Heat Recovery

Steam Generators

Under license from Babcock & Wilcox Power Generation Group, Inc.
Improving your
business is our
business
Thermax offers products, systems
and solutions in energy and
environmental engineering to
industrial and commercial
establishments around the world.
Its business expertise covers
heating, cooling, waste heat
recovery, captive power, water
treatment and waste treatment, air
pollution control, and performance
chemicals.
Thermax brings to customers
extensive experience in industrial
applications and expertise through
technology partnerships and
strategic alliances.
Operating from its headquarters in
Pune (Western India), Thermax has
built an international sales and
service network spread over South
East Asia, Middle East, Africa,
Russia, UK and the USA.
Technology source
Boiler & Heater Group and experience
(B&H)
Thermax's Boiler & Heater Group Powered by technology from the world leaders
provides equipment and complete Gas based combined-cycle power plants (CCPP) are
solutions for generating steam for
expected to account for a significant portion of new
process and power needs through
investment in electricity generating assets in both
combustion of various solid, liquid
and gaseous fuels, as well as developed as well as developing economies across the
through heat recovery from world. Foreseeing this trend, Thermax has teamed up with
turbine/engine exhaust and (waste) the world's foremost name in steam generation technology,
heat recovery from industrial Babcock & Wilcox Power Generation Group, Inc. (B&W
processes. The Group also offers PGG), USA, to offer heat recovery steam generators
heaters for various applications in (HRSG) under a technology licence agreement.
the Chemical, Petrochemical &
Refinery segments. Its services B&W PGG - interesting facts
arm offers renovation and Established as a partnership between George Babcock
l
modernization solutions for old and Stephen Wilcox in 1867
boilers and heaters.
Incorporated as The Babcock & Wilcox Company in
l
The major industry segments 1881; the same year the first power utility in North
served by the Group in India and America went into service with boilers supplied by B&W
across the world are Steel,
PGG
Refinery, Petrochemical, Power,
Cement, Sugar, Fertilizer, Paper, More than 100 HRSGs installed by B&W PGG and its
l
Chemical, Non-Ferrous Metal and licensees globally
Textile.
Product is supported under technical collaboration
agreement with Babcock & Wilcox, USA
Thermax Babcock & Wilcox (TBW) Backed by full fledged manufacturing facility
l
spread across 27 acres with dedicated shops
In continuous existence since 1989; initially as
l
for steam drums, panels, headers, pressure
a joint venture between B&W PGG and
parts, harps, pressure part modules etc. at
Thermax Limited (1989-2004) and then as a
Chinchwad, near Pune, in Western India
division of Thermax Limited's Boiler & Heater
Group with 'B&W PGG Licensee' status (since In order to cater to the growing demands of
l
2004) industry, we have set up a new manufacturing
facility spread over 100 acres at Savli, near
Installed more than 40 HRSGs, up to 410
l
Vadodara, in Western India.
tons/hr capacity, 120 bar(g) and 5670C
Installed more than 100 AFBC boilers up to
l The B&W PGG edge
0
175 tons/hr capacity, 108 bar(g) and 540 C Key functional areas like engineering,
l
Installed more than 15 CFBC boilers with units
l manufacturing, quality control and project
under execution as large as 500 tons/ hr management at TBW were established with
capacity, 142 bar(g) and 5400C the direct involvement of B&W PGG
Installed more than 175 oil & gas fired
l TBW engineers have received advanced
l
packaged boilers up to 275 tons/ hr capacity, training at B&W PGG offices in USA
110 bar(g) and 4850C TBW engineers use the same design
l
Installed more than 15 oil & gas fired single-
l standards and advanced computer programs
drum, site-erected boilers up to 180 tons/ hr as used by B&W PGG engineers
capacity, 134 bar(g) and 5200C HRSG designs produced by TBW are
l
Installed more than 150 travelling grate boilers
l reviewed by B&W PGG
up to 170 tons/hr capacity, 110 bar(g) and
5400C
Heat Recovery
Steam Generators

IP STEAM TO RH

COLD RH I/L

HOT RH O/L

HP STEAM O/L

HP EVAPORATOR
HP SH. 1
HP SH. 2
HP SH. 3

RH. 1
RH. 2

GAS FLOW

ATTEMP.
ATTEMP.

LP STEAM O/L
 HP
DRUM
IP SH.

LP SH.

