PowerXL DG1 Application Manual
PowerXL DG1 Application Manual
PowerXL DG1 Application Manual
Application Manual
Effective April 2015
Supersedes March 2014
PowerXL DG1 Series Adjustable Frequency Drives
Support Services
Support Services
The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our
products. We are dedicated to providing fast, friendly, and accurate assistance. That is why
we offer you so many ways to get the support you need. Whether it is by phone, fax, or
email, you can access Eaton’s support information 24 hours a day, seven days a week.
Our wide range of services is listed below.
You should contact your local distributor for product pricing, availability, ordering, expediting,
and repairs.
Website
Use the Eaton Website to find product information. You can also find information on local
distributors or Eaton’s sales offices.
Website Address
www.eaton.com/drives
Table of Contents
SAFETY
Before Commencing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
CHAPTER 4—STARTUP
Startup Wizard Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Application Macro Mini-Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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PowerXL DG1 Series Adjustable Frequency Drives
List of Figures
Figure 1. RTC Battery Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Figure 2. Rating Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Figure 3. Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 4. Keypad and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 5. General View of LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 6. Welcome Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 7. Upgrade Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 8. Auto Backup Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 9. Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 10. Parent Node Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 11. Parameter Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 12. Parameter Page from Favorite Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 13. Fault Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 14. Main Menu Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 15. Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 16. M—Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 17. Active Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 18. Pop-Up Active Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 19. Fault History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 20. Parameter Menu Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 21. Parameter Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 22. Down From Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 23. Parameters Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 24. Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 25. Edit Parameter Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 26. Parameter Locked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 27. Example of Two-Pump Autochange, Main Diagram . . . . . . . . . . . . . . . . . . . . 48
Figure 28. Two-Pump Autochange System Principal Control Diagram . . . . . . . . . . . . . . 49
Figure 29. Example of Three-Pump Autochange, Main Diagram . . . . . . . . . . . . . . . . . . 50
Figure 30. Three-Pump Autochange System Principal Control Diagram . . . . . . . . . . . . 50
Figure 31. Example of the Function of the PFC Application
with Three Auxiliary Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 32. Multi Pump Control Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Figure 33. Multi-Drive \ Multi-Pump Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Figure 34. PowerXL Drives with 10 V Supply with a 0–10 V Transducer . . . . . . . . . . . . 53
Figure 35. PowerXL Drives with 10 V Supply with a 4–20 mA Transducer . . . . . . . . . . 53
Figure 36. PowerXL Drives with Ext Supply with a 4–20 mA Transducer . . . . . . . . . . . 53
Figure 37. Bandwidth Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Figure 38. PID Controller Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Figure 39. Acceleration and Deceleration Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Figure 40. Motor Parameters from Ratings Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Figure 41. Analog Input AI Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Figure 42. AI1 Signal Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Figure 43. AI1 No Signal Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Figure 44. AI1 Signal Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Figure 45. Example of Joystick Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Figure 46. Example of Sleep Limit Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Figure 47. With and Without Reference Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Figure 48. Start Forward / Start Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Figure 49. Start, Stop and Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
List of Tables
Table 1. Common Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table 2. Type 1/IP21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table 3. Type 12/IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table 4. Type 1/IP21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 5. Type 12/IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 6. Type 1/IP21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table 7. Type 12/IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table 8. Keypad Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 9. LED State Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 10. Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 11. Keypad Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 12. Startup Wizard Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Table 13. Multi-Pump and Fan Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Table 14. PID Mini-Wizard Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Table 15. I/O Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Table 16. Drive Communication Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table 17. Monitor—M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 18. Operate Mode—O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Table 19. Basic Parameters—P1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Table 20. Analog Input—P2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table 21. Digital Input—P3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Table 22. Analog Output—P4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Table 23. Digital Output—P5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Table 24. Drive Control—P7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Table 25. Motor Control—P8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Table 26. Protections—P9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Table 27. Preset Speed—P12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Table 28. Brake—P14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Table 29. FB Data Output Sel—P20.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Table 30. Modbus RTU—P20.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Table 31. BACnet MS/TP—P20.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Table 32. EtherNet/IP / Modbus TCP—P20.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Table 33. SmartWire-DT—P20.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Table 34. Basic Setting—P21.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Table 35. Version Info—P21.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Table 36. Application Info—P21.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Table 37. User Info—P21.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Table 38. Multi-Pump and Fan Application Default I/O Connection . . . . . . . . . . . . . . . . 55
Table 39. Drive Communication Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Table 40. Monitor—M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Table 41. Operate Mode—O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Table 42. Basic Parameters—P1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Table 43. Analog Input—P2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Table 44. Digital Input—P3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Table 45. Analog Output—P4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Table 46. Digital Output—P5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Table 47. Drive Control—P7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Table 48. Motor Control—P8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Table 49. Protections—P9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
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PowerXL DG1 Series Adjustable Frequency Drives
viii PowerXL DG1 Series Adjustable Frequency Drives MN040004EN—April 2015 www.eaton.com
PowerXL DG1 Series Adjustable Frequency Drives
Safety
CAUTION
Hazardous High Voltage Remove external control signal before resetting the fault to
prevent unintentional restart of the drive.
WARNING
Motor control equipment and electronic controllers are
connected to hazardous line voltages. When servicing
drives and electronic controllers, there may be exposed
components with housings or protrusions at or above
line potential. Extreme care should be taken to protect
against shock.
Stand on an insulating pad and make it a habit to use only
one hand when checking components. Always work with
another person in case an emergency occurs. Disconnect
power before checking controllers or performing
maintenance. Be sure equipment is properly grounded. Wear
safety glasses whenever working on electronic controllers or
rotating machinery.
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PowerXL DG1 Series Adjustable Frequency Drives
WARNING
Hazardous High Voltage
PowerXL DG1 AC drive is meant for fixed installations
only.
WARNING
The components of the power unit of PowerXL DG1 are WARNING
live when the AC drive is connected to mains potential.
Coming into contact with this voltage is extremely Do not perform any measurements when the AC drive is
dangerous and may cause death or severe injury. connected to the mains.
WARNING WARNING
The motor terminals U, V, W and the brake resistor The ground leakage current of PowerXL DG1 AC drives
terminals are live when PowerXL DG1 is connected to exceeds 3.5 mA AC. According to standard EN61800-5-1,
mains, even if the motor is not running. a reinforced protective ground connection must be
ensured.
WARNING
WARNING
After disconnecting the AC drive from the mains, wait
until the indicators on the keypad go out (if no keypad is If the AC drive is used as a part of a machine, the machine
attached see the indicators on the cover). Wait 5 more manufacturer is responsible for providing the machine
minutes before doing any work on the connections of with a supply disconnecting device (EN 60204-1).
PowerXL DG1. Do not open the cover before this time
has expired. After expiration of this time, use a WARNING
measuring equipment to absolutely ensure that no
voltage is present. Always ensure absence of voltage Only spare parts delivered by Eaton can be used.
before starting any electrical work!
WARNING
WARNING At power-up, power brake or fault reset the motor will
The control I/O-terminals are isolated from the mains start immediately if the start signal is active, unless the
potential. However, the relay outputs and other I/O- pulse control for Start/Stop logic has been selected.
terminals may have a dangerous control voltage present Furthermore, the I/O functionalistic (including start
even when PowerXL DG1 is disconnected from mains. inputs) may change if parameters, applications or
software are changed. Disconnect, therefore, the motor if
an unexpected start can cause danger.
WARNING
Before connecting the AC drive to mains, confirm that WARNING
the front and cable covers of PowerXL DG1 are closed.
The motor starts automatically after automatic fault
reset if the auto restart function is activated. See the
WARNING Application Manual for more detailed information.
During a ramp stop (see the Application Manual), the
motor is still generating voltage to the drive. Therefore, WARNING
do not touch the components of the AC drive before the
motor has completely stopped. Wait until the indicators Prior to measurements on the motor or the motor cable,
on the keypad go out (if no keypad is attached see the disconnect the motor cable from the AC drive.
indicators on the cover). Wait additional 5 minutes
before starting any work on the drive. WARNING
Do not touch the components on the circuit boards.
