential hazards covered with the help of the personal safety equipment
include:
» Physical, chemical, biological and electrical hazards,
» Hazards due to heat, sparks and fire
» As well as hazards due to fine dust in the air.

NOTICE
The following mandatory signs and prohibition signs used in this operating
manual and on the machine indicate to the user that these safety measures
are required and must be followed at all times during operation:

Symbol Regulatory sign

Protective clothing
Protective clothing consists of a closely-fitting, non-flammable overall having low
resistance to tearing, narrow sleeves, and without protruding parts.
It serves chiefly to protect against entrapment by moving parts.
Also, do not wear rings, chains, or other jewellery.
Protective gloves
Wearing protective gloves protects the hands from liquids harmful to the skin,
injuries such as abrasions and minor cuts.

Safety shoes
Safety shoes protect the feet from crushing, from falling objects,
and from slipping on slick surfaces.

Protective helmet
A protective helmet shields the head from falling objects, swinging loads,
and collisions with fixed objects.

Safety glasses
Safety glasses serve to protect eyes from flying objects and
splattering liquids.

Face protection
The face protection protects the whole face from sparks, flying
parts and from splashing oils, chemicals or other liquids.
Hearing protection
By wearing hearing protection, such as e.g. capsule hearing protection or
earplugs, permanent hearing damage caused by high
noise levels (engine or machine noise) can be prevented.
Hair nets
For longer, loose hair, make sure that the operator or user wears a
hair net. This prevents possible entanglement in moving, tilting
or rotating machine parts.
Symbol Prohibition sign
Open clothing
Care must be taken that no open, wide or loose clothing is worn,
so that it cannot get caught in moving, rotating, tilting or rotating
machine parts!

11
 1.8. Damage to health due to vibrations

WARNING
Vibrations can cause damage to health.
The max. daily stipulated working shall not be exceeded.

EC Directive 2002/44/EC

Exposure limit values and action levels for full body vibrations
(standardised to a reference time period of 8 hours daily):
2
1. Exposure limit value determined as 1.15 m/s
Or, if desired by a member state:
1.75
Vibration exposure value determined as 21 m/s .
2
2. Action value determined as 0.55 m/s
Or, if desired by a member state:
1.75
Vibration exposure value determined as 9.1 m/s .

Vibrations arising during operation and transferred to the carrier machine and
the operator. The intensity of these vibrations varies depending on the
material being processed.
The maximum working time for which the operator is permitted to be exposed
to these vibrations in any given day, is stipulated in the following table:

Intensity of the vibrations Max. daily working time [h]

Light 8
Moderate 6
Heavy 4

12
1.9. Residual risks

The following section identifies residual risks that were ascertained on the
basis of a risk assessment.
To reduce the risk of personal injury and property damage and to prevent
dangerous situations, this and ensuing sections present specific safety
information to be taken into account.

DANGER

Suspended loads
Life-threatening danger from suspended loads!
Falling loads can lead to severe injury, including death.
• Never walk beneath suspended loads.
• Move loads only under supervision.
• Ensure that loads are balanced.
• Remove and secure the load before leaving the work site.
Do not impede the machine in the work area.

NOTICE

Structural modifications
No structural modifications or changes to settings may be made to the
attachment or its components!
Unauthorized alterations may lead to the loss of operational reliability, property
damage, or may void the warranty.
• Follow directives as they are described in these operating instructions.
• If you have additional questions, contact the manufacturer.
• Do not weld the attachment until after
• you have consulted the manufacturer
• and received welding instructions.
• Do not tamper with safety devices under any circumstances.

WARNING

Incorrect replacement parts

Incorrect replacement parts pose a danger of injury!
Incorrect or faulty replacement parts compromise on-the-job safety and can
cause serious injury or lead to malfunctions, damage to the machine, or
complete failure.
• Use only approved, original spare parts.
• Original spare parts can be acquired from distributors or directly from
the manufacturer.
• For questions to the suitability of components, accessories, and
replacement parts:
Contact the on-site operations manager or the manufacturer.

CAUTION

Noise
Hearing loss resulting from noise!
The noise from operating the grab can cause permanent hearing loss.
• Always wear hearing protection when at work.
• During operation, see that no one is within 10 meters of the machine or
the grab.
• Personnel in the danger zone: Cease work immediately!

13
 NOTICE

Environmental hazards
Incorrect handling or disposal of materials hazardous to the environment can
cause significant environmental damage.
• Remove old or excess grease from lubrication points.
• Collect waste oil and grease in suitable containers.
• Observe local regulations for waste disposal.
• Immediately initiate suitable countermeasures if dangerous materials enter
the environment, and inform the appropriate local authorities.

WARNING

Hydraulic systems
Life-threatening danger from hydraulic energy!
Hydraulic energy can cause serious injury, including death. Hydraulically-
actuated parts can move unexpectedly. Hydraulic fluid under high pressure
can escape as a result of damage to individual components.
• Permit only trained personnel to work on hydraulic equipment.
• Before beginning work on hydraulic equipment, turn off the drive motor
and secure it against restarting.
• Relieve pressure in all hydraulic conduits and check for absence of
pressure.
• Remove all air from newly attached hydraulic components.
• Do not change pressure settings above the specified maximum values.
• Inspect and replace hydraulic hoses according to the maintenance check-
list.

DANGER

Life-threatening danger from high-pressure hydraulic fluid!

• Thin sprays of high-pressure hydraulic fluid can penetrate skin -
immediately call for medical help.
• Do not use your finger to search for any leaks.
• Do not place your face close to suspected leaks.