HP ECO. 3

IP
IP EVAPORATOR

DRUM
HP ECO. 2

IP ECO.
FROM IP FEED PUMP
FROM HP FEED PUMP HP ECO. 1

LP EVAPORATOR
LP DRUM

CPH

CPH I/L
TO BOILER
FEED PUMP
 HRSGs behind GE Frame 9E
gas turbine under erection
at Essar Power’s CCPP
in Jamnagar, Western India

Wide-ranging capability
Superior
l HRSG design programs for Stack
l damper and silencer
predicting accurate performance HP/ IP
l bypass
State-of-the-art manufacturing facilities
l Condensate recirculation pump
l
Impressive track record project
l Feedwater pump
l
management Bypass system consisting of diverter damper,
l
In-house erection and commissioning
l guillotine damper and bypass stack
expertise
Effective and reliable after-sales services
l
Easy availability of spares
l
CFD Modelling
Study, retrofit and upgrade of existing
l
HRSG system
Flow modelling (CFD) of inlet transition
l
duct
Codes: ASME/ ATEX/ PED with CE
l
Temperature distribution, vertical Velocity magnitude distribution on a vertical
marking/ GOST/ EN/ BS/ DIN/ IBR plane through left hand side burner plane through the left hand side burner
3D Modelling
l
Shop assembled modules to allow for
l
maximum shop assembly and minimum
field erection
Comprehensive support services including
l
Temperature distribution, vertical Velocity magnitude distribution on a
annual service contract, HRSG plane between burner vertical plane between the burners

performance optimisation and condition

assessment/ residual life analysis studies.

Optional equipment
Burners
l for firing liquid & gaseous fuels Temperature distribution, vertical Velocity magnitude distribution on a vertical
plane through right hand side burner plane through the right hand side burner
SCR/
l CO catalyst
 HRSG behind GE Frame 9FA
gas turbine under erection at
Lanco Infratech’s 366 MW CCPP
in Kondapalli, Southern India

The assurance Experience with

of quality EPC contractors
To ensure a superior product at a competitive price
and world class quality, TBW brings you all the TOYO ENGINEERING INDIA LTD
TOYO INDIA

benefits associated with:

Total Quality
l Management
ISO 9001:2008,
l ISO 14001:2004 and OHSAS
18001:2007 certifications
ASME
l certification for 'S', 'U', 'R' and 'H' stamps
Automated
l manufacturing facilities, fully
equipped with modern machines for critical
ENGINEERING CO., LTD.
pressure parts fabrication
Following
l quality norms that meet the
requirements of renowned EPC firms and
customers in India and around the world