Static voltage discharge may damage the components.
WARNING
Check that the EMC level of the AC drive corresponds to
the requirements of your supply network.
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PowerXL DG1 Series Adjustable Frequency Drives
Additional Cautions
CAUTION
The PowerXL DG1 AC drive must always be grounded with
an grounding conductor connected to the grounding terminal
marked with. The ground leakage current of PowerXL DG1
exceeds 3.5 mA AC. According to EN61800-5-1, one or more
of the following conditions for the associated protective
circuit shall be satisfied:
a) The protective conductor shall have a cross-sectional
area of at least 10 mm2 Cu or 16 mm2 Al, through its
total run.
b) Where the protective conductor has a cross-sectional
area of less than 10 mm2 Cu or 16 mm2 Al, a second
protective conductor of at least the same cross-sectional
area shall be provided up to a point where the protective
conductor has a cross-sectional area not less than
10 mm2 Cu or 16 mm2 Al.
c) Automatic disconnection of the supply in case of loss of
continuity of the protective conductor. The cross-
sectional area of every protective grounding conductor
that does not form part of the supply cable or cable
enclosure shall, in any case, be not less than:
— 2.5 mm2 if mechanical protection is provided or
— 4 mm2 if mechanical protection is not provided.
The ground fault protection inside the AC drive protects
only the drive itself against ground faults in the motor or
the motor cable. It is not intended for personal safety.
The ground fault protection inside the AC drive protects
only the drive itself against ground faults in the motor or
the motor cable. It is not intended for personal safety.
Due to the high capacitive currents present in the AC
drive, fault current protective switches may not function
properly.
Do not perform any voltage withstand tests on any part
of PowerXL DG1. There is a certain procedure according
to which the tests shall be performed. Ignoring this
procedure may result in damaged product.
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DG1 Series VFD
Sécurité
Avertissement ! ● Les dispositifs conçus pour un montage dans des boîtiers
Tension électrique dangereuse ! ou armoires de commande ne doivent être utilisés et
contrôlés qu'après avoir été installés et avec le boîtier
fermé. Les unités de bureau ou portatives ne doivent être
utilisées et contrôlées que dans leurs boîtiers fermés.
Avant de commencer l'installation ● Des mesures doivent être prises pour assurer un bon
● Débrancher l'alimentation de l'appareil. redémarrage des programmes interrompus après une
● S'assurer que les dispositifs ne peuvent pas être chute ou une panne de tension. Ceci ne doit pas causer
accidentellement redémarrés. des états de fonctionnement dangereux, même pour un
court laps de temps. Si nécessaire, des dispositifs d'arrêt
● Vérifier l'isolement de l'alimentation. d'urgence doivent être utilisés.
● Mettre l'appareil à la terre et le protéger contre les ● Quand des défaillances du système d'automatisation
courts-circuits. peuvent entraîner des blessures ou des dommages
matériels, des mesures externes doivent être appliquées
● Couvrir ou enfermer tout composant sous tension
pour assurer un état de fonctionnement sans danger en
adjacent.
cas de panne ou de mauvais fonctionnement (par exemple
● Seul le personnel qualifié conformément à la norme EN au moyen de disjoncteurs séparés, de verrouillages
50110-1/-2 (VDE 0105 Partie 100) peut travailler sur cet mécaniques, etc.).
appareil/ce système. ● En fonction de leur degré de protection, les entraînements
● Avant l'installation et avant de toucher l'appareil, s'assurer à fréquence variable peuvent contenir des pièces
de ne porter aucune charge électrostatique. métalliques sous tension, des composants rotatifs ou en
mouvement et des surfaces brûlantes, pendant le
● La terre fonctionnelle (FE, PSE) doit être raccordée à la fonctionnement et immédiatement après l'arrêt.
terre de protection (PE) ou la compensation de potentiel.
L'installateur du système a la responsabilité d'assurer ● Le retrait des protections requises, une installation
cette connexion. incorrecte ou un mauvais fonctionnement du moteur ou de
l'entraînement à fréquence variable peuvent causer la
● Les câbles de connexion et les lignes de signal doivent défaillance de l'appareil et entraîner des blessures graves
être installés de façon à ce que les interférences et des dommages importants.
capacitives ou inductives ne compromettent pas les
fonctions d'automatisation. ● La réglementation nationale applicable en matière de
sécurité et de prévention des accidents s'applique à tous
● Installer les appareils d'automatisation et les éléments de les travaux effectués sur les entraînements à fréquence
fonctionnement associés de manière à ce qu'ils soient variable sous tension.
bien protégés contre tout fonctionnement accidentel.
● L'installation électrique doit être effectuée conformément
● Des dispositifs de sécurité matériels et logiciels appropriés aux réglementations applicables (par exemple, en ce qui
doivent être utilisés en rapport avec l'interface des E/S afin concerne les sections transversales des câbles, les
qu'un circuit ouvert sur le côté signal ne résulte pas en fusibles, la mise à la terre de protection).
états indéfinis dans les dispositifs d'automatisation.
● Le transport, l'installation, la mise en service et les travaux
● Assurer une isolation électrique fiable sur le côté tension de maintenance doivent être effectués uniquement par un
extra basse de l'alimentation 24 V. Utiliser uniquement des personnel qualifié (IEC 60364, HD 384 et règles de
blocs d'alimentation conformes à la norme CEI 60364-4-41 sécurité du travail).
(VDE 0100, partie 410) ou HD384.4.41 S2.
● Les installations contenant des entraînements à fréquence
● Les écarts entre la tension d'entrée et la tension nominale variable doivent être équipées de dispositifs de
ne doivent pas dépasser les limites de tolérance indiquées surveillance et de protection, conformément aux
dans les spécifications, au risque de provoquer un mauvais réglementations applicables en matière de sécurité. Les
fonctionnement et une utilisation dangereuse du système. modifications des entraînements à fréquence variable
● Les dispositifs d'arrêt d'urgence conformes à la norme réalisées à l'aide du logiciel d'exploitation sont autorisées.
CEI/EN 60204-1 doivent être efficace dans tous les modes ● Toutes les protections et les portes doivent être
de fonctionnement des dispositifs d'automatisation. Le maintenues fermées pendant le fonctionnement.
déverrouillage des dispositifs d'arrêt d'urgence ne doit pas
entraîner un redémarrage.
AVERTISSEMENT
Ce symbole indique une haute tension. Il attire
AVERTISSEMENT
l'attention sur les éléments ou les opérations qui Les composants de la section d'alimentation de
pourraient être dangereux pour les personnes utilisant l'entraînement restent sous tension après la coupure de
cet équipement. Lire attentivement le message et suivre la tension d'alimentation. Après la déconnexion de
attentivement les instructions. l'alimentation, attendre au moins cinq minutes avant de
retirer le couvercle pour permettre la décharge des
condensateurs du circuit intermédiaire.
Ce symbole est le « symbole d'alerte de sécurité ». Il Prêter attention aux avertissements signalant des
accompagne les deux termes d'avertissement suivants : dangers !
MISE EN GARDE ou AVERTISSEMENT, comme décrit
ci-dessous.
AVERTISSEMENT
Indique une situation potentiellement dangereuse qui, si DANGER
elle n'est pas évitée, peut entraîner des blessures graves 5 MIN
ou la mort.
AVERTISSEMENT
MISE EN GARDE Risque de choc électrique - risque de blessures ! Effectuer
Indique une situation potentiellement dangereuse qui, si elle le câblage uniquement si l'unité n'est plus sous tension.
n'est pas évitée, peut entraîner des blessures légères à
modérées et d'importants dégâts matériels. La situation AVERTISSEMENT
décrite dans la MISE EN GARDE peut, si elle n'est pas
évitée, entraîner des conséquences graves. Des mesures de Ne pas effectuer de modifications sur l'entraînement CA
sécurité importantes sont décrites dans les MISES EN lorsqu'il est connecté à l'alimentation secteur.
