EBICO EP GE Series
EBICO EP GE Series
EBICO EP GE Series
Natural Gas
EP GE Series
LOW NOX Electronic Proportional
Adjustment Burner
General Specification
Before using the burner, please read this manual carefully. If you have any questions, please
contact sales companies to avoid malfunctions and dangers. If you use non-original accessories,
serious dangerous accidents will be likely to occur; meanwhile you will waive the right to
guarantee quality and free services.
1. General
Safety
To ensure the safe operation of the burner, it must be installed and commissioned by qualified
professionals correctly in accordance with this manual, with particular attention to relevant
installation and safety regulations.
Flame monitoring device, restricting device, control device and other safety devices can only be
installed by the manufacturer or its consignor.
Failure to comply with the regulations may result in serious consequences such as
personal injury and death and major material loss.
Personnel qualification
Qualified personnel set out in this manual refer to those who are familiar with installation and
commissioning and have sufficient ability to perform their work, such as:
Those trained and capable of operating, grounding and labeling electrical appliances according to
electrical safety technical standards;
Those trained and capable of installing, commissioning, and repairing gas installations on the site;
Those trained and able and permitted to handle fuels at various hazard levels in accordance with
safety regulations on flammable fluids
Gas pipeline
Gas should be sent to the burner in the shortest distance. The pressure loss should be as small
as possible.
The diameter of the air supply pipe is at least one size larger than that of the valve block of the
burner.
The inner wall of the pipeline must be derusted and garbage removed before use.
1
Pipe tightness test
The tightness of internal and external pipelines must be predicted and generally measured.
Prediction: Without the valve block, use more than 1bar air (not oxygen) or inert gas for prediction.
General measurement of the assembled pipeline system: all pipelines from the main stop valve to
the stop valve on the burner are measured with twice the working pressure of air (not oxygen) or
inert gas when the solenoid valve has been closed, while the pressure should be higher than
100mbar at least but should not be higher than the maximum working pressure of the valve block.
The connections should be painted with foam or other materials that will not cause corrosion.
Do not put the leaking pipelines into operation.
Gas meter
The installation position, range and type of the gas meter are determined by the gas supply
department.
Note!
The tightness test shall be carried out after each installation and maintenance.
Before installing, using and repairing the burner, read the instructions carefully. The specified
instructions must be followed.
The following three signs mentioned in this book indicate very important information.
Danger! Hazard sign shows where it may cause physical injury and life danger
Danger
Danger! Hazard sign shows where it may cause damage to the equipment or its
components or pollution to the environment
warning
! Attention signs show art skills, tips and other important information
Note
1.2 Overview
This is a fully automatic electronic proportional center ultra-mixed internal reflux ultra-low nitrogen
gas burner. This burner is generally used in heating equipment such as hot water boilers, steam
boilers, heat-conducting oil furnaces and air heating furnaces.
When using a second gas instead of natural gas, the gas composition must be known. And
consult the manufacturer or representative office to know clearly whether this gas can be used.
Do not use open flame near the burner or boiler. It is forbidden to store any
flammable materials in the boiler room.
Danger
2
If there is a gas leak
Do not ignite or start live equipment
Close the main air valve
Make sure the leakage area is well ventilated
Danger
Contact Operations Manager
Organize urgent repair
When the burner is used for the first time, the pipeline must be purged with
! nitrogen, and parts that may be damaged during the purging must be removed, in
order to prevent welding slag or foreign objects from clogging the equipment, so
Note that it cannot be used normally.
When ordering spare parts, please provide the following information indicated on the burner
nameplate:
Burner model
Serial Number
Technical Parameters
3
Conversion standard:
Natural gas:
Calorific value ≈10kwh/Nm3
EBICO Intelligent Drive System is a burner control and safety system based on computer
micro-processing technology, and is applicable to any EBICO burner.
EBICO Intelligent Drive System uses electronic proportional adjustment instead of mechanical
fuel air conditioning control system. Fuel/air electronic proportional adjustment control optimizes
combustion efficiency and reduces fuel waste.
EBICO Intelligent Drive System uses dual processors and built-in bus to ensure the safety of
intelligent drive. In addition, the equipment itself will continue to test security. The system can be
used continuously if its own flame detector is installed.
1 Burner ear
2 Sling or chain
Danger Danger! Lifting, please follow the relevant matters and specifications
4
1.4 Patent technology description
5
2. System diagram
The burner is installed on the flange of the boiler. Before installing the burner, check whether the
position of the flame stabilizer in the combustion head is correct. The burner is combined with the
fan for use.
! The air inlet of the burner should be installed with flexible connection to eliminate
Note the impact of the vibration of the air duct on the burner.
! The burner must be installed firmly, because any vibration can damage the burner
and its components.
Note
6
3. Installation considerations
7
4. Pipeline system
The burner valve block is used as the gas supply unit of the burner. Whether it is installed
correctly will directly affect the safe use of the burner, and thus the following requirements shall be
noted when installing this valve block:
Confirm the gas supply pressure and compare the maximum working pressure of the valve
block components to ensure that the gas supply pressure is not higher than the maximum
working pressure of the valve block components.
Tighten the bolts on the connecting flange gradually at the opposite angles.
Ensure that the gaskets between the flanges are clean and installed in place.
The valve block components should be installed horizontally, and there are multiple supports
fixed to prevent vibration during work.
It is recommended that the lowest position of the valve block installed is more than 200mm
above the ground.
EBICO burner is equipped with a pneumatic valve block and an automatic leak detection device,
and the valve block diagram is as follows.
The valve block is VGD40 ...
Before installation, the dirt on the inner wall of the valve block and pipe fittings should be
removed.
In order to obtain better starting conditions, the distance between the burner and the gas valve
should be as short as possible.
Pay attention to the order and flow direction of the valve block (note the arrow).
The two-stage gas valve and pressure regulating valve should be installed vertically between
horizontally laid pipelines.
8
The valve block must have been supported on many places during installation. An expansion joint
must be arranged between the valve block caliber and the gas source pipeline.
In order to determine whether the gas already exists after the air is discharged, a test combustion
apparatus can be installed in front of the two-stage gas valve.
Discharge air
Before starting the burner for commissioning, the air in the valve block must be discharged.