14
1.10. Type plates

NOTICE
The type plate, as shown below or similar, is fastened to the attachment and
must be kept clearly legible:

Type plates [FX / SB]

1.11. Transport, Unloading and Packaging

The attachment is carefully packed by the manufacturer in order to avoid
damage during transportation.

WARNING
Personal injuries and damage to property can be caused by lifted loads
falling down.

• Observe the weight information and any symbols which are attached to
the transportation packaging.
• Use lifting equipment with sufficient carrying capacity to unload the
attachment from the transport vehicle.

15
 1.12. Hydraulic breaker lifting points and storage

The corresponding hooks or rings on the housing (pos. 1) or, alternatively, the
holes of the adapter (pos. 2) with the corresponding lifting tools (e.g. Rings,
chains, belts, etc.) must be used to transport or move the hydraulic breaker.

NOTICE
To prevent uncontrolled tilting or overload when lifting the attachment (e.g.
using hoists, straps, belts, etc.), it must be ensured that the adapter is moved
in the middle.

Lifting points - hydraulic breaker Pos. Description

1 Hooks and rings (housing)
2 Holes (adapter)

SB FX

Storage from 1 month

To prevent rusting on the cylinder and other damage (eg. to seals) the
hydraulic breaker must be stored in a vertical position.

NOTICE
Improper storage of hydraulic breaker can cause damage to property due to
cavitation – NO guarantee!

16
1.13. Incoming goods inspection

NOTICE
Unpack the delivered goods carefully so that no parts remain in the packaging.
Immediately after unpacking, check:

• The attachment as well as any accessory parts delivered with it for

transport damage and defects.
• The completeness of the delivery with reference to the delivery note.

Use the original packaging for any return shipping. Dispose of the packaging
in accordance with regional regulations.

17
 2. Product information
2.1. Product overview

This operating manual applies to the following hydraulic breaker:

Type SB70 SB100 SB150 SB200 SB250 SB300 SB400 SB500

The version delivered can be found on the accompanying paperwork (e.g.

delivery note).

SB - hydraulic breaker

Pos. Description
1 Housing (monoblock design)
2 Flange (adapter plate)
3 Hydraulic connections (IN/OUT)
4 Cylinder housing (tool holder)
5 Bush
1 x holding pin (SB70)
6
2 x holding pin (SB100-500)
7 Spring pressure pin
8 Dust seal
9 Tool (chisel)

18
2.2. Intended use

The SB - hydraulic breaker is designed for use on the excavator with an

operating weight of 0.5 – 12 t and is mounted onto the carrier machine using
the quick coupler or direct attachment.
It is operated and controlled via the hydraulic circuit of the carrier machine.

NOTICE
The operating weights of the carrier machines and attachments must be
adapted to each other (see chapter Technical data).

NOTICE
All uses other than those listed in chapter Intended use are misuse and can
lead to hazardous situations, operational interruptions, and to voiding the
warranty.

• The breaker is used to smash different types of materials (e.g. stone,

concrete, asphalt, earth, etc.).

• The maximum permissible back pressure is 2.5 MPa (25 bar).

• The breaker works with a system for energy recovery that utilises the
inertia of pressurised gas to make high-impact performance and low
stress on the excavator arm possible.

• The breaker is also equipped with a system that prevents the effects of
blank firing on the structure of the attachment.

2.3. Restrictions

NOTICE
All instructions and safety guidelines of the manufacturer must be
observed.
Other regional safety and environmental protection regulations must be
observed.

WARNING
All uses other than or in excess of those described in the Proper intended
use chapter are considered misuse of the attachment and can lead to
hazardous situations, operating faults and voiding of the warranty!
The manufacturer shall not accept and liability for resulting personal or
property damage!

19
 2.4. Foreseeable misuse

NOTICE
During daily work, it’s possible that routines cause operating errors to occur
or that instructions are ignored. This can be caused by inadequate attention or
inadequate knowledge on the part of the operator.

Examples of • Do not beat or break with the attachment to break up conglomerate rock or
foreseeable other material.
misuse: • Do not use the attachment for compacting material.
• For cardanically mounted attachment: Do not use the attachment to pull or
push a load by applying lateral pressure.
• Do not operate the attachment in such a manner, in which external forces
are caused that exceed the allowable loads and moments of the
attachment.

2.5. Safety stickers

NOTICE
All safety stickers must remain legible.

Symbol Description Symbol Description

DANGER / WARNING / CAUTION
Before entering a hazardous situation:
Adhere to the safety clearance:
Pay attention to the risk of injuries,
At least 10 m / 30 ft.
material or property damage. Follow the
instructions.

Before carrying out maintenance and

Warning of hand injuries:
repair work:
Do not guide the attachment by hand.
Switch the machine off, read and
Keep hands away from moveable /
comprehend the operating instructions
moving parts.
and the safety instructions.

Read the operating instructions, safety

instructions and regional regulations
Warning of suspended load:
carefully, and ensure you understand
Do not stand under the suspended load.
them to guarantee safe and proper
operation and maintenance.

20
3. Technical Information
3.1. Requirements of the carrier machine

NOTICE
To operate the hydraulic breaker, the 1 hydraulic circuit must be available
on the carrier machine.

NOTICE
When assembling the hydraulic connections, make sure that the return line is
always connected first.
When dismantling, always disconnect it last.

Requirements for In order to operate the attachment correctly, set the values for the operating
the carrier machine pressure and oil flow on the carrier machine.
The setting values are also described on the type plate.

