Mechanics of Machines #6
Mechanics of Machines #6
Mechanics of Machines #6
BALANCING
1.1 Introduction
Under conditions where rotating speed is very high even though the mass is
low, as in gas turbines or jet engines, or under conditions where rotating
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speed is low but the mass is high, as in ship propellers, balance of the
rotating system should be highly considered, because it may generate large
vibrations and cause failure of the whole system.
centrifugal forces of both the masses are made to be equal and opposite. The
process of providing the second mass in order to counteract the effect of the
centrifugal force of the first mass is called balancing of rotating masses.
Balancing is, therefore, the process of designing or modifying machinery so
that the unbalance is reduced to an acceptable level and if possible is
eliminated entirely.
the centre of mass does not lie on the axis or there is an eccentricity,
an unbalanced force is produced.
Static Balancing:
Static balance occurs when the center of gravity of an object is on the axis of
rotation. The object can therefore remain stationary, with the axis horizontal,
without the application of any braking force. It has no tendency to rotate due
to the force of gravity. This is seen in bike wheels where the reflective plate
is placed opposite the valve to distribute the center of mass to the center of
the wheel. Other examples are grindstones, discs or car wheels. Verifying
static balance requires the freedom for the object to rotate with as little
friction as possible.
This may be provided with sharp, hardened knife edges, adjusted to be both
horizontal and parallel. Alternatively, a pair of free-running ball bearing
races is substituted for each knife edge, which relaxed the horizontal and
parallel requirement. The object is either axially symmetrical like a wheel or
must be provided with an axle. It is slowly spun, and when it comes to rest,
it will stop at a random position if statically balanced. If not, an adhesive or
clip on weight is securely attached to achieve balance.
Dynamic Balance
A rotating system of mass is in dynamic balance when the rotation does not
produce any resultant centrifugal force or couple. The system rotates without
requiring the application of any external force or couple, other than that
required to support its weight. If a system is initially unbalanced, to avoid
the stress upon the bearings caused by the centrifugal couple, counter
balancing weights must be added.
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This is seen when a bicycle wheel gets a buckled rim. The wheel will not
rotate to a preferred position but because some rim mass is offset there is a
wobbling couple leading to a dynamic vibration. If the spokes on this wheel
cannot be adjusted to center the rim, an alternative method can be used to
provide dynamic balance.
The following cases are important from the subject point of view:
FC1 = m1. ω 2
. r1 Eqn. (1)
This centrifugal force acts radically outwards and thus produces bending
moments on the shaft. In order to counteract the effect of this force a
balancing mass (m2 such that the centrifugal force due to the two masses are
equal and opposite.
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m1.ω2.r2 = m2.ω2.r2
Notes:
1. The product m2.r2 may be split up in any convenient way. But the
radius of rotation of the balancing mass (m2) is generally made large
in order to reduce the balancing mass m2.
2. The centrifugal forces are proportional to the product of the mass and
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radius of rotation of respective masses, because ω is the same for
each mass.
1. The net dynamic force acting on the shaft is equal to zero. This
requires that the line of action of three centrifugal forces must be the
same. In other words, the centre of the masses of the system must lie
on the axis of rotation. This is the condition for static balancing.
2. The net couple due to the dynamic forces acting on the shaft is equal
to zero. In other words, the algebraic sum of the moments about any
point in the plane must be zero.
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The conditions (1) and (2) together give dynamic balancing. The following
two possibilities may arise while attaching the two balancing masses;
(i) The plane of the disturbing mass may be in between the planes of the
two balancing masses; and,
(ii) The plane of the disturbing mass may lie on the left or right of the two
planes containing the balancing masses.
1.7 When the plane of the disturbing mass lies in between the planes of
the two balancing masses.
Let,
And, the centrifugal force exerted by the mass m2 in the plane M, is given
by:
Since the net force acting on the shaft must be equal to zero, therefore the
centrifugal force on the disturbing mass must be equal to the sum of the
centrifugal forces on the balancing masses. Hence,
FC = FC1 + FC2
Therefore,
In order to find the magnitude of balancing force in the plane L (or the
dynamic force at the bearing Q of the rotating shaft), we take moments about
P which is the point of intersection of the plane M and the axis of rotation.
Therefore,
FC1*l = FC*l2
Therefore,
m1.r1.l = m.r.l2
Similarly, in order to find the balancing force in plane M (or the dynamic
force at the bearing P of a shaft), we take moments about plane Q, which is
the point of intersection of the plane L and the axis of rotation.
Therefore,
FC2*l = FC*l1
Therefore,
m2.r2.l = m.r.l1
or, m2.r2 = m.r*l1/l …………… (11)
It may be noted that equation (7) represents the condition for static balance,
but in order to achieve dynamic balance, equations (10) and (11) must also
be satisfied.