Connect a hose onto the test port of the two-stage gas valve that leads air to the outdoor.
Open the ball valve, and the gas in the valve block pipeline flows to the outdoor safe place via the
air exhaust hose.
After discharging the air, reconnect the pressure gauge to the test point on the two-stage gas
9
valve.
If a test device is installed in the device, it can be used to test whether the air has been completely
removed from the pipeline.
The air must be discharged completely.
10
1. Cover 2. O-ring 3. Filter sleeve 4. Screw M5 × 12
5. Bottom positioning plate 6. Support frame 7. Housing 8. Screw M5 × 14
1. The first stage of testing: first the V2 valve is powered on and opened for 5 seconds, before it is
closed,
Reduce the gas pressure between V1 valve and V2 valve to atmospheric pressure. Within 22
seconds, apply the leak detection switch to detect whether the pressure inside rises. If there is no
pressure, V1 valve leaks and the burner can not be started. If it is detected that V1 valve is not
leaking, enter the second stage.
2. The second stage of testing: Then the V1 valve is powered on and opened for 5 seconds, and
then it is closed, so that the pressure between V1 valve and V2 valve is equal to the gas source
pressure of natural gas; the pressure of the natural gas inside is detected through the leak
detection switch, and if there is no pressure, V2 valve is leaking and the burner cannot be started!
If the pressure does not decrease, V2 valve does not leak, and the second stage passes. If both
the first and second stages pass, the start-up procedure of the burner enters the next stage of
purging.
11
The automatic leak detection system is a very important burner protection system.
In case of internal leak, it is very dangerous for gas to enter the furnace.
It is strictly forbidden to use the burner by short circuit or removing the leak
Danger detection system.
12
5. Proportional adjustment setting/Burner
5.1.1 Bellows
The burner bellows are made of welded steel plates. Combustion air is introduced into the
octagonal frame, and the airflow enters the furnace through an adjustable blade. The position of
the blade has an impact on the rotation of the air passing through the burner. The blade causes air
to move in a tangential rotational manner before entering the furnace. The position of the blade
can be adjusted by a lever mounted on the front plate of the burner. The blade adjustment is
completed during the trial operation.
The blade position has an influence on the following factors:
Vortex of combustion air and flame shape
Mixture of combustion air and gas
Note! The position of the regulating blade has been set during the trial operation, and its position
cannot be changed.
The air volume is adjusted by the air control panel at the front of the bellows.
Combustion air enters from the inside of the burner, where there are four dampers controlled by
the motor to regulate the air flow.
Before starting the burner, check the adjustment of the air piece and gas valve actuating
motor. Regarding this adjustment, please proceed as follows:
Check whether the switch of the air piece is properly adjusted to avoid hitting the air
piece into the air intake box. In order to adjust the limit switch, it is suggested to feed air
to the actuator from the outside instead of from the control system.
Check the gas valve actuator switch to rotate it up to 90º.
13
Check whether the rotating direction of the actuator is correct (when the control system issues an
opening command, the actuator starts to turn on gas and air intake). If it does not happen, replace
the opening & closing actuator wires. When the actuator runs to the maximum opening position,
the feedback signal value rises; if it does not happen, the external signal wire is replaced.
5.1.3 Nozzle
NOx emissions are reduced by positioning the gas gun to the outside, but CO increases and the
flame length is shortened, so that the flame becomes more stable (the boiler may be vibrated).
Positioning the gas gun inwards reduces CO emissions and stabilizes the flame, but NOx
emissions increase and the flame becomes longer.
The ignition gun is a gas igniter. The junction box and ignition transformer are installed at the rear
end. The combustion chamber is a place where gas and air are mixed. The ignition gun’s flame is
ignited in the gas nozzle at the front end of the ignition gun. See the chapter Maintenance for
details.
When the premix of combustion gas and air is ignited by the ignition electrode in the gas nozzle,
combustion occurs.
14
The ignition voltage is 8000V, and the ignition device must be reliably grounded.
Danger
The required amount of liquefied gas and combustion air from the supply pipeline enter the
ignition gun through the valve device.
15
1.Standard 2.EBICO
1. Indicator
2. Shaft guide block
3. Body
4. Valve
5. Shaft
6. Scale nameplate
7. O-ring 15.30 × 2.40 2PCS
8. O-ring 34.00 × 3.00
9. Sliding bearing
10. Sliding bearing
11. Hexagon screw
12. Hexagon screw
13. Hexagon screw
14. Spring washer
15. Spring
16
6. Operation guide
6.1.1. Burner
Perform the following inspections and adjustments before starting for the first time:
- After installation, the pipeline is cleaned with compressed air.
- The rotating direction of the fan.
- The burner and valve device are in working conditions (installation, connection, etc.).
- The electrical connectors, valves and control devices of the burner have been tested and are
in working conditions.
- Emergency stop circuit is ready.
- The boiler interlock circuit is ready.
- The set value of the pressure switch follows the guide value.
- The working value follows the data given in the P--I chart.
Steering of Fan.
People in the fan inlet observation: is clockwise
Control Cabinet touch screen data display normal-equipment,
control room electrical connection has been tested, and in working condition.
- Piping Safety Equipment has been tested and is in working condition.
- The working value follows the PI-chart given data.
6.2 Normal operation
Within the operating range required for the boiler load, the operation control of the burner is from
the control cabinet PLC cabinet.
The operator monitors the operation process, checks the alarm, and takes measures to eliminate:
- Inspection process show:
* Process parameters
The wind pressure is 2-5kPa, and it is affected by the frequency of the frequency converter. If the
frequency is lower than 27HZ, it will cause insufficient air supply to the burner. The frequency of
the fan can be seen from two places; one is from the boiler control cabinet, and the other is from
the burner's own control cabinet touch screen.
Fan frequency range 27HZ-50HZ, lower than 27HZ; please stop, and check the
frequency converter
Danger
17
6.2.2 Gas valve setting and position
The normal range of the intake flow regulating valve is 11-39. This range can be modified in the
parameter settings.
The normal range of the intake air flow regulating valve is 28-65. This range can be modified in
the parameter air-fuel table.
* Equipment in operation
* Final result and equipment lock, reason, etc.
During normal operation, the operator should regularly check the following:
- -Whether the noise in the device is normal.