NOTICE
A higher operating pressure on the carrier is not permitted and must be
reduced.

3.2. Operating pressure and oil flow

Operating Hydraulic connection
Oil flow Back pressure
Type pressure Pressure and tank line
[l/min] [MPa/bar] [MPa/bar] [inch]
SB70 13 - 20 10 / 100 G1/2"
SB100 15 - 30 11 / 110 G1/2"
SB150 18 - 40 11 / 110 G1/2"
SB200 25 - 55 13 / 130 G3/4"
2.5 / 25
SB250 30 - 60 14 / 140 G3/4"
SB300 50 - 70 16 / 160 G3/4"
SB400 75 - 90 15 / 150 G3/4"
SB500 85 - 110 15 / 150 G3/4"

21
 3.3. Dimensions and technical data
SB - hydraulic breaker

SB Carrier
Tool (chisel) SB
(with tool) machine
Type Height Diameter Impact Operating
Weight Impact energy
A B frequency weight
[mm] [mm] [kg] [rpm] [J] [t]
SB70 900 40 70 900 - 1100 280 0.5 - 2.5
SB100 1000 45 100 900 - 1100 400 1.2 - 3.5
SB150 1100 48 145 900 - 1100 580 1.5 - 4.5
SB200 1200 55 190 900 - 1100 750 2.5 - 6.5
SB250 1250 65 250 900 - 1100 950 3.0 - 8.0
SB300 1550 75 320 800 - 1000 1200 4.5 - 9.0
SB400 1650 80 430 700 - 900 1700 6.0 - 11.0
SB500 1700 90 540 600 - 800 2300 8.0 - 12.0

22
3.4. Noise emissions and sound power levels

Maximum sound power level

Directive 2000/14/EC concerning noise emissions from devices and
machines intended for outdoor use classifies (type 13) hydraulic breakers as
working equipment that are subject to the labelling requirement only (and to
which the noise emission limits apply).

• Guaranteed sound power level - hydraulic breaker:

L W.A 125 dB

In compliance with the above mentioned directive, the guaranteed sound

power level LWA is specified for every hydraulic breaker in a pictogram on the
working equipment.
This sticker may not be removed or have its contents changed under any
circumstances.
If it is damaged or illegible, it must be replaced.

Guaranteed sound power level LWA

WARNING
Hearing damage resulting from noise!
Operating noise can cause permanent damage to hearing.
• Hearing protection must always be worn during the work procedure (see
also chapter Personal Safety Equipment PSE).

23
 4. Installation and initial operation
4.1. Assembling onto the carrier machine

• Set the attachment device down on a level and firm surface so that it
cannot fall over.
• Check that the hydraulic end points (if present) on the carrier support
boom are clean.
• Thoroughly remove any dirt.

NOTICE
Breakdowns and oil leaks can be caused by incorrect installation.

NOTICE
Make sure all contact surfaces of the attachment adapter and quick coupler
are clean.

NOTICE
Observe the accompanying operating instructions for the quick coupler.

Mechanical Install the attachment on the carrier machine as per the ordered version:
attachment
• By means of an adapter as a rigid mounting (integrated on the upper part
of the attachment - depending on the excavator type)
• or a hydraulic quick coupling.

NOTICE
The operating weights of the carrier machines and attachments must be
adapted to each other (see chapter Technical data).

Hydraulic connection Connect the hydraulic connections of the attachment to the hydraulic terminals
on the outrigger of the carrier.

CAUTION
Lay hydraulic lines/hoses such that they will not be chafed or crushed.

24
4.2. Assemble the adapter on the hydraulic breaker

The hydraulic breaker of the respective type is supplied with different hole
patterns to flange-mount an adapter.

Adapter assembly Description

Fig. 1

• Carefully place the adapter on the top of the

breaker and align the drilled holes (fig. 1 and 2).

• Insert the cylinder screws into the drilled holes

and secure with washers and nuts (fig. 3)
(see chapter Maintenance - tightening torques).

Fig. 2

Fig. 3

25
 4.2.1. Hole patterns

the hydraulic breaker is supplied with the following hole patterns to flange-
mount an adapter:

SB70 + SB100 SB150

SB200 + SB250 SB300

SB400 + SB500

26
4.3. Assembly and dismantling onto the carrier machine

Assembly onto the carrier machine Description

Assembly
Fig. 1
• Carefully move the excavator arm (bucket arm
and coupling) towards the mounted adapter of the
hydraulic breaker from above (fig. 1).

• Insert the bracket of the excavator arm into the

adapter until flush (fig. 2).

• Guide the connecting pins through the drilled holes.

Guide the cylinder screws through the drilled holes of
the connecting pins and secure with washers and
Fig. 2 nuts (fig. 3) (see chapter Maintenance - tightening
torques).

• Connect the hydraulic connections to the hydraulic

connections (IN/OUT) of the breaker
(fig. 4 - SB/fig. 5 - FX).

• The hydraulic breaker (SB/FX) is ready for use.

NOTICE
The hydraulic breaker is an extension of the excavator arm;
Fig. 3 care must be taken to ensure that no collisions occur between
the attachment and the carrier machine during operation.

• Check the full range of movement carefully for this

reason.

Dismantling

Dismantling is carried out in reverse order.

NOTICE
Fig. 4 (example: SB) Before disconnecting the hydraulic connections, ensure that the
breaker is set down on the ground and the engine is switched
off.
Next, activate the breaker a few times to bleed off the residual
pressure in the hydraulic system.