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1.8 When the plane of the disturbing mass lies on one end of the planes
of the balancing masses
In this case, the mass m lies in the plane A and the balancing masses lie in
the planes L and M as shown in fig. 1.4. As already discussed above, the
following conditions must be satisfied in order to balance the system, i.e.
FC + FC2 = FC1
Therefore,
Now, to determine the balancing force in the plane L (or the dynamic force
at the bearing Q of a shaft), we take moments about P which is the point of
intersection of the plane M and the axis of rotation.
Therefore,
FC1*l = FC*l2
m1.r1.l = m.r.l2
Similarly, to determine the balancing force in the plane M (or the dynamic
force at the bearing P of a shaft), we take moments about Q, which is the
point of intersection of the plane L and the axis of rotation.
Therefore,
FC2*l = FC*l1
Consider any number of masses, say four, of magnitude m1, m2, m3 and m4 at
distances r1, r2, r3 and r4 from the axis of the rotating shaft. Let θ 1, θ 2,
θ 3, and θ 4, be the angles of these masses with the horizontal line OX, as
shown in Fig. 1.5 (a). Let these masses rotate about an axis through O and
perpendicular to the plane of paper, with a constant angular velocity of ω
rad/s.
The magnitude and position of the balancing mass may be found out
graphically as discussed below:
First of all, draw the space diagram with the positions of the several
masses, as shown in Fig. 1.5 (a).
Find out the centrifugal force (or product of the mass and radius of
rotation) exerted by each mass on the rotating shaft.
Then draw the vector diagram with the obtained centrifugal forces (or
the product of the masses and their radii of rotation), such that length
ab represents the centrifugal force exerted by the mass m1 (or m1.r1)
in magnitude and direction to some suitable scale. Similarly, draw
lengths bc, cd and de to represent centrifugal forces of other masses
m2, m3 and m4 (or m2.r2, m3.r3 and m4.r4).
Now, as per polygon law of forces, the closing side ae represents the
resultant force in magnitude and direction, as shown in Fig. 1.5 (b).
The balancing force is, then, equal to resultant force, but in opposite
direction.
Now find out the magnitude of the balancing mass (m) at a given
radius of rotation (r), such that:
(In general for graphical solution, vectors m 1.r1, m2.r2, m3.r3, m4.r4,
etc., are added. If they close in a loop, the system is balanced.
Otherwise, the closing vector will be giving mc.rc. Its direction
identifies the angular position of the countermass relative to the other
mass.)
Example 1
Four masses m1, m2, m3 and m4 are 200kg, 300kg, 240kg and 260kg
respectively. The corresponding radii of rotation are 0.2m, 0.15m, 0.25m
and 0.3m respectively and the angles between successive masses are 450, 750
and 1350. Determine the position and magnitude of the balance mass
required, if its radius of rotation is 0.2m.
Solution
Solution
Using graphical method, the magnitude and the position of the balancing
mass may also be found as shown below:
1. First of all, the space diagram is drawn showing the positions of all
the given masses as shown in Fig. 1.7 (a).
2. Since the centrifugal force of each mass is proportional to the product
of the mass and radius, therefore
3. Now draw the vector diagram with the above values, to some suitable
scale, as shown in fig. 17 (b). The closing side of the polygon ae
represents the resultant force. By measurement, we find that ae =
23kg-m.
Fig. 1.7
4. The balancing force is equal to the resultant force. Since the balancing
force is proportional to m.r, therefore,
or, mC = 23/0.2
mC = 115 kg.
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θC = 201°.
Note:
l.m1.r1.ω2
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This force has a magnitude equal to the centrifugal force m1.r1.ω2 of the
revolving mass, m1, to act in the reference plane, together with a couple of
magnitude equal to the product of the force and the distance between the
plane of rotation and the reference plane. In order to have a complete
balance of the several revolving masses in different planes, the following
two conditions must be satisfied:
(a) All the forces in the reference plane must balance, i.e. the resultant
force must be zero.
(b) The couples about the reference plane must balance, i.e. the resultant
couple must be zero.
In the analysis that follows, the mr and mrl products (rather that mrω2 and
mrlω2 values), usually referred to as force and couple, respectively are used
to draw force and couple polygons. These quantities are used since it is more
convenient to do so.
Fig. 1.8 shows two masses m1, and m2 masses revolving diametrically
opposite each other in different planes such that,
m1r1 = m2r2.
The couple acts in a plane that contains the axis of rotation and the two
masses. Thus, the couple is of constant magnitude but variable direction.
Fig. 1.8
Let us now consider four masses m1, m2, m3 and m4 revolving in planes 1, 2,
3 and 4 respectively as shown in fig. 1.9(a). The relative angular positions of
these masses are shown in the end view Fig. 1.9 (b).