GARDE (ainsi que dans les AVERTISSEMENTS).
AVERTISSEMENT AVERTISSEMENT
Les bornes de phase (L1, L2, L3), les bornes du moteur Ne travailler sur le câblage qu'après que l'entraînement a
(U, V, W) et les bornes de résistance de liaison CC/frein été correctement monté et attaché.
(DC-, DC+ /R+, R-) sont sous tension lorsque
l'entraînement est branché à l'alimentation, même si le
moteur ne tourne pas. Le contact avec cette tension est AVERTISSEMENT
extrêmement dangereux et peut causer la mort ou des Avant d'ouvrir les couvercles de l'entraînement :
blessures graves.
● Débrancher toute l'alimentation allant à l'entraîne-
AVERTISSEMENT ment, y compris l'alimentation de commande externe
pouvant être présente.
Même si les bornes E/S de commande sont isolées de la
tension secteur, les sorties de relais et les autres bornes
● Attendre un minimum de cinq minutes après
E/S peuvent présenter une tension dangereuse même l’extinction de tous les voyants du clavier. Cela permet
lorsque l'entraînement est débranché. Le contact avec aux condensateurs de bus CC de se décharger.
cette tension est extrêmement dangereux et peut causer ● Une tension dangereuse peut rester dans les
la mort ou des blessures graves. condensateurs de bus CC même si l'alimentation a été
coupée. Confirmer que les condensateurs sont
AVERTISSEMENT entièrement déchargés en mesurant la tension à l'aide
d'un multimètre réglé pour mesurer la tension CC.
Cet équipement a un grand courant de fuite capacitif
pendant le fonctionnement, ce qui peut mettre les pièces Le non-respect de cette précaution peut entraîner la mort
du boîtier à un niveau supérieur au potentiel de terre. ou des blessures graves.
Une mise à la terre appropriée, telle que décrite dans ce
manuel, est nécessaire. Le non-respect de cette AVERTISSEMENT
précaution peut entraîner la mort ou des blessures
graves. L'ouverture du dispositif de protection du circuit de
dérivation peut indiquer que le courant de défaut a été
interrompu. Pour réduire le risque d'incendie ou de choc
électrique, les pièces porteuses de courant et les autres
composants du contrôleur doivent être examinés et
remplacés s'ils sont endommagés. Si l'élément de
courant d'un relais de surcharge a grillé, le relais de
surcharge doit être intégralement remplacé.
Rating Label
Figure 2. Rating Label
Contains
Contains SN, PN,
EAN Code Type, Date
Contains
NAED Code
D G1 – 3 4 4D3 F B – C 21 C
Basic Naming Coating of Boards
D = Drive C = Coated
Note
1 FR6 available in 2016.
Note
1 FR6 available in 2016.
Notes
1 600 V available May 2015.
2 FR6 available in 2016.
Increase Value
Scroll Menu Up
Change Control Place Between
Local and Remote
Back/Reset Button
Start Button
Stop Button
Keypad Buttons
Buttons Description
Table 8. Keypad Buttons
Icon Button Description
Soft Key 1, Soft Key 1, Soft Key 2:
Soft Key 2 The functions of these two buttons shall be the following:
• Forward/Reverse, this shall change motor’s run direction.
• Menu, this shall return to main menu.
• Details, this shall display the details of the fault.
• Bypass, this shall make drive go into bypass.
• Jog, this shall activate jog.
• Favorite, this shall add this parameter to the Favorite menu.
• Delete, this shall delete this parameter from the Favorite menu.
Back/Reset Back/Reset:
This button has three integrated functions. The button operates as backward button
during normal mode.
In edit mode, it is used as cancel operate. It is also used to reset faults when faults occur.
• Backs up one step.
• Cancels Modify in edit mode.
• Resets the active faults (all the active faults shall be reset by pressing this button
more than 2 seconds in any page).
• Hold Stop and Back Reset for 5 seconds to return drive to factory default
Local/Remote Local/Remote:
Switches between LOCAL and REMOTE control for start and speed reference. The control
locations corresponding to local and remote shall be selected within an application.
OK OK:
• Will clear all the fault history if pressed for more than 5 seconds (including
5 seconds) in any page.
• This button is used in the parameter edit mode to save the parameter setting.
• To confirm the start-up list at the end of the Start-Up Wizard.
• To confirm the comparison item in parameters comparison mode.
The following is the same with Right key:
• Enter parameter whole edit mode when this parameter can be written.
• Enter parameter group mode.
• Enter parameter mode from group mode.
Stop Stop:
This button operates as the motor stop button for normal operation. The default is for
this button to always be active. It can be changed in parameter P7.5 to only when
“Keypad” is selected as the control source.
• Motor stop from the keypad.
Start Start:
This button operates as motor start button for normal operation when the “Keypad” is
selected as the active control source.
When Keypad is the reference place after hitting the start button, it will jump directly
to the Keypad Ref Screen.
Active
Selection
No Action
Upload to keypad 2. For the parameter group, the two soft keys “REVERSE/
FORWARD” and “MENU” shall be shown. See Figure 10.
13:53 Figure 10. Parent Node Page
3. For the parameter menu, if this parameter hasn’t been 5. For the fault group, two soft keys “DETAIL” and
added into the favorite list, two soft keys “FAVORITE” “MENU” shall be shown. See Figure 13. For more
and “MENU” shall be shown. If it has been added into information, see Page 16.
the favorite list, only one soft key “MENU” is shown in
the right. Figure 13. Fault Page
Menu Navigation
This section provides basic instruction on navigating each
section in the menu structure.
M46 – Multi-Monitoring
Menu Structure
Table 11. Keypad Menus
Item Description Item Description Item Description
Monitor M1—Output Frequency M24—Interval 3 Parameters P1—Basic Parameters Fault F1—Active Fault
M2—Freq Reference M25—Interval 4 P2—Analog Input F2—History Fault
M3—Motor Speed M26—Interval 5 P3—Digital Input Optional Boards Bx—SlotA
M4—Motor Current M27—Timer 1 P4—Analog Output Bx—SlotB
M5—Motor Torque M28—Timer 2 P5—Digital Output Favorite —
M6—Motor Power M29—Timer 3 P6—Logic Function Operate Mode O1—Output Frequency
M7—Motor Voltage M30—PID1 Set Point P7—Drive Control O2—Freq Reference
M8—DC-link Voltage M31—PID1 Feedback P8—Motor Control O3—Motor Speed
M9—Unit Temperature M32—PID1 Error Value P9—Protections O4—Motor Current
M10—Motor Temperature M33—PID1 Output P10—PID Controller1 05—Motor Torque
M11—Torque Reference M34—PID1 Status P11—PID Controller2 O6—Motor Power
M12—Analog Input 1 M35—PID2 Set Point P12—Preset Speed O7—Motor Voltage
M13—Analog Input 2 M36—PID2 Feedback P13—Torque Control O8—DC-Link Voltage
M14—Analog Output 1 M37—PID2 Error Value P14—Brake O9—Unit Temperature
M15—Analog Output 2 M38—PID2 Output P15—Fire Mode O10—Motor Temperature
M16—DI1, DI2, DI3 M39—PID2 Status P16—Second Motor Para R11—Keypad Torque Ref
M17—DI4, DI5, DI6 M40—Running Aux Drives P17—Bypass R12—Keypad Reference
M18—DI7, DI8 M41—PT100 Temp P18—Multi-Pump Ctrl R13—PID1 Keypad Setpoint 1
M19—DO1 M42—Last Active Fault P19—Real Time Clock R14—PID1 Keypad Setpoint 2
M20—RO1, RO2, RO3 M43—RTC Battery Status P20—Communication Startup Wizard S—Startup Wizard
M21—TC1, TC2, TC3 M44—Instance Motor Power P21—System
M22—Interval 1 M45—Energy Savings
M23—Interval 2 M46—Multi-Monitoring
M—Monitor
In monitor page, user shall not be able to edit the parameters except multi-monitor parameter. Multi-monitor parameters
allow for displaying 3 monitor values on display. The three values can be changed to any of the listed values.