Fig. 5 (example: FX)

27
 4.4. Assembly inspection

The following points must be fulfilled:

• The oil flow of the attachment and the carrier machine are the same.
• The hydraulic hose for the return line is connected to the tank without return
pressure.
• The hydraulic hose for the pressure line is connected properly.
• The hydraulic quick couplings are fitted properly.
• The bolted connections are fully tightened.

CAUTION
Improperly connected return lines can lead to major damage and cause
accidents.
• Make sure that the return line is properly connected.

NOTICE
Performing commissioning at temperatures below -10°C (14°F) can cause
damage to seals and hydraulic components due to increased hydraulic
pressure.
• Switch on the hydraulic pump of the carrier machine 5 to 10 minutes
before commencing work to allow the hydraulic oil to warm up.

4.5. Functional checks

Carry out a functional check of the attachment after assembly and after all
related tasks have been completed.

Procedure • Check that all mechanical and hydraulic connections are firmly seated and
free of leaks. Tighten with permissible tightening torque as necessary
(see Maintenance chapter).
• Check that all connected lines can move freely.
In order to avoid wear, the lines must not rub against each other, nor be too
short nor too long!
• Ensure that no hydraulic fluid escapes from the connections.
• Ensure that all functions are working correctly.

28
4.6. Troubleshooting
Functional fault Cause Remedial measures
Tool blocked. Remove and replace the tool.
Defect in the rubber hose with quick Check the hose; repair/replace the quick
connector (no oil). connectors.
Check and set the high-pressure valve of
Defect on the control valve of the breaker
The breaker does not the excavator to 40 bar above the operating
circuit.
move. pressure of the breaker.
Insufficient hydraulic oil in the excavator
Refill to the correct oil level.
tank.
Remove the breaker and have the
Breaker damaged.
functionality checked by an expert.
Restore correct oil flow; check operating
Insufficient oil flow.
pressure.
Check the oil level in the tank and the
Oil temperature in the tank is too high.
functionality of the cooling circuit.
Weak impact force. Check and set the high-pressure valve of
Insufficient oil pressure. the excavator to 40 bar above the operating
pressure of the breaker.
Insufficient nitrogen pressure in the upper
Refill the nitrogen in the upper part.
part.
Tool blocked in the lower area of the upper Attempt to extract the tool and mount it
Low frequency and high part. again.
energy per impact. Impact mass or other dynamic element
Breaker partially blocked.
damaged.
Cylinder seals worn out. Remove the breaker and replace all seals.
Oil loss from the tool.
Scratches on the piston. Remove the piston and clean it.
Tighten the connections to the
Oil loss from the hydraulic Connections not tightened.
recommended rotation torque.
connections.
Seals leaking. Replace the seals.
Oil loss between the upper
Seals leaking. Replace the seals.
part and the cylinder.
Oil flow greater than expected. Reduce oil flow to the breaker.
Increased ambient temperature. Install additional heat exchangers.
Operating temperature Fill to the correct oil level in the excavator
Insufficient oil in the excavator tank.
too high. tank.
Check and set the high-pressure valve of
The high-pressure valve of the excavator
the excavator to 40 bar above the operating
not set.
pressure of the breaker.

29
 4.7. Commissioning

WARNING
Assembly, operation, and maintenance of the attachment may only be carried
out by authorised and trained personnel.
These personnel must read and understand the operating manual!

NOTICE
• Bring the carrier into a secure working position.
• No persons are permitted inside the safety zone.

DANGER
• Before each commissioning check safety devices.
• Carry out a visual and functional inspection to ensure correct seating
after every locking procedure and before starting work.
• Before starting work, perform a complete movement play with the
attachment.
• No operating when visible defects of the attachment.

4.8. Operation of the hydraulic breaker

All installation procedures must be completed.

NOTICE
Before commissioning, ensure that the reversing valve is adjusted so that the
single-acting hydraulic circuit (hammer line) is activated and the pressure line
of the breaker is connected to the hammer line.
If the excavator has no breaker line, a connector must be chosen that fulfils
the required technical data.

• Most problems and defects that occur during operation are therefore
caused when fastening elements become loose or when leaks occur that
are not immediately remedied.

• Since mechanical parts and hydraulic connections are broken in during the
run-in phase, checks during this phase must be carried out with the utmost
care.

• Before removing the cover on the upper part of the breaker, ensure that the
pressure has been bled off completely via the nitrogen valve.

• The breaker and the hydraulic system of the carrier machine can be
damaged at a temperature below -20 °C and with an oil temperature over
+80 °C.
The breaker and the hydraulic system must be warmed up at low
temperatures.
The breaker must not be used at oil temperatures above +80 °C, since the
oil loses its lubricity, which can damage the seals.

30
• The breaker can work at any angle as long as the pressure always follows
along the tool axis (see the following application examples):

Correct use Incorrect use

NOTICE
If the force of the excavator arm on the breaker is too low or too high,
undesired vibrations will occur on the breaker.
To ensure the attachment or the excavator arm do not get damaged, the
correct pressure of the excavator must be determined and maintained during
use.

• Do not use the hydraulic breaker and the tool as a lever or for demolition!

Incorrect use Incorrect use

• Do not use in a single location for longer than 30 seconds without

penetrating the material, since this can lead to overheating and damage to
the point!
In this case, chose another location to the side or look for a weak point in
the material like a crack!

• Do not use the tool for lifting loads!