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Fig. 1.9:
(i) Take one of the planes, say L as the reference plane (R.P.). The
distances of all the other planes to the left of the reference plane may
be regarded as negative and those to the right as positive.
(ii)Tabulate the data as shown in table 1. The planes are tabulated in the
same order in which they occur, reading from left to right.
Table 1:
(v) Now draw the couple polygon as shown in fig. 1.9. (e).The vector ḋ ȯ
represents the balanced couple. Since the balanced couple CM is
proportional to mM.rM.lM, therefore,
C M =m M .r M .l M =vector ḋ ȯ
vector ḋ Ȯ
Or, mM =
r M . lM
(vi) From this expression, the value of the balancing mass mM in the
plane M may be obtained and the angle of inclination ∅ of this mass
may be measured from fig. 1.9 (b).
(vii) Now draw the force polygon as shown in fig. 1.9 (f). The vector
eo (in the direction from e to o ) represents the balanced force. Since
the balanced force is proportional to mL.rL, therefore,
vector eo
m L .r L =vector eo∨m L =
rL
From this expression, the value of the balancing mass mL in the plane L may
be obtained and the angle of inclination α of this mass with the horizontal
may be measured from fig. 1.9 (b).
Let there be a rotor revolving with a uniform angular velocity ω. m1, m2 and
m3 are the masses attached to the rotor at radii r1, r2 and r3 respectively. The
masses m1, m2 and m3 rotate in planes 1, 2 and 3 respectively.
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Hence,
(i) the unbalanced forces in the reference planes are m1r1ω2, m2r2ω2 and
m3r3ω2 acting radially outwards, and,
(ii) the unbalanced couples in the reference plane are m1r1ω2l1, m2r2ω2l2
and m3r3ω2l3 which may be represented by vectors parallel to the
respective force vectors, i.e., parallel to the respective radii of m1, m2
and m3.
For complete balancing of the rotor, the resultant force and resultant couple
both should be zero, i.e.,
If the Eqs (15) and (16) are not satisfied, then there are unbalanced forces
and couples. A mass placed in the reference plane may satisfy the force
equation but the couple equation is satisfied only by two equal forces in
different transverse planes.
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Example 3:
A shaft carries four masses A, B, C and D of magnitude 200 kg, 300 kg, 400
kg and 200 kg respectively and revolving at radii 80 mm, 70 mm, 60 mm
and 80 mm in planes measured from A at 300 mm, 400 mm and 700 mm.
The angles between the cranks measured anticlockwise are A to B 45°, B to
C 70° and C to D 120°. The balancing masses are to be placed in planes X
and Y. The distance between the planes A and X is 100 mm, between X and
Y is 400 mm and between Y and D is 200 mm. If the balancing masses
revolve at a radius of 100 mm, find their magnitudes and angular positions.
Solution:
mA = 200 kg rA = 80 mm θA = 0° lA = -100 mm
rX = rY = 100 mm lY = 400 mm
The position of planes and angular position of the masses (assuming the
mass A as horizontal) are shown in Fig. 2.0 (a) and (b) respectively.
Assume the plane X as the reference plane (R.P.). The distances of the
planes to the right of plane X are taken as + ve while the distances of the
planes to the left of plane X are taken as –ve.
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mArAlA = 200 x 0.08 x (-0.1) = -1.6 kg.m2 mArA = 200 x 0.08 = 16 kg.m
mBrBlB = 300 x 0.07 x 0.2 = 4.2 kg.m2 mBrB = 300 x 0.07 = 21 kg.m
mCrClC = 400 x 0.06 x 0.3 = 7.2 kg.m2 mCrC = 400 x 0.06 = 24 kg.m
mDrDlD = 200 x 0.08 x 0.6 = 9.6 kg.m2 mDrD = 200 x 0.08 = 16 kg.m
Using graphical method, the balancing masses mX and mY and their angular
positions may be determined graphically as discussed below:
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Table 2
(i) First of all, the couple polygon is drawn from the data given in Table 2
(column 7) as shown in Fig. 2.1 (a) to some suitable scale. The vector d′o′
represents the balanced couple. Since the balanced couple is proportional to
0.04 mY, therefore by measurement,
Or, mY = 182.5 kg
The angular position of the mass mY is obtained by drawing OmY in Fig. 2.0
(b), parallel to vector d′o′.
Therefore,
Fig. 2.1
(iii) Now draw the force polygon from the data given in Table 2 (column
5) as shown in Fig. 2.1 (b). The vector eo represents the balanced
force. Since the balanced force is proportional to 0.1 mX, therefore by
measurement,
The angular position of the mass mX is obtained by drawing OmX in Fig. 2.0
(b), parallel to vector eo.
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