The navigation for monitor is as Figure 16.
F—Fault After the DETAIL soft key is pressed, the following detail
information about the fault shall be shown: fault code, type,
There are three fault pages. The first one is F1 active faults; power day count, power hour count, frequency, current,
the second one will pop-up automatically when fault occurs; voltage, power, torque, DC voltage, unit temperature, run
the third one is F2 fault history. status, direction, warning, zero speed, Mwh count, at
If there is no active fault/history fault, then “No fault” shall be reference.
shown.
Active Fault
The navigation for active faults is as Figure 17.
Pop-up Fault
The navigation for the pop-up active fault is as Figure 18.
The latest active fault page shall pop up when there is a new
active fault, the pop-up fault page is the same as the active
fault page.
Pressing the back/reset key less than 2 seconds shall back to
the last page user is watching.
Pressing the back/reset key more than 2 seconds shall reset
all active faults when all the active fault condition is not
satisfied.
User shall be able to navigate all the active faults by up/down
key.
The page for active faults and pop-up faults are the same,
except one: the response to the “Back” key. In active faults
page, if the Back key is pressed, it returns to the last level
menu. In pop-up faults page, it returns to the last page.
Fault History
The navigation for fault history is as Figure 19.
In any page, OK button is used to clear all the active faults
and fault history by pressing more than 5s without password.
Parameter Name
Compared Value
(keypad, default, set1, set2)
4. P21.1.7 Password
Password protects the parameters’ security. Zero means Enter the password setting page. If the password is
not used, otherwise in use. If password is in use, user 0000, then the “Not use” shall be shown. If the
can still see the values of parameters, but needs to password is not 0000, then the “in use” shall be shown.
enter the password before editing. User must enter
current password before changing the password. If the password is in use, and user inputs the wrong
password, then the “failed” shall be shown.
0000 shall mean that the password is not used, the
password is 0000 by default. After “failed” is shown 3 seconds, the page shall return
to the parameter read page.
The password range shall be 0001–9999, the setting of
password and checking of password are as Figure 4-21. If the password is in use, and user inputs the right
password, then the value shall flash, which indicates that
it can be edited.
Figure 24. Password
STP FWD KEY PAR STP FWD KEY PAR STP FWD KEY PAR
P21.1.6 ParamComparion P21.1.7 P21.1.7
Right/OK key Right key
P21.1.7 - Password Password Password
Up key
In use 0001
STP FWD KEY PAR STP FWD KEY PAR STP FWD KEY PAR
P2.1 AI1 Mode P2.2 P2.2
Right/OK key AI1 Signal Range Right key Password?
P2.2 AI1 Signal Range
Up key
Failed
FAVORITE 13:53 MENU
Value Edit
This topic shows the methods to edit value, and what will For details, please see Figure 25. For the editable parameter,
happen to edit value when password is in use and parameter press “Right” key once to enter the read mode (just read the
lock is enabled. value of this parameter), press “Right” key again to enter the
edit mode (user can modify the value of this parameter),
We have three methods to edit value: edit by key press-hold, press “Right” key again to enter the bit-by-bit edit mode.
edit bit by bit, edit click by click.
User shall use Left/Right key to change the current editable
bit. When editing one number, it increases/decreases
circularly, for example, pressing Up key can change to
9 from 0.
*Locked*
T—Favorite
Favorites collect the user’s favorite parameters. User can
add one parameter into favorite list by “FAVORITE” soft key,
and can delete it from favorite list by “DELETE” soft key.
If a parameter has not been added into the favorite list, the
soft keys “FAVORITE” will be shown in parameter page (see
Figure 11 on Page 12). If it has been added into the favorite
list, the soft key “FAVORITE” will not be shown.
If a parameter has been added to the favorite list, it shall
appear in the favorite menu. Then when you enter into the
favorite menu, the soft keys “DELETE” will be shown. This
allows you to remove the selected parameter from favorite
list (see Figure 12 on Page 12).
After one parameter is removed from favorite list, the next
parameter in the favorite list will be selected by default.
Chapter 4—Startup
Startup Wizard Page
The Startup Wizard is a sub-menu of main menu. Once user
enters into this menu, the Startup Wizard will begin.
In the Startup Wizard, you will be prompted for essential
information needed by the drive so that it can start
controlling your motor. During this process, you can also
select the application that best suits your needs.
The parameters in Startup Wizard shall be in the following
sequence: Language, Real Time Clock, Daylight Saving,
Application, Min Frequency, Max Frequency, Motor Nom
Current, Current Limit, Motor Nom Speed, Motor PF, Motor
Nom Volt, Motor Nom Frequency, Acc Time 1 and Dec Time
1, Local Control Place, Remote 1 Control Place, Local
Reference, Remote 1 Reference, Application Setup.
If user changes the Application, the drive and keypad will
reset.
The Standard Application is typically used in basic motor ● Power limit supervision
control scenarios where multiple pump control, PID loops, ● Analog input limit supervision
or advanced control loops are not required. It provides the
ability for the user to define its local and remote control and ● Auto restart
reference signals. In addition there is the ability to scale the
analog input and output signals to be read based off the
● Power loss ride through
desired motor response. There are also 8 digital inputs, ● Trend buffer
3 relay outputs, and 1 digital output that can be programmed
to allow for control schemes that require the drive to have
● Programmable switching frequency
certain functions. It provides full customization on the motor ● Multi-Preset speeds
control sequence with the ability to be in frequency or speed ● Emergency stop
control mode, and tuning of the V/Hz curve can be selected.
Drive/Motor protections can be customized to defined ● Line start lockout
actions for added user control. Below is a list of other ● Fan control
features that are available in the Standard Application.
● DC brake
Standard Application includes functions: ● Flux brake
● Selectable digital input function ● Dynamic brake
● Selectable digital output function ● Motor current limit supervision
● Reference filter, scaling, inversion, offset and range
I/O Controls
● Output signal filter, scaling, inversion, offset and range
● “Terminal To Function” (TTF) Programming
● Selectable analog output function
The design behind the programming of the digital inputs in
● Programmable start/stop and reverse signal logic the DG1 drive is to use “Terminal To Function”
● Two independent set of Acceleration/Deceleration ramps programming, which is composed of multiple functions that
get assigned a digital input to that function. The parameters
● S curves in the drive are set up with specific functions and by defining
the digital input and slot in some cases, depending on which
● Skip frequency options are available. For use of the drives control board
● Start source (Local/Remote control function) inputs, they will be referred to as DigIN:1 through DigIN:8.
When additional option cards are used, they will be defined
● Reference source as DigIN:X:IOY:Z. The X indicates the slot that the card is
● Flying start being installed in, which will be either A or B. The IOY
determines the type of card it is, which would be IO1 or IO5.
● Jog The Z indicates which input is being used on that available
option card.
● Volts per Hertz control
● “Function To Terminal” (FTT) Programming
● Real time clock function—RTC time display
The design behind the programming of the relay outputs
● Drive temperature limit supervision and digital output in the DG1 drive is to use “Function To
● Output frequency 1 limit supervision Terminal” programming. It is composed of a terminal, be it a
relay output or a digital output, that is assigned a parameter.
● Output frequency 2 limit supervision Within that parameter, it has different functions that can be set.
● Torque limit supervision The parameters of the Standard Application are explained
on Page 150 of this manual, “Description of Parameters.”