Incorrect use

31
 • Despite the safety system, blank firing must be prevented to reduce
damage to the fastening elements, the tool holder, and the tool!

NOTICE
As soon as the material breaks into single parts, the breaker must be switched
off immediately!

• The standard breaker is not suitable for underwater work, because water
will penetrate the impact chamber of the breaker and cause dangerous
shock waves with each impact.
A conversion set for such work is available upon request.

• Operate the breaker when the excavator is stable on an even and compact
surface.

WARNING
In case of contact with high-voltage lines, do NOT leave the cabin of the
carrier machine; move the machine until there is no longer contact and a safe
distance has been reached.

4.8.1. Gas support - nitrogen N2

The SB hydraulic breaker is equipped with a gas support system.

It consists of a pressure chamber filled with nitrogen (N2) that is located on
the upper part of the breaker.

If a decline in performance of the breaker is noticed, the nitrogen pressure

in the upper part of the breaker must be checked and refilled (see table -
Nitrogen pressure guide values):

Type SB70 SB100 SB150 SB200 SB250 SB300 SB400 SB500

Nitrogen pressure
[MPa/bar] 1.5 / 15 2.0 / 20 2.5 / 25 2.0 / 20 2.5 / 25 2.5 / 25 2.0 / 20 2.5 / 25
N2-pressure

The following procedure is recommended to check the nitrogen pressure and

fill with nitrogen:

32
Nitrogen Description

Check the nitrogen pressure

• Unscrew the protection cap of the filling valve (fig. 1).

• Screw the manometer onto the filling valve (fig. 2).
• Push the moveable sleeve with the needle of the
manometer into the valve until the manometer displays
pressure.
• Compare the nitrogen pressure (MPa/bar) shown in the
manometer with the prescribed values of the respective
breaker type specified (see the following table N2-
pressure).
• After measuring: Pull the moveable sleeve with needle
out of the valve.
Fig. 1

Nitrogen Description

Refill the nitrogen

NOTICE
Nitrogen with a purity grade of ≥ 99.8% must be used.

• Connect the pressure reducer to the nitrogen

bottle.
• Connect the filling hose between the pressure
reducer and the free connector on the
manometer of the breaker.
• Now push the moveable sleeve with the needle
of the manometer into the valve again until the
manometer displays pressure.
• Slowly open the regulator on the pressure
reducer and introduce nitrogen until the correct
operating pressure.
• Allow for a few minutes rest after filling.
Fig. 2 • After a few minutes: Pull the moveable sleeve
with needle of the manometer out of the valve.
Close the regulator of the nitrogen bottle again.
• Unscrew the filling hose and screw the end cap
onto the filling valve.

33
 4.8.2. Tool change

The tool is fastened and secured using a holding pin in the bushing of the
breaker.
The SB70 type is equipped with 1 holding pin, the SB100-500 types are
equipped with 2 holding pins.

Replacing the tool To replace the tool, the spring pressure pin is pushed in using an interior
hexagonal wrench until the holding pin can be removed from the hole (fig. 1).

Procedure SB70 with 1 holding pin:

• The spring pressure pin must be held down (fig. 2) so that the holding pin
can be removed from the opposite site of the hole (fig. 3) using an extractor.
• The tool sits freely in the cylinder housing and can be removed.

Tool change

Fig. 1 Fig. 2 Fig. 3

Procedure SB100-500 with 2 holding pins:

• Completely knock out the blocking/locking pin with the extractor and
breaker.
• The holding pins are free and can be removed from the holes on the
opposite side.
• The tool sits freely in the cylinder housing and can be removed.

• Before assembling a new tool, the clamping bush and the holding pins must
be cleaned and lubricated with molybdenum disulphide.
• Insert the tool into the cylinder housing and complete assembly in reverse
order.

NOTICE
Ensure that the spring pressure pin is completely extended and locked in
position.

34
 DANGER
Replacing the tool or removing the lock (holding pin, blocking/locking pin,
spring pressure pin) with the machine running can cause damage to the
attachment and severe injuries.

DANGER
Before the breaker is started, the protective screen or the splinter protection of
the driver cabin must be closed so that the driver is protected from potential
stone impact during operation!
Ensure that there are no persons within the safety distance of 20 m!

NOTICE
Ensure that the tool has made contact with the material, and exert pressure on
the breaker using the excavator arm before starting the breaker.
The front part of the excavator can be lifted a few centimeters to increase the
pressure on the tool.

4.8.3. Setting the stroke rate

There are no configuration options for the stroke rate of the SB breaker.
A small but useful setting is possible for work using the control system of the
excavator (see chapter Operating pressure and oil flow) that adjusts the oil
amount of the breaker line.

35
 5. Shut down
Procedure 1. Set the attachment down on a horizontal and stable surface before
dismantling from the carrier.
2. Switch off the carrier’s drive.
3. Switch on the ignition.
4. Actuate all hydraulic valves in the control circuits for the attachment until all
of the pressure in the attachment or in the hydraulic lines has been
dissipated - then check the system that it is free of pressure.
5. Secure the attachment or the carrier machine to prevent erroneous or
unauthorised starting up.
6. Disconnect the mechanical and hydraulic connections to the carrier.

NOTICE
Observe further requirements for shutting down as described in the shutting
down chapter as well as on the safety instructions sheet.

WARNING
Health risks and environmental contamination through escaping oil.
Hydraulic oil may escape from the lines on the attachment and the carrier
machine during dismantling:

• Position a suitable collecting tray under the hydraulic connections to

collect the oil.