- The sound of the fan is normal, with no vibration and the bearing temperature is not too high.
- The air control board and its actuator are in the working condition.
- Read the pressure gauge and compare the reading with the display value of the control room
if necessary.
- General condition of the burner, readiness for operation (leakage, fire safety), flame profile,
and cleanliness of the flame holding plate.
- Cable (no risk of damage).
- The pipeline and other equipment are in good working condition.
When performing work on any part of the equipment, the control room must be notified.
However, any work must not be implemented to cause harm to personnel or equipment.
6.3 Start
6.3.2 Burner
Before starting the burner, press down to observe whether there is a failure. The start signal is
given by the boiler control system, and the burner control screen is not equipped with a start
button to prevent misuse.
18
6.4 Ignition test
The ignition ball valve is opened, the ignition pipeline is under pressure, the fan is turned on
manually, and the ignition test begins when it is pressed down again to test whether the ignition
flame is normal.
6.5.1 Stop
Before the burner is stopped, it should always be controlled to the minimum load to prevent
excessive temperature fluctuations in the furnace. The stop signal is given by the boiler control
system, and the burner control screen is not equipped with a stop button to prevent misoperation.
19
7. Working procedure diagram of gas burner
Working
conditions met
In order to accurately set the load of the heating device, the corresponding gas flow must be
calculated in advance.
20
Example:
Boiler power: 2000KW
Boiler efficiency: 88%
Calorific value of combustion (natural gas) H u, n = 10 kWh/m³
Required heating power (burner output) =
2000/0.88 = 2273kW
Gas flow rate in standard state:
Vn = 2273/10 = 227.3m³/h
Because the amount of gas will vary with changes in pressure and temperature, it should be
converted according to the state of the equipment in the actual operating environment.
Standard state: 0°C, 1013 mbar
mbar
Po = atmospheric pressure 960
PG = gas pressure * 500
Absolute pressure 1460
tG = gas temperature 15°C
* Gas pressure and temperature can be read from the flowmeter.
Po+PG 273
The formula for calculating the correction factor F is: F = 1013 * 273+tG
Then: 960 + 500 = 1460 mbar and F = 1.366 at a temperature tG 15°C
So the actual gas flow required: Vb = Vn/f = 227.3/1.366 = 166.4 m³/h
Because the moisture content in the gas is very low, it has been ignored in the formula.
21
8. Troubleshooting of Burner
8.1 If a failure occurs, the basic requirements for correct operation should be
checked first
1. Whether the air pressure in the air supply line is normal and whether the ball valve has been
opened;
2. Whether all the regulators such as the safety device limit switch when the temperature switch of
the boiler is short of water are set correctly;
3. Whether the amount of fuel and the corresponding air distribution have changed.
If it is determined that the failure is not caused by an external cause, the operation function of
each component of the burner must be checked.
22
Failure on the touch
Possible cause Measure
screen
pressure switch! at the nozzle
Check intake pressure Re-adjust
The rear main solenoid valve is
The front and rear valve of the
not opened and released
The front gas valve main solenoid valve are opened
The front solenoid valve leaks
leaks; please check for several times separately, but
The leak detection switch is set
the front valve and there may be impurities on the
9 incorrectly
the leak detection valve plates; if maintenance is
Leak detection switch 1 50
switch! inaccessible, replace them
mbar
Re-adjust or repair, replace the
Leak detection switch 2 200
leak detection switch
mbar
The front and rear valve of the
The front valve of the main
main solenoid valve are opened
solenoid valve is not opened
The rear gas valve for several times separately, but
for inflation
leaks; please check there may be impurities on the
10 The front and rear valve of the
the rear valve and valve plates; if maintenance is
main solenoid valve leak
leak detection switch! inaccessible, replace them
Leak detection switch is the
Re-adjust or repair, replace the
same as above
leak detection switch
The front and rear valve of the
The natural gas main main solenoid valve are opened
gas valve 1 is not Check whether the valve body for several times separately, but
closed properly; is in place and that the there may be impurities on the
11
please check the verification switch is not in valve plates; if maintenance is
verification switch and place inaccessible, replace them
valve body! Re-adjust or repair, replace the
verification switch
The front and rear valve of the
Natural gas main gas main solenoid valve are opened
valve 2 is not closed Check whether the valve body for several times separately, but
properly; please is in place and that the there may be impurities on the
12
check the verification verification switch is not in valve plates; if maintenance is
switch and valve place inaccessible, replace them
body! Re-adjust or repair, replace the
verification switch
The exhaust valve is opened for
The natural gas
several times, but there may be
exhaust valve is not Check whether the valve body
impurities on the valve plate; if
closed properly; is in place and that the
13 maintenance is inaccessible,
please check the verification switch is not in
replace them
verification switch and place
Re-adjust or repair, replace the
valve body!
verification switch
Check the blower frequency Re-adjust
Low oxygen alarm!
Burner damper Re-adjust
Please check the
14 Burner intake flow valve Re-adjust
oxygen controller or
probe! Oxygen content controller or
Repair or replace
probe is damaged
Low oxygen alarm Check the blower frequency Re-adjust
and stop the furnace! Burner damper Re-adjust
15 Please check the Burner intake flow valve Re-adjust
oxygen controller or Oxygen content controller or
probe! Repair or replace
probe is damaged
If the damper Check whether the given and
regulating actuator is The given and feedback value feedback current are the same;
16 abnormal, please of the burner damper is more if so, the PLC module fails; if not
check the damper than 4% so, the damper actuator fails,
actuator and line! and repair and replace it
17 If the natural gas The given and feedback value Check whether the given and
23
Failure on the touch
Possible cause Measure
screen
regulating actuator is of the natural gas regulating feedback current are the same;
abnormal, please actuator is more than 4% if so, the PLC module fails; if not
check the damper so, the damper actuator fails,
actuator and line! and repair and replace it
When the frequency
Check whether the given and
feedback of the The given and feedback
feedback current are the same;
frequency converter frequency of the frequency
18 if so, the PLC module fails; if not
is abnormal, please converter is more than 4%
so, the damper actuator fails,
check the frequency
and repair and replace it
converter and line!
In case of fan failure,
please check the fan Check the fan frequency
19 Repair and replace
frequency converter converter and line
and line!