The explanations are arranged according to the parameter
number.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Control Examples
Single Drive
Figure 27. Example of Two-Pump Autochange, Main Diagram
K2 K1
K2 K1
K1.1 K1 K2.1 K2
K1 K1.1 K2 K2.1
FY F3
29 DG1 33 DG1 31
CB CB
30 34 27
K3 K3 K1
K2 K3 K1 K3 K2 K1
K2 K1 K2
Figure 31. Example of the Function of the PFC Application with Three Auxiliary Drives
On
Interlock 4
Off
On
Interlock 3 Off
Interlocks On
Interlock 2 5 7
Off
On
Interlock 1
Off
On
Aux. 3 Running
Off
On Aux. 2 Running
Relay Off
Control On Aux. 1 Running
Off
On Main Drive Running
Off
Max. Frequency
2 4 6 8
Aux. 1, 2 and 3
Start Frequency
Main Drive
Output
Frequency
Aux. 1, 2 and 3 3
Stop Frequency
1
Min. Frequency
f
8
100%
Main
Drive
Aux.
Drive M.
2 4 Aux. Drive 2
D.
PID Output
5
Aux. Drive 3
2
Aux. Drive 1
1
t
Figure 36. PowerXL Drives with Ext Supply with a 4–20 mA Transducer
1. Feedback out of bandwidth, output frequency over 5. Feedback out of bandwidth, output frequency below
staging frequency, start delay counter; delay times out, de-staging frequency, start delay counter; delay times
and interlock 2 is ok, add aux 1 motor by closing its out, remove aux 2 motor first because it’s the last one
corresponding relay. which been added.
2. As above, add aux 2 motor. 6. As above, remove aux 3 motor.
3. Aux 2’s interlock lost, add aux 3 as backup immediately. 7. As above, remove aux 1 motor.
4. Add aux 2 motor again since its interlock resumed.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
100 PowerXL DG1 Series Adjustable Frequency Drives MN040004EN—April 2015 www.eaton.com
Chapter 7—Multi-PID Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
PowerXL DG1 Series Adjustable Frequency Drives MN040004EN—April 2015 www.eaton.com 101
Chapter 7—Multi-PID Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 7—Multi-PID Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 7—Multi-PID Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 7—Multi-PID Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 7—Multi-PID Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 7—Multi-PID Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 7—Multi-PID Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 7—Multi-PID Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 7—Multi-PID Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 7—Multi-PID Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 7—Multi-PID Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
112 PowerXL DG1 Series Adjustable Frequency Drives MN040004EN—April 2015 www.eaton.com
Chapter 7—Multi-PID Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
The Multi-Purpose Application is designed for a large set of ● “Terminal To Function” (TTF) Programming
applications with the ability to have advanced motor control The design behind the programming of the digital inputs
systems. It takes the same functions provided in the in the DG1 drive is to use “Terminal To Function”
Standard, Multi-Pump and Fan, and Multi-PID applications programming. It is composed of multiple functions that
and adds in some additional control techniques. The get assigned a digital input to that function, the
application is designed with 2 control places that use 8 digital parameters in the drive are set up with specific
inputs, 2 analog inputs, 3 relay outputs, 1 digital output, and functions and by defining the Digital input and slot in
2 analog outputs that are programmable. Motor controlwise some cases depending on the what options are
it provides the ability to do frequency and speed control and available. For use of the drives control board inputs they
adds Open Loop Speed Control as well as Torque Control. will be referred to as DigIN:1 through DigIN:8. When
For tuning the V/Hz curve, it has the ability to go out and ID additional option cards are used, they will be defined as
the motor characteristic and enters those specific DigIN:X:IOY:Z. The X indicates the slot that the card is
measurements into its parameters for better control. Drive/ being installed in which will be either A or B, then the
Motor protections are programmable for desired actions IOY determines the type of card it is, which would be
depending on the application. Below is a list of additional IO1 or IO5, and the Z would indicate which input is
features available in addition to the Standard, Multi-Pump being used on that available option card.
and Fan, and Multi-PID Application features that are available
in the Multi-Purpose Application. ● “Function To Terminal” (FTT) Programming
● Motor potentiometer reference control The design behind the programming of the relay outputs
and digital output in the DG1 drive is to use “Function To
● External Brake control Terminal” programming. It is composed of a terminal be
● Droop function with multiple loads it a relay output or a digital output that is assigned a
parameter. Within that parameter, it has different
● Motor Identification functions that can be set.
● Motor Control modes The parameters of the Multi-Purpose Application are
explained on Page 150 of this manual, “Description of
Parameters.” The explanations are arranged according to the
parameter number.
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Chapter 8—Multi-Purpose Application
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Chapter 8—Multi-Purpose Application
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Chapter 8—Multi-Purpose Application
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Chapter 8—Multi-Purpose Application
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Chapter 8—Multi-Purpose Application
Notes
1 Parameter value can only be changed after the drive has stopped.
2 Parameter value will be set to be default when changing macros.
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Appendix A—Description of Parameters
P1.2
P1.1
P1.1
P1.3 P6.6 t (s)
t1 t2
The values for the acceleration time t1 and the deceleration time t 2 are calculated as follows:
The defined acceleration (P1.3) and deceleration times (P1.4) apply for all changes to
the frequency setpoint value.
If the start-release (FWD, REV) is switched off, the output frequency (fOut) is
immediately set to zero. The motor runs down uncontrolled.
If a controlled run-down is requested (with value from P1.4), parameter P7.10
must be 1.
1 When setting a minimum output frequency (P1.4 greater than 0 Hz), the acceleration and
deceleration time of the drive is reduced to t1 or t2.
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Appendix A—Description of Parameters
230/400V 4.0/2.3A
0.75 kW cos 0.67
1410 min –1 50 Hz
P1.7
P1.6 P1.9
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Appendix A—Description of Parameters
Multi-
Pump Multi- Multi-
Application—Selection Standard and Fan PID Purpose
0 = AI1—analog input on terminals 2–3 ■ ■ ■ ■
1 = AI2—analog input on terminals 4–5 ■ ■ ■ ■
2 = Slot A: AI1—analog input on expander board in slot A ■ ■ ■ ■
3 = Slot B: AI1—analog input on expander board in slot B ■ ■ ■ ■
4 = AI1 joystick—analog input on terminals 2–3, used for joystick control ■ ■ ■ ■
5 = AI2 joystick—analog input on terminals 4–5, used for joystick control ■ ■ ■ ■
16 = Max (AI1, AI2)—selects analog inputs that have the higher value ■ ■ ■ ■
17 = PID1 Control—selects the PID calculation for output to maintain reference value — ■ ■ ■
Multi-
Pump Multi- Multi-
Application—Selection Standard and Fan PID Purpose
0 = AI1—analog input on terminals 2–3 ■ ■ ■ ■
1 = AI2—analog input on terminals 4–5 ■ ■ ■ ■
2 = Slot A: AI1—analog input on expander board in slot A ■ ■ ■ ■
3 = Slot B: AI1—analog input on expander board in slot B ■ ■ ■ ■
4 = AI1 joystick—analog input on terminals 2–3, used for joystick control ■ ■ ■ ■
5 = AI2 joystick—analog input on terminals 4–5, used for joystick control ■ ■ ■ ■
16 = Max (AI1, AI2)—selects analog inputs that have the higher value ■ ■ ■ ■
17 = PID1 Control—selects the PID calculation for output to maintain reference value — ■ ■ ■
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Appendix A—Description of Parameters
Output
Frequency
P2.22
P2.1 = Custom
P2.2 = 0
AI2 = 0 – 100%
P2.2 = 1
P2.21
AI2 = 20 – 100% AI2
(Term. 3,4)
0 4 mA 20 mA
P2.3 P2.4
100%
63%
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Appendix A—Description of Parameters
Output
Frequency
P2.22
P2.2/2.12 = 0
AI1 = 0 – 100%
P2.2/2.12 = 1
P2.21 AI1 = Custom
AI1
(Term. 2)
Output
Frequency
P2.22
P2.2/2.12 = 0
AI1 = 0 – 100%
P2.2/2.12 = 1
AI1 = Custom
P2.21 AI1
(Term. 2)
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Appendix A—Description of Parameters
Reference
Scaling Max A B
P2.22= 70 Hz
Analog
Min Freq. P1.1 = Input (V/mA)
Ref. Scaling Min (0 – 10V/20 mA)
P2.21 = 0 Hz
P2.3/2.13 P2.4/2.14
= 20% = 90%
Joystick Hysteresis,
P2.7 = 20%
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Appendix A—Description of Parameters
Max Freq.