5.1. Dismantling
Procedure 1. Switch off all supply media, if available, (e.g. hydraulic and electrical).
2. Disconnect the mechanical and hydraulic connections to the carrier.
3. Next, close the hydraulic connections.

WARNING
Health risk and environmental pollution due to escaping oil.
Hydraulic oil may escape from the lines on the attachment and the carrier
machine during dismantling:

• Position a suitable collecting tray under the hydraulic connections to

catch the oil.

36
6. Cleaning and care
• The cleaning of the attachments should be carried out on a suitable
surface with an oil separator.
• Adjust the cleaning intervals to the operating conditions,
at least once weekly (see chapter Maintenance and service)!

Notice
Paint damage, damage to seals and bearings, oil leaks and other damage are
possible if cleaning is not carried out properly.

1. The attachment can be cleaned with the help of compressed air:

• If the attachment is dry.
• max. 1 MPa (10 bar) air pressure.
• min. 400 mm nozzle distance.

2. The attachment can be cleaned with the help of a high pressure cleaner:
• max. 80 °C water temperature.
• max. 7 MPa (70 bar) water pressure.
• min. 400 mm nozzle distance.
• Never clean seals and seal gaps directly with a pressure washer.
• The paint requires two weeks, to harden completely after
commissioning or after being repainted. Do not use a pressure washer
during this period.

Lubrication and Every time after cleaning, the attachment must be lubricated and a functional
Functional checks check carried out, see chapter Technical data / Overview greasing point and
chapter Assembly and commissioning / Functional checks.

37
 7. Maintenance and service

WARNING
Switch off the carrier, depressurise and secure to prevent reactivation.

7.1. Maintenance
Checks and maintenance must be carried out in accordance with the
maintenance check list in order to guarantee the safety, functional capability
and long service life of the product.

• Maintenance work must be carried out by specially trained personnel.

• Pay attention to cleanliness when carrying out maintenance work.
• Before opening the hydraulic connections, these should be cleaned along
with the immediate environment in order to prevent dirt getting in to the
hydraulic system.
• Clean the greasing points before lubricating.

NOTICE
Use under intensified working conditions
All information relates to an 8 hour working day.

Maintenance intervals should be cut in half or performed every day with:

• Construction site operation where there are extreme levels of dirt.

• Increased operating times, e.g. multi-shift operation.
• Significant external influences.
• Frequent underwater use.

Replace hydraulic hoses every 2 years under these conditions.

Property damage, including destruction of the attachment can occur
under these conditions if the attachment is not properly maintained!

NOTICE
In the event of damage, the attachment must not continue to be used!

WARNING

Danger of injury and crushing with:

• Maintenance work
• Repair work
• Cleaning work

In order to avoid health risks:

• Wear eye protection
• Wear hand protection
• Wear hearing protection

38
7.1.1. Maintenance check list
Maintenance intervals

After 1 operating hour

2
Check bolted connections and retighten if necessary .
Check pinned joints and safety parts, tighten or replace if necessary.
Every 3 operating hours
1, 3
Lubricate the grease nipple .
Daily
Check hydraulic connections for leaks and tighten if necessary.
Check for cracks, wear, corrosion and functional safety.
Check nitrogen pressure in the pressure chamber:
4
- Upper part (SB), refill if necessary ,
4
- Upper part and accumulator (FX), refill if necessary .
Every 50 operating hours
2
Check bolted connections and retighten if necessary .
Check pinned joints and safety parts, tighten or replace if necessary.
Annually
Carry out checks in accordance with the country-specific health and safety directives.
Enter data as verification of the safety checks carried out in the Verification of checks chapter.
Seal replacement
Crack checking by means of die penetration process per EN 571 and EN ISO 3452.
Oil change in the vibration unit.
Every 2 years
Replace hydraulic hoses under intensified working requirements, see also warning in maintenance chapter.
Every 6 years
Replace hydraulic hoses, couplers and screwed connections.
Commissioning after being shut down for extended periods (1 month or more)
1. 3
Lubricate the grease nipple .
2
Check bolted connections and retighten if necessary .
Check pinned joints and safety parts, tighten or replace if necessary.
Check hydraulic connections for leaks and tighten if necessary.
Check for cracks, wear, corrosion and functional safety.
Seal replacement

1
See operating Overview of greasing points
2
instructions Check screw fittings / tightening torques
3
in chapter: Oil and grease
4
Gas support / nitrogen N2

Location, Date Stamp with signature

39
 7.1.2. Daily maintenance
1. Check the attachment for deformation, cracks, and wear.
2. Check all hydraulic connections and hydraulic lines for leaks and externally
visible damage.
3. If necessary, replace all damaged parts to assure operational safety.
4. Apply grease to the grease nipple with a grease gun (see chapter on
overview of greasing points) until grease starts to emerge from between
the bearings.
Use grease with properties as described in the chapter oil and grease.
5. Check bolted connections and tighten if necessary.

7.1.3. Wear inspection

NOTICE
Both the bushes for the tool guide on the hydraulic breaker and the tool
(chisel) must be checked regularly for wear and tear.
The degree of wear of the different types is listed in the following:

Starting diameter Max. wear

Type Bush Tool Bush Tool
[mm] [mm] [mm] [mm]
SB70 40.5 39.7 1.0 2.0
SB100 45.2 44.7 1.0 2.0
SB150 48.3 47.8 1.0 2.0
SB200 57.2 56.6 1.0 2.0
SB250 65.1 64.5 2.0 2.5
SB300 75.5 74.9 2.0 2.5
SB400 80.8 79.8 2.0 2.5
SB500 90.8 89.8 2.0 2.5

40
7.1.4. Greasing points

Greasing points - hydraulic breaker

SB FX

Pos. Description
1 Grease nipple (tool holder)
2 Grease nipple for the optional lubrication system (Beka-Lube)

41
 7.1.5. Check after 50 operating hours
Inspection After each initial attachment or re-attachment, e.g. after repairs, after 1
operating hour, and then every 50 operating hours, all fastening screws,
nuts, and hydraulic connections must be checked for stability.