When the steam
pressure signal is
20 Steam pressure signal broken Please check the line
broken, please check
the line!
After troubleshooting, click the reset button on the lower right corner of the touch screen in the
burner electric cabinet, and then start with the boiler control system
24
9. Burner fan
When connecting the fan and the burner, install the fan before connecting the air duct. The upper
part of the air duct should be equipped with a compensator to ensure that there is no acting force
on the housing. The air duct is provided by user on the site. Before entering the burner, a straight
pipe with a length of about 1 meter should be provided. If there is a reducing pipe or expansion
joint in the air duct, the opening angle should not exceed 15°, and the air duct steel plate should
be more than 4 mm; the air speed does not exceed 15m/s, and the inner diameter of the air duct
should be larger than the inlet size of the burner.
Before starting the fan for the first time, you must check whether there are impurities, water, etc. in
the fan shell, turn the fan shaft by hand to see whether it rotates flexibly, and then turn on the
power supply to check whether the direction of the fan rotation is consistent with that on the fan
label. The damper should be closed when starting the fan for the first time. The full load curve of
the motor needs to be inspected
Where the fan is installed on the foundation, the levelness must be strictly adjusted with air level,
and the base frame must be stable. If the fan is driven by a belt, the belt should be checked after
10 to 12 hours of operation. If it is loose, the belt should be tightened again to meet the
requirements.
25
10. Routine maintenance
Overview
! The main control room must be notified before maintenance work begins. Maintenance
can only be carried out by professionals. Follow local laws and regulations
Note
Maintenance
Problem Problem
Measures
Replace
With gap Suggestion: once
every 2 or 3 years
Rolling bearing on the damper shaft
Replace
Damaged Suggestion: once
every 2 or 3 years
Clean
Dirty
Suggestion: once
every year
Suggestion: once a
month after the first
Dirty
use, and once a
year for the second
year
Gas filter element
Clean or replace
Suggestion: once a
Dirty month after the first
use, and once a
year for the second
year
Flame detection
26
In order to ensure the normal operation of the burner, it is recommended to carry out the following
work at least every year
1 Check the flame holding plate and replace it if necessary. Check the settings of the
combustion head if there is much carbon in the flame holding plate.
2 Clean and check the position of the ignition electrode, and replace it if necessary.
3 Clean and check the flame sensor, and replace it if necessary.
4 Regularly clean and check the gas nozzle, and replace it if necessary.
5 Check the connection part of the servo motor.
6 Check the leakage of the gas pipeline.
7 Clean the filter.
8 Check the combustion situation through regular exhaust gas detection or boiler cleaning.
27
7 643
The SKPx5... and this Data Sheet are intended for use by OEMs which integrate
the actuators in their products.
CC1N7643en
Siemens Building Technologies
11.01.2005 HVAC Products
Use
The SKP... are designed for use with the following types of valves:
Type of valve Medium Data Sheet
VGG... Natural gas N7636
VGF... Gases of gas families I...III
VGH...
VGD2... Natural gas N7631
VGD4... Gases of gas families I...III
VRF... Biogas N7633
VRH... (used with SKPx5..., on
request)
VLF... Hot air N7637
SKP... in general The combination of actuator and valve provides the following functions:
- Safety shutoff valve (SKP15...)
- Safety shutoff valve with gas pressure governor / controller (SKP25..., SKP55...,
and SKP75...)
The electrohydraulic SKP... actuators together with the valves are designed for use with
gases of gas families I...III and air. They are used primarily on gas-fired combustion
plant. The actuators open slowly and close rapidly. They can be combined with any of
the above mentioned valve types and nominal sizes. The actuator can be supplied with
end switch (for indicating the fully closed position).
For information about valve sizing, refer to the «Valve sizing chart» in the Data Sheet of
the relevant valve.
SKP25... The SKP25... operates as a constant pressure governor with a setpoint spring.
SKP75... The SKP75... operates as a ratio controller and provides control of the gas pressure
depending on the pressure of the combustion air, ensuring that the gas / air ratio re-
mains constant across the entire load range.
Its field of use are primarily modulating forced draft gas burners.
2/25
• All activities (mounting, installation and service work, etc.) must be performed by
qualified staff
• Check to ensure that the impulse pipes are properly fitted and tight
• Fall or shock can adversely affect the safety functions. Such actuators must not be
put into operation, even if they do not exhibit any damage
• If mains voltage is fed to the end switch via the second plug-in space, protective
earth must be connected to the actuator via the same plug
• Use of connectors conforming to DIN EN 175301-803-A is mandatory
• The connectors used must have cable strain relief
• The pump’s stem must not be pulled
out using the overstroke element
since that part could become loose
7643z17e/0404
Do not pull here!
Position Position
valve1 valve 2
7643z28e/1203
VGD40...
3/25
SKP25..., SKP55..., The impulse pipes must be installed such that the differential pressure can be acquired
SKP75... with no disturbance (unfavorable flow conditions). Pressure test points must not pro-
trude and be flush with the inside diameter of the pipe or duct wall. The impulse lines to
the governor / controller should be as short as possible, enabling the governor / control-
ler to respond quickly should sudden load changes occur.
Recommendations:
– The gas pressure should be acquired at a distance of 5 times the nominal pipe
size downstream from the valve
– Do not use the lateral test points on the VG... valve body for picking up the pres-
sure
Mounting notes
• Ensure that the relevant national safety regulations are complied with
• The quadratic arrangement of the fixing holes allows the actuator to be fitted in 4
different positions, each step being 90°
• The actuator can be mounted or replaced while the system is under pressure; seal-
ing materials are not required
• Follow the Mounting Instructions included with the actuators:
- For SKP15...: M7643
- For SKP25...: M7643.1
- For SKP55...: M7643.2
- For SKP75...: M7643.3
4/25
Functioning principle When power is applied, the pump will be activated and the control valve closed. Oil is
of 1-stage actuator with now pumped from the chamber below the piston to the pressure chamber above the
safety shutoff feature piston. The oil pressure causes the piston to move downward, thereby opening the
valve – against the pressure of the closing spring. The pump remains energized until
the closing command is given. When power is removed, or in the event of a power
failure, the pump will be deactivated and the control valve opened so that the closing
spring pushes the piston back. The return flow system is sized such that the counter-
stroke required for reaching the fully closed position is completed within about 0.6 sec-
onds.