P1.2 = 50 Hz
START STOP
STOP START
From Forward to Reverse
Analog
Input (V/mA)
Min Freq. P1.1 = (0 – 10V/20 mA)
Ref. Scaling Min
P2.21 = 0 Hz P2.3/2.13 P2.4/2.14
= 20% Sleep Limit
= 90%
P2.7/2.18 = 7%
Joystick Hysteresis,
P1.2.8 = 20%
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Appendix A—Description of Parameters
0 10 0 10
With Reference Scaling With Reference Scaling
(Reference Scaling) (No scaling used [P2.21 = 0])
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Appendix A—Description of Parameters
FWD Output
Frequency Stop Function
(P7.10) = Coasting
REV
DIN1
DIN2
1 2 3
1 = P3.2: DI closed contact = start /open contact = stop P3.3: DI closed contact =
reverse / open contact = forward
Figure 49. Start, Stop and Reverse
FWD Output Stop Function
Frequency (P7.10) = Coasting
REV
DIN1
DIN2
Notes
1 The first selected direction has the highest priority.
2 When the DIN1 contact opens the direction of rotation starts to change.
3 If Start forward (DIN1) and Start reverse (DIN2) signals are active simultaneously the Start forward
signal (DIN1) has priority.
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Appendix A—Description of Parameters
REV
DIN1
Start
DIN2
Stop
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
15 Hz
10 Hz
5 Hz
0 Hz
t (s)
DI3 B0 B0 B0
DI4 B1 B1
DI1 FWD
Fixed Frequency
Input (Binary) Fixed Frequency
B0 B1 B2 (Factory setting)
X — — Preset Speed 1, P12.1 = 5 Hz
— X — Preset Speed 2, P12.2 = 10 Hz
X X — Preset Speed 3, P12.3 = 15 Hz
— — X Preset Speed 4, P12.4 = 20 Hz
X — X Preset Speed 5, P12.5 = 25 Hz
— X X Preset Speed 6, P12.6 = 30 Hz
X X X Preset Speed 7, P12.7 = 35 Hz
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
Multi-
Pump Multi- Multi-
Application—Function Standard and Fan PID Purpose
0 = Not used—no function ■ ■ ■ ■
1 = O/P Frequency—frequency output to motor (0–Fmax) ■ ■ ■ ■
2 = Frequency Ref—reference frequency (Fmin–Fmax) ■ ■ ■ ■
3 = Motor Speed—motor speed (0–Motor Nominal Speed) ■ ■ ■ ■
4 = Motor Current—output motor current (0–Inmotor) ■ ■ ■ ■
5 = Motor Torque—motor torque (0–Tnmotor) ■ ■ ■ ■
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Appendix A—Description of Parameters
AI
AO
100%
63%
12 mA P4.5
P4.12 = 50%
10 mA
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Appendix A—Description of Parameters
12 mA P4.5
10 mA P4.12 = 50%
P4.5
4 mA P4.12 = 100%
P4.5/P4.12 Selected with
= 200% P4.3/P4.10
0 mA
0 0.5 1.0
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Appendix A—Description of Parameters
Multi-
Pump Multi- Multi-
Application Function Standard and Fan PID Purpose
0 = Not used Not operational ■ ■ ■ ■
1 = Ready Frequency converter is ready for operations ■ ■ ■ ■
2 = Run Frequency converter is running motor ■ ■ ■ ■
3 = Fault A fault trip has occurred ■ ■ ■ ■
4 = Fault inverted A fault trip has not occurred ■ ■ ■ ■
5 = Warning Warning exists in frequency converter ■ ■ ■ ■
6 = Reverse Reverse command has been activated ■ ■ ■ ■
7 = At speed Output frequency has reached reference ■ ■ ■ ■
8 = Zero frequency Motor output is at zero frequency ■ ■ ■ ■
9 = Frequency Limit1 supervision Frequency limit1 achieved ■ ■ ■ ■
10 = Frequency Limit2 supervision Frequency limit2 achieved ■ ■ ■ ■
11 = PID1 supervision PID1 controller level achieved ■ ■ ■ ■
12 = PID2 supervision PID2 controller level achieved ■ ■ ■ ■
13 = Over heat warning Drive over heat has occurred ■ ■ ■ ■
14 = Over current regular Over current controller activated ■ ■ ■ ■
15 = Over voltage regular Over voltage controller activated ■ ■ ■ ■
16 = Under voltage regular Under voltage controller activated ■ ■ ■ ■
17 = 4 mA fault 4 mA reference fault occurred ■ ■ ■ ■
18 = External brake External brake activated — — — ■
19 = External brake inverted External brake control inverted — — — ■
20 = Torque limit supervision Torque limit value achieved ■ ■ ■ ■
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Appendix A—Description of Parameters
f [Hz] P5.5 = 2
P5.6
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Appendix A—Description of Parameters
External External
BRAKE: OFF DO1/RO1/ BRAKE: OFF DO1/RO1/
ON RO2/RO3 ON RO2/RO3
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
Multi-
Pump Multi- Multi-
Application—Selection Standard and Fan PID Purpose
0 = AI1—analog input on terminals 2–3 ■ ■ ■ ■
1 = AI2—analog input on terminals 4–5 ■ ■ ■ ■
2 = Slot A: AI1—analog input on expander board in slot A ■ ■ ■ ■
3 = Slot B: AI1—analog input on expander board in slot B ■ ■ ■ ■
4 = AI1 joystick—analog input on terminals 2–3, used for joystick control ■ ■ ■ ■
5 = AI2 joystick—analog input on terminals 4–5, used for joystick control ■ ■ ■ ■
16 = Max (AI1, AI2)—selects analog inputs that have the higher value ■ ■ ■ ■
17 = PID1 Control—selects the PID calculation for output to maintain reference value — ■ ■ ■
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Appendix A—Description of Parameters
Hz
P1.3, P1.4
(P7.13, P7.14)
P7.11 (P7.12)
P7.11 (P7.12)
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Appendix A—Description of Parameters
Output
Frequency
(Hz)
P7.15 P7.16
P7.17 P7.18
P7.19 P7.20
Reference (Hz)
fout (Hz)
P7.21 = 0.2
P7.16
(P7.18; P7.20)
P7.15
(P7.17; P7.19) P7.21 = 1.2
Time (s)
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
U[V]
Un
P8.5 Default: Nominal Field Weakening
Voltage of the Motor Point
Linear
Squared
Default: Nominal
Frequency of the
Motor
f [Hz]
U[V]
Un
P8.6 Default: Nominal Field Weakening
Voltage of the Motor Point
P8.8
(Default 100%) Default: Nominal
Frequency of the
P8.9 Motor
(Default 0%) f[Hz]
P8.7 P8.5
(Default 5 Hz)
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
Overload Area
100% I
T
P9.9 = 40%
0 fn f
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Appendix A—Description of Parameters
Trip Area
105%
Motor Fault/Warning
Current P9.8
I/IT
Time Constant T*
Time
* Changes by motor size and adjusted with P9.10.