Tighten If screwed connections are loose, tighten according to the tightening torques as
specified.

Cylinder and hexagon head cap screws/nuts

[Friction coefficient 0.125]
Quality class 8.8 10.9 12.9 8.8 10.9 12.9
Thread SW Tightening torques Tightening torques
[metric] [mm] [Nm] [ft-lbs]
M5 8 5.8 8.1 9.7 4.3 6 7.2
M6 10 10 14 17 7.5 10.5 12.5
M8 13 24 34 40 20 25 30
M10 17 48 67 81 35 50 60
M12 19 83 117 140 60 85 105
M14 22 132 185 220 95 135 160
M16 24 200 285 340 150 210 250
M18 27 275 390 470 205 290 345
M20 30 390 550 660 290 405 485
M22 34 530 745 890 390 550 656
M24 36 675 950 1140 500 700 840
M27 41 995 1400 734 1032
M30 46 1350 1900 995 1400
M33 50 1830 2580 1350 1903
M36 55 2360 3310 1740 2440
M39 60 3050 4290 2250 3164
M42 65 4500 3320
M48 6500 4795

Locking screws/nuts
[Friction coefficient 0.125]
Type Tensilock screws/nuts Ribbed screws/nuts
Quality class Class 80 Class 100 Class 100
Carrier material Steel Cast iron Steel Cast iron Steel Cast iron
Thread SW Tightening torques
[metric] [mm] [Nm/ft-lbs]
M6 10 16 / 11.8 13 / 9.6 21 / 15.5 16 / 11.8 19 / 14 16 / 11.8
M8 13 34 / 25.1 28 / 20.7 44 / 32.5 36 / 26.6 42 / 31 35 / 25.8
M10 17 58 / 42.8 49 / 36.1 75 / 55.3 64 / 47.2 85 / 62.7 75 / 55.3
M12 19 97 / 71.5 83 / 61.2 120 / 88.5 105 / 77.4 130 / 95.9 115 / 84.8
M14 22 155 / 114.3 130 / 95.9 185 / 136.4 170 / 125.4 230 / 169.6 200 / 147.5
M16 24 215 / 158.6 195 / 143.8 280 / 206.5 260 / 191.8 330 / 243.4 300 / 221.3

42
7.1.6. Internal threads of hydraulic fittings

Tightening torques: BSP / metric thread

Screw thread
Series AD pipe MA ISO thread MA
BSP
[Nm] [metric] [Nm]
6 G1/8 A 25 M10 x 1.0 25
8 G¼ A 50 M12 x 1.5 30
10 G¼ A 50 M14 x 1.5 50
12 G3/8 A 80 M16 x 1.5 80
15 G½ A 160 M18 x 1.5 90
L
18 G½ A 105 M22 x 1.5 160
22 G¾ A 220 M26 x 1.5 285
28 G1 A 370 M33 x 2.0 425
35 G1¼ A 600 M42 x 2.0 600
42 G1½ A 800 M48 x 2.0 800
6 G¼ A 60 M12 x 1.5 35
8 G¼ A 60 M14 x 1.5 60
10 G3/8 A 110 M16 x 1.5 95
12 G3/8 A 110 M18 x 1.5 120
14 G½ A 170 M20 x 1.5 170
S
16 G½ A 140 M22 x 1.5 190
20 G¾ A 320 M27 x 2.0 320
25 G1 A 380 M33 x 2.0 500
30 G1¼ A 600 M42 x 2.0 600
38 G1½ A 800 M48 x 2.0 800

7.1.7. Annual maintenance

Inspection according Carry out an expert inspection for cracks, wear, corrosion and functional
to regional regulations safety according to the country-specific health and safety directives.
In Germany the test must be carried out per regulation BGR 500, chapter 2.8,
section 3.15.2.

7.1.8. Commissioning after being shut down for 1 month or more

Carry out all maintenance work according to the maintenance check list.
If the attachment has been exposed to environmental influences and
temperature fluctuations (e.g. storage outdoors), then exchange the seals.

43
 7.1.9. Storage from 1 month

Storage from 1 month

To prevent rusting on the cylinder and other damage (eg. to seals) the
hydraulic breaker must be stored in a vertical position.

NOTICE
Improper storage of hydraulic breaker can cause damage to property due to
cavitation – NO guarantee!

7.1.10. Replace the hydraulic components every 6 years

Irrespective of the operating times, every 6 years it is necessary to replace
hydraulic hoses, hydraulic quick couplings and screwed connections on the
attachment.

7.2. Repair and welding work

NOTICE
Loss of all warranty and liability claims through unauthorised modifications to
the attachment. Possible damage to property and loss of functional safety.

• No structural modifications or changes to settings may be undertaken on

the attachment or on components.
• Welding work only after consultation with the manufacturer and
compliance with the:
• Welding instructions.
• Specification of the filler material

NOTICE
Loss of guarantee claims due to use of non-original parts. Possible loss of
operating and functional safety.