1 Piston
1 2 Oscillating pump
SKP15...
3 Oil reservoir
2
4 Pressure chamber
7 5 Stem
6 Closing spring
7 Control valve
8 End switch (optional)
3
5
8
7643z29/0304
VG.../VL.../VR...
pE
5/25
Air
O nly S K P 25.3...: 2 Oscillating pump
A ir connection P L 3 Oil reservoir
1 4 Pressure chamber
5 Stem
10 6 Valve´s closing spring
7 Control valve
9 8 End switch (optional)
2
9 Spring (setpoint adjust-
S K P 25.... 7 ment)
10 Ball valve
3
8
> 6 mm
m in. 5d
pE
7643z30e/1204
SKP25... The setpoint adjustment «PGas» must be made manually by turning the adjusting screw
that acts on the setpoint spring (for setpoint springs, refer to «Accessories»).
PGas Legend
Pe Inlet pressure
V Volumetric flow
PGas 0...22 mbar (with mounted
standard spring)
t (Pe; V)
7643d03/0503
SKP25.3... The SKP25.3... operates based on the zero governor principle (PL : PG = 1:1).
By feeding fan pressure «PL» to the air inlet, gas pressure «PGas» follows with a fixed
1-to-1 ratio.
PGas A Gas / air ratio for stoichiometric
C
combustion
A B At low-fire, the parallel displace-
ment of the working characteri-
B stic produces a larger amount of
excess air in percent. The zero
governor permits a parallel dis-
PGas +
- 1 mbar
placement in both directions,
towards «Excess air» B and
«Lack of air» C
PAir
7643d04e/0105
6/25
8
> 6 mm
VG.../VL.../VR...
min. 5d
pE
7643z34/1204
SKP25.4... Setpoint adjustment «PGas» is made manually by turning the adjusting screw which
acts on the setpoint spring (for setpoint springs, also refer to «Accessories»).
PGas Legend
Pe Inlet pressure
V Volumetric flow
PGas 0...1,500 mbar
t (Pe; V) (with built-in standard spring)
7643d09/1204
7/25
Luft / Air
1 Piston
4 2 Oscillating pump
3 Oil reservoir
1 4 Pressure chamber
5 Stem
9 6 Valve´s closing spring
2 7 Control valve
10 8 End switch (optional)
7
9 Spring (setpoint adjustment)
10 Ball valve (bypass)
SKP55... 3
8 5
> 6 mm
VG.../VL.../VR...
min. 5d
pE
6
7643z32/0304
VG / PG Example:
Adjusted gas / air ratio for burner operation
1+ with excess gas 1+ . The percentage of
excess air is constant across the entire
load range. Gas / air ratio adjustment with
the adjustable orifice on the gas side (see
position k).
9
1-
7643d01/1004
VL / PL
8/25
M pL A
Air
8
VL 11
SKP55.../V... 3 - +2
1 +
B B
7643z01e/1204
5+ - 4
Gas 7
10 VG
pG
9
Safety notes:
Air damper j / orifice 11 must always be located as shown, that is, orifice
11 must be installed downstream from the air damper j.
Gas valve 10 (VG...) / orifice k must always be located as shown, that is,
orifice k must be installed downstream from the gas valve 10 .
4 3 5 c Adjustment of parallel displace-
ment of working characteristic
7643z12/1204
12 h Stroke indication
6
j Actuating device (air)
k Orifice (gas)
10 10 VG... gas valve
11 Orifice (air)
12 Indication of operating state (LED)
9/25
10/25
Luft / Air
4
2 Oscillating pump
3 Oil reservoir
4 Pressure chamber
SKP75...
1
5 Stem
6 Valve´s closing spring
7 Control valve
2 8 End switch (optional)
7
5
8
> 6 mm
VG.../VL.../VR...
min. 5d
pE
7643z33/0304
6
Adjustment of the gov- • Use setting screw c / «PGAS» / «PAIR» to set the gas / air ratio to the required
ernor on modulating value (coarse setting) and the scale with setting screw d to zero (refer to
burners fig. 7643z03)
• Start the burner and run it to about 90 % of the nominal load
• Measure the CO2 or O2 content of the flue gases and optimize the adjustment with
setting screw c / «PGAS» / «PAIR» (refer to fig. 7643z03)
• Return to low-fire operation, check the CO2 or O2 content of the flue gases. If nec-
essary, readjust position of the working characteristic with setting screw d/
until optimum measured values are attained
• Limit the air damper position for low-fire operation
11/25
• Run the burner to the required output and limit the nominal load air damper position
• Check the flue gas values at various positions of the load range
If the gas / air pressure ratio lies outside the setting range, an orifice in the gas or air
flow can be used to adjust the pressure at the test points on the burner side. Prerequi-
site is that there is a sufficient gas or air pressure reserve on the inlet side.
PGas
C
M B
~
pA A
pC
M B
C
pA
SKP75... 0,4
1 PLuft
9 7643d07/0503
-
2
+
pE pG
7643z03/0304
VG...
h Stroke indication
12/25
permitted for the governor, the pressure must be lowered with a reducing T-piece
AGA78 (also refer to «Technical data»).
P1 Example:
p1 = 70 mbar
130 D1 = 1.5 mm
120 D2 = 1.7 mm
110
m
100 m Wanted: Air pressure signal «p2» for
2
=
90 2 the SKP75...
;D
m p2 = 26 mbar
80 m mm
5
1, 1 ,7
70 = 2=
D1 m;
D
60 m
= 1,5
50 D1
7643d02/0503
40
30
20
10
10 20 30 P2
Air is continuously vented to atmosphere via orifice «D2». The pressure of the following
medium will be reduced via throttle «D1». The illustration below shows the correlations.
p1
AGA78
P1 D1 Burner
D1
M
P2 "Air"/SKP7...
p2
D2
7643z02e/1003
D2
The reducing T-piece AGA78 is supplied ready for mounting, with D1 = 1.5 mm and
D2 = 1.7 mm.
D2 with a diameter of 2 mm is included as a loose item.
13/25
Service notes
• Make the safety test according to «Commissioning notes»
Disposal notes
The actuator contains electrical and electronic components and hydraulic oil and must
not be disposed of together with domestic waste.