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Appendix A—Description of Parameters
Stall Area
P9.12
P9.14 f
Trip Area
P9.13
Trip/Warning
P9.11
Time
Stall
No Stall
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Appendix A—Description of Parameters
P9.16
P9.17
Underload Area
f
5 Hz Field Weakening
Point P8.4
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Appendix A—Description of Parameters
Trip Area
Trip/ Warning
P0.15
Time
Underload
No Underload
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Appendix A—Description of Parameters
Fault Trigger
Restart 1 Restart 2
RESET/Fault Reset
Auto Function: (Trials = 2)
P9.27 to P9.32 determine the maximum number of automatic restarts during the
trial time set by P9.25. The time count starts from the first autorestart. If the number
of faults occurring during the trial time exceeds the values of P9.27 to P9.32 the
fault state becomes active. Otherwise the fault is cleared after the trial time has
elapsed and the next fault starts the trial time count again.
If a single fault remains during the trial time, a fault state is true.
P9.26 323 Start Function 1, 2, 3, 4 RW
The Start function for Automatic restart is selected with this parameter. The
parameter defines the start mode upon an auto restart condition:
0 = Start with ramp
1 = Flying start
2 = Start according to P7.9
P9.27 324 Undervoltage Attempts 1, 2, 3, 4 RW
This parameter determines how many automatic restarts can be made during the
trial time set by P9.25 after an undervoltage trip.
0 = No automatic restart
>0 = Number of automatic restarts after overvoltage fault trip. The fault is reset and
the drive is started automatically after the DC-link voltage has returned to the
normal level
P9.28 325 Overvoltage Attempts 1, 2, 3, 4 RW
This parameter determines how many automatic restarts can be made during the
trial
Time set by P9.25 after an overvoltage trip.
0 = No automatic restart after overvoltage fault trip
>0 = Number of automatic restarts after overvoltage fault trip. The fault is reset and
the drive is started automatically after the DC-link voltage has returned to the
normal level
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Appendix A—Description of Parameters
This password allows access to override the under temperature fault protection. This
parameter is seen by pressing the left and right soft keys on the keypad. Password
should be set to 32866 to access P9.43. This value gets reset on cycle of power.
P9.43 2130 Drive Under Temperature Fault Override 1, 2, 3, 4 RW
With the password set to the correct value, this parameter is enabled and will give
the ability to override the under temp fault. This function gets reset when power is
cycled.
P9.44 2158 Ground Fault Limit 1, 2, 3, 4 RW
Sets the level of the ground fault protection. This protection is based off the amount
of leakage current that is seen to ground on the output of the drive.
P9.45 2157 Keypad Comm Fault Response 1, 2, 3, 4 RW
This parameter defines the function of the keypad communication response in the
case the keypad is removed.
0 = No Action
1 = Warning
2 = Fault
3 = Fault, Coast
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
Peak
Time
0.50
0.45
Overshoot
0.40
0.30
0.25
0.20
0.15
0.10
Settling Time
0.05
0 2 4 6 8 10 12
Rise Time
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Appendix A—Description of Parameters
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Appendix A—Description of Parameters
fn fn
Output Frequency
Motor Speed
Output Frequency
DC-Braking ON
t t
RUN RUN
STOP STOP
Motor Speed
Output Frequency
DC-Braking
P14.3
t = P14.4
RUN
STOP
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Appendix A—Description of Parameters
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Appendix B—Faults and Warning Codes
Fault Default
Code Fault Name Fault Type Fault Type Possible Cause Remedy
1 Over Current Fault AC drive has detected too high a current • Check loading
(>4*IH) in the motor cable: • Check motor
• Sudden heavy load increase • Check cables and connections
• Short circuit in motor cables • Make identification run
• Unsuitable motor • Check ramp times
2 Over Voltage Fault The DC-link voltage has exceeded the limits • Make deceleration time longer
defined: • Use brake chopper or brake resistor
• Too short of a deceleration time (available as options)
• Brake chopper is disabled • Activate overvoltage controller
• High overvoltage spikes in supply • Check input voltage
• Start/Stop sequence too fast
3 Earth Fault Configurable (1) Fault Current measurement has detected that the Check motor cables and motor
sum of motor phase current is not zero:
• Insulation failure in cables or motor
5 Charging Switch Fault The charging switch is open, when the START • Reset the fault and restart
command has been given: • Should the fault re-occur, contact the
• Faulty operation distributor near to you
• Component failure
6 Emergency Stop Fault • STO terminal open in control board • Closed STO terminal
• Emergency signal from DI is activated • Remove signal from DI
7 Saturation Trip Fault • Short circuit in motor cables Check cables and connections
• IGBT module is damaged Reset the fault and restart
Verify that EMC screw is installed
Should the fault re-occur, contact the distributor
near to you
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Appendix B—Faults and Warning Codes
Fault Default
Code Fault Name Fault Type Fault Type Possible Cause Remedy
9 UnderVoltage Configurable (1) Fault DC link voltage is under the voltage limits In case of temporary supply voltage break, reset
defined: the fault and restart the AC drive. Check the
• Most probable cause: Too low of a supply supply voltage. If it is adequate, an internal
voltage failure has occurred. Contact the distributor
• AC drive internal fault near you
• Defective input fuse
• External charge switch not closed
Note: This fault is activated only if the drive is
in Run state.
10 Input Phase Spv Configurable (1) Fault • Input line phase is missing Check supply voltage, fuses and cable
11 Output Phase Spv Configurable (1) Fault Current measurement has detected that there Check motor cable and motor
is no current in one motor phase
12 BrakeChopperSpv Fault • No brake resistor installed Check brake resistor and cabling. If these are
• Brake resistor is broken OK, the brake chopper is faulty. Contact the
• Brake chopper failure distributor near you.
13 Drive UnderTemp Configurable (1) Warning Too low temperature measured in power
Unit’s heat sink or board. Heat sink
temperature is under –10 °C
14 Drive OverTemp Fault Too high temperature measured in power unit • Check the correct amount and flow of cooling
heat sink or board. air
• Heat sink temperature is over 90 °C • Check the heat sink for dust
• Check the ambient temperature
• Make sure that the switching frequency is
not too high in relation to ambient
temperature and motor load
15 Motor Stalled Configurable (1) No Action • Motor is stalled Check motor and load
16 Motor OverTemp Configurable (1) No Action • Motor is too hot (based on either the drive’s Decrease motor load. If no motor overload
estimate or on temperature feedback) exists, check the temperature model parameters
17 Motor UnderLoad Configurable (1) No Action Condition defined by parameter Check load
P1.9.15~P1.9.17 have been valid longer than
the time defined by P1.9.18
18 IP Address Conflict Configurable (1) Warning IP setting issue. Check settings for IP address, verify no
duplicates are on the network.
19 Power board Fault Power board eeprom fault, memory lost in Cycle power to drive. Try updating software, if
EEPROM Fault eeprom. issue continues contact Distributor near you.
20 FRAM Fault Fault FRAM data error in FRAM memory. Cycle power to drive. Try updating software, if
issue continues contact a Distributor near you.
21 Serial Flash Fault warning Serial flash error, serial flash memory failed. Cycle power to drive. Try updating software, if
issue continues contact a Distributor near you.
25 MCU WatchDog Fault Watchdog register overflows in MCU Cycle power to drive. Try updating software, if
Fault issue continues contact a Distributor near you.
26 Start-up Prevent Fault The time when Interlock signal activates is over Stop drive and resend start command.
setting time.
29 Thermistor Fault Configurable (1) Fault Option board or control board thermistor Thermistor open or short, over temperature
resistor larger than 4.7 k
32 Fan Cooling Fault Fan is damaged or stalled. Check fan and fan connected wires. Verify
24 Vdc is supplied to fan.
36 Compatibility Fault Fault The control board doesn’t match with the Cycle power to drive. Try updating software. If
power board. issue continues, contact a Distributor near you.
37 Device Change Warning Power board or option card change. Alarm will reset
38 Device Added Warning Power board or option board added. Device is ready for use
Old parameter settings will be used
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Appendix B—Faults and Warning Codes
Fault Default
Code Fault Name Fault Type Fault Type Possible Cause Remedy
39 Device Removed Fault Option board removed from slot, or power Device will no longer be available in drive.
board removed from control board.