• For repair work and replacement of wearing part only original spare
parts from the manufacturer may be used in order to guarantee
functionality and safety.

Exceptions include standardised parts such as screws and hydraulic fittings.

44
7.3. Accessories, spare parts and wearing parts
Tools

Pos. Description
» concrete
1 Moil point (conical)
» medium-hard and solid rock
» reinforced concrete
2 Blunt tool
» very hard rock
» reinforced concrete
3 Pyramid tool (pyramidal)
» very hard rock
4 Chisel tool » medium-hard and layered rock
5 Wood cutter tool » cuts all types of wood
6 Asphalt drive » breaks up asphalt
7 Pile drive » placing wooden and concrete posts

45
 7.4. Oil and grease
Hydraulic fluid The attachment may be operated with industry-standard mineral oils
according to the information in the operating instructions for the carrier.

NOTICE
Because of the functional test completed by the manufacturer, residual
material of the following hydraulic oil may still be present in the attachment:

HLP46 according to DIN 51524 Part 2 / ISO VG 46

In order to be able to use the attachment on ecologically sensitive terrain or in

protected areas, the manufacturer authorises operation with the following
quickly biologically degradeable hydraulic oil:

HEES according to ISO 15380 or OECD 301 B

NOTICE
Possible damage due to using non-homogeneous hydraulic oil.

• Do not mix hydraulic oils of differing standards under any circumstances.

• In case of doubt regarding the specification or mixture, replace
the hydraulic oil completely.
• The proportion of foreign oil must not exceed 2%.
• Hydraulic oils should be analysed every 500 operating hours
to avoid a premature oil change.

Observe the information in the operating instructions for the carrier.

Breaker grease Mineral oil basic special paste (e.g.: Lorax-M/Anderol, Meisselpaste/Fuchs
Lubritech) for lubrication of inserted tools and bushes of hydraulic breakers.

The breaker paste may be used up to max. 1,100 °C.

7.5. Disposal
Oil and grease Observe country-specific and regional disposal directives.

Attachment After proper shut down and removal of hydraulic oil and grease residues, the
attachment can be disassembled and the materials recycled.

46
8. Claims, warranty and liability
8.1. Complaint
In the event of a complaint, contact the contractual partner or manufacturer.
After agreement with the manufacturer, return damaged parts in their original
packaging.
Enclose a completed returns form with the return.
Include the serial number of the attachment (see chapter 1).
For transport damage: Provide the name of the transport company, delivery
date and delivery time, name of the driver and registration number of the
transport vehicle. Include the delivery papers with the return.

8.2. Warranty and liability

General Services and deliveries are provided exclusively according to the general
terms and conditions terms and conditions of service of the manufacturer.
of service Agreements deviating from these terms must be agreed to in writing and
confirmed by the manufacturer.
Guarantee and liability claims for personal and property damage are excluded if
the limitations in the general terms of service are not observed.

47
 9. Certificate of Inspection
Cranes and excavators must be inspected according to regional regulations.
This is the responsibility of the operator.
If an inspection sticker is on the attachment at delivery, the manufacturer
recommends replacing the round sticker after each inspection for the next due
date.
Stickers can be obtained from the manufacturer.

Verification of SAFETY CHECKS having been carried out:

Type:
Serial number:

Year Date Qualified expert Company

48
10. EC Declaration of conformity
Where Hydraulic Hammers are supplied in conjunction with Auger Torque
Europe Ltd manufactured mounting frames and Augers to form a Hydraulic
Hammer Assembly, Auger Torque Europe Ltd have control over the suitability of
the parts supplied. To show this and meet with the lawful requirements of the
Machinery Directive a Declaration of Conformity is issued and a CE mark is
applied to the assembly. (copy example follows)

Manufactured By
Auger Torque Europe Limited
EU Declaration of Conformity
The responsible person:

Name
Position
Company Name Auger Torque Europe Ltd.
Address Hazelton, Cheltenham,
GL54 4DX, England

Telephone ++44 (0) 1451 861652

Fax ++44 (0) 1451 861660

Declares that the product described:

Manufacturer Auger Torque Europe Ltd.

Model

Serial Number

Conforms to the Machinery Directive 2006/42/EC.

It also complies with the essential health and safety requirements, national standards and
the transposed harmonised standards appropriate for this product.

Signed by: Dated

(The responsible person)

49
 NOTES

50
NOTES

51
 CHELTENHAM

BUFFALO

ATLANTA
NINGBO

TAHITI

BRISBANE

MELBOURNE

YOUR DEALER IS

Auger Torque Europe Ltd Auger Torque Australia Pty Ltd Auger Torque USA LLC
Hazleton 122 Boundary Rd 2640 Jason Industrial Parkway
Cheltenham Rocklea Winston, GA 30187
GL54 4DX Queensland 4106 USA
England Australia Tel: (+1) 844 287 6300
Tel:+44(0)1451 861652 Tel:+61(0)7 3274 2077 Fax: (+1) 770 947 9916
Fax:+44(0)1451 861660 Fax:+61(0)7 3274 5077 Email: sales@augertorqueusa.com
Email: sales@augertorque.com Email: sales@augertorque.com.au

www.augertorque.com

Products and specifications subject to change without prior notice.

Some products may not be available in your country or region.
AUGER TORQUE, SHOCK LOCK™, NDS™ and the AUGER TORQUE LOGO are trademarks of
Auger Torque Europe Ltd © 2021 Auger Torque Europe Ltd. All Rights Reserved.