TTCL

Turbomach
A Caterpillar Company
Tried, tested & proven
across applications
Reference list of Heat Recovery Steam Generator installations
SL. CLIENT PLACE QTY CAPACITY PRESSURE TEMP. GT MODEL/ FUEL COMMISSIONING
NO. TONS/ HR BAR(G) DEG. C YEAR
SINGLE - DRUM BOILER
1 Jacobs Netherlands Netherlands 1 365 83 310±5 GE Frame-9E gas turbine Under
BV for Schoonebeek with supplementary execution
Oilfield Redevelopment firing on natural gas,
Project associated gas
2 Reliance Utilities & Jamnagar, 6 315 49 396 GE Frame 9E gas turbine 2008 and 2009
Power Ltd. Gujarat with supplementary/ fresh
air firing on natural gas,
naphtha and distillate
3 Essar Power for Jamnagar, 2 315 65 465 GE Frame 9E gas turbine Under
Vadinar Power Co. Ltd. Gujarat with supplementary execution
firing on natural gas,
diesel, naphtha, LCO, LPG
& refinery gas
4 Lanco Infratech Ltd, Kondapalli, 1 282/42/ 34 97.6 / 4.7/ 567/318/ Unfired on GE Frame 9FA Under
India Andhra 4.04 286.6 gas turbine execution
Pradesh
5 Aban Power Limited Tamil Nadu 1 160 110 542 GE Frame 6 FA gas turbine 2005
with supplementary firing
on natural gas
6 Abener for Hassi Algeria 2 135.7 92.12 562 GE Frame 6 gas turbine Under
R’mel project with supplementary execution
firing on natural gas
7 Daelim for Numaligarh Numaligarh, 2 130 43 456 GE Frame 6 gas turbine 1996
Refinery Assam with supplementary
firing on natural gas
and naphtha
8 EID Parry Ltd. Kakinada, 1 130 10 Saturated GE Frame 6 gas turbine 2008
Andhra with supplementary
Pradesh firing on natural gas
9 Reliance Industries Jamnagar & 4 125 117 512±5 GE Frame 6 gas turbine
Ltd. Hazira, with supplementary firing 2006
Gujarat on natural gas/ naphtha,
kerosene and distillates
10 OEP for Oswal Shahjahanpur, 2 100 115 515 GE Frame 5 gas turbine
Chemical & Fertilizer Uttar Pradesh with supplementary 1995
firing on natural gas
11 Internusa for Bekasi Indonesia 2 86 92 535 GE Frame 6 gas turbine Under
Power with supplementary execution
firing on natural gas
12 Maruti Udyog Ltd. Gurgaon, 1 75 42 410 GE Frame 5 gas turbine 1993-94
Delhi with supplementary
firing and integral
deaerator on natural gas
13 Essar Gujarat Limited Hazira, 1 50.2 42 410 Unfired on GE Frame 1993
Gujarat 5 gas turbine with
integral deaerator
14 BSES Kochi, 3 40.2 46 425 Unfired on LM 6000 1999
Kerala gas turbine
15 Arvind Mills Ltd. Naroda & 2 32 44 440 PGT 10 gas turbine with
Santej, supplementary firing on 1997
Gujarat naphtha
SL. CLIENT PLACE QTY CAPACITY PRESSURE TEMP. GT MODEL/ FUEL COMMISSIONING
NO. TONS/ HR BAR(G) DEG. C YEAR
BI-DRUM BOILER
1 Alok Industries Limited Vapi, 1 30 10.5 Saturated Taurus 60 gas turbine 2007
Gujarat with supplementary
firing on natural gas
2 Turbomach India Pvt. Taloja 2 22 41 350 Centaur 60 gas turbine 2004
Ltd. for Deepak with supplementary/
Fertilizers fresh air firing system on
natural gas and naphtha
3 Turbomach India Jhagadia, 1 21 12 191 Taurus 60 gas turbine Under
Pvt. Ltd. Bharuch, with supplementary execution
A/c LANXESS India Gujarat firing on natural gas
Pvt. Ltd.
4 Turbomach India Gujarat 2 20 10.5 Saturated Taurus 70 gas turbine 2004
Pvt. Ltd. for Welspun with supplementary
firing on natural gas
5 Gujarat Heavy Vapi, 1 16 10.5 Saturated Taurus 60 gas turbine 2007
Chemicals Ltd. Gujarat with supplementary
firing on natural gas
6 Tuma Turbomach SA for Baroda, 1 12.7 10 Saturated Centaur 40 gas turbine 2002
Sarabhai Piramal Gujarat with supplementary
Pharmaceutical Ltd. firing on natural gas
7 Caterpillar for Apollo Gujarat 1 11.7 22 Saturated Unfired on Taurus 60 2004
Tyres gas turbine
8 Caterpillar for Biocon Bangalore, 2 11.2 10.5 Saturated Unfired on Taurus 60 2005 and 2006
Karnataka gas turbine
9 Gujarat Fluorochemicals Vadodara, Unfired on Taurus 60 2003
Ltd. Gujarat 1 11.8 12 Saturated gas turbine
 Mumbai OVERSEAS OFFICES
Dhanrajmahal, 2nd Floor
Chhatrapati Shivaji Maharaj Marg SOUTH EAST ASIA
Near Gateway of India, Colaba Thermax Limited
Mumbai: 400 039, India. C/o. Pro-active MH Resources Sdn. Bhd.
Tel: 91-22-67542200, 67542222 3rd Floor, South Wing, Bangunan Getah Asli
Fax: 91-22-22040859 148 Jalan Ampang, Kuala Lumpur - 50450, Malaysia.
Tel: +603 2166 9801/ 03/ 04, Fax: +603 2161 2685
Delhi Email: akabra@thermaxindia.com
9, Community Centre, Basant Lok Cell: +60 122056623
New Delhi: 110 057, India. Email: pghelani@thermaxindia.com
Tel: 91-11-46087200 Cell: +60 172454569
Fax: 91-11-26148679

THERMAX LIMITED Chennai

MIDDLE EAST
Thermax Babcock & Wilcox
Fatima Akthar Court
BOILER & HEATER GROUP 3rd Floor, 312 Anna Salai
(A Division of Thermax Ltd.)
C/o. Gulf Power International (Dabbagh Group)
Teynampet, Chennai, 600 018, India.
Energy House, D-II Block, Plot No. 38 & 39 P.O. Box: 74426, Al-Khobar 31952, KSA.
Tel: 91-44-24303400
M.I.D.C. Chinchwad, Pune: 411 019, Maharashtra. Fax: 91-44-24353841 Tel: +966 3 887 4557, Fax: +966 3 882 3041
Tel: 91-20-66126464 Email: devdas@thermaxme.com
Fax: 91-20-66126612 Kolkata Cell: +966 553 915 403
Email: info.bnh@thermaxindia.com Azimgunj House, 5th Floor
7 Camac Street, Kolkata: 700 017, India.
www.thermaxindia.com Tel: 91-33-22826711/2/3
Fax: 91-33-22826796

Hyderabad
6-3-649 Nalanda Complex, 2nd Floor
Somaji Guda, Hyderabad: 500 082, India.
Tel: 91-40-23310254, 23312013, 23396820
Fax: 91-40-23312335