40 Device Unknown Fault Unknown device connected (power board/ Check eeprom connection.
option board) Check board connection on slot A/B
Cycle power to drive.
41 IGBT Temperature Fault IGBT temperature is too high. • Check output loading
• Check motor size
• Decrease switching frequency
50 AIN<4mA(4to20mA) Configurable (1) No Action Loss of analog input signal (dropped below Verify analog input current reference value on
4 mA) either AI1 or AI2. Check cabling.
51 External Fault Configurable (1) Fault Digital input is activated for external fault Check digital input settings and verify input
input. level. There could be an external device causing
fault.
52 Keypad Configurable (1) Fault Connection lost between keypad and drive Check keypad connection and possible keypad
Communication control section when control place and cable.
Fault reference are set to Keypad.
54 OPT Card Fault Configurable (1) Fault Defective option card or option card slot Check option card and option card slot
connections.
Check Board Status on Keypad for exact cause
of fault.
Contact distributor near you.
55 Real time clock Configurable (1) Warning • Communication between MCU and RTC chip Check the RTC chip, power cycle to drive. If issue
fault isn’t normal continues contact distributor near you.
• The power of RTC chip isn’t normal
• The real time isn’t normal
56 PT100 Fault Configurable (1) Fault Temperature is beyond the limit of sensing Pt100 short, open or over temperature, check
capacity of PT100 PT100 temperature probe.
57 Motor ID fault Fault The Motor parameters Identification run was Check motor size
not completed successfully Verify the input and output wiring is connected
properly.
58 Current Measure Fault Current measurement is out of range Restart the drive again. Should the fault
Fault re-occur, contact the distributor near to you
59 Possible power Fault Power wiring may connected to output of drive Verify power input wiring is connected to L1, L2
wiring error or not properly torqued and L3 terminals and they are properly torqued.
detected
60 Control Board Fault Control board is over +85 °C or under –30 °C Check NTC resistor
OverTemp Check control board temperature
61 Internal-ctrl Supply Fault +24V port voltage is over 27 V or under 17 V Check voltage range of +24 V on terminals 12 to
13. If voltage is out of range, contact distributor
near you.
62 Too Many Speed Fault Speed searching failed when performing flying Check motor parameters’ setting and motor
Search Restarts start. connections.
63 Current Unbalance Fault Output current is unbalanced. Check motor wiring and voltage output of drive.
If issue continues, contact distributor near you.
64 Replace Battery Configurable (1) Warning RTC battery voltage is too low. Check the RTC battery voltage. Contact
distributor near you for replacement battery.
65 Replace Fan Configurable (1) Warning Fan life is less than 2 months Check the fan. Clean out any contamination.
Contact distributor near you for replacement fan.
66 Safety Torque Off Fault STO was triggered and STO input is open. Reset STO Trigger and verify wiring. Reset fault
after input is enabled.
67 Current limit control Warning The output current has reached the current limit Check the load
value Set the acceleration time longer
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Appendix B—Faults and Warning Codes
Fault Default
Code Fault Name Fault Type Fault Type Possible Cause Remedy
68 Over voltage control Warning The DC link voltage has reached its voltage Check the input voltage
limit value Set the acceleration/deceleration time longer
69 System Fault Fault Thermistor SPI communication error. Check thermistor chip.
70 System Fault Fault MCU sent wrong parameters to DSP. Restart the drive. Should the fault re-occur,
contact the distributor near to you.
71 System Fault Fault MCU and DSP communication error. Restart the drive. Should the fault re-occur,
contact the distributor near to you.
72 Power Board Fault Power board eeprom fault, memory lost in Cycle power to drive. Try updating software to
EEPROM Fault eeprom when drive is initialized. latest revision. If issue continues, contact
distributor near you.
73 FRAM Fault Fault FRAM chip is broken. Contact distributor near you.
74 FRAM Fault Fault CRC check fault when accessing fram data. Reset drive to factory defaults. If issue
continues, contact distributor near you.
75 Power Board Fault eeprom chip or I2c circuit is broken. Contact distributor near you.
EEPROM Fault
76 Power Board Fault CRC check fault when accessing eeprom data. Reset drive to factory defaults. If issue
EEPROM Fault continues, contact distributor near you.
77 Serial Flash Fault warning External serial flash chip is broken. Contact distributor near you.
82 BypassOverLoad Fault Over load fault when drive is in bypass mode Check motor connections
83 FieldBus Fault Configurable (1) Fault Loss of communication with Modbus RTU when Check RS485 communication wiring. Verify drive
the control place and reference signal are set to parameters are set correctly. Check master
Fieldbus and the Fieldbus signal is lost or there programming to verify proper addressing.
is an issue with communication settings.
84 FieldBus Fault Configurable (1) Fault Loss of communication with Modbus TCP when Check Ethernet communication wiring. Verify
the control place and reference signal are set to drive parameters are set correctly. Check master
Fieldbus and the Fieldbus signal is lost or there programming to verify proper addressing.
is an issue with communication settings.
85 FieldBus Fault Configurable (1) Fault Loss of communication with BACnet when the Check RS485 communication wiring. Verify drive
control place and reference signal are set to parameters are set correctly. Check BACnet
Fieldbus and the Fieldbus signal is lost or there master configuration programming to verify
is an issue with communication settings. proper addressing.
86 FieldBus Fault Configurable (1) Fault Loss of communication with EtherNet/IP when Check Ethernet communication wiring. Verify
the control place and reference signal are set to drive parameters are set correctly. Check EIP
Fieldbus and the Fieldbus signal is lost or there master configuration programming to verify
is an issue with communication settings. proper addressing.
87 FieldBus Fault Configurable (1) Fault Loss of communication with PROFIBUS master Check PROFIBUS/CANOpen/DeviceNet
in Slot A when the control place and reference communication wiring. Verify drive parameters
signal are set to Fieldbus and the Fieldbus are set correctly. Check PROFIBUS/CANOpen/
signal is lost or there is an issue with DeviceNet master configuration programming
communication settings. to verify proper addressing.
88 FieldBus Fault Configurable (1) Fault Loss of communication with PROFIBUS master Check PROFIBUS/CANOpen/DeviceNet
in Slot B when the control place and reference communication wiring. Verify drive parameters
signal are set to Fieldbus and the Fieldbus are set correctly. Check PROFIBUS/CANOpen/
signal is lost or there is an issue with DeviceNet master configuration programming
communication settings. to verify proper addressing.
89 Under Voltage Fault The DC link voltage has reached the drive's Check the input voltage.
under voltage stop limit value.
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Appendix B—Faults and Warning Codes
Fault Default
Code Fault Name Fault Type Fault Type Possible Cause Remedy
90 Drive UnderTemp Warning/Fault • Cold weather mode is not enabled, and unit If unit temp is between –20 °C and –10 °C, start
temperature is less than –10 °C. the motor in cold weather mode.
• Cold weather mode is enabled, Under Temp If unit temp is less than –20 °C, warm the unit to
Fault Override is not set, and unit above –20 °C for proper operation using cold
temperature is less than –30 °C. weather mode. If is it still less than –20 °C when
• Cold weather mode is enabled, Under Temp cold weather mode time out, try a higher output
Fault Override is not set, and unit voltage in cold weather mode.
temperature is between –20 °C and –30 °C.
The temp is less than –20 °C when cold
weather start time out.
91 Option Card Fault Fault External supply on the DeviceNet Check voltage and wiring of power supply of
communication connector is not present. the DeviceNet communication.
92 External Fault 2 Configurable (1) Fault Digital input is activated for external fault Check digital input settings and verify input
input. level. There could be an external device
causing fault.
93 External Fault 3 Configurable (1) Fault Digital input is activated for external fault Check digital input settings and verify input
input. level. There could be an external device
causing fault.
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Appendix B—Faults and Warning Codes
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