Local and currently valid legislation must be observed.
SKP25... 1-stage opening and closing, without end switch, with SKP25.003E1 SKP25.003E2
pressure governor up to 22 mbar
1-stage opening and closing, with end switch, with pres- SKP25.001E1 SKP25.001E2
sure governor up to 22 mbar
1-stage opening and closing, without end switch, zero SKP25.303E1 SKP25.303E2
governor version
1-stage opening and closing, without end switch, with SKP25.403E1 SKP25.403E2
pressure governor up to 1,500 mbar, high-pressure ver-
sion
1-stage opening and closing, with end switch, with pres- SKP25.401E1 ¹) SKP25.401E2 ¹)
sure governor up to 1,500 mbar, high-pressure version
¹) On request
SKP55... 1-stage opening and closing, without end switch, with SKP55.003E1 SKP55.003E2
differential pressure governor
1-stage opening and closing, with end switch, with differ- SKP55.001E1 SKP55.001E2
ential pressure governor
SKP75... 1-stage opening and closing, without end switch, with SKP75.003E1 SKP75.003E2
pressure ratio controller
1-stage opening and closing, with end switch, with pres- SKP75.001E1 SKP75.001E2
sure ratio controller
1-stage opening and closing, without end switch, with SKP75.503E1 SKP75.503E2
pressure ratio controller, with greater parallel displace-
ment
1-stage opening and closing, with end switch, with pres- SKP75.501E1 ---
sure ratio controller, with greater parallel displacement
14/25
The complete gas valve shutoff pressure governor assembly consists of actuator and
valve. Please order the required valves as separate items (refer to the relevant Data
Sheets). Actuator and valve are supplied unassembled. Assembly is very straightfor-
ward and wird vorzugsweise am Brenner vorgenommen.
15/25
16/25
7643z07/0603
17/25
18/25
Motorized setpoint Mains voltage (control voltage) AC 220 V –15 %...AC 240 V +10 %
adjuster SQS27... depending on type AC 100 V –15 %...AC 110 V +10 %
Mains frequency 50...60 Hz ±6 %
Connecting cable length 1.5 m
Power consumption 1.3 VA
Running time ∆t∆wom max. 75 s (refer to «Type summary»)
Degree of protection IP 40 (to be ensured through mounting)
Safety class III to VDE 0631
1 2
3
3
2
← Valve closed
1
Valve actuator End switch
Connector AGA64 Connector AGA65
DIN EN 175301-803-A DIN EN 175301-803-A
double pole + triple pole +
19/25
SKP15... actuators
188
7643m02e/1204
15.8
M5 18.3
30.5
74
9
86
64
M3 Tightening torque
18 central fixing screw 0.4 Nm
20/25
SKP25.0... / SKP25.3...
actuators
96,2
32,5
Rp1/4
Rp1/4
Pressure nozzle
221
202
200
X
188
168
Hexagon socket A/F4 83
9
7643m08e/1204
15,8
M5
86 18,3
64
Device connector
valve actuator to 30,5
74 DIN EN 175301-803 6,3
design A, double pole + Detail X
87
74
9
4,8
98
141 Tightening torque
central fixing screw 0.4 Nm
M3
18
21/25
SKP25.4... actuators
71,7
32,5 Rp1/4
Rp1/4
Pressure nozzle
220,8
207,3
201,8
187,6
167,8
Hexagon socket A/F4
83
9
7643m07e/1204
M5 15,8
86 18,3
74 30,5
Device connector
valve actuator to Detail X
DIN EN 175301-803
design A, double pole + Device connector end switch to
DIN EN 175301-803
106
87
74
64
105,1
M3 Tightening torque
148
18 central fixing screw 0.4 Nm
22/25
SKP55...
92,7
58,2
32,5 50
Rp1/4
Pressure nozzle
233
207
202 X
168
188
83
7643m09e/1204
M5 15,9
86 18,2
64
Device connector
valve actuator to
Rp1/4
DIN EN 175301-803
design A, double pole +
30,5
6,3
Detail X
106
87
74
74
9
126
4,8
169
Tightening torque
central fixing screw 0.4 Nm
M3
18
23/25
SKP75...
58,4
32,5
Rp1/4
Rp1/4
Pressure nozzle
Rp1/4
242
269
X
203
188
188
83
7643m10e/1204
M5 15,8
86 18,3
64
30,5
Device connector 6,3
valve actuator to Detail X
DIN EN 175301-803
design A, double pole +
146
DIN EN 175301-803
design A, triple pole +
9
74
4,8
126
169
Tightening torque
central fixing screw 0.4 Nm
M3
18
24/25
Connecting cable
AGA62.000A000 for
two SKP...
N
Contact designation
L2
PE
PE
1 2
2 1
L1 N
32
25
210 10
Tightening torque
central fixing screw 0.4 Nm
L1
L2
PE
7643m01e/1204
N
Connection diagram
L1 L2 N PE
L1 N PE L2 N PE
The pressure switches are used for monitoring gas or air pressures.
When the pressure falls below or exceeds the adjusted switching point, the re-
spective electrical circuit will be opened or changes over.
The QPLx5... and this Data Sheet are intended for use by OEMs which integrate
the pressure switches in their products.
Use
• For the supervision of air or gas pressures in gas trains of gas-fired equipment (gas
burners)
• The QPLx5... are suitable as pressure switches for minimum or maximum pressure
• Adjustable working pressure range up to 500 mbar
• Able for a permanent operation pressure up to 690 mbar
• Suited for gases of gas families 1, 2 and 3 and other neutral gaseous media
CC1N7221en
Building Technologies
03.04.2007 HVAC Products
Warning notes
To avoid injury to persons, damage to property or the environment, the following
warning notes should be observed!
• All activities (mounting, installation and service work, etc.) must be performed by
qualified staff
• Before making any wiring changes in the connection area of the switch, completely
isolate the equipment from the mains supply (all-polar disconnection)
• Fall or shock can adversely affect the safety functions. Such units must not be put
into operation, even if they do not exhibit any damage
• Do not use the pressure switch in inflammable or explosive gas atmospheres
Engineering notes
Setting the To set the required switching point, remove the cover from the pressure switch and turn
switching point the setting knob clockwise to increase the set value, or counterclockwise to decrease it
(see scale under «Dimensions»). Replace the cover and secure it to prevent tampering.
Mounting notes
• Ensure that the relevant national safety regulations are complied with
• By check piping connections ensure that there are no leaks
• The pressure switch can be mounted either horizontally or vertically, but not in a
suspended position (scale must not pointing downward)
• The pressure switch can be connected via a ¼“ thread or O-ring, depending on the
type of switch
• Refer also to following Mounting Instructions: M7221 → 74 319 0551 0
QPL25… QPL15…
Gas pressure
test point
Gas pressure
test point
Mounting side Gas inlets
(optional) (bottom,
optional)
Standard base
7221z06e/1005
7221z05e/1005
2/6
Disposal notes
The unit contains electrical and electronic components and must not be disposed of
together with domestic waste.
Local and currently valid legislation must be observed.
Mechanical design
- Housing made of durable plastic with die-cast aluminium base
- Adjustable switching point
- Automatic reset
The switching point (setpoint) of the pressure switch is to be set with the adjusting knob
located under the securing cover. The pressure switch comes calibrated and has been
checked for leaks.
Type summary
When ordering, please give type reference according to «Type summary».
Accessories
3/6
Typical hysteresis:
4/6
2 2
7221d01/1005
7221d01/1005
NO NO
COM COM
3 NC 3 NC
P 1 P 1
Connection via
connector AGA65
according to DIN43650
Connection examples
QPLx5… fitted to QPLx5… fitted to VGD40…
VGD20…4011 / VGD20.5011
5/6
Dimensions in mm
QPLx5…
Adjustment knob
safety cover
Safety
screw
Gas pressure
Adjustment knob range test point
47.63
Gas inputs
(bottom)
optional
95.25
NO Gas pressure
Gas inputs
test point
(on the side
and bottom)
COM optional
7221m05e/0407
50.8
NC
Note: Dimensions for reference only Switch contacts 1/4" Mounting side (optional)
Flammenfühler QRA2...
QRA10...
QRA53...
QRA55...
QRA... und dieses Datenblatt sind für Erstausrüster (OEM) bestimmt, die QRA...
in oder an ihren Produkten einsetzen.
Anwendung
Die Flammenfühler werden zur Überwachung von Gasflammen, gelb- / blaubrennen-
den Ölflammen sowie zur Zündfunkenkontrolle eingesetzt.
CC1N7712de
Siemens Building Technologies
26.10.2004 HVAC Products
Warnhinweise
Die Beachtung folgender Warnhinweise hilft Personen-, Sach- und Umweltschä-
den zu vermeiden!
• Alle Tätigkeiten (Montage, Installation, Service usw.) müssen durch dafür qualifi-
zierte Fachkräfte erfolgen
• Schalten Sie vor sämtlichen Arbeiten im Anschlussbereich die Spannungsversor-
gung allpolig ab
• Sorgen Sie durch geeignete Maßnahmen für den Berührungsschutz an den elektri-
schen Anschlüssen
• Überprüfen Sie die Verdrahtung auf ihren ordnungsgemäßen Zustand
• Halogenlampen, Schweißgeräte, Speziallampen sowie der Zündfunke können
einen ausreichend hohen UV-Anteil ausstrahlen, so dass die Zelle zündet. Rönt-
gen- und Gammastrahlung können ebenso ein falsches Flammensignal erzeugen
• Nach einem Sturz oder Schlag dürfen diese Flammenfühler nicht mehr in Betrieb
genommen werden, da Sicherheitsfunktionen auch ohne äußerlich erkennbare Be-
schädigungen beeinträchtigt sein können
Montagehinweise
• Beachten Sie die jeweils geltenden nationalen Sicherheitsvorschriften
Installationshinweise
• Verlegen Sie die Hochspannungszündkabel immer separat mit möglichst großem
Abstand zum QRA... und zu anderen Kabeln
2/8
22 23 LGK16...
23 22 LFL1...
15 13 LFE1...
7712v01/1001
Legende 1) Schaltung des Mikroampèremeters zwischen Adapter AGQ1... / AGQ2... und Flammenfühler
A Strahlungseinfall
M Mikroampèremeter Gleichstrom, Innenwiderstand ≤ 5000 Ω
C Elektrolytkondensator 100...470 µF, DC 10...25 V
Messschaltung für
QRA5... bis Serie C QRA53... AGM19 LGK16...
QRA55... LGI16...
- +
M KF8832
7712v03/9602
Zertifikate
Konformität mit EG-Richtlinien
- Elektromagnetische Verträglichkeit EMV (Störfestigkeit) 89 / 336 EWG
Für Anwendungen in den USA / Kanada sind die Flammenfühler mit und ge-
kennzeichnet.
3/8
Entsorgungshinweise
Die Flammenfühler enthalten elektrische und elektronische Komponenten und dürfen
nicht als Haushaltsmüll entsorgt werden.
Die örtliche und aktuell gültige Gesetzgebung ist unbedingt zu beachten.
Ausführung
Flammenfühler QRA2... Kunststoffgekapselte Ausführung, metallisiert zur Verhinderung statischer Aufladung im
Luftstrom des Gebläses, für direkte Befestigung am Brenner.
Lieferung wahlweise mit / ohne Flansch und Bride, siehe «Typenübersicht».
Flammenfühler QRA5... Die UV-Zelle befindet sich hinter einer Schwenkblende am vorderen Ende des am Ge-
häuse angeflanschten Fühlerrohrs. Ein Quarzglasfenster schützt Zelle und Blende vor
Verschmutzung. Im Fühlergehäuse befindet sich ein Schrittmotor als Blendenantrieb
sowie die für die Blendensteuerung erforderliche Elektronik. Dieser Flammenfühler
kann entweder direkt am Brenner oder mittels AGG16.C auf einem Schaurohr bzw.
Schauloch zum Feuerraum montiert werden.
Stecker AGM19 Stecker AGM19 mit Kabel für den elektrischen Anschluss der Flammenfühler QRA53...
und QRA55...
Adapter AGG16.C Adapter AGG16.C für QRA53..., QRA55... aus Aluminiumspritzguss mit 1“-Gewinde-
muffe. Die 1“-Gewindemuffe (D) ist mit einem Bajonettverschluss am Gehäuse befestigt.
QRA5...
AGG16.C
AGG03
7712m08/0797
AGG06
AGG02
AGG06
AGG07
Hinweis AGG03 oder AGG02 lassen sich auch in die 1“-Gewindemuffe (D) des AGG16.C (oder
QRA10...) einbauen. Adapterkombination mit AGG06, Befestigungsmuffe und Kugelge-
lenk für QRA53..., QRA55... und QRA10... möglich.
4/8
AGG16.C AGG16.C
AGG03! AGG02
AGG06 AGG06
7712z06/0403
AGG02 ! AGG03
7712z07/0403
AGG06 AGG06
richtig falsch
Quarzglaslinse AGG03 AGG03 mit Federring und O-Ring, zur Erhöhung der Empfindlichkeit.
Wärmedämmglas Wärmedämmglas AGG02 mit Federring und O-Ring, gleiche Einbaumöglichkeiten wie
AGG02 für AGG03.
Der Einsatz dieses Wärmedämmglases wird erforderlich, wenn die Temperatur am
Flammenfühler 80 °C überschreitet.
Gewindemuffe (D) Die 1“-Gewindemuffe kann mit Bajonettverschluss entweder am AGG06, am AGG16.C
oder am QRA10... befestigt werden.
Auslieferung mit QRA10... bzw. AGG16.C.
Nippel AGG05 1“-Nippel AGG05 für die Verbindung der 1“-Gewindemuffe (D) mit AGG07.
5/8
Hinweis Alle QRA5... werden mit Bride ausgeliefert. Für den Anschluss wird ein Anschlusskabel
AGM19 (siehe «Zubehör» für QRA5...) benötigt.
Legende 1) für Geräte der Serie B ist die Linse AGG01 lieferbar
2) mit wärmebeständigem Gehäuse für kurzzeitige (einige Sekunden) Umgebungstemperaturen bis +200 °C
3) liegt den Typen QRA2...(1) bei
4) liegt den Typen QRA5... bei
6/8
Technische Daten
Allgemeine Gerätedaten Mittlere Lebensdauer der UV-Zelle ~ 10´000 h bei max. +50 °C,
höhere Umgebungstemperaturen verrin-
gern die Lebensdauer beträchtlich
Zulässiger Feuerraumdruck
- QRA10... max. 50 mbar
- QRA10... + AGG03 oder AGG02 max. 500 mbar
Schutzart
- QRA2... IP 40
- QRA10... IP 54
- QRA53..., QRA55... IP 54
Einbaulage beliebig
Gewicht
- AGG01 ca. 10 g
- AGG02 ca. 10 g
- AGG03 ca. 10 g
- AGG05 ca. 170 g
- AGG06 ca. 160 g
- AGG07 ca. 1330 g
- AGG16.C ca. 650 g
- QRA2... ca. 60 g
- QRA10... ca. 740 g
- QRA10... + AGG03 ca. 750 g
- QRA53..., QRA55... ca. 900 g
Fühlerkabel (nur QRA2...) 2 x 0,75 mm²; Ø 5,1 mm
Funktion
Bei dieser Überwachungsart wird die UV-Strahlung von Gas- und Ölflammen zur Bil-
dung des Flammensignals herangezogen.
Strahlungsdetektor ist eine UV-empfindliche Zelle mit 2 Elektroden, die durch Bestrah-
lung im Wellenlängenbereich 190...270 nm zündet und damit einen Strom in Flammen-
fühlerkreis erzeugt.
Auf nachglühende Schamottierung des Feuerraums oder Tageslicht reagiert die UV-
Zelle nicht.
7/8
M4
SW20
52
18
66
22,5
48
18
120
SW22
7712m07/0597
''
7712M04
8
3
QRA5...
R1 ''
7712m02/0997
UV
Pg13,5
65
4 241 88550 QRA5... mit AGG05, AGG06, AGG07, AGG16.C und AGM19 AGG03
36 22,8
24,
3
R2 R4
7
R0,3
R2
30
AGG16.C
25°
15
3
7712m09/0801
7712M03
Firmenzeichen nach 3 10 18
LN 3 8380 0102
0,2 mm erhaben 24 D
48
4 241 8898 0
36
18
R4
7
25°
30
15
3
7712m10/0801
7712m01/0403
Firmenzeichen nach 3 10 24
LN 3 8380 0102
0,2 mm erhaben 48
AGG16.C
z Alignment control
Radial run out
Axial run out
z Connections
Axial deflection of flexible
Radial deflection of flexible
No load on fan connexion flanges
Page 1
CENTRIFUGAL FAN MAINTENANCE HANDBOOK
z Guards control
On couplings
On cooling disk
On shaft between bearing
Inlet protective screen
Outlet protective screen
z Fitting
Damper or guide vane blades fitted for pre rotation of gas flow at impeller inlet
z Foreign objects
Fan inner inspection
Ducting inner inspection
Table. 1
Page 2
CENTRIFUGAL FAN MAINTENANCE HANDBOOK
z Bearing temperature
Fan bearing-coupling side 15 mn after starting
Fan bearing-opposite coupling 15 mn after starting
z Shaft seal
Temperature
Page 3
CENTRIFUGAL FAN MAINTENANCE HANDBOOK
Page 4
CENTRIFUGAL FAN MAINTENANCE HANDBOOK
Page 5
CENTRIFUGAL FAN MAINTENANCE HANDBOOK
Page 6
CENTRIFUGAL FAN MAINTENANCE HANDBOOK
2.5 Premature A. Excessive vibrations A. Check and correct the various causes
wearing of of vibration
bearings
B. Improper lubrication B. Check and correct lubrication
2.6 Impossible A. Locking of rotor A. Check and rotation of the fan and
starting or investigate for the locking causes
excessive starting (frictions, obstacles etc)
time
B. Low voltage at motor B. Check the line voltage-Reinforce the
connexions line if excessive losses
Page 7
CENTRIFUGAL FAN MAINTENANCE HANDBOOK
Under such conditions, periodic vibration checks are recommended to determine any changes
in the condition of the fan.
Page 8
CENTRIFUGAL FAN MAINTENANCE HANDBOOK
11.20 Alarm
